AISIN WARNER 03-70, 71,71L, AI L,7 71LE LE,,72,72L, L,7 73LE & TOYOTA A40 SERIES SERIES 4 SPE SPEED ED RWD (E (Elect lectro roni nic c & Hydraul Hydraulic ic Contr Control ol))
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Revision 05/2013
AISIN WARNER 03-70, 71,71L,71LE,72,72L,73LE & TOYOTA A40 SERIES 4 SPEED RWD (Electronic & Hydraulic Control)
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AISIN WARNER 03-70, 71,71L,71LE,72,72L,73LE & TOYOTA A40 SERIES 4 SPEED RWD (Electronic & Hydraulic Control) ILL NO. ........... DESCRIPTION
YEARS
QTY
ILL NO. ...........DESCRIPTION
PART NO
A40 SERIES IDENTIFICATION 100H 100H 101H NI
CASE I.D..................................... TYPE 03-51 ........................................... A40D 03-55 ........................................... A40 03-56 ........................................... A41 03-70 ........................................... AW70 03-70L ......................................... A42DL 03-71 Toyota................................ A43D/AW71 03-72/Mitsubishi .......................... A44D/KM148 03-71E......................................... A43DE 03-71L ......................................... A43DL 03-71LE....................................... A43DE 03-71LE....................................... A46DE 03-72 ........................................... A44D 03-72L ......................................... A44DL/A45DL 03-72LE Excluding Suzuki .......... A44DE 03-72LE Suzuki Vitara................. A43DE 03-75 ........................................... A43
NI
NI
Kit
Kit
Kit
Kit Kit
Kit Kit
Kit
Kit
Kit
Kit Kit Kit Kit Kit Kit
PART NO
Pan Gasket (Cork) .................... All Pan Gasket (Fibre).................... All Extension Housing ................... 77-ON Transmission to Transfer Case (Mitsubishi Shogun Etc) ............ 81-ON FILTER GASKETS Filter A40 ................................... 72-ON Filter A42DL, 43DL, 44DL ......... 81-ON Filter A42D, 43D, AW70, AW71............................. 80-ON Filter DE Models ....................... 82-ON VALVE BODY GASKETS A43DL Lock-up Upper .............. 81-ON A43DL Lock-up Lower .............. 81-ON Volvo Non Lock-up Upper ......... 79-ON Volvo Non Lock-up Lower ......... 79-ON
1 1 1
BW55.GAS01 BW55.GAS10 BW55.GAS03
1 A43.GA S12 1 A43.GA S09 1 A43.GA S10 1 A43.GA S08 1 A43.GA S11
1 1 1 1
A43.GA S04 A43.GA S05 A43.GA S07 A43.GA S06
RUBBER COMPONENTS 120A 120A NI
KITS Overhaul (Precision) A40, A41 (16 Rings).................. 72-80 Overhaul (Precision) A40, A41 (25 Rings Combo) (03-55, 03-56, 03-75 ................. 72-93 Overhaul (Precision) A40D, A42D (25 Rings Combo) (03-50, 03-5…).......................... 77-93 Overhaul, (Precision) A42DL, A44DL,A45DL (03-70L, 03-72, 03-72L) ............ 84-94 Overhaul (Transtec) Volvo 03-70/71 & All Non L/Up.. 79-ON Overhaul (Precision) A43D, A43DE, A43DL (03-71, 03-71L, 03-71LE).......... 81-94 Overhaul (Precision) AW70/71/72 (03-70, 03-71 Some)................. 81-94 Overhaul (Bryco) Non Lock Up A40D, 42D, 43D, AW70, AW71 .................... 79-ON Overhaul A40D, 42D (Precision) (25 Rings Combo) (03-50, 03-51, 03-70 Some)...... 77-93 Overhaul (Transtec) Lock Up A43, 44, 45, DL, DE, 45F .............................. 82-ON Overhaul, (Precision) Transfer Case Only (A43, A44, A45 & Vans) ............ 88-90 Gasket & Rubber 4 Speed Non Lock Up ............... 79-ON Gasket & Rubber 4 Speed "D" Models.................. 79-ON Valve Body Gasket A40D ......................................... 77-85 Valve Body Gasket AW 03-70/71 Non Lock-up........ 79-ON Valve Body gasket 71L, 72L & DL Lock-up ............. 82-ON valve Body Gasket 72LE & DE Electronic Control... 82-ON
QTY
GASKETS
HOW TO FIND TRANSMISSION TYPE FROM TRANSMISSION TAG OR CASE I.D.
Kit
YEARS
Front Pump to Case D Ring ...... To-79 Front Pump to Case O Ring...... 79-ON Overdrive Housing to Case O Ring ....................................... 77-ON
1 BW55.GAS02 1 A43.OR01 1 A43.OR02
1 A40.OHK 51
METAL CLAD SEAL S
1 A40.OHK 52 150A 151H
1 A40.OHK 53
151H 1 A42.OHK 51 151H 151H
1 A43.OHK 04
151H
1 A45.OHK 51
Front Pump Seal ....................... All Extension Housing Toyota (58mm x38mm x 11mm) ........... All Extension Housing Vauxhall Also Volvo with Ball Race in Ext Housing (55mm x 42mm) ... 82-ON Extension Housing Volvo .......... 77-ON Extension Housing Shogun/Pajero (68mm x 45mm x 10mm) .......... 88-ON Extension Housing (57.1mm x 39.5mm x 13.2mm) . 73-ON
1
BW55.MCS01
1 A43.MCS01
1 A43.MCS02 1 BW35.MCS02 1 A43.MCS03 1 A43.MCS04
1 AW70.OHK51
SEALING RINGS
1 A43.OHK 03 Kit 1 A43.OHK 53
Sealing Ring Kit 4 Speed .......... 77-ON
1 A43.SRK 01
FRICTION PLATES Kit
1 A43.OHK 02
Kit 1 A43.OHK 52
Kit
1 A43.GSK 01
Kit
1 A43.GSK 02
Kit
1 A43.GK 04
Kit
1 A43.GK 01
Kit
1 A43.GK 02
Kit
1 A43.GK 03
250B
5
Friction Plate Kit (Alto) A40, 41, 43 (3Speed)................ 72-93 Friction Plate Kit (Alto) A40D, A42D .............................. 77-91 Friction Plate Kit (Aftermarket) (03-71) ...................................... 81-ON Friction Plate Kit (Alto) (03-70, 03-71) ........................... 81-88 Friction Plate Kit (Alto) (03-70L, 03-72L) ....................... 84-ON Friction Plate Kit (Alto) (03-70L, 03-72L & 03-72).......... 84-ON Friction Plate Kit (Alto) (A43D, DE & DL)....................... 79-ON Friction Plate Kit (Alto) (A46DE & A46DF)..................... 90-ON Overdrive Clutch ‘C0’ (125mm OD x 2.30mm x 24T) .. 78-ON
1 A40.FRK 51 1 A40.FRK 52 1 AW43.FRK01 1 AW70.FRK51 1 A42.FRK 51 1 A42.FRK 52 1 A43.FRK 51 1 A46.FRK 51 1-2 BW55.FRP01
AISIN WARNER 03-70, 71,71L,71LE,72,72L,73LE & TOYOTA A40 SERIES 4 SPEED RWD (Electronic & Hydraulic Control) ILL NO. ........... DESCRIPTION
YEARS
QTY
ILL NO. ...........DESCRIPTION
PART NO
FRICTION PLATES Cont... 251B 251B 251B 252C 252C 253C 254D 255D 255D 256F
Overdrive Brake ‘B0’ (125mm OD x 2.30mm x 24T) .. 78-81 2-3 BW55.FRP01 Overdrive Brake ‘B0’ (140mm OD x 1.70mm x 33T) .. 82-ON 3 A130.FRP02 Overdrive Brake (140mm OD x 2.30mm x 44T) .. 78-81-ON 3 A140.FRP02 Forward Clutch ‘C1’ (125mm OD x 2.30mm x 24T) . 78-ON 3-4 BW55.FRP01 Forward ‘C1’ (5 Plate Clutch) (125mm OD x 2.00mm x 24T) .. 85-ON 5 A43.FRP01 Direct Clutch ‘C2’ (125mm OD x 2.30mm x 24T) .. 78-ON 2-3 BW55.FRP01 Intermediate ‘B1’ (125mm OD x 2.30mm x 24T) .. 78-ON 1-3 BW55.FRP01 Intermediate ‘B2’ (125mm OD x 2.30mm x 24T) .. 78-ON 2-3 BW55.FRP01 Intermediate ‘B2’ (125mm OD x 2.00mm x 24T) .. 85-ON 2-3 A43.FRP01 Low & Reverse ‘B3’ (125mm OD x 2.30mm x 16T) .. 78-ON 4-5 BW55.FRP02
Kit Kit Kit Kit Kit 300B
300B
301B
301B 301B 302C
302C
302C
303C
303C
303C
Steel Plate Kit (Alto) A40D, A42D .............................. 77-91 Steel Plate Kit (Alto) (03-71, 03-71L, 03-71LE........... 79-ON Steel Plate Kit (Alto) (03-70 & 03-71)......................... 81-88 Steel Plate Kit (Alto) (03-70L & 03-72L) ..................... 84-ON Steel Plate Kit (Alto) (03-70L, 03-72L & 03-72).......... 84-ON Steel Plate Kit (Alto) (A46DE & A46DF)..................... 90-ON Overdrive Clutch ‘C0’ (100mm ID x 1.70mm x 8 Short T) .................................................. 78-81 Overdrive Clutch ‘C0’ (100mm ID x 2.00mm x 8 Short T) .................................................. 78-ON Overdrive Brake ‘B0’ (100mm ID x 1.80mm x 8 Long T) .................................................. 78-80 Overdrive Brake ‘B0’ (115mm ID x 2.00mm x 7T) ..... 81-ON Overdrive Brake ‘B0’ (115mm ID x 2.30mm x 7T) ..... 84-ON Forward ‘C1’ (100mm ID x 1.70mm x 8 Short T) .................................................. 78-ON Forward ‘C1’ (100mm ID x 1.80mm x 8 Short T) .................................................. 78-ON Forward ‘C1’ (100mm ID x 2.00mm x 8 Short T) .................................................. 80-ON Direct ‘C2’ (100mm ID x 1.70mm x 8 Short T) .................................................. 78-ON Direct ‘C2’ (100mm ID x 1.80mm x 8 Short T) .................................................. 78-ON Direct ‘C2’ (100mm ID x 2.00mm x 8 Short T) .................................................. 81-ON
QTY
PART NO
STEEL PLATES Cont … 304D
305D
305D
306F
Intermediate ‘B1’ (100mm ID x 1.80mm x 8 Long T) .................................................. 78-ON Intermediate ‘B2’ (100mm ID x 1.80mm x 8 Long T) .................................................. 78-ON Intermediate ‘B2’ (100mm ID x 2.30mm x 8 Long T) .................................................. 85-ON Low & Reverse ‘B3’ (100mm ID x 1.80mm x 15T) .... 78-ON
2-3 BW55.STP03
3-4 BW55.STP03
3 A43.STP04 4-5 BW55.STP02
PRESSURE PLATES 401B
Pressure Plate OD Brake.......... 78-ON
1 A43.PP01
SPRINGS & CIRCLIPS
FILTERS
STEEL PLATES Kit
YEARS
1 A40.STK 52
450H 452H
1 A40.STK 53
451H 453H NI NI
1 AW70.STK51 1 A42.STK 51
Filter A40D ................................ 78-ON Filter All D Models Except A40D AW70, 71 Non Lock-up ............. 81-ON Filter All DL, DF 71L & 72L Models ..................... 82-ON Filter All DE & 72LE Models...... 83-ON A47DE Filter (Hi Ace/Lexus) ..... 95-ON A43 Filter Suzuki Grand Vitara (38mm High) ............................. 82-ON
1 A43.FIL 04 1 A43.FIL 01 1 A43.FIL 02 1 A43.FIL 03 1 A43.FIL 05 1 A43.FIL 06
1 A42.STK 52 1 A46.STK 51
BUSHINGS NI 550A 553D 554E
2-3 BW55.STP01
3 A43.STP03
557H 2-3 BW55.STP03
557H
2-3 A43.STP01
558H
2-3 A43.STP02
558H 558H
3-4 BW55.STP01
558H
Bush Kit (Without Ext Bush)...... 77-ON Front Pump All .......................... 77-ON Bushing, Centre Support........... 77-ON Bushing, Sun Gear Shaft (21.50mm ID x 9.70mm) ........... 77-ON Case Repair, Governor (Haydon) ................................... 77-ON Case Repair, Governor (ACL Tool) ................................. 77-ON Extension Housing (Toyota) (42mm x 37mm x 30mm) .......... 77-ON Extension Housing Volvo .......... 77-ON Extension Housing (43.68mm O.D.) ........................ 86-ON Extension Housing (38mm I.D.) ............................... 86-ON
1 A43.B K01 1 BW55.BUS01 1 A43.B US07 2 A43.B US08 1 A43.B US04 1 A43.B US05 1 A43.B US01 1 BW35.BUS11 1 A43.B US03 1 A43.B US06
3-4 A43.STP05
THRUST WASHERS & BEARINGS 3-4 A43.STP03
ELECTRICAL COMPONENTS
2-3 BW55.STP01 Kit 2-3 A43.STP05
NI
2-3 A43.STP03
NI NI
6
Pair of Shift Solenoids LE Models ................................. 82-ON Solenoid Overdrive Shift (03-71 Non LE Models)............. 78-ON TCC Solenoid LE Models.......... 82-ON Throttle Position Sensor (TPS) (Previa Petrol) ........................... Mid 90's
1 A43.SOL 02 1 A43.SOL 01 1 A43.SOL 03 1 A46.EL E01
AISIN WARNER 03-70, 71,71L,71LE,72,72L,73LE & TOYOTA A40 SERIES 4 SPEED RWD (Electronic & Hydraulic Control) ILL NO. ........... DESCRIPTION
YEARS
QTY
ILL NO. ...........DESCRIPTION
PART NO
VALVE BODY PARTS NI
NI
Boost Valve Kit (A43DE, A46DE (03-71LE, 72LE)) (10.97mm EPC Spool Dia. 12.98mm Reverse Spool Dia Adjustable Steps With ID Groove) (Sonnax® Click here for Info) ... All 1 A43.VA01 Boost Valve Kit (A43DE, A46DE (03-71LE, 72LE)) (10.26mm EPC Spool Dia. 12.57mm Reverse Spool Dia With End Nub) (Sonnax® Click here for Info) ... All 1 A43.VA02)
HARD PARTS 804A
Replacement Stator Tube (Non Lock Up) ........................... All 824C A40 Series Direct Clutch Drum (Rebuilt) .................................... All NI Output Flange, Volvo (97mm OD) NI Output Flange, Volvo (87mm OD)
1 A43.SUP03 1 A43.DRU01 1 A43.FL 01 1 A43.FL 02
SPECIAL ITEMS Kit NI NI NI NI NI
NI NI
NI NI NI NI NI NI NI NI NI NI
Cable Repair Kit ........................ 72-ON Pressure Cable (Volvo) Models 357, 412,483 & 502 ...... All Pressure Cable (Volvo) Models(233, 248 & 310 ............. All Pressure Cable (Volvo) Model 371 ................................. All Pressure Cable (Volvo) Model 449 ................................. All Pressure Cable (Volvo) Mods 319, 322, 356, 359, 411, 415, 417, 449, 481, 482, 484 .... All Pressure Cable (Volvo) Model 284 ................................. All Pressure Cable (Volvo) Mod 418, 642, 643, 659, 660, 684, 681 .................................... All Pressure Cable (Volvo) Model 532, 533, 534 ................. All Pressure Cable (Volvo) Model 534 (Long Version)......... All Pressure Cable (Isuzu) Piazza Turbo (864/1090)........... All Pressure Cable (Isuzu) Piazza Non Turbo (965/1095) ... All Pressure Cable (Mitsubishi) Shogun V6 Petrol...................... All Pressure Cable (Mitsubishi) Shogun...................................... All Pressure Cable (Mitsubishi) Pajero Diesel............................. Pressure Cable (Mitsubishi) Pajero (47.50mm x 54.50mm) .. Pressure Cable (Toyota) Space Cruiser/Townace ............ All Pressure Cable (Toyota) Previa........................................ All
1
BW65.CABKIT
1 A43.CA B02 1 A43.CA B10 1 A43.CA B11 1 A43.CA B12
1 A43.CA B18 1 A43.CA B21
1 A43.CA B22 1 A43.CA B27 1 A43.CA B37 1 A43.CA B32 1 A43.CA B33 1 A43.CA B34 1 A43.CA B40 1 A43.CA B44 1 A43.CA B47 1 A43.CA B23 1 A43.CA B39
TOOLS & MANUALS NI
Rebuild Manual (ATSG) ............
1 A43.MA N01
7
YEARS
QTY
PART NO
