BMK_1250

Training Documentation LTM 1250/1 • Outline of components with identification (BMK) TECHNICAL DATA: • max. lifting capacity at 3m radius: • max. hight u. hook w. bipart. swing-aw. jib: • max. radius w. biparted swing-away jib: • length of telescopic boom: • Counterweight variants:

250 t 108 m 92 m 15,5 - 72 m max. 97,5 t

(10t, 22,5t 35t, 47,5t,60t, 72,5t, 85t, 97,5t)

Components: • Carrier engine: • Liebherr: D 9408 TI-E, A5, P= 440 kW / 598 h.p. at 1900 min-1 LH-ECU 4 (EUROIII)

• Automatic transmission: Allison CLBT755DB with offset gear DR 1610 • Crane engine on superstructure: • Liebherr: D 924 TI-E 180 kW / 245 h.p. LH-ECU 1

• LSB data bus technology (LSB master switches)

01 / 2003 Kundendienst-Schulung LWE (VMS-Pi)

D:\1250_1\Deckblatt_1250_1-BMK.p7.0

Training Documentation LTM 1250/1 Outline of components with identification (BMK)

BMK components CARRIER Kundendienst-Schulung LWE (VMS-Pi)

UW-13 E:\1250_1\Trennblätter_1250_1.p7.0

Kundendienst-Schulung LWE (VMS) 18/02/03• PI

E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0

CONTENTS: BMK Carrier: ....................................................................................................... 9 Front view, lighting and mirrors ..................................................................... 9 Rear view, lighting ....................................................................................... 10 Outrigger control panel, side marking lights left ........................................... 11 Outrigger control panel, side marking lights right ........................................ 12 Driver’s cab: ............................................................................................. Doors and windows .................................................................................... Windscreen wiper, heater ........................................................................... Control elements ........................................................................................ Batteries .................................................................................................... Centre console - components and modules ................................................ Centre console - fuses ............................................................................... Centre console - relays .............................................................................. Centre console - equipment module ...........................................................

13 13 14 15 16 17 18 19 20

Pneumatic system: .................................................................................. Pressure sensors driver’s cab .................................................................... Bulkhead plate ........................................................................................... Air drier, compressor .................................................................................. Pneumatic valves 1 .................................................................................... Pneumatic valves 2 ....................................................................................

21 21 22 23 24 25

Diesel engine D 9408 TI - E 440 KW: ...................................................... Starter, generator, needle-type displacement sensor, .................................. compressor - air-conditioning system ......................................................... Speed sensors ...........................................................................................

26 26 26 27

LTM 1250/1 - Carrier

Flame glow plug, sensors .......................................................................... Sensors ..................................................................................................... Air and coolant sensors ............................................................................. Cooler drive ................................................................................................ Fuel reservoir sensor .................................................................................. EDC actuator, sensor .................................................................................

28 29 30 31 32 33

Allison transmission: ............................................................................... Allison CLBT755 DB .................................................................................. Hydraulic pumps: ....................................................................................... Steering circuit I, steering circuit II,............................................................. Suspension, outrigger system ....................................................................

34 34 35 35 36

Power train: ............................................................................................. Transfer case VG 2100 / 300 -Steyr Puch (ZF) ........................................... Transfer case VG 2001 /300 ....................................................................... Longitudin. and transv. differential locks ...................................................... Transv. differential locks ............................................................................. Eddy current brake TELMA ........................................................................

37 37 38 39 40 42

Steering: ................................................................................................... Steering gear, lack control .......................................................................... Steering support ......................................................................................... Rear-axle steering ...................................................................................... Rear-axle lock ............................................................................................

43 43 44 45 46

Suspension: ............................................................................................. Level sensors ............................................................................................. Suspension left .......................................................................................... Suspension right ........................................................................................ Axle 3, lifting / lowering ..............................................................................

47 47 49 50 51

• BMK - outline of components

- UW 1 -



Outrigger and supporting ram valves: ................................................... Front left .................................................................................................... Rear left ..................................................................................................... Front right .................................................................................................. Rear right ...................................................................................................

- UW 2 -

52 52 53 54 55

Rotary slip-ring unit, inclination sensor: ................................................ 56 Optional equipment: ............................................................................... Supporting ram supporting pressure sensors .............................................. Air-conditioning system .............................................................................. Additional heater ........................................................................................ External supply ..........................................................................................

57 57 58 59 62

Index_OW ................................................................................................ 63




E:\LTM1250-1\BMK-Bauteile UW_1250_1.p7.0

BMK - Table (-A8 to -E39) -A -A8 -A9 -A10 -A11 -A12 -A13 -A14 -A17 -A23 -A24 -A26 -A29 -A31 -A33 -A50 -A51 -A57 -A62 -A72 -A73 -A74 -A75 -A90 -A91 -B -B2 -B5 -B6 -B7 -B8 -B9 -B10 -B10 -B11 -B12 -B13

Sub-assemblies, partial sub-assemblies Display unit ................................................................................ 15 Keyboard unit ............................................................................. 15 E / A module 1, ZE 1, LSB 2, address 2 .................................... 18 E / A module 2, ZE 1, LSB 2, address 3 .................................... 18 E / A module 3, ZE 1, LSB 2, address 4 .................................... 12 E / A module 4, ZE 1, LSB 2, address 5 .................................... 11 E / A module 5, ZE 1, LSB 2, address 6 .................................... 18 LH engine ECU 4 ....................................................................... 18 Transmission, Allison ECU ........................................................ 18 Transm. actuator, temper., pneumatic and speed sensors ......... 34 Interval relay front wiper .............................................................. 19 Relay box Telma ......................................................................... 42 Flame starting device, ON < 20° C ............................................. 16 Timing relay for interior lighting ................................................... 19 Control unit, SG 1577 for static heater ....................................... 59 Heater Thermo 90 S ................................................................... 59 Fuel preheating 150W ................................................................ 26 Distribution box, external supply 230V ....................................... 62 DGS module 015 / engine ECU / transmission TPS- Signal ....... 19 Outrigger control panel, R ........................................................... 12 Outrigger control panel, L ........................................................... 11 EDC actuator, EDC connector .................................................... 33 Equipment module ..................................................................... 20 Diode module ............................................................................. 19 Converters, electric / non electric Pneumatic connection, crane hydraulics ON .............................. 33 Pressure sensor, supply service brake, brake circuit 1 .............. 21 Pressure sensor, supply service brake, brake circuit 2 .............. 21 Pressure sensor, supply parking brake ...................................... 22 Pressure sensor, service brake, brake circuit 1 ......................... 21 Pressure sensor, service brake, brake circuit 2, (stop light) ...... 22 Gas pedal, sensor ...................................................................... 15 Sensor gas pedal position, steering wheel adjustment ............... 21 Pressure sensor 4, supporting force sensor 4-20mA rear left .... 57 Pressure sensor 3, supporting force sensor 4-20mA front left ... 57 Pressure sensor 1, supporting force, 4-20mA rear right ............. 57


-B14 -B19 -B35 -B36 -B37 -B38 -B46 -E -E1 -E2 -E3 -E4 -E5 -E6 -E9 -E10 -E13 -E14 -E15 -E16 -E17 -E18 -E19 -E20 -E21 -E24 -E25 -E29 -E30 -E31 -E32 -E33 -E36 -E37 -E38 -E39

Pressure sensor 2, supporting force sensor 4-20mA, front right 57 Inclination sensor, driving direction: ............................................ 56 Inductive speed sensor (engine speed) ...................................... 27 Inductive speed sensor (OT-sensor) ........................................... 27 Sensor charge pressure ............................................................. 28 Negative pressure sensor, air filter, 0 to -0,8bar / 4,5V -0,5 V .... 30 Needle-type displacemenet sensor ............................................. 25 Lighting devices Blinker, R/R ................................................................................ 10 Blinker, R/L ................................................................................ 10 Stop light, R/L ............................................................................ 10 Stop light, R/R ........................................................................... 10 Parking light, FR/L ...................................................................... 9 Tail light R/L ............................................................................... 10 Parking light, FR/R ..................................................................... 9 Tail light, R/R ............................................................................. 10 Backing lamp, R/L ..................................................................... 10 Blinker, L .................................................................................... 9 High-beam, FR/L ......................................................................... 9 Low-beam, FR/L .......................................................................... 9 Low-beam,FR/R .......................................................................... 9 High-beam, FR/R ........................................................................ 9 Blinker, R .................................................................................... 9 Parking light, L ........................................................................... 11 Parking light, L ........................................................................... 12 Fog tail lamp, R/L ....................................................................... 10 Backing lamp, R/R ..................................................................... 10 Contour light, HR ........................................................................ 10 Contour light, R/L ....................................................................... 10 Contour light, FR/L ...................................................................... 9 Contour light,FR/R ....................................................................... 9 Fog tail lamp, R/R ...................................................................... 10 Interior light, L ............................................................................ 13 Interior light, centre .................................................................... 13 Interior light, R ........................................................................... 13 Cigarette lighter, 24V .................................................................. 15


- UW 3 -



- UW 4 -

BMK - Table (-E40 to -P14) -E40 -E41 -E43 -E44 -E51 -E52 -E57 -E58 -E76 -E77 -E78 -E81 -E82 -E83 -E109 -E110 -F -F 1 -F 7 -F13 -F19 -F25 -F31 -F37 -F43 -F49 -F55 -F79 -F80 -F87 -G -G1 -G2 -G3 -G4 -G6

Mirror heating, 40W ..................................................................... 9 Mirror heating, 40W ..................................................................... 9 Side marking light, L .................................................................. 11 Side marking light, L .................................................................. 12 Blinker, side, L ............................................................................ 9 Blinker,side, R ............................................................................ 9 Side marking light, L .................................................................. 11 Side marking light, L .................................................................. 12 Side marking light, L .................................................................. 11 Side marking light, L .................................................................. 12 Side marking light, L .................................................................. 11 Side marking light, L .................................................................. 11 Side marking light, L .................................................................. 12 Side marking light, L .................................................................. 12 Side marking light, L .................................................................. 11 Side marking light, L .................................................................. 12 Fuses -F6 / Fuses .............................................................................. 18 -F12 / Fuses ............................................................................... 18 -F18 / Fuses ............................................................................... 18 -F24 / Fuses ............................................................................... 18 -F30 / Fuses ............................................................................... 18 -F36 / Fuses ............................................................................... 18 -F42 / Fuses ............................................................................... 18 -F48 / Fuses ............................................................................... 18 -F54 / Fuses ............................................................................... 18 -F60 / Fuses ............................................................................... 18 Fuse, battery box, 50A ............................................................... 16 Fuse, battery box, 80A ............................................................... 16 Overvoltage protection ................................................................ 16 Generators Battery ........................................................................................ 16 Battery ........................................................................................ 16 Generator ................................................................................... 26 Pulser for tachygraph transfer case ............................................ 38 24VDC, battery charger .............................................................. 16

Kundendienst-Schulung LWE (VMS) 18/02/03• Pi

-H -H101 -H102 -H105 -K -K50 -K51 -K53 -K56 -K57 -K58 -K59 -K64 -L -L5 -M -M1 -M2 -M4 -M10 -M11 -M12 -M17 -M19 -M20 -M21 -M23 -M24 -M25 -M26 -N -N1 -P -P11 -P12 -P14

Optic and acoustic signalization devices Horn ........................................................................................... 43 Horn ........................................................................................... 43 Warning signal during backing ................................................... 10 Relays, contactors Relay air-flap .............................................................................. 19 Relay operates K50 at option air-flap .......................................... 19 Timing relay pick-up delayed for 12V consumers ....................... 19 Dolly mode display device, driver’s cab ...................................... 19 Dolly mode ................................................................................. 19 Equalization axles 1-4 / 3-6 ........................................................ 19 Inversion axle equalization normal mode / dolly mode ................ 19 Relay, fuel preheating 130A / 20A .............................................. 19 Inductivities Eddy current brake Telma .......................................................... 42 Electric motors Starter 9KW ............................................................................... 26 Motor windscreen wiper ............................................................... 14 Drive ventilator, heat exchanger .................................................. 14 Windscreen washer pump .......................................................... 14 Motor window lifter left ................................................................ 13 Motor window lifter left ................................................................ 13 Fuel pump .................................................................................. 32 Actuator, circulating / fresh air ................................................... 14 Actuator air for foot space / windscreen ..................................... 14 Actuator water circulation ........................................................... 14 Drive mirror adjustment vert. ....................................................... 9 Drive mirror adjustment horiz. ..................................................... 9 Drive mirror adjustment vert. ....................................................... 9 Drive mirror adjustment horiz. ..................................................... 9 Slip-ring transmitters Slip-ring unit ............................................................................... 56 Measuring instruments, test devices Tachygraph ................................................................................. 15 Control panel for dismantable outrigger case ............................. 61 Working hour counter ................................................................. 15




BMK - Table (-R6 to -X280) -R -R6 -R9 -R10 -R11 -R14 -R18 -R28 -S -S17 -S19 -S65 -S66 -S69 -S82 -S103 -S105 -S106 -S110 -S114 -S116 -S118 -S119 -S121 -S122* -S123* -S131 -S134 -S135 -S142 -S144 -S146 -S148 -S151 -S161 -S163 -S164 -S167

Resistances Fuel level sensor, fuel reservoir 0% - 100% / 2,0V - /,8V ........... 32 Flame glowing plug, left .............................................................. 28 Flame glowing plug, right ............................................................ 28 Sensor, charge temperature ....................................................... 28 Resistance ................................................................................. 29 Resistance ................................................................................. 29 Temperature sensor gear oil ....................................................... 34 Switches, push-buttons, limit switches Ignition switch ............................................................................ 15 Mirror adjustment ....................................................................... 15 Window lifter, for left window ....................................................... 13 Window lifter, for right window ..................................................... 13 Window lifter, for right window ..................................................... 13 Displacement switch centre console .......................................... 18 Steering column switch, L, windscreen wiper, horn, low beam ... 15 Steering column switch, R, cruise controller ............................... 15 Battery main switch .................................................................... 16 Contact switch, off-road speed ON ............................................. 38 Pressure switch 5,6 A, parking brake. ....................................... 22 Pressure witch 0,5E, service brake ............................................ 21 Flow indicator steering pump, steering circuit 1 .......................... 43 Flow indicator emergency steering pump .................................... 43 Inductive sensor crane hydraulics OFF, pneumatic connection .. 33 Contact switch, activation axle 3 ................................................ 41 Contact switch, transverse differential axle 3 ............................. 41 Acknowledgement, rear-axle release ”released“ (Y21 = 1) .......... 46 Door contact switch, left ............................................................ 13 Door contact switch, right ........................................................... 13 Proximity switch, acknowledgement suspension,axle 1 L ........... 47 Proximity switch, acknowledgement suspension, axle 1 R ......... 47 Proximity switch, acknowledgement suspension, axle 6 L .......... 47 Proximity switch, acknowledgement suspension, axle 6 R ......... 47 Acknowledgement, rear-axle release ”locked“ (Y21 = 0) ............. 46 Contact switch, transv. differ. lock, axle 1 (ON = 1) ................... 39 Contact switch, transv. differ. lock, axle 5 (ON =1) .................... 40 Contact switch, transv. differ. lock, axle 6 m (ON =1) ................ 40 Axle equalization, axles 1-4 left .................................................. 49


-S168 -S172* -S173* -S177 -S180 -S202* -S204* -S232 -S236 -S313 -S386 -S871* -U -U50 -U51* -X -X35 -X49 -X57 -X81 -X102 -X135* -X136* -X137* -X137A -X138* -X165 -X166 -X170 -X205* -X215 -X217 -X246 -X270 -X277 -X278 -X280


Axle equalization, axles 1-4 right ................................................ 50 Axle equalization, axles 3-6 left .................................................. 49 Axle equalization, axles 3-6 right, axles 3-4 right. ....................... 50 Contact switch, longit. differ. transfer case, acknowledgement .. 38 Contact switch, longit. differ. lock, axle 5 (ON = 1) .................... 39 Battery charger, inversion UW - OW ........................................... 15 Dolly mode ................................................................................. 15 Diagnostic .................................................................................. 18 Free-wheel, transfer case ........................................................... 19 Coolant level sensor ................................................................... 30 Manom. switch, >120 bar = acknowledgement, axles 3+4 top ... 51 Pressure switch, air-conditioning system .................................... 58 Modulators / converters Voltage converter, 24V / 12V 3A, radio ...................................... 17 Voltage converter, 24V / 12V 24A for radio, socket 12V ............ 18 Terminals, connectors, sockets Socket trailer, 24V ..................................................................... 10 Connector interval relay windscreen wiper .................................. 19 Connector, drive ventilator heat exchanger ................................. 14 Socket, 24V ............................................................................... 15 Connector, negative pressure sensor air filter ............................. 30 Connector, dismantable outrigger case ...................................... 60 Connector, dismantable outrigger case ...................................... 60 Connector, dismantable outrigger case ...................................... 60 Connector, dismantable outrigger case ...................................... 60 Connector, dismantable outrigger case ...................................... 60 Motor window lifter, left ............................................................... 13 Motor window lifter, right ............................................................. 13 Connector fuel preheating ........................................................... 26 Socket, 12V ............................................................................... 15 Actuator circulating / fresh air .................................................... 14 Actuator, engine / driver’s cab, anticlockwise rotation ................ 14 Socket, supply 230V .................................................................. 62 Fuel initial filter, coolant filter, fuel fine filter ............................... 26 Inductive speed sensor ............................................................ 127 Inductive speed sensor 2, (OT - sensor) .................................... 27 Sensor charge pressure ............................................................. 28

- UW 5 -



- UW 6 -

BMK - Table (-X281 to -Y109) -X281 -X283 -X284 -X287 -X293 -X295 -X339 -X342* -X653.1 -X653.2 -X875 -X1037 -X1038 -X1039 -X1040 -Y -Y3 -Y4 -Y5 -Y6 -Y7 -Y9A -Y9B -Y10 -Y11 -Y12 -Y13 -Y14 -Y15 -Y16 -Y17 -Y18 -Y19 -Y21 -Y26 -Y27 -Y28

Sensor, oil pressure ................................................................... 33 Sensor, coolant temperature, oil filter ......................................... 29 Plug-in connection to EDC actuator (injection pump) ................. 28 Connector, temperature sensor gear oil ...................................... 34 Connector, coolant level sensor ................................................. 30 Sensor, oil temperature .............................................................. 29 Needle-type displacement sensor, cylinder head 1 ..................... 26 Bushing for control panel, dismantable outrigger case ............... 61 Connector, E/A module 5 / transmission Allison ECU ............... 17 Connector, emergency mode Allison .......................................... 17 Connector, clutch air-conditioning system .................................. 58 Connector in outrigger case ....................................................... 54 Connector in outrigger case ....................................................... 55 Connector in outrigger case ....................................................... 52 Connector in outrigger case ....................................................... 53 Electric-operated mechanical devices Auxiliary drive, supporting pump ON ........................................... 25 Air-drier, heater, compressor pneumatic system ......................... 23 Longit. diff. transfer case, (activation axle 3, optional) ............... 24 Longit. differ. axle 5, transv. diff. axles 5+6 ................................ 24 Transv. differential axle 1 (+3) .................................................... 24 Suspension (1 = locked) ............................................................ 48 Suspension (1 = activated) ........................................................ 48 Filling, front left .......................................................................... 49 Evacuating, front left .................................................................. 49 Filling, front right ........................................................................ 50 Evacuating, front right ................................................................ 50 Axles 3+4 lowering, (evacuating ring area) .................................. 51 Axles 3+4 lowering, (evacuating ring area) .................................. 51 Filling, rear left ........................................................................... 49 Evacuating, rear left ................................................................... 49 Filling, rear right ......................................................................... 50 Evacuating, rear right ................................................................. 50 Rear-axle release, 1 = released .................................................. 24 Outrigger, rear right .................................................................... 53 Outrigger, front right ................................................................... 52 Outrigger, rear left ...................................................................... 55


-Y29 -Y30 -Y31 -Y32 -Y33 -Y34 -Y35 -Y48 -Y50 -Y62 -Y63 -Y64 -Y65* -Y66* -Y68A -Y68B -Y69A -Y69B -Y70 -Y72 -Y74 -Y75 -Y78A -Y78B -Y81 -Y82 -Y83 -Y84 -Y85* -Y88 -Y89 -Y90 -Y91 -Y92 -Y107 -Y108 -Y109

Outrigger, front left ..................................................................... 54 Supporting ram, front left ........................................................... 52 Supporting ram, rear left ............................................................ 53 Supporting ram, front right .......................................................... 54 Supporting ram, rear right ........................................................... 55 Fuel dosing pump, additional heater 40 Ohm at 20° ................... 59 Engine brake ............................................................................. 25 Solenoid valve, fuel release, flame starting device ..................... 28 Valve, additional heater, engine running, 0 = open ..................... 59 Free-wheel .................................................................................. 24 Off-road speed ........................................................................... 24 Off-road speed ........................................................................... 24 Inversion, brake pressure reduct., bladder-type accum.,1=with . 24 Inversion, brake pressure reduct., bladder-type accum. 1=with . 24 Dolly mode, equalization axles 3-6 (1 = without equalization) ..... 48 Dolly mode, equalization axles 3-6 (1 = with equalization) ......... 48 Axle equalization OFF, axles 1-4 (1 = OFF) ................................ 48 Axle equalization ON, axles 1-4 (1 = ON) ................................... 48 Circulation suspension ............................................................... 51 Steering inversion, axles 5+6 ..................................................... 46 Release, steering axle 3 ............................................................. 45 Release, steering axle 3 ............................................................. 45 Wheel lock left, rear-axle steering .............................................. 46 Wheel lock right, rear-axle steering ............................................ 46 Steering support, axle 5 right ...................................................... 44 Steering support, axle 6 right ...................................................... 44 Steering support, axle 6 left ........................................................ 44 Steering support, axle 5 left ........................................................ 44 Air-conditioner, clutch compressor ............................................. 58 Axles 3+4, lifting, (filling ring area) ............................................. 51 Axles 3+4, lifting, (evacuating piston area) ................................. 51 Axles 3+4, lifting (filling ring area) .............................................. 51 Axles 3+4, lifting (evacuating piston area) .................................. 51 Auxiliary output drive, supporting pump OFF .............................. 25 Circulation, valve 1 ..................................................................... 54 Circulation, valve 2 ..................................................................... 54 Circulation, valve 3 ..................................................................... 54




BMK - Table (-Y136 to -Y872) -Y136 -Y163 -Y164 -Y208 -Y328 -Y329a -Y329b -Y872*

Brake pressure reduction, automatic ......................................... 24 Retarder actuator ....................................................................... 24 Retarder actuator ....................................................................... 24 Longitudinal differential, axle 3, optional ..................................... 24 Crculation, releasing / locking, dismantable outrigger case. ...... 61 Dismantable outrigger case, locking .......................................... 60 Dismantable outrigger case, releasing ....................................... 60 Clutch compressor, air-conditioner ............................................. 58



- UW 7 -




- UW 8 -




Carrier: Front view, lighting and mirrors -E32

Contour light, FR/R

-E31

contour light, FR/L

-M25

-M23

-M26

-M24

-E41

-E40

drive mirror adadjustment vert.

drive mirror adjustment vert.

drive mirror adjustment horiz

drive mirror adadjustment horiz

mirror heating 40W

-E52*

blinker, side, R

-E19

blinker, R

mirror heating 40W

-E9

parking light, FR/R


-E17

low beam, FR/R

-E18

high beam, FR/R


-E15

high beam, FR/L

-E16

low beam, FR/L

-E5

parking light, FR/L

-E14

blinker, L

-E51*

blinker, side, L

- UW 9 -



- UW 10 -

Carrier: Rear view, lighting

-H105

-E3

warning signal during backing

stop light, R/L

-E4

stop light, R/R

-X35

socket trailer 24V

-E30

contour light, R/L

-E2

blinker, R/L

-E6

tail light, R/L


-E24

fog tail light, R/L

-E13

backing lamp, R/L

-E25

backing light, R/R

-E33

fog tail light, R/R

-E10

tail light, R/R

-E1

blinker, R/R

-E29

contour light, R/R




Carrier: Outrigger control panel, side marking lights left

-E20

side marking light, L

-E43


-E57


-E76


-E78


-A13

E / A module 4 ZE 1, LSB 2 address 5



-E81


-E109


-A74

outrigger control panel, L

- UW 11 -



- UW 12 -

Carrier: Outrigger control panel, side marking lights right

-E110


-E83


-E82


-E77

-E58



-E44


-E21

parking light, L

-A12



-A73

outrigger control panel, R




Driver’s cab: Doors and windows

-S65

window lifter for left window

-S66

window lifter for right window

-M11 -X165

motor window lifter left


-E 36

interior light, L

-E 37

interior light, centre

-S134

door contact switch left


-E 38

interior light, R

-S135

door contact switch right

-S69

window lifter for right window

-M12 -X166

motor window lifter right

- UW 13 -



- UW 14 -

Driver’s cab: Windscreen wiper, heater

-M2

motor windscreen wiper

-M20

actuator air for foot space / windscreen

-M10

windscreen wash pump


-M19 -X215

actuator circulating / fresh air

-M4 -X57

drive ventilator heat exchanger

-M21 -X217

actuator water circulation engine / driver’s cab anticlockwise rotation




Driver’s cab: Control elements

-P11

tachygraph

-A8

-S105

display unit

steering column switch, R cruise controller

-X205*

socket 12V

-S103

steering column switch, L windscreen wiper, horn, low and highbeam

-B10

gas pedal, sensor

-S202*

-S204*

-S19

-S17

battery charger inversion UW OW

dolly mode

-A9

keyboard unit

-X81

socket 24V

* = optional


-P14

working hour counter


-E39

cigarette lighter 24V

mirror adjustment

ignition switch

- UW 15 -



- UW 16 -

Driver’s cab: Batteries

-G2

battery

-G1

battery

-G6

24VDC battery charger

-S106

battery main switch

-F79

fuse battery box 50A

-F87

overvoltage protection


-F80

fuse battery box 80A

-A31

flame starting device ON < 10° C




Driver’s cab: Centre console - components and modules -A23

transmission Allison ECU

-A17

LH engine ECU 4

-A38

voltage converter 24V / 12V, 24A für Allison Getriebe

-X292

diagnostic motor ECU connector

-X209

programm connector

-X225

diagnostic DGS module connector

-A14


-X653.2

-X653.1

Emergency mode connentor, Allison connector E / A module 5 Allison transmission ECU

-A11


-U51*

-A10


* = optional



voltage converter 24V / 12V 24A for radio, socket 12V

-U50

voltage converter 24V / 12V 3A radio

- UW 17 -



- UW 18 -

Driver’s cab: Centre console - fuses

axle pressure axles 1 and 2 right

-F61 to F66 -F55 to F60 -F49 to F54

axle pressure axles 4 and 5 right (at axle equalization axles 3 to 5)

-F43 to F48 -F37 to F42 -S236

free-wheel transfer case

(-F31 to F36) -F25 to F30

-S232

diagnostics

-F19 to F24

axle pressure axles 4 and 5 left (at axle equalization axles 3 to 5)

-F13 to F18 -S82

displacement controller centre console R = reverse N = neutral D = forward


-F7 to F12 -F1 to F6

axle pressure axles 1 and 2 left




Driver’s cab: Centre console - relays -X49 -A26

interval relay windscreen wiper

-K59

-K58

-K57 -K56 -K50*...relay air flap -K51*...relay operates K50 at option air flap -K53 ...timing relay - pick-up delayed for 12V consumers -K56*...dolly mode / display unit driver’s cab -K57*...dolly mode -K58 ...equalization axles 1-4 / 3-6 -K59*...inversion axle equalization / dolly mode -K64 ...relay fuel preheating 130A / 20A -A26... interval relay front wiper -A33 ...timing relay interior lighting -A72 ...DGS module 015 / engine ECU / transmission TPS- signal -A91 ...diode module

-K53

-A33

-A91

-A72 -K64

* = optional



- UW 19 -



- UW 20 -

Driver’s cab: Centre console - equipment module

resistance 500 Ohm 3W power source LSB

transmission dual mode

resistance transmission E/A module 5

resistance 500 Ohm 3W speed setter

-A90

equipment module

voltage divider resistances, limitation to 12V ECU Allison transmission / displacement controller emergency mode





Pneumatic system: Pressure sensors driver’s cab

-B 5

-B 8

-B 6

-S116

pressure sensor supply service brake brake circuit 1

pressure sensor service brake brake circuit 1

-B10

sensor gas pedal position

pressure sensor supply service brake brake circuit 2

steering wheel adjustment



manom. switch 0,5E service brake at P > 0,5 bar = 1 = stop light ON (contacter)

- UW 21 -



Pneumatic system: Bulkhead plate

- UW 22 -

-B9

pressure sensor service brake brake circuit 2 (stop light)

-S114

manom. switch 5,6 A parking brake at P < 5,6 bar = 1 = service brake applied. (break contact)

-B7

pressure sensor supply parking brake





Pneumatic system: Air drier, compressor

compressor pneumatic system

AIR DRIER HEATER

-Y4

air drier heater



- UW 23 -



Pneumatic system: Pneumatic valves 1

-Y63

-Y5*

off-road speed

-Y62

free-wheel

-Y64

road speed

- UW 24 -

longit. differ. transf. case (activation axle 3 )

-Y7

transv. differ. axle 1 (+3)

-Y6

-Y21

rear-axle release 1 = released

longit. diff. axle 5, transv differ. axles 5+6

-Y66*

inversion brake power reduction bladder-type accumulator 1 = with

-Y65*

inversion brake power reduction bladder-type accumulator 1 = with

-Y136*

brake power reduction automatic

-Y208*

longitudinal differentiel. axle 3

-Y164* retarder actuator

-Y163* retarder actuator

* = optional





Pneumatic system: Pneumatic valves 2

-Y3

auxiliary output outrigger pump ON

-Y35

engine brake

-Y92

auxiliary output outrigger pump OFF



- UW 25 -



- UW 26 -

Diesel engine D 9408 TI - E 440 KW: Starter, generator, needle-type displacement sensor, compressor - air-conditioning system

driving direction

needle-type displacement sensor

driving direction

coolant filter

fuel initial filter

cylinder head 1

-G3


fuel fine filter

-X270

generator

* = optional

fuel preheating 150W

-M1

starter 9 KW

-B46 -X339

-X170 -A57

-Y872*

clutch compressor air-conditioning system (optional)




Diesel engine D 9408 TI - E 440 KW: Speed sensors

driving direction

-B36 -X278

-B35 -X277

inductive speed sensor 2 (OT - sensor)


inductive speed sensor 1 (engine speed)


- UW 27 -



- UW 28 -

Diesel engine D 9408 Ti-E A5: Flame glow plug, sensors

-R9

flame glow plug, left


-R10

flame glow plug, right

-Y48

solenoid valve fuel release flame glow plug

-B37 -X280

sensor charge pressure

-R11

sensor charge temperature

-X284

plug-in connector to EDC actuator (injection pump)




Diesel engine D 9408 Ti-E A5: Sensors driving direction

-R14 -X283

sensor coolant temperature

oil filter

-R18 -X295

sensor oil temperature



- UW 29 -



- UW 30 -

Diesel engine D 9408 Ti-E A5: Air and coolant sensors

-X102 -B38

negative pressure sensor, air filter 0 to -0,8bar / 0,5V - 4,5V

-X293 -S313

coolant level sensor





Diesel engine D 9408 Ti-E A5: Cooler drive charge cooler coolant cooler

driving direction

hydraulic motor ventilator drive

variable displacement pump ventilator drive pump L A10V045

heat exchanger automatic transmission



oil cooler transfer case

- UW 31 -



- UW 32 -

Diesel engine D 9408 Ti-E A5: Fuel reservoir sensor

flow direction

-M17

fuel pump

fuel check valve

Fuel level signal fuel level sensor

-R6

fuel level sensor fuel reservoir 0% - 100% / 2,0V - /,8V





Diesel engine D 9408 Ti-E A5: EDC actuator, sensor

-B2 -X281

sensor oil pressure

-A75

EDC actuator pneumatic connection crane hydraulics OFF

-S121

inductive sensor crane hydraulics OFF EDC connector pneumatic connection crane hydraulics ON



- UW 33 -



- UW 34 -

Allison transmission: Allison CLBT755 DB with offset gear (dropbox) DR 1610 -X287 -R28

temperature sensor gear oil

driving direction

speed sensor driving direction

back valve, oil cooler

offset gear

-A24

transmission actuator with integrated trasnmission control, temperature sensor, pneumatic sensor and speed sensor (transmission input)





Hydraulic pumps: Steering circuit I, steering circuit II, emergency steering pump, ventilator-drive

emergency hydraulic steering pump

variable displacement pump ventilator drive L A10V045 gear pump SMLP-S 351 hydraulic pump - steering circuit 1

gear pump SMLP-S 351S hydraulic pump - steering circuit 2



- UW 35 -



- UW 36 -

Hydraulic pumps: Suspension, outrigger system

outrigger control pump LPF 045

driving direction gear pump suspension





Power train: Transfer case VG 2100 / 300 -Steyr Puch (ZF) engine

drop-box

transfer case driving direction

output front axle

back valve, 0,2 bar

emergency steering pump

drive

back valve, 0,2 bar


drive 12 x 6 (standard):

axles 1, 5 and 6 driven

drive 12 x 8 (option)

axles 1, 3, 5 and 6 driven axle 3 activatable for off-road speed


output rear axle

- UW 37 -



- UW 38 -

Power train: Transfer case VG 2001 /300

-S110

contact switch off-road speed ON

-S177

contact switch longit. diff. transfer case acknowledgement

-G4 * = optional


pulser for tachygraph transfer case




Power train: Longitudin. and transv. differential locks

-S180

contact switch longitudin. differ. lock axle 5 ON = 1



-S161

contact switch transv. differ. lock axle 1 ON = 1

- UW 39 -



- UW 40 -

Power train: Transv. differential locks

-S163

contact switch transv. different. lock axle 5 ON =1


-S164

contact switch transv. different. lock axle 6 ON =1




Power train: Activatable drive axle 3

-S123*

-S122*

contact switch transv. differential. axle 3

contact switch activation axle 3

* = optional



- UW 41 -



- UW 42 -

Power train: Eddy current brake TELMA

EDDY CURRENT BRAKE

SWITCH POSITION

ENGINE BRAKE

-L5

eddy curent brake TELMA

-A29

Relay box TELMA





Steering: Steering gear, lack control

-H101 horn

-H102 horn

ZF semi-integral steering gear

-S118 -S119

flow indicator steering pump steering circuit 1

flow indicator emergency steering pump



- UW 43 -



- UW 44 -

Steering: Steering support

-Y82

steering support, axle 6, right

-Y84

steering support, axle 5, left


-Y83

steering support, axle 6, left

-Y81

steering support, axle 5, right




Steering: Rear-axle steering

-Y75

release steering axle 3



-Y74

release steering axle 3

- UW 45 -



- UW 46 -

Steering: Rear-axle lock

-Y78B -S151

acknowledgement rear-axle release „locked“ (Y21 = 0)

wheel lock right rear-axle steering (speed limited)

-Y78A

wheel lock left rear-axle steering (speed limited)

-Y72 -S131

steering inversion, axles 5+6 (speed limited)

acknowledgement rear axle release „released“ (Y21 = 1)





Suspension: Level sensors

proximity switch

-S142

proximity switch acknowledgement suspension axle 1 left

-S146

proximity switch acknowledgement suspension axle 6 left

adjustment at axles 1 and 6 to Pos. 5 (adjustments are independent from the tyre size)

-S148

proximity switch acknowledgement suspension axle 6 right


-S144

proximity switch acknowledgement suspension axle 1 right


- UW 47 -



- UW 48 -

Suspension: -S165

-S166

-Y9B

-Y9A

contact switch suspension (activated)

contact switch suspension (locked)

suspension (1 = locked)

suspension (1 = activated)

-Y69A

axle equalization OFF axles 1-4 (1 = OFF)

-Y69B

axle equalization ON axles 1-4 (1 = ON)

-Y68B*

dolly mode axle equalization axles 3-6 (1 = with equalization)

-Y68A*

dolly mode axle equalization axles 3-6 (1 = without equalization)

* = Kundenwunsch





Suspension: Suspension left

-Y10

filling front left

-Y11

evacuating front left


-S167

axle equalization axles 1-4 left


-S172*

axle equalization axles 3-6 left

-Y16

filling rear left

-Y17

lowering rear left

- UW 49 -



- UW 50 -

Suspension: Suspension right

-Y18

filling rear right

-Y19

evacuating rear right


-S173*

axle equalization, axles 3-6 right (only with dolly) axles 3-4 right

-S168

axle equalization, axles 1-4 right

-Y12

filling front right

-Y13

evacuating front right




Suspension: Axle 3 +4, lifting / lowering

-Y70

circulation suspension

-S386

manom. switch, >120 bar = acknowledgement axles 3+4 top

-Y89

-Y14

axles 3+4 lifting (piston axles 3+4 lowering area evacuating) (ring area evacuating)


-Y88

axles 3+4 lifting (ring area filling)


-Y91

axles 3+4 lifting (piston area evacuating)

-Y90

axles 3+4 lifting (ring area filling)

-Y15

axles 3+4 lowering (ring area evacuating)

- UW 51 -



- UW 52 -

Outrigger and supporting ram valves: Front left

-X1039

-Y30

supporting ram front left


-Y27

outrigger front right




Outrigger and supporting ram valves: Rear left

-X1040

-Y31

supporting ram rear left

-Y26

outrigger rear right



- UW 53 -



- UW 54 -

Outrigger and supporting ram valves: Front right -Y108

circulation valve 2

-Y32

supporting ram front right

-Y29

outrigger front left

-X1037

-Y109

circulation valve 3

-Y107

circulation valve 1

VALVE IDENTIFICATION FUNCTION

SUPPORTING RAM EXTEND OUTRIGGER EXTEND OUTRIGGER RETRACT SUPPORTING RAM RETRACT CIRCULATION





Outrigger and supporting ram valves: Rear right

-X1038

-Y33

supporting ram rear right


-Y28

outrigger rear left


- UW 55 -



- UW 56 -

Rotary slip-ring unit, inclination sensor:

X/Y INCLINATION SENSOR INCLINATION ANGLE

OUTPUT

-B19

OUTPUT

inclination sensor

-N1

slip-ring unit

driving direction





Optional equipment: Supporting ram supporting pressure sensors

-B12*

-B14*

-B11*

-B13*

pressure sensor 3 support. force sensor 4-20mA front left

pressure sensor 4 support. force sensor 4-20mA rear left

pressure sensor 2 supporting force sensor 4-20mA front right

pressure sensor 1 supporting force sensor 4-20mA rear right

pressure sensor



- UW 57 -



- UW 58 -

Optional equipment: Air-conditioning system

heat exchanger air-conditioning system

-X875* -S871*

manom. switch air-conditioner

-Y872*

clutch compressor air-coditioner see Diesel engine

-Y85*

air-conditioner clutch compressor

* = optional





Optional equipment: Additional heater

-A50

control unit SG 1577 for static heater

-Y50

valve additional heater engine running 0 = open

-Y34

-A51

heater Thermo 90 S

Diesel dosing pump additional heater 40 Ohm at 20°



- UW 59 -



- UW 60 -

Optional equipment: Dismantable outrigger case -X137A* -Y329a*

locking dismantable outrigger case

-X137*

-X135* -X136* -X138*

-Y329b* releasing dismantable outrigger case

* = optional Kundendienst-Schulung LWE (VMS) 18/02/03• PI




Optional equipment: Dismantable outrigger case

-P12

control panel for dismantable outrigger case

-X342*

bushing for control panel dismantable outrigger case



-Y328*

circulation releasing / locking at dismantable outrigger case

- UW 61 -



- UW 62 -

Optional equipment: External supply

-G6

24V DC battery charger

-X246 socket supply 230V




Index_UW A A 8 15 A 9 15 A10 17 A11 17 A12 12 A13 11 A14 17 A17 17 A23 17 A24 34 A26 19 A29 42 A33 19 A38 17 A57 26 A72 19 A73 12 A74 11 A75 33 A90 20 A91 19

B B 2 33 B 5 21 B 6 21 B 7 22 B 8 21 B 9 22 B10 15, 21 B11* 57 B12* 57 B13* 57 B14* 57 B19 56

B35 B36 B37 B38 B46

27 27 28 30 26

E E 1 10 E 2 10 E 3 10 E 4 10 E5 9 E 6 10 E9 9 E10 10 E13 10 E14 9 E15 9 E16 9 E17 9 E18 9 E19 9 E20 11 E21 12 E24 10 E25 10 E29 10 E30 10 E31 9 E32 9 E33 10 E36 13 E37 13 E38 13 E39 15 E40 9 E41 9 E43 11 E44 12



E51* 9 E52* 9 E57 11 E58 12 E76 11 E77 12 E78 11 E81 11 E82 12 E83 12 E109 11 E110 12

G G3 26 G6 62

H H101 43 H102 43 H105 10

K K50*. 19 K51* 19 K53 19 K56 19 K57 19 K58 19 K59 19 K64 19

L

S

L5 42

S17 15 S19 15 S65 13 S66 13 S69 13 S103 15 S105 15 S110 38 S114 22 S116 21 S118 43 S119 43 S121 33 S122* 41 S123* 41 S131 46 S134 13 S135 13 S142 47 S144 47 S146 47 S148 47 S151 46 S161 39 S163 40 S164 40 S167 49 S168 50 S172* 49 S173* 50 S177 38 S180 39 S202* 15

M M 1 26 M 2 14 M 4 14 M10 14 M11 13 M12 13 M17 32 M19 14 M20 14 M21 14 M23 9 M24 9 M25 9 M26 9

N N1 56

P P11 15 P12 61 P14 15

R R 6 32 R 9 28 R10 28 R11 28 R14 29 R18 29 R28 34


S204* 15 S232 18 S236 18 S313 30 S386 51 S871* 58

U U50 17 U51* 17

X X35 10 X49 19 X57 14 X81 15 X102 30 X135* 60 X136* 60 X137* 60 X137A* 60 X138* 60 X165 13 X166 13 X170 26 X205* 15 X209 17 X215 14 X217 14 X225 17 X246 62 X270 26 X277 27 X278 27 X280 28 X281 33 X283 29 X284 28 X287 34

X292 17 X293 30 X295 29 X339 26 X342* 61 X653.1 17 X653.2 17 X875* 58 X1037 54 X1038 55 X1039 52 X1040 53

Y Y 3 25 Y 4 23 Y 5 24 Y 6 24 Y 7 24 Y 9A 48 Y 9B 48 Y10 49 Y11 49 Y12 50 Y13 50 Y14 51 Y15 51 Y16 49 Y17 49 Y18 50 Y19 50 Y21 24 Y26 53 Y27 52 Y28 55 Y29 54 Y30 52 Y31 53 Y32 54 Y33 55

Y34 59 Y35 25 Y48 28 Y50 59 Y62 24 Y63 24 Y64 24 Y65* 24 Y66* 24 Y68A* 48 Y68B* 48 Y69A 48 Y69B 48 Y70 51 Y72 46 Y74 45 Y75 45 Y78A 46 Y78B 46 Y81 44 Y82 44 Y83 44 Y84 44 Y85* 58 Y88 51 Y89 51 Y90 51 Y91 51 Y92 25 Y107 54 Y108 54 Y109 54 Y136* 24 Y163* 24 Y164* 24 Y208 24 Y328* 61 Y329a* 60 Y329b* 60 Y872* 26, 58

- UW 63 -




- UW 64 -


Training Documentation LTM 1250/1 Outline of components with identification (BMK)

BMK components SUPERSTRUCTURE

OW-11 Kundendienst-Schulung LWE (VMS-Pi)

E:\1250_1\Trennblätter_1250_1.p7.0


E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0

CONTENTS: BMK BMK - Table (-A1 to -H611) ........................................................................... BMK - Table (-H612 to -R52) ........................................................................ BMK - Table (-S1 to -S903) .......................................................................... BMK - Table (-S904 to -Y19a) ....................................................................... BMK - Tabelle (-Y19b bis -ZE3) ....................................................................

3 4 5 6 7

Instruments cabin: ..................................................................................... 9 Liccon monitor, pedal ................................................................................... 9 Master switches ......................................................................................... 10 Roof console ............................................................................................... 11 Crane cabin: ............................................................................................ Heater, additional heater ............................................................................. Additional heater ........................................................................................ Wipers, miscellaneous ............................................................................... Swing frame / relays .................................................................................. Swing frame / relays, fuses ........................................................................ Swing frame, components for EMERGENCY MODE without LICCON ........ Swing frame / diode board, relays ..............................................................

12 12 13 14 15 16 17 18

Control cabinet: ....................................................................................... 19 Control ON, voltage converters ................................................................... 19 Participants on CAN and LSB .................................................................... 20 Electric equipment: ................................................................................. 21 Battery box ................................................................................................ 21 Diesel engine D924 TI-E 180KW: ............................................................. Components ............................................................................................... Sensors... .................................................................................................. Temperature-, pressure sensors ................................................................. Cooling system ..........................................................................................

22 22 23 24 25

Hydraulic equipment: .............................................................................. Outline hydraulic pumps (without HW II) ..................................................... Pump 1 (winch 1), Pump 2 (winch 2), Pump 3 (slewing gear) ..................... Pump 4, pump 5 (luffing, tele) ..................................................................... Pump 6 (secondary consumers) ................................................................. Telescoping, luffing ..................................................................................... Secondary consumers ............................................................................... Hoist gear 1 ............................................................................................... Hoist gear 2 with variation block, left .......................................................... Hoist gear 2 with variation block, right ........................................................ Ballasting ................................................................................................... Centralized lubricating system ................................................................... Fuel level sensor, air-drier, hydraulic oil cooler ............................................ Slewing gear .............................................................................................. Superstructure interlocking, ........................................................................ boom direction ...........................................................................................

26 26 27 28 29 30 31 32 33 34 35 36 37 38 39 39

Superstructure in general: ...................................................................... 40 Lighting superstructure ............................................................................... 40 Telescoping boom: .................................................................................. Cable drums, angle and length sensors ...................................................... Boom head ................................................................................................ Biparted swing-away jib, auxiliary winch ..................................................... Biparted swing-away jib .............................................................................. Luffing jib - pulley head ............................................................................... Luffing jib / position acknowledgement ....................................................... Luffing jib - position acknowledgement „bottom“ .......................................... Luffing jib base section ............................................................................... Luffing jib - retainer ram .............................................................................. Tele interlocking ......................................................................................... Tele interlocking, gripper interlocking ..........................................................

41 41 42 43 44 45 46 47 48 49 50 51

Optional equipment: ............................................................................... Dolly .......................................................................................................... Nato socket, air-conditioner, external supply .............................................. Index_OW ................................................................................................

52 52 53 54

LTM 1250/1 - Superstructure• BMK - outline of components

- OW 1 -



- OW 2 -



E:\LTM1250-1\BMK-Bauteile OW_1250_1.p7.0

BMK - Table (-A1 to -H611) -A -A1 -A2 -A11 -A14 -A20 -A50 -A64 -A417 -B -B1 -B2 -B4 -B6 -B7 -B11 -B12 -B13 -B13 -B17 -B22* -B25 -B26 -B26 -B27 -B28 -B29 -B30 -B31 -B32 -B34 -B35 -B36 -B37 -B39 -B55 -B56 -B86

Sub-assemblies, partial sub-assemblies Control unit SG 1577 .................................................................... 13 Heater Thermo 90S ...................................................................... 13 Filter heating, fuel preheating ....................................................... 23 Diode and resistance support ....................................................... 19 Flame starting device ................................................................... 20 Diode board ................................................................................. 18 Neutral point ................................................................................. 20 Additional supply for LSB ............................................................. 42 Converters, electric / non electric Anemometer ................................................................................ 43 Pressure sensor 0 - 400 bar, luffing ram - piston area .................. 28 Angle sensor tele base section .................................................... 41 Angle sensor tele boom head ....................................................... 42 Length sensor tele boom .............................................................. 41 Pressure sensor, pump 1, 0 - 400 bar ZE2 ................................... 27 Pressure sensor, pump 2, 0 - 400 bar ZE3, .................................. 27 Pressure sensor, pump 4 u. 5 ...................................................... 30 Pressure sensor, 0 - 400 bar, pumps 4 and 5, ZE1, ..................... 28 Pressure sensor 0-360° ................................................................ 39 Pressure sensor, retainer ram jib .................................................. 50 Loudspeaker right ........................................................................ 14 Pressure switch, brake slewing gear ............................................ 52 Loudspeaker left .......................................................................... 14 Pressure switch, lowering brake luffing ........................................ 52 Pressure switch pump .................................................................. 52 Sensor gas pedal superstructure .................................................. 9 Sensor footbrake slewing gear ..................................................... 9 Speed sensor n / L (0-70V) .......................................................... 23 (without fig.) OT sensor 2 ) ........................................................... 23 Charge pressure, 0-5bar / 0-5V .................................................... 24 Cooling water temperature ............................................................ 24 Charge temperature ...................................................................... 24 Coolant level sensor ..................................................................... 25 Öil temperature ............................................................................ 23 Angle sensor , luffing jib, base section ........................................ 48 Angle sensor, luffing jib pulley head ............................................. 45 Indoor thermostat, ventilator ........................................................ 12

-E -E6 -E7 -E10 -E11 -E12 -E17 -E18 -E60 -E96 -EP0 -EP1 -EP2 -EP3 -F -F1 -F7 -F13 -F19 -F25 -F31 -F37 -F43 -F60 -F61 -F62 -G -G1 -G2 -G3 -H -H21 -H80 -H95 -H105 -H106 -H599 -H611

Lighting devices Contour light 5W .......................................................................... 40 Contour light 5W .......................................................................... 40 Flashing light boom head ............................................................. 43 Warning beacon 70W .................................................................. 40 Warning beacon 70W .................................................................. 40 Working projector, base section 42W .......................................... 40 Working projector, base section 42W .......................................... 40 Working projector, superstructure 70W ........................................ 40 Projector, cabin left 70W .............................................................. 40 Input board ZE0, LSB1 ................................................................ 20 Input board ZE1, LSB2 ................................................................ 20 Input board ZE2, LSB3 ................................................................ 20 Input board ZE3, LSB4 ................................................................ 20 Fuses -F6 / Fuses ................................................................................ 16 -F12 / Fuses ................................................................................ 16 -F18 / Fuses ................................................................................ 16 -F24 / Fuses ................................................................................ 16 -F30 / Fuses ................................................................................ 16 -F36 / Fuses ................................................................................ 16 -F42 / Fuses ................................................................................ 16 -F48 / Fuses ................................................................................ 16 Overvoltage protection .................................................................. 21 Fuse 50A, starter ......................................................................... 21 Fuse 50A, battery + ..................................................................... 21 Generators Generator ..................................................................................... 22 Battery 12V .................................................................................. 21 Battery 12V .................................................................................. 21 Optic and acoustic signalization devices Flashing light cabin ...................................................................... 14 Warning bell / bell superstructure ................................................ 37 Radio ........................................................................................... 14 Charge control indicator superstructure ........................................ 9 Preheating indicator superstructure .............................................. 9 Interval horn ballasting ................................................................. 14 Indicator / tele setting “ON” .......................................................... 11


- OW 3 -


- OW 4 -

BMK - Table (-H612 to -R52) -H612 -H613 -H614 -H627 -H628 -K -K1 -K11 -K12 -K13 -K14 -K15 -K16 -K17 -K18 -K19 -K20 -K21 -K22 -K23 -K24 -K25 -K26 -K27 -K28 -K29 -K30 -K31 -K32 -K33 -K34 -K35 -K36 -K37 -K38 -K39 -K51

Indicator / manual pressure control “ON” ...................................... 11 Indicator / emergency mode ......................................................... 11 Indicator / central lubrification “ON” .............................................. 11 Indicator / air-conditioning system “ON” ........................................ 11 Indicator / additional heater “ON” .................................................. 11 Relays, contactors Control ON ................................................................................... 19 Slewing gear free-wheel ................................................................ 15 Setting switch “OFF” .................................................................... 15 Luffing ram retracting (tele resetting) ............................................ 15 Emergency mode without Liccon .................................................. 15 Working hour counter ................................................................... 15 Water circulation heater ............................................................... 15 Heater cabin, warm ...................................................................... 15 Horn ............................................................................................. 15 Fresh air blower ............................................................................ 15 Tele RELEASE ............................................................................ 15 Water circulation .......................................................................... 15 Aux. contactor, emergency mode with Liccon ............................... 15 Aux. contactor, gripper released (at emergency mode) ................. 15 Hydraulic oil cooler -M2 “ON“ ........................................................ 15 Static brake slewing gear ............................................................. 15 Fuel preheat. filter heat.. 130A / 40A 150W optional assignment . 15 Seat heating “ON” ........................................................................ 15 Lighting superstructure -E4 and -E5 ............................................. 15 Y 14 at tele resetting .................................................................... 15 Y13 at tele resetting ..................................................................... 15 Interlocking -Y47b against -Y47a (secondary consumers) ............ 15 Cut-off air-drier ............................................................................. 15 Central lubrification “OFF” ............................................................ 15 42W working projector boom head -E16 ....................................... 15 Air-conditioner clutch compressor high-pressure -Y137 ................ 15 Air flap engine -Y56 (1 = open) ..................................................... 15 Retracting tele -Y9 and pre-charge pressure ring area -Y49 .......... 15 Light -H613, gripper in position at EMERGENCY MODE .............. 15 Electr.-operated hydraulic pump -M13 (Dolly) ................................ 15 Hoist gear 1 ................................................................................. 16


-K52 -K53 -K54 -K56 -K57 -K58 -K59 -K60 -K651 -K652 -M -M1 -M2 -M3 -M4 -M5 -M6 -M7 -M9 -M13 -M14 -M23 -N -N1 -N2 -NT -P -P2 -P3 -P654 -P655 -R -R4 -R9 -R50 -R51 -R52

Extending tele / hoist gear 2 ......................................................... 16 Luffing up ..................................................................................... 16 R etracting tele ............................................................................. 16 Luffing down ................................................................................. 16 Slewing gear ................................................................................. 16 Releasing gripper ......................................................................... 16 -K59 .... releasing gripper ............................................................. 18 EMERGENCY MODE ................................................................... 18 Interval relay windscreen wiper motor / front ................................. 11 Interval relay screen wiper motor / skylight ................................... 11 Electric motors Starter .......................................................................................... 22 Motor hydraulic oil cooler .............................................................. 37 Wiper motor front screen .............................................................. 14 Wiper motor skylight .................................................................... 14 Heat exchanger ............................................................................ 12 Front screen washer pump ........................................................... 14 Skylight washer pump .................................................................. 14 Circulation pump, water circulation engine /heat exchanger .......... 12 Electric-operated hydraulic pump .................................................. 52 Ventilator cabin ............................................................................ 12 Actuator, adjustment working projector base section .................... 40 Slip-ring transmitters Slip-ring energy cable tele ............................................................ 41 Cable drum .................................................................................. 41 Power pack .................................................................................. 20 Measuring instruments, test devices Incremental sensor, winch 1 ......................................................... 32 Incremental sensor, winch 2 ......................................................... 33 Preselector dial, additional heater ............................................... 11 Working hour counter ................................................................... 11 Resistances Fuel level sensor, reservoir ........................................................... 37 Flame glow plug 1 ........................................................................ 23 Series resistance, 47R at emergency mode lifting and luffing ....... 17 Series resistance, 56R at emergency mode telescoping .............. 17 Series resistance 68R at emergency mode slewing ...................... 17

E:\1250-1\BMK-Bauteile_1250_1.p7.0



BMK - Table (-S1 to -S903) -S -S1 -S4 -S26 -S27 -S28 -S29 -S30 -S31 -S32 -S34 -S35 -S38 -S39 -S44 -S46 -S47 -S69 -S70 -S71 -S72 -S73 -S74* -S75* -S77* -S81 -S83 -S89 -S90 -S92 -S104 -S107 -S301 -S320 -S320 -S322 -S324

Switches, push-buttons, limit switches Main switch battery box ................................................................ 21 Contact switch ± 5° ...................................................................... 39 Plunger-operated switch, ballast left “bottom” ............................. 35 Plunger-operated switch, ballast right “bottom” ............................. 35 Pressure switch >200 bar, ballast left “top” .................................. 35 Pressure switch >200 bar, ballast right “top” ................................ 35 Contact switch superstructure interlocking pin bottom ................. 39 Temperature switch hydraulic oil ................................................... 37 Contact switch superstructure interlocking pin top ........................ 39 Incremental sensor slewing gear .................................................. 37 Incremental sensor slewing gear .................................................. 37 Supply pressure control, winch 1 .................................................. 32 Supply pressure control, winch 2 .................................................. 34 Jib variation limit stop .................................................................. 34 Proximity switch winch 2 mounted ................................................ 33 Proximity switch TN variation block .............................................. 33 Proximity switch, distributor .......................................................... 36 Variation block, erecting “UP” ...................................................... 33 Variation block, erecting “DOWN” ................................................ 33 Swinging out biparted swing-away jib ............................................ 44 Swinging in biparted swing-away jib .............................................. 44 Swinging out variation block ......................................................... 33 Swinging in variation block ........................................................... 33 High-pressure switch air-conditioner ............................................. 53 Key-operated switch EMERGENCY MODE with LICCON .............. 16 Thermoswitch, water circulation .................................................... 12 Step switch, blower heat exchanger .............................................. 12 Heater switch ............................................................................... 12 Push-button, slewing free-wheel ................................................... 9 Ignition switch, superstructure ...................................................... 9 Engine stop .................................................................................. 9 Master switch 1 right, luffing, telescoping, hoist gear .................... 10 Swinging swing-away jib ............................................................... 10 Terminal box ................................................................................ 40 Preselection luffing / not telescoping ............................................ 10 Acoustic warning “OFF” ................................................................ 10

-S326* -S401 -S413 -S418 -S419* -S420 -S421 -S422 -S424 -S602 -S604 -S606 -S608 -S610 -S618 -S620 -S622 -S626 -S630 -S632 -S634 -S636 -S638 -S640 -S642 -S644 -S646 -S648 -S650 -S656 -S657 -S658 -S660 -S900 -S901 -S902 -S903

Seat heating ................................................................................. 10 Master switch 2 left, slewing, hoist gear 2 .................................... 10 Terminal box ................................................................................ 41 Terminal box, luffing jib base section ........................................... 48 Terminal box, luffing jib ................................................................. 45 Tilting cabin ................................................................................. 10 Terminal box, swing-away jib ........................................................ 43 Slewing brake, release ................................................................. 10 Luffing up at overload ................................................................... 10 Screen wiper skylight ................................................................... 11 Screen wiper / wipe-wash / skylight .............................................. 11 Screen wiper / front ...................................................................... 11 Screen wiper / wipe-wash / front ................................................... 11 Manual pressure control / tele setting ........................................... 11 Releasing ram / releasing tele ->manual mode ............................. 11 Manual pressure control ............................................................... 11 Displacement selector at emergency mode without Liccon ........... 11 Additional heater “ON” / “OFF” ...................................................... 11 Air-conditioner “ON” ...................................................................... 11 Working projector roof / to front ................................................... 11 Lighting winch .............................................................................. 11 Working projector roof / to rear ..................................................... 11 Working projector base section 70W ........................................... 11 Working projector base section 42W ........................................... 11 Working projector setting mode ................................................... 11 Warning beacon, flashing light ON / OFF ..................................... 11 Erection winch, auxiliary winch UP / DOWN ................................. 11 Extending / retracting platform ...................................................... 11 Instrument lighting ........................................................................ 11 Setting “OFF” ............................................................................... 11 Setting switch .............................................................................. 11 Ballasting “UP” / “DOWN” ............................................................. 11 Superstructure interlocking .......................................................... 11 Proximity switch, swing-away jib swung in ..................................... 44 Inductive sensor tele 1 ................................................................. 50 Inductive sensot tele 2 ................................................................. 50 Inductive sensor tele 3 ................................................................. 50


- OW 5 -


- OW 6 -

BMK - Table (-S904 to -Y19a) -S904 -S905 -S908 -S909 -S912 -S913 -S914 -S915 -S918 -S919 -S930 -S931 -S940 -S945 -S951L -S951R -S952 -S953L -S953R -S954L -S954R -S955L -S955R -S960 -U -U50 -U51 -X -X44 -X46 -X49 -X50 -X51 -X52 -X53 -X54 -X55

Inductive sensor Tele 4 ................................................................ 50 Inductive sensor Tele 5 ................................................................ 50 Inductive sensor gripper position at emergency mode .................. 50 Proximity switch, optional auxiliary jib ........................................... 44 Inductive sensor gripper left interlocked ....................................... 51 Inductive sensor, gripper right interlocked .................................... 51 Inductive sensor, gripper left released .......................................... 51 Inductive sensor, gripper right released ........................................ 51 Inductive sensor, tele interlocked ................................................. 51 Inductive sensor, tele released ..................................................... 51 1st hoist limit switch, lift top, tele head right ................................. 42 2nd hoist limit switch, lift top, tele head left .................................. 42 Hoist limit switch, lift top swing-away jib ....................................... 43 Lift top biparted swing-away jib ..................................................... 43 Proximity switch, jib left, flap in position ....................................... 46 Proximity switch, jib right, flap in position ..................................... 46 Proximity switch, retainer ram jib right .......................................... 50 Proximity switch, jib left /transport position ................................... 46 Proximity switch, jib right,transport position .................................. 46 Proximity switch, luffing jib bottom left ......................................... 47 Proximity switch, luffing jib bottom right ....................................... 47 Proximity switch, flap / jib left, luffing jib top ................................ 46 Proximity switch, flap, jib right ...................................................... 46 Hoist limit switch, lift top .............................................................. 45 Modulators / converters Voltage converter 24V/12V 4A, radio ............................................ 19 Voltage converter 24V/12V ........................................................... 19 Terminals, connectors, sockets Working hour counter D+ ............................................................. 19 Isolating terminal for bell H80, cut-off LMB overload ..................... 19 Socket, 24V ................................................................................. 16 Connector .................................................................................... 17 Connector EMERGENCY MODE HW1 ......................................... 17 Connector EMERGENCY MODE HW2 ......................................... 17 Connector EMERGENCY MODE luffing ....................................... 17 Connector EMERGENCY MODE telescoping ............................... 17 Connector EMERGENCY MODE slewing ...................................... 17


-X56 -X57 -X201 -X205 -X251 -X252 -X254 -X255 -X256 -X259 -X260 -X268 -X269 -X272 -X306 -X322 -X358 -X359 -X417 -X513 -X519 -XNOT -XST1 -XST2 -XST3 -Y -Y4 -Y5 -Y6a -Y6b -Y9 -Y11a -Y11b -Y12 -Y13 -Y14 -Y19a

Connector .................................................................................... 17 Connector .................................................................................... 17 Connector high-pressure switch air-conditioner ............................. 53 Connector temperature switch hydraulic oil .................................. 37 Connector speed sensor .............................................................. 23 Connector speed sensor .............................................................. 23 Connector charge pressure .......................................................... 24 Connector cooling water temperature ............................................ 24 Connector charge temperature ..................................................... 24 Connector oil temperature ............................................................ 23 Connector EDC (actuator injection pump) ..................................... 23 Connector control unit .................................................................. 36 Connector on S69 ........................................................................ 36 Connector filter heating fuel preheating ........................................ 22 Connector hoist gear 2 ................................................................. 34 Connector jib variation, limit stop ................................................. 34 Connector variation block TN ....................................................... 33 Connector variation block TN ....................................................... 34 Terminal strip, terminal box boom head ........................................ 42 Cable drum luffing jib ................................................................... 45 Socket cabin ............................................................................... 14 Emergency connector .................................................................. 17 to heater ....................................................................................... 13 Sensor ......................................................................................... 13 Dosing pump ................................................................................ 13 Electric-operated, mechanical devices Luffing up ..................................................................................... 30 Lowering brake, luffing down ........................................................ 31 Extending tele 30 ......................................................................... 30 Retracting tele .............................................................................. 30 Retracting tele .............................................................................. 30 Pressure step p3, “retracting tele” ................................................ 30 Pressure step p4, “luffing up” ....................................................... 30 1 = pressure step p2/p3/p4, ......................................................... 30 Presure step, pump 6120 bar ....................................................... 29 Pressure step, pump 6, 250 bar ................................................... 29 Ballast DOWN ............................................................................. 31

E:\1250-1\BMK-Bauteile_1250_1.p7.0



BMK - Tabelle (-Y19b bis -ZE3) -Y19b -Y20 -Y21 -Y22a -Y22b -Y26 -Y28 -Y31a -Y31b -Y32a -Y32b -Y33a -Y33b -Y34 -Y35 -Y38 -Y40 -Y41 -Y42 -Y44 -Y45 -Y46 -Y47a -Y47b -Y49 -Y57 -Y57 -Y59 -Y85a -Y85b -Y103a -Y103b -Y104A -Y104B -Y114a -Y114b

Ballast UP .................................................................................... 31 Slewing brake .............................................................................. 37 Prop. valve, footbrake slewing gear < 0,8A ................................. 37 Superstructure interlocked ........................................................... 31 Superstructure released ............................................................... 31 Fuel release for flame glow plug R9 .............................................. 23 Valve, water circulation ............................................................... 12 Lifting, hoist gear 1 (pump 1) ........................................................ 27 Lowering, hoist gear 1 (pump 1) .................................................... 27 Lifting, hoist gear 2 (pump 2) ........................................................ 27 Lowering, hoist gear 2 (pump 2) .................................................... 27 Slewing left, (pump 3) ................................................................... 27 Slewing right, (pump 3) ................................................................. 27 Variation unit, luffing up, telescoping (pump 4) ............................. 28 Variation unit, luffing up, telescoping (pump 5) ............................. 28 Releasing tele / ram ..................................................................... 51 Inversion valve interlocking tele / interlocking gripper ................... 51 Brake winch 1 .............................................................................. 32 Hydraulic motor variation angle ..................................................... 32 Slewing free-wheel / footbrake ...................................................... 37 Brake, winch 2 ............................................................................. 34 Brake, winch HW2 ....................................................................... 34 Secondary consumers .................................................................. 31 Secondary consumers .................................................................. 31 Pre-charge pressure ring area, tele ram ........................................ 30 Engine brake exhaust flap ........................................................... 29 Engine brake exhaust flap ........................................................... 24 Air drier ........................................................................................ 37 Swinging in swing-away jib ............................................................ 31 Swinging out swing-away jib .......................................................... 31 Cabin DOWN ............................................................................... 31 Cabin UP ..................................................................................... 31 Winding up auxiliary winch ............................................................ 43 Unwinding auxiliary winch .............................................................. 43 Erecting variation block “DOWN” ................................................. 34 Erecting variation block “UP” ....................................................... 34

-Y115a -Y115b -Y116 -Y137 -Y139 -Y141 -Y142 -Z -ZE0 -ZE1 -ZE2 -ZE3

Swinging in variation block ........................................................... 34 Swinging out variation block ......................................................... 34 Release variation block ................................................................ 34 Clutch, compressor air-conditioner ............................................... 22 Dosing pump 40 Ohm at 20° ........................................................ 13 Extending footboard ..................................................................... 14 Retracting footboard ..................................................................... 14 Central units Central unit 0 ................................................................................ 20 Central unit 1 ................................................................................ 20 Central unit 2 ................................................................................ 20 Central unit 3 ................................................................................ 20


- OW 7 -



- OW 8 -




Instruments cabin: Liccon monitor, pedal

-H105

charge control indicator superstructure

-H106

-B30

sensor 0-25°/200-700mA footbrake slewing gear

-S92

push-button slewing free-wheel

-B29

preheating indicator superstructure

sensor 0-25°/4-20mA gas pedal superstructure


-S107 engine stop

-S104

ignition/starting switch superstructure 0 = OFF 1 = ignition ON ( LICCON ON) 2 = engine carrier ON

- OW 9 -


- OW 10 -

Instruments cabin: Master switches -S301

master switch 1, right luffing, telescoping hoist gear 1 ZE2, LSB 3 address 9

-S401

master switch 2, left slewing, hoist gear 2 ZE1, LSB 2 address 9

-S322

preselection luffing / not telescoping

-S324*

-S422 -S420 tilting cab

release slewing brake

acoustic warning „OFF“

-S424

-S326*

luffing up at overload

seat heating

-S320

swinging swing-away jib

bridging dead man’s seat contact

hand accelerator

high-speed

horn

master switch

* = optional





Instruments cabin: Roof console

-S650 -P655 -P655

-H627*

-S646 -S642* -S638* -S634

-S648

-H613

-S630* -S626*

-S622 -S618 -S620

-S644* -S640* -S636* -S632 -H628 -H611*

-S657

-H612 -S608 -S610 -H611... indicator / tele assembly „ON“ -H612... indicator / manual pressure control „ON“ -H613... indicator / emergency mode -H614... indicator / central lubrification „ON“ -H627... indicator / air-conditioner „ON“ -H628... indicator / additional heater „ON“ -K651... interval relay windscreen wiper motor / front -K652... interval relay screen wiper motor / roof -P654... preselector dial additional heater -P655... working hour counter -S650... instrument lighting -S648... extending / retracting footboard

-H614

-S604 -S660

-S606 -S602

-S656

-P654*

-K651

-K652

-S658

-S646... erection winch, aux. winch UP / DOWN -S618... releasing gripper / releasing tele ->manually -S644... warning beacon, flashing light ON / OFF -S610... manual pressure control / tele setting -S642... working projector setting mode -S608... windscreen wiper / wipe-wash / front -S640... working projector base section 42W -S606... windscreen wiper / front -S638... working projector base section 70W -S604... screen wiper / wipe-wash / skylight -S636... working projector roof / to rear -S602... screen wiper / skylight -S634... lighting winch -S660... superstructure interlocking device -S632... working projector roof / to front -S658... ballasting „UP“ / „DOWN“ -S630... air-conditioner „ON“ -S657... setting switch -S626... additional heater „ON“ / „OFF“ -S656... setting „OFF“ -S622... displ. controller, at emerg. mode without Liccon -S620... manual pressure control

* = optional


- OW 11 -

LTM 1250/1 - Superstructure• BMK - outline of components Crane cabin: Heater, additional heater

-B86

indoor thermostat ventilator

- OW 12 -

-Y28

valve water circulation

-M14

ventilator cabin

-M5

heat exchanger cabin

-S83

thermoswitch water circulation

-S90

heater switch

mechan. adjustment circulating / fresh air

-M9

circulation pump water circulation engine / heat exchanger

-S89

step switch blower heat exchanger





Crane cabin: Additional heater

-A1

-A2

control unit SG 1577

heater Thermo 90S circulation pump

-Y139

dosing pump 40 Ohm at 20°

-XST3

dosing pump Y139


-XST2 sensor

-XST1 to heater

- OW 13 -


- OW 14 -

Crane cabin: Wipers, miscellaneous

-H21

flashing light cabin

-M4

wiper motor skylight

-B25

loudspeaker right

-B26

loudspeaker left

-H599

-M3

interval horn ballasting

wiper motor front screen

-X519

socket cabin

-H95

-Y142

radio

retracting footboard

-M6 front screen washer pump Kundendienst-Schulung LWE (VMS) 18/02/03• PI

-M7

skylight washer pump

-Y141

extending footboard




Control cabinet: Swing frame / relays

-K11 .... -K12 .... -K13 .... -K14 .... -K15 .... -K16 .... -K17 .... -K18 .... -K19 .... -K20 .... -K21 .... -K22 .... -K23 .... -K24 .... -K25 .... -K26 .... -K27 .... -K28 .... -K29 .... -K30 .... -K31 .... -K32 .... -K33 .... -K34 .... -K35* ... -K36 .... -K37 .... -K38 .... -K39* ...

slewing gear free-wheel setting switch „OFF“ luffing ram retract (tele resetting) emergency mode without Liccon working hour counter water circulation heater heater cabin, warm horn fresh air blower tele release water circulation auxiliary contactor emergency mode with Liccon auxiliary contactor gripper released (at emergency mode) hydraulic oil cooler -M2 „ON“ static brake slewing gear fuel preheat. filter heat. 130A / 40A 150W option. assignm! seat heating „ON“ lighting superstructure -E4 and -E5 -Y 14 at tele resetting -Y13 at tele resetting interlock -Y47b against -Y47a (secondary consumers) cut-off air drier Central lubrification „OFF“ 42W working projector boom head -E16 air-conditioner clutch compr. high-pressure -Y137 air flap engine -Y56 (1 = open) retract tele -Y9 and precharge pressure ring area -Y49 lamp -H613, gripper in pos. at EMERGENCY MODE electr. operated hydr. pump -M13 (dolly)

-K11

-K12

-K13

-K14

-K15

-K16

-K17

-K18

-K20

-K21

-K22

-K23

-K24

-K25

-K26

-K27 -K28

-K29

-K30

-K31

-K32

-K33

-K34

-K35

-K36 -K37

-K38

-K39

-K19

* = optional


- OW 15 -


- OW 16 -

Control cabinet: Swing frame / relays, fuses -K52

-K53

-K54

-K56

-K57

-K58

-K51

-F1 to F6 -F7 to F12 -F13 to F18 -F19 to F24

-X49

socket 24V

-F25 to F30 -F31 to F36

-S81

key-oper. switch EMERGENCY MODE with LICCON

-K51 .... -K52 .... -K53 .... -K54 .... -K56 .... -K57 .... -K58 ....

hoist gear 1 extending tele / hoist gear 2* luffing up retracting tele luffing down slewing gear unlocking gripper

EMERGENCY MODE WITH LICCON: PINNING // UNLOCKING RELEASING LOCKING UNLOCKING TELE

-F37 to 42

LOCKING TELE LOCKING RAM UNLOCKING RAM

RAM IN POSITION

-F43 to F48 TELESCOPING BY MASTER SWITCH





Control cabinet: Swing frame, components for EMERGENCY MODE without LICCON -X56

-X57

-XNOT

emergency connectors

-X55

-XNOT

-X54 -X53

-X51

-X52

-X52

1

2

-X51 BETRIEBSART

1 2

RELAISTRØGER SCHALTSCHRANK -XNOT IN STECKER :

-X53

-X50

KRANFUNKTION -S622

-X51

<= II

-XNOT

<= I

NUR BEI

-X51

-X52

<= II

-XNOT

<= I

-X53

<= II

-XNOT

<= I

-X54

<= II

-XNOT

<= I

<=

ÛBERBRÛCKUNG " WINDE 1 ABGESPULT "

<=

ÛBERBRÛCKUNG " WINDE 2 ABGESPULT "

NUR BEI

-X52

-X54

-X50 .... -X51 .... -X52 .... -X53 .... -X54 .... -X55 ....

connector EMERGENCY MODE HW1 connector EMERGENCY MODE HW2 -X55 connector EMERGENCY MODE luffing connector EMERGENCY MODE telescoping connector EMERGENCY MODE slewing ARMATURENBRETT DACH Roof console:

NUR BEI

-X53

-X54

<=

-H613

MANUELLE DRUCKAUFSCHALTUNG " DRUCKSTUFE 320 BAR (-Y11b UND -Y12) "

II =>

II :

TELE ENTBOLZEN

0

0 :

TELE VERBOLZEN , ZYLINDER VERBOLZEN

I =>

I :

ZYLINDER ENTBOLZEN

/19.6

NUR WENN ZYLINDER VERBOLZT <= MANUELLE DRUCKAUFSCHALTUNG

-X55

<= II

-XNOT

<= I

-X55

-S620

=> I

-S622

=>

0

/19.5

/19.5 -S618

/19.6

SCHALTER ÚFFNEN ZYLINDER IN POSITION


- OW 17 -


- OW 18 -

Control cabinet: Swing frame / diode board, relays

-A50 diode board

-R50

series resistance 47R at emergency mode lifting and luffing

-R51

series resistance 56R at emergency mode telescoping

-K59

-K60 -K59 .... unlocking gripper -K60 .... EMERGENCY MODE

-R52

series resistance 68R at emergency mode slewing





Control cabinet: Control ON, voltage converters -T51

voltage converter 24V/12V 0-24A radio-set, radio transmission socket 12V

-K1

control ON

-T50

voltage converter 24V/12V 4A radio

-X46

isolating terminal for bell H80, cut-off LMB overload

-X44

working hour counter, D+

-A14

diode and resistance support, generation of the excitation voltage of the generator D +


- OW 19 -


- OW 20 -

Control cabinet: Participants on CAN and LSB

-EP0

input board ZE0, LSB1

-EP1


-EP2


-EP3


engine ECU LH-ECU1

-NT

power pack

-ZE0

central unit 0

-ZE1

central unit 1

-ZE2

central unit 2

-ZE3

central unit 3

E/A module 6

-A64

neutral point

-A20

flame starting device





Electric equipment: Battery box

-G2

battery 12V

-G3

battery 12V

-F61

fuse 50A, starter

overvoltage protection

CHARGER SENSOR

BATTERY

MAIN SWITCH MAIN SWITCH

BATTERY BOX

-F60

-F62

fuse 50A, battery +


-S1

main switch battery box

- OW 21 -


- OW 22 -

Diesel engine D924 TI-E 180KW: Components

engine oil filter

fuel initial filter with water separator and preheating

fuel fine filter

-Y137

clutch compressor airconditioner

-G1 -M1

generator

starter





Diesel engine D924 TI-E 180KW: Sensors... -R9

flame glow plug 1

-X272 -A11

filter heating fuel preheating 150W

-X252 -B32

(without fig.) OT-sensor 2 n / L (0-70V)

-Y26

fuel release for flame glow plug R9

-X251 -B31

speed sensor n / L (0-70V)

-X259 -B39

oil temperature

-X260

connector -EDC (actuator injectionn pump)


- OW 23 -


- OW 24 -

Diesel engine D924 TI-E 180KW: Temperature-, pressure sensors

-X255 -B35

cooling water temperature (see also cooling system)

-Y57

engine brake exhaust flap

-Y14

pressure step pump 6 see also: „pump 6“

-Y13

pressure step pump 6 see also: „pump 6“


-X254 -B34

charge pressure 0-5bar / 0-5V

-X256 -B36

charge temperature




Diesel engine D924 TI-E 180KW: Cooling system

gear pump drive ventilator motor

-B37

coolant level


-X255 -B35

cooling water temperature

- OW 25 -

LTM 1250/1 - Superstructure• BMK - outline of components Hydraulic equipment: Outline hydraulic pumps (without HW II)

pump 7 gear pump supply pressure PRN 38+17

- OW 26 -

driving direction

pump 6 variable displ. pump secondary consumers A10VO 28

pumps 4, 5 luffing tele A11VO 130 + A11VO 130

gear pump drive ventilator motor pump 1 variable displ. pump winch 1 A4VG 90 pump 6

Pump assembly (with HWII)

VERSION:

HOIST GEAR I + HOIST GEAR II

PUMP 3

PUMP 2

pump 3 variable displ. pump slewing gear A4VG 56

pumps 4, 5

PUMP 1

pump 7 SUPPLY PRESSURE PUMP 7

SECONDARY CONSUMERS PUMP 6

PUMPS 4,5

pump 3


pump 1




Hydraulic equipment superstructure: Pump 1 (winch 1), Pump 2 (winch 2), Pump 3 (slewing gear)

-B11

pressure sensor pump 1 0 - 400 bar ZE2, LSB 3 address 21

-B12 -Y32b

lowering hoist gear 2 (pump 2)

pressure sensor pump 2 0 - 400 bar ZE3, LSB 4 address 21

-Y33b

-Y31b

-Y33a

-Y31a

slewing right (pump 3)

lowering hoist gear 1 (pump 1)

slewing left (pump 3)

lifting hoist gear 1 (pump 1)

-Y32a

lifting hoist gear 2 (pump 2)


- OW 27 -


- OW 28 -

Hydraulic equipment superstructure: Pump 4, pump 5 (luffing, tele)

-Y34

regulation unit luffing up telescoping (pump 4)

-Y35

regulation unit luffing up telescoping (pump 5)

-B2

pressure sensor 0 - 400 bar luffing rampiston area ZE1, LSB 2 address 22

-B13

pressure sensor 0 - 400 bar pumps 4 and 5 ZE1, LSB 2 address 23





Hydraulic equipment superstructure: Pump 6 (secondary consumers)

-Y14

-Y13

pressure step pumpe 6 250 bar

pressure step pump 6 120 bar

-Y14

pressure

-Y13

control pressure

0 1

120 bar 250 bar

1 1

limitation valve 32 bar


-Y57

engine brake exhaust flap

- OW 29 -

LTM 1250/1 - Superstructure• BMK - outline of components Hydraulic equipment superstructure: Telescoping, luffing

-Y49

- OW 30 -Y11b

pre-charge pressure ring area tele ram

-Y11a

pressure step p4 „luffing up“ 320 bar

pressure step p3 „retracting tele“ 180 bar

-Y12

1 = pressure step p2/p3/p4 0 = pressure step 90 bar

-B13

pressure sensor 0 - 400 bar pumps 4 + 5 ZE1, LSB 2 address 23

-Y9

retracting tele

STEPS

extending gripper retracting gripper

FUNCTION

PRESSURE

-Y6a

Tele EXT

-Y6b

tele RETR

-Y4

luffing up

retracting tele extending tele luffing up





Hydraulic equipment superstructure: Secondary consumers

-Y85b

swinging out swing-away jib

-Y47b

secondary consumers

-Y19b

-Y103b cabin UP

-Y22b

ballast UP

-Y19a

-Y103a

-Y22a

superstructure released

resetting tele superstructure interlocked ballasting tilting cabin swing-away jib luffing down released gripper released

-Y47a

secondary consumers

-Y5

lowering brake luffing down

ballast DOWN

cabine DOWN

superstructure interlocked

-Y85a

swinging in swing-away jib


- OW 31 -

LTM 1250/1 - Superstructure• BMK - outline of components Hydraulic equipment superstructure: Hoist gear 1

- OW 32 -

winch 1 winch 2

-P2

incremental sensor winch 1

-Y41

brake winch 1

-Y42

hydraulic motor slewing angle variation Trimot winch 1

-S38

supply pressure control winch 1





Hydraulic equipment superstructure: Hoist gear 2 with variation block, left

-X358*

connector variation block TN

-S46

proximity switch winch 2 mounted ZE3, LSB4, address 9

CONTROL PANEL VARIATION BLOCK

Variation block in transport position:

-S70*

mounting variation block „UP“

-S71*

mounting variation block „DOWN“

-S74*

swinging out variation block

-S75*

swinging in variation block

* = optional

-S47*

proximity switch TN variation block swung out ZE3, LSB4 address 10

Variation block erected:

-P3

incremental sensor winch 2


max. operating position 63°

- OW 33 -

LTM 1250/1 - Superstructure• BMK - outline of components Hydraulic equipment superstructure: Hoist gear 2 with variation block, right

- OW 34 -X359

connector jib variation block TN

-X322

-Y114b*

connector jib variation block

mounting variation block „UP“

-X306

connector hoist gear 2

-S44

jib variation block

-Y115b

swinging out variation block

-Y116

release variation block

-Y114a*

mounting variation block „DOWN“

-Y115a

swinging in variation block

-Y45

brake winch 2

-S39

supply pressure control winch 2


-Y46

hydraulic motor slewing angle variation Trimot winch 1




Hydraulic equipment superstructure: Ballasting

-S28

manometr. switch >200 bar ballast left „top“

-S26

plunger-operated switch ballast left „bottom“


-S29

manometr. switch >200 bar ballast right „top“

-S27

plunger-operated switch ballast right „bottom“

- OW 35 -


- OW 36 -

Hydraulic equipment superstructure: Centralized lubricating system

Electronic control S-EP Electronic control S-EP sequences

grease distributor

break time (h)

pilot LED

-S69

proximity switch distributor

-X269

connector on S69

-X268

connector control unit





Hydraulic equipment superstructure: Fuel level sensor, air-drier, hydraulic oil cooler

-M2

engine hydraulic oil cooler

-X205 -S31

temperature switch hydraulic oil

FUEL LEVEL SENSOR

-Y59

RESERVOIR CONTENTS

air-drier X1 < +7³C >+30³C

100W

X2

-H80

warning bell / bell superstructure

-R4

fuel level sensor


- OW 37 -


- OW 38 -

Hydraulic equipment superstructure: Slewing gear

-S35

incremenmental sensor slewing gear

-Y44

ball valve, only to be closed for pressure setting

-Y20

slewing free-wheel / footbrake

-Y21

slewing brake

prop. valve footbrake slewing gear I < 0,8A

-S34

incremental sensor slewing gear





Hydraulic equipment superstructure: Superstructure interlocking, boom direction

FUNCTION

PIN BOTTOM

PIN BOTTOM p5³ OVER REAR => SUPERSTRUCTURE INTERLOCKED OVER REAR

PIN FLASHING BOTTOM

PIN BOTTOM, NOT p5³ OVER REAR => SUPERSTRUCTURE INTERLOCKED

PIN TOP

PIN TOP => SUPERSTRUCTURE RELEASED PIN INTERMEDIATE POSITION

PIN FLASHING TOP

ERROR ERROR ERROR ERROR

-S32

180³

contact switch superstructure interlocking pin top

-S30 270³

contact switch superstructure interlocking pin bottom

90³

=F+F1-S4

1 1

*

2

1 1

0 1

4

þ175³

A AUSLEGER IN FAHRTRICHTUNG

1

360³ 0³

2

-B17

4

þ5³

B AUSLEGER NACH HINTEN

1

slewing sensor 0-360° ZE0, LSB1 address 25

-S4

contact switch ± 5°


- OW 39 -


- OW 40 -

Superstructure in general: Lighting superstructure -E11

-E12

warning beacon 70W

warning beacon 70W

-E6

-E7

contour light 5W

contour light 5W

-S320

-M23

actuator adjustment working projector base section

terminal box

-E60

working projector superstructure 70W

-E96

projector cabin left 70W


-E18

working projector base section 42W

-E17

working projector base section 42W




Telescoping boom: Cable drums, angle and length sensors -N2

cable drum high-voltage antenna flashing light angle sensor B6 lighting boom head

-S413

-B4

terminal box

angle sensor tele base section ZE1, LSB 2 address 29

-N1

slip-rings energy cable tele

-B7

length sensor tele boom ZE1,LSB2 address 30


- OW 41 -


- OW 42 -

Telescopic boom: Boom head -A417

additional supply for LSB

-B6

-X417

angle sensor tele boom head ZE2, LSB 3 address 23

terminal strip terminal box boom head

-S931*

* = optional


2nd hoist limit switch lift top boom head left ZE2, LSB 3 address 24

-S930

1st hoist limit switch lift top boom head right ZE2, LSB 3 address 28




Telescopic boom: Biparted swing-away jib, auxiliary winch

-S945

lift top biparted swing-away jib ZE2, LSB3 address 26

-S422

terminal box biparted swing-away jib

right

-B1

anemometer

-S421

terminal box swing-away jib

-E10*

flashing light boom head

-Y104B

unwinding aux. winch

-Y104A

winding up aux. winch


-S940

hoist limit switch lift top swing-away jib ZE 2, LSB 3 address 27

- OW 43 -


- OW 44 -

Telescopic boom: Biparted swing-away jib

pin 2 (pulley head)

swing ram proximity switch pin 1 (swing-away jib base)

-S909*

proximity switch optional aux. jib damped: Signal = 1 => TELE locked ZE1, LSB2 address 25 Functions control panel: S 72 swing swing-away jib pulley head into transport position /pin 1 locked retract swing ram

-S900*

proximity switch swing-away jib swung in Damped: Signal = 1 => TELE locked ZE1, LSB2 address 26

Control panel

-S72

S 72 swing base of swing-away jib from boom head to permit telescoping / pin 2 locked extend swing ram

-S73

S 73 swing swing-away jib base to boom head to permit locking of pin 1 / pin 2 locked - retract swing ram

swinging in swing-away jib

swinging out swing-away jib


S 73 swing out swing-away jib pulley head into working position / pin 1 locked extend swing ram




Telescopic boom: Luffing jib - pulley head

-B56* -S960*

hoist limit switch lift top ZE 2, LSB 3 address 27

-S419*

terminal box luffing jib

angle sensor, luffing jib pulley head ZE 2, LSB 3 address 29

-X513*

cable drum luffing jib

* = optional


- OW 45 -


- OW 46 -

Telescopic boom: Luffing jib / position acknowledgement

flap from the left

flap from the right

-S951L*

proximity switch jib left flap in position ZE0, LSB1 address 13

-S953L*

-S955R*

proximity switch flap jib right luffing jib top ZE3, LSB4 address 12

-S953R*

proximity switch jib right transport position fitting unit ZE3,LSB4 address 14

-S951R*

proximity switch jib right flap in position ZE3, LSB4 address 13

proximity switch jib left /transport position fitting unit ZE0, LSB1 /address 14

-S955L*

proximity switch flap / jib left luffing jib top ZE0, LSB1 / address 12

bottom view of flap





Telescopic boom: Luffing jib - position acknowledgement „bottom“

Nadel jib

A-frame 2

A-frame 1

-S954R*

proximity switch luffing jib bottom right ZE3, LSB4 address 15

-S954L*

proximity switch luffing jib bottom left ZE0, LSB1 address 15

* = optional


- OW 47 -


- OW 48 -

Telescopic boom: Luffing jib base section

-B55

angle sensor luffing jib base section


-S418

terminal box luffing jib base section




Telescopic boom: Luffing jib - retainer ram

-S952*

proximity switch retainer ram jib right signal : „limit stop“ ZE3, LSB4 address 11

-S952*

proximity switch retainer ram jib left signal: „limit stop“ ZE0, LSB1 address 11

-B22*

pressure sensor retainer ram jib ZE3, LSB4 address 22

* = optional


- OW 49 -


- OW 50 -

Telescopic boom: Tele interlocking

-S908

inductive sensor tele 1 ZE1, LSB 2 address 10

inductive sensor tele 4 ZE1, LSB2 address 13


-S904

-S905



-S901

inductive sensor gripper position at emergency mode no LSB sensor Kein LSB-Geber

-S902

-S903

induvtive sensor tele 3 ZE1, LSB 2 address 12




Telescopic boom: Tele interlocking, gripper interlocking -S918

inductive sensor tele interlocked ZE1, LSB 2 address 16

-S919

inductive sensor tele released ZE1, LSB 2 address 17

-Y40

inversion valve tele interlocking / gripper interlocking

-S912

inductive sensor gripper left interlocked ZE1,LSB 2 address 18

-S914

inductive sensor gripper left released ZE1,LSB 2 address 19

-S913

inductive sensor gripper right interlocked ZE1,LSB 2 address 20

-S915

-Y38

tele / ram release

inductive sensor gripper right released ZE1,LSB 2 address 21


- OW 51 -


- OW 52 -

Optional equipment: Dolly -B27

manometr. switch lowering brake luffing > 35 bar

-B26

manometr. switch brake slewing gear > 35 bar

-B28

manometr. switch pump pump ON < 40 bar pump OFF > 55 bar

-M13

electric-operated hydraulic pump 24V / 400W





Optional equipment: Nato socket, air-conditioner, external supply

Nato socket / starting support (optional)

heat exchanger

-X201* -S77*

high-pressure switch air-conditioner

* = optional


- OW 53 -

LTM 1250/1 - Superstructure• BMK - outline of components Index_OW

E

K

A

E 6 40 E 7 40 E10* 43 E11 40 E12 40 E17 40 E18 40 E60 40 E96 40 EP0 20 EP1 20 EP2 20 EP3 20

K 1 19 K11 15 K12 15 K13 15 K14 15 K15 15 K16 15 K17 15 K18 15 K19 15 K20 15 K21 15 K22 15 K23 15 K24 15 K25 15 K26 15 K27 15 K28 15 K29 15 K30 15 K31 15 K32 15 K33 15 K34 15 K35 15 K36 15 K37 15 K38 15 K39 15 K51 16 K52 16 K53 16 K54 16 K56 16 K57 16 K58 16

A 1 13 A 2 13 A11 23 A14 19 A20 20 A50 18 A64 20 A417 42

B B 1 43 B 2 28 B 4 41 B 6 42 B 7 41 B11 27 B12 27 B13 28, 30 B17 39 B22* 49 B25 14 B26 14, 52 B27 52 B28 52 B29 9 B30 9 B31 23 B32 23 B34 24 B35 24, 25 B36 24 B37 25 B39 23 B55 48 B56* 45 B86 12

F F60 21 F61 21 F62 21

G G1 22 G2 21 G3 21

H H 21 14 H 80 37 H 95 14 H105 9 H106 9 H599 14 H611* 11 H612 11 H613 11 H614 11 H627* 11 H628 11


K59 18 K60 18 K651 11 K652 11

M M1 22 M2 37 M3 14 M4 14 M5 12 M6 14 M7 14 M9 12 M13 52 M14 12 M23 40

N N1 41 N2 41 NT 20

P P2 32 P3 33 P654* 11 P655 11

R R 4 37 R 9 23 R50 18 R51 18 R52 18

S S 1 21 S 4 39 S26 35 S27 35 S28 35 S29 35 S30 39 S31 37 S32 39 S34 38 S35 38 S38 32 S39 34 S44 34 S46 33 S47* 33 S69 36 S70* 33 S71* 33 S73 44 S74* 33 S75* 33 S77* 53 S81 16 S83 12 S89 12 S90 12 S92 9 S104 9 S107 9 S301 10 S320 10 S322 10 S324* 10 S326* 10 S401 10 S413 41

S418 48 S419* 45 S420 10 S421 43 S422 10 S424 10 S602 11 S604 11 S606 11 S608 11 S610 11 S618 11 S620 11 S622 11 S626* 11 S630* 11 S632 11 S634 11 S636* 11 S638* 11 S640* 11 S642* 11 S644* 11 S646 11 S648 11 S650 11 S656 11 S657 11 S658 11 S660 11 S900* 44 S901 50 S902 50 S903 50 S904 50 S905 50 S908 50 S909* 44 S912 51

- OW 54 S913 51 S914 51 S915 51 S918 51 S919 51 S930 42 S931* 42 S940 43 S945 43 S951L* 46 S951R* 46 S952* 49 S953L* 46 S953R* 46 S954L* 47 S954R* 47 S955L* 46 S955R* 46 S960* 45

X252 23 X254 24 X255 24, 25 X256 24 X259 23 X260 23 X268 36 X269 36 X272 23 X306 34 X322 34 X358* 33 X359 34 X417 42 X519 14 XNOT 17 XST1 13 XST2 13 XST3 13

T

Y

T50 19 T51 19

Y 4 30 Y 5 31 Y 6a 30 Y 6b 30 Y 9 30 Y 11a 30 Y 11b 30 Y 12 30 Y 13 24, 29 Y 14 24, 29 Y 19a 31 Y 19b 31 Y 20 38 Y 21 38 Y 22a 31 Y 22b 31 Y 26 23 Y 28 12

X X 44 19 X 46 19 X 49 16 X 50 17 X 51 17 X 52 17 X 53 17 X 54 17 X 55 17 X 56 17 X 57 17 X201* 53 X205 37 X251 23

Y 31a 27 Y 31b 27 Y 32a 27 Y 32b 27 Y 33a 27 Y 33b 27 Y 34 28 Y 35 28 Y 38 51 Y 40 51 Y 41 32 Y 42 32 Y 44 38 Y 45 34 Y 46 34 Y 47 31 Y 49 30 Y 57 24, 29 Y 59 37 Y 85a 31 Y 85b 31 Y103a 31 Y103b 31 Y104A 43 Y104B 43 Y114a* 34 Y114b* 34 Y115a 34 Y115b 34 Y116 34 Y137 22 Y139 13 Y141 14 Y142 14

Z ZE0 ZE1 ZE2 ZE3

20 20 20 20


BMK_1250

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