This is for a Rig with a "T" Water Swivel Connected to a Tractor For non tractor users instead of a "U" shape make it an "H" shape with the mast centered in the middle of the "H" Non tractor owners need the rear stailit! the "U" shape cannot provide
1. 2. 3. 4. %. 6. &. 8. (.
The mast The mast base base is 4" x 4" 4" 1/4 1/4"" wal walll squa square re tube tube 48" 48" lon long. g. Each Each supp suppor ortt leg leg is 4" x 4" 4" 1/4 1/4"" wal walll squ squar aree tub tubee 36" 36" long long.. Thee mas Th mastt is is 4 4"" x 4" 1/4" 1/4" wall wall squa squarre tub tubee 12 12"" lon long. g. !oto !o tor r mot motor or col collar lar winc winch h an# an# mot motor or con contr trol ol $al $al$e $e are are sam samee as ori origi gina nall rig rig spec specs. s. 8" channel 1/4" cut to 48". 4" x 4" angle iron 1/4" 4" x 1/4" 'lat plate &". 2" x 2" square tubing. %" x %" %" 1/4" wall square are tu tube 12" 12" long. ng.
)hen the pieces are cut place the the two 36" legs to the en# o' the mast 4x4 base. *quare an# # wel# legs to mast base. $hoto % +ut two pieces o' angle iron iron 4" long. ,ssuming the mast 4x4 base is 48" long mar- on the top top o' the mast base 4x4 'rom one en# 22" an# 26". )el# angle iron at 22" an# at 26" long en# out as shown in photo ' and (. These two two pieces o' angle will hol# the the mast on both si#es. ' our mast is 4x4 then a gap o' 4" is require#. 0lace the 48" piece o' 8" channel across both legs an# then push it tight against the two pieces C# o' 4x4 angle pre$iousl wel#e# to support the mast. )hen the channel is in position an# square wel# it e$erwhere ou can. The channel ties the legs the mast base an# is the 'ront 'ront support 'or the mast. mast. $hoto ). 0lace the %x% square tube horiontall on the bac-si#e o' the wel#e# two pieces o' angle iron *# step with approx. one hal' is #own on the mast 4x4 an# the other hal' will act as the bac-si#e o' the mast support. )el# in all accessible places. $hoto (+ ,# +ut a section o' 2x2 to the height ou want the control $al$e locate#. *quare then wel# a 4" x -# &" piece o' 1/4" 'lat plate to the top5 then wel# control $al$e mount to the leg which is most con$enient to our h#raulic power suppl. ptional7 )el# a couple /9 6" 2x2:s 'or tool tool hol#ers to one o' the legs. $hoto %+ '+ )# F#
0ulle cap7 nsi#e cap or outsi#e cap... either wor-s so whate$er our pre'erence. $hoto .#
)inch mount is basicall centering the winch to the pulle an# #rilling holes into the %x% an# /# securing it with the bolts washers an# nuts that came with the winch. $hoto (+ ,#
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consists o' 4x4 angle set 26" apart or in whate$er H# 0see also H%1 ptional 3 point attachment consists 'ashion matches our tractors nee#s. wel#e# the 3 point tie tie connection to the bac-si#e o' the motor collar. This since the bac-si#e pulle was place# a bit 'urther out then then originall #esigne# an# this ga$e a clear shot through the center linlin- tie #own to the winch. )hen the rig is set set up an# the center point lin- #isconnecte# the cable tra$el right through the 3 point tie $oi#. 0lan was to #rill two holes in the mast where the collar collar nee#s to sta loc-e# #uring tra$el. tra$el. ;owe$er with the winch cable connecte# to the collar it -ept the the center point basicall loc-e#. *till woul# punch a hole through the mast below an# abo$e the collar an# place a 1/2" bolt through both to loc- it in place #uring tra$el. $hoto 2# H%# nother nother option option for for the the ) point point is found found in photo photo %3# %3# This This center center connecti connection on is is offset offset from the mast and the collar is split down the ackside to allow it to move past the ) pt hookup#
pening at leg en#s7 The leg en#s are le't open 'or 'or-li't mo$ing. This ma-es it a lot easier 4# to mo$e then hoo-ing it up to the the three point e$er time it nee#s to be mo$e#. ,lso was thin-ing about a##ing pipe rac-s an# ma nee# those en#s open when it is 'igure# where to place place the loa#. 0ipe is hea$ an# it might as well help -eep the rig on the groun# when exerting #ownwar# pressure. ,s the pipe lea$es the pipe rac- an# goes into the groun# the weight is not lost since now it is consi#ere# #own hole weight. 8" channel an# +oupling hol#er7
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2x2 for control valve mount and late for valve
Control valve mount Tool holders 4" angle iron
4" angle iron
5x5
5x5 Notice half is welded to 4x4 and other half is high enough to support mast
Photo 10
Bolt mast to 4" x 4" angle using 1/2" or large grade 8 bolts, nuts, etc..
Winch channel when mounted will provide backside support for mast.
**** NOTE: This is for 1-1/4" pipe. Use appropriate size for the pipe you will use.
How to Construct the H!draulic :otor sseml!+ etc# Water swivel; >or shallow wells purchase 'rom orwar# re$erse an# stop. *top position sen#s all 'low bac- to reser$oir. *rill /uide channel; )el# the 8" channel across the rig #irectl in 'ront o' the mast to the 4" x 4" sq tubing.
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'rom the mast as the h# motor sha't. nstea# o' using the mast to bac- up a pipe wrench ou can wel# a small section o' 4" channel iron to the 8" channel le't o' hole to bac- up the pipe wrench. ust sli#e the pipe wrench han#le into the 4" channel an# it ser$es to bac-up the pipe wrench.
=ast ut not =east; This rig is not a to. t pro#uces a tremen#ous amount o' torque an# human 'lesh an# bone is no match 'or it. ' the equipment will #rill through soli# roc- then rest assure# the torque pro#uce# will ha$e no problem crushing a han# 'inger etc. Never attempt to lock a pipe wrench ! hand with a rotating h!draulic motor# ST>$ the motor and alwa!s lock the pipe wrench %st and support it using metal as a ackup efore reengaging the h!draulic motor# pipe wrench not secured will crush !our hand or fingers against metal ver! ?uickl!# Feep *,>ETA in our thoughts an# actions ,T ,<< T!E*. This is one o' the most 'ul'illing an# usable #e$ices we ha$e e$er built an# maintaining respect 'or it:s capabilities to #rill an# to cause serious in=ur or #eath shoul# alwas be our 1st thought be'ore ou ta-e an steps in the #rilling process. @uestions; email "h#rigGaustin.rr.com"
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$arts =ist with Suppliers ;#raulic +ontrol $al$e7 *upplier7 www.surpluscenter.com http7//surpluscenter.com/item.aspDH@I2&1&161&%24&JitemI(96&6&JcatnameIh#raulic 0art ? 0KC+E K@92%&%9!49E@,1 ;#raulic hoses7 1/2" L (6" 1/2 C0T! L 1/2 C0T! 3 0* ;A@ ;*E *upplier7 Tractor *uppl www.mtscstore.com or *urplus +enter www.surpluscenter.com http7//surpluscenter.com/item.aspDH@I2&1&161&%24&JitemI(%912(6JcatnameIh#raulic )inch7 12 $olt @+ 2 ?:s with wire# remote. !ounting location is up to ou. *upplier7 ;arbor >reight Tools http7//www.harbor'reight.com/cpi/cta'/#isplaitem.ta'DtemnumberI(286 0ulles7 MTA7 29 2 poun# pulles plus one 2 pulle with swi$el *wi$el pulle is use# 'or #ownwar# pressure use. *upplier7 Tractor *uppl or Nrainger. !isc. gra#e % an# gra#e 8 bolts7 *upplier7 Tractor *uppl has an excellent selection. ;#raulic !otor7 % inch ?:s torque at 3 rpm:s *upplier7 Eba ,uction +har9lnn ?14912&. note7 ,n low spee# high torque <*;T motor will #ue. ;#raulic wheel motors are probabl the best choice. !a-e sure the 'low matches our h#raulic power unit an# the sha't is at minimum a 1 1/4" straight sha't with -e. , 1 1/4" straight sha't is tpicall rate to 6( ?:s 1 3/8" e$en more.
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Side Shaft Drive Rig Information The only difference in the regular straight drive and side shaft drive is mainly building the hyd motor collar and the water swivel. See photo library below for how to do it. Parts: 2' of 8" channel 1/4" thick 3' of #80 chain with master link Below items purchased from SurplusCenter.com QTY 1 2 1 2
Item 18T 1 1/4 BORE 80P SPROCKET - Item # 1-2145-18-H (Hyd motor sprocket) 1-11/16" 4 BOLT FLANGE BEARINGS - Item # 1-209-27-4 18T 1 3/4 BORE 80P SPROCKET - Item # 1-2145-18-M (for 1-1/4" shaft pipe, weld to pipe) 1.625" DOUBLE SPLIT SHAFT COLLARS - Item #1-2768-162
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Misc. Updates
http://home.austin.rr.com/faurie/update.html http://home.austin.rr.com/faurie/rigupdates.html
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Disc Valve Hydraulic M otors
Performance Data 2000 Series 305 cm 3 /r [18.7 in 3/r] ∆ Pressure Bar [PSI]
[.5] 1,9 [1] 3,8 [2] ] M P G [ M P L w o l F
7,5 [4] 15 [6] 23 [8] 30 [10] 38 [12] 45 [14] 53 [16] 61 [18] 68 [20] 76 [22] 83 [24] 91 [25] 95 [30] 114
[250] 15
[500] 35
[750] [1000] [1250] [1500] [1750] [2000] [2250] [2500] [2750] [3000] [3250] [3500] 50 70 85 105 120 140 155 170 190 205 225 240
[500] 55 4 [610] 70 12 [620] 70 24 [680] 75 49 [620] 70 74 [600] 70 98 [570] 65 123 [530] 60 148 [480] 55 172 [430] 50 196 [370] 40 221 [320] 35 246
[1050] 120 2 [1180] 135 11 [1210] 135 24 [1250] 140 49 [1270] 145 74 [1270] 145 98 [1250] 140 122 [1220] 140 147 [1180] 135 172 [1120] 125 196 [1060] 120 221 [980] 110 245
[1750] 200 11 [1800] 205 23 [1880] 210 48 [1920] 215 72 [1940] 220 97 [1940] 220 121 [1920] 215 145 [1870] 210 170 [1820] 205 194 [1760] 200 218 [1680] 190 243
[2330] 260 10 [2400] 270 22 [2500] 280 47 [2560] 290 72 [2600] 295 96 [2610] 295 120 [2600] 295 144 [2560] 290 168 [2500] 280 192 [2440] 275 217 [2360] 265 241
[2870] 325 10 [2970] 335 22 [3120] 355 47 [3230] 365 71 [3290] 370 95 [3310] 375 119 [3300] 375 143 [3260] 370 167 [3210] 365 191 [3140] 355 215 [3050] 345 239
[3440] 390 9 [3510] 395 20 [3690] 415 45 [3810] 430 69 [3880] 440 93 [3920] 440 117 [3920] 440 142 [3900] 440 165 [3870] 440 188 [3800] 440 212 [3710] 420 236
[3930] 445 8 [4050] 460 19 [4260] 480 43 [4390] 495 66 [4470] 505 90 [4530] 510 113 [4530] 510 138 [4510] 510 160 [4480] 505 183 [4420] 500 207 [4370] 495 231
[240] 25 271 [180] 20 296 [150] 15 308
[920] 105 270 [870] 100 294 [840] 95 307 [680] 75 365
[1620] 185 268 [1550] 175 293 [1520] 170 305 [1360] 155 362
[2300] 260 266 [2240] 255 290 [2200] 250 303 [2040] 230 360
[2990] 340 263 [2920] 330 288 [2890] 325 300 [2720] 305 357
[3560] 400 260 [3420] 385 285 [3340] 375 298 [3140] 355 356
[4190] [4820] 475 545 258 255 [4020] [4630] 455 525 283 280 [3930] [4520] 445 510 295 293 [3810] 430 352
[4410] 500 6 [4600] 520 18 [4840] 545 42 [4970] 560 64 [5070] 575 86 [5150] 580 110 [5150] 580 133 [5120] 580 156 [5080] 575 178 [5050] 570 202 [5020] 565 226
[4900] 555 3 [5140] 580 17 [5410] 610 40 [5560] 630 61 [5660] 640 83 [5760] 650 106 [5760] 650 128 [5730] 645 152 [5690] 645 174
[5380] 610 1 [5680] 640 15 [5980] 675 38 [6130] 695 58 [6250] 705 80 [6370] 720 102 [6370] 720 124
[6220] [6750] [7290] [7820] 705 765 825 885 13 11 8 6 [6550] [7120] [7690] 740 805 870 36 34 33 [6710] [7290] 760 825 55 52 [6840] 775 77
395 cm 3/r [24.0 in 3 /r] ∆ Pressure Bar [PSI]
[250] 15 [.5] 1,9 [1] 3,8 [2] 7,5 ] M P G [ M P L w o l F
[4] 15 [6] 23 [8] 30 [10]
[2040] 230 360
}
Torque [lb-in] Nm Speed RPM
Continuous Intermittent
38 [12] 45 [14] 53 [16] 61 [18] 68 [20] 76 [22] 83 [24] 91 [26] 98 [28] 106 [30]
Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production
18
M otors run with high efficiency in all areas designated wi th a number for torque and speed, however for best motor life select a m otor to run with a torque and speed range shown in the light blue area .
114
[500] 35
[750] [1000] [1250] [1500] [1750] [2000] [2250] [2500] [2750] 50 70 85 105 120 140 155 170 190
[560] [1310] 65 150 4 3 [770] [1540] [2290] [3080] [3780] [4480] [5170] [5880] [6580] [7270] [7980] 85 175 260 350 430 505 745 820 900 585 665 9 9 9 8 8 7 7 6 5 4 3 [790] [1580] [2360] [3180] [3930] [4680] [5430] [6180] [6840] [7500] [8170] 90 180 265 360 445 530 615 700 775 845 925 18 18 18 17 17 16 15 14 13 11 10 [810] 90 37 [820] 90 57 [820] 90 76 [800] 90 95 [770] 85 114 [740] 85 133 [690] 80 153 [640] 70 172 [580] 65 191
[1660] 190 37 [1700] 190 56 [1700] 190 75 [1700] 190 94 [1680] 190 113 [1640] 185 132 [1590] 180 152 [1530] 170 171 [1470] 165 190
[2480] 280 37 [2550] 290 56 [2580] 290 75 [2590] 295 94 [2570] 290 113 [2530] 285 132 [2480] 280 152 [2420] 275 171 [2370] 270 190
[3320] 375 36 [3420] 385 55 [3460] 390 74 [3480] 395 93 [3470] 390 112 [3430] 390 131 [3370] 380 150 [3310] 375 170 [3260] 370 189
[4130] 465 36 [4250] 480 54 [4300] 485 73 [4320] 490 92 [4310] 485 111 [4280] 485 129 [4220] 475 149 [4160] 470 169 [4110] 465 188
[4940] 560 35 [5080] 575 52 [5130] 580 71 [5160] 585 90 [5150] 580 109 [5120] 580 127 [5060] 570 146 [5010] 565 167 [4960] 560 186
[510] 60 210 [440] 50 230 [350] 40 249 [270] 30 268 [180] 20 287
[1390] 155 209 [1330] 150 229 [1240] 140 248 [1150] 130 267 [1060] 120 286
[2290] 260 209 [2220] 250 228 [2130] 240 247 [2050] 230 265 [1960] 220 284
[3170] 360 208 [3100] 350 227 [3020] 340 246 [2930] 330 264 [2850] 320 283
[4030] 455 207 [3950] 445 225 [3880] 440 244 [3790] 430 261 [3710] 420 281
[4880] 550 206 [4800] 540 224 [4730] 535 242 [4650] 525 259 [4570] 515 277
[5740] 650 34 [5920] 670 50 [5960] 675 69 [6000] 680 88 [5990] 675 106 [5960] 675 124 [5910] 670 144 [5870] 665 164 [5820] 660 184
[6550] [7230] [7880] 740 815 890 33 31 28 [6750] [7420] [8000] 765 840 905 49 47 45 [6800] 770 68 [6840] 775 86 [6830] 770 103
Disc Valve Hydraulic M otors
Product Numbers 2000 Series Product Numbers— 200 0 Series
Use digit prefix — 10 4 -, 10 5 -, or 10 6 - plus four digit number from charts for complete product number— Example 10 6 -1043. Orders will not be a ccepted without three digi t prefix. Displacement cm3/r [ in3/r ] and Product Number
Mounting
Shaft
130 [ 8.0]
160 [ 9.6]
195 [11.9]
245 [14.9]
305 [18.7]
395 [24.0]
490 [29.8]
-1002
-1003
-1004
-1005
-1006
-1007
-1143
—
1-1/16—12 O-ring 180° Apart
10 4-1037
-1038
-1039
-1040
-1041
-1042
-1043
-1044
—
7/8-14 O-ring Staggered
10 4-1022
-1023
-1024
-1025
-1026
-1027
-1028
-1228
-1420
1-1/16—12 O-ring 180° Apart
10 4-1061
-1062
-1063
-1064
-1065
-1066
-1067
-1068
-1421
7/8-14 O-ring Staggered
10 4-1029
-1030
-1031
-1032
-1033
-1034
-1035
-1229
-1422
1-1/16—12 O-ring 180° Apart
10 4-1087
-1088
-1089
-1090
-1091
-1092
-1093
-1094
-1423
1-1/4 Inch Straight
7/8-14 O-ring Staggered
10 4-1200
-1201
-1202
-1203
-1204
-1205
-1206
-1207
—
1-1/4 Inch Involute SAE C Splined
7/8-14 O-ring Staggered
10 4-1208
-1209
-1210
-1211
-1212
-1213
-1214
-1215
—
1 Inch SAE 6B Splined
7/8-14 O-ring Staggered
10 4-1193
-1194
-1195
-1196
-1197
-1198
-1199
—
—
7/8 Inch SAE B Splined
7/8-14 O-ring Staggered
10 4-1216
-1217
-1218
-1219
-1220
—
—
—
—
G 1/2 (BSP)
10 4-1384
-1385
-1386
-1387
-1388
-1389
-1390
-1391
—
G 1/2 (BSP)
10 4-1376
-1377
-1378
-1379
-1380
-1381
-1382
-1383
—
7/8-14 O-ring Staggered
10 5- —
—
—
—
—
—
—
—
-1148
1-1/16—12 O-ring 180° Apart
10 5- —
—
—
—
—
—
—
—
-1149
G 1/2 (BSP)
10 5-1134
-1135
-1136
-1137
-1138
-1139
-1140
-1141
—
7/8-14 O-ring Staggered
10 5-1001
-1002
-1003
-1004
-1005
-1006
-1007
-1060
-1152
1-1/16—12 O-ring 180° Apart
10 5-1071
-1072
-1073
-1074
-1075
-1076
-1077
-1078
—
7/8-14 O-ring Staggered
105-1029
-1030
-1031
-1032
-1033
-1034
-1035
-1096
—
1-1/16—12 O-ring 180° Apart
10 5-1079
-1080
-1081
-1082
-1083
-1084
-1085
-1086
—
7/8-14 O-ring Staggered
10 6-1008
-1009
-1010
-1011
-1012
-1013
-1014
-1015
-1047
G 1/2 (BSP)
10 6-1038
-1039
-1040
-1041
-1042
-1043
-1044
-1045
—
1-1/4 Inch Straight
Standard 32 mm Straight with 4 Bolt Square 1-1/4 Inch Flange 14 T Splined 1-1/4 Inch Straight
32 mm Straight Wheel Motor
100 [ 6.2]
10 4-1001
1-1/4 Inch 14 T Splined
2 Bolt SAE B Flange
80 [ 4.9]
7/8-14 O-ring Staggered
1 inch Straight
2 Bolt SAE A Flange
Ports
1-1/4 Inch Tapered
1-1/4 Inch 14 T Splined
Bearingless
10 6-1043
Product Numbers— 20 00 Se ries M otors with Corrosion Protection Displacement cm3/r [ in3/r ] and Product Number 80 [ 4.9]
100 [ 6.2]
130 [ 8.0]
160 [ 9.6]
195 [11.9]
245 [14.9]
305 [18.7]
395 [24.0]
490 [29.8]
Mounting
Shaft
Ports
2 Bolt SAE A Flange
1 inch Straight
7/8-14 O-ring Staggered
10 4-1528
-1529
-1530
-1531
-1532
-1533
-1534
-1519
-1535
1-1/4 Inch Straight
7/8-14 O-ring Staggered
10 4-1516
-1536
-1537
-1538
-1539
-1452
-1479
-1509
-1489
For 2000 Series M otors with a configuration Not Shown in the charts above: Use model code number system on page 30 to specify product in detail.
29
195 cm 3/r [11.9 in 3/r] ∆ Pressure Bar [PSI]
Disc Valve Hydraulic M otors [.25]
,95 [.5]
1,9 [1] ] M P G [ M P L w o l F
3,8 [2] 7,5 [4] 15 [6] 23 [8] 30 [10] 38 [12] 45 [14] 53 [16] 61 [18] 68 [20] 76 [22]
83 [24]
91 [25] 95 [30] 114
[750] [1000] [1250] [1500] [1750] [2000] [2250] [2500] [2750] [3000] [3250] [3500] [3750] 50 70 85 105 120 140 155 170 190 205 225 240 260
[250] 15
[500] 35
[240] 25 4 [290] 35 8 [380] 45 17 [390] 45 37 [405] 45 76 [405] 45 115 [400] 45 154 [380] 45 193 [355] 40 231 [320] 35 269 [290] 30 308 [290] 30 346 [210] 25 385
[590] 65 2 [640] 70 6 [730] 80 16 [755] 85 35 [795] 90 74 [815] 90 113 [820] 90 151 [810] 95 190 [790] 90 229 [765] 85 267 [730] 80 306 [690] 80 345 [650] 75 384
[2120] 200 11 [2195] 250 31 [2310] 260 70 [2395] 270 108 [2450] 275 146 [2480] 280 184 [2485] 280 221 [2475] 280 260 [2455] 275 296 [2420] 270 334 [2380] 270 372
[2450] 275 9 [2535] 285 28 [2675] 300 66 [2780] 315 104 [2850] 320 143 [2895] 325 181 [2915] 330 219 [2915] 330 257 [2900] 330 294 [2870] 325 333 [2830] 320 371
[2720] 305 7 [2880] 325 26 [3040] 345 64 [3170] 360 102 [3260] 370 140 [3310] 375 177 [3340] 375 218 [3350] 380 254 [3340] 375 290 [3310] 375 327 [3270] 370 367
[2990] 340 5 [3120] 355 24 [3420] 385 62 [3560] 400 100 [3670] 415 137 [3730] 420 175 [3760] 425 215 [3770] 425 250 [3760] 425 286 [3730] 420 321 [3690] 415 363
[170] 20 424 [135] 15 462 [120] 15 484
[610] [1040] [1500] [1955] [2340] 70 120 170 220 265 423 422 418 414 410 [570] [1000] [1440] [1910] [2300] 65 115 165 215 260 461 460 457 453 449 [550] [980] [1410] [1890] [2280] 60 110 160 215 260 482 479 476 473 469 [420] [860] [1290] [1700] [2120] 45 95 145 190 240 577 575 571 567 562
[2785] 315 408 [2740] 310 446 [2720] 305 464 [2530] 285 556
[3220] 365 404 [3170] 360 441 [3150] 355 459 [2940] 330 550
[3640] [4050] 410 460 399 395 [3590] [3980] 405 450 436 432 [3570] [3960] 405 445 454 449 [3400] 385 542
[990] 110 5 [1100] 125 15 [1135] 130 34 [1185] 135 73 [1220] 140 111 [1230] 140 149 [1230] 140 188 [1215] 135 227 [1190] 135 267 [1160] 130 305 [1120] 125 345 [1080] 120 383
[1340] 150 2 [1430] 160 14 [1470] 165 33 [1540] 175 72 [1590] 180 110 [1625] 185 148 [1645] 185 187 [1650] 185 226 [1645] 185 264 [1625] 185 303 [1590] 180 342 [1550] 175 380
[1790] 200 13 [1860] 210 32 [1970] 225 71 [2035] 230 109 [2065] 235 147 [2095] 235 186 [2100] 235 224 [2090] 235 261 [2070] 235 299 [2035] 230 337 [1995] 225 375
[3260] 370 4 [3680] 415 21 [3790] 430 61 [3940] 445 99 [4040] 455 135 [4100] 465 173 [4120] 465 211 [4130] 465 248 [4130] 465 283 [4100] 465 315 [4070] 460 359
[.5]
[2120] 240 562
}
1,9 [1]
Torque [lb-in] Nm Speed RPM
Continuous Intermittent
3,8 [2] ] M P G [ M P L w o l F
7,5 [4] 15 [6] 23 [8] 30 [10] 38 [12] 45 [14] 53 [16] 61 [18] 68 [20] 76 [22]
83 [24]
91 [25]
Performance data is typical at 120 SUS. Actual data may vary slightly from unit to unit in production
95 [30] 114
[3540] 400 3 [4090] 460 20 [4160] 470 59 [4320] 490 96 [4410] 500 132 [4470] 505 170 [4480] 505 208 [4480] 505 245 [4490] 505 279 [4480] 505 308 [4450] 500 355
[3810] 430 2 [4500] 510 19 [4520] 510 57 [4700] 530 94 [4780] 540 130 [4840] 545 168 [4850] 550 204 [4860] 550 241 [4860] 550 276
[4080] 460 2 [4800] 540 17 [4890] 550 55 [5070] 570 91 [5150] 580 127 [5210] 590 164
[4350] 490 1 [5100] 575 14 [5260] 595 51 [5450] 615 87 [5520] 625 123 [5590] 630 160
Performance Data 2000 Series
[4620] 520 1 [5400] 610 14 [5630] 635 45 [5830] 660 81 [5890] 665 117
M otors run with high efficiency in all areas designated with a number for torque and speed, however for best motor life select a m otor to run with a torque and speed range shown in the light blue area .
245 cm 3/r [14.9 in 3/r] ∆ Pressure Bar [PSI]
[250] 15
[500] 35
[750] [1000] [1250] [1500] [1750] [2000] [2250] [2500] [2750] [3000] [3250] [3500] [3750] 50 70 85 105 120 140 155 170 190 205 225 240 260
[410] 45 4 [450] 50 14 [460] 50 29 [470] 55 60 [460] 50 91 [460] 50 122 [440] 50 153 [410] 45 184 [380] 40 215 [340] 40 246 [290] 30 277 [250] 30 308
[850] 95 2 [930] 105 13 [960] 110 28 [1000] 115 59 [1020] 115 90 [1010] 115 121 [1000] 115 152 [960] 110 183 [910] 105 214 [860] 95 245 [810] 90 276 [800] 90 306
[1420] 160 12 [1460] 165 27 [1540] 175 58 [1550] 175 89 [1560] 175 120 [1550] 175 150 [1530] 175 182 [1500] 170 213 [1460] 165 244 [1420] 160 275 [1350] 155 304
[1850] 210 11 [1900] 215 26 [1980] 225 56 [2040] 230 87 [2080] 235 118 [2110] 240 148 [2100] 235 180 [2080] 235 211 [2040] 230 242 [2000] 225 273 [1910] 215 302
[2320] 260 10 [2400] 270 25 [2510] 285 54 [2580] 290 84 [2630] 295 115 [2650] 300 146 [2640] 300 177 [2600] 295 209 [2570] 290 240 [2520] 285 271 [2460] 280 300
[2780] 315 9 [2860] 325 23 [3010] 340 53 [3110] 350 83 [3170] 360 113 [3200] 360 144 [3190] 360 175 [3160] 355 207 [3120] 355 238 [3060] 345 269 [3010] 340 298
[3250] 365 8 [3340] 375 22 [3480] 395 51 [3590] 405 81 [3670] 415 111 [3730] 420 142 [3760] 425 173 [3760] 425 204 [3740] 425 235 [3700] 420 266 [3630] 410 295
[3650] 410 6 [3780] 425 20 [3980] 450 49 [4120] 465 78 [4210] 475 108 [4250] 480 139 [4260] 480 170 [4230] 480 201 [4180] 470 232 [4130] 465 263 [4110] 465 291
[200] 25 339 [150] 15 370 [120] 15 385
[710] 80 337 [670] 75 369 [660] 75 384 [520] 60 462
[1300] 145 337 [1240] 140 367 [1210] 135 382 [1080] 120 460
[1870] 210 334 [1790] 200 364 [1750] 200 379 [1620] 185 458
[2390] 270 332 [2330] 265 362 [2300] 260 377 [2180] 245 456
[2940] 330 330 [2880] 325 360 [2860] 325 375 [2720] 305 453
[3560] 400 327 [3460] 390 357 [3410] 385 372 [3260] 370 450
[4010] [4510] 455 510 323 318 [3960] [4460] 445 505 353 344 [3950] [4470] 445 505 367 363 [3790] 430 447
[4100] 465 5 [4320] 490 19 [4450] 505 48 [4580] 515 76 [4680] 530 106 [4730] 535 137 [4740] 535 168 [4710] 530 198 [4660] 525 227 [4610] 520 258 [4610] 520 288
[4540] 515 4 [4770] 540 18 [4910] 555 47 [5050] 570 73 [5160] 585 104 [5210] 560 135 [5220] 600 165 [5190] 585 195 [5140] 580 223 [5090] 575 253
[4980] 560 4 [5210] 590 17 [5380] 610 47 [5520] 625 71 [5630] 635 102 [5720] 645 133 [5730] 645 162
[5430] 615 3 [5660] 640 15 [5850] 660 46 [5980] 675 69 [6110] 690 101 [6230] 705 103
[5870] 665 2 [6110] 690 14 [6320] 715 45 [6440] 730 67 [6590] 745 99
[6310] 715 1 [6570] [6950] 740 785 12 10 [6780] [7250] 765 820 44 42 [6910] 780 65
17
Disc Valve Hydraulic M otors
Specifications 2000 Series
Specification Data— 2000 Series Displ. cm3/r [in3/r]
80 [4.9]
100 [ 6.2]
130 [ 8.0]
160 [ 9.6]
195 [11.9]
245 [14.9]
305 [18.7]
395 [24.0]
490 [29.8]
Max. Speed (RPM) @ ...................... Flow
Continuous 799
742
576
477
385
308
246
191
153
Intermittent 908
924
720
713
577
462
365
287
230
Flow LPM [GPM]
Continuous 75 [20]
75 [20]
75 [20]
75 [20]
75 [20]
75 [20]
75 [20]
75 [20]
75 [20]
Intermittent 75 [20]
95 [25]
95 [25]
115 [30]
115 [30]
115 [30]
115 [30]
115 [30]
115 [30]
235 Continuous [2065]
295 [2630]
385 [3420]
455 [4040]
540 [4780]
660 [5850]
765 [6750]
775 [6840]
845 [7470]
345 Intermittent [3035]
445 [3950]
560 [4970]
570 [5040]
665 [5890]
820 [7250]
885 [7820]
925 [8170]
930 [8225]
Continuous 205 [3000]
205 [3000]
205 [3000]
205 [3000]
205 [3000]
205 [3000]
205 [3000]
155 [2250]
120 [1750]
Intermittent 310 [4500]
310 [4500]
310 [4500]
260 [3750]
260 [3750]
260 [3750]
240 [3500]
190 [2750]
140 [2000]
Peak
310 [4500]
310 [4500]
310 [4500]
310 [4500] 310 [4500]
310 [4500]
225 [3250]
170 [2500]
Torque Nm [lb-in]
Pressure ∆ Bar [∆ PSI]
1-1/4 Inch or 32 mm Dia. Shaft
1-1/4 Inch or 32 mm Dia. Shaft
310 [4500]
Maximum Case Pressure - without Case Drain * — 140 Bar [2000 PSI] A simultaneous maximum torque and ma ximum speed NOT recommended. For permissible continuous and intermittent operating combinations of pressure and flow refer to performance data on pages 15-19. Maxim um torque for 1 inch shaft — 395 Nm [3500 lb-in] Continuous and 485 Nm [4300 lb-in] intermittent.
* For back pressure over 140 Bar [2000 PSI] use an external case drain. Install case drain lines so that the motor case remains filled at all times.
Maximum inlet pressure — 310 Bar [4500 PSI]. Do not exceed ∆ pressure rating (see chart above).
* Ma ximum return pressure — 310 Bar [4500 PSI]. Do not exceed ∆ pressure rating (see chart above). ∆
Ba r [ ∆ PSI] — True pressure difference between inlet port and outlet port.
Continuous Rating — Motor may be run continuously at these ratings. Intermittent Operation — 10% of every minute. Peak Operation — 1% of every minute. Recommended Fluids — Premium quality, anti-wear type hydraulic oil with a viscosity of not less than 70 SUS at operating temperature (see page 81). Recommended Maximum System Operating Temp. — Is 82° C [180° F] Recommended Filtration — per ISO Cleanliness Code, level 18/13 To assure best motor li fe, run motor for approximatel y one hour at 30% of rated pressure before application to full load. Be sure motor is filled wi th fluid prior to any load applications.
14
Another option for not using block to get the rig up higher is to weld on each corner of the rig a pinning leg setup. Raise and level the rig then set the pin in each adjustable leg.
1-1/4" metal compression coupling
1-1/4" sch 80 nipple Use 12" length
2" metal "T"
Cut compression fitting with chop saw into two small sections leaving enough to weld to 2" T. Make one end a little longer toward drill pipe.
Make sure when welded end caps stay within threads on 1-1/4" pipe. Close end off pointing toward shear pipe by welding a cap inside nipple to prevent water flow in that direction.
Drill 5/16" to 3/8" random holes between these marks. Stay far enough inside rubber bushing to prevent leaks. Grease bushings.
Caps not tightened all the way though I already see I have enough threads to connect to shear pipe and to drill pipe. This photo is with a 10" nipple. Go with a 12" nipple for a little extra travel.
The difference in this swivel versus welding a coupling to the center of the compression fitting is the use of the 2" T allows more room for water to enter 1-1/4" pipe and the 2" intake allows for full flow to swivel.
All it needs now are the holes drilled in the pipe, grease the bushings, slide pipe into "T", install bushings on the pipe, and screw on the end caps. When the bushings wear out just unscrew the drill pipe, unscrew one cap and slide swivel off the nipple and replace bushings.
When the end caps are tightened don't go to tight until you have water flow then snug them until any water leaks stop. It is crucial you secure the swivel from drifting up and down the 12" nipple. Easiest method is to weld a short rod from the swivel to the motor collar. The less travel the longer the bushings will last. If the swivel drifts down and makes contact with the drill pipe connection the bushing cap will unthread.
Offset from mast to allow collar to slide on by
"H" Base Rig With Straight Drive & "T" Water Swivel USE THE ADOBE MAGNIFYING + TO ZOOM IN AND THE MAGNIFYING - TO ZOOM OUT
The only difference in thi ri! "nd the #"rt lit i the ri! in the #hoto $e rect"n!$l"r t$%in! for the t"%ili&in! le! 'er$ $in! "ll () * () $"re t$%in! $ed on the ne,et dei!n The ri! in the #hoto "lo h" the o#tion"l . #oint hoo/$# tho$!h it i offet fro0 the 0"t If yo$ ,"nt 0ore ,ei!ht fill "ll the (*(1 ,ith concrete or e'en "nd co#yri!ht 2c34 "ll ri!ht reer'ed
#"!e 5 of 5.
union
eBay: DEUBLIN (527-050-001) SIC/SIC 1 1/4" NPT RH ROTOR UNION (item 7627669972 end time Apr-29-07 10:13:18 PDT)
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DEUBLIN (527-050-001) SIC/SIC 1 1/4" NPT RH ROTOR UNION
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