BS IV
Bajaj Auto Limited Akurdi Pune 411 035 India Tel +91 20 20 27472851 Fa x +9 1 2 0 27407385 www.bajajauto.com
MOTORCYCLES
BS IV
Spare Parts Catalogue
BS IV
Notice
All information contained in this manual is based on the latest product information at the time of publication. Bajaj Auto Limited accepts no liability for any inaccuracies or omissions in this publication, although every possible care has been taken to make it as complete and accurate as possible. All procedures and specifications subject to change without prior notice. The right is reserved to make such changes at any time without prior notice and without incurring an obligation to make such changes to product manufactured previously. Contact your authorized Bajaj Dealer for the latest information on product improvements incorporated after this manual was issued.
DOC. NO.: XXXXXXXX
REV. FEB- 2017
Copy rights : All rights reserved. No part of this publicatin may be reproduced, stored in a retrival system, Or transmitted in any form or by any means, electromic mechanical photocopying, recording or otherwise, without the prior written permission of Bajaj Auto LTD.
Foreword
BS IV
We have pleasure in presenting the Spare Parts Catalogue for ‘Pulsar / Rouser / Pulse 200 RS’ Motorcycle. This catalogue has been specially
designed to assist you in selecting the correct parts for procurement to maintain 100% availability. The Bajaj spares are subjected to the stringent quality control standards to ensure longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares are used. In a continual effort to improve Performance and Efficiency of the vehicles, Specifications, Diagrams, Illustrations and Part Numbers can change without notice. Consequently, the description in this Spare Parts Catalogue cannot therefore be final and binding on us. The modifications / alterations which are carried out after the issue of this catalogue, will be conveyed to you through our Service Circulars. You are requested to make necessary corrections in the Parts Catalogue as per the circulars so as to keep your catalogue up-to-date. This will ensure the appropriate and speedy delivery of the Spare Parts as the order placed will bear the latest part numbers. In case, if you need any technical assistance contact the concerned Regional Office or write to us on the following address : Bajaj Auto Limited
Service Department Akurdi, Pune 411 035 India Phone : 020-27406557 Fax : 020-27407385
BS IV
Instructions
1. How to Read the Catalogue : Open the catalogue and from the pictorial index locate the group in which the part you want to find is present. Turn over to the concerned page number (as given by pictorial index). Now find out the figure of the part you wish to order. Write down the part number against that particular particular figure number from the text.
In case, if you have the part number and you need the other details, details, the part index can be used. The part index (at the end of the catalogue) will give you the figure and page number of the part you wish to order. 2. How to Order Order Spare Parts : The part number and the description of the part required should be invariably mentione d in the order as per the catalogue text.
The latest part number number as conveyed through our service service circulars circulars should only appear on the order. In case of ordering painted components, components, colour shade of the components should be mentioned. The quantity quantity shown against the the part number is the quantity quantity per vehicle for that group so that particular quantity should be multiplied by the number of sets required. 3. Part Number System : We have used 8 digit system for part numbers. The model or hardware item is indicated by first two digits or alphanumeric, the next two or four digits indicate main group and the last four or two digits indicate serial number in main group or serial number or subgroup of fastener respectively. Thus the part numbers will be indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will enable you to identify the spare parts easily. 4. Abbreviations : The following abbreviations are used in this catalogue. Assly N.I. C'case Cyl O/s Rr. L R.H. Hex.
Assembly Not illustrated Crankcase Cylinder Over size Rear Length Right hand Hexagonal
V W Accl. Comp. Fr. Std. A/t. L.H. AR
Volts Watts Accelerator Complete Front Standard Alternate Left hand As required
5. Note : 1. EVAP - Fully BS IV Compatible Model 2. NON EVAP - Partial BS IV Model
BS IV
Index Plate No.
Description
1
Cover Cylinder Head
2 3
BS IV
Index
Page No.
Plate No.
Description
Page No.
2
31
Tube / Tyre / Rim
62
Cylinder Head
4
32
Front Hub
64
Valve
6
33
Front Master Cylinder
66
4
Camshaft / Tensioner
8
34
Front Disc Brake
68
5
Cylinder and Piston
10
35
Rear Hub
70
6
Crankshaft
12
36
Rear Disc Brake System
72
7
Transmission
14
37
Rear Brake Pedal
74
8
Change Drum / Shift Fork
16
38
Anti Brake Lock System
76
9
Gear Change Mechanism
18
39
Handle Bar Assly
78
10
Engine Assly / Crankcase RH
20
40
Front Fork
11
Crankcase LH
22
41
Petrol Tank, Cap Tank and Gauge Fuel
84
12
Balancer Idler Gear / Water Pump
24
42
Fittings - Side Fairing
86
13
Oil Pump
26
43
Fittings - Side Fairing Bracket & Fuel Tank CVR
88
14
Radiator
28
44
Fittings - Side Cover
90
15
Cover Clutch
30
45
Meter Assembly
92
16
Cover Magneto
32
46
Control Cables
94
17
Clutch Assly
34
47
Chain Case
96
18
Carburettor
36
48
Head Lamp & Fairing
19
Air Cleaner Complete
38
49
Fairing Structure
100
20
Mechanism EVAP
40
50
Indicator Light Assembly
102
21
Silencer Assembly
42
51
Tail Lamp Assly / Front Number Plate
22
Starter Assly
44
52
Electrical Equipments
23
Magneto, C.D.I. & H.T. Coil
46
53
Tool Kit
24
Seat Assly / Seat Lock
48
25
Engine Mountings
50
26
Frame and Frame Fitting
52
27
Swing Arm / Rear Shock Absorber
54
28
Pillion Foot Rest / Holder
56
54 55 56 57 58
Accessories Painted Parts & Decals Painted Parts & Decals Painted Parts BS IV Decals Set BS IV
29
Mudguard- Front & Rear
58
30
Stand Assembly
60
80, 82
98
104 106, 108 110 112 114 116 118, 120 122
BS IV
Pictorial Index
BS IV
Pictorial Index
PLATE NO. : 1 COVER CYLINDER HEAD
PAGE NO. 1
PLATE NO. : 2 CYLINDER HEAD
PAGE NO. 3
PLATE NO. : 5 CYLINDER & PISTON
PAGE NO. 9
PLATE NO. : 6 CRANKSHAFT
PAGE NO. 11
PLATE NO. : 3 VALVE
PAGE NO. 5
PLATE NO. : 4 CAMSHAFT / TENSIONER
PAGE NO. 7
PLATE NO. : 7 TRANSMISSION
PAGE NO. 13
PLATE NO. : 8 CHANGE DRUM / SHIFT FORK
PAGE NO. 15
BS IV
Pictorial Index
BS IV
Pictorial Index
PLATE NO. : 9 GEAR CHANGE MECHANISM
PAGE NO. 17
PLATE NO. : 10 ENGINE ASSLY & CRANKCASE RH
PAGE NO. 19
PLATE NO. : 13 OIL PUMP
PAGE NO. 25
PLATE NO. : 14 RADIATOR
PAGE NO. 27
PLATE NO. : 11 CRANKCASE LH
PAGE NO. 21
PLATE NO. : 12 BALANCER IDLER GEAR/WATER PUMP
PAGE NO. 23
PLATE NO. : 15 COVER CLUTCH
PAGE NO. 29
PLATE NO. : 16 COVER MAGNETO
PAGE NO. 31
BS IV
Pictorial Index PLATE NO. : 17 CLUTCH ASSEMBLY
PAGE NO. 33
PLATE NO. : 18 THROTTLE BODY
PAGE NO. 35
PLATE NO. : 19 AIR CLEANER COMPLETE
PAGE NO. 37
PLATE NO. : 20
PAGE NO. 39
MECHANISM EVAP
BS IV
Pictorial Index PLATE NO. : 21 SILENCER ASSEMBLY
PLATE NO. : 23 H T COIL AND REGULATOR ASSEMBLY
PAGE NO. 41
PAGE NO. 45
PLATE NO. : 22 STARTER ASSEMBLY
PAGE NO. 43
PLATE NO. : 24 SEAT ASSEMBLY
PAGE NO. 47
Pictorial Index PLATE NO. : 25
BS IV
Pictorial Index
BS IV
ENGINE MOUNTINGS
PAGE NO. 49
PLATE NO. : 26 FRAME AND FITTINGS
PAGE NO. 51
PLATE NO. : 29 MUD GUARD FRONT & REAR
PAGE NO. 57
PLATE NO. : 30 STAND ASSEMBLY
PAGE NO. 59
PLATE NO. : 27 SWING ARM ASSEMBLY
PAGE NO. 53
PLATE NO. : 28 PILLION FOOTREST & HOLDER
PAGE NO. 55
PLATE NO. : 31 TYRE & TUBE
PAGE NO. 61
PLATE NO. : 32 FRONT HUB
PAGE NO. 63
8
BS IV
Pictorial Index PLATE NO. : 33 FRONT MASTER CYLINDER
PAGE NO. 65
PLATE NO. : 34 FRONT DISC BRAKE
PAGE NO. 67
BS IV
Pictorial Index PLATE NO. : 37 REAR BRAKE PEDAL
PAGE NO. 73
PLATE NO. : 39 HANDLE BAR ASSEMBLY
PAGE NO. 78
PLATE NO. : 38 ANTI BRAKE SYSTEM
PAGE NO. 75
E S E S : U 4 4 IN G O T 3 - M N R N D F R O Y D W A N L R D IN E O F L U I T A A P E N K E R A D C O R C A I G B R I G E I L E R O V N L L E A N F M A S L R E E A R E R C F O E O B E
PISTON SEAL DUST SEAL BLEEDER CAP PROTECTION BOOT INSULATOR
CALIPER PISTON BLEEDER SCREW PAD SPRING
PLATE NO. : 35 REAR HUB
PAGE NO. 69
PLATE NO. : 36 REAR DISC BRAKE SYSTEM
PISTON SEAL DUST SEAL BLEEDER CAP PROTECTION BOOT INSULATOR
CALIPER PISTON BLEEDER SCREW PAD SPRING
PAGE NO. 71
PLATE NO. : 40 FRONT FORK
PAGE NO. 79, 81
BS IV
Pictorial Index PLATE NO. : 41 PETROL TANK, CAP TANK & GAUGE FUEL
PLATE NO. : 43 FITTING FUEL TANK COVE
PAGE NO. 83
PAGE NO. 87
PLATE NO. : 42 FITTING FAIRING SIDE COVERS
PLATE NO. : 44 FITTING SIDE COVER
PAGE NO. 85
PAGE NO. 89
BS IV
Pictorial Index PLATE NO. : 45 SPEEDOMETER ASSEMBLY
PLATE NO. : 47 CHAIN CASE
PAGE NO. 91
PLATE NO. : 46 CONTROL CABLES
PAGE NO. 93
PAGE NO. 95
PLATE NO. : 48 HEAD LAMP & FAIRING
PAGE NO. 97
BS IV
Pictorial Index PLATE NO. : 49 FAIRING STRUCTURE
PLATE NO. : 51 TAIL LAMP & FRONT NUMBER PLATE
BS IV
Pictorial Index
PAGE NO. 99
PLATE NO. : 50 INDICATOR ASSEMBLY
PAGE NO. 101
PLATE NO. : 53 TOOL KIT
PAGE NO. 109
PAGE NO. 103
PLATE NO. : 52 ELECTRICAL EQUIPMENTS
PAGE NO. 105,107
PLATE NO. : 55 PAINTED PARTS
PAGE NO. 113
PLATE NO. : 54 ACCESSIRIES
PLATE NO. : 56 DECALS
PAGE NO. 111
PAGE NO. 115
BS IV
Pictorial Index PLATE NO. : 57 PAINTED PARTS BS IV
PAGE NO. 117, 119
PAGE NO. 121
PLATE NO. : 58 DECALS BS IV
1
Pictorial Index
BS IV
Plate No.: 1
BS IV
Cover Cylinder Head No.. No
1 2 3 4
Part Pa rt No No.. Description
JL 5110 41 JL 5110 42 JG 5110 21 JG 5110 22
Cover Cylinder Head Gasket Head Cover(Rubber) Washer Bolt Special
Qty. Remarks
1 1 4 4
4
3
1
2
1
Front Wheel Direction
2
Plate No.: 2 BS IV
Cylinder Head No.. No
15 14 5
9
13 3 4
10 17
11
16
7
6 8
1 12
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Part Pa rt No No.. Description
36 DT00 32 JL 5110 22 JG 5410 68 LD A000 08 JL 5110 09 DK 1012 25 DK 1013 40 JG 3514 00 JL 5112 19 39 2629 21 39 1283 21 39 2608 01 JL 6012 37 JL 5110 29 KA EQ06 20 JG 5110 46 LC G000 06 JL 4022 19
Kit Cylinder Head Assly Gasket Cylinder Head Hex Flange Head Bolt M10 Washer 11.2*20*2T M6 Stud Bolt Switch Oil Pressure Ó’Ring Coolant Water Temp Sensor Sleeve Spark Plug ‘O’ Ring Sleeve ‘O’ Ring Sleeve Grub Screw Thermostat Assembly Cover Thermostat Bolt - Flange :- M6 Stud (M8*1.25) Nut Hex Flanged Pigtail Oil Pressure Switch
Qty. Remarks
1 1 4 4 2 1 1 1 1 1 1 1 1 1 2 2 2 1
Top side Bottom side
N.I N.I
2
3
Front Wheel Direction
4
Plate No.: 3 BS IV
Valve 8
No.. No
7 12 12 11 6 5
12 11
12
9
6 4
1 2 3 4 5 6 7 8 9 10 11 12
Part Pa rt No No.. Description
39 2017 19 JL 5110 10 JL 5110 11 DT 5112 61 DT 5112 62 JL 5112 05 JF 5112 07 LA E000 16 DG 1010 29 36 JL00 11 DH 1012 95 39 2440 11
Seal - Oil Valve Intake Valve Exhaust Assembly Rocker Arm Intake Assembly Rocker Arm Exhaust Rocker Arm Shaft Plate Stopper Rocker Arm Bolt Flanged M5X0.8X6L-Precoated Cotter Valve Valve Repair Kit Wave Washer Plain Washer
Qty. Remarks
4 2 2 1 1 2 1 1 8 4 2 4
1
10
3
3 2
5
Front Wheel Direction
6
Plate No.: 4 BS IV
Camshaft / Tensioner No.. No
3
1
2
6
4 5
8
11 12
7 13
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Part Pa rt No No.. Description
DT 5112 39 AP 1012 36 JG 5312 20 39 0594 17 JL 5112 21 JL 5112 20 JL 5112 22 JG 5112 69 36 JL00 01 DH 1013 92 CS 1011 28 JC 1010 34 KA DQ06 20 39 2669 21 JG 5112 70
Assembly Camshaft Bea ring - Ball :- 12 X 28 X 8 Bearing - Ball 6202/HN3 Circlip - Internal Spacer Camshaft Sprocket Camshaft Timing Chain Bolt Special Flanged (Camshaft) Kit Cam Chain Guide Chain Guide Pivot Bolt Gasket Tensioner Assembly Bolt Hexagonal Ring - O (Tensioner Bolt) Bolt Flanged M6X1X6L-Special
Qty. Remarks
1 1 1 1 1 1 1 1 1 1 1 1 2 1 1
N.I.
10 15
9
7
Front Wheel Direction
8
Plate No.: 5 BS IV
Cylinder and Piston No.. No
3
1 2 3 4 5
1
Part Pa rt No No.. Description
36 JL00 07 36 JU00 01 39 2181 06 JL 5210 02 39 2132 17
Kit Asly Block Piston Kit Piston Ring Pin - Hollow Dowel :- 14 X 20 Gasket Cylinder Block Ring - Snap
Qty. Remarks
1 1 2 1 2
3
2 4
5
5
9
Front Wheel Direction
10
Plate No.: 6 BS IV
Crankshaft No.. No
Part Pa rt No No.. Description
5
5 4
6
12
6
9
14
13
8
10
Qty. Remarks
1
36 JU00 36 Kit Crankshaft Assembly
1
2 3 4 5 6 7 8 9 10 11 12 13 14
JF 5310 07 JF 5310 14 JU 5310 21 39 2203 07 39 1931 20 31 1011 73 JG 5310 27 JG 5310 31 LC D000 01 JG 5310 41 JG 5310 40 JG 5512 16 LD H000 02
1 2 2 2 1 3 Not Part of Kit 36JU0036 1 1 1 1 1 1 1
1
2
Conrod Assly Compl Bolt (Jf Con Rod) Bush Big End Pin - Parallel Bearing - Ball : 28 X 68 X 18 Key-Woodruff Sprocket Crankshaft Spacer Crankshaft Nut Sprocket Drive Lock Balancer Drive Gear Nut Balancer Drive Lock Gear Drive Washer
Assly Consist 1 qty of Part No. 39193120
4
11 7
7
7 3
11
Front Wheel Direction
12
Plate No.: 7 BS IV
Transmission 2 6
1 7
1 9
3 2 1
5 4
1 7 9 1
8
9
3
7
6
2 5
2 3
2
6
2 4
No.. No
1 7
2 2
2 0
1 8
1 6
1 0
1 5 1 4
7
1 1
1 3
2 7
1
2 8
12 3 0
2 9
3 1
13
Front Wheel Direction
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Part Pa rt No No.. Description
JG 5510 28 JG 5510 27 39 2158 11 JG 5510 13 JG 5512 13 JG 5510 20 BF 5510 37 JG 5512 14 JG 5512 20 JG 5512 27 JG 5510 22 JG 5510 26 JG 5510 25 DH 1012 35 39 2166 11 JG 5512 28 BF 5510 37 JG 5512 22 JG 5510 20 JG 5512 23 JG 5510 21 JG 5512 15 JG 5512 24 JG 5510 00 JG 5512 25 JG 5510 21 DK 1013 52 JG 5510 10 DV 1010 48 DJ 1013 12 LA E000 17
Shaft Input T/M Assly Shaft Input T/M Comp Washer - Plain Bush 6th Drive / Bush 2nd Driven Gear 6th Drive Washer Splined Ring - Snap Gear Drive Multiple 3&4 Gear 5th Drive Gear 2nd Drive Washer - Plain 2ng Gear I/P Shaft Output Shaft Assy Output Shaft Assy With Plug Circlip Washer Special Gear 2nd Driven Ring - Snap Gear 5th Driven Washer - Plain 2ng Gear I/P Shaft Gear 3rd Driven Washer Plain O/P Shaft Gear 4th Driven Gear 6th Driven Bush 1st Driven Gear 1st Driven Washer Plain O/P Shaft O-Ring Sprocket Collar(17.5*1.5) Collar Sprocket Sprocket Output (14T) Plate Drive Sprocket Bolt Flanged M6X1X10L-Precoated
Qty. Remarks
1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 2
14
Plate No.: 8 BS IV
Change Drum / Shift Fork No.. No
8 8 3 2 1
10
4
1 2 3 4 5 6 7 8 9 10 11
Part Pa rt No No.. Description
JG 5610 11 EC 5610 23 39 2606 07 JG 5610 10 JG 5612 22 LA C000 24 JG 5610 12 JG 5610 13 JG 5610 16 JG 5612 25 JG 5612 15
Drum Complete Gear Shift Spring Gear Switch Indicator Pin - Parallel Spacer-Guide Gear Shift Guide Gear Shift Bolt Socket Head M6X1X20L Fork Gear Shift Input Fork Gear Shift Output Shaft Gear Shift Fork Shaft Gear Shift Fork Output Compression Spring
Qty. Remarks
1 1 1 1 1 1 1 2 1 1 2
7
5 6
15
9
Front Wheel Direction
16
Plate No.: 9 BS IV
Gear Change Mechanism No.. No
Part Pa rt No No.. Description
Qty. Remarks
1 3
1 2 3 4 5 6 7 8 9 10 11 12
2
4
5
7
DT 5612 06 JG 5612 17 JG 5612 32 JG 5612 16 DT 5612 01 KA DM06 22 DT 5614 09 DK 1011 80 LC B000 03 DT 5614 08 DT 5612 05 JL 5614 09
Lever Gear Shift Assly Comp. Bush Torsion Spring Torsion Spring Washer Assly Lever Complete Change Bolt Flanged Assly Lever Change Arm Tie Rod Nut Change Lever Assly Damper Bolt Gear Change Lever
1 1 2 1 1 1 1 1 1 1 1 1
6
8 9 12 11 10
17
18
Plate No.: 10 BS IV
Engine Assembly / Crankcase RH No.. No
1 6
4 5
2 3
8
7 11
28 9 10 2
12 13
6 27 23
18
19
24 25 26
20 17
16 15
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
21
Part Pa rt No No.. Description
JL 5010 04 DT 5010 20 36 JL00 04 36 DT00 79 39 1931 20 LA D000 77 JG 5410 46 36 JL00 39 JL 6010 10 JL 5312 05 39 2602 20 AA 1014 37 JG 5410 59 39 2601 20 LB B000 06 JU 5410 05 59 2000 28 JG 5612 04 JG 5612 05 JG 5610 09 JG 5612 26 3 9 2562 20 39 0746 01 JG 5410 45 DP 1011 91 JG 5710 14 JG 5710 16 JL 5412 37 JL 5710 01 LA D000 63 KA EQ06 16 LE B000 01 JL 5312 04
Qty. Remarks
Assembly Engine Assembly Engine Kit Crankcase RH Kit Crankcase RH Ball Bearing 28 X 68 X 18 Bolt Flanged M6x16 Balancer Bearing Stopper Kit Water Pump rotor & Seal Water Seal Double Lip Balancer Assly. Bearing - Ball 6202/HN3
1 1 1 1 1 1 1 1 1 1 1
Pre coated Flanged Bolt M6 X 12
1
Plate Stopper Bearing Drum Bearing - Ball :- 61905 (25X42X9) Screw Pan head Breather Plate Bearing Ball RH Bolt Drum Stopper Washer Stopper Drum Complete Spring Bearing - Needle Roller:-13X19X12 Screw Pan Cross - M6 Input Shaft Bearing Stopper Bolt Shifter Oil Filter O-Ring Cap Oil Filter Cap Oil Filter Hexagonal Flange Bolt Bolt Flange Circlip Internal Balancer Integral
1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1
N.I N.I From 23 Feb16 For Eng. JL501004 For Eng. DT501020
For Eng.DT501020
BS IV EVAP & NON EVAP BS IV EVAP & NON EVAP
22
19
Front Wheel Direction
20
Plate No.: 11 BS IV
Crankcase LH No.. No
7
22
1 2 3 4 5 6 7 8 9 10 11 12 13 14 14a 15 16 17 18 19 20 21 22 23
18
4
10 9
3 2
17 6
19 14A 8
14
13
15 21 20
11 12
21
Qty. Remarks
1
2
5
Part Pa rt No No.. Description
36 JL00 03 36 DT00 80 LA E000 14 DH 1013 81 JG 5410 63 JG 5410 44 39 1773 04 DT 3518 02 39 1043 19 KE BA37 15 DG 1014 56 59 2000 06 JG 5410 15 39 2562 20 JY 5710 30 LJ A000 04 JA 5410 48 JG 5410 41 JG 5410 58 KB BG06 12 39 1773 04 39 2181 06 JG 5410 74 LA D000 81 36 DT00 08
Kit Crankcase LH Kit Crankcase LH Bolt Flanged Pre Coated pan Screw Bracket Harness Upper Bracket Harness Lower Bolt M-5 x 16 Neutral Indicator Switch Seal Oil Circlip Internal Seal Oil Bearing Ball Needle Bearing Needle Bearing Mesh Oil Filter Assly. ‘O’ ring Strainer Strainer Cap with ‘O’ Ring Gasket Crankcase Chain Guard Pan Screw Head Bolt Flange Hollow Pin Dowel Oil Nozzle Bolt Flange Pre-coated Kit Engine Gasket
1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 3 2 2 1 4 1
For Eng. JL501004 For Eng. DT501020
Gear Change lever Output Shaft Output Shaft Output Shaft Drum
16
Front Wheel Direction
22
Plate No.: 12 BS IV
Balancer Idler Gear / Water Pump No.. No
1
2
6
5
15
13
16 17
10 11
8
7 9
12
14
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Part Pa rt No No.. Description
KA EQ06 20 JL 6010 05 39 1665 11 LA E000 17 39 2606 07 JG 6010 12 JG 6010 05 JG 5312 15 36 JL00 39 JG 5312 29 JG 5312 28 59 2000 36 JL 5312 05 DS 1011 54 JG 5312 07 DH 1010 48 DK 1013 86 JL 5312 04
Bolt Hexagonal Cover Water Pump Washer - Seal :- 6 Bolt Flange Pin - Parallel O-Ring (Water Pump Cover) Dome Nut Washer (2.5MM) Water Pump Rotor O Ring Balancer Driven Sleeve Balancer Driven Balancer Bearing (6203/HN3C3D8) Balancer Assy Key Gear Balancer Driven Washer - Special :- Camshaft Pre-coated Soc Hd Cap Bolt M8X40 Balancer Integral
Qty. Remarks
5 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1
3 4 18
23
Front Wheel Direction
24
Plate No.: 13 BS IV
Oil Pump No.. No
Part Pa rt No No.. Description
1 JU 5710 00 2 KE AB10 10 3 39 0999 06 4 LA E000 18
Oil Pump Assy Comp Circlip Pin - Hollow Dowel Bolt Flanged M6X1X30L-Precoated
Qty. Remarks
1 1 2 3
2
3
4 1
25
Front Wheel Direction
26
Plate No.: 14 BS IV
Radiator No.. No
13 4 2
1
15
16 5 7 8
14
12
6 26 10 17 26
27
11 16 18
9
25
28
20 22 19
21 20
27
23
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
24
Front Wheel Direction
Part Pa rt No No.. Description
DT 1810 01 DJ 1612 29 39 2141 24 LB U000 23 DT 6012 32 JG 6012 37 JL 6012 16 39 0211 11 JG 5810 14 DT 6012 26 DT 6012 28 DT 6012 10 JG 6012 11 JG 6012 30 JG 6012 35 JG 6012 34 JL 6012 22 JL 6012 23 JL 6012 28 JG 6012 09 JL 6012 19 JL 6012 12 LA D000 82 LA E000 41 LJ A000 05 JL 6012 21 JG 1710 29 JG 1138 06 JY 6012 41 JY 6012 48 36 DT00 01
Cowl Radiator Nut - Clip M6 Washer Nylon Screw Radiator Core Radiator Fan Silent Block Washer Silent Block Expansion Tank Tube Connecting Tube Drain Cap Expansion Tank O-Ring Cap Radiator Cap Clamp Hose Thermostat to Radiator Hose Radiator to T pipe Coolant Pipe T Assly Clamp Radiator Pipe Hose By Pass To pump Clamp Radiator Bolt Flange Bolt Flange O ring- Pipe Coolant Clamp Coolant Pipe Spring Band Clip Grommet Expansion Tank Flange Nut Bracket Fan Mounting Kit Hardware R Cowl & Fairing
Qty. Remarks
1 4 4 4 1 1 2 2 2 1 1 1 1 1 1 2 1 1 1 2 1 1 2 2 1 1 3 1 3 3 1
N.I.
BS IV EVAP & NON EVAP
N.I. N.I.
28
Plate No.: 15 BS IV
Cover Clutch No.. No
1 13 7 18
7A
14
5
11
19
2 10
20 16 15
17
3
1
4
9
8
6 11
21
29
12
2 3 4 5 6 7 7A 8 9 10 11 12 13 14 15 16 17 18
Part Pa rt No No.. Description
DT 5412 12 52 JL08 92 39 1990 20 LD B000 20 JG 5510 17 DT 5410 19 JU 5514 01 JG 5412 30 39 1537 21 JL 5412 27 DS 1012 15 39 1041 19 39 0999 06 JL 5412 07 DT 5410 18 KA EQ06 30 39 1046 19 JG 5412 31 AA 1014 37 JL 5412 22
Clutch Cover with oil Plug Clutch Cover Assly Bearing - Needle Washer 12.5X24X0.8T Spring Shaft Clutch Release Assy Rod Push Cap Oil Filling Ring ‘O’ Window Oil Gauge Clip - Wire Seal - Oil Pin - Hollow Dowel Gasket Clutch Cover Bracket Clutch Cable Bolt Flanged Seal - Oil Plate -position Precoated Flanged Bolt M6 X 12
Decal Triple Spark
19 JL 5412 30 Damper Clutch Cover 20 JL 5412 31 Plate Damper Clutch Cover 21 DH 1013 88 Bolt M5 x 10
Front Wheel Direction
Qty. Remarks
1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 11 1 1 2 1
BS IV EVAP & NON EVAP
1 1 5
30
Plate No.: 16 BS IV
Cover Magneto No.. No
1
2
11
6
1
12
3 4
8
7
2 3 4 5 6 7 8 9 10 11 12
Part Pa rt No No.. Description
DT 541 54122 06 52 DT04 54 JA 5412 33 30 1011 95 39 0999 06 JL 5412 08 KA EQ06 30 JL 5412 03 KA EQ06 45 JL 2330 15 JL 5412 23 DT 5412 10 BA 1020 04
Coverr Ma Cove Magne gneto to Cover Magneto Cap TDC Finder Ring - O Pin - Hollow Dowel Gasket Magneto Cover Bolt Flanged Cover LH RR Hex Headed Bolt Flange Gear Shift Label-6 Speed Decal ‘Bajaj Logo’ Jet Oil Stator Plug
Qty. Remarks
1 1 1 1 2 1 9 1 3 1 1 1 1
BS IV EVAP & NON EVAP
10 5
9
31
Front Wheel Direction
32
Plate No.: 17 BS IV
Clutch Assly No.. No
12
14 13
11 10 9 8 7
5
Part Pa rt No No.. Description
1 DT 5514 00 Clutch Assy Comp 2 JG 5514 27 Collared Bush 3 36 DT00 33 Housing Clutch Assly Complete 4 JG 5514 28 Washer Clutch 5 DT 5514 02 Plate (Wheel Clutch) 6 JG 5514 48 Friction Plate JG 5514 55 Friction Plate 7 JG 5514 47 Pressure Plate DT 5514 08 Pressure Plate 8 DT DT 5514 01 Clutch Center (Hub Clutch) 9 DT 5514 03 Spring -Clutch 10 JG 5514 43 Clutch Holder (Holder Clutch) 11 JG 5514 51 Bolt Sh 6*22 12 JL 5514 07 Washer - Plain (Primary Drive Gear) 13 DH 1016 48 Nut Clutch Center Lock (Pre-coated) 14 JG 5514 23 Clutch Lifter Bearing
Qty. Remarks
1 1 1 1 1 4 2 5 5 1 4 1 4 1 1 1
BS IV EVAP & NON EVAP
6
4 1 3 2
33
Front Wheel Direction
34
Plate No.: 18 BS IV
Throttle Body No.. No
1
8
7 5
11
10
6 9
2
Part Pa rt No No.. Description
DT 6112 02 DT 6112 10 DT 6112 09 2 JU 5810 06 3 JL 5810 39 4 LB C000 02 5 JG 6110 07 6 JG 6112 06 7 DT 6112 03 DT 6112 08 8 DT 1710 54 9 JG 5814 24 10 JG 3518 05 11 JG 5814 23 12 JG 3518 04 DT 3518 03
Throttle Body Assly Throttle Body Assly Throttle Body Assly Clamp Connecting Tube Pipe Intake Screw CSK Cross Fuel Injector Motor Stepper Cap Injector with assly QC Injector Cap With Quick Connector Fuel Tube Fixing Screw Sensor T map Fixing Screw Sensor Throttle Position Sensor Throttle Position
Qty. Remarks
1 1 1 1 1 3 1 1 1 1 1 2 1 1 1 1
N.I BS IV EVAP BS IV NON EVAP
BS IV EVAP & NON EVAP
BS IV EVAP & NON EVAP
12
4 3 35
Front Wheel Direction
36
Plate No.: 19 BS IV
Air Cleaner Complete 1 No.. No
14
3 4 5 4
13
7
1 DT 5810 64 Assly Air Filter FI 2 39 0239 11 Washer 3 KA EQ06 30 Bolt Flange Small 4 DT 5810 28 Seal Top Cover 5 DT 5810 62 Filter Element 6 KA DA06 30 Bolt Flange M6-L33mm KA DM06 10 Bolt Flange 7 DT 5810 48 Breather Tube DT 5810 49 Breather Tube 8 JY 5810 28 Clamp 9 JG 5810 56 Clamp ( Breather Tube) 10 JL 5810 55 Tube Drain 11 DG 1210 02 Clamp ( Hose C’Case Breather) 12 DS 1211 26 Plug 13 KA EM06 10 Bolt Flange M6-L10mm 14 DT 5810 16 Duct Dirty Side
Qty. Remarks
1 2 4 2 1 1 1 1 1 2 1 1 1 1 1 1
N.I
BS IV EVAP & NON EVAP BS IV EVAP & NON EVAP
6
8
10 11 12
37
Part Pa rt No No.. Description
9
Front Wheel Direction
38
Plate No.: 20 BS IV
EVAP No.. No
5
6
11 10
7
9
7
8
1
7
11 11 18
13
2 12
7
11
7 7
15
3 14
7 4 16 7 17
39
2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Part Pa rt No No.. Description
JY 1710 77 JZ 1710 55 DT 1138 41 KA DA06 12 JY 1710 69 DT 1718 34 JY 1710 90 JG 1716 01 DT 1710 74 JG 1710 86 JY 1710 70 DT 1718 47 DT 1718 46 JY 1138 42 JL 1718 36 JF 1716 07 JY 1718 25 JF 1718 07
Canister Strap Canister Bracket Canister Mtg Bolt Flanged Spring Band Clamp 15x10 Tube Canister To Purge Valve Spring Band Clamp 13x12 Valve Purge Tube Purge Valve To Connector K8 Connector Tube Evap Spring Band Clamp 9 X8.4 Tube Conn. To Throttle Body-k8 Tube Y-connector To Canister-k8 Connector Y Shape Tube Tank To Y Connector-k14 (brazil) Tube Connector To Plug - K10 Plug Fuel Drain Tube Canister Drain -k16b
NOTE : Applicable for
EVAP Model
Qty. Remarks
1 2 1 2 1 1 8 1 1 1 4 1 1 1 1 1 1 1
40
Plate No.: 21 BS IV
Silencer Assembly No.. No
14 17 15 15 14 15 17 2
11
6
12 13
13 7 18
16 3
8 10 10 5 4
24 24
25
21 21 21
23
20
19 22
41
21
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Part Pa rt No No.. Description
DT 5912 30 JG 5910 70 JG 5110 10 JG 5910 38 JG 5910 39 DT 5912 38 JL 5911 57 DT 5911 16 DT 5911 18 PD 5911 01 52 DT01 53 DT 5910 72 JL 5910 45 JL 5911 65 JL 5911 56 LC G000 06 JL 5911 48 KA DA06 30 DT 5911 32 DT 5911 31 LB U000 22 JG 5910 68 DT 5911 33 LA C000 62 DJ 1810 65
Assembly Pipe A Exhaust Gasket Exhaust O2 Sensor Band Clip Gasket Muffler Pipe- A Muffler Assly Comp Sleeve Bottom Assly Heat Shield Grommet Heat Shield Truss Screw Assly End Chamber Band Clip End Chamber Spacer Pipe A Proto 1 Damper Silencer Mtg. Lower Sleeve Top Nut Hex Bolt Flange Bolt M 6 X 30 Chamber RH Chamber LH Screw Truss Rubber Bush_G2 Chamber End Cap Bolt Socket-m5x0.8xl33xtaper End Clip Nut
Qty. Remarks
1 1 1 1 1 1 2 1 1 2 1 1 1 4 4 2 2 2 1 1 5 1 1 3 2
N.I
42
Plate No.: 22 BS IV
Starter Assembly No.. No
1 1 a
2
3
6
1 6
4
1 1
8 1 2
9
5
1 5
7
1 1a 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Part Pa rt No No.. Description
JL 3516 00 KA DQ06 25 JG 6214 13 JG 6214 12 JG 6214 17 52 JY01 85 JG 3510 19 LD B000 10 JG 5410 43 39 1672 04 DH 1013 89 JY 3510 19 DT 3510 06 DK 1012 84 JG 5412 23 LA E000 10 JY 5514 02 36 0849 14
Starter Motor Assly. Bolt M6-Motor mtg. Gear Starter Counter 2 Assy Gear Starter Counter 1 Assembly Gear Starter Clutch Hex Bolt Flanged Body Complete Starter Clutch Washer Plain Retainer Gear Starter Bolt Flange Pre Coated Screw M6 X 20 Rotor Assy. (W/O Clutch Assy) Stator Assly Compl Hex Soc. Head Screw(M5X0.8X35) Plate - Stopper (Wiring Harness) Bolt Flange M5 X 13L Clutch One Way Assly Washer Lock toothed
Qty. Remarks
1 2 1 1 1 1 1 1 1 1 4 1 1 3 1 2 1 4
1 7 1 0
1 3
1 4
43
44
Plate No.: 23 BS IV
H.T. Coil & Regulator Assembly No.. No
1
6
2
2 3
2 2
11
10
7
9 9
8 12 4
4
5
13 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Part Pa rt No No.. Description
JL 3512 37 JL 3512 52 39 1913 04 JL 3512 35 JL 3512 50 DK 1110 28 JL 3512 18 DD 1110 12 JD 3512 07 AN 1110 15 DH 1110 13 DK 1110 11 DH 1110 16 DD 1110 11 DT 4020 04 DT 4020 09 DT 1138 02 KA DA06 14 DT 1138 55 DT 4020 03
Ignition Coil With Cable LH HT Coil 2 Bolt Flange Ignition Coil with Cable RH HT Coil 1 Spark Plug RG6HCC Spark Plug Bosch central Grommet for H.T. Cable Spark Plug Cap Spark Plug Cap Grommet - Spark Plug Cap Spark Plug Grommet - Sleeve Spark Plug Grommet - Spark Plug Cap Regulator Assly Regulator With Inbuilt Capacitor Bracket Regulator Bolt Flanged Clamp HT Coil Capacitor Assly
Qty. Remarks
1 1 4 1 1 2 1 3 1 1 2 1 1 1 1 1 1 2 1 1
Twin output BS IV EVAP
BS IV EVAP
BS IV EVAP & NON EVAP
17
15 14
45
46
Plate No.: 24 BS IV
Seat Assembly / Seat Lock No.. No
1 2 3 4 5 6 7 8 9
7
1
3 2 4 10
6 11
5
8 9 12
10 11 12 13 14
Part Pa rt No No.. Description
DT 1910 06 DK 2110 09 DT 1910 12 JZ 1910 10 FD 2110 06 JG 1910 08 DT 1910 09 DS 2110 04 JG 2326 01 DT 2326 05 JG 2326 06 KA DA06 22 JL 2326 04 JG 1910 11 JG 2326 03
Seat Assly Front Damper For Seat Damper Seat Front Damper For Seat Grommet Seat Collar Seat Seat Assly Rear Damper Seat I Seat Lock Assly Rear Lock rear Seat Seat Lock Cable Bolt Flanged Cover Seat Lock Plate Seat Lock Bracket Seat Lock Barrel
Qty. Remarks
1 2 1 2 2 2 1 4 1 1 1 2 1 1 1
For Iran
13 14
47
Front Wheel Direction
48
Plate No.: 25 BS IV
Engine Mountings No.. No
1 2 3 4 5 6 7
7
2
Part Pa rt No No.. Description
52 JL01 56 52 Jl01 57 DT 1134 08 JL 1110 54 JA 1134 03 39 2723 15 DT 1138 42
Eng Stay Assly LH Eng Stay Assly RH Bolt - Flanged Small Engine Mtg Bolt Front Flanged Bolt Nut Flanged M10 Cover Seal Heat
Qty. Remarks
1 1 4 1 2 2 1
With Black Color With Black Color
3 6 1
6 4
49
5
Front Wheel Direction
50
Plate No.: 26 BS IV
Frame and Frame Fittings No.. No
1
10 2
12
1 5
6
3 14/15
9 8
4
51
Front Wheel Direction
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Part Pa rt No No.. Description
DT 1111 63 DT 1112 09 36 JG00 11 DT 1812 65 JL 1710 20 DS 2110 04 JZ 1813 22 DX 1610 66 DT 1813 22 DT 1813 23 DT 1710 76 DT 1138 46 DT 1813 21 JB 1812 23 DT 1111 06 DT 1111 07 DT 1138 58
Frame Assly Complete Frame Assly Kit Steering Head Bearing Grommet Side Cover Grommet Tank Rear Damper Seat I Side Cover Grommet Pad Brace Fender Plug 1 Plug 2 Damper Tank Cover Frame Beading RH Pad Tank Cover Resting Beading LH Frame Rubber Pad LH Frame Rubber Pad RH Tape Frame
Qty. Remarks
1 1 1 2 1 2 2 2 1 1 2 2 1 2 1 1 3
Without Bearing Race BS IV EVAP & NON EVAP
N.I
N.I N.I
N.I.
52
Plate No.: 27 BS IV
Swing Arm / Rear Shock Absorber No.. No
2 1
4
5
4
5
10 6
14
2 12 11
3 9
17 18
19 18
15 16 13 7
8
53
13
7
Front Wheel Direction
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Part Pa rt No No.. Description
DT 1220 19 LA C000 19 JL 1220 13 DG 1710 16 DG 1710 18 DG 1710 19 JL 1220 02 JL 1220 01 JL 1220 09 JL 1220 03 39 0454 11 39 0553 02 JL 1220 04 JL 1220 08 JL 1812 24 JL 1812 25 JL 1220 26 DT 1138 48 39 1053 15
Shockabsorber Mono Bolt Socket M10 X 1.25 X 55 Assembly Swing Arm Comp Sleeve Bearing - Needle Seal - Oil Cap Swing Arm Tube Adjuster Chain Lh Adjuster Chain Rh Slider Chain Washer - Plain Screw - Self Tapping Spacer Chain Adjuster Spacer Central Swing Arm Grommet I Grommet II Shaft - Swing Arm Cap -Swing Armpivot Nut
Qty. Remarks
1 2 1 2 2 4 2 1 1 1 2 2 2 1 1 1 1 2 1
54
Plate No.: 28 BS IV
Pillion Foot Rest / Holder 7 5 4
19
15
6
No.. No
8
1 2 3 4 5 6
16
7 8
9 10
10 11
7
12
1 21
20
9
22 23
17
12
19
15
2
10 16
3 11
13 14 15 16 17 18 19 20 21 22 23
Part Pa rt No No.. Description
DT 1130 01 56 DT3Y 1Y DT 1130 29 52 DT05 01 JL 1130 12 LA C000 45 DT 1130 02 56 DT3 X1Y DT 1130 28 52 DT05 03 LA C000 74 DT 1130 06 56 DT4J 1Y JL 1130 14 56 JF18 1Y 36 JL00 15 JL 1130 16 56 JF19 1Y DT 1130 08 56 DT4K 1Y JL 1318 41 39 2140 04 JZ 1130 61 JL 1130 36 DT 1130 14 DT 1130 15 36 JL00 41 JL 1318 78 KB BA05 12 KA EA06 10 DT 1318 33
Holder Step RH Holder Step RH Step Assy Main RH Assly Step Main RH Slate Grey Spring Torsion Bolt-Socket Dia-08 L-20 Holder Step LH Holder Step LH Slate Grey Step Assly Main LH Step Assly Main LH Bolt Socket M8X35 Step Holder- Pillion LH Step Holder Pillion Slate Grey Step Pillion LH Step Pillion Lh K10 Slate Grey Kit Pillion Hardware Step Pillion RH Step Pillion RH K10 Slate Grey Step Holder - Pillion RH Step Holder Pillion Rh Stale Grey Bracket Reservoir Mtg. Bolt Flanged Rubber Pad Footrest Rubber Pad Footrest Lock Plate LH Lock Plate RH Kit Main Step Hardware Bracket Reservoir cap Screw Bolt Flange Clamp
Qty. Remarks
1 1 1 1 2 4 1 1 1 1 4 1 1 1 1 2 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1
BS IV EVAP & NON EVAP BS IV EVAP & NON EVAP
BS IV EVAP & NON EVAP BS IV EVAP & NON EVAP
BS IV EVAP & NON EVAP BS IV EVAP & NON EVAP
BS IV EVAP & NON EVAP BS IV EVAP & NON EVAP
N.I N.I N.I
18
55
Front Wheel Direction
56
Plate No.: 29 BS IV
Mudguard - Front & Rear No.. No
1 2 3 4 1
5 6 2 4
5 6
7 12
7
3
11
8 9 10 11 12 13 14 15 16 17
13
Part Pa rt No No.. Description
DT 1318 37 39 1958 04 KA EA06 22 KA AB08 20 JG 1134 07 KA CA06 30 KA CF05 30 DT 1814 34 DT 1814 11 DT 1814 39 DT 1814 07 DT 1814 37 DT 1812 56 39 1907 01 39 2141 24 DT 1814 33 DT 1318 49 DT 1318 75 DK 2011 21 DT 1814 35 DJ 1610 91 KA DT06 14 DJ 2011 73
Bracket - Hose Clamp Bolt Flange Bolt Flange Bolt 08 Bolt Flange M8 Bolt- Hex Socket M6 Bolt Socket Cup Washer Spacer Fender Front Spacer Fender Front Bracket Brace Fender Bracket Brace Fender Seat Cowl Central Bottom Screw M5 Washer Non Metallic Plug Front Fender Clamp Clamp Front Reflex Reflector LH Assly Grommet Front Fender Grommet - Front Fender Bolt Flanged G rommet For Cables- Rear Fender Grommet
Qty. Remarks
1 1 1 4 4 2 2 2 2 2 3 3 1 8 8 1 1 1 1 2 4 2 2
Ref. Cir. IB-210 Ref. Cir. IB-220 Ref. Cir. IB-220 Ref. Cir. IB-220 Ref. Cir. IB-220
Ref. Cir. IB-210 N.I Ref. Cir. IB-220 N.I Ref. Cir. IB-220 N.I. N.I.
8
10
57
9
58
Plate No.: 30 BS IV
Stand Assembly No.. No
8
12
2
7
11 10 6 3
1 2 3 4 5 6 7 8 9 10 11
Part Pa rt No No.. Description
DT 1132 04 DT 1132 05 JZ 4036 01 JL 1132 09 DH 1611 46 DF 1611 02 39 0422 15 DT 1132 02 KA DH08 70 KA DA05 12 JL 4014 08 JF 4014 05 12 JL 1138 18
Assly Side Stand Bracket Side Stand Magnet Holder Spring Side Stand Cover Spring Side Stand Bolt Nut Nyloc M10 Bolt Spcl Stand Mtg Bolt Hexagon M8 Flange Bolt Switch Assembly Side Stand Side Stand Switch Cover Side Stand Switch
Qty. Remarks
1 1 1 1 1 1 1 1 1 1 1 1 1
BS IV EVAP & NON EVAP
4
1 5
59
Front Wheel Direction
60
Plate No.: 31 BS IV
Tube / Tyre / Rim No.. No
4
1 DT 1310 18 Tyre Tyre Tubeless Front (100/80-17) 2 DK 1510 26 Valve Tubeless Tyre 3 JL 1310 04 Wheel Rim 2.5X17 4 JL 1312 09 Wheel Rim 3.5X17 5 DT 1312 22 Tyre Tubeless Rear (130/70-17)
1
3
Part Pa rt No No.. Description
Qty. Remarks
1 2 1 1 1
5 2
2
61
Front Wheel Direction
62
Plate No.: 32 BS IV
Front Hub No.. No
1
5 10 8
9 3 14
12 11 2 4 6
3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Part Pa rt No No.. Description
JL 1310 04 JG 1310 01 KP BC62 02 DG 1510 05 DT 1318 02 JD 1318 11 JL 1310 00 DT 4024 04 JU 1318 01 JL 1310 01 LD B000 29 LC J000 02 39 1943 04 DT 1310 17 JG 4036 03
Wheel Front Spacer Bearing - Ball Seal - Oil Disc Front Special Bolt M8 Collar Wheel Speed Sensor (ABS) Sensor Disc Front Axle Washer Nut - U M14 Flanged Bolt Collar Assly Clamp Sensor Cable Holding
Qty. Remarks
1 1 2 1 1 6 1 1 1 1 1 1 1 1 2
Front & Rear ABS
N.I N.I.
7
63
64
Plate No.: 33 BS IV
Front Master Cylinder No.. No
2
3
5
5 E U S 4 : : U I N G T 3 R N D O O M W A N L Y I D F R E R O F L U A I N T A T
K E N P R A C O R C A I N G B L E D L E V E A N F I L E M O A S L E A E R E A C F O R B E
1
6 4
10 10 11
14
7 13 12
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Part Pa rt No No.. Description
JG 1610 10 DJ 1910 29 DJ 1910 30 DE 1910 36 DJ 1910 31 DE 1910 29 DE 1910 28 DT 1318 31 DT DJ 2011 09 DE 1910 10 DK 1510 69 36 DT00 44 LA D000 37 36 DT00 34 DK 1810 52
Lever Front Brake Bolt Front Bracket l Nut Oil Window Kit Screw Cover - Reservoir Diaphragm Master Cylinder Assly Front Brake Switch Washer - Copper Bolt - Banjo Hose Assembly Bolt Flanged M8X1X50 Major Kit M Cylinder - ABS Clamp - Holder : RH
Qty. Remarks
1 1 1 1 2 1 1 1 1 4 2 1 2 1 1
13 15
9 10 10 11 8
65
Front Wheel Direction
66
Plate No.: 34 BS IV
Front Disc Brake No.. No
1 2 3 4 5 6 7 8 9
1
2 3 4
5
DT 1318 53 JL 1318 06 DE 1510 47 JL 1318 07 DE 1910 33 JL 1318 32 DJ 1510 74 DJ 1510 75 JL 1318 25
Caliper Assy Brake Front Screw Bleeder Bleeder Cap Boot Spring Pad Minor Kit Major Kit Spring Pad
Qty. Remarks
1 1 1 1 1 1 1 1 1
7
9 6
Part Pa rt No No.. Description
2
PISTON SEAL DUST SEAL BLEEDER CAP PROTECTION BOOT INSULATOR CALIPER PISTON
8
67
Front Wheel Direction
68
Plate No.: 35 BS IV
Rear Hub No.. No
16 22
9 2
10
6
5
17 23
9
11 15 14
13
7
21 19
1 20
18
4 3 8
18
69
12
Front Wheel Direction
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Part Pa rt No No.. Description
39 0746 01 36 DT00 07 KP BC63 02 KP BC62 02 JL 1312 16 JL 1312 32 JL 1312 25 DK 1510 13 30 1510 82 LA A000 19 JL 1312 26 LC A000 09 JL 1312 03 DK 1510 15 JL 1312 11 JL 1312 18 39 2038 04 LD B000 29 LC J000 02 DK 1510 81 DK 1510 82 DT 4024 04 JU 1318 02
Screw Pan Head Kit Chain Sprocket Bearing - Ball Bearing - Ball Collar Bearing Assy Coupling Rubber Coupling Bearing Coupling Oil Seal D Bolt Washer 6 Rubber Nut Axle Sleeve Spacer for Coupling Disc Rear Bolt Hex Washer U Nut Swing Arm Spacer I Spacer II Wheel Speed Sensor (ABS) Sensor Disc Rear
Qty. Remarks
3 1 1 1 1 1 1 1 2 6 3 6 1 1 1 1 6 2 1 1 1 1 1
Front & Rear
70
Plate No.: 36 BS IV
Rear Disc Brake System No.. No 19
20
5 6
22 21
4 2
15 3
16 14 12
4 1
PISTON SEAL DUST SEAL
9
BLEEDER CAP PROTECTION BOOT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Part Pa rt No No.. Description
DT 1318 26 DT 1318 66 36 DT00 42 DK 1510 69 JG 1318 21 JL 1312 20 DK 1510 63 DE 1910 10 DE 1510 47 DE 1510 46 DK 1510 73 DK 1510 74 DK 1510 85 30 1910 38 39 0198 11 39 0808 08 36 DT00 39 36 DT00 40 DK 1510 45 36 JG00 83 KA DD06 14 JG 1812 39 59 0400 14
Assembly Caliper Assembly Master Cyl. Rear Hose Disc Brake Rear Banjo Bolt Reservoir Rear Brake Hose - Reservoir Clip Reservoir Copper Washer Cap Bleeder Screw Bleeder Screw Kit Major Caliper Kit Minor Caliper Set Disc Pad Pin Washer Split Pin Kit Major M Cylinder Kit Minor M Cylinder Cap Reservoir Reservoir with Cap Screw Pan Cross Collar Bolt flanged M6
Qty. Remarks
1 1 1 2 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2
Without Cap Cap Reservoir Banjo Bolt
N.I N.I.
N.I
INSULATOR CALIPER PISTON
10
BLEEDER SCREW
13 PAD SPRING
11
71
Front Wheel Direction
72
Plate No.: 37 BS IV
Rear Brake Pedal No.. No
1 DT 1610 11 2 59 0400 48 3 DT 1610 12 4 JL 4014 06 5 DT 1610 04 6 DT 1130 34 7 39 1537 21 8 39 0808 08 9 KA DD06 16
4
9
Part Pa rt No No.. Description
Brake Pedal Bolt - Flanged : M8 Shaft Assy Brake Lever Switch - Rear Brake Spring Rear Brake Switch Tension Spring O-ring Split Pin Bolt
Qty. Remarks
1 1 1 1 1 1 1 1 1
6
5
1 7
3
8
2
73
Front Wheel Direction
74
Plate No.: 38 BS IV
Anti Brake Lock System No.. No
2 9 1 13
3
8
6 12 7
4
Part Pa rt No No.. Description
1 DT 1318 62 2 36 DT00 43 3 36 DT00 44 4 DT 1138 50 5 LA E000 21 6 KA ED06 12 7 KA Ed06 08 8 DT 1318 49 DT 1318 75 9 DT 1318 39 DT 1318 72 10 DE 1910 10 11 DK 1510 69 12 39 1958 04 KA EA06 22 13 KA DA06 12
ABS Unit Kit Hose M Cylinder to ABS Kit Hose Caliper to ABS Bracket ABS Mtg Bolt Flanged Bolt Flanged Bolt Flanged Clamp Brake Hose Clamp Brake Hose Clamp Brake Hose Bracket ABS Brake Hose Clamp Copper Washer Benjo Bolt Bolt Flanged Bolt Flanged Bolt Flanged
Qty. Remarks
1 1 1 1 3 1 1 3 3 1 1 1 4 2 2 2
Ref. Cir. IB-210 Ref. Cir. IB-210
Ref. Cir. IB-210
5 11 10
75
Front Wheel Direction
76
Plate No.: 39 BS IV
Handle Bar Assembly No.. No
1 2
24 13
15
11
9 10
3 4 5 6 7
12 18 14
3
2
45
6
6 54
7
3
19
16 8
9 10
1 20 21
22
8 9 10 11 12 13 14 15 16 17
17
18 19 20 21 22 23 24 77
Front Wheel Direction
Part Pa rt No No.. Description
DT 1510 10 DT 1510 36 56 DT31 33 JL 1510 38 39 1180 11 LA C000 20 DT 1510 39 DT 1510 37 56 DT32 33 DT 1510 12 JL 1510 35 39 2427 04 DT 1610 07 JG 1610 08 JY 4014 04 JL 1610 03 DT 1610 05 JG 1510 22 DT 2326 01 DT 2326 03 DT 2326 06 DT 4014 03 DT 4014 04 DT 4014 07 DT 1210 30 56 DT33 33 DG 1810 08 39 1943 04 DS 1910 52 JG 1610 10
Handle Bar Tube LH Assly. Holder Handle LH Handle Holder Upper Matte Black O Ring Washer - Plain Bolt Socket Plug Handle Holder Holder Handle RH Handle Holder Rh Matte Black Handlebar Tube Assly RH Handlebar Weight Bol - Hexagon Lever & Holder Assly LH Lever Clutch Clutch Switch Handle Grip LH Grip Handle Assly RH Pipe -Throttle Lock Set 3 In 1 Lock Set 3 In 1 Lock Set 3 In 1 - EVAP E10 Switch Control LH Switch Control RH Switch Control RH Bracket Upper Upper Bracket Matte Black Bolt Socket Bolt Flange Lever Boot LH Lever RH
Qty. Remarks
1 1 1 4 2 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 2 1 1
BS IV EVAP & NON EVAP
BS IV EVAP & NON EVAP
For Argentina BS IV EVAP
BS IV EVAP & NON EVAP BS IV EVAP & NON EVAP
78
Plate No.: 40 BS IV
Front Fork No.. No
24
1
26
25
2
22 21 1
3
21 23 16
14B
17
14C
6 7 8 9
10
14D
12
14A
11
13
15 10
2/3 21
18 20 5 4 20
79
19
Front Wheel Direction
4 5 6 7 8 9 10 11 12 13 14A 14B 14C 14D 15 16 17 18 19 20 21
Part Pa rt No No.. Description
DT 1210 38 DT 1210 49 JL 1510 02 DT 1210 52 DT 1210 40 DT 1210 53 DK 1810 06 DK 1810 07 DK 1810 21 DK 1810 18 DK 1810 19 DK 1810 17 DK 1810 20 DK 1810 15 DT 1210 36 DT 1510 40 DK 1810 09 DK 1810 10 DK 1810 12 DK 1810 13 DT 1210 37 DT 1510 42 DK 1810 23 DT 1210 35 DK 1810 25 DK 1810 28 DT 1210 31
Fork Assly - Front Fork Assly - Front Tube Outer LH Tube Outer LH Tube Outer RH Tube Outer RH Socket Headed Bolt M10 Copper Washer Inner Dust Seal Washer Seal Oil Seal Guide Bush Oil Seal Stopper Washer Spacer Tube Fork Pipe Inner Cap Oil Lock Seat Pipe Piston Ring Rebound Spring Spring Main Spring Fork Bolt ‘O’ Ring Under Bracket Assly Complete Spring Washer Bolt Steering Top Bolt
Qty. Remarks
1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 1 2 2 2 2 2 1 2 2 1
Ref. Cir. IB-220 Ref. Cir. IB-220 Ref. Cir. IB-220
80
Plate No.: 40 BS IV
Front Fork No.. No
24
22 23 24 25 26 27 28
26
25
22 21 1
31
Part Pa rt No No.. Description
DT 1210 DT 1510 DK 1810 PD 1510 LA C000 DT 1510 DT 1210
32 43 75 06 68 46 47
Cap Steering Top Bolt Cap Fork Top Bolt Nut Steering Cup Steering Bolt Socket Damper Sterring Top Bolt Cap Damper Rubber Damper Fork Top Cap
Qty. Remarks
1 2 1 1 3 1 2
N.I. N.I.
23 16
14B
17
14C
6 7 8 9
10
14D
12
14A
11
13
15 10
2/3 21
18 20 5 4 20
81
19
Front Wheel Direction
82
Plate No.: 41 BS IV
Petrol Tank, Cap Tank and Gauge Fuel No.. No
Part Pa rt No No.. Description
Qty. Remarks
22 16
29
2
1
17 18 4
2
21 5
1
15
12 14
16 11
19 23
28 24 25
6
26 20
10
10 27
8 23
7
83
3 4 5 6 7 8 9 10 11 ‘ 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
DT 1710 01 DT 1710 92 DT 1710 95 JL 1716 00 DT 2326 06 KA Cd05 16 DT 4026 00 30 1410 32 DT 1718 23 39 0798 15 JL 1718 32 JL 1718 30 DT 1718 14 JL 1710 19 DT 1710 61 DG 1410 28 DT 1710 55 JL 1710 38 39 1946 04 DT 1710 75 DT 1710 78 JL 1710 20 DT 1718 11 36 DT00 06 DT 1710 26 JL 1718 52 DT 1718 39 LA D001 54 DT 1710 89 DT 1710 87 JY 4022 35 JD 1710 59
Tank Assly Assembly Fuel Tank - EVAP Fuel Tank Assly NON EVAP Cap Tank Lock Set + Tank Cap Screw Allen Fuel Level Sensor Bolt Fuel Pump Module Nut Tube Filter to RR QA Hose- Fuel Pump - I Fine fuel Filter Sleeve Tank Mtg Rear Drain Pipe Clamp Foam Fuel Tank Beading Tank LH Bolt Tank Mtg Sleeve Tank Mtg Front Grommet Tank Mtg Grommet Tank Mtg Rear O Ring Fuel Pump Kit Tank Dampers Damper Tank Cvr Resting Rear Fuel Pump Assy-(PH-III) Plate Pressure K7 Fuel Pump Bolt Flange Assy Tube Filter To Regulator Assy Tube Pump To Filter Pigtail Ph-3 Fuel Pump Evap Cap Rubber Bush Sealing
1 1 1 1 1 6 1 4 1 6 1 2 1 2 1 1 2 1 3 3 1 2 1 1 1 1 1 6 1 1 1 1
BS IV EVAP BS IV NON EVAP BS IV EVAP
BS BS BS BS BS BS
IV IV IV IV IV IV
EVAP EVAP EVAP EVAP EVAP EVAP
& & & & & &
NON NON NON NON NON NON
EVAP EVAP EVAP EVAP EVAP EVAP
BS IV EVAP
9
Front Wheel Direction
84
Plate No.: 42 BS IV
Fittings - Side Fairing No.. No
4
1
9 8 6 3
7 10
5
2 3 4 5 6 7 8 9 10
Part Pa rt No No.. Description
KB UB06 12 KD AC06 11 DT 1812 91 DT 1812 92 DT 1812 93 LB R000 02 LD A000 07 DT 1812 15 DT 1812 28 GL 1810 43
Mushroom Round Head Screw Plain Washer Bracket Side Fairing Front LH Bracket Side Fairing Front RH Bracket Bracket Side Fairing Rear Self Tapping ScrewWasher Plain Small Side Fairing Enclosure LH Side Fairing Enclosure RH Clip snap
Qty. Remarks
6 8 1 1 2 14 14 1 1 2
10
1
85
2
Front Wheel Direction
86
Plate No.: 43 BS IV
Fittings - Side Fairing Bracket & Fuel Tank Cover No.. No 3 2 1
5
4
1 2 3 4 5 6 7 8 9 10 11 12 13
Part Pa rt No No.. Description
DT 1812 44 DT 1812 46 LA D000 40 DT 1812 75 KA DB06 10 DT 1812 73 LA C000 22 DT 1710 80 DT 1710 53 LB U000 27 DT 1710 73 DT 1812 74 DT 1710 30
Fairing Structure Middle LH Fairing Structure Middle RH Bolt Flange Fairing Structure Middle Bolt Flange Step Bolt Tank cover Top Bolt Socket- Special head Collar Tank cover Mtg Grommet Tank Side Cover Screw Truss Grommet Tank Cover Assly Collar Side Cover Foam Tank Cover
Qty. Remarks
1 1 4 1 2 2 2 2 6 2 2 4 1
6 7 8 9 10 11
13 12
87
Front Wheel Direction
88
Plate No.: 44 BS IV
Fittings - Side Cover No.. No
1 2 3 4 5 6 7 8 9 10 11 12 13
1 2
Part Pa rt No No.. Description
JW 1710 16 39 0239 11 DT 2314 04 DT 2314 05 LA C000 05 DT 1812 07 KB UB06 14 39 0239 11 39 1907 01 DJ 1612 29 DT 1812 63 DT 1812 64 DT 1810 28
Screw Truss Plain Washer Assly Grab Handle LH Assly Grab Handle RH Bolt Socket Flange Seat Cover LH Screw Truss Plain Washer Mushroom Head Screw Clip Nut Foam LH Seat Cowl Foam RH Seat Cowl Plug Push Pull Cowl Radiator
Qty. Remarks
4 4 1 1 4 1 6 6 2 12 1 1 4
7 8 9 5
10 4 6 12 3
13
89
11
Front Wheel Direction
90
Plate No.: 45 BS IV
Meter Assembly No.. No
1 7 8
5
2 3 4 5 6 7 8 9 10
Part Pa rt No No.. Description
DT 4024 08 DT 4024 20 JG 1812 38 LD B000 07 39 0291 15 DT 1812 33 DT 1812 55 KA Cd05 16 DT 1810 10 39 2141 24 YD T020 04
Speedometer Assembly Speedometer Assembly Grommet Dashboard Washer Plain Nut - Hex Speedo Flap Damper Speedo Flap Bolt Socket Bolt Socket Washer Non Metallic S peedometer Top Cover & ‘O’ Ring
Qty. Remarks
1 1 3 3 3 1 2 2 4 4 1
BS IV EVAP & NON EVAP
N.I N.I
6 1
2 3 4
91
Front Wheel Direction
92
Plate No.: 46 BS IV
Control Cables No.. No
1 2 3
Part Pa rt No No.. Description
DT 1612 04 Cable Throttle DT 1612 03 Cable Clutch JG 5814 19 BKT Throttle Cable
Qty. Remarks
1 1 1
N.I.
1
2
93
Front Wheel Direction
94
Plate No.: 47 BS IV
Chain Case No.. No
13 14 1 2
3
15
9
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Part Pa rt No No.. Description
JL 1812 05 JG 1220 28 39 1791 04 DT 1814 14 DT 1810 00 DT 1814 15 JL 1814 08 KB UF04 08 LA C000 37 39 0265 12 LA C000 36 JL1814 10 JL 1812 53 LA C000 08 KA CB06 22
Cover Assly Chain Extruded Washer Bolt Flanged M6X8 Asly Hugger Rear Tube Rear Hugger Mtg Cover 1- Hugger Rear Cover 2- Hugger Rear Screw Bolt Soc-special Head Spring Washer Bolt Special Socket Collar Hugger Rear Chain Cover RH Side Bolt Socket Head Bolt Socket
Qty. Remarks
1 2 2 1 1 1 1 6 3 2 2 2 1 2 2
4
6 8 5
7 10 11
95
Front Wheel Direction
96
Plate No.: 48 BS IV
Head Lamp & Fairing No.. No
1
2 4 3 8
9
7
12
6 16
14
13
15
11 19
17
18
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Part Pa rt No No.. Description
DT 1812 32 LB S000 02 39 2141 24 JG 1812 36 LD A000 07 DT 4010 09 DT 4010 10 LB R000 02 LD A000 07 DT 1812 67 DT 1812 68 39 1907 01 DJ 1612 29 DT 4010 17 KC EA06 05 KE CA60 08 DT 4010 08 DT 4010 11 56 DT36 6B DT 1812 85 KB UC06 14 DT 4010 12 DT 4010 24
Visor Screw CSK Socket Head Washer Well Nut Washer Plain Small Front Position Lamp LH Front Position Lamp RH Self Tapping screw Washer Plain small Outer Mask LH Outer Mask RH Mushroom Head Screw Clip Nut Pivot Screw Nut Domed Cap single Piece Circlip Type E Assly Low Beam Projector Assly High Beam Projector Front Bezel Lower Cover Fairing Mtg Lower Screw Truss Bulb H1155w Sealed Coupler Bulb H965W Bulb
Qty. Remarks
1 6 6 6 3 1 1 12 12 1 1 6 4 2 2 2 1 1 1 1 3 1 1
N.I N.I
10
20 5
97
21
Front Wheel Direction
98
Plate No.: 49 BS IV
Fairing Structure No.. No
1 2 3 4 5 6
1
2
Part Pa rt No No.. Description
DT 1812 42 JG 1812 38 LA D001 20 DT 1813 10 DT 1813 11 39 2535 15
Fairing Structure Grommet Dashboard Bolt Flanged Hex Thrust Washer Spacer Fairing Structure Nut Domed Cap
Qty. Remarks
1 3 2 4 4 2
6
5 4 3
99
Front Wheel Direction
100
Plate No.: 50 BS IV
Indicator Light Assembly No.. No
2 5
1 2 3 4 5 6
5 1
Part Pa rt No No.. Description
DT 4010 02 DT 4010 03 DT 4010 04 DT 4010 05 39 1225 15 DT 1138 19
Indicator Assy FR LH Indicator Assy FR RH Indicator Assy RR LH Indicator Assy RR RH Nut - Hexagon With Flange : M10 Spacer Blinker Mounting
Qty. Remarks
1 1 1 1 4 4
4
6
6 3
101
5
Front Wheel Direction
102
Plate No.: 51 BS IV
Tail Lamp Assly / Front Number Number Plate 19 No.. No 23 25
18 24 25 1
1
26
20
2
21 4 22
29
6 5
7 16
17
15
10
19 A
11
14
9
18 A 28 27
103
8
Part Pa rt No No.. Description
JU 2328 00 JL 2328 06 2 LB U000 09 3 39 2141 24 4 DT 1812 48 5 DT 4010 01 6 DT 1138 07 7 DT 1138 18 8 DP 1611 45 9 DD 2010 02 10 DT 1138 13 11 JD 1138 00 JL 2328 17 12 39 2476 04 13 39 2124 15 14 39 1972 15 15 39 2475 04 16 DT 1138 24 17 DT 1138 17 18 DT 2316 00 18A DT 2316 11 19 DT 2316 01 19A DT 2316 12 20 LA C000 22 21 KD AC06 11 22 DT 1812 84 23 DT 2316 08 24 DT 2316 07 25 DT 2316 06 26 LD H000 08 27 DT 2316 09 28 DT 2316 10 29 JL 1812 20
Front Number Plate Front Number Plate Screw Mushroom Head Washer Non Metallic Number Plate Mtg Bkt Lamp Tail Assly Bkt Rear Blinker Mtg Screw Rear No. Plate Reflector - Reflex Bkt- Reflector Reflex Mtg Bkt Rear No.Plate Mtg Bkt Rear No.Plate Mtg Hex Head With Flange Flange Nut Nut Hex with Flange Bolt Hex Head With Flange Sleeve Grommet Mirror Assly LH Mirror Assly LH Mirror Assly RH Mirror Assly RH Bolt Socket Washer Plain Small Pad Mirror Mtg Bolt Mirror Mtg RH Bolt Mirror Mtg LH Mirror Mtg Bolt Plug Conical Washer Bracket Mirror Mounting LH Bracket Mirror Mounting RH Grommet -2 Seat Cowl
Qty. Remarks
1 1 2 2 1 1 1 4 1 1 1 1 1 2 2 1 2 4 4 1 1 1 1 4 8 2 1 1 2 4 1 1 3
For Iran N.I
For Argentina N.I N.I
BS IV EVAP & NON EVAP BS IV EVAP & NON EVAP
Ref. Cir. IB- 185 Ref. Cir. IB- 185 Ref. Cir. IB- 185 Ref. Cir. IB- 185 BS IV EVAP & NON EVAP BS IV EVAP & NON EVAP . 104
Plate No.: 52 BS IV
Electrical Equipments
2
3
5
4
No.. No
7
1
25
2 3 4
6
1
24
21
23
8 31
22 28 29
9 10
34
27 30
11
13
12
14
17
16
19 18
5 6 7 8 9 10 11 12 13 13A 13B 13C 14 14A 14B 15 16 17 18
15 20
38
105
35
19
36 37
20
Part Pa rt No No.. Description
DT 4022 20 DT 4022 33 DT 4022 36 DT 4022 41 DT 4022 39 JL 4030 00 36 DT00 04 DT 4020 05 DT 4020 08 DT 4022 18 DT 4022 23 JL 4032 00 PA 4016 00 39 1507 11 KA Da08 14 JN 3516 04 JL 4030 01 DT 4022 04 DT 4022 26 JG 4022 29 JG 4022 30 GL 4022 10 JG 4022 34 60 1115 28 DT 1138 01 KA Da06 08 JG 4032 00 JY 4036 04 DT 1138 00 JF 1138 31 JF 1138 42 LA E000 17 KA CF06 12 KA Ea05 10 KB UC05 20
Harness Wiring- ABS Harness Wiring- ABS Harness Wiring- ABS Harness Wiring- ABS Harness Wiring- ABS Relay Inter lock Kit Band Wiring Harness Light Control Module LED Flasher Cable Assly Relay to Motor Cable Earth Termination Unit Horn LH Washer- Plain Hex Head Bolt Flanged Starter Relay with Grommet Relay - Aux 1 diode Fuse Box Fuse - 7.5A Fuse 15A Fuse 30A Fuse Box Fuse 25A Fuse 10A Bracket Starter Relay Loose Bolt Flanged Roll Over Sensor Roll Over Sensor Bracket Roll Over Sensor Bracket Roll Over Sensor Bracket Roll Over Sensor Bolt Flanged Bolt Socket Bolt Flanged Small Screw Truss
Qty. Remarks
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 5 2 1 2 2 1 1 1 1 1 1 1 2 2 2 2
Ref. Cir. IB-196 For Argentina BS IV EVAP BS IV NON EVAP
BS IV EVAP & NON EVAP
BS IV EVAP & NON EVAP
Ref. Cir. IB-265 BS IV EVAP & NON EVAP BS IV EVAP & NON EVAP
Ref. Cir. IB-175
106
Plate No.: 52 BS IV
Electrical Equipments
2
3
4
5
No.. No
7
25
6
1
24
21
23
8 31
22 28 29
9 10
34
27 30
11
13
12
14
17
16 15 20
19 18
Part Pa rt No No.. Description
21 36 JU00 15 22 DT 1810 21 JF 1812 73 22A JF 1813 08 23 KA EA06 22 24 JL 1138 25 25 DT 1810 22 26 DT 1138 49 27 DT 3514 04 DT 3514 11 JL 3514 11 28 KB BF04 08 29 DT 1813 20 30 DT 1813 18 31 DT 1813 19 32 DT 1813 16 33 DT 1813 17 34 DT 1138 51 35 DT 1138 06 36 39 0239 11 37 39 1972 15 38 DT 4020 08 39 DT 4022 34 40 KA CB06 12 41 JL 4018 05
12V 8Ah VRLA Battery Assly Battery Case Assly Battery Case Rubber Battery Case Bolt Band Battery Case Vertical Band Battery Case Strap ECU Harness EMS- ECU Assly Assly ECU EPM 44 Assly ECU EPM 44 Screw Pan Cross Foam Battery Case II Foam Battery Case Foam Battery Case I Sleeve Battery Case Grommet Battery case Bracket fuse box mtg loose Sleeve Sensor Roll Over Plain Washer Nut Flange LED Flasher Harness Pigtail - Magneto RR Bolt Socket Battery LID Cap
Qty. Remarks
1 1 1 1 4 1 1 1 1 1 1 4 3 2 1 4 3 1 2 2 2 1 1 2 1
BS IV EVAP & NON EVAP N.I. BS IV EVAP & NON EVAP
N.I BS IV EVAP BS IV NON EVAP
N.I N.I Ref. Cir. IB-175 Ref. Cir. IB-175 Ref. Cir. IB-175 Ref. Cir. IB-196 Ref. Cir. IB-196 N.I Ref. Cir. IB-265 N.I.
35 38
107
36 37
108
Plate No.: 53 BS IV
Tool Kit 1
No.. No
Part Pa rt No No.. Description
1 JL 2310 04 Tool Kit 2 DT 2310 00 Box Tool Kit 3 KA EA06 10 Bolt Flange
Qty. Remarks
1 1 1
2
3
109
Front Wheel Direction
110
Plate No.: 54 BS IV
Accessories No.. No
3
111
2
Part Pa rt No No.. Description
1 JL 2 KA KA 3 JL
1
Front Wheel Direction
2312 02 CB06 22 CB06 18 2312 09
Guard Saree Bolt Socket Bolt Socket Plug
Qty. Remarks
1 3 3 3
BS IV EVAP & NON EVAP BS IV EVAP & NON EVAP
112
Plate No.: 55 BS IV
Painted Parts & Decals No.. No
2 1
6 2A
5
11
10
3 8/9 4
7 15/16
13
113
12
14
Part Pa rt No No.. Description
1 52 DT01 73 52 DT01 74 52 DT01 95 2 52 DT02 65 52 DT02 66 52 DT01 94 2A DT 1710 42 3 52 DT02 74 52 DT02 75 52 DT02 76 4 52 DT02 77 52 DT02 78 52 DT02 79 5 52 DT02 80 52 DT02 81 52 DT02 82 6 52 DT02 83 52 DT02 84 52 DT02 85 7 52 DT02 68 52 DT02 69 52 DT02 70 8 56 DT08 4X 9 5 6 DT07 4X 10 56 DT12 4X 11 56 DT13 4X 12 DT 1812 86 13 DT 1813 24 14 DT 1812 10 15 DT 1812 14 16 DT 1812 21
Front Fairing Passion Red With Dcl Front Fairing Bright Yellow With Dcl Front Fairing E Black With Dcl Tank Cover Top Passion Red Tank Cover Top Bright Yellow Tank Cover Top E Black Tank Side Assly Side Fairing RH Passion Red Side Fairing RH Bright Yellow Side Fairing RH E Black Side Fairing LH Passion Red Side Fairing LH Bright Yellow Side Fairing LH E Black Seat Cowl LH Passion Red Seat Cowl LH Bright Yellow Seat Cowl LH E Black Seat Cowl RH Passion Red Seat Cowl RH Bright Yellow Seat Cowl RH E Black Fender Front - Passion Red Fender Front - Bright Yellow Fender Front - E Black Side Fairing Flap RH- E Black Side Fairing Flap LH- E Black Side Cover LH Side Cover RH Lower Fairing LH Lower Fairing RH Seat Cow Central Top Side Fairing Mesh LH Side Fairing Mesh RH
Qty. Remarks
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
114
Plate No.: 56 BS IV
Painted Parts & Decals No.. No
1 1
2
3 7
4 7A 2/3
5 6
7B
4
7
7A 6
5
7B
115
Part Pa rt No No.. Description
36 DT00 36 DT00 36 DT00 36 DT00 36 DT00 36 DT00 36 DT00 36 DT00 36 DT00 36 DT00 36 DT00 36 DT00 DT 2330 DT 2330 36 DT00 36 DT00 36 DT00 DT 2331 DT 2330 DT 2330 DT 2330 DT 2331 DT 2331 DT 2330 DT 2330
10 11 45 16 17 46 19 20 47 13 14 48 93 82 28 29 49 12 79 97 43 13 23 95 96
Kit Dcl- Fairing Bright Yellow Kit Dcl- Fairing Passion Red Kit Dcl- Fairing Ebony Black Kit Dcl- Spoiler LH Bright Yellow Kit Dcl- Spoiler LH Passion Red Kit Dcl- Spoiler LH Ebony Black Kit Dcl- Spoiler RH Bright Yellow Kit Dcl- Spoiler RH Passion Red Kit Dcl- Spoiler RH Ebony Black Kit Dcl- S Cowl Bright Yellow Kit Dcl- S Cowl Passion Red Kit Dcl- S Cowl Ebony Black Dcl Tank Top Center Dcl Tank Top Center Dcl Fender ABS Passion Red Dcl Fender ABS Bright Yellow Dcl Fender ABS Ebony Black Dcl Front Fender ABS 3D Dcl Pulsar 3D Tank Decal 3D Dcl Pulsar 3 D Dcl Pulse (For Red & Black) 3D Dcl Pulse (For Yellow) 3D Dcl Rouser (For Yellow) 3D Dcl Rouser (For Red & Black)
Qty. Remarks
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1
For Yellow Color For Red Color
For Yellow Color w.e.f. May’16 For Red Color For Iran For Iran For Argentina For Argentina 116
Plate No.: 57 BS IV
Painted Parts BS IV No.. No
2 1
6
Qty. Remarks
1
52 DT04 64 Fairing Met Blk + Dcal 52 DT04 63 Fairing UG Saffire Blue + Dcal 52 DT04 62 Fairing UG Passion Red + Dcal
1 1 1
2
52 DT04 78 Tank Cover Top Met Blk +Grey Dcal 52 DT04 77 Tank Cover Top Ug Safire Bue + Dcal 52 DT04 76 Tank Cover Top Ug Passion Red + Dcal
1 1 1
2A
5
11
Part Pa rt No No.. Description
2A DT 1710 42 Tank Side Assly
1
3
52 DT04 61 Side Fairing RH Grey+Blk Grey Dcal 52 DT04 59 Side Fairing RH Met Wh + S Blue Dcal 52 DT04 57 Side Fairing RH Met Wh + Red Dcal
1 1 1
4
52 DT04 60 Side Fairing LH Grey+Blk Grey Dcal 52 DT04 58 Side Fairing LH Met Wh + S Blue Dcal 52 DT04 56 Side Fairing LH Met Wh + Red DcaL
1 1 1
5
52 DT04 71 Seat Cowl LH Gloass Pewter Grey+Gredc 52 DT04 69 Seat Cowl LH Met Wh + Blue Dcal 52 DT04 67 Seat Cowl LH Met Wh + Red Dcal
1 1 1
6
52 DT04 72 Seat Cowl RH Gloass Pewter Grey + Blk 52 DT04 70 Seat Cowl RH Met Wh + Blue Dcal 52 DT04 68 Seat Cowl RH Met Wh + Red Dcal
1 1 1
10 3 8/9 4
7
15/16
12
14
13
117
118
Plate No.: 57 BS IV
Painted Parts BS IV No.. No
2 1
6
5
10 3 8/9 4
7
15/16
12
Qty. Remarks
7
52 DT04 81 Fender Gloss Pewter Grey Abs +Blk 52 DT04 80 Fender Met Wh Abs + Blue Dcal 52 DT04 79 Fender Met Wh Abs + Red Dcal
1 1 1
8 9 10 11 12 13 14 15 16
52 DT04 52 DT04 56 DT12 56 DT13 DT 1812 DT 1813 DT 1812 DT 1812 DT 1812
1 1 1 1 1 1 1 1 1
2A
11
Part Pa rt No No.. Description
66 65 4X 4X 86 24 10 14 21
Side Fairing Flap RH + Dcal Side Fairing Flap LH + Dcal Side Cover -LH Side Cover -RH Lower Fairing LH Lower Fairing RH Seat Cowl Central Top Side Fairing Mesh LH Side Fairing Mesh RH
14
13
119
120
Plate No.: 58 BS IV
Decals Sets BS IV No.. No
1
1
2
3
Part Pa rt No No.. Description
Qty. Remarks
1
2
3
4
5
4
5
6 8 6
7 7A
7 7A 7B 8
36 DT00 36 DT00 36 DT00 36 DT00 36 DT00 36 DT00 36 DT00 36 DT00 36 DT00 36 DT00 36 DT00 36 DT00 36 DT00 36 DT00 36 DT00 36 DT00 36 DT00 36 DT00 DT 2331 DT 2331 DT 2331 DT 2331
68 62 57 67 63 58 69 64 59 71 66 61 70 65 60 74 73 72 86 92 91 72
Kit Fairing Dcl B Gray Kit Fairing Dcl S Blue Kit Fairing Dcl P Red Kit Side Fairing Dcl Lh B Gray Kit Side Fairing Dcl Lh S Blue Kit Side Fairing Dcl Lh P Red Kit Side Fairing Dcl Rh B Gray Kit Side Fairing Dcl Rh S Blue Kit Side Fairing Dcl Rh P Red Kit S Cowl Dcl 2d B Gray Kit S Cowl Dcl 2d S Blue Kit S Cowl Dcl 2d P Red Kit Tank Top Cvr B Gray Kit Tank Top Cvr S Blue Kit Tank Top Cvr P Red Kit F Fender Dcl M Black-abs Kit F Fender Dcl S Blue-abs Kit F Fender Dcl P Red-abs Decal Tank 3d-gray Decal Tank 3d Rouser-grey Decal Tank 3d Pulse-grey Decal Wheel Rear
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 4
7B
121
122
Exclusive Part List - Iran Page Fig. Part No no. no.
Description
40
1
DT591238
ASSEMBLY MUFFLER
46
9
DT232605
LOCK REAR SEAT
102
1
JL232806
104
1
DT402233
BS IV Model
Exclusive Part List - Argentina Page Fig. no. no.
40
1
Part No
DT591238
Description
17 DT232603
LOCK SET 3 IN 1
FRONT NUMBER PLATE
76
19 DT401407
SWITCH CONTROL RH
HARNESS WIRING- ABS
104
1
HARNESS WIRING- ABS
106 38 DT402008
LED FLASHER
114 7B DT233095
3D DCL ROUSER (FOR YELLOW)
106 39 DT402234
HARNESS PIGTAIL - MAGNETO RR
114 7B DT233096
3D DCL ROUSER (FOR RED & BLACK)
114 7A DT233113
3D DCL PULSE (FOR RED & BLACK)
102 11 JL232817
BKT REAR NO. PLAT MTG
114 7A DT233123
3D DCL PULSE (FOR YELLOW)
135
Model
ASSEMBLY MUFFLER
6
DT402236
BS IV
136
BS IV
Kit List Sr Kit No Part No.
Kit Description
1. 36DT0032 KIT ASSly CYL HEAD 2 36DT0033 3 36JL0001 4 36DT0007 5 36DT0008
6 36JL0011
7 36JL0007 8 36JU0001 9 36JL0004
10 36JL0003
115
Consisting of Following Parts Part No.
JL511045 JG511046 KIT GEAR PRIMARY DRIVE JG551216 & DRIVEN DT551407 KIT CHAIN GUIDE JL531004 JL531005 KIT CHAIN SPROCKET DV101048 DT141004 DT141005 KIT ENGINE GASKET JG541041 JL541207 JL541208 JL521002 JL511022 CS101128 JL511042 JG591070 KIT VALVE REPAIR JF511215 39201719 JF511214 JF511217 DG101029 KIT BLOCK PISTON JL521004 JL521200 KIT PISTON RING SET JU521206 JU521207 JU521208 KIT ASSLY C'CASE RH 200 JL541016 39256220 JG541061 BA102003 KIT ASSLY C'CASE LH 200 JL541019 JC101077 JG541021 JG541015 39256220 JG541020
Description HEAD CYLINDER COMP HEAD STUD (M8*1.25) GEAR PRIMARY DRIVE 22T HOUSING CLUTCH ASSY COMP GUIDE CHAIN (SLACK SIDE) GUIDE CHAIN GUIDE TIGHT SILENT SPROCKET OUTPUT (14T) SPROCKET 41T CHAIN 110 LINK GASKET CRANKCASE GASKET CLUTCH COVER GASKET MAGNETO COVER GASKET CYLINDER BLOCK GASKET CYLINDER HEAD GASKET GASKET HEAD COVER GASKET EXHAUST SEAT VALVE SPRING SEAL VALVE STEM RETAINER VALVE SPRING VALVE SPRING COTTER VALVE CYLINDER BLOCK WTIH NIPPLE PISTON ASSLY COMPL RING PISTON TOP RING PISTON SECOND RING PISTON OIL CRANKCASE RH BEARING - NEEDLE ROLLER PIPE BREATHER PLUG - OIL HOLE CRANKCASE LH PLUG TAPER OIL NOZZLE NEEDLE BEARING HK 1514 RS BEARING - NEEDLE ROLLER JET OIL CRANKCASE RH
Qty/Kit 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 4 8 1 1 1 1 1 1 1 1 3 1 2 1 1 1 1
BS IV
Kit List Sr Kit No Part No.
Kit Description
11 36JG0004 SHAFT OIL PUMP ASSEMBLY 12 36DT0028 DCL FENDER ABS-P RED
Consisting of Following Parts Part No.
JG571022 28121008 DT233089 DT233090 13 36DT0029 DCL FENDER ABSDT233091 BR YELLOW DT233092 14 36DT0030 DCL FENDER -P RED DT233085 DT233086 15 36DT0031 DCL FENDER - BR YELLOW DT233087 Dt233088 16 36DT0011 36DT0011 KIT DCL FAIRING-PA RED DT233015 DT233016 DT233017 DT233018 17 36DT0017 KIT DCL SPOILER LHDT233021 PA RED DT233023 DT233025 18 36DT0020 KIT DCL SPOILER RH DT233022 -PA RED DT233024 DT233026 20 36DT0014 KIT DCL S COWL-PA RED DT233027 DT233028 21 36DT0010 KIT DCL FAIRING DT233029 -BR YELLOW DT233030 DT233031 DT233032 23 36DT0016 KIT DCL SPOILER LHDT233035 BR YELLOW DT233037 DT233039 24 36DT0019 KIT DCL SPOILER RH DT233036 -BR YELLOW DT233038 DT233040 25 36DT0013 KIT DCL S COWLDT233041 BR YELLOW DT233042 26 36DT0016 KIT DCL SPOILER LHDT233035 BR YELLOW DT233037 DT233039
Description
Qty/Kit
ROTOR OIL PUMP WITH SHAFT OUTER ROTOR FRONT FENDER DECAL ABS LH FRONT FENDER DECAL ABS RH FRONT FENDER DECAL ABS LH FRONT FENDER DECAL ABS RH FRONT FENDER DECAL LH FRONT FENDER DECAL RH FRONT FENDER DECAL LH FRONT FENDER DECAL RH DECAL FAIRING UPPER LH DECAL FAIRING UPPER RH DECAL FAIRING LOWER LH DECAL FAIRING LOWER RH DECAL TANK SPOILER UPPER LH DECAL TANK SPOILER LOW 1 LH DECAL TANK SPOILER LOW 2 LH DECAL TANK SPOILER UPP RH DECAL TANK SPOILER LOW RH DECAL TANK SPOILER LOW RH DECAL SEAT COWL LH DECAL SEAT COWL RH DECAL FAIRING UPPER LH DECAL FAIRING UPPER RH DECAL FAIRING LOWER LH DECAL FAIRING LOWER RH DECAL TANK SPOILER UPP LH DECAL TANK SPOILER LOW LH DECAL TANK SPOILER LOW LH DECAL TANK SPOILER UPP RH DECAL TANK SPOILER LOW RH DECAL TANK SPOILER LOW RH DECAL SEAT COWL LH DECAL SEAT COWL RH DECAL TANK SPOILER UPP LH DECAL TANK SPOILER LOW LH DECAL TANK SPOILER LOW LH
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 116
BS IV
Kit List Sr Kit No Part No.
Kit Description
27 36DT0019 KIT DCL SPOILER RH -BR YELLOW 28 36DT0013 29 36DT0006
30 36DT0001
31 36DT0002
32 36DT0003 33 36DT0004
117
Consisting of Following Parts Part No.
DT233036 DT233038 DT233040 KIT DCL S COWLDT233041 BR YELLOW DT233042 KIT TANK DAMPERS DT171022 DT171023 DT171024 DT171025 DT171026 HARDWARE FAIRING DT181273 +R COWL JW171016 KDBC0613 KBUB0614 KDBC0613 DT181010 39214124 KACB0516 KBUB0614 KDBC0613 HARDWARE S COWL+SIDE JW171016 KDBC0613 KBUB0614 39023911 LBU00023 39214124 LBU00023 39214124 KBUB0614 KDBC0613 39204401 HARDWARE P TANK COVER 31161078 LAC00033 LBU00024 TIE BAND-W HARNESS JD402212 JD402217 PA402204
Description DECAL TANK SPOILER UPP RH DECAL TANK SPOILER LOW RH DECAL TANK SPOILER LOW RH DECAL SEAT COWL LH DECAL SEAT COWL RH DAMPER TANK COVER RES LH DAMPER TANK COVER FR RH DAMPER TNK COVR CENTL LH DAMPER TNK COVR CENTL RH DAMPER TANK COVER REAR STEP BOLT SCREW PLAIN WASHER MUSHROOM HEAD SCREW PLAIN WASHER BOLT NON METALLIC WASHER SOCKET HEAD SCREW MUSHROOM HEAD SCREW PLAIN WASHER MUSHROOM HEAD SCREW PLAIN WASHER MUSHROOM HEAD SCREW PLAIN WASHER SCREW NON METALLIC WASHER SCREW NON METALLIC WASHER MUSHROOM HEAD SCREW PLAIN WASHER MUSHROOM HEAD SCREW NON METALLIC WASHER BOLT SCREW BAND 200 MM BAND 150 MM BAND 110 MM
Qty/Kit 1 1 1 1 1 1 1 1 1 1 2 2 2 6 6 4 4 2 3 3 2 2 4 4 10 10 2 2 6 6 2 4 2 6 8 2 2
BS IV
Kit List Sr Kit No Part No.
Kit Description
Consisting of Following Parts Part No.
Description
Qty/Kit
34 36DT0068 Kit Fairing Dcl B Gray
DT233160 Decal Fairing LH Black-gray DT233161 Decal Fairing RH Black-gray
1 1
35 36DT0067 Kit Side Fairing Dcl LH-B-Gry
DT233162 Dcl Side Fairing Up LH BLk-Gry DT233164 Dcl Side Fairing Lo LH Blk-Gry DT233138 Dcl Flap Side Fairing LH
1 1 1
36 36DT0069 Kit Side Fairing Dcl RH- B Gry
DT233165 Dcl Side Fairing Lo Rh Blk-gry DT233163 Dcl Side Fairing Up Rh Blk-gry DT233139 Dcl Flap Side Fairing Rh
1 1 1
37 36DT0071 Kit S Cowl Dcl 2d B Gray
DT233168 Dcl Cowl Seat LH Black-Gray DT233169 Dcl Cowl Seat RH Black-Gray
1 1
38 36DT0070 Kit T Top Cover B Gray
DT233166 Dcl CVR Tank Top LH Blk-Gray DT233167 Dcl CVR Tank Top RH Blk-Gray
1 1
39 36DT0074 36DT0074 Kit F Fender Dcl M Black-abs
DT233183 Dcl Fender Fr LH Abs Black-Gray DT233184 Dcl Fender Fr RH Abs Black-Gray
1 1
40 36DT0062 Kit Fairing Dcl S Blue
DT233148 Dcl Dcl Fairing LH Blue-white DT233149 Dcl Fairing RH Blue-white
1 1
41 36DT0063 Kit Side Fairing Dcl LH S Blue
DT233150 Dcl Side Fairing Up LH Blue-wh DT233152 Dcl Side Fairing Lo LH Blue-wh DT233138 Dcl Flap Side Fairing LH
1 1 1
42 36DT0064 Kit Side Fairing Dcl RH S Blue
DT233151 Dcl Side Fairing Up RH Blue-wh DT233153 Dcl Side Fairing Lo RH Blue-wh DT233139 Dcl Flap Side Fairing RH
1 1 1
43 36DT0066 Kit S Cowl Dcl 2d S Blue
DT233156 Dcl Cowl Seat LH Blue-white DT233157 Dcl Cowl Seat RH Blue-white
1 1
44 36DT0065 Kit T Top Cover S Kit T Top Cover S Blue
DT233154 Dcl Cover Tank Top LH Blue-wh DT233155 Dcl Cover Tank Top RH Blue-wh
1 1
118
BS IV
Kit List Sr Kit No Part No.
Kit Description
Consisting of Following Parts Part No.
Description
Qty/Kit
45 36DT0073 Kit F Fender Dcl S Blue-abs
DT233179 Decal Fender Front LH Abs Bl-wh DT233180 Decal Fender Front RH Abs Bl-wh
1 1
46 36DT0057 Kit Fairing Dcl P Red
DT233134 Decal Fairing LH Red-white DT233135 Decal Fairing RH Red-white
1 1
47 36DT0058 Kit Side Fairing Dcl Lh P Red DT233136 Decal Side Fairing Up LH Red-wh DT233138 Decal Flap Side Fairing LH DT233140 Decal Side Fairing Lo LH Red-wh
1 1 1
48 36DT0059 Kit Side Fairing Dcl RH P-Red DT233141 Decal Side Fairing Lo RH Red-wh DT233137 Decal Side Fairing Up RH Red-wh DT233139 Decal Flap Side Fairing RH
1 1 1
49 36DT0061 Kit S Cowl Dcl 2D P Red
DT233144 Decal Cowl Seat LH Red-white DT233145 Decal Cowl Seat RH Red-white
1 1
50 36DT0060 Kit Tank Top Cover P Red
DT233142 Decal Cover Tank Top LH Red-wh DT233143 Decal Cover Tank Top RH Red-wh
1 1
51 36DT0072 Kit F Fender Dcl P Red-abs
DT233175 Decal Fender Fr LH Abs Red-white DT233176 Decal Fender Fr RH Abs Red-white
1 1
52 36DT0075 Kit Fender Dcl Red-N Abs
DT233146 Decal Fender Front LH Red-white DT233147 Decal Fender Front RH Red-white
1 1
117
BS IV
Kit List Sr Kit No Part No.
Kit Description
Consisting of Following Parts Part No.
Description
Qty/Kit
118
BS IV
Amendment Sheet Page Fig. Old part no. no. no. 104
20
104 104
New part no.
KADA0510
KBUC0520
35
--------
36
--------
104
37
52
Description
Updation date
Remarks
BS IV
Amendment Sheet Page Fig. Old part New part no. no. no. no.
Description
Updation date
Remarks
SCREW TRUSS
22.08.15
REF. CIR. IB-175
74
12
39195804
KAEA0622
BOLT FLANGED BOLT
10.03.16
REF. CIR. IB-210
DT113806
SLEEVE
22.08.15
REF. CIR. IB-175
74
17
DT131849
DT131875
CLAMP BRAKE HOSE
10.03.16
REF. CIR. IB-210
39023911
WASHER
22.08.15
REF. CIR. IB-175
74
18
---
JD402217
TIE BAND
10.03.16
REF. CIR. IB-210
--------
39197215
NUT FLANGE
22.08.15
REF. CIR. IB-175
96
19
DT181252
56DT366B
FRONT BEZEL-MLT SILVER
26.03.16
ALTERNATE
3
JL122014
JL122013
SWING ARM
13.10.12
CHILD PART TO BE SERVICED
84
10
--------
GL181043
CLIP SNAP
14.04.16
ADDITION
62
23
—
DT231608
BOLT MIRROR MTG RH
31.10.15
REF. CIR. IB-185
56
7
DT181407
DT181437
BRACE FENDER (K8)
23.04.16
REF. CIR. IB-220
62
24
—
DT231507
BOLT MIRROR MTG LH
31.10.15
REF. CIR. IB-185
56
1
DT131837
DT131837
BRACKET HOSE CLAMP
23.04.16
REF. CIR. IB-220
62
25
----
DT231606
MIRROR MTG BOLT PLUG
31.10.15
REF. CIR. IB-185
56
14
---
DT181435
GROMMET - FRONT FENDER
23.04.16
REF. CIR. IB-220
62
26
—
LDH00008
CONICAL WASHER
31.10.15
REF. CIR. IB-185
56
15
---
DJ161091
GROMMET - FRONT FENDER
23.04.16
REF. CIR. IB-220
40
6
DT591239
DT591238
MUFFLER ASSLY
20.11.15
ALT UPDATION
56
4
KACA0630
KACF0530
BOLT SOCKET BOLT
23.04.16
REF. CIR. IB-220
110
15
--------
DT181214
SIDE FAIRING MESH LH
20.11.15
ADDITION
56
6
DT181411
DT181439
SPACER FRONT FENDER- K8
23.04.16
REF. CIR. IB-220
110
16
--------
DT181221
SIDE FAIRING MESH RH
20.11.15
ADDITION
56
3
KAAB0820
JG113407
BOLT FLANGE M8
23.04.16
REF. CIR. IB-220
98
6
DT181312
--------
COLLAR FAIRING STRUCT
07.12.15
DELETION
78
1
DT121038
DT121049
ASSEMBLY FRONT FORK
23.04.16
REF. CIR. IB-220
98
7
DT181313
--------
GUIDE BUSH FAIRING STR
07.12.15
DELETION
78
2
JL151002
DT121052
TUBE OUTER LH PC
23.04.16
REF. CIR. IB-220
38
2
DT581063
--------
ASSLY TOP COVER
07.12.15
DELETION
78
3
DT121040
DT121053
TUBE OUTER RH PC
23.04.16
REF. CIR. IB-220
38
6
DT581061
---------
AIT FILTER BOTTOM
07.12.15
DELETION
114
7
DT233079
DT233097
3D TANK DECAL
16.05.16
ECR. NO. U16DTCHA0838
112
2
56DT224R
52DT0265
TANK CVR TOP PASSION RED
22.02.16
REF. CIR. IB-209
40
9
LBU00037
PD591101
SCREW TRUSS
16.05.16
ALTERNATE UPDATED
112
2
56DT226T
52DT0266
TANK CVR TOP BRIGHT YELLOW
22.02.16
REF. CIR. IB-209
96
23
--------
DT401024
BULB H9 65W
17.05.16
ADDITION
112
3
56DT354R
52DT0274
SIDE FAIRING RH P RED
22.02.16
REF. CIR. IB-209
74
1
JY131816 JY131816
DT131862
ABS UNIT
13.07.16
CORRECTION
112
3
56DT586T
52DT0275
SIDE FAIRING RH B YELLOW
22.02.16
REF. CIR. IB-209
8
6
JL511220
JL511231
SPROCKET CAMSHAFT
14.09.16
EC NUMBER: U15DTENA0323
112
3
52DT0198
52DT0276
SIDE FAIRING RH E BLACK
22.02.16
REF. CIR. IB-209
8
7
JL511222
JL511230
TIMING CHAIN
14.09.16
EC NUMBER: U15DTENA0324
112
4
56DT344R
52DT0277
SIDE FAIRING LH P RED
22.02.16
REF. CIR. IB-209
12
8
JG531027
JL531006
SPROCKET CRANKSHAFT
14.09.16
EC NUMBER: U15DTENA0325
112
4
56DT576T
52DT0278
SIDE FAIRING LH B YELLOW
22.02.16
REF. CIR. IB-209
20
1
JL501004
DT501020
ASSEMBLY ENGINE
14.09.16
EC NUMBER: U15DTENA0326
112
4
52DT0199
52DT0279
SIDE FAIRING LH E BLACK
22.02.16
REF. CIR. IB-209
6
4
DT511242
DT511261
ASSLY ROCKER ARM INTAKE
05.10.16
ALTERNATE
112
5
56DT114R
52DT0280
SEAT COWL LH P RED
22.02.16
REF. CIR. IB-209
6
5
DT511243
DT511262
ASSLY ROCKER ARM EXHAUST
05.10.16
ALTERNATE
112
5
56DT116T
52DT0281
SEAT COWL LH B YELLOW
22.02.16
REF. CIR. IB-209
4
18
--------
JL402219
PIGTAIL OIL PRESSURE SWITCH
15.11.16
ADDITION
112
5
52DT0200
52DT0282
SEAT COWL LH E BLACK
22.02.16
REF. CIR. IB-209
104
17
DT113800
JF113831
BKT ROLL OVER SENSOR
26.12.16
REF. CIR. IB-265
112
6
56DT104R
52DT0283
SEAT COWL RH P RED
22.02.16
REF. CIR. IB-209
106
40
--------
KACB0612
BOLT SOCKET
26.12.16
REF. CIR. IB-265
112
6
56DT106T
52DT0284
SEAT COWL RH BYELLOW
22.02.16
REF. CIR. IB-209
112
6
52DT0201
52DT0285
SEAT COWL RH E BLACK
22.02.16
REF. CIR. IB-209
112
7
56DT054R
52DT0268
FENDER FR - PASSION RED
22.02.16
REF. CIR. IB-209
112
7
56DT056T
52DT0269
FENDER FR - B YELLOW
22.02.16
REF. CIR. IB-209
112
7
52DT0196
52DT0270
FENDER FR- E BLACK
22.02.16
REF. CIR. IB-209
56
2
39195804
KAEA0622
BOLT FLANGE
10.03.16
REF. CIR. IB-210
56
12
DT131849 DT131849
DT131875
CLAMP
10.03.16
REF. CIR. IB-210
74
9
DT131839
DT131872
CLAMP BRAKE HOSE
10.03.16
REF. CIR. IB-210
BS IV
Parts Index
Part Number
Figure No.
Page No.
30101195 30141032 30151082 30191038 31101173 36084914 39019811 39021111 39023911 39023911 39023911 39023911 39026512 39029115 39042215 39045411 39055302 39059417 39074601 39074601 39079815 39080808 39080808 39099906 39099906 39099906 39104119 39104319 39104619 39105315 39118011 39122515 39128321
3 5 9 14 7 17 15 8 2 2 8 36 10 4 7 11 12 4 20 1 7 16 8 3 11 4 10 8 15 19 4 5 11
32 84 70 72 12 44 72 28 38 90 90 108 96 92 60 54 54 8 20 70 84 72 74 26 30 32 30 22 30 54 78 102 4
Part Number
Figure No.
Page No.
39150711 39153721 39153721 39166511 39167204 39177304 39177304 39179104 39190701 39190701 39190701 39191304 39193120 39193120 39194304 39194304 39194604 39195804 39195804 39197215 39197215 39199020 39201719 39203804 39212415 39213217 39214004 39214124 39214124 39214124 39214124 39214124 39215811
9 7A 7 3 9 6 19 3 9 9 12 2 6 3 13 22 16 2 12 14 37 2 1 17 13 5 14 3 10 9 3 3 3
106 30 74 24 44 22 22 96 58 90 98 46 12 20 64 78 84 58 76 104 108 30 6 70 104 10 56 28 58 92 98 104 14
BS IV
Parts Index
Part Number
Figure No.
Page No.
Part Number
Figure No.
Page No.
39216611 39218106 39218106 39220307 39242704 39244011 39247504 39247604 39253515 39256220 39256220 39260120 39260220 39260607 39260607 39260801 39262921 39266921 39272315 59040014 59040048 59200006 59200028 59200036 60111528 36DT0001 36DT0004 36DT0006 36DT0007 36DT0008 36DT0010 36DT0011 36DT0013
15 3 20 5 10 12 15 12 6 19 13 11 8 3 5 12 10 14 6 23 2 11 14 12 14B 30 3 21 2 23 1 1 4
14 10 22 12 78 6 104 104 100 20 22 20 20 16 24 4 4 8 50 72 74 22 20 24 106 28 106 84 70 22 116 116 116
36DT0014 36DT0016 36DT0017 36DT0019 36DT0020 36DT0028 36DT0029 36DT0032 36DT0033 36DT0034 36DT0039 36DT0040 36DT0042 36DT0043 36DT0044 36DT0044 36DT0045 36DT0046 36DT0047 36DT0048 36DT0049 36DT0057 36DT0058 36DT0059 36DT0060 36DT0061 36DT0062 36DT0063 36DT0064 36DT0065 36DT0066 36DT0067 36DT0068
4 2 2 3 3 6 6 1 3 14 17 18 3 2 12 3 1 2 3 4 6 1 2 3 5 4 1 2 3 5 4 2 1
116 116 116 116 116 116 116 4 34 66 72 72 72 76 66 76 116 116 116 116 116 122 122 122 122 122 122 122 122 122 122 122 122
BS IV
Parts Index
Part Number
Figure No.
Page No.
36DT0069 36DT0070 36DT0071 36DT0072 36DT0073 36DT0074 36DT0079 36DT0080 36JG0011 36JG0083 36JL0001 36JL0001 36JL0003 36JL0004 36JL0007 36JL0011 36JL0015 36JL0039 36JL0039 36JL0041 36JU0001 36JU0015 36JU0036 52DT0153 52DT0173 52DT0174 52DT0194 52DT0195 52DT0265 52DT0266 52DT0268 52DT0269 52DT0270 52DT0274
3 5 4 6 6 6 2 1 2 20 9 1 2 1 10 10 6 9 19 2 21 1 11 1 1 2 1 2 2 7 7 7 3
122 122 122 122 122 122 20 22 52 72 8 22 20 10 6 56 20 24 56 10 108 12 42 114 114 114 114 114 114 114 114 114 114
Part Number
Figure No.
Page No.
52DT0275 52DT0276 52DT0277 52DT0278 52DT0279 52DT0280 52DT0281 52DT0282 52DT0283 52DT0284 52DT0285 52DT0454 52DT0456 52DT0458 52DT0459 52DT0460 52DT0462 52DT0463 52DT0464 52DT0465 52DT0466 52DT0467 52DT0468 52DT0469 52DT0472 52DT0476 52DT0477 52DT0480 52DT0481 52DT0501 52DT0503 52JL0156
3 3 4 4 4 5 5 5 6 6 6 1 4 4 2A 4 1 1 1 9 8 4 6 4 6 1 1 7 7 2 6 1
114 114 114 114 114 114 114 114 114 114 114 32 118 118 118 118 118 118 118 120 120 118 118 118 118 118 118 120 120 56 56 50
BS IV
Parts Index Part Number
52JL0157 52JL0892 52JY0185 56DT074X 56DT084X 56DT124X 56DT124X 56DT134X 56DT134X 56DT3133 56DT3233 56DT3333 56DT366B 56DT3X1Y 56DT3Y1Y 56DT4J1Y 56DT4K1Y 56JF181Y 56JF191Y AA101437 AA101437 AN111015 AP101236 BA102004 BF551037 BF551037 CS101128 DD111011 DD111012 DD201002 DE151046 DE151047 DE151047
Figure No.
Page No.
2 1 5 9 8 10 10 11 11 2 7 20 19 5 1 8 12 9 11 9 17 8 2 12 7 17 11 12 6 9 10 3 9
50 30 44 114 114 114 120 114 120 78 78 78 98 56 56 56 56 56 56 20 30 46 8 32 14 14 8 46 46 104 72 68 72
Part Number
DE191010 DE191010 DE191010 DE191028 DE191029 DE191033 DE191036 DF161102 DG101029 DG101456 DG121002 DG141028 DG151005 DG171016 DG171018 DG171019 DG181008 DH101048 DH101235 DH101295 DH101381 DH101388 DH101389 DH101392 DH101648 DH111013 DH111016 DH161146 DJ101312 DJ151074 DJ151075 DJ161091 DJ161229
Figure No.
Page No.
10 8 10 7 6 5 4 6 9 10 11 13 4 4 5 6 21 16 14 11 3 21 10 10 13 9 11 5 30 7 8 15 2
66 72 76 66 66 68 66 60 6 22 38 84 64 54 54 54 78 24 14 6 22 30 44 8 34 46 46 60 14 68 68 58 28
BS IV
Parts Index
Part Number
Figure No.
Page No.
DJ161229 DJ161229 DJ181065 DJ191029 DJ191030 DJ191031 DJ201109 DJ201173 DK101180 DK101225 DK101284 DK101340 DK101352 DK101386 DK111011 DK111028 DK151013 DK151015 DK151026 DK151045 DK151063 DK151069 DK151069 DK151069 DK151073 DK151074 DK151081 DK151082 DK151085 DK181006 DK181007 DK181009 DK181010
10 13 25 2 3 5 9 17 8 6 13 7 27 17 10 4 8 14 2 19 7 11 4 11 11 12 20 21 13 4 5 14A 14B
90 98 42 66 66 66 66 58 18 4 44 4 14 24 46 46 70 70 62 72 72 66 72 76 72 72 70 70 72 80 80 80 80
Part Number
Figure No.
Page No.
DK181012 DK181013 DK181015 DK181017 DK181018 DK181019 DK181020 DK181021 DK181023 DK181025 DK181028 DK181052 DK181075 DK201121 DK211009 DP101191 DP161145 DS101154 DS101215 DS121126 DS191052 DS211004 DS211004 DT111106 DT111107 DT111163 DT111209 DT113001 DT113002 DT113006 DT113008 DT113014
14C 14D 11 9 7 8 10 6 17 19 20 15 24 13 2 22 8 14 9 12 23 8 5 14 15 1 1 1 5 8 12 17
80 80 80 80 80 80 80 80 80 80 80 66 82 58 48 20 104 24 30 38 78 48 52 52 52 52 52 56 56 56 56 56
BS IV
Parts Index
Part Number
Figure No.
Page No.
DT113015 DT113028 DT113029 DT113034 DT113202 DT113204 DT113205 DT113408 DT113800 DT113801 DT113802 DT113806 DT113807 DT113813 DT113817 DT113818 DT113819 DT113824 DT113841 DT113842 DT113846 DT113848 DT113849 DT113850 DT113851 DT113855 DT113858 DT121030 DT121031 DT121032 DT121035 DT121036 DT121037
18 6 2 6 8 1 2 3 18 15 14 35 6 10 17 7 6 16 3 7 11 18 26 4 34 16 16 20 21 22 18 12 15
56 56 56 74 60 60 60 50 106 106 46 108 104 104 104 104 102 104 40 50 52 54 108 76 108 46 52 78 80 82 80 80 80
Part Number
Figure No.
Page No.
DT121038 DT121040 DT121047 DT121049 DT121052 DT121053 DT122019 DT131017 DT131018 DT131222 DT131802 DT131826 DT131831 DT131833 DT131837 DT131839 DT131849 DT131849 DT131853 DT131862 DT131866 DT131872 DT131875 DT131875 DT151010 DT151012 DT151036 DT151037 DT151039 DT151040 DT151042 DT151043 DT151046
1 3 28 1 2 3 1 14 1 5 5 1 8 23 1 9 12 8 1 1 2 9 12 8 1 8 2 7 6 13 16 23 27
80 80 82 80 80 80 54 64 62 62 64 72 66 56 58 76 58 76 68 76 72 76 58 76 78 78 78 78 78 80 80 82 82
BS IV
Parts Index
Part Number
Figure No.
Page No.
DT161004 DT161005 DT161007 DT161011 DT161012 DT161203 DT161204 DT171001 DT171026 DT171030 DT171042 DT171042 DT171053 DT171054 DT171055 DT171061 DT171073 DT171074 DT171075 DT171076 DT171078 DT171080 DT171087 DT171089 DT171092 DT171095 DT171811 DT171814 DT171823 DT171834 DT171839 DT171846 DT171847
5 15 11 1 3 2 1 1 22 13 2A 2A 9 8 14 12 11 9 17 10 18 8 27 26 1 1 20 10 6 6 24 13 12
74 78 78 74 74 94 94 84 84 88 114 118 88 36 84 84 88 40 84 52 84 88 84 84 84 84 84 84 84 40 84 40 40
Part Number
Figure No.
Page No.
DT181000 DT181001 DT181010 DT181021 DT181022 DT181028 DT181207 DT181210 DT181214 DT181214 DT181215 DT181221 DT181221 DT181228 DT181232 DT181233 DT181242 DT181244 DT181246 DT181248 DT181255 DT181256 DT181263 DT181264 DT181265 DT181267 DT181268 DT181273 DT181274 DT181275 DT181284 DT181285
5 1 8 22 25 13 6 14 15 15 8 16 16 9 1 5 1 1 2 4 6 8 11 12 3 10 11 6 12 4 22 20
96 28 92 108 108 90 90 114 114 120 86 114 120 86 98 92 100 88 88 104 92 58 90 90 52 98 98 88 88 88 104 98
BS IV
Parts Index
Part Number
Figure No.
Page No.
Part Number
Figure No.
Page No.
DT181286 DT181286 DT181291 DT181292 DT181293 DT181310 DT181311 DT181316 DT181317 DT181318 DT181319 DT181320 DT181321 DT181322 DT181323 DT181324 DT181324 DT181407 DT181411 DT181414 DT181415 DT181433 DT181434 DT181435 DT181437 DT181439 DT191006 DT191009 DT191012 DT231000 DT231404 DT231405 DT231600
12 12 3 4 5 4 5 32 33 30 31 29 12 8 9 13 13 7 6 4 6 11 5 14 7 6 1 7 3 2 3 4 18
114 120 86 86 86 100 100 108 108 108 108 108 52 52 52 114 120 58 58 96 96 58 58 58 58 58 48 48 48 110 90 90 104
DT231601 DT231606 DT231607 DT231608 DT231609 DT231610 DT231611 DT231612 DT232601 DT232603 DT232605 DT232606 DT232606 DT233043 DT233079 DT233082 DT233093 DT233095 DT233096 DT233097 DT233112 DT233113 DT233123 DT233172 DT233186 DT233191 DT233192 DT351006 DT351404 DT351411 DT351802 DT351803 DT401001
19 25 24 23 27 28 18A 19A 17 17 9 17 2 7 7 5 5 7B 7B 7 6 7A 7A 8 7 7B 7A 12 27 27 7 12 5
104 104 104 104 104 104 104 104 78 78 48 78 84 116 116 116 116 116 116 116 116 116 116 122 122 122 122 44 108 108 22 36 104
BS IV
Parts Index
Part Number
Figure No.
Page No.
DT401002 DT401003 DT401004 DT401005 DT401008 DT401009 DT401010 DT401011 DT401012 DT401017 DT401024 DT401403 DT401404 DT401407 DT402003 DT402004 DT402005 DT402008 DT402008 DT402009 DT402204 DT402218 DT402220 DT402223 DT402226 DT402233 DT402234 DT402236 DT402239 DT402241 DT402404 DT402404 DT402408
1 2 3 4 17 6 7 18 22 14 23 18 19 19 17 13 4 4 38 13 13 5 1 6 13A 1 39 1 1 1 8 22 1
102 102 102 102 98 98 98 98 98 98 98 78 78 78 46 46 106 106 108 46 106 106 106 106 106 106 108 106 106 106 64 70 92
Part Number
Figure No.
Page No.
DT402420 DT402600 DT501020 DT511239 DT511261 DT511262 DT541018 DT541019 DT541206 DT541210 DT541212 DT551400 DT551401 DT551402 DT551403 DT551408 DT561201 DT561205 DT561206 DT561408 DT561409 DT581016 DT581028 DT581048 DT581049 DT581062 DT581064 DT591072 DT591116 DT591118 DT591131 DT591132
1 4 1 1 4 5 13 5 1 11 1 1 8 5 9 7 5 11 1 10 7 14 4 7 7 5 1 12 8 9 20 19
92 84 20 8 6 6 30 30 32 32 30 34 34 34 34 34 18 18 18 18 18 38 38 38 38 38 38 42 42 42 42 42
BS IV
Parts Index
Part Number
Figure No.
Page No.
DT591133 DT591230 DT591238 DT601210 DT601226 DT601228 DT601232 DT611202 DT611203 DT611208 DT611209 DT611210 DV101048 DX161066 EC561023 FD211006 GL181043 GL402210 JA113403 JA541048 JA541233 JB181223 JC101034 JD113800 JD131811 JD171059 JD351207 JF113831 JF113842 JF171607 JF171807 JF181273 JF181308
23 1 6 12 10 11 5 1 7 7 1 1 29 7 2 5 10 14 5 15 2 13 12 11 6 29 7 18 18 16 18 22 22A
42 42 42 28 28 28 28 36 36 36 36 36 14 52 16 48 86 106 50 22 32 52 8 104 64 84 46 106 106 40 40 108 108
Part Number
Figure No.
Page No.
JF401405 JF511207 JF531007 JF531014 JG113407 JG113806 JG122028 JG131001 JG131821 JG151022 JG161008 JG161010 JG161010 JG171029 JG171086 JG171601 JG181236 JG181238 JG181238 JG181239 JG191008 JG191011 JG232601 JG232603 JG232606 JG351019 JG351400 JG351804 JG351805 JG402229 JG402230 JG402234 JG403200
11 7 2 3 3 27 2 2 5 16 12 1 24 26 10 8 4 2 2 22 6 13 9 14 10 6 8 12 10 13B 13C 14A 17
60 6 12 12 58 28 96 64 72 78 78 66 78 28 40 40 98 92 100 72 48 48 48 48 48 44 4 36 36 106 106 106 106
BS IV
Parts Index
Part Number
Figure No.
Page No.
JG403603 JG511010 JG511021 JG511022 JG511046 JG511269 JG511270 JG531027 JG531031 JG531040 JG531041 JG531207 JG531215 JG531220 JG531228 JG531229 JG541015 JG541041 JG541043 JG541044 JG541045 JG541046 JG541058 JG541059 JG541063 JG541068 JG541074 JG541223 JG541230 JG541231 JG551000 JG551010 JG551013
15 3 3 4 16 8 15 8 9 12 11 15 8 3 11 10 12 16 8 5 21 5 17 10 4 3 21 14 7 16 24 28 4
64 42 2 2 4 8 8 12 12 12 12 24 24 8 24 24 22 22 44 22 20 20 22 20 22 4 22 44 30 30 14 14 14
Part Number
Figure No.
Page No.
JG551017 JG551020 JG551020 JG551021 JG551021 JG551022 JG551025 JG551026 JG551027 JG551028 JG551213 JG551214 JG551215 JG551216 JG551220 JG551222 JG551223 JG551224 JG551225 JG551227 JG551228 JG551423 JG551427 JG551428 JG551443 JG551447 JG551448 JG551451 JG551455 JG561009 JG561010 JG561011
4 6 19 21 26 11 13 12 2 1 5 8 22 13 9 18 20 23 25 10 16 14 2 4 10 7 6 11 6 17 4 1
30 14 14 14 14 14 14 14 14 14 14 14 14 12 14 14 14 14 14 14 14 34 34 34 34 34 34 34 34 20 16 16
BS IV
Parts Index
Part Number
Figure No.
Page No.
JG561012 JG561013 JG561016 JG561204 JG561205 JG561215 JG561216 JG561217 JG561222 JG561225 JG561226 JG561232 JG571014 JG571016 JG581014 JG581056 JG581419 JG581423 JG581424 JG591038 JG591039 JG591068 JG591070 JG601005 JG601012 JG601209 JG601211 JG601230 JG601234 JG601235 JG601237 JG611007 JG611206
7 8 9 15 16 11 4 2 5 10 18 3 23 24 9 9 3 11 9 4 5 22 2 7 6 20 13 14 16 15 6 5 6
16 16 16 20 20 16 18 18 16 16 20 18 20 20 28 38 94 36 36 42 42 42 42 24 24 28 28 28 28 28 28 36 36
Part Number
Figure No.
Page No.
JG621412 JG621413 JG621417 JL111054 JL113012 JL113014 JL113016 JL113036 JL113209 JL113818 JL113825 JL122001 JL122002 JL122003 JL122004 JL122008 JL122009 JL122013 JL122026 JL131000 JL131001 JL131004 JL131004 JL131203 JL131209 JL131211 JL131216 JL131218 JL131220 JL131225 JL131226 JL131232 JL131806
3 2 4 4 3 9 11 16 4 12 24 8 7 10 13 14 9 3 17 7 10 3 1 13 4 15 5 16 6 7 11 6 2
44 44 44 50 56 56 56 56 60 60 108 54 54 54 54 54 54 54 54 64 64 62 64 70 62 70 70 70 72 70 70 70 68
BS IV
Parts Index
Part Number
Figure No.
Page No.
JL131807 JL131825 JL131832 JL131841 JL131878 JL151002 JL151035 JL151038 JL161003 JL171019 JL171020 JL171020 JL171038 JL171600 JL171830 JL171832 JL171836 JL171852 JL181205 JL181220 JL181224 JL181225 JL181253 JL181408 JL181410 JL231004 JL231202 JL231209 JL232604 JL232806 JL232817 JL233015 JL351218
4 9 6 13 20 2 9 3 14 11 4 19 15 2 9 8 15 23 1 29 15 16 13 7 12 1 1 3 12 1 11 9 5
68 68 68 56 56 80 78 78 78 84 52 84 84 84 84 84 40 84 96 104 54 54 96 96 96 110 112 112 48 104 104 32 46
Part Number
Figure No.
Page No.
JL351235 JL351237 JL351250 JL351252 JL351411 JL351600 JL401406 JL401408 JL401805 JL402219 JL403000 JL403001 JL403200 JL501004 JL511009 JL511009 JL511010 JL511010 JL511011 JL511011 JL511022 JL511022 JL511029 JL511041 JL511041 JL511042 JL511042 JL511205 JL511205 JL511219 JL511219 JL511220 JL511220 JL511221 JL511221 JL511222 JL511222 JL521002 JL531204 JL531204 JL531205 JL531205 JL541203
3 1 3 1 27 1 4 11 41 18 2 12 7 1 5 2 3 2 14 1 2 6 9 6 5 7 4 28 18 7 13 7
46 46 46 46 108 44 74 60 108 4 106 106 106 20 4 6 6 4 4 2 2 6 4 8 8 8 10 20 24 20 24 32
BS IV
Parts Index
Part Number
Figure No.
Page No.
JL541207 JL541208 JL541222 JL541223 JL541227 JL541230 JL541231 JL541237 JL551407 JL561409 JL571001 JL581039 JL581055 JL591045 JL591148 JL591156 JL591157 JL591165 JL601005 JL601010 JL601212 JL601216 JL601219 JL601221 JL601222 JL601223 JL601228 JL601237 JN351604 JU131801 JU131802 JU232800 JU531021
12 5 18 10 8 19 20 25 12 12 25 3 10 13 17 15 7 14 2 6 22 7 21 25 17 18 19 13 11 9 23 1 4
30 32 30 32 30 30 30 20 34 18 20 36 38 42 42 42 42 42 24 20 28 28 28 28 28 28 28 4 106 64 70 104 12
Part Number
JU541005 JU551401 JU571000 JU581006 JW171016 JY113842 JY171069 JY171070 JY171077 JY171090 JY171825 JY351019 JY401404 JY402235 JY403604 JY551402 JY571030 JY581028 JY601241 JY601248 JZ113061 JZ171055 JZ181322 JZ191010 JZ403601 KAAB0820 KACA0630 KACB0612 KACB0618 KACB0622 KACB0622 KACD0516 KACD0516
Figure No.
Page No.
13 6 1 2 1 14 5 11 1 7 17 11 13 28 17 16 14 8 28 29 15 2 6 4 3 3 4 40 2 15 2 3 7
20 30 26 36 90 40 40 40 40 40 40 44 78 84 106 44 22 38 28 28 56 40 52 48 60 58 58 108 112 96 112 84 92
BS IV
Parts Index Part Number
KACF0530 KACF0612 KADA0512 KADa0608 KADA0612 KADA0612 KADA0614 KADA0622 KADA0630 KADA0630 KADA0814 KADB0610 KADD0614 KADD0616 KADH0870 KADM0610 KADM0622 KADQ0620 KADQ0625 KADT0614 KAEa0510 KAEA0610 KAEA0610 KAEA0622 KAEA0622 KAEA0622 KAEd0608 KAED0612 KAEM0610 KAEQ0616 KAEQ0620 KAEQ0620 KAEQ0630
Figure No.
Page No.
4 19 10 16 4 13 15 11 6 18 10 5 21 9 9 6 6 13 1a 16 20 22 3 2 12 23 7 6 13 26 15 1 14
58 106 60 106 40 76 46 48 38 42 106 88 72 74 60 38 18 8 44 58 106 56 110 58 76 108 76 76 38 20 4 24 30
Part Number
KAEQ0630 KAEQ0630 KAEQ0645 KBBA0512 KBBF0408 KBBG0612 KBUB0612 KBUB0614 KBUC0520 KBUC0614 KBUF0408 KCEA0605 KDAC0611 KDAC0611 KEAB1010 KEBA3715 KECA6008 KPBC6202 KPBC6202 KPBC6302 LAA00019 LAC00005 LAC00008 LAC00019 LAC00020 LAC00022 LAC00022 LAC00024 LAC00036 LAC00037 LAC00045 LAC00062
Figure No.
Page No.
6 3 8 21 28 18 1 7 20 21 8 15 2 21 2 9 16 3 4 3 10 5 14 2 5 7 20 6 11 9 4 24
32 38 32 56 108 22 86 90 106 98 96 98 86 104 26 22 98 64 70 70 70 90 96 54 78 88 104 16 96 96 56 42
BS IV
Parts Index Part Number
LAC00068 LAC00074 LAD00037 LAD00040 LAD00063 LAD00077 LAD00081 LAD00082 LAD00120 LAD00154 LAE00010 LAE00014 LAE00016 LAE00017 LAE00017 LAE00017 LAE00018 LAE00021 LAE00041 LBB00006 LBC00002 LBR00002 LBR00002 LBS00002 LBU00009 LBU00022 LBU00023 LBU00027 LCA00009 LCB00003 LCD00001 LCG00006 LCG00006
Figure No.
Page No.
26 7 13 3 26 4 22 23 3 25 15 2 8 31 4 19 4 5 23 12 4 6 8 2 2 21 4 10 12 9 10 17 16
82 56 66 88 20 20 22 28 100 84 44 22 6 14 24 106 26 76 28 20 36 86 98 98 104 42 28 88 70 18 12 4 42
Part Number
Figure No.
Page No.
LCJ00002 LCJ00002 LDA00007 LDA00007 LDA00007 LDA00008 LDB00007 LDB00010 LDB00020 LDB00029 LDB00029 LDH00002 LDH00008 LEB00001 LJA00004 LJA00005 PA401600 PD151006 PD591101 YDT02004
12 19 7 5 9 4 3 7 3 11 18 14 26 27 14a 24 8 25 10 10
64 70 86 98 98 4 92 44 30 64 70 12 104 20 22 28 106 82 42 92
BS IV
Parts Index Part Number
Figure No.
Page No.
Part Number
Figure No.
Page No.
BS IV
Parts Index Part Number
Figure No.
Page No.
Part Number
Figure No.
Page No.