PSA PEUGEOT - CITROËN
Normative Technical Specification
B29 6165
STN PAINTED BODY EQUIPPED SIDE FACE - DOOR MATERIALS MATERIALS AND PROCESSES FOR SLIDE OF MOBILE PANE Page 1/19
No use restriction This is a translation, the French original shall be used in all cases of litigation
Date of draft translation: 15/06/2010
WARNING This PSA norm has been translated by RHN / NCF into English using the automatic translation software Systran (approved by PSA). The quality of this translation has not been technically validated by the PSA Technical Discipline proprietor of this norm. This document is available on-line in "Normes" Intranet (normes.inetpsa.com) as well as on the B2B portal (suppliers and industrial partners). If a technical validation of this translation is required, PLEASE PLEASE request it from RHN / NCF at the address below:
[email protected]
FOREWORD This document, as an experimental standard, is applicable and submitted for observations for a duration of 4 months . If no comments are received by 15/10/2010 by 15/10/2010 at at the address:
[email protected] the content of this document shall be confirmed.
This " Spécification Technique Normative (STN)" [Standard Technical Specification] is a document compiled according to the principles of " Ingénierie des Systèmes Automobiles" (ISA)" [Automotive Engineering Systems], which computes, for the system used for the product development tree structure, all the generic requirements, to obtain consistency between all interested parties. The STN enables the Project team to compile the corresponding Technical Specification (ST) by adapting the contents of the STN to the perimeter of the project. Feedback from projects together with innovations and external requirements are elements which are used to develop the STN.
Drafted by
Checked by
Approved by
Gilles CHAGOT DTI/DITV/PMXP/ECH/PECV
Voir liste des Intervenants
Maurice CARFANTAN DTI/DITV/PMXP/ECH/PECV
Date
Signature
Date
Signature
Date
Signature
15/06/2010
-
15/06/2010
-
15/06/2010
-
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RECORDS Index
Date
OR
06/04/2010
CREATION OF THE NORM
15/06/2010
ADDITION OF SPECIFICATION FOR GREEN MATERIALS. SUPPRESSION OF THE USE OF THE STANDARD D25 1298. ADDITION OF THE USE OF THE STANDARD D47 1217. ADDITION OF THE DEFINITION OF AREA OF ASPECT (4.1.). RECASTING OF REQUIREMENT 2 (5.4.5.1.) CREATION OF A NEW REQUIREMENT ABOUT BEHAVIOUR TO MICRO-ORGANISMS (REQUIREMENT 13 - § 5.5.3.2.2.).
A
Nature of modifications
PARTICIPANTS The following persons took part in the drafting and/or checking of this norm:
DTI/DITV/ICPE/ICOE/LVEV/UETE
Virginie LEPRINCE-MAZURIER
DTI/DITV/PMXP/ECH/GHDD
Agnès MASSEY
DTI/DITV/PMXP/ECH/PECV
Sylvie CAFFIER, Delphine ASSELIN
DTI/DITV/PMXP/PEI/ACF
Claire CZECHOWSKY
DTI/DITV/RHN/NCF
Guy DHENIN
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CONTENTS 1. OBJECT 2. FIELD OF APPLICATION 2.1. DEVELOPMENT CONTEXT OF THE SYSTEM 2.2. GENERALDESCRIPTION OF THE SYSTEM 3. DOCUMENTARY REFERENTIAL 3.1. REFERENCE DOCUMENTS 3.1.1. Norms 3.1.2. Regulations 3.1.3. Other documents 3.2. APPLICABLES DOCUMENTS 3.2.1. Norms 3.2.2. Regulations 3.2.3. Other documents 4. TERMINOLOGY 4.1. GLOSSARY 4.2. ACRONYMS 5. REQUIREMENTS 5.1. FUNCTIONAL REQUIREMENTS 5.2. PERFORMANCE REQUIREMENTS 5.3. EXTERNAL INTERFACE REQUIREMENTS 5.4. OPERATIONAL REQUIREMENTS 5.4.1. Mission profile 5.4.2. Lifespan 5.4.3. Ergonomy and human factors 5.4.4. Dependability 5.4.4.1. Reliability 5.4.4.2. Maintainability 5.4.4.3. Availability 5.4.4.4. Safety 5.4.5. Product quality The material must forward a satisfactory aspect to nine 5.4.6. Protection against malevolence 5.4.7. System resources 5.4.8. Requirements for Documentation 5.5. CONTRAINST REQUIREMENTS 5.5.1. Regulation and consumerism 5.5.1.1. Regulation 5.5.1.2. Consumerism 5.5.2. Weight and other physical characteristics 5.5.3. Design and manufactureConception et fabrication 5.5.3.1. Study and/or imposed solutions 5.5.3.2. Matarials 5.5.3.3. Manufacture 5.5.3.4. Marking of products 5.5.4. Traceability and configuration management 5.5.5. Transportabilityé, storage and conditioning 5.5.6. Flexibility and extension 5.5.7. Withdrawal from service 5.5.8. Environmental conditions 5.6. INTEGRATION AND VALIDATION REQUIREMENTS
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4 4 4 4 5 5 5 5 5 5 5 7 7 8 8 8 9 9 9 9 9 9 9 9 9 9 9 9 9 10 10 10 10 11 11 11 11 12 12 12 12 13 18 19 19 19 19 19 19 19
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1.OBJECT The present Normative Technical specification describes the requirements and technical recommendations materials and manufactoring processes which it is advisable to take into account for the body slides of pane . VEHICLE
PAINT BODY EQUIPPED
SIDE FACE
DOOR
2.FIELD OF APPLICATION 2.1.DEVELOPMENT CONTEXT OF THE SYSTEM Not applicable.
2.2.GENERALDESCRIPTION OF THE SYSTEM The slide of door ensures the sealing between the mobile pane and the door. It takes part at the sight of the side face of the vehicle. It takes part in the operation of pane. The slide is fitted on a sheet edge on the door or is embedded within the framework of the door. It consists of a grip with or without reinforcement and several lips of sealing which are covered. It can be made up of only one bit formatted or several bits assembled by welding or mould. A hub cap can be paid on the grip. The specifications materials and processes appearing in this STN are established on the basis of following assumption materials: Grip and lips: rubber or thermoplastic elastomer, • •
Grip without or with reinforcement (metal or plastic),
•
Coating on the lips: flock, varnished, film Co-extruded section,
•
Hub cap: metal, plastic, film decoration Co-extruded section.
The specifications materials, coatings and processes described in this STN are evaluated on part.
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3.DOCUMENTARY REFERENTIAL 3.1.REFERENCE DOCUMENTS 3.1.1.NORMS Reference
Title
A10 0310
NORMATIVE TECHNICAL SPECIFICATION (NTS) - TECHNICAL SPECIFICATION (TS) STANDARD PLAN and DRAFTING GUIDE
A10 2260
MARKING OF PRODUCTS FOR PRODUCT/PROCESS DESIGN
B20 0150
PRODUCTS WHICH ARE THE SUBJECT OF A PRODUCT APPROVAL SPECIFICATION GENERAL REQUIREMENTS
B63 0020
ELASTOMERIC CONSTITUENTS OF RUBBER MIXES CONVENTIONAL DESIGNATIONS
ISO 14021
ENVIRONMENTAL LABELS AND DECLARATIONS - SELF-DECLARED ENVIRONMENTAL CLAIMS (TYPE 2 ENVIRONMENTAL LABELING)
3.1.2.REGULATIONS Not applicable.
3.1.3.OTHER DOCUMENTS Reference
Title
PMXP_ECH09_0095 STAMP HEDGING OF THE GENERIC REQUIREMENTS MATERIALS 01379_09_00170
ANTI-CORROSIVE TECHNICAL SPECIFICATION FOR THE SEALS OF OPENING
3.2.APPLICABLES DOCUMENTS 3.2.1.NORMS Reference
Title
A12 5200
GREEN MATERIALS - REGRIND MATERIALS : DEFINITION - CALCULATION
B14 6860
TEMPORARY PROTECTION BY ADHESIVE FILM PARTS AND AREAS EXCLUDED FROM PROTECTION PAINT AND FILM COVERING MULTIPLE MATERIALS
B15 5060
COATINGS BODY SEALS
B20 0110
PRODUCT OR ASSEMBLY SUPPLIES GENERAL REQUIREMENTS
B20 0200
RECYCLING AND ENVIRONMENT REGULATION VHU - GREEN MATERIALS REGULATIONS ON CHEMICAL SUBSTANCES (REACH, ...)
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Title
B20 0250
REGULATED SUBSTANCES/MATERIALS AND RESTRICTIONS OF USE WITHIN THE PSA PEUGEOT CITROEN GROUP
B20 1315
SUPPLY OF PLASTIC PARTS - IDENTIFICATION MARKING OF MATERIAL FOR RECYCLING PURPOSES
B20 1415
SUPPLY OF RUBBER PARTS IDENTIFICATION MARKING OF MATERIALS FOR RECYCLING PURPOSES
B30 4420
ASPECT HARMONISE ATTITUDE OF BODY WORK RETAINER WASHERS AND GLAZING FINISHERS
B62 0020
THERMOPLASTIC AND THERMOSETTING MATERIALS CONVENTIONAL DESIGNATIONS
B62 0300
THERMOPLASTIC, THERMOSETTING MATERIALS THERMOPLASTIC ELASTOMERS AND RUBBERS - CLASSIFICATION AND SPECIFICATION
B71 6000
FLUIDS OF ASSEMBLY REFERENCE PARTS FOR TESTS OF CONTROL RATIO MATERIALS
B74 2640
BODY SEALS ASSEMBLY AID PRODUCTS
D10 5495
MATERIALS IN VEHICLE PASSENGER COMPARTMENT ASSESSMENT OF THE QUANTITY OF VOLATILE ORGANIC COMPOUNDS (VOC) BY THERMODESORPTION/GC/MS (FID)
D10 5496
MATERIALS IN VEHICLE PASSENGER COMPARTMENT SEARCH FOR BASIC AMINE TYPE VOLATILES IN POLYURETHANE MATERIALS
D10 5517
PARTS IN PASSENGER COMPARTMENT AND BOOT ASSESSMENT OF ODOUR STRENGTH ASSESSMENT AGAINST DAMNING DESCRIPTIVE TERMS
D24 1724
COATINGS OF RUBBER PARTS - RESISTANCE TO WEAR
D24 5001
RESISTANCE TO ABRASION OF DEPOSITED COATINGS ON BODYWORK SEALS ON THE HAMPDEN TESTER
D27 1389
PAINT COATINGS RUBBERS AND PLASTICS ARTIFICIAL AGEING BY WEATHEROMETER
D27 1526
PLASTICS - PAINTS - VARNISHES AND SIMILAR PRODUCTS - RUBBERS - NATURAL AGEING TEST
D27 5278
FINISHING PAINT COATINGS STAINING BY EXTRACTION OF RUBBER IN CONTACT WITH A GLASS WASH LIQUID
D27 5144
PAINT COATINGS AND SIMILAR PRODUCTS STAINING
D40 5535
ANALYSIS OF FORMALDEHYDE AND OTHER CARBONYL COMPOUNDS IN THE MATERIALS OF VEHICLE PASSENGER COMPARTMENT BY LIQUID CHROMATOGRAPHY
D41 1483
PROTECTIVE STRIPS - FITTING AND REMOVAL
D41 1560
FIXED GLASS AND MOBILE PANELS, EXTERIOR GLAZING AND FINISHER SEALS, STRENGTH OF ASSEMBLIES
D41 1739
SEALS FOR MOBILE GLASS - SLIDING LOAD
D41 5149
RUBBERS RESISTANCE TO TEARING (DELFT TEST SPECIMEN)
D44 5434
RUBBERS AND THERMOPLASTIC RUBBERS FRICTION COEFFICIENT
D45 1010
MATERIALS AND PARTS IN POLYMER PASSENGER COMPARTMENT INNER AND OUTER COLOUR FASTNESS TO RUBBING
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Title
D45 1333
MATERIALS INTERIOR TO PASSENGER COMPARTMENT HORIZONTAL COMBUSTIBILITY
D45 5523
RESISTANCE TO SCRATCHING (SCLEROMETER TEST)
D47 1100
RUBBER PARTS AGEING IN OZONISED AIR
D47 1165
PRODUCTS APPLIED TO BODY IN WHITE OR PAINT COATED BODY, PLASTICS ACCELERATED AGEING
D47 1217
FELTS - PADDING - WOOD FIBRE BEHAVIOUR IN HUMID ATMOSPHERE RESISTANCE TO MICRO-ORGANISMS
D47 1309
AUTOMOTIVE EQUIPMENT MATERIALS AND PARTS AGEING FOLLOWING A GIVEN CLIMATIC CYCLE MATERIALS AND PARTS IN THE PASSENGER COMPARTMENT APPEARANCE BEHAVIOUR TO ARTIFICIAL LIGHT AT HIGH AND MEAN TEMPERATURES GLUES AND ADHESIVES APPLIED ON ASSEMBLY RESISTANCE TO FLUID CONTACT PROTECTIVE PRODUCT, PROTECTION REMOVAL AND WINDSHIELD WASHER RUBBERS BLEACHING OF PARTS RUBBERS AND THERMOPLASTIC RUBBERS TENDENCY TO THE BOND ON PARTITION OF RETAINER WASHERS OF BODY WORK
D47 1431 D47 5445 D47 5531 D49 1672 ISO 8601
AND INTERCHANGE FORMATS - INFORMATION INTERCHANGE REPRESENTATION OF DATES AND TIMES
3.2.2.REGULATIONS Reference 1907/2006/CE
Title REACH Regulation (EC) n°1907/2006 of the European Parlia ment and the Council of December 18th, 2006 concerning the booking, the evaluation and the authorization of chemical substances
2000/53/CE
VEHICLES OUT OF USE Directive on the vehicles out of use
2003/138/CE
MARKING OF THE PARTS AND MATERIALS Decision of the Commission n°2003/138/CE of Februa ry 27th, 2003 establishing the standards relating to the coding of the components and materials for vehicles.
3.2.3.OTHER DOCUMENTS Reference
Title
PMXP_ECH08_0245 MASK LIST OF MATERIALS GENERIC TECHNICAL SPECIFICATION MATERIALS FOR PARTS OF THE EXTERNAL PMXP_ECH09_0192 PERIMETER CONVEYS
01379_09_00267
GENERIC TECHNICAL SPECIFICATION ANTI-CORROSIVE HUB CAP SIDE FACE
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4.TERMINOLOGY A dictionary (glossary) of the main terms and their definitions used within the activities of the Department "Amont Technico-Industriel" can be consulted in-house via the glossary Nectar (http://nectar.inetpsa.com). This glossary is constantly up-dated.
4.1.GLOSSARY For the requirements of this norm, the following term is defined :
Area ofaspect :
Any area of the visible part by the customer.
4.2.ACRONYMS For the needs for this standard, the following and acronyms are defined:
ST :
Technical Specification
FTM :
Material Data Sheet ( Fiche Technique Matière in french)
TBBA :
para tertio butyle benzoïc Acid
COV :
Volatils Organics Compounds
TEDA :
Triethylenediamine
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5.REQUIREMENTS 5.1.FUNCTIONAL REQUIREMENTS Requirements B296165-001
Definitions Ensure the sealing of the cockpit between the pane and the door. Take part at the sight of the side face. Take part in the operation of the mobile pane.
5.2.PERFORMANCE REQUIREMENTS Requirements B296165-001
Definitions Ensure the sealing of the cockpit between the pane and the door. Take part at the sight of the side face. Take part in the operation of the mobile pane.
5.3.EXTERNAL INTERFACE REQUIREMENTS Not applicable.
5.4.OPERATIONAL REQUIREMENTS 5.4.1.MISSION PROFILE Not applicable.
5.4.2.LIFESPAN Not applicable.
5.4.3.ERGONOMY AND HUMAN FACTORS Not applicable.
5.4.4.DEPENDABILITY 5.4.4.1.Reliability Not applicable.
5.4.4.2.Maintainability Not applicable.
5.4.4.3.Availability Not applicable.
5.4.4.4.Safety Not applicable.
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5.4.5.PRODUCT QUALITY The material must forward a satisfactory aspect to nine Requirements B296165-002
•
(equivalent to MAT_VEH_VIS_201)
B296165-003
(equivalent to MAT_VEH_VIS_201)
Moulds should not forward traces of dissociation or separation.
•
The areas of aspect must be homogeneous in color according to the standard B30 4420 - Harmony of aspect of the seals and the completions glazings
•
The section of the slide must be in conformity with the plan of the part.
The hub cap (if adopted solution) must forward a satisfactory aspect to nine, in conformity with the standard of aspect. Requirements: According to the technique of decoration used. •
•
The hub cap (if adopted solution) must forward a satisfactory aspect after shrinking of temporary film of protection. Requirements: Requirements of the standard B14 6860. •
•
The coatings must forward a satisfactory aspect to nine, in conformity with the standard of aspect. Requirements: The aspect must be homogeneous (evaluation by visual notation). •
(equivalent to MAT_VEH_VIS_201
B296165-005
•
•
(equivalent to MAT_VEH_VIS_201)
B296165-004
Definitions The slide must forward a satisfactory aspect to nine, in conformity with the standard of aspect (plate ABS, grain P022, black FXT). Requirements: The areas of aspect must forward a uniform aspect and without defect such • as stripes, blisters, cracks.
•
The adherence of the coating on support in a new state must adhere to the requirements of the standard B15 5060 § 6.1.
•
The behavior with the abrasion of the coating in a new state must adhere to the requirements of the standard B15 5060 § 6.2.
•
The lengthening of the coating in a new state must adhere to the requirements of the standard B15 5060 § 6.4.
5.4.6.PROTECTION AGAINST MALEVOLENCE Not applicable.
5.4.7.SYSTEM RESOURCES Not applicable.
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5.4.8.REQUIREMENTS FOR DOCUMENTATION Documents to be informed by the supplier: The document “lists materials” must absolutely be indicated as of the return of consultation and updated during the development of the product. This document is followed under development by DTI/DITV/PMXP. A number DOCINFO is specified after agreement of the two parties. Any amendment involves an index of development and a date of associated update. This document is associated with the PIV Matériaux of the body concerned with its index.
Traceability materials/PMXP_ECH08_0245 The matter(s) composing the external bootlicker must be in conformity with those approved. They can be the subject of specific specifications (FTM, SPA,…). The Data sheet Matter (FTM) officializes the technical properties for which the raw material was validated. It constitutes, with respect to PSA PEUGEOT CITROËN, the reference frame of features and properties stated on the matter considered. The FTM is a support of the needs for information in data materials for the various services of PSA. It also constitutes a support of expert testimony for the laboratories quality machines The Specification of Approved Product (SPA) officializes the technical properties materials evaluated on part. It formalizes the whole of the characteristics produced/processes given by the supplier of the part. This document engages the supplier on the quality of the parts produced and sold with PSA PEUGEOT CITROËN.
5.5.CONTRAINST REQUIREMENTS 5.5.1.REGULATION AND CONSUMERISM 5.5.1.1.Regulation Requirements B296165-006 (equivalent to MAT_VEH_TMA_101)
•
Definitions Adhere to the regulation on the substances. •
Substances quoted in the Directive 2000/53/CE.
Requirements: Conformity with the requirements of the Directive 2000/53/CE. Iinform the standard document in Appendix 1de the standard B20 0250. •
Any matter must answer the regulation 1907/2006/CE list REACH candidate.
Requirement: Obligation of statement of substances resulting from the list candidate (if % substance > 0,1% in mass) in accordance with standard PSA B20 0250.
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5.5.1.2.Consumerism Requirements B296165-007
•
(equivalent to MAT_INT_TMA_111)
B296165-008
•
(equivalent to MAT_INT_TMA_112)
Definitions Adhere to the list of the prohibited components. Requirement: certify the absence of the following chemical compounds: Bisphenol A, • Thio tin, • TBBA (acid benzoic para thirdly butyl). • Answer the requests or requirements of the rates of the Components. To evaluate the quantity of volatile organic compounds (COV) which are released from materials of the cockpit of the vehicle, in accordance with the standard D10 5495. Requirements: Content of total COV: < 500 µg/g éq toluene, • Summon amines: < 200 µg/g éq toluene, • Content of Triéthylénediamine (TEDA): < 100 µg/g éq toluene, • Evaluate the quantity of free amines, in accordance with the standard D10 5496. The quote is carried out according to the coloring of PVC, the test-tubes results are quoted 2 times at a few days of intervals by 2 different people. Requirement: Quote ≥ 4/5.
B296165-009
•
Adhere to the authorized formaldehyde rate. The formaldehyde rate is evaluated in accordance with the standard D40 5535. Requirement: Formaldehyde rate < 10 mg/kg.
•
Satisfy the services in term with intensity and odorous nature. Evaluate the odorous intensity and the presence of the crippling descriptors, in accordance with the standard D10 5517. Requirements: Odorous intensity ≤ 3.5 (nonround note). Nature of the crippling descriptors: Not applicable.
(equivalent to MAT_INT_TMA_113)
B296165-010 (equivalent to MAT_INT_TMA_114)
5.5.2.WEIGHT AND OTHER PHYSICAL CHARACTERISTICS Not applicable.
5.5.3.DESIGN AND MANUFACTURECONCEPTION ET FABRICATION 5.5.3.1.Study and/or imposed solutions Requirements B296165-011
Definitions •
Use of green materials. The vehicles must use an increasing green material section according to the standard A12 5200 officially defining the term of “Green Materials” and the rules of accounting PSA. Requirements: A proposal integrating of green materials must IMPERATIVELY be made. The Supplier has the real green material rate contained in the part. An objective can be defined by the project.
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5.5.3.2.Matarials 5.5.3.2.1.Materials combustibility
Requirements B296165-012
Definitions •
(equivalent to MAT_INT_TMA_103
Combustibility. The test of combustibility is carried out according to the standard D45 1333. Requirements: To nine: speed of combustibility ≤ 100 mm/min, • To indicate the type of combustion. •
After 100 H with 100 °C: speed of combustibility ≤ 100 mm/min, To indicate the type of combustion.
•
After 100 H with 40 °C and 95% HR: speed of combus tibility ≤ 100 mm/min, To indicate the type of combustion.
5.5.3.2.2.The material must preserve satisfactory characteristics after ageing without use
Requirements B296165-013
•
Definitions The slide must resist the micro-organisms (moulds) •
(equivalent to MAT_VEH_TMA_301)
If use of green materials •
Resistance to the micro-organisms according to the standard D47 1217.
Requirements: Quote: No bad smell nor mould after 7 and 30 days. • B296165-014 (equivalent to MAT_VEH_TMA_302)
•
The slide should not cause tâchage after contact with painting. Staining painting 24:00 with 85 °C according to th e standard D27 5144. • Requirements: 1st quote ≥ 4 according to the grey scale. • •
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2nd quote ≥ 4 according to the grey scale.
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•
(equivalent to MAT_VEH_TMA_305)
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Definitions The slide must resist natural ageing (except UV). Whitening according to the standard D47 5531. • Requirements: no whitening. • quote ≥ 4 according to the grey scale. • no variation of aspect of water. • Ageing in the air ozonized 72 H with 200 ppcm according to the standard D47 1100. Requirement: No punctures nor of cracks. •
•
Dimensional withdrawal (slide without reinforcement), slide assembled on door glazes closed. After 5 climatic cycles according to condition AF of the standard D47 1309. Requirements: The dimensional withdrawal must be ≤ 0,5%. • No washing away. No the undulation of the lips. • The elements brought back on the grip by clippage, mould, injection or • joining should not forward traces of dissociation or separation.
•
Corrosion of the metal reinforcement of the grip.
Requirement: According to Anti-corrosive Technical specification for the batch hub cap side face out of anodic aluminum or stainless ref. 01379_09_00267. B296165-016
•
The hub cap (if adopted solution) must resist natural ageing (except UV). Requirements: According to the technique of decoration used Requirements of the Anti-corrosive Technical specification for the batch • hub cap side face out of anodic aluminum or stainless 01379_09_00267. Requirements of the generic technical specification materials for parts of • the external perimeter conveys PMXP_ECH09_0192, § 5.5.3.1 .2.3.1.
(equivalent to MAT_VEH_TMA_305)
B296165-017
•
The slide is placed out of drying oven during 30 min with 110 °C, in position conveys, closed pane. Requirements: After return to ambient, geometrical conformity and the whole of the • functional characteristics must be adhered to. The elements brought back by mould, injection or joining should not forward • traces of dissociation or separation.
(equivalent to MAT_VEH_TMA_306)
B296165-018 (equivalent to MAT_EXT_TMA_321)
The slide, must resist the behavior in temperature.
•
The slide should not cause staining by decoction in contact with a liquid lavapanes. Tâchage by decoction according to the standard D27 5278. Liquid lava-panes of the standard B71 6000. Requirement: Quote ≥ 4 according to the grey scale.
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•
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Definitions The areas of aspect of the slide must resist UV (interior).
Exhibition to the light - interior Parts cockpit according to the B62 standards 0300 § 5.1. and D47 1431. Requirements according to level of durability defined by the project: Durability 3 years - 200 H: • quote ≥ 4 according to the grey scale without turn of color.
(equivalent to MAT_INT_VIS_311)
•
B296165-020
B29 6165
•
Durability 5 years - 300 H: quote ≥ 4 to 240 H and quote ≥ 3/4 to 300 H according to the grey scale without turn of color.
The areas of aspect of the slide must resist UV. Exhibition to the light - external Parts cockpit according to the standard B62 0300 § 5.3.3.2. and D27 1389. Requirements according to the level of durability defined by the project: Rubbers: Durability 3 years: • Quote after cleaning ≥ 4 to 3 cycles cleaning according to the grey scale, without turn of color (see foot-note).
(equivalent to MAT_EXT_VIS_322)
•
•
Durability 5 years: Quote after cleaning ≥ 4 to 3 cycles and quote ≥¾ to 5 cycles according to the grey scale, without turn of color (see foot-note).
TPE: •
Durability 3 years: Quote after cleaning ≥ 4 to 15 cycles according to the grey scale, without turn of color (see foot-note).
•
Durability 5 years: Quote after cleaning ≥ 4 to 15 cycles and quote after cleaning ≥ 3/4 to 18 cycles according to the grey scale, without turn of color (see foot-note). Variation of the colorimetric characteristics after cleaning compared to the initial state: │∆E│≤ 2, │∆b*│≤ 0.5, │∆Brillant│≤ 1.
Coatings of aspect: Durability 3 and 5 years: • Quote ≥ 4 to 3 cycles according to the grey scale, without turn of color. Note: Cleaning before quote is intended to correlate the results obtained under test laboratory with those observed in natural ageing according to the standard D27 1526. Clean the parts or the samples with a solution 50/50 in volume water demineralize-ethanol implemented to a white nonfluffy cotton rag. During cleaning, the rag must be quite impregnated but without excess and the samples or the parts should not undergo specific constraints (friction).
B296165-021 (equivalent to MAT_EXT_VIS_322)
•
The hub cap (if adopted solution) must resist UV. Requirements: According to the technique of decoration used. Requirements of the Anti-corrosive Technical specification for the batch hub • cap side face out of anodic aluminum or stainless 01379_09_00267. Requirements of the generic technical specification materials for parts of the • external perimeter conveys PMXP_ECH09_0192, § 5.5.3.1 .2.3.1.
OR : 06/04/2010 A : 15/06/2010
INTERNAL USE
PSA PEUGEOT - CITROËN STN – MATERIALS AND PROCESSES FOR SLIDE OF MOBILE PANE
B29 6165
16/19
5.5.3.2.3.The material must preserve satisfactory characteristics with use
Requirements B296165-022
Definitions •
(equivalent to MAT_INT_VIS_414)
The coatings must resist wear. •
Adherence of the coating according to the standard B15 5060 § 8.2. and D47 1165.
Requirement: quote A. •
Adherence of the coating according to the standard B15 5060 § 8.2. and D47 5445.
Requirement: quote A. •
Abrasive resistant according to the standard B15 5060 § 8.1. and D24 1724.
Requirement: To nine and after H7 cataplasm, the quote must be ≥ 4. •
Abrasive resistant in Hampden To test, according to the standard D24 5001.
Requirement: Resistance ≥ 10000 cycles under a charge of 3 kg. •
Tendency to cold joining on glass. The test is carried out on pane inserted in the higher bit of the slide according to the standard D49 1672. Requirements: the effort of separation to -30 °C must be ≤ 4 N/dm, • no transfer of coating must be observed on the support. •
•
Coefficient of friction according to the standard B15 5060 § 8.4. and D44 5434.
Requirements: the coefficients of static and dynamic friction must be ≤ 0.5, • the difference between the coefficients statics and dynamics must be • ≤ 0.1, no the stick and slipway. • •
Tests of squealing and cracking. Audible noise with the ear on drying surface (squealing) and dries (cracking). Methodologies to be documented by the supplier. Requirement: No noise.
B296165-023
•
Solidity of the areas of aspect to frictions according to the standard D45 1010. Requirements: Dry: degradation = 5. • discharging = 5. With soapy water: degradation > 4. •
(equivalent to MAT_EXT_VIS_422)
B296165-024 (equivalent to MAT_EXT_VIS_422)
The slide (without hub cap) must resist frictions and the products of cleaning.
•
The hub cap (if adopted solution) must resist frictions and the products of cleaning. Requirements: According to the technique of decoration used. Requirements of the Anti-corrosive Technical specification for the batch hub • cap side face out of anodic aluminum or stainless 01379_09_00267. Requirements of the generic technical specification materials for parts of the • external perimeter conveys PMXP_ECH09_0192, § 5.5.3.1 .2.3.1.
OR : 06/04/2010 A : 15/06/2010
INTERNAL USE
PSA PEUGEOT - CITROËN STN – MATERIALS AND PROCESSES FOR SLIDE OF MOBILE PANE
Requirements B296165-025
•
(equivalent to MAT_VEH_TMA_401)
B29 6165
17/19
Definitions The slide must resist the mechanical solicitations. •
Effort of update according to the standard D41 1739.
Requirement: The requirement to be taken into account is that indicated to the plan. •
Effort of insertion of pane according to the standard D41 1739.
Requirement: The requirement to be taken into account is that indicated to the plan. •
Tear strength of the lips of sealing according to the standard D41 5149.
Requirement: Tear strength ≥ 20 N/dm. B296165-026
•
The slide (without hub cap) must resist the stripe. If solution TPE: Behavior with the stripe of the areas of aspect according to the standard D45 • 5523.
(equivalent to MAT_EXT_VIS_422)
Requirement: Quote ≥ 3/4 pennies a charge of 5 NR. B296165-027 (equivalent to MAT_EXT_VIS_422)
•
The hub cap (if adopted solution) must resist the stripe. Requirements: According to the technique of decoration used. Requirements of the Anti-corrosive Technical specification for the batch hub • cap side face out of anodic aluminum or stainless 01379_09_00267. Requirements of the generic technical specification materials for parts of the • external perimeter conveys PMXP_ECH09_0192, § 5.5.3.1 .2.3.1.
OR : 06/04/2010 A : 15/06/2010
INTERNAL USE
PSA PEUGEOT - CITROËN STN – MATERIALS AND PROCESSES FOR SLIDE OF MOBILE PANE
B29 6165
18/19
5.5.3.3.Manufacture Note: the requirements listed in this paragraph relate to the assembly of the slide on vehicle. Requirements B296165-028
Definitions •
Slide fitted on sheet. •
Effort of fastening of the grip with the assemblies of test indicated to the plan. Evaluated according to the standard D41 1483. Requirements: The requirement to be taken into account is that indicated to the plan. Without indication with the plan, it must be: Effort of fastening: < 40 N/dm for a thickness of rabbet of 3 mm, • Effort of dégrafage: > 70 N/dm for a thickness of rabbet of 1.5 mm. • The elements brought back on the grip by clippage, mould, injection or joining should not forward traces of dissociation or separation.
•
Slide embedded within the framework of door. •
Held of the slide on the framework of door with the assemblies of test indicated to the plan.
Requirement: The requirement to be taken into account is that indicated to the plan. Without indication with the plan, it must be: Effort of dégrafage according to the standard D41 1483: > 100 N/dm for • a thickness of rabbet of 1.9 mm and 2.7 mm. •
Effort of installation of the slide on the framework of door with the assemblies of test indicated to the plan.
Requirement: The requirement to be taken into account is that indicated to the plan. Without indication with the plan, it must be: Effort of fastening according to the standard D41 1483: < 40 N/dm • thickness of rabbet of 2.4 mm and 3.2 mm. •
Behavior of the sections stuck, welded, moulded. The test is carried out in accordance with the standard D41 1560 in a new state and after wet cataplasm ageing under the conditions “H-3” of the testing method D47 1165 (either 3 days with 70 °C ± 2 °C); conditionin g with - 20 °C is not useful. Requirements: To Nine: > 10 daN. • After wet cataplasm: > 5 daN. •
B296165-029
•
Compatibility with the products of assistance to the assembly. Evaluated according to the standard B74 2640.
Requirement: Compatibility with the products of assistance to the assembly used on the sites of manufacture.
OR : 06/04/2010 A : 15/06/2010
INTERNAL USE
PSA PEUGEOT - CITROËN STN – MATERIALS AND PROCESSES FOR SLIDE OF MOBILE PANE
B29 6165
19/19
5.5.3.4.Marking of products Requirements B296165-030
Definitions The marking of the system must be in accordance with the standard B20 0110.
B296165-031
The marking of the elements of the date and the hour must be in accordance with the standard ISO 8601.
B296165-032
The plastic parts are marked in accordance with the B20 1315 “Goods of plastic parts Marking of identification of the matters with a view recycling” and in accordance with the Directive 2003/138/CE.
B296165-033
The elastomer parts are marked in accordance with the B20 1415 “Goods of parts rubber - Marking of identification of the matters with a view recycling” and in accordance with the Directive 2003/138/CE.
B296165-034
The reference mark matter must be in conformity with the standards B62 0020 “Plastics and thermoplastics - conventional Designations”.
5.5.4.TRACEABILITY AND CONFIGURATION MANAGEMENT Not applicable.
5.5.5.TRANSPORTABILITYE, STORAGE AND CONDITIONING Not applicable.
5.5.6.FLEXIBILITY AND EXTENSION Not applicable.
5.5.7.WITHDRAWAL FROM SERVICE Requirements B296165-035
Definitions The system must adhere to the standard B20 0200 “REGULATIONS WITH A VIEW RECYCLING”.
5.5.8.ENVIRONMENTAL CONDITIONS Not applicable.
5.6.INTEGRATION AND VALIDATION REQUIREMENTS Not applicable.
OR : 06/04/2010 A : 15/06/2010
INTERNAL USE