BMK_1100_2_EN

Training Documentatio Doc umentation n LTM 1100/2 Outline of components with identification (BMK) TECHNICAL DATA: ma max. lifting capacity at 2,5m radius: max. max. heig height ht unde underr hoo hook k w. w. bip bipar arte ted d jib jib:: ma max. radius with biparted jib: le length of telescopic boom: counterweight variants: (11,5t, (11,5t, 15t, 26t, 35t)

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100 t 72 m 64 m 11,5 - 52 m max. 35 t

COMPONENTS: Driving engine on carrier:

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Liebherr: D 9408 TI-E, A5, P= 400 kW / 544 h.p. at 2100 1/min, LH-ECU 4 (EUROIII)

Automated power shift gear: ZF: 16 AS 2602 Crane drive on superstructure:

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Liebherr: D 924 TI-E 149 kW / 202 h.p. LH-ECU 1

New LSB data bus technique (LSB master switches)

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02 / 2002

           

 



          



 

                                     

                             

                              

          

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                                            

                 

                                               

        

  

    

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        

  

    



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                                                                                                                                                           

 

        

  

    

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        



     

   

   

   

   



   

   

   

   



        



   

    

     

        



       











   

   

   

   

   

        



       

BN

BK

1 24V

=Z40+F4 -S367

LSB "12"

BU

4 LSB

3 0V

         

        



     



    

    

       

   

    



        



    

   

          

    

            

    

  

   

  



        



  

       

   

        



       

   

   

    

        



     

      

     

        



          

   

      

   

   

             

         

        



        

      

       

       

     

             

   



              

  



            



                 

  



            



        



            

   

  

                



                  



        



      

   

  

  

        



        

  

  

        



         

   

          

        



       

    

   

   

        



                                       

     

  

        



          

   

        



      

         

        



        

                                

                   

 



        

  

     

                   

     

                     

                           



        

                  



        

        

        



      

       

          

          

    

        



              

     

         

              

 

      

        

  



        



    

        

            

             

       

       



             

             



           



  





               

             

        



  

 

               

           



           



        



     





     

     

15F39L2

-X11

/46.6

2

/121.1

1

=F+F4 -S386

>120 bar

P

2

3

=P3+P32 -X632

=P3+P32 -X632

18

E.DE1.0 /29.3 E/A-MODUL

/29.3 3

   ACHSE 3   NICHT OBEN



16

E.DE1.1 E/A-MODUL

  ACHSE  OBEN

3

3

        



     

 



               



      





               



        



      

             

             

 3 -B12

4 -B11

2

-B14

            

1 -B13

             

        



       

    

  



        



           

    









             

   

    



            



      

                   

        



                             

                              

         

 



    

             





  

           





 

  

                        

                         

Training-Documentation LTM 1100/2 Outline of components with identification (BMK)

BMK-Components Superstructure

OW-11

Kundendienst-Schulung LWE (VMS) 18/02/02• ED

D:\1100-2\BMK-Bauteile OW_1100_2.p65

Table of contents: BMK - Table (-A1 to -H95) ............................................................................... 3 BMK - Table (-H101 to -R12) .......................................................................... 4 BMK - Table (-R13 to -S915) ........................................................................... 5 BMK - Table (-S918 to -Y27) ........................................................................... 6 BMK - Table (-Y28 to -ZE2) ............................................................................. 7 Instruments cabin: Liccon monitor, pedal ...................................................................................... 9 Master switches............................................................................................ 10 Roof console .................................................................................................11 Crane cabin: Wiper, radio system ...................................................................................... 12 Heater, add. heater ....................................................................................... 13 Additional heater ........................................................................................... 14 Control cabinet: Control ON, fuses, voltage converter ............................................................ 15 Relays .......................................................................................................... 16 Relays, diode board...................................................................................... 17 X-emergency connector-resistances for ....................................................... 18 EMERGENCY MODE without LICCON system............................................ 18 Participants on CAN and LSB....................................................................... 19 Electric equipment superstructure: Battery box ................................................................................................... 20 Diesel engine D 924 TI - E 149 KW: Components ................................................................................................. 21 Sensors... ..................................................................................................... 22 Temperature, pressure, speed sensors ........................................................ 23 Cooling system ............................................................................................. 24

Hydraulic equipment superstructure: Outline hydraulic pumps ............................................................................... 25 Main control block......................................................................................... 26 Main control block pressure steps ................................................................ 27 Valve block hoist gear 2 ................................................................................ 28 Winch 1, winch 2 .......................................................................................... 29 Luffing gear................................................................................................... 30 Slewing gear................................................................................................. 31 Slewing gear................................................................................................. 32 Secondary consumers .................................................................................. 33 Superstructure interlock, boom direction ...................................................... 34 Ballasting ...................................................................................................... 35 Compressed-air system superstructure: Compressor, desiccator, footboard valves .................................................... 36 Superstructure in general: Centralized lubricating system ...................................................................... 37 Oil cooler-hydraulic oil, reservoir sensor-fuel ................................................ 38 Lighting superstructure ................................................................................. 39 Telescopic boom: Cable drums, angle and length sensors ....................................................... 40 Boom head ................................................................................................... 41 Biparted swing-away jib ................................................................................ 42 Tele interlocking ............................................................................................ 43 Gripper interlocking ...................................................................................... 44 Special equipment: Radio control ................................................................................................ 45 Dolly ............................................................................................................. 46 Index_OW .................................................................................................... 47

LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 2 -



BMK - Table (-A1 to -H95) A ........ Sub-assemblies, partial sub-assemblies A1 ...... Control unit SG 1577 ........................................................................ 14 A2 ...... Heater Thermo 90S water circulation pump ..................................... 14 A11 .... Filter heating fuel preheating approx. 300W ..................................... 22 A14 .... Diode and resistance bracket, .............................................................. ........... Generation of the excitation voltage on Lima D+ .............................. 17 A20 .... Flame starting device ........................................................................ 11 A50 ... Diode and varistor board .................................................................. 17 A417 .. Additional feeding for LSB ................................................................ 41 B ........ Converters, non-electric / electric B2 ...... Pressure sensor, piston area luffing ram .......................................... 30 B4 ...... Angle sensor, tele basic body ZE1, LSB 2 address 29 ..................... 40 B6 ...... Angle sensor, tele boom head ZE2, LSB 3 address ......................... 41 B7 ...... Length sensor, tele boom ZE1, LSB 2 address 30............................ 40 B11 .... Pressure sensor P (pump X) ............................................................ 26 B12 .... Pressure sensor LS (pump XL) ........................................................ 26 B17 .... Slewing sensor 0-360°, slewing angle indication for ............................. ........... working area limitation ZE0, LSB 1 address 25 ................................ 34 B19 .... Angle sensor, gas pedal position carrier 0° = 4 mA 25° = 20 mA ........ 9 B25 .... Loudspeaker right ............................................................................. 12 B26 .... Manometric switch, brake slewing gear >35 bar ............................... 46 B26.... Loudspeaker left............................................................................... 12 B27 .... Manometric switch, lowering brake luffing >35 bar ........................... 46 B28 .... Manometric switch, hydraulic pump.................................................. 46 B29 .... Angle sensor, gas pedal pos. superstr, 0° = 4 mA 25° = 20 mA .......... 9 B30 .... Converter, 0-25° / 200-700 mA footbrake at ......................................... ........... free-wheeling slewing gear footbrake carrier (pneumatic) .................. 9 B30 .... Converter, 0-25° / 200-700 mA footbrake slewing gear ........................ ........... (optionally ”free-wheeling slewing gear”) ......................................... 32 B31 .... Speed sensor n / L (0-70V)............................................................... 22 B31 .... Speed sensor n / L (0-70V)............................................................... 23 B32 .... (without fig.) speed sensor 2 n / L (0-70V)........................................ 23 B34 .... Charge pressure 0-5bar/0-5V ........................................................... 23 B35 .... Coolant temperature ......................................................................... 24 B36 .... Charge temperature ......................................................................... 23 B37 .... Coolant level..................................................................................... 24 B38 .... Negative pressure air filter P / U ( 0 bar = 4,5V -0,08 bar = 0,5V ...... 23

E ........ Lighting devices E1 ...... Lighting, boom head left ................................................................... 39 E2 ...... Lighting boom head right .................................................................. 39 E6 ...... Contour light 5W ............................................................................... 39 E7 ...... Contour light 5W ............................................................................... 39 E8 ...... Working projecter roof front 70W (option) ......................................... 39 E11 .... Warning beam 70W .......................................................................... 39 E12 .... Warning beam 70W.......................................................................... 39 E17 .... Working projector, base section 150W ............................................. 39 E18 .... Working projector, base section 150W ............................................. 39 E60 .... Working projector ............................................................................. 39 E96 .... Working projector cab 70W .............................................................. 39 ECU1. Engine ECU ..................................................................................... 19 EP0 ... Input board, ZE0, LSB1 .................................................................... 19 EP1 ... Input board, ZE1, LSB2 .................................................................... 19 EP3 ... Input board, ZE2, LSB3 E / A-module 6 ............................................ 19 F ........ Fuses F1 ...... to F6 ................................................................................................. 15 F7 ...... to F12 ............................................................................................... 15 F13 .... to F18 ............................................................................................... 15 F19 .... to F24 ............................................................................................... 15 F25 .... to F30 ............................................................................................... 15 F31 .... to F36 ............................................................................................... 15 F37 .... to F42 ............................................................................................... 15 F60 .... Overvoltage protection ..................................................................... 20 F61 .... Fuse 50A, starter.............................................................................. 20 F62 .... Fuse 50A, battery + .......................................................................... 20 G ....... Generators G1 ..... Generator ......................................................................................... 21 G2 ..... Battery 12V ...................................................................................... 20 G3 ..... Battery 12V ...................................................................................... 20 H ........ Optic and acoustic signalization devices H80 .... Bell, warning upon cut-off of LMB overload ...................................... 38 H95 .... Radio ................................................................................................ 12


- OW 4 -

BMK - Table (-H101 to -R12) H101 .. Charge control indicator carrier .......................................................... 9 H102 .. Preheating indicator superstructure .................................................... 9 H105 .. Charge control indicator superstructure.............................................. 9 H106 .. Preheating indicator superstructure .................................................... 9 H599 .. Interval horn ballasting ..................................................................... 12 H613 .............................................................................................................. 11 H614 .............................................................................................................. 11 H627 .............................................................................................................. 11 H628 .............................................................................................................. 11 K ........ Relays, contactors K1 ...... Control ON ....................................................................................... 15 K11 .... Winch 1 not unwound ....................................................................... 16 K12 .... Winch 2 not unwound ....................................................................... 16 K13 .... Auxiliary relay control ON without engine K14 .... Auxiliary relay control ON without engine K15 .... Engine running ( D+ ) K16 .... Water circulation additional heater (Y28) .......................................... 16 K17 .... Heating cab warm ............................................................................ 16 K18 .... Horn ................................................................................................. 16 K19 .... Fresh air blower (battery/ignition switch) .......................................... 16 K20.... Unlocking tele................................................................................... 16 K21 .... Water circulation heater (Y28) .......................................................... 16 K22 .... Emergency mode with LICCON ....................................................... 16 K23 .... Pump 1 (normal/emergency mode) .................................................. 16 K24 .... Oil cooler hydraulics -M2 ”ON” ......................................................... 16 K29 .... Engine carrier running ...................................................................... 16 K32 .... Working projector boom ................................................................... 16 K33 .... Working projector (only for 2x150W) ................................................ 16 K34 .... Fuel preheating filter heating, 130A / 40A ......................................... 16 K36 .... Air flap, option .................................................................................. 16 K38 .... Gripper in position (at emergency mode!)......................................... 16 K51 .... Release hoist gear 1 (MS-Y <\<>> 0) ............................................... 17 K52 .... Release hoist gear 2 (MS-Y <\<>> 0) ............................................... 17 K53 .... Luffing up.......................................................................................... 17 K54 .... Telescoping (MS2-Y <\<>> 0) ........................................................... 17 K55 .... Preselection luffing / not telescoping ................................................ 17

K56 .... Luffing down ..................................................................................... 17 K57 .... Slewing (MS-X <\<>> 0) ................................................................... 17 K58 .... Unlocking ram .................................................................................. 17 K59 .... Unlocking ram .................................................................................. 17 K60 .... Slewing gear free-wheeling .............................................................. 17 K651 .. Interval relay, wipe-wash ................................................................... 11 K652 .. Interval relay, wipe-wash ................................................................... 11 M ....... Electric motors M1 ..... Starter .............................................................................................. 21 M2 ..... Engine, oil cooler hydraulics ............................................................. 38 M3 ..... Wiper motor front screen .................................................................. 12 M4 ..... Wiper motor roof............................................................................... 12 M6 ..... Roof screen washer pump behind driver’s seat ................................ 12 M7 ..... Front screen washer pump............................................................... 12 M9 ..... Circulation pump water..................................................................... 13 M13 ... Electric motor, electric-operated hydraulic pump .............................. 46 M23 ... Actuator, adjustment working projector base section ........................ 39 N........ Slipring transfer devices N1 ...... Sliprings for LSB sensor tele – gripper interlocking, S908 and Y40 .. 40 N2 ...... Cable drum for high-voltage antenna, flash light ................................... ........... Angle sensor B6, lighting boom head ............................................... 40 N3...... Cable drum for working projector boom head ................................... 40 NT ..... Power pack ...................................................................................... 19 P ........ Measuring instruments, test devices P2 ...... Incremental sensor winch 1.............................................................. 29 P3 ...... Incremental sensor winch 2 winch 1 winch 2 winch 2 winch 1.......... 29 P654 .............................................................................................................. 11 P655 .............................................................................................................. 11 R........ Resistances R4...... Reservoir sensor fuel ....................................................................... 38 R9...... Flame glow plug ............................................................................... 22 R11 .... Series resistance 47 R, at EMERGENCY MODE hydraulic pump .... 18 R12 .... Series resistance 47 R, at EMERGENCY MODE hoist gear ............ 18



BMK - Table (-R13 to -S915) R13 .... Series resistance 56 R, at EMERGENCY MODE telescop. + slew. .. 18 R14 .... Series resistance 30 R, at EMERGENCY MODE luffing................... 18 S ........ Switches, push-buttons, limit switches S1 ...... Battery main switch .......................................................................... 20 S26 .... Plunger-operated switch counterweight left ”bottom” ........................ 35 S27 .... Plunger-operated switch counterweight right ”bottom”...................... 35 S28 .... Manometric switch > 200 bar counterweight left ”top”....................... 35 S29 .... Manometric switch > 200 bar counterweight right ”top” .................... 35 S30 .... Contact switch superstructure interlocking pin bottom ...................... 34 S31 .... Temperature switch, hydraulic oil...................................................... 38 S32 .... Contact switch superstructure interlocking pin top............................ 34 S34 .... Incremental sensor, signal for setting programs devices .................. 31 S35 .... Iincremental sensor, signal for setting programs devices ................. 31 S49 .... Manom.switch, monitoring of max. pressure in hoist gear 1 lowering 29 S50 .... Manom. switch, monitoring of max. pressure in hoist gear 2 lowering28 S69 .... Proximity switch grease distributor ................................................... 37 S72 .... Folding swing-away jib ..................................................................... 42 S73 .... Unfolding swing-away jib .................................................................. 42 S81 .... Key-operated push-button emergency mode with LICCON .............. 16 S82 .... Control ON without engine ............................................................... 16 S83 .... Thermometric switch, water circulation behind additional heater ...... 14 S84 .... EMERGENCY-OFF, cab ................................................................... 12 S89 .... Step switch blower heat exchanger .................................................. 13 S90 .... Heater switch mechan. adjustment circulating air / fresh air ............. 13 S103 .. Ignition switch carrier .......................................................................... 9 S104 .. Ignition switch superstructure ............................................................. 9 S250 .. Receiver remote control ................................................................... 45 S301 .. Master switch 1, right, luffing, telescoping ............................................ ........... Hoist gear 1 ZE2, LSB 3 address 9 .................................................. 10 S320 .. Driving direction V / N / R ................................................................. 10 S320 .. Terminal box working projector boom ............................................... 40 S322 .. Preselection - luffing / not telescoping .............................................. 10 S324 .. Blinker L / 0 / R ................................................................................. 10 S326 .. Front axle steering L / 0 / R .............................................................. 10 S401 .. Master switch 2, slewing left, hoist gear 2 ZE1, LSB 2 address 9 ..... 10 S413 .. Terminal box ..................................................................................... 40

S420 .. Tilting of cab ..................................................................................... 10 S422 .. Static brake slewing gear ................................................................. 10 S424 .. Luffing up at overload ....................................................................... 10 S426 .. Rear-axle steering L / 0 / R ............................................................... 10 S602 .. * Option .............................................................................................11 S604 .............................................................................................................. 11 S606 .............................................................................................................. 11 S608 .............................................................................................................. 11 S610 .............................................................................................................. 11 S612 .............................................................................................................. 11 S618 .............................................................................................................. 11 S620 .............................................................................................................. 11 S622 .............................................................................................................. 11 S626 .............................................................................................................. 11 S632 .............................................................................................................. 11 S634 .............................................................................................................. 11 S636 .............................................................................................................. 11 S638 .............................................................................................................. 11 S638 .............................................................................................................. 11 S640 .............................................................................................................. 11 S642 .............................................................................................................. 11 S644 .............................................................................................................. 11 S646 .............................................................................................................. 11 S648 .............................................................................................................. 11 S650 .............................................................................................................. 11 S656 .............................................................................................................. 11 S660 .............................................................................................................. 11 S901 .. Inductive sensor tele 1 ZE1, LSB 2 address 10................................ 43 S902 .. Inductive sensor tele 2 ZE1, LSB 2 address 11 ................................ 43 S903 .. Inductive sensor tele 3 ZE1, LSB 2 address 12................................ 43 S904 .. Inductive sensor tele 4 ZE1, LSB 2 address 13................................ 43 S905 .. Inductive sensor tele 5 ZE1, LSB 2 address 14................................ 43 S908 .. Induct.sensor gripper position at emergency mode, no LSB sensor . 43 S912 .. Induct.sensor gripper pinned left ZE1, LSB address 18.................... 44 S913 .. Induct.sensor gripper pinned right ZE1, LSB 2 address 20............... 44 S914 .. Induct.sensor gripper released left ZE1, LSB 2 address 19.............. 44 S915 .. Induct.sensor gripper released right ZE1, LSB 2 address 21............ 44


- OW 6 -

BMK - Table (-S918 to -Y27) S918 .. Induct.sensor tele pinned ZE1, LSB 2 address 16 ............................ 43 S919 .. Induct.sensor tele released ZE1, LSB 2 address 17 ......................... 43 S930 .. 1. Hoist limit switch. lift top tele head ZE2, LSB 3 address 28 ......... 41 S931 .. 2. hoist limit switch lift top tele / whip-line ZE2, LSB 3 address 24 .... 41 S940 .. Lift top KS ZE2, LSB 3 address 27 ................................................... 42 S945 .. Lift top DKS ZE2, LSB 3 address 26 ................................................ 42 T ........ Converters T50 .... Voltage converter, 24V / 12V - 3A radio ............................................ 15 X ........ Terminals, connectors, sockets X45 ............................................................................................................... 15 X49.... Socket 24V ....................................................................................... 16 X50 .... Connector......................................................................................... 18 X51 .... Connector, EMERGENCY MODE hoist gear 1 ................................. 18 X52 .... Connector, EMERGENCY MODE hoist gear 2 ................................. 18 X53 .... Connector, EMERGENCY MODE luffing .......................................... 18 X54 .... Connector, EMERGENCY MODE telescoping ................................. 18 X55 .... Connector, EMERGENCY MODE slewing........................................ 18 X57 .... Connector, ........................................................................................ 18 X59.... X-EMERGENCY ............................................................................... 18 X205 ............................................................................................................. 38 X250 .. Plug-in connection ............................................................................ 45 X251 ............................................................................................................. 22 X251 ............................................................................................................. 23 X252 ............................................................................................................. 23 X254 ............................................................................................................. 23 X255 ............................................................................................................. 24 X256 ............................................................................................................. 23 X257 ............................................................................................................. 24 X258 ............................................................................................................. 23 X259 .. Oil temperature................................................................................. 22 X260 .. Connector -EDC (actuator injection pump) ....................................... 22 X268 .. Connector control unit ...................................................................... 37 X269 .. Connector on S69 grease distributor ................................................ 37 X272 ............................................................................................................. 22

X298 .. Socket ventilator 230V cab ............................................................... 13 X417 .. Terminal strip .................................................................................... 41 X519 .. Socket cab ....................................................................................... 12 X621 ............................................................................................................. 26 X622 ............................................................................................................. 26 XLSB . Nodal point for LSB sensor gripper................................................... 44 XST1 . to heater ........................................................................................... 14 XST2 . Sensor.............................................................................................. 14 XST3 . Dosing pump Y139 ........................................................................... 14 Y ........ Electric-operated, mechanic devices Y1a .... Prop. valve, hoist gear 1 lifting.......................................................... 26 Y1b .... Prop.-valvel, hoist gear 1 lowering.................................................... 26 Y3 ...... Brake winch 1, releasing .................................................................. 29 Y4a .... Prop. valve, luffing UP ...................................................................... 26 Y4a .... Prop. valve, luffing UP ...................................................................... 30 Y4b .... Prop. valve, luffing DOWN................................................................ 26 Y4b .... Prop. valve, luffing DOWN................................................................ 30 Y5 ...... Prop. valve, lowering brake luffing down .......................................... 30 Y6a .... Prop. valve, tele RETRACTING ....................................................... 26 Y6b .... Prop. valve, Tele EXTENDING ......................................................... 26 Y10 .... Safety relief control lowering brake luffing down ............................... 30 Y11 .... Pressure step p4 .............................................................................. 27 Y12 .... Pressure step p3 .............................................................................. 27 Y17a .. Directional control valve, hoist gear 2 lifting ...................................... 28 Y17b .. Directional control valve, hoist gear 2 lowering ................................. 28 Y18 .... Brake winch 2, releasing .................................................................. 29 Y19a .. Counterweight UP ............................................................................ 33 Y19a .. Counterweight UP, see valve block secondary consumers ............... 35 Y19b .. Counterweight DOWN ...................................................................... 33 Y19b .. Counterweight DOWN ...................................................................... 35 Y20 .... Releasing brake ............................................................................... 31 Y21 .... Prop. valve, footbrake slewing gear.................................................. 32 Y22a .. Superstructure released ................................................................... 33 Y22a .. Pinning superstructure ..................................................................... 34 Y22b .. Releasing superstructure ................................................................. 34 Y22b .. Superstructure pinned ...................................................................... 33


BMK - Table (-Y28 to -ZE2) Y26 .... Solenoid valve, fuel release for flame glow plug R9.......................... 22 Y27 .... Prop. valve ventilator drive gear pump drive ventilator motor ........... 24 Y28 .... Water circulation, 0 = engine and cab, 1 = engine ............................ 14 Y31 .... Prop. valve, pump 1 ......................................................................... 25 Y32 .... Prop. valve, pump 2 ......................................................................... 25 Y38 .... Releasing ......................................................................................... 44 Y40 .... Inversion valve tele pinning / gripper pinning .................................... 43 Y49 .... Initial pressure ring area tele ram ..................................................... 27 Y59 .... Heating air drier, compressor, footboard ........................................... 36 Y66a .. Prop. solenoid valve, slewing right ................................................... 31 Y66b .. Prop. solenoid valve, slewing left ...................................................... 31 Y69 .... Centralized lubrication system .......................................................... 37 Y85a .. Unfolding swing-away jib .................................................................. 42 Y85a .. Unfolding swing-away jib .................................................................. 33 Y85b .. Folding swing-away jib ..................................................................... 33 Y85b .. Folding swing-away jib ..................................................................... 42 Y103a Tilting cab UP ................................................................................... 33 Y103b Tilting cab DOWN............................................................................. 33 Y109 .. Inversion valve, slewing free-wheel / slewing gear free-wheeling ..... 32 Y137 .. Clutch compressor air-conditioning system ...................................... 21 Y139 .. Fuel dosing pump additional heater .................................................. 14 Y141 .. Extending footboard ......................................................................... 36 Y142 .. Retracting footboard, pressure reducer control cabinet ventilation ... 36 Z ........ Central units ZE0.... Central unit 0 .................................................................................... 19 ZE1.... Central unit 1 .................................................................................... 19 ZE2.... Central unit 2 .................................................................................... 19



- OW 8 -



Instruments cabin: Liccon monitor, pedal

-H101 charge control indicator carrier -H105 charge control indicator superstructure

-B30 converter, 0-25° / 200-700 mA foot brake slewing gear (at customer’s request „freewheeling slewing gear“)

foot brake carrier (pneumatic)

-B19 angle sensor, gas pedal position carrier 0° = 4 mA 25° = 20 mA

-B29 angle sensor, gas pedal position superstructure 0° = 4 mA 25° = 20 mA

-H106 preheating indicator superstructure

-H102 preheating indicator carrier

-S103 ignition switch carrier

-S104 ignition switch superstructure


- OW 10 -

Instruments cabin: Master switches

T

-S401 master switch 2, left slewing, hoist gear 2 ZE1, LSB 2 address 9

S2

T: S1: S2: S3:

DEAD MAN HAND GAS HIGH-SPEED HORN

-S301 master switch 1, right luffing, telescoping, hoist gear 1 ZE2, LSB 3 address 9

S1

S3

-S422 static brake slewing gear -S322 preselection luffing / Not telescoping -S424 luffing up at overload -S420 tilting cab

-S426 rear-axle steering L / 0 / R

-S324 blinker L / 0 / R -S326 front-axle steering L / 0 / R

-S320 driving sense V / N / R



Instruments cabin: Roof console

* Option

-H627

-S650 -P655

-S612

-S646

-S648

-S608

-S610

-S644

-S604

-S606

-S642

-S640

-S660

-S602

-S638

-S634

-S636

-S656

-P654

-S638

-S632

-S626

-H613

-S622

-H628

-K651 interval relay, wipe-wash

-S618 -S620

-H614

-K652 Interval relay,

wipe-wash


- OW 12 -

Crane cabin: Wiper, radio system -M3 wiper motor front screen -S84 EMERGENCYOFF, cabin -B25 loudspeaker right

-M4 wiper motor roof -H599 interval horn ballasting

-B26 loudspeaker left behind driver’s seat

-X519 socket cabin -H95 radio

-M7 front screen washer pump

-M6 roof screen washer pump



Crane cabin: Heater, add. heater

-X298 socket ventilator 230V cabin

Mechan. adjustment circulation air/ fresh air

-S89 step switch blower heat exchanger

-S90 heater switch

-M9 circulation pump water

LTM 1100/2 - Superstructure • BMK - Outline of components Crane cabin: Additional heater

- OW 14 -

-S83 thermostatic switch, water circulation

-Y139 fuel dosing pump add. heater

-Y28 water circuit, 0 = engine and cabin, 1 = engine

behind add. heater

-XST3 dosing pump Y139

-XST2 sensor

-XST1 to heater

-A1 control unit SG 1577

circulation pump water

-A2 heater Thermo 90S



Control cabinet: Control ON, fuses, voltage converter -T50 voltage converter, 24V / 12V - 3A radio

-K1 control ON

-F1 to F6

-F7 -F13 -F19 -F25 -F31 -F37 to to to to to to F12 F18 F24 F30 F36 F42

-X45


- OW 16 -

Control cabinet: Relays

-K29. Engine carrier running -K32...Working projector boom -K33...Working projector boom (only with 2x150W) -K34...Diesel preheating -K36...Air flap option -K38...Gripper in position (at emergency mode!)

-K11 . Winch 1 not unwound -K12. Winche 2 not unwound -K13 . Auxiliary relay control ON without engine -K14 . Auxiliary relay control ON without engine -K15. Engine running ( D+ ) -K16 . Water circuit additional heater (Y28) -K17. Heating warm -K18. Horn -K19 . Fresh air blower (battery/ignition switch) -K20 unlocking tele -K21. Water circuit heater (Y28) -K22. Emergency mode with LICCON -K23. Pump 1 (normal/emergency mode) -K24. Öil cooler hydraulic -M2 „ON“

-X49 socket 24V

-S81 key-operated pushbutton emergency mode with LICCON

-S82 control ON without engine

-K29

-K11

-K13 -K12

-K15 -K14

-K17 -K16

-K32 -K33 -K34

-K36

-K38

-K18

-K22

-K24

-K20 -K19

-K21

-K23



Control cabinet: Relays, diode board

-A50 diode and varistor board -K51 release hoist gear 1 (MS-Y <> 0) -K52 release hoist gear 2 (MS-Y <> 0) -K53 luffing up -K54 telescoping (MS2-Y <> 0) -A14 diode and resistance carrier, generation of the excitation voltage on LIMA D+

-K55 preselection luffing / Not telescoping -K56 luffing down -K57 slewing (MS-X <> 0) -K58 unlocking ram -K59 unlocking ram -K60 slewing gear freewheeling

LTM 1100/2 - Superstructure • BMK - Outline of components Control cabinet: X-emergency connector-resistances for EMERGENCY MODE without LICCON system -X50 connector

-X51 connector, EMERGENCY MODE hoist gear 1

-X52 connector, EMERGENCY MODE hoist gear 2

- OW 18 -X53 connector, EMERGENCY MODE luffing

-X54 connector, EMERGENCY MODE telescoping

-R14 series resistance 30 R, at EMERGENCY MODE luffing -R13 series resistance 56 R, at EMERGENCY MODE telescoping and slewing -R11 series resistance 47 R, at EMERG. MODE hydraulic pump

-R12 series resistance 47 R, at EMEGENCY MODE hoist gear

-X55 connector, EMERGENCY MODE slewing

-X57 connector,

-X59 XEMERGENCY



Control cabinet: Participants on CAN and LSB

-EP0 input board, ZE0, LSB1

E / A module 6



motor ECU LH-ECU1

-NT -ZE2 -ZE1 -ZE0 power central central central pack NT unit ZE0 unit ZE1 unit ZE2

CAN star point star point

exhaust flap air flap ventilator clutch

flame start syst. exhaust flap ventilator clutch air flap

-A20 flame start system


- OW 20 -

Electric equipment superstructure: Battery box

-G2 battery 12V -G3 battery 12V

-S1 battery main switch

-F61 fuse 50A, starter

charging set sensor main switch battery box

h c t i w s n i a m

y r e t t a b

-F62 fuse 50A, battery +

-F60 overvoltage protection



Diesel engine D 924 TI - E 149 KW: Components

fuel initial filter with water separator and preheating fuel engine oil filter finefilter

gear pump, ventilator drive

-Y137 clutch compressor airconditioning system

-G1 generator -M1 starter


- OW 22 -

Diesel engine D 924 TI - E 149 KW: Sensors...

-R9 flame glow plug

-X272 -A11 filter heating fuel preheating 300W -Y26 solenoid value fuel release for flame glow plug R9

-X251 -B31 speed sensor n / L (0-70V)

-X259 -B39 oil temperature

-X260 connector EDC (actuator - injection pump)



Diesel engine D 924 TI - E 149 KW: Temperature, pressure, speed sensors

-X258 -B38 negative pressure air filter P / U ( 0 bar = 4,5V -0,08 bar = 0,5V

-X256 -B36 charge temperature -X254 -B34 charge pressure 0-5bar/0-5V

-X251 -B31 speed sensor n / L (0-70V)

-X252 -B32 (without figure) speed sensor 2 n / L (0-70V)


- OW 24 -

Diesel engine D 924 TI - E 149 KW: Cooling system

gear pump drive ventilator motor

-X257 -B37 coolant level

-X255 -B35 coolant temperature

-Y27 proportional valve ventilator drive



Hydraulic equipment superstructure: Outline hydraulic pumps

-Y31 proportional valve, pump 1 pump 4 gear pump tele?, tele interlocking

-Y32 proportional valve, pump 2

pump 3 pump 2 gear pump var. displ. pump slewing gear, winch 1, luffing, secondary consumers telescoping

pump 1 var. displ. pump winch 1, luffing, telescoping , hoist gear 2


- OW 26 -

Hydraulic equipment superstructure: Main control block

-Y4a prop. valve, luffing UP

-Y1a prop. valve, hoist gear 1 lifting

-Y6a prop. valve, tele IN

-X621 -B11 pressure sensor P (pump X) -X622 -B12 pressure sensor LS (pump XL)

-Y4b prop.valve, luffing DOWN

-Y1b prop.valve, hoist gear 1 lowering

-Y6b prop.valve, tele OUT



Hydraulic equipment: Main control block pressure steps

-Y12 pressure step p3

CONTROL LOGIC OF PRESSURE STEPS pressure step

-Y11 pressure step p4

-Y49 initial pressure ring area tele ram

LTM 1100/2 - Superstructure • BMK - Outline of components Hydraulic equipment superstructure: Valve block hoist gear 2

-S50 pressure switch, control max. pressure in hoist gear 2 lowering

-Y17b directional valve, hoist gear 2 lowering

-Y17a directional valve, hoist gear 2 lifting

- OW 28 -



Hydraulic equipment superstructure: Winch 1, winch 2

winch 2

winch 1

-P3 incremental sensor winch 2

-P2 incremental sensor winch 1 -Y3 brake winch 1 releasing -Y18 brake winch 2 releasing

-S49 pressure switch, control max. pressure in hoist gear 1 lowering

winch 1

winch 2


- OW 30 -

Hydraulic equipment superstructure: Luffing gear -Y4a prop. valve, luffing UP

-Y4b prop. valve, luffing DOWN

-Y5 prop. valve, lowering brake luffing down

-B2 pressure sensor, sensor, piston area luffing ram

-Y10 safety release lowering brake control luffing down



Hydraulic equipment superstructure: Slewing gear -Y66b Proportional solenoid valve slewing left

-Y66a proportional solenoid valve slewing right

axial piston slewing gear motor

-Y20 releasing brake

-S35 -S34 incremental sensor, incremental sensor, signal for setting signal for setting programs of devices devices programs of devices


- OW 32 -

Hydraulic equipment superstructure: Slewing gear

-B30 converter, 0-25° / 200-700 mA foot brake slewing gear (at option „freewheeling slewing gear“) FOOT BRAKE SLEWING GEAR

FOOT BRAKE

-Y21 prop. valve, foot brake slewing gear

-Y109 reversing valve, slewing freewheel / slewing gear freewheeling



Hydraulic equipment superstructure: Secondary consumers

-Y85b folding swing-away jib

-Y85a unfolding swing-away jib

-Y22b superstructure interlocked

-Y19b ballast DOWN

-Y22a superstructure unlocked

-Y19a ballast UP

-Y103b tilting cab DOWN

-Y103a tilting cab UP


- OW 34 -

Hydraulic equipment superstructure: Superstructure interlock, boom direction

-Y22b unlocking superstructure

-Y22a interlocking superstructure

-S32 contact switch interlocking superstructure pin top

-S30 contact switch interlocking superstructure pin bottom

-S4 contact switch ± 5°

-B17 slewing sensor 0-360°, boom direction ZE0, LSB 1 address 25



Hydraulic equipment superstructure: Ballasting

-S26 plunger-operated switch ballast left „bottom“

-S27 plunger-operated switch ballast right „bottom“

-Y19b ballast DOWN see valve block secondary consumers

-Y19a ballast UP

-S29 pressure switch > 200 bar ballast right „top“

-S28 pressure switch > 200 bar ballast left „top“


- OW 36 -

Compressed-air system superstructure: Compressor, desiccator, footboard valves

footboard

compressor

-Y59 heater desiccator

-Y141 extending footboard

-Y142 retracting footboard

pressure reducer control cabinet ventilation



Superstructure in general: Centralized lubricating system -Y69 centralized lubricating system

Electronics control S-EP4 cycles off period

pilotLED

-X269 connector on S69 -X268 connector control unit -S69 proximity switch grease distributor

grease distributor


- OW 38 -

Superstructure in general: Oil cooler-hydraulic oil, reservoir sensor-fuel -H80 bell, warning after cut-off LMB overload

-M2 motor, oil cooler-hydraulic system

-R4 reservoir sensor fuel -X205 -S31 temper. switch, hydraulic oil

reservoir contents superstructure

reservoir sensor



Supestructure in general: Lighting superstructure

-E2 lighting boom head right -E1 lighting, boom head left

-E60 working projector -E17 working projector, base section 150W -E18 working projector, base section 150W

-E11 warning beam 70W

-M23 actuator, adjustment working projector base section

-E12 warning beam 70W -E8 working prjector roof front 70W (option)

-E6 contour light 5W

-E7 contour light 5W

-E96 working projector cab70W

LTM 1100/2 - Superstructure • BMK - Outline of components Telescopic boom: Cable drums, angle and length sensors

-S320 terminal box working projector boom

-S413 terminal box

-B4 angle sensor tele basic section ZE1, LSB 2 address 29

- OW 40 -N2 cable drum for high-tension antenna, flashlight, angle sensor B6, lighting boom head -N3 cable drum for working projector boom head

-N1 sliprings for LSB sensor-telegripper interlock, S908 and Y40 -B7 length sensor telescopic boom ZE1, LSB 2 address 30



Telescopic boom: Boom head -B6 angle sensor tele boom head ZE2, LSB 3 address 23

terminal box boom head

-X417 terminal strip

-A417 additional feeding for LSB -S931 2nd hoist limit switch lift top tele / whip line ZE2, LSB 3 address 24

-S930 1st hoist limit switch lift top tele head right ZE2, LSB 3 address 28


- OW 42 -

Telescopic boom: Biparted swing-away jib

-S945 lift top DKS ZE2, LSB 3 address 26

-Y85b folding swingaway jib

-S72 folding swingaway jib -S73 unfolding swingaway jib

-Y85a unfolding swingaway jib

-S940 lift top KS ZE2, LSB 3 address 27



Telescopic boom: Tele interlocking -S918 inductive sensor tele interlocked ZE1, LSB 2 address 16 -S919 inductive sensor tele unlocked ZE1, LSB 2 address 17 -Y40 reversing valve tele interlocking / gripper interlocking

-S904 inductive sensor tele 4 ZE1, LSB 2 adress 13 -S905 inductive sensor tele 5 ZE1, LSB 2 address 14 -S908 inductive sensor gripper position at emergency mode no LSB sensor

-S901 inductive sensor tele 1 ZE1, LSB 2 address 10 -S902 inductive sensor tele 2 ZE1, LSB 2 address 11 -S903 inductive sensor tele 3 ZE1, LSB 2 address 12


- OW 44 -

Telescopic boom: Gripper interlocking

-Y38 unlocking

-XMLSB2 nodel point for LSBsensor gripper

-S912 inductive sensor gripper left interlocked ZE1, LSB 2 address 18

-S914 inductive sensor gripper left unlocked ZE1, LSB 2 address 19

-S915 inductive sensor gripper right unlocked ZE1, LSB 2 address 21

-S913 inductive sensor gripper right interlocked ZE1, LSB 2 address 20



Special equipment: Radio control -S250 emitter, radio control

Pilot lamp field

Function of pilot lamps:

-S250 receiver radio control

ON

safety circuit 2

crane function initiated

r

receiver, radio control

-X250 plug-in connection


- OW 46 -

Special equipment: Dolly

-B26 pressure switch, brake slewing gear >35 bar

-B27 pressure switch, lowering brake luffing >35 bar

-B28 pressure switch, hydraulic pump ON at P < 40 bar OFF at P > 55 bar

-M13 el. motor, electric-operated hydraulic pump

BMK_1100_2_EN

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