Customer
:
Project
:
TATA PROJECTS LIMITED STANDARD QUALITY ASSURANCE PLAN for BAY MARSHALLING MARSHALLING BOX, CT & CVT JUNCTION BOXES
Consultant : S.No.
STAGE / COMPONENT OPERATION
CHARACTERISTICS
1.0
Raw Materials and Bought out items
1.1
Panel / Sheet Steel / Aluminium sheet
1.2
Control / Power Cable
1.4
1.5
1.6
MCB's & MCCB's
Indicating Lamps
Transducer
TYPE / METHOD OF CHECK
EXTENT OF CHECK
REFERENCE DOCUMENTS
ACCEPTANCE NORMS
IS-513, IS-1079 & Approved Specification
PO, Approved drawing & Approved Specification
FORMAT OF RECORD
INSPECTION BY SUB-VENDOR / MFR.
TPL
CUSTOMER /TPIA
IR
P
R
R
IR
P
R
R
Major
Visual
100%
Dimensions & Flatness
Major
Measurement
100%
Mech & Chem.Analysis
Major
Testing
Sample
MTC
P
R
R
Type, Colour
Major
Visual
100%
MTC
P
R
R
Rating / Conductor Resistance
Major
Visual
100%
MTC
P
R
R
No.of strands / Dimension
Major
Measurement
100%
MTC
P
R
R
% of Elongation
Major
Testing
Sample
MTC
P
R
R
High Voltage Spark test
Type Meters
CATEGORY
Date:
Surface Finish
Smoke density test (If applicable) Flammability Flammability test (If applicable) Oxygen Index test (If applicable) HCL gas emission test (If applicable)
1.3
Doc No: TPL / QMD / Mech / SQAP SQAP /00 Rev.No.: 0
IS-694 & Approved Specification
PO, Approved drawing & Approved Specification
Major
Testing
Sample
MTC
P
R
R
Major
Testing
Sample
MTC
P
R
R
Major
Testing
Sample
MTC
P
R
R
Major
Testing
Sample
MTC
P
R
R
Major
Testing
Sample
MTC
P
R
R
Major
Visual
MTC
P
R
R
MTC
P
R
R
100%
IS-1248 & Approved Specification
PO, Approved drawing & Approved Specification
Rating
Major
Visual
Functional Test
Major
Auxiliary Supply
MTC
P
R
R
Type
Major
Visual
IR
P
R
R
IR
P
R
R
IR
P
R
R
Rating
Major
Visual
Functional Test
Major
Continuity Check
Type
Minor
Visual
Rating
Minor
Visual
Functional Test
Minor
Auxiliary Supply
Type
Major
Visual
Rating
Major
Visual
Functional Test
Major
Auxiliary Supply
100%
100%
100%
IEC-60947-2 / IS-IEC-60898PO, Approved drawing & 2 & Approved Approved Specification Specification
IS-13947 & Approved Specification
IS-12784 & Approved Specification
PO, Approved drawing & Approved Specification
PO, Approved drawing & Approved Specification
IR
P
R
R
IR
P
R
R
IR
P
R
R
MTC
P
R
R
MTC
P
R
R
MTC
P
R
R
REMARKS
She:1of4
Customer
:
TATA PROJECTS LIMITED
Project
:
STANDARD QUALITY ASSURANCE PLAN for BAY MARSHALLING BOX, CT & CVT JUNCTION B OXES
Consultant : S.No.
1.7
1.8
1.9
1.10
1.11
2.0
STAGE / COMPONENT OPERATION
Space Heater / Thermostat
Switches
Gasket
Terminal Blocks
Paints
CATEGORY
TYPE / METHOD OF CHECK
Type
Major
Visual
Rating
Major
Visual
Functional Test
Major
Auxiliary Supply
Type
Minor
Visual
Rating
Minor
Visual
Functional Test
Minor
Continuity Check
Surface Finish
Major
Visual
CHARACTERISTICS
Doc No: TPL / QMD / Mech / SQAP /00
EXTENT OF CHECK
REFERENCE DOCUMENTS
ACCEPTANCE NORMS
100%
IS-8623 & Approved Specification
PO, Approved drawing & Approved Specification
100%
IS-60947 & Approved Specification
PO, Approved drawing & Approved Specification
100%
Dimensions & Hardness
Major
Measurement
100%
Type Test
Major
Testing
Sample
Type
Major
Visual 100%
Rating
Major
Visual
Functional Test
Major
Continuity Check
Finish
Major
Visual
100%
Shade
Major
Visual
100%
IEC-60079-31 / IS-3400 & Approved Specification
PO, Approved drawing & Approved Specification
IEC-60947-7-1 & Approved PO, Approved drawing & Specification Approved Specification
Approved Drawing & Approved Datasheet
Approved Drawing & Approved Datasheet
Rev.No.: 0 Date: FORMAT OF RECORD
INSPECTION BY SUB-VENDOR / MFR.
TPL
CUSTOMER /TPIA
IR
P
R
R
IR
P
R
R
IR
P
R
R
IR
P
R
R
IR
P
R
R
IR
P
R
R
IR
P
R
R
IR
P
R
R
MTC
P
R
R
IR
P
R
R
IR
P
R
R
IR
P
R
R
IR
P
R
R
IR
P
R
R
Viscosity
Major
Testing
Sample
MTC / IR
P
R
R
Flash Paint
Major
Testing
Sample
MTC / IR
P
R
R
All Routine Test
Major
Testing
Sample
MTC / IR
P
R
R
REMARKS
In Process Inspection Visual Inspection for Pitting, Rusting of Plates
Major
Visual
100%
IR
P
R
R
Pre-treatment of Sheet metal
Critical
Process
100%
IR
P
R
R
Dimensional after Fabrication
Major
Measurement
100%
IR
P
R
R
Gaskets Between Door & Equipment
Major
Visual
100%
IR
P
R
R
Wire Size
Minor
Visual
Random
IR
P
R
R
IR
P
R
R
IR
P
R
R
Panel Fabrication
2.1
Wiring
Continuity as per wiring diagram
Critical
Testing
100%
Tightness of Termination
Critical
Testing
Random
Approved Drawing & Approved Datasheet
Approved Drawing & Approved Datasheet
Approved Drawing & Approved Specification
Approved Drawing & Approved Specification
She:2of4
Customer
:
TATA PROJECTS LIMITED
Project
:
STANDARD QUALITY ASSURANCE PLAN for BAY MARSHALLING BOX, CT & CVT JUNCTION BOXES
Consultant : S.No.
2.2
3.0
3.1
3.2
STAGE / COMPONENT OPERATION
Assembly
CATEGORY
TYPE / METHOD OF CHECK
EXTENT OF CHECK
Alignment / Layout of Components & Mountings
Major
Verification
100%
Check for door Alignment
Major
Verification
100%
Name Plates and Labels
Major
Visual
100%
Major
Verification
100%
Major
Verification
Check for a Interchange ability
Major
Overall Visual & Dimension Inspection Verification of Component, Rating and Arrangements
CHARACTERISTICS
Mechanical Interlocking arrangement Verification of Component, Rating and Arrangements
3.4
ACCEPTANCE NORMS
Rev.No.: 0 Date: FORMAT OF RECORD
INSPECTION BY SUB-VENDOR / MFR.
TPL
CUSTOMER /TPIA
IR
P
R
R
IR
P
R
R
IR
P
R
R
IR
P
R
R
100%
IR
P
R
R
Verification
100%
IR
P
R
R
Major
Measurement
100%
IR
P
W
W
100%
IR
P
W
W
IR
P
R
R
Approved Drawing & Approved Datasheet
Approved Drawing & Approved Specification
REMARKS
Final Inspection
Final Inspection
Final Test
Major
Verification
Colour Coding and Tightness of wiring
Major
Testing & Measurement
100%
Continuity Test
Major
Testing
100%
IR
P
W
W
Final Painting Inspection
Major
Visual & Measurement
Random
IR
P
R
R
Functional Test
Major
Testing
IR
P
W
W
HV-IR Test (IR test before and after HV Test)
Major
Testing
IR
P
W
W
Type Test
Major
Testing
IR
P
W
W
IP Test
Major
Verification
IR
P
W
W
Paint Shade And Thickness
Major
Testing & Measurement
IR
P
W
W
Finish / Uniformity of Zn coating
Major
Visual
100%
IR
P
W
W
Major
Testing & Measurement
10%
IR
P
W
W
Weight of Zinc Coating
Critical
Testing & Measurement
Sample
IR
P
W
W
Adhesion Test
Critical
Testing & Measurement
Sample
IR
P
W
W
IR
P
R
R
Thickness 3.3
REFERENCE DOCUMENTS
Doc No: TPL / QMD / Mech / SQAP /00
HOT Tip Galvanizing
Preservation and Packing
Bubble sheet, Box, etc.,
Major
Visual
100%
100%
Approved Drawing & Approved Specification
Approved Drawing & Approved Specification
Approved Drawing & Approved Specification
Approved Drawing & Approved Specification
IS-4826 /IS-6745/ Approved Data sheet
Approved Drawing & Approved Specification
Approved drawing & Approved data sheet
Approved Drawing & Approved Specification
She:3of4
Customer
:
TATA PROJECTS LIMITED
Project
:
STANDARD QUALITY ASSURANCE PLAN for BAY MARSHALLING BOX, CT & CVT JUNCTION BOXES
Consultant : S.No.
STAGE / COMPONENT OPERATION
CHARACTERISTICS
Review of all the stages of documents
3.5
Final Documentation
3.6
Inspection Release Note (IRN) or ACRN
Doc No: TPL / QMD / Mech / SQAP /00 Rev.No.: 0 Date:
CATEGORY
TYPE / METHOD OF CHECK
EXTENT OF CHECK
REFERENCE DOCUMENTS
ACCEPTANCE NORMS
FORMAT OF RECORD
Major
Verification
100%
Approved drawing & Approved data sheet
Approved Drawing & Approved Specification
IR
INSPECTION BY SUB-VENDOR / MFR.
TPL
CUSTOMER /TPIA
P
R
R
P
H
H
REMARKS
Note's
Legend: H= Hold, W= Witness, P= Perform, R= Review of Documents, IR= Inspection Report, TR= Test Reports, ACRN= Acceptance-Cum-Release Note, Mfr = Manufacturer, UT = Ultrasonic Testing, RT = Radiography Testing, MT - Magnetic Testing, TPL = Tata Projects Limited, TPIA = Third Party Inspection Agency
Prepared by
Reviewed by
S. SIVA RAMA KRISHNA
GSV MANIKYALA RAO
Sr. Engineer - QMD
QA Coordinator- QMD
Reviewed by
PT = Penetrant Testing,
Approved by
GVRRN ACHARYULU Projects
Head- QMD
She:4of4
