BG36_doku_en

BG36 / 2089 BS80 VT-5

IND Drawn by

Checked

REVISION

NAME

:

Date

enr

04.05.2009

:

DATE

Equipment Model / Construct. No. : BG36 / 2089 Base Machine : BS80

:

:

Date

mrm

24.07.2009 951.180.00.20.89-3 Sheets:

72

Sheet:

00

A

1

2

3

Equipment No.

Base machine

BG36/2089

SE BS80

4

C

8

Delivered

XXXXXXX Yes No X X X X X X X X X X X X

X X X

Yes No

Kelly Kelly + Torque converter CFA CFA with main winch FDP FDP with main winch TRD TRD/BTM FOW SMW HDI BC Level 1 BC Level 2

7

Country

VT-5

905150

Drilling mode

D

6

Customer

Yes No Winch 1 on base machine Crawlers extend-retract X Winch 1 on mast Filter 1 X Winch 1 freewheel control X Filter 2 Winch 1 free-fall control Prop cylinder X Rope tensioner Winch 2 free-fall X Hoist limiter 1 Casing oscillation X Hoist limiter 2 Relative displacement X Auger cleaner Uppercariage swing locking X KDK Slewing ring lubrication X Central lubrication X Crowd mto ".." Crowd pressure regulation X Leakoil MEDEF preparation X Backstay cyl. X Boom cyl. X Engine switch-off by Emergency STOP Winch shifting locked when freewheel activated-S039 Worklights 2x24V each and SE fuses F105-Pos.23/F112-Pos.17 increase to 15A Slip ring body type: not installed

B

5

X X X X X X X X X X X X X

07.09

Measuring

Yes No

X X X X

Inclination Depth 1 - Kelly

Heidenhain 360/3600 pulses

Crowd depth 2

Heidenhain 360/3600 pulses

Winch 1 load measuring

X


X

concrete pressure

X

Plotter

Bridges: X101/009 - X102/052 X101/009 - X102/056 X101/007 - X102/055 X101/009 - X110/050 X101/009 - X110/052 X101/007 - X110/073 X101/010 - X110/074 X101/007 - X110/075 X101/007 - X110/076 X100/011 - X100/012 X100/011 - X100/014 X101/009 - X103/058 KDK 367

less ES002 less ES004 less ES003 less ES015 less ES016 less oil filter 1, free-fall/wheel less oil filter 2, KDK lubrication less oil filter 3, pilot control less oil filter 4, KDK control less HS001 hoist limiter 1 less HS002 hoist limiter 2 less DS010 KDK Note:

X X X X X X X X X X X X

E

SOB: NAME Drawn by

:

enr

DATE

IND

DATE

REVISION

Name

Location

Drilling mode selection list

:

mrm

24.07.2009

1_SELECTIVE LIST

Drawing No.: 951.180.00.20.89-3 Equipment Model/ : BG36 Construct. No.

04.05.2009 Group

Checked

28.07.2009

BAUER Maschinen GmbH D-86529 Schrobenhausen

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.

Base Machine : BS80

/ 2089

Sheet

01 Sheets

01

1

2

3

4

5

B100 ADS-Tec Monitor

JS202.00

A001 Control cabinet

W211.01

JP/JS211.00

JS210.00

S038

DS007 P DS006 P

W209.00

B103

W210.00

B210 Antenna

W003.02 W003.00

Ground

B110

Right crawler forward

P P

Winch 1 FW foot switch

DS005 DS004

Slack rope switch-off 0 = Lifting 1 FW winch 1 active R007 = Freewheel

H151

S040

F001

JP009.08

R006

Contact pressure adjustment

R009

Pulling control

Fast crowd

Free-fall

S042

JS/JP009.09

S044

JS/JP009.06

S039

JS/JP009.11

Right crawler reverse

JS/JP022.00

Left crawler reverse

Optional R008

Q011

Main fuse

Battery main switch

W003.01

B106

-

+

Emergency STOP

JS/JP009.05

C2C-Modul

JS211.01

W025.00 Left crawler forward

S037

Optional

A030

B102

B

C

W211.00

Cabine - Right console

Engine CAN-Bus

W202.00

JS/JP009.10

JP/JS025.02

CAN

W004.04

B137 Control panel 2

8

DTR-Modul GSM Data transfer

W004.00

JS004.06

Adapter

JS025.00

W025.01 JS025.01

W025.02 JS025.03

B121 CAN-Converter

W214.00 J1939

B136 Control panel 1 JS004.07

B114 LCD Compactmonitor 7"

JS209.00

Winch 1 B115 Winch 1 - Camera

7

JS004.05

ADS-Tec Monitor

USB

A

6

+

G001

Terminal strip X101/X102/X103/X106 X110

-

G002

JP/JS043.20 Relay

S062

KDK slow/fast

controller JS/JP026.00

S043

Cat engine

Engine switch-off by lengthw. inclination

W043.00

S041 Auger cleaner

S100 H100

W022.00

S096

W019.01 (SE)

S172

KDK dumping Auto pull

KFZ Horn

JS/JP008.01

JP/JS009.72

JP/JS009.73

JP/JS009.74

W024.01

JS/JP009.07

JP/JS009.71

S092 H092

W008.01 (SE)

S171

H079

D

KFZ Swing brake locking

JS/JP019.01

KFZ Swing brake release

S078 H078

W026.00

SE E-distribution

Engine speed ajdustment in Emergency mode

SE E-distribution

SE E-distribution

Horn

Beka-Max Central lubrication

W009.05 W009.00 (SE)

E

Slewing ring lubrication NAME Drawn by

:

enr

DATE

IND

DATE

REVISION

Location

04.05.2009 Group

Checked

:

mrm

24.07.2009

P

W159.00

S045 Name

W017.00

2_BLOCK DIAGRAMM

Block wiring diagram

Engine running

Y159

Emergency STOP

Drawing No.: 951.180.00.20.89-3

Overview cab

Equipment Model/ : BG36 Construct. No.


Base Machine : BS80


DS008

/ 2089

Sheet

01 Sheets

05

1

2

3

4

5

W089.00

7

W089.03 WY376.00

8

s- s+

JS/JP089.00


A

6

Depth 1

B005

JS089.01

KDK axis 1 cw

Y376

WY151.00

switch-off WY376.01

Y376.01

KDK axis 2 cw switch-off

A012

B102 JP/JS090.00

Terminal strip X098 Winch 1

WY151.01 WY290.00 W044.19

B103

P

Y151

Winch 1 freewheel

Y151.01

Winch 1 freewheel

Y290

LDC winch up

I B066

Feed pressure to main winch

Winch 1

B110 B

B106 Terminal strip X101/X102/X103/X106 X110

(Air valve open)

Y360

W090.00

A004 C

(Concrete valve open)

(Air valve close)

Base machine right Terminal strip X060

W012.08

W012.81

P

NC

DS169

opens at 8bar)

Y256 (Concrete valve close)

Y359

(Compressor

Select crawlers extend-retract

Y146 (Crawlers retract)

Y257

Y145

Optional

JP/JS012.08 (Deutsch 70-pole cable tree) WX001.00 JP/JS001.00

D

Auto crowd pressure regulation

free

Y193 (Auger cleaner extend)

Slow auto crowd down

Y118 E

(Auger cleaner retract)

NAME Drawn by

:

enr

DATE

IND

free

Y215 Slow auto crowd up

Y119

DATE

Y003 Select boom cylinders extend

Y001 free

Y216

REVISION

Y126 Select boom cylinders retract

Y002

Name

Location

04.05.2009 Group

Checked

:

mrm

24.07.2009

Left backstay cylinder extend

2_BLOCK DIAGRAMM

Y127

Right backstay cylinder extend

Y190 Backstay cyl. left retract

(Compressor)

Y194 Right backstay cylinder retract

Y192

Y196


Rope tensioner extend

Y169 free

Rope tensioner retract

Y004

Y131

Drawing No.: 951.180.00.20.89-3

Cable tree WX001.00



Base Machine : BS80


Y130

/ 2089

Sheet

02 Sheets

05

1

2

3

WX002.01


A

4

Y219 Y220

Cable tree

Y100

7

Enable KDK ccw

Enable lifting

Y100.01 Enable KDK cw

Y221

Enable uppercar swing right

Y104

Y222

Enable uppercar swing left

Y104.01 Enable

WX002.02

Cable tree

I B035

Pump 1 0-400bar

P

I B041

Pump 2 0-400bar

P

I B042

Pump 3 0-400bar

P

I B062

Pump 4 0-400bar

DS025

Left control lever forward

P

DS023

Right control lever forward

P

DS026

Left control lever back

P

DS024

Right control lever back

P

DS019

Uppercariage swing left

P

DS027

Right control lever left-right drilling

P

DS020

Uppercariage swing right

P

DS028


I B038

Left control lever

P

I B036

Right control lever forw./back 0-40 bar

I B049

Left control lever left/right 0-40bar

P

I B037

Right control lever left/right 0-40 bar

B110

B106

P Terminal strip X101/X102/X103/X106 X110

fast crowd

P

70pole Deutsch

B

Enable fast crowd

P P163

forw./back 0-40 bar

8

P

by main winch

JP/JS002.02

B103

Enable lowering

6

by main winch

JP/JS002.01 40pole Deutsch

B102

5

Optional

B065 JP/JS171.00

Sender on concrete pump

KFZ Uppercar swing

C

Optional CO-extension JS150.00

JP/JS163.00

D

+KFZ Travel signal, left +KFZ Worklight,

H112

rear left Travel signal right

E

NAME Drawn by

:

enr

DATE

IND

DATE

+KFZ Worklight, rear right

H113

+KFZ Travel signal, right

H165


H164.02

REVISION

Name

Location

04.05.2009 Group

Checked

:

mrm

24.07.2009

H107.01

+KFZ Worklight, left cab side

H107.02

+KFZ Worklight, right cab side

H105.01

+KFZ Worklight, boom

H105.02

+KFZ Worklight, winch 1

H164.01 SE E-distribution

Travel signal left

2_BLOCK DIAGRAMM


Drawing No.: 951.180.00.20.89-3

Cable tree WX002.01/02



Base Machine : BS80


/ 2089

Sheet

03 Sheets

05

1

2

3

WX003.00


A

4

Y349

5

6

7

8

Pump 3 swing out

JP/JS003.00

Y348

Cable tree

Pump 2 swing out

24pole Deutsch

Y191

Pump 1 swing out

Y214

Aux. winch up

Y213

Aux. winch down

Y211

KDK axis 2 rotate cw

Y212

KDK axis 2 rotate ccw

Y228.01

Feed to winch 1 lifting

Y228

Winch 1 X-triggering

Y125

(Prop cyl. retract)

WY116.00

Y124

(Prop cyl. extend)

WY117.00

Y227

Winch 1 lifting pressure stage

WY005.00

B102

B103

B110 B

B106 Terminal strip X101/X102/X103/X106 X110

C

Y116

KDK rotate ccw

Y117

KDK rotate cw

Y005

free

WX002.01 JS/JP002.03

JS/JP002.01

D

Cable tree 40pole Deutsch

E

NAME Drawn by

:

enr

DATE

IND

DATE

REVISION

Name

Location

04.05.2009 Group

Checked

:

mrm

24.07.2009

2_BLOCK DIAGRAMM


Drawing No.: 951.180.00.20.89-3

Cable tree WX003.00



Base Machine : BS80


/ 2089

Sheet

04 Sheets

05

1

2

3

4

5

W085.00

6

HS001

Hoist limiter 1

HS002

Hoist limiter 2

7

8

A006

P

JS082.04 W091.03

s- s+

B011

Crowd depth

JP082.04 JS082.01

JS/JP091.00

WY195.00 Optional by CFA

WY241.00

Y166

WY133.00

Inclination

W093.00

W081.01 JS/JP081.01

D

W093.01 JS/JP093.00

Terminal strip X099 JS/JP081.02 Lower mast section

W081.00

JS/JP061.21

JS/JP166.00 JS/JP166.01 WY166.00 W166.00 W166.01

A005

W061.00 JS061.01 JP061.04 W012.24

W061.04 Mast extension 3m

P

Terminal strip X080 KDK

I

B004

A007

45°

(Exclude enabling auger cleaner)

W091.00

W082.00

C

KDK leakoil

WY114.00

JS/JP091.01

JS061.04 JP061.01 W061.05

DS010

W084.02 W084.00

ES002

ES004

Sideward inclination, left

Sideward inclination, right

E

ES002.02 Sideward inclination, left

NAME Drawn by

:

enr

DATE

IND

DATE

REVISION

Name

:

mrm

Socket for

Plug into blind socke


Location

04.05.2009 24.07.2009

(16pol.)

ES004.02

Group Checked

JP061.06

JP061.05 Adapter for 16-pole distribution JS061.05 (24pol.)

W083.00

Optional concrete pres Endless extension

W061.01

(Prop cyl. extended) W083.02

JP061.23

W082.04 Mast extension 3m

DS009

KDK (X) slow

Y114

JP082.01

JP061.22

Terminal strip X101/X102/X103/X106 X110

KDK (G) medium mto

5° lengthw. inclination limiter

Y195

ES010

KDK (K1) low mto

W011.00

Y241

B

B106

JS082.02

KDK (K2) high mto

ES003

W082.01

B110

Boom cyl. end limiter

Y133

JP082.02 W056.00

B026

W082.02

B103

P


I B002

I B006

W071.00

F

JS/JP088.00

W067.00

B102

JS/JP067.00

W088.00

concrete pressure

Optional

W086.00

W072.00 JS/JP072.01

A

Terminal strip X100 Masthead

Rotary speed


2_BLOCK DIAGRAMM


Drawing No.: 951.180.00.20.89-3

Overview mast



Base Machine : BS80


/ 2089

Sheet

05 Sheets

05

1

2

3

4

5

6

7

8

A

B

C

D

E

NAME Drawn by

:

enr

DATE

IND

DATE

REVISION

Name

Location

ADS-Tec Monitor

Group Checked

:

mrm

24.07.2009

3_MONITOR


04.05.2009 BAUER Maschinen GmbH D-86529 Schrobenhausen


Base Machine : BS80

/ 2089

Sheet

01 Sheets

01

1

2

3

4

5

6

7

8

A

B

Winden Rüsten

Aufrüsten

Abrüsten

Ausleger ausfahren

Nackenzylinder ausfahren ausfahren

Nackenzylinder

Ausleger einfahren

Nackenzylinder einfahren einfahren

Telefahrwerk

C

Auto Turm

D

AT

Winden Haupt

Hilfs

1

2

E

NAME Drawn by

:

enr

DATE

IND

DATE

REVISION

Name

Location

Control panel 1

Group Checked

:

mrm

24.07.2009

4_CONTROL PANEL




Base Machine : BS80

/ 2089

Sheet

01 Sheets

04

1

2

3

4

5

6

7

8

A

Stop Tiefe

B

C

Seilspanner ausfahren einfahren

D

E

NAME Drawn by

:

enr

DATE

IND

DATE

REVISION

Name

Location

Control panel 2

Group Checked

:

mrm

24.07.2009

4_CONTROL PANEL




Base Machine : BS80

/ 2089

Sheet

02 Sheets

04

1

2

3

4

5

6

7

8

A

B

Winch rigging

Rigging

Derigging

Boom extend

Backstay cylinder extend extend

Extendable crawlers

Backstaycylinders

Boom retract

Backstay cylinder retract retract

Main

Aux

1

2

C

Mast reset

D

AT

Winch

E

NAME Drawn by

:

enr

DATE

IND

DATE

REVISION

Name

Location

04.05.2009 Group

Checked

:

mrm

24.07.2009

4_CONTROL PANEL

Control panel 1

Drawing No.: 951.180.00.20.89-3

Englisch



Base Machine : BS80


/ 2089

Sheet

03 Sheets

04

1

2

3

4

5

6

7

8

A

Depth interrupt

B

C

Rope tensioner retract extend

D

E

NAME Drawn by

:

enr

DATE

IND

DATE

REVISION

Name

Location

04.05.2009 Group

Checked

:

mrm

24.07.2009

4_CONTROL PANEL

Control panel 2

Drawing No.: 951.180.00.20.89-3

Englisch



Base Machine : BS80


/ 2089

Sheet

04 Sheets

04

1

2

3

4

Cable duct approx 0.5cm above mounting plate fasten

6

Cable duct approx 0.5cm above mounting plate fasten

90

Control cabinet

251

= Legend: yellow = Legend: red

F026 - F029

= Legend: green

537 466 492

32mm

JS110.00

402 342 F029

F028

F027

F026

F025

F024

F023

F022

F021

F020

F019

F018

F017

F016

F015

F014

F012

F011

F010

F009

F008

F007

F006

F005

F004

F003

F002

K001

1A 1A 1A 1A 8A 5A 5A 5A 5A 2A 8A 10A 16A 8A 16A 1A 1A 2A 16A 1A

275

4 - pole terminals - 13pcs. 3x1/3x2/4x18/3x19 2-storey terminals - 36pcs. 20-80 2x26/2x27/2x30/2x31/ 2x32/2x52/2x56/3x80

1A 2A 16A 1A 16A 1A 1A 2A

Duct 45 x 86 x 535

200

Blue

Duct 30 x 86 x 535 Duct 45 x 86 x 100

X102

V004

Duct 45 x 86 x 470

R001 V001 V002 V003

Duct 45 x 86 x 485

4 - pole terminals - 8pcs. 3x18/4x19/1x20 2-storey terminals - 16pcs. 21 - 48 2x22/2x23/2x24/2x29

Duct 45 x 86 x 410

red

S063

X106

4 - pole terminals - 5pcs. 2x18/3x19 2-storey terminals - 32pcs. 20-80 2x58

375

Yellow

B110

399

430

X103

B102

B103

40 67

123

White

32mm

X101

130

M4

M4 2 x screw terminal 10sqmm 1x330 / 1x331 4 - pole terminals - 41pcs. 1-19 15x1/2x2/2x3/2x4/3x7/4x8 2-storey terminals - 23pcs. 20-52 2x21/3x22/3x24/2x34/ 2x35/2x46/2x48

JS103.00

186

Duct 45 x 86 x 470

JS102.00

312

F020 - F023 F024 - F025

494 535

JS106.00

456

B106

Duct 30 x 86 x 470

Duct 66 x 66 x 505 50

E

65

NAME :

enr

DATE 04.05.2009

IND

DATE

REVISION

Name

Location

A001

249

310

Cabinet A001

:

mrm

24.07.2009

5_CABINET

494 517 535


Group Checked

= Legend: white = Legend: blue

M4

M4

C

249

310

513

S077

4 - pole terminals - 5pcs. 2x18/3x19 2-storey terminals - 35pcs. 20-80 2x27/2x50/2x51/ 2x52/2x53/2x74/2x76

K002 K002.01

556 493

green

Drawn by

8 Info: F002 - F015 F016 - F019

Duct 30 x 86 x 470 X110

D

7

Cover

F013

B

5



Base Machine : BS80

/ 2089

Sheet

01 Sheets

01

1

2

3

4

5

6

7

8

A


Right control lever forw.

S043

KDK dumping Auto pull

L4 801

L4 403

KFZ Horn

10 124

L4 303

KDK slow/fast

S096

L4 203

Fast crowd

B

S062

L4 701

S044

Right control lever left

Right control lever right

WH

W019.01

GN

YE

GY

BU

RD

BK

JP019.01

1

2

3

4

5

6

7

8

JS019.01

1

2

3

4

5

6

7

8

L4 403

7_BM\\ 03-6

10 124

7_BM\\ 06-5

X110-60

SE E-distribution to horn

F008

X101-08

7_BM\\ 03-6 X110-58

7_BM\\ 06-4 F008

X101-08

7_BM\\

10 124

JR-X1/6

03-6

L4 303

JR-X1/5

7_BM\\

10 124

JR-X1/7

06-4 X101-08 F008

D

JR-X1/3

L4 203

JR-X1/2

JR-X1/1

W009.00

X110-59

C

BN

SE

E

X101-01

NAME Drawn by

:

enr

05-7

7_BM\\

DATE

IND

DATE

REVISION

Name

Location

04.05.2009 Group

Checked

:

mrm

02-1

102 80

24.07.2009

6_CABINE

Right control lever

Drawing No.: 951.180.00.20.89-3

Base machine



Base Machine : BS80


/ 2089

X101-01

Sheet

01 Sheets

08

1

2

3

4

5

6

7

8

A



S041

Free-fall

S172

Auger cleaner

KFZ Swing brake release

WH

L9 02

10 124

L7 02

L6 02

L4 003

L4 103

BN

GN

YE

GY

BU

RD

BK

JP008.01

1

2

3

4

5

6

7

8

JS008.01

1

2

3

4

5

6

7

8

7_BM\\ 03-5 X110-56

7_BM\\ 06-5 F008

X101-08

7_BM\\ 03-6 X110-57

7_BM\\

L4 103

JL-X1/6

38-6 X101-24

D

JL-X1/5

L4 003

JL-X1/2

JL-X1/1

W009.00

10 124

C

S171

KFZ Swing brake locking

B

W008.01

Left control lever left

L8 02

S042

Left control lever right

SE E-distribution to swing

SE E

X101-01

NAME Drawn by

:

enr

01-8

DATE

IND

DATE

REVISION

Name

Location

04.05.2009 Group

Checked

:

mrm

03-1

102 80

24.07.2009

6_CABINE

Left control lever

Drawing No.: 951.180.00.20.89-3

Base machine



Base Machine : BS80


/ 2089

X101-01

Sheet

02 Sheets

08

1

2

3

4

5

6

7

8

A

Winch 1 FW foot switch

Slack rope switch-off

1

2

R007

S039

1

2

3

X1

H151

S040

On

4

YE

0 = Lifting 1

5

2

= Freewheel

B

--

FW winch 1 active

1

X2

-- -

JP022.00

1

2

JP009.06

1

2

3

4

5

6

JP009.10

1

2

JP009.11

1

2

3

JS022.00

1

2

JS009.06

1

2

3

4

5

6

JS009.10

1

2

JS009.11

1

2

3

102 80

C

2

3

4

5

7

X101-01

NAME Drawn by

:

enr

IND

REVISION

Name

Location

7_BM\\ 08-5 04-1

:

mrm

LDC winch - Winch 1 FW

6_CABINE

1 = smaller

200 kg

in configeration 2,0t

2 = smaller

400 kg

Pot. from 0 - 10 adjustable

3 = smaller

600 kg



Base Machine : BS80

0 kg

800 kg

5 = less

1000 kg

6 = smaller

1200 kg

7 = smaller

1400 kg

8 = smaller

1600 kg

9 = smaller

1800 kg

10 = less

2000 kg


04.05.2009 24.07.2009

0 = less

Example: Pot. Interval R007

X101-01

Group Checked

Slack rope switch-off:

4 = smaller

102 80

DATE

JS043.20-1

7_BM\\ 04-6

102 80

DATE

isoliert

7_BM\\ 38-6

02-8

X106-24

7_BM\\ 08-7 from free-fall enable K003

F007

X101 01

E

X101-24

7_BM\\ 03-5

X101-22

7_BM\\ 06-4

X110-49

7_BM\\ 01-7

X101-07

7_BM\\ 01-8

X102-74

X102-80

7_BM\\ 03-5 X110-48

7_BM\\ X101-24

D

38-6

10 280

1

6 10 1B22

8

L3 303

1 9

W043.00

10 107

2

1

W022.00

/ 2089

Sheet

03 Sheets

08

1

2

3

4

5

6

7

8

A

Contact pressure adjustment

Pulling control

1

1

R006 2

R009

3

2

3

L6 003

B

Optional R008 JP009.05

1

2

3

JS009.05

1

2

3

JS009.08

1

2

3

JP009.09

1

2

3

JS009.09

1

2

3

L6 003

L2 001

L1 901

1 9

10

8

7

10 280

W009.05

Minus

JS009.07-1

05-3

10 280

C

E

X101-01

NAME Drawn by

7_BM\\ 02-7 X103-75

7_BM\\ 01-7 X102-75

7_BM\\ 01-7 X102-73

X101 01

X102-80

7_BM\\ 01-8

D

:

enr

03-6

102 80

05-1

102 80

DATE

IND

DATE

REVISION

Name

Location

Pot. on operator's left

Group Checked

:

mrm

24.07.2009

6_CABINE




Base Machine : BS80

/ 2089

X101-01

Sheet

04 Sheets

08

3

7

BN free BK

Machine blocking microswitch

GN

8

Beka-Max installation

Sledge blocking microswitch BK

RD

OG

BK

BN

6

BU

Lube pump + Control system

JP009.72

1

2

3

4

JP009.73

A

B

C

JP009.74

1

2

JS009.72

1

2

3

4

JS009.73

A

B

C

JS009.74

1

2

1

2

3

4

5

6

7

8

L2 705

W024.01

B

5

GY

A

4

BN

2

JP009.71

1

2

3

4

5

6

7

8

JS009.71

1

2

3

4

5

6

7

8

free

1

L2 605

L2 505

102 80

3

--

C

X1

H078

S078

X2

4

X1

H079

Failure message an RD interim lubrication

RD X2

Lubrication trouble Crowd sledge

L24 05

3

X2

H092

S092 --

X1

4

Central GN lubrication ON / OFF

L142 006

L29 05

JP009.07

2

1

JS009.07

2

1

X101-01

NAME Drawn by

:

enr

04-8

DATE

IND

DATE

REVISION

04-2

L142 006

7_BM\\ 06-6 X101-12 F012

E

10 280

2

W009.05

Minus JS009.08-1

D

06-1

102 80

Name

Location

Central lubrication

Group Checked

:

mrm

24.07.2009

6_CABINE




Base Machine : BS80

/ 2089

X101-01

Sheet

05 Sheets

08

1

2

3

4

5

B137

Control panel 2

6

7

8

A

B136

Control panel 1

B

1

5

2

6

3

4

1

5

2

6

3

4

9

8

7

6

5

4

3

2

1

9

8

7

6

5

4

3

2

1

JS004.06

JS004.07

DSub-Stecker 9-polig

1

5

2

6

3

4

1

5

2

6

3

4

9

8

7

6

5

4

3

2

1

End resistance

RD

BK

L5 06

JS004.05

AMP 6-polig Housing

DSub-Stecker 9-polig Housing

AMP 6-polig

by DIP switch

1

H001 C

to be adjusted on last equipment.

2

L8 06

WH BN GN YE GY PK

SHIELD

WH BN GN YE GY PK

W004.04

L3 06

W004.00

SHIELD

D-

D+

L9 06

Buzzer

7_BM\\ 06-2 F005

X101-05

7_BM\\ X102-02

7_BM\\

38-4

01

01

X101

X101

D+

D-

X102-01

38-4

D

E

X101-01

NAME Drawn by

:

enr

05-8

07-1

102 80

DATE

IND

DATE

REVISION

Name

Location

Control panels 1 and 2

Group Checked

:

mrm

24.07.2009

6_CABINE




Base Machine : BS80

/ 2089

X101-01

Sheet

06 Sheets

08

1

2

3

4

5

6

7

8

B100 Ads-Tec Bildschirm

4

5

6

7

8

9

WH

BN

GN

YE

GY

PK

BU

RD

BK

X8: LAN

Shield

L1 643

USB-cable on CAN-Converter

JS211.00-24

JS211.00-23

JS211.00-22

JS211.00-21

JS211.00-20

JS211.00-19

JS211.00-18

JS211.00-17

X101-11 F011

JS211.00-16

X101-15 F015

L1 207

7_BM\\ 41-6

7_BM\\ 41-6

L1 543

7_BM\\ 41-5

7_BM\\

7_BM\\ 41-5

41-6

L1 843

7_BM\\ 41-5

L1 43

7_BM\\ 41-5

L8 43

7_BM\\ 41-5

7_BM\\ 06-6

L1 743

W202.00

X7: Keyboard

USB

USB 3

X6: Mouse

Schirm am Gehäuse montiert

3

2

L2 643

4

1

7_BM\\

7_BM\\ 07-6

X5: USB

Ground

JS202.00

L4 06

L1 007

3

2

1

W209.00

B

2

X4: COM1

L2 43

1

X3: Audio

L9 43

JS209.00

X2: Fuse

GND

DC+

Ignition

X1: 0-24VDC

41-4

A

C 10 280

B121 CAN-Converter RS232 - A

Upstream Port RS232 - B

CAN

DC+

GND

USB0

USB1

USB-Ports 9-36Vdc/11W

JS210.00

1

2

3

4

5

6

7

8

9

USB-Stick

D WH

BN

7_BM\\ X102-02

38-3

D-

7_BM\\ 38-1 X102-01

01 X101

E

SHIELD

D+

W210.00

X101-01 X102-18 NAME Drawn by

:

enr

06-8 01-1

102 80

102 80

08-1

X101-01

7_BM\\

102 80

DATE

IND

DATE

REVISION

Name

Location

ADS-Tec Monitor

Group Checked

:

mrm

24.07.2009

6_CABINE




Base Machine : BS80

/ 2089

Sheet

07 Sheets

08

1

2

3

4

5

7

8

B115

B114

A

6

Winch 1 - Camera

3

4

GND

VCC 3

4

2

3

4

BK

2

2

1

JP025.02

1

2

3

4

JS025.02

1

2

3

4

BK

1

1

JS025.03

RD

JP025.01

JP025.03

RD

4

SHIELD

3

SHIELD

2

SH

VID

GND

VCC

SH

VID 2

1

CORE

B

1

JS025.01

CORE

JS025.00

1

2

BU RD

WH

Plus

Minus

LCD Compactmonitor 7"

W025.02

10 124

C

2

1

W025.01

7_BM\\

10 280

W025.00

01

F008

X101-08

06-4

D

X101

E

X101-01

NAME Drawn by

:

enr

07-3

102 80

DATE

IND

DATE

REVISION

Name

Location

Camera of winch 1

Group Checked

:

mrm

24.07.2009

6_CABINE




Base Machine : BS80

/ 2089

Sheet

08 Sheets

08

D

Drawn by

Checked :

NAME

:

enr

mrm DATE

24.07.2009 IND DATE REVISION JS081.01-42 JP001.00-34 JP001.00-36 JP001.00-38 JP001.00-40

High mto torque Left backstay cyl. long stroke extend Left backstay cyl. short stroke retract Right backstay cyl. long stroke extend Right backstay cyl. long stroke retract

Name JP001.00-32 JP003.00-10

JS081.01-46

Boom cyl. long stroke retract Pump 1 swing-out control pressure

KDK 1 rotary speed

04.05.2009 Location

Group

7_BM


JS081.01-15 Auxiliary winch hoist limiter

Function processor B102

JS009.05-2 Plus

Base machine Equipment Model/ : BG36 Construct. No.


Base Machine : BS80

/ 2089

V004-13 V004-7 V004-5 V004-3 V004-1

Emergency wiring, enable fast crowd Emergency wiring, enable KDK ccw/cw Emergency wiring, enable main winch lowering Emergency wiring, enable main winch lifting

Y191

B026

24-2

10-3

S038 (NO) ES001 (NC) ES001 (NO) ES002 (NC) ES002 (NO) ES003 (NC) ES003 (NO) ES004 (NC) ES004 (NO) HS001 (NC) HS001 (NO) HS002 (NC) HS002 (NO) B005 B005 B004 B004

08-3 18-7 18-7 09-5 09-6 18-6 18-6 09-6 09-6 09-4 09-4 09-4 09-4 32-2 32-2 09-6 09-7

B066 B035 B041 B042 B062

24-5 24-6 24-7 24-8

6_CABINE\\ R007 6_CABINE\\ R008

6_CABINE\\ R006 - R009 6_CABINE\\

03-3 04-3

04-2 03-3

Drawing No.: 951.180.00.20.89-3

Y100/100.1 Y219

40-2

Y220

Y104/104.1 40-2 40-2

Y133

40-3 40-2

L2 001

6_CABINE\\ R006 04-2

L151 101

Si g na l3

L151 001

L152 001

11-4

B039

L150 901

L150 801

L1 501

L1 401

Si g na l9

L151 801

L151 701

L151 601

L151 501

L150 701

L151 401

L2 301

L1 301

L1 201

B026.02 10-5

L151 301

10 2B46

L9 01

10 1B21

L2 401

L15 1901

L2 201

L2 101

1

L1 901

Si g na l6

L1 801

L1 601

10 2B49

L15 0601

L1 001

23

68

33

67

32

9

31

8

30

7

29

6

66

51

50

11

45

10

52

19

41

18

40

17

39

16

38

15

37

14

36

13

35

12

34

53

65

22

44

21

43

20

42

64

49

1 2 3 4 5 6

4,0A 4,0A PWM 10 4,0A PWM 11 4,0A

Drehzahleingänge

AUO 1

frei

frei

frei

AIU 8

AIU 7

AIU 6

AIU 5

AII 3 AII 4

AII 2

AII 1

frei

AII 12

AII 11

AII 10

II 2 AII 9

II 1

DI 16

DI 15

DI 14

DI 13

DI 11 DI 12

DI 10

9

8 DI

7 DI

6

5

4

3

2

1

DI

DI

DI

DI

DI

DI

DI

frei

frei

PWM 9

PWM 8

PWM 7

4,0A

4,0A

4,0A 4,0A

PWM 6

PWM 5

PWM 4

4,0A 4,0A

8,5V

0 - 8,5V

4 - 20mA

4

3

2

1

6

5

7

Emergency wiring, high mto

Y127

18-3

L150 501

10 2B38

10 2B37

PWM 2 PWM 3

6

JS009.06-2

JS009.08-3 Free-fall/wheel retract control pot. signal

JP002.02-46 Pump 4 pressure sensor 400 bar

JS009.06-3


Slack rope switch-off pot. signal


Y126

18-2

L1 01

2

JS009.05-3


Y360/Y113

26-2

B026.01

Y359/Y112 10 2B40

L8 01

26-3

Y111/Y259

Y110/Y258

48

47

4,0A 4,0A

4-20mA

Signal pot. Contact pressure adjustment

JP001.00-54 Winch 1 feed pressure sensor 250 bar

(Absolute boom position sender)

JS081.01-28

Y196

19-5 L7 01

L6 01

PWM 1

4,0A

4,0A

B102

Mast inclination in Y-axis

Y194

19-4

46

DHO 3

DHO 2

2,5A

2,5A

2,5A

2,5A

ESX 2

JS081.01-27

Y192

19-3 L5 01

63

62

DHO 1

DLO 4

DLO 3

DLO 2

DLO 1

RS 232 TxD

RS 232 RxD

CAN-Bus D+

5

Mast inclination in X-axis

JS089.00-3

JS081.01-14 Auxiliary winch hoist limiter

Main winch depth

JS081.01-13 Main winch hoist limiter

JS089.00-4

JS081.01-12

Main winch hoist limiter

Y190

19-2

1

Main winch depth

JS081.01-24


JS081.01-23

ES003-3

Boom cyl. Sideward inclination, right

ES003-2

JS081.01-22

Sideward inclination, left

Y133

10-2 L4 01

Y104/104.01

16-2

61

3

25

2

24

5

4

CAN-Bus D-

24V D+

24V Ue

24V Ub VCC

24V Ub VCC

24V Ub VCC

24V Ub VCC

Digital Ground 24V Ub VCC

4

Boom cyl.

JS081.01-21

ES010-3

lengthw. Inclination Sideward inclination, left

X101-21 ES010-2

lengthw. Inclination

Y100/100.01

17-1

L15 0401

27

26

28

54

60

59

58

57

56

Analog Ground

1

Pilot control On/Off

Y125

21-3 L3 01

102 56

24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 V001 47 V002 48 V003 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 80 80 56 52 32 31 30 27 26 L15 0301

1 55

Babyboard

(KDK 3 rotary speed / Auger in pos. for inclination) JS081.01-57

Y124

21-2

X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102 X102

D+

D-

L15 1201

L1 101

10 219

L15 0201

3

(KDK 2 rotary speed)

JP001.00-30

Boom cyl. long stroke extend

(Air valve open/Right backstay cyl. short stroke retract/Auto rotary disc) JP001.00-2

(Air valve close/Right backstay cyl. short stroke extend)

(Auger cleaner retract)/(Left backstay cyl. retract short stroke)

JP001.00-4

JP002.02-8

Enable fast crowd

Y219

13-3 L2 01

Y220

13-2

38-3

38-2

06-7

07-6

19 19 20 21

10 280

2

(Auger cleaner extend)/(Left backstay cyl. extend short stroke)

JP002.02-2

JP003.00-18

(Prop cyl. retract) Enable KDK ccw/cw

JP003.00-16

(Prop cyl. extend)

JP002.01-8

X102-02

X102/02

Enable lowering by main winch

X102-01

X102/01

JP002.01-6

F018-2

F018/1A

Enable lifting by main winch

F017-2

E

F017/1A

X102 X102 X102 X102

2A

06-7

6_CABINE\\

F019

F016-2

05-4 07-1

B

W210.00

X101-01

22 23 18 18 18 18 19

A

F016/16A

X101/01 (ground)

C

X102 X102 X102 X102 X102 X102 X102

1 8

Babyboard 2

12 Bit

JS102.00

102 26

Bridges to identical terminals

102 27

102 30

102 31

L49 01

102 52

Sheet

Sheets

01

43

E

Drawn by

Checked :

NAME

:

enr

mrm DATE

24.07.2009 IND DATE REVISION Name JP001.00-22

Slow crowd down

04.05.2009 Location

Group

7_BM JP002.02-23 JP002.02-19 JP002.01-23 JP002.01-19 JP002.02-11 JP002.02-15 JS081.01-41 JP001.00-57 JS081.01-50

Crowd down / Right backstay cyl. extend Crowd up / Right backstay cyl. retract Aux. winch down / Left backstay cyl. extend Aux. winch up / Left backstay cyl. retract KDK 2nd axis cw KDK 2nd axis ccw (Prop cyl. extended) (Compressor) KDK 1 leakoil


JS081.01-19 JS081.01-43 JS081.01-44

Crowd depth (Kelly spring deflection sensor on KDK left with CFA / TRD auger X-axis) (Kelly spring deflection sensor on KDK right with CFA / TRD auger Y-axis)


JS081.01-5 JS081.01-49 JS081.01-56 JS081.01-48 JS081.01-55 JS009.09-3 S077

(Aux. winch load) concrete pressure (Concrete pressure - Auger bottom) CFA On (CFA On - Auger bottom) (Signal poti. pulling control) up to medium mto for kelly

DS006 (NO) DS007 (NO) DS019 (NO) DS020 (NO) DS023 (NO) DS024 (NO) DS025 (NO) DS026 (NO) DS027 (NO) DS028 (NO) DS010 (NO) DS169 (NC) DS009 (NC)

35-4 35-5 30-4 30-6 31-3 31-2 30-3 30-2 31-4 31-5 10-2 28-5 10-4

B011 B047 / B004.01 B048 / B004.01

09-5 10-3 10-3

B002 B002.01 R009

S077 (NO)

10-4 10-5 04-5 17-6


Drawing No.: 951.180.00.20.89-3


Base Machine : BS80

/ 2089

K007

L6 003

X103 58 X103 55

X103 69

L27 402

L27 302

L27 202

L27 102

L27 002

L6 003

L26 802

ND G

L26 602

L26 502

99 B3

L26 302

L26 202

L26 102

L27 602

L27 502

L2 22

L1 22

F023

B006

B002.01 L26 802

B002 10-5

B007

09-2 10-4

B006

09-2

B064

B063

B011

09-5

L25 802

L25 702

L25 602

L25 502

L25 402

L25 202

L25 102

L25 002

L19 011

Sg in a1 l1

L24 902

X10 3B48

L24 802

L24 702

L24 602

L24 502

10 102

23

68

33

67

32

9

31

8

30

7

29

6

66

51

50

11

45

10

52

19

41

18

40

17

39

16

38

15

37

14

36

13

35

12

34

53

65

22

44

21

1 2 3 4 5 6

4,0A 4,0A PWM 10 4,0A PWM 11 4,0A

Drehzahleingänge

AUO 1

frei

frei

frei

AIU 8

AIU 7

AIU 6

AIU 5

AII 3 AII 4

AII 2

AII 1

frei

AII 12

AII 11

AII 10

II 2 AII 9

II 1

DI 16

DI 15

DI 14

DI 13

DI 11 DI 12

DI 10

9

8 DI

7 DI

6

5

4

3

2

1

DI

DI

DI

DI

DI

DI

DI

frei

frei

PWM 9

PWM 8

PWM 7

4,0A

4,0A 4,0A

PWM 6

4,0A

8,5V

0 - 8,5V

4 - 20mA

4

3

2

1

6

5

7

(Free-fall deactivation)

DS005 (NO)

35-3

DS009.01 (NC)

DS004 (NO)

35-2

Y291

Y290/Y290.01

Y289

43

20

42

PWM 5

PWM 4

4-20mA

(Main winch load)

Y193

15-3

L24 002

64

49

4,0A 4,0A

6

free

JS081.01-3

Main winch load

free

Y215

15-4

L23 902

B37

PWM 2 PWM 3

B103

(Pressure sensor 40bar: Right pedal forward and back / Temp. 2)

Y216

48

47

4,0A

4,0A

4,0A

4,0A

2,5A

2,5A

2,5A

2,5A

ESX 2

(Pressure sensor 40bar: Left pedal forward and back / Temp. 1)

JS081.01-20

Y213

14-2 15-2

B36

L23 802

PWM 1

DHO 3

DHO 2

DHO 1

DLO 4

DLO 3

DLO 2

DLO 1

RS 232 TxD

RS 232 RxD

CAN-Bus D+

5

Crowd depth

Y214

14-3

46

63

62

61

3

25

2

24

5

4

CAN-Bus D-

24V D+

24V Ue

24V Ub VCC

24V Ub VCC

24V Ub VCC

24V Ub VCC


4

(KDK 2 leakoil)

JP002.01-11

DS007-3

Left crawler forward / (CO lowering - unclamping) Uppercariage swing right

DS006-3

Left crawler reverse / (CO lifting - clamping)

Y211

17-3

L23 702

L23 602

L23 502

L23 402

L3 143

L23 302

L23 202

L23 102

?[N ] L

L23 002

27

26

28

54

60

59

58

57

56

Analog Ground

1

JP002.01-15

DS005-3


Y212

17-4

11-3

Y145

20-3

24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 L22 902

1 55

Babyboard


DS004-3

Right crawler reverse / (CO oscillation)

(Pressure regulation LDC-winch)

JP001.00-64

Y144/Y146

20-2

Y357/Y357.01

Y117

43-7

Y121

X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103 X103

D+

D-

L22 602

L22 502

L22 302

3

LDC winch up

(LDC winch down)

(Free-fall) / (Freewheel retract control)

JP001.00-20

JP001.00-18

Slow crowd up Crowd pressure regulation

JP003.00-6

JP003.00-8

Aux. winch up Aux. winch down

JP003.00-2

KDK axis 2 cw / (TRD casing tube cw)

JP001.00-12

(Crawlers retract) JP003.00-4

JP001.00-10

(Crawlers extend)./ Select crawlers extend-retract

Y131

22-2 Y122

Y130

22-3

38-3

38-2

07-2

07-6

X103 19 X103 20 X103 21

10 319

10 280

2

KDK axis 2 ccw / (TRD casing tube ccw)

JP002.01-36

JP001.00-46

JP001.00-48

X102-02

X102-01

F022-2

F021-2

(Plotter On) / KDK turn right

(Masthead cyl. retract)

(Masthead cyl. extend)

Rope tensioner retract (tension)

Rope tensioner extend (slacken)

X102/02

X102/01

F022/1A

07-1

X103 19

X103 18 X103 18 X103 19

2A

F020-2

05-4

B

F021/1A

D X101-01

A

F020/16A

X101/01 (ground)

C

X103 22 X103 23

1 8

Babyboard 2

12 Bit

JS103.00 Bridge to identical terminals

1 103 58

2 L26 828

Sheet

Sheets

02

43

E

Drawn by

Checked :

NAME

:

enr

mrm DATE

24.07.2009 IND DATE REVISION JP001.00-14 JP001.00-16 JP001.00-42

(Auger cleaner extend) (Auger cleaner retract) (Compressor) Name JP002.02-54 JP002.02-55

(CO locking) (CO unlocking)

04.05.2009 Location

Group

7_BM JP002.02-66

(Concrete quantity signal, pump) / (Slurry flow quantity signal)

JS081.01-38 JS081.01-39 JS081.01-40

(TRD right stopper ES015.02 NO) / (Crowd up switch-off) (TRD locked left ES016.01) / (Main winch up switch-off) (TRD locked right ES016.02) / (Main winch up switch-off)


JS019.01-4 JS019.01-2 JS019.01-6

KDK fast/slow / (FOW drill auger) Fast crowd KDK dumping / Auto pull




Base Machine : BS80

Drawing No.: 951.180.00.20.89-3 / 2089

(TRD left stopper ES015.01 NO)

(TRD right stopper ES015.02 NO)

(TRD locked left ES016.01 NO)

L6 403

L6 303

L6 203

L6 103

L5 903

L5 703

7

23

68

33

67

32

9

31

8

30

5 6

PWM 11 4,0A

2 3 4 5 6 7 8 9

DI DI DI DI DI DI DI DI

Drehzahleingänge

AUO 1

frei

frei

frei

AIU 8

AIU 7

AIU 6

AIU 5

AII 3 AII 4

AII 2

AII 1

frei

AII 12

AII 11

AII 10

II 2 AII 9

II 1

DI 16

DI 15

DI 14

DI 13

DI 11 DI 12

DI 10

1

DI

frei

frei

8,5V

0 - 8,5V

4 - 20mA

4

3

2

1

6

5

7

(TRD locked right ES016.02 NO)

11 074

L5 603

6 29

JS110.00

(Free-fall button S42)

free

(KDK pilotoil filter contamination)

(Pilotoil filter contamination)

KDK lubeoil filter contamination

JS081.01-51

Pressure sensor 40bar left control lever left/right JP002.01-26

10-4

30-8

L5 503

L5 403

4 PWM 10 4,0A

6

(Free-fall/wheel filter contamination)

30-7

31-8

66

51

50

11

45

10

52

19

3 4,0A

PWM 9

4-20mA

Pressure sensor 40bar left control lever forward/back JP002.01-30

31-7 Pressure sensor 40bar right control lever left/right JP002.02-26

L5 303

L5 203

L5 103

L5 003

1

Pressure sensor 40bar right control lever forward/back JP002.02-30

(Plotter (green) - KDK)

(Plotter (red) - Depth)

(Plotter (blue) - Concrete pressure)

L4 903

L4 803

L4 703

L4 603

41

18

40

17

39

16

2 4,0A

PWM 8

B110

(Slurry flow l/min)

L4 503

L4 403

L4 303

L4 203

L4 003

38

15

1 PWM 7

4,0A

4,0A

4,0A

4,0A 4,0A

4,0A

4,0A

4,0A

4,0A

2,5A

2,5A

2,5A

2,5A

4,0A

PWM 6

PWM 5

PWM 4

PWM 2 PWM 3

PWM 1

DHO 3

DHO 2

DHO 1

DLO 4

DLO 3

DLO 2

DLO 1

RS 232 TxD

RS 232 RxD

CAN-Bus D+

ESX 2

(Main winch depth / Uppercar swing position)

10-5

01-4

01-2

01-3

02-2

02-3

L3 903

L3 803

37

14

36

13

35

12

34

53

65

22

44

21

43

20

42

64

49

48

47

46

63

62

61

3

25

2

24

5

4

CAN-Bus D-

5

(Main winch depth / Uppercar swing position)

JS081.01-54

JS008.01-2

Free-fall / Freewheel

KDK lubeoil pressure

JS008.01-4

Auger cleaner / (FOW casing tube)

(TRD unlocked)

10-2

10-2

10-2

10-1

03-3

L3 103

L2 903

L2 803

L2 603

L2 203

L2 103

L2 003

L1 503

L1 403

L9 03

27

24V D+

24V Ue

24V Ub VCC

24V Ub VCC

24V Ub VCC

24V Ub VCC


4

(TRD unlocked)

JS081.01-37

(TRD left stopper ES015.01 NO) / (Crowd up switch-off)

JS009.06-5

Slack rope switch-off pot. On

L3 303

L3 003

24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 74 57 53 52 51 50 27 L8 03

26

28

54

60

59

58

57

56

Analog Ground

1

JS022.00-2

03-2

34-4

37-2

L9 003

L7 803

L7 703

L7 303

L1 903

L1 803

L1 703

L1 603

D+

D-

X110 20 X110 21

X110 X110 (Y148) X110 Y237/A1 K005-K006 X110 A1 K003 X110 A1 K028-K028.01 X110 Y114.01 X110 X110 Y376/Y376.01 X110 Y118 X110 Y119 X110 Y169 X110 Y198 X110 Y172 X110 Y173 X110 Y138 X110 Y139 X110 Y140 X110 Y142 X110 Y143 X110 X110 X110 B065/B060 X110 X110 6_CABINE\\ S039 N0/ H151X110 6_CABINE\\ R007 X110 ES015 NC X110 ES015 (NO) X110 ES016 NC X110 ES016 (NO) X110 ES017.01 (NO)X110 ES017.02 (NO)X110 6_CABINE\\ S041 (NO) X110 6_CABINE\\ S042 (NO) X110 6_CABINE\\ S043 (NO) X110 6_CABINE\\ S044 (NO) X110 6_CABINE\\ S062 (NO) X110 DS052 (NO) X110 X110 X110 B060 X110 X110 X110 X110 X110 B036 X110 B037 X110 B038 X110 B049 X110 FI001 (NC) X110 FI002 (NC) X110 FI003 (NC) X110 FI004 (NC) X110 X110 X110 X110 X110 X110 K004 X110 ES016.02 NO X110 ES016.01 NO X110 ES015.02 NO X110 ES015.01 NO X110 X110 L1 003

L5 03

1 55

Babyboard

Freewheel foot switch / (Free-fall activ)

(Signal slurry flow)

JP002.02-56

(Oscillation On)

37-2

37-2

37-2

28-2

25-3

25-2

17-7

35-6

38-4

38-2

07-3

07-7

L1 03

3

(Oscillation On (Leffer CO / Cage vibrator)

JP002.02-53

(Select CO lifting cyl.)

(Auger-to-casing extend)

(Auger-to-casing retract)

(Generator)

JP001.00-63

KDK axis 1/2 cw switch-off

V162

X102-02

X102-01

F028-2

F027-2

L6 503

11 019

10 280

2

(FOW On)

(KDK slow with TRD casing tube)

(Free-fall activation - CFA with Main winch/(TRD))

(Enable free-fall)

(Select winch 2)

Travel signal (add. pressure stage to crawlers)

X102/02

X102/01

F028/1A

F026-2

2A

X110 19 X110 19 X110 19

X110 18 X110 18

F029

07-3

05-5

B

F027/1A

D X101-01

A

F026/16A

X101/01 (ground)

C

X110 22 X110 23

1 8

Babyboard 2

12 Bit

Bridges to

110 50

identical terminals

110 51

110 52

110 53

2 L41 03

Sheet

Sheets

03

43

Drawn by

Checked :

NAME

:

enr

mrm DATE

24.07.2009 IND

E

DATE REVISION X102-01

X102/01

Name JP001.00-8

(Concrete valve close) Location

7_BM JP003.00-20


JS081.01-45 JP003.00-24 JP002.01-34

KDK slow Feed to winch 1 lifting (LDC winch lifting/lowering pressure compensation) / KDK turn left


V004-11 Emergency wiring, enable uppercar swing left (Freewheel active)

Y114 Y228.01 Y293/Y116 Y151/Y151.01 Y222 Y221

10-3 12-2 43-6 11-2 23-3 23-2

Y222 H151

21 22 23 24 29

X106 X106 X106 X106 X106

L2 943

10 622

L19 04

03-6

Y221

10 622

10 622

10 623

L2 943

L2 504

L2 104

106 19

40-2

40-2

Y241

10-4

L1 804

L1 704

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

4,0A

4,0A

4,0A

4,0A

4,0A

4,0A

4,0A

+UB 24V

D-Out 1

D-Out 2

D-Out 3

D-Out 4

D-Out 9

D-Out 10

D-Out 11

D-Out 12

D-Out 5

D-Out 6

D-Out 7

D-Out 8

+UB 24V

+UB 24V

GND

GND

PWM 2

PWM 4

4,0A

4,0A

4,0A

4,0A

4,0A

4,0A

4,0A

4,0A

4,0A

4,0A

4,0A

4,0A

4,0A

4,0A

PWM 10 4,0A

PWM 12 4,0A

PWM 5

PWM 6

PWM 7

PWM 8

CAN-Bus D-

CAN-Bus D+

+UB 24V

+UB 24V

GND

GND

PWM 1

PWM 3

PWM 9

PWM 11 4,0A

+UE 24V

5

JS009.11-2

Emergency wiring, enable uppercar swing right

JP002.01-2 Enable uppercar swing right

V004-9

JP002.01-4


JP001.00-61

JS081.01-52

Low mto

L2 004

Y195/Y383

10-5

Y244/Y223

Y224

19 33 32 31 30 29 28 27 26 25 24 23 22

X106 X106 X106 X106 X106 X106 X106 X106 X106 X106 X106 X106 X106

X106 18

L1 604

L1 504

L1 404

L1 104

26

27

28

29

30

31

32

33

34

35

SEL 1

SEL 2

SERVICE

TxD/CAN H RxD/CAN L

+UB 24V

4

Freewheel active

JS081.01-53

Y227

12-4

102 80

Medium mto

Y228 L2 404

12-3

C

((Winch 1 pressure relief disable) / (TRD unlocking (extend))

(TRD locking (extend))

JP003.00-22

L2 304

Y251

Y129

Y255

L1 304

41 40 39 38 37 36 35 34

L1 004

L7 04

L6 04

L5 04

36

37

38

39

40

41

42

A


Y257

27-3

05-4

Y348

24-3

X106 X106 X106 X106 X106 X106 X106 X106

D-

D+

X106 19

19 20 45 44 43 42 18 18

X106 X106 X106 X106 X106 X106 X106 X106

L3 04

L2 04

L1 04

3

X101/01 (ground)

(2nd axis for TRD drill auger rotate cw)

(FOW-Drilling auger)

X101-01

JP003.00-12

Pump 2 control pressure

Y349 L2 204

L1 204

Y225

Y226

Y250

Y166

24-4

38-2

38-3

10-6 L6 04

Y254

Y256

L4 04

L9 04

19 48 47 46

X106 X106 X106 X106

B

(Casing drive ejection slot open)

JP003.00-14

(Pump 3 control pressure)

(Lower tube guidance open)

(Lower tube guidance close)

X102-02

JS081.01-61

27-2

07-2

07-2

2

X102/02

(2nd axis for TRD drill auger rotate ccw)

(Exclude enabling auger cleaner)

(Casing drive ejection slot close)

F025-2

F024-2

JP001.00-6

D


F025/1A

F024/16A

1 6

04.05.2009


Group


7


Base Machine : BS80

8

DIOM B106

JS106.00 Bridges to identical terminals

Drawing No.: 951.180.00.20.89-3 / 2089

Sheet

Sheets

04

43

1

2

3

4

5

6

7

06-1

8

K001

GG module (Base Machine)

X101-01

Cab module

X101-01

GG module (Base Machine)

X110-18 03-1

X106-18 04-4

X103-18 10 280

10 280

02-1

01-1

X102-18

A

10 280

B

3 x 2,5 mm²

X101 01

X101 01

X101 01

X101 01

X101 330

BK

W003.00 with protective hose

Plus screw terminal

C

X101 330

X101 331

Minus screw terminal

X101 331

10 280

102 80

with protective hose

102 80

6_CABINE\\

by Bauer

1

01-1 08-1

102 80

1

installed

D

F001

1

2,5qmm

40A

Q011

2

Main fuse

Battery main switch W003.01

Processor mounting

BK

plate ground

L1 05

2

with protective hose

A001

G002

Control cabinet

Spare terminals

NAME Drawn by

:

enr

DATE

IND

DATE

REVISION

Name

Location

04.05.2009 Group

Checked

:

mrm

24.07.2009

7_BM

19 23 25 26 27 28 29 30 31 32 33 34 34 35 35 36

38 39 40 41 42 43 44 45 47 X101 X101 X101 X101 X101 X101 X101 X101 X101

E

X101 X101 X101 X101 X101 X101 X101 X101 X101 X101 X101 X101 X101 X101 X101 X101

10 134

G001

10 135

SE

Battery / Lead

Drawing No.: 951.180.00.20.89-3

Base machine



Base Machine : BS80


/ 2089

Sheet

05 Sheets

43

E

Drawn by

Checked :

NAME

:

enr

mrm DATE

24.07.2009 IND DATE REVISION Name

04.05.2009 Location

Group

7_BM


Fuses

F004 F005 F006 F007 F008 F009 F010 F011 F012 F013 F014 F016

1A 1A 1A 8A 5A 5A 5A 5A 2A 8A 10A 16A 16A

1,5qmm

2

2,5qmm

Processor B102 D+

F003

1A

L151 201

F002

01-2

2

Processor B102 UB

1

X102-21

10 219

1

01-2

L7 06

(Rear worklights) / Emergency mode

6

X102-19

1,5qmm

X101 14

L142 106

2

40-2

1,0qmm

(Revolving light/Travel signal)/CO socket

1

S063

1,0qmm

2

X101 13

2

Central lubrication / (Protective ventilation)

1

37-2

1,0qmm

L142 006

2

MPC On

1

JP002.02-52

6_CABINE\\

05-3

1,0qmm L4 06

1

X101 12

X101 11 6_CABINE\\

07-1

2

KDK

1

L1 606

L14 06

JS009.07-2

X101 10 10-3

L1 506

End limiter/Hoist limiter on mast

5

JS209.00-2

X101 09

X101 08

X101 08

X101 08

2,5qmm

JS081.01-47

10 124

6_CABINE\\

10 124

10 124

10 124

2

09-3

02-3

31-5

31-4

6_CABINE\\

01-4

10 124

Comatrol right/ES and buttons in machine

4

JS081.01-11

JS008.01-3

JP002.02-13

JP002.02-9

JS019.01-5

6_CABINE\\

01-3 10 124

6_CABINE\\

01-2

X101 08

X101 08

X101 08

1,0qmm

JS019.01-3

10 124

10 124

10 124

10 124

10 124

6_CABINE\\

X101 07

1

JS019.01-1

18-6

31-3

31-1

08-3

6_CABINE\\

10 107

Comatrol left/Filter/DS/Vent/R007 2

ES010

JP002.02-21

30-1 03-3

X101 07

3

JP002.02-17

JS025.00-2

JS009.06-4

JP002.01-17

08-8

1,5qmm

30-4

X101 07

1

JP002.01-13

28-5 17-6

2

DS008

S077

1,0qmm

JP001.00-51

Emergency STOP valve/Free-fall freewheel

1

30-3

X101 06

Monitor/Control panels

2

JP002.01-21

08-6

L3 06

2

K002

X101 05

1,0qmm

08-3

6_CABINE\\

1

S038

JS004.05-6

2

06-2

24-7

24-8

B

JP002.02-41

1,0qmm

JP002.02-45

L1 419

Depth B005/Depth B011/P001-P004

05-7

JP002.02-37

X101 04 X101 04

1

24-6

09-3

24-5

32-2

30-7

34-3

30-6

2

JS081.01-8

JP002.02-33

JS089.00-2

JP002.01-25

JP002.02-61

JP002.01-29

10 103

Inclination/Pressure sensor/Concrete amount B065

1

JP002.02-29

X101 03 X101 03

X101-330

31-6

1,0qmm

09-6

31-7

10 102

Load measuring/B066/Boom angle sender 2

JS081.01-26

JP002.02-25

X101 02 X101 02

D

09-2

11-4

C

JS081.01-2

JP001.00-50

1 7 Info:

8

A

1

F002 - F015 = Legend: white

F016 - F019 = Legend: blue

F020 - F023 = Legend: yellow

F024 - F025 = Legend: red

F026 - F029 = Legend: green

07-1

07-1

10qmm 07-1

2,5qmm 07-1

2,5qmm



Base Machine : BS80

/ 2089

F021

F017

2,5qmm F015

08-1

30

K001 87

2,5qmm F020

1

F018 1A 2

1,0qmm

Drawing No.: 951.180.00.20.89-3 Sheet

Sheets

06

43

1

2

3

4

5

6

7

8

A

K001-30 K001-30

06-8 06-8 06-8

Optional with 3-circuit CO

Optional with 3-circuit CO

L14 06

1

1

1

1

1

1

1

1

1

1

1

1

F032

F015

F017

F021

F027

16A

1A

8A

1A

1A

1A

1,0qmm

2,5qmm

1,0qmm

1,5qmm

1A 2

2

1,0qmm

1,0qmm

1,0qmm

1,0qmm

NAME Drawn by

:

enr

IND

DATE

REVISION

Location

Group Checked

:

mrm

24.07.2009

7_BM

03-2

Fuses

X110-20

02-2 X103-20

07-1

01-2 X102-20

JS211.00-2 Name

04.05.2009

JS209.00-1

41-2

03-2 X110-21

03-2 X110-19

04-2 X106-20

04-2

02-2 DATE

X106-19

E

X103-21

X103-19

02-2

6_CABINE\\

X101 17

X101 16

L5 03

D

2

L1 507

Processor B102 UE

2

L6 503

2,5qmm

2

L1 101

1,0qmm

L9 04

10 619

10 319

2,5qmm

11 019

1,0qmm

L22 602

2,5qmm

2

L22 502

L1 107

C

2

L1 007

2

(MPC monitor) / (Data transfer)

2

X101 15

2

L1 307

2

X101 18

2

(Processor B108 UB undercarriage)

Processor B103 D+

2

1

F031

Processor B110 UE

F030

1A

Processor B103 UE

F028

16A

(Processor B108 D+ undercarriage)

F026

1A

Processor B110 D+

F025

16A

Processor B110 UB

F024

1A

Processor B106 UE

F022

16A Processor B103 UB

F020

Processor B106 UB

F018-1

B

06-8

(Processor B108 UE undercarriage)

K001-30

Drawing No.: 951.180.00.20.89-3

Fuses



Base Machine : BS80


/ 2089

Sheet

07 Sheets

43

1

2

3

4

5

6

7

8

to switch-off

L18 08

1

2

1 2

JP051.01

1

2

Installed by Bauer

L2 108

JS052.00

SE A

L2 908

Engine switch-off by -87 lengthw. inclination

87a L1 908

L9 08

L5 08

Emergency STOP

A2 86

Y159

P

A1

Minus

DS008

1

3

4

3

4

85

4

lubrication

K100

30

S038 Pilot control On/Off

Slewing ring

Engine running

JS051.01

1

2

JP052.00

1

2

10 148

15A Pos. 01

Emergency STOP

H100

L3 008

10A Pos. 11

S045

22

X2

K100 08-5

F034

X1

S100

S037

F093

21

B Sennebogen L2 608

15

L2 008

30

87a

L3 108

L2 408

+

Ignition lock

diagnostic

1 2

L2 08

K052

BK S94/1

C

BK S94/2

BK S34/1

GN/WH S146/5

L1 708

10 1B22

L1 008

30

JP043.20

1

2

3

JS043.20

1

2

3

4

10

11

12

W043.00

1

2

WY159.00

1

W017.00 10 107

X101 52

W009.00

4

12

14

K002.01 08-6 102 B49

NAME Drawn by

:

enr

102 80

DATE

IND

DATE

REVISION

Name

Location

04.05.2009 Group

Checked

:

mrm

24.07.2009

7_BM

L1 008

41-2 JS211.00-6

06-3 X101-07 F007 102 80

09-1

Drawing No.: 951.180.00.20.89-3

Base machine



Base Machine : BS80


X101 46

X101 46

X101 22

10 1B22

6_CABINE\\X101

22

Emergency STOP control

X101 01

06-3

X101-06

11

03-4

14

JS009.10-1

X101 22

isoliert

X101 48

X101 48

X101 51 A2

12

K002.01 K002 Emergency08-3 STOP

F006

X101-06 F006

03-6

X102-49

Minus JS009.11-1

05-7 102 80

X101-01

B102

X101 01

E

A1

X101 01

A2

K002 Emergency STOP 01-5 06-3

85

A1

K001 Pilot control On

10 148

86

09-6 JS081.01-25 Engine stop by lengthw. inclination

6_CABINE\\

X101 21 10 2B49

X101 21

D

X101 37

X101 20

10 280

11

/ 2089

X101-01

Sheet

08 Sheets

43

E

Checked

X101-01

Drawn by :

NAME

:

enr

mrm DATE

24.07.2009 IND DATE REVISION Name

08-8

04.05.2009 Location

Group

7_BM


F003

Distribution A005

32

Lower mast section Equipment Model/ : BG36 Construct. No.


Base Machine : BS80

33

33

102 80

/ 2089

+ (Y155 Winch 2 free-fall)

+ (Y151.01 Select winch 1 free-fall)

+ (Y151Winch 1 free-fall)

free

free

s (ES001 NO Lengthw. inclination)

7

isoliert

31

L1 909

32

isoliert

30

L1 809

31

isoliert

29

L1 709

30

isoliert

28

L1 609

29

isoliert

28

L1 509

s (ES001 NC Lengthw. inclination)

s Inclination in Y-axis

s Inclination in X-axis

+ Inclination sender B004

s ES002.02/ES004.02 (NO)

6

isoliert

27

L1 409

27

isoliert

L1 309

26

01-6

26

X102-65

L150 901

25

01-6

25

X102-64

L150 801

24

06-1

24

X101-03

23

10 103

23

08-5

s ES004 (NO)

s ES004 (NC)

s ES002 (NO)

s ES002 (NC)

s Crowd depth sender B011

5

X101-48

10 148

22

01-5

22

X102-57

L151 501

21

01-5

21

X102-56

10 256

20

01-5

20

X102-53

L2 301

19

01-5

19

X102-52

18

10 252

18

02-6

s Crowd depth sender B011

s (DS039 Free-fall pedal)

+ (DS039 Free-fall pedal)

free

s Hoist limiter 2 (NO)

4

X103-62

L1 22

17

02-6

17

X103-63

16

L2 22

16

isoliert

15

L2 509

15

isoliert

14

L2 409

14

isoliert

13

L1 209

13

01-6

s Hoist limiter 2 (NC)

s Hoist limiter 1 (NO)

s Hoist limiter 1 (NC)

+ HS.../ES.../DS...

free

free

3

X102-61

Si g na l9

12

01-6

12

X102-60

L151 801

11

01-6

11

X102-59

10

L151 701

10

01-5

9

L151 601

8

06-5

9

X102-58

X101-09

F009

7

L1 506

8

isoliert

7

L1 109

6

+ Crowd winch B011 depth sender

- Crowd winch B011 depth sender

free

s (4-20mA B007 Load measuring aux. winch)

free

s 4-20mA B006 Main winch load measuring

+ Plus load measuring B006/007

2

isoliert

6

L1 009

5

06-2

5

X101-04

4

L1 419

4

isoliert

3

L3 09

3

02-7

2

99 B3

2

isoliert

L2 09

1

02-7 L26 828

W081.00 1

X103-70

D 06-1

JS081.01

X103-69

X101-02

- Minus

B

F004

F002

10 102

C

X101 01

X101 01

1 8

A

to JP081.01 on mast (Mast module)

34 35

34 35

10-1

Drawing No.: 951.180.00.20.89-3

X101-01

Sheet

Sheets

09

43

X101-01

Drawn by

Checked :

NAME

:

enr

mrm DATE

24.07.2009 IND DATE REVISION F010 Name

09-8

04.05.2009 Location

Group

7_BM


Distribution A005



Base Machine : BS80

70

69 70

102 80

11-1

Drawing No.: 951.180.00.20.89-3 / 2089

isoliert

69

L1 210

68

free

free

free

free

free

free

free

7

isoliert

67 L1 110

68

isoliert

66 L1 010

67

isoliert

65 L9 10

66

isoliert

64 L8 10

65

isoliert

64

L7 10

free

free

free

free

+(Y166 Exclude enabling auger cleaner)

6

isoliert

63 L6 10

63

isoliert

62 L5 10

62

isoliert

61 L4 10

61

isoliert

60 L3 10

60

isoliert

59 L2 10

59

04-3

free

free

+ (Y298 Spin-off)

s (B061 Auger in position for inclination)

s (Auger concrete pressure B002.01 4-20mA)

5

X106-43

58 L6 04

58

isoliert

57 L2 310

57

isoliert

56 L2 210

56

isoliert

L2 110

55

01-4

55

X102-48

54 L151 301

54

02-7

s (CFA auger On B002.01 4-20mA)

s DS052 KDK lubeoil pressure

+ Y195 Medium mto

+ Y241 Low mto

s FI002 KDK lubrication

4

X103-72

L26 602

53

02-7

53

X103-74

L26 802

52

03-6

52

X110-61

L4 503

51

04-5

51

X106-29

L1 904

50

04-5

50

X106-28

49 L2 004

49

03-7

s DS009 KDK leakoil pressure

s Concrete pressure sensor B002 4-20mA

s CFA On Concrete pressure B002

+ Plus for B.../DS.../FI...

s B026 KDK speed

+ Y114 KDK slow

3

X110-74

11 074

48

02-6

48

X103-60

L25 702

47

02-7

47

X103-71

L26 502

46

02-7

46

X103-73

ND G

45

06-6

45

X101-10

L1 606

44

01-4

44

X102-46

43 10 2B46

43

04-5

s (B048 Distance measuring / + Y109 FOW casing)

s (B047 Distance measuring / + Y149 FOW auger)

2

X106-27

L2 104

42

02-6

42

X103-65

41 L27 602

41

02-6

+ Y133 high mto

s (DS010 Prop cyl. extended)

s (ES016 NO Main winch up switch-off)

s (ES016 NC Main winch up switch-off)

s (ES015 NO Crowd up switch-off)

s (ES015 NC Crowd up switch-off)

+ (Y156 Winch 2 delayed free-fall)

B

X103-64

L27 502

40

01-3

40

X102-32

L4 901

39

02-6

39

X103-58

10 358

38

03-5

38

X110-53

11 053

37

03-5

37

X110-52

36

11 052

36

03-5 11 051

W081.00

03-5 11 050

L2 010

JS081.01

X110-51

X110-50

D isoliert

1 8

A

to JP081.01 on mast (Mast module)

C 71 72

71 72

E

X101-01

Sheet

Sheets

10

43

1

2

Winch 1 freewheel

3

Winch 1 freewheel

4

5

6

7

8

Feed pressure

LDC winch up

to main winch A2

A2

Y151 A

A1

P

A2

Y151.01

mA 4 20

Y290

A1

A1

2

10 102

1

B066

1

2

2

WY151.01

1

2

1

WY290.00

2

1

W044.19

L152 001

WY151.00

X098 05

X098 04

X098 06 / 31

X098 03 / 43

X098 06 / 31

B

X098 02 / 42

Distribution X098

X098 01 / 41

X098 06 / 31

A012

JP090.00

6

1

2

3

4

JS090.00

6

1

2

3

4

1

6

W090.00

2

3

5 5

4

5

X060 01

X060 01

X060 14

X060 01

X060 06

X060 02

X060 05

X060 16

Base machine right side X060

X060 13

C

X060 01

A004

102 80

JS001.00

49

61

64

53

50

54

JP001.00

49

61

64

53

50

54

E

X101-01

10-8

102 80

102 80

12-1

Bridge X060-01

62

54

62 isoliert

X102-67

F002 X101-02

isoliert

X103-42 X101-01

17-7

62

01-6

50 06-1

53

X101 01

X106-24

04-5

64 02-4

61

49

WX001.00

D

102 80

Freewheel active:

Rotator draw up:

Condition for freewheel:

S039 = Attitude freewheel

S042 = 1

B066 Actuel value > Must value

Y228 = 1

S039 = 1 - Attitude rotator draw up

and DS025 / DS026 = 0

Y151 = 1

Y228 =1

Y151.01 = 1

Y228.01 = 1

Y227 = 0

Y290 = power less

Y228.01 = 0

Y191 = ...%

Y191 = 0

as long as B006 arrived

1

next freewheel activ NAME Drawn by

:

enr

DATE

IND

DATE

REVISION

Name

Location

04.05.2009 Group

Checked

:

mrm

24.07.2009

7_BM

LDC freewheel

Drawing No.: 951.180.00.20.89-3

Distribution A004



Base Machine : BS80


/ 2089

Sheet

11 Sheets

43

1

2

3

4

5

6

7

8

A

Feed to winch 1 lifting



B A2

A2

Y228.01

A2

Y228

A1

Y227

A1

A1

C JS003.00

23

24

21

22

19

20

JP003.00

23

24

21

22

19

20

E

X101-01

NAME Drawn by

:

enr

L2 404

20

04-5

04-4

L2 304

19

X101 01

X101 01

X106-26

D

22

X106-33

04-5

L2 504

21

X106-32

24

23

WX003.00

11-2

13-1

102 80

DATE

IND

DATE

REVISION

Name

Location

LDC freewheel

Group Checked

:

mrm

24.07.2009

7_BM




Base Machine : BS80

/ 2089

X101-01

Sheet

12 Sheets

43

1

2

3

4

5

6

7

8

A

Enable lifting by main winch

Enable lowering by main winch

B A2

A2

Y220

Y219

A1

A1

C JS002.01

5

6

7

8

JP002.01

5

6

7

8

6

8

01-2

X102-26

D

X102-27

01-2

10 280

10 226

7 10 227

5

WX002.01

X101 01

Function main winch:

E

X101-01

NAME Drawn by

:

enr

12-8

14-1

DATE

IND

X101-01

DATE

REVISION

Name

Location

Function slack rope limiter:

Slack rope switch-off:

- HS001 = Hoist limiter 1

Liter-limitation P1/P2 …%

R007 = Slack rope limiter

Example: Pot. Interval R007

- DS025 = Left control lever forward

Look for configuration

B006 = Winch 1 load measuring

in configuration 2,0t

- DS026 = Left control lever backward

Pot. from 0 - 10 adjustable

- B038 Left control lever forward/backward

0 = less

0 kg

- Y191 = Pump 1 swing out

5 = less

1000 kg


10 = less

2000 kg

Main winch

Group Checked

:

mrm

24.07.2009

7_BM




Base Machine : BS80

/ 2089

1 Sheet

13 Sheets

43

1

2

3

4

5

6

7

8

A

Aux. winch down

Aux. winch up

B A2

A2

Y213

Y214

A1

A1

C JS003.00

5

6

7

8

JP003.00

5

6

7

8

6

7

8

02-3

X103-36

D

X103-35

02-3

10 280

B36

L23 802

5

WX003.00

Function aux. winch:

X101-01

NAME Drawn by

- HS002 = Hoist limiter 2

X101 01

E

:

enr

- DS025 = Left control lever forward - DS026 = Left control lever backward - B038 Left control lever forward/backward

13-2

15-1

DATE

IND


X101-01

DATE

REVISION

Name

Location

Aux. winch

Group Checked

:

mrm

24.07.2009

7_BM




Base Machine : BS80

/ 2089

2 Sheet

14 Sheets

43

1

2

3

4

5

6

7

8

A

Slow auto crowd up

Auto crowd pressure regulation

Slow auto crowd down

B A2

A2

Y216

A2

Y193

A1

Y215

A1

A1

C JS001.00

17

18

19

20

21

22

JP001.00

17

18

19

20

21

22

21

22

02-4 X103-38

X103-39

02-4

B37

02-4 X103-37

D

20 L24 002

19

L23 902

18

17

WX001.00

Function crowd:

Function slow crowd:

Drilling mode Kelly:

- DS023 = Crowd up

Y215 / Y216

If KDK - Crowd - Regulation

- DS024 = Crowd down

Function fast crowd: --> Cylinder-crowd

dialed:

- R006 = Pot. crowd pressure

Y104 / Y104.01

- S044 = Fast crowd

Function fast crowd: --> Rope-crowd

- B035 = KDK 0-400bar

Y104 / Y104.01 / Y215 / Y216

LED On = Crowd pressure regulation about KDK Pressure sensor B035 and Pot. R006

E

X101-01

NAME Drawn by

:

enr

X101 01

X101 01

- B036 = Right control lever forward/backward Enable crowd by drilling mode:

14-2

- Y299 = Add. pressure stage

IND

DATE

Name

Location

Reduction of feed pressure Y193: X101-01

Crowd up ...% / Crowd down ...%

Slow crowd

:

mrm

24.07.2009

7_BM


04.05.2009 Group

Checked

Crowd pressure regulation about Pot. R006, Graphic Touch-Screen - Only a display

- V-Machine with only one cyl. --> Sideward inclination < 5° 16-1

REVISION

LED Off =

- V-Machine with tandem cyl. --> Sideward inclination < 25°

by cylinder-crowd

102 80

DATE

- H-Machine --> Sideward inclination with ES001



Base Machine : BS80

/ 2089

Sheet

15 Sheets

43

1

2

3

4

5

6

7

8

A

Enable fast crowd

Enable fast crowd

B A2

A2

Y104

Y104.01

A1

A1

C JS002.02

5

6

7

8

JP002.02

5

6

7

8

6

5

WX002.02

7

8

01-3

102 31

X101 01

X102-31

D

E

X101-01

NAME Drawn by

:

enr

15-4

17-1

102 80

DATE

IND

DATE

REVISION

Name

Location

Fast crowd

Group Checked

:

mrm

24.07.2009

7_BM




Base Machine : BS80

/ 2089

X101-01

Sheet

16 Sheets

43

1

2

3

4

5

6

Function KDK:

A

- DS027 = Right control lever left

- ES003 = Boom cylinder end limiter

- DS028 = Right control lever right

- ES010 = Sideward inclination 5° end limiter (Y-axis) < 5° and ES002/ES004

- B036 = Right control lever

- B004 = Sideward inclination

- S062 = Right control lever right


- ES002 = Left sidward inclination


7

8

Function torque limitation:

Enable drilling mode by sideward inclination

- 0 = no torque limitation by Kelly - 1 = torque limitation by Kelly until mto middle

not used By blackout from B004

- ES004 = Right sideward inclination

with ES003 and ES010 drilling mode arrived

Enable KDK ccw

Enable KDK cw

KDK axis 2 rotate cw

KDK axis 2 rotate ccw

KDK rotate ccw


KDK rotate cw


B A2

A2

A2

Y100

Y100.01

A2

A1

Y212

A1

A2

A2

Y116

A1

Y117

A1

A2

Y376

A1

Y376.01

A1

A1

L27 002

A1

A2

Y211

L23 602

L23 702

2

1

WY376.00

WY376.01

1

2

2 L1 603

S077 3

4

JS003.00

1

2

3

4

JP002.02

1

2

3

4

JP003.00

1

2

3

4

1

A004 Machine right side

4

2

1

WX003.00

3

4

L23 702

3

WY116.00

1

2

WY117.00

1

2

L23 602

2

1

WX002.02

Bridge X060-01

2

3

4

102 80

02-7

11-8

X103-76

06-3 1

X101-07

02-3

JP002.03

X103-33

02-3

X102-30

D

X103-34

10 230

01-3

102 30

X060 15

2

X060 01

1

10 107

JS002.02

L27 002

Torque limitation- to kelly

C

JS001.00

63

JP001.00

63

8pol. Deutsch-connector on cable-tree

16-8 102 80

X101-01

NAME Drawn by

:

enr

102 80

DATE

DATE

REVISION

18-1

X101-01

Name

Location

KDK

:

mrm

24.07.2009

7_BM


04.05.2009 Group

Checked

L1 603

03-3 102 80

IND

63

X110-32

E

X101 01

X101 01

WX001.00



Base Machine : BS80

/ 2089

Sheet

17 Sheets

43

1

2

3

4

5

6

7

8

A

Select boom cylinders extend

Select boom cylinders retract

Boom cyl. end limiter

5° lengthw. inclination limiter

B A2

A2

Y126

ES003

Y127

A1

ES010

A1

1

2

3

1

2

3

32

31

32

30

31

32

2

1

W056.00

3

W011.00

2

1

3

01-5 X102-51

X102-50

01-5

01-5 X102-55

06-4

01-5 X102-54

F008

X101-08

01-4

X102-41

D

X102-42

01-4

10 280

L1 01

L150 501

29

WX001.00

L1 301

31

30

L1 201

30

29

L150 701

29

JP001.00

L151 401

JS001.00

10 124

C

Function Boom:

X101 01

ES003 = Boom end limiter

E

X101-01

NAME Drawn by

:

enr

17-3

19-1

DATE

IND

X101-01

DATE

REVISION

Name

Location

04.05.2009 Group

Checked

:

mrm

24.07.2009

7_BM

Boom cyl.

Drawing No.: 951.180.00.20.89-3

Drilling-/Rigging mode



Base Machine : BS80


/ 2089

Sheet

18 Sheets

43

1

2

3

4

5

6

7

8

A

Left backstay cylinder extend

Backstay cyl. left retract

Right backstay cylinder extend

Right backstay cylinder retract

B A2

A2

Y190

A2

A2

Y192

A1

Y194

A1

Y196

A1

A1

C JS001.00

33

34

35

36

37

38

39

40

JP001.00

33

34

35

36

37

38

39

40

39

40

X102-36

X102-35

01-3

L7 01

38

01-3

L5 01

37

01-3

X102-33

D

36

X102-34

01-3

L4 01

35

L6 01

34

33

WX001.00

Function backstay cylinder: ES002 = Left sidward inclination ES004 = Right sideward inclination

Rigging mode:

Drilling mode:

10 280

ES003 = Boom cylinder end limiter

E

X101-01

NAME Drawn by

:

enr

X101 01

X101 01

DS023 = Right control lever forward DS024 = Right control lever backward DS025 = Left control lever backward DS026 = Left control lever forward

18-2

20-1

DATE

IND

DATE

REVISION

Name

Location

B036 = Right control lever X101-01

B038 = Left control lever

Backstay cyl.

Group Checked

:

mrm

24.07.2009

7_BM




Base Machine : BS80

/ 2089

Sheet

19 Sheets

43

1

2

3

4

5

6

7

8

A

Select crawlers extend-retract

(Crawlers retract)

B A2

A2

Y146

Y145

A1

A1

C JS001.00

9

10

11

12

JP001.00

9

10

11

12

10

12

02-3

X103-31

D

X103-32

02-3

10 280

L23 402

11 L23 502

9

WX001.00

X101 01

Function Select crawler:

E

X101-01

NAME Drawn by

:

enr

19-4

21-1

DATE

IND

X101-01

DATE

REVISION

Name

Location

Crawlers extend-retract

Group Checked

:

mrm

24.07.2009

7_BM




Base Machine : BS80

/ 2089

Sheet

20 Sheets

43

1

2

3

4

5

6

7

8

A

(Prop cyl. extend)

(Prop cyl. retract)

B A2

A2

Y124

Y125

A1

A1

C JS003.00

15

16

17

18

JP003.00

15

16

17

18

16

18

01-3

X102-28

D

X102-29

01-3

10 280

L2 01

17 L3 01

15

WX003.00

Function mast prop:

X101 01

Y191 = Pump 1 swing out

E

X101-01

NAME Drawn by

:

enr

always retract only extend by drilling mode

20-2

22-1

DATE

IND

X101-01

DATE

REVISION

Name

Location

Mast prop

Group Checked

:

mrm

24.07.2009

7_BM




Base Machine : BS80

/ 2089

Sheet

21 Sheets

43

1

2

3

4

5

6

7

8

A

Rope tensioner retract

Rope tensioner extend

B A2

A2

Y131

Y130

A1

A1

C JS001.00

45

46

47

48

JP001.00

45

46

47

48

46

45

47

48

02-3

X103-27

D

X103-26

02-3

10 280

?[N ] L

L23 102

WX001.00

Function Rope tensioner:

X101 01

unclamp / clamp in drilling-

E

X101-01

NAME Drawn by

:

enr

and rigging mode

21-2

23-1

DATE

IND

X101-01

DATE

REVISION

Name

Location

Rope tensioner

Group Checked

:

mrm

24.07.2009

7_BM




Base Machine : BS80

/ 2089

Sheet

22 Sheets

43

1

2

3

4

5

6

7

8

A

Enable uppercar swing right


B A2

A2

Y221

Y222

A1

A1

C JS002.01

1

2

3

4

JP002.01

1

2

3

4

2

4

04-5

X101 01

X106-22

D

E

X101-01

NAME Drawn by

X106-23

04-6

10 280

10 622

3 10 623

1

WX002.01

:

enr

22-2

24-1

DATE

IND

X101-01

DATE

REVISION

Name

Location

Uppercariage swing

Group Checked

:

mrm

24.07.2009

7_BM




Base Machine : BS80

/ 2089

Sheet

23 Sheets

43

1

2

3

4

5

6

7

8

A

Pump 1 swing out

Pump 2 swing out

Pump 3 swing out

Pump 1 0-400bar

Pump 2 0-400bar

P

B A2

A2

Y191

Y348

A1

Y349

A1

P mA 4 20

A2

A1

Pump 3 0-400bar

1

B035

P mA 4 20

2

Pump 4 0-400bar

1

B041

P mA 4 20

2

1

B042

B062

mA 4 20

2

1

2

C JS003.00

9

10

11

12

13

14

JS002.02

33

34

37

38

41

42

45

46

JP003.00

9

10

11

12

13

14

JP002.02

33

34

37

38

41

42

45

46

X101-01

NAME Drawn by

:

enr

:

mrm

45

01-7 X102-72

F004

X101-04

06-2

Si g na l6

01-7 X102-71

06-2 X101-04

46 L151 101

42

F004

01-7 X102-70

06-2 F004

X101-04

01-6

06-2

23-2

25-1

102 80

DATE

IND

DATE

REVISION

Name

Location

Pumps

24.07.2009

7_BM


04.05.2009 Group

Checked

41

X101 01

X101 01

E

38 Si g na l3

L151 001

37

F004

X101-04

04-3 X106-39

X106-38

34

33

WX002.02

X102-69

14

L1 419

13

04-4

L9 01

01-4 X102-43

D

12 L2 204

11

L1 204

10

9

WX003.00



Base Machine : BS80

/ 2089

X101-01

Sheet

24 Sheets

43

1

2

3

4

5

6

7

8

A

(Auger cleaner extend)

(Auger cleaner retract)

B A2

A2

Y118

Y119

A1

A1

C JS001.00

13

14

15

16

JP001.00

13

14

15

16

14

16

03-3

X101 01

X110-33

D

E

X101-01

NAME Drawn by

X110-34

03-3

10 280

L1 703

15 L1 803

13

WX001.00

:

enr

24-8

26-1

DATE

IND

Function Auger cleaner: X101-01

DATE

- S041 = Left control lever rear

REVISION

Name

Location

Auger cleaner

Group Checked

:

mrm

24.07.2009

7_BM




Base Machine : BS80

/ 2089

Sheet

25 Sheets

43

1

2

3

4

5

6

7

8

A

(Air valve open)

(Air valve close)

B A2

A2

Y360

Y359

A1

A1

C JS001.00

1

2

3

4

JP001.00

1

2

3

4

2

1

3

4

01-4

X101 01

X102-40

D

E

X101-01

NAME Drawn by

X102-39

01-4

10 280

L8 01

10 2B40

WX001.00

:

enr

Function Air valve:

25-2

27-1

DATE

IND

close

DATE

REVISION

Name

Location

Air valve

:

mrm

24.07.2009

7_BM


04.05.2009 Group

Checked

open

X101-01



Base Machine : BS80

/ 2089

Sheet

26 Sheets

43

1

2

3

4

5

6

7

8

A


(Concrete valve close)

B A2

A2

Y256

Y257

A1

A1

C JS001.00

5

6

7

8

JP001.00

5

6

7

8

6

7

8

04-4

X101 01

X106-45

D

E

X101-01

NAME Drawn by

X106-37

04-2

10 280

L4 04

L1 304

5

WX001.00

:

enr

Function concrete valve:

26-2

28-1

DATE

IND

close

DATE

REVISION

Name

Location

Concrete valve

:

mrm

24.07.2009

7_BM


04.05.2009 Group

Checked

open

X101-01



Base Machine : BS80

/ 2089

Sheet

27 Sheets

43

1

2

3

4

5

6

7

8

Optional (Compressor opens at 8bar)

A

DS169

P

(Compressor)

free

2

1

W012.81

JP012.08

1

2

JS012.08

1

2 2

1

W012.08

B A2

A2

Y169

Y004 free

X060 22

free

X060 21

free

X060 20

free

X060 19

free

X060 18

free

X060 17

free

X060 12

free

X060 11

free

X060 10

free

X060 08

X060 07

X060 04

X060 09

X060 03

A004 Machine right side

free

A1

free

A1

C JS001.00

41

42

43

44

51

57

52

55

56

58

59

60

65

66

67

68

69

70

JP001.00

41

42

43

44

51

57

52

55

56

58

59

60

65

66

67

68

69

70

67

68

69

70

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

02-6 X103-59

10 107

L25 602

L9 28

66

L8 28

65

L7 28

60

L6 28

59

L5 28

58

L4 28

56

X101 01

F007

X101-07

06-3

isoliert

10 280

L8 28

L1 903

03-3 X110-35

D

55

L27 628

52

L27 528

57

L27 428

51

L27 328

44

L27 028

43

L27 228

42

41

WX001.00

E

X101-01

NAME Drawn by

:

enr

27-2

29-1

DATE

IND

X101-01

DATE

REVISION

Name

Location

Compressor

Group Checked

:

mrm

24.07.2009

7_BM




Base Machine : BS80

/ 2089

Sheet

28 Sheets

43

1

2

3

4

5

6

7

8

A

free

free

free

free

B A2

A2

Y001

A2

A2

Y002

A1

Y003

A1

Y005

A1

A1

C JS001.00

23

24

25

26

27

28

JP001.00

23

24

25

26

27

28

26

27

28

WY005.00

1

2

free

free

L1 029

L24 202

25

L24 402

24

23

WX001.00

isoliert

isoliert

isoliert

D JP002.03

5

6

7

8

E

X101-01

NAME Drawn by

:

enr

X101 01

X101 01

8pol. Deutsch-connector on cable-tree

28-2

30-1

102 80

DATE

IND

DATE

REVISION

Name

Location

X101-01

Spare valves

Group Checked

:

mrm

24.07.2009

7_BM




Base Machine : BS80

/ 2089

Sheet

29 Sheets

43

1

2

3

4

5

6

7

8

A




Left control lever left/right 0-40bar

Left control lever forw./back 0-40 bar

Uppercariage swing right

B

P

DS026

P

Minus

Plus

NC

NO

DS025

P

Minus

Plus

-

NC

NO

DS019

P

DS020

Minus

Plus

-

NC

NO

P

Minus

Plus

-

NC

NO

P

B038

mA 4 20

mA 4 20

B049

1

2

1

2

C JS002.01

17

18

19

20

21

22

23

24

13

14

15

16

9

10

11

12

29

30

25

26

JP002.01

17

18

19

20

21

22

23

24

13

14

15

16

9

10

11

12

29

30

25

26

15

16

9

L3 30

10

11

12

29

30

25

26

L5 603

14

10 103

13

L5 503

24

L19 011

23

L4 30

22

Sg in a1 l1

21

L2 30

20

L1 30

19

L25 202

18

17

WX002.01

X101-01

NAME :

enr

:

mrm

03-7 X110-72

06-2 X101-03 F003

03-7

X101 01

29-4

31-1

102 80

DATE

IND

DATE

REVISION

Name

Location

Left control lever sensors

24.07.2009

7_BM


04.05.2009 Group

Checked

X110-71

06-1 X101-03 F003

X103-51

02-5

isoliert

02-5 X103-50

F007

isoliert

06-3 X101-07

02-5 X103-54

X101 01

E

Drawn by

isoliert

06-3 F007

X101-07

02-5 X103-55

F007

X101-07

D

isoliert

06-4

101 07



Base Machine : BS80

/ 2089

X101-01

Sheet

30 Sheets

43

1

2

3

4

5

6

7

8

A


Right control lever forward



Right control lever forw./back 0-40 bar

B

DS024

P

Minus

Plus

NC

NO

DS023

P

Minus

Plus

-

NC

NO

DS027

P

Minus

Plus

-

NC

NO

DS028

Right control lever left/right 0-40 bar

P

P

Minus

Plus

-

NC

NO

P

B036

mA 4 20

1

mA 4 20

2

1

B037

2

C JS002.02

17

18

19

20

21

22

23

24

9

10

11

12

13

14

15

16

29

30

25

26

JP002.02

17

18

19

20

21

22

23

24

9

10

11

12

13

14

15

16

29

30

25

26

NAME :

enr

30-8

:

mrm

03-7 X110-70

06-1 X101-03 F003

03-7

L5 403

26

32-1

102 80

DATE

IND

DATE

REVISION

Name

Location

Right control lever sensors

24.07.2009

7_BM


04.05.2009 Group

Checked

25

X101 01

F003

X101-03

06-1

10 103

30 L5 303

29

02-6

L3 31

isoliert

06-5

16

F008

X101-08

02-5

15

X110-69

14 L25 502

13

X103-57

12

X103-56

L2 31

isoliert

06-5

11

F008

X101-08

02-5

X101 01 X101-01

10 L25 402

9

L25 002

24

X103-52

06-4 X101-08

23

F008

X103-53

E

Drawn by

22 L1 31

10 124

L25 102

21

02-5

10 108

isoliert

06-4

20

F008

X101-08

D

19

isoliert

18

17

WX002.02



Base Machine : BS80

/ 2089

X101-01

Sheet

31 Sheets

43

1

2

3

4

5

6

7

8

A

Depth 1 S- S+

B005

B

JS089.01

W089.03

10 12 5

8

10 12 5

8

WH/GN

BN/GN

BN

GY

C 6

7

5

6

7

BU

PK

BN

WH

YE

YE

GN

L3 15

5

4

L2 15

4

3

L1 15

3

2

L1 401

2

1

L1 501

1

JS089.00

L1 419

JP089.00

isoliert

isoliert

isoliert

01-6 X102-62

01-6

SHIELD

X101 01

F004

X101-04

D

X102-63

06-2

W089.00

E

X101-01

NAME Drawn by

:

enr

31-8

DATE

IND

DATE

REVISION

Name

Location

04.05.2009 Group

Checked

:

mrm

33-1

102 80

24.07.2009

7_BM

Depth 1 Kelly

Drawing No.: 951.180.00.20.89-3

B005



Base Machine : BS80


/ 2089

X101-01

Sheet

32 Sheets

43

1

2

3

4

5

6

7

8

A

B

Optional pin extractor

C

A004 Machine right side D

E

X101-01

NAME Drawn by

:

enr

32-8

34-1

102 80

DATE

IND

DATE

REVISION

Name

Location

Pin extractor

Group Checked

:

mrm

24.07.2009

7_BM




Base Machine : BS80

/ 2089

X101-01

Sheet

33 Sheets

43

1

2

3

4

5

6

7

8

A

B065 Acceptor

Sender on concrete pump B

3

4

5

7

8

9

10

6

3

4

5

7

8

9

10

JS002.02

61

62

66

63

64

65

67

68

69

70

JP002.02

61

62

66

63

64

65

67

68

69

70

free

6

2

free

2

1

free

1

JS171.00

free

JP171.00

free

s

free

-

free

+

C

70

isoliert

L7 34

L6 34

69

isoliert

isoliert

isoliert

isoliert

68 L5 34

67 L4 34

65 L3 34

isoliert

isoliert

L1 34

L3 003

64

X110-46

03-4

10 103

06-2

63

X101 01

F003

X101-03

D

66

L2 34

62

61

WX002.02

E

X101-01

NAME Drawn by

:

enr

33-8

DATE

IND

DATE

REVISION

Name

Location

04.05.2009 Group

Checked

:

mrm

35-1

102 80

24.07.2009

7_BM

Radio transmission

Drawing No.: 951.180.00.20.89-3

Concrete quantity



Base Machine : BS80


/ 2089

X101-01

Sheet

34 Sheets

43

1

2

3

4

5

6

7

8

In cable tree WX002.01/02 with Foot switch

installed. 1

A

DS004

+

DS005

P

Minus

DS006

P

Minus

DS007

P

3

4

1

2

3

JS163.00

1

2

3

1

P

Minus

2

JP163.00

2

3

4 4 4

Minus

1 1

F151

3

4

1

3

4

1

3

4

1

3

4

Uppercar KFZ-P163 swing pressure switch

10A

SE Pos.8

2

L24 902

L2 35

L3 35

B

SE L24 702

V156

E-distribution to operator stand

L24 802

V162 L10 03

X103 B48

+KFZ

K162 +KFZ-Pos.E5

Info: Diod plug-in module KFZ-V156 Pos.E6 to be removed

YE/BK E6/5 03-3

YE/BK E6/2 02-5

YE/BK E6/1

YE/BK E6/3 02-5

02-5

YE/BK E6/4 02-4

L24 902

X10 3B48

L1 003

L24 802

L24 702

C

X101-01

NAME :

enr

34-8

:

mrm

Travel signal

(Add. pressure stage to crawlers)

X110-26

X103-49

37-1

102 80

DATE

IND

DATE

REVISION

Name

Location

04.05.2009 Group

Checked

Left crawler forward

X103-48 Left crawler reverse

Right crawler reverse

E

Drawn by


X103-46

D

X103-47

W009.00

24.07.2009

7_BM

Travel signal pressure switch

Drawing No.: 951.180.00.20.89-3

Base machine adaptions



Base Machine : BS80


/ 2089

X101-01

Sheet

35 Sheets

43

1

A

2

3

4

5

6

7

8

Travel signals and worklights installed by Bauer

GG

H112

H164.01 +KFZ Travel signal, left

H113

+KFZ Worklight, rear left

H165

H164.02 +KFZ Travel signal, right


+KFZ Worklight, rear right

H105.01

H105.02

H107.01

+KFZ +KFZ Worklight, Worklight, winch boom 1

H107.02

+KFZ +KFZ Worklight, Worklight, right left cab side cab side

B

L8 36

2 x 2 pol. Deutsch-Connecor +KFZ H107.01/+KFZ H107.02 L7 36

L6 36

2 x 2 pol. Deutsch-Connecor +KFZ H105.01/+KFZ H105.02

4 pol Kompakt-connector +KFZ H113/+KFZ H165/+KFZ H164.02 L5 36

L4 36

L3 36

4 pol Kompakt-connector +KFZ H164.01/+KFZ H112

SE E-distribution to operator stand

C

L1 36

87b

87

K162

K162

35-7

35-7 30

30 L2 36

D

F164 10A

SE Pos.16

E

NAME Drawn by

:

enr

DATE

IND

DATE

REVISION

Name

Location

Travel signals / Worklights

Group Checked

:

mrm

24.07.2009

7_BM




Base Machine : BS80

/ 2089

Sheet

36 Sheets

43

1

2

3

4

5

6

7

8

JS150.00

1

2

3

4

5

6

7

8

free

free

+ (Y145 Crawlers retract)

+ (Y144 Crawlers extend)

+ (Y143 CO on)

+ (Y140 CO unlocking)

+ (Y139 CO locking)

- Minus

+ Plus for CO socket

B

+ (Y138 Select CO lifting cylinder)

A

9

10 to JP150.00 distribution A009 Undercarriage casing oscillator (CO module)

C JS002.02

51

52

53

54

55

56

57

58

59

60

JP002.02

51

52

53

54

55

56

57

58

59

60

isoliert

isoliert

isoliert

60 L4 37

59 L3 37

58

X103 - 32

isoliert X103 - 31

X110-43

03-4

L1 37

57 L2 37

56 L9 003

X110-41

03-4

L7 803

03-4 X110-40

03-4

55

F013

X101-13

54

X110-39

06-7

L7 303

L142 106

D

53 L7 703

52

51

WX002.02

To connect to terminal strip

X101 01

if valves are existent in undercarriage!

E

X101-01

NAME Drawn by

:

enr

35-8

DATE

IND

DATE

REVISION

Name

Location

04.05.2009 Group

Checked

:

mrm

38-1

102 80

24.07.2009

7_BM

Distribution A009

Drawing No.: 951.180.00.20.89-3

Undercarriage casing oscillator



Base Machine : BS80


/ 2089

X101-01

Sheet

37 Sheets

43

E

Drawn by

Checked

X101-01

:

NAME

:

enr

mrm DATE

24.07.2009 IND JS106.00-26 JS110.00-26

B106/CAN DB110/CAN D-

DATE JS102.00-27 JS103.00-27

JS106.00-27 JS110.00-27

JS004.05-5

B102/CAN D+

REVISION B103/CAN D+

B106/CAN D+ B110/CAN D+

MOD007/CAN D+ MOD007/CAN D-

37-8

Name Location

7_BM

6_CABINE\\ 6_CABINE\\

06-1

D+

D+

D+

D+

D+

6_CABINE\\

D+

D-

D-

D-

D-

D+

D-

D-


03-1

2

X101 24

1

03-5

D+

X101 24

JS022.00-1

5

JS009.10-2

JS008.01-1

B 02-2

02

02

4

X101 24

X102

X102

02

02

X102

X102

01

01

01

01

X102

X102

X102

X102

3

06-2

03-2

04-3

02-2

01-2

07-6

41-2

03-2

04-3

02-2

01-2

D-

6_CABINE\\

D-

2

JS004.05-1

JS210.00-7

MPC (option)

JS211.00-3

JS103.00-26

B103/CAN D-

Data transfer B109 CAN D+

JS102.00-26

B102/CAN D-

07-6

41-2

C

JS210.00-2

JS211.00-4

R001 120R

MPC (option)

Data transfer B109 CAN D-

1 6 7

04.05.2009

Net bus with ESX processor

Group



Base Machine : BS80

8

A

D

102 80

40-1

Drawing No.: 951.180.00.20.89-3 / 2089

X101-01

Sheet

Sheets

38

43

1

2

3

4

5

6

7

8

Optional Monitor CAN HIGH D+

F005

3

W211.00 4

3

Ground X102-18

W210.00

X101-01

BN

(DLOG) 7

JS211.00 4

WH

MPC

X101-05

A

CAN LOW D-

Data transfer JS210.00 2

B

D-

D+

X102-02

X102-01

0.12K

YE

GN

BN

WH

GY

W004.05

PK

YE

GN

BN

WH

GY

W004.04

PK

GN

YE

BN

WH

GY

W004.00

PK

C

BN

WH

BN

WH

BN

WH

BN

WH

D End resistance on last connect equipment, or by DIP switch adjust

E

26 27

26 27

B106

B102

B103

B110

(Diom)

(ESX2)

(ESX2)

(ESX2)

4

6

5

1

2

6

2

7

9

6

5

1

2

6

2

7

9

6

5

1

2

9pole SUB-D

9pole SUB-D

RD

26 27

BK

26 27

Control panel 2

Control panel 1 1

2

Buzzer Control panel 1 NAME Drawn by

:

enr

DATE

IND

DATE

REVISION

Location

BUS net overview

:

mrm

24.07.2009

7_BM


04.05.2009 Group

Checked

Monitor

Control panel 2 Name



Base Machine : BS80

/ 2089

Sheet

39 Sheets

43

Emergency wiring, enable high mto (Y133)

6

7

Left side mounted to the base machine, between the Sennebogen main fuse

01-8

Sennebogen

Ground

5

7

9

11

13

15

2

4

6

8

10

12

14

16

Flat connector 3 pol.

L1 40

C

2

1 0 2

S063

3

13

4

14

S115 Shift to

Engine speed adjustment 1

JP026.00

56

58

JS026.00

56

58

W026.00

1

2

60

70 pol. D 60 Sennebogen

3

X101-14

06-7

L7 06

D

60 down (PTO RAMP DOWN SW)

3

56 ground (PTO ENABLE SW)

1

V004

emergency mode- -

8

Electronic Control Modul (ECM)

58 up (PTO RAMP UP SW)

Emergency wiring, enable uppercar swing left (Y222)

5

Engine speed adjustment

X102-32

Emergency wiring, enable uppercar swing right (Y221)

X106-23 04-6

4

L4 901

Emergency wiring, enable fast crowd (Y104/104.1)

X106-22 04-6

10 623

Emergency wiring, enable KDK ccw/cw (Y100/100.1)

X102-31 01-8

10 622

Emergency wiring, enable main winch lowering (Y219)

X102-30 01-8

01-8 10 227

10 226

01-8

X102-26

B

10 231

A

3

X102-27

Emergency wiring, enable main winch lifting (Y220)

2

10 230

1

E

X101-01

NAME Drawn by

:

enr

38-8

DATE

IND

DATE

REVISION

Name

Location

04.05.2009 Group

Checked

:

mrm

41-1

102 80

24.07.2009

7_BM

Emergency wiring

Drawing No.: 951.180.00.20.89-3

Engine speed adjustment



Base Machine : BS80


X101-01

/ 2089

Sheet

40 Sheets

43

1

2

3

4

5

6

7

8

A

Right console

2

3

5

6

7

8

9

10

11

12

GND A-IN / D-IN / D-OUT

free A-IN 2

free A-IN 1

free A-IN 0

free D-OUT 1

free D-OUT 0

free D-In 3

free D-IN 2

CAN Ground

4

13

JS214.00

14

F

G

C

R002 1

15

16

17

18

19

20

21

22

Resistor 120Ohm

24 Data transfer DTR module

23

WH

C

2

BN

SHIELD

1

CAN Low

+ Plus

GND JS211.00

CAN High

B

free D-IN 1

D-IN 0 - DS008 Engine running

KABINE

01 X101

L1 643

6_CABINE\\ 07-5 JS202.00-9

6_CABINE\\ JS202.00-8

07-4

L1 543

L1 843

6_CABINE\\ 07-4 JS202.00-7

6_CABINE\\ JS202.00-6

07-4

L1 43

L1 743

6_CABINE\\ JS202.00-5

07-4

L8 43

L2 43

L9 43

JS202.00-1

6_CABINE\\

10 280

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

08-8

01 X101

X101-46

38-1 X102-01

38-3 X102-02

07-6 F015 X101-15

D

07-4

15

JS202.00-4

14

6_CABINE\\

13

07-3

12

L2 643

L2 542

L2 442

11

JS202.00-3

10

6_CABINE\\

9

L2 342

L2 242

L2 142

L2 042

8

07-3

7

JS202.00-2

6

6_CABINE\\

5

07-3

4

isoliert

isoliert

L1 008

3

L1 942

2

1

L1 842

W211.00

D-

L1 007

D+

W214.00

E

X101-01

NAME Drawn by

:

enr

40-8

102 80

DATE

IND

DATE

REVISION

Name

Location

Data transfer

:

mrm

24.07.2009

7_BM


04.05.2009 Group

Checked

43-1

102 80



Base Machine : BS80

/ 2089

X101-01

Sheet

41 Sheets

43

1

2

3

4

5

6

7

8

A

B

Optional DTR module

C

JP211.00

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

D

E

NAME Drawn by

:

enr

DATE

IND

DATE

REVISION

Name

Location

Data transfer

Group Checked

:

mrm

24.07.2009

7_BM




Base Machine : BS80

/ 2089

Sheet

42 Sheets

43

1

2

3

4

5

6

7

8

1

2

free

free

+ Plus Y005

- Minus Y005

+ plus Y117

- Minus Y117 3

4

5

6

7

8

L3 143

L2 943

open

open

open

open

open

open

open

open

open

open

open

open

open

open

open

open

open

open

JS002.03

B

+ Plus Y116

free

free

free

free

free

free

free

free

free

free

free

free

free

free

free

free

free

free

- Minus Y116

A

2

1

WX002.03

3

4

5

6

7

8

C JS002.02

27

28

31

32

35

36

39

40

43

44

47

48

49

50

JS002.01

27

28

31

32

33

34

35

36

37

38

39

40

JP002.02

27

28

31

32

35

36

39

40

43

44

47

48

49

50

JP002.01

27

28

31

32

33

34

35

36

37

38

39

40

36

39

40

43

44

47

48

49

50

28

27

WX002.01

31

32

33

34

35

37

38

L3 343

L2 743

L2 543

L2 443

L2 343

L2 243

L2 143

L2 043

L1 943

L1 443

L1 343

L1 243

L1 143

L1 043

L7 43

L6 43

L5 43

L4 43

L3 43

36

39

40

L3 543

35

L3 443

32

L2 943

31

L3 143

28

27

WX002.02

X101-01

NAME :

enr

41-8

:

mrm

isoliert

isoliert

X101 01

102 80

DATE

IND

DATE

REVISION

Name

Location

Spare wires of cable trees

24.07.2009

7_BM


04.05.2009 Group

Checked

isoliert

02-3 X103-30

X106-25

X101 01

E

Drawn by

04-5

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

isoliert

10 280

D



Base Machine : BS80

/ 2089

Sheet

43 Sheets

43

1

2

3

4

Inclination

Crowd depth S- S+

B004

JS091.01

10 12 5

8

10 12 5

8

WH/GN BN/GN BN

GY

2

8

ES002

P

ES004

ES002.02

ES004.02

Minus

Plus

Signal

-

1

3

4

1

2

3

1 2

3

1

2

3

1 2

3

1

2

3

1 2

3

1

2

3

1 2

3

3

2

1

W093.01

7

3

W012.24

W083.00

W084.00

W083.02

W084.02

JP093.00

A

B

C

4

JS093.00

A

B

C

BU

PK

BN

WH

L45 1701

3

L45 0901

2

1

W093.00

L45 0701

SHIELD

L45 0601

L45 0501

W091.00

L45 1801

4

3

L45 1601

3

2

L45 1501

2

1

L45 1401

1

JS091.00

L45 1101

JP091.00

L45 0801

B

L45 1301

L45 1001

W091.03

DS010

mA 1

6

(Prop cyl. extended) Sideward inclination, leftSideward inclination, right Sideward inclination, left Sideward inclination, right

45°

B011

A

5

A005

isoliert

X099 25

isoliert

X099 29 X099 30

X099 11 X099 23 X099 24

X099 21 X099 22

X099 01

X099 01

X099 01

X099 41

X099 11

X099 26

X099 28

X099 27

X099 20

X099 19

X099 10

X099 09

C

X099 08

Lower mast section, left side

X099 07

L26 002

02-1

L26 002

L7 003

L6 903

10 104

L450 401

JP081.02

7

8

9

10

19

20

27

28

26

11

41

21 22

23 24

29 30

25

JS081.02

7

8

9

10

19

20

27

28

26

11

41

21 22

23 24

29 30

25

W081.01

7

8

9

10

19

20

27

28

26

11

41

21 22

23 24

Bridge X099-01

03-1

100 B11

29 30

X099-11

25

D

JP081.01

7

8

9

10

19

20

27

28

26

11

41

21 22

23 24

29 30

25

to JS081.01 (GG module)

E

NAME

DATE

Drawn by

:

enr

: 04.05.2009

Checked

:

mrm

: 24.07.2009

IND

DATE

REVISION

Name

Location

Distribution A005

Drawing No.: 951.180.00.20.89-3 :

Group

Lower mast section

Equipment Model/ Consrtuct. No.

8_MAST


Base Machine : BS80

All rights reserved: no part fo this print may be exhibited, displayed, reproduced or transmitted in any form or by any means, without the prior written permission of BAUER Maschinen GmbH.

/

Sheet

Sheets

01

X099-01

E

Drawn by

Checked :

NAME

:

enr

mrm 01-8

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

X099

X099

X099

X099

W081.01 1

JP081.01 1

DATE

24.07.2009

X099

X099

X099

42

42

IND

X099

43

43

DATE 44

44

X099

X099

X099

45

45

REVISION

X099

46

46 47

47

X099

X099

48

Name 49

48 49

04.05.2009 Location

Group

8_MAST

X099

X099

50

50

X099

L26 002

51

51 52

52

53

53

15

54

54


55

55

17

16 17

56

56

57

57

58

58

Distribution A005

19

18

18

59

59

20

19

19

JP081.02 1 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

JS081.02 1 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

21

20

20

22

JP061.01 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

JS061.04 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

21 22

21 22

L26 002

03-1



Base Machine : BS80

/ 2089

isoliert

14

16

18

L28 602

13

15

17

isoliert

12

14

16

L28 502

13

15

isoliert

11

L28 602

L28 502

L28 402

L28 302

L8 05

L7 05

L6 05

L28 202

L28 102

L28 002

L27 902

10 629

L1 002

07-8

07-8

07-8

07-8

07-8

07-7

07-7

07-7

07-6

07-6

07-5

06-5

06-4

07-4

07-3

07-7

JS061.21-24

JS061.21-23

JS061.21-22

JS061.21-21

JS061.21-20

JS061.21-19

JS061.21-18

JS061.21-17

JS061.21-16

JS061.21-15

JS061.21-14

JS061.21-13

JS061.21-12

JS061.21-11

JS061.21-10

JS061.21-9

JS061.21-8

free

free

free

free

free

free

+ (Y298 Spin-off)

in position for inclination)

s (B061 Auger proximity switch)

pressure B002.01 4-20mA)

s (Auger concrete

s (CFA auger On B002.01)


+ Y195 Medium mto

+ Y241 Low mto



s Concrete pressure B002 4-20mA


+ B... / DS... / FI...

s B026 KDK speed

+ Y114 KDK slow

s (B048 / + Y109 FOW casing)

s (B047 / + Y129 FOW auger)

6

L28 402

L28 302

10

12

14

L8 05

11

13

L7 05

9

L27 802

L2 207

L26 702

07-7

JS061.21-7

JS061.21-6

JS061.21-5

JS061.21-4

JS061.21-3

+ Y133 high mto

5

L6 05

8

10

12

L28 202

7

9

11

L28 102

8

10

L28 002

6

08 007

07-3

07-2

06-3

06-2

06-2

JS061.21-2

- Minus

4

L27 902

5 7

9

10 629

6

8

L1 002

4

L28 902

L28 802

L9 05

L26 002

L25 902

06-2

JS061.21-1

3

L27 802

3 5

7

L2 207

2 4

6

L26 702

1 3 5

08 007

2 4

L28 902

1 3

L28 802

W061.00 2

L9 05

W061.04 10 232

06-1

A

L26 002

1

L25 902

W061.01

10 232

L26 002

2

isoliert

43

Bridge

X099

D

42


X099

A005 L26 002

C

01

B

X099

1 to distribution A007 (rotary drive)

7 8

23 24

24

23 24

24

JP061.04 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

JS061.01 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

23 24

X099-01

Bridge

60

60


Drawing No.: 951.180.00.20.89-3 Sheet

Sheets

02

08

Bridge X099-01

X099-11

E

Drawn by

Checked :

NAME

:

enr

mrm 02-8

W081.01

JP081.01

DATE

24.07.2009 2

2

IND 3

3

DATE

01-8

4

4 5

5

REVISION Name

6 12

6 12

04.05.2009 Location

Group

8_MAST 13

13

L26 002

14

14 15

15 16 17

16 17

18

18

31

31


32

32

33

33

34

34

35

35

36

36

37

37

Distribution A005

38

38

39

39

JP081.02 2 3 4 5 6 12 13 14 15 16 17 18 31 32 33 34 35 36 37 38 39 40

JS081.02 2 3 4 5 6 12 13 14 15 16 17 18 31 32 33 34 35 36 37 38 39 40

L26 002



Base Machine : BS80

22

JP082.01 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

JS082.04 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

22

22

04-1

Drawing No.: 951.180.00.20.89-3 / 2089

isoliert

21

L8 503

L8 403

L8 303

L8 203

L8 103

L8 003

05-8

05-8

05-8

05-7

05-7

05-7

05-7

05-6

05-6

JS082.02-24

JS082.02-23

JS082.02-22

JS082.02-21

JS082.02-20

JS082.02-19

JS082.02-18

JS082.02-17

JS082.02-16

free

free

free

free

free

s (ES016 NO Main winch up switch-off)

s (ES016 NC Main winch up switch-off)

s (ES015 NO Crowd up switch-off)

s (ES015 NC Crowd up switch-off)

s HS002 (NO) Hoist limiter 2

s HS002 (NC) Hoist limiter 2

s HS001 (NO) Hoist limiter 1

7

free

20

L8 503

21

isoliert

21

free

19

L8 403

20

isoliert

20

free

18

L8 303

19

isoliert

17

19

free

16

18

L8 203

17

isoliert

16

18

free

L8 103

17

X099 40

16

X099 39

L7 903

L8 803

L8 703

JS082.02-15

JS082.02-14

JS082.02-13

s HS001 (NC) Hoist limiter 1

+ HS001/HS002/ES015/ES016

6

L8 003

15

X099 38

15

L7 903

X099 37

X099 36

X099 35

15

L8 803

L8 703

L7 603

X099 34

X099 33

X099 32

X099 31

05-6

05-5

05-5

JS082.02-12

JS082.02-11

free

free

5

L7 503

L7 403

L7 304

L7 203

L6 703

L6 603

L5 803

05-5

05-4

JS082.02-10

JS082.02-9

free

free

free

s (4-20mA B007 Load measuring aux. winch)

free

s 4-20mA B006 Main winch load measuring

4

L7 103

X099 18

14

X099 17

13

L450 304

12

14

X099 16

11

13

L450 204

12

14

L6 803

10

13

X099 15

11

L6 703

9

12

X099 14

10

L8 903

10 0B11

05-4

05-4

JS082.02-8

JS082.02-7

JS082.02-6

JS082.02-5

JS082.02-4

JS082.02-3

+ Plus

- Minus

3

L6 603

9

11

X099 13

8

10

X099 12

9

X099 11

7

9B10

X99 B9

05-3

05-3

05-3

05-3

05-2

05-2

JS082.02-2

JS082.02-1

A

L5 803

L8 903

10 0B11

D 8

isoliert

6

8

free

5 7

9B10

6

isoliert

5

7

free

A005 X99 B9

4 6

isoliert

L3 703

L3 603

L3 503

09 903

05-2

05-1

2

free

4

isoliert

3 5

free

2 4

X099 06

3

L3 703

1 3

X099 05

2

X099 04

1

X099 03

W082.00 2

L3 603

Lower mast section, left side 1

L3 503

09 903

W082.04

X099 02 X099 02

W082.01 09 902

L26 002

B

09 902

L26 002

C

X099 01

1 to distribution A006 (by connector JS/JP082.02)

8

23 24 24

23 24

24

JP082.04 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

JS082.01 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

23 24

100 B11

X099-01

Bridge

40

40


Sheet

Sheets

03

08

1

2

3

4

5

6

7

8

A

Optional by CFA

(Exclude enabling auger cleaner) Y166

A2

A1

B

2

1

WY166.00 JP166.01

1

JS166.01

1

2 2 2

1

W166.01 JP166.00

1

2

JS166.00

1

2 2

1

W166.00


free

free

free

free

free

free

free

free

free

free

free

L26 002

JP081.02

61

62

63

64

65

66

67

68

69

70

71

72

JS081.02

61

62

63

64

65

66

67

68

69

70

71

72

70

71

72 L451 201

69

L4 501

68

L4 401

67

L4 301

66

L4 001

65

L3 901

64

L3 801

63

L3 701

62

61

L3 401

W081.01

L3 301

03-8

L3 201

Bridge X099-01

D

X099 61

X099 01

A005

L3 101

L26 002

C

Auger cleaner by Kelly JP081.01

61

62

63

64

65

66

67

68

69

70

71

Valves Y118 and Y119 connecting alternating

72

Auger cleaner by CFA:

E


S041

=

1

0

Y118

=

1

0

Y166

=

1

0

Y119 not connect

NAME Drawn by

:

enr

DATE

IND

DATE

REVISION

Name

Location

04.05.2009 Group

Checked

:

mrm

24.07.2009

8_MAST

Distribution A005

Drawing No.: 951.180.00.20.89-3

Distribution A012



Base Machine : BS80


/ 2089

Sheet

04 Sheets

08

1

2

3

4


Hoist limiter 1

s

1

2

3

1 2

3

1

2

3

1

2

3

-

A

B

C

JP088.00

A

B

C

JS088.00

A

B

C

1 2

3

W085.00

W086.00

L6 703

10 0B11

W088.00

8

HS002

mA 4 20 +

7

Hoist limiter 2

HS001

F

B006

6

L6 603

A

5

B

Masthead

X100 24

X100 23

X100 22

X100 21

X100 20

X100 19

X100 18

X100 17

X100 16

X100 15

X100 14

X100 13

X100 12

X100 11

X100 11

X100 11

X100 10

X100 09

X100 08

X100 07

X100 06

X100 05

X100 04

X100 03

X100 02

X100 02

X100 01

X100 01

X100 01

A006

3

4

5

6

7

8

9

10

13

14

15

16

17

18

19

20

21

L8 503

L8 403

L8 303

L8 203

L8 103

L8 003

L7 903

L8 803

L8 703

L5 803

12

22

23

24

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

JS082.02

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

03-8

24

JP082.01-24

03-8

23

JP082.01-23

03-8

22

JP082.01-22

03-8

21

JP082.01-21

03-7

20

JP082.01-20

03-7

19

JP082.01-19

03-7

18

JP082.01-18

03-7

17

JP082.01-17

03-7

16

JP082.01-16

03-4

15

JP082.01-15

JP082.01-14

03-4

14

03-4

13

JP082.01-13

03-4

12

JP082.01-12

JP082.01-10

JP082.01-11

03-3

11

03-4

10

03-3

9

JP082.01-9

03-3

8

JP082.01-8

03-3

7

JP082.01-7

03-3

6

JP082.01-6

03-3

5

JP082.01-5

03-2

4

JP082.01-4

JP082.01-3

03-2 JP082.01-2

03-2 JP082.01-1

3

03-2

2

1

W082.01

W082.01 to distribution A005 (by connector JS/JP082.01)

NAME :

enr

DATE

IND

DATE

REVISION

Name

Location

04.05.2009 Group

Checked

11

JP082.02

E

Drawn by

L8 903

9B10

X99 B9

L3 703

L3 603

L3 503

2

1

W082.02

D

09 903

09 902

L26 002

C

:

mrm

24.07.2009

8_MAST

Distribution A006

Drawing No.: 951.180.00.20.89-3

Masthead



Base Machine : BS80


/ 2089

Sheet

05 Sheets

08

1

2

3

4

KDK (X) slow

KDK (K2) high mto

KDK (K1) low mto

5

6

7

8

KDK (G) medium mto

A A2

A2

Y133 A1

A2

Y241

A1

2

1

WY133.00

A2

Y114

2

1

WY114.00

Y195

A1

2

1

WY241.00

A1

WY195.00

2

1

L1 002

24-pole KDK

10 629

A007

B

07-1

102 32

07-1

L25 902

07-1

L26 002

07-1

01

02

03

04

05

01

12

13

X080

X080

X080

X080

X080

X080

X080

X080

L9 05

07-1

L26 002

C

JP061.23-2 JP061.23-3 JP061.23-4 JP061.23-5

X080-01 Bridge

JP061.21

1

2

3

4

5

12

13

JS061.21

1

2

3

4

5

12

13

1

0

1

1

0

G

Y195

0

0

1

0

fast/ slow Shift with S034

02-5

JP061.01-12

0 1 0

0

0

possible

possible

not possible

0

1 not possible

Short torque KDK fast

JP061.01-13

02-5

02-3 JP061.01-5

02-2 JP061.01-4

02-2 JP061.01-3

02-2 JP061.01-2

02-2

Y114 Y133

K1 Y241

D

JP061.01-1

X K2

Middle torque KDK fast Hight torque KDK slow Hight torque KDK fast

E W061.01 to distribution A005 (by connector JS/JP061.01) Shift torque is possible by standstill KDK --> Locking with B026

NAME Drawn by

:

enr

DATE

IND

DATE

REVISION

Name

Location

04.05.2009 Group

Checked

:

mrm

24.07.2009

8_MAST

Distribution A007

Drawing No.: 951.180.00.20.89-3

KDK



Base Machine : BS80


/ 2089

Sheet

06 Sheets

08

1

2

3

4

5

6

7

8

Optional

KDK leakoil

Rotary speed

concrete pressure P

A

DS009

mA 4 20 1

2

1

2

3

1

2

3

JS072.01

1

2

3

1 2

P

W067.00 L1 07

L2 07

BK

2

JP072.01

W072.00

B

1

BU

BN

B026

B002

3

2

1

W071.00

4

A007

JP067.00

1

2

3

JS067.00

1

2

3

Optional concrete pressure for endless extension

JP061.23

1

2

3

4

5

6

7

8

9

10

L26 002

X080-02 X080-03 X080-04 X080-05

06-5

102 32

06-5

L25 902

06-5

L26 002

06-5

L9 05

L28 802

080 07

L26 702

24 X080

23 X080

22 X080

21 X080

20 X080

19 X080

18 X080

17 X080

09

08 X080

X080

07 X080

16

11 X080

X080

07 X080

15

01 X080

X080

10 X080

14

07 X080

X080

07 01 06

C

X080 X080 X080

L22 07

L28 602

L28 502

L28 402

L28 302

L8 05

L7 05

L6 05

L28 202

L28 102

L28 002

L27 802

06-5

22

23

24

21

22

23

24

JP061.01-24

JP061.01-23

JP061.01-22

JP061.01-21

JP061.01-20

JP061.01-19

JP061.01-18

02-6 JP061.01-17

JP061.01-9

JP061.01-8

JP061.01-16

JP061.01-15

JP061.01-14

JP061.01-11

JP061.01-10

JP061.01-7

JP061.01-6

D

02-8

21

20

02-8

20

19

02-8

19

18

02-7

18

17

02-7

17

9

02-7

9

8

02-6

8

16

02-4

16

15

02-4

15

14

02-6

14

11

02-6

11

10

02-5

10

7

02-4

7

6

02-4

6

JS061.21

02-3

JP061.21

02-3

X080-01

L27 902

L28 902

Bridge

W061.01 to distribution A005 (by connector JS/JP061.01) Function lubeoil pressure control:

E

DS027 oder DS028 = 1 and B035 > 120bar and DS052 = 1 ---> it appears a self-explanatory message at the monitor

NAME Drawn by

:

enr

DATE

IND

DATE

REVISION

Name

Location

04.05.2009 Group

Checked

:

mrm

24.07.2009

8_MAST

Distribution A007

Drawing No.: 951.180.00.20.89-3

KDK



Base Machine : BS80


/ 2089

Sheet

07 Sheets

08

1

2

3

4

5

6

7

8

s (Auger concrete pressure B002.01 4-20mA)

s (CFA auger On B002.01)


+ Y195 Medium mto

+ Y241 Low mto




+ B... / DS... / FI...

s B026 KDK speed

+ Y114 KDK slow

s (B048 / B004.01 / Y109)

+ Y133 high mto

s (B047 / B004.01 / Y129)

B

- Minus

s Concrete pressure sensor B002 4-20mA

A

L38 08

Blind socket for plugging: 1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

JS061.05

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

D

JP061.05

1

2

3

4

5

6

7

8

9

10

11

12

13

14

Bridges: 7-10/7-11

16 L3 006

15 L2 906

14 L2 806

13 L1 306

12 L1 206

11 L1 106

10 L1 006

9 L3 706

8 L3 606

7 L3 506

6 L3 406

5 L3 306

4 L2 706

3 L3 206

2

1 L3 106

W061.05

L1 706

C

JP061.06

15

16

17

18

19

20

21

22

23

24

Adapter cable W061.05 (16-pole) to distribution A007

E

NAME Drawn by

:

enr

DATE

IND

DATE

REVISION

Name

Location

04.05.2009 Group

Checked

:

mrm

24.07.2009

8_MAST

Distribution A007

Drawing No.: 951.180.00.20.89-3

adapter-cable to A007



Base Machine : BS80


/ 2089

Sheet

08 Sheets

08

BG36_doku_en

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