Catalogo de Partes 2015 Maquinas Miller

PARTS CATALOG Orders:

PHONE

1 (866) 931-9730

FAX 1

(800) 637-2315

|

MillerWelds.com

Welcome to the 2015 Welcome 2015 Parts Catalog! Catalog! Once again there are many additions that have been made to Miller’s product line as a direct response to your customers’ needs. For all the latest product and promotional information, stay tuned to MillerWelds.com. Once you’ve had a chance to look through this year’s edition, take advantage of the total convenience of one-stop shopping from Miller Service parts by utilizing our “Call Teams” listed below. Your order will then be processed by the most responsive parts delivery system in the business: Signature Service: Warranty and replacement parts support so good… it’s guaranteed! Miller Service Parts — Phone 1-866-931-9730, then depending on your needs:

Option 1

This option will get you to our experts in Customer Service. Here our team can help you with placing an order, checking status of previous orders, returning a product, and availability of product. Customer Service can also check orders or availability for TIG torches and ox y-fuel related items.

Option 2

Select this option for assistance with determining which machine machine or accessories will work with your job or application. You can obtain obtai n help with safety safet y products, prod ucts, helmets, Oxy Fuel S ystems, R egulato rs, TIG T IG torches to rches an d acces sories, and wi th looking up part numbers.

Option 2 Sub-Menu

1 Machines & Accessories 4 Oxy Fuel Systems & Regulators

2 Parts Look-Up 5 TIG Torches

3 Safety Products & Helmets

Option 3

If you are looking for service warranty information or technical guidance with your Miller Machine this is the option that will get you help. After pressing 3, you will then be connected to one of our friendly switchboard team members. They will direct you to the correct area t hat can assist you.

Option 8

This option allows you to look up a person by name. Simply speak the persons first and last name, confirm that you have the correct person, and you will be automatically connected!

Option O

If you are unsure of which option to choose, you can press O and be connected with an operator who can direct your call.

Signature Service 24-Hour Performance Pledge for In-Stock Items For participating distributors, we promise to ship all in-stock items within 24 hours, or we’ll upgrade to Next Day UPS at no charge.1 This saves time for you and your customer, and reduces your expediting costs, too. Warranty Part Warranty Parts s Shippe Shipped d Second Second Day Day UPS UPS We ship ship all all availa available ble items items the same same day day your your order order is receiv received. ed. And wher where e applica applicable, ble, we upgra upgrade de all all shipme shipments nts up to 35 lb lb to Seco Second nd Day Day UPS, free of charge.1 Signature Service Parts Orders Shipped Second Day UPS Where applica Where applicable, ble, we upgra upgrade de all all request requested ed shipm shipments ents up to to 35 lb to Seco Second nd Day Day UPS, UPS, free free of of ch charge arge..1 As an added enhancement, all Signature Service back orders are now shipped Second Day UPS! 90% Fill Rates Save You Time and Money 90% first pass factory fill rates reduce back orders, and saves you a lot of receiving and accounts payable activity. Miller’s Rapid Response Helps Control Your Bottom Line With our 24-h 24-hour our resp respons onse e and fas fastt shippi shipping ng of of in-sto in-stock ck parts, parts, you don’ don’tt hav have e to stock stock larg large e quantit quantities ies of items items to meet meet demand demand — just ord order er as you need them! Your cash spends more time in your pocket and less time “on the shelf,” reducing your overall inventory costs, or use the same dollars to stock a much greater variety of parts. 45-Day Return Policy Eliminates Excess Inventory Our liberal 45-day return policy on standard items lets you return overages and items that are ordered in error at no charge.

Based on UPS standard ground delivery schedules, Second Day & Next Day upgrades aren’t applicable in these states: IA, IL, IN, KY, MI, MN, MO, OH, TN, WI and WV.

1

Welcome to the 2015 Welcome 2015 Parts Catalog! Catalog! Once again there are many additions that have been made to Miller’s product line as a direct response to your customers’ needs. For all the latest product and promotional information, stay tuned to MillerWelds.com. Once you’ve had a chance to look through this year’s edition, take advantage of the total convenience of one-stop shopping from Miller Service parts by utilizing our “Call Teams” listed below. Your order will then be processed by the most responsive parts delivery system in the business: Signature Service: Warranty and replacement parts support so good… it’s guaranteed! Miller Service Parts — Phone 1-866-931-9730, then depending on your needs:

Option 1

This option will get you to our experts in Customer Service. Here our team can help you with placing an order, checking status of previous orders, returning a product, and availability of product. Customer Service can also check orders or availability for TIG torches and ox y-fuel related items.

Option 2

Select this option for assistance with determining which machine machine or accessories will work with your job or application. You can obtain obtai n help with safety safet y products, prod ucts, helmets, Oxy Fuel S ystems, R egulato rs, TIG T IG torches to rches an d acces sories, and wi th looking up part numbers.

Option 2 Sub-Menu

1 Machines & Accessories 4 Oxy Fuel Systems & Regulators

2 Parts Look-Up 5 TIG Torches

3 Safety Products & Helmets

Option 3

If you are looking for service warranty information or technical guidance with your Miller Machine this is the option that will get you help. After pressing 3, you will then be connected to one of our friendly switchboard team members. They will direct you to the correct area t hat can assist you.

Option 8

This option allows you to look up a person by name. Simply speak the persons first and last name, confirm that you have the correct person, and you will be automatically connected!

Option O

If you are unsure of which option to choose, you can press O and be connected with an operator who can direct your call.

Signature Service 24-Hour Performance Pledge for In-Stock Items For participating distributors, we promise to ship all in-stock items within 24 hours, or we’ll upgrade to Next Day UPS at no charge.1 This saves time for you and your customer, and reduces your expediting costs, too. Warranty Part Warranty Parts s Shippe Shipped d Second Second Day Day UPS UPS We ship ship all all availa available ble items items the same same day day your your order order is receiv received. ed. And wher where e applica applicable, ble, we upgra upgrade de all all shipme shipments nts up to 35 lb lb to Seco Second nd Day Day UPS, free of charge.1 Signature Service Parts Orders Shipped Second Day UPS Where applica Where applicable, ble, we upgra upgrade de all all request requested ed shipm shipments ents up to to 35 lb to Seco Second nd Day Day UPS, UPS, free free of of ch charge arge..1 As an added enhancement, all Signature Service back orders are now shipped Second Day UPS! 90% Fill Rates Save You Time and Money 90% first pass factory fill rates reduce back orders, and saves you a lot of receiving and accounts payable activity. Miller’s Rapid Response Helps Control Your Bottom Line With our 24-h 24-hour our resp respons onse e and fas fastt shippi shipping ng of of in-sto in-stock ck parts, parts, you don’ don’tt hav have e to stock stock larg large e quantit quantities ies of items items to meet meet demand demand — just ord order er as you need them! Your cash spends more time in your pocket and less time “on the shelf,” reducing your overall inventory costs, or use the same dollars to stock a much greater variety of parts. 45-Day Return Policy Eliminates Excess Inventory Our liberal 45-day return policy on standard items lets you return overages and items that are ordered in error at no charge.

Based on UPS standard ground delivery schedules, Second Day & Next Day upgrades aren’t applicable in these states: IA, IL, IN, KY, MI, MN, MO, OH, TN, WI and WV.

1

2015 Parts Catalog SERIAL NUMBER REFERENCE The letters letters of the the serial numbers numbers are are very significan significant. t. Please supply the letters along with the numbers. Yr/Month 1967/Jan. 1967/July 1968/Jan. 1968/July 1969/Jan. 1969/July 1970/Jan. 1970/July 1971/Jan. 1971/July 1972/Jan. 1972/July 1973/Jan. 1973/July 1974/Jan. 1974/July 1975/Jan. 1975/July 1976/Jan. 1976/July 1977/Jan. 1977/July 1978/Jan. 1978/July 1979/Jan. 1979/July 1980/Jan. 1980/July 1981/Jan. 1981/July 1982/Jan. 1982/July 1983/Jan. 1983/July 1984/Jan. 1984/July 1985/Jan. 1985/July 1986/Jan. 1986/July 1987/Jan. 1987/July 1988/Jan. 1988/July 1989/Jan. 1989/July 1990/Jan. 1990/July 1991/Jan. 1991/July 1992/Jan. 1992/July 1993/Jan. 1993/July

Serial # S-405265 S-420046 T-436102 T-452888 U-472600 U-493984 W-517910 70-539663 71-559155 71-581468 72-604096 72-626994 HD655498 HD689465 HE730188 HE778187 HF821067 HF860240 HG000500 HG044257 HH000500 HH050101 HJ106001 HJ169391 HK220001 HK286000 JA356001 JA410000 JB465001 JB522459 JC585001 JC626075 JD660001 JD688500 JE732465 JE783729 JF835606 JF905000 JG000500 JG071437 JH146311 JH229162 JJ319663 JJ413787 JK529151 JK636569 KA737051 KA824820 KB000500 KB089898 KC170500 KC262180 KD341750 KD449472

Style # S1 S6 T1 T6 U1 U6 W1 70-6 71-1 71-6 72-1 72-6 HD1 HD6 HE1 HE6 HF1 HF6 HG1 HG6 HH1 HH6 HJ1 HJ6 HK1 HK27 JA1 JA28 JB1 JB26 JC1 JC26 JD1 JD26 JE1 JE27 JF1 JF26 JG1 JG26 JH16 JH41 JJ15 JJ41 JK15 JK41 KA15 KA41 KB15 KB41 KC15 KC41 KD15 KD41

1994/Jan.

KE550001

KE01

1994/July

KE668695

KE26

1995/Jan.

KF780420

KF01

1995/July

KF923923

KF26

1996/Jan.

KG041900

KG01

1996/July

KG173969

KG26

1997/Jan.

KH300251

KH01

1997/July

KH438994

KH26

1998/Jan.

KJ000100

KJ01

Yr/Month 1998/July 1999/Jan. 1999/July 2000/Jan. 2000/July 2001/Jan. 2001/July 2002/Jan. 2002/July 2003/Jan. 2003 2003/J /Jul ulyy 2004 2004/J /Jan an.. 2004/July

Serial # KJ165696 KK000100 KK173909 LA000200 LA210095 LB000200 LB195125 LC000201 LC230270 LC361720 LC52 LC5280 8000 002 LE LE0200 020006 06 LE260001

Style # KH26 KK01 KK26 LA01 LA27 LB01 LB26 LC01 LC26 LD01 LD26 LE02 LE02 LE26

2005/Jan. 2005/July 2006/Jan. 2006/July 2007/Jan. 2007 2007/J /Jul ulyy 2008 2008/J /Ja an. 2008/July 2009/Jan. 2009/July 2010/Jan. 2010/July 2011/Jan. 2011/July 2012/Jan.

LF010001 LF260001 LG010001 LG260001 LH010001 LH26 LH2600 0001 01 LJ01 LJ0100 0001 01 LJ260001 LK010001 LK260001 MA010001 MA260001 MB010001 MB260001 MC010001

LF01 LF26 LG01 LG26 LH01 LH26 LH26 LJ01 LJ01 LJ26 LK01 LK26 MA01 MA26 MB01 MB26 MC01

2012/July July

MC0 MC0270001 MC2 MC27

2013/Jan.

MD010001

Contents 4

Welding Protection H ead and Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 H eat St Stres s an and Re Respirator y . . . . . . . . . . . . . . . . . . . . . . . . . 7

10

MIG Guns M ilil le ler MI MI G G un un /M /M ac achine Re Re fe fer en ence . . . . . . . . . . . . . . . . . . . 10 10 M-Se M-Seri ries es MIG MIG Gun Gun Part Parts/C s/Con onsu suma mabl bles es . . . . . . . . . . . . . . . .11 .11 M I G Bulk C onsumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 14 Roug Roughn hnec eckk MIG MIG Gun Gun Par Parts/ ts/Co Cons nsum umab able less . . . . . . . . . . . . . .15 .15 Bern Bernar ard d MIG MIG Gun Gun Part Parts/C s/Con onsu suma mabl bles es . . . . . . . . . . . . . . . . .17 .17 Pipe Pipewo worx rx MIG MIG Gun Gun Part Parts/C s/Con onsu sum mable abless . . . . . . . . . . . . . . . .22 .22 Pipe Pipepr proo Dur Duraa-Fl Flux ux XC Parts Parts/Co /Cons nsum umab able less . . . . . . . . . . . . . .24 Bern Bernar ard d MIG MIG S-Gu S-Gun n Par Parts/ ts/Co Cons nsum umab able less . . . . . . . . . . . . . . .25 .25 Bern Bernar ard d Dura Dura-F -Flu luxx Part Parts/C s/Con onsu suma mabl bles es . . . . . . . . . . . . . . . .26 .26 Ironm Ironmate ate Flux Flux Cored Cored Gun Parts/Con Parts/Consu suma mabl bles es . . . . . . . . . . .27 Hoba Hobart rt MIG MIG Gun/M Gun/Mac achi hine ne Refe Refere renc ncee . . . . . . . . . . . . . . . . .30 .30 Hobart MIG Gun Parts / Reference . . . . . . . . . . . . . . . . . . . .30 Millermatic Se Service Pa Par ts . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

35

Spool Guns Mill Miller er Spoo Spooll Gun Gun Part Parts/C s/Con onsu suma mabl bles es. . . . . . . . . . . . . . . . . .35 .35

46

Dri ve Rolls M ilil le ler Dri ve ve R ol oll s, s, G ui uide s and K itit s . . . . . . . . . . . . . . . . . . . 46 46 Hoba Hobart rt Driv Drivee Roll Rolls, s, Guid Guides es and and Kits Kits . . . . . . . . . . . . . . . . . .50 .50

51

Submerged Arc Torch Pa Par ts /C /C onsumables . . . . . . . . . . . . . . . . . . . . . . . . . . 51 51

55

Plasma Cut ting Plas Plasm ma Torc orches/M hes/Mac achi hine ne Refe Refere renc ncee . . . . . . . . . . . . . . . . . .55 .55 XT Torch Torch Parts /Consumables /Consumables. . . . . . . . . . . . . . . . . . . . . . . . 57 I CE CE Torch Par ts ts /C /C on onsumables . . . . . . . . . . . . . . . . . . . . . . . 60 60 H P Torch Par ts ts /C /C on onsumables . . . . . . . . . . . . . . . . . . . . . . . 72 72

51

Gas Equipment H ose Fit tings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 73 Pressure Gauges & Filters . . . . . . . . . . . . . . . . . . . . . . . . . . 73 73 G as Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 74 Repair Pa Par ts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Smith Eq Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

83

Engine Dri ves P or or ta ta bl ble En Engin e Dr iv iv e S er er vi vi ce ce Pa Par ts ts . . . . . . . . . . . . . . . . . . 83 83 Porta Portabl blee Engi Engine ne Dri Drive ve Tun Tunee-Up Up Comp Compon onen ents ts .. . . . . . . . . . .84 Industrial Engine Drive Tune-Up Kit Components. . . . . . . . .88 Indu Indust stri rial al Engi Engine ne Driv Drivee Ser Servi vice ce Part Partss . . . . . . . . . . . . . . . . . .90 .90

91

Spot Welders Tongs an a nd Ti T ips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

93

TIG Torches T I G Co Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 93 Weldc eldcra raft ft TIG TIG Torc Torch h Part Parts/C s/Con onsu suma mabl bles es . . . . . . . . . . . . . . .94 .94

115

Welding Related Products Paint /S /Scrubs /W /Welpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 115

116 116

Service Parts C on onne ct cto rs rs /P /P lu lu gs gs / Re Recept ac acles . . . . . . . . . . . . . . . . . . . . . 11 116 Cable Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 118 Electrode Holders/Work Clamps. Clamps . . . . . . . . . . . . . . . . . . . . . 12 120 L abels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 Powe Powerr Ter Termi mina nall Parts/R Parts/Rece ecepta ptacl cles es and and Plugs Plugs . . . . . . . . . .122 .122 True Blue Warrant y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 123

MD01

2013/July

MD270001

MD27

2014/Jan.

ME010001

ME01

2014/July July

ME2 ME2700001 ME2 ME27

2015 2015/J /Ja an

MF01 MF0100 0001 01

MF01 MF01

2015/July

MF270001

MF27

Letter Business A B C E F G H K L M N P Q R S T U W Y Z

Advanced Advanced Technologies Technologies Prod. Light Industrial Products 3-Phase Industrial Products Industrial Engine Driven Prod. ITW Cooling Systems Pipe Welding Products Portable Power Products Component Products TIG Industrial Products Fast Switch Products Small Integrated MIG Systems Plasma Products Performance Engine Drive Commercial Power Products WCC/Parts Business Tregakiss Tregakiss Advanced Manufacturing Sys. Wire Feed Systems Troy Equipment Other

Some serial numbers STARTING in 2003 have a letter at the end of the serial number. See chart below for business unit letter designations. Serial number example: LG360937P LG = 2006, 36 = Week 36, 0937 = Item 937 manufactured in week 36, P = manufactured by Plasma Products 2

Maxstar 150 models used the LD serial number prefix in 2003. Note: Style number replaces serial numbers on some models.

WELDING PROTECTION

Bulk Cover Lenses Part #

Description

Quantity

216326B

Front: Elite, Titanium, MP-10

216327B

Inside: Elite, Titanium, 9400i

50 pkg. 50 pkg.

231921B

Front: Performance

50 pkg.

770237B

Inside: Performance

50 pkg.

Front: Pro-Hobby, Classic

50 pkg.

231411B

Weld-Mask Item #

™

Part #

Description

Quantity

267 370

Weld-Mask Unit

1

267 422

Guard, face

2

267 420

Cover, lens

1 1 (5 per pkg)

3

270 053

Band, head

1

4

267 421

Cover, head fr.

1

5

270 055

Battery, non-rechargeable CR2032

2 (1 per pkg)

CoolBelt Item # 1

2 3 4 5 6 7 8 9

Part # 245 230 245 235 079 975 770 249 245 236 245 232 245 231 245 233 247 921 245 234 245 237 245 238 246 964

TM

™ 2 1

Service Parts/Consumables Description CoolBelt unit Headgear (includes) Replacement O-rings Fabric headband Head shroud (hood) Belt Hose assembly Filter Spark Arrestor Filter cover Battery, blower Charger Hose cover

4

Quantity 3

1 1 1 1 1 1 1 1 1 1 1 1

(5 per pkg)

(6 per pkg)

8

5 6

7

9

WELDING PROTECTION

CoolBand II ™

Item # 1

Part # 261 970

2 3 4 5 6 7

261 971 243 930 261 972 261 973 770 249 261 974

8 9 10

243 927 243 932 261 975 261 976 261 977

1

Service Parts/Consumables

Description CoolBand II (entire system - helmet not included) Shroud, head Deflector, air Manifold Bracket, manifold Headband, fabric Headgear set (includes all knobs, headband, screws, and mainfold bracket) Battery, rechargeable lithium polymer Filter Tubing, stretch Charger, Battery Battery Door

8

Quantity 1

6 5

1 1 1 1 1 1 1 1 1 1 1

4 2

3 9

7

10

(10 per pkg)

LPR-100 Half Mask Respirator Description LPR-100 Half Mask Respirator, Small/Medium LPR-100 Half Mask Respirator, Medium/Large LPR-100 Half Mask Respirator with Nuisance Level OV Filter, Small/Medium LPR-100 Half Mask Respirator with Nuisance Level OV Filter, Medium/Large Consumables/Accessories P100 Filters P100 Nuisance Level OV Relief Filters Quantitative Face-Fit Test Kit

PAPR

Part # ML00894 ML00895 ML00994 ML00995 SA00818 SA00819 261 086


1 13 14

17

26

16

24

18 15 19 27

Hard Hat

9400, 9400i

26 21

20

22

Head Seal

23 5

WELDING PROTECTION

PAPR Item #

1

2

3

4 5 6 7 8 9 10 11 12

13 14 15 16 17 18 19 20

21 22 23 24 25 26 27 28 29

PAPR w/ Titanium 9400 Helmet


Description

PAPR (Complete System w/ Helmet) PAPR (Complete System w/out AutoDarkening Lens) PAPR (Complete System w/out Helmet) Helmet Assy. (Shell, Headgear and Headseal) Helmet Assy. (Hard Hat, Headgear and Headseal) Headgear (Includes:) Fabric Headband Adjustment angle/stop hardware kit (w/O-rings) Replacement O-rings for kit 770248 (5 pack) Headgear (Hard Hat) Headseal

PAPR w/ Titanium 9400™

247 533 262 615 * 247 534 262 616 * 245 217 262 623 *

PAPR w/ Titanium 9400 (New Headgear)

PAPR w/ Titanium 9400i™

PAPR w/ Titanium 9400i (New Headgear)

PAPR w/ Hard Hat 259 385 (w/9400 Helmet) 261 659 (w/9400i Helmet)

264 879

247 531

264 877

264 882

247 532 -

264 878

259 386

264 883

247 471

264 884

-

223 430 770 249

256 174 770 249

247 472 770 249

256 174 770 249

259 387 -

770 248

256 178

770 248

256 178

-

079 975 247 470

265 629

079 975 247 473

265 628

Lens holder, Front Outside Cover Lens (4-11/16 x 5-5/8) Frame/Gasket, ADF lens holding Auto-Darkening Lens Assembly (Titanium) (Infotrak) Battery tray kit (left/right)

243 396 216 326 241 977 256 360 256 359 * 216 339

243 369 216 326 241 977

245 815 216 326 241 977

245 815 216 326 241 977

259 388 259 389 243 396 (9400) 245 815 (9400i) 216 326w 241 977

256 359 * 216 339

256 360 216 339

256 360 216 339

256 359 * 216 339

Battery, Lens (Lithium CR2450) Inside Cover Lens (4-1/4 x 2-1/2) (5 pack) Lens, Grinding Shield (Titanium 9400i) Tear-away, Grinding Shield Clip, Retaining Grinding shield (left/right) Kit, Weld Shield Hinge Shoulder Straps Belt

217 043 (2) 217 043 (2) 216 327 216 327 235 680 235 680 235 679 235 679

217 043 (2) 216 327 245 818 254 278 245 819 269 929 235 680 235 679

217 043 (2) 216 327 245 818 254 278 245 819 269 929 235 680 235 679

217 043 (2) 216 327 235 680 235 679

Belt Pad Flowmeter Breathing Tube Assembly Breathin g Tube Cover, Flame-resistant O-ring, Breathing Tube Blower Assembly

239 636 245 219 245 218 245 367 237 452 235 672

239 636 245 219 245 218 245 367 237 452 235 672

239 636 245 219 247 474 239 571 237 452 235 672

239 636 245 219 245 218 245 367 237 452 235 672

239 636 260 890 259 392 239 571 259 394 235 672

Kit, Battery Contact

269 930

269 930

269 930

269 930

269 930

Fil ter, Partic ulate (HEPA) (2 pack) Filter, Particulate (HEPA) (6 pack)

235 673-2 235 673-6

235 673-2 235 673-6

235 673-2 235 673-6

235 673-2 235 673-6

235 673-2 235 673-6

Filter, Particulate (HEPA) (36 pack) Filter, prefilter (foam) Spark Guard Filter Cover Tool Bag Battery, Blower Charger Belt Extension Hard Hat (for PAPR) Slotted Hard Hat Adapter Lens, Clear (Hard Hat Headseal) Button, Replacement External Grind

235 673-36 235 674 235 676 235 677 228 028 244 131 244 132 244 151 -

235 673-36 235 674 235 676 235 677 228 028 244 131 244 132 244 151 256 179

235 673-36 235 674 235 676 235 677 228 028 244 131 244 132 244 151 -

235 673-36 235 674 235 676 235 677 228 028 244 131 244 132 244 151 -

235 673-36 235 674 235 676 235 677 228 028 244 131 244 132 244 151 259 460 259 637 259 390 256 179

8

7

6

9

11

2

3

w/ New Headgear 2 3

PAPR w/ Titanium 9400i Helmet 10

2

6

7

8

9

11

3

w/ New Headgear 2 3

PAPR w/Hard Hat 29

28

* Indicates part number features external grind control button. 4

12

MIG GUNS

Miller MIG Gun History Model Name

Serial Number Effective

Original Gun Breakdown

Recommended Replacement Gun (S)

Sidekick ™ XL/ Cricket ®

All Serial Numbers

GA-16C N/A

M-100 part number 248282 10 ft

100A at 100 % Duty Cycle

.030-.035 (0.8-0.9 mm)

pg 18

Cricket ®

All Serial Numbers

GA-16C1 N/A

M-100 W/Friction terminals part number 220606 10 ft


.030-.035 (0.8-0.9 mm)

pg 18

Sidekick ™ XL/ Cricket ® / Millermatic ® 90

All Serial Numbers

GA-17C N/A



.030-.035 (0.8-0.9 mm)

pg 18

M-150 10 ft part number 249039

150A at 100% Duty Cycle

.030-.035 (0.8-0.9 mm)

pg 18


.030-.035 (0.8-0.9 mm)

pg 18

Amperage of Gun

Wire Size

Replacement Gun Breakdown


Millermatic ®120/150

Millermatic ®130 XP

Prior to KF849783

GA-17C N/A


Effective with KF849783

M-15 N/A


Prior to KK110539

10-A N/A



.030-.035 (0.8-0.9 mm)

pg 18

Ef fec ti ve wi th KK110 53 9

M -10

M -15 0 10 ft pa rt num ber 24 90 39

15 0A at 10 0% Dut y C ycle

.0 30 -.0 35 (0.8 -0.9 mm )

pg 18

All Serial Numbers

M-10 N/A



.030-.035 (0.8-0.9 mm)

pg 18

pg 17



.030-.035 (0.8-0.9 mm)

pg 18

.030-.035 (0.8-0.9 mm)

pg 18

MIGmatic ™ M-Series 100 –250 Amp, Semi-Automatic, Air-Cooled MIG Welding Guns


Millermatic ®135/ 140s/175/180/DVI™s/211


Millermatic ®Challanger ™

All Serial Numbers

M-15 N/A



pg 17

M-150 10 f t part number 249039



Millermatic ® Challenger ™ 172

Millermatic®185

Millermatic ®200

Prior to KK118238

10-A N/A



.030-.035 (0.8-0.9 mm)

pg 18

Effective with KK118238

M-10 N/A



.030-.035 (0.8-0.9 mm)

pg 18


.030-.035 (0.8-0.9 mm)

pg 18

250A at 10 0% Duty Cycle

.030-.035 ( 0.8-0.9 mm)

pg 19

All Serial Numbers

G A-20C

pg 17


M-15 N/A


pg 17


M-25

M-25 10 f t part number 169594

pg 19

M-25 12 ft part number 169596 M-25 15 ft part number 169598

Millermatic ®210/212/25 0X/251/252

All Serial Numbers

M-25


pg 19



.030-.035 (0.8-0.9 mm)

pg 19


.030-.035 (0.8-0.9 mm)

pg 19


Millermatic ® 250

Prior to KF851980

GA-21C N/A


E ff ec ti ve w it h K F8 51 98 0

M -2 5 pg 1 9

M -2 5 12 f t p ar t n um be r 1 69 59 6 M-25 15 ft part number 169598

Millermatic ®Vintage

Millermatic ®300

All Serial Numbers

All Serial Numbers

Millermatic 300 without gun Millermatic ® 350

Millermatic ® Passport ™ / Passport ™ Plus

234 609 – M-10/15, M-100/150 Gun, .035” Wire


■

M -2 5 15 f t par t numbe r 16 95 98

M-40 N/A

Roughneck C-4010 10 ft part number 194754

Consumable kits 234 607, 234 608 and 234 609 contain 10 contact tips, 1 nozzle and 1 contact tip adapter.

pg 22


■

234 610 – M-25 Gun, .030” Wire


■

234 611 –M-25 Gun, .035” Wire

■

234 612 – M-25 Gun, .045” Wire


400A at 100% Duty Cycle 400A at 100% Duty Cycle

Prior to LE443589

Roughneck C-4012


Effective with LE443589

Q3015AE8XM

Q3015AE8XM

All Serial Numbers

M-10 N/A



pg 17



.035-.045 (0.9-1.2 mm)

pg 22

.035-.045 (0.9-1.2 mm)

pg 22

.045

pg 24

.030-.035 (0.8-0.9 mm)

pg 18

pg 18

M-150 15 ft part number 249041 All Serial Numbers

234 608 – M-10/15, M-100/150 Gun, .030” Wire

M -2 5 pg 19


Millermatic ® Pulser

■

GA-21C; N/A

.035-.045 (0.9-1.2 mm)

pg 19

234 607 – M-10/15, M-100/150 Gun, .023” Wire



.030-.035 (0.8-0.9 mm)

■ GA-20C; N/A

No Gun

®


M-Series Consumable Kits (#234 607, #234 608, #234 609) To better serve you, Miller has introduced six improved, affordable MIG consumable kits that are compatible with the M-Series guns. Each kit contains consumables that are specific to your welding application, including gun type and wire size.

M-15 N/A


pg 17

M-150 12 ft part number 249040 M-150 15 ft part number 249041

Optional Gun: M-25 Gun, Part Number 169 599, 15ft. 250A at 100% Duty Cycle, Wire Size (.035-.045in)


.035-.045 (0.9-1.2 mm)

pg 18

Consumable kits 234 610, 234 611 and 234 612 contain10 contact tips, 1 nozzle, 1 contact tip adapter and 1 nozzle adapter.

Accessories For a complete listing of gun consumables information, please refer to pages 11– 14.

MIG GUNS

M-10/M-15


Quantity Description M-10 / M-15 M-10 Gun, 10 ft (3 m), 100A, .03 0-.035 (0.8- 0.9 mm) M-15 Gun, 10 ft (3 m), 150A, .030 -.035 (0.8-0. 9 mm) M-15 Gun, 12 ft (3.7 m), 150A, .030-.035 (0.8- 0.9 mm) M-15 Gun, 15 ft (4.6 m), 150A, .030-.035 (0. 8-0.9 mm)

Item #

Part # 195 605 (N/A) 169 589 (N/A) 169 591 (N/A) 169 593 (N/A)

1

169 715 Nozzle, slip type, .500 (12.7 mm) orf flush Nozzle, slip type, flux cored 226 190 Tip, contact scr, .023 (0.6 mm) wire x 1.125 087 299 000 067 Tip, contact scr, .030 (0.8 mm) wire x 1.125 Tip, contact scr, .035 (0.9 mm) wire x 1.125 000 068 000 069 Tip, contact scr, .045 (1.2 mm) wire x 1.125 Adapter, contact tip 169 716 Ring, retaining 170 470 169 718 Tube, head Nut, locking handle 169 738 Nut, jam (gun end) 169 719 169 737 Handle 169 741 (N/A) Strain Relief, cable Cord Assembly 227 800 209 495 Connector, feeder—M-10 (includes) Connector, feeder—M-15 (includes) 209 486 O-Ring, .500 ID x .103CS rbr 079 974 194 010 Kit, liner monocoil .023/.025 ( 0.6 mm) wire x 15 ft (includes) 194 011 Kit, liner monocoil .030 – .035 ( 0.8 – 0.9 mm) wire x 15 ft (includes) O-Ring, .187 ID x .103CS rbr 079 975 227 798 Switch, Red trigger Housing Plug and Pins 079 878 Connector, circ cpc clamp str rlf 079 531 Terminal Block 169 736

2

3 4 5 6 7 8 9 10 11 11 12 13 13 14 15 16 17

1 1 1 1 1 1 1 1 1 1 1 1 — 1 1 — 2 1

1 ( 2 per pkg) 1 1 (10 per pkg) 1 (10 per pkg) 1 (10 per pkg) 1 (10 per pkg) 1 (2 per pkg) 1 1 2 1 2 2 1 — 1 2 1

1

1

1 1 1 1 —

1 1 — — 1

M-Series MIG Guns *For a detailed listing, please reference page 10.

Model M-100 M-150

M-25

1

Stock # 248 282 220 606 2 249 039 249 040 249 041 169 594 169 596 194 805 3 169 598 169 599

Length 10 ft (3 m)

Rating and Duty Cycle (CO2 ) 1 100 A at 100% Duty Cycle

10 ft (3 m) 12 ft (3.7 m) 15 ft (4.6 m) 10 ft (3 m) 12 ft (3.7 m) 12 ft (3.7 m) 15 ft (4.6 m) 15 ft (4.6 m)

150 A at 100% Duty Cycle

Wire Size .030 – .035 in (0.8 – 0.9 mm) .030 – .035 in (0.8 – 0.9 mm)


.030 – .035 in (0.8 – 0.9 mm)


.035 – .045 in (0.9 – 1.2 mm)

60% with mixed gases 2#220 606 is an M-100 gun with friction terminals for the Miller Cricket. ® #194 805 is an M-25 gun with friction lugs for the Hobart Beta-MIG 2510.

3

MIG GUNS

M-100/M-150

Service Parts/Consumables 1

Item # Part # 248 282 249 039 249 040 249 041 1 2

3 4 5 6 7 8 9 10 11 12

246 372 226 190 087 299 000 067 000 068 000 069 170 470 169 716 246 373 243 865 246 082 246 376 079 878 242 833 079 974 194 010 194 011 194 012

13 14

079 975 246 380

Quantity M-100 / M-150

Description

2

3

5

M-100 Gun, 10 ft (3 m), 100A, .030-.035 (0.8-0.9 mm) M-150 Gun, 10 ft (3 m), 150A, .030-.035 (0.8-0.9 mm) M-150 Gun, 12 ft (3.7 m), 150A, .030-.035 (0.8-0.9 mm) M-150 Gun, 15 ft (4.6 m), 150A, .030-.035 (0.8-0.9 mm)

Nozzle, slip type, .500 (12.7 mm) orf flush Nozzle, slip type, flux cored Tip, contact scr, .023 ( 0.6 mm) wire x 1.125 Tip, contact scr, .030 (0.8 mm) wire x 1.125 Tip, contact scr, .035 (0.9 mm) wire x 1.125 Tip, contact scr, .045 (1.2 mm) wire x 1.125 Ring, retaining Adapter, contac t tip Tube, head Nut, jam Handle Switch, Blue trigger Housing Plug and Pins Connector, feeder O-Ring, .500 ID x .103CS rbr Kit, liner monocoil .023/.025 (0.6 mm) wire x 15 ft (includes) Kit, liner monocoil .030 – .035 (0.8 – 0.9 mm) wire x 15 ft ( includes) Kit, liner monocoil .035 – .045 (0.9 –1.2 mm) wire x 15 ft (includes) O-Ring, .187 ID x .103CS rbr Housing, power pin

M-100 can be used on: *

1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1

1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1

1

1

1

1

1 1

1 1

6

(2 per pkg) (10 per pkg) (10 per pkg) (10 per pkg) (10 per pkg)

7

7

(2 per pkg)

8 9

M-150 can be used on: *

■

SideKick ™

■

SideKick ™ XL/Cricket® XL/Millermatic® 90

■

SideKick ™ XL/Cricket® XL/Millermatic® 90

■

Millermatic® 120/150

■

Millermatic® 130

■

Millermatic® 130

■

Millermatic® 130 XP

■

Millermatic® 130 XP

■

s /211 Millermatic® 135/140s/175/180s/DVI ™

■

s /211 Millermatic® 135/140s/175/180s/DVI™

■

Millermatic® Challenger™

■

Millermatic® Challenger™

■

Millermatic® Challenger™ 172

■

Millermatic® Challenger™ 172

■

Millermatic® Passport™ /Passport™ Plus

■

Millermatic® 185

■

Millermatic® 141

■

Millermatic® Pulser

■

Millermatic® 190

*For a detailed listing, please reference page 10.

4

13 12

11 10

14

MIG GUNS

M-25 Item #


Part # 169 594 169 596 169 598 169 599

Description

3 4 5 6 7 8 9 10 11 12 13 14 15

169 724 169 725 1 200 258 169 726 2 169 727 087 299 000 067 000 068 000 069 172 034 1 169 728 169 729 170 468 169 730 169 731 169 738 169 732 169 737 227 799 227 800 209 495 079 974 194 010

15

194 011

15

194 012

15

194 014 1

16 17 18 19 20

079 975 227 798 2520033 2280056 169 746

Nozzle, slip type, .500 (12.7 mm) orf .125 recess Nozzle, slip type, .625 (15.9 mm) orf .125 recess Nozzle, slip type, .500 (12.7 mm) orf flush Nozzle, slip t ype, .625 (15.9 mm ) orf flush Nozzle, slip type, .625 (15.9 mm) orf .125 stickout Tip, contact scr, .023 (0.6 mm) wire x 1.125 Tip, contact scr, .030 (0.8 mm) wire x 1.125 Tip, contact scr, .035 (0.9 mm) wire x 1.125 Tip, contact scr, .045 (1.2 mm) wire x 1.125 Tip, contact scr 3/64 (1.19 mm) wire x 1.125 Adapter, contact tip Adapter, nozzle O-Ring Washer, shock Tube, head Nut, locking handle Nut, jam Handle, front Handle, rear Cord, trigger assembly Connector, feeder (includes) O-Ring, .500 ID x .103CS rbr Kit, liner monocoil .023/.025 (0.6 mm) wire x 15 ft (includes) Kit, liner monocoil .030 – .035 ( 0.8 – 0.9 mm) wire x 15 ft (in cludes) Kit, liner monocoil .035 – .045 ( 0.9 – 1.2 mm) wire x 15 f t (includes) Kit, liner monocoil 3/64 (1.19 mm) aluminum wire x 15 ft (includes) O-Ring, .187 ID x .103CS rbr Switch, trigger Cable strain relief 2 & 3 Screw Terminal

1

2

Quantity

M-25 Gun, 10 ft (3 m), 250A, .030-.035 (0.8-0.9 mm) M-25 Gun, 12 ft (3.7 m), 250A, .030-.035 (0.8-0.9 mm) M-25 Gun, 15 ft (4.6 m), 250A, .030-.035 (0.8-0.9 mm) M-25 Gun, 15 ft (4.6 m), 250A, .035-.045 (0.9-1.2 mm)

1

Included with #172 136 Kit, Aluminum Conversion .047 in (1.2 mm) Standard on all guns.

2

M-25 can be used on:* ■

Millermatic® 200

■

Millermatic® 210/212/250x/251/252

■

Millermatic® 250

■

Millermatic® Vintage

■

Millermatic® Reach Wire Feeder

*For a detailed listing, please reference page 10.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1

(10 per pkg) (10 per pkg) (10 per pkg) (10 per pkg) (10 per pkg) (2 per pkg) (2 per pkg) (10 per pkg)

MIG GUNS

Optional M-Series Gun Nozzles and Tips Part # 176 243 178 386 176 797 176 793 176 794

187 117 187 118

Description M-25 and M-40 Tapered Nozzles Nozzle, Tapered 3/8 in (9.5 mm) Nozzle, Tapered 11/32 in (8.7 mm) M-25 and M-40 Tapered Contact Tips (1/4 in OD x 1.312 in) Contact Tip, Tapered .030 in (0.8 mm) Contact Tip, Tapered .035 in (0.9 mm) Contact Tip, Tapered .045 in (1.2 mm) M-25 and M-40 Heavy-Duty Spray Contact Tips (5/16 in OD x 1.125 in) Contact Tip, Heavy Duty .035 in (0.9 mm) Contact Tip, Heavy Duty .045 in (1.2 mm)

Quantity 1 1 10 10 10

25 25

MIG GUNS Roughneck Consumables ®

Note: Standard gun components are in blue type.

VALUE MULTI-TURN FASTIP CONTACT TIPS .023–5/64" WIRE

VALUE MULTI-TURN DIFFUSERS

FLUSH (#199 622)

SCREW ON NOZZLES COPPER 5/8" ORIFICE 15/16" O.D. (#207 313)

1/8" RECESS (#199 621)

HEAVY DUTY 5/8" ORIFICE BRASS (#199 614) OR COPPER (#199 618)* *STD. ON 500/600A

EXTRA HEAVY DUTY FASTIP CONTACT TIPS .035–1/8" WIRE

HEAVY DUTY 3/4" ORIFICE BRASS (#199 612) OR COPPER (#199 617)

EXTRA HEAVY DUTY DIFFUSERS

FLUSH (#199 623)

STANDARD 1/2" ORIFICE BRASS (#199 610) OR COPPER (#199 615)

1/8" RECESS (#198 857)

STANDARD 5/8" ORIFICE BRASS (#199 613) OR COPPER (#198 855)* *STD. ON 300/400A

STANDARD INSULATOR

STANDARD DIFFUSERS

STANDARD 3/4" ORIFICE BRASS (#199 611) OR COPPER (#199 616)

GOOSENECKS (#198 856)

HEAVY DUTY FASTIP CONTACT TIPS .023–3/32" WIRE

FLUSH (#206 196)

.045" (#206 188) STD. ON 300/400A 1/16" (#206 190) STD. ON 500/600A

1/8" RECESS STD. ON ALL GUNS (#206 195)

6.0" – STRAIGHT (#213 450)

4.5" – 48˚ BEND 360˚ SWIVEL STD. ON 300/400A (#199 625)

SCREW ON COPPER TAPERED NOZZLES 1/4" RECESS (#210 664) 1/2" ORIFICE (#209 036)

6" – 48˚ BEND 360˚ SWIVEL STD. ON 500A (#199 626)

TAPERED FASTIP CONTACT TIPS .023–1/16" WIRE

3/8" ORIFICE (#209 035)

8" – 48˚ BEND 360˚ SWIVEL STD. ON 600A (#199 627)

SLIP ON COPPER TAPERED NOZZLES

TAPERED FASTIP CONTACT TIPS .023–1/16" WIRE

SLIP ON TAPERED DIFFUSERS

TAPERED INSULATOR

1/2" ORIFICE (#209 033) 1/8" RECESS (#D218)

(#209 047)

3/8" ORIFICE (#209 034)

Roughneck Contact Tips (10 p/pkg)

(25 p/pkg)

Heavy-Duty FasTip — #206 184 — #206 185 #223 016 #206 186 #223 017 #206 187 #223 018 1 #206 1881 #223 019 #206 189

Description

™

#223 200 2 —

#206 190 2 #206 191

— #206 192 — #206 193 Extra Heavy-Duty FasTip™ — #199 605 — #199 606 — #198 851 — #198 852 — — —

#198 853 #198 854 #199 609

.023 in (0.6 mm) .030 in (0.8 mm) .035 in (0.9 mm) .040 in (1.0 mm) .045 in (1.2 mm) .052 in (1.3 mm) or 3/64 in (1.2 mm) alum wire 1/16 in (1.6 mm) .068 in (1.7 mm) 5/64 in (2.0 mm) 3/32 in (2.4 mm) .035 in (0.9 mm) .040 in (1.0 mm) .045 in (1.2 mm) .052 in (1.3 mm) or 3/64 in (1.2 mm) alum wire 1/16 in (1.6 mm) .068 in (1.7 mm) 7/64 – 1/8 in (2.8 mm)

(10 p/pkg) (25 p/pkg) Description Tapered FasTip™ — #209 024 — #209 025 — #209 026 — #209 027 — #209 028 — #209 029 — #209 030 Value Multi-Turn — #087 300 — #071 825 — #054 202 — — — —

#054 201 #199 593 #047 566 #199 594

.023 in (0.6 mm) .030 in (0.8 mm) .035 in (0.9 mm) .045 in (1.2 mm) 3/64 in (1.2 mm) .052 in (1.3 mm) 1/16 in (1.6 mm) .023 in (0.6 mm) .030 in (0.8 mm) .035 in (0.9 mm) .045 in (1.2 mm) 3/64 in (1.2 mm) alum wire 1/16 in (1.6 mm) .068 in (1.8 mm) 1 2

Optional For all gun lengths

MIG GUNS

Roughneck C-Series ®

Item # 1* 2*

3*

Part # 198 855 199 618 2 223 0181 206 188 1 223 200 2 206 190 2 206 195 3

Service Parts/ Consumables

Description Nozzle, scr type copper 5/8 in orifice Nozzle, scr type copper 5/8 in orifice heavy-duty Tip, contact, .045 in (1.2 mm) heavy-duty FasTip Tip, contact, .045 in (1.2 mm) heavy-duty FasTip Tip, contact, 1/16 in (1.6 mm) heavy-duty FasTip Tip, contact, 1/16 in (1.6 mm) heavy-duty FasTip Diffuser, gas 1/8 in tip recess – for standard and heavy-duty FasTip Liner, monocoil .023 – .030 wire x 15 f t round wound Liner, monocoil .035 – .045 wire x 15 f t round wound Liner, monocoil .052 – 1/16 wire x 15 f t round wound Liner, monocoil 1/16 – .078 wire x 15 ft flat wound Liner, monocoil 5/64 – 3/32 wire x 15 ft flat wound Liner, monocoil 7/64 – 1/8 wire x 15 ft flat wound Liner, monocoil 3/64 – 1/16 wire x 15 ft aluminum wires Gooseneck, jacketed 4.5 in/50˚ wrench swivel (C-30 / C-40) (includes) Gooseneck, jacketed 6 in/50˚ wrench swivel (C-50) (includes) Gooseneck, jacketed 8 in/50˚ wrench swivel (C-60) (includes) Gooseneck, jacketed 6 in/straight (optional for C-30 / C-40/ C-50/ C-60) (includes) Insulator, rubber Cover, nut Handle, small pair flared P style (C-30 / C-40 includes) Handle, large pair (C-50 / C-60 includes) Screw, M3 x 11 (for #199 630 C-30 /C-40 Handle only) Nut, M3 Hex (for #199 630 C-30 /C-40 Handle only) Screw, M4 x 18 Nut, M4 square Label, gun handle Miller Roughneck Switch, blue trigger Switch, locking trigger (optional) Switch, contact pin Conn, circ cpc clamp str rlf size 11.453 OD Housing plug + pins (service kit) Screw, machine binding head Adapter, Miller power pin (includes) O-ring, Miller power pin Cable Strain Relief 2 & 3 (300 Amp) Strain Relief Assy – Contact Bernard (400, 500, 600 Amp) Electrical Plug – Non D/S ( Includes items 11 & 12) Strain Relief, Rear (works on all Amp guns) ™

™

™

™

Quantity 1 1 1 (10 per pkg) 1 (25 per pkg) 1 (10 per pkg) 1 (25 per pkg) 1

™

4

5

202 889 202 890 1 202 8912 202 892 202 893 202 894 202 895 199 625 199 626 199 627 213 450

6 7 8 8

9 10 11 12 13 14 15 16 17 18

198 856 3 202 292 199 630 199 631 199 634 199 635 199 632 199 633 199 647 (N/A) 199 628 199 661 (N/A) 199 629 079 531 079 878 199 637 199 640 079 974 2520033 2520041 (N/A) GN2021 227 650

Aluminum Adapter Kit #202 895 Steel wrapped nylon liner allows 10 ft Roughneck welding guns to feed 3/64 – 1/16 in (1.2 – 1.6 mm) aluminum wire. Tweco No. 3, 4 & 5 Upgrade Kit #214 8934 Upgrades Tweco No. 3, No. 4, and No. 5 guns to use Roughneck consumables. Includes insulator and diffuser. 1

Standard on 300 and 400 amp guns Standard on 500 and 600 amp guns 3 Standard on all guns 2

Nozzle (SCR type) and contact tip not included.

4

Note: For a complete listing of Roughneck consumables see page 15. Contact Bernard at 1-855-MIGWELD (644-9353) for replacement Roughneck C-Series gun.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 2 1 1 2 1 1 1 1 2 1 1 1

Stock No. 194 751 194 752 194 753 194 754 194 755 194 756 194 757 194 758 194 759

Roughneck MIG Gun Replacement Model No. Length Replaced by C-3010 10 ft. (3m) Q3010TE5EMC C-3012 12 ft. (3.7m) Q3012TE5EMC C-3015 15 ft. (4.6m) Q3015TE5EMC C-4010 10 ft. (3m) Q4010TE5EMC C-4012 12 ft. (3.7m) Q4012TE5EMC C-4015 15 ft. (4.6m) Q4015TE5EMC C-5010 10 ft. (3m) S5010GH5IMC C-5012 12 ft. (3.7m) S5012GH5IMC C-5015 15 ft. (4.6m) S5015GH5IMC Available through Bern ard™

MIG GUNS

Bernard Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

™

150 Amp MIG Gun Service Parts/Consumables

Part # Description 150A 235 570 Best of the Best, 10 ft. Centerfire Nozzle Assy NS-1200B Centerfire Contact Tip T-030 Centerfire Gas Diffuser DS-1 Cap 4323R Neck QT2-45 Jump Liner QJL-2330 Terminal, Quick Disconnect (2 Req'd) 2660001 Handle Half, Upper 1780062 Switch Assy, Handle Half, Lower 2620054 Post Fastener (2 Req'd) 4207 Handle Screw (2 Req'd) 4209 Handle Kit - ( Includes: (1) #8, (1) #9, ( 2) #10, (2) #11) 18801941 (N/A) Butt Connector (2 Req'd) 49321 (N/A) Cap, Rigid Strain Relief 2520007 Spring, Strain Relief 2520048 1 Adaptor Block M1010027-1 (N/A) 1 2520047M (N/A) Strain Relief with Trigger Cable Miller® Power Pin 22001371 (N/A) Liner 194011 Miller Power Pin Tip 214-9 1 (N/A) Screw, Strain Relief (Not Req'd on Bernard Direct Plug) 2280056 Screw Cover, Strain Relief (1 Req'd) 16200031 (N/A)

1

3

5 2

4

7

6

11

10

12

9

8

13

1

Part is only availabe through Benard 1-855-MIGWELD (644-9353).

14

15 16

22 21 17

P M A

18

19

20

For other products not listed in catalog, please contact Bernard at 1-855-MIGWELD (644-9353) or visit Bernardwelds.com

MIG GUNS

Bernard Item # 1 2 3 4 5 6 7 8 NS NS 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

™

300 Amp Best of the Best MIG Gun Service Parts/Consumables

Part # Part # Part # Q3015AE8XMC Q3015AE8VMC Q3015AE8HMC N-5800C NS-5818C T-045 T-035 T-052 D-1 DS-1 4423R 4323R QT3-45 QJL-3545 QJL-116 4213B 4305 49911 (N/A) 4939 1 (N/A) 1880155 5662 4207 2030004 1 (N/A) 4209 2660001 2520074 1 (N/A) 4101 (N/A) 414-400 1 (N/A) 22001371 (N/A) L3A-15 L3A-15 L4A-15 214-116 1 (N/A) 414-400-20 1 (N/A) 416-15 1 (N/A) 411-3M1 (N/A) 16200041 (N/A) 419-4

1 3

Description Centerfire Nozzle Centerfire Contact Tip Centerfire Gas Diffuser Insulator Cap Neck Jump Liner Stay-Tite™ End Fitting Stay-Tite™ Cone Nut Conduit Clamp (2 Req'd) Jacket Clamp (2 Req'd) Handle Kit, Standard Trigger, Standard Post Fastener (1 Req'd) Post Fastener, Short (4 Req'd) Handle Screw (5 Req'd) Terminal, Quick Disconnect (2 Req'd) Handle Spring Straight Rear Strain Relief Adaptor Block Miller Power Pin Assembly Liner Power Pin Tip Power Pin Insulator Rear Terminal Housing Screw, Trigger Housing (2 Req'd) Cover, Rear Screw (2 Req'd) Trigger Control Plug A ssembly

                

Quantity R D D S - 1

2

5

4

7 9

11

13 10

6

12 8

9

15

14

1

Part is only availabe through Benard 1-855-MIGWELD (644-9353).

16

300 Amp Best of the Best MIG Gun, Miller Connection Part # Intergrated Miller Product Standard Configuration Cable Length Duty Cycle Q3015AE8XMC 22A and 24A Feeders, .045 (1.2 mm), Flush Tip 15' (4.57 m) 100% Millermatic 350/350P Q3015AE8HMC Suitecase 8RC, 8VS, X-TREME .052 (1.4 mm) 15' (4.57 m) 100% 8VS, 12RC, X-TREME 12VS MIG Packages

22

23

"

"

17

24

18

Q3015AE8XMC can be converted to run .035” (0.9 mm) wire by simply changing the contact tip. Q3015AE8HMC can be converted to run .045” (1.2 mm) or 1/16” (1.6 mm) wire.

25

19

20 21


MIG GUNS

Bernard

™

400 Amp Best of the Best MIG Gun

1


Item # 1 2 3 4 5 6 7 8 NS NS 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Part # Q4015AE8EMC N-5818C T-045 D-1 4423R QT3-45 QJL-3545 4313B 1540003 4992 4939 1880198 5662 4207 4209 2660001 2520042 1680088 412-1 2520041 410 414-400 2200137 414-400-20 L3A-15 416-5 411-3M 1620004 419-4 214-332

Description Centerfire Nozzle Centerfire Contact Tip Centerfire Gas Diffuser Insulator Cap Neck Jump Liner Stay-Tite™ End Fitting Stay-Tite™ Cone Nut Conduit Clamp (2 Req'd) Jacket Clamp (2 Req'd) Handle Kit, Standard Trigger, Standard Post Fastener (1 Req'd) Handle Screw (5 Req'd) Terminal, Quick Disconnect (2 Req'd) Handle Spring End Fitting, Rear Switch Connector (2 Req'd) Spring, Strain Relief Straight Rear Strain Relief Adaptor Block Power Pin Power Pin Insulator Liner Terminal Housing Screw, Trigger Housing (2 Req'd) Screw, Cover Rear Housing (2 Req'd) Trigger Control Plug Assembly Power Pin Tip

Quantity

3

5

4

12

7 9

6

9

10

11

8

9

14

13

8

16

15

17

400 Amp Best of the Best MIG Gun, Miller Connection Intergrated Miller Part # Product Q4015AE8EMC 70 Series, R-115 Feeders, All Axcess feeder s

18

Standard Configuration .045 (1.2 mm) "

Cable Length 15' (4.57 m)

Gun can be converted to run .035” (0.9 mm) wire by simply changing the contact tip.

Duty Cycle 100%

19

20

23 24

27 25 21 22

26


MIG GUNS

Bernard Item # 1 2 3 4 5 6 7 NS NS 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 *1880220

™

500 Amp Best of the Best MIG Gun Service Parts/Consumables

Part# Q5015GI8LMC N-5814C T-094 D-1 4323R QT5-60 1680050 1540004 4993 4944 1880220* 177488 177272 203296-005 177271 616-70 414-400 2200137 L7A-15 214-332 414-400-20 416-15 411-3M 1620004 419-4

1 3

Description Centerfire Nozzle Centerfire Contact Tip Centerfire Gas Diffuser Insulator Cap Neck Stay-Tite™ End Fitting Stay-Tite™ Cone Nut Conduit Clamp (2 Req'd) Jacket Clamp (2 Req'd) Handle Kit, Standard Trigger, Standard Nut, Square (4 Req'd) Screw (4 Req'd) Contact Pin (2 Req'd) Straight Rear Strain Relief Adaptor Block Miller Power Pin Assembly Liner Power Pin Tip Power Pin Insulator Rear Terminal Housing Screw, Trigger Housing (2 Req'd) Cover, Rear Screw (2 Req'd) Trigger Control Plug

2 5 4

11 7

10

8

6

9

12

Handle Kit includes halves, screws and nuts

500 Amp Best of the Best MIG Gun, Miller Connection

19

13

Part # Intergrated Miller Product Q5015GI8LMC Steel RunnerTM 650

20

Standard Configuration Cable Length Duty Cycle 3/32 (2.4 mm) 15' (4.57 m) 100% "

Gun can be converted to run .035” (0.9 mm) wire by simply changing the contact tip. 14

21

15 22

16

17 18


MIG GUNS

Liners for Bernard

™

300, 400 & 500 Amp Best of the Best MIG Guns Service Parts/Consumables

Universal Conventional Liner Part Numbers Wire Size .023-.030 .030-.035 .035-.0 45 045-1/16 5 / 64 3 / 32 7/ 64 - 1/ 8

Liner Color Yellow G re e n W h it e Red Blue G re y Black

10' ( 3.05m) - - L3A-10 * (N/A) L4A-10** (N/A) - - - -

15'(4.57m) L1A-15 L2A-155 (N/A ) L2A-1 L3A-15* L4A-15 ** L6 A-15 L7A-15 L 8A-15

10 (3.05 m) N /A N /A N /A N /A N /A N /A

15' (4.57 m) 4 3015X 192034 3 4 3115X 192034 4 4 4215X 192034 5

*Standard **Stanard

Liner for .035 & .045 Guns Liner for 1/16 Guns

Aluminum/Soft Wire Liners Wire Size .035 ( .9 mm )

Gun Amperage 150A 6 00A Nylon 20 0A- 600A Steel 200A- 600A N ylon 200A- 600A Steel 200A- 60 0A N ylon 200A- 600A S teel

3 / 64 (1.2 mm ) 1/16 (1.6 mm )

"

Centerfire Consumable Series for ™


NS-5800C (5/8" I.D., Flush, Copper) NS-5818C (5/8" I.D., 1/8" Rec., Copper) NS-5800B (5/8" I.D., Flush, Brass) NS-5818B (5/8" I.D., 1/8" Rec., Brass)

Small Centerfire™ Gas Diffusers and Nozzles

NS-1218C (1/2" I.D., 1/8" Rec., Copper) NS-1200B (1/2" I.D., Flush, Brass) NS-1218B (1/2" I.D., 1/8" Rec., Brass)

7010024 Insulator

NS-FLX Self-Shielded Conversion Kit (Includes tip holder and both insulators)

7010046 Tip Holder

DS-1

7010059 Insulator

'TT' Series Tip -see chart

Large Centerfire™ Gas Diffusers and Nozzles

'T' Series Tip -see chart

10012

D-1

1.50 [38.1 mm]

'T' Series Tip

'T' Series Tip -see chart

4323R

300, 400 & 500 Amp Best of the Best MIG Guns

T-023 T-030 T-035 T-039 T-045 T-052 T-062 T-072 T-078 T-094 T-109 T-125

.023" (.6 mm) .030" (.8 mm) .035" (.9 mm) .039" (1.0 mm) .045" (1.2 mm) .052" (1.4 mm) 1/16" (1.6 mm) .072" (1.8 mm) 5/64" (2.0 mm) 3/32" (2.4 mm) 7/64" (2.8 mm) 1/8" (3.2 mm)

NST-3800B (3/8" I.D., Flush, Brass) NST-3818B (3/8" I.D., 1/8" Rec., Brass) NST-38XTB (3/8" I.D., 1/8" Extension, Brass)

N-3400C (3/4" I.D., Flush, Copper) N-3418C (3/4" I.D., 1/8" Rec., Copper) Copper) N-3414C (3/4" I.D., 1/4" Rec., Copper) Copper) N-3418B (3/4" I.D., 1/8" Rec., Brass) N-3414B (3/4" I.D., 1/4" Rec., Brass) N-5800C (5/8" I.D., Flush, Copper) N-5818C (5/8" I.D., 1/8" Rec., Copper) Copper) N-5814C (5/8" I.D., 1/4" Rec., Copper) Copper) N-5818B (5/8" I.D., 1/8" Rec., Brass) N-5814B (5/8" I.D., 1/4" Rec., Brass)

2.00 [50.8 mm]

'TT' Series Tip TT-023 TT-030 TT-035 TT-039 TT-045 TT-052 TT-062

.023" .030" .035" .039" .045" .052" 1/16"

(.6 mm) (.8 mm) (.9 mm) (1.0 mm) (1.2 mm) (1.4 mm) (1.6 mm)

NT-3800C (3/8" I.D., Flush, Copper) 'TT' Series Tip -see chart


MIG GUNS

Pipeworx Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Par t # NST-3 80 0B T T-0 35 DS-1 4323R 1840057-2 QT2-60 1840057-1 1840031 QJL-3545 4207 4209 1780062 2620054 1880194 2660001 4932 2520048 2520007 2520047M 2280056 1620003 2200101 1010027 L3B-15 2200135

Pipeworx

1

MIG Gun Part# 195399 - 250 Amp 15ft Gun M A D E I N N U S . S S T . A .


Description Center fir e Noz zl e Center fir e Contact Tip Centerfire Gas Diffuser Insulator Cap Q-Nut Insulator, Front Neck Q-Neck Cover Q-Neck Insulator, Rear Jump Liner Nut Screw Handle Half, Upper Lower Handle Half & Switch Assy. Handle Kit (Includes items #10, #11, #12, #13) Terminal Butt Connector Spring Strain Relief Strain Relief Set with plug Screw Screw Cover Cover, Rear Screw (2 Req'd) Trigger Control Plug Liner Power Pin Tip

2

5 19 4

21

12 6 8 7

18

AMP

11

9

17

10

16

13

20

14

15

1

MIG Gun Part# 195400 - 300 Amp 15ft Gun

M A D E I N U . S . S . A .

3


. 3 0

5

21

2

Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Par t # NS-5818C T-045 DS-1 4323R 1840057-2 QT2-60 1840057-1 1840031 QJL-3545 1880219 177488 177271 2280044 2030029 203296-005 177272 M169700-12 2520033 2520066 4932 GN2021 2280056 1620003 1010027 2200101 L3B-15 2200135

Description Centerfire Nozzle Centerfire Contact Tip Centerfire Gas Diffuser Insulator Cap Q-Nut Insulator, Front Neck Q-Neck Cover Q-Neck Insulator, Rear Jump Liner Handle Kit (Includes handle and items # 13, 14, 15, 16) Trigger Terminal Screw Nut Screw Nut Handle Spring Strain Relief Strain Relief Set Butt Connector Electrical Connection Screw Screw Cover Adaptor Block Power Pin Assy. Liner Power Pin Tip

5

4 20

6 19

7

7

8 18

16

AMP

17

9

15

11 14

1

10 12

13


MIG GUNS

Pipeworx Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Par t # NS-5818C T-045 D-1 4423R 1840057-2 QT2-60 1840057-1 1840031 QJL-3545 1880198 5662 2660001 4209 4207 2520042 2520041 2520066 4932 GN2021 2280056 1620003 1010027 2200101 L3B-15 2200135

MIG Gun Part# 300240 - 400 Amp 15ft Gun Service P arts/Consumables es 1

Description Centerfire Nozzle Centerfire Contact Tip Centerfire Gas Diffuser Insulator Cap Q-Nut Insulator, Front Neck Q-Neck Cover Q-Neck Insulator, Rear Jump Liner Handle Kit (Includes handle and items # 13, 14, 15, 16) Trigger Terminal Screw Nut Handle Spring Strain Relief Strain Relief Set Butt Connector Electrical Connection Screw Screw Cover Adaptor Block Power Pin Assy. Liner Power Pin Tip

M A D E I N U . S . S . A .

3

. 0 3

5

N A R D D - 1

21

2

5

4 20

6 19

7

7

8 18

16

AMP

17

9

15 12

14

14

10

11

13


MIG GUNS

PipePro Dura-Flux XC ®

™


1 2

3

Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Part # 7010070, 7010071, 7010072 7010062 T1116 7010068 QJL-116 QJL-564 1760010 1760011 2280047 2030030 4209 4207 5662 1880255 1880256 2660001 2520056 4932 1010027 GN2021 20006A 2520066 2280056 1620003 1880251 2200131 396 444715 444815

Description Insulator Tip Contact Tip, Quik T ip, 1/16" (1.6 mm) (Installed On Gun ) Neck, R2" (50.8 mm) X 70 Jump Liner, .045-1/16" (Installed on Gun) Jump Liner, 5/64" (Included with Gun) Trigger Guard Heat Shield (Optional) Screw, #8-32 x 1-1/2 (2 req'd) Nut, #8-32 (2 req'd) Handle Screw (4 Req'd) Post Fastener (4 Req'd) Switch Assy, Trigger Handle Kit, Standard (Includes Handle Halves) Handle Kit, Dual Schedule (Includes Handle Halves) Terminal, Quick Disconnect (2 Req'd) Spring, Strain Relief Butt Connector, (2 Req'd) Adapter Block Electrical Plug - Non Dual Schedule Electrical Plug - Dual Schedule Rigid Strain Relief Screw, Strain Relief Screw Cover, Strain Relief Miller Power Pin Kit Power Pin, Miller Set Screw, Liner Liner, .045-1/16", 15' (4.57 m) (Installed on Gun) Liner, 5/16", 15' (4.57 m) (Installed on Gun)

8 6

7

9

5 4

11

10 11

12

13

14

For additional parts call Bernard at 1-855-MIGWELD (644-9353).

15 16

18

Liner Replacement Instructions and Services

19

17

Removing Existing Liner Turn off power. Remove neck from gun assembly. Lay cable straight. Loosen liner retention set screw on the power pin. Grasp liner which protrudes from power pin and remove from cable assembly. Install Replacement Liner Insert liner into power pin with cable laying straight. Position the liner so that it extends approximately 1" (25.4 mm) beyond the gun handle. Tighten liner retention set screw to secure liner to cable assembly. Make sure cable is straight before trimming liner. Trim and deburr the front of the liner with 1/4" (6.4 mm) extending beyond the gun handle and reinstall neck. Trim and deburr the back end of the liner with 1/8" (3.2 mm) extending beyond the power pin.

1-1 /2" 1-1 /4" 1" 3 /4" 1 /2" 1 /4"

21

20 22

0 23

Service Inspect for excessive wear and debris on the inside diameter. Do not dip liner in solvents for cleaning. Liner may be periodically blown out with shop air. Replace with new liner when excessive wear or debris produces poor electrode feed.


MIG GUNS

Bernard S-Gun ™

Item # 1 2 3 4 5 6A 6B 6C 7 8 NS 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Part # S2515TE5EM N1C58Q T1045 T1052 D118Q 10012 QT3-45L 1680074-2 1840057 1840031 1680074-1 1540007 407709-013 1880219 203296-005 2280044 177272 2030029 177488 177271 2520056 2520066 4932 1199M L4A-15 1010036 2280056 1620003 GN2021

™

250 Amp MIG Gun 1


Description Nozzle Assy Contact Tip, Quik Tip, .045" (1.2 mm) Contact Tip, Quik Tip, .052" (1.4 mm) Gas Diffuser Cap Neck, Rotatable/Locking, Medium End Fitting Lock (Included with Neck) Hand Nut (Included with Neck) Insulator (Included with Neck) Stay-Tite™ End Fitting Stay-Tite™ Cone Nut Jacket Clamp (2 Req'd) Handle Kit - S td. Trigger Handle Screw, Large (4 Req'd) Handle Screw, Small Handle Nut, (4 Req'd) Handle Nut, Small Trigger, Standard Trigger Pin (2 Req'd) Spring Strain Relief Strain Relief Butt Connector Miller Power Pin Assembly Liner Adapter Block Screw, Strain Relief Screw Cover, Strain Relief Electrical Plug - Non D/S

     

3     

    

5

2

6b

4

7

6c

12

6a

14

9

10 8

11

13 9

15

16

17 18

22

  

21 23 24 19

20


MIG GUNS

Bernard Dura-Flux ™

Item # 1 2 3 4 5

6 7

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

™

with Fixed Power Cable Liner Service Parts/Consumables

Part # FLX3515AM Description Insulator Tip 7010024 Heavy-Duty Insulator Tip 7010059 Tip Holder, Slip-On 7010026 Tip Holder Kit (Includes: (1) #1, (1) #2, (1) #3 ) 1880229 Centerfire Contact Tip, 1/16" (1.6 mm) (Included w/ Gun) T-062 Centerfire Contact Tip, .072" (1.8 mm) (Included w/Gun) T-072 Centerfire Contact Tip, 5/64" (2.0 mm) (Included w/Gun ) T-078 Centerfire Contact Tip, 3/32" (2.4 mm) (Included w/Gun ) T-094 7010031 Neck Liner, 6" (15.2 cm) Neck, Liner, 12" (30.5 cm) 7010032 Neck Replacement Kit (Includes: (1) #6, (1) #7) Sleeved, 6" (15.2 cm) x 30 1880232 Sleeved, 6" (15.2 cm) x 60 1880222 Sleeved, 8" (20.3 cm) x 90 1880230 Sleeved, 12" (30.5 cm) x 30 1880223 Sleeved, 12" (30.5 cm) x 60 1880231 Aluminum Armored, 6" (15.2 cm) x 30 1880236 Aluminum Armored, 6" (15.2 cm) x 60 1880233 Aluminum Armored, 8" (20. 3 cm) x 90 1880235 Aluminum Armored, 12" (30.5 cm) x 30 1880234 Aluminum Armored, 12" (30.5 cm) x 60 1880237 Trigger Guard 7010034 Screw, #8-32 x 1-1/2 (2 Req'd) 2280047 Nut, #8-32 (2 Req'd) 2030030 Trigger Guard Kit (Includes: (1) #8, (2 ) #9, (2) #10) 1880224 Heat Shield (Optional) 1760002 Snap Ring 2250017 Clamp 198820 Screw, 1/4-20, Hex Socket 2280046 Handle Screw (3 Req'd) 4209 Post Fastener (3 Req'd) 2030004 Handle Kit (Includes: Handle Halves, (2) #9, (2) #10, (3) #16, (3) #17) 1880225 Switch Assy, Trigger 5662 Terminal, Quick Disconnect (2 Req'd) 2660001 Cord Assembly, 15' (4.57 m) 7010015 Rigid Strain Relief 610 Housing, Rigis Strain Relief 416-15 Liner, Power Pin, Miller 7010035 O-Ring 4421 Miller Power Pin Kit (Includes: Miller Power Pin, (1) #24, (1) #25) 1880226

For additional parts call Bernard at 1-855-MIGWELD (644-9353).

Quantity

2

3 4

5

1 6

7

9 8 10

17 18

12 13

14

15

19

15 11

21 20

22

25 23

26

29

27

30

24

28


16

MIG GUNS

Ironmate™ FC-1150 450-Amp, Self-Shielded Flux Cored Welding Gun

Ironmate™ FC-1260 350-Amp, Self-Shielded Flux Cored Welding Gun

Ironmate Flux Cored Guns ™

Model FC-1260 FC-1260 90˚ FC-1260LM FC-1150 1

Part # 195 732 195 729 237 410 213 439 194 912 194 911 194 864 194 863

Length 10 ft (3 m) 15 ft (4.6 m) 10 ft (3 m) 15 ft (4.6 m) 10 ft (3 m) 15 ft (4.6 m) 10 ft (3 m) 15 ft (4.6 m)

Weight 8.5 lb (3 kg) 11 lb (5 kg) 8.5 lb (3 kg) 11 lb (5 kg) 8.5 lb (3 kg) 11 lb (5 kg) 9.5 lb (4.3 kg) 12 lb (5.4 kg)

Rating and Duty Cycle 350 A at 60% Duty Cycle 350 A at 60% Duty Cycle 350 A at 60% Duty Cycle 450 A at 60% Duty Cycle

.035 and .045 in (0.9 and 1.2 mm) are available via optional Conversion Kit #199 178.

Consumables Wire Size 1/16 – 3/32 in (1.6 – 2.4 mm) 1 1/16 – 3/32 in (1.6 – 2.4 mm) 1 1/16 – 3/32 in (1.6 – 2.4 mm) 1 3/32 – 1/8 in (2.4 – 3.2 mm)

Contact Tips (25 per package) .035 in (0.9 mm) .045 in (1.2 mm) 1/16 in (1.6 mm) .068 – .072 in ( 1.7 – 1.8 mm) 5/64 in (2.0 mm) 3/32 in (2.4 mm) 7/64 in (2.8 mm) .120 in (3.0 mm) 1/8 in (3.2 mm) Insulated Thread Protector (5 per package) Nozzles Insulated Flush Insulated 2 in (51 mm) Stickout Insulated 2-3/4 in (70 mm) Stickout Replacement Liners 1/16 – 3/32 in (1.6 – 2.4 mm) for Cable 1/16 – 3/32 in (1.6 – 2.4 mm) for Gooseneck (Short) 1/16 – 3/32 in (1.6 – 2.4 mm) for Gooseneck (Medium) 1/16 – 3/32 in (1.6 – 2.4 mm) for Gooseneck (Long) .045 in (1.2 mm) Conversion for Cable and Gooseneck 3/32 – 1/8 in ( 2.4 – 3.2 mm) for Cable 3/32 – 1/8 in ( 2.4 – 3.2 mm) for Gooseneck 2

Use .045 in Conversion Kit #199 178. Standard

3

FC-1260 #209 248 2 #198 784 2 #198 785 #198 786 #198 788 #198 790 — — —

FC-1150 — — — — — #201 256 #201 257 #201 258 #201 259

#198 800 3

—

#198 801 #198 802

# 201 261 —

#198 803

#201 262 3

#195 731

—

#198 791

—

#198 792

—

#198 793

—

#199 178

—

—

#201 246

—

#201 260

MIG GUNS

Ironmate Item # 1 2 3

4 4 5 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26 27 28 29 30 30 31 1

Optional

Part # 201 262 201 261 201 256 201 257 201 258 201 259 201 250 1 201 2511 201 247 201 2481 201 249 1 201 2521 201 253 (N/A) 201 254 201 255 201 260 201 245 — 198 681 135 646 224 083 224 083 194 714 (N/A) 198 821 081 664 198 820 133 774 198 819 000 369 198 743 (N/A) 602 202 070 001 194 713 195 735 079 878 198 894 (N/A) 201 246 201 276 (N/A) 201 277 (N/A) 195 733

™

FC-1150 Service Parts/Consumables

Description Nozzle, insulated 2-3/4 in stickout Nozzle, insulated 2 in stickout Tip, contact 3/32 in Tip, contact 7/64 in Tip, contact .120 in Tip, contact 1/8 in Gooseneck, 82˚ bend (includes) Gooseneck, 82˚ bend, aluminum jacketed (includes) Gooseneck, 25˚ bend (includes) Gooseneck, 45˚ bend, (includes) Gooseneck, 45˚ bend, aluminum jacketed (includes) Gooseneck, straight 5˚ bend, (includes) Liner, locking screw 3/8 in – 16 Insert, steel Insert, ceramic Liner, gooseneck replacement (short, for 6 in goose) Shield Kit, heat (consists of) Shield, heat (not available separately) Nut, 008-32 .34 hex .23h stl pld elastic stop nut Screw, 008-32 x 1.50 rnd hd-phl stl pld Housing Kit with Hardware — less switch Housing assembly, trigger Handle Kit, assembly (consists of) Shield, spatter Ring, rtng ext .625 shaf t grv x .042 thk e st yle Clamp Screw, cap stl sch .250-20 x .625 pld Handle Switch, limit 10 amp, 125/250 VAC Clamp, switch housing Washer, tooth .168 id x .340 od x .023 t stl pld Screw, 008-32 x .25 hexwhd-pln stl pld Switch Kit, assembly 15 ft (consists of) Switch Kit, assembly 10 ft (consists of) Housing Plug and Pins (service kit) Screw, set #8-32 x .312 — liner locking Kit, replacement standard liner 15 f t ( includes ) Label, FC-1150 gun, 10 ft Label, FC-1150 gun, 15 ft Kit, insulator sleeve with spring and screws

Quantity 1 1 1 (25 per pkg) 1 (25 per pkg) 1 (25 per pkg) 1 (25 per pkg) 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1

MIG GUNS

Ironmate Item # 1 2 3 4 5

6

7

8 9 10 11 12

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 31 32 33

1

Part # 198 803 198 802 198 801 198 800 1 209 248 2 198 784 2 198 785 198 786 198 788 198 790 198 794 1 199 332 198 795 199 333 198 798 199 334 198 796 199 335 198 797 199 336 198 799 198 752 3 198 758 3 198 806 3 198 791 198 792 198 793 194 712 — 198 681 135 646 194 714 (N/A) 198 821 081 664 198 820 133 774 198 819 194 713 195 735 198 743 (N/A) 602 202 070 001 224 083 079 531 079 878 000 369 198 894 (N/A) 195 731 199 178 166 575 198 759 (N/A) 198 767 (N/A) 195 733 202 295 202 294 202 692

™

FC-1260 and FC-1260LM Service Parts/Consumables

Description Nozzle, insulated 2-3/4 in stickout Nozzle, insulated 2 in stickout Nozzle, insulated Protector, thread Tip, contact .035 (0.9 mm) Tip, contact .045 (1.2 mm) Tip, contact 1/16 (1.6 mm) Tip, contact .068 – .072 (1.7 – 1.8 mm) Tip, contact 5/64 (2.0 mm) Tip, contact 3/32 (2.4 mm) Gooseneck, 6 in, 50˚ bend (includes) Gooseneck, 6 in, 50˚ bend, aluminum jacketed (includes) Gooseneck, 12 in, 50˚ bend (includes) Gooseneck, 12 in, 50˚ bend, aluminum jacketed (includes) Gooseneck, 6 in, 90˚ bend (includes) Gooseneck, 6 in, 90˚ bend, aluminum jacketed (includes) Gooseneck, 6 in, 30˚ bend (includes) Gooseneck, 6 in, 30˚ bend, aluminum jacketed (includes) Gooseneck, 12 in, 30˚ bend (includes) Gooseneck, 12 in, 30˚ bend, aluminum jacketed (includes) Gooseneck, 8 in straight with 5˚ bend (includes) Liner, locking screw 5/16 in – 18 Insert, steel Insert, ceramic Liner, gooseneck replacement (short, for 6 in goose) Liner, gooseneck replacement (med, for 8 in goose) Liner, gooseneck replacement (long, for 12 in goose) Shield Kit, heat (consists of) Shield, heat (not available separately) Nut, 008-32 .34 hex .23h stl pld elastic stop nut Screw, 008-32 x 1.50 rnd hd-phl stl pld Handle Kit, assembly (consists of) Shield, spatter Ring, rtng ext .625 shaf t grv x .042 thk e st yle Clamp Screw, cap stl sch .250-20 x .625 pld Handle Switch Kit, assembly 15 ft (consists of) Switch Kit, assembly 10 ft (consists of) Clamp, switch housing Washer, tooth .168 id x .340 od x .023 t stl pld Screw, 008-32 x .25 hexwhd-pln stl pld Aluminum Housing Kit with Hardware — less switch Conn, circ cpc clamp str rlf size 11 .453 od Housing Plug and Pins (service kit) Switch, limit 10 amp, 125/250 VAC Screw, set #8-32 x .312 — liner locking Kit, replacement standard liner 15 f t ( includes) Kit, .045 conversion monocoil liner 15 ft (includes) Wrench, hex .078 across flat Label, FC-1260 gun, 10 ft Label, FC-1260 gun, 15 ft Kit, insulator sleeve with spring Insulator, phenolic (FC-1260LM only) Adapter, Miller feeder (F C-1260LM only) Adapter, Miller to Lincoln trigger leads ( FC-1260LM only)

Quantity 1 1 1 1 (5 per pkg) 1 (25 per pkg) 1 (25 per pkg) 1 (25 per pkg) 1 (25 per pkg) 1 (25 per pkg) 1 (25 per pkg) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Standard Use .045 in Conversion Kit 3 Items recessed in Gooseneck Note: Each Gooseneck includes locking screw liner, inserts, and appropriate gooseneck liner. 2

MIG GUNS

Hobart MIG Gun History Machine Handler®

Handler® 125 Handler® 125EZ

Spec # / Stock # 6969-1 All Other 6969 Series 7144-1 and 71441A-1 All Other All All

Original Gun GAL-90 GAL-100 GAL-100 Piecemaker® 14-A H-9A, pg 30; H-9, pg 30 H-9A, pg 30

Handler® 130XL Handler® 135/140 Handler® 150 Handler® 175/180 Handler® 187 Handler® 190 Handler® 210 Handler® 210MVP IronMan™ 210 IronMan™ 230 IronMan™ 250/270 Trek 180

All All All All All All All All All All All All

GA-16CA H-10, pg 37 Piecemaker® 14-A H-10, pg 37 H-10, pg 37 H100S4-10, pg 32 H-14, pg 37 H100S4-10, pg 32 M-10, pg 11 H200L4-15, pg 32 M-25, pg 13 H100L4-10, pg 33

Handler® 120

Recommended Replacement Gun Bernard TGX Series #S1815 and #214 (Tweco #4 Power Pin ) 1 Bernard TG X Series #S1815 and #214 (Tweco #4 Power Pin )1 Bernard TGX Series #XS1815 and #214-4 ( L-Tec Power pin) 1 Bernard TGX Series #XS1815 and #214-4 ( L-Tec Power pin)1 H-9 #195 157R, pg 30 H-9 #195 157R, pg 30 M-100 #248 282, pg 12 (Purchase # 193681, Power Pin) H100S2-10 #245 924, pg 32 Bernard TGX Series #XS1815 and #214-4 ( L-Tec Power pin)1 H100S2-10 #245 924, pg 32 H100S2-10 #245 924, pg 32 H100S4-10 #245 926, pg 32 H100S4-10 #245 926, pg 32 H100S4-10 #245 926, pg 32 M-100/M-150, pg 12 H200L4-15 #239 173, pg 33 M-25, pg 13 H100L4-10 #243 864, pg 33

1

Part is only availabe through Bernard 1-855-MIGWELD (644-9353). 1

2 3

H-9A/9B

5


Part # H-9A*

Part # H-9B

195 157R

—

H-9A Gun 8 ft (2.4 m), 100 A, .030–.035 (0.8–0.9 mm)

—

195 157R

3 4 5 6

169 715 226 190 087 299 1 000 067 000 068 169 716 170 470 210 969 (N/A) 210 970

169 715 226 190 087 299 1 000 067 000 068 1 169 716 — 226 079 210 970

7 8 9

211 450 (N/A) 226 080 — 226 010 — 225 410

H-9B Gun 8 ft (2.4 m), 100 A, .030–.035 (0.8–0.9 mm) Nozzle, slip type .500 (12.7 mm) orf flush Nozzle, slip type flux cored Tip, contact scr .023 (0.6 mm) wire x 1.125 Tip, contact scr .030 (0.8 mm) wire x 1.125 Tip, contact scr .035 (0.9 mm) wire x 1.125 Adapter, contact tip Ring, retaining Tube, head Kit, liner, monocoil .023 – .035 ( 0.6 – 0.9 mm) wire x 8 ft Handle Assembly Nut, liner retainer Switch, trigger

Item #

1 2

1

Optional *H9B replaces H9A

Description

Quantity

9 6

6

1 (2 per pkg) 1 (1 per pkg) 1 (10 per pkg) 1 (10 per pkg) 1 (10 per pkg) 1 (2 per pkg) 1 1 1 1 2 1

8

H-9A Gun

MIG GUNS

H-10


Item #

Part # 195 957

1

169 715 226 190 087 299 1 000 067 000 068 000 069 1 169 716 170 470 169 718 169 738 194 524 197 123 194 010 1

2

3 4 5 6 7 8 9

194 011 194 0121 079 975 227 798 604 464 169 737 209 494

10 11 12 13

Description H-10 Gun 10 ft (3 m), 100 A, .030–.035 (0.8– 0.9 mm) Nozzle, slip type .500 (12.7 mm) orf flush Nozzle, slip type flux cored Tip, contact scr .023 (0.6 mm) wire x 1.125 Tip, contact scr .030 (0.8 mm) wire x 1.125 Tip, contact scr .035 (0.9 mm) wire x 1.125 Tip, contact scr .045 (1.2 mm) wire x 1.125 Adapter, contact tip Ring, retaining Tube, head Nut, locking handle Nut, jam O-Ring, .312 ID x .062 70 Duro BUNA-N Kit, liner, monocoil .023 – .025 (0.6 mm) wire x 15 ft (includes) Kit, liner, monocoil .030 – .035 (0.8 – 0.9 mm) wire x 15 ft (includes ) Kit, liner, monocoil .035 – .045 (0.9 – 1.2 mm) wire x 15 ft (includes ) O-Ring, .187 ID x .103CS rbr Switch, trigger Terminals, friction Handle Power Pin

Quantity

1 (2 per pkg) 1 (1 per pkg) 1 (10 per pkg) 1 (10 per pkg) 1 (10 per pkg) 1 (10 per pkg) 1 (2 per pkg) 1 1 1 1 2 1 1 1 1 1 2 1 1

1

Optional

H-14


Item #

Part # 231 204

1

169 715 226 190 087 299 1 000 067 000 068 1 169 716 170 470 169 718 169 738 169 719 079 975 194 010 1

2

3 4 5 6 7 8 9

194 011 194 0121 194 0141 10 11 12 13 1

Optional

079 975 227 798 227 800 079 878 209 494

Description H-14 Gun 10 ft (3 m), 100 A, .030–.035 (0.8–0.9 mm) Nozzle, slip type .500 (12.7 mm) orf flush Nozzle, slip type flux cored Tip, contact scr .023 ( 0.6 mm) wire x 1.125 Tip, contact scr .030 (0.8 mm) wire x 1.125 Tip, contact scr .035 (0.9 mm) wire x 1.125 Adapter, contact tip Ring, retaining Tube, head Nut, locking handle Nut, jam O-ring, .187 ID x .103CS rbr Kit, liner, monocoil .023 – .025 (0.6 mm ) wire x 15 ft Kit, liner, monocoil .030 – .035 (0.8 – 0.9 mm) wire x 15 ft (includes ) Kit, liner, monocoil .035 – .045 (0.8 – 0.9 mm) wire x 15 ft Kit, liner, monocoil .023 – .035 (0.6 – 0.9 mm) wire x 15 ft (includes ) O-ring, .312 ID x .062 70 Dura BUNA-N Switch, trigger Cord, trigger assembly Housing Plug & Pins Power Pin

1

2

3

Quantity

1 (2 per pkg) 1 (1 per pkg) 1 (10 per pkg) 1 (10 per pkg) 1 (10 per pkg) 1 (2 per pkg) 1 1 1 1 1 1

4

5

6 7

13 12 11

1 1 1 8

1 1 1 1 1

9 10

MIG GUNS 1

H100S2-10 Item # 1 2

3 4 5 6 7 8 9 10 11 12

13

2

3

4 5


Par t #

Description

245 924 169 715 226 190 087 299 1 000 0671 000 0681 000 069 1 170 470 169 716 246 373 234 865 242 832 225 410 246 380 245 927 197 123 194 010 1 194 0111 194 0121 079 975

H100S2-10 Gu Gun .3 .30-.03 5 10 ft ft Nozzle, slip t ype .500 or f flush Nozzle, f lu x cored slip t ype T ip, cont act scr .023 ( 0.6 mm ) wire x 1.125 T ip, cont act scr .030 ( 0.8 mm ) wire x 1.125 T ip, cont act scr .035 ( 0.9 mm ) wire x 1.125 T ip, cont act scr .045 (1. 2 mm ) wire x 1.125 Ring, ret aining Adapter, contac t tip Tube, head Nut, jam Handle Switch, trigger Housing, power pin C onnnector, feeder O - Ring, .312 ID x .062 70 duro buna-n Liner Liner,, mono monocoi coill .023 .023 – .025 .025 wire wire x 15 ft (consis (consistin tingg of) Liner Liner,, mono monocoi coill .030 .030 – .035 .035 wire wire x 15 ft (consi (consisti sting ng of) of) Liner Liner,, mono monocoi coill .035 .035 –.045 –.045 wire wire x 15 ft (consis (consistin tingg of) of) O - Ring, .50 0 ID x .103C S rbr

Quantit y

6

7

1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1

7

8

Friction Terminal #604 464

13

12

11

10

1

Optional #245 927 9

H100S4-10 Item # 1 2

3 4 5 6 7 8 9 10 11 12 13

Par t #

Description

24 5 9 26 169 715 226 190 087 299 1 000 067 000 0681 000 069 1 170 470 169 716 246 373 243 865 242 832 225 410 079 878 246 380 245 927 197 123 194 010 1

H100S4-10 Nozzle, slip t ype .500 (12.7 mm ) or f flush Nozzle, slip t ype flux cored T ip ip, ccoont ac act scr .023 ( 0. 0.6 mm ) wire x 1.125 T ip ip, ccoont ac act scr .030 ( 0. 0.8 mm ) wire x 1.125 T ip ip, ccoont ac act scr .035 ( 0. 0.9 mm ) wire x 1.125 T ip ip, ccoont ac act scr .045 (1. 2 mm ) wire x 1.125 Ring, ret aining Adapter, contac t tip Tube, head N u t , ja m Handle Switch, trigger Housing plug and pins Housing, power pin C onnec tor, feeder O -ring, .312 ID x .062 duro buna-n K it , liner, monocoil .023 – .025 (0.6 ( 0.6 mm ) wire x 15 ft K it , liner, monocoil .030 – .035 (0.8 – 0.9 mm) wir e x 15 ft K it , liner, monocoil .035 – .045 ( 0.6 – 0.9 mm) wire x 15 ft O -ring, .187 ID x .103C S rbr

194 011 194 0121 14

1

Service Parts/Consumables Parts/Consumables

079 975

2

3

4 5

Quantit y 1 ( 2 per pkg ) 1 (1 per pkg ) 1 (10 per pkg ) 1 (10 per pkg ) 1 (10 per pkg ) 1 (10 per pkg ) 1 1 (2 per pkg) 1 1 1 1 1 1 1 2 1

6

7 7

8

9

13 14

1 1 12

1 11

1

Optional *H9B replaces H9A

10

MIG GUNS

H100L4-10 Item #

Par t # 24 3 8 6 4

1

169 715 226 190 1 087 299 1 000 0671 000 0681 000 069 1 170 470 169 716 242 831 243 865 242 832 225 410 079 878 242 833 079 974 194 010 1 194 0111 194 0121 079 975

2

3 4 5 6 7 8 9 10 11 12

13

1

2

3

4 5


Description H100L4-10 Gun 10 f t ( 3 m ), 100 A, .030–.035 (0.8–0.9 mm) N ozzle, slip t ype, .500 or f flush N ozzle, flux cored slip t ype T ip, cont act scr .023 wire x 1.125 T ip, cont act scr .030 wire x 1.125 T ip, cont act scr .035 wire x 1.125 T ip, cont act scr .04 5 wire x 1.125 R ing, ret aining Adapter, conta ct tip Tube, head N ut, jam H andle S witch, t rigger H ousing plug & pins C onnector, feeder O -ring, .50 0 ID x .103C S rbr Liner Liner,, monoc monocoi oill .023/ .023/.02 .0255 wire wire x 15 ft (cons (consist isting ing of) Liner Liner,, monoc monocoi oill .030/ .030/.03 .0355 wire wire x 15 ft (cons (consist isting ing of) Liner Liner,, monoc monocoi oill .035/ .035/.04 .0455 wire wire x 15 ft (cons (consist istin ingg of) O -ring, .187 ID x .103C S rbr

Quantity 1

6

1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1

7

7

8 9

12 13

11 10

1

Optional

H200L4-15 Item #

Par t # 239 173

1

200 258 169 7241 169 7251 169 726 1 169 7271 087 299 1 000 0671 000 0681 000 069 1 169 728 169 729 170 468 169 730 242 585 242 635 225 410 242 597 242 598 242 604 079 974 194 010 194 011 194 012 079 975 227 800

2

3 4 5 6 7 8 9 10 11 12 13 14

15 16 1

Optional

1

2 3 4


Description H200L4-10 Gun 15 ft (4.6 m) , 200 A, .030–.035 (0.8–0.9 mm) N ozzle, slip t ype, .500 or f flush N ozzle, slip t ype, .500 or f .125 recess N ozzle, slip t ype, .625 or f .125 recess N ozzle, slip t ype, .625 or f flush N ozzle, slip t ype, .625 or f .125 stitch ou t T ip, cont act scr .023 wire x 1.125 T ip, cont act scr .030 wire x 1.125 T ip, cont act scr .035 wire x 1.125 T ip, cont act scr .04 5 wire x 1.125 Adapter, conta ct tip Adapter, nozzle w/re taining ring O - R in g Washer, shock Tube head assembly H andle, front H -20 welding gun S witch, t rigger H andle, rear H-20 welding gun C ollar, adapter feeder connector C onnector, feeder H -20 welding gun O -ring, .50 0 ID x .103 cs rbr Liner Liner,, monoc monocoi oill .023/ .023/.02 .0255 wire wire x 15 ft (cons (consist isting ing of) Liner Liner,, monoc monocoi oill .030/ .030/.03 .0355 wire wire x 15 ft (cons (consist isting ing of) Liner Liner,, monoc monocoi oill .035/ .035/.04 .0455 wire wire x 15 ft (cons (consist istin ingg of) O -ring, .312 ID x .062 70 Dura Buna- N C ord, t rigger assembly

5 6

Quantity 1

7

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ( 2 per pkg ) 1 1 1 1 1

8 9

16

10

15 14 13 12 11

MIG GUNS

Millermatic Service Parts

Model Challenger™ Challenger™ 172 MM 90/130

Serial # Effective KG171523 KH511668 KB102926

On/Off Switch # 116 830 116 830 111 997 (115 V)

Contactor # 252 676 252 676 252 676

Gas Valve # 218 422 218 422 218 421

Wire Speed Pot/Rheostat # 000 101 See Manual 000 101

Wire Speed Knob # 097 922 097 922 097 922

Fan Motor # 495 429 495 429 111 931

Fan Blade # 005 656 005 656 005 656

Drive Motor # 173 446 186 212 173 446

CR-1 Relay # — 006 393 006 393

Range Switch # — 250 658 —

116 830 (230 V)

MM 120/150 MM 130 XP MM 135 MM 140/ 140 with Auto-Set™ MM 175 MM 180 MM 185 MM 200 MM 210 MM 211 MM 212 MM 212 w/Auto-Set™ MM 250 MM 250MP MM 250X w/o meters MM 250X w/ meters MM 251 MM 252 MM 300 w/o meters MM 300 w/meters MM 350/350P MM DVI™ MM DVI-2™ MM Passport MM Passport Plus MM Pulser MM Reach Vintage

KB100704 KH418495 LB204281 LG320643

116 830 111 997 196 575 196 575

252 676 252 676 — —

218 422 218 421 218 421 218 421

072 623 186 207 See Manual 207 415

097 922 097 922 171 007 171 007

495 429 495 428 196 063 196 063

005 656 005 656 409953-001 409953-001

090 087 186 212 202 708 202 708

072 817 See Manual — —

— 250 658 202 663 202 663

LB204053 LG320643 KG171523 HK240615 LC218652 LJ330001N LH131786B LJ180754B

196 574 196 574 124 511 See Manual 124 511 196 575 124 511 124 511

— — See Manual See Manual 196 600 — 196 600 —

218 422 218 422 222 837 See Manual See Manual 232 516 246 753 246 753

See Manual 207 415 035 897 030 943 See Manual 207 415 228 104 238 100

207 078 207 078 171 007 171 007 See Manual 207 078 207 077 238 122

196 064 196 064 123 468 081 373 188 706 See See M Man anua uall 188 706 188 706

409953-001 409953-001 005 656 081 372 148 809 See See M Man anua uall 148 809 148 809

202 708 202 708 See Manual — 202 888 202 708 233 009 233 009

— — 072 817 See Manual — — — —

202 663 202 663 153 197 049 280 192 373 202 663 — —

KB054828 KB054828 KJ081597

250 006 250 006 250 006

— — —

222 837 222 837 222 837

035 897 — 035 897

171 007 — 171 007

148 808 148 808 188 706

148 809 148 809 148 809

See Manual See Manual 227 117

006 393 006 393 006 393

035 897 — 035 897

KK227730

250 006

—

222 837

See Manual

171 007

188 706

148 809

227 117

006 393

See Manual

LB170597 LG290851B KH457123

250 006 250 006 244 920

— — —

See Manual 246 753 222 837

See Manual — 035 897

See Manual 218 764 171 007

188 706 188 706 148 808

148 809 148 809 148 809

227 117 225 341 227 117

052 964 — —

See Manual — 035 897

KK310628

244 920

—

222 837

035 897

171 007

148 808

148 809

227 117

—

035 897

LC447907 LE204883 LH021271B LE444123 LH380053N

See Ma Manual 219 552 219 552 — —

248 620 196 600 196 600 — —

See Manual 216 396 246 753 220 011 220 011

— 198 087 198 087 — —

— 207 077 207 077 174 992 174 992

213 043 188 706 188 706 234 728 234 728

— 148 809 148 809 — —

223 541 202 888 230 496 202 708 202 708

106 462 072 817 — — —

— 153 197 192 373 — —

LA259996 LK220947N KF806591

250 006 — 250 006

196 600 — See Manual

218 494 244 300 218 421

035 897 — 035 897

171 007 238 873 171 007



227 117 223 541 See Manual

— — 080 388

192 373 — 153 197

SPOOL GUNS 1

9

8

7

4

6

3 2

5

10

Spoolmate 100 Series ™

Item # 1 2 3 4 5 6 7 8 8 8 9 10

Part # 186 404 234 348 206 363 194 633 209 080 186 408 186 409 186 419 186 406 199 730 186 405 111 400

Description Gun Tube Assembly (Includes) Head Tube Assembly Liner Kit Barrel Screw, M4 x 0.7 x 6 mm Gas Nipple Gas Diffuser Contact Tip .030 Contact Tip .035 Contact Tip .023 Nozzle Hose, SAE .187 ID x .410 OD x 8.000

Quantity 1 1 1 1 1 1 1 1 1 1 1 1

8

1

2

3

Spoolmate 200 Series ™

Item # 1 2 2 2 3 4 5 6 7 8 9

Part # 186 405 186 406 186 419 199 730 186 409 243 294 243 383 244 880 247 351 243 385 243 390

Description Nozzle, Scr Type .562 Orif x 1.437 Lg Contact Tip, .035 M5 x .8 mm Thread Contact Tip, .030 M5 x .8 mm Thread Contact Tip, .023 M5 x .8 mm Thread Gas Diffuser Barrel Locking Nut Head Tube Assembly Kit, Liner w/ Outlet Guide (4.75 in. long) Gun Tube Assembly Contact Adapter

Quantity 1 1 1 1 1 1 1 1 1 1 1

4

5 6

7

9

SPOOL GUNS

3

12

Spoolmate 185 Spool Gun

11

10

9

8

7

6

5

4

2

1


Spoolmate 185 & 3035 Series ™

Item # 1 2 3 4 5 6 7 8 9 10 11 11 11 12

Part # 197 570 196 848 196 827 196 849 206 363 196 847 194 633 209 080 186 408 186 409 186 419 186 406 199 730 186 405

Description Anti-Ro tation Pin Contact Adapter Gun Tube Assembly (Includes) Head Tube Assembly Liner Kit Locking Nut Barrel Screw, M4 x 0.7 x 6 mm Gas Nipple Gas Diffuser Contact Tip .030 Contact Tip .035 Contact Tip .023 Nozzle

Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3

12

11

10

9

8

7

6

5

2 4



Spoolmate 250 & 3545 Series ™

Item # 1 2 3 4 5 6 7 8 9 10 11 11 11 12

Part # 197 570 196 848 199 385 199 394 206 363 196 847 199 393 209 080 199 391 199 390 199 387 199 388 199 389 050 622

Description Anti-Rot ation Pin Contact Adapter Gun Tube Assembly (consisting of) Head Tube Assy Liner Kit Locking Nut Barrel Screw, M5 x 0.7 x 6 mm Gas Nipple Gas Diffuser Contact Tip .030 Contact Tip .035 Contact Tip .047 N l

Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1

SPOOL GUNS

XR-15/30: Effective with serial number JH-247300 though KC-171636.

XR -15/XR -30 and Spoolmatic 1,2,3 ™

Item # 1 2 3 4

5 6 7

8 9 10 11 12 13 14 15 16

1

™

Part # XR-15/30 112 704 112 885 (N/A) 602 172 — 112 708 112 707 — — 058 685 058 676 050 638 094 259 094 260 050 637 156 821 144 862 050 622 050 115 050 116 009 925 (N/A) 000 443 004 466 000 442 (N/A) 050 960 053 131 194 4051 194 4101 191 065 191 066 197 440 191 061 191 062 191 063 156 486 (N/A)

Part # Spoolmatic 1,2,3 058 678 009 541 — 604 771 — — 058 681 058 682 058 685 058 676 050 638 094 259 094 260 050 637 156 821 144 862 050 622 050 115 050 116 009 925 (N/A) 000 443 004 466 000 442 (N/A) 050 960 053 131 — — — — — — — — —

®


Description Adapter, conta ct tube Adapter, barrel Screw, set stl sch 10-32 x .187 cup point Screw, set stl sch 10-32 x .125 cup point Liner, teflon .030 – .035 (0.8 – 0.9 mm) wire x 4.125 Liner, teflon .047 – 1/16 (1.2 – 1.6 mm) wire x 4.125 Liner, teflon .030 – .035 (0.8 – 0.9 mm) wire x 5.187 Liner, teflon .047 – 1/16 (1.2 – 1.6 mm) wire x 5.187 Nut, jam nozzle extension Nut, brs cprsn .438-20 Tube, cont sl .030 (0.8 mm) wire x 4.000 Tube, cont sl .035 (0.9 mm) wire x 4.000 Tube, cont sl .047 (1.2 mm) wire x 4.000 Tube, cont sl 1/16 (1.6 mm) wire x 4.000 Extension, barrel 2.875 lg Extension, nozzle Nozzle, 5/8 orf (15.9 mm) x 1-5/8 lg Nozzle, 1/2 orf (12.7 mm) x 1-5/8 lg Nozzle, 13/16 (20.6 mm) orf x 1-5/8 lg Nozzle, spot outside corner .937 ID x 2.375 Nozzle, spot inside corner Nozzle, spot flat, 1-3/8 orf (35 mm) Nozzle, spot flat, 15/16 orf (24 mm) Wrench Drive Roll, V-knurl .030–1/16 (0.8–1.6 mm) C omp le te Co nd ui t A ss emb lie s w it h L ine r a nd Fi tt ing s ( re pl ac es #112 715 ) C omp le te Co nd ui t A ss emb lie s w it h L ine r a nd Fi tt ing s ( re pl ac es #112 716 ) Replacement Liner, gun feed cable .187 OD x .110 ID Replacement Liner, gun feed cable .187 OD x .110 ID Replacement Liner, bulk gun feed cable .187 OD x .110 ID Replacement Tubing, gun liner carrier Replacement Tubing, gun liner carrier Replacement Tubing, gun liner carrier Conversion Kit, converts XRs with 4" contact tubes to 1-7/16" tubes

Updates XRs from one-piece conduit ( #112 715 or #112 716 ) to new style configuration that features replaceable feed cable liners and improved feedability.

Quantity 1 1 1 4 1 1 1 1 1 1 1 (5 per pkg) 1 (5 per pkg) 1 (5 per pkg) 1 (5 per pkg) 1 1 1 (2 per pkg) 1 (2 per pkg) 1 (2 per pkg) 1 1 1 1 1 1 15 ft 30 ft 32 ft 50 ft 500 ft 15 ft 30 ft 50 ft 1

SPOOL GUNS Spoolmatic serial numbers KD376404 - LC259177 XR prior to serial number LC373469

1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

Head Tube Liner O-Ring .614 ID O-Ring .176 ID Barrel Adapter (Air-cooled) Set Screw Jam Nut (Air-cooled) Head Tube (Air-cooled) Set Screw (Air-cooled) Contact Tip Adapter Collet Nut

(See chart below) #134 800 #164 485 #164 423 #602 172 #058 685 #164 422 #604 612 #164 421 #136 748

XR /XR-M, Spoolmatic 15/30A ™

11. 12. 13. 14.

Contact Tip Barrel Extension (Air-cooled) Nozzle Extension (Air-cooled) Nozzle (Standard) Wrench (Not shown)

(See chart below) #156 821 #144 862 #050 622 #136 821

Note: To use new FasTip tips, use Gas Diffuser #209 875, Head Tube Liner #212 523, and Insulator Contact Tip Adapter #185 097. Note: For optional nozzles see page 41.

Air-cooled parts breakdown and gun shown. Consult owner’s manual for water-cooled parts and consumables.

®

Consumables

Wire Diameter .030 in (0.8 mm)

Standard Contact Tip I.D. .041 in (1.0 mm)#135 428

Optional (Smaller) Contact Tip I.D. .036 in (1.0 mm) #135 427

Gun Head Tube Liner #136 682

.035 in (0.9 mm)

.052 in (1.3 mm)#135 430

.041 in (1.0 mm) #147 314

#136 682

.047 in (1.2 mm)

.061 in (1.5 mm)#135 424

.052 in (1.0 mm) #135 429

#136 683

.062 in (1.6 mm)

.081 in (2.1 mm)#135 425

.073 in (1.0 mm) #135 426

#136 683

For guns between LC259177 and LE239243, call Miller parts for information. Spoolmatic effective with serial number LE239243 XR effective with serial number LE033395 1

2

3 #231 523 #231 524

4

5

6

8

9

Air-Cooled Assembly Kit (Illustrated above) Water-Cooled Assembly Kit (Not shown, consult owner’s manual)

1. Head Tube Liner 2. O-Ring .614 ID 3. Barrel Assembly (Air-cooled) 4. Barrel Pistol Insulator 5. Outer Insulating Jacket 6. Nozzle Insulator

#212 156 #134 800 #221 087 #219 795 #219 794 #232 284

7. Diffuser 8. Contact Tip 9. Nozzle (Standard)

XR /XR-M, Spoolmatic 15/30A FasTip ™

7

®

™

#227 749 (See chart below) #199 613


Wire Diameter Steel / Aluminum .035 in (0.9 mm) / .030 in (0.8 mm)

FasTip Contact Tip I.D. .041 in (1.0 mm)#206 186

XR-Pistol Drive Rolls #183 357

XR-Pistol All-Wire Dual Groove Drive Rolls #136 135

.040 in (1.0 mm) / .035 in (0.9 mm)

.047 in (1.2 mm)#206 187

#183 357

#136 135

.045 in (1.2 mm) / –

.053 in (1.3 mm)#206 188

#183 357

#136 135

#191 066

50 ft (15.2 m)

.052 in (1.3 mm) / .047 in (1.2 mm)

.061 in (1.5 mm)#206 189

#183 358

#136 135

#197 440

500 ft (152 m)

.062 in (1.6 mm) / –

.071 in (1.8 mm)#206 190

#183 358

#136 135

Cable Liners #191 065 15 ft (4.6 m) or 30 ft (9.1 m)

SPOOL GUNS 1

2

5

4

3

6

7

XR -A/Spoolmatic 30A Options ™

Item # 1 2 3 4 5 6 7

®

Part # 222 735 199 613 See Page 50 206 195 198 856 222 839 (N/A) 134 800 222 855 222 853 1910031

Description Kit, Flex Head 10 in for XRA Nozzle, Brass 5/8 in Orifice Tapered Contact Tip Diffuser, .281/.312 Od Fastip 1/8 Tip Recess Insulator, Nozzle Torch, Flex O-Ring, .614 ld x .070 CS 70 Duro Buna-N Kit, Liner (Includes) Liner, Nylon .030-.045 Wire x 11.625 Liner, Nylon .047-.062 Wire x 11.625 12

8 9

10

13

14

Kit Quantity 1 1 1 1 1 2 1 1 1

15

(Old Style)

11

17

19

18

21 17

20 19

16 (Includes item 18) 12

15

14

SX Flex Head Kit

(New Style) 18

Item # 8 9 10 11 12 13 14 15 16 17 18 19

20 21

Part # (Old Style) 136 821 — 144 862 130 632 — 136 748 136 431 — 153 667 140 665 134 800 131 171 (N/A) 138 255 132 682 — — —

Part # (New Style) — See page 47 144 862 130 632 See page 47 — — 209 875 153 667 212 679 (N/A) 134 800 131 171 (N/A) 222 853 222 854 212 401 134 799 212 680 (N/A)

Description Wrench (standard length), nut tip contact Nozzle Extension Nozzle Insulator, ring Contact Tip Nut, compression Adapter, contact tube Diffuser, FasTip slotted Clamp, Sst bundle dia 2.00 x .18 wide x 7.90 lg Tube, head flexible (includes) O-Ring, .614 ID x .070CS Tubing, npm convoluted 7.100 lg x .740 ID cuffs Liner, teflon .030 – .035 (0.8 – 0.9 mm) wire x 11.625 lg, black Liner, teflon .047 – .062 (1.2 – 1.6 mm) wire x 11.625 lg, yellow Liner, phos bronze .030 – 1/16 (0.8 – 1.6 mm) wire x 11.249 O-Ring, .176 ID x .070CS Flex torch (inside tubing) (Old Style)

SXA Curved Nozzle Kit

2 3

4

(New Style)

1 5

Item # 1 2 3 4

5 6 7 8

Part # (Old Style) 147 174 005 417 005 432 148 158 148 155 148 154 (N/A) 148 156 — — — 148 151 — —

Part # (New Style) 300 161 005 417 005 432 148 158 148 155 148 154 148 156 136 748 185 110 193 794 148 151 222 462 222 464

6

Kit Quantity 1 1 1 1 1 1 1 1 1 (Old Style) / 2 ( New Style) 1 2 1 1 1 1 1 1 New style Spoolmatic effective with serial number LE239243. New style XR effective with serial number LE033395.

7

Description Kit, SXA Curved Nozzle 50 Degree, Machine Sales Item Nut, retaining ring Nozzle, curve with collar Insulator, nozzle Tip, cont sl .030 – .035 (0.8 – 0.9 mm) wire curved Tip, cont sl 3/64 (1.19 mm) wire curved Tip, cont sl 1/16 (1.6 mm) wire curved Nut, compression Adapter, quick-change contact tip Kit, nozzle adapter Wrench (short length), nut retaining tip contact K it, 50 degr ee head tube (air- co oled ), Machine Sales It em Kit, 50 degree head tube (water-cooled), Machine Sales Item

Kit Quantity 1 2 2 2 2 2 1 1 1 1 1 1

SPOOL GUNS XR from serial number KK082113 to LC373468

1. Head Tube Liner (See chart below) 2. Liner O-Ring #164 485 3. Head Tube O-Ring #191 191 4. Head Tube (Air-cooled) (Not available — must update to new style with Assembly Kit #231 525 shown below.) 5. Lock Nut #185 111 6. Insulator #185 097

XR -Edge

7. Gas Diffuser 8. Collet Nut 9. Contact Tip 10. Adapter Jam Nut 11. Nozzle Adapter 12. Nozzle (Standard) Wrench (Not shown)

#185 110 #136 748 (See chart below) #185 102 #185 105 #185 100 #136 821

Note: For optional nozzles see page 41.

™


Consumables

Gun Head Tube Liners #193 793

Aluminum Feed Cable Liners #191 065 30 ft (9 m)

Wire Diameter .030 in (0.8 mm)

Standard Contac t Tip I.D. .041 in (1.0 mm)#135 428

Optional (Smaller) Contact Tip I.D. .036 in (0.9 mm) #135 427

.0 35 in ( 0.9 mm )

.0 52 in (1. 3 mm )#135 430

.041 in (1.0 mm) #147 314

#193 793

#191 066

50 ft (15.2 m)

.0 40 in (1. 0 mm )

.0 52 in (1.3 mm )#135 430

—

#193 793

#197 440

500 ft (152 m)

.0 47 in (1. 2 mm )

.0 61 in (1. 5 mm )#135 424

.052 in (1.3 mm) #135 429

#193 792

XR from serial number LC373394 to LE033394

1. Head Tube Liner #212 523 2. Liner O-Ring #164 485 3. Head Tube O-Ring #191 191 4. Head Tube (Air-cooled) (Not available — must update to new style with Assembly Kit #231 525 shown below.) 5. Lock Nut #185 111

6. Insulator 7. Gas Diffuser 7. Heavy-Duty Gas Diffuser (Optional) 8. Contact Tip 9. Adapter Jam Nut 10. Nozzle (Standard)

#185 097 #209 875 #202 283 (See chart below) #185 102 #197 728

Note: For optional nozzles see page 41. XR effective with serial number LE033395

1. Head Tube Liner 2. Head Tube O-Ring 3. Lock Nut 4. Head Tube (Air-cooled) 5. Outer Insulating Jacket

XR -Edge FasTip ™

#212 523 #191 191 #185 111 #221 514 #220 103

6. Nozzle Insulator 7. Gas Diffuser 8. FasTip™ Contact Tip 9. Nozzle (Standard)

#232 284 #227 749 (See chart below) #199 613

Note: For optional consumables see page 41.

™


Consumables

Wire Diameter Steel / Aluminum .035 in (0.9 mm) / .030 in (0.8 mm)

FasTip Contact Tip I.D. .041 in (1.0 mm)#206 186

XR-Edge Drive Rolls #194 114

Optional Isolated XR-Edge Drive Rolls #198 434 N/A)

.040 in (1.0 mm) / .035 in (0.9 mm)

.047 in (1.2 mm)#206 187

#194 115

#198 435

.045 in (1.2 mm) / –

.053 in (1.3 mm)#206 188

#196 302

#198 436 (N/A)

#191 066 50 ft (15.2 m)

.052 in (1.3 mm) / .047 in (1.2 mm)

.061 in (1.5 mm)#206 189

#194 116

#198 437

#197 440 500 ft (152 m)

.062 in (1.6 mm) / –

.071 in (1.8 mm)#206 190

#194 117

#198 438 (N/A)

Cable Liners #191 065 15 ft (4.6 m) or 30 ft (9.1 m)

SPOOL GUNS New Style XR -Edge and XR /Spoolmatic FasTip Consumables ™

™

®

Note: Standard gun components are in blue type.

™

For a complete parts listing:

see pages 38-40

XR /Spoolmatic 30A Nozzles (Serial Numbers KD376404-LC259177) ™

Contact Tips

®

(10 p/pkg )

( 25 p/pkg )

Description

™

Heavy-Duty FasTip

#050 622 (B) 5/8 in (16 mm) orifice (Standard) (2 per pkg)

#050 115 1/2 in (13 mm) orifice (2 per pkg)

#050 116 13/16 in (21 mm) orifice (2 per pkg)

#004 466 Spot flat 1-3/8 in (35 mm) orifice

#000 443 Spot inside corner

#223 016

#206 186

#223 017

#206 187

#223 018

#206 188

#223 019

#206 189

#223 200

# 206 190

—

#206 191

XR -Edge Nozzles (Serial Numbers KK082113 - LE033394) ™

#185 100 1 5/8 in (16 mm) orifice (Standard with air-cooled gun)

#050 116 1 13/16 in (21 mm) orifice

1

#197 728 5/8 in (16 mm) orifice (Standard w/water-cooled gun)

#004 466 1 Spot flat 1-3/8 in (35 mm) orifice

#193 790 1/2 in (13 mm) orifice (Standard w/water-cooled gun)

#000 443 1 Spot inside corner

Can use with water-cooled guns, Nozzle Adapter Kit # 193 794 required.

.030/.035 in (0.8/0.9 mm) aluminum wire .035/.040 in (0.9/1.0 mm) aluminum wire .040/.045 in (1.0/1.2 mm) aluminum wire .052 in (1.3 mm) or 3/64 in (1.2 mm) aluminum wire 1/16 in (1.6 mm) .068 in (1.7 mm) or 1/16 in (1.6 mm) aluminum wire

Tapered FasTip™ —

#209 026

—

#209 027

— — —

#209 028 #209 029 #209 030

.030/.035 in (0.8/0.9 mm) aluminum wire .035/.045 in (0.9/1.2 mm) aluminum wire 3/64 in (1.2 mm) .052 in (1.3 mm) 1/16 in (1.6 mm)

SPOOL GUNS XR-Aluma-Pro

3

4

6

5

7

8

9

#231 519 A ir-Cooled

Assembly Kit Short Barrel, 4 in (102 mm)

#231 518* Air-Cooled

Assembly Kit Long Barrel, 6 in (152 mm)

2

1. Head Tube Liner 2. Head Tube O-Rings 3. Lock Nut 4. Insulator Ring Rear 5. Head Tube Short Head Tube Long

1

XR -Aluma-Pro ™

™

(See chart below) #230 969 #227 168 #227 416 #227 158 #229 672

6. Insulating Jacket, short #227 159 Insulating Jacket, long #229 673 7. Gas Diffuser #229 670 8. FasTip™ Contact Tip (See chart below) 9. Nozzle (Standard) #198 855 Note: For optional consumables see page 41.


Consumables

Wire Diameter Ste el / Aluminum FasT ip Co nt ac t T ip I. D. .035 in (0.9 mm) / .030 in (0.8 mm) .041 in (1.0 mm)#206 186

Air-Cooled Head Tube Liner Short Drive Idler Inlet Barrel, Rolls Rolls Guides 4 in (102 mm) #227 434 #227 439 #227 408 #227 161

Air/Water Cooled Head Tube Liner Long Barrel, 6 in (152 mm) #229 674

.040 in (1.0 mm) / .035 in (0.9 mm)

.047 in (1.2 mm)#206 187

#227 434

#227 439 #227 408 #227 161

#229 674

#229 891 25 ft (7.6 m)

.045 in (1.2 mm) / –

.053 in (1.3 mm)#206 188

#227 434

#227 439 #227 408 #230 239

#229 431

#232 321 35 ft (10.6 m)

.052 in (1.3 mm) / .047 in (1.2 mm)

.061 in (1.5 mm)#206 189

#227 434

#227 439 #227 408 #230 239

#229 431

#233 999 Long*

.062 in (1.6 mm) / –

.071 in (1.8 mm)#206 190

#227 434

#230 710 #230 711 #230 239

#229 431

#233 998 Short*

Cable Liners #229 887 15 ft (4.6 m)

*Optional phos bronze liners.

XR-Aluma-Pro Plus

3

4

5

6

7

8

2 #246 301 Air-Cooled Assembly Kit, Long Barrel

1 1. Head Tube Liner 2. Head Tube O-Ring 3. Insulator 4. Lock Nut 5. Insulating Jacket, Long

#230 242 #191 191 #227 416 #227 168 #229 673

XR -Aluma-Pro Plus ™

6. Diffuser 7. Contact Tip 8. Nozzle (Standard)

™

Consumables

D-1AP (See chart below) N-5818C


Idler Rolls #230 708

Air/Water Cooled Head Tube Liner Long Barrel, 6 in (152 mm) #230 235

Cable Liners #229 887 15 ft (4.6 m)

#227 434

#230 708

#230 235

#229 891

25 ft (7.6 m)

/ T-047AL

#227 434

#230 708

#230 432

#232 321

35 ft (10.6 m)

–

/–

#227 434

#230 708

#230 432

#233 999

Long*

T-062

/ T-062AL

#227 434

#230 708

#230 432

#233 998

Short*

Contact Tips (10 pack) Wire Diameter Steel / Aluminum Steel / Aluminum .035 in (0.9 mm) / .030 in (0.8 mm) T-035 /–

Drive Rolls #227 434

.040 in (1.0 mm) / .035 in (0.9 mm) –

/ T-035AL

.045 in (1.2 mm) / –

T-045

.052 in (1.3 mm) / .047 in (1.2 mm) .062 in (1.6 mm) / –

Air-cooled parts breakdown and gun shown. Consult owner's manual for water-cooled parts and consumables. *Optional phos bronze liners.

For parts and support on the XR Python please contact MK Products at 949-863-1234

SPOOL GUNS XR-Aluma-Pro Lite 1 6

2

3

5 4

XR -Aluma-Pro Lite ™

Item # 1

2 3 4 5 5 5 5 6 6 6 6

™

Part # 254 477 QT2-45 1840057 1840031 4323R DS-1 NS-1218C T-047AL T-035AL T-047AL T-035AL 258 541 258 542 258 726 258 727

Consumables

Description Head Tube Assy, Aluma-Pro Lite (Including) Tube, Body 45 Degree x 2.69 Lg Clip-on Q-Nut Cover Body Tube Insulating Sleeve Insulator, Nozzle (Small) Diffuser, C-Fire (Small Nozzle) Nozzle, C-Fire Small Copper 1/ 2 in. Recess 1/ 8 in. Centerfire Contact Tip, Aluminum 3/64 in. Centerfire Contact Tip, Aluminum .035 Centerfire Contact Tip, Aluminum 3/64 in. Centerfire Contact Tip, Aluminum .035 Kit, Jump Liner Assy .030-.035 (5 pk) Kit, Jump Liner Assy .047-.062 (5 pk) Kit, Jump L iner A ssy .03 0-.03 5 14 in. Long ( 5 pk) Kit, Jump L iner A ssy .047-.0 62 14 in. Long ( 5 pk )

Air-cooled parts breakdown and gun shown. Consult owner’s manual for water-cooled parts and consumables. Quantity 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1

Optional Head Tube Assemblies

(for XR-Aluma-Pro guns)

45 Degree/4 Inch (Air-Cooled) #255 037

45 Degree/4 Inch (Water-Cooled) #255 338


45 Degree/6 Inch Heavy-Duty (Water-Cooled) #258 293


45 Degree/10 Inch Tight ACS ( Air-Cooled) #258 295

SPOOL GUNS

Optional Head Tube Assemblies

(for XR-Aluma-Pro guns) continued...


60 Degree/4 Inch ( Water-Cooled) #255 038



60 Degree/6 Inch Heavy-Duty (Water-Cooled) #258 294



180 Degree/6 Inch (A ir-Cooled) #258 476


180 Degree/8 Inch (A ir-Cooled) #255 042


45 Degree/6 Inch with Centerfire™ (Water-Cooled) #246 205

60 Degree/6 Inch with Centerfire™ (Air-Cooled) #246 301

180 Degree/4 Inch with Centerfire™ (Air-Cooled) #258 474

180 Degree/4 Inch with Centerfire™ (Water-Cooled) #258 475

SPOOL GUNS 5

XR-Pistol Pro 4

3 7

2 1

6

8

XR -Pistol Pro ™

Item #

Part # 255 716 198 855 206 189 229 670 232 284 M1366 227 168 191 191 M1273 230 969

1 2 3 4 5 6 7 8


Consumables

Description Kit, Head Tube Assy (Air) AP/PP 180 Degree 4 in. Nozzle, Copper 5/8 in. Tip, Fastip .312 Od .052 And 3/64 Al Wires Diffuser, .281/.312 Od Collar Fastip 1/8 Rec Aluma Insulator, Nozzle Collared Jacket Outer Insulating A/C Pistol Pro Nut, Head Tube Rotation O-Ring, .312 Id x .070 Cs 70 Duro Buna-n Liner, Teflon .047-.062 Wire Pistol Pro Kit, Replacement O-Rings Head Tube Air

Quantity 1 1 1 1 1 1 1 2 1 1

5

4

XR-Pistol Pro Plus 3

2 1 7

6

XR -Pistol Pro Plus

8

™

Item # 1 2 3 4 5 6 7 8

Part # 258 474 N-5818C T-047AL D-1AP 232 284 M1190 (N /A) 227 168 230 969 191 191 M1442

Consumables


Description Kit, Head Tube Assy (Air) AP/PP 180 Degree 4 in. Lg Cntrfr Nozzle, C-Fire Large Copper 5/8 in. Recess 1/8 in. Contact Tip, Centerfire .047 Aluminum Diffuser, Centerfire-D-1AP Insulator, Nozzle Collared Diffuser (For 180 Degree/ Straight Only) Insulator, Outer 180 Degree/ Straight (Air) Nut, Head Tube Rotation Kit, Replacement )-Rings Head Tube Air (Includes) O-Ring, .312 ld x .070 Cs 70 Duro Buna-n Liner, Teflon .047-.062 Wire Soft Pro/Plus

Quantity 1 1 1 1 1 1 1 1 2 1

DRIVE ROLLS Base selection of drive rolls upon the following recommended usages: 1. V-Grooved rolls for hard wire. 2. U-Grooved rolls for soft and soft shelled cored wires. 3. U-Cogged rolls for extremely soft shelled wires. 4. V-Knurled rolls for hard shelled cored wires. 5. Drive roll types may be mixed to suit particular requirement (example: V-Knurled roll in combination with U-Grooved).

Inlet Guide

2 Roll Kit

For a listing of special optional drive rolls:

Drive Rolls

see page 50

Millermatic 200/210/212/250/251/252/DVI s /Pulser/Vintage (2 Drive Roll) 22/32/52 Series, SuitCase 8/12RC & 8/12VS, Reach Feeders (2 Drive Roll) ™

®

™

Fraction

Wire Diameter Decimal

Drive Rolls Metric

Type

Kit #

Individual Drive Roll Part #

Inlet Wire Guide #

.023 – .025 in .030 in .030 and .035 in .035 and .045 in .035 in .045 in .052 in 1/16 in .035 in 3/64 in .052 in 1/16 in 5/64 in 3/32 in 7/64 in 1/8 in .035 in .045 in .045 and 1/16 in .052 in 1/16 in .068 – .072 in 5/64 in 3/32 in 7/64 in 1/8 in .045 in .052 in 1/16 in 5/64 in 3/32 in 7/64 in 1/8 in

.023 – .025 in .030 in .030 and .035 in .035 and .045 in .035 in .045 in .052 in .062 in .035 in .047 in .052 in .062 in .079 in .094 in .110 in .126 in .035 in .045 in .0 45 and 1/16 in .052 in .062 in .068 – .072 in .079 in .094 in .110 in .126 in .045 in .052 in .062 in .079 in .094 in .110 in .126 in

0.6 mm 0.8 mm 0.8 and 0.9 mm 0.9 and 1.22 mm 0.9 mm 1.2 mm 1.3 mm 1.6 mm 0.9 mm 1.2 mm 1.3 mm 1.6 mm 2.0 mm 2.4 mm 2.8 mm 3.2 mm 0.9 mm 1.2 mm 1.22 and 1.6 mm 1.3 mm 1.6 mm 1.8 mm 2.0 mm 2.4 mm 2.8 mm 3.2 mm 1.2 mm 1.3 mm 1.6 mm 2.0 mm 2.4 mm 2.8 mm 3.2 mm

V-Grooved V-Grooved V-Grooved V-Grooved V-Grooved V-Grooved V-Grooved V-Grooved U-Grooved U-Grooved U-Grooved U-Grooved U-Grooved U-Grooved U-Grooved U-Grooved V-Knurled V-Knurled VK-Grooved V-Knurled V-Knurled V-Knurled V-Knurled V-Knurled V-Knurled V-Knurled U-Cogged U-Cogged U-Cogged U-Cogged U-Cogged U-Cogged U-Cogged

087 131 079 594 204 5791 190 3001 079 595 079 596 079 597 079 598 044 749 079 599 — 079 601 — — — — 079 606 079 607 238 6871 079 608 079 609 089 984 079 610 079 611 — — 083 318 — 079 614 — — — —

087 130 053 695 203 5261 189 2851 053 700 053 697 053 698 053 699 072 000 053 701 053 702 053 706 053 704 053 703 053 705 053 707 132 958 132 957 238 6881 132 956 132 955 132 959 132 960 132 961 132 962 132 963 083 489 083 490 053 708 053 710 053 709 053 711 053 712

056 192 056 192 056 192 056 193 056 192 056 193 056 193 056 195 221 912 221 912 221 912 056 195 056 195 056 196 056 196 056 197 056 192 056 193 221 030 056 193 056 195 056 195 056 195 056 196 056 196 056 197 056 193 056 193 056 195 056 195 056 196 056 196 056 197

1

Dual-size reversible drive roll

22/24 Series & SuitCase Feeders Nylon Wire Guides (For Feeding Aluminum Wire) Note: Each drive roll kit contains 2 Drive Rolls and an Inlet Guide. Wire Diameter

Inlet Guide #

.047 in (1.2 mm) 1/16 in (1.6 mm) 3/32 in (2.4 mm)

151 203 151 205 194 264

Note: U-Groove drive rolls are recommended when feeding aluminum wire.

DRIVE ROLLS

4 Roll Kit

Intermediate Guide Inlet Guide

Drive Rolls Fraction .023 – .025 in .030 in .035 in .035 and 3/64 in 3/64 in .052 in 1/16 in .035 in 3/64 in .035 and 3/64 in .052 in 1/16 in 5/64 in 3/32 in 7/64 in 1/8 in .035 in 3/64 in .052 in 1/16 in 5/64 in 3/32 in 7/64 in 1/8 in 3/64 in .052 in 1/16 in 5/64 in 3/32 in 7/64 in 1/8 in

Millermatic 300/350/350P with Meters (4 Drive Roll) 54 Series, 24A & R-115 Feeders (4 Drive Roll) ®

Wire Diameter Decimal .023 – .025 in .030 in .035 in .035/.045 in .045 in .052 in .062 in .035 in .047 in .035 and .045 in .052 in .062 in .079 in .094 in .110 in .126 in .035 in .045 in .052 in .062 in .079 in .094 in .110 in .126 in .045 in .052 in .062 in .079 in .094 in .110 in .126 in

Metric

Type

Kit #

0.6 mm 0.8 mm 0.9 mm 0.9/1.2 mm 1.2 mm 1.3 mm 1.6 mm 0.9 mm 1.2 mm 1.9 and 1.2 mm 1.3 mm 1.6 mm 2.0 mm 2.4 mm 2.8 mm 3.2 mm 0.9 mm 1.2 mm 1.3 mm 1.6 mm 2.0 mm 2.4 mm 2.8 mm 3.2 mm 1.2 mm 1.3 mm 1.6 mm 2.0 mm 2.4 mm 2.8 mm 3.2 mm

V-Grooved V-Grooved V-Grooved V-Grooved V-Grooved V-Grooved V-Grooved U-Grooved U-Grooved U-Grooved U-Grooved U-Grooved U-Grooved U-Grooved U-Grooved U-Grooved V-Knurled V-Knurled V-Knurled V-Knurled V-Knurled V-Knurled V-Knurled V-Knurled U-Cogged U-Cogged U-Cogged U-Cogged U-Cogged U-Cogged U-Cogged

087 132 046 780 046 781 227 0611 046 782 046 783 046 784 044 750 046 785 — — 046 787 — — — — 046 792 046 793 046 794 046 795 046 796 046 797 — — — — — — — — —

Drive Rolls Individual Drive Roll Part # 087 130 053 695 053 700 189 2851 053 697 053 698 053 699 072 000 053 701 232 826 053 702 053 706 053 704 053 703 053 705 053 707 132 958 132 957 132 956 132 955 132 960 132 961 132 962 132 963 083 489 083 490 053 708 053 710 053 709 053 711 053 712

Inlet # 056 192 056 192 056 192 056 193 056 193 056 193 056 195 221 912 221 912 221 912 221 912 058 836 056 195 056 196 056 196 056 197 056 192 056 193 056 193 056 195 056 195 056 196 056 196 056 197 056 193 056 193 056 195 056 195 056 196 056 196 056 197

Wire Guide Intermediate # 056 206 056 206 056 206 056 207 056 207 056 207 056 209 058 853 058 853 233 843 058 837 058 837 056 209 056 210 056 210 056 211 056 206 056 207 056 207 056 209 056 209 056 210 056 210 056 211 056 207 056 207 056 209 056 209 056 210 056 210 056 211

1

Dual-size reversible V-groove drive roll (one .035 and one .045 in groove)

Wire Diameter .035 – .047 in (0.9 –1.2 mm) 1/16 in (1.6 mm) .023 – .052 in (0.6–1.3 mm)

Inlet Guide #

Intermediate Guide #

Note: Each drive roll kit contains 4 Drive Rolls, an Inlet Guide, and an Intermediate Guide.

058 854 058 836 221 912

058 853 058 837 233 843

Note: U-Groove drive rolls are recommended when feeding aluminum wire.

DRIVE ROLLS

Antiwear Guide

Antiwear Guide Inlet Guide

Base selection of drive rolls upon the following recommended usages: 1. V-Grooved rolls for hard wire. 2. U-Grooved rolls for soft and soft shelled cored wires. 3. U-Cogged rolls for extremely soft shelled wires. 4. V-Knurled rolls for hard shelled cored wires. 5. Drive roll types may be mixed to suit particular requirement (example: V-Knurled roll in combination with U-Grooved).

Inlet Guide

For a listing of special optional drive rolls: 2 Roll Kit

Drive Rolls Fraction

4 Roll Kit

Intermediate Guide

Wire Diameter Decimal

see page 50

Intermediate Guide

62 series feeders, Pipe Pro 12 RC (2 roll kits), 64, 74 series feeder, Pipe Pro Single, Pipe Pro Single DX, Pipe Pro Dual DX, Pipe Worx 400 and all Axcess Feeders (4 roll kit) Metric

Type

Drive Rolls 2 Roll Kit # 4 Roll Kit #

Individual Part #

Inlet #

.023 – .025 in .030 in .035 in .0 35 and 3/ 64 in .040 in 3/64 in .052 in 1/16 in .035 in .0 35 and 3/ 64 in

.023 – .025 in .030 in .035 in .0 35 /.0 45 in .040 in .045 in .052 in .062 in .035 in .0 35 /.0 45 in

0.6 mm 0.8 mm 0.9 mm 0.9 /1.2 mm 1.0 mm 1.2 mm 1.3 mm 1.6 mm 0.9 mm 1.9 /1.2 mm

V-Grooved V-Grooved V-Grooved V-G rooved V-Grooved V-Grooved V-Grooved V-Grooved U-Grooved U -Grooved

151 030 — 151 032 190 3001 — 151 033 151 034 — 151 044 —

151 024 151 025 151 026 209 5331 161 190 151 027 151 028 151 029 151 036 244 293

087 130 053 695 053 700 189 2851 053 696 053 697 053 698 053 699 072 000 232 826

150 993 150 993 150 993 150 994 150 993 150 994 150 994 150 995 150 993 221 912

3/64 in .047 in .052 in 1/16 in 5/64 in 3/32 in 7/64 in 1/8 in .035 in 3/64 in .052 in 1/16 in .068 – .072 in 5/64 in 3/32 in 7/64 in 1/8 in 3/64 in .052 in 1/16 in 5/64 in 3/32 in 7/64 in 1/8 in

.045 in .047 in .052 in .062 in .079 in .094 in .110 in .126 in .035 in .045 in .052 in .062 in .068 – .072 in .079 in .094 in .110 in .126 in .045 in .052 in .062 in .079 in .094 in .110 in .126 in

1.2 mm 1.2 mm 1.3 mm 1.6 mm 2.0 mm 2.4 mm 2.8 mm 3.2 mm 0.9 mm 1.2 mm 1.3 mm 1.6 mm 1.8 mm 2.0 mm 2.4 mm 2.8 mm 3.2 mm 1.2 mm 1.3 mm 1.6 mm 2.0 mm 2.4 mm 2.8 mm 3.2 mm

U-Grooved U-Grooved U-Grooved U-Grooved U-Grooved U-Grooved U-Grooved U-Grooved V-Knurled V-Knurled V-Knurled V-Knurled V-Knurled V-Knurled V-Knurled V-Knurled V-Knurled U-Cogged U-Cogged U-Cogged U-Cogged U-Cogged U-Cogged U-Cogged

151 — — 151 — — — — 151 151 — 151 151 151 151 — — — — — — — — —

151 037 243 234 — 151 039 — 151 041 — — 151 052 151 053 151 054 151 055 151 056 151 057 151 058 151 059 151 060 151 070 — 151 072 — — — —

053 701 053 701 053 702 053 706 053 704 053 703 053 705 053 707 132 958 132 957 132 956 132 955 132 959 132 960 132 961 132 962 132 963 083 489 083 490 053 708 053 710 053 709 053 711 053 712

150 994 221 912 150 994 150 995 150 995 150 996 150 996 150 997 150 993 150 994 150 994 150 995 150 995 150 995 150 996 150 996 150 997 150 994 150 994 150 995 150 995 150 996 150 996 150 997

045

047

061 062 064 065 066 067

Wire Guide Intermediate # Antiwear # 149 518 149 518 149 518 149 519 149 518 149 519 149 519 149 520 149 518 242 417 (.035) 205 936 (3/64) 149 519 205 936 149 519 149 520 149 520 149 521 149 521 149 522 149 518 149 519 149 519 149 520 149 520 149 520 149 521 149 521 149 522 149 519 149 519 149 520 149 520 149 521 149 521 149 522

045 233 045 233 045 233 045 233 045 233 045 233 045 233 045 233 045 233

045 233 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045

1

Dual-size reversible V-groove drive roll (one .035 and one .045 in groove)

60 & 70 Series Nylon Wire Guides (For Feeding Aluminum Wire) Wire Diameter

Inlet Guide #

Intermediate Guide #

.047 in (1.2 mm) 1/16 in (1.6 mm) 3/32 in (2.4 mm)

151 203 151 205 151 207

151 204 151 206 151 208

Note: Each drive roll kit contains 2 or 4 Drive Rolls, an Inlet Guide, an Intermediate Guide, and #045 233 Antiwear Guide with #604 612 Setscrew 8-32 x .125. Note: U-Groove drive rolls are recommended when feeding aluminum wire.

233 233 233 233 233 233 233 233 233 233 233 233 233 233 233 233 233 233 233 233 233 233

DRIVE ROLLS

Miller Drive Rolls Machine SideKick ™ /SideKick ™ XL ®

®

V-Groove

V-Groove

V-Groove

V-Groove

V-Knurl

V-Knurl

V-Knurl

Inlet Wire

.023/.024 (0.6 mm) 090 423

.030 (0.8 mm) 090 423

.035 (0.9 mm) 090 423

.045 (1.2 mm)

.030 (0.8 mm) 165 603

.035 (0.9 mm) 165 603

.045 (1.2 mm) 127 229

Guide

119 028

119 028

119 028

058 549

— —

058 549

Cricket /Cricket XL

119 028

119 028

—

Millermatic ® 35

—

059 590 (2 )

059 590 (2 )

Millermatic ® 90/130/Challenger

119 028

119 028

—

Millermatic ® 130 XP/150/185

090 423

090 423

090 423

Millermatic Challenger 172

090 423

090 423

090 423

Millermatic ® Passport™ / Passport ™ Plus

202 925

202 925

202 925

Millermatic ® 200/210/212/250/250x/251

087 131 (kit)

079 594 (kit)

079 595 (kit)

®

™

®

Millermatic 200/210/212/250/250x/251 Millermatic ® 252/ 300 without meters

087 131 (kit)

®

Millermatic 252/ 300 without meters Millermatic ® DVI ™ /Pulser/ Vintage/ Reach ®

087 131 (kit)

™

Millermatic DVI /Pulser/ Vintage/ Reach ®

— — — — —

—

—

119 028

119 028

165 603

165 603

127 229

058 549

058 549 058 549

165 603

165 603

127 229

058 549

—

202 926

202 926

202 926

058 549

079 596 (kit)

—

079 606

079 607

Page 52

079 606

079 607

Page 52

079 606

079 607

204 579

204 579

Optional Drive Rolls

079 594 (kit)

079 595 (kit)

079 596 (kit)

—

204 579

204 579


079 594 (kit)

079 595 (kit)

079 596 (kit)

204 579

204 579


—

Page 52 Page 52 Page 52

Millermatic 300 with meters/350P

0 87 13 2 ( kit )

0 46 7 80 ( kit )

0 46 7 81 (k it )

0 46 7 62 ( kit )

—

046 792 (kit)

Millermatic ® 141/190/standard drive

261 157

261 157

261 157

—

261 157

261 157

—

261 151

Millermatic ® 141/190/optional drive

220 179

220 179

220 179

202 926

202 926

202 926

261 151

Mulitmatic ™ 200 standard drive rolls

220 179

220 179

220 179

202 926

202 926

202 926

058 549

261 157

261 157

261 157

261 157

261 157

—

058 549

™

Mulitmatic 200 optional drive rolls

—

XR Controls Drive Rolls Machine

U-Groove

U-Groove

U-Groove

XR/XR-S/XR-D

.030 in. (.76 mm)

.035 in. (.89 mm)

.040 in. (1.02 mm) .47 in. (1.19 mm)

U-Groove

.062 in. (1.58 mm)

194 118

194 118

196 301

195 591

194 119

Sub Arc Drive Rolls Machine RAD-400, RAD-400T, RAD-780

Part #

Description

Wire sizes

132 955 132 960 132 961 132 962 132 963 193 700 193 701

V-K Groove Drive Roll V-K Groove Drive Roll V-K Groove Drive Roll V-K Groove Drive Roll V-K Groove Drive Roll V-K Groove Drive Roll V-K Groove Drive Roll

1/16 in. (.062 in.-1.6 mm) 5/64 in. (0.79 in.-2.0 mm) 3/32 in. (.094 in .-2.4 mm) 7/64 in. (.110 in.-2.8 mm) 1/8 in. (.125 in.-3.2 mm) 5/32 in. (.156 in.-4.0 mm) 3/16 in. (.188 in.-4.8 mm)

U-Groove

046 793 (kit)

Page 53

DRIVE ROLLS

Miller Spoolgun Drive Rolls V-Knurl .030 in. (0.8 mm) 186 414 183 413 186 414 183 413 136 135 183 357 053 131 053 131 136 135 183 357 194 114 227 434 227 434 227 434

Spoolguns Spoolmate™ 100/185/3035 Spoolmate™ 100/185/3035 Spoolmate™ 200/3545 Spoolmate™ 200/3545 Spoolmate® 15A/20A Spoolmate® 15A/20A Spoolmate® 1, 2, 3 XR™-15/XR™-30 XR™-A /XR™-W Pistol XR™-A /XR™-W Pistol XR™-Edge XR™Aluma-Pro™ XR™Aluma-Pro™ Lite XR™Aluma-Pro™ Plus

V-Knurl .035 in. (0.9 mm) 186 414 183 413 186 414 183 413 136 135 183 357 053 131 053 131 136 135 183 357 154 115 227 434 227 434 227 434

V-Knurl .045 in. (1.2 mm)

U-Knurl .062 in. (1.6 mm)

—

—

—

—

199 397 199 396 136 135 183 358 053 131 053 131 136 135 183 358 194 116 227 434 227 434 227 434

—

Inlet Wire Guide 186 410 186 410 186 410 186 410 132 521 132 521 058 949 on conduit on conduit on conduit on conduit 227 408 227 408 227 408

—

136 135 183 358 053 131 053 131 136 135 183 358 194 117 227 434 227 434 227 434

Hobart Drive Rolls Soft Wire (Aluminum)

Hard Wire (Steel)

Machine Handler® 120/130XL/ 135/140/150/170/175/ 180/187/190/210 IronMan ™ 210/250 ™

IronMan 275 IronMan™ 230 Handler® 125, 125EZ

HT Wire (Hard Tubular)

V-Groove .024 (0.6 mm)

V-Groove .030 – .035 (0.8 – 0.9 mm )

V-Groove .045 (1.2 mm)

Urethane .035 (0.9 mm)

V-Knurl .030 – .035 & .045 (0.8 – 0.9 & 1.2 mm)

Rev. Knurl .030 & .035 (0.8 & 0.9 mm)

202 925 or 407230-004

202 925 246 565*

407230-004

—

202 926

193 330

193 331

—

—

202 925

407230-004 —

202 926

193 330

193 331

—

#212 379 — 2-sided combination roll (.024 V-groove) (.030 /.035 VK-groove ) *

Part number available on ALL Handler models with serial number MDXXXXXX and after

Special Optional Drive Rolls For 22/32/52/54/60/70 Series Feeders Part #

Description

#203 526 #189 285 #190 300

Dual V-Groove (one .030 and one .035 in groove) Dual V-Groove (one .035 and one .045 in groove) Dual V-Groove (2 drive rolls each with one .035 and one .045 in groove plus inlet guide) Dual V-Groove 4 Roll Kit (4 drive rolls each with one .035 and one .045 in groove plus guides and setscrew) No-Groove, Universal Quick-Change (Steel) No-Groove, Non-Quick-Change (Hard Urethane — Green) No-Groove ( Soft Urethane — Blue)

#198 078 #088 402 #0537160010890

Inlet Wire Guide

Standard drive roll is part number 235286 v-grooved wire size is .030 - .035 other sizes available on page 46 under 52 series feeders.

Note: For all Beta-MIG drive rolls, contact Miller Service Parts 9 Available for Handler 120 and IronMan 210

#209 533

Rev. Knurl .039 – .045 (0.8 – 1.2 mm)

212 368 242 524 (wire size .023-.045)

SUBMERGED ARC

OBT-600 Item #

Consumables

Part #

Description

043 923

600 Amp Torch for 3/32–3/16 in. (1.6–4.8 mm) wires

1

192 700

Tip, contact 1/16 in. (1.6 mm)

1

192 7012


1

192 702

2


1

192 703 2


1

192 704


1

192 705 2

1

192 706

2

192 692

Torch body

3

192 694

Hose, flux with insulator

4

192 693

Cone assembly, body

5

192 695

Ferrule, locking

6

192 697

Nut, retaining

7

192 696

Cone, flux

8

200 566

Adapter, hose

9

193 1461

Liner, wire 1/16 − 1/8 x 8.125

9

193 145

Liner, wire 5/32 x 8 .125

10

043 9672

Extension, torch body OBT−1 inch

10

043 969

2


10

043 9732


10

043 975

Extension, torch body OBT–6 inch

1

Recommended spare part. Optional.

2

2

2

2

1

2

Tip, contact 5/32 in. (4.0 mm) Tip, contact 3/16 in. (4.8 mm)

SUBMERGED ARC

OBT-1200 Item #

Consumables

Part #

Description

043 900

1200 Amp Subarc Torch 1/16-3/16 in. (1.6-4.8 mm) wire

1

199 945

Guide, wire inlet 5/32−1/4

1

199 946

Guide, wire inlet 1/16−1/8

2

192 132

Inlet guide adapter, with breakaway feature

3

192 131

Torch body assembly

4

192 139

Liner, wire 1/16−1/8 in

4

192 687

Liner, wire 5/32−3/16 in

4

200 754

Liner, wire 7/32 in

5

192 133

Extender, tip

6

192 141


6

199 0261


6

192 1421


6

200 771


6

192 1431


6

192 144

1


6

192 136 1


7

192 135

Nut, tip

8

192 758

Clamp, securing

1

1

9

192 137

Nozzle assembly, flux

10

192 138

Nozzle, flux replaceable

11

043 9811

Torch body extension 8.5 in. (includes)

12

192 892

Torch body extension

13

200 749

Liner, wire 1/16−1/8 x 36 in.

13

200 750

Liner, wire 5/32−3/16 x 36 in.

13

200 751

Liner, wire 7/32 x 36 in.

1

Optional.

SUBMERGED ARC

1200 Amp Single-Wire Torch

Consumables 2

Item #

1

Part #

Description

301 141

Short, 11.3 in. (288 mm) 1200 Amp torch for 1/16–5/32in. (1.6–4.0mm) wire

1

266 660

Torch body

2

266 662

Power source connector

3

266 665

Screw, HSHC, M6x30

4

266 663

Torch body insulator

5

266 666

Wire feeder connector

6

264 5801

Nut

7

264 581

Wire liner, 286 mm

8

264 5861

Flux nozzle, D.26

9

266 667

Clamp, D.40

10

266 668

11

264 590

11

1

10 5

3 7 1

Nut, M5 X 5 2

Tip, contact single wire 1/ 16 in. (1.6 mm) CuCrZr

2

264 591

Tip, contact single wire 5/64 in. (2.0 mm) CuCrZr

11

264 5871


11

264 593 2


11

264 594 2


12

264 5891

Flux conveyor

Recommended spare part. 2 Optional.

6

4 10

6

8

11

9

12

SUBMERGED ARC

1200 Amp Twin-Wire Torch 13

Item #

Part #

Description

301 143

Short, 11.3 in. (288 mm) 1200 Amp torch for 3/64–3/32 in. (1.2–2.4 mm) wire

1

266 660

Torch Body

2

266 662

Power Source Connector

3

266 665

Screw, HSHC, M6 X 30

4

266 663

Torch Body Insulator

5

266 669

Wire Feeder Connector

6

264 5801

Nut

7

264 5841

Wire Liner, D. 5 X 3 146 mm

8

264 5861

Flux Nozzle, D.26

9

266 667

Clamp, D.40

1

10

266 668

Nut, M5 X 5

11

264 5952

Tip, Contact Twin Wire 3/ 64 in. (1.2 mm) CuCrZr

11

264 5962

Tip, Contact Twin Wire 1/16 in. (1.6 mm) CuCrZr

11

264 5972


11

1

264 588

Tip, Contact Twin Wire 3/32 in. (2.4 mm )CuCrZr

12

264 5891

Flux Conveyor

13

266 670

Alignment Plate

2

6

5 10

7 3

7 1 4

10

11

6

9

1


2

12

8

13

Item #

Part #

2

Description

301 444

Long, 16.8 in. (427 mm) 1200 Amp torch for 3/64–3/32 in. (1.2–2.4 mm) wire

1

266 661

Torch Body

2

266 662

Power Source Connector

3

266 665

Screw, HSHC, M6 X 30

4

266 664

Torch Body Insulator

5

266 669

Wire Feeder Connector

6

264 5801

Nut

7

1

264 585

Wire Liner, D. 5 X 3 287 mm

8

264 5861

Flux Nozzle, D.26

9

266 667

Clamp, D.40

10

266 668

Nut, M5 X 5

11

264 5952

Tip, Contact Twin Wire 3/ 64 in. (1.2 mm) CuCrZr

11

2

264 596


11

264 5972


11

264 5881

Tip, Contact Twin Wire 3/32 in. (2.4 mm )CuCrZr

12

264 5891

Flux Conveyor

13

266 670

Alignment Plate

6

5 10 3 7

3

7

10

1 4 10

11 10 6

1


2

9

12

8

PLASMA CUTTING

Spectrum Plasma Torch History ®

Model Spectrum® 125C Spectrum® 30 0 Spectrum® 37 5

Machine Stock # 907149, 907169 903479, 903787 903891, 903871 CE 907 532 907339, 907303 907529 903143, 903144, 903145, 903146, 903187, 9032 01 907058, 907058011

Original Torch ICE-12C, pg 60 I CE -2 5C , p g 6 0 I CE -2 7C , p g 6 0 XT-30C, pg 57 I CE -2 7T, p g 6 0 XT-30, pg 57 APT-5000

Recommended Replacement ICE-12C, 20 f t ( 6.1 m) Hand-Held #195172, pg 60 I CE -2 5C X, 20 ft (6 .1 m) Ha nd -H eld #19 50 07, pg 60 X T- 30 C, 2 0 f t ( 6.1 m ) H an d- Held # 25 56 85 , p g 5 7 XT-30C, 20 ft (6.1 m) Hand-Held #255685, pg 57 X T- 30, 12 f t ( 3.7 m ) H and -H eld # 24 99 49, p g 5 7 XT-30, 12 ft (3.7 m) Hand-Held #249949, pg 57 ICE-50, 30 ft ( 9 m) Hand- held #1691991, pg 64 ICE-50, 50 ft (15.2 m) Hand-Held #1692441, pg 64 (N/A)

I CE -4 0C , p g 6 1

907404, 907404011 9074041012 907531, 907531001

I CE -4 0T, p g 6 1

Spectrum® 625 X-TREME

907579, 907579001 907579002, 907579003

XT-40 w/Connect

Spectrum® 65 0

903788, 903790

I CE -5 0C , p g 6 2

Spectrum® 70 0

903444, 903445 903446, 903447

IC E-5 0, pg 6 4

Spectrum® 70 1

903791, 903780, 903792

I CE -5 0C , p g 6 2

Spectrum® 75 0

903193, 903194, 903195

APT-7000

Spectrum® 87 5

907390011 907390012

I CE -6 0T, p g 6 5

Spectrum® 87 5

907583 907583001 907583002 907583003 907396 907396001

XT-60 pg 59

I CE -4 0C , 2 5 f t ( 7. 6 m ) H an d- Held #19 5110 , p g 6 1 ICE-40C, 50 ft (15.2 m) Hand-Held #195111, pg 61 X T- 40 , 12 f t ( 3.7 m ) H an d- Held # 24 99 51, p g 5 8 XT-40, 20 ft (6.1 m) Hand-Held #249952, pg 58 X T- 40, 12 f t ( 3.7 m ) Hand- Held # 24 99 51, pg 5 8 XT-40, 20 ft (6.1 m) Hand-Held #249952, pg 58 XT-40, 12 ft (3.7 m) Hand-Held W/ Disconnect #260633, pg 58 XT-40, 20 ft (6.1 m) Hand-HeldW/ Disconnecct #2606 35, pg 58 XT-40M Machine Long Body 25 ft (7.6 m) # 259365, pg 58 XT-40M Machine Torch Short Body 25 ft ( 7.6 m) # 2 57462, pg 58 I CE -5 0C, 25 ft (7.6 m) Ha nd -H eld #17 68 24 , p g 6 2 ICE-50C, 50 f t (15.2 m) Hand-Held #176826, pg 62 ICE-50CM, 50 f t (15.2 m) Machine-Held #176828, pg 62 Note: ICE-55C Not Recommended ICE- 50, 3 0 f t ( 9 m ) Hand-H eld # 16919 9, pg 6 4 ICE-50, 50 ft (15.2 m) Hand-Held #169244, pg 64 (N/A) ICE-70 with 50 Amp Tip, 30 ft (9 m ) Hand-Held #169203, pg 64 ICE-70 with 50 Amp Tip, 50 ft (15.2 m) Hand-Held #169245, pg 64 I CE -5 0C, 25 ft (7.6 m) Ha nd -H eld #17 68 24 , p g 6 2 ICE-50C, 50 f t (15.2 m) Hand-Held #176826, pg 62 ICE-50CM, 50 f t (15.2 m) Machine-Held #176828, pg 62 Note: ICE-55C Not Recommended. ICE-70, 30 ft (9 m) Hand-Held #1692032, pg 64 ICE-70, 50 ft (15.2 m) Hand-Held #1692452, pg 64 ICE-100 with 70 Amp Tip, 30 ft (9 m) Hand-Held #1692072, pg 64 I CE -6 0T, 2 0 f t ( 7. 6 m ) H an d- Hel d # 23 413 2, p g 6 5 ICE-60T, 50 ft (15.2 m) Hand-Held # 234134, pg 65 XT-60, 20 ft Hand-Held Torch #249953, pg 59 XT-60, 50 ft Hand-Held Torch # 249954, pg 59 XT-60M, 25 ft Machine Torch # 249955, pg 59 XT-60M, 50 ft Machine Torch #249956, pg 59 XT60 20 ft (7.6 m) Hand-Held #249953, pg 59 XT60 50 ft (15.2 m) Hand-Held #249954, pg 59 XT60M 25 ft (7.6 m) Machine Torch Long Body #249955, pg 59 XT60M 50 ft (15.2 m) Machine Torch Long Body #249956, pg 59 ICE-60TM, 25 ft (7.6 m) Machine-Held #234136, pg 65 ICE-60TM, 5 0 ft (15.2 m) Machine-Held #234138, pg 65 ICE-60TM, 25 ft (7.6 m) Machine-Held Torch with Pendant #300759, pg 65 Kit, ICE-60TM, Machine Torch 50 ft #30 0760 XT60M 25 ft (7.6 m) Machine Torch Short Body #257464, pg 59 XT60M 50 ft (15.2 m) Machine Torch Short Body #263952, pg 59

Spectrum® 375 X-TREME™ Spectrum® 50 0

Spectrum® 62 5 Spectrum® 625 X-TREME

Spectrum® 875 Auto-Line

Spectrum® 875 Auto-Line

X T- 40, pg 5 8

907584 907584001 907584002 907584003 907584004 907584005

More Torch models continued on next page 1

2

3

Requires Retrofit Kit #172 155 Requires Retrofit Kit #172 156 (N/A) Requires Remote Pendant Control #180 605 Requires Remote Pendant Control #195 513 5Requires Retrofit Kit #172 157 Please order replacement torches through Miller Service Parts. Telephone: 1-866-931-9730 Fax: 1-800-637-2315 4

PLASMA CUTTING

Spectrum Plasma Torch History Continued ®

Spectrum® 1000

903 448, 903 449

IC E-70, pg 6 4

907 162

I CE -8 0T, p g 6 8

Spectrum® 1250

903 450, 903 4 51, 903 452

I CE -10 0, p g 6 6

Spectrum® 1251

907 305

ICE-100T, pg 70

Spectrum® 1500

903 147, 903 148, 903 186, 903 149

APT-8000

Spectrum® 1500D

907 305

APT-8000

Spectrum® 2050

903 789

I CE -5 0C , p g 6 2

Spectrum® 2050

903 777

I CE -5 5C , p g 6 3

Spectrum® 2255 Spectrum® 3080

903 755 903 793, 903 795

I CE -8 0C, p g 6 7

IC E-70, 3 0 f t ( 9 m ) Hand- Held #169 20 3, pg 6 4 ICE-70, 50 ft (15.2 m) Hand-Held #169245, pg 64 ICE-100 with 70 Amp Tip, 30 ft ( 9 m) Hand-Held #169207, pg 64 ICE-100 with 70 Amp Tip, 50 ft (15.2 m) Hand-Held #169246, pg 6 4 I CE -8 0T, 2 5 f t ( 7. 6 m ) H and -H eld # 19 52 23 , p g 6 8 ICE-80T, 50 ft (15.2 m) Hand-Held #195225, pg 68 ICE-80TM, 2 5 ft ( 7.6 m) Machine-Held #195221, pg 69, No Pendant4 ICE-80TM, 50 f t (15.2 m) Machine-Held #223535, pg 69, No Pendant4 I CE -10 0, 3 0 f t ( 9 m ) H an d- He ld # 16 92 07, p g 6 4 ICE-100, 50 ft (15.2 m) Hand-Held #169246, pg 6 4 ICE-100M, 50 ft (15.2 m) Machine-Held #169247, (N /A) ICE-100T, 25 ft (7.6 m) Hand-Held #225702, pg 70 ICE-100T, 50 ft (15.2 m) Hand-Held #22 5704, pg 70 ICE-100TM, 25 f t (7.6 m) Machine-Held #22570 64, pg 70 ICE-100TM w/ Pendant, 25 ft (7.6 m) Machine-Held #2260574, pg 70 ICE-100TM, 50 f t (15.2 m) Machine-Held #2257084, pg 70 ICE-100TM, 50 ft (15.2 m) Machine-Held#2260584, pg 70 ICE-70, 30 ft (9 m) Hand-Held #1692035, pg 64 ICE-70, 50 ft (15.2 m) Hand-Held #1692455, pg 64 ICE-100 with 70 Amp Tip, 30 ft ( 9 m) Hand-Held #1692075, pg 64 ICE-70, 30 ft (9 m) Hand-Held #169203, pg 64 ICE-70, 50 ft (15.2 m) Hand-Held #169245, pg 64 ICE-100 with 70 Amp Tip, 30 ft (9 m) Hand-Held #169207, pg 64 I CE -5 0C , 2 5 f t ( 7. 6 m ) H and -H eld # 176 824, pg 6 2 ICE-50C, 50 f t (15.2 m) Hand-Held #176826, pg 62 I CE -5 5C, 25 f t ( 7.6 m) H an d- Held #19 33 47, pg 6 3 ICE-55C, 50 ft (15.2 m) Hand-Held #193348, pg 63 ICE-55CM, 50 f t (15.2 m) Machine-Held #193349, pg 63, N o Pendant ICE-80CX, 25 ft (7.6 m) Hand-Held #216300, pg 68 I CE -8 0C X, 25 ft (7.6 m) H an d- Hel d # 216 30 0, pg 6 8 ICE-80CX, 50 ft (15.2 m) Hand-Held #218044, pg 68 ICE-80CXM, 50 ft (15.2 m) Machine-Held #219944, pg 69

Spectrum®LYNX

I CE -5 0C , p g 6 2

I CE -5 0C , 2 5 f t ( 7. 6 m ) H and -H eld # 176 824, pg 6 2

903 741, 903 742

ICE-12C, pg 60

ICE-50C, 50 f t (15.2 m) Hand-Held #176826, pg 62 Note: ICE-55C Not Recommended ICE-12C, 20 ft ( 6.1 m) Hand-Held (kit) # 216407, pg 60

Spectrum PLUS

903 454, 903 460, 903 781

MC-80

MC-80, 25 ft (7.6 m) Hand-Held #171847 (N/A) No Replacement Torch available

Spectrum® 1250MG

903 498, 903 499,

ICE-102

No Replacement Torch available

Spectrum® 187 Spectrum® 187D

903 502 903 142, 903 177 903 139

APT-1000 APT-1000

No Replacement Torch available No Replacement Torch available No Replacement Torch available

Spectrum® 250D

903 140

APT-3000

No Replacement Torch available

Spectrum® Thunder ®

903 552

Leather Torch Cable Covers

1

Description

Part #

20 ft Cable Cover

239 642

25 ft Cable Cover

231 867

50 ft Cable Cover

231 868

Requires Retrofit Kit #172 155 2Requires Retrofit Kit #172 156 (N/A) 3Requires Remote Pendant Control #180 605 Requires Remote Pendant Control #195 513 5Requires Retrofit Kit #172 157 (N/A) . Please order replacement torches throug h Miller Service Parts. Telephone: 1-866-931-9730 Fax: 1-800-637-2315 4

239 642

PLASMA CUTTING

AirForce and Cybercut (Hobart) Plasma Torch History ™

Model AirForce™ 25 0 AirForce™ 250A AirForce™ 250CI AirForce™ 37 5 AirForce™ 40 0 AirForce™ 500i AirForce™ 62 5

Machine Stock # 500 436 500 437 500 534 500 453 500 474 500 548 500 493, 500 494

Original Torch ICE-12C, pg 60 ICE-12C, pg 60 HP-25, pg 72 ICE-25C, pg 67 ICE-27C, pg 60 HP-50, pg 72 ICE-40C, pg 61

AirForce™ 700i AirForce™ 75 0 Cybercut 1025 Cybercut 2050

500 546 500 455 903 665 903 667, 903 678, 903 666

HP-70, pg 72 ICE-50C, pg 62 ICE-25C, pg 60 ICE-55C, pg 63

Recommended Replacement ICE-12C, 20 ft (6.1 m) Hand-Held #216 407, pg 60 ICE-12C, 20 ft (6.1 m) Hand-Held #216 407, pg 60 HP-25, 16 ft (5 m) Hand-Held #232 647, pg 72 ICE-25CX, 20 ft (6.1 m) Hand-Held #195 007, pg 60 XT-30C, 20 ft (6.1m) Hand-Held #255 685, pg 57 HP-50, 16 ft (5 m) Hand-Held #244 121, pg 72 ICE-40C, 25 ft (7.6 m) Hand-Held #195 110, pg 61 ICE-40C, 50 ft (15.2 m) Hand-Held #195 111, pg 61 HP-70, 16 ft (5 m) Hand-Held #244 122, pg 72 ICE-50C, 25 ft (7.6 m) Hand-Held #176 824, pg 62 ICE-25CX, 20 ft (6.1 m) Hand-Held #195 007, pg 60 ICE-55C, 25 ft (7.6 m) Hand-Held #193 347, pg 63 ICE-55C, 50 ft (15.2 m) Hand-Held #193 348, pg 63 ICE-55CM, 50 ft (15.2 m) Machine-Held #193 349, pg 63

Please order replacement torches through Miller Service Parts. Telephone: 1-866-931-9730 Fax: 1-800-637-2315

XT30 & XT30C Item #

Part # 249 949

255 685 1 2 3 3 4 5 6

259 870 249 971 249 957 255 686 252 938 249 972 252 951 249 930 249 933 249 932 249 927 249 931 249 926 249 969 253 054 253 055 253 520


Description XT30 Torch, Replacement 12 ft XT30C Torch Replacement 20 ft

Quantity 1 1

Torch Handle Kit Torch Trigger Leads 12 ft (XT-30) Leads 20 ft ( XT-30C) Torch Body w/Cup Switch Torch Trigger Assembly w/Spring Grease, Silicone Consumables Drag Shield Shield Deflector Retaining Cup Tip Swirl Ring Electrode O-Ring Stand-Off Guide Circle Cutting Guide Consumables Kit XT30

1 1 1 1 1 1 1

Consumables for XT30 & XT30C

XT30 & XT30C Torch

PLASMA CUTTING

XT40

XT40 & XT40 with Disconnect


Item #

Part # 2 49 951 2 49 9 52 260 633 260 635

Description XT40 Torch Replacement 12 ft XT40 Torch Replacement 20 ft XT40 Torch Replacement 12 ft W/ Disconnect XT40 Torch Replacement 20 ft W/ Disconnect

Quantity

1 2 3 3 3 3 4 5

259 870 249 971 249 959 249 960 260 637 260 638 252 938 249 972

Torch Handle Kit Torch Trigger XT40 Lead 12 ft XT40 Lead 20 ft XT40 Lead 12 ft W/ Disconnect XT40 Lead 20 ft W/ Disconnect Torch Body Kit Torch Trigger Assembly W/ Spring

1 1 1 1 1 1 1 1

2 59 3 05 2 57 46 2

XT40M Machine Torch Long Body XT40M Machine Torch Short Body

259 363 259 361 259 333 263 389 259 357 259 359 259 330 253 521

Mounting Screw Mounting Sleeve Kit, Torch Body W/Switch Positioning Sleeve Short Body Positioning Sleeve Long Body Stain Relief Torch Replacement Leaks 25 ft Consumables Kit XT40

1 2 3 4 5 6 7

3 1 1 1 1 1 1

XT40TM Torch Long & Short

Consumables for XT40

263 310 Shield Sense

PLASMA CUTTING

XT60 & XT60M Item #

1 2 3 3 4 5

1 2 3 3 4 5 6 7

Part #


249 953

Description XT60, 20 ft Replacement Torch

249 954

XT60, 50 ft Replacement Torch

263 950 249 971 249 961 249 962 256 039 249 972 2 49 9 55

Torch Handle Kit Torch Trigger XT60, Lead 20 ft XT60, Lead 50 ft Torch Body Kit Torch Trigger Assembly W/Spring XT60M Torches X T6 0M, 25 ft Lo ng Bo dy Mac hi ne To rch

2 49 9 56

X T6 0M, 50 ft Lo ng Bo dy Mac hi ne To rc h

257 464

XT60M, 25 ft Short Body Machine Torch

263 952

XT60M, 50 ft Short Body Machine Torch

259 357 263 389 249 963 249 964 259 361 256 040 259 334 243 754

Long Body Positioning Sleeve Short Body Positioning Sleeve XT60M Lead, W/QD 25 ft XT60M Lead, W/QD 50 ft Torch Sleeve Main Body W/Switch Cup Detect Switch Kit, XT60M QD W/Wing Head Fastener

Quantity

1 1 1 1 1 1

XT60 Torch

1 1 1 1 1 1 1 1

Consumables for XT60 & XT60M

XT60M Torch

263 310 Shield Sense

PLASMA CUTTING

ICE-12C


Item #

Part # 216 407 195 172

Description Torch (kit) (ICE-12C) Torch (ICE-12C)

Quantity 1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

196 928 196 926 196 925 196 927 196 935 196 932 196 930 183 427 196 9311 185 833 190 220 171 248 197 567 196 929 252 951 222 9382 253 054 253 055

Cup, shield (optional) Tip, 12 A Electrode, 12 A Swirl Ring, 12 A O-Ring, ICE-12C main body Main Body Label, ICE-12C Handle Assy, complete Leads, 20 ft Switch Assembly (includes) Spring Push Button Switch Cup, retaining Shield, drag Grease, silicon Consumable Kit (ICE-12C) Stand-off Guide Circle Cutting Guide

1 1 (5 per pkg) 1 (5 per pkg) 1 1 (3 per pkg) 1 2 1 1 1 1 1 1 1 1 1 1 1

1

If used with Spectrum Thunder, #216 277 fitting required. ICE-12C Consumable Kit includes (1) drag shield #196 929 (1) plastic case #127 493 , (1) shield cup #197 567 , (4) tips #196 926, (4) electrodes #196 925 , (1) o-ring #196 935, and (1) silicone grease #252 951.

2

For a listing of original torch applications and replacements: see pages 55–57

ICE-25C & 25CX/27C/27T Item #

1 2 3 4 5 6 7 8 9 10 11

3

Part # ICE-25C — — —

Part # ICE-25 CX/27C/27T 195 007 195 014 225 615

202 808 176 656 176 655 202 809 169 232 178 550 — 171 248 — — 183 428 — 177 893 177 894 — — 225 671 225 672 225 616 252 951 — 253 054

202 808 176 656 176 655 202 809 169 232 — 203 119 171 248 185 833 190 220 183 427 228 405 — — 205 881 (N/A) 203 120 225 671 225 672 225 616 252 951 222 939 3 253 054

253 055

253 055

Description Torch (ICE-25CX) Torch (ICE-27C) Torch (ICE-27T)

Quantity

Cup, shield Tip, 25/27 A Electrode, 25/27 A Swirl Ring, 25/27 A O-Ring (main body) Main Body Main Body (ICE-27C/27T only) Push Button Switch Switch Assembly (includes) Spring Handle Assy, complete Leads, 12 ft (ICE-27T) Leads, 15 ft Leads, 25 ft Leads, 20 ft (ICE-25 CX) Leads, 20 ft (ICE-27C) Tip, drag shield Retaining Cup, drag shield Drag Shield Grease, silicon Consumable Kit (ICE-27C/27T) Stand-off Guide Circle Cutting Guide

1 1 (5 per pkg) 1 (5 per pkg) 1 1 (3 per pkg) 1 1 1 1 1 1 1 1 1 1 1 1 (5 per pkg) 1 1 1 1 1 1

ICE-27C Consumable Kit includes (1) plastic case #127 493 , (1) shield cups #202 808 , (5) tips #176 656 , (5) electrodes #176 655 , (1) swirl ring #202 809 , (1) o-ring #169 232, and (1) silicone grease #252 951.

PLASMA CUTTING

ICE-40C/T


Part # ICE-40C 195 110 195 111 — —

Part # ICE-40T — — 237 502 237 504

1 2 3 4 5 6

192 059 185 833 190 220 171 248 183 427 209 298 209 299 252 951

192 059 185 833 190 220 171 248 183 427 238 558 238 559 (N/A) 252 951

7 8 9 10 11 12 13 14 15 16 17

204 323 192 050 204 325 192 047 192 049 169 232 177 888 192 052 192 048 192 203 204 332 222 9401 253 054 253 055

204 323 192 050 204 325 192 047 192 049 169 232 177 888 192 052 192 048 192 203 204 332 222 9401 253 054 253 055

Item #

Description Torch, 25 ft (ICE-40C) Torch, 50 ft (ICE-40C) Torch, 12 ft (ICE-40T) Torch, 20 ft (ICE-40T)

Quantity 1 1 1 1

Main Body Switch Assembly (includes) Spring Push Button Switch Handle Assembly, complete Leads, 25 ft/ Leads, 12ft Leads, 50 ft Grease, silicon Consumables Shield, drag Cup, retaining Tip, standard (40 A) Electrode, standard Swirl Ring O-Ring Deflector Tip, extended (40 A) Electrode, extended Shield, gouge Tip, gouge Consumable Kit (ICE-40C) Stand-off Guide Circle Cutting Guide

1 1 1 1 1 1 1 1 1 1 1 (5 per pkg) 1 (5 per pkg) 1 1 (3 per pkg) 1 1 (5 per pkg) 1 (5 per pkg) 1 1 (5 per pkg) 1 1 1

1

ICE-40C/T Consumable Kit includes (1) plastic case #127 493 , (3) tips #204 325 , (3) electrodes #192 047 , (1) extended tip #192 052 , (1) extended electrode #192 048 , (1) gouge shield #192 203 , (1) gouge tip #204 332 , (1) o-ring #169 232, (1) silicone grease #252 951, (1) swirl ring #192 049 and (1) retaining cup #192 050.

For a listing of original torch applications and replacements:

see pages 55–57

PLASMA CUTTING

ICE-50C & 50CM Item #

Part # 176 824 176 826 176 828

1 2 3 4 5 6

188 185 190 171 183 179 179 252

7 8 9 10 11

180 611 (N/A) 180 605 180 342 (N/A) 180 610 (N/A) 188 795 (N/A)

12 13 14

192 053 192 050 177 890 192 0511 192 047 177 886 192 0491 169 232 192 058 177 888 177 876 192 0561 192 0521 189 407 192 048 192 203 177 878 192 2041 226 763 253 055

15 16 17 18 19 20

21 22 23 24

794 833 220 248 427 829 830 (N/A) 951


Description Torch, 25 ft (ICE-50C) Torch, 50 ft (ICE-50C) Torch, 50 ft (ICE-50CM) ICE-50C Torch (Hand-Held) Main Body Switch Assembly (includes) Spring Push Button Switch Handle Assembly, complete Leads, 25 ft Leads, 50 ft Grease, silicon ICE-50CM Torch (Machine-Held) Torch Sleeve Remote Pendent Control Leads, 50 ft Position Sleeve Main Body Consumables Shield, drag Cup, retaining Tip, standard Tip, standard (ICE-55C) Electrode, standard Swirl Ring Swirl Ring (ICE-55C) O-Ring Shield, machine Deflector Tip, extended Tip, extended tapered 55 A ( ICE-55C ) Tip, extended tapered 40 A ( ICE-55C ) Tip, extended (flat) Electrode, extended Shield, gouge Tip, gouge Tip, gouge (ICE-55C) Sense tab Circle Cutting Guide

Quantity 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 (5 per pkg) 1 (5 per pkg) 1 (5 per pkg) 1 1 1 (3 per pkg) 1 1 1 (5 per pkg) 1 ( 5 per pkg) 1 ( 5 per pkg) 1 (5 per pkg) 1 (5 per pkg) 1 1 1 (5 per pkg) 1 1

1

Spectrum 2050 Enhancement — For improved cutting performance and increased consumable life, Spectrum 2050 users are encouraged to update their existing ICE-50C Cutting Tips and Swirl Ring with the ICE-55C components. (The ICE-55C Tips must be used in conjunction with the ICE-55C Swirl Ring.)


see pages 55–57

24

226 763 Sense Tab

PLASMA CUTTING

ICE-55C & 55CM Item #

Part # 193 347 193 348 193 349

1 2 3 4 5 6

192 059 202 932 185 833 190 220 171 248 183 427 192 062 192 063 252 951

7 8 9 10 11 12

198 644 198 643 192 060 180 610 (N/A) 192 061 (N/A) 180 605

13 14 15 16 17 18 19 20 21

192 053 192 050 192 051 192 047 192 049 169 232 192 058 177 888 192 056 192 052 192 048 192 203 192 204 226 763 222 9411 253 055

22 23 24 25


Description Torch, 25 ft (ICE-55C) Torch, 50 ft (ICE-55C) Torch, 50 ft (ICE-55CM) ICE-55C Torch (Hand-Held) Main Body Plunger Repair Kit Switch Assembly (includes) Spring Push Button Switch Handle Assy, complete Leads, 25 ft Leads, 50 ft Grease, silicon ICE-55CM Torch (Machine-Held) Retaining Ring Torch Sleeve Main Body Position Sleeve Leads, 50 ft Remote Pendent Control Consumables Shield, drag Cup, retaining Tip, standard Electrode, standard Swirl Ring O-Ring Shield, machine Deflector Tip, extended tapered (55 A) Tip, extended tapered (40 A) Electrode, extended Shield, gouge Tip, gouge Sense tab Consumable Kit (ICE-55C) Circle Cutting Guide

Quantity 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 (5 per pkg) 1 (5 per pkg) 1 1 (3 per pkg) 1 1 1 (5 per pkg) 1 (5 per pkg) 1 (5 per pkg) 1 1 (5 per pkg) 1 1 1

1

ICE-55C Consumable Kit includes (1) plastic case #127 493 , (1) drag shield #192 053 , (1) retaining cup #192 050 , (4) tips #192 051, (4) electrodes #192 047 , (2) extended tips #192 056 , (2) extended electrodes #192 048 , (1) gouge shield #192 203 , (1) gouge tip #192 204 , (3) o-rings #169 232, and (1) silicone grease #252 951.


see pages 55–57

25

226 763 Sense Tab

PLASMA CUTTING

ICE-50/70/100


Item #

Part # 169 224 (N/A) 169 203 169 245 169 207 169 246

Description ICE-50, 50 ft Hand-Held Torch ICE-70, 30 ft Hand-Held Torch ICE-70, 50 ft Hand-Held Torch Torch, 30 ft (ICE-100) Torch, 50 ft (ICE-100)

1

171 258 171 257 171 246 171 248 171 255 (N/A) 171 263 171 252

Torch, main body Torch, main body Handle Pushbutton, switch Splice, 22 – 18 butt N-insul connector Lead Insulator, 5/8PVC 3.5 in long Teflon Tube 11/16 ID x.030W x 3.5 in long Lead Insulator, 7/16PVC 3 in long Teflon Tube 9/16 ID x.030W x 2.5 in long Boot Handle Screw, No. 6 x 3/4ph Leads, 30 ft Leads, 30 ft Leads, 50 ft Leads, 50 ft Consumables Standoff Guide Retaining Cup Standard Tip Swirl Ring Standard Electrode O-Ring Stop-Guide Sleeve Extended Tip Extended Electrode Gouge Tip Stand-off Guide Circle Cutting Guide

2 3 4

5

171 260 171 251

6 7 8

171 247 171 256 171 264 171 253 171 265 (N/A) 171 254

9 10 11 12 13 14 15 16 17 18

132 6571 169 2161 174 0341 169 2151 169 2121 169 2321 174 0351 169 2141 173 8951 169 2131 253 054 253 055

Quantity ICE-50 1 — — — —

ICE-70 & 100 — 1 1 1 1

1 — 1 1 2 1 —

— 1 1 1 2 — 1

1 —

— 1

1 5 1 — 1 —

1 5 — 1 — 1

1 (2 per pkg) 1 1 (5 per pkg) 1 1 (5 per pkg) 1 (3 per pkg) 1 1 (5 per pkg) 1 (5 per pkg) 1 (5 per pkg) 1 1

1 1

1

For ICE-50 only — see page 68 for ICE-70 and ICE-100 torch consumables.


see pages 55–57

(See above for ICE-70 & ICE-100 torch consumables)

PLASMA CUTTING

ICE-60T & 60TM Item #

Part # 234 132 234 134 234 136 234 138 300 759 300 760

1 2 3 4 5 6

215 477 185 833 190 220 215 592 215 594 234 170 234 171 252 951 215 478

7 1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20 21 22

215 607 234 172 234 173 (N/A) 215 599 215 598 215 478 234 829 215 606 195 513 220 240 220 241 212 735 212 734 212 724 219 676 212 725 212 733 212 730 212 732 219 682 212 729 212 736 219 680 212 731 226 763


Description Torch, 20 ft (ICE-60T) Torch, 50 ft (ICE-60T) Torch, 25 ft (ICE-60TM) Torch, 50 ft (ICE-60TM) Torch with Pendant, 25 ft (ICE-60TM) Torch with Pendant, 50 ft (ICE-60TM) ICE-60T Torch Torch, main body Switch assembly (includes) Spring Push button switch Handle assembly Leads, 20 ft Leads, 50 ft Grease, silicon Switch Cup, Sensor ICE-60TM Torch Sleeve, torch position Torch Lead, 25 ft (7.6 m) Torch Lead, 50 ft (15.2 m) Torch sleeve Torch, main body Switch Cup, Sensor Kit, ICE-60T/TM QD w/wing head fastener Clip, retaining Remote pendant control Cable, remote control trigger 25 ft (7.6 m) Cable, remote voltage sense 26.5 ft ( 8 m) Consumables O-ring Swirl ring Electrode Standard 60A tip Standard 40A tip Retaining cup Drag shield Shield Extended 60A tip Extended 40A tip Deflector Gouge tip Gouge shield Sense tab


Quantity 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1

ICE-60T Torch

1 1 1 1 1

3

4

5

1 (5 per pkg) 1 1 (5 per pkg) 1 (5 per pkg) 1 (5 per pkg) 1 1 1 1 (5 per pkg) 1 (5 per pkg) 1 1 (5 per pkg) 1 1

7

1

8

2

see pages 55–57

6

ICE-60TM Torch 16

22

Consumables for ICE-60T/ICE-60TM and Kit 239 086

226 763 Sense Tab

14

PLASMA CUTTING

ICE-70M/100M Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

21 22 23 24 25 26

1

Part # 169 247 (N/A) 171 245 171 241 (N/A) 185 999 (N/A) 186 000 (N/A) 186 001 (N/A) 171 243 (N/A) 171 242 (N/A) 010 860 (N/A) 170 993 (N/A) 170 825 (N/A) 010 907 171 244 (N/A) 169 224 169 230 169 223 179 2821 169 219 169 226 169 222 169 217 169 233 169 225 181 227 169 220 169 227 173 815 173 816 170 995 169 221 169 228 169 218 169 217 226 763 253 054 253 055


Description ICE-100M, 50 ft Machine Torch Torch, main body Torch Assembly, rack and sleeve ( consists of ) Torch Position Sleeve Gear Rack Locking Ring Leads, 30 ft (ICE-70M) Leads, 50 ft (ICE-100M) Clamp, hose .750 – 1.750clp dia Collar, brass Washer, shldr 1.251 x 1.750 OD x .125thk Nut, 1.000 – 11 Black PVC, 5/8 ID x 3.5 long Consumables Shield, drag Machine Shield Retaining Cup Cup, bevel Tip (70 A) Tip (100 A) Swirl Ring Electrode O-Ring Deflector Tip (50 A) Tip (70 A) Tip (100 A) Tip (70 A) Electrode Gouge Shield (70 A) Tip (70 A) Tip (100 A) Electrode (70 A) Electrode (100 A) Sense tab Stand-off Guide Circle Cutting Guide

Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 (5 per pkg) 1 (5 per pkg) 1 1 (5 per pkg) 1 (3 per pkg) 1 1 1 (5 per pkg) 1 (5 per pkg) 1 (5 per pkg) 1 (5 per pkg) 1 1 (5 per pkg) 1 (5 per pkg) 1 (5 per pkg) 1 (5 per pkg) 1 1 1

Use of the #179 282 Bevel Cup will eliminate the need to use item #19 ( #169 225 Deflector).


see pages 55–57

26

226 763 Sense Tab

PLASMA CUTTING

ICE-80C & 80CM Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Part # ICE-80C 176 830 187 300 190 503 190 502 (N/A) 196 423 190 504 (N/A) 187 301 196 682 187 298 190 501 19 0 5 00 ( N/ A) 196 415 19 6 416 (N /A ) 190 497 218 177 — 187 305 — — 177 899 177 898 177 896 177 895 177 897 177 902 187 292 177 900 187 289 187 288 187 291 187 290 187 293 177 901 226 763 253 054 253 055

Part # ICE-80CM — — — — — — — — 187 299 190 501 19 0 5 00 ( N/ A) — 19 6 417 (N /A ) 190 497 — — — 190 498 (N/A) 190 499 (N/A) 177 899 177 898 177 896 177 895 177 897 177 902 (N/A) 187 292 177 900 187 289 187 288 187 291 187 290 187 293 177 901 226 763 253 054 253 055


Description ICE-80C, 25 ft Hand-Held Torch Handle #6 x 5/8 Phillips Screw, pan head Boot Switch Assy (includes) Spring Switch, Cup Sensor Push Button Switch Main Body Heatshrink 1/2 in ID (2.5 in) Tubing, 5/8 in ID (4 in) Torch Lead, 25 ft (7.6 m) Torch Lead, 50 ft (15.2 m) Plug Assy, quick disconnect Both plastic halves and nut Sleeve, torch position O-ring, quick disconnect Plug, 3-socket female Contact, cap-on sensor Consumables Drag Shield Retaining Cup Standard Tip Standard Electrode Swirl Ring O-Ring, silicon .864 x .070 Machine Shield Deflector Extended Tip Extended Electrode 40 Amp Retaining Cup 40 Amp Tip Gouge Shield Gouge Tip Sense tab Stand-off Guide Circle Cutting Guide

Quantity 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 14

1 1 1 (5 per pkg) 1 (5 per pkg) 1 1 ( 5 per pkg ) 1 1 1 (5 per pkg) 1 (5 per pkg) 1 1 (5 per pkg) 1 1 (5 per pkg) 1 1 1

7

8

9

10

12

13

10


see pages 55–57

11

ICE-80CM Torch

31

Consumables for ICE-80C and ICE-80CM Torches

226 763 Sense Tab

PLASMA CUTTING

ICE-80CX/80T


Item #

Part # ICE-80CX 216 300 218 044

Part # ICE-80T 195 223 195 225

Description Torch, 25 ft Torch, 50 ft

Quantity 1 1

1 2 3 4 5 6 7 8 9 10

215 594 215 478 215 477 215 479 212 735 185 833 190 220 215 592 215 606 216 309 218 045 (N/A) — 218 177 190 497 187 305

215 594 215 478 215 477 215 479 212 735 185 833 190 220 215 592 215 606 223 5431 (N/A) 223 5441 227 546 — — —

1 1 1 1 1 (5 per pkg) 1 1 1 1 1 1 1 1 1 2

212 730 212 733 212 725 212 726 212 724 212 734 212 735 212 736 212 729 212 728 212 731 212 727 222 9422 253 054 253 055

212 730 212 733 212 725 212 726 212 724 212 734 212 735 212 736 212 729 212 728 212 731 212 727 222 9422 253 054 253 055

Handle with screws Cup Sensor Switch Kit Main Body Torch Head Repair Kit O-Ring, main body Switch Assembly (includes) Trigger spring Switch trigger Clip, retaining Torch Lead, 25 ft (7.6 m) Torch Lead, 50 ft (15.2 m) Fastener Stud Plug Assy, quick disconnect Both Plastic Halves and Nut O-Ring, quick disconnect Consumables Drag Shield Retaining Cup 40 Amp Standard Tip 80 Amp Standard Tip Electrode Swirl Ring O-Ring Deflector 40 Amp Extended Tip 80 Amp Extended Tip 80 Amp Gouge Shield 80 Amp Gouge Tip Consumable Kit (ICE-80T) Stand-off Guide Circle Cutting Guide

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

1 1 1 (5 per pkg) 1 (5 per pkg) 1 (5 per pkg) 1 1 (5 per pkg) 1 1 (5 per pkg) 1 (5 per pkg) 1 1 (5 per pkg) 1 1 1

1

Item #10 for ICE-80T is a combination unit that includes both torch lead and overmolded quick disconnect plug assembly. 2 ICE-80T Consumable Kit includes (1) plastic case #127 493 , (1) drag shield #212 730 , (1) retaining cup #212 733 , (3) tips #212 726 , (6) electrodes #212 724 , (2) extended tips #212 728 , (1) gouge shield #212 731, (1) gouge tip #212 727 , (3) o-rings #212 735, and (1) silicon grease #252 951.


see pages 55–57

PLASMA CUTTING

ICE-80CXM/80TM Item #

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20 21 22

Part # ICE-80CXM — 219 944 —

Part # ICE-80TM 195 221 — 223 535

215 599 215 599 215 598 215 598 215 607 215 607 216 309 223 5451 (N/A) 218 045 (N/A) 219 9641 — 227 546 218 177 — 187 305 — 180 605 195 513 — 220 240 — 220 241 215 478 215 478 212 732 212 733 212 725 212 726 212 724 212 734 212 735 212 736 212 729 212 728 212 731 212 727 226 763 222 9422 253 054 253 055

212 732 212 733 212 725 212 726 212 724 212 734 212 735 212 736 212 729 212 728 212 731 212 727 226 763 222 9422 253 054 253 055


Description ICE-80TM Machine Torch, 25 ft ICE-80CXM Machine Torch, 50 ft ICE-80TM Machine Torch, 50 ft

Quantity 1 1 1

Torch Sleeve with screws Torch, main body Sleeve, torch position Torch Lead, 25 ft (7.6 m) Torch lead, ICE-80TM, 50 ft Fastener Stud Both Plastic Halves and Nut O-Ring, quick disconnect Remote Pendant Control Cable, remote control trigger 25 ft (7.6 m) Cable, remote voltage sense 26.5 ft (8 m) Cup Sensor Switch Kit Consumables Machine Shield Retaining Cup 40 Amp Standard Tip 80 Amp Standard Tip Electrode Swirl Ring O-Ring Deflector 40 Amp Extended Tip 80 Amp Extended Tip 80 Amp Gouge Shield 80 Amp Gouge Tip Sense tab Consumable Kit (ICE-80T) Stand-off Guide Circle Cutting Guide

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 (5 per pkg) 1 (5 per pkg) 1 (5 per pkg) 1 1 (5 per pkg) 1 1 (5 per pkg) 1 (5 per pkg) 1 1 (5 per pkg) 1 1 1 1

1

Item #4 for ICE-80TM is a combination unit that includes both torch lead and overmolded quick disconnect plug assembly. 2 ICE-80T Consumable Kit includes (1) plastic case #127 493 , (1) drag shield #212 730 , (1) retaining cup #212 733 , (3) tips #212 726 , (6) electrodes #212 724 , (2) extended tips #212 728 , (1) gouge shield #212 731, (1) gouge tip #212 727 , (3) o-rings #212 735, and (1) silicon grease #252 951.


see pages 55–57

22

Consumables for ICE-80CXM and ICE-80TM Torches 226 763 Sense Tab

PLASMA CUTTING

ICE-100T & 100TM Item #

1 2 3 4 5 6 7 8 9 10 11 12 13 14

15 16 17

18 19 20 21 22

23 24 25

Part # ICE-100T 225 702 225 704

Part # ICE-100TM 225 706 225 708

215 594 215 478 223 774 223 775 212 735 185 833 190 220 215 592 215 606 223 6121 223 6131 227 546 — — — — —

— 215 478 223 773 223 775 — — — — — 223 6141 (N/A) 223 6151 227 546 215 599 215 607 195 513 220 240 220 241

212 730/219 6852 212 733/219 6842 212 725 219 676 212 726 219 679 212 724/219 6782 212 734/219 6772 212 735 212 736 212 729 219 682 212 728 219 683 212 731 219 680 — 212 727 219 681 227 0373 253 054 253 055

212 732/219 6872 212 733/219 6842 212 725 219 676 212 726 219 679 212 724/219 6782 212 734/219 6772 212 735 212 736 212 729 219 682 212 728 219 683 212 731 219 680 226 763 212 727 219 681 227 0373 — —


Description Torch, 25 ft Torch, 50 ft

Quantity 1 1

Handle with screws Cup Sensor Switch Kit Main Body with switch Torch Head Repair Kit O-Ring, main body Switch Assembly (includes) Trigger Spring Switch Trigger Clip, retaining Torch Lead, 25 ft (7.6 m) Torch Lead, 50 ft (15.2 m) Fastener Stud Torch Sleeve, ICE-80TM Sleeve, torch position Remote Pendant Control Cable, remote control trigger 25 ft Cable, remote voltage sense 26.5 ft Consumables Drag/Machine Shield Retaining Cup 40 Amp Standard Tip 60 Amp Standard Tip 80 Amp Standard Tip 100 Amp Standard Tip Electrode Swirl Ring O-Ring Deflector 40 Amp Extended Tip 60 Amp Extended Tip 80 Amp Extended Tip 100 Amp Extended Tip Gouge Shield 60 Amp Gouge Tip Sense tab 80 Amp Gouge Tip 100 Amp Gouge Tip Consumable Kit (ICE-100T) Stand-off Guide Circle Cutting Guide

1 1 1 1 1 (5 per pkg) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 (5 per pkg) 1 (5 per pkg) 1 (5 per pkg) 1 (5 per pkg) 1 (5 per pkg) 1 1 (5 per pkg) 1 1 (5 per pkg) 1 (5 per pkg) 1 (5 per pkg) 1 (5 per pkg) 1 1 (5 per pkg) 1 1 (5 per pkg) 1 (5 per pkg) 1 1 1

1

Item #10 includes both torch lead and overmolded quick disconnect plug assembly. First number is for 40/60/80 Amp components and second number is for 100 Amp components. 3 ICE-100T Consumable Kit includes (1) plastic case #127 493 , (1) 100 A drag shield #219 685 , (1) 100 A retaining cup #219 684 , (3) 100 A tips #219 679 , (6) 100 A electrodes #219 678 , (2) 100 A extended tips #219 683 , (1) gouge shield #212 731, (1) 100 A gouge tip #219 681, (3) o-rings #212 735, and (1) silicon grease #252 951. 2


see pages 55–57

Consumables for ICE-100T and ICE-100TM Torches

25

226 763 Sense Tab

PLASMA CUTTING

ICE-102 & 102M Item #

Part #

6 7 8

180 333 183 448 171 246 171 248 171 255 171 263 171 252 171 260 171 251 171 247 171 256 183 450

9 10 11 12 13 14 15 16 17 18 19

183 449 (N/A) 171 241 (N/A) 185 999 (N/A) 186 000 (N/A) 186 001 (N/A) 183 452 (N/A) 010 860 (N/A) 170 993 (N/A) 170 825 (N/A) 010 907 171 244 (N/A)

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

169 224 169 230 180 412 180 408 180 404 169 217 180 406 (N/A) 169 233 170 995 183 447 (N/A) 180 411 (N/A) 180 410 (N/A) 180 405 (N/A) 169 218 180 407 (N/A) 226 763 253 054 253 055

1 2 3 4 5

(N/A) (N/A)

(N/A)

(N/A)


Description ICE-102 Torch (Hand-Held) Torch, 50 ft Torch, main body Handle Pushbutton, switch Splice, 22 - 18 butt N-insul connector Lead Insulator, 5/8PVC 3.5 in long Te flo n Tu be, 11 /16 ID x .0 30 W x 3. 5 in lo ng Lead Insulator, 7/16PVC 3 in long Teflon Tube, 9 /16 ID x .0 30W x 2.5 in long Boot Handle Screw, No. 6 x 3/4ph Leads, 50 ft ICE-102M Torch (Machine-Held) Torch, 50 ft Torch, main body Torch Assembly, rack and sleeve (consists of) Torch Position Sleeve Gear Rack Locking Ring Leads, 50 ft Clamp, hose .750 — 1.750clp dia Collar, brass Washer, shldr 1.251 ID x 1.750 OD x .125thk1 Nut, 1.000 — 11 Black PVC, 5/8 ID x 3.5 long Consumables Drag Shield Machine Shield Retaining Cup Shielded Tip Swirl Ring Air Electro de Multiple Gas Electrode O-Ring Gouge Shield Retaining Cup Air Gouge Tip Multiple Gas Gouge Tip Swirl Ring Air Gouge Elect rode Multiple Gas Gouge Electrode Sense tab Stand-off Guide Circle Cutting Guide


Quantity 1 1 1 1 2 1 1 1 1 1 5 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 (10 per pkg) 1 1 (5 per pkg) 1 (5 per pkg) 1 (3 per pkg) 1 1 1 1 1 1 (5 per pkg) 1 1 1 1

see pages 55–57

35

Consumables for ICE-102 and ICE-102M Torches

226 763 Sense Tab

PLASMA CUTTING

HP-25 Item # 1 2 3 4 5 5 6

Service Parts/Consumables 232 647

Part # 232 647 230 429 232 081 230 432 230 430 770 4961 770 723 770 4971 233 321 233 046 245 993

Description HP-25 Hand-Held Plasma Torch Handle Assy, left and right w/screws Trigger Switch Leads, 16 ft Torch Head Consumable kit, tip/electrode Consumable kit, tip/electrode Consumable kit, cup/swirl ring/o-ring Stand-off Guide Wrench Kit, Detect Leads

Quantity 1 1 1 1 2 each/kit 5 each/kit 1 1 1 1

1

Parts not sold individually. No circle cutting guide for the HP-25, HP -50, and H P-70 torches. #244 117 Yellow Safety Switch.


see pages 55–57

6

Consumable Kits for

5

HP-25 Torch

Tip Retaining Cup

HP-50 Item # 1 1 2 3

Part # 244 121 770 4961 770 723 770 6531 233 321 245 993

HP-25 Torch

Electrode Swirl Ring

O-Ring


2

Description HP-50 Hand-Held Plasma Torch Consumable kit, tip/electrode Consumable kit, tip/electrode Consumable kit, cup /swirl ring /O-ring Stand-off guide, HP-25/50/70 plasma torch Kit, Detect Leads

Quantity 2 each/kit 5 each/kit 1 1 1

1

Tip

Parts not sold individually. No circle cutting guide for the HP-25, H P-50, and HP-70 torches. #244 117 Yellow Safety Switch.

HP-70 Item # 1 1 2 3

HP-50 Torch

see pages 55–57


2

Part # 244 122 770 6541 770 724 770 6551 233 321

Description HP-70 Hand-Held Plasma Torch Consumable kit, tip/electrode Consumable kit, tip/electrode Consumable kit, cup /swirl ring /O-ring Stand-off guide, HP-25/50/70 plasma torch

Quantity

245 993

Kit, Detect Leads

1

2 each/kit 5 each/kit 1 1

1

Parts not sold individually. No circle cutting guide for the HP-25, H P-50, and H P-70 torches. #244 117 Yellow Safety Switch.


O-Ring

Consumable Kits for

1



Retaining Cup

see pages 55–57

1

Tip Retaining Cup


O-Ring

Consumable Kits for HP-70 Torch

GAS EQUIPMENT

Hose Fittings

R3

Little Torch™ Hose Nuts Stock No. R2

Type Oxygen

Nut Thread & Number 9/16 in-18 RH

Hose ID Size 1/8 in (3 mm)

R3

Fuel Gas

9/16 in-18 LH

1/8 in (3 mm)

1882

Little Torch™ Hose Tailpiece Stock No. 1882

Type Oxygen/Fuel

Style Barbed

Hose ID Size 1/8 in (3 mm)

NOTE: For Oxy and Fuel Connections.

Ferrule 7582

Little Torch™ & Quickbraze™ Hoze Ferrule Stock No. 7582

Inside Diameter 3/16 in/ 5 mm

Length 9/32 in/ 7 mm

Crimping Tool 7799

Hose Type Oxygen/Fuel

NOTE: 7799 - Crimping tool to crimp ferrule on Little Torch ™ hose.

Hose Adaptors Stock No. 14389 (B to A)

Type Oxygen

Male Thread 3/8 in-24 RH

Female Thread 9/16 in-18 RH

14390 (B to A)

Fuel Gas

3/8 in-24 RH

9/16 in-18 RH

14389

NOTE: “B” Regulators fitting to “A” hose fitting.

Torch Hose Connections Stock No. 3060-1

Type Oxygen

Nut Thread & Number 9/16 in-18 RH

Style Nickel Plated

3060-2

Fuel Gas

9/16 in-18 LH

Nickel Plated

3060-2

Use With: All heavy duty torch handles and hand torches.

3060-1

Pressure Gauges & Filter #GA136-03 2-inch Diameter Pressure Gauge (50 CFH/25 LPM) #GA139-03 2-inch Diameter Pressure Gauge (4000 PSI/280 BAR) n Highly accurate read-out n UL listed nShatter-proof polycarbonate crystal 15001-30 Gas Filter, Shielding (In-Line) This in-line shielding gas filter is now standard on every Miller wire feeder with a gas solenoid. It traps contaminants before they plug up solenoid valves which result in costly downtime cleaning.

GA136-03 1/4 NPT

GA139-03 1/4 NPT

15775-10 Sintered Filter (10 Pack) Sintered filter to prevent debris from entering torch. Installs inside Smith “B” torch inlet connections. NOTE: Not for use with Gas Axe torches.

15001-30

15775-10

GAS EQUIPMENT

Single Hoses for Acetylene

RL121

Important Note: The Grade “R” hose is for use with acetylene only as specified by the RMA-CGA Hose Standard. “T” Grade hose must be used with all other gases.

Single “R” Grade hoses for Acetylene Only - Red Hose Stock No. RL121

Length 12-1/2 ft (3.8 m)

Diameter 3/16 in (5 mm)

Weight (lbs & kg) Connections 1-1/4 (.55 kg) 9/16 in-18 LH (“B”)

Use with Torch Series I.D. Size NE180 3/16 in(5 mm) Handi-Heat

7294-1

Single Hose - Inert Gas - Black Hose Stock No. 7294-1

Use For Inert Gas

Length 6 ft (1.8 m)

Diameter 1/4 in (6 mm)

Connections 5/8 in-18 RH Male

Single Hose - Nitrogen

RL260

Heavy Duty Charging Hose for use with Nitrogen for HVAC Purging Applications.

Stock No. RL260

Length 6 ft (1.8 m)

Connections To Re gul ato r To A /C U ni t 7/16 in-20 RH Internal

Use with Regulators 30-450-580 depress to open Schraeder Valve

7/16 in-20 RH w/core

I.D. Size 1/4 in (6 mm)

Little Torch™ Replacement Hoses Stock No. 13254-1-8

Length 8 ft

Hose Type Oxygen

8 ft

Any Fuel

8 ft

Oxygen/Fuel

13254-5-8

8 ft

Australian Little Torch™ Twin Hose Assembly

13254-6-8

8 ft

British Little Torch™ Twin Hose Assembly

13254-7-8

8 ft

European Little Torch™ Twin Hose Assembly

1

13254-3-8

1

13254-4-8

1

13254-1-8, 13254-3-8, 13254-4-8

Note: “B” - 9/16" Hose Fittings. Replacement hoses include installation tool 7799 and Ferrule 7582.

1

14777-4-10, 14778-4-10

QuickBraze™ Replacement Hoses Stock No. 14777-4-10

Length 10 ft

Hose Type “A” - 3/8 in

14778-4-10

10 ft

“B” - 9/16 in

Note: Replacement hoses include installation tool 7799 and Ferrule 7582.

Kevlar Brazing Hose ®

#14779-4-10 “A” & “B” Fitting Twin Hose 3/8 in and 9/16 in female connections. Kevlar® Hose Features & Benefits Extremely durable, heat resistant, light weight and flexible. Excellent for repetitious brazing operations. (Not recommended for use with cutting attachments.) NOTE: For AW1A Handle only.

14779-4-10

GAS EQUIPMENT

Twin Hoses for Acetylene & Oxygen Important Note: Grade “R” welding hose is for use with acetylene only as specified by the RMA-CGA Hose Standard. “T” Grade hose must be used with all other gases. WARNING: Do not exceed the maximum working pressures (regulator setting) listed for the hoses during welding and cutting operations. Oxygen ...........................................................................................150 PSIG Maximum Acetylene ........................................................................................15 PSIG Maximum Propane, Propylene & all other Fuel Gases .....................................40 PSIG Maximum

Two-In-One “R” Grade Hose for Acetylene Only Connections To Re gulat or To To rc he s

Stock No. RL1131

Length 25 ft (7.6 m)

Weight Diameter (lbs & kg) 1/4 in 6-1/2 (mm) (2.9 kg)

RL921

12-1/2 ft (3.8 m) 20 ft (6.1 m)

3/16 in (5mm) 3/16 in (5mm)

2-3/4 (1.2 kg) 4 (1.8 kg)

R13D (Oxygen) R13D (Oxygen) DG, MW, CW, 3/16 in (5 mm) R14D (Fuel) R14D (Fuel) SC 9/16 in-18 ( “B”) 9/16 in-18 (“B”)

12-1/2 ft (3.8 m)

3/16 in (5 mm)

2-1/2 (1.1 kg)

R13D (Oxygen) R13 (Oxygen) AW1 R14D (Fuel) R14 (Fuel) 9/16 in-18 (“B” ) 3/8 in-24 (“A”)

RL935 RA921

R11 (Oxygen) R12 (Fuel) 9/16 in-18( “B”)

R11 (Oxygen) R12 (Fuel) 9/16 in-18 (“B”)

Use with Torch Series I.D. Size DG, SC, SW, 1/4 in (6 mm) CW, MW

RL1131, RL921, RL935, RA921

TRL1131

Two-In-One “T” Grade Hose use with fuel gases (LP or Acetylene Gas) Stock No. TRL1131

Length 20 ft (6.1 m)

Weight Diameter (lbs & kg) 1/4 in 6-1/2 (6 mm) (2.9 kg)

Connections To Regulator To Torches

Use with Torch Series I.D. Size R11 (Oxygen) R11 (Oxygen) DG, SC, SW, 1/4 in (6 mm) R12 (Fuel) R12 (Fuel) CW, MW, 9/16 in-18( “B”) 9/16 in-18 (“B”) AW10

GAS EQUIPMENT

Repair Parts “O” Ring Replacements Stock No. AW15 MW15 LW15

Use with Welding/Heating Tips/Cutting Assemblies AW Series Welding Tips / AT Series Heatin g Tips / AC30 9 Cutting As sembly / NE180 Series Air-Acetylen e Tips MW Series Welding Tips / MT Series Heating Tips / DG109A, MC509, MC505 & CC5 09P Cutting Assemblies SW Series Welding Tips / ST Series Heating Tips / DG209, DG205, DG200, SC2 09, SC205, SC200 Cut ting Assemblies

NOTE: 25 per package.

SC100

Hand Cutting Torch Repair Kits Stock No. 15772 SC100

Use with Torches DG900 & SC900 Series DG100, 200 & 300 Series; SC100, 200,3 00 Series

Cutting Assembly Repair Kits Stock No. SC101 MC101

Use with Cutting Assemblies Heavy Duty DG200 & SC Series Medium Duty DG100 & MC Series

SC101

The Little Torch™ Valve Assembly & Packing Replacements Stock No. 7345 7346 7348

Oxygen Valve Assembly Fuel Valve Assembly PTFE Packing for Valve Assembly (for Oxy and Fuel Valves)

7345

7348

7346

G729-5A LW14B-1

LW17

AW11A

Torch Valve Replacements (2 valves per kit) Stock No. LW17 G729-5A AW11A LW14B-1

Use with Torch Handles & Hand Cutting Torches WH100, MW5, MW5A, CW5A & AW10A WH200, SW1A, SW1B Series, 780 Series Machine Torch AW1A DG900, DG20 0, SC200, SC90 0 Series Hand Torches, 770 Series Machine Torches, SW1 Series Torch Handles

Torch Head Replacement Nut Stock No. G690-8 G900-41A

15555

15720-1

Use with Cutting Assemblies MC509, CC509 P, AC309, MC505 Use with All SC Series Hand and Machine Torches & Cutting Torch Assemblies SC900 Series, SC772A, SC782A , SC781A, SC780A, SC771, SC770, SC509, SC300 Series Torches, SC300 Series Torches, SC100 Series Torches, SC300 Cutting Assembly Use with All Heavy Duty Dual Guard Hand Torch & Cutting Assemblies DG900 Series, DG20 9 Cutting Assembly, DG205 Cutting A ssembly, DG300 Series, DG200 Series, DG100 Series Use with DG109A Cutting Assembly - DG109A

Cutting Tip Seat Graftite® Packing Replacements

(1 Set Per Bag)

G691

“MC” Cutting Tips

G930

“SC” Cutting Tips

Torch Head Replacement Nut (Tip Nut)

GAS EQUIPMENT

Smith Equipment

®

The Little Torch™ Service Parts/Consumables

Jewelry Repair & Manufacture, Hobby & Crafts, Metal Sculpture, Glass Blowing, Plumbing, Electronics & Repair 23-1001D Works with any fuel gas and oxygen. Includes 11-1101C torch, #3-7 curved tips, 8’ (2.4m) hoses and instruction manual. Packaged in display box as shown (“B “ hose connections fuel 9/16”-18-LH, Oxygen 9/16”-18-RH). 239-047B with BRITISH hose connections (Fuel G-3/8”-19 LH, Oxygen G 3/8”-19 RH). Tips included #3-7. Replacement British hose 8 ft. #13254-6-8. 239-048A with EUROPEAN hose connections (Fuel G-3/8”-19 LH, Oxygen G ¼”-19 RH). Tips included #3-7. Replacement European hose 8 ft. #13254-7-8. 23-1013A with AUSTRALIAN hose connections (Fuel 5/8”-18-LH, Oxygen 5/8”-18 RH). Replacement Australian hose 8 ft. #13254-5-8.

23-1001D 23-1014

Hoses may be connected to any standard oxy-fuel regulators (no adaptors required).

Outfit for Disposable Tanks 23-1014 Includes 249-499B preset oxygen regulator, 249-500B preset propane regulator, cylinder holder, 11-1101C torch, #5 tip, 8ft (2.4m) hoses and instruction manual. Allows maximum portability and may be used in locations where larger pressurized cylinders are not allowed.

23-1003B

Kit shown in inset photo above may be used with disposable propylene or propane and oxygen cylinders (Cylinders not included). Disposable oxygen and fuel tanks may be purchased at most hardware locations. May not be used with LP Multi-Flame (Rosebud) tip.

23-1003B Includes 11-1101C torch, #3-7 tips, 30-15-520 acetylene regulator (for “B” 40 cubic foot tank), 30-20-540 oxygen regulator, reverse flow check valves, 8’ (2.4m) covered hoses and instruction manual. 23-1003P Kit with regulator fitting for propane or larger industrial acetylene cylinders. Includes 11-1101C torch, #3-7 tips, 30-15-510 fuel regulator, 30-20-540 oxygen regulator, reverse flow check valves, 8’ (2.4m) covered hoses and instruction manual. 23-1003 Kit with regulator fitting for acetylene (for “MC” tank) 10 cu. ft. cylinder. Includes 11-1101C torch, #3-7 tips, 30-15-200 fuel regulator, 30-20-540 oxygen regulator, check valves, 8’ (2.4m) covered hoses and instruction manual.

OR

GAS EQUIPMENT

Smith Equipment

®

The Little Torch™ Service Parts/Consumables

Magnetic Torch Stand & Tip Organizer 14014 Solid metal stand comes with holes drilled and numbered for #2-7 tips. Just a twist of the wrist removes the torch from the magnet. Magnetic clip mounts easily on Little Torch body (torch and tips dold separately).

The Little Torch™ has unmatched flexibility - it can be used with several fuels including acetylene, hydrogen, propane, propylene, or natural gas. It produces a perfectly controlled, completely stable flame hot enough to melt commercially weldable metals, glass and even ceramics. It may also be used with special heating tips to melt up to 3 oz. of gold or silver. Excellent for soldering platinum.

Propane Caddy 23-1015P Propane Caddy Includes 13558 (5 lb.) refillable propane tank, OC20 (20 cu.ft.) oxygen tank, 11 1101C torch with 8 ft. (2.4m) covered hoses, #3-7 tips, 30-20-540 oxygen regulator, 30-15-510 propane regulator, H698 pair reverse flow check valves, 13787A powder coated metal carrier and complete operation and instruction manual.

Stock No.

Gas

Capacity

HeightDiameter

0C20

Oxygen

20 cu.ft.

17 3/4" - 5 1/4"

2329E

"MC" Acetylene

10 cu.ft

14 1/2" - 4 1/8"

13558

Propane

5 lb.

12 1/2" - 8"

It’s the complete works in a handy self-contained lightweight unit. These highly portable kits come complete with everything you need for your soldering or brazing operations. Kits include tanks, regulators, safety check valves, five tips, torch and hoses all in a handy carrying case. Oxygen and acetylene cylinders can be refilled at most welding supply stores (disposable LP tanks are not included). Kits weight less than 32 lbs.

Propane Caddy 23-1010P Propane Caddy Incudes 11-1101C torch, 8’ (2.4m) covered hoses, #3-7 tips, 249-500 B preset propane regulator, 30-20-540 oxygen regulator, 0C20 oxygen cylinder (20 cu.ft.) 13493 caddy carrier, H698 pair check valves, and complete instruction manual. The 14.1 oz. disposable LP tank provides up to 15 hours of running time with #5 tip. Disposable tanks not included.

OR

Acetylene Caddy 23-1004A Acet ylen e Cadd y I nclu des 11-1101C torch, #3-7 tips, 30-15200 acetylene regulator, 30-20-540 oxygen regulator, H698 pair reverse flow check valves, 8’ (2.4m) covered hoses, 0C20 (20 cu.ft.) oxygen cylinder, 2329E (10 cu. ft..) acetylene cylinder, 13493 caddy carrier and instruction manual.

GAS EQUIPMENT

Smith Equipment

®

The Little Torch™ Service Parts/Consumables Sapphire Tips Due to the extraordinary small orifice diameter of tips sizes #2-3, tips are fitted with a laser drilled synthetic sapphire to assure accurate gas flow and consistent flame characteristics.

Flexible Tip Extension For customizing angle and distance from handle.

All tips are 100% flame tested.

Length

Curved 12-1401-07 Twin Flame 12-1402-04

Straight 129-124-04

Stock No. 2327-3SP 3 in. (76 mm)

Size

Curved

Straight

#2 #3

12-1401-02 N/A 12-1401-03 N/A

#4 #5 #6 #7

Use With

Orifice Dia. Drill Size

Gas Pressure (PSI)

Gas Consumption (CFH)

Oxygen

Fuel

Fuel

Oxygen

BTU/hr

Capacity

Acetylene, Hydrogen Only 0.006 Any Fuel Gas 0.011

97 85

2 4

2 4

0.09 0.78

0.11 0.94

130 1,150

N/A Up to 1/8"

12-1401-04 129-124-04 12-1401-5 N/A 12-1401-6 N/A

0.020 0.029 0.037

76 69 63

5 6 6

5 6 6

1.57 2.58 4.48

1.88 3.1 5.38

2,300 3,800 6,585

1/4"-3/8" 5/16"-5/8" 3/8"-3/4"

12-1401-7

0.047

56

8

8

6.27

7.52

9,200

1/2"-7/8"

N/A

Gas Pressure (PSI)


Size

Twin Flame Use With

Orifice

Drill Size

Oxygen

Fuel

Fuel

Oxygen

BTU/hr

Brazing Capacity Copper Pipe

#4 #5

12-1402-04 Any Fuel Gas 12-1402-05

0.02 0.029

76 69

5 6

5 6

2.91 4.7

3.49 5.64

4,300 6,900

1/4"-5/8" 5/16"-3/4"

#6

12-1405-06

0.037

63

6

6

6.5

7.8

9,550

3/8" -7/8" Twin Flame

Note: All values determined using acetylene gas. 1''

2''

3''

4''

5''

6''

7''

Approximate flame sizes at neutral mixture (oxygen/acetylene)

NOTE: 1 PSI minimum for Natural Ga s use.

Heating Tips Stock No.

Fuel

Flame Average BTU/hr

13-662

Acetylene Hydrogen Propane Natural Gas

6,615 10,800 3,497 2,300

13717

Gas Pressure (PSI) Oxygen

Fuel

Length

Fuel

Oxygen

14

10

6" (153mm)

14 7

10 5

6" (153mm)

5 9 5 3.5

4.5 36.0 1.4 2.3

Note: Heating tips not for use with disposable oxygen tanks.


Ace tyl ene 13-662 Melts up to 3 oz. Gold or Silver

Propane or Nat. Gas 13-717 Melts up to 3 oz. Gold or Silver

GAS EQUIPMENT

Smith Equipment

®

Quickbraze® Oxy-Fuel Outfits Refridgeration Outfits/Airconditioning

23-5005A S6 Single Flame Tip

14711 Heating Tip

T7 Twin Flame Tip

C2 "C" Style Tip

Adapts to A or B Styl e Regulator Connections

23-5004A

Quickbraze® Tip Data Chart Gas Pressure (PSI)

Caddy Kit Tips supplied braze up to 1-5/8” (41mm) diameter pipe fits 10 cu.ft. “MC” acetylene and 20 cu. Ft. “R” oxygen tanks.


Stock No.

Oxygen

Fuel

Fuel

Oxygen

BTU Output/Hr Brazing Capacity Copper Pipe No. Flames

S4 S6

8 8

8 8

0.8 3.2

0.6 3.4

1,120 7,360

1/4"-3/8" 1/2"-3/4"

1 1

T7 C2* 14711*

8 7 12

8 5 10

9.8 6.4 14.7

7.6 7.2 9.7

12,200 12,350 13,760

5/8"-1-3/8" 1/2"1-1/8" 1/2"-1-5/8"

2 5 4

*For use with Oxy-Acetylene only.

Kit Stock No.

Torch Assembly

Single Flame Tips Twin Flame Tip

"C" St yle Tip

Heating Tip

Regulator s Accessories

23-5004A

11-1114 "B" -9/16" Hose Fittings

S6

C2

14711

30-20-540 Cylinder Caddy Carrier, Striker, 30-15-200 Check Values & Operations Manual (tanks not included)

23-5005A

11-1116 "A" -3/8" Hose Fittings

T7

None

"A" to "B" Hose Adaptors & Operations Manual (hose may be attached to "A" or "B" Regulator Fittings

Note: All outfits include complete instruction and operation manual. Outfits with regulators, include reverse flow safety check valves.

Brazes solenoid and expansion valves so quickly that heat is unable to transfer to internal parts, protecting them from damage and eliminating the need for messy and costly heat sink materials.

Twin flame tips solder coil return bends quickly and evenly; concentrated heat will not heat and loosen surrounding joints.

Twin flame “C “ style tips quickly braze reversing valves without burning internal components.

Revolutionary patented “C” style tips provide 100% flame wrap for fast, efficient, even heating. Heat is confined to the joint area protecting surroundings from burning. “C” style tips also assure even heat on the blind side of the braze joint.

Accu mula tors can be braz ed extremely fast by simply laying the patented “C” style tip near the joint.

GAS EQUIPMENT

Smith Equipment

®

Handi-Heet® Acetylene-Air Kit Soldering, Brazing, Sweating & Heating

Acetylene-Air Handi-Heet® Outfit Handi-Heet® soldering outfits provide fast heat with acetylene and atmospheric air. Concentrated soft flame delivers 4700 degrees F heat just where it is needed for maximum performance on all types of soldering, heating, thawing and other applications. No oxygen tank required. Tough NE180A torch handle is built to last – machined from solid brass. Unlike plastic torches, it is not sensitive to temperature changes. Full length fluted handle provided firm comfortable grip. Needle valve provides excellent flame adjustment. Easy to operate. Just hold torch and set flame with one hand. Handi-Heet soldering tips have Smith’s famous Slip-in design. Seats perfectly by hand… no wrench needed! “O” ring provides tight gas seal and allows operator to rotate tip to any position. All tips and torch body are nickel plated. Sturdy single stage regulator provides steady and sensitive gas regulation for maximum torch performance.

NE835A Outfit No.

Torch Handle

Tips

Regulator

Fits Tanks

Accessories

NE835A

NE180A

NE180-1, NE180-2, NE180-3

30-15-520 (CGA520)

"B" 40 cu. ft.

RL121 12.5 ft. (3.8m) Hose N113A Lighter

Note: Torch does not require check valves or flashback arrestors.

OR

Air/Acetylene Torch & Tips NE180A Length-5-3/8”(130mm) Weight 8-1/4 oz.

NE180A Torch Handle 1 Year Warranty Use with acetylene gas. Machined from solid, brass. Hose connections 9/16”-18 LH thread, “B”. Fits R12 or R14D hose Connections.

• • • • • • • • • •

Air/Acetylene Tips NE180-4 Length-8 (230mm) Weight 3-1/2 oz.

NE180-4 Extra Large Tip Use for fast paint burning, heavy soldering and heating. Replacement Orifice No. L704-6.

NE180-3 Length 7-5/8 (203mm) Weight 3-1/4 oz.

NE180-3 Large Tip Use for pipe thawing, light brazing and silver soldering. Replacement Orifice No. L703-6.


NE180-2 Medium Tip For all types of soft soldering, body leading, etc. Replacement Orifice No. L702-6.


NE180-1 Small Tip For fine instrument work, auto radiators, etc. Replacement Orifice No. L701-6

"

"

"

"


NE180-0 Fine Tip For jewelry, small tube and electronics soldering. Replacement Orifice No. L711-6


NE180-00 Super Fine Tip For delicate jewelry and electronic soldering. Replacement Orifice No. L710-6

"

"

NE180A Torch Handle 1 Year Warranty Burns acetylene with atmospheric air. Ideal for sweating copper joints up to 6” (152mm) in diameter, soldering, leading, thawing, heating and straightening. No oxygen tank needed Clean, economical heat No wrench needed-tips are hand tightened One-handed flame adjustment 360 degree Tip turning radius Tough all brass body Smooth turning needle valve Rugged tips Nickel plated for added heat resistance Fuel pressure setting: 12-14 PSIG

Flame Opening

Flame Inner Cone Length

Tip No

Inch

mm

Inch

NE180-4

3/8"

10

1-3/4"

45

22.8

32,900

NE180-3

1/4"

6

1-1/2"

38

9

13,000

NE180-2

3/16"

5

1-1/4"

32

5.2

7,500

NE180-1

9/64"

3.6

3/4"

19

2.8

4,000

NE180-0

3/32"

2.4

1/4"

6

1.5

2,200

NE180-00 1/16"

1.7

1/8"

3

0.5

720

mm

Consumption BTU SCFH Output

GAS EQUIPMENT

Smith Equipment

®

Silver SmithTM Acetylene Acetylene-Air -Air Kit Kit Soldering, Brazing, Sweating & Heating

Silver SmithTM Designed for jewelers, silver smiths and hobbyists (excellent choice for light brazing and soldering). Air-fu Air-fuel el torch torches es deli delive verr the ultima ultimate te in quality quality and and flam flamee contro control.l. The all all meta metall torch torch prov provide idess streng strength th and long life, while precision jeweled jeweled orifice tips produce a soft, consistent flame. The Silver Smith™ Smith™ torch system is designed to work with air and acetylene gas. Feature Benefits • Nickel plated brass handle for strength and long service • Heavy duty industrial regulators for added safety and service • Synthetic sapphire orifices provide consistent accurate flames control, and are easily replaced if obstructed.

239-193 Air/Acetylene Kit Outfit No.

Torch Handle

Tips

Regulator

Fits Tanks

Accessories

239-193

NE18 0 A

N E18 0 - 0 0

3 0 -15 -52 0 ( CG A 520 )

"B " 4 0 c u. f t .

R L121 12.5 f t. ( 3.8m ) Hose N113A Lighter

Note: Torch does not require check valves or flashback arrestors.

OR

Air/Acety Air/Acetylene lene Torch Torch & Tips Tips NE180A Length-5-3/8”(130mm) Weight 8-1/4 oz.

NE180A Torch Handle 1 Year Warranty Burns acetylene with atmospheric air, soldering and heating.

NE180A Torch Handle 1 Year Warranty Use with acetylene gas. Machined from solid, brass. Hose connections 9/16”-18 LH thread, “B”. Fits R12 or R14D hose Connections.

• • • • • • • •

Air/Acety Air/Acetylene lene Tips Tips NE180-4 Length-8 (230mm) Weight 3-1/2 oz.

NE180-4 Extra Large Tip Replacement Orifice No. L704-6.


NE180-3 Large Tip Replacement Orifice No. L703-6.

"

"

NE180-2 Length 6-7/8 (175mm) Weight 2-1/2 oz. "

NE180-2 Medium Tip Replacement Orifice No. L702-6.


NE180-1 Small Tip Replacement Orifice No. L701-6


NE180-0 Fine Tip Replacement Orifice No. L711-6


NE180-00 Super Fine Tip Replacement Orifice No. L710-6

"

"

"

No oxygen tank needed Clean , economical heat No wrench needed-tips are hand tightened One-handed flame adjustment 360 degree Tip turning radius Smooth turning needle valve Rugged tips Fuel pressure setting: 12-14 PSIG all tip sizes

Flame Opening

Flame Inner Cone Length

Tip No

Inch

mm

Inch

NE18 0 -4

3/8"

10

1-3 /4"

45

2 2. 8

3 2 ,9 0 0

NE18 0 -3

1/4"

6

1-1/ 2"

38

9

13,0 00

NE18 0 -2

3/16"

5

1-1/4"

32

5.2

7,5 0 0

NE18 0 -1

9/64"

3.6

3 /4"

19

2 .8

4 ,0 0 0

NE18 0 -0

3/32"

2.4

1/4"

6

1.5

2,20 0

NE180-00 1/16"

1.7

1/ 8"

3

0. 5

72 0

mm

Consumption BTU SCFH Output

ENGINE DRIVES

Portable Engine Drive Service Parts Model Blue Charger™ Blue Charger™ NT Blue Star® 145/145 DX Blue Star® 185/185 DX Blue Star® 3500 Blue Star® 6000 Bobcat™ 225 Bobcat™ 225D Bobcat™ 225D Plus Bobcat™ 225G Bobcat™ 225G Plus

Serial # Effective JJ377166 KH 4 7 7 9 1 5 LE366434 LE366294 KH 5 1 9 5 9 7 KH 4 6 7 2 1 6 LE294172 K B 0 32 45 4 KG 0 7 6 0 2 2 JK561993 KE 5 8 2 3 3 2

Bobcat™ 225 NT

KH 3 2 9 6 2 4

Bobcat™ 250 Bobcat™ 250 NT

LE237205 LB 0 97 7 34

Bobcat™ 250 D NT Bobcat™ 3 Phase Miller Legend® Miller Legend® NT Miller Legend® 301G Miller Legend® 302 Trailblazer ® 250G Trailblazer ® 251 Trailblazer ® 251 NT Trailblazer ® 275 DC/302 Trailblazer ® 280 NT

LC 3 57 4 32 LE295787 JH242114 KH 3 2 9 6 2 4 KH 3 2 9 6 2 4 KH 3 2 9 6 2 4 JG018501 KG 1 6 0 6 9 1 KJ0 0 3 4 7 0 LE246322 LA095390

Trailblazer ® DC

LB 1 59 0 73

Trailblazer ® 301 G

LB 1 59 0 73

Trailblazer ® 300 D NT Trailblazer ® 301 D Wildcat™ 200 Wildcat™ 225G

KJ0 2 2 6 8 2 LC 1 19 8 75 LJ450001H JJ367046

Engine Model Onan Onan Kohler Honda/Kohler Honda/Kohler Honda/Kohler Kohler/Robin Deutz/Rugg. Deutz/Rugg. Onan Kohler Onan Kohler Onan Kohler/Robin Kohler Onan/Robin Kubota Kohler Onan Onan Kohler Kohler Onan Onan Onan Kohler/Robin Kohler Onan Onan Robin Kohler Onan Robin Kubota Kubota Subaru Onan

Ignition/ Start Switch # 172 070 176 606 Engine Mfg Engine Mfg Engine Mf Mfg Engine Mf Mfg 217 680 172 070 176 606 172 070 176 606 See manual See manual See manual 217 680 See manual See ma manual See manual See manual 172 070 176 606 176 606 217 680 See manual 176 606 176 606 217 680 176 606 176 606 176 606 176 606 176 606 176 606 176 606 176 606 176 606 217 680 172 070

Brushes/ Brush Assy # 126 984(3) 126 984(3) 493 509(1) 493 509(1) 493 509(1) 493 509(1) 205 725(1) 126 984(2) See manual 126 984(2) 126 984(2) 126 984(2) See manual See manual 205 725(1) See manual See ma manual 205 725(1) 205 725(1) 126 984(3) 126 984(3) 205 725(1) 205 725(1) 126 984(3) 126 984(3) 126 984(3) 205 725(1) 126 984(3) 126 984(3) 205 725(1) 205 725(1) 205 725(1) 205 725(1) 205 725(1) 126 984(3) 205 725(1) 493 509(1) 126 984(4)

Idle Solenoid # 106 977 186 308 218 794 218 794 — — Engine Mfg 149 618 See manual 151 485 199 530 165 810 See manual See manual Engine Mfg 199 530 See ma manual 248 995 Engine Mfg 106 977 See manual Engine Mfg Engine Mfg See manual 165 810 165 810 Engine Mfg Engine Mfg 165 810 165 810 165 810 199 530 165 810 165 810 See manual 248 995 — —

Note: Number in (parenthesis) following the order number denotes quantity needed of particular component.

230 Volt Plug # — 11 9 172 213 380 213 380 — — 11 9 1 72 11 9 172 11 9 1 72 11 9 172 11 9 172 11 9 17 2 119 172 119 172 11 9 1 72 11 9 172 11 9 1 72 11 9 17 2 11 9 1 72 See manual 11 9 1 72 119 172 119 172 02 5 2 34 02 5 234 11 9 172 119 172 11 9 1 72 11 9 172 11 9 172 11 9 172 11 9 172 11 9 172 11 9 172 11 9 1 72 11 9 172 1 1 9 17 2 1 1 9 17 2

Rheostat/ Pot # 0 8 1 7 12 08 1 712 2 4 1 1 65 2 4 1 1 65 49 4 61 8 See manual 2 3 3 0 60 20 5 839 2 0 5 8 39 20 5 839 20 5 839 2 0 5 8 39 See ma manual See manual 2 3 3 0 60 23 3 060 2 3 3 0 60 2 3 3 0 60 2 3 3 0 60 08 1 71 2 0 8 1 7 12 See manual See manual 0 7 2 4 62 07 2 623 07 2 623 See manual 0 7 2 6 23 07 2 623 See manual See manual See manual See manual See manual 0 7 2 4 62 See manual 238 905 2 0 5 8 39

Module (Idle) # 142 725 See manual 201 936 201 936 — — 201 936 142 725 See manual 189 742 189 742 189 742 See ma manual See ma manual 201 936 201 936 201 936 212 062 201 936 142 725 See manual — — See manual See manual 216 273 216 273 216 273 — — — — — — — 189 742 189 742

ENGINE DRIVES

Portable Engine Drive Tune-Up Components Engine Drive Blue Charger™ Blue Charger™ NT Blue Star® 145 Blue Star® 145 DX Blue Star® 185 Blue Star® 185 DX Blue Star® 3500 Blue Star® 6000 Bobcat™ 225/250 (Rear engine) Bobcat™ 225/250 (Front Engine)

Bobcat™ 250 EFI (Rear Engine) Bobcat™ 250 EFI (Front Engine) Bobcat™ 22 5

Bobcat™ 225D/225D Plus Bobcat™ 225G/225G Plus Bobcat™ 225G Plus Bobcat™ 225 NT Bobcat™ 25 0

Bobcat™ 250 NT

Bobcat™ 250 D NT Bobcat™ 250 Diesel Bobcat™ 250 Diesel (MD210321R) Bobcat™ 3 Phase (Rear Engine) Bobcat™ 3 Phase (Front Engine) Bobcat™ 3 Phase Miller Legend® Miller Legend® NT Miller Legend® 301 G/302

1

Engine Model Onan Performer P218 Onan Performer P218 Kohler CS10TG Kohler CS10STG Yamaha MZ30 0 Honda GX390 Kohler CS12STG Yamaha MZ36 0 Honda GX270 Kohler Command CS8.5TG Honda GX390 Kohler Command CS12STG Kohler Command Command CH23/CH68 0

Tune -Up K it # 137 0 4 6 137 0 4 6 2 21 5 81 2 21 5 8 4 2 5 8 0 78 220 305 2 21 5 8 4 2 5 8 0 78 — — — — 2 3 0 015

Oil Filter # 0 6 5 2 51 0 6 5 2 51 — — — — — — — — — — 066 698

A i r F i lt e r # 0 6 4 617 0 6 4 617 2 21 57 9 2 21 5 8 2 25 8 07 7 2 20 3 03 2 21 5 8 2 25 8 07 7 19 0 10 9 20 3 9 52 2 20 3 03 20 3 9 52 23 0 016

Air Filter Pre -C -Cleaner # 065 6 53 065 6 53 2 21 5 8 0 2 21 5 8 3 — 2 20 3 0 4 2 21 5 8 3 — — 20 3 9 5 4 2 20 3 0 4 20 3 9 5 4 23 0 017

Spark Plug # 0 6 5 70 9 ( 2 ) 0 6 5 70 9 ( 2 ) 203 96 0 203 96 0 203 96 0 19 0 10 8 203 96 0 203 96 0 19 0 10 8 203 96 0 19 0 10 8 203 96 0 0 67 0 0 7( 2 )

Bat te ter y GP 5 8 GP 5 8 — GP U1 GP U1 — GP U1 GP U1 U1 — U1 — GP 5 8

Kohler Command CH730 Subaru EH65 Kohler Command CH730LP

230 015 199 062 252 838

066 698 198 754 066 698

230 016 198 755 067 272

230 017 With Air Filter 067 273

067 007(2) 198 777(2) 067 007(2)

GP 58 GP 58 GP 58

Kohler Command ECH730

2 4 6 115

066 698

23 0 016

23 0 017

0 67 0 0 7( 2 )

GP 5 8


2 4 6 115

066 698

23 0 016

23 0 017

0 67 0 0 7( 2 )

GP 5 8

Kohler Command CH238 Kohler Command CH20 Robin EH 64/65 Deutz/Rugg. MD-151 MD-151 Onan Performer P-216 Kohler Command CH18 Kohler Command CH18/CH20 Onan Performer P-216 Kohler Command CH239 Kohler Command Command CH20/CH73 0 Robin EH 64/65 Kohler Command CH20 Onan Performer P-220 Onan Performer OHV220 /Robin Kubota D722FB-25 Kubota D722FB-25 Kubota D722

2 3 0 015 18 0 0 9 6 19 9 0 6 2 — 137 0 4 6 18 0 0 9 6 18 0 0 9 6 137 0 4 6 2 3 0 015 18 0 0 9 6 19 9 0 6 2 18 0 0 9 6 137 0 4 6 19 9 0 6 2 2 0 6 4 21 2 0 6 4 21 2 59 9 3 5

066 698 066 698 19 8 75 4 066 702 0 6 5 2 51 066 698 066 698 0 6 5 2 51 066 698 066 698 19 8 75 4 066 698 0 6 5 2 51 19 8 75 4 187 4 4 3 187 4 4 3 187 4 4 3

23 0 016 0 6 7 27 2 19 8 7 55 066 843 0 6 4 617 0 6 7 27 2 0 6 7 27 2 0 6 4 617 23 0 016 0 6 7 27 2 19 8 7 55 0 6 7 27 2 0 6 4 617 19 8 7 55 18 7 4 41 18 7 4 41 258 349

23 0 017 0 6 7 27 3 With Air Filter 066 842 065 653 0 6 7 27 3 0 6 7 27 3 0 6 5 6 53 23 0 017 0 6 7 27 3 With Air Filter 0 6 7 27 3 0 6 5 6 53 With Air Filter — — —

0 67 0 0 7( 2 ) 0 6 7 0 0 7( 2 ) 19 8 7 7 7( 2 ) — 0 6 5 70 9 ( 2 ) 0 67 0 0 7( 2 ) 0 67 0 0 7( 2 ) 0 6 5 70 9 ( 2 ) 0 67 0 0 7( 2 ) 0 6 7 0 0 7( 2 ) 19 8 7 7 7( 2 ) 0 67 0 0 7( 2 ) 0 6 5 70 9 ( 2 ) 19 8 7 7 7( 2 ) — — —

GP 5 8 GP 5 8 GP 5 8 ( See note4) ( See note5) GP 5 8 GP 5 8 GP 5 8 GP 5 8 GP 5 8 GP 5 8 GP 5 8 GP 5 8 GP 5 8 GP 5 8 GP 5 8 GP 5 8

Kohler Command Command CH23/CH68 0

2 3 0 015

066 698

23 0 016

23 0 017

0 67 0 07( 2 )

GP 5 8

Kohler Command CH730

2 3 0 015

066 698

23 0 016

23 0 017

0 67 0 07( 2 )

GP 5 8

23 0 067 065 065 23 0 067

0 67 0 0 7( 2 ) 0 6 7 0 0 7( 2 ) 0 6 5 70 9 ( 2 ) 0 6 5 70 9 ( 2 ) 0 67 0 07( 2 ) 0 67 0 0 7( 2 )

GP 5 8 GP 5 8 GP 5 86 GP 5 8 GP 5 8 GP 5 8

Kohler Command CH2310 2 3 0 015 066 698 23 0 016 Kohler Command Command CH20/CH73 0 18 0 0 9 6 066 698 0 6 7 27 2 Onan Performer P-218 137 0 4 6 0 6 5 2 51 0 6 4 617 Onan Performer P-218 137 0 4 6 0 6 5 2 51 0 6 4 617 Kohler Command CH23 2 3 0 015 066 698 23 0 016 Kohler Command CH20 18 0 0 9 6 066 698 0 6 7 27 2 More Portable Engine Drives on pages 82 and 83.

Prior to serial number KG045632 use #065 629. Effective with serial number KG045632 use #067 283. 2 Prior to serial number KF926822 use #107 297. Effective with serial number KF926822 use #164 353. Note: Number in (parenthesis) following the order number denotes quantity needed of particular component.

017 27 3 6 53 6 53 017 27 3

3

8

4

9

Prior to JB482410 = U1. D=GP 24; DPlus=GP 58. 5 G=GP U1; GPlus=GP 58. 6 Prior to KF959177=24. 7 250=GP 24; 251=GP 58.

Effective with LG070820. Effective with LG071468. 10 Effective with LG073969. 11 Effective with LG074229.

ENGINE DRIVES

Portable Engine Drive Tune-Up Components Engine Drive Blue Charger™ Blue Charger™ NT Blue Star® 145 Blue Star® 145 DX Blue Star® 185 Blue Star® 185 DX Blue Star® 3500 Blue Star® 6000 Bobcat™ 225/250 (Rear engine) Bobcat™ 225/250 (Front Engine)

Bobcat™ 250 EFI (Rear Engine) Bobcat™ 250 EFI (Front Engine) Bobcat™ 22 5

Bobcat™ 225D/225D Plus Bobcat™ 225G/225G Plus Bobcat™ 225G Plus Bobcat™ 225 NT Bobcat™ 25 0

Bobcat™ 250 NT

Bobcat™ 250 D NT Bobcat™ 250 Diesel Bobcat™ 250 Diesel (MD210321R) Bobcat™ 3 Phase (Rear Engine) Bobcat™ 3 Phase (Front Engine) Bobcat™ 3 Phase Miller Legend® Miller Legend® NT Miller Legend® 301 G/302

1

Fuel Filter # 066 113 066 113 — — 247 590 — — 247 590 — — — — 215 984

Fuel Pump # 065 629 065 629 — — — — — — — — — — 190 248

Fuel Cap # 220 711* 220 711* 203 955 220 711 220 711 198 522 220 711 220 711 198 522 203 955 198 522 203 955 220 711*

Kohler Command ECH730 Subaru EH65 Kohler Command CH730LP

215 984 237 857

190 248 198 756 —

220 711* 220 711*

190 249 244 143 190 249

189 477(2) 249 313 261 651(2) 249 314 189 477(2) 249 313

246 110 246 112 Kohler Command CH730LP 246 110 246 112 Kohler Command CH23 215 984 Kohler Command CH20 215 984 Robin EH 64/65 215 984 Deutz/Rugg. MD-151 066 893 Onan Performer P-216 066 113 Kohler Command CH18 215 984 Kohler Command CH18/CH20 215 984 Onan Performer P-216 066 113 Kohler Command CH23 215 984 Kohler Command CH20/CH73 0 215 984 Robin EH 64/65 215 984 Kohler Command CH20 215 984 Onan Performer P-220 066 113 Onan Performer OHV220 /Robin 237 857 Kubota D722FB-25 187 442 Kubota D722FB-25 187 442 Kubota D722 213 858 259 934 Kohler Command CH23/CH6 80 215 984

190 248

220 711*

190 249

189 477(2) 245 396

—

220 711

—

189 477(2) 249 741

190 248 190 248 198 756 — (See note1) 190 248 190 248 067 283 190 248 190 248 198 756 190 248 067 283 198 756 — — —

220 711 220 711 220 711 220 711 220 711 220 711 220 711 220 711 220 711 220 711 220 711 220 711 220 711 220 711 220 711 220 711 220 711

190 249 190 249 198 778 — 064 846 190 249 190 249 064 846 190 249 190 249 198 778 190 249 064 846 198 778 187 821 187 821 —

189 477(2) 189 477(2) 217 441(2) — 065 313(2) 189 477(2) 189 477(2) 065 313(2) 189 477(2) 189 477(2) 217 441(2) 189 477(2) 065 313(2) 065 313(2) 189 766 189 766 192 517

190 248

220 711

190 249

189 477(2) (See note3)


—

220 711*

—

189 477(2) 249 313

220 711 220 711 220 711 220 711 220 711 220 711 82 and 83.

190 249 190 249 064 846 064 846 190 249 190 249

189 477(2) 189 477(2) 065 313(2) 065 313(2) 189 477(2) 189 477(2)

Kohler ECH730

215 984

Kohler Command CH23 215 984 190 248 Kohler Command CH20/CH73 0 215 984 190 248 Onan Performer P-218 066 113 065 629 Onan Performer P-218 066 113 067 283 Kohler Command CH23 215 984 190 248 Kohler Command CH20 215 984 190 248 More Portable Engine Drives on pages

Prior to serial number KG045632 use #065 629. Effective with serial number KG045632 use #067 283. Prior to serial number KF926822 use #107 297. Effective with serial number KF926822 use #164 353. 3 Prior to serial number MD210321R use #187 428. Effective with serial number MD210321R use #257 881. Note: Number in (parenthesis) following the order number denotes quantity needed of particular component. 2

Voltage Muffler Regulator # Gasket # Muffler # 064 846 065 313(2) (See note2) 064 846 065 313(2) 183 434 — 203 959 203 958 (N/A) — 203 959 218 411 — 203 959 218 411 — — — — 203 959 218 411 — 203 959 218 411 — — — — 203 959 203 958 (N/A) — — — — 203 959 203 958 (N/A) 190 249 189 477(2) 228 681

Engine Model Onan Performer P218 Onan Performer P218 Kohler CS10TG Kohler CS10STG Yamaha MZ30 0 Honda GX390 Kohler CS12STG Yamaha MZ36 0 Honda GX270 Kohler Command CS8.5TG Honda GX390 Kohler Command CS12STG Kohler Command CH23/CH6 80

228 681 228 681 228 680 — 107 297/164 353(Plus) 173 065 183 435 183 434 228 681 228 681 228 680 183 435 183 434 204 841 187 428 187 428 257 880

228 681 228 681 (See note2) 183 434 207 458 207 458

*Gas tanks are EPA compliant starting 2012 week 10 (March 5, 2012). Contact Factory Service Department to ensure correct fuel cap is ordered.

ENGINE DRIVES

Portable Engine Drive Tune-Up Components Engine Drive Renegade ™ 180 Trailblazer® 250G/251 Trailblazer® 251 NT Trailblazer® 275 DC/302

Trailblazer® 275 DC/302 Trailblazer® 275 DC/302 EFI Trailblazer® 275/325 Trailblazer® 275/325 EFI Trailblazer® 280 NT Trailblazer® DC/301 G Trailblazer® 301 G Trailblazer® 300 D NT/301 D Trailblazer® 302 Diesel Trailblazer® 302 Air Pak Trailblazer® 325 Diesel Wildcat 200

Engine Model Kohler 8.5, CS10, 12.0 Onan Performer P-220 Onan Performer P-220 Kohler Command CH2311 Kohler Command CH20/CH73 0 Robin EH 64/65 Kohler Command CH23/CH68 0 Kohler Command ECH730 Kohler Command CH730 w/e-gov Kohler Command CH730LP w/e-gov Kohler Command ECH730 w/e-gov Kohler Command CH20 Onan Performer P-220 Kohler Command CH20 Onan Performer P-220 Onan Performer OHV220 /Robin Kubota D722FB-25 Kubota D722FB-25 Kohler CH750 Kubota D902 Subaru

Tune-Up Kit # 221 581 137 046 137 046 230 015 180 096 199 062 230 015 246 115 230 015 252 838 246 115 180 096 137 046 180 096 137 046 199 062 206 421 206 421 238 743 259 935 240 585

Oil Filter # — 065 251 065 251 066 698 066 698 198 754 066 698 066 698 066 698 066 698 066 698 066 698 065 251 066 698 065 251 198 754 187 443 187 443 066 698 187 443 —

Air Filter # 221 579 064 617 064 617 230 016 067 272 198 755 230 016 230 016 230 016 067 272 230 016 067 272 064 617 067 272 064 617 198 755 187 441 187 441 238 744 258 349 240 597

Air Filter Pre-Cleaner # 221 580 065 653 065 653 230 017 067 273 With Air Filter 230 017 230 017 230 017 067 273 230 017 067 273 065 653 067 273 065 653 With Air Filter — — 238 745 — —

Spark Plug # 203 960 065 709(2) 065 709(2) 067 007(2) 067 007(2) 198 777(2) 067 007(2) 067 007(2) 067 007(2) 067 007(2) 067 007(2) 067 007(2) 065 709(2) 067 007(2) 065 709(2) 198 777(2) — — 238 746(2) — 240 598(2)

1

3

8

2

4

9

Prior to serial number KG045632 use #065 629. Effective with serial number KG045632 use #067 283. Prior to serial number KF926822 use #107 297. Effective with serial number KF926822 use #164 353. Note: Number in (parenthesis) following the order number denotes quantity needed of particular component.

Prior to JB482410 = U1. D=GP 24; DPlus=GP 58. 5 G=GP U1; GPlus=GP 58. 6 Prior to KF959177=24. 7 250=GP 24; 251=GP 58.

Batter y GP U1 (See note8) GP 58 GP 58 GP 58 GP 58 GP 58 GP 58 GP 58 GP 58 GP 58 GP 58 GP 58 GP 58 GP 58 GP 58 GP 58 GP 58 GP51R GP 58 GP U1

Effective with LG070820. Effective with LG071468. 10 Effective with LG073969. 11 Effective with LG074229.

ENGINE DRIVES

Portable Engine Drive Tune-Up Components Engine Model Kohler 8.5, CS10, 12.0 Onan Performer P-220 Onan Performer P-220 Kohler Command CH23 Kohler Command CH20/CH7 30 Robin EH 64/65 Trailblazer 275 DC/3 02 Kohler Command CH23/CH68 0 Trailblazer 275 DC/302 EFI Kohler Command ECH730

Fuel Filter # — 066 113 066 113 215 984 215 984 215 984 215 984 246 110, 246 112

Fuel Pump # — 065 629 067 283 190 248 190 248 198 756 190 248 190 248

Fuel Cap # 203 955 220 711 220 711 220 711 220 711 220 711 220 711* 220 711*

Voltage Muffler Regulator # Gasket # Muffler # — 203 959 (See note3) 064 846 065 313(2) (See note2) 064 846 065 313(2) 183 434 190 249 189 477(2) 228 681 190 249 189 477(2) 228 681 198 778 217 441(2) 228 680 190 249 189 477(2) 228 681 190 249 189 477(2) 245 396

Trailblazer 275/32 5

215 984 — 246110, 246112 215 984 066 113 215 984 066 113 237 857 187 442 187 442 215 985 213 858, 259 934 241 408

190 248 190 248 190 248 190 248 067 283 190 248 067 283 198 756 — — 190 248 — 246 926

255 707 — 255 707 220 711 220 711 220 711 220 711 220 711 220 711 220 711 220 711 220 711 220 711

244 143 244 143 244 143 190 249 064 846 190 249 064 846 198 778 187 821 187 821 244 143 — 241 434

Engine Drive Renegade ™ 180 Trailblazer® 250G/251 Trailblazer® 251 NT Trailblazer® 275 DC/302

Trailblazer 275/325 EFI Trailblazer® 280 NT Trailblazer® DC/301 G Trailblazer® 301 G Trailblazer® 300 D NT/301 D Trailblazer® 302 Diesel Trailblazer® 302 Air Pak Trailblazer® 325 Diesel Wildcat 200 1

Kohler Command CH730 w/e-gov Kohler Command CH730LP w/e-gov Kohler Command ECH730 w/e-gov Kohler Command CH20 Onan Performer P-220 Kohler Command CH20 Onan Performer P-220 Onan Performer OHV220/Robin Kubota D722FB-25 Kubota D722FB-25 Kohler CH750 Kubota D902 Subaru

Prior to serial number KG045632 use #065 629. Effective with serial number KG045632 use #067 283. Prior to serial number KF926822 use #107 297. Effective with serial number KF926822 use #164 353. Note: Number in (parenthesis) following the order number denotes quantity needed of particular component. 2

189 477(2) 189 477(2) 189 477(2) 189 477(2) 065 313(2) 189 477(2) 065 313(2) 065 313(2) 189 766 189 766 189 477 192 517 246 923

249 313 249 313 249 741 183 435 183 434 183 435 183 434 204 841 187 428 187 428 235 107 257 880 237 720

*Gas tanks are EPA compliant starting 2012 week 10 (March 5, 2012). Contact Factory Service Department to ensure correct fuel cap is ordered.

ENGINE DRIVES

Industrial Engine Drive Tune-Up Components Engine Drive Big 40® Big 40®G Big 40® Diesel Big 40® Diesel (CAT) Big 50 Diesel™ ( Prior to JK 718 45 8) Big 50 Diesel™ ( Ef f. wi th JK 718 45 8) Big Blue® 251D ( Prior to K F8 46 84 4) Big Blue® 251D ( Ef f. wi th K F8 46 84 4) Big Blue® 251D ( Ef f. wi th L A15 35 92 ) Big Blue® 300/Pro

Big Blue® 302D Big Blue® 302P Big Blue® 350 PipePro® (Prior to MA 250132E) Big Blue® 350 PipePro® (Eff. s/n MA250132) Big Blue® 350 PipePro® Big Blue® 400D Big Big Big Big Big Big

Blue® 400D Blue® 400 KX Blue® 400 Pro Blue® 400 Pro Blue® 400 Pro Blue® 402D /502D/602D

Big Big Big Big Big

Blue® 402P/502P/602P Blue® 450 duo CST™ Blue® 400/500 ECO Pro Blue® 500 Pro (Deutz) 4 Blue® 500X

Big Blue® 600D Big Blue® 700 Dual Pro4 Big Blue® 800 Duo Pro Big Blue® 800 Duo Pro Air Pak ™ Big Blue® 800 Pro Air Pak (Deutz) 4 Big Blue® Air Pak ™ 1 Big Blue® Turbo Miller Air Pak ™ Miller Du-Op™ PRO 300 PipePro™ 30 4 Trailblazer®Pro 350 1

Engine Model Continental F-163 Continental TM-20 Continental TMD-20 CATERPILLAR 3024C/C2.2 Continental TMD-27 C on tinen tal T MD -27 Deutz F3 L1011 Deu tz F3 L1011 Deu tz F3 L1011 Perkins 403C -15 CATERPILLAR C1.5 Deutz 2008 Mitsubishi-S4L2 Deutz F3L1011 Perkins 104.22 Mitsubishi-S4L2

Oil Filter # 061 760 114 559 064 983 202 166 064 983 064 983 066 212 067 265 067 265 197 899 202 166 228 778 242 882 067 265 197 899 242 882

Air Filter # 017 309 017 309 020 319 192 938 020 319 020 319 126 880 126 880 197 676 197 676 197 676 197 676 197 676 192 938 192 938 197 676

Air Filter (Safety Element) # — — — 192 939 — — — — 197 679 197 679 197 679 197 679 — 192 939 192 939 197 679

Fuel Filter (Primary) # — 047 420 192 744 192 744 062 342 192 744 192 744 192 744 192 744 213 858 213 858 213 858 252 781 192 744 192 744 213 858

Fuel Filter (Secondary) # — — — 202 167 065 346 — 066 217 066 217 066 217 197 997 217 687 202 167 213 858 066 217 197 997 242 881

Engine Filter K it

244 711

Batter y GP 24 GP 24 GP 24 GP 24 GP 24 GP 24 GP 55 GP 55 GP 55 GP 55 GP 55 GP 55 GP 55 GP 24 GP 24 GP 55

Mitsubishi-S4L2

242 882

197 676

197 679

213 858

252 781

252 782

GP 55

Caterpillar C1.5 Deutz F3L2011 Perkins 404.22 Deutz F3L912 Kubota V1505-EBG1 Mitsubishi S4L2 Cat C1.5 Kubota 1505 E3BG Deutz F4L1011 Deutz F3L912 Perkins 3.152 Mitsubishi S4L2 Mitsubishi-S4L2 Deutz 2.9L4 Deutz F3L912 Deutz F4L2011 Perkins 404.22T Deutz F4L912 Deutz F4L2011 Deutz TD2.94L4 Deutz TD2.9L4 Deutz 2.9L4 Deutz BF4M 2011 Deutz BF4M 2011 Deutz F4L912 Deutz F3L912/914 CATERPILLAR 3013C/C1.5 Kubota DH905/1005 Kubota DH905/1005

202 166 067 265 197 899 064 677 196 428 242 882 202 166 218 467 067 265 064 677 192 936 242 882 242 882 067 265 064 677 067 265 197 899 064 677 067 265 67265 67265 067 265 067 265 067 265 064 677 064 677 202 166 196 428 196 428

197 676 192 938 192 938 020 319 197 676 19676 197 676 197 676 192 938 192 938 192 938 197 676 197 676 192 938 192 938 192 938 192 938 020 319 192 938 192983 192939 192 938 192 938 192 938 020 319 (See note2) 197 676 187 441 187 441

197 679 192 939 192 939 — 197 679 N/A 197 679 197 679 192 939 192 939 192 939 197 679 197 679 192 939 192 939 192 939 192 939 — 192 939 192393 192939 192 939 192 939 192 939 — (See note3) 197 679 202 102 202 102

213 185 192 744 192 744 062 342 213 858 213 858 213 858 233 482 192 744 192 744 192 744 213 858 213 858 255 764 192 744 192 744 192 744 062 342 192 744 255764 255754 225 764 192 744 192 744 062 342 062 342 213 858 066 113 066 113

202 167 066 217 197 997 064 686 207 715 252 781 217 687 218 469 066 217 064 686 192 937 252 781 252 781 255 765 064 686 066 217 197 997 064 686 066 217 255765 255765 255 765 066 217 066 217 064 686 064 686 202 167 192 744 192 744

246 987 246 988 246 985

GP 55 GP 24 GP 24 GP 24 GP 55 GP 35 GP 35 GP 35 GP 24 GP 24 GP 24 GP 35

IR Compressor Filter Kit #246 991, Oil Filter #206 745 , Separator Filter #206 747 and Air Filter #197 676 . Prior to serial number LB043908 use #020 319 . Effective with serial number LB043908 use #192 938 . 3 Effective with serial number LB043908 use #192 939 . 4 Single-Phase Plug #119 172 , Three-Phase Plug #254 140. 2

246 985

246 987 246 986 252 782

244 711 246 987 N/A

244 711 262 459 246 989 246 988 246 985 246 988 262459 262459 262 459 246 988 246 988 246 989 246 987 246 990 246 990

GP 31 GP 24 GP 24 GP 24 GP 24 GP 24 GP 31 GP 31 GP 31 GP 24 GP 24 GP 24 GP 24 GP 24 GP 55 GP 55

ENGINE DRIVES

Industrial Engine Drive Tune-Up Components Engine Drive Big 40® Big 40®G Big 40® Diesel Big 40® Diesel (CAT) Big 50 Diesel™ (Prior to JK718458) Big 50 Diesel™ ( Eff. with JK718458) Big Blue® 251D (Prior to KF846844) Big Blue® 251D ( Eff. with KF846844) Big Blue® 251D (Eff. with LA153592) Big Blue® 300/Pro

Big Blue® 302D Big Blue® 302P Big Blue® 350 PipePro® (Prior to MA 250132E) Big Blue® 350 PipePro® (Eff. s/n MA250132) Big Blue® 350 PipePro® Big Blue® 400D Big Big Big Big Big Big

Blue® 400D Blue® 400 KX Blue® 400 Pro Blue® 400 Pro Blue® 400 Pro Blue® 402D/502D/602D

Big Big Big Big Big

Blue® 402P/502P/602P Blue® 450 duo CST™ Blue® 500 ECO Pro Blue® 500 Pro (Deutz) Blue® 500X

Big Blue® 600D Big Blue® 700 Dual Pro Big Blue® 800 Duo Pro Big Blue® 800 Duo Pro Air Pak ™ Big Blue® 800 Duo Air Pak (Deutz) Big Blue® Air Pak ™ 1 Big Blue® Turbo Miller Air Pak ™ Miller Du-Op™ PRO 300 PipePro™ 30 4 Trailblazer®Pro 350 1

Engine Model Continental F-163 Continental TM-20 Continental TMD-20 CATERPILLAR 3024/C2.2 Continental TMD-27 Continental TMD-27 Deutz F3L1011 Deutz F3L1011 Deutz F3L1011 Perkins 403C-15 CATERPILLAR C1.5 Duetz 2008 Mitsubishi-S4L2 Deutz F3L1011 Perkins 104.22 Mitsubishi-S4L2

Fuel Cap # 182 022 182 022 182 022 254 678 182 022 182 022 182 022 182 022 182 022 254 678 254 678 254 678 254 678 254 678 254 678 254 678

Blower/Fan Belt # — 118 156 118 156 197 944 118 156 118 156 066 213 066 213 066 213 217 686 217 686 228 780 242 883 067 266 197 944 242 883

Alternator Belt # — — — — — — — — — — — —

Mitsubishi-S4L2

254 678

242 883

—

Caterpillar C1.5 Deutz F3L2011 Perkins 404.22 Deutz F3L912 Kubota V1505-EBG1 Mitsubishi S4L2 Cat C1.5 Kubota 1505 E3BG Deutz F4L1011 Deutz F3L912 Perkins 3.152 Mitsubishi S4L2

254 678 254 678 254 678 182 022 254 678 254 678 254 678 254 678 254 678 254 678 254 678 254 678

217 686 216 959 197 944 064 690 218 468 N/A N/A N/A 067 266 066 271 193 163 N/A

— — — 136 250 — 242 883 217 686 218 468 — — — 242 883

Deutz 2.9L4 Deutz F3L912 Deutz F4L2011 Perkins 404.22T Deutz F4L912 Deutz F4L2011 Deutz TD2.94L4 Deutz TD2.9L4 Deutz 2.9L4 Deutz BF4M 2011 Deutz F4L 2011 Deutz F4L912 Deutz F3L912/914 CATERPILLAR 3013C/C1.5 Kubota DH905/1005 Kubota DH905/1005

254 678 254 678 254 678 254 678 024 035 254 678 190 198 190 198 254 678 254 678 254 678 024 035 182 022 254 678 182 022 182 022

260 572 066 271 067 266 197 944 066 271 197 944 N/A N/A 260 572 207 808 067 266 066 271 064 690 217 686 197 197 197 197

— — — — —

IR Compressor Filter Kit #246 991, Oil Filter #206 745 , Separator Filter #206 747 and Air Filter #197 676 . Prior to serial number LB043908 use #020 319 . Effective with serial number LB043908 use #192 938 . 3 Effective with serial number LB043908 use #192 939 . 2

— — —

260 572 253 944 — — — — 066 213 — — —

ENGINE DRIVES

Industrial Engine Drive Service Parts Model Big 40® Big 40®G Big 40®WG Big 40® Diesel Big 40® Diesel (CAT) Big 50® Diesel Big Blue® 251D Big Blue® 300P Big Blue® 302D Big Blue® 302P Big Blue® 400

Serial # Effective 71-602793 JG011369 LA342228 JG011369 LB057623 JG011369 JK587486 LE099775 LA067251 LA067249 LC732100

Big Blue® 400D

HK247676

Big Blue® 400 KX Big Blue® 400 Pro Big Blue® 400 Pro

LE253191 — —

Big Blue® 400 Pro

—

Big Blue® 402D/502D/602D

KK114464 —

Big Blue® 402P/502P/602P Big Blue® 450 duo CST™

Note: Number in (parenthesis) following the order number denotes quantity needed of particular component.

Engine Model Continental Continental WIS•CON Continental CATERPILLAR Continental Deutz Perkins Deutz Perkins Deutz Perkins Deutz

Ignition/ Start Switch # See manual 172 070 176 606 See manual 176 606 See manual See manual 237 417 176 606 176 606 237 417 237 417 See manual

Brushes/ Brush Assy # 151 299(3) 151 299(3) 189 142(1)* 151 299(3) 189 142(1)* 151 299(3) 151 299(3) 126 984(2) 189 142(1)* 189 142(1)* 189 142(1)* 189 142(1)* 151 299(3)

Idle Solenoid # See manual 005 373 005 373 080 517 198 624 080 517 124 974 080 517 174 064 198 624 174 064 198 624 —

230 Volt Plug # 025 234 025 234 147 633 (N/A) 025 234 147 633 (N/A) 025 234 025 234 119 172 147 633 (N/A) 147 633 (N/A) 147 633 (N/A) 147 633 (N/A) 025 234

Module (Idle) # — 189 742 195 706 See manual 195 706 See manual 189 742 214 761 195 706 195 706 195 706 195 706 —

— 182 954 182 954

Rheostat/ Pot # See manual 072 462 188 635 072 462 188 635 072 462 605 960 193 118 188 635 188 635 188 635 188 635 605 960 (CC) 072 462 (CC/CV) 193 118 193 118 193 118

Kubota Cat C1.5 Kubota 1505 E3BG Mitsubishi S4L2 Deutz

237 417 217 680 217 680

126 984(2) 244 290 244 290

Engine Mfg 235 023 264 327

217 680

244 290

242 538

182 954

193 118

N/A

176 606

189 142(1)*

See manual

195 706

176 606

189 142(1)*

See manual

217 680

244 290

242 538

LC585264

Mitsubishi S4L2 Deutz

147 633 (N/A) 188 635 (CC) See manual (CC/ CV) 147 633 (N/A) 188 635 (CC) 193 118 (CC/CV) 176 335 N/A

KJ284383

Perkins

Big Blue® 500D

237 417

189 142(1)*

—

195 706

Big Blue® 500P

LE260460

Perkins

237 417

189 142(1)*

—

Big Blue® 500 Pro Big Blue® 600D Big Blue® Air Pak ™ Big Blue® 800 Duo Pro Big Blue® 800 Duo Pro Air Pak ™ Big Blue® 800 Duo Air Pak ™ Big Blue® Turbo Miller Air Pak ™ Miller Du-Op™ PRO 300 PipePro™ 304 Trailblazer® Pro 350 Trailblazer® Pro 350D

MD290001E KA748844 LC251836 — —

Deutz 2.9L4 Deutz Deutz Deutz TD2.94L4 Deutz TD2.9L4

217 See See 217 217

680 manual manual 680 680

189 142* 151 299(3) 189 142(1)* 189 142 189 142

— — — N/A N/A

147 633 (N/A) 188 635 (CC) 193 118 (CC/CV) 147 633 (N/A) 188 635 (CC) 193 118 (CC/CV) 119 172 193 118 025 234 072 462 147 633 (N/A) 193 118 147 632 193 118 147 632 193 118

MD360063E LC351172 JJ338549 KK057228 LC732152 KK057228 LA199438 LC047815

Deutz 2.9L4 Deutz Deutz Deutz CATERPILLAR Kubota Kubota Kubota

217 See See 046 237 176 198 176

680 manual manual 433 417 606 515 606

189 142* 189 142(1)* 151 299(3) 151 299(3) 126 984(2) See manual 126 984(3) 205 725(1)

— — 183 030 — 080 517 192 196 192 196 192 196

147 633 (N/A) 147 633 (N/A) 025 234 197 442 (N/A) 119 172 119 172 119 172 119 172

— 195 706 189 742 — 214 761 — 216 273 —

*Brush holder only — must order quantity of three brushes (#190 823) separately with part #189 142

193 118 193 118 072 623 035 897 193 118 See manual 035 897 See manual

214 761 N/A N/A

195 706 N/A

219 848 (N/A) — — 195 706 N/A N/A

SPOT WELDERS

MSW and LMSW Series Tongs and Tips Tongs

6 in (152 mm)

12 in (305 mm)

18 in (457 mm)

Tips

040 197

040 198

040 199

Standard 040 211

Standard

MO Offset

■

040 200

040 201

040 202

—

040 203

040 204

Standard 040 211

Flat 040 212

—

040 205

040 206

Standard 040 211

Flat 040 212

Standard 040 211

Flat 040 212

TT-9

8 in (203 mm) 040 207

MSW-41, MSW-41T, MSW-42, MSW-42T, LMSW-52 and LMSW-52T

Flat 040 212

MO Offset 040 215

TT-6

G-7

For your added convenience, spot welder tongs and tips can now be ordered through the Miller Service Parts business for use with the following models:

Gyro Bail #041 979 Supports the weight of the welder. Operates with boom and counterweight or from spring-loaded cable. Spot welds in any position.

Important Ordering Information FF

8 in (203 mm) 040 208

FF 040 213

FH

5 in (127 mm) 040 209

FH 040 214

■

To determine the correct tong reorder length, measure exposed tong length when installed in spot welder. Removed tongs measure 2 inches longer than the listed chart length. For correct reorder length, deduct 2 inches from the removed tong.

■

One set of tips is supplied with each set of tongs.

■

Maximum welding capabilities are obtained with minimum tong length.

■

Tips are made of RWMA Class 2 Alloy.

SPOT WELDERS

PSW and SSW Series Tongs Tongs

Description

6 in (152 mm)

12 in 18 in (305 mm) (457 mm)

Tips Included

4 - 1/4in (108mm)

6 - 1/4in (159mm)

Standard 90˚ No. 1 MT No. 2 MT

040 218 —

040 219 —

040 220 041 001

040 223 040 308

4 - 1/4in (108mm)

6 - 1/4in (159mm)

Standard 45˚ No. 1 MT No. 2 MT

— —

041 004 —

041 005 (N/A) 040 296

040 851 040 225

TT-6W No. 2 MT

—

—

041 838

040 308

TT-9W No. 2 MT

—

—

041 840

040 308

—

071 465 (N/A)

—

No. 1 Pointed 071 466 Top Flat Threaded 071 467 Bottom

7 - 1/1in (190mm)

9 in (229mm)

4 - 1/4 in (108 mm)

SW-12

PSW and SSW Series Tips Tips

Description

Part #

Quantity

Where Used

No. 1 MT (Pointed) No. 1 MT (Offset) No. 2 MT (Pointed)

040 223 040 224 040 308

2 tips 2 tips 2 tips

Standard 90˚ No. 1 Tongs Standard 90˚ No. 1 Tongs Standard 90˚ No. 2 Tongs, TT-6W Tongs, TT-9W Tongs

No. 1 MT (Offset)

040 851

2 tips

Standard 45˚ No. 1 Tongs

No. 1 MT (Offset)

040 226

2 tips


No. 1 MT (Offset)

040 298

2 tips


No. 2 MT (Offset)

040 225

2 tips


No. 1 MT (Pointed)

071 466

1 tip for top tong

SW-12 Tongs

Threaded (Flat)

071 343

1 tip for bottom tong

SW-12 Tongs (Optional)

1 tip for bottom tong 2 tips

SW-12 Tongs

Threaded (Flat)

071 467

No. 1 MT (Flat Swivel Tip)

040 216

Adapter (Adapts No.1 Morse Taper Tip to No. 2 Receptacle)

040 227

For your added convenience, spot welder tongs and tips can now be ordered through the Miller Service Parts business for use with the following models: ■ ■

PSW-1020 ATT and PSW-2020 ATT SSW-1020 ATT, SSW-2020 ATT and SSW-2040 ATT

Important Ordering Information ■

Incorrect

Front Connection ■

■

■ ■ ■

Standard 90˚ No. 1 Tongs ■

2 adapters

Standard 90˚ No. 2 Tongs, TT-6W Tongs (Top), TT-9W Tongs (Top)

To determine the correct tong reorder length, measure from the center of the spot weld tip back to the front water hose connection.

Correct Requirement

Spot Welder Tip

Tongs and tips shown to the left can be used with all PSW and SSW model spot welders. Recommended maximum tong length is 18 in (457 mm). A limited group of special tongs are awvailable, contact Miller Service Parts. Tong throat-height dimension for standard 90° and 45° tongs is 4-1/4 in (108 mm). Throat length is measured from the center of the spot tips to the front water hose connection on the tong. One set of tips is supplied with each set of tongs. Tips are made of RWMA Class 2 alloy. Maximum welding capabilities are obtained with minimum tong length. MT = Morse Taper No. 1 Morse Taper diameter = 1/2 inch No. 2 Morse Taper diameter = 5/8 inch

TIG TORCHES

TIG Connectors A-150/A-200 1-Piece Power Cable Connectors

A-150/A-200 2-Piece Power Cable Connector

194 722 / 194 723

195 378 / 195 379

105 Z57

45V62

129 527

50 mm Dinse-style gas thru for one-piece air-cooled torch.

50 mm Dinse-style for one-piece air-cooled torch.

Power cable adapter for one-piece A-150 torch.

Power cable adapter for one-piece A-200 torch.

50 mm Dinse-style for two-piece cable air-cooled torch.

W-225 Power Cable Connectors

195 380

195 377

45V11

225 028

50 mm Dinse-style gas thru with gas and water return lines for water-cooled torch.

50 mm Dinse-style with water return line for water-cooled torch.

Power cable adapter for water-cooled torch.

50 mm thread lock-style for water-cooled torch.

Machines

Connection Type

A-150 Power Cable Connector 1-Piece 2-Piece

A-200 Power Cable Connector 1-Piece 2-Piece

W-225 Power Cable Connector

TIG Machines

Syncrowave® 200/210 Syncrowave® 250 DX/350 DX (Dinse) Syncrowave® 250 DX/350 DX (Stud) Maxstar® 150 STL/STH Dynasty® 200/350, Maxstar ® 200/350 Dynasty® 700, Maxstar® 700

50 mm Dinse, Gas Thru 50 mm Dinse 1/2 in Stud 25 mm Dinse, Gas Thru 50 mm Dinse 50 mm Thread Lock

194 722 195 378 105 Z57 195 234 195 378

129 527* 129 527 N/A 127 836* 129 527

194 723 195 379 45V62 N/A 195 379

129 527* 129 527 N/A N/A 129 527

195 380 195 377 45V11 N/A 195 377

N/A

N/A

N/A

N/A

225 028

25 mm Dinse, Gas Thru 1/2 in Stud 1/2 in Stud 50 mm Dinse 1/2 in Stud

195 234 105 Z57 105 Z57

127 836* N/A N/A

N/A 45V62 45V62

N/A N/A N/A

N/A 45V11 45V11

195 378 105 Z57

129 527 N/A

195 379 45V62

129 527 N/A

195 377 45V11

1/2 in Stud

105 Z57

N/A

45V62

N/A

45V11

50 mm Dinse

195 378

129 527

195 379

129 527

195 377

25 mm Dinse, Gas Thru 50 mm Dinse 50 mm Dinse, Gas Thru 50 mm Thread Lock 1/2 in Stud

195 234 195 378 194 722 N/A

N/A 129 527 N/A N/A

N/A 129 527 N/A N/A

N/A 195 379 194 723 N/A

N/A 195 377 195 380 225 028

105 Z57

N/A

N/A

45V62

45V11

Stud to Dinse Adapter

232 728

N/A

232 728

N/A

232 728

Multiprocess Machines

Multimatic™ 200 Dimension™ 302/452/NT 450/652 Pipeworx XMT® 304/350 XMT® 450 Engine-Driven Machines

Most Big Blue®, Trailblazer®, Bobcat®, Blue Star®, and Wildcat® models Big Blue® 450 Duo CST General Reference

Other Adapter *Two-piece power cable connector is not gas thru.

TIG TORCHES

Weldcraft A-125 Series ®

Hand-Held Air-Cooled Service Parts/Consumables

Formerly WP-9 Series

Additional Torch Models

A-125 (WP-9)

A-125 Flex (WP-9F)

A-125 Flex Valve (WP-9FV)

A-125 Flex Redhead (WP-R9F)

A-125 Flex Valve Redhead (WP-R9FV)

A-125 Valve (WP-9V)

A-125 Pencil (WP-9P)

Note: Torches delivered may vary slightly from images shown.

New Name

1-Piece Power Cable Standard Rubber 12.5 ft (3.8 m) 25 ft (7.6 m)

2-Piece Power Cable Rubber 12.5 ft (3.8 m) 25 ft (7.6 m)

WP-9 WP-9V

A-125 A-125 Valve

WP-9-12-R WP-9V-12-R

WP-9-25-R WP-9V-25-R

—

—

WP-9V-12-2

WP-9V-25-2

WP-9F

A-125 Flex

WP-9F-12-R

WP-9F-25-R

—

—

WP-9FV

A-125 Flex Valve

WP-9FV-12-R

WP-9FV-25-R

WP-9FV-12-2

WP-9FV-25-2

WP-9P

A-125 Pencil

WP-9P-12-R

WP-9P-25-R

—

—

Models Old Model

#AK1C Accessoryli Kit li l i Includes one long back cap, two collets (one collet per size: .040, 1/16), two collet bodies (one collet body per size: .040, 1/16), three alumina nozzles (one nozzle per size: 4, 5, 6), and two 7-inch 2% ceriated tungsten electrodes (one electrode per size: .040, 1/16).

V= Valve F=Flex FV=Flex Valve P=Pencil Torch packages include torch body, handle, power cable, and long back cap (excluding the A-125 Pencil model).

Torch Bodies A-125 A-125 Valve

Valves WP-9 WP-9V

Torch Bodies Optional A-125 Flex

—

VS-2

WP-9F

—

A-125 Flex Valve A-125 Redhead Flex A-125 Redhead Flex Valve Power Cables Rubber 12.5 ft (3.8 m) 25 ft (7.6 m) 57Y01R 57Y03R Replacement Gas Hose

WP-9FV WP-R9F WP-R9FV

—

—

45V09R

—

VS-2 VS-2

Flex Head ONLY 9F 9F R9F R9F

2-Piece Mono Flex 12.5 ft (3.8 m) 25 ft (7.6 m) 12.5 ft (3.8 m ) 25 ft (7.6 m) 57Y01-2 57Y03-2 57Y01MF 57Y03MF 45V10R

—

Handles Ribbed Knurled

H-100R H-100

Ribbed

105Z55R

Knurled

105Z55 Cable Covers #WC-3-10 10 ft (3 m) #WC-3-22 22 ft (6.7 m) #WC-3-48 48 ft (14.6 m)

—

Extension Kit #EK-2-25-R 25 ft (7.6 m), Rubber

TIG TORCHES

Consumables Non-Gas Lens Electrode Size - inch (mm)

.020 (0.5)

.040 (1.0)

1/16 (1.6)

3/32 (2.4)

1/8 (3.2)

1 Insulator (required)

598882

598882

598882

598882

598882

2 Collet

13N20

13N21

13N22

13N23

13N24

3 Collet Body

13N25

Nozzle Size - size # (inch)

3 (3/16)

4 (1/4)

5 (5/16)

6 (3/8)

7 (7/16)

8 (1/2)

10 (5/8)

4 Alumina

—

13N08

13N09

13N10

13N11

13N12

13N13

—

—

* Lava

—

13N14

13N15

13N16

13N17

13N18

13N19

—

—

* Long Lava

796F70

796F71

796F72

796F73

—

—

—

—

—

* X-Long Lava

796F74

796F75

796F76

796F77

—

—

—

—

—

13N26

13N27

13N28

13N29 12 (3/4)

Short

Gas Lens Electrode Size - inch (mm)

.020 (0.5)

.040 (1.0)

1/16 (1.6)

3/32 (2.4)

1/8 (3.2)


598882

598882

598882

598882

598882

2 Collet

13N20

13N21

13N22

13N23

13N24

5 Gas Lens

45V41

45V42

45V43

45V44

45V45


3 (3/16)

4 (1/4)

5 (5/16)

6 (3/8)

7 (7/16)

8 (1/2)

10 (5/8)

6 Alumina Gas Lens Large Diameter Gas Lens

—

53N58

53N59

53N60

53N61

53N61S

—

Electrode Size - inch (mm)

.020 (0.5)

.040 (1.0)

1/16 (1.6)

3/32 (2.4)

1/8 (3.2)


54N63-20

54N63-20

54N63-20

54N63-20

54N63-20

8 Collet

13N20L

13N21L

13N22L

13N23L

13N24L

9 Large Diameter Gas Lens

45V0204S

45V0204S

45V116S

45V64S

995795S

12 (3/4) —

Short —


3 (3/16)

4 (1/4)

5 (5/16)

6 (3/8)

7 (7/16)

8 (1/2)

10 (5/8)

12 (3/4)

Short

10 Large Dia. Gas Lens

—

—

—

57N75

—

57N74

53N88

53N87

53N89

* Large Dia. Gas Lens-L

—

—

—

57N75L

—

57N74L

53N88L

53N87L

—

* Large Dia. Gas Lens-XL

—

—

—

57N75XL

—

57N74XL

53N88XL

53N87XL

—

* Large Dia. Gas Lens-XXL Back Caps 11 Short 41V33

—

—

—

57N75XXL

—

57N74XXL 53N88XXL 53N87XXL —

*Not shown.

12 Medium 41V35

13 Long 41V24

TIG TORCHES





A-150 Flex (WP-17F)

A-150 Flex Valve (WP-17FV)

A-150 Flex Redhead (WP-R17F)

A-150 (WP-17)

A-150 Flex Valve Redhead (WP-R17FV)

A-150 Valve (WP-17V)

A-150 PSH (WP-17-Positive Stop Handle)

A-150 Valve PSH (WP-17V-Positive Stop Handle)


New Name A-150 A-150 Valve

1-Piece Power Cable Standard Rubber 12.5 ft (3.8 m) 25 ft (7.6 m) WP-17-12-R WP-17-25-R WP-17V-12-R WP-17V-25-R

1-Piece Power Cable Mono-Flex™ 12.5 ft (3.8 m) 25 ft (7.6 m) WP-17-12-MF WP-17-25-MF — WP-17V-25-MF

2-Piece Power Cable Rubber 12.5 ft (3.8 m) 25 ft (7.6 m) WP-17-12-2 WP-17-25-2 WP-17V-12-2 WP-17V-25-2

WP-17F

A-150 Flex

WP-17F-12-R

—

—

WP-17F-12-2

WP-17FV WP-R17FV WP-17-PSH WP-17V-PSH

A-150 Flex Valve A-150 Flex Valve Redhead™ A-150 PSH A- 15 0 V alve PSH

WP-17FV-12-R WP-R17FV-12-R

WP-17FV-25-R — WP-R17FV-25-R — WP-17-25-R-PSH — WP-17V-12-R-PSH WP-17V-25-R-PSH —

—

WP-17FV-12-2

WP-17FV-25-2

—

—

—

— —

WP-17-12-2-PSH —

WP-17-25-2-PSH WP-17V-25-2-PSH

Models Old Model WP-17 WP-17V

WP-17F-25-R

—

WP-17F-25-2

V= Valve F=Flex FV=Flex Valve PSH= Positive Stop Handle (threaded handle) Torch packages include torch body, handle, power cable, and long back cap.

Torch Bodies

Valves

Handles

A-150

WP-17

—

Ribbed

H-100R

A-150 Valve

WP-17V

VS-2

Knurled

H-100

Flex Head ONLY 17F

Ribbed

105Z55R

Knurled

105Z55

Torch Bodies Optional A-150 Flex

WP-17F

A-150 Flex Valve

WP-17FV

VS-2

17F

A-150 Redhead Flex A-150 Redhead Flex Valve

WP-R17F WP-R17FV

—

R17F R17F

A-150 PSH A-150 Valve PSH

WP-17-PSH WP-17V-PSH VS-2

—

VS-2 —

Power Cables Rubber

2-Piece

Mono Flex

12.5 ft (3.8 m) 25 ft (7.6 m) 12.5 ft (3.8 m) 25 ft (7.6 m) 12.5 ft (3.8 m ) 25 ft (7.6 m) 57Y01R

57Y03R

57Y01-2

57Y03-2

57Y01MF

57Y03MF

45V09R

45V10R

—

—

Replacement Gas Hose —

—

#AK2C Accessory Kit Includes one short back cap, th ree collets (one collet per size: .040, 1/16, 3/32), three collet bodies (one collet body per size: .040, 1/16,3/32), three alumina nozzles (one nozzle per size: 4, 5, 6), and three 7-inch 2% ceriated tungsten electrodes (one electrode per size: .040, 1/16,3/32).

Cable Covers #WC-3-10 10 ft (3 m) #WC-3-22 22 ft (6.7 m) #WC-3-48 48 ft (14.6 m) Extension Kit #EK-2-25-R 25 ft (7.6 m), Rubber

TIG TORCHES

8

5

1 2

2

2 11

3

6

15

12

9

12

13 4

7

10

16

14

17

18

19

20

Consumables Non-Gas Lens Electrode Size - inch (mm) 1 Insulator (required) 2 Collet 3 Collet Body Nozzle Size - size # (inch) 4 Alumina * Long Alumina

—

.040 (1.0) 18CG 10N22 10N30 5 (5/16) 10N49 10N49L

6 (3/8) 10N48 10N48L

* Lava

105Z43

105Z42

105Z44

105Z45

08N78

08N79

08N80

—

* Long Lava Gas Lens Electrode Size - inch (mm) 5 Insulator (required)

12N03

105Z60

12N02

105Z61

—

—

—

—

.020 (0.5) 54N01

.040 (1.0) 54N01

1/16 (1.6) 54N01

3/32 (2.4) 54N01

1/8 (3.2) 54N01

2 Collet 6 Gas Lens Nozzle Size - size # (inch)

10N21 45V29 4 (1/4)

10N22 45V24 5 (5/16)

6 (3/8)

10N23 45V25 7 (7/16)

8 (1/2)

10N24 45V26 10 (5/8)

12 (3/4)

10N25 45V27 Short

7 Alumina Gas Lens * Long Gas Lens Large Diameter Gas Lens

54N18

54N17 54N17L

54N16 54N16L

54N15 54N15

54N14

—

—

54N19

—

—

—

—

—

.020 (0.5) 54N63 10N21 45V0204 4 (1/4)

.040 (1.0) 54N63 10N22 45V0204 5 (5/16)

—

—

—

—

—

—

6 (3/8) 57N 75 57N75L 57N75XL

—

8 (1/2) 57N74 57N74L 57N74XL

3/32 (2.4) 54N63 10N24 45V64 10 (5/8) 53N88 53N88L 53N88XL

12 (3/4) 53N87 53N87L 53N87XL

—

—

57N75XXL

—

57N74XXL

53N88XXL

53N87XXL

—

.020 (0.5) 18CG20

.040 (1.0) 18CG20 10N22S 17CB20 5 (5/16) 13N09

6 (3/8) 13N10

1/16 (1.6) 18CG20 10N23S 17CB20 7 (7/16) 13N11

8 (1/2) 13N12

3/32 (2.4) 18CG20 10N24S 17CB20 10 (5/8) 13N13

12 (3/4)

1/8 (3.2) 18CG20 10N25S 17CB20 Short

—

—

6 (3/8) 53N60

1/16 (1.6) 17GLG20 10N23S 17GL116 7 (7/16) 53N61

3/32 (2.4) 17GLG20 10N24S 17GL332 10 (5/8)

12 (3/4)

1/8 (3.2) 17GLG20 10N25S 17GL18 Short

—

—

—

Electrode Size - inch (mm) 8 Insulator (required) 2 Collet 9 Large Diameter Gas Lens Nozzle Size - size # (inch) 10 Large Dia. Gas Lens * Large Dia. Gas Lens-L * Large Dia. Gas Lens-XL * Large Dia. Gas Lens-XXL Stubby Non-Gas Lens Electrode Size - inch (mm) 11 Insulator (required) 12 Stubby Collet 13 Stubby Collet Body Nozzle Size - size # (inch) 14 Stubby Alumina Stubby Gas Lens Electrode Size - inch (mm) 15 Insulator (required) 12 Stubby Collet 16 Stubby Gas Lens Nozzle Size - size # (inch) 17 Alumina Gas Lens Back Caps 18 Short 57Y04 *Not shown.

.020 (0.5) 18CG 10N21 10N29 4 (1/4) 10N50

—

17CB20 4 (1/4) 13N08 .020 (0.5) 17GLG20 — —

4 (1/4) 53N58 19 Medium 300M

.040 (1.0) 17GLG20 10N22S 17GL040 5 (5/16) 53N59

20 Long 57Y02

1/16 (1.6) 18CG 10N23 10N31 7 (7/16) 10N47 10N47L

1/16 (1.6) 54N63 10N23 45V116 7 (7/16) — —

8 (1/2) 10N46

3/32 (2.4) 18CG 10N24 10N32 10 (5/8) 10N45

12 (3/4) 10N44

—

—

—

—

—

8 (1/2) 53N61S

1/8 (3.2) 18CG 10N25 10N28 Short

1/8 (3.2) 54N63 10N25 995795 Short 53N89 — —

TIG TORCHES





A-200 Flex

(WP-26F)

A-200 Valve

(WP-26V)

A-200 Flex Valve

(WP-26FV)

A-200 Flex Redhead

(WP-R26F)

A-200 (WP-26)

A-200 Flex Valve Redhead

(WP-R26FV)


Models Old Model WP-26 WP-26V WP-26F WP-26FV

New Name A-200 A-200 Valve A-200 Flex

1-Piece Power Cable Standard Rubber 12.5 ft (3.8 m) 25 ft (7.6 m) WP-26-12-R WP-26-25-R WP-26V-12-R WP-26V-25-R — WP-26F-25-R

2-Piece Power Cable Rubber 25 ft (7.6 m) WP-26-25-2 WP-26V-25-2 WP-26F-25-2

A-200 Flex Valve

WP-26FV-12-R

WP-26FV-25-2

WP-26FV-25-R

#AK3C Accessory Kit Includes one short back cap, th ree collets (one collet per size: 1/16, 3/32, 1/8), three collet bodies (one collet body per size: 1/16, 3/32, 1/8), three alumina no zzles (one nozzle per size: 5, 6, 8), and three 7-inch 2% ceriated tungsten electrodes (one electrode per size: 1/16, 3/32, 1/8).

V= Valve F=Flex FV=Flex Valve Torch packages include torch body, handle, power cable, and long back cap.

Torch Bodies A-200 A-200 Valve Torch Bodies Optional A-200 Flex

WP-26 WP-26V

—

Valves VS-1

Handles Ribbed Knurled

WP-26F

—

Ribbed

10N15R

Knurled

10N15

A-200 Flex Valve

WP-26FV

VS-1

A-200 Redhead Flex A-200 Redhead Flex Valve Power Cables Rubber 12.5 ft (3.8 m) 46V28R Replacement Gas Hose

WP-R26F WP-R26FV

—

—

H-200R H-200

VS-1

1-Piece 25 ft (7.6 m) 46V30R

2-Piece 12.5 ft (3.8 m) 25 ft (7.6 m) 46V28-2 46V30-2

46V30R

40V75R

41V30R

Cable Covers #WC-3-10 10 ft (3 m) #WC-3-22 22 ft (6.7 m)

Extension Kit #EK325R 25 ft (7.6 m), Rubber

TIG TORCHES

8

5

1 2

2

2 11

3

6

15

12

9

12

13 4

7

10

16

14

17

18

19

20

Consumables Non-Gas Lens Electrode Size - inch (mm) 1 Insulator (required) 2 Collet 3 Collet Body Nozzle Size - size # (inch) 4 Alumina * Long Alumina

—

.040 (1.0) 18CG 10N22 10N30 5 (5/16) 10N49 10N49L

6 (3/8) 10N48 10N48L

1/16 (1.6) 18CG 10N23 10N31 7 (7/16) 10N47 10N47L

* Lava

105Z43

105Z42

105Z44


12N03

105Z60 10N25

12N02

.020 (0.5) 54N01

.040 (1.0) 54N01

1/16 (1.6) 54N01

3/32 (2.4) 54N01

1/8 (3.2) 54N01

5/32 (4.0) 54N01


10N21 45V29 4 (1/4)

10N22 45V24 5 (5/16)

8 (1/2)

10N24 45V26 10 (5/8)

10N25 45V27 Short

54N20 45V28

6 (3/8)

10N23 45V25 7 (7/16)


54N18

54N17 54N17L

54N16 54N16L

54N15 54N15

54N14

—

—

54N19

—

—

—

—

—

.020 (0.5) 54N63 10N21 45V0204 4 (1/4)

.040 (1.0) 54N63 10N22 45V0204 5 (5/16)

—

—

—

—

—

—

6 (3/8) 57N 75 57N75L 57N75XL

—

8 (1/2) 57N74 57N74L 57N74XL

3/32 (2.4) 54N63 10N24 45V64 10 (5/8) 53N88 53N88L 53N88XL

12 (3/4) 53N87 53N87L 53N87XL

—

—

57N75XXL

—

57N74XXL

53N88XXL

53N87XXL

—

.020 (0.5) 18CG20

.040 (1.0) 18CG20 10N22S 17CB20 5 (5/16) 13N09

6 (3/8) 13N10

1/16 (1.6) 18CG20 10N23S 17CB20 7 (7/16) 13N11

8 (1/2) 13N12

3/32 (2.4) 18CG20 10N24S 17CB20 10 (5/8) 13N13

12 (3/4)

1/8 (3.2) 18CG20 10N25S 17CB20 Short

—

—

6 (3/8) 53N60

1/16 (1.6) 17GLG20 10N23S 17GL118 7 (7/16) 53N61

3/32 (2.4) 17GLG20 10N24S 17GL332 10 (5/8)

12 (3/4)

1/8 (3.2) 17GLG20 10N25S 17GL18 Short

—

—

—

Electrode Size - inch (mm) 8 Insulator (required) 2 Collet 9 Large Diameter Gas Lens Nozzle Size - size # (inch) 10 Large Dia. Gas Lens * Large Dia. Gas Lens-L * Large Dia. Gas Lens-XL * Large Dia. Gas Lens-XXL Stubby Non-Gas Lens Electrode Size - inch (mm) 11 Insulator (required) 12 Stubby Collet 13 Stubby Collet Body Nozzle Size - size # (inch) 14 Stubby Alumina Stubby Gas Lens Electrode Size - inch (mm) 15 Insulator (required) 12 Stubby Collet 16 Stubby Gas Lens Nozzle Size - size # (inch) 17 Alumina Gas Lens Back Caps 18 Short 57Y04 *Not shown.

.020 (0.5) 18CG 10N21 10N29 4 (1/4) 10N50

—

17CB20 4 (1/4) 13N08 .020 (0.5) 17GLG20 — —

4 (1/4) 53N58 19 Medium 300M

.040 (1.0) 17GLG20 10N22S 17GL040 5 (5/16) 53N59

8 (1/2) 10N46

3/32 (2.4) 18CG 10N24 10N32 10 (5/8) 10N45

12 (3/4) 10N44

—

—

—

—

—

105Z45

08N78

08N79

08N80

—

105Z61

—

—

—

—

1/16 (1.6) 54N63 10N23 45V116 7 (7/16) — —

20 Long 57Y02

8 (1/2) 53N61S

12 (3/4)

1/8 (3.2) 18CG 10N25 10N33 Short

1/8 (3.2) 54N63 10N25 995795 Short 53N89 — —

5/32 (4.0) 18CG 54N20 406488

5/32 (4.0) 54N63 54N20 45V63

TIG TORCHES

Weldcraft W-250 Series ®

Hand-Held Water-Cooled Service Parts/Consumables



W-250 (WP-20) W-250 Valve

(WP-20V) l


Models Old Model WP-20 WP-20V

New Name

Braided Rubber 12.5 ft (3.8 m) 25 ft (7.6 m)

Vinyl 25 ft (7.6 m)

W-250 W-250 Valve

WP-20-12-R

WP-20-25-R

—

—

WP-20-25 WP-20V-25

V= Valve Torch packages include torch body, handle, power cable, long back cap, gas hose and water hose.

Torch Bodies W-250 W-250 Valve Power Cables

WP-20 WP-20V

Valves

Handles

—

Ribbed Knurled

VS-2

#AK4C Accessory Kit Includes one long back cap, th ree collets (one collet per size: 1/16, 3/32, 1/8), three collet bodies (one collet body per size: 1/16, 3/32, 1/8), three alu mina nozzles (one nozzle per size: 5, 6, 7), and three 7-inch 2% ceriated tungsten electrodes (one electrode per size: 1/16, 3/32, 1/8).

53N06 53N06R

Vinyl

Braided

Power Cable

12.5 ft (3.8 m) 45V03

25 ft (7.6 m) 45V04

12.5 ft (3.8 m) 45V03R

25 ft (7.6 m) 45V04R

Water Hose Gas Hose

45V07 45V09

45V08 45V10

45V07R 45V09R

45V08R 45V10R


TIG TORCHES

Consumables Non-Gas Lens Electrode Size - inch (mm)

.020 (0.5)

.040 (1.0)

1/16 (1.6)

3/32 (2.4)

1/8 (3.2)


598882

598882

598882

598882

598882

2 Collet

13N20

13N21

13N22

13N23

13N24

3 Collet Body

13N25


3 (3/16)

4 (1/4)

5 (5/16)

6 (3/8)

7 (7/16)

8 (1/2)

10 (5/8)

4 Alumina

—

13N08

13N09

13N10

13N11

13N12

13N13

—

—

* Lava

—

13N14

13N15

13N16

13N17

13N18

13N19

—

—

* Long Lava

796F70

796F71

796F72

796F73

—

—

—

—

—

* X-Long Lava

796F74

796F75

796F76

796F77

—

—

—

—

—

13N26

13N27

13N28

13N29 12 (3/4)

Short

Gas Lens Electrode Size - inch (mm)

.020 (0.5)

.040 (1.0)

1/16 (1.6)

3/32 (2.4)

1/8 (3.2)


598882

598882

598882

598882

598882

2 Collet

13N20

13N21

13N22

13N23

13N24

5 Gas Lens

45V41

45V42

45V43

45V44

45V45


3 (3/16)

4 (1/4)

5 (5/16)

6 (3/8)

7 (7/16)

8 (1/2)

10 (5/8)


—

53N58

53N59

53N60

53N61

53N61S

—

Electrode Size - inch (mm)

.020 (0.5)

.040 (1.0)

1/16 (1.6)

3/32 (2.4)

1/8 (3.2)


54N63-20

54N63-20

54N63-20

54N63-20

54N63-20

8 Collet

13N20L

13N21L

13N22L

13N23L

13N24L

9 Large Diameter Gas Lens

45V0204S

45V0204S

45V116S

45V64S

995795S

12 (3/4) —

Short —


3 (3/16)

4 (1/4)

5 (5/16)

6 (3/8)

7 (7/16)

8 (1/2)

10 (5/8)

12 (3/4)

Short

10 Large Dia. Gas Lens

—

—

—

57N75

—

57N74

53N88

53N87

53N89

* Large Dia. Gas Lens-L

—

—

—

57N75L

—

57N74L

53N88L

53N87L

—

* Large Dia. Gas Lens-XL

—

—

—

57N75XL

—

57N74XL

53N88XL

53N87XL

—

* Large Dia. Gas Lens-XXL Back Caps 11 Short 41V33

—

—

—

57N75XXL

—

57N74XXL 53N88XXL 53N87XXL —

*Not shown.

12 Medium 41V35

13 Long 41V24

TIG TORCHES



Formerly WP-280

W-280 Super Cool (#301 251)

Models Old Model New Name WP-2 80

Braided Rubber 12.5 (3.8 m) 25 (7.6 m)

W-2 80 Su per Coo lTM #301251012

#301251025

50 (15.2 m)

Braided Rubber with 50 mm Dinse 25 (7.6 m)

#301251050

#301251001*

Torch packages include torch body, handle, power cable, long back cap, gas hose, water hose and cable cover. *Cable cover included.

Hose Part # 269 766 269 767 269 769 269 770

Description Water Hose 14ft. (4.2m), Braided Water Hose 26.5ft. (8.0m), Braided Water Hose 51.5 FT. (15.7m) Braided Gas Hose 13.25 FT (4.0m) Braided

269 771

Gas Hose 25.75 FT (7.8m) Braided

269 773

Gas Hose 50.0 FT (15.2m) Braided

269 575

Power Cable, 12.5 FT (3.8m)

269 758


269 759

Power Cable, 50.0 FT. (15.2m)

269 764


#AK4C Accessory Kit Includes one long back cap, three collets (one collet per size: 1/16, 3/32, 1/8), three collet bodies (one collet body per size: 1/16, 3/32, 1/8), three alumina nozzles (one nozzle per size: 5, 6, 7), and three 7-inch 2% ceriated tungsten electrodes (one electrode per size: 1/16, 3/32, 1/8).

Cable Covers #WC0183 11.75 ft (3.6 m) for use with #301 253 012 #WC0182 24.25 ft (7.4 m) for use with #301 253 025 and #301 253 001 Extension Kit #EK-1-25-R 25 ft (7.6 m), rubber

TIG TORCHES 7

8 1

1

2

2

3

9

5

4

6

10

11

12

13

®

Weldcraft W-280 Consumables Non-Gas Lens Electrode Size — inch (mm) 1 Insulator (required) 2 Collet 3 Collet Body Nozzle Size — size # (inch) 4 Alumina * Lava

.020 (0.5) 598882 13N20 13N25 3 (3/16) — —

.040 (1.0) 598882 13N21 13N26 4 (1/4) — —

5 (5/16) 13N08 13N14

1/16 (1.6) 598882 13N22 13N27 6 (3/8) 13N09 13N15

7 (7/16) 13N10

3/32 (2.4) 598882 13N23 13N28 8 (1/2) 13N11

1/8 (3.2) 598882 13N24 13N29 12 (3/4)

10 (5/8) 13N12

13N13

13N16

13N17

13N18

13N19

Sh — —

* Long Lava

796F70

796F71

796F72

796F73

—

—

—

—

—

* X-Long Lava Gas Lens Electrode Size — inch (mm) 1 Insulator (required)

796F74

796F75

796F76

796F77

—

—

—

—

—

.020 (0.5) 598882

.040 (1.0) 598882

1/16 (1.6) 598882

3/32 (2.4) 598882

1/8 (3.2) 598882

2 Collet 5 Gas Lens Nozzle Size — size # (inch)

13N20 45V41 3 (3/16)

13N21 45V42 4 (1/4)

5 (5/16)

13N22 45V43 6 (3/8)

7 (7/16)

13N23 45V44 8 (1/2)

10 (5/8)

13N24 45V45 12 (3/4)

6 Alumina Gas Lens Large Diameter Gas Lens Electrode Size — inch (mm)

54N18

54N17 54N17L

54N16 54N16L

54N15 54N15L

54N14

—

—

54N19

—

—

—

—

—

54N63-20 13N20L 45V0204S 3 (3/16) — — — —

54N63-20 13N21L 45V0204S 4 (1/4) — — — —

5 (5/16) — — — —

54N63-20 13N22L 45V116S 6 (3/8) 57N75 57N75L 57N75XL 57N75XXL

7 (7/16) — — — —


10 (5/8) 53N88 53N88L 53N88XL 53N88XXL

54N63-20 13N24L 995795S 12 (3/4) 53N87 53N87L 53N87XL 53N87XXL

7 Insulator (required) 8 Collet 9 Large Diameter Gas Lens Nozzle Size — size # (inch) 10 Large Dia. Gas Lens * Large Dia. Gas Lens-L * Large Dia. Gas Lens-XL * Large Dia. Gas Lens-XXL Back Caps 11 Short 41V33 12 Medium 41V35 *Not shown.

13 Long 41V24

Sh

Sh 53 — — —

TIG TORCHES



Formerly CS310

W-310 (CS310A)

Models Old Model CS310A

New Name W-310

12.5 ft (3.8 m) CS310-12

Braided Rubber 25 ft (7.6 m) CS310-25

50 ft (15.2 m) CS310-50

Torch packages include torch body, handle, power cable, long back cap, gas hose, water hose and cable cover.

Torch Bodies W-310 Power Cables

Power Cable Water Hose Gas Hose

CS310A

Handles D-Handle

12.5' (3.8m) CS310-12PC CS310-12W CS310-12G

Braided 25' (7.6m) CS310-25PC CS310-25W CS310-25G


CS110-H

50' (15.2m) CS310-50PC CS310-50W Cable Covers #WC-3-10 10 ft (3 m) #WC-3-22 22 ft (6.7 m) #WC-3-48 48 ft (14.6 m)


TIG TORCHES

Consumables Non-Gas Lens Electrode Size - inch (mm) 1 Insulator (required) 2 Collet 3 Collet Body Nozzle Size - size # (inch) 4 Alumina * Lava

—

4 (1/4) 13N08 13N14

.040 (1.0) 598882 13N21 13N26 5 (5/16) 6 (3/8) 13N09 13N10 13N15 13N16

1/16 (1.6) 598882 13N22 13N27 7 (7/16) 13N11 13N17

8 (1/2) 13N12 13N18

3/32 (2.4) 598882 13N23 13N28 10 (5/8) 13N13 13N19

* Long Lava * X-Long Lava Gas Lens Electrode Size - inch (mm) 1 Insulator (required)

796F70 796F74

796F71 796F75

796F72 796F76

—

—

—

—

.020 (0.5) 598882

.040 (1.0) 598882

1/16 (1.6) 598882

3/32 (2.4) 598882

1/8 (3.2) 598882


13N20 45V41 3 (3/16)

4 (1/4)

13N21 45V42 5 (5/16)

6 (3/8)

13N22 45V43 7 (7/16)

8 (1/2)

13N23 45V44 10 (5/8)

13N24 45V45 Short


—

53N58

53N59

53N60

53N61

53N61S

—

Electrode Size - inch (mm) 7 Insulator (required) 8 Collet 9 Large Diameter Gas Lens Nozzle Size - size # (inch) 10 Large Dia. Gas Lens * Large Dia. Gas Lens-L * Large Dia. Gas Lens-XL

.020 (0.5) 54N63-20 13N20L 45V0204S 3 (3/16)

4 (1/4)

—

—

—

—

—

—

.040 (1.0) 54N63-20 13N21L 45V0204S 5 (5/16) 6 (3/8) — 57N75 — 57N75L — 57N75XL

8 (1/2) 57N74 57N74L 57N74XL

3/32 (2.4) 54N63-20 13N23L 45V64S 10 (5/8) 53N88 53N88L 53N88XL

12 (3/4) 53N87 53N87L 53N87XL

—

—

—

57N74XXL

53N88XXL

53N87XXL

* Large Dia. Gas Lens-XXL Back Caps 11 Short CS110-BCS *Not shown.

.020 (0.5) 598882 13N20 13N25 3 (3/16) —

12 Medium 41V35

796F73 796F77

1/16 (1.6) 54N63-20 13N22L 45V116S 7 (7/16) — — —

57N75XXL — 13 Long 41V24

12 (3/4)

1/8 (3.2) 598882 13N24 13N29 Short

—

—

—

—

—

—

—

—

—

—

12 (3/4) —

—

1/8 (3.2) 54N63-20 13N24L 995795S Short 53N89 — — —

TIG TORCHES





W-350 (WP-18)

W-350 Valve

(WP-18V)


Models Old Model

New Name

Rubber 12.5 ft (3.8 m) 25 ft (7.6 m)

WP-18 WP-18V

W-350 W-350 Valve

—

WP-18-12-R

WP-18-25-R WP-18V-25-R

Vinyl 12.5 ft (3.8 m) 25 ft (7.6 m) WP-18-12 —

WP-18-25 WP-18V-25

V= Valve Torch packages include torch body, handle, power cable, long back cap, gas hose and water hose.

Torch Bodies

Valves

Handles

W-350

WP-18

—

Ribbed

H-200

W-350 Valve

WP-18V

VS-1

Knurled

H-200R

#AK3C Accessory Kit Includes one short back cap, th ree collets (one collet per size: 1/16, 3/32, 1/8), three collet bodies (one collet body per size: 1/16, 3/32, 1/8), three alu mina nozzles (one nozzle per size: 5, 6, 7), and three 7-inch 2% ceriated tungsten electrodes (one electrode per size: 1/16, 3/32, 1/8).

Power Cables Vinyl

Rubber (PC)

Braided (G&W)

12.5 ft (3.8 m)

25 ft (7.6 m)

12.5 ft (3.8 m)

25 ft (7.6 m)

Power Cable

40V64

41V29

40V64R

41V29R

Water Hose

40V74

41V32

40V74R

41V32R

Gas Hose

40V75

41V30

40V75R18

41V30R18



TIG TORCHES

8

5

1 2

2

2 11

3

6

15

12

9

12

13 4

7

10

16

14

17

18

19

20

Consumables Non-Gas Lens Electrode Size - inch (mm) 1 Insulator (required) 2 Collet 3 Collet Body Nozzle Size - size # (inch) 4 Alumina * Long Alumina * Lava

—

.040 (1.0) 18CG 10N22 10N30 5 (5/16) 10N49 10N49L

6 (3/8) 10N48 10N48L

1/16 (1.6) 18CG 10N23 10N31 7 (7/16) 10N47 10N47L

105Z43

105Z42

105Z44

105Z45


12N03

105Z60

12N02

105Z61

.020 (0.5) 54N01

.040 (1.0) 54N01

1/16 (1.6) 54N01

3/32 (2.4) 54N01

1/8 (3.2) 54N01

5/32 (4.0) 54N01


10N21 45V29 4 (1/4)

10N22 45V24 5 (5/16)

8 (1/2)

10N24 45V26 10 (5/8)

12 (3/4)

10N25 45V27 Short

54N20 45V28

6 (3/8)

10N23 45V25 7 (7/16)


54N18

54N17 54N17L

54N16 54N16L

54N15 54N15

54N14

—

—

54N19

—

—

—

—

—

.020 (0.5) 54N63 10N21 45V0204 4 (1/4)

.040 (1.0) 54N63 10N22 45V0204 5 (5/16)

—

—

—

—

—

—

6 (3/8) 57N 75 57N75L 57N75XL

—

8 (1/2) 57N74 57N74L 57N74XL

3/32 (2.4) 54N63 10N24 45V64 10 (5/8) 53N88 53N88L 53N88XL

12 (3/4) 53N87 53N87L 53N87XL

—

—

57N75XXL

—

57N74XXL

53N88XXL

53N87XXL

—

.020 (0.5) 18CG20

.040 (1.0) 18CG20 10N22S 17CB20 5 (5/16) 13N09

6 (3/8) 13N10

1/16 (1.6) 18CG20 10N23S 17CB20 7 (7/16) 13N11

8 (1/2) 13N12

3/32 (2.4) 18CG20 10N24S 17CB20 10 (5/8) 13N13

6 (3/8) 53N60

1/16 (1.6) 17GLG20 10N23S 17GL118 7 (7/16) 53N61

Electrode Size - inch (mm) 8 Insulator (required) 2 Collet 9 Large Diameter Gas Lens Nozzle Size - size # (inch) 10 Large Dia. Gas Lens * Large Dia. Gas Lens-L * Large Dia. Gas Lens-XL * Large Dia. Gas Lens-XXL Stubby Non-Gas Lens Electrode Size - inch (mm) 11 Insulator (required) 12 Stubby Collet 13 Stubby Body Collet Nozzle Size - size # (inch) 14 Stubby Alumina Stubby Gas Lens Electrode Size - inch (mm) 15 Insulator (required) 12 Stubby Collet 16 Stubby Gas Lens Nozzle Size - size # (inch) 17 Alumina Gas Lens Back Caps 18 Short 57Y04 *Not shown.

.020 (0.5) 18CG 10N21 10N29 4 (1/4) 10N50

—

17CB20 4 (1/4) 13N08 .020 (0.5) 17GLG20 — —

4 (1/4) 53N58 19 Medium 300M

.040 (1.0) 17GLG20 10N22S 17GL040 5 (5/16) 53N59

1/16 (1.6) 54N63 10N23 45V116 7 (7/16) — —

20 Long 57Y02

8 (1/2) 10N46

3/32 (2.4) 18CG 10N24 10N32 10 (5/8) 10N45

12 (3/4) 10N44

—

—

—

—

—

08N78

08N79

08N80

—

—

—

—

—

8 (1/2) 53N61S

1/8 (3.2) 18CG 10N25 10N28 Short

1/8 (3.2) 54N63 10N25 995795 Short 53N89 — —

12 (3/4)

1/8 (3.2) 18CG20 10N25S 17CB20 Short

—

—

3/32 (2.4) 17GLG20 10N24S 17GL332 10 (5/8)

12 (3/4)

1/8 (3.2) 17GLG20 10N25S 17GL18 Short

—

—

—

5/32 (4.0) 18CG 54N20 406488

5/32 (4.0) 54N63 54N20 45V63

TIG TORCHES



W-375 Super Cool (#301 253)

New Name TM

W-375 Super Cool

Braided Rubber 12.5 (3.8 m)

25 (7.6 m)

Braided Rubber with 50 mm Dinse 25 (7.6 m)

#301253012

#301253025

#301253001*

Torch packages include torch body, handle, power cable, long back cap, gas hose, water hose and cable cover. *Cable cover included.

Hose Part # 269 766 269 767 269 770 269 771 269 764 269 765


Description Water Hose 14ft. (4.2m), Braided Water Hose 26.5ft. (8.0m), Braided Gas Hose 13.25 FT (4.0m) Braided Gas Hose 25.75 FT (7.8m) Braided Power Cable, 12.5 FT (3.8m) Power Cable, 25.0 FT (7.6m) #WC0183 11.75 ft (3.6 m) for use with #301 253 012 #WC0182 24.25 ft (7.4 m) for use with #301 253 025 and #301 253 001 Extension Kit #EK-1-25-R 25 ft (7.6 m), rubberr

TIG TORCHES

7

8 1

1

2

2

3

9

5

4

6

10

11

12

13

Weldcraft W-375 Consumables ®

Non-Gas Lens Electrode Size — inch (mm) 1 Insulator (required) 2 Collet 3 Collet Body Nozzle Size — size # (inch) 4 Alumina * Lava * Long Lava

796F70

.040 (1.0) 598882 13N21 13N26 4 (1/4) — — 796F71

5 (5/16) 13N08 13N14 796F72

1/16 (1.6) 598882 13N22 13N27 6 (3/8) 13N09 13N15 796F73

* X-Long Lava Gas Lens Electrode Size — inch (mm) 1 Insulator (required)

796F74

796F75

796F76

796F77

.020 (0.5) 598882

.040 (1.0) 598882

1/16 (1.6) 598882

3/32 (2.4) 598882

1/8 (3.2) 598882

2 Collet 5 Gas Lens Nozzle Size — size # (inch)

13N20 45V41 3 (3/16)

13N21 45V42 4 (1/4)

5 (5/16)

13N22 45V43 6 (3/8)

7 (7/16)

13N23 45V44 8 (1/2)

10 (5/8)

13N24 45V45 12 (3/4)

6 Alumina Gas Lens Large Diameter Gas Lens Electrode Size — inch (mm)

54N18

54N16 54N16L

54N15 54N15L

54N14

—

—

54N19

—

54N17 54N17L

—

—

—

—

54N63-20 13N20L 45V0204S 3 (3/16) — — — —

54N63-20 13N21L 45V0204S 4 (1/4) — — — —

5 (5/16) — — — —


7 (7/16) — — — —


10 (5/8) 53N88 53N88L 53N88XL 53N88XXL

54N63-20 13N24L 995795S 12 (3/4) 53N87 53N87L 53N87XL 53N87XXL

7 Insulator (required) 8 Collet 9 Large Diameter Gas Lens Nozzle Size — size # (inch) 10 Large Dia. Gas Lens * Large Dia. Gas Lens-L * Large Dia. Gas Lens-XL * Large Dia. Gas Lens-XXL Back Caps 11 Short 41V33 12 Medium 41V35 *Not shown.

.020 (0.5) 598882 13N20 13N25 3 (3/16) — —

13 Long 41V24

7 (7/16) 13N10

3/32 (2.4) 598882 13N23 13N28 8 (1/2) 13N11

1/8 (3.2) 598882 13N24 13N29 12 (3/4)

10 (5/8) 13N12

13N13

13N16

13N17

13N18

13N19

—

—

—

—

Sh — — —

—

—

—

—

—

Sh

Sh 53N — — —

TIG TORCHES



Formerly CS410

W-410 (CS410A)

Models Old Model

New Name

Braided Rubber 25 ft (7.6 m)

CS410A

W-410

CS410-25

Torch packages include torch body, handle, power cable, long back cap, gas hose, water hose and cable cover.

Torch Bodies W-410 Power Cables

Power Cable Water Hose Gas Hose

CS410A

Handles D-Handle

Braided 12.5 ft (3.8 m) CS410-12PC CS310-12W CS410-12G

25 ft (7.6 m) CS410-25PC CS310-25W CS410-25G


CS210-H

Cable Covers #WC-3-22 22 ft (6.7 m)

TIG TORCHES

8

5

1 2

2

2 11

3

6

15

12

9

12

13 4

7

10

16

14

17

18

19

20

Consumables Non-Gas Lens Electrode Size - inch (mm) 1 Insulator (required) 2 Collet 3 Collet Body Nozzle Size - size # (inch) 4 Alumina * Long Alumina * Lava

—

.040 (1.0) 18CG 10N22 10N30 5 (5/16) 10N49 10N49L

6 (3/8) 10N48 10N48L

1/16 (1.6) 18CG 10N23 10N31 7 (7/16) 10N47 10N47L

105Z43

105Z42

105Z44

105Z45


12N03

105Z60

12N02

105Z61

.020 (0.5) 54N01

.040 (1.0) 54N01

1/16 (1.6) 54N01

3/32 (2.4) 54N01

1/8 (3.2) 54N01

5/32 (4.0) 54N01


10N21 45V29 4 (1/4)

10N22 45V24 5 (5/16)

8 (1/2)

10N24 45V26 10 (5/8)

12 (3/4)

10N25 45V27 Short

54N20 45V28

6 (3/8)

10N23 45V25 7 (7/16)


54N18

54N17 54N17L

54N16 54N16L

54N15 54N15L

54N14

—

—

54N19

—

—

—

—

—

.020 (0.5) 54N63 10N21 45V0204 4 (1/4)

.040 (1.0) 54N63 10N22 45V0204 5 (5/16)

—

—

—

—

—

—

6 (3/8) 57N 75 57N75L 57N75XL

—

8 (1/2) 57N74 57N74L 57N74XL

3/32 (2.4) 54N63 10N24 45V64 10 (5/8) 53N88 53N88L 53N88XL

12 (3/4) 53N87 53N87L 53N87XL

—

—

57N75XXL

—

57N74XXL

53N88XXL

53N87XXL

—

.020 (0.5) 18CG20

.040 (1.0) 18CG20 10N22S 17CB20 5 (5/16) 13N09

6 (3/8) 13N10

1/16 (1.6) 18CG20 10N23S 17CB20 7 (7/16) 13N11

8 (1/2) 13N12

3/32 (2.4) 18CG20 10N24S 17CB20 10 (5/8) 13N13

6 (3/8) 53N60

1/16 (1.6) 17GLG20 10N23S 17GL116 7 (7/16) 53N61

Electrode Size - inch (mm) 8 Insulator (required) 2 Collet 9 Large Diameter Gas Lens Nozzle Size - size # (inch) 10 Large Dia. Gas Lens * Large Dia. Gas Lens-L * Large Dia. Gas Lens-XL * Large Dia. Gas Lens-XXL Stubby Non-Gas Lens Electrode Size - inch (mm) 11 Insulator (required) 12 Stubby Collet 13 Stubby Body Collet Nozzle Size - size # (inch) 14 Stubby Alumina Stubby Gas Lens Electrode Size - inch (mm) 15 Insulator (required) 12 Stubby Collet 16 Stubby Gas Lens Nozzle Size - size # (inch) 17 Alumina Gas Lens Back Caps 18 Short 57Y04 *Not shown.

.020 (0.5) 18CG 10N21 10N29 4 (1/4) 10N50

—

17CB20 4 (1/4) 13N08 .020 (0.5) 17GLG20 — —

4 (1/4) 53N58 19 Medium 300M

.040 (1.0) 17GLG20 10N22S 17GL040 5 (5/16) 53N59

1/16 (1.6) 54N63 10N23 45V116 7 (7/16) — —

20 Long 57Y02

8 (1/2) 10N46

3/32 (2.4) 18CG 10N24 10N32 10 (5/8) 10N45

12 (3/4) 10N44

—

—

—

—

—

08N78

08N79

08N80

—

—

—

—

—

8 (1/2) 53N61S

1/8 (3.2) 18CG 10N25 10N28 Short

1/8 (3.2) 54N63 10N25 995795 Short 53N89 — —

12 (3/4)

1/8 (3.2) 18CG20 10N25S 17CB20 Short

—

—

3/32 (2.4) 17GLG20 10N24S 17GL332 10 (5/8)

12 (3/4)

1/8 (3.2) 17GLG20 10N25S 17GL18 Short

—

—

—

5/32 (4.0) 18CG 54N20 406488

5/32 (4.0) 54N63 54N20 45V63

TIG TORCHES

Weldcraft Modular Series ®

Hand-Held TIG Service Parts/Consumables

Type Water-Cooled Rated Output DC: 225 A, AC: 160 A Duty Cycle 100% Electrode Range .020-5/32 in (0.5-4.0 mm) W-225 Modular (WP-225)

Models Old Model

New Name

Braided Rubber 12.5 ft (3.8 m) 25 ft (7.6 m)

25 ft (7.6 m)

Vinyl —

WP-225

W-225 Modular

WP-225-12-R

WP-225-25

53N06

WP-225-25-R

Textured Handle

Torch packages include torch body, handle, power cable, gas hose, water hose and 1726 and 9-70 torch heads.

Torch Heads

24

24-90

9-70

9-90

A-150 Modular* Amp Rating DC AC

9P

1726

A-200 Modular* Amp Rating DC AC

1726P

Torch Head

Angle

Electrode Range

W-225 Modular* Amp Rating DC AC

24

70°

.020-3/32 in. (0.5-2.4 mm)

80

50

80

50

160

115

24-90

90°

.020-3/32 in. (0.5-2.4 mm)

80

50

80

50

160

115

9-70

70°

.020-1/8 in. (0.5-3.2 mm)

125

100

125

100

200

140

9-90

90°

.020-1/8 in. (0.5-3.2 mm)

125

100

125

100

200

140

9P

180°

.020-1/8 in. (0.5-3.2 mm)

125

100

125

100

200

140

1726

70°

.020-5/32 in. (0.5-4.0 mm)

150

115

200

140

225

160

1726P

180°

.020-5/32 in. (0.5-4.0 mm)

150

115

200

140

225

160

* 60% Duty Cycle ** 100 % Duty Cycle

#AK-225MFC Accessory Kit Supplements W-225 (WP-225) modular torch packages. Includes 5 additional torch heads, collet, collet bodies, nozzles, handle and more.


TIG TORCHES 7

9-70, 9-90 and 9P Modular Series Consumables 8 1

1

2

2

3

5

4

Non-Gas Lens Electrode Size - inch (mm) 1 Insulator (required) 2 Collet 3 Collet Body Nozzle Size - size # (inch) 4 Alumina * Lava * Long Lava * X-Long Lava Gas Lens Electrode Size - inch (mm) 1 Insulator (required) 2 Collet 5 Gas Lens Nozzle Size - size # (inch) 6 Alumina Gas Lens Large Diameter Gas Lens Electrode Size - inch (mm) 7 Insulator (required) 8 Collet 9 Large Diameter Gas Lens Nozzle Size - size # (inch) 10 Large Dia. Gas Lens * Large Dia. Gas Lens-L * Large Dia. Gas Lens-XL * Large Dia. Gas Lens-XXL Back Caps 11 Short 41V33

.020 (0.5) 598882 13N20 13N25 3 (3/16) — — 796F70 796F74 .020 (0.5) 598882 13N20 45V41 3 (3/16) — .020 (0.5) 54N63-20 13N20L 45V0204S 3 (3/16) — — — — 12 Medium 41V35

9

6

4 (1/4) 13N08 13N14 796F71 796F75

.040 (1.0) 598882 13N21 13N26 5 (5/16) 13N09 13N15 796F72 796F76

4 (1/4) 53N58

.040 (1.0) 598882 13N21 45V42 5 (5/16) 53N59

4 (1/4) — — — —

.040 (1.0) 54N63-20 13N21L 45V0204S 5 (5/16) — — — —

10

6 (3/8) 13N10 13N16 796F73 796F77

1/16 (1.6) 598882 13N22 13N27 7 (7/16) 13N11 13N17 — —

6 (3/8) 53N60

1/16 (1.6) 598882 13N22 45V43 7 (7/16) 53N61

6 (3/8) 57N75 57N75L 57N75XL 57N75XXL

1/16 (1.6) 54N63-20 13N22L 45V116S 7 (7/16) — — — —

11

12

8 (1/2) 10N12 13N18 — —

3/32 (2.4) 598882 13N23 13N28 10 (5/8) 10N13 13N19 — —

8 (1/2) 53N61S

3/32 (2.4) 598882 13N23 45V44 10 (5/8) —

8 (1/2) 57N74 57N74L 57N74XL 57N74XXL

3/32 (2.4) 54N63-20 13N23L 45V64S 10 (5/8) 53N88 53N88L 53N88XL 53N88XXL

13

12 (3/4) — — — —

1/8 (3.2) 598882 13N24 13N29 Short — — — —

12 (3/4) —

1/8 (3.2) 598882 13N24 45V45 Short —

12 (3/4) 53N87 53N87L 53N87XL 53N87XXL

1/8 (3.2) 54N63-20 13N24L 995795S Short 53N89 — — —

13 Long 41V24

*Not shown.

6

24 and 24-90 Modular Series Consumables

1

7

2 8 3

4

Non-Gas Lens Electrode Size - inch (mm) 1 Insulator (required) 2 Collet 3 Collet Body Nozzle Size - size # (inch) 4 Alumina * Lava * Long Lava Collet Body Wrench 5 53N20 Gas Lens Electrode Size - inch (mm) 6 Insulator (required) 7 Collet 8 Gas Lens Nozzle Size - size # (inch) 9 Alumina Gas Lens *Not shown.

5

9

.020 (0.5) 53N22 53N15 53N17 .165 — 53N23 —

.040 (1.0) 53N22 53N16 53N18 4 (1/4) A53N24 53N24 53N28

1/16 (1.6) 53N22 53N14 53N19 5 (5/16) A53N25 53N25 —

3/32 (2.4) 53N22 24C332 24CB332 6 (3/8) A53N27 53N27 53N26

.020 (0.5) 53N66 53N62 45V41 4 (1/4) 53N58

.040 (1.0) 53N66 53N63 45V42 5 (5/16) 53N59

1/16 (1.6) 53N66 53N64 45V43 6 (3/8) 53N60

3/32 (2.4) 53N66 24GLC332 45V44 8 (1/2) 53N61S

7 (7/16) 53N61

TIG TORCHES 1726 and 1726P Modular Series Consumables 8

5

1 2

2

2 11

3

6

15

12

9

12

13 4

Non-Gas Lens Electrode Size - inch (mm) 1 Insulator (required) 2 Collet 3 Collet Body Nozzle Size - size # (inch) 4 Alumina * Long Alumina

7

10

14

17

19

20

—

6 (3/8) 10N48 10N48L

* Lava

105Z43

105Z42

105Z44

105Z45

08N78

08N79

08N80

—


12N03

105Z60

12N02

105Z61

—

—

—

—

.020 (0.5) 54N01

.040 (1.0) 54N01

1/16 (1.6) 54N01

3/32 (2.4) 54N01

1/8 (3.2) 54N01

5/32 (4.0) 54N01


10N21 45V29 4 (1/4)

10N22 45V24 5 (5/16)

8 (1/2)

10N24 45V26 10 (5/8)

12 (3/4)

10N25 45V27 Short

54N20 45V28

6 (3/8)

10N23 45V25 7 (7/16)


54N18

54N16 54N16L

54N15 54N15

54N14

—

—

54N19

—

54N17 54N17L

—

—

—

—

.020 (0.5) 54N63 10N21 45V0204 4 (1/4)

.040 (1.0) 54N63 10N22 45V0204 5 (5/16)

—

—

—

—

—

—

6 (3/8) 57N 75 57N75L 57N75XL

—

8 (1/2) 57N74 57N74L 57N74XL

3/32 (2.4) 54N63 10N24 45V64 10 (5/8) 53N88 53N88L 53N88XL

12 (3/4) 53N87 53N87L 53N87XL

—

—

57N75XXL

—

57N74XXL

53N88XXL

53N87XXL

—

.020 (0.5) 18CG20

.040 (1.0) 18CG20 10N22S 17CB20 5 (5/16) 13N09

6 (3/8) 13N10

1/16 (1.6) 18CG20 10N23S 17CB20 7 (7/16) 13N11

8 (1/2) 13N12

3/32 (2.4) 18CG20 10N24S 17CB20 10 (5/8) 13N13

6 (3/8) 53N60

1/16 (1.6) 17GLG20 10N23S 17GL118 7 (7/16) 53N61

* Large Dia. Gas Lens-XXL Stubby Non-Gas Lens Electrode Size - inch (mm) 11 Insulator (required) 12 Stubby Collet 13 Stubby Body Collet Nozzle Size - size # (inch) 14 Stubby Alumina Stubby Gas Lens Electrode Size - inch (mm) 15 Insulator (required) 12 Stubby Collet 16 Stubby Gas Lens Nozzle Size - size # (inch) 17 Alumina Gas Lens Back Caps 18 Short 57Y04 *Not shown.

—

17CB20 4 (1/4) 13N08 .020 (0.5) 17GLG20 — —

4 (1/4) 53N58 19 Medium 300M

.040 (1.0) 17GLG20 10N22S 17GL040 5 (5/16) 53N59

20 Long 57Y02

1/16 (1.6) 18CG 10N23 10N31 7 (7/16) 10N47 10N47L

18

.040 (1.0) 18CG 10N22 10N30 5 (5/16) 10N49 10N49L

Electrode Size - inch (mm) 8 Insulator (required) 2 Collet 9 Large Diameter Gas Lens Nozzle Size - size # (inch) 10 Large Dia. Gas Lens * Large Dia. Gas Lens-L * Large Dia. Gas Lens-XL

.020 (0.5) 18CG 10N21 10N29 4 (1/4) 10N50

16

1/16 (1.6) 54N63 10N23 45V116 7 (7/16) — —

8 (1/2) 10N46

3/32 (2.4) 18CG 10N24 10N32 10 (5/8) 10N45

12 (3/4) 10N44

—

—

—

—

—

8 (1/2) 53N61S

1/8 (3.2) 18CG 10N25 10N33 Short

1/8 (3.2) 54N63 10N25 995795 Short 53N89 — —

12 (3/4)

1/8 (3.2) 18CG20 10N25S 17CB20 Short

—

—

3/32 (2.4) 17GLG20 10N24S 17GL332 10 (5/8)

12 (3/4)

1/8 (3.2) 17GLG20 10N25S 17GL18 Short

—

—

—

5/32 (4.0) 18CG 54N20 406488

5/32 (4.0) 54N63 54N20 45V63

WELDING RELATED PRODUCTS

ITW Dykem Paint Markers ®

Dykem® Brite-Mark ® is a general purpose permanent marker ideal for making clear, bold markings on almost any surface (i.e. metal, rubber, plastic, glass, concrete, leather, stone, wood, vinyl, and more). Its quick drying, oil-based paint withstands indoor and outdoor conditions without fading, chipping, or losing its opacity. Dykem Brite-Mark can be used to permanently identify inventory, assemblies, tools, finished products, or work-in-progress while resisting most work related abuses or compounds.

Part # 84 001 84 002 84 003 84 004 84 005 84 006 84 007

Tip Fiber/Bullet Fiber/Bullet Fiber/Bullet Fiber/Bullet Fiber/Bullet Fiber/Bullet Fiber/Bullet

Description 12.0 cc Blue, Dykem® Brite-Mark ® 12.0 cc Black, Dykem® Brite-Mark ® 12.0 cc White, Dykem® Brite-Mark ® 12.0 cc Yellow, Dykem® Brite-Mark ® 12.0 cc Orange, Dykem® Brite-Mark ® 12.0 cc Red, Dykem® Brite-Mark ® 12.0 cc Green, Dykem® Brite-Mark ®

Package Quantity 12 12 12 12 12 12 12

Brite-Mark ® (Fiber/Bullet)

Dykem® TexPen® is one of the most rugged markers you’ll ever use. It can easily write through oil, grease, and even underwater. The Dykem TexPen features a stainless-steel ball tip so you’ll never have to worry about the tip wearing out before the paint is gone, even if you’re writing on rough concrete or rusty metal. The thick, bold paint markings withstand extreme weather conditions without losing legibility or brightness.

Part # 16063

Tip # 3, Med ium 3 /3 2 in

Paint Part # 098 205

Description 2 6.4 cc Ye llow, D yk em® TexPen®

Package Quantity 12

TexPen® (#3, Medium)

For products not listed in this catalog, please call ITW DYKEM® at 1-800-443-9536.

Original Equipment Color Matched Description 12 oz. Spray Can, (new) Miller Blue Enamel

From showroom touch-ups to complete machine repaints, depend on Miller O.E.M. color-matched paints to give you and your customers professional results. Available in air-dry aeros ols.

SCRUBS Part # 202 239 208 470

®

Waterless Hand Cleaner Towels

Dimensions 10-1/2 x 12-1/4 in 8 x 12-1/4 in

Case Quantity 6 canisters per case —

Quantity 72 towel canister 100 single-pack dispenser

#208 470

They’re the original patented one-step hand cleaner towels in-a-bucket. SCRUBS ® combine the scrubbing power of pumice with powerful yet safe cleaning agents into an absorbent, non-scratching abrasive hand-cleaning towel. Fast and easy, no rinsing, no drying, leaves hands clean and protected, germ-free with a pleasant fragrance and no residue.

Welpers Part # YS50

Size 8-1/ 2 in

#202 239

®

Multipurpose MIG Tool Description Original full size model

Part # YS20 (N/A )

Size 7 in

Description Mini-welper

The original patented multipurpose MIG tool that does it all. Welpers ® perform eight different tasks saving time and increasing productivity! It’s a must have tool for every welder, now available in the smaller more convenient YS20 version, ideal for the growing population of light-duty 150 amp and below MIG welding guns.

#YS50

SERVICE PARTS 4-Pin Amp Plastic Connectors

10-Pin Amphenol Metal Connectors

PanelMounted Male

CordMounted Female

CordMounted Male

#048 283 Kit (consists of) #081 905 Receptacle #079 535 Pins (Qty 5)

#048 284 Kit (consists of) #081 906 Connector #079 534 Sockets (Qty 5)

#046 958 Kit (consists of) #046 080 Connector #079 535 Pins (Qty 5)

Note: Strain relief clamp #079 531 needs to be ordered separately with cord-mounted connections.

PanelMounted Female

CordMounted Male

CordMounted Female

#048 282 Kit (consists of) #081 560 Receptacle #079 534 Sockets (Qty 5)



4-Pin Amphenol Metal Connectors CordMounted Female

CordMounted Male

#076 624 (N/A)

#073 686

#073 688 (N/A)

Note: Pins are the solderable type and are pre-inserted into the receptacle Strain relief clamp #039 828 needs to be ordered separately w/cord-mounted connections

5-Pin Amphenol Metal Connectors PanelMounted Female

CordMounted Male

CordMounted Female

#035 523

#039 273

#052 654

CordMounted Male

CordMounted Female

#039 718

#039 716

#091 380 (N/A)

Note: Pins are the solderable type and are pre-inserted into the receptacle. Strain relief clamp #073 332 needs to be ordered separately w/cord-mounted connections.

PanelMounted Female

CordMounted Male

CordMounted Female

#139 268

#146 212

#146 213



PanelMounted Male

PanelMounted Female


10-Pin Amp Plastic Connectors PanelMounted Female

CordMounted Male

CordMounted Female

#221 777 Kit (consists of) #189 238 Receptacle #134 733 (N/A) Sockets (Qty 10)

#217 292 Kit (consists of) #190 294 Connector #134 731 Pins (Qty 10) #134 732 Pins (Qty 10) #079 739 Clamp #143 922 Clamp

#222 857 Kit (consists of) #207 194 Connector #079 534 Sockets (Qty 10) #141 685 Sockets (Qty 10) #079 739 Clamp #143 922 Clamp


CordMounted Male

CordMounted Female

#073 515 (N/A)

#073 517 (N/A)

#073 516 (N/A)


14-Pin Amphenol Plastic Connectors (Size 20)

6-Pin Amphenol Metal Connectors

PanelMounted Female

CordMounted Male

CordMounted Female



PanelMounted Female

CordMounted Male

#141 162 Kit (14-18 ga wire) #134 734 Connector #134 731 Pins (Qty 15) #079 739 Clamp #143 922 Clamp

#152 369 Kit (consists of) #143 424 Connector #079 534 Sockets (Qty 15) #079 739 Clamp #143 922 Clamp

#235 429

#217 796


#144 310 Kit (20-24 ga wire) #134 734 Connector #134 732 Pins (Qty 15) #079 739 Clamp #143 922 Clamp

#152 568 Kit (consists of) #143 424 Connector #141 685 Sockets (Qty 15) #079 739 Clamp #143 922 Clamp

PanelMounted Female

CordMounted Male

#039 825

#039 827

CordMounted Female

CordMounted Female

N/A

N/A

Note: For Maxstar 140 and 150’s.

9-Pin Amp Plastic Connectors PanelMounted Male #170 646 Receptacle (N/A) #079 535 Pins (Qty 5)

CordMounted Female #048 380 Kit (consists of) #079 705 Connector #079 534 Sockets (Qty 10)

14-Pin Amphenol Plastic Connectors (Size 17) CordMounted Male

PanelMounted Female

CordMounted Male

CordMounted Female







SERVICE PARTS 14-Pin Amphenol Metal Connectors PanelMounted Female #086 022 Receptacle

CordMounted Male #136 961 Kit (consists of) #094 481 Connector #116 964 Clamp

CordMounted Female #136 960 Kit (consists of) #137 301 Connector #116 964 Clamp

20A, 250V

20A, 250V

20A, 250V

Panel-Mounted Female

Cord-Mounted Male

Cord-Mounted Female

#039 602

#039 618

#039 635

15A

15A, 277V

15A, 277V

Panel-Mounted Male

Cord-Mounted Male

Cord-Mounted Female

#056 665 (N/A)

#039 687

#056 442

15A, 277V

15A, 250V


Cord-Mounted Male

Cord-Mounted Female

#039 686

#035 494

#035 492 (N/A)

Note: Pins are the solderable type and are pre-inserted into the receptacle.


CordMounted Male

#097 869 (N/A)

#097 866 (N/A)


28-Pin Amohenol Plastic Connector (Size-17) PanelMounted Female #218 715

15A, 125V

Connector Bodies, Plugs and Receptacles

Panel-Mounted Female Cord-Mounted Male #035 493 (N/A)

#032 898

Cord-Mounted Female #035 243 (N/A)

15A, 125V

PanelMounted Female #604 176 15A, 125V

15A, 125V

15A, 125V

20A, 125V

20A, 125V

Cord-Mounted Male

Cord-Mounted Female


Cord-Mounted Male

Cord-Mounted Female

#073 690

#124 150

#032 897

#605 797

#080 280 (N/A)

20A, 250V

50A, 125/250V

Cord-Mounted Male

Cord-Mounted Female


Cord-Mounted Male

#025 234

#603 029 (N/A)

#039 607

#119 172

15A, 250V

PanelMounted Female #604 103

15A, 250V

20A, 250V

20A, 250V

20A, 250V

Panel-Mounted Male

Cord-Mounted Female

Cord-Mounted Male

#141 840

#039 635

#039 618

50A, 125/250V

50A, 125/250V

Flanged-Mounted Female Cord-Mounted Female #164 704

#182 954

SERVICE PARTS

Cable Connectors

1

2

Cam-Lok Twistlock Receptacles/Connectors Item #

Part #

Description

Color

Cable Capacity

2

039 628 039 638 056 271

Receptacles Receptacle, Insul. ( Female ) Receptacle, Insul. ( Female ) Receptacle, Uninsul. (Male)

Black Black Black

No. 2 /0 – 3 /0 ( 25 – 70 mm) No. 3 /0 – 4 /0 ( 70 – 95 mm ) —

3

039 6331

Red

No. 1/0 – 3/0 (50 – 70 mm)

4

039 629 039 630 039 639

Red Red Red

No. 2 – 1/0 (35 – 50 mm) No. 1/0 – 3/0 (50 – 70 mm) No. 3/0 – 4/0 (70 – 95 mm)

1

Connectors Connector, Insul. Set Scr. (In-Line Female) Connector, Insul. Set Scr. (Male) Connector, Insul. Set Scr. (Male) Connector, Insul. Set Scr. (Male)

3 4

5

1

For In-Line Connections, use with #039 629 or #039 630.

6

Miller Receptacles/Connectors Item # 5

6

7

Part #

Description

Color

Cable Capacity

039 801 039 800 057 608

Receptacles Receptacle, Insulated ( Female) Receptacle, Insulated (Female) Recept acle, Insulated ( Female )

Black Red Yellow

— — —

039 901 039 608 039 878

Plugs Plug, Insulated (Male) Plug, Insulated (Male) Plug, Insulated (Male)

Black Red Yellow

No. 1 – 4 No. 1 – 4 No. 1 – 4

Connectors Connector, Insulated ( Female )

Black

No. 1 – 4

2

039 611

7

15 13 12 10

2

For In-Line Connections (Quick-Connect). 8

Tweco-Style Twistlock Receptacles/Connectors Item #

8 9 10 11 12 13 14 15 16 17 18

Part # 209 219 208 431 — — — — 229 338 — 185 717 191 981 218 677 218 678 242 251

Part #

#209 219

Description

218 183 209 473 186 228 185 712 185 718 185 713 — 185 714 185 717

Receptacles Receptacle Assembly (Female) Receptacle, Brass (Female) O-Ring, 0.739 ID x 0.070 H Insulator, bulkhead front O-Ring, 0.989 ID x 0.070 H Insulator, bulkhead rear Washer, domed load .812 ID x 1.450 OD x .070 THK Tooth washer, 1 mm intern Nut, M20-1.5 1.00 Hex .19 H BRS locking

191 981 218 677

Connectors Connector, Insulated (Male), No. 4 – 1/0 - 2/0 (25 – 50 mm) Connector, Insulated (Female), No. 4 – 1/0 - 2/0 (25 – 50 mm)

218 678 —

Adapters Adapter, Threaded Stud to Tweco (stud hole dia. 5 /8 in) Connector, TW LK Insulated Female (Tweco-Lenco Type) HD 3/0-4/0

15 14

12 11 10 9 8

#218 183

16

17 18

SERVICE PARTS

Cable Connectors

10 9 7

Dinse Twistlock Receptacles (50/70 Series) ™

Item # Part # 208 967 1 208 968 (N/A)

Part # 202 813 —

Part # 129 525 —

2 3 4 5

185 711 (N/A) 185 710 186 228 185 712

202 553 — 186 228 185 712

Description Receptacle Assembly (Female) Receptacle, Brass with O-ring ( Female) (consists of items 2 and 3) 210 752 (N/A) 202 554 (N/A) Receptacle, Brass (Female) — 185 710 O-Ring, 0.296 ID x 0.139 H Silicone — 186 228 O-Ring, 0.739 ID x 0.070 H 208 760 (N/A) 185 712 Insulator, bulkhead front

6 7 8

185 718 185 713 —

185 718 185 713 —

— 185 718 208 430 (N/A) 185 713 229 338 —

9

185 714

185 714

—

185 714

10 11

185 717 —

185 717 —

185 717 229 333

185 717 —

6 5

Part # 186 092 202 811

1 2 3 9 4

7 6

O-Ring, 0.989 ID x 0.070 H Insulator, bulkhead rear Washer, domed load .812 ID x 1.450 OD x .070 THK Tooth washer, 1 mm intern

5 2

#202 813

Nut, M20-1.5 1.00 Hex .19 H BRS locking Screw, M10-1.5x 20 Hex HD-PLN 8.8 PLD SEMS

Dinse Twistlock Receptacles/Connectors Item # Part # Series Description

10

#208 967

4

11

9

TM

12 13 14 15

16

17

18 19

20 21

127 837 143 419 208 698 208 699

25 50 25 25

127 835 129 526 136 600 138 180 127 836 129 527 134 460 241 354 195 234 194 722

25 50 70 95 25 50 70 95 25 50

194 723

50

232 728 145 739

50/70

Receptacles Receptacle, Insulated (Female) Receptacle, Insulated (Male) Receptacle, Brass Power Pos. ( Female) Receptacle, Brass Power/Gas Neg. (Female) with O-Ring #188 380 (.174 ID x .103 H) Connectors Connector, Insulated (Female) Connector, Insulated (Female) Connector, Insulated (Female) Connector, Insulated (Female) Connector, Insulated (Male) Connector, Insulated (Male) Connector, Insulated (Male) Connector, Insulated (Male) Connector, Insulated (Male) Flow-Thru Connector, Insulated (Male) Flow-Thru 125/150 A Connector, Insulated (Male) Flow-Thru 200 A

8

Cable Capacity/Thread Size

7 5

— — — —

2 10

#129 525

9 7

6

No. 3 – No. 4 No. 2 – 1/0 (35 – 50 mm) No. 1/0 – 3/0 (50 – 70 mm) No. 3/0 – 4/0 (70 – 95 mm) No. 3 – No. 4 No. 2 – 1/0 (35 – 50 mm) No. 1/0 – 3/0 (50 – 70 mm) No. 3/0 – 4/0 (70 – 95 mm) 3 /8-24R 3/8-24R

5

1 2 3

#186 092 4

12

14

15

7/8-14R

Adapters Adapter, Threaded Stud to Dinse (stud hole dia. 1/2 in) Sleeve, clamping

16

17

Spectrum Connectors Item #

Part # Description 263 801 Connector, TW LK Insulated Male (Tweco-Lenco Type) SK 10-25

18

Maxstar 700/Dynasty 700 Connectors Item #

Part #

Description

Connectors 225 029 Connection Kit, Thread Lock Double Dry Adapters 225 028 Adapter, Torch-Thread Lock Water (7/8 LHT )

19 20

SERVICE PARTS

Electrode Holders Part #

Amperage Capacity

Professional Series PA532 200 PA316 250 PA732 300 PA14HD 400

#UT20

Electrode Capacity

Cable Capacity

Length

Weight

5/32" (4.0 mm) 3/16" (4.8 mm) 7/32" (5.6 mm) 1/4" (6.4 mm)

No. 2/0 (70 mm) No. 2/0 (70 mm) No. 2/0 (70 mm) No. 4/0 (105 mm)

8-1/2" (215 mm) 9-1/4" (235 mm) 10" (250 mm) 11" (280 mm)

15 oz (415 g) 16 oz (450 g) 19 oz (530 g) 23 oz (650 g)

Features include: n Ergonomic — High lever design for greater grip and hand clearance n Lightweight and easy-to-use n Fully insulated, high-strength springs for excellent gripping power n Heavy-duty, shock-proof nylon handle n Grooved jaw design insures firm electrode grip

High-impact, high-temperature fiberglass tip insulators n Professional series features high copper alloy tongs, utility series features brass tongs n Holders supplied with allen wrench and cable connections ferrule assuring efficient connections

#UT30#UT40

n

#PA532, #PA316, #PA732

#PA14HD

Work Clamps

Part # EG200 EG300 EG500

Amperage Capacity 200 300 500

Electrode Capacity* 1-1/2" (40 mm) 2" (50 mm) 2" (50 mm)

PGC200 PGC300

200 300

1" (25 mm) 1-1/2" (40 mm)

MGC300 203 988 213 619 010 368 233 452 240 697

300 180 300 200 300 200

— 1-1/2" (40 mm) 2" (50 mm) 1-1/2" (40 mm) 2" (50 mm) 2" (50 mm)

Cable Capacity No. 6–4 (10–16 mm) No. 2–1 (25–35 mm) No. 1/0–4/0 (50–105 mm) No. 1–1/0 (35–50 mm) No. 1/0–3/0 (50–95 mm) No. 1–1/0 (35–50 mm) 2" (25 mm) 1/0 (50 mm) No. 4 No. 4–2 No. 6

Length 7" (175 mm) 8" (200 mm) 10" (245 mm)

Weight 7 oz (199 g) 14 oz (390 g) 17 oz (490 g)

6" (150 mm) 8" (20 0 mm )

16 oz (445 g) 2 5 oz (715 g)

— 7" (175 mm) 8" (200 mm) 6" 8" 6-1/4"

21 oz (600 g) 9 oz (255 g) 13 oz (368 g) 5 oz (142 g) 10 oz (290 g) 6 oz (168 g)

#EG500

#PGC300

#MGC300

*Jaw Distance

EG Series — Steel Work Clamps n Zinc plated n Large hex screw cable connection assures safe cable connection every time n Pure copper braided shunts on EG500 allows both jaws to carry welding current PGC Series — Copper Alloy n Contoured handle lever for easy jaw opening n Strong gripping power n Large contact area assures positive grounding n Fully insulated spring n Conductor body holds the cable securely n Large hex screw cable connection assures safe cable connection every time

MGC Series — Magnetic Work Clamps n Large contact area assures excellent electrical contact n Strong gripping power n Grounding concealed to prevent dislodgment n Insulated to prevent annealing n Easy installation or removal n Most popular magnetic work clamps in the market

#240 697

#213 619

#010 368

#203 988

SERVICE PARTS 7.6" Globe

Part #194 037 18.000"

3.5" Globe

Part #115 496 8.376"

Note: Actual color of Miller logo decal is white. Note: Actual color of Miller logo decal is white.

Miller/Hobart Replacement Labels Part # 124 462 109 844 115 496 119 503 121 389 194 037 109 838 109 839 109 840 109 841 109 842 109 843 184 791

Description Miller Miller Miller Miller Miller Miller Miller Miller Miller Miller Miller Miller Hobart

Format Horizontal Horizontal Horizontal Horizontal Horizontal Horizontal Vertical Vertical Vertical Vertical Vertical Vertical Horizontal

Height 1.625" 2.500" 3.500" 4.000" 5.250" 7.600" 1.562" 3.000" 4.500" 6.000" 7.750" 9.500" 2.5"

9.500"

Width 3.750" 6.000" 8.250" 9.562" 12.437" 18.000" 1.312" 2.500" 3.750" 5.125" 6.500" 8.000" 11.250"

Color White/Blue Bkgd White/Blue Bkgd White/Blue Bkgd White/Blue Bkgd White/Blue Bkgd White/Blue Bkgd White/Blue Bkgd White/Blue Bkgd White/Blue Bkgd White White/Blue Bkgd White Orange

Vertical

Part #109 843 8.000"

Note: Actual color of Miller logo decal is white.

Nothing completes the repair and repaint of a machine like the addition of the original equipment factory fresh decals. Above is a complete list of the wide variety of sizes available in both the horizontal and vertical formats. For the availability of complete machine decal kits, please contact Miller Service Parts at 1-866-931-9730.

Part #184 791 11.25"

SERVICE PARTS

Power Terminals Power Terminal Output Assemblies Part # 039 047 039 046 099 255 181 245 181 246 601 879

Description Group 1 With Hex Nut With Hex Nut With Hex Nut With Hex Nut With Hex Nut Hex Nut — Replacement

Color

Dimension A

Bolt Dimensions

Red Black White Red Black —

1-7/8" 1-7/8" 1-7/8" 1-7/8" 1-7/8" —

1/2" x 1-1/2" 1/2" x 1-1/2" 1/2" x 1-1/2" 1/2" x 1-3/4" 1/2" x 1-3/4" —

A

3"

#039 046

#180 732

Power Terminal Boots Part # 179 848 180 732 186 621 180 735 181 169 1

Description Rubber Boot (Positive) 1 Rubber Boot (Negative) 1 Rubber Boot (Generic) 1 Washer, Output Stud Spacer, Output Stud

#180 735 & #181 169 are

Part # 219 515 219 516 213 380 219 535 119 172 254 140

Width 2" ID 2" ID 2" ID

Height 3-3/4" ID 3-3/4" ID 3-3/4" ID

#179 848

needed for Power Terminal Boots.

Description 50 amp, 230 volt pin-type wall receptacle 50 amp, 230 volt pin-type male plug 50 amp, 230 volt pin-type male plug (heavy-duty) 50 amp, 230 volt pin-type cord-mount receptacle 50 amp, 125/250 volt pin-type male plug Plug, str grd 3P4W 3PH 50A 240V 15-50P

Cord Range (Min. – Max.) — 0 – 1.00 0.625 – 1.320 0.425 – 1.31 0.62 – 1.31 —

#219 515

#219 516

#254 140

#219 535

#119 172

SERVICE PARTS

LIMITED WARRANTY − Subject to the terms and conditions below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original retail purchaser that new Miller equipment sold after the effective date of this limited warranty is free of defects in material and workmanship at EXPRESSLY IN OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. Within the warranty periods listed below, Miller will repair or replace any warranted parts or components that fail due to such defects in material or workmanship. Miller must be notified in writing within thirty (30) days of such defect or failure, at which time Miller will provide instructions on the warranty claim procedures to be followed. Miller shall honor warranty claims on warranted equipment listed below in the event of such a failure within the warranty time periods. All warranty time periods start on the delivery date of the equipment to the original end-user purchaser, after the equipment is shipped to a North American distributor or eighteen months after the equipment is shipped to an International distributor. 1. 3 Years — Parts and Labor * Auto-Darkening Helmet Lenses (Except Classic Series) (No Labor) 2. 2 Years — Parts and Labor * Auto-Darkening Helmet Lenses − Classic Series Only (No Labor) 3. 1 Year — Parts and Labor Unless Specified * CoolBelt and CoolBand Blower Unit (No Labor) * ICE/XT Plasma Cutting Torches (No Labor) * PAPR Blower Unit (No Labor) 4. 6 Months — Parts * Batteries * Bernard Guns (No Labor) 5. 90 Days — Parts * M-Guns * MIG Guns and Subarc (SAW) Guns * Replacement Parts (No labor) * Roughneck Guns

MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS TRAINED AND EXPERIENCED IN THE USE AND MAINTENANCE OF WELDING EQUIPMENT. In the event of a warranty claim covered by this warranty, the exclusive remedies shall be, at Miller’s option: (1) repair; or (2) replacement; or, where authorized in writing by Miller in appropriate cases, (3) the reasonable cost of repair or replacement at an authorized Miller service station; or (4) payment of or credit for the purchase price (less reasonable depreciation based upon actual use) upon return of the goods at customer’s risk and expense. Miller’s option of repair or replacement will be F.O.B., Factory at Appleton, Wisconsin, or F.O.B. at a Miller authorized service facility as determined by Miller. Therefore no compensation or reimbursement for transportation costs of any kind will be allowed. TO THE EXTENT PERMITTED BY LAW, THE REMEDIES PROVIDED HE REIN ARE THE SOLE AND EXCLUSIVE REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF PROFIT), WHETHER BASED ON CONTRACT, TORT OR ANY OTHER LEGAL THEORY. ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND ANY IMPLIED WARRANTY, GUARANTY OR REPRESENTATION AS TO PERFORMANCE, AND ANY REMEDY FOR BREACH OF CONTRACT TORT OR ANY OTHER LEGAL THEORY WHICH, BUT FOR T HIS PROVISION, MIGHT ARISE BY IMPLICATION, OPERATION OF LAW, CUSTOM OF TRADE OR COURSE OF DEALING, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED BY MILLER. Some states in the U.S.A. do not allow limitations of how long an implied warranty lasts, or the exclusion of incidental, indirect, special or consequential damages, so the above limitation or exclusion may not apply to you. This warranty provides specific legal rights, and other rights may be available, but may vary from state to state. In Canada, legislation in some provinces provides for certain additional warranties or remedies other than as stated herein, and to the extent that they may not be waived, the limitations and exclusions set out above may not apply. This Limited Warranty provides specific legal rights, and other rights may be available, but may vary from province to province.

Miller’s True Blue® Limited Warranty shall not apply to: 1. Consumable components; such as contact tips, cutting nozzles, contactors, brushes, relays, work station table tops and welding curtains, or parts that fail due to normal wear. (Exception: brushes and relays are covered on all engine-driven products.) 2. Items furnished by Miller, but manufactured by others, such as engines or trade accessories. These items are covered by the manufacturer’s warranty, if any. 3. Equipment that has been modified by any party other than Miller, or equipment that has been improperly installed, improperly operated or misused based upon industry standards, or equipment which has not had reasonable and necessary maintenance, or equipment which has been used for operation outside of the specifications for the equipment.

WARRANTY QUESTIONS? Call 1-866-931-9730 for your local Miller distributor. Your distributor also gives you... Service - You always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours. Support - Need fast answers to the tough welding questions? Contact your distributor. The expertise of the distributor and Miller is there to help you, every step of the way.

Catalogo de Partes 2015 Maquinas Miller

Recommend Documents