cat 3516

TEMP SCANNER

REMOTE CONTROL PANEL

KENR8232 June 2007

CONNECTOR G-C2 ADVISOR DISPLAY

ADVISOR DISPLAY

6 AMP FUSE

JUMPER

WPT1500-UP WPW1500-UP

JUMPER

JUMPER

DESIRED SPEED

EMERGENCY STOP

CONNECTOR G-C3 SERVICE TOOL CONNECTOR

PRELUBE SWITCH/ MANUAL PRELUBE MODE SWITCH

JUMPER © 2007 Caterpillar, All Rights Reserved

A-C11 CONNECT TO COOLANT OUTLET PRESSURE SENSOR

A-C16 CONNECT TO FILTERED OIL PRESSURE SENSOR

A-C17 CONNECT TO UNFILTERED OIL PRESSURE SENSOR A-C13 CONNECT TO MANIFOLD INLET AIR TEMPERATURE SENSOR

A-C17 CONNECT TO UNFILTERED OIL PRESSURE SENSOR A-C16 CONNECT TO FILTERED OIL PRESSURE SENSOR

A-C22 CONNECT TO PRO-ACT AFRC

A-C23 CONNECT TO PRO-ACT ACTUATOR

Printed in U.S.A.

ENGINE INTERFACE BOX A-C21 POWER CONNECTOR

CONNECT TO TEMP SCANNER

A-C12 CONNECT TO MANIFOLD INLET AIR PRESSURE SENSOR J1 CONNECTOR GECM (A3) CONTROL

A

A

J2 CONNECTOR

B

B

ENGINE INTERFACE BOX EMERGENCY STOP SWITCH CONNECTOR C-C1 CUSTOMER CONNECTOR CONNECT WITH A-C3

A-C4 BULKHEAD CONNECTOR (IGNITION)

CAN RESISTOR

FUSE 3 (15 AMP)

SECTION A-A A-C8 LEFT SIDE DETONATION SENSOR

FRONT VIEW

A-C24 CONNECT TO GAS SHUTOFF VALVE

A-C28 CONNECTOR TO PRELUBE PRESSURE SWITCH

EMERGENCY STOP SWITCH

TERMINAL 12

FUSE 4 (10 AMP)

A-C3 ENGINE INTERFACE CONNECTOR

TERMINAL 11 FUSE 5 (10 AMP)

SECTION B-B

LEFT SIDE VIEW

C NOX SENSOR A-C29 CONNECT TO NOX SENSOR

CONNECTOR C-C2 POWER CONNECTOR CONNECT WITH A-C21

D

CONNECTOR C-C3

A-C10 CONNECT TO COOLANT INLET PRESSURE SWITCH

CONNECTOR T-C1

CONNECTOR C-C4

CONNECTOR C-C1 CUSTOMER CONNECTOR CONNECT WITH A-C3

CONNECTOR C-C5

ENGINE INTERFACE BOX

SECTION D-D C

A-C25 CONNECT TO AIR START SOLENOID VALVE A-C19 CONNECT TO TIMING CAL

A-C5 SERVICE TOOL CONNECTOR

REAR VIEW

SECTION C-C

A-C27 CONNECT TO PRELUBE SOLENOID VALVE

A-C9 RIGHT SIDE DETONATION SENSOR

RIGHT SIDE VIEW

D

(Dimensions: 48 inches x 35 inches)

G3516 A3 Engine Electrical System

36 Page,

KENR8232

JUMPER

J121-AP27 RD-16-PVF2 J122-AP28 BK-16-PVF2

1 2


1 2


J101-AP25 J102-AP26 J121-AP27 J122-AP28 J141-AP29 J142-AP30 J161-AP31 J162-AP32

DIGITAL RETURN STOP START BATT - (TO GECM1) AUTO BATT - (TO GECM1) ON/OFF GRID SWITCH IN BATT - (TO GECM1)

BATT - (TO GECM1) FUSED BATT + KEY (TO GECM)

GY-16 RD-16 P300-A139 P600-A140

RD -16 S850-A103

C100-A4 RD-16 P613-A131 GY-16 P615-A132 RD-16 P300-A133 GY-16 P614-A134 RD-16 P300-A135 GY-16 M120-A136 WH-16 P300-A137 GY-16

GY-16 WH-16 M152-A110 M153-A111

CABLE-0125 D200-A112 SHLD -19 D200-A104 GN -19 D200-A120 YL -19 S850-A121 GY-16 P200-A122 RD-16 P200-A123 RD-16 CABLE-0140 P200-A125 RD-16 C293-A271 WH -16 P300-A272 BK -16 P200-A127 RD-16

WH-16 GY-16 M180-A106 M180-A107

WH -16 RD -16 BK -16 P240-A128 P240-A180 P240-A186

D200-A3 SHLD -19 D200-A241 YL -19 D200-A240 GN -19

120

D200-A267 YL -19 D200-A266 GN -19 D200-A7 SHLD -19

D200-A9 SHLD -19 D200-A162 YL -19 D200-A183 GN -19

A-S19

D200-A120 YL -19 D200-A269 YL -19 D200-A267 YL -19 S190-A283 WH-16 S910-A279 WH-16 S510-A285 WH-16 S510-A286 BK-16

A-S18

D200-A104 GN -19 D200-A268 GN -19 D200-A266 GN -19

A-S17

D200-A112 SHLD -19 D200-A1 SHLD -19 D200-A7 SHLD -19

S130-A205 RD -16 P615-A132 RD-16 S381-A44 WH -16 S381-A215 RD -16 S030-A197 RD -16 S010-A201 WH -16 S130-A207 WH -16 S850-A209 WH -16 P613-A131 GY-16 S380-A213 WH -16 S110-A204 WH -16 M120-A136 WH-16 P614-A134 RD-16 S850-A103 RD -16 S380-A211 RD -16 M153-A111 WH-16 M152-A110 GY-16 M180-A107 GY-16 M180-A106 WH-16 M190-A98 WH-16 S790-A95 WH-16 M510-A93 WH-16 C256-A92 GY-16 M530-A91 WH-16 M164-A90 WH-16 M170-A105 BK -16 M170-A86 WH -16 M170-A88 RD -16 M170-A97 CU_SHLD -16 A330-A179 BK -16 M140-A28 WH-16 P696-A29 WH-16 P698-A30 WH-16 P697-A31 WH-16 C130-A69 WH-16 S100-A190 WH -16 S101-A193 WH -16 S000-A196 WH -16 A320-A273 WH -16 C293-A271 WH -16 P300-A272 BK -16 C100-A4 RD-16 C100-A5 GY-16

S110-A290 RD-16 S110-A202 RD -16 S190-A281 RD-16

A-S20

A-S16

A-S15

S380-A54 GY-16 S380-A212 BK -16 S380-A214 CU_SHLD -16


A-S14

A-S13

P500-A101 P500-A147 P500-A208 C256-A142

GY-16 GY-16 GY-16 GY-16

A-S12

A-S11

A-S9

A-S8

RD-16 P600-A140

WH -12

A-S4

D100-A78 PK-16 D100-A150 PK-16 D100-A172 PK-16

A-S3

A-S2

A-S1

P300-A137 GY-16 P300-A133 GY-16 P300-A3 BK -12 P300-A135 GY-16 P300-A139 GY-16

CABLE-0127

A-C26 9D3955

TWISTED PAIR

RD CYL #13

YL RD

CYL #15

YL RD

1 2 1 2 1 2

H-C11 1552269 H-C13 1552269 H-C15 1552269

CABLE-0062 S0811-H11 YL-18 S0811-H12 RD-18

P600-A165 WH-16 P300-A164 BK-16 D200-A167 GN-19 D200-A168 YL-19 D200-A8 SHLD-19

CABLE-0064 S0813-H13 YL-18 S0813-H14 RD-18 CABLE-0066 S0815-H15 YL-18 S0815-H16 RD-18

S0800-H20 WH-16 S0800-H21 WH-16

RIGHT TURBO OUT

RD YL

LEFT TURBO OUT

RD YL

H-C17 8T8731 B A C B A C

H-C18 8T8731

S0800-H22 WH-16 CABLE-0069 S0840-H35 RD-18 S0840-H34 YL-18

S0800-H23 WH-16 S0840-H34 S0840-H35 S0830-H36 S0830-H37 S0800-H24

CABLE-0068 S0830-H37 RD-18 S0830-H36 YL-18

YL-18 RD-18 YL-18 RD-18 WH-16

S0800-H25 WH-16

CYL #16

RD YL

CYL #14

RD YL

CYL #12

RD YL

CYL #10

RD YL

CYL #8

RD YL

CYL #6

RD YL

CYL #4

RD YL

CYL #2

RD YL

2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1

H-C16 1552269 H-C14 1552269 H-C12 1552269 H-C10 1552269 H-C8 1552269 H-C6 1552269 H-C4 1552269 H-C2 1552269

CABLE-0067 S0816-H56 RD-18 S0816-H55 YL-18 CABLE-0065 S0814-H58 RD-18 S0814-H57 YL-18 CABLE-0063 S0812-H60 RD-18 S0812-H59 YL-18

S0816-H56 S0816-H55 S0814-H58 S0814-H57 S0812-H60 S0812-H59 S0810-H62 S0810-H61 S0808-H64 S0808-H63 S0806-H66 S0806-H65 S0804-H68 S0804-H67 S0802-H70 S0802-H69

CABLE-0061 S0810-H62 RD-18 S0810-H61 YL-18 CABLE-0059 S0808-H64 S0808-H63

RD-18 YL-18

CABLE-0057 S0806-H66 RD-18 S0806-H65 YL-18 CABLE-0055 S0804-H68 RD-18 S0804-H67 YL-18

RD-18 YL-18 RD-18 YL-18 RD-18 YL-18 RD-18 YL-18 RD-18 YL-18 RD-18 YL-18 RD-18 YL-18 RD-18 YL-18

A-T1 A-T2 A-T4 A-T5 A-T3

T-T9

T-T11 T-T12 T-T13 T-T14 T-T15

P615-T16 RD-16 M530-T17 WH-16 P600-T18 WH-14

RD-16 RD-16 WH-16 PK-16 GY-16 PU-16 GY-16 WH-16 WH-16

M510-T19 P697-T20 SC01-T21 M190-T22 C256-T23 P614-T24 P698-T25 C293-T26 P696-T27 C256-T28

WH-16 WH-16 WH-16 WH-16 GY-16 RD-16 WH-16 WH-16 WH-16 GY-16

M140-T29 A330-T30 P613-T31 M164-T32 A320-T33

WH-16 RD -16 GY-16 WH-16 RD-16

T-T16 T-T17 T-T18

T-T19 T-T20 T-T21 T-T22 T-T23 T-T24 T-T25 T-T26 T-T27 T-T28

T-T29 T-T30

T-T32 T-T33

NC

D200-T36 GN-19 D200-T35 YL-19 D200-T38 SHLD-19 CABLE-0045

RIGHT TURBO OUT RIGHT TURBO OUT LEFT TURBO OUT LEFT TURBO OUT

T-T35 T-T36 T-T37 T-T38 T-T39 T-T40

POTENTIOMETER SPEED DESIRED

NOT CONNECTED NOT CONNECTED NOT CONNECTED NOT CONNECTED NOT CONNECTED NOT CONNECTED NOT CONNECTED NOT CONNECTED NOT CONNECTED NOT CONNECTED NOT CONNECTED NOT CONNECTED NOT CONNECTED THERMOCOUPLE 16THERMOCOUPLE 16+ THERMOCOUPLE 14THERMOCOUPLE 14+ THERMOCOUPLE 12THERMOCOUPLE 12+ THERMOCOUPLE 10THERMOCOUPLE 10+ THERMOCOUPLE 8THERMOCOUPLE 8+ THERMOCOUPLE 6THERMOCOUPLE 6+ THERMOCOUPLE 4THERMOCOUPLE 4+ THERMOCOUPLE 2THERMOCOUPLE 2+

G-T7 G-T8 G-T9 NC

1 2 3

TWISTED PAIR

NC

D100-G13 PK-16 D100-G14 PU-16 P500-G15-T6 GY-16

G-T13 G-T14 G-T15

NC

G-S2

G-T24

C256-G23 GY-16 P614-G24-T8 RD-16

G-T26

C293-G26 WH-16

P300-G54 GY-16 P300-G52 GY-16 P600-G18 RD-16

G-T28

C256-G28 GY-16

P600-G55

G-S3

A330-G30 WH-16 P613-G31-T10 GY-16

G-T30 G-T31 NC

C256-G23 GY-16

D200-G35 YL-19 D200-G36 GN-19 A330-G37 WH-16 D200-G38 SHLD-19 G-T39

A330-G30 WH-16

RD-16

G-S4

G-S5

NOTE A CABLE-0049 M170-G9 CU_SHLD-16 M170-G8 BK-16 M170-G7 WH-16 M170-G6 RD-16

6 8

SWITCH POSITION

6-7 6-10 6-9 6-8

OFF/RESET STOP START AUTO

1

CABLE-0053 S0802-H70 RD-18 S0802-H69 YL-18

D200-A185 GN - 19 D200-A169 YL - 19 D200-A6 SHLD -19

2

1

P600-G55 C293-G26 A320-G33 P300-G54

RD-16 WH-16 RD-16 GY-16

A2

B

NC NC NC

AR-T1

P200-AR14 RD-16

AR-T4

D100-AR2 PK-16 D100-AR3 PU-16

AR-T5

NC NC

CABLE-0197 D200-AR5 YL -19 D200-AR6 GN -19 D200-AR7 SHLD -19 AR-T3

P600-AR19 RD-16

D100-AR2 D100-AR3 D384-AR10 D385-AR11 D386-AR12

NC

PK-16 PU-16 OR-18 PK-18 GN-18

NC

NC CABLE-0197 D200-AR6

P200-AR14

RD-16

AR-S1

CABLE-0197 AR-T6 AR-T7

GN -19

NC NC

P200-AR1 RD-16 P200-AR13 RD-16 NC

D200-AR5 YL-19 D200-AR6 GN-19

AR-T8

D200-AR7 SHLD-19

AR-T2

P300-AR17 GY-16

1 2 3 4 5 6 7 8 9

D384-AR10 D385-AR11

OR-18 PK-18

D386-AR12

GN-18

P300-AR17

GY-16

P600-AR19

RD-16

AR-S2

AR-S3

P300-AR8 P300-AR16 P300-AR20

GY-16 GY-16 GY-16

P600-AR9 RD-16 P600-AR18 RD-16

D200-AR7

D200-AR5

YL -19

P200-AR1

RD-16

D384-AR10 OR-18 D385-AR11 PK-18 D386-AR12 GN-18 P300-AR8 GY-16

P600-AR9

6

SHLD -19

NC

NC

AR-C2 2572719

7

PK-16 PU-16

NC

EXISTING TERMINAL STRIP IN REMOTE PANEL

A

D100-AR2 D100-AR3

RD-16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

T-T45 T-T46 T-T47 T-T48 T-T49 T-T50 T-T51 T-T52 T-T53 T-T54 T-T55 T-T56

D100-G42 PU-16 D100-G49 PU-16 C256-G23 GY-16 C256-G28 GY-16

PRELUBE ON + L COM

P200-G51 RD-16 P300-G53 GY-16 P600-G47 RD-16 D100-G40 PK-16 D100-G49 PU-16 D200-G44 YL-19 D200-G45 GN-19 D200-G57 SHLD-19

M170-G9 CU_SHLD-16 M170-G8 BK-16 M170-G7 WH-16 M170-G6 RD-16

P614-T24 P615-T16 SC01-T21 D100-T13 P613-T31 D100-T14 C256-T28 M190-T22 M164-T32

T-T57 T-T58 T-T59 T-T60 T-T61 T-T62 T-T63 T-T64 T-T65

T-T72 T-T73 T-T74

RD-16 GY-16

TWISTED PAIR

RS-232 PORT 1-RXD

RS-232 PORT 2-TXD

RS-232 PORT 1-GND

- 4-20mA

M180-F12 GY-16

CAN PORT 1-HIGH

+ 4-20mA

M180-F10 WH-16

PRIMARY DESIRED SPEED +5

GND

CAP_2 8C6354

CAN DL SHIELD CAN DL + CAN DL -

C-T11

C-T13

C-T12

C-T8

C-T6

C-T7

C-T4

C-T5

C-T10

C-T34

C-T29

C-T3

C-T2

C-T33

C-T14

C-T1

C-T16

C-T15

P1E0-C17 RD-12 P260-C4 RD-16 P240-C7 RD-16 A320-C30 WH-16 A320-C15 WH-16 C293-C31 RD-16 P200-C1 RD-12 P200-C10 RD-14 A330-C27 WH-16 A330-C21 WH-16 P600-C14 WH-16 P260-C5 GY-16 P300-C2 GY-12 P300-C11 GY-14 P240-C8 GY-16 P300-C13 GY-16 P1E1-C16 GY-12 P1E1-C16 GY-12 P1E0-C17 RD-12

CABLE-0015 M170-F6 RD-16

M170-F9 CU_SHLD-16 M170-F8 BK-16 M170-F7 WH-16 CABLE-0014 D200-F38 SHLD-19 D200-F35 YL-19 D200-F36 GN-19

CAT DL + CAT DL -

D100-F13 PK-16 D100-F14 PU-16

GSOV + GSOV -

A330-F30 WH-16 A330-F37 WH-16

F-S1

P200-F4 RD-16 P200-F5 RD-16

P200-F41 RD-16 P300-F42 GY-16

F-S2

P200-AR13 P300-AR16

P600-AR18 P300-AR20

AR-C4 1552269 1 RD-16 2 GY-16

SUPPRESSOR ARC 1 2184935

5

12

CC-T1

CC-T2

BATT +

BATT -

T-T82

EMCP III

P600-F18 RD-16

P615-F46 RD-16 P613-F31 GY-16 P614-F24 RD-16

(+) BATTERY CUSTOMER EQUIPMENT

(+) BATTERY SWITCHED

GY-6

RD-6

P0EA-CC2

P0B0-CC1

7

START

8

STOP

9

AUTO

10

RESET

2

START

3

STOP

4

AUTO

5

RESET

RUN RELAY OUTPUT

CUSTOMER EQUIPMENT

CRANK TERMINATE OUTPUT

CUSTOMER EQUIPMENT

CUSTOMER EQUIPMENT

ENERGIZED FROM BEGINING OF CRANKING UNTIL THE BEGINING OF SHUTDOWN

ENERGIZED FROM COMPLETION OF CRANKING UNTIL COMPLETION OF SHUTDOWN

ENGINE FAILURE OUTPUT

ACTIVE ALARM OUTPUT

+5V GROUND SIGNAL

FILTERED_OIL_PRESS 1611705

A-C12 8T8732 CABLE-0009 A S110-A202 RD-16 B S110-A203 BK-16 C S110-A204 WH-16 S110-A251 CU_SHLD-16 A-C11 8T8732 CABLE-0010 A S130-A205 RD -16 B S130-A206 BK-16 C S130-A207 WH-16 S130-A268 CU_SHLD-16

C130-A69 WH-16

A-C10 8T8732 B A C

VS GROUND SIGNAL

MANIF_INLET_AIR_TEMP 1022240

OR-18 BK-18 WH-18

VS GROUND SIGNAL

MANIF_INLET_AIR_PRESS 1495150

OR-18 BK-18 WH-18

VS GROUND SIGNAL

COOLANT_OUTLET_PRESS 1495150

COOLANT_INLET_PRESS_SW 1101168

A-C19 1552269

CAP 3E3364 1 2

A-C18 3E3370 CABLE-0011 A S850-A103 RD-16 B S850-A113 BK-16 C S850-A209 WH-16 S850-A210 CU_SHLD-16

A-C9 8T8731 CABLE-0012 A S380-A211 RD -16 B S380-A212 BK-16 C S380-A213 WH-16 S380-A214 CU_SHLD-16 A-C8 8T8731 CABLE-0013 A S381-A215 RD -16 B S381-A216 BK-16 C S381-A44 WH-16 S381-A55 CU_SHLD-16

E

OR-18 BK-18 WH-18

BK-16 WH-16 OR-16

M153-A111 WH-16 M152-A110 GY-16

OIL_TEMP 1022240

COOLANT_TEMP 2644297

SIGNAL GROUND

A-C13 1552267 CABLE-0008 A S010-A199 RD-16 B S010-A200 BK -16 C S010-A201 WH -16 S010-A252 CU_SHLD-16

P500-A208 GY-16

VS GROUND SIGNAL

TIMING CAL

OR-18 BK-18 WH-18

VS GROUND SIGNAL

OR-18 BK-18 WH-18

VS GROUND SIGNAL

DS_'A'(RIGHT) 1420215

OR-18 BK-18 WH-18

VS GROUND SIGNAL

DS_'B'(LEFT) 1420215

SDP/TMG 1296628

D

A B C

1 2 3 4 5 6 7 8

CABLE-0126 D200-A1 SHLD-19 D200-A269 YL-19 D200-A268 GN -19 CABLE-0122 D200-A3 SHLD-19 D200-A241 YL-19 D200-A240 GN-19

A-C23 7N9742

UBATT GROUND CAN CAN +

Y C M G X T U P W B E V D K L F Z Q J A R N H S

NOX_SENSOR 3044209

PRO-ACT ACTUATOR CAN SHIELD CAN + CAN -

KEYSWITCH BATT + BATT -

C

MODE SWITCH

CONTACT CLOSURE REQUIRED TO RUN M510-F51 GY-16

M510-F19 WH-16 CONTACT CLOSURE REQUIRED TO RUN

IDLE/RATED

M190-F22 WH-16 CONTACT CLOSURE SELECTS RATED SPEED M120-F53 GY-16 ON/OFF GRID

M120-F11 WH-16 CONTACT CLOSURE SELECTS SECONDARY (PARRALLELED) GAINS C293-F55 GY-16

C293-F26 WH-16 PRELUBE BUTTON

STARTING CIRCUIT (-) BATTERY / SENSOR RETURN

A-C14 1552269 CABLE-0007 1 S030-A197 RD-16 2 S030-A198 BK-16 S030-A253 CU-16

1

M530-F17 WH-16

M120-F53 GY-16 M190-F52 GY-16 M510-F51 GY-16 M530-F49 GY-16 P500-F50 GY-16

UNFILTERED_OIL_PRESS 1611705

OR-18 BK-18 WH-18

CABLE-0075 P260-A176 WH-16 P260-A174 RD-16 P260-A229 BK-16

DRIVEN EQUIPMENT

P615-F46 RD-16 P615-F43 RD-16

+5V GROUND SIGNAL

A-C15 1552267 CABLE-0006 A S000-A194 RD-16 B S000-A195 BK-16 C S000-A196 WH-16 S000-A87 CU_SHLD -16

6

M530-F49 GY-16

WH-16 WH-16 RD-16 GY-16 RD-16 WH-16 RD-16

P300-F40 GY-16 P300-F39 GY-16

P200-F47 RD-16

REMOTE INITIATE

P200-F47 RD-16

P500-F48 GY-16 P500-F45 GY-16 P500-F44 GY-16 M510-F19 WH-16 M190-F22 WH-16 M120-F11 WH-16 P200-F47 RD-16

NOTE D

CUSTOMER WIRING

SIGNAL PLUS TO ECM SIGNAL MINUS TO ECM CONTROL PLUS FROM ECM CONTROL MINUS FROM ECM CAT DATA LINK CAN DATA LINK RS-232 DATA LINK

CONNECTOR A-C1 A-C2 A-C3 A-C4 A-C5 A-C6 A-C7 A-C8 A-C9 A-C10 A-C11 A-C12 A-C13 A-C14 A-C15 A-C16 A-C17 A-C18 A-C19 A-C20 A-C21 A-C22 A-C23 A-C24 A-C25 A-C26 A-C27 A-C28 A-C29 C-C1 C-C2 C-C3 C-C4 C-C5 F-C1 G-C1 G-C2 G-C3 G-C4 G-C5 H-C1 H-C2 H-C3 H-C4 H-C5 H-C6 H-C7 H-C8 H-C9 H-C10 H-C11 H-C12 H-C13 H-C14 H-C15 H-C16 H-C17 H-C18 H-C20 T-C1

SPLICE A-S1 A-S2 A-S3 A-S4 A-S5 A-S6 A-S7 A-S8 A-S9 A-S10 A-S11 A-S12 A-S13 A-S14 A-S15 A-S16 A-S17 A-S18 A-S19 A-S20 C-S1 F-S1 F-S2 F-S3 F-S4 F-S5 F-S6 G-S1 G-S2 G-S3 G-S4 G-S5

DESCRIPTION GECM (A3) CONNECTOR J1 GECM (A3) CONNECTOR J2 EIC BULKHEAD CONNECTOR(IGNITION) SERVICE TOOL HUMIDITY SENSOR CAN RESISTOR DET E SENSOR DET A SENSOR COOLANT INLET PRESS SW COOLANT OUT PRESS MAPS INLET MANI AIR TEMP COOLANT TEMP SW OIL TEMP FILTERED OIL PRESS UNFILTERED OIL PRESS SPD TMG TIMING CAL ATMOSPHERIC PRESSURE SENSOR POWER AFRC PRO ACT PRO ACT THROTTLE GSOV AIR/ELEC START O2 BUFFER PRELUBE RELAY PRELUBE SWITCH NOX BUFFER SENSOR EIC POWER INTERCONNECT DT CONNECTOR ENGINE TEST ENGINE TEST CUSTOMER CONNECTOR REMOTE PANEL DT-Y ADVISOR SERVICE TOOL REMOTE PANEL DT-Y POTENTIOMETER DESIRED SPEED THERMOCOUPLE CYL 1 THERMOCOUPLE CYL 2 THERMOCOUPLE CYL 3 THERMOCOUPLE CYL 4 THERMOCOUPLE CYL 5 THERMOCOUPLE CYL 6 THERMOCOUPLE CYL 7 THERMOCOUPLE CYL 8 THERMOCOUPLE CYL 9 THERMOCOUPLE CYL 10 THERMOCOUPLE CYL 11 THERMOCOUPLE CYL 12 THERMOCOUPLE CYL 13 THERMOCOUPLE CYL 14 THERMOCOUPLE CYL 15 THERMOCOUPLE CYL 16 RIGHT TURBO OUT LEFT TURBO OUT PYROMETER INTERCONNECT DT CONNECTOR

PROPER GROUNDING IS NECESSARY FOR OPTIMUM ENGINE PERFORMANCE AND FOR RELIABILITY. IMPROPER GROUNDING WILL RESULT IN ELECTRICAL CURRENT PATHS THAT ARE UNCONTROLLED AND UNRELIABLE. FOR THE STARTING MOTOR, DO NOT ATTACH THE BATTERY NEGATIVE TERMINAL TO THE CYLINDER BLOCK.

AFRC ALT BATT CB CONN CYL DS EIC EMCP GECM GEN GND GSOV MPU SMMS SW TEMP

DO NOT CONNECT THE NEGATIVE TERMINAL FROM THE ELECTRICAL POWER SUPPLY DIRECTLY TO THE CYLINDER BLOCK. CONNECT THE NEGATIVE TERMINAL FROM THE ELECTRICAL POWER SUPPLY TO THE NEGATIVE TERMINAL "-" ON THE ENGINE MOUNTED JUNCTION BOX. GROUND THE CYLINDER BLOCK WITH A GROUND STRAP THAT IS FURNISHED BY THE CUSTOMER. CONNECT THIS GROUND STRAP TO THE GROUND PLANE. USE A SEPARATE GROUND STRAP TO GROUND THE BATTERY NEGATIVE TERMINAL FOR THE CONTROL SYSTEM TO THE GROUND PLANE.

4

ABBREV

SYMBOL

3

2

B

DESCRIPTION

CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO VEHICLE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR ATCH WIRE, CABLE & COMPONENT

COLOR

RD WH OR YL PK BK GY PU BR GN BU

RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE

IDENT HARNESS AS.

PART NUMBER

A AP AR C CC F G H K T T T

305-4550 4P-7487 273-3111 251-9471 251-9475 251-9446 251-9426 273-3121 251-9466 251-9467 251-9468

NOTE D: MAXIMUM RELAY COIL CURRENT DRAW MUST NOT EXCEED 250 mA AT NOMINAL VOLTAGE

NOTE G: REFER TO THIS DRAWING (1216159) FOR A 10 AMP SINGLE POLE DOUBLE THROW (NORMALLY OPEN AND NORMALLY CLOSED) RELAY. WHILE IT IS NOT CSA CERTIFIED, IT IS CSA ACCEPTED (CSA CERTIFICATE LR89578-06, REVISION LR85778-17). INPUT CURRENT AT NOMINAL VOLTAGE OF 24VDC. CONTACT RATING IS 10 AMP AT RESISTIVE LOAD AND 5 AMP INDUCTIVE LOAD AT 24 V DC AND 7.5 AMP INDUCTIVE LOAD AT 120 V AC. RECOMMEND DIODES OR MOV'S FOR INDUCTIVE LOAD KICKBACK PROTECTION.

-AIR FUEL RATIO CONTROL -ALTERNATOR -BATTERY -CIRCUIT BREAKER -CONNECTOR -CYLINDER -DETONATION -ENGINE INTERFACE CONNECTOR -ENGINE MONITORING CONTROL AND PROTECTION -GAS ENGINE CONTROL MODULE -GENERATOR -GROUND -GAS SHUT OFF VALVE -MAGNETIC PICK-UP -STARTING MOTOR MAGNETIC SWITCH -SWITCH -TEMPERATURE

BLADE, SPADE, RING, OR SCREW TERMINAL SPLICE

NOTE B: THE PIN IDENTIFICATION "_* (UPPER CASE)" AND "* (LOWER CASE)" ARE EQUIVALENT

NOTE E: REFER TO THIS DRAWING (2045593) FOR A 6 AMP SINGLE POLE DOUBLE THROW (NORMALLY OPEN AND NORMALLY CLOSED) CSA CLASS 1, DIV2 APPROVED RELAY. INPUT CURRENT AT NORMAL 24VDC = 9mA. CONTACT RATING IS 6 AMP RESISTIVE LOAD AND 1 AMP INDUCTIVE LOAD @ 24 V DC AND 3 AMP INDUCTIVE LOAD @ 120 V AC. RECOMMEND DIODES OR MOV"S FOR INDUCTIVE LOAD KICKBACK PROTECTION.

SIGNAL NAME FUSED B+ BCAT DATA LINK+ CAT DATA LINKCAN DATA LINK SHIELD CAN DATA LINKCAN DATA LINK+ B+SWITCHED(KEYSWITCH) +5Vdc -5Vdc -8Vdc DIGITAL RETURN DIGITAL RETURN DIGITAL RETURN DIGITAL RETURN DIGITAL RETURN CAN DATA LINK SHIELD CAN DATA LINKCAN DATA LINK+ +8Vdc SMMS COIL SIGNAL B+ BSTART DIGITAL RETURN DIGITAL RETURN DIGITAL RETURN FUSED B+ BB+SWITCHED(KEYSWITCH) CAT DATA LINK+ CAT DATA LINK-

ABBREVIATIONS

NOTE A: FOR TEST PURPOSES TERMINAL 17 (M530-WH-DRIVEN EQUIPMENT) AND TERMINAL 19 (M510-WH-NORMAL STOP) IN THE REMOTE PANEL MUST BE JUMPERED TO TERMINAL 15 (P500-GY) WHICH IS A DIGITAL RETURN

KEYSWITCH

SUPPRESSOR ARC 2 2184935

P615-F43 RD-16

F-S6

BATT + BATT -

A-C16 1552267 CABLE-0005 A S101-A191 RD-16 B S101-A192 BK-16 C S101-A193 WH -16 S101-A94 CU_SHLD-16

TIMING SETTING 2

M190-F52 GY-16

F-S5

A-C17 1552267 CABLE-0004 A S100-A188 RD-16 B S100-A189 BK-16 C S100-A190 WH -16 S100-A96 CU_SHLD-16

P500-F45 GY-16

C293-F55 GY-16 P500-F54 GY-16 F-S4 P500-F15 GY-16

USE AN ELECTRICAL GROUND STRAP TO CONNECT ALL METAL CASES THAT CONTAIN ELECTRICAL COMPONENTS OR ELECTRONIC COMPONENTS TO THE CYLINDER BLOCK.

AR-C3 1552269 1 RD-16 2 GY-16

GY-16 WH-16 GY-16 WH-16 RD-16 WH-16 RD-16 WH-16 RD-16 WH-16 WH-16 RD-16

GSOV SOLENOID CONNECTOR 9Y-6992

A B

A-C29 3049613 CABLE-0146 S510-A285 WH-16 S510-A286 BK-16 CABLE-0147 D200-A287 GN-19 D200-A288 YL-19 D200-A289 SHLD-19

NORMAL STOP

S790-F34 WH-16

GEN POWER (OPTIONAL) TWISTED PAIR

F-S3

+BATTERY

RS-232 PORT 3-TXD RS-232 PORT 3-RXD RS-232 PORT 3-GND -BATTERY

CU -16 BK -16 RD -16

P500-F15 M120-F11 P613-F31 M530-F17 P614-F24 M164-F32 P615-F16 M190-F22 P600-F18 C293-F26 M510-F19 P200-F47

C293-F26 M164-F32 P600-F18 P613-F31 P614-F24 M530-F17 P615-F16

GROUNDING PRACTICES

CAN PORT 2-SHIELD

S270-F1 S270-F2 S270-F3

A-C24 5S7433

M164-F32 WH-16

CABLE-0051

OPTIONAL DESIRED SPEED A B C D E F G H J

CAN PORT 2-HIGH CAN PORT 1-LOW RS-232 PORT 2-RXD

CAN PORT 2-LOW CAN PORT 1-SHIELD RS-232 PORT 2-GND

PK-16 GY-16 PU-16 GY-16 WH-16 WH-16

WH-16 WH-16 WH-16 WH-16

KEYSWITCH BATT + BATT -

A-C6 8T8732 CABLE-0144 A S910-A277 RD-16 B S910-A278 BK-16 C S910-A279 WH-16 S910-A280 CU_SHLD-16

P500-F44 GY-16

P500-F48 GY-16

SENSOR / ACTUATOR SUPPLY RS-485 RXD-A RS-485 RXD-B

D100-F13 P613-F31 D100-F14 C256-F28 M190-F22 M164-F32

P698-F25 M140-F29 P696-F27 P697-F20

F

CAN SHIELD CAN + CAN -

A-C20 8T8732 CABLE-0143 S190-A281 RD-16 S190-A282 BK-16 S190-A283 WH-16 S190-A284 CU_SHLD-16

C256-F28 GY-16

BATT +

RS-232 PORT 1-TXD

F-C1 9X1343 P600-F18 RD-16 C256-F23 GY-16 C293-F26 WH-16 S270-F1 CU- 16 S270-F2 BK- 16 S270-F3 RD- 16 M170-F6 RD- 16 M170-F7 WH- 16 M170-F8 BK- 16 M180-F10 WH-16 M120-F11 WH-16 P698-F25 WH-16 M530-F17 WH-16 P500-F15 GY-16 M180-F12 GY-16 P696-F27 WH-16 M170-F9 CU_SHLD-16 M510-F19 WH-16 P697-F20 WH-16 M140-F29 WH-16 S790-F34 WH-16 P614-F24 RD-16 P615-F16 RD-16

RD-16 RD-16 WH-16 PK-16 GY-16 PU-16 GY-16 WH-16 WH-16

D200-T36 GN-19 D200-T35 YL-19 D200-T38 SHLD-19 CABLE-0045

BATT +

CAT DATALINK+ CAT DATALINK-

P200-F47 RD-16

C256-F23 GY-16

GATEWAY 2567512

RS-485 TXD-A RS-485 TXD-B RS-485 SHIELD

C256-F23 GY-16 C256-F28 GY-16 M180-F10 WH-16 M180-F12 GY-16 M170-F6 RD -16 M170-F8 BK -16 M170-F7 WH -16 M170-F9 CU_SHLD -16 D200-F38 SHLD -19 D200-F35 YL -19 D200-F36 GN -19 D100-F13 PK-16 D100-F14 PU-16 A330-F30 WH-16 A330-F37 WH-16 S790-F34 WH-16 P200-F4 RD-16 P200-F5 RD-16 P300-F39 GY-16 P200-F47 RD-16 P300-F40 GY-16

P200-F47 RD-16

E-STOP

P200-G50 P300-G52

CC-T4

BATT -

ENGINE INTERFACE BOX CUSTOMER WIRING

PRELUBE_SW 3E1813

G-C3 9W1951

ALTERNATOR

BATT +

A330-F30 WH-16 A330-F37 WH-16 P200-F4 RD-16 P300-F40 GY-16 P200-F5 RD-16 P300-F39 GY-16 D200-F36 GN-19 D200-F35 YL-19 D200-F38 SHLD-19

REMOTE START/STOP PANEL SERVICE TOOL CONNECTOR

CC-T3

ALT

PRO-ACT AFRC

CABLE-0104 A330-A154 WH-16 A330-A166 BK-16

ALTERNATOR

-

A1

PL1000E/PL1000T (GATEWAY) OPTION FOR REMOTE PANEL TEMP SCANNER HARNESS

T-T44

CUSTOMER CONNECTOR CONNECTS TO TERMINAL STRIP AT LOC D-5 WHEN USED

MANUAL PRELUBE

P200-G50 RD-16 P300-G52 GY-16 D100-G41 PK-16 D100-G42 PU-16

D100-G40 PK-16 D100-G41 PK-16 D100-G14 PU-16

M170-T6 RD-16 M170-T7 WH-16 M170-T8 BK-16 M180-T10 WH-16 M120-T11 WH-16 P698-T25 WH-16 M530-T17 WH-16 P500-T15 GY-16 M180-T12 GY-16 P696-T27 WH-16 M170-T9 CU_SHLD-16 M510-T19 WH-16 P697-T20 WH-16 M140-T29 WH-16

T-T43

2

D100-G41 PK-16 D100-G42 PU-16

AR-C1 1607690

PK-16 GY-16 PU-16 GY-16 WH-16 WH-16

A330-G37 WH-16

D100-G13 PK-16

P300-G39 GY-16

WH-16

C256-C36 GY-16

C256-G28 GY-16 BLOCK_CONTACT_L2 1111324

A320-G33 RD-16

G-T33 NC

10 9

SWITCH CONTACTS

GY-16

D100-A150 P613-A131 D100-A151 C256-A92 M190-A98 M164-A90

MODE_SWITCH 2519457

7

EMERGENCY STOP

P600-G56-T3 RD-16 P600-G47 RD-16

NC

1 3

OFF/RESET STOP START AUTO

BLOCK_CONTACT_U2 1111324

P300-G39 GY-16 P300-G53 GY-16

NC

1-2 1-5 1-4 1-3

P500-G15-T6 GY-16

P200-G51 RD-16 P200-G50 RD-16

NC

G-T23

P613-G31-T10 GY-16 P615-G16-T9 RD-16 P614-G24-T8 RD-16

P200-G48-T1 RD-16

G-S1

P600-G18 RD-16

G-T18

2 5 4

P600-G58-T4-T3 RD-16 P600-G56-T3 RD-16

P200-G1 RD-16

P615-G16-T9 RD-16

G-T16 NC

P600-G59-T4-T5 RD-16

G-C5 1229457

4 5 6 7 8 9 10 11 12 13 14 15 15 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 28 29 30 31 32 33 34 35 36 37 38 39 40

8

M170-G6 RD-16 M170-G7 WH-16 M170-G8 BK-16 M170-G9 CU_SHLD-16

NC

31 32 33 34 35 36 37 38 39 40

T-T31

D200-T35 YL-19 D200-T36 GN -19 A330-T37 WH -16 D200-T38 SHLD-19 P300-T39 BK-14 P300-T40 BK-16 P300-T41 BK-16

G-T6

SWITCH POSITION

C-C1 9X1343 18 23 26 1 2 3 6 7 8 10 11 25 17 15 12 27 9 19 20 29 34 24 16 21 13 31 14 28 22 32 33 30 37 4 40 5 39 36 35 38

M170-A88 RD-16 M170-A86 WH-16 M170-A105 BK-16 M180-A106 WH-16 M120-A136 WH-16 P698-A30 WH-16 M530-A91 WH-16 P500-A147 GY-16 M180-A107 GY-16 P696-A29 WH-16 M170-A97 CU_SHLD - 16 M510-A93 WH-16 P697-A31 WH-16 M140-A28 WH-16 S790-A95 WH-16 P614-A134 RD-16 P615-A132 RD-16

24V SUPPLY

YL

T-T8

T-T10

TWISTED PAIR

M510-T19 WH-16 P697-T20 WH-16 M140-T29 WH-16 P614-T24 P615-T16 SC01-T21 D100-T13 P613-T31 D100-T14 C256-T28 M190-T22 M164-T32

T-T7

SWITCH CONTACTS

P200-G48-T1 RD-16

D200-G44 YL-19 D200-G45 GN-19 D200-G57 SHLD-19 A320-G33 RD-16 P613-G31-T10 GY-16 C293-G26 WH-16 P614-G24-T8 RD-16 P615-G16-T9 RD-16 P500-G15-T6 GY-16 A330-G30 WH-16 A330-G37 WH-16

YL -19

CYL #11

CABLE-0060 S0809-H10 YL-18 S0809-H9 RD-18

1 2 14 15 24 25 32 33 40 41 48 49 10 11 20 21 52 6 7 9 8 5 53 18 19 36 37 38 39 44 45 54 55 56 57 46 47 28 29 30 31 58 61 62 63 64 65 66 67 60 59 68 69 70 23 22 13 12 51 50 43 42 35 34 27 26 17 16 4 3

PYROMETER 2519430 THERMOCOUPLE CYL1+ THERMOCOUPLE CYL1THERMOCOUPLE CYL3+ THERMOCOUPLE CYL3THERMOCOUPLE CYL5+ THERMOCOUPLE CYL5THERMOCOUPLE CYL7+ THERMOCOUPLE CYL7THERMOCOUPLE CYL9+ THERMOCOUPLE CYL9THERMOCOUPLE 11+ THERMOCOUPLE 11THERMOCOUPLE 13+ THERMOCOUPLE 13THERMOCOUPLE 15+ THERMOCOUPLE 15NOT CONNECTED BATT + BATT CAN CAN + CAN SHIELD NOT CONNECTED NOT CONNECTED NOT CONNECTED

6 7 8 9 10 11 12 13 14 15 15 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 28 29 30

T-T6

P200-G4 RD-16

G-T4 NC

A B C

D200-G44 YL-19 D200-G45 GN-19 D200-G57 SHLD-19 CABLE-0046

D200-G44

RD

1 2

CABLE-0058 S0807-H7 YL-18 S0807-H8 RD-18

YL-18 RD-18 YL-18 RD-18 YL-18 RD-18 YL-18 RD-18 YL-18 RD-18 YL-18 RD-18 YL-18 RD-18 YL-18 RD-18

M170-T6 RD-16 M170-T7 WH-16 M170-T8 BK-16 M170-T9 CU_SHLD-16 M180-T10 WH-16 M120-T11 WH-16 M180-T12 GY-16 D100-T13 PK-16 D100-T14 PU-16 P500-T15 GY-16

CABLE-0050 M170-T9 CU_SHLD-16 M170-T6 RD-16 M170-T7 WH-16 M170-T8 BK-16 M180-T10 WH-16 M120-T11 WH-16 P698-T25 WH-16 M530-T17 WH-16 P500-T15 GY-16 M180-T12 GY-16 P696-T27 WH-16

4 5

T-T4

CABLE-0044 D200-G35 YL-19 D200-G36 GN -19 D200-G38 SHLD -19

P200-G1 RD-16

SHLD -19

CYL #9

YL

H-C9 1552269

P200-T4 RD-14

G-T1

6A

G-C4 1740502 A B C

D200-G57

RD

1 2

233-8091 FUSE G-T51

RECEPTACLE_AS_1 1330970 A B C

G-C1 1740502

PK-16 PU-16

YL

RESISTOR_1 1743016

CABLE-0109 P300-T41 BK-16 A330-T37 WH-16 A330-T30 RD-16 CABLE-0091 P300-T40 BK-16 C293-T26 WH-16 A320-T33 RD-16

H-C20 1607689 S0801-H1 S0801-H2 S0803-H3 S0803-H4 S0805-H5 S0805-H6 S0807-H7 S0807-H8 S0809-H10 S0809-H9 S0811-H11 S0811-H12 S0813-H13 S0813-H14 S0815-H15 S0815-H16

REMOTE PANEL

D100-G40 D100-G49

CYL #7

H-C7 1552269

CABLE-0056 S0805-H5 YL-18 S0805-H6 RD-18

CABLE-0105 P300-T39 BK-14 P600-T18 WH-14 P200-T4 RD-14

TWISTED PAIR

RD

1 2

H-C5 1552269

CUSTOMER CONNECTOR CONNECTS TO THIS SIDE OF TERMINAL STRIP

P200-G51 RD-16 P300-G53 GY-16 P600-G47 RD-16

CYL #5

YL

C256-A142

G-C2 1471444 BATT + 1 2 BATT 3 KEYSWITCH INPUT 4 5 6 7 8 CAT DATA LINK + 9 CAT DATA LINK 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 CAN DATA LINK 34 35 36 37 38 39 40 41 42 CAN DATA SHIELD 43 44 45 46 47 48 49 CAN DATA LINK + 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

RD

1 2

CABLE-0054 S0803-H3 YL-18 S0803-H4 RD-18

P300-A164 BK-16 P600-A165 WH-16

CYL #3

YL

H-C3 1552269

CABLE-0052 S0801-H1 YL-18 S0801-H2 RD-18

EIC A-C3 9X0141

INTERCONNECT HARNESS

C256-T23 GY-16

CABLE-0098

RD

1 2

CABLE-0037

YL

D200-A8 SHLD-19 D200-A167 GN-19 D200-A168 YL-19

A-S7

D200-A288 YL-19 D200-A162 YL-19 D200-A169 YL-19

C100-A4 RD-16 C100-A5 GY-16

ADVISOR 2848905

D

POWER CONNECTOR

INTERCONNECT HARNESS

D200-A288 YL-19 D200-A287 GN-19 D200-A289 SHLD-19 CABLE-0147

_C

RD-16 WH-16 GY-16 GY-16 WH-16

NOT TERMINATED

1 2

GN -19

D200-A287 GN-19 D200-A183 GN-19 D200-A185 GN-19 D200-A168 YL-19

A-S6

CABLE-0100

C293-C31 A320-C15 A320-C29 A320-C29 A320-C30

A330-C32

D200-G45

D200-A289 SHLD-19 D200-A9 SHLD-19 A-S5 D200-A6 SHLD-19 D200-A167 GN-19

P300-A272 BK-16 C293-A271 WH-16 A320-A273 WH-16 A320-A274 BK-16 A320-A275 BK-16 A320-A276 WH-16

CABLE-0101

A-C28 1762942

BK-18 BK-18

P600-A165 WH-16 P300-A164 BK-16 D200-A6 SHLD-19 D200-A185 GN-19 D200-A169 YL-19 CABLE-0038 CABLE-0040 D200-A9 SHLD-19 D200-A183 GN-19 D200-A162 YL-19

P600-A165 WH-16 P300-A164 BK-16 D200-A8 SHLD-19

CYL #1

ADEM3 J1 (PRELUBE) ADEM3 J2 (PRELUBE) PRELUBE SOLENOID VALVE

TWISTED PAIR PRELUBE_PRESS_SW 1501240

H-C1 1552269

A310-A226 WH -16 A310-A227 BK-16

P0B0-CC1 RD-6

1 2

P0EA-CC2 GY-6

BK-18 BK-18

AIR_START_SOLENOID_VALVE 2519396

CABLE-0140

T-T76

D100-A172 PK-16 D100-A173 PU-16

CABLE-0102

A330-C25 GY-16 A330-C27 WH-16

T-T77

D100-A172 PK-16 D100-A173 PU-16

A-C25 1762942

PRELUBE (AIR START)

A330-A166 BK-16 A330-A154 WH-16

C-T39

D100-A172 PK-16 D100-A173 PU-16

CABLE-0104

GSOV

T-T78

P200-A170 WH-14 P300-A171 GY-14

CABLE-0080 P200-A170 WH-14 P300-A171 GY-14

120

SERVICE TOOL CONNECTOR

A B C D E F G H J

CABLE-0080 P200-A170 WH-14 P300-A171 GY-14

A330-C21 WH-16 A330-C25 GY-16

T-T75

A330-A155 WH-16 A330-A179 BK-16

C-T22

A-C5 8T8736

CAP_1 8C6354

2

1

K-T2

CABLE-0103

ADEM3 J2

C256-C37 GY-16

C-T20

CABLE-0098

T-T81

SCANNER

CABLE-0100

A320-A275 BK-16 A320-A276 WH-16

2

1

BLOCK_CONTACT_L 1111324

P697-F20 WH-16

1 2

BK-18 BK-18

A330-C33 WH-16

CB3 CB4 CB5 1 2 3 4 5 6 7 8 9 10 11

PRELUBE_SOL_VALVE 2519396

K J L T U V W X Y Z I _A _B _E _D

RD-12 GY-12 RD-16 WH-16 GY-16

K-T1

A-C27 1762942

P200-C1 P300-C2 P600-C12 P600-C3 P300-C13

T-T80

P200-A2 RD-12 P300-A3 BK-12 P600-A270 WH-12 P600-A165 WH-16 P300-A164 BK-16

BLOCK_CONTACT_U 1111324

C-T17

CABLE-0094

ADEM3 J1

P200-C10 RD-14 P300-C11 GY-14

C-T32

P200-A170 WH-14 P300-A171 GY-14

WH-16 WH-16 WH-16 RD-16

C-T18

CABLE-0080

P240-C9 P600-C3 P260-C6 P600-C12

P240-C7 RD-16 P240-C8 GY-16 P240-C9 WH-16

P200-C20 RD-12 P200-C18 RD-16 P200-K1 RD-16 A320-T33 RD -16 C293-T26 WH -16 P200-C18 RD-16 P200-K1 RD-16 P200-C20 RD-12 P200-T4 RD -14 A330-T30 RD -16 A330-C32 WH-16 P600-T18 WH -14 P300-T40 BK -16 P300-T39 BK -14

PRO-ACT AFRC

BK -16


P300-T41

1 2

PRO-ACT ACTUATOR

P600-C14 WH-16

T-C1 C-C3 1552269 3E3364 2 C256-C35 GY-16 1 A330-C34 WH-16


A B C D E F G H M N Q P R S

ENGINE INTERFACE BOX

C-C2 9X8062 P260-C4 RD-16 P260-C5 GY-16 P260-C6 WH-16

C256-T23 GY-16 A330-T37 WH-16

1 2

A-C21 9X9867 CABLE-0075 P260-A174 RD-16 P260-A229 BK-16 P260-A176 WH-16 CABLE-0124 P240-A180 RD-16 P240-A186 BK-16 P240-A128 WH-16

P698-F25 WH-16


C-S1

1 2

SERVICE TOOL CONNECTOR

C

FUSED BATT + (TO GECM1) MANUAL PRELUBE (COMMAND IN) UNUSED PWM + FUSED BATT + (TO GECM1)

CAN SHIELD CAN DATA LINK CAN DATA LINK + SPD TIMING COM. FUSED BATT + (TO GECM1) FUSED BATT + (TO GECM1)

SPD TIMING +12V

TIMING CAL TIMING CAL +

DESIRED SPD 4-20 IN + (OPTIONAL) DESIRED SPD 4-20 IN - (OPTIONAL)

PRELUBE PRESS SW. DIGITAL RETURN

SPD TIMING SIG.

WH -16 S850-A209

PK-16 PU-16 WH -16 WH-16 WH-16 CABLE-0070 M170-A97 CU_SHLD -16 M170-A88 RD -16 M170-A86 WH -16 M170-A105 BK -16 S010-A201 WH -16 S000-A196 WH -16 M164-A90 WH-16 M530-A91 WH-16 C256-A92 GY-16 M510-A93 WH-16 S101-A193 WH -16 S790-A95 WH-16 S100-A190 WH -16 S030-A197 RD -16 M190-A98 WH-16

TWISTED PAIR

D100-A78 D100-A79 S110-A204 S910-A279 S190-A283

RD-16 GY-16 RD-16 GY-16

RD-16 GY-16 RD-16 GY-16 RD-16 J111-A48 J112-A49 J121-A50 J122-A51 J081-A52

P401-A72 P501-A73 S110-A290 P501-A75

RD-16 GY-16 RD-16 GY-16 J151-A40 J152-A41 J161-A42 J162-A43

S380-A54 GY-16 S381-A12 GY-16 S380-A211 RD -16 S381-A215 RD -16 J131-A58 RD-16 J132-A59 GY-16 J141-A60 RD-16 J142-A61 GY-16 J082-A62 GY-16 S510-A285 WH-16 S510-A286 BK-16 S130-A205 RD -16 S130-A66 GY-16 S510-A8 WH -16 S130-A207 WH -16 C130-A69 WH-16

BK -16 BK -16 BK -16 BK -16 RD-16 GY-16 RD-16 GY-16 WH-16 WH-16 WH-16 WH-16 RD-16 GY-16 RD-16 GY-16 WH -16 WH -16 A310-A227 A330-A179 A320-A274 S510-A9 J031-A24 J032-A25 J041-A26 J042-A27 M140-A28 P696-A29 P698-A30 P697-A31 J091-A32 J092-A33 J101-A34 J102-A35 S380-A213 S381-A44

NOT CONNECTED INTERNALLY SPD. POT. +5V SPD. POT. SIG. SPD. POT. COM. INLET MANIFOLD AIR TEMP SIG OIL TEMP SIG TIMING SETTING DRIVEN EQUIPMENT E-STOP NORMAL E-STOP FILTERED OIL PRES SIG. GENERATOR POWER (OPTIONAL) UN-FILTERED OIL PRESS SIG. COOLANT TEMP SW. SIG. IDLE/RATED

CAT DATA LINK + CAT DATA LINK MAPS SIG. HUMIDITY SENSOR SIGNAL ATMOSPHERIC PRESSURE SENSOR SIGNAL

+5V SUPPLY 5V RETURN +8V SUPPLY DIGITAL RETURN

1 2 3 4 5 6 7 8 9 10 11 12 13 15 18 16 35 14 17 20 21 22 23 24 25 26 27 28 29 30 31 49 33 32 19 36 37 38 39 40 41 48 43 44 45 46 47 42 34 50 51 52 53 54 55 56 58 57 59 60 61 62 63 64 65 66 67 68 69 70

#11 #11 #12 #12 #8 CYL CYL CYL CYL CYL

DET. A (RIGHT) RETURN DET. B (LEFT) RETURN DET. A (RIGHT) +8V DET. B (LEFT) +8V CYL #13 CYL #13 CYL #14 CYL #14 CYL #8 NOX BUFFER DIGITAL NOX BUFFER GROUND JACKET WATER OUTLET PRESS +8V JACKET WATER OUTLET PRESS -8V (& SHIELD) O2 BUFER PWM SIGNAL IN COOLANT OUT PRESS SIG COOLANT INLET PRESS +

#15 #15 #16 #16 CYL CYL CYL CYL

AIR/ELEC START RETURN GAS SHUTOFF VALVE RETURN PRELUBE RELAY RETURN SHIELD/RETURN O2 BUFFER CYL #3 CYL #3 CYL #4 CYL #4 RUN RELAY CRANK TERMINATE ENGINE FAILURE ACTIVE ALARM CYL #9 CYL #9 CYL #10 CYL #10 DETONATION A SIG (RIGHT BANK) DETONATION B SIG (LEFT BANK)

AIR/ELEC START SIG. + GAS SHUTOFF CIRCUIT + PRELUBE RELAY O2 BUFFER DIGITAL OUT CYL #5 CYL #5 CYL #6 CYL #6 CYL #7

WH -16 WH -16 WH -16 RD -16 RD-16 GY-16 RD-16 GY-16 GY-16 A310-A226 A330-A155 A320-A273 S510-A10 J051-A14 J052-A15 J061-A16 J062-A17 J072-A18

P200-A122 RD-16 P200-A123 RD-16 P200-A2 RD -12 P200-A127 RD-16 P200-A125 RD-16

P501-A75 GY-16 S110-A203 BK-16 S110-A251 CU_SHLD-16 S190-A282 BK-16 S190-A284 CU_SHLD-16

RD-16 GY-16 RD-16 GY-16 RD-16 GY-16 RD-16 GY-16

P401-A72 RD-16 S910-A277 RD -16 S100-A188 RD -16 S101-A191 RD -16 S010-A199 RD -16 S000-A194 RD -16

J101-A34 J102-A35 J121-A50 J122-A51 J141-A60 J142-A61 J161-A42 J162-A43

P600-A270

RD-16 GY-16 RD-16 GY-16

D100-A79 PU-16 D100-A151 PU-16 D100-A173 PU-16

J061-A16 J062-A17 J081-A52 J082-A62

A330-A166 BK-16 A330-A154 WH-16 S100-A188 RD-16 S100-A189 BK-16 S100-A190 WH-16 S100-A96 CU_SHLD-16 S101-A191 RD-16 S101-A192 BK-16 S101-A193 WH-16 S101-A94 CU_SHLD-16 S000-A194 RD-16 S000-A195 BK-16 S000-A196 WH-16 S000-A87 CU_SHLD-16 S030-A197 RD-16 S030-A198 BK-16 S030-A253 CU-16 S010-A199 RD-16 S010-A200 BK-16 S110-A204 WH-16 S010-A201 WH-16 S110-A202 RD-16 S110-A203 BK-16 S010-A252 CU_SHLD-16 S110-A251 CU_SHLD-16 S130-A205 RD-16 S130-A206 BK-16 S130-A207 WH-16 S130-A268 CU_SHLD-16 S850-A103 RD-16 S850-A113 BK-16 S850-A209 WH-16 S850-A210 CU_SHLD-16 S380-A211 RD-16 S380-A212 BK-16 S380-A213 WH-16 S380-A214 CU_SHLD-16 S381-A215 RD-16 S381-A216 BK-16 S381-A44 WH-16 S381-A55 CU_SHLD-16 M153-A111 WH-16 M152-A110 GY-16 C130-A69 WH-16 P500-A208 GY-16 D200-A269 YL -19 D200-A1 SHLD -19 D200-A268 GN-19 D200-A3 SHLD-19 D200-A241 YL-19 D200-A240 GN -19 P260-A176 WH-16 P260-A174 RD-16 P260-A229 BK-16 S190-A281 RD-16 S190-A282 BK-16 S190-A283 WH-16 S190-A284 CU_SHLD-16 S910-A277 RD-16 S910-A278 BK-16 S910-A279 WH-16 S910-A280 CU_SHLD-16 S510-A285 WH-16 S510-A286 BK-16 D200-A288 YL-19 D200-A287 GN-19 D200-A289 SHLD-19

Y C M G X T U P W B E V D K L F Z Q J A R N H S

+

1 2

J061-AP21 J062-AP22 J081-AP23 J082-AP24

RD-16 GY-16 RD-16 GY-16

CAN_RESISTOR 1743016

A330-A154 WH -16 A330-A166 BK -16 C130-A69 WH-16 D200-A1 SHLD -19 D200-A268 GN -19 D200-A269 YL -19 D200-A3 SHLD -19 D200-A240 GN -19 D200-A241 YL -19 P260-A174 RD -16 P260-A229 BK -16 M152-A110 GY-16 M153-A111 WH-16 P260-A176 WH -16 P500-A208 GY-16 S000-A87 CU_SHLD -16 S000-A195 BK -16 S000-A194 RD -16 S000-A196 WH -16 S010-A199 RD -16 S010-A200 BK -16 S010-A201 WH -16 S010-A252 CU_SHLD -16 D200-A287 GN-19 D200-A288 YL-19 D200-A289 SHLD-19 S030-A197 RD -16 S030-A198 BK -16 S030-A253 CU -16 S100-A188 RD -16 S100-A189 BK -16 S100-A96 CU_SHLD -16 S100-A190 WH -16 S101-A191 RD -16 S101-A193 WH -16 S101-A94 CU_SHLD -16 S101-A192 BK -16 S110-A202 RD -16 S110-A203 BK -16 S110-A204 WH -16 S110-A251 CU_SHLD -16 S130-A205 RD -16 S130-A206 BK -16 S130-A207 WH -16 S130-A268 CU_SHLD -16 S380-A211 RD -16 S380-A212 BK -16 S380-A213 WH -16 S380-A214 CU_SHLD -16 S381-A44 WH -16 S381-A55 CU_SHLD -16 S381-A215 RD -16 S381-A216 BK -16 S850-A103 RD -16 S850-A113 BK -16 S850-A209 WH -16 S850-A210 CU_SHLD -16 S190-A281 RD-16 S190-A282 BK-16 S190-A283 WH-16 S190-A284 CU_SHLD-16 S910-A277 RD-16 S910-A278 BK-16 S910-A279 WH-16 S910-A280 CU_SHLD-16 S510-A285 WH-16 S510-A286 BK-16


J021-A248 J022-A249 J041-A26 J042-A27


1 2

J021-AP17 J022-AP18 J041-AP19 J042-AP20

S130-A66 GY-16 S130-A268 CU_SHLD -16 S130-A206 BK -16


P501-A73 GY-16 S010-A252 CU_SHLD -16 S030-A253 CU -16 S030-A198 BK -16 S101-A192 BK -16 S010-A200 BK -16 S100-A189 BK -16 S000-A195 BK -16 S910-A280 CU_SHLD -16 S910-A278 BK -16 S000-A87 CU_SHLD -16 S101-A94 CU_SHLD -16 S100-A96 CU_SHLD -16

1 2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70


P340-A185 GY-16 A B C

C256-C36 GY-16

CYL #2

1 2

P696-F27 WH-16

CYL #4


CABLE-0124 P240-A128 WH-16 P240-A180 RD-16 P240-A186 BK -16

C-C5 C-C4 3E3370 1552267 C B A

CYL #6

1 2

A-S10

1

A-C22 7N9742 CABLE-0040 D200-A9 SHLD-19 D200-A162 YL -19 D200-A183 GN -19 CABLE-0122 D200-A3 SHLD-19 D200-A241 YL-19 D200-A240 GN -19

A-C7 3E3370

RD-16 GY-16 RD-16 GY-16 RD-16 GY-16 RD-16 GY-16 RD-16 GY-16 RD-16 GY-16 RD-16 GY-16 GY-16 RD-16

M140-F29 WH-16

CYL #8


J011-A187 J012-A239 J031-A24 J032-A25 J051-A14 J052-A15 J071-A11 J072-A18 J091-A32 J152-A41 J131-A58 J132-A59 J111-A48 J112-A49 J092-A33 J151-A40

A320-A273 WH -16 A320-A274 BK -16 A320-A276 WH -16 A320-A275 BK -16 P300-A272 BK -16 C293-A271 WH -16 A330-A155 WH -16 A330-A179 BK -16 A330-A166 BK -16 A330-A154 WH -16 P200-A2 RD -12 P300-A3 BK -12 P600-A270 WH -12 P200-A170 WH -14 P300-A171 GY -14 P260-A174 RD -16 P260-A176 WH -16 P260-A229 BK -16 P240-A186 BK -16 P240-A128 WH -16 P240-A180 RD -16 P300-A164 BK -16 P600-A165 WH -16

CYL #10

1 2

J011-AP1 J012-AP2 J031-AP3 J032-AP4 J051-AP5 J052-AP6 J071-AP7 J072-AP8 J091-AP9 J152-AP10 J131-AP11 J132-AP12 J111-AP13 J112-AP14 J092-AP15 J151-AP16

C256-A142 GY-16 C256-A92 GY-16 D100-A150 PK-16 D100-A151 PU-16 D200-A6 SHLD -19 D200-A169 YL -19 D200-A185 GN -19 M120-A136 WH-16 M140-A28 WH-16 M164-A90 WH-16 M170-A86 WH -16 M170-A88 RD -16 M170-A97 CU_SHLD -16 M180-A107 GY-16 M180-A106 WH-16 M170-A105 BK -16 M190-A98 WH-16 M510-A93 WH-16 M530-A91 WH-16 P500-A147 GY-16 P613-A131 GY-16 P614-A134 RD-16 P615-A132 RD-16 P696-A29 WH-16 P697-A31 WH-16 P698-A30 WH-16 S790-A95 WH-16

CYL #12


C100-A5 GY-16 C100-A4 RD-16 S510-A8 WH -16 S510-A9 BK -16 S510-A10 RD -16 A310-A226 WH -16 A310-A227 BK -16 A320-A275 BK -16 A320-A276 WH -16

CYL #14

1 2

AP-C17 A-C4 1108359 1080335 A RD-16-PVF2 B BK-16-PVF2 C RD-16-PVF2 D BK-16-PVF2 E RD-16-PVF2 F BK-16-PVF2 G RD-16-PVF2 H BK-16-PVF2 J RD-16-PVF2 K BK-16-PVF2 L RD-16-PVF2 M BK-16-PVF2 N RD-16-PVF2 P BK-16-PVF2 R BK-16-PVF2 S RD-16-PVF2 T U V RD-16-PVF2 W BK-16-PVF2 X RD-16-PVF2 Z BK-16-PVF2 _A _B _C RD-16-PVF2 _D BK-16-PVF2 _E RD-16-PVF2 _F BK-16-PVF2 _G _H RD-16-PVF2 _J BK-16-PVF2 _K RD-16-PVF2 _M BK-16-PVF2 _N RD-16-PVF2 _P BK-16-PVF2 _R RD-16-PVF2 _S BK-16-PVF2

GECM (A3) CONNECTOR J1

D200-A289 SHLD-19 D200-A287 GN-19 D200-A288 YL-19 D100-A172 PK-16 D100-A173 PU-16 D200-A6 SHLD -19 D200-A169 YL -19 D200-A9 SHLD -19 D200-A162 YL -19 D200-A183 GN -19 D200-A185 GN -19 P200-A170 WH -14 P300-A171 GY -14 P300-A164 BK -16 P600-A165 WH -16

CYL #16


2

3

A B C

CYL #15

1 2

GECM (A3) CONNECTOR J2

CABLE-0016 S510-A10 RD -16 S510-A9 BK -16 S510-A8 WH -16

CYL #13


A-C1 1607690

BK -16 BK -16 WH -16 WH -16 RD -16 BK -16 WH -16

CYL #11

1 2

ADEM3_J1 2519384

A-C2 1471443

A320-A274 A310-A227 A310-A226 A330-A155 S510-A10 S510-A9 S510-A8

CYL #9


CYL CYL CYL CYL CYL

#1 #1 #2 #2 #7

CYL #7

1 2

NOTE B

RD-16 GY-16 RD-16 GY-16 RD-16 GY-16 RD-16 GY-16 RD-16 GY-16 RD-16 GY-16 RD-16 GY-16 RD-16 GY-16 RD-16 GY-16 GY-16 RD-16 RD-16 GY-16 RD-16 GY-16 RD-16 GY-16 RD-16 GY-16 RD-16 GY-16 RD-16 GY-16

CYL #5


J141-A60 J142-A61 J161-A42 J162-A43 J011-A187 J012-A239 J031-A24 J032-A25 J051-A14 J052-A15 J071-A11 J072-A18 J091-A32 J152-A41 J131-A58 J132-A59 J111-A48 J112-A49 J092-A33 J151-A40 J021-A248 J022-A249 J041-A26 J042-A27 J061-A16 J062-A17 J081-A52 J082-A62 J101-A34 J102-A35 J121-A50 J122-A51

CYL #3

AP-C15 AP-C13 AP-C11 AP-C9 AP-C7 AP-C5 AP-C3 AP-C1 3E3361 3E3361 3E3361 3E3361 3E3361 3E3361 3E3361 3E3361

CYL #1

1 2

ADEM3_J2 2519384

4

5

C100-A5 GY-16 P500-A101 GY-16

6

J011-A187 RD-16 J012-A239 GY-16 J021-A248 RD-16 J022-A249 GY-16 J071-A11 RD-16

F

E

7

IGNITION HARNESS

AP-C2 AP-C4 AP-C6 AP-C8 AP-C10 AP-C12 AP-C14 AP-C16 3E3361 3E3361 3E3361 3E3361 3E3361 3E3361 3E3361 3E3361

(Dimensions: 48 inches x 35 inches)

36 Page, Color 2,

KENR8232

8

H#

N/C

CIRCUIT GROUPING DESIGNATION UNCONNECTED FUSE EMERGENCY STOP CONTACT

NOTE

DESCRIPTION IGNITION PROT. SYS (G3516 A3) IGNITION GATEWAY HARNESS ENGINE INTERFACE BOX (CSA) ALTERNATOR/AIR STARTING CUSTOMER WIRING REMOTE PANEL EXHAUST TEMPERATURE SCANNER (G3516 A3) AFRC INTERCONNECT HARNESS (20' INTERCONNECT UNBRAIDED) INTERCONNECT HARNESS (30' INTERCONNECT UNBRAIDED) INTERCONNECT HARNESS (50' INTERCONNECT UNBRAIDED)

THIS SCHEMATIC IS FOR THE G3516 A3 (CSA) PART NO. (305-4544 CHG01)

1

A

cat 3516

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