Centrifugal Pump Inclu. Magnum

CATALOG 1301- 001 Section Effective Replaces

System One Pump Catalog

ITEM NO. 072891 REV. 4 MARCH 2001

1301 March 2001 New

System One 2001 PUMP CATALOG INDEX Page Cover page Index Pump product line chart Pump product line general specifications Pump product listing: Complete pumps Magnum Pump improvement program Frame S Cut-a-way with bulleted features Pictures of pump and features Design data Pump assembly and parts list, Horizontal 6" Pump assembly and parts list, Horizontal 8" Frame S Dimension Sheets: Bare pump and pump on base w/ and w/o C Frame Flange dimension sheet, 150 lb. and 300 lb. Auxiliary pipe connections Individual Pump Curves: 1750 and 3500 RPM - SCV 1 to SCV 8 1450 and 2900 RPM - SCV 9 to SCV 16 Frame A and LD17 Cut-a-way with bulleted features L3/D4 Comparison Pictures of pump and features Design data Pump assembly and parts list Frame A and LD17 Dimension Sheets: Bare pumps and pump w/bases, w/ and w/o C frames Flange dimension sheet, 150/300 Auxiliary pipe connections Pump Composite Curves: 1750 and 3500 RPM - ACV 1, ACV 2 1450 and 2900 RPM - ACV 30, ACV31 Individual Pump Curves: 1750 and 3500 RPM - ACV3 to ACV29 1450 and 2900 RPM - ACV32 to ACV59

1–2 3 4 5

1 2 3 4 5 6 7 8 9–16 17–24 1–2 3 4–7 8–9 10–11 12–13 14 15 16–17 45–46 18–44 47–74

Page Vortex Cut-a-way with bulleted features Fr A/LD17 Pictures of pump and design data Pump assembly and parts list, Frame A ANSI Pump assembly and parts list, LD17 Vortex Dimension Sheets: Bare pumps and pumps on bases, w/ and w/o C frames Flange dimension sheet Auxiliary pipe connections Individual Pump Curves: 2x2-8 (50 x 50-200) @ 960, 1180, 1450, 1750 RPM – VCV1-VCV4 3x3-10 (75 x 75-250) @ 960, 1180, 1450, 1750 RPM – VCV5-VCV8 4x4-12 (100 x 100-300) @ 960, 1180, 1450,1750 RPM – VCV9-VCV12 Frame M Cut-a-way with bulleted features Pictures of pump and features Design data Pump assembly and parts list Frame M Dimension Sheets: Bare pumps and pumps on bases, w/ and w/o C frames Flange dimension sheet Auxiliary pipe connections Individual Pump Curves: 6x8-13 MCV 1 to MCV 3 6x8-15 MCV 4 to MCV 6 8x10-13 MCV 7 to MCV 9 8x10-15 MCV 10 to MCV 12

1 2 3 4 5 6 7 8-11 12-15 16-19

1 2 3 4 5 6 7 8–10 11–13 14–16 17–19

Page Magnum Cut-a-way with bulleted features Pictures of pump, features, composite curves and material analysis Design data Pump assembly and parts list Dimension sheet for bare pump Dimension sheet for pump on base and piggyback V belt arrangement Magnum XP Brochure Magnum Vertical Brochure Magnum Composite Curves: 1150 and 1750 RPM - MAG1 1150 and 1750 RPM Vortex - MAG9 Individual pump curves: 1150 and 1750 - MAG2 to MAG8 1150 and 1750 Vortex - MAG10,MAG11 14 x 12 and 12 x 10 Magnum XP MAG12 - MAG15 Pump Improvement Program Cut-a-way of Frame A power end conversion w/ bulleted features Pictures of power end conversions and features LD ratios of competitor pumps and features Back cover conversions and oil temperature monitor / features Dimension sheet for back cover conversions Labyrinth seals features Labyrinth seals dimensions LS Labyrinth Seals features LS Labyrinth Seals dimensions GBS Bearing Protector

1 2 3 4 5 6 7–8 9–10 11–12 19 13–18 20–21 22–25

1 2 3 4 5 6 7–8 9 10 11

Page System One Pump Accessories Baseplates 1 SpiralTrac bushings 2 1 SpiralTrac benefits 3 Throat Bushings selection chart 4 Accessories – Oil temperature monitors, shaft wrench, cooling coil 5 Casing heating jackets 6 Engineering Data Modular Construction Chart – Parts and materials 1 Material specifications and properties 2 Material analysis of castings 3 Pump Tolerances, Bearings, and O Rings 4 Dimensions for mechanical seal installation 5 System one pump Pressure /Temperature limits 150# 6 System one pump Pressure /Temperature limits 300# 7 Metric / English conversion tables 8–9 NEMA motor dimensions – foot mounted 10 NEMA motor dimensions - C face mounted 11–12 General Pump Specification Centrifugal pump specification for horizontal end suction pumps 1 SpiralTrac

is a registered trademark of the manufacturer, EnviroSeal Engineering Products Ltd., Waverly, Nova Scotia

System One

1 Goulds is a registered trademark.

2 Durco is a registered trademark.

System One Pumps Frame S & SD

Frame A/LD17

Frame S Pump puts mid-size strength into a small frame pump that meets ANSI dimensional specifications. Capacities to 450 GPM (102 m3/hr).

Frame A Pump meets ANSI dimensional specifications for mid-sized pumps. Available in optional LD17 configuration for severe duty applications. Capacities to 1400 GPM (320 m3/hr).

System One Design Details Frame S

LD17 (& Vortex)

Frame A (& Vortex)

Frame A HT (High Torque)

Frame M

Shaft

L3/D4 RATIO Diameter at Impeller Diameter at Seal Diameter Between Bearings Diameter at Coupling

46 (1.9) 0.75 (19) 1.500 (38) 2 (50) 0.87 (22)

17 (.65) 1 (25) 1.875 (48) 2.45 (62) 1.375 (35)

53 (1.74) 1 (25) 1.875 (48) 2.45 (62) 1.375 (35)

17/53 (.65/1.74) 1.25 (32) 1.875 (48) 2.45 (62) 1.375 (35)

19 (.87) 1.5 (38) 2.625 (67) 3.25 (83) 2.375 (60)

Bearings

Radial Thrust Seal Bore (Nose) Inside Bore Depth Gland Bolting

6308 5308 2.38 (60) 3.44 (87) 2.25 (57) (4) .37-16 on 3.5” BC (4) M9 on 89 BC 1.1 (.9) NA

6310 7310 (2) 2.69 (68) 3.00 (76) 2.00 (51) (4) .5-13 on 4.62” BC (4) M12 on 117 BC 3.4 (2.6) 4.2 (3.1)

6310 7310 (2) 2.69 (68) 3.75 (95) 2.9 (74) (4) .5-13 on 4.75” BC (4) M12 on 121 BC 3.4 (2.6) 4.2 (3.1)

6310 7310 (2) 2.69 (68) 3.75 (95) 2.9 (74) (4) .5-13 on 4.75” BC (4) M12 on 121 BC

6314 7314 (2)

Seal Chamber

Power Limits

HP (KW) per 100 RPM 316SS shaft HP (KW) per 100 RPM 17-4pH shaft

Vortex

Vortex Pump puts System One strength and reliability in the service of handling entrained solids without clogging. Available in the LD17configuration. Capacities to 1500 GPM (340 m3/hr).

NA 5.6 (4.2)

3.38 4 .12 (105) 2.56 (65) (4) .62-11 on 4.75” BC (4) M16 on 146 BC 14 (10) NA

Frame M

The Frame M Pump incorporates proven design features that provide maximum reliability and long life for the most demanding applications. Capacities to 4500 GPM (1022 m3/hr).

System One Products COMPLETE SYSTEM ONE PUMPS Horizontal and Vertical Configurations

Materials: Ductile Iron, 316SS, Alloy 20, CD4MCu, Hast. C and B

PRODUCT

DESCRIPTION

Frame S

ANSI standard small frame pumps with mid frame strength; 4 sizes to 450 GPM (102m3/hr) and 320 foot (96m) head, 1x1.5-6, 2 x 3-6, 1x1.5-8, 1.5 x 3-8

Frame A

ANSI standard frame pump, 11 sizes to 1400 GPM (318m3/hr) and 780 foot (234 m) head; Sizes 1x 2 thru 4 x 6 in, 8", 10" and 13" impeller diameters

Frame A/LD17

High stiffness ratio pump for maximum reliability in demanding services; 11 sizes to 1400 GPM (318m3/hr) and 780 foot (234 m) head, Sizes 1x 2 thru 4 x 6 in 8", 10" and 13" impeller diameters

Lo Flo/High Head (year 2001)

Low flow high head pumps mounted on the Frame A/LD17 power ends; 3 sizes, to 920 foot (276 m) head and 40 GPM (9 m3/hr), 1x1.5-8, 1x2-10, and 1.5x3-13

Vortex

Solids handling recessed impeller pumps with Fr.A/LD17PE’s; 1500 GPM (341m3/hr) and 160 ft (48 m) head, 2 x 2, 3 x 3, and 4 x 4

Frame M

ANSI standard large frame heavy duty pump; 4 sizes to 4500 GPM (950 m3/hr) and 230 foot head (70 m); 6 x 8-13, 6 x 8-15, 8 x10-13, 8 x10-15

Ancillary Systems

Motors, baseplates and couplings to customer specifications

MAGNUM SLURRY PUMPS

Materials: High Chrome Iron (Magnachrome) and H30 Hard Iron

Centrifugal

Abrasive and slurry service pump, 8 sizes to 7500 GPM (1700 m3/hr) and 500 ft head (150 m); 3 x 2-13 to 14 x12-22, smaller sizes available in vertical configuration

Vortex

Solids handling recessed impeller pump, 3 sizes to 1700 GPM (385 m3/hr) and 220 ft head (65m); 3 x 3, 4 x 4, 6 x 6 (Magnachrome and Ductile Iron)

PUMP IMPROVEMENT PROGRAM Power End Conversion

Upgrade existing pumps to System One heavy duty design power end with low stiffness ratio for maximum reliability

Direct Replacement PEC

Designed to replace the power end of most popular pump models in small and medium frame sizes-no rework or modification required; Goulds1 ST, MT, XLT; Duriron2 MIIGRI, MIIGRII, MIIIGRII

Universal PEC

Designed to replace any small, medium or large frame pump power end with modification required; FR. S, FR. A, FR. M, (1.500" seal dia shaft to 2.625" dia., #5308 bearing sizes to #7314 pr.)

Back Cover Conversions

Direct replacement for most popular pump backcovers with large bore seal chamber for improved sealing environment, cylindrical or taper bore available; Goulds 6", 8" ST and 8", 10" and 13"MT; Durco3 6", 8" MIIGRI and 8", 10", 13" MIIGRII

Labyrinth Oil Seals

Ultimate bearing protection, non-wearing, non-contacting seal, replaces rubber lip seals; Retrofit sizes .87 to 4.50" (25 to 110mm), SS rotary w/ni. plated steel stationary; LS (Large Special) Sizes , solid or split, 2.50" to 10.00" (65 to 250mm), iron construction

Oil Temperature Monitor

Installs in oil sump to constantly monitor oil temperature and warn of lube and bearing failures


2 Duriron is a registered trademark.

3Durco is a registered trademark.

System One Frame S (ANSI ) Pump Heavy-duty alternate to standard small frame pumps 2

3

3

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1

4

5

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1

•

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•

• • • • 7

8

11

1 Patented lifetime labyrinth seals (Pat. # 4,572,517) protect bearings from intrusion of contaminants without causing the shaft damage typical of lip seals. 2 Patented micrometer adjustment nuts (Pat. # 4,439,096) fine tune impeller setting for maximum efficiency.

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10

9

•

6

12

7 Positive locking thrust bearing retaining cover for maximum bearing holding power and minimum axial movement. 8 Sight glass for easy observation of oil condition and level. 9 Cooling fins to reduce temperature of oil and bearings. 10 Self-supporting foot.

3 Heavy duty bearings (two sizes larger than industry standard) provide maximum durability and life. Angular contact thrust bearings optional on Frame S. 4 Large shaft cross-section combined with short span adds to structural integrity and resists vibration for longer bearing and seal life. 5 Open frame concept for ease of seal maintenance. 6 Rabbit for C-Frame (NEMA) motor adapter for instantaneous and precise motor alignment.

1

13

11 Frame mounted foot provides self-supporting power end and ideal mounting configuration for high temperature applications. 12 Seal chamber with large fluid volume promotes better cooling and cleaning action for longer seal life. Optional seal chamber jacket capability for cooling the mechanical seal. 13 Optional casing mounted foot to conform to ANSI standard.

Mid-frame strength and reliability in small-frame space System One Frame S Pump is the heavy duty alternative to standard small frame pumps which can easily become overstressed when they are operated off the best efficiency point of their performance curve. You can install the System One Frame S Pump in the same space, on the same piping as conventional small frame pumps. System One Frame S Pump provides superior protection against broken shafts, bearing failures and seal failures due to vibration damage, and seal failures due to inadequate cooling, cleaning or lubricating action. The System One Frame S Pump offers the most extensive warranty program of any pump in the industry.

Use of exclusive flanged motor adapter completely eliminates manual coupling alignment.

Large volume Seal Chamber improves cooling and flushing for longer seal life Conventional stuffing box has limited fluid capacity and small radial clearances. System One Seal Chamber has up to 20 times greater fluid volume for better cooling, cleaning, and lubrication of the seal. Greater radial clearances eliminate seal rub problems. Fulfills new ANSI B73.1 Standard. System One Seal Chamber

Conventional Stuffing Box

Stronger, heavier shaft resists vibration for longer bearing and seal life Typical small frame sleeved shaft is relatively thin and weak. System One shaft has a thicker cross-section and larger bearings for high resistance to the vibration and bending that damages mechanical seals and light-duty bearings. Large 1 1/2 inch (38) solid shaft minimizes deflection. Superior L3/D4 shaft stiffness ratio of 46 (1.9) provides up to 7 times greater resistance to deflection than convential shaft with sleeve. A sleeve is not needed, as System One seals do not wear the shaft.

System One Shaft

Conventional Shaft

2

System One Pumps Design Data FRAME S (ANSI) 2 x 3-6

1 x 1.5-6 Shaft L3/D4 Ratio Diameter at Impeller Diameter at Seal Diameter Between Bearings Diameter at Coupling Bearings Thrust Thrust Option Radial Bearing Span Shaft Overhang Seal Chamber Seal Bore Diameter (nose) Inside Bore Depth Back Cover/Shaft Clearance Gland Bolting Distance to Nearest Obstruction Open Impeller Clearance Eye Area sq. in. (cm 2) Maximum Diameter Solids Number of Vanes Pumps Weights lbs/kg Pump Only Casing Type Wall Thickness Maximum Working Pressure Test pressure Rotating Element Wk2 Dry lbs-ft2 (kg-m 2) Wk2 Wet lbs-ft2 (kg-m 2) Maximum Speed (oil lube) Power Limits HP (KW)/100 RPM 316SS

5308 AHC3 7308 BEGBY (pair) 6308 C3 3.86 (98) 6.15 (156) 2.38 (60) 3.44 (87) 2.21 (56) .02 Diametral (.5) 4X .375-16UNC on 3.50 Bolt Circle Diameter (10 on 89 B.C.) 2.38 (60)

3.30 (21) 0.3 (8) 4

.06 (1.5) Total .015 (0.4)Suction Side 8.10 (52) 4.13 (27) 0.6 (15) 0.4 (10) 5 5

5.71 (37) 0.5 (13) 5

110 (50)

130 (59)

126 (57)

0.18 (.007) 0.27 (.011) 3500

Shaft Stiffness Ratio Comparison Chart

0.24 (.010) 0.36 (.015) 3500

STIFFNESS RATIO1

0.38 (.015) 0.57 (.024) 3500

0.43 (.018) 0.66 (.028) 3500

1.1 (0.9) S

L

d2

d3

System One Frame S In Stuffing Box ( Less Sleeve)(d ) In Stuffing Box ( With Sleeve)(d1) Between Bearings (d2 ) At Coupling (d 3) Radial Thrust Bearing Span (S) Shaft Overhang (L) L3 /D4

112 (50)

Single Volute SHAFT DRAWING 0.44 (11) Minimum See Pressure vs.Temperature Limit Chart Class 150 Flanges-250PSIG, Class 300 Flanges-450PSIG

Lowest L3/D4 stiffness ratio for any competitive size pump in the industry.

BEARINGS

1.5 x 3-8

46 (1.9) .75-10UNC Thread (19) 1.500 (38) 1.98 (50) 0.874 (22)

Lowest L3/d4 stiffness ratio of any competitive size pump

SHAFT DIAMETERS

1 x 1.5-8

1 1/2 (38) N/A 2 (51) 7/8 (22) 6308 5308 3.86 (98) 6.15 (156) 46 (1.9)

1 For

Competitor A with Sleeve 1 1/8 (28) 1 3/8 (35) 1 1/2 (38) 7/8 (22) 6207 5306 4.12 (105) 6.12 (155) 143 (4.5)

d1

Competitor A Solid Shaft 1 3/8 (35) N/A 1 1/2 (38) 7/8 (22) 6207 5306 4.12 (105) 6.12 (155) 64 (2.5)

d

Competitor B with Sleeve 7/8 (22) 1 1/8 (28) 1 1/4 (32) 7/8 (22) 6206 5305 4.06 (103) 5.87 (149) 346 (14.3)

Competitor B Solid Shaft 1 1/8 (28) N/A 1 1/4 (32) 7/8 (22) 6206 5305 4.06 (103) 5.87 (149) 127 (4.4)

good vibration resistance, especially at speeds above 1750 RPM, the stiffness ratio should not exceed 60 in the seal area. The higher the ratio, the higher the frequency of downtimes, especially as related to bearing and seal failures. The pump has less resistance to the common running conditions which cause vibration – running off Best Efficiency Point (BEP), cavitation, motor misalignment, water hammer, worn parts, plugged or unbalanced impellers, poor piping.

3

Pump Assembly Frame S, Horizontal 6"

NO.

ITEM

NO.

ITEM

NO.

1

Casing

38

O-ring, Impeller Hub

143

Oil Sight Glass

2

Impeller

46

Key, Coupling

400

Foot, Bearing Frame

6

Shaft

66

Micrometer Nut

401

Foot, casing (optional )

11

Back Cover

69

Lockwasher, Thrust Bearing

403

Stud, Cartridge

16

Bearing, Radial

73A

Gasket, Casing

404

Locknut, Cartridge

18

Bearing, Thrust

80

Mechanical Seal

405

O-Ring, Cartridge

19

Bearing, Frame

89E

Seal, Labyrinth Rotor, Radial

408

Oil Filler Assembly

22

Locknut, Thrust Bearing

89F

Seal, Labyrinth O-Ring, Radial

414

Plug, Magnetic

33

Bearing Cartridge

89B

Seal, Labyrinth Rotor,Thrust

433

Plug, Bearing Frame

35

Retainer Cover

89C

Seal, Labyrinth O-Ring,Thrust

435

Plug, Casing

4

ITEM

Pump Assembly Frame S, Horizontal 8"

NO.

ITEM

NO.

ITEM

1

Casing

46

Key, Coupling

401

Foot, casing (optional)

2

Impeller

66

Micrometer Nut

403

Stud, Cartridge

6

Shaft

69


404

Locknut, Cartridge

11

Back Cover

Gasket, Casing

405

O-Ring, Cartridge

16

Bearing, Radial

80

Mechanical Seal

408

Oil Filler Assembly

18

Bearing, Thrust

89E

Seal, Labyrinth Rotor, Radial

414

Plug, Magnetic

19

Bearing, Frame

89F

Seal, Labyrinth O-Ring, Radial

432

Adapter Plate

22


89B


433

Plug, Bearing Frame

33

Bearing Cartridge

89C

Seal, Labyrinth O-Ring,Thrust

435

Plug, Casing

35

Retainer Cover

143

Oil Sight Glass

38


400

Foot, Bearing Frame

73A

NO.

5

ITEM

Frame S

4.00 (102)

13.50 (343) 1.75 (44)

6.50 (165)

.874 (22) dia. 5.25 (133)

F1

7.25 (184)

E1

3.00* (76) 6.00 (152)

E1

Clearance holes for 1/2" bolts 3 places

*Optional Casing Feet

Discharge Center Line

System One Pumps Outline Dimensions FRAME S Curve

Pump

Discharge Size

Suction Size

Nom. Max. Imp. Dia.

1 2 3 4

1 x 1.5 – 6 2x3 –6 1 x 1.5 – 8 1.5 x 3 – 8

1 (25) 2 (50) 1 (25) 1.5 (40)

1.5 (40) 3 (75) 1.5 (40) 3 (75)

6 (150) 6 (150) 8 (200) 8 (200)

2E1

F1

5.50 (140)

4.88 (124)

7.50 (190)

4.25 (108)

Wt

kg

105 118 111 121

47 53 50 55

HL HT

4 x HH DIA. HOLE

HD HG

1.25 (32)

HF HB

HE

HE HA

System One Pumps Baseplate Dimensions FRAME S Frame

Motor

S

56 143/145 56 143/145 182/184 213/215 254/256 284/286 324/326 284/286 324/326 364/365

HA

HB

HD

36.00 (914) 12.00 (305)

Dimn.“HT” for Frame Type T/TS TC TSC 3.63 (92)

8.25 (210)

N/A

42.00 (1067)

15.00 (381)

48.00 (1219) 54.00 (1372)

18.00 (457)

52.00 (1321) 54.00 (1372)

9.75 (248) 10.50 (267) 12.00 (305) 11.00 (279) 12.00 (305) 13.00 (330)

3.63 (92)

HG

HE

HH

HL

33.50 (851)

N/A 1.15 (29) 1.09 (28) 0.75 (19) 0.25 (6) 0.49 (13)

HF

3.00 (76)

4.50 (114) 39.50 (1003)

N/A 3.50 (89)

6.00 (152)

45.50 (1156)

4.00 (102)

7.50 (191)

49.50 (1257)

0.75 (19)

4.75 (121)

4.50 (114)

51.50 (1308) N/A 3.63 (92)

N/A

1.53 (39) 0.75 (19) N/A

6

51.50 (1308)

1.00 (26)

4.75 (121)

Wt/lb

kg

76

34

88

40

160

72

206

93

200

90

206

93

System One Frame S Flange Dimensions DISCHARGE

SUCTION

Flange Sizes and Ratings for Specific Pump Rating Size O.D. Min. B.C. No.Holes Hole Dia. Min.Thickness

150# Flange 1 (25) 4.25 (108) 3.12 (79)

1.5 (38) 5.00 (127) 3.88 (99)

4 .62 (16) .44 (11)

4 .62 (16) .56 (14)

1 (25) 4.88 (124) 3.50 (89)

1.5 (38) 6.12 (155) 4.50 (114)

4 .75 (19) .69 (18)

4 .88 (22) .81 (21)

Rating Size O.D. Min. B.C. No.Holes Hole Dia. Min.Thickness

2 (50) 6.00 (152) 4.75 (121) 4 .75 (19) .62 (16)

3 (75) 7.50 (191) 6.00 (152) 4 .75 (19) .75 (19)

2 (50) 6.50 (165) 5.00 (125) 8 .75 (19)

3 (75) 8.25 (210) 6.62 (168) 8 .88 (22)

.88 (22)

1.12 (28)

300# Flange

7

Auxiliary Pipe Connections List Frame S

V

IV

Discharge II

Suction

III

VII XI

ITEM NUMBER

* I II III IV V * VI # VII ## X XI

XI

VI

I

X

NPT SIZE

NUMBER OF TAPS

0.38-18 0.25-18 0.25-18 0.12-27 0.75-14 0.25-18 & 0.12-27 0.75-14 0.25-18 0.25-18

1 1 1 1 1 2 1 1 2

* Optional # Left side of pump facing suction end ## Right side of pump facing suction end

8

CONNECTION

Casing Drain Discharge Gage Suction Gage Seal Chamber Flush Oil Fill Seal Chamber Jacket-Inlet & Outlet Oil Sight Glass Oil Drain Magnetic Plug or Cooling Coil *

SCV 1

9

SCV 2

10

SCV 3

11

SCV 4

12

SCV 5

13

SCV 6

14

SCV 7

15

SCV 8

16

SCV 9

17

SCV 10

18

SCV 11

19

SCV 12

20

SCV 13

21

SCV 14

22

SCV 15

23

SCV 16

24

System One Frame A Pump (ANSI) (Pat. # 4, 406, 465) Low maintenance, long life, maximum value process pump. Dramatically reduces bearing, sealing device, 6 16 5 2 9 and shaft failures. •

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1

11

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2

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14

13 15

17

(Optional oil temperature monitor shown)

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1

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4

12

Patented micrometer adjustment nuts (Pat. # 4, 439, 096) fine tune impeller setting for maximum efficiency. 2 Patented System One Labyrinth Seals (Pat. # 4, 572, 517) provide a nonwearing lifetime protection for radial and thrust bearings. 3 7310 (pr) angular contact bearings provided for maximum thrust capacity. 4 Full support rear leg assures bearing frame remains upright during pump disassembly. Full adjustability aids in alignment.

5

Large oil inlet for easy filling of oil. The sealed cover minimizes dirt and moisture entry. 6 Flinger filter constantly cleans oil during pump operation. 7 Most industry standard mechanical seals can be installed on a System One Pump. Optional seal chamber jacket for cooling the mechanical seal. 8 Alloy shaft (no sleeve) and minimal overhang assure the highest rigidity and corrosion resistance.

1

9

Frame adapter has a 180° unobstructed opening for ease of maintenance. 10 State-of-the-art casting methods provide smoothest possible surfaces for highest efficiency. 11 Cast-in impeller nut makes removal easy. 12 Centerline casing support legs are adjustable for pipe variations and minimize heat effects to meet API 610 spec. 13 Two magnetic plugs are provided to maintain clean oil and are removable for insertion of cooling coil.

14

Rabbit for C-Frame (NEMA) or D-Flange (IEC) motor adapter for instantaneous and precise motor alignment. 15 Oil sight glass for constant monitoring of oil level and condition. 16 Positive locking thrust bearing retainer cover for maximum bearing holding power and minimum axial movement. 17 Bushing options include carbon, polyurethane and SpiralTrac 1. 1 SpiralTrac


System One LD17 Pump (ANSI) (Pat. # 4, 406, 465)

10

11

3

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2

7

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1

•

Pump designed specifically to operate in severe applications. Resists vibration that would otherwise cause frequent maintenance shutdowns.

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•

3

•

•

4

•

•

•

9

6

13 (Optional oil temperature monitor shown)

•

5

8

•

1 Patented micrometer adjustment nuts (Pat. # 4, 439, 096) fine tune impeller setting for maximum efficiency. 2 Positive locking thrust bearing retainer cover for maximum bearing holding power and minimum axial movement. 3 Patented System One Labyrinth Seals (Pat. # 4, 572, 517) provide a nonwearing lifetime protection for radial and thrust bearings. 4 7310 (pr) angular contact bearings are standard for high thrust capability.

5 Full support rear leg assures bearing frame remains upright during pump disassembly. Full adjustability aids in alignment. 6 Two magnetic plugs are provided to maintain clean oil and are removable for insertion of cooling coil. 7 Alloy shaft (no sleeve) with minimal overhang provides superior resistance to deflection. Lowest L3/D 4 stiffness ratio in the industry.

2

8 Accepts most industry standard mechanical seals. 9 Rabbit for C-Frame (NEMA) or D-Flange (IEC) motor adapter for instantaneous and precise motor alignment. 10 Large oil inlet for easy filling of oil. The sealed cover minimizes dirt and moisture entry. 11 Flinger filter constantly cleans oil during pump operation.

12

12 Centerline casing support legs are adjustable for pipe variations and minimize heat effects to meet API 610 spec. 13 Oil sight glass for constant monitoring of oil level and condition. Optional throat bushing available for specific seals. Major benefit of vibration resistant design is reduced emissions. The most stable shaft in the industry keeps mechanical seal faces perfectly centered for the lowest possible emissions.

Higher reliability over a wider performance window... The lowest L3/D4 ratio in the industry. Many processes demand operation off the BEP where higher loads can create damaging vibration.

The LD Power End can operate safely and reliably over a wider range than standard pumps. This means less downtime, lower total production costs when the LD is on line.

HIGH LOADS

RADIAL LOAD

Why re-pipe or re-size when you can plug in the LD solution to pump failures? It is a known fact that 75% of all process pumps are forced to operate off their BEP in order to meet production needs. Costly, premature failure is the everyday result. The LD Power End is built to withstand the stresses of operating off the BEP without shaft vibration. The result is high productivity and long term reliability.

BEP

FLOW

LOW LOADS

Standardize parts and reduce inventory needs Parts needs are automatically standardized when you upgrade to the LD Power End. System One components feature interchangeable, modular design. A single bearing housing, shaft, bearings, seal chamber and mechanical seal will fit all pumps of the same size that have been upgraded.

System One LD Pumps resist vibration for a larger operational window off the BEP and greater reliability. Typical sealless or mag-drive pumps

H/Q CURVE BEP

HEAD

Standardize and simplify maintenance procedures Servicing is simpler, quicker to learn and easier to remember with standard, modular System One components. Training and maintenance take less time. System One LD Pumps

FLOW

L3/D4 Comparison without sleeve with sleeve radial bearings: thrust shaft diameter at seal 1 Goulds is a registered trademark.

System One Frame S

Goulds1 ST

Durco 2 GI

System One LD17

Goulds MT

Durco GII

System One Frame M

Goulds XLT

Durco GRIII

46 (1.9) N/A 6308 5308 1.500 (38)

64 (2.5) 143 (4.5) 6207 5306 1.375 (35)

127 (4.4) 346 (14.3) 6206,7 5305,6 1.125 (29)

17 (.65) N/A 6310 7310(2) 1.875 (48)

62 (2.3) 116 (4.4) 6309 5309 1.750 (45)

37 (1.7) 65 (2.5) 6310 5310 1.875 (48)

19 (.72) N/A 6314 7314 (2) 2.625 (67)

25 (.94) 61 (2.3) 313 5313 2.50 (64)

23 (.87) 50 (1.8) 314 5314 2.625 (67)


3

System One Pumps Detailed features of reliability-enhancing components

Patented micrometer impeller adjustment mechanism results in precise, repeatable settings Bearing Housing

Rotating Element

Impeller clearances are set by a patented micrometer adjustment mechanism. (Pat. # 4, 439, 096) This enables the pump to achieve maximum efficiency with precise repeatability.

Labyrinth Seal

BEARING HOUSING Bearing Protectors preserve L10 life Patented System One Labyrinth Seals (US pat. # 4572517) are standard on System One Pumps and offer non-wearing, lifetime protection superior to common lip seals. GBS Mechanical Face Seals1 are optional to keep bearings protected in severely moisture laden environments. Unlike lip seals, they retain positive pressure, last for years instead of months, and will not fret or groove the shaft.

Oil sight glass on the bearing housing shows the true condition of the oil. No difficult to fill or misleading oil bottles are used.

SYSTEM ONE labyrinth seals are standard construction. Small amounts of dirt and water can cause complete bearing failure in a short period of time. SYSTEM ONE labyrinth seals keep dirt and moisture out, prolonging oil and bearing life.

GBS face seal1 for positive sealing of bearing housing.

1 Product of A.W.Chesterton Co.

4

Low deflection shaft prevents common vibration damage

Cooling coil is more efficient than jackets

System One shafts all offer heavier duty construction and lower stiffness ratios than competing pump models. System One shafts provide greater stability at the seal area for lower vibration and deflection. Seals last longer. This is part of our philosophy of enhancing total system reliability. No sacrificial sleeve is required due to today’s non-shaft fretting mechanical seals. Shorter shaft overhang in the LD17 significantly reduces bearing loads thus extending L10 life.

In high temperature applications, an efficient cooling coil can be installed in place of the magnetic plugs. This approach provides greater cooling effectiveness and no risk of condensation common with conventional jacketed frame designs. In addition, jackets only cool the frame and can constrict the bearing mount at the same time that the bearing is experiencing thermal growth, resulting in wear and premature failure. This differential thermal growth problem is avoided in the System One by cooling the oil directly, thus cooling the bearings at the same time.

Heavier duty bearings, with longer L10 life

Larger sump for cleaner, cooler oil

In keeping with the heavy duty construction of System One Pumps, bearings are larger than in competing pumps, resulting in greater load capacity and L10 life. Additional reliability is provided by locking the thrust bearing into the cartridge with a bolted retainer cover. The Frame A & LD17 pump uses a pair of 7310 angular contact thrust bearings with a 6310 radial bearing.

Oil capacity is typically 50% to 100% greater than competing pumps for better heat dissipation, lubrication and longer bearing life. External cooling fins contribute to effective passive cooling.

Flinger filter

Magnetic Plugs Magnetic plugs are standard construction to protect the bearings from any metallic particles in the oil.

Flinger Filter Patented flinger filter (Pat. # 4, 406, 465) in the Frame A and LD17 pumps, automatically filters the oil as the pump is running. Oil is trapped by an entrance port and centrifugally passed through the filter screen. Magnetic Plugs

5

WET ENDS Centerline design provides balanced thermal growth to prevent mechanical stresses

Precision cast/high efficiency impellers

The System One Frame A & LD17 Pump casing meets all ANSI specifications and dimensions while offering a centerline mounted design. The centerline configuration eliminates many of the stresses and strains that can damage seals and bearings due to thermal growth in elevated temperature applications. Centerline design is standard on all Frame A and LD17 pumps. Casing wall thickness includes 1/8" (3,2 mm) corrosion allowance. Full API nozzle loading can be accommodated.

Limited fluid volume of conventional stuffing box

System One Pump wet end components incorporate the finest quality castings available today. Impellers are investment cast with precision vane layout, resulting in superior finish and balance for maximum hydraulic efficiency. The impeller design incorporates back pump-out vanes for reduction of pressure in the seal chamber, plus threaded-to-shaft attachment.

Superior fluid volume of SYSTEM ONE Seal Chamber

BACK COVER SEAL CHAMBER Cleans and cools the seal to prevent premature seal failures Most conventional pumps confine seals within the stuffing box designed for packing. As a result, the seal is subjected to punishing conditions with little fluid volume to provide cooling and cleaning. SYSTEM ONE pioneered the development of true seal chambers. This style seal chamber with a large fluid volume is now universally considered to be a superior seal environment, enhancing reliability and extending seal life. The System One seal chamber is standard equipment, not an afterthought, and is unmatched in reliability due to its erosion resistant geometry. Optional model with cooling jacket is easy to install and, most importantly, easy to clean. 6

STRAIGHT BORE

TAPER BORE

Large seal chamber provides optimum volume for seal lubrication and cooling. Cast restriction bushing reduces fluid exchange between casing and seal chamber and allows maximum cooling of fluid. Other bushing options are available including carbon and SpiralTrac1.

Air or gas buildup can be detrimental to seal life. Taper design allows trapped air and gases to escape, while providing maximum fluid circulation around the mechanical seal. This is standard construction for the LD17 configuration. Carbon bushing option available with certain seals.

Two industry-tested seal chamber designs provide the right seal environment for virtually any process application. Large volume seal chambers accept standard sized glands. Available seal chamber jackets provide optimum cooling or heating of seal chamber fluid. 1 SpiralTrac


6

MOUNTING

Right or left side discharge available.

Maximum installation flexibility System One Pumps allow maximum flexibility to meet any application criteria. Vertical mounting is accomplished by the simple addition of a motor adapter. Side discharge is possible with the addition of a special foot. SYSTEM ONE pumps are the only ANSI pump with these mounting configuration options.

Optional suction adapter allows standard ANSI pump to become an inline version. Suction and discharge can be 180° opposite or 90° to each other.

A unique feature of System One Frame A/LD17 Pumps is the self-supporting power end which provides ease of maintenance. The bearing frame foot supports the entire housing and shaft assembly in a safe and stable position for ease of maintenance.

Accurate motor alignment is automatically, mechanically achieved Every System One Pump is equipped to accept a C-Frame (NEMA) or D-Flange (IEC) motor adapter. This provides precise alignment of motor and power end without special tools or excessive labor. Because alignment is mechanical, it is fast and repeatable thus preventing misalignment-induced vibration.

7

System One Pumps Design Data FRAME A

Inches (mm)

2.0 x 3.0-08 3.0 x 4.0-08 1.0 x 2.0-10

1.5 x 3.0-10

2.0 x 3.0-10

3.0 x 4.0-10

4.0 x 6.0-10

1.5 x 3.0-13

2.0 x 3.0-13

3.0 x 4.0-13

4.0 x 6.0-13

Shaft L3/D4 Ratio

52 (1.98)

Diameter at Impeller

1.06 (27) 1.00-12 UNF Thread High Torque 1.31 (33) 1.25-12 UNF Thread

Diameter at Seal

1.875 (48)

Diameter Between Bearings

2.45 (62)

Diameter at Coupling

1.375 (35)

Bearings SKF 7310 BEGAY (pair)

Thrust Radial

6310 C3

Bearing Span

6.02 (153)

Shaft Overhang

8.63 (219)

Seal Chamber Seal Bore Diameter (nose)

2.69 (68) nose

Inside Bore

3.75 (95)

Depth

2.88 (73)

Back Cover/Shaft Clearance

.12 (3) Diametral

Gland Bolting ANSI

4X .500-13UNC on 4.75 B.C. (12 on 121 B.C.)

Distance to Nearest Obstruction

3.00 (76)

Open Impeller .06 (1.5) Total .015 (0.4) Suction Side

Clearance Eye Area sq. in. (cm2)

10.6 (68)

10.6 (68)

2.8 (18)

7.9 (51)

9.4 (61)

10.6 (68)

26.8 (173)

7.7 (50)

13.5 (87)

14.4 (93)

30.2 (195)

Maximum Dia. Solids

0.5 (13)

0.6 (15)

0.4 (10)

0.4 (10)

0.7 (18)

0.8 (20)

0.8 (20)

0.5 (13)

0.6 (15)

0.7 (18)

1.0 (25)

Number of Vanes

5

5

4

5

4

4

6

4

4

4

5

258 (116)

268 (121)

244 (110)

259 (117)

268 (121)

278 (125)

318 (143)

338 (152)

359 (162)

374 (168)

401 (180)

Pumps Weights/Lbs. (kg.)Vanes Pump Only Casing Type

Single Volute

Wall Thickness

0.44 (11) Minimum

Maximum Working Pressure

See Pressure vs.Temperature Limit Chart

Test pressure

Class 150 Flanges-250PSIG,Class 300 Flanges-450PSIG

Rotating Element Wk2 Dry lbs-ft2 (kg-m2)

0.53 (.022)

0.52 (.022)

0.68 (.029)

0.79 (.033)

1.04 (.043)

1.04 (.043)

1.08 (.045)

1.50 (.063)

1.80 (.076)

2.14 (.09)

2.48 (.104)

Wk2 Wet lbs-ft2 (kg-m2)

0.80 (.033)

0.78 (.033)

1.02 (.043)

1.19 (.05)

1.56 (.066)

1.56 (.066)

1.62 (.068)

2.25 (.095)

2.70 (.113)

3.21 (.135)

3.72 (.156)

Maximum Speed (oil lube)

3500

3500

3500

3500

3500

3500

1750

3500

3500

3500

1750

Power Limits HP (KW)/100 RPM 316SS

3.4 (2.6)

HP (KW)/100 RPM 17-4Ph

4.2 (3.1)

HP (KW)/100 RPM 17-4Ph High Torque

5.6 (4.2)

Reference drawings A40210,A40211

8

System One Pumps Design Data Frame LD17

Inches (mm)

2.0 x 3.0-08 3.0 x 4.0-08 1.0 x 2.0-10

1.5 x 3.0-10

2.0 x 3.0-10

3.0 x 4.0-10

4.0 x 6.0-10

1.5 x 3.0-13

Shaft L3/D4 Ratio

17 (.65)

Diameter at Impeller

1.06 (27) 1.00-12 UNF Thread High Torque 1.31 (33) 1.25-12 UNF Thread

Diameter at Seal

1.875 (47.63)

Diameter Between Bearings

2.45 (62)

Diameter at Coupling

1.375 (34.93)

2.0 x 3.0-13

3.0 x 4.0-13 4.0 x 6.0-13

Bearings SKF 7310 BEGAY (pair)

Thrust Radial

6310 C3

Bearing Span

6.02 (153)

Shaft Overhang

5.94 (151)

Seal Chamber Seal Bore Diameter (nose)

2.69 (68) nose

Inside Bore

3.00 (76)

Depth

2.00 (51)

Back Cover/Shaft Clearance

Open 5 Degree Taper

Gland Bolting ANSI

4X .500-13UNC on 4.62 B.C. (12 on 117 B.C.)

Distance to Nearest Obstruction

2.19 (56)

Open Impeller .06 (1.5) Total .015 (0.4) Suction Side

Clearance Eye Area sq. in. (cm2)

10.6 (68)

10.6 (68)

2.8 (18)

7.9 (51)

9.4 (61)

10.6 (68)

26.8 (173)

7.7 (50)

13.5 (87)

14.4 (93)

30.2 (195)

Maximum Dia. Solids

0.5 (13)

0.6 (15)

0.4 (10)

0.4 (10)

0.7 (18)

0.8 (20)

0.8 (20)

0.5 (13)

0.6 (15)

0.7 (18)

1.0 (25)

Number of Vanes

5

5

4

5

4

4

6

4

4

4

5

258 (116)

268 (121)

244 (110)

259 (117)

268 (121)

278 (125)

318 (143)

338 (152)

359 (162)

374 (168)

401 (180)

Pumps Weights lbs/kgVanes Pump Only CasingVanes Type

Single Volute

Wall Thickness

0.44 (11) Minimum

Maximum Working Pressure

See Pressure vs.Temperature Limit Chart

Test pressure

Class 150 Flanges-250PSIG,Class 300 Flanges-450PSIG

Rotating Element Wk2 Dry lbs-ft2 (kg-m2)

0.53 (.022)

0.52 (.022)

0.68 (.029)

0.79 (.033)

1.04 (.043)

1.04 (.043)

1.08 (.045)

1.50 (.063)

1.80 (.076)

2.14 (.09)

2.48 (.104)

Wk2 Wet lbs-ft2 (kg-m2)

0.80 (.033)

0.78 (.033)

1.02 (.043)

1.19 (.05)

1.56 (.066)

1.56 (.066)

1.62 (.068)

2.25 (.095)

2.70 (.113)

3.21 (.135)

3.72 (.156)

Maximum Speed (oil lube)

3500

3500

3500

3500

3500

3500

1750

3500

3500

3500

1750

Power Limits HP (KW)/100 RPM 316SS

3.4 (2.6)

HP (KW)/100 RPM 17-4Ph

4.2 (3.1)

HP (KW)/100 RPM 17-4Ph High Torque

5.6 (4.2)


9

Pump Assembly & Parts List Frame A

NO.

ITEM

NO.

ITEM

NO.

ITEM

1

Casing

62

Flinger

89F

Seal, Labyrinth O-Ring (Radial)

2

Impeller

66

Micrometer Nut

143

Oil Sight Glass

6

Shaft

69


400

Foot, Bearing Frame

11

Back Cover

71

Frame Adapter

401

Foot, casing

16

Bearing, Radial

72

O-Ring Frame Adapter

403

Stud, Cartridge

18

Bearing, Thrust

73A

Gasket, Casing

404

Locknut, Cartridge

19

Bearing, Frame

80

405

O-Ring, Cartridge

408

Oil Filler Assembly

Mechanical Seal

22


89A

Seal, Labyrinth Stator, ( Thrust)

33

Bearing Cartridge

89B

Seal, Labyrinth Rotor, ( Thrust)

413

Bolt, Eye

35

Retainer Cover

89C

Seal, Labyrinth O-Ring, ( Thrust)

414

Pipe Plug, Magnetic

38


89D

Seal, Labyrinth Stator, (Radial)

433

Pipe Plug, Bearing Frame

46

Key, Coupling

89E

Seal, Labyrinth Rotor, (Radial)

435

Pipe Plug, Casing

1 Incorporated as part of cartridge in 2000.

10

1

Pump Assembly & Parts List LD17

89D NO.

ITEM

NO.

ITEM

NO.

ITEM

1

Casing

62

Flinger

89F


2

Impeller

66

Micrometer Nut

143

Oil Sight Glass

6

Shaft

69


400

Foot, Bearing Frame

11

Back Cover

71

Frame Adapter

401

Foot, casing

16

Bearing, Radial

72


403

Stud, Cartridge

18

Bearing, Thrust

73A

Gasket, Casing

404

Locknut, Cartridge

19

Bearing, Frame

80

Mechanical Seal

405

O-Ring, Cartridge

22


89A

Seal, Labyrinth Stator, ( Thrust)1

408

Oil Filler Assembly

33

Bearing Cartridge

89B


413

Bolt, Eye

35

Retainer Cover

89C


414

Pipe Plug, Magnetic

38


89D


433

Pipe Plug, Bearing Frame

46

Key, Coupling

89E


435

Pipe Plug, Casing


11

Frame A (ANSI) 23.50 (597)

A1

4.00 (100)

2.19 (56) X

D

1.374 (35) 12.50 (318)

.63 (16) DIA. HOLE E1

7.25 (184) E1

System One Pumps Outline Dimensions FRAME A Inch (mm) Curve

Pump Size

Discharge Size

Suction Size

Nom. Max. Imp. Dia.

X

6 7 8 9 10 11 12 13 14 15 16

2x3–8 3x4–8 1 x 2 – 10 1.5 x 3 – 10 2 x 3 – 10 3 x 4 – 10 4 x 6 – 10 1.5 x 3 – 13 2 x 3 – 13 3 x 4 – 13 4 x 6 – 13

2 (50) 3 (75) 1 (25) 1.5 (40) 2 (50) 3 (75) 4 (100) 1.5 (40) 2 (50) 3 (75) 4 (100)

3 (75) 4 (100) 2 (50) 3 (75) 3 (75) 4 (100) 6 (150) 3 (75) 3 (75) 4 (100) 6 (150)

8 (200) 8 (200) 10 (250) 10 (250) 10 (250) 10 (250) 10 (250) 13 (330) 13 (330) 13 (330) 13 (330)

9.50 (241) 11.00 (279) 8.50 (216) 8.50 (216) 9.50 (241) 11.00 (279) 13.50 (342) 10.50 (267) 11.50 (292) 12.50 (318) 13.50 (343)

D

A1

Lbs. (kg)

15.00 (381) 15.75 (400) 15.75 (400) 16.13 (410) 16.38 (416) 17.63 (448) 19.94 (506) 20.50 (521) 20.88 (530) 22.13 (562) 23.07 (586)

258 (117) 268 (121) 244 (111) 259 (117) 268 (121) 278 (126) 318 (144) 338 (153) 359 (162) 374 (169) 401 (182)

2E1

8.25 (210) 9.75 (248)

10.00 (254) 13.00 (330) 4.50 (114)

HT

4x 1.00 (25) DIA. HOLE

HD HG HF HB

1.25 (32)

HE

HE HA

System One Pumps Baseplate Dimensions FRAME A Inch (mm) Frame

Motor

A

143/145 182/184 213/215 254/256 284/286 324/326 364/365 404/405 444/445 447/449

1 For pump dimension ‘D’ = 8.25,

HA

HB

HD

T/TS

Dimn.“HT” for Frame Type TC TSC

45.00 (1143) 52.00 (1321) 18.00 (457)

58.00 (1473)

24.00 (610) 26.00 (660)

68.00 (1727) 80.00 (2032)

HE

0.63 (16) 12.25 (311) or 14.00 1 (356) 3.63 (92)

64.00 (1626)

HG

14.00 (356) 14.88 (378)

0.13 (3) 0.38 (10) 0.63 (16) 0.38 (10) 0.34 (9)

N/A 4.00 (102) 2.00 (51) 1.88 (48) 1.96 (50)

N/A

15.88 (403)

HD =12.25, if ‘D’ = 10.00, HD =14.00

12

7.50 (191)

1.88 (48)

4.50 (114) 4.25 (108)

9.50 (241)

HF

Lbs. (kg)

42.50 (1079)

200 (91)

49.50 (1257)

230 (104)

55.50 (1410)

250 (113)

61.50 (1562)

275 (124)

65.50 (1664)

525 (238)

77.50 (1969)

650 (295)

LD17 20.81 (528)

4.00 (100)

2.19 (56)

A1

X O

1.374 (34.9)

D

9.81 (249) E1

7.25 (184) E1

.63 (16) dia. hole

System One Pumps Outline Dimensions LD17 Inches (mm) Curve

Pump Size

Discharge Size

Suction Size

Nom. Max. Imp. Dia.

X

6 7 8 9 10 11 12 13 14 15 16

2x3–8 3x4–8 1 x 2 – 10 1.5 x 3 – 10 2 x 3 – 10 3 x 4 – 10 4 x 6 – 10 1.5 x 3 – 13 2 x 3 – 13 3 x 4 – 13 4 x 6 – 13

2 (50) 3 (75) 1 (25) 1.5 (40) 2 (50) 3 (75) 4 (100) 1.5 (40) 2 (50) 3 (75) 4 (100)

3 (75) 4 (100) 2 (50) 3 (75) 3 (75) 4 (100) 6 (150) 3 (75) 3 (75) 4 (100) 6 (150)

8 (203) 8 (203) 10 (254) 10 (254) 10 (254) 10 (254) 10 (254) 13 (330) 13 (330) 13 (330) 13 (330)

9.50 (241) 11.00 (279) 8.50 (216) 8.50 (216) 9.50 (241) 11.00 (279) 13.50 (343) 10.50 (267) 11.50 (292) 12.50 (318) 13.50 (343)

D

A1

Lbs. (kg)

15.00 (381) 15.75 (400) 15.75 (400) 16.13 (410) 16.38 (416) 17.63 (448) 19.94 (506) 20.50 (521) 20.88 (530) 22.13 (562) 23.07 (586)

258 (117) 268 (122) 244 (111) 259 (117) 268 (122) 278 (126) 318 (144) 338 (153) 359 (163) 374 (170) 401 (182)

2E1

8.25 (210) 9.75 (248)

10.00 (254) 13.00 (330) 4.50 (114)

HT

4x 1.00 (25) DIA. HOLE

HD

HG 1.25 (32)

HF HB

HE

HE HA

System One Pumps Baseplate Dimensions LD17 Inches (mm) Frame

Motor

A & LD17

143/145 182/184 213/215 254/256 284/286 324/326 364/365 404/405 444/445 447/449


HA

HB

HD

T/TS

Dimn.“HT” for Frame Type TC TSC

45.00 (1143) 52.00 (1321) 18.00 (457)

58.00 (1473)

24.00 (610) 26.00 (660)

68.00 (1727) 80.00 (2032)

HE

0.63 (16) 12.25 (311) or 14.001 (356)

0.13 (3) 0.38 (10) 0.63 (16) 0.38 (10) 0.34 (9)

3.63 (92) 64.00 (1626)

HG

14.00 (356) 14.88 (378)

N/A 4.00 (102) 2.00 (51) 1.88 (48) 1.96 (50)

N/A

15.88 (403)

HD =12.25, if ‘D’ = 10.00, HD =14.00

13

7.50 (191)

1.88 (48)

4.50 (114) 4.25 (108)

9.50 (241)

HF

Lbs. (kg)

42.50 (1080)

200 (91)

49.50 (1257)

230 (104)

55.50 (1410)

250 (113)

61.50 (1562)

275 (125)

65.50 (1664)

525 (238)

77.50 (1969)

650 (295)

System One Frame A & LD17 Flange Dimensions DISCHARGE

SUCTION

Flange Sizes and Ratings Rating Size O.D. Min. B.C. No.Holes Hole Dia. Min.Thickness

150# Flange 1 (25) 4.25 (108) 3.12 (79)

1.5 (38) 5.00 (127) 3.88 (99)

2 (50) 6.00 (152) 4.75 (121)

4 .62 (16) .44 (11)

4 .62 (16) .56 (14)

4 .75 (19) .62 (16)

1 (25) 4.88 (124) 3.50 (89)

1.5 (38) 6.12 (155) 4.50 (114)

2 (50) 6.50 (165) 5.00 (125)

4 .75 (19) .69 (18)

4 .88 (22) .81 (21)

8 .75 (19) .88 (22)

25 115 85 4 14 16

40 150 110 4 18 18

50 165 125 4 18 20


3 (75) 7.50 (191) 6.00 (152) 4 .75 (19) .75 (19)

4 (102) 9.00 (228) 7.50 (191) 8 .75 (19) .94 (24)

6 (152) 11.00 (279) 9.50 (241) 8 .88 (22) 1.00 (25)

4 (102) 10.00 (250) 7.88 (200)

6 (152) 12.50 (318) 10.62 (270) 12 .88 (22)

300# Flange


3 (75) 8.25 (210) 6.62 (168) 8 .88 (22) 1.12 (28)

8 .88 (22) 1.25 (32)

1.44 (37)

16 Bar Flange

Note: 16 Bar Flange Dimensions are in Millimeters

14

80 200 160 8 18 22

100 220 180 8 18 22

150 285 240 8 22 24

Auxiliary Pipe Connections List Frame A & LD17

V

IV

Discharge

VI

II III Suction

XI

ITEM NUMBER

* I II # III * IV V VI # VII # X ## XI

VII

I

X

NPT SIZE

NUMBER OF TAPS

0.50-14 0.25-18 0.25-14 0.25-18 0.75-14 0.25-18

1 1 1 1 1 2

1.00-11.5 0.75-14 0.50-14

1 1 2

* Optional # Left side of pump facing suction end ## Right side of pump facing suction end ( 4 x 6 -10 & 4 x 6 -13 Casings have discharge tap only )

15

CONNECTION

Casing Drain Discharge Gage Suction Gage Seal Chamber Flush (not available on LD17) Oil Fill Seal Chamber Jacket*– Inlet & Outlet (not available on LD17) Oil Sight Glass Oil Drain Magnetic Plug or Cooling Coil*

ACV 1

16

ACV 2

17

ACV 3

18

ACV 4

19

ACV 5

20

ACV 6

21

ACV 7

22

ACV 8

23

ACV 9

24

ACV 10

25

ACV 11

26

ACV 12

27

ACV 13

28

ACV 14

29

ACV 15

30

ACV 16

31

ACV 17

32

ACV 18

33

ACV 19

34

ACV 20

35

ACV 21

36

ACV 22

37

ACV 23

38

ACV 24

39

ACV 25

40

ACV 26

41

ACV 27

42

ACV 28

43

ACV 29

44

ACV 30

45

ACV 31

46

ACV 32

47

ACV 33

48

ACV 34

49

ACV 35

50

ACV 36

51

ACV 37

52

ACV 38

53

ACV 39

54

ACV 40

55

ACV 41

56

ACV 42

57

ACV 43

58

ACV 44

59

ACV 45

60

ACV 46

61

ACV 47

62

ACV 48

63

ACV 49

64

ACV 50

65

ACV 51

66

ACV 52

67

ACV 53

68

ACV 54

69

ACV 55

70

ACV 56

71

ACV 57

72

ACV 58

73

ACV 59

74

FRAME A

System One Vortex Pump

5

Provides a solution to difficult pumping problems such as: Sludges and slurries with large particle solids Pumped materials with entrained air Pumped fluids with stringy or fibrous materials

6

•

2

1

3

4

•

7

• •

•

9

•

•

Designed to fit the standard Frame A & LD17 System One Power End and includes all the features and benefits of our System One Pump

•

8

LD17

Provides a solution to difficult pumping problems such as sludges and slurries with large particle solids, materials with entrained air, stringy or fibrous materials. Designed to fit the standard System One andLD17 Power Ends. Includes all the features and benefits of our System One Pump.

1

LD17 Shaft.1

2

LD17 Power End.1

7

Optional Spacer Flange allows removal of separate Suction Cover for cleanout without disturbing piping.

3 Backcover/Seal Chamber. • Taper bore provided on LD17. • Cylindrical bore with optional Carbon or SpiralTrac 2 restriction bushings available for Frame A.

8

Solids are drawn into the vortex of swirling liquid and are discharged by centrifugal force through the open area of the casing with minimum impeller contact for minor particle degradation.

4

Vortex Impeller recessed out of passageway. 5

Vortex Casing.

6

Removable suction cover.

2 SpiralTrac


1

9

Suction and discharge passageways are one continuous open area. 2" pump can pass a 2" (50) solid 3" pump can pass a 3" (75) solid 4" pump can pass a 4" (100) solid 1 Also available in Frame A

(see circle inset above and Frame A Pump Section for details of Power End).

System One Vortex Pump NON-CLOGGING RECESSED IMPELLER Designed for: WASTE TREATMENT FOOD & CHEMICAL PROCESSING PULP & PAPER AGRICULTURE and other industries pumping difficult materials

VERTICAL VORTEX PUMP

System One Pumps Design Data VORTEX ANSI Shaft L3/D4 Ratio FRAME A L3/D4 Ratio LD17 Diameter at Impeller Diameter at Seal Diameter Between Bearings Diameter at Coupling Bearings Thrust Radial Bearing Span Shaft Overhang FRAME A Shaft Overhang LD17 Seal Chamber Seal Bore Diameter (nose) Inside Bore Depth Back Cover/Shaft Clearance Gland Bolting FRAME A ANSI Gland Bolting LD17 Distance to Nearest Obstruction Open Impeller Clearance Maximum Diameter Solids Number of Vanes Pumps Weights/Lbs. (kg) Pump Only Casing Type Wall Thickness Maximum Working Pressure Test pressure Rotating Element Maximum Speed (oil lube) Power Limits HP (KW)/100 RPM 316SS

2.0 x 2.0-08

3.0 x 3.0-10

61 (2.3) 21 (0.8)

64 (2.4) 23 (0.8) 1.06 (27) 1.00-12 UNF Thread 1.875 (47.63) 2.45 (62) 1.375 (34.93) SKF 7310 BEGAY (pair) 6310 C3 6.02 (153) 9.25 (235) 6.56 (167)

9.11 (231) 6.42 (163)

4.0 x 4.0-12 75 (2.9) 28 (1.06)

9.73 (247) 7.04 (179)

2.69 (68) nose FRAME A 3.75 (95) LD17 3.00 (76) FRAME A 2.88 (73) LD17 2.00 (51) FRAME A .12 (3) Diametral LD17 Open 5 degree Taper 4X .500-13UNC on 4.75 B.C. (12 on 121 B.C.) 4X .500-13UNC on 4.62 B.C. (12 on 117 B.C.) FRAME A 3.00 (76) LD17 2.19 (56) .05 (1.3) Back of Impeller 3.0 (76)

2.0 (51)

4.0 (102)

8 302 (136)

357 (160)

470 (211)

Single Volute 0.44 (11) Minimum See Pressure vs.Temperature Limit Chart Class 150 Flanges-250PSIG, Class 300 Flanges-450PSIG 1750

1750 3.4 (2.6)

Reference Drawings A40210, A40211

2

1750

Vortex Pump Assembly & Parts List Frame A

NO.

ITEM

NO.

ITEM

NO.

ITEM

1

Casing

46

Key, Coupling

89E


2

Impeller

62

Flinger

89F


6

Shaft

66

Micrometer Nut

143

Oil Sight Glass

9

Suction Cover

69


400

Foot, Bearing Frame

11

Back Cover

71

Frame Adapter

401

Foot, casing

16

Bearing, Radial

72


403

Stud, Cartridge

18

Bearing, Thrust

73A

Gasket, Casing

404

Locknut, Cartridge

19

Bearing, Frame

80

405

O-Ring, Cartridge

Mechanical Seal

22


89A


408

Oil Filler Assembly

33

Bearing Cartridge

89B


413

Bolt, Eye

35

Retainer Cover

89C


414

Plug, Magnetic

38


89D


433

Plug, Bearing Frame

1


3

Vortex Pump Assembly & Parts List LD17

NO.

ITEM

NO.

ITEM

NO.

ITEM

1

Casing

46

Key, Coupling

89E


2

Impeller

62

Flinger

89F


6

Shaft

66

Micrometer Nut

143

Oil Sight Glass

9

Suction Cover

69


400

Foot, Bearing Frame

11

Back Cover

71

Frame Adapter

401

Foot, casing

16

Bearing, Radial

72


403

Stud, Cartridge

18

Bearing, Thrust

73A

Gasket, Casing

404

Locknut, Cartridge

19

Bearing, Frame

80

405

O-Ring, Cartridge

Mechanical Seal

22


89A


408

Oil Filler Assembly

33

Bearing Cartridge

89B


413

Bolt, Eye

35

Retainer Cover

89C


414

Plug, Magnetic

38


89D


433

Plug, Bearing Frame

1


4

Vortex Pump (ANSI & LD17)

A1

CP Y

E

SW

V = 2.19

X O U = 1.374

D

F

A

E1 E2

E2 E1

Vortex Pump – ANSI & LD17 Pump Size

1 2 3

Fr A CP

LD17 CP

Y

X

E

D

O

Wt

Fr A F

LD17 F

A

A1

2E1

2E2

2 x 2 – 8 25.62 (651) 22.93 (582) 4 (102) 7.75 (197) 4.37 (111) 8.25 (210) 16 (406) 302 (137) 14.62 (371) 11.93 (303) 11.25 (286) 15.25 (387) 7.5 (191) 7.25 (184) 3 x 3 – 10 27.18 (690) 24.49 (622) 4.62 (117) 9.5 (241) 5.5 (140) 10 (254) 19.5 (495) 357(162) 15.58 (396) 12.89 (327) 13.75 (349) 19.25 (489) 7.12 (181) 7.25 (184) 4 x 4 –12 29.38 (746) 26.69 (678) 5.5 (140) 11.5 (292) 6.5 (165) 10 (254) 21.5 (546) 470 (214) 16.83 (427) 14.14 (359) 16.5 (419) 22 (559) 9.88 (251) 7.25 (184)

SW

1 (25) 1.12 (28) 1.38 (35)

SW dim. indicates width of optional spacer flange. HL HT

4x 1.00 (25) DIA. HOLES

HD HG

1.25 (32)

HF HB

HE

HE HA

System One Pumps Baseplate Dimensions Vortex Inches (mm) Frame

Motor

Vortex Frame A & LD17

143/145 182/184 213/215 254/256 254/256 284/286 324/326 364/365


HA

HB

HD

52.00 (1321)

18.00 (457)

58.00 (1473)

Dim.“HT” for Frame Type T/TS TC TSC 3.63 (92)

12.25 (311) or 14.001 (356)

64.00 (1626) 68.00 (1727)

NA 3.63 (92)

HG

HE

0.63 (16)

HF

HL

230 (105)

49.50 (1257)

0.13 (3) NA 0.38 (10) 0.63 (16) 0.38 (10) 0.34 (9)

N/A

55.50 (1410) 4.00 (102)

2.00 (51) 1.88 (48)

HD =12.25, if ‘D’ = 10.00, HD =14.00

5

7.50 (191) 61.50 (1562) 65.50 (1664)

Base Wt.

2 x 2-8 = 8.15 (207) 3 x 3-10 = 7.25 (184) 4 x 4-12 = 6.00 (152)

250 (114) 275 (125) 295 (134)

System One Vortex Frame A & LD17 Flange Dimensions

DISCHARGE

SUCTION


150# Flange 1 (25) 4.25 (108) 3.12 (79) 4 .62 (16) .44 (11)

1.5 (38) 5.00 (127) 3.88 (99) 4 .62 (16) .56 (14)

2 (50) 6.00 (152) 4.75 (121) 4 .75 (19) .62 (16)

Rating

3 (75) 7.50 (191) 6.00 (152) 4 .75 (19) .75 (19)

4 (102) 9.00 (228) 7.50 (191) 8 .75 (19) .94 (24)

6 (152) 11.00 (279) 9.50 (241) 8 .88 (22) 1.00 (25)

300# Flange

Size

1 (25)

1.5 (38)

2 (50)

3 (75)

4 (102)

6 (152)

O.D. Min. B.C. No.Holes Hole Dia. Min.Thickness

4.88 (124) 3.50 (89) 4 .75 (19) .69 (18)

6.12 (155) 4.50 (114) 4 .88 (22) .81 (21)

6.50 (165) 5.00 (125) 8 .75 (19) .88 (22)

8.25 (210) 6.62 (168) 8 .88 (22) 1.12 (28)

10.00 (250) 7.88 (200) 8 .88 (22) 1.25 (32)

12.50 (318) 10.62 (270) 12 .88 (22) 1.44 (37)

100 220 180 8 18 22

150 285 240 8 22 24


16 Bar Flange 25 115 85 4 14 16

40 150 110 4 18 18

50 165 125 4 18 20

Note: 16 Bar Flange Dimensions are in Millimeters

6

80 200 160 8 18 22

Vortex Frame A & LD17 Auxiliary Pipe Connections List

V

IV

VI

II

Discharge Suction

VII

X

III

I

XI

ITEM NUMBER

*** I *** II #* III * IV #V ##* VI * #* VII #X ## XI

NPT SIZE

NUMBER OF TAPS

0.50-14 0.25-18 0.25-18 0.25-18 0.75-14 0.25-18

1 1 1 1 1 2

1.0-11.5 0.75-14 0.50-14

1 1 2

* Optional # Left side of pump facing suction end ## Right side facing suction end

7

CONNECTION

Casing Drain Discharge Gage Suction Gage Seal Chamber Flush (not available on LD17) Oil Fill Seal Chamber Jacket – Inlet & Outlet ** (not available on LD17) Oil Sight Glass Oil Drain Magnetic Plug or Cooling Coil*

VCV 1

8

VCV 2

9

VCV 3

10

VCV 4

11

VCV 5

12

VCV 6

13

VCV 7

14

VCV 8

15

VCV 9

16

VCV 10

17

VCV 11

18

VCV 12

19

System One Frame M Process Pump (ANSI B73.1) Engineered Reliability: System One’s Frame M incorporates proven design features that provide maximum reliability and long life for the most demanding applications. 1

• • 2

3 4

•

•

•

•

• •

5

Unparalleled design matched with the best warranty in the industry make the System One Frame M the most cost effective pumping system available for high-flow applications.

12

• •

•

•

6

1 Patented micrometer adjustment nuts (Pat. # 4,439,096) fine tune impeller setting for maximum efficiency. 2 Solid shaft (no sleeve) with L3/D4 ratio of 19 is the lowest for any process pump in this size range. 3 Non-wearing labyrinth seals (Pat. # 4,572,517) provide unparalleled protection of oil and bearings. 4 Ultra-high capacity angular contact thrust bearings (7314 pr.) provide shaft rigidity and eliminate axial movement even during off-BEP operation.

7

8

9

•

3

11

10

5 Bolted retainer cover provides positive clamping of thrust bearing and prevents axial shaft movement. 6 Rabbit for C-Frame (NEMA) motor adapter for instantaneous and precise motor alignment. Accepts motor frame sizes up to 449TSC. 7 Cast-in cooling fins and large oil reservoir enhance heat transferand promote oil cooling. Finned cooling coil available for high temperature applications.

8 Large oil sight glass enables instant analysis of oil level and condition. 9 Oversized radial bearing (6314) provides greater load carrying capabilities and extended L10 life in even the harshest conditions. 10 Large volume seal chamber provides proper cooling and lubrication to seal faces. Available in cylindrical and taper bore to meet all applications. Accepts all standard mechanical seals. Throat bushing options include carbon, polyurethane or SpiralTrac1.

1

11 Double volute construction reduces hydraulic forces within the casing thus lowering radial load on the shaft and bearings. 12 High efficiency wet ends help reduce energy costs. 1 SpiralTrac

is a registered trademark of the manufacturer, EnviroSeal Engineering Products Ltd., Waverly, Nova Scotia.

System One Frame M ANSI Process Pump Proven design features provide maximum reliability and long life for the most demanding applications

The only ANSI B73.1 pump that offers the following optional features for maximum reliability and flexibility: Centerline mount for high temperature applications. Left or right side discharge.

ENGINEERED RELIABILITY Problem: Load induced bearing failures. System One Solution: Solid shaft and oversized bearings carry high-sustained loads for the life of the pump. Problem: Seal failures due to off BEP operation. System One Solution: Large diameter solid shaft with the lowest LD ratio in the industry (19) provides the stiffness required to withstand damaging forces and maintain seal face alignment.

D Typical shaft high L3/D 4 equals high vibration.

D System One LD shaft has the lowest L3/D 4 ratio in the industry.

2

Problem: Oil contamination. System One Solution: Small amounts of dirt and water can cause complete bearing failure in a short period of time. System One labyrinth seals, standard on the Frame M Pump, keep dirt and moisture out, prolonging oil and bearing life. Problem: Damaging vibration caused by motor misalignment. System One Solution: C-Frame adapters take the time and guesswork out of motor alignment. Instant alignment prevents destructive vibration and reduces labor costs.

System One Pumps Design Data FRAME M (ANSI)

Inches (mm) 6 x 8-13

6 x 8-15

17.98 (.87)

17.22 (.83)

8 x 10-13

8 x 10-15

19.85 (.96)

19.55 (.94)

Shaft

L3/D4 Ratio Diameter at Impeller Diameter at Seal Diameter Between Bearings Diameter at Coupling Bearings Thrust Thrust Option Radial Bearing Span Shaft Overhang Seal Chamber Seal Bore Diameter (nose) Inside Bore Depth Back Cover/Shaft Clearance Gland Bolting Distance to Nearest Obstruction Open Impeller Clearance Eye Area sq. in. (cm2) Maximum Dia. Solids Number of Vanes Pumps Weights lbs (kg)Vanes Pump Only CasingVanes Type Wall Thickness Maximum Working Pressure Test pressure Rotating Element Wk2 Dry lbs/ft2 (kg-m2) Wk2 Wet lbs/ft2 (kg-m2) Maximum Speed (oil lube) Power Limits HP (KW)/100 RPM 316SS

1.50-8UN (38) 2.625 (66.7) 3.25 (82.6) 2.375 (60.3) 7314 BEGAY N/A 6314 C3 10.53 (267) 9.49 (241)

9.35 (237)

9.80 (249)

Standard 3.627 (92) 4.125 (105) 2.56 (65) .02 (Radial) (.50)

9.75 (248) Taper 3.627 (92) 4.125 Minimum (105) 3.56 (90) .75 (Radial) (19)

4X .625-11UNC 0n 5.75 Bolt Circle Diameter (16 on 146 AC) 3.13 (79.5)

45 (290) 1.00 (25) 6

.06 Total .015 Suction Side (1.5 total 0.4 Suction Side) 50 (322) 60 (387) 1.13 (29) 1.50 (38) 6 5

63 (406) 1.19 (30) 6

545 (245)

618 (278)

730 (329)

657 (296)

Double Volute 0.75 Minimum (19) See Pressure vs.Temperature Limit Chart Class 150 Flanges-250PSIG,Class 300 Flanges-450PSIG 3.68 (.154) 5.19 (.218)

4.9 (.206) 6.91 (.290)

5.75 (.242) 8.11 (.341)

7.65 (.321) 10.8 (.454)

4000 RPM 14.25 (10.65)


Cylindrical Bore Large seal chamber volume provides optimum volume for seal lubrication and cooling. Cast restriction bushing reduces fluid exchange between casing and seal chamber and allows maximum cooling of fluid. Other bushing options are available including carbon and SpiralTrac®.

Taper Bore Two industry- tested seal chamber designs provide the right seal environment for virtually any process application.

Vortex breakers alter seal chamber flow patterns to move solids out and away from the seal.

Large volume seal chambers accept standard sized glands.

Air or gas buildup can be detrimental to seal life. Taper design allows trapped air and gases to escape.

Available seal chamber jackets provide optimum cooling or heating of seal chamber fluid to maximize seal life.

SpiralTrac® is a registered trademark of the manufacturer, EnviroSeal Engineering Products Ltd., Waverly, Nova Scotia.

3

Pump Assembly Frame M

NO.

ITEM

NO.

ITEM

NO.

1

Casing

62

Flinger

143

Oil Sight Glass

2

Impeller

66

Micrometer Nut

400

Foot, Bearing Frame

6

Shaft

69


403

Stud, Cartridge

11

Back Cover

71

Frame Adapter

404

Locknut, Cartridge

14

C Frame motor Adapter

73A

Gasket, Casing

405

O-Ring, Cartridge

16

Bearing, Radial

80

MechanicalSeal

408

Oil Filler Assembly

18

Bearing, Thrust

89B


413

Bolt, Eye

19

Bearing, Frame

89C

Seal, Labyrinth Rotor O-ring,Thrust

414

Plug, Magnetic

22


89D

Seal, Labyrinth Stator, Radial

433

Plug, Bearing Frame

33

Bearing Cartridge

89E

Seal, Labyrinth Rotor,Radial

435

Plug, Casing

35

Retainer Cover

89F

Seal, Labyrinth Rotor O-ring,Radial

38


89G

Seal, Labyrinth Stator O-ring,Radial 4

ITEM

System One Frame M Pump (ANSI)

33.88 (861)

A1

6.00 (152)

4.00 (102)

X

2.38 (60)

14.50 (368)

18.75 (476)

.88 (22) DIA Hole

A

16.00 (406)

9.00 (229)

System One Pumps Outline Dimensions FRAME M Pump 1 2 3 4

6 x 8 – 13 8 x 10 – 13 6 x 8 – 15 8 x 10 – 15

Inches (mm)

Discharge Size

Suction Size

Nom. Max. Imp. Dia.

X

A1

A

WT. lb

kg

6 (150) 8 (200) 6 (150) 8 (200)

8 (200) 10 (250) 8 (200) 10 (250)

13 (330) 13 (330) 15 (381) 15 (381)

16.00 (406) 18.00 (457) 18.00 (457) 19.00 (483)

25.50 (648) 27.25 (692) 27.25 (692) 28.75 (730)

14.00 (356) 15.25 (387) 14.75 (375) 15.75 (400)

545 657 618 730

245 296 278 328

6.50 (165) HT

4.75 (121)

4 x1.00 (25) DIA. Hole

1.25 (32)

9.50 (241)

HF HB

System One Pumps Baseplate Dimensions FRAME M Frame

Motor

M

284/286 324/326 364/365 404/405 444/445 447/449

HA

HA

9.50 (241)

Inches (mm) HB

Dimn.“HT” for Frame Type TC

T/TS

68.00 (1727) 24.00 (610) 80.00 (2032) 26.00 (660)

19.25 (489)

5.25 (133)

98.00 (2489)

5

HF

Wt/lb

kg

1.28 (33) 0.88 (22) 0.25 (6) 1.28 (33)

65.50 (1664)

520

236

600

272

730

331

0.25 (6)

95.50 (2426)

890

404

77.50 (1969)

System One Frame M Flange Dimensions

DISCHARGE

SUCTION

Inches (mm)


150 lb. Flange

300 lb. Flange

6 (152) 11.00 (279) 9.50 (241)

8 (203) 13.50 (343) 11.75 (299)

10 (254) 16.00 (406) 14.25 (362)

6 (152) 12.50 (318) 10.62 (270)

8 .88 (22) 1.00 (25)

8 0.88 (22) 1.12 (28)

12 1.00 (25) 1.19 (30)

12 0.88 (22) 1.44 (36)

6

8 (203) 15.00 (381) 13.00 (330) 12 1.00 (25) 1.62 (41)

10 (254) 17.50 (445) 15.25 (387) 16 1.12 (28) 1.88 (48)

Auxiliary Pipe Connections List Frame M

Discharge

V

VI

IV

Suction

II

III

I

XI

ITEM NUMBER

I II * III IV V * VI # VII # X ## XI

X

VII

NPT SIZE

NUMBER OF TAPS

0.50-14 0.25-18 0.25-18 0.50-14 0.75-14 0.50-14 1.00-11.5 0.50-14 0.50-14

1 1 1 2 1 2 1 1 2

*Optional # Left side of pump facing suction end ## Right side of pump facing suction end

7

CONNECTION

Casing Drain Discharge Gage Suction Gage Seal Chamber Flush Oil Fill Seal Chamber Jacket inlet & outlet Oil Sight Glass Oil Drain Plug or (cooling coil*)

MCV 1

8

MCV 2

9

MCV 3

10

MCV 4

11

MCV 5

12

MCV 6

13

MCV 7

14

MCV 8

15

MCV 9

16

MCV 10

17

MCV 11

18

MCV 12

19

System One® Magnum Pumps Centrifugal and Vortex Industry’s finest Slurry Pumps featuring: • Solid stainless steel shaft with L3/D4 ratio of 29 (1:1) • Power End with solid cast base for maximum rigidity.

•

•

•

• •

9

7

8

•

6

3

• 2

•

4 10

•

•

•

14 13

•

11 5

• • 15 12

•

Engineered for the toughest applications in all types of demanding abrasive and corrosive services

CASING:

POWER END:

BACK COVER:

IMPELLER:

1 Walls 50% thicker than conventional pumps for extended wear. 2 Concentric design to eliminate turbulence and wear also reduces bearing loads and shaft deflection at off BEP operation. 3 Tangential discharge to reduce wear. 4 Recessed casing gasket.

5 Single heavy duty power end for entire line. 6 Thrust bearing – pair of #7311 angular contacts. 7 Radial roller bearing – #NUP313ECP (original – #5313 double row). 8 2.500”shaft diameter for the mechanical seal. 9 External impeller adjustment. 10 Labyrinth seals for superior bearing protection. 11 Grease lube or Oil lube

12 Full line of Mechanical Seals available. 13 Throat bushings available in several configurations including carbon, and SpiralTrac1 .

14 Open, screw on type impellers with back pump out vanes. 15 Greater distance from vane tip to casing to reduce abrasive wear.

1 SpiralTrac is a registered trademark

of the manufacturer, EnviroSeal Engineering Products Ltd., Waverly, Nova Scotia

1

1

System One Magnum Pumps Centrifugal and Vortex

Major Applications for “Magnachrome” material include: • Municipal waste treatment-sewage (vortex) • Barite, ferric oxide and mineral oil base drilling muds • Glass fibres • Pulp and paper • Sugar processing • Ash or coal conveyers • Cement • Mine de-watering • Lime, gypsum, calcium carbonate slurries • Kaolin clay • Crystalline forms Vertical configurations also available, (see brochure # 070639). Flows to 7500 GPM (1700 m3/hr), available with Magnum XP (14 x12 – 22 and 12 x10 – 23) (see brochure # 070641), consult factory.

Superior performance and reliability with “Magnachrome” a new high strength proprietary material for critical components. Exceptional hardness (650 Brinnel) for wet end components assures longer life and lower operational costs. Actual tests show wear resistance 9 times that of C.I. Casing designed for slurry service: • thicker walls • concentric volute • tangential discharge • recessed gasket. Full range of pumps with flows to 7500 GPM (1700 m3/hr) and heads to 550 feet (165 m).

MAGNUM CENTRIFUGAL PERFORMANCE CURVES: Composite 1150 rpm Capacity – m3/hr 300

100

500

700

180

Follow Key Numbers for Pump Size shown in Dimensional Data Chart

Total Discharge Head – Feet

140 120

30

100

25 80

3

20

5

60

1

7

2

40

15 10

8

4

Total Discharge Head – Meters

160

5

20

6

0 0

MAGNUM VORTEX PERFORMANCE CURVE: Composite 1150 rpm (bottom) and 1750 rpm (top) Capacity – m3/hr 200 300

100

400

2500 3000 3500

Capacity – m3/hr 300

100

500

500

700

700

2 3

40

100

30

50

2

1 0

400

800

20

3 1200

10

1600

2000

2400

500

400

Limit operation in gray areas to1.2 specific gravity fluids

150


100

1

300

2 200

3 2

1

100

50

5 6

4

Capacity – Gallons per Minute

7

8

0

Material Analysis

0

H 30 Hard Cast Iron ASTM-A-126 Class C Carbon Manganese Silicon Nickel Chromium Molybdenum Copper Phosphorous Sulfur Brinnel

Ductile Iron ASTM-A-536 65-45-12

.75-0.9 1.35-1.50 1.5 0.4 0.5

250

150-190

Magnachrome

316SS

ASTM-A-532 Class 3 2.0-3.3 2.0 Max 2.5 Max 23.0-30.0 1.2 Max 1.2 Max 0.1 Max 0.6 Max

ASTM CF8M 0.08 1.5 2 9.0-12.0 18-21 2.0-3.0

650 cas/400 imp,BC

500

1000

1500

2000

Capacity – U.S. Gallons per Minute

0.04 Max 0.04 Max Bal.Iron 156-170

2

2500 3000 4500


1

50

600 Total Discharge Head – Feet

150


200


200 Total Discharge Head – Feet

1000 1500 2000 Capacity – Gallons per Minute

Composite 1750 rpm (bottom) and 3500 rpm (top)

250

0

500

System One Pumps Design Data Magnum

Inches (mm)

Shaft 29 (1.1) 70 (2.7) 1.5-6 UNC 2A (38) 2.500 (63.5) 2.000 (50) 10.69 (272) 2.559 (65) 7.42 (188) 1.87 (47.5)

L3/D4 Ratio for 17-4Ph Solid Shaft L3/D4 Ratio for Steel Shaft w/Sleeve Impeller Thread Shaft Diameter at seal Shaft Diameter underSleeve (Steel Shaft) Shaft Overhang (avg.) Shaft Diameter between Bearings Shaft Distance between Bearings Shaft Diameter at Coupling Sleeve Material (on Steel Shaft) Bearings Radial Bearing Thrust Bearing (2 required) Stuffing Box Stuffing Box Bore Packing Size Back Cover/Shaft Clearance

ceramic coated 416SS NUP313ECP (original 5313) 7311 BECBY 3.5 (89) 0.5 (13) .06 (1.5) on a side 3.5 (89) (2) 3/8-16 on 5.50" B.C. (10 on 140) 2 (50) 2.5 (64) (w/flinger removed)

Depth of Stuffing Box Gland Bolting Distance to Nearest Obstruction Counterbore for Bushing

4.250/4.252 dia. x 0.870 dp. (108 dia. x 22 dp) w/0.12 x 45° chmfr. & 20° taper from 4.25 to 3.50

3

System One Magnum Pump Assembly

NO.

1

ITEM

Casing

NO.

ITEM

NO.

ITEM

7

Shaft

12B

Thrust Bearing Housing Bolts

1A

Casing Gasket

7A

Sleeve

12C

Thrust Bearing Housing Jam Nuts

1B

Casing Stud Nut

7B

Coupling Key

13

Thrust Bearing Housing Cover

1C

Casing Stud

7C

Shaft Sleeve Seal

13A

Thrust Bearing Cover Plug

2

Impeller

9

Frame

13B

Thrust Bearing Cover Seal

Impeller Seal

10

Radial Bearing Cover

13C

Thrust Bearing Lab seal

2A 3

Stuffing Box Cover

10A

Radial Bearing Cover Plug

13D

Thrust Bearing Cover Bolts

4

Gland Set

10B

Radial Bearing Cover Gasket

13E

Thrust Bearing Cover washer

5

Mechanical Seal

10C

Radial Bearing Lab Seal

14

Thrust Bearing

5A

Packing Set

10D

Radial Bearing Cover Bolt

14A

Bearing Lockwasher

5B

Lantern Ring

10E

Radial Bearing Cover Nut

14B

Bearing Locknut

6

Gland Bolt Assembly

11

Radial Bearing

22

Oil Sight Gage

6B

Gland Bolt Nuts

12

Thrust Bearing Housing

23

Oiler Assembly

7

Shaft

Thrust Bearing Housing Seal

25

Breather

12A

4

System One Magnum Centrifugal Pump

CP Z

Y Flush 0.25” NPT

Keyway 3.25” x 0.25” x 0.50” (83 x 6 x 13)

1.87 Dia. (47.5)

X

9.12 (232)

DD

11.25 (286)

4 Holes 0.687” Dia. (17.5)

17.75 (451)

L

G

Inch (mm)

Pump Size

G

L

X

Y

Z

CP

DD

Wt. Lbs.(kg)

3 x 2 – 13 4 x 3 – 13 5 x 4 – 14 6 x 5 – 11 6 x 5 – 14 8 x 6 – 11 8 x 6 – 14 10 x 8 – 14

17.87 (454) 17.87 (454) 19.00 (483) 17.87 (454) 21.00 (533) 20.00 (508) 23.56 (598) 22.37 (568)

10.43 (265) 11.06 (281) 12.43 (316) 13.75 (349) 13.75 (349) 14.93 (379) 14.93 (379) 15.37 (390)

10.25 (260) 10.25 (260) 11.00 (279) 11.00 (279) 11.00 (279) 14.00 (356) 14.00 (356) 14.18 (360)

3.75 (95) 4.25 (108) 5.00 (127) 5.75 (146) 5.75 (146) 6.25 (159) 6.25 (159) 6.68 (170)

7.00 (178) 6.75 (172) 6.12 (155) 6.00 (152) 6.00 (152) 8.37 (213) 8.37 (213) 8.00 (203)

28.81 (732) 29.43 (748) 30.81(783) 32.12 (816) 32.12 (816) 33.31 (846) 33.31 (846) 33.75 (857)

8.93 (227) 8.93 (227) 9.50 (241) 8.93 (227) 10.50 (267) 10.00 (254) 11.81 (300) 11.18 (284)

475 (214) 491 (221) 520 (234) 550 (248) 609 (274) 659 (297) 701 (315) 705 (317)

CP

DD

Wt. Lbs. (kg)

Vortex Pump

Inch (mm)

Pump Size 1 2 3

6.56 (167)

15.25 (387)

Drip Pan Drain 0.75” NPT 1 Hole

Centrifugal Pump

1 2 31 41 5 61 7 8

6.56 (167)

4 (102)

3 x 3 – 14 4 x 4 – 14 6 x 6 – 14

G

L

X

Y

Z

19.00 (483) 20.00 (508) 22.00 (559)

15.62 (397) 16.69 (424) 19.19 (487)

11.00 (279) 11.87 (302) 13.87 (352)

6.25 (159) 6.43 (163) 7.56 (192)

7.25 (184) 7.25 (184) 7.25 (184)

34.00 (864) 35.00 (889) 37.50 (952)

9.50 (241) 10.00 (254) 11.00 (279)

505 (227) 566 (255) 618 (278)

Flange – Inch (Metric/mm)

2 3 4 5 6 8 10

Size

O.D.

B.C.

Thickness

# Holes

Hole Size

(51) (76) (102) (127) (152) (203) (254)

6.00 (152) 7.50 (191) 9.00 (229) 10.00 (254) 11.00 (279) 13.50 (343) 16.00 (406)

4.75 (121) 6.00 (152) 7.50 (191) 8.50 (216) 9.50 (241) 11.75 (299) 14.25 (362)

0.62 (16) 0.75 (19) 0.93 (24) 0.93 (24) 1.00 (25) 1.12 (28) 1.18 (30)

4.00 4.00 8.00 8.00 8.00 8.00 12.00

0.75 (19) 0.75 (19) 0.75 (19) 0.87 (22) 0.87 (22) 0.87 (22) 1.00 (25)

Materials: Centrifugal: Magnachrome ASTM-A-532-CL3 (Chromium Alloyed Iron) and H30 Hard Iron ASTM-A-126-CLC. Also certain sizes in 316SS, consult factory. Vortex: Magnachrome, Ductile Iron ASTM-A-536... 65-45-12 and 316SS 1 Not currently available in Magnachrome

Z

125 lb Cast Iron/Series 150 Steel Flat Face CP

Vortex Pump

Y Flush 0.25” NPT Keyway 3.25” x 0.25” x 0.50” (83 x 6 x 13)

1.87 Dia. (47.5)

X

9.12 (232)

.62 (15.7) 4 Holes 0.687” Dia. (17.5)

DD

11.25 (286) 17.75 (451)

4 (102)

L

6.56 (167)

15.25 (387)

G

Drip Pan Drain 0.75” NPT 1 Hole

5

6.56 (167)

System One Magnum Horizontal Baseplate Assembly C MAX

CP

Z

Y

SP

X

L HG .87" Dia. (22) Holes (8)

HC

HC

HD HD

HC

HE

LH

HB

HA

MAGNUM PUMPS - Box Channel Base-Baseplate Dimensions Motor Frames 182T-215T 254T-286T 324T-326T 364T-365T 404T-405T 444T-445T

Base CSMFB-5 CSMFB-2 CSMFB-2 CSMFB-3 CSMFB-3 CSMFB-4

C MAX 19.44 28.12 31.12 33.87 38.00 44.25

HA 13.44 (341) 20.38 (518) 20.38 (518) 26.12 (663) 26.12 (663) 31.25 (794)

HB 49.75 (1264) 62.75 (1594) 62.75 (1594) 70.44 (1789) 70.44 (1789) 81.93 (2081)

Inch (mm) HC 10.50 (267) 13.75 (349) 13.75 (349) 15.62 (397) 15.62 (397) 18.50 (470)

MAGNUM PUMPS - Outline Dimensions

HD 6.00 (152) 6.00 (152) 6.00 (152) 6.00 (152) 6.00 (152) 6.00 (152)

HE 12.50 (318) 19.00 (483) 19.00 (483) 25.00 (635) 25.00 (635) 27.37 (695)

HG 13.12 (333) 15.12 (384) 15.12 (384) 17.12 (435) 17.12 (435) 17.12 (435)

WT. LBS. 109 170 170 229 229 257

kg 49 77 77 103 103 116

Inch (mm)

Pump Size 3 x 2-13 4 x 3-13 5 x 4-14 6 x 5-11 6 x 5-14 8 x 6-14 8 x 6-14 10 x 8-14

X 10.25 (260) 10.25 (260) 11.00 (279) 11.00 (279) 11.00 (279) 14.00 (356) 14.00 (356) 14.18 (360)

Y 3.75 (95) 4.25 (108) 5.00 (127) 5.75 (146) 5.75 (146) 6.25 (159) 6.25 (159) 6.68 (170)

Z 7.00 (178) 6.75 (172) 6.12 (155) 6.00 (152) 6.00 (152) 8.37 (213) 8.37 (213) 8.00 (203)

CP 28.81 (732) 29.43 (748) 30.81 (783) 32.12 (816) 32.12 (816) 33.31 (846) 33.31 (846) 33.75 (857)

LH 4.43 (113) 5.06 (129) 6.43 (163) 7.75 (197) 7.75 (197) 8.93 (227) 8.93 (227) 10.37 (263)

SP 5 (127) 5 (127) 7 (178) 7 (178) 7 (178) 7 (178) 7 (178) 7 (178)

WT.LBS. 475 491 520 550 609 650 701 705

kg 214 221 234 248 274 293 315 317

VORTEX 3 x 3-14 4 x 4-14 6 x 6-14

11.00 (279) 11.87 (302) 13.87 (352)

6.25 (159) 6.43 (163) 7.56 (192)

7.25 (184) 7.25 (184) 7.25 (184)

34.00 (864) 35.00 (889) 37.50 (952)

9.62 (244) 10.69 (272) 13.19 (335)

5 (127) 5 (127) 7 (178)

505 566 618

227 255 278

“V” Belt Drive Arrangement This dimension for reference only. Actual dimension will vary depending on sheave size.

23 (584)

2 (51)

DISCHARGE

Z

22.8 (579)

12 (305)

17.5 (445)

SUCTION

12 (305) 40 (102)

12 (305) 11 (279)

2

1 (25)

2 (51)

6

38 – 42 (965 –1067)

1 (25)

System One Magnum XP High Flow Centrifugal Slurry Pump Heavy duty design for the most demanding applications

• •

1

Sizes: 14 x 12 – 22 12 x 10 – 23

3

2

• • •

• •

•

7

4

8

• • 5

9

6

Ideally suited for pumping high volumes of heavy slurries that are abrasive and difficult to pump Recessed casing gasket. 2 Mechanical seal (TS) available for both sizes. Packed arrangement with a split stuffing box available on 14 x 12 only. 1

3 Concentric casing with flow divider reduces radial loads and extends bearing life. 4 Extra heavy duty shaft, 3.500”dia. at the seal.

5 Special high capacity “PumpPac”angular contact thrust bearings #8320 (pr.). 6 High capacity #5319 double row radial bearing for longer life.

7

7 Anti-spin off mechanism for reliable operation. 8 Removeable impeller nose piece protects impeller nut. 9 Removable front and back covers for easy and economical maintenance.

System One Magnum XP High Flow Centrifugal Slurry Pump Deliver 3000 to 7500 GPM (680 to1700 m 3/hr) at 75 to 410 feet (23 to123 m) head at low speeds. Unique split stuffing box design reduces packing replacement time by 75%, minimizing costly downtime.

True concentric casing and open impeller yields better wear characteristics, flatter H/Q curve and a wider flow range at the same head.

Available in H30 hard iron (250 Brinnel) with ion nitrided surface (600 Brinnel) for maximum wear resistance.

Magnum XP Size: 14 x 12 x 22 – Speed: 1000 -1400 RPM

Head in Feet

Head in Meters

capacity – m3/hr

Gallons per Minute

NOTE: Higher speeds and flows are available but limited to specific gravity, consult factory for details.

Magnum XP Size: 12 x 10 x 23 – Speed: 1000 -1400 RPM

Head in Meters

capacity – m3/hr

Head in Feet

Applications: Sand, slurry, fly ash, slag, paper, pulp, waste slurries, sewage, bottom ash, quarry slurries.

Gallons per Minute

8

System One Magnum Vertical Pumps for Abrasive and Slurry Services Centrifugal and Vortex Engineered for the toughest applications in all types of demanding abrasive and corrosive services • Casing walls 50% thicker than conventional pumps for extended wear. • Concentric casing design eliminates wear, reduces bearing loads and shaft defection at off BEP operation. • Tangential discharge to reduce wear. • Greater distance from vane tip to casing to reduce wear. • Vortex impellers pass any solids that enter inlet.

Versatile design for diverse applications • • • • •

Municipal Waste Treatment – ( Vortex) Mine Dewatering – Drilling Muds Pulp and Paper • Ash or Coal Conveyors • Cement Lime, Gypum, Calcium Carbonate Slurries Kaolin clay • Crystalline forms

Available in magnachrome, H30 hard iron (250 Brinnel ) and 316SS.

Vortex available in magnachrome, duct iron and 316SS materials.

Dry or wet pit design creates the flexibility to satisfy customer requirements. Wet pit design requires no bearings or sealing devices below the base plate.

9

Full range of pumps with flows to 2500 GPM (568 m 3/hr) and head to 550 feet (165 m ).

When floor space is at a premium and performance is critical, System One Magnum Pump provides the vertical solution…

MOTOR FRAME

STANDARD CROSS-SECTION

Z

MOTOR FRAME – Inch/mm

Z

CENTRIFUGAL PUMP – Inch/mm Pump Size

VD

VS

VY

Motor Frame

AB

AG

Wt. lbs. (kg)

213JP

9.06 (230)

20.40 (519)

310 (141)

215JP

9.06 (230)

20.40 (519)

360 (164)

254JP

10.50 (267)

24.80 (630)

380 (173)

256JP

10.50 (267)

24.80 (630)

410 (186)

284JP

13.10 (333)

26.80 (679)

620 (282)

286JP

13.10 (333)

26.80 (679)

640 (291)

324JP

14.30 (363)

29.80 (757)

885 (402)

326JP

14.30 (363)

29.80 (757)

910 (414)

364JP

15.90 (405)

31.80 (808)

1200 (545)

365JP

15.90 (405)

31.80 (808)

1470 (668)

FLANGE – Inch/mm X

Z

CP

Wt. lbs. (kg) w/o motor

Size

O.D.

B.C.

Thickness

# Holes

Hole Size

3 x 2 –13

25.25 (641) 12.00 (305) 5.50 (140) 10.25 (261) 7.00 (178) 36.00 (914) 800 (364)

2

(51)

6.00 (152)

4.75 (121)

0.62 (16)

4.00

0.75 (19)

4 x 3 –13

25.75 (654) 13.50 (343) 6.50 (165) 10.25 (261)

6.75 (171) 36.62 (930) 820 (373)

3

(76)

7.50 (191)

6.00 (152)

0.75 (19)

4.00

0.75 (19)

5 x 4 –14 1 26.50 (673) 15.25 (387) 7.50 (191) 11.00 (280) 6.12 (155) 38.00 (965) 855 (389)

4

(102)

9.00 (229)

7.50 (191)

0.93 (24)

8.00

0.75 (19)

6 x 5 –111 27.25 (692) 16.50 (419) 8.00 (203) 11.00 (280) 6.00 (152) 39.31 (998) 885 (402)

5

(127)

10.00 (254)

8.50 (216)

0.93 (24)

8.00

0.87 (22)

6 x 5 –14

27.25 (692) 16.50 (419) 8.00 (203) 11.00 (280) 6.00 (152) 39.31 (998) 925 (420)

6

(152)

11.00 (279)

9.50 (241)

1.00 (25)

8.00

0.87 (22)

8 x 6 –14

27.75 (705) 18.00 (457) 9.00 (229) 14.00 (356) 8.38 (213) 40.50 (1029) 990 (450)

8

(203)

13.50 (343)

11.75 (299)

1.12 (28)

8.00

0.87 (22)

1Available in H30 hard iron only.

125 lb. Cast Iron/Series 150 Steel Flat Face

VORTEX PUMP – Inch/mm Pump Size 3 x 3 –14

VD

VS

VY

X

Z

CP

Wt. lbs. (kg) w/o motor

27.75 (705) 14.50 (368) 5.50 (140) 11.00 (280) 7.25 (184) 41.19 (1046) 820 (373)

4 x 4 –14

27.94 (710) 15.69 (399) 6.50 (165) 11.87 (302) 7.25 (184) 42.24 (1073) 885 (402)

6 x 6 –14

29.06 (738) 18.31 (465) 8.00 (203) 13.87 (353) 7.25 (184) 44.75 (1137) 960 (436)

10

Materials : Centrifugal: Magnachrome ASTM-A-532-CL3 (Chromium alloyed iron) and H30 Hard Iron ASTM-A-126 -CLC. Also certain sizes in 316SS, consult factory. Vortex: Magnachrome and Ductile Iron ASTM-A-536... 65- 45-12 and 316SS.

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

System One LD Power End Upgrade Program Designed for fit-up to Goulds1 and Durco2 ANSI Pumps Lowest L3/D 4 ratio in the industry 2

10

11

3

7

13

•

•

•

•

3

•

•

•

•

1

•

•

4

•

•

•

9

6

No modification needed, just bolt up and run. Greater window of operation away from Best Efficiency Point.

1

Patented micrometer adjustment nuts (Pat. # 4,439,096) fine tune impeller setting for maximum efficiency. 2 Positive locking thrust bearing retainer cover for maximum bearing holding power and minimum axial movement. 3 Patented System One Labyrinth Seals (Pat. # 4, 572, 517) provide a nonwearing lifetime protection for radial and thrust bearings.

(Optional oil temperature monitor shown)

•

5

12


8


7

4

Angular contact bearings are standard for high thrust capability. 5 Full support rear leg assures bearing frame remains upright during pump disassembly. Full adjustability aids in alignment. 6 Two magnetic plugs are provided to maintain clean oil and are removable for insertion of cooling coil.

Solid shaft (no sleeve) with minimal overhang provides superior resistance to deflection. 8 System One large bore back cover accepts most standard mechanical seals. 9 Rabbit for C-Frame (NEMA) or D-Flange (IEC) motor adapter for instantaneous and precise motor alignment.

1

10

Large oil inlet for easy filling of oil; the sealed cover minimizes dirt and moisture entry. 11 Flinger filter constantly cleans oil during pump operation. (Frame A only) 12 Oil sight glass for constant monitoring of oil level and condition. 13 Optional throat bushing available for specific seals.

4 out of 5 pump downtimes are caused by seal and bearing failures.

Goulds1 3196ST Durco 2 MII G I

The System One LD Power End is designed specifically to eliminate the root causes of these failures. Goulds 3196MT Durco MII G II

Stronger shaft, greater resistance to damaging vibration Existing shafts with sleeves have a relatively small diameter and long overhang, resulting in a poor L3/D4 ratio. Unless conditions are perfect, the weak, slender shaft will bend under stress, causing vibration along its entire length. Shaft vibration hammers the mechanical seal and bearings, causing premature failures. Converting to the LD Power End increases resistance to vibration by up to 5 times compared to original equipment. Seals and bearings are protected, even when the pump is running off the BEP, or subject to pipe strain or other external stresses.

L

D

Original equipment: high L3/D 4 equals high vibration.

Goulds 3196XLT

L System One LD shaft has the lowest L3/D 4 ratio in the industry.

D

LD Power End Upgrades are available today for the following popular ANSI pumps ■ Goulds ST ■ Goulds 3196MT ■ Goulds XLT ■ Durco MII G I ■ Durco MII G II 1 Goulds is a registered trademark. 2 Durco is a registered trademark.

2

L3/D4 and bearing Comparison L3D4 without sleeve L3D4 with sleeve radial bearings: thrust shaft diameter at seal

System One Frame S

Goulds ST1

Durco GI2

System One Frame A Power End Conversion

Goulds MT 1

Durco GII2

System One Frame M

Goulds XLT1

46 (1.9) N/A 6308 5308 1.500 (38)

64 (2.5) 143 (4.5) 6207 5306 1.375 (35)

127 (4.4) 346 (14.3) 6206,7 5305,6 1.125 (29)

23 Gld/18 Dur (0.9/0.7) N/A 6310 7310(2) 1.875 (48)

62 (2.3) 116 (4.4) 6309 5309 1.750 (45)

37 (1.7) 65 (2.5) 6310 5310 1.875 (48)

19 (.72) N/A 6314 7314(2) 2.625 (67)

25 (.94) 61 (2.3) 313 5313 2.50 (64)

System One LD Power End Conversions are also available as a “universal” version that allows adaptation to many existing process pumps. Universal frame adapters are available to retrofit various configurations.

System One Upgrade shaft. L3/D 4 = 46 (1.9) for small frame pumps. L3/D 4 = 18 to 23 (0.7 to 0.9) for medium frame pumps. These values show the shaft to be many times stiffer than the original equipment.

Stronger shaft resists damaging vibration The System One LD power ends increase resistance to deflection and vibration. With a solid shaft (no sleeve) and shorter overhang, System One pumps offer the lowest LD ratio in the industry and are especially suited for maximizing seal/bearing life and operation off the BEP.

Conventional long, thin, light duty shaft. L3/D 4 = 64 to 346 (2.5 to14.3) for small frame pumps. L3/D 4 = 38 to 116 (1.7 to 4.4) for Top: Lip seals damage shafts medium frame and lose effectiveness rapidly. pumps.

Quality motor alignments The System One LD power end features C-frame motor adapter capability that provides precise alignment for quick and repeatable motor mounting and eliminates vibration. And, skill level, temperature concerns, and time constraints are all eliminated with the simplified motor mounting.

Improved seal environment The System One large volume seal chamber has an increased volume for enhanced cooling, cleaning, and seal lubrication. The first process pump manufacturer to offer large bore seal chambers as standard equipment.

Superior bearing protection System One Labyrinth seals provide lifetime, non-wearing protection against contaminants that can decrease bearing life. The seals replace short-lived and shaft-damaging rubber lip seals. In addition, pressure tight face seals are available for moisture-laden environments or immersion.

Bottom: Long term effective Labyrinth seal protection is standard on the LD Power End.

C-Frame Motor Adapter eliminates manual alignment problems.

3

Back Cover Conversions

Bearing Oil Temperature Monitors

Available for popular pump models... Significantly improves mechanical seal reliability... no machining required

Early warning helps prevent bearing failures and improve equipment reliability Increase in oil temperature indicates bearing or lube failure ■ Constant monitoring of lubrication environment ■ Adapts to any type of oil-lubricated machinery by

■ Provides up to 20 times more fluid capacity for better cooling than conventional stuffing boxes ■ Large radial clearance improves centrifugal cleaning ■ Cooler, cleaner fluid ensures maximum seal face lubrication ■ Tangential flush provides better seal cleaning ■ Optional carbon or SpiralTrac1 restriction bushing for special applications ■ Optional open tapered version available

screwing into a 1/4" NPT connection

■ Corrosion-resistant, hermetically sealed stainless steel housing ■ Polycarbonate lens and easy-to-read color coded dial ■ Calibrated in both Fahrenheit and Celsius scales ■ Rustproof…Dustproof…Leakproof… Hermetically sealed ■ Graduated in both Fahrenheit and Centigrade degrees; accuracy ± 1% total scale range.

Upgrade your existing ANSI pump with state-of-the-art seal chamber design for the following popular pumps: Goulds2 3196 ST Goulds 3196 MT Durco3 MII GRI Durco MII GRII

6", 8", 6", 8",

Monitor clearly indicates potential failure of bearings and/or lubrication by an increase in oil temperature.

8" 10", 13" 8" 10", 13"

The System One Bearing Oil Temperature Monitor is a simple and effective preventive maintenance tool that improves equipment reliability by the constant monitoring of the lubrication environment. All types of pumps and other oil lubricated machinery will benefit from this product. The device simply screws into any 1/4” NPT connection and instantly registers the temperature of the oil.

Fully integrated back cover and chamber is completely interchangeable with the existing design. No machining is required, just remove existing backcover and insert System One replacement.

1 SpiralTrac is a registered trademark of the manufacturer,

EnviroSeal Engineering Products Ltd., Waverly, Nova Scotia. 2 Goulds is a registered trademark. 3 Durco is a registered trademark.

Conventional stuffing box.

System One Seal Chamber 4

Back Cover Conversions SIZES – Inch Type Goulds ST 1 6" 8" Goulds MT 8" 10" 13" Durco MII, Gr.I 2 6" 8" Durco MII, Gr.II 8" 10" 13"

A1/A2 Box Bor. Nose/I.D.

B Bolt Circle

C Stud Size

D No. Studs

E Shaft Diameter

F Box O.D.

G Cover Width

H Nose Step

I Neck Bor

J Neck Thk

2.18/3.44 2.18/3.44

3.5 3.5

.37-16 .37-16

4 4

1.375 1.375

4.12 4.12

2.40 2.40

0.14 0.14

1.41 1.41

0.44 0.44

2.69/4.50 2.69/5.25 2.69/5.25

4.88 4.88 4.88

.50-13 .50-13 .50-13

4 4 4

1.750 1.750 1.750

5.37 6.12 6.12

3.55 3.82 3.82

0.18 0.18 0.18

2.81 2.81 2.81

0.75 0.75 0.75

1.91/3.50 1.91/3.50

3.5 3.5

.37-16 .37-16

4 4

1.125 1.125

4.25 4.25

2.27 2.27

0.12 0.12

1.18 1.18

0.44 0.44

2.69/4.50 2.69/5.25 2.69/5.25

4.88 4.88 4.88

.50-13 .50-13 .50-13

4 4 4

1.875 1.875 1.875

5.37 6.12 6.12

3.28 3.38 3.15

0.18 0.18 0.18

2.81 2.81 2.81

0.75 0.75 0.75

1 Goulds is a registered trademark. 2 Durco is a registered trademark.

G H

B C D

I

A2

A1

E

J

Open tapered bore optional (4 degree taper).

5

F

Blackmer Labyrinth Seal • OUT PERFORMS LIP SEALS • FOR ALL ROTATING EQUIPMENT • NON-WEARING/NON-CONTACTING • WON’T DAMAGE SHAFTS

NICKEL PLATED STATIONARY ELEMENT “HOODED” DESIGN prevents direct penetration of dripping fluids; allows for positive alignment of stationary.

•

• • •

LABYRINTH Traps liquid and directs it to the gravity drain.

• • •

•

MOUNTING RING Ensures secure mounting without equipment alterations.

VITON1 DRIVE RINGS O-rings drive rotary with shaft motion, will not damage shaft.

• •

LOW PROFILE Seal projection from bearing housing is small to prevent interference with other mechanical components.

•

OIL DRAIN Helps retain lubrication in bearing housing.

ROTARY ELEMENT 316 Stainless steel for corrosion resistance; acts as slinger when rotating.

The Ultimate Bearing Protection for Longer Equipment Life The Blackmer Labyrinth Seal is an effective barrier against water and other contaminants that destroy bearings.

• The seal consists of a stationary which is pressed into the housing bore with appropriate sized mounting rings and a rotary which is driven on the shaft by O-Rings. • The non-contacting, close tolerance rotary and stationary elements provide a restricted flow path and utilize centrifugal force and gravity to prevent intrusion of contaminants into the bearing chamber. • Adequately retains the lubricant in the bearing frame and prevents entry of foreign material. • Ideal for use in pumps, motors, compressors, fans, turbines, blowers, mixers, gearboxes, pilloe blocks, etc. • Unlike common lipseals, the Blackmer Labyrinth Seal will not damage the shaft and has a virtually unlimited life. 1 Reg.TM of DuPont

6

GRAVITY DRAIN Allows liquid to exit from labyrinth.

Blackmer Labyrinth Seal provides greater protection over a wider range The Blackmer Labyrinth Seal excels where lip seals fall short: • No relative motion between shaft and seal eliminates expensive grooving. • The higher the shaft speed, the better it works due to increased centrifugal force. • Non-contacting parts mean virtually unlimited life. • No detrimental effects from misalignment (certainly within the limits of the bearing). • Temperatures up to 400°F (205°C) have no effect on seal life.

Blackmer Labyrinth Seal

The Blackmer Labyrinth Seal resists liquid intrusion even when the shaft is at rest. The exclusive hooded design prevents dripping liquid from directly entering the minute gap between the rotary and stationary elements. Any fluid that reaches the labyrinth escapes through the gravity drain at the bottom of the seal. Even moisture-laden air is dried out to a large extent as it passes through the tortuous path of the labyrinth. Each seal sold by shaft size and includes five mounting rings in 1/8" (diametrical) increments. Check with factory for availability of other sizes.

B A

(See dimensions on next page)

C

D

Sizes from 0.875" to 1.500" (25 mm to 40 mm) shaft diameter have one Viton1 drive ring, larger sizes have two. Dimension C Without Mounting Ring Dimension D With Mounting Ring 1 DuPont’s Registered Trademark.

7

Blackmer Labyrinth Seal Application Guide Blackmer Labyrinth Seal – Inch Dimension A Dimension B

7/8" thru 2 1/2" 0.35 0.72

2 5/8" thru 4 1/2" 0.45 0.87 Housing Bore Diameter

Shaft Diameter

Without Mounting Ring

0.875 1.000 1.125 1.250 1.375 1.500 1.625 1.750 1.875 2.000 2.125 2.250 2.375 2.500 2.625 2.750 2.875 3.000 3.125 3.250 3.312 3.375 3.500 3.625 3.750 3.875 4.000 4.125 4.250 4.312 4.375 4.500

1.250 1.375 1.500 1.625 1.750 1.875 2.125 2.250 2.375 2.500 2.625 2.875 2.875 3.000 3.250 3.500 3.750 3.750 4.000 4.000 4.125 4.125 4.375 4.375 4.375 4.875 4.875 5.125 5.125 5.375 5.375 5.375

Seal Outside Diameter

With Mounting Ring 1.375 1.500 1.625 1.750 1.875 2.000 2.250 2.375 2.500 2.625 2.750 3.000 3.000 3.125 3.375 3.625 3.875 3.875 4.125 4.125 4.250 4.250 4.500 4.500 4.500 5.000 5.000 5.250 5.250 5.500 5.500 5.500

1.500 1.625 1.750 1.875 2.000 2.125 2.375 2.500 2.625 2.750 2.875 3.125 3.125 3.250 3.500 3.750 4.000 4.000 4.250 4.250 4.375 4.375 4.625 4.625 4.625 5.125 5.125 5.375 5.375 5.625 5.625 5.625

1.625 1.750 1.875 2.000 2.125 2.250 2.500 2.625 2.750 2.875 3.000 3.250 3.250 3.375 3.625 3.875 4.125 4.125 4.375 4.375 4.500 4.500 4.750 4.750 4.750 5.250 5.250 5.500 5.500 5.750 5.750 5.750

1.750 1.875 2.000 2.125 2.250 2.375 2.625 2.750 2.875 3.000 3.125 3.375 3.375 3.500 3.750 4.000 4.250 4.250 4.500 4.500 4.625 4.625 4.875 4.875 4.875 5.375 5.375 5.625 5.625 5.875 5.875 5.875

1.875 2.000 2.125 2.250 2.375 2.500 2.750 2.875 3.000 3.125 3.250 3.500 3.500 3.625 3.875 4.125 4.375 4.375 4.625 4.625 4.750 4.750 5.000 5.000 5.000 5.500 5.500 5.750 5.750 6.000 6.000 6.000

1.94 2.06 2.18 2.50 2.50 2.56 2.68 2.94 3.06 3.06 3.18 3.44 3.44 3.56 3.99 4.24 4.49 4.49 4.74 4.74 4.87 4.87 5.12 5.12 5.12 5.62 5.62 5.87 5.87 6.12 6.12 6.12

Blackmer Labyrinth Seal– Metric (mm) Dimension A Dimension B

25 thru 60 9 18

65 thru 110 11.5 22 Housing Bore Diameter

Shaft Diameter

Without Mounting Ring

25 30 35 38 40 42 45 50 55 60 65 70 75 80 85 90 95 100 110

35 47 47 52 52 55 60 65 70 75 82 85 100 100 105 110 115 120 130

Seal Outside Diameter

With Mounting Ring 38 50 50 55 55 62 65 68 78 80 85 90 105 105 110 115 120 125 140

40 52 52 60 60 64 68 70 80 82 88 100 115 115

47 55 55 62 62 65 72 72 85 85 90

52 56 56

120 130 130

125

130

135

8

72 80 90 95

62 62

55 65 65 65 65 75 75 83 88 92 98 103 118 118 113 133 133 138 143

Blackmer Type LS Labyrinth Seals Seals out water and other contaminants that destroy grease and oil lube bearings Blackmer LS Labyrinth Seals provide lifetime protection against water and other contaminants that destroy bearings. Non-contacting rotary and stationary elements create a restricted flow path.The spinning element creates centrifugal force which combines with gravity to direct contaminants into the drain at the bottom of the seal.

Type LS Labyrinth Seals are available in custom sizes to fit most shaft diameters and housings. For all rotating equipment • Gear Boxes • Pumps • Compressors • Fans • Turbines • Rolls • Mixers • Process Equipment

Stationary Element Hooded design prevents dripping fluids from entering labyrinth.

Rotating Element Cannot fret or damage the shaft.

Drive o-Rings Labyrinth Tortuous path prevents intrusion of contaminants.

Lube Return Drain Drain Trapped fluid drains from labyrinth.

Metal Construction Non-contacting for lifetime service without wear.

The Ultimate Bearing Protection

Positive locking, split halves assemble with shoulder screws over the shaft. No teardown needed.

9

Blackmer Type LS Labyrinth Seals Non-Wearing protection that outperforms lip seals Replacing a bearing on larger equipment is time consuming, difficult and expensive. Unfortunately, common lip seals offer only limited protection. Even under the best conditions, lip seals will wear out in a few thousand hours. The larger the shaft, the faster the failure. Blackmer LS Labyrinth Seals provide non-wearing protection for virtually unlimited life. In addition, they will not groove or fret the shaft like lip seals, saving the cost of shaft replacement or refurbishing.

1.53" (38,9 mm) .94" (23,9 mm) .56" (14,2 mm)

Installation

A

Blackmer Type LS Labyrinth Seals are offered in both solid and split versions. The solid version is easily installed at scheduled equipment shutdown, when the shaft is pulled or bearings replaced. The split version is installed without the need for any equipment teardown, for bearing protection on equipment that is currently in service. Both the solid and split versions can be ordered for either bore mounting or flange mounting

DIA.

BORE MOUNT B SPLIT VERSION FLANGE WIDTH

FLANGE MOUNT

HOUSING BORE DIA.

D

Technical Data Temperature Limit: 400°F (205°C). Pressure Limit: Not applicable, Labyrinth design balances pressure on both sides of the seal. Stator Material: Cast Iron. Rotor Material: Cast Iron. O-Ring Material: Fluorocarbon.

1.56" (39,6) mm

4- .25-20 UNC (M6 X 1,00) SCREWS EQL. SP STRADDLING CL ON A C BC

Dimensional Data Labyrinth Seal Assembly Dimensions

Family Shaft Size Inch mm 2.5-4 65-102 4-5 102-127 5-6 127-152 6-7 152-178 7-8 178-203 8-9 203-229 9-10 229-250

A Inch 6.38 7.38 8.38 9.38 10.38 11.38 12.38

B mm 163 188 213 239 264 290 315

Inch 7.38 8.38 9.38 10.38 11.38 12.38 13.38

C mm 188 213 239 264 290 315 340

NOTE: D MIN. = SHAFT DIA. + .88" (23mm).

10

Inch 5.12 6.12 7.12 8.12 9.12 10.12 11.12

D Max. mm 130,0 155,4 180,8 206,2 231,6 257,0 282,4

Inch 6.00 7.00 8.00 9.00 10.00 11.00 12.00

mm 155 180 205 230 255 280 305

System One Pumps Baseplates Specialized baseplates available for all Blackmer System One Pumps

PIP Type Base – boxed ends, lifting lugs and sloped top with drain

Standard System One Pump mounted on a Vertical Stand for "V" Belt Drive

Types Offered: Standard System One steel channel P.I.P. specification RESP002 Per Customer specific requirements Options available: • Drip rim with drain • Boxed ends • Sloped base • Leveling screws • Grout holes - Vent holes • Motor adjusting jacks • Lifting lugs Materials: • Carbon Steel • 304 or 316 Stainless Steel • Galvanized Steel

Magnum “Piggyback” V belt drive stand • Allows pump to be operated at optimum speed • "V" Belt Drive tensioning device included • Stand can accept motors up to 125 HP (93 kw)

System One Pump on standard steel channel base with barrier fluid tank support stand

1

System One SpiralTrac Seal Chamber Bushings

Seal Cavity Without SpiralTrac

1

Innovative Technology for Improvement of the Seal Environment

SpiralTrac is a specially designed bushing that is inserted in the bottom of a seal chamber (or stuffing box if a packed pump) and is made from 316SS, 416SS, carbon graphite or teflon material. The SpiralTrac is designed to improve the operating environment for the mechanical seal through the use of a variable geometry spiral grooving system. During operation, SpiralTrac converts the rotating flow to an axial flow in the seal cavity and drives it away from the seal toward the impeller. • The contaminants are swept by centrifugal force toward the SpiralTrac and into the groove where the main spiral forces the contaminants out through the exit groove at the shaft. • SpiralTrac contains a unique air vent in the top of the bushing to purge air on initial pump flooding. If • the product is aerated or the pump runs dry, an external flush, a single seal with a quench, or a double seal is required. SpiralTrac enables venting of the seal chamber, drives circulation and exchange of fluid, and removes abrasives or contaminants.

No Environmental Control Seal Cavity With SpiralTrac

Total Environmental Control

1 SpiralTrac


2

System One SpiralTrac Benefits 1

Increases Seal MTBF By preventing accumulation of solids in the cavity, circulating fluid around the seal, exchanging internal cleaned flush and venting the cavity when the pump is stationary. Decreases or eliminates flush Spiraltrac’s patented design permits users to greatly reduce or eliminate flush in many standard process applications. Complete elimination of flush is dependent on the type of application and mechanical seal specified. Please check with the factory to determine the application’s suitability for total flush elimination. Eliminates seal and cavity erosion In most mill and mining services, the flush itself contains solids from pipe scale, silt or settling ponds. This dirt is injected with the flush and due to flow patterns within the seal cavity, causes premature wear of the seal and cavity itself. SpiralTrac develops a flow pattern whereby solids are drawn towards the front of the box, and subsequentially channeled through the exit groove of the device and expelled at the impeller. This same phenomenon also significantly reduces erosion of the shaft. Reduces seal cavity sensitivity to flush pressure loss In a standard seal cavity, if flush pressure is lost for a period of time, solids will enter the cavity. Once inside the cavity, centrifugal force will throw the solids to the bore, and even when the flush returns, it cannot push the solids out because they are trapped along the bore. With SpiralTrac installed, solids are continuously removed even if flush pressure is lost. Since solids are kept away from the seal, premature failure as a result should not occur.

U.S. Patents # 5,553,868 #5,167,418 Euro. Pat. App. 0 912 848

Enables seals to operate in applications not possible before Many customers have had poor results using mechanical seals because of high solids / fibre content in the process fluid. These solids get in around the seal area, de-water and consequently cause the seal to overheat and fail. SpiralTrac’s inherent ability to remove solids / fibres from around the seal allows many of the applications to become successful. Protects single or double seals Solids will enter the seal cavity whether or not a single or double seal is installed. SpiralTrac will develop a flow to remove these solids regardless of the seal design. The SpiralTrac offers a dramatic improvement of mechanical seal life over a broad range of applications and operating conditions. These devices can be designed to operate with reduced or no flush in both fibrous and non-fibrous applications. SpiralTrac significantly improves mechanical seal MTBF over a conventional seal operating alone. 1 SpiralTrac


3

System One SpiralTrac Environmental Controller & Throat Bushing Selection Chart 1

8" Durco2 MK II GR II Goulds3 MT BCC

10" & 13" Durco2 MK II GR II Goulds3 MT BCC

LD18 Durco2 SLS LD 23 Goulds3 SLS

SpiralTrac

Frame S

Durco 2 MK II GR I Goulds 3 ST BCC

Backcover Counterbore SpiralTrac3 CG/PTFE SpiralTrac 316SS SpiralTrac 416SS SealMate3 316SS SealMate Hast C22

3.468 x .75

3.468 x .75

4.500 x 1

5.250 x 1

3.468 x .75

1.500 x 3.468

1.375 x 3.468

1.875 x 4.500

1.875 x 5.250

1.875 x 3.468

1.500 x 3.468

1.375 x 3.468

1.875 x 4.500

1.875 x 5.250

1.875 x 3.468

1.500 x 3.468

1.375 x 3.468

1.875 x 4.500

1.875 x 5.250

1.875 x 3.468

1.500 x 3.470

1.375 x 3.470

N/A

N/A

1.875 x 3.470

1.500 x 3.470

1.375 x 3.470

N/A

N/A

1.875 x 3.470

SpiralTrac

Frame A ANSI

Frame A LD17

Mid Frame

Backcover Counterbore

3.982 x 1

3.468 x .75

4.125 x .87

SpiralTrac CG/PTFE

1.875 x 3.982

1.875 x 3.468

2.625 x 4.125

SpiralTrac CG/PTFE SpiralTrac 316SS SpiralTrac 416SS SealMate 316SS SealMate Hast C22

Short Seal Chamber Frame A4 boreBC+SC thru 3.653

Magnum

Magnum Packing

4.25 x .87

None Required

N/A

SpiralTrac CG/PTFE 2.500 x 3.500 Uses 3 rings of packing

for 280 Seal 2.567 x 3.468 1.875 x 3.982

1.875 x 3.468

2.625 x 4.125

1.875 x 3.653

2.500 x 4.250

1.875 x 3.982

1.875 x 3.468

2.625 x 4.125

2.500 x 4.250

1.875 x 3.984

1.875 x 3.470

N/A

N/A

1.875 x 3.984

1.875 x 3.470

N/A

N/A

4 Frame A Short Seal Chamber – 0.6 wide x 3.653/3.659 bore

Throat Bushings Carbon bushings Counterbore Bushing 14K Bushings5 Counterbore 14KRB (PTFE)5 14KRB2P (poly)

Throat Bushings Carbon bushings Counterbore Bushing 14K Bushings5 Counterbore 14KRB (PTFE)5 14KRB2P (poly)

Frame S

Durco M II GR I Goulds ST BCC

Durco M II GR II Goulds MT BCC

LD 18 Durco SLS LD 23 Goulds SLS

2.39 x .35 special machining 1.50 x 2.39

consult factory

3.00 x .62 standard 1.87/1.75 x 3.00

consult factory

3.468 x .75 special machining 1.500 x 3.468 x .500

3.468 x .75 special machining

3.00 x .62 standard

consult factory

Frame A ANSI

Frame LD17

Frame M

Magnum

3.25 x .780 standard (incl.) 1.87 x 3.25


3.627 x .75 special machining 2.63 x 3.62 x .74


3.25 x .780 standard 1.890 x 3.235 x .56 1.890 x 3.235 x .56

3.25 x .780 special machining 1.890 x 3.235 x .56 1.890 x 3.235 x .56

4.25 x .87

2 Durco

1 SpiralTrac

is a registered trademark is a registered trademark 5 Product of A. W. Chesterton Company


3Goulds

4

System One Pump Accessories

Bearing Oil Temperature Monitors Early warning helps prevent bearing failures and improve equipment reliability Increase in oil temperature indicates bearing or lube failure ■ Constant monitoring of lubrication environment ■ Adapts to any type of oil-lubricated machinery by

Shaft wrench for ease in removal of threaded impellers. The inertia provided by the mass of the wrench simplifies impeller removal in the toughest of applications. One wrench for Frames S, A and M.

screwing into a 1/4" NPT connection

■ Corrosion-resistant, hermetically sealed stainless steel housing ■ Polycarbonate lens and easy-to-read color coded dial ■ Calibrated in both Fahrenheit and Celsius scales ■ Rustproof…Dustproof…Leakproof… Hermetically sealed ■ Graduated in both Fahrenheit and Centigrade degrees; accuracy ± 1% total scale range.

Monitor clearly indicates potential failure of bearings and/or lubrication by an increase in oil temperature. The System One Bearing Oil Temperature Monitor is a simple and effective preventive maintenance tool that improves equipment reliability by the constant monitoring of the lubrication environment. All types of pumps and other oil lubricated machinery will benefit from this product. The device simply screws into any 1/4” NPT connection and instantly registers the temperature of the oil.

Cooling coil with swagelock tube fittings. Available for Frame S, Frame A, and Frame M pumps. (Frame A shown) • Required for temperature greater than: 400°F (205°C) @ 1800 RPM (1450 RPM) 300°F (150°C) @ 3600 RPM (2900 RPM). • More efficient than cast jackets. • Oil is cooled directly, thus cooling the bearings simultaniously. • Installed in place of magnetic plugs.

To order Frame S or any 1/4" NPT application – No. 685362. Frame A & M (with 3/4" x 1/4" reducing bushing) – No. 685361.

5

System One Pumps Control Heat Casing Jackets

1

Full range of heating jackets for Frame S and Frame A Pumps Jackets are required for applications where liquids must be maintained at a certain temperature or will solidify if cooled. Bolt on system provides thermal performance necessary to meet narrow-envelope processing.

Several recent applications for heating jackets include: Maleic anhydride Molten sulfur Food products Polyester resins Chlorinated resins Waxes Calcium chloride Coal tars Construction: Jackets are made by casting aluminum alloy around steel tubing for connection to the heating liquid. Couplings are 3000 lb. 3/4" NPT fittings, 2 on each side. Custom designed to fit snugly against the casing walls for each casing size. Jackets are split into two sections to allow bolting around the casing. Special heat transfer cement is applied between the casing and the jacket to allow for maximum thermal conduction. The System One Pump is particularly suited for high temperature operation due to the following design features: Centerline casing support Bearing frame fins for cooling C Frame motor adapter for alignment Finned cooling coil in the oil sump Jacketed large bore seal chamber The System One Pump combined with the casing jacket provides the finest and most reliable high temperature pump in the industry today.

• • • • • • • • •

Side view of jacket showing clamp to discharge flange. Note piping connections to jacketed seal chamber.

• • • •

• • • • •

1 Product

Front view showing 3/4" NPT couplings for connection of steam piping. Jacket is split along vertical axis.

of Controls Southeast of Charlotte, NC.

6

System One Pumps Modular Construction PARTS LIST # Req. per Pump

Frame S

Frame SD

Frame A & LD17

Frame A & LD17 Vortex

Frame M

Casing

1

D.I.,316SS CD-4,A-20,Hast.





Casing Gasket

1

1/16" per Application

1.5 mm per Application




Casing Foot

2

Steel

Cast

D.I./Centerline

D.I./Centerline

Cast (Steel CL option)

Impeller

1

CD4MCu A-20,Hast.

CD4MCu A-20,Hast.

CD4MCu A-20,Hast.

D.I.,CD4MCu A-20,Hast.

D.I.,CD4MCu A-20,Hast.

Impeller Hub O-Ring Seal

1

Teflon1

Teflon

Teflon

Teflon

Teflon

Suction Cover

1

N/A

N/A

N/A


N/A

Back Cover

1






Mechanical Seal Assembly

1

Refer to Seal Dwg.

Refer to Seal Dwg.

Refer to Seal Dwg.

Refer to Seal Dwg.

Refer to Seal Dwg.

Shaft – bimetallic (Steel w/alloy wetted end)

1

316SS A-20,Hast.

316SS A-20,Hast.

316SS,A-20 17-4 Ph,Hast.

316SS,A-20 17-4 Ph,Hast.

316SS A-20,Hast.

Radial Bearing

1

6308

6308

6310

6310

6314

Thrust Bearing

2 1

5308 7308 (2) (opt.)

7308(2)

7310 (2)

7310 (2)

7314 (2)

Thrust Bearing Locknut

1

Steel N08

Steel KM8

Steel N10

Steel N10

Steel N14

Thrust Bearing Lock Washer

1

Steel W08

Steel MB8

Steel W10

Steel W10

Steel W14

Flinger

1

N/A

N/A

Nylon 66

Nylon 66

Alum

Radial Bearing Oil Seal Laby Thrust Bearing Oil Seal Laby

1 1

316SS

316SS

316SS

316SS

316SS

Thrust Bearing Cartridge

1

D.I.

D.I.

C.I.

C.I.

C.I.

Thrust Bearing Retainer Cover

1

Steel

Steel

Steel

Steel

Steel

Thrust Bearing Cartridge O-Ring

1

Buna

Buna

Buna

Buna

Buna

Bearing Frame

1

C.I.

C.I.

C.I.

C.I.

C.I.

Bearing Frame Foot

1

C.I.option

N/A

C.I.

C.I.

C.I.

Oil Sight Glass

1

Steel-Zinc Plated

Steel-Zinc Plated

Steel-Zinc Plated

Steel-Zinc Plated

Steel-Zinc Plated

Frame Adapter and O-Ring

1

N/A

N/A

D.I./C.I. Buna

D.I./C.I. Buna

D.I. Buna

Micrometer Adjustment Nut

3

304SS

304SS

304SS

304SS

304SS

Cartridge Stud

3

304SS

304SS

304SS

304SS

304SS

Cartridge Locknut

3

304SS

304SS

304SS

304SS

304SS

Oil Filler and Cap

1

Nylon 66

Nylon 66

Nylon 66

Nylon 66

Nylon 66

C-Frame Motor Adapter

1

C.I.

C.I.

C.I.

C.I.

C.I.

Part Name

1 DuPont registered trademark

1

System One Material Specifications & Properties

ASTM No. Specification No.

TENSILE Strength Lbs./In2 Min (MPa)

Gray Iron

A48 CL 30

30,000 (207)

Ductile Iron (casings and backcovers)

A395 60-40-18 pressure retaining, elevated temp.

60,000 (414)

40,000 (276)

149-187

Ductile Iron (cartridges, feet & Frame A adapter

A536 65-45-12 non pressure retaining, structural

65,000 (448)

45,000 (310)

149-187

Ductile Iron (Impellers)

A536 100-70-03

100,000 (690)

70,000 (483)

217-269

Carbon Steel

A216 WCB

70,000-95,000 (482-655)

36,000 (248)

316 Stainless Steel

A743 CF8M

70,000 (483)

30,000 (207)

156-210

CD4MCu S.S.

A743 CD4MCu

100,000 (690)

70,500 (486)

253

Material

Yeild Strength Lbs./In2 Min (MPa)

Brinnel Hardness

Cast 210

Alloy 20

A743 CN7M

62,000 (428)

25,000 (172)

130

Hastelloy B

A494 N7M

76,000 (524)

40,000 (276)

175

Hastelloy C

A494 CW12MW

72,000 (496)

40,000 (276)

175

316 SS (Bar and plate)

A276

75,000 (517)

30,000 (207)

304 SS

A276

75,000 (517)

30,000 (207)

17-4 pH

A564 (Type 630) H1150

135,000 (931)

105,000 (724)

Wrought

Aluminum

6061-T6

45,000 (310)

40,000 (276)

Alloy 20

B473 20CB-3

85,000 (586)

35,000 (241)

Bronze

SAE 660

Carbon Steel (bar and bases)

AISI 1018 ASTM A36

58,000 (460)

32,000 (221)

116

Nylon

6-6 (35% G.F.)

95

Teflon

PTFE (30% G.F.)

Durabar, G2 C.I.

A48 CL40

40,000 (276)

Hastelloy C

C-276

99,000 (683)

38,200 (263)

Rock B-87

Hastelloy B

B2

130,000 (897)

59,000 (407)

Rock B-94

2

System One Material Analysis of Pump Castings

Chemical Composition % 316SS A743 CF8M

CD4MCu A743 CD4MCu

Alloy 20 A743 CN7M

Hastelloy B A494 N7M

Hastelloy C A494CW12MW

0.12

0.02

1.0

15.5-17.5

Carbon Max.

0.08

0.04

0.07

Mang. Max.

1.50

1.00

1.50

Silicon. Max.

2.00

1.00

1.50

Phos. Max.

0.04

0.04

0.04

Sulfur Max.

0.04

0.04

0.04

Chromium

18.0-21.0

24.5-26.5

19.0-22.0

Nickel

9.0-12.0

4.75-6.00

27.5-30.5

Balance

Balance

Molybdenum

2.0-3.0

1.75-2.25

2.0-3.0

26.0-30.0

16.0-18.0

2.75-3.25

3.0-4.0

Bal.

Bal.

4.0-6.0

4.5-7.5

Copper Iron

Bal.

Tungsten

3.75-5.25

Vanadium

0.2-0.6

0.2-0.4

Magnum Pump Chemical Composition H 30 Hard Cast Iron

Ductile Iron

Magnachrome

316SS

ASTM-A-126 Class C

ASTM-A-536 65-45-12

ASTM-A-532-Class 3

ASTM CFM8M

2.0-3.3

0.08

Manganese

Carbon .75-0.9

2.0 Max

1.5

Silicon

1.35-1.50

1.5 Max

2

Nickel

1.5

2.5 Max

9.0-12.0

Chromium

0.4

23.0-30.0

18-21

Molybdenum

0.5

1.2 Max

2.0-3.0

Copper

1.2 Max

Phosphorous

0.1 Max

0.04 Max

Sulfur

0.06

0.04 Max Bal.Iron

650 cas/400 imp, BC

156-170

Brinnel

250

150-190

3

System One Pumps Tolerances, Bearings, & O-Rings

inches/mm Frame S

Frame A/LD17/Vortex

Frame M

Bearing journals (both)

1.5753/1.5749 (40.013/40.002)

1.9690/1.9686 (50.013/50.002)

2.7565/2.7560 (70.015/70.002)

Under mechanical seal

1.501/1.499 (38.125/38.075)

1.876/1.874 (47.650/47.600)

2.624/2.623 (66.650/66.624)

Under thrust lab seal

1.127/1.123 (28.626 / 28.524)

1.502/1.498 (38.151/38.049)

2.625/2.623 (66.675 / 66.624)

Coupling End

.874/.873 (22.200/22.174)

1.3750/1.3745 (34.092/34.912)

2.3745/2.3735 (60.312/60.287)

Impeller thread

.750-10UNC-2A

1.000-12UNF-2A (HT 1.250-12UNF)

1.500-8UN

Impeller tightening torque

Snug-metal to metal

Snug-metal to metal

Snug-metal to metal

Allowable runout

.001T.I.R. (0.025)

.001T.I.R. (0.025)

.001T.I.R. (0.025)

Radial bearing bore

3.5444/3.5434 (90.028/90.002)

4.3321/4.3307 (110.035/110)

5.9065/5.9055 (150.025/150)

Thrust bearing cartridge bore

4.1885/4.1875 (106.388/106.363)

5.126/5.125 (130.200/130.175)

7.251/7.250 (184.175/184.150)

Bore

3.5444/3.5434 (90.028/90.002)

4.3321/4.3307 (110.035/110)

5.9060/5.9044 (150.012/149.972)

Outside diameter

4.1870/4.1860 (106.350/106.324)

5.1245/5.1235 (130.162/130.137)

7.2494/7.2487 (184.135/184.117)

Thrust

5308 AHC3

(2) 7310 BEGAY

(2) 7314 BEGAY

Radial

(1) 6308 C3

(1) 6310 C3

(1) 6314 C3

3308 DNRCBM

NA

NA

Shaft Diameters

Bearing Housing

Cartridge

Bearings

Thrust Option

1

(2) 7308 BEGBY

O -Rings Thrust bearing cartridge o-ring

2-155 buna

2-248 buna

2-262 Viton

Frame adapter o-ring

NA

2-265 buna

NA

Thrust lab seal rotor o-ring

2-024 Viton

(2) 2-128 Viton

(2) 2-146 Viton

Radial lab seal rotor o-ring

2-029 Viton

(2) 2-134 Viton

(2) 2-146 Viton

Impeller

2-024 Teflon

2-027 Teflon

2-034 Teflon

Radial lab seal stator o-ring

NA

NA

2-161 Viton

1 Requires special cartridge and shaft (#3308 is interchangeable with #5308)

4

System One Pump Dimensions for Mechanical Seal installation

inches/mm Frame Size

Shaft Size

Seal Chamber Arrangement

First Obstruction Distance

Available Inboard Length

Seal Chamber Bore

Mounting Bolt Circle

SD

38 mm

Back Cover (Seal Chamber)

56 mm

53 mm

58 mm

95 mm


2.38 (60)

2.21(56)

2.38 (60)

3.50 (89)

S

1.50

Back Cover (Seal Chamber) with Jacket

2,38 (60)

2.12 (54)

2.30 (58)

3.50 (89)


3.00 (76)

2.88 (73)

2.69 (68)

4.75 (121)

Seal Chamber

2.19 (55)

2.62 (66)

2.69 (68)

4.88 (124)

Short Seal Chamber

2.81 (71)

2.19 (55)

2.69 (68)

4.88 (124)

LD17 Back Cover

2.19 (55)

2.00 (51)

2.69 (68)

4.62 (117)

LD17 Back Cover with SealAdapter

2.19 (55)

1.88 (48)

2.75 (70)

4.62 (117)

Seal Chamber

3.09 (78)

3.35 (85)

4.31 (109)

7.25 (184)

Short Seal Chamber

3.79 (96)

2.65 (67)

4.31 (109)

7.25 (184)

Seal Chamber

3.13 (79)

2.56 (65)

3.62 (92)

5.75 (146)

Taper Bore

3.13 (79)

3.56 (90)

3.62 (92)

5.75 (146)

A

B

M

1.88

3.25

2.625

5

System One Pumps - Ansi Pressure -Temperature Limits For Pumps with standard 150 lb. flanges System One standard Hydrostatic Test Pressures are as follows:

• Castings with class 150 flanges - 225 psig (15.5 bar) • Castings with class 300 flanges - 450 psig (31.0 bar) • Castings with class 16 bar flanges - 24 bars For applications where the working pressure of the pump is greater than the 150 psig, 300 psig or 16 bar rated flanges, the factory must be notified by the customer when placing the order to test at 1.5 times the higher value.

PRESSURE - BARS

MAXIMUM ALLOWABLE WORKING PRESSURE/PSIG

400

650 TEMPERATURE °F

6

System One Pumps - Ansi Pressure -Temperature Limits For Pumps with optional 300 lb. flanges System One standard Hydrostatic Test Pressures are as follows:

• Castings with class 150 flanges - 225 psig (15.5 bar) • Castings with class 300 flanges - 450 psig (31.0 bar) • Castings with class 16 bar flanges - 24 bars For applications where the working pressure of the pump is greater than the 150 psig, 300 psig or 16 bar rated flanges, the factory must be notified by the customer when placing the order to test at 1.5 times the higher value.

-70

-20

30

130

80

180

230

600 40 38 36 500

34 32 30 28 26

400

24 300

22 20

200

18 16 14 12 10 8 6 4 2

100

0 -100

0

100

200

300

7

400

500

System One Metric/English and English/Metric Conversion Chart

Head/Pressure To Convert From

Kilopascals (kPa)

bars

Head/Pressure To

Multiply By

To

Multiply By

feet of H2O

0.3352

feet of H2O

32.87

feet of fluid

0.3352/SG

feet of fluid

32.87/SG

meters of H2O

0.1022

meters of H2O

10.018

meters of fluid

0.1022/SG

meters of fluid

10.018/SG

psi

0.14504

psi

14.223

kg/cm

0.010197

kPa

98.068

pascals (Pa)

1000

bars

.9807

2

To Convert From

kg/cm2

bars

0.01

atmospheres

.9679

Mps

0

feet of H2O

2.307

atmospheres

0.009869

inch of mercury

2.036

feet of H2O

33.52

kilograms/sq. cm

.0703

kilopascals

6.895

feet of fluid

33.52/SG

meters of H2O

10.22

meters of fluid

10.22/SG

psi

14.504 2

kg/cm

1.0197

kilopascals (kPa)

100

atmospheres

0.9869

feet of H2O

33.956

feet of fluid

33.956/SG

atmospheres

meters of H2O

10.35

(standard)

meters of fluid

10.35/SG

psi

14.696 2

kg/cm

1.0332

bars

1.01325

kilopascals (kPa)

101.325

pounds/sq. inch

8

System One Metric/English and English/Metric Conversion Chart

Capacity

Length

To Convert From

3

m /hr.

To

Multiply By

To Convert From

To

Multiply By

U.S. gpm

4.4033

Meters

feet

3.281

L/s

0.27778

Meters

inches

39.37

3

ft /s

0.00981

Feet

meters

0.3048

3

m /hr

101.9

Inches

meters

0.025

U.S. GPM

448.8

Inches

centimeters

2.54

L/s

28.32

Inches

millimeters

25.4

U.S. gallons/min.

cubic meters/hour

0.227

Kilometers

miles

0.6214

Imp. gallons/min.

cubic meters/hour U.S. gallons/min.

0.2725 1.2

Kilometers

feet

3281

Liters/sec.

U.S. gallons/min. cubic meters/hour

15.852 3.6

Barrels/Day

U.S. gallons

0.0292

ft3/s.

Specific Speed .5 (GPM)0.5 N Nss == RPM RPM xx (GPM) 0.75 .75 HH

Suction Specific Speed

Weights To Convert From

To

Multiply By

U.S. gal. of water

pounds

8.312

Feet3 of water

pounds

62.4

Meters of water

kilograms

1000

Liters of water

kilograms

1

Kilograms

pounds

2.205

3

.5 NNsss = RPM x (GPM)0.5 .75 0.75 NPSHR H

Power To Convert From

To

Multiply By

Horsepower

Kilowatts

0.7457

Kilowatts

Horsepower

1.34

To Convert From

To

Multiply By

°C

°F

180/100 (+32)

°F

°C

100/180 (-32)

Temperature

9

PSI Ns = RPM x (GPM) Head .5(ft) x S.G. .75 H 2.31

Kg/cm2 = Head (m) x S.G. 10

Head (ft) = psi x 2.31 S.G.

Head (m) = Kg/cm2 x 10 S.G.

BHP =

GPM x TDH (ft) x S.G. 3960 x eff

BHP = m3/hr x TDH (m) x S.G. 365 x eff

BHP =

volts x amps x eff x power factor x 1.73 746

System One NEMA Motor Dimensions Foot Mounted Dimensions, tolerances and mounting

C

U O D

E

H Size Hole

Motor H. P. (Enclosed) Frames 900 1200 1800 3600 143T 1/2 3/4 1 1 1/2 145T 3/4 1 1 1/2-2 2 182T 1 1 1/2 3 3 184T 1 1/2 2 5 5 213T 2 3 7 1/2 7 1/2 215T 3 5 10 10 254T 5 7 1/2 15 15 256T 7 1/2 10 20 20 284T 10 15 25 284TS 25 286T 15 20 30 286TS 30 324T 20 25 40 324TS 40 326T 25 30 326TS 50 364T 30 40 364TS 60 60 365T 40 50 365TS 75 75 404T 50 60 404TS 405T 60 75 75

100

100

125

100

100

125

125

150

150

AC

F

E A

405TS 444T 444TS 445T 445TS 447T 447TS

V

A Max. 7 7 9 9 10 1/2 10 1/2 12 1/2 12 1/2 14 14 14 14 16 16 16 16 18 18 18 18 20 20 20 20 22 22 22 22 22 22

B Max. 6 6 6 1/2 7 1/2 7 1/2 9 10 3/4 12 1/2 12 1/2 12 1/2 14 14 14 14 15 1/2 15 1/4 15 1/4 15 1/4 16 1/4 16 1/4 16 1/4 16 1/4 17 3/4

C Approx. Open Encl. 12 12 1/2 12 1/2 13 1/2 13 14 1/2 14 15 1/2 16 18 17 1/2 19 1/2 20 1/2 22 1/2 22 1/2 24 23 1/2 25 1/2 22 24 1/2 25 27 23 1/2 26 26 28 1/2 24 1/2 27 27 1/2 30 26 28 1/2 29 33 27 31 30 34 28 32 32 1/2 37 29 1/2 34 34 38 1/2

17 3/4 31 18 1/2 38 18 1/2 34 20 1/2 40 20 1/2 36 23 1/4 43 1/2 23 1/4 40 1/2

35 1/2 42 1/2 38 1/2 44 1/2 41 48 46 1/2

B

D 3 1/2 3 1/2 4 1/2 4 1/2 5 1/4 5 1/4 6 1/4 6 1/4 7 7 7 7 8 8 8 8 9 9 9 9 10 10 10

E 2 3/4 2 3/4 3 3/4 3 3/4 4 1/4 4 1/4 5 5 5 1/2 5 1/2 5 1/2 5 1/2 6 1/4 6 1/4 6 1/4 6 1/4 7 7 7 7 8 8 8

F 2 2 1/2 2 1/4 2 3/4 2 3/4 3 1/2 4 1/8 5 4 3/4 4 3/4 5 1/2 5 1/2 5 1/4 5 1/4 6 6 5 5/8 5 5/8 6 1/8 6 1/8 6 1/8 6 1/8 6 7/8

H 11/32 11/32 13/32 13/32 13/32 13/32 17/32 17/32 17/32 17/32 17/32 17/32 21/32 21/32 21/32 21/32 21/32 21/32 21/32 21/32 13/16 13/16 13/16

C Approx. 7 7 9 1/4 9 1/4 10 7/8 10 7/8 12 3/4 12 3/4 14 3/8 14 3/8 14 3/8 14 1/2 16 5/8 16 5/8 16 5/8 16 5/8 18 1/2 18 1/2 18 1/2 18 1/2 20 5/8 20 5/8 20 5/8

U 7/8 7/8 1 1/8 1 1/8 1 3/8 1 3/8 1 5/8 1 5/8 1 7/8 1 5/8 1 7/8 1 5/8 2 1/8 1 7/8 2 1/8 1 7/8 18 1/2 18 1/2 18 1/2 18 1/2 2 7/8 2 1/8 2 7/8

Keyway 3/16 x 3/32 3/16 x 3/32 1/4 x 1/8 1/4 x 1/8 5/16 x 5/32 5/16 x 5/32 3/8 x 3/16 3/8 x 3/16 1/2 x 1/4 3/8 x 3/16 1/2 x 1/4 1/2 x 1/4 1/2 x 1/4 1/2 x 1/4 5/8 x 5/16 1/2 x 1/4 5/8 x 5/16 1/2 x 1/4 5/8 x 5/16 1/2 x 1/4 3/4 x 3/8 1/2 x 1/4 3/4 x 3/8

V Min. 2 2 2 1/2 2 1/2 3 1/8 3 1/8 3 3/4 3 3/4 4 3/8 3 4 3/8 3 5 3 1/2 6 3 1/2 5 5/8 3 1/2 5 5/8 3 1/2 7 4 7

AC 4 1/2 4 1/2 5 1/2 5 1/2 6 7/8 6 7/8 8 1/4 8 1/4 9 3/8 8 9 3/8 8 10 1/2 9 10 1/2 9 11 3/4 9 5/8 11 3/4 9 5/8 13 7/8 10 7/8 13 7/8

Wt. App. Lbs. 45 50 79 95 140 160 235 270 370 340 405 395 520 500 580 560 755 740 835 820 1050 1050 1160

10 11 11 11 11 11 11

8 9 9 9 9 9 9

6 7/8 7 1/4 7 1/4 8 1/4 8 1/4 10 10

13/16 13/16 13/16 13/16 13/16 13/16 13/16

20 5/8 23 1/8 23 1/8 23 1/8 23 1/8 23 1/8 23 1/8

2 1/8 3 3/8 2 3/8 3 3/8 2 3/8 3 3/8 2 3/8

1/2 x 1/4 7/8 x 7/16 5/8 x 5/16 7/8 x 7/16 5/8 x 5/16 7/8 x 7/16 5/8 x 5/16

4 8 1/4 4 1/2 8 1/4 4 1/2 8 1/4 4 1/2

10 7/8 16 12 1/4 16 12 1/4 16 12 1/4

1150 1440 1440 1650 1615 2260 2260

Not for construction purposes – reference only

10

System One NEMA C-Face Motor with Feet Dimensions Cast Iron Construction Enclosure: Totally Enclosed, Fan Cooled FRAMES 180TC thru 210TC

C

BB Min.

BF Tap – 4 Holes 45°

AH

BD

O

AK U

D

N–W BA

2F B

Motor Frames 180TC 210TC

A 9.00 10.50

Motor Frames 182T 184T 213T 215T

C 16.38 16.38 20.00 20.00

E Dimensions are in inches

D 4.50 5.25

B 7.00 7.00 8.50 8.50

E 3.75 4.25

2F 4.50 5.50 5.50 7.00

H 0.44 0.44

O 9.88 11.25

AH 2.62 2.62 3.12 3.12

BA 3.50 4.25

N-W 2.75 2.75 3.38 3.38


11

E H Dia.

A

BB 0.25 0.25

BD 9.00 9.00

Shaft & Key U SQ. 1.125 0.250 1.125 0.250 1.375 0.312 1.375 0.312

BF 1/2 - 13 1/2 - 13

LGTH. 1.75 1.75 2.38 2.38

AK 8.50 8.50

Weight Lbs. 88 93 140 150

System One NEMA C-Face motor with Feet Dimensions Cast Iron Construction Enclosure: Totally Enclosed, Fan Cooled FRAMES 250TC thru 440TC P

C BB Min.

BF Tap – 4 Holes

T 45°

AH

O BD AK U

D

N –W BA

2F

E Dimensions are in inches

B

Motor Frames 254TC-256TC 284TC -285TCS 324TC-326TS 364TC-365TSC 404TC-405TSC 444TC-445TSC

A 12.50 13.75 15.50 17.00 19.00 21.00

Motor Frames 254TC 256TC 284TC 284TSC 286TC 286TSC 324TC 324TSC 326TC 326TSC 364TC 364TSC 365TC 365TSC 404TC 404TSC 405TC 405TSC 444TC 444TSC 445TC 445TSC

C 25.06 25.06 27.44 26.06 27.44 26.06 30.44 28.94 30.44 28.94 33.44 31.21 33.44 31.31 38.31 35.31 38.31 35.31 44.62 40.88 44.62 40.88

D 6.25 7.00 8.00 9.00 10.00 11.00


B 12.00 12.00 13.00 13.00 13.00 13.00 14.75 14.75 14.75 14.75 15.00 15.00 15.00 15.00 16.00 16.00 16.00 16.00 19.00 19.00 19.00 19.00

E 5.00 5.50 6.25 7.00 8.00 9.00

H 0.56 0.56 0.69 0.69 0.81 0.81

2F 10.00

11.00 11.00

12.00 12.00

12.25 12.25

13.75 13.75

16.50 16.50

O 13.25 14.75 16.69 18.50 21.31 23.38

AH 3.75 3.75 4.38 3.00 4.38 3.00 5.00 3.50 5.00 3.50 5.62 3.50 5.62 3.50 7.00 4.00 7.00 4.00 8.25 4.50 8.25 4.50

12

H Dia.

A

BA 4.75 4.75 5.25 5.88 6.62 7.50

N-W 4.00 4.00 4.62 3.25 4.62 3.25 5.25 3.75 5.25 3.75 5.88 3.75 5.88 3.75 7.25 4.25 7.25 4.25 8.50 4.75 8.50 4.75

E

BB 0.25 0.25 0.25 0.25 0.25 0.25

BD 9.00 11.25 13.12 13.00 13.12 16.75

Shaft & Key U SQ. 1.625 0.375 1.625 0.375 1.875 0.500 1.625 0.375 1.875 0.500 1.625 0.375 2.125 0.500 1.875 0.500 2.125 0.500 1.875 0.500 2.375 0.625 1.875 0.500 2.375 0.625 1.875 0.500 2.875 0.750 2.125 0.500 2.875 0.750 2.125 0.500 3.375 0.075 2.375 0.625 3.375 0.875 2.38 0.625

BF 1/2 - 13 1/2 - 13 5/8 - 11 5/8 - 11 5/8 - 11 5/8 - 11

LGTH. 2.88 2.88 3,25 1.88 3.25 1.88 3.99 2.00 3.88 2.00 4.25 2.00 4.25 2.00 5.62 2.75 5.62 2.75 6.88 3.00 6.88 3.00

AK 8.50 10.50 12.50 12.50 12.50 16.00

Weight Lbs. 3.15 3.25 4.45 4.60 4.60 5.55 5.55 5.95 5.95 5.95 8.15 8.09 8.55 8.49 11.65 11.56 12.05 11.96 16.08 15.92 17.98 17.82

System One Pumps

Centrifugal Pump Specification for Horizontal End Suction Pumps Table of Contents 1.0

SCOPE

2.0

GENERAL PUMP SELECTION

3.0

PUMP SPECIFICATION

4.0

PAINT SPECIFICATION

5.0

QUOTATION REQUIREMENTS

6.0

DOCUMENTATION REQUIREMENTS

7.0

VENDOR REQUIREMENTS

1

1.0

SCOPE

2.2.3 The pump shall be permanently tagged with a 300 series stainless steel nameplate. Nameplate information shall include pump size, gpm, TDH, speed, material of construction, rated impeller diameter and serial number. An arrow shall appear on the pump clearly showing the direction of rotation.

This specification applies to the selection and performance of centrifugal pumps. The intent of the specification is that the supplied equipment shall be designed to offer long service life, minimize life cycle cost and be easily installed and maintained.

2.0

PUMP SELECTION

2.2.4 Casing discharge shall be centerline discharge unless otherwise specified. Side discharge to be an available option.

2.1.1 The pumps for this project shall be selected to allow maximum interchangeability of parts without limiting pump performance. The rotating assembly/power end for each pump shall be interchangeable with all the pump wet ends selected, unless otherwise designated.

2.2.5 Pump shall be selected based on minimizing life cycle costs and emissions, not on minimizing initial purchase costs. Proposed selection will be based on rotor dynamics evaluation, hydraulic performance and effective window of operation. Debits/credits will be used to evaluate vendor proposals.

2.1.2 The pumps shall operate in accordance with the hydraulic performance requirements. 2.1.3 The pump shall operate smoothly throughout the entire design operating flow range or rpm range with low vibrations. Acceptable vibration limits shall be as specified in Hydraulic Institute Standards for Centrifugal Pumps.

2.2.6 The pump casing shall incorporate centerline support feet for design operating temperatures above 250°F (120°C).

3.0

2.1.4 The pump impeller shall provide the design head and flow rate as designated by the purchaser. The impeller diameter selected to meet design conditions shall not be smaller than the minimum as shown in the manufacturers published performance curves.

PUMP SPECIFICATION

The pump shall be horizontal end suction, in accordance with the following specification. 3.1.1 CASING The pump casing shall be constructed of ductile iron, 316 SS, CD4MCU, Alloy 20, or other material as required by the application. The casing for pump sizes 4 x 6 -13 (100 x 150 - 330)and below (ANSI designation A80) shall be single volute design, with the discharge flange located on the vertical centerline of the casing, and meet ANSI B73.1 specifications and dimensions. For all sizes above A80, double volute construction is required. Centerline mounted casing feet are required for all applications over 250° F (120°C), on medium and large frame pumps. The casing is to be supported on two (2) separate legs; made of ductile iron or carbon steel, to prevent misalignment of the pump rotating element within the pump casing at elevated temperatures. The casing suction and discharge nozzles shall have flat faced, 150 lb., 300 lb., or 16 bar flanges as required by the application. The casing shall be capable of accepting full API 610 suction and discharge nozzle loading. The suction and discharge neck shall be drilled and tapped with 1/4" NPT connections, for pressure gauges and/or auxiliary piping. The casing wall thickness will include 1/8" corrosion allowance. A rotation arrow will be cast on the surface of the casing to indicate the proper direction of rotation.

2.1.5 The pumps defined herein are for general/industrial/chemical process service. They shall be designed for continuous duty, with extended performance life and low maintenance and operations costs. 2.1.6 The pump shall be a back pull-out design with a radially split casing. 2.1.7 The noise level generated by the pump and motor shall not exceed 85 dB, or motor noise level plus 3 dB, when measured at a distance of 3 feet. 2.2.0 The pump suction and discharge flange arrangement shall conform to ANSI B73.1 (or DIN 16 bar standard where applicable). 2.2.1 Castings shall be sound and free of shrink holes, blow holes, scale, blisters and other obvious defects. 2.2.2 Pressure containing castings shall not be repaired by plugging, peening, burring in or impregnating. 2

Large Frame Pumps (ANSI A90 through A120 : The thrust bearing shall be at a minimum a pair of 7314 BEGAY clearance, back to back angular contact bearings. The radial bearing shall be at least 6314 C3 clearance single row, deep groove. The thrust and radial bearings shall be fitted to the shaft based on SKF tolerance specifications. The method of lubrication shall be oil bath for horizontals and grease for verticals. The thrust bearings shall be locked into the cartridge by a bolt-on retainer cover. Snap ring bearing retainers are not acceptable. The radial bearing shall be permitted to slide within the inside diameter of the bearing frame to prevent axial load and permit radial load only. Double row filled slot bearings are not acceptable. Bearings shall be designed for a minimum L-10 life of 60,000 hours.

3.1.2 IMPELLER The impeller shall be open type, cast in CD4MCU or material as required by the application. Repelling vanes shall be cast on the back side of the impeller, to reduce the pressure behind the impeller in the immediate area of the mechanical seal and/or packing chamber. The impeller hubs shall incorporate a threaded fit to the pump shaft. The impeller threads shall be sealed from corrosive environment by a Teflon O ring in the hub. Open impellers are preferred. The impeller shall be balanced to ISO specification G.6.3 or better unless otherwise specified. Balancing must be performed in a minimum of two planes. Balancing shall, unless detrimental to the component or its performance, be attained by the removal of material.

3.1.5 BEARING FRAME The bearing frame shall be heavy-duty cast iron construction, with radial fins for maximum cooling. The oil sump shall contain a minimum of 8 ounces (.23L) of oil for small frame pumps, 24 ounces (.71) of oil for mid-frames and 32 (.94)ounces of oil for large frames to allow for more heat dissipation, better lubrication and a cooler running rotating element. The oil level within the bearing frame shall be monitored by an oil sight glass. The level shall not exceed the bearing lower ball centerline for both the thrust and radial bearings in order to provide ample lubrication and heat dissipation. The oil sight glass shall have a white color perforated background to permit visual inspection of the condition of the oil and also permit circulation of oil in the sight glass to keep the interior surface of the glass clean. An oil drain plug is required at the bottom of the bearing frame. Two (2) magnetic pipe plugs shall be located near the bottom of the bearing frame. The oil fill fitting at the top shall be of nylon with an easily removable cap for adding oil. Trico or bottle type constant level oilers are not acceptable.

3.1.3 SHAFT The pump shaft shall be constructed of solid 316SS, 17-4PH, or as required by the application. Bimetallic shafts are acceptable. Shaft sleeves are not acceptable. The pump shaft shall be mechanically non-contacting throughout the entire rotating element, with the exception of the ball bearings, to prevent wear at the bearing oil seal and mechanical seal. The stiffness ratios (L3/D4), where L= length of shaft from impeller centerline to nearest bearing in inches and D= shaft diameter under the seal in inches, shall not exceed the following values in order to establish satisfactory mechanical seal life. Shaft size at seal • Shafts ≤1.5" • Shafts >1.5", ≤ 2.0" • Shafts >1.5", ≤ 2.0" 1 • Shafts > 2" 1special

L3/D4 46 (1.9) 20 (0.8) 551 (2.1) 19 (0.7)

requirements

3.1.4 THRUST AND RADIAL BEARINGS The pumps shall be fitted with the following bearings: Small Frame Pumps (ANSI AA through A50): The thrust bearing shall be at a minimum a 5308, AHC3 clearance, double row, deep groove bearing. A pair of 7308 BEGAY, back to back angular contact bearings shall be provided as an option when required. The radial bearing shall be at least a 6308, C3 clearance, single row, deep groove. Medium Frame Pumps (ANSI A60 through A80): The thrust bearing shall be at a minimum a pair of 7310 BEGAY clearance, back to back angular contact bearings. The radial bearing shall be at least a 6310 C3 clearance, single row, deep groove.

3.1.6 BEARING OIL SEALS Each end of the bearing frame assembly shall incorporate non-contacting labyrinth oil seals. This type of seal is required to eliminate shaft damage due to fretting and to eliminate the heat generated by the use of contact type lip seals. Materials of construction shall be nickel plated (or built in cast iron) stators and 316SS rotors. Other seal systems will be considered only if they are non-fretting. Shaft contacting type lip seals will not be accepted. Face type oil seals are to be available for severe applications where specified.

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3.2.2 IMPELLER CLEARANCE ADJUSTMENT The thrust bearing end of the bearing frame shall be capable of precision impeller adjustments without the need to add or remove shims. The minimum delineation shall be .003" (.08mm) and permit impeller clearance settings or readjustments without the need to remove the bearing frame from the volute section and without requiring shims, dial indicators, feeler gauges or disassembly.

3.1.7 FRAME ADAPTER The frame adapter shall be designed to maintain accurate alignment of the bearing frame and rotating element to the wet end and allow proper access to the mechanical seal and environmental seal control piping. . The frame adapter shall use a machined rabbit type fit to align with the bearing frame and pump casing. 3.2.0 MECHANICAL SEAL CHAMBER The back cover and seal chamber shall be of ductile iron, 316 SS, CD4MCU, Alloy 20, or other material as required by the application. A corrosion allowance of 1/8" (3 mm) is required. The back cover shall be fastened to the pump casing with a confined type gasket. The pump shall incorporate a large bore seal chamber. The seal chamber shall be designed with a minimum radial clearance of at least 0.75 (19 mm) inches. This will result in improved cooling, cleaning, lubricating and circulation to prolong the life of the mechanical seal, The chamber shall have an optional tangential flush connection on the side to flush the mechanical seal, and provide maximum cleaning capability. The seal chamber shall be capable of incorporating a jacket (when required) for cooling on high temperature applications or steam heating of liquids that tend to congeal in the seal chamber. Taper bore seal chambers shall have a minimum taper of 4° and a maximum radial clearance of 0.625 inches (16 mm) where abrasive solids are present to minimize rotation. Deep taper bore seal chambers must include vortex breakers and are not acceptable in abrasive applications.

3.2.3 BACK PULL-OUT FEATURE The pump shall permit the removal of the entire bearing frame assembly, including shaft, mechanical seal or packing chamber, and impeller, without disturbing the pump discharge and suction piping and without disturbing the motor. A spacer type coupling shall be furnished on non-motor adapter pumps to allow removal of the power end without disturbing the motor. 3.2.4 C- FRAME OR D-FLANGE MOTOR ADAPTERS The pump shall have the capability of incorporating a C-Frame motor adapter, which permits mounting of motors up to NEMA frame size 256TC (IEC 132) for small frame, 405TC (447TSC) (IEC 180) for medium frame, and 449T(S)C (IEC 180) for large frame, without the need for parallel and angular alignment measurements and adjustments. The motor adapter may be equipped with adjustable feet in order to avoid frame soft foot and eliminate the need to use shims under the adapter assembly. 3.2.5 WARRANTY The pump shall be warranted for a period of one (1) year from the date of installation, but not to exceed eighteen (18) months after the date of shipment to the user, to be free of defects in material and workmanship. In addition the following warranty, exclusive of erosion and corrosion, is required: • Should the mechanical seal fail within one year of the original pump and seal installation, a rebuild kit or a rebuilt seal will be provided at no charge. • If the mechanical seal causes shaft fretting damage that minimizes or eliminates sealing capability, a new replacement seal and/or shaft will be provided. • Should any power end component, including bearings, fail within five (5) years of the original installation, a free replacement component will be provided.

3.2.1 CENTERLINE SUPPORT LEGS and POWER END FOOT All Mid-frame and Large-frame pumps operating above 250°F (120°C) shall be supplied with adjustable centerline casing support legs. These feet will be affixed to the volute at the horizontal centerline of the volute. Small-frame pumps, when specified for applications above 200 °F (94°C), must allow unrestricted casing thermal growth. A casing without feet (frame mounted pump) is required for these applications. Small frame and medium frame pumps shall have a bearing frame foot that will support the power end in an upright position when removed from the wet end for service. The bearing frame foot may be height adjustable, if possible, to allow for ease of alignment.

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4.0

PUMP PAINT SELECTION

6.0

5.0

DOCUMENTATION REQUIREMENTS Within ten (10) working days after the purchase order is received the vendor will supply the following: A) Dimensional Prints ( ) Copy B) Parts List ( ) Copy C) Operation and Installation Manual ( ) Copy D) Certified Performance Curve ( ) Copy E) Mechanical Seal Drawing ( ) Copy

Surface preparation: Parts are cleaned in an industrial washer with appropriate cleaner. All parts are then rinsed in a rinse tank. Paint: One coat of Rustoleum “High Performance Epoxy 9100 Series System”Yellow #A91- 4412 base with A5275 activator or equivalent epoxy coat system. This product is a two component, high build, polyamide / amine–modified low VOC epoxy coating. Total Paint Thickness: Dry film thickness range of epoxy coating shall be .005" to .008" (0.12- 0.20 mm). Total Paint Thickness: Dry film thickness range of epoxy coating shall be .005" to .008".

7.0

VENDOR REQUIREMENTS The vendor shall have the capability of flying spare parts to any location within a 24 hour period. All applicable spare parts must be available from the plant within this time period. Service capabilities will include start-up, troubleshooting and personnel training by a vendor authorized representative.

QUOTATION REQUIREMENTS 5.1.1 Quotation shall be completed in strict accordance with the requisition requirement. 5.1.2 Vendor shall state all exceptions to this specification in the bid package. All deviations and/or exceptions from this specification must be outlined in full detail and the reasons for these exceptions fully explained. 5.1.3 Unless the vendors proposal takes exception as outlined in the section above (5.1.2) conformance is implied and assumed. Alternates and exceptions shall be clearly defined and described in the vendors proposal. 5.1.4 Alternates may be submitted with the bid. They shall be clearly described and defined in the vendors proposal. 5.1.5 The proposal shall include a Pump Performance Curve showing gpm, TDH, NPSHR, Efficiency, Power requirements @ design and runout, and design and maximum/minimum impeller. Also included shall be shaft stiffness ratios and descriptive literature for the pump and the mechanical seal. 5.1.6 The quotation shall include a complete list of recommended spare parts with price and delivery information.

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Centrifugal Pump Inclu. Magnum

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