2 1 M T A 8 1 M T A 6 3 M T A 2 5 M T A 5 6 M T A 0 9 M T A 0 1 1 M T A 0 4 1 M T A 0 8 1 M T A 0 0 2 M T A
SPRAY-DRIERS ATOMIZADORES
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ATM Spray-driers Atomizadores
Slip particles are dried by a hot air flow emitted at consta nt speed, press press ur uree and volume, a uniform-density flow fl ow fi finel nelyy ba lanc ed around the central central axis axis of the spa ce within which it spins. Thi hiss vortex is a fi finelynely-ta ta rge ted stream of air which guarantees constant humidity and pa rti rticlecle-size size grad ing, in a plant that reduces any dispersion to a minimum and thus provides concrete sa vi vings ngs in terms of both time and energy. The S AC MI s pra y-d ri rier er is thus a hi highly ghly versa til tile, e, e ffi fficient cient ma chine, idea idea l for for til tiles a nd tablewa re or those spec ial, highly hi ghly s ophi ophistica stica ted mi mixes xes used in porcelain tiles.
El flujo de aire caliente seca las partí partícul culas as de ba rboti botina na s e dispone e n volumenes volumenes regulares, constantes en veloc veloc ida d y p res ión, homogéneos en densidad y eq ui uillibrad os en torno al eje eje c entral de l esp ac io en el que se mueven. Es un torbellino, un soplo hábil y bien conducido que ga ranti antiza za val valor ores es de humeda d y granulometría constantes, en una instalación donde red uciendo al mínimo mínimo cua lq ui uier er dispersión dispersi ón s e a horr horraa ti tiempo empo y energía. El atomizador SACMI, por lo tanto, es una máquina muy versátil y eficiente, ideal para azulejos o vajillas o pa ra la s pa rti ticular culares es y sofisti sofistica ca da s mezclas de gres porcelánico.
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M T A
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Elemental power: where air and fire meet earth and water El mo vi vimi miento ento d e los los el eleme eme ntos : a ire y fu fueg eg o c on tier tierrra y a g ua
(1) The pres s uri uriza za tion fa n force for ce s the a ir (2) through the burner which hea ts it (3) and then tra tra nsfers it along along a thermallly insula thermal insula ted ste el duct (4) into the ring distributor which s tarts it rotating (5) in inss ide the d ryi rying ng tow er er.. Here the hot air collides with the slip (A), fed a t cons tant pressure by the pump (B) through the filters (C) into a se ries of ca librated -apertur -aperturee nozzles. The nozz les, mounted on a ri ring ng o r on ra ra dial la la nces , neb ul ulize ize the sli slip. p.
(6) Thus dried, the p rod uct fallls to the bottom of the tow er fal where it is is offoff-lloa ded onto a conveyor belt that transports it to the storage silos. (7) The se pa rato r cyc lone s ca ptur pturee the d amp air and eliminate most of the suspended fine powder. (8) The m a in fan (9) sends the air into the dust separator device which completes powder elimination. (10) The c lea n a ir is e xpe ll lled ed through the stack. The e ntir ntiree c yc le is is c ont rol rolled led electronically.
(1) El elec elec troventi troventilla do r de presurización empuja el aire (2) a tr través avés del quemado r que lo calienta (3) a lo largo de una tuberí tubería de ac er ero o a islada térmicamente (4) en el distribuidor anular que lo pone en rotac ión (5) de ntro de la torre de secado. Aquí encuentra la barbotina que (A) las bomba s ha n enviad envi ad o a pr presión esión consta nte, (B) a través de los filtros, (C) en una serie de boquillas con orificio calibrado. Las boq ui uilllas ubi ubica ca da s en el anillo distribuidor o en lanzas radiales, pulverizan la mezcla de a gua y tier tierrra.
With noz zl zles es on crow n Con corona de boquillas
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M T A
(6) El pr producto oducto s eca do de es ta forma cae en el fondo de la torre donde se descarga en una cinta que lo transporta a los silos de almacenado. (7) Los ciclones separadores ca ptur pturan an e l air airee húmedo y abaten gran parte del polvo fino fi no en sus pensión. (8) El ventilador principal (9) introduc e e l aire aire húme do en el aba ti tidor dor que aca ba el tratamiento de filtrado del polvo. (10) El aire limpio se expulsa hac ia el exteri exterior a través de la chi chimenea. menea. Tod o el ciclo esté co ntrol ntrolaa do mediante un equipo electrónico.
With nozzles on lances Co n bo q ui uillla s so br bree la la nza
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S lip d is tr triib uti utio o n s ys tem Sistema de distribución de la barbotina
Tw o s li lip p d istri istribut but ion s olutions a re a vail vailab ab le:
Crown-type: The s pray nozzles a re mo unted on a sta inl nles es s s teel ri ring (or c rown) rown).. An auto ma tic movement a llow s ra pi pid d extraction of the crown for maintenance main tenance pur purposes poses , extremely useful when there are weekly or daily production lots.
Lance-type:
Hay do s s ol oluci uciones: ones:
The s pray noz zl zles es a re mo unted on a se ries of radially-arr radially-arrang ang ed la nce s. Unli Unlike ke othe r, insta lla ti tions ons , the lance s, unattached to the closure hatch, can turn on their own axis a nd protrude protrude into the tower to a varying extent: thus nozzle pos iti tioni oning ng c a n be adjusted as a function of the type o f slip slip be ing spray-dri spray-dried. ed. The la la nces ca n also be removed without having to s top the spray dri drier er,, a feature espe ciall ciallyy useful when long production runs are programmed.
Corona: Las boq ui uillla s pul pulveri veriza za do ra s están montadas en un anillo de acero inoxidable. El desplazamiento automático permite permi te una extr extrac ac ción rápida de la corona para el ma nteni ntenimi miento, ento, c os a muy útil útil cuando hay cambios de producción sema nal nales es o diarios. diarios.
Motor - driven crown removal
Automa ti ticc la nce feed (optiona l)
Extrac Extr ac ción motorizad motorizad a corona
Alimentación automática lanzas (opcional)
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M T A
Lanzas: Las boquillas están montadas en una serie de lanzas colocadas radialmente. Su diferencia, respecto a otras instalaciones, es q ue las las lanza s no es tán vincul vinculad ad as a la puer puerta ta de cierre éstas pueden girar en su eje y sobresalir más o menos dentro de la torre. De esta for forma ma s e puede regular regular la ori orienta enta ción de la s boq ui uillla s según el tipo de barbotina a atomizar. Se pueden extraer las lanzas sin interrumpir la actividad del atomizador, cos a muy úti útill cuando hay producciones continuas muy largas largas .
Co ne w ith Internal a nti nti-wea -wea r li lini ning ng (optiona l) Cono con revestimi evestimiento ento interno interno a nti ntides des ga ste (opcional)
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Vortex El torbellino
The b urnerurner-hea hea te d a ir ir,, after flowing through the link pipes, enters the top of the tower via via a tangenti tangential al peripheral aperture and, as it travels along a series of ducts, as sumes its its cha ra cteri cteristic stic rotary motion. The vo rtex is d istributed evenly inside the tow er without without any counter-flow deviation from the stream of material exiting the nozzles. Thi hiss thus prevents the oc curr currence ence of inco inco mpl mplete ete drying cycles and any resultant accumulation of moist body along the walls, which could co mpr mpromise omise cyc le co nti ntinui nuity ty a nd final final prod prod uct homo ge nei neity. ty.
El a ire c alentad o po r el quema dor dor,, después de un recorrido en las tuberías de enlace, entra en la parte superior de la torre por una entrada periférica tangencial y a lo largo de un sistema de conductos toma el movimiento típico de rotación. El torbellino se distribuye de forma regular dentro de la torr torree mo vi viéndo éndo se sin dispersiones en contracorriente con los flujos que salen de las boquillas. De esta for forma ma s e evitan evitan los procesos incompletos de secado y consiguientes acumulaciones de pasta húmeda hú meda a lo largo largo de las paredes q ue comprometen comprometen la continuidad del ciclo y la la homogenei homogeneida da d del producto final.
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M T A
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S a vi vings ngs pl plus us per perffor orma ma c e Ahorr horro o y pr pres es ta c io nes
Drying tower All the internal walls of the tower are in stainless steel shee ti ting ng insula insula ted with high-density mineral wool. The e xterna l lilini ning ng co nsists of pre-painted pr e-painted s teel sheeting. Excellent Excell ent insulation e nsures mini mi nimum mum hea t los los s a nd thus reduc ed fuel cons umpti umption. on.
Hot air distributor Loca ted a t the top of the the drying to w er er,, this is charac ter teriised by a ta ngenti ngential al peripheral inlet and a ducting system w hi hich ch g ener enerates ates rotation of the air, thus creating a “whirlpool” which facilitates heat excha nge w ith the material. Compared to other so luti utions, ons, thi thiss s yste m gives incr ncreas eas ed per perfor formance mance and reduced consumption.
Also, this distributor reduces the height requirement for the building where the spray-drier is installed. The new distri distributo buto r, det a che d from fr om the cy linde r, is fr free ee to move during heating and cooling and so prevents differential tensions with the colder cylinder structure. S peci pecifi fica ca lly des igned so as to reduce main maintenance tenance and extend the working life of the hottest ma chi chine ne zone.
Pumps and filters The s li lip p is fed in by pisto n pumps (available in 8,000 or 13,000 l/h vers ions ) a rr rraa ng ed in 1-to-4 pump batteries depending on plant power.
Optional features It is possible to install a proportional-type valve and a press pr ess ur uree trans trans ducer so a s to regulate slip pressure automatically and thus obtain optimum particle-size grading uniformity. The filters filters a re fitte fitte d o n the feed line, thus trapping a ny impuri mpuriti ties es . The fil filters ca n be wa shed - one at a time - while the sys tem is ru runni nning. ng. Duriing pr Dur pre-heating e-heating a nd w hen the system is at sta ndsti ndstilll water is fed to the nozzles automatically. By fi fitti tting ng s olenoi olenoid d va lves and actuators, filter change-over and w as hi hing ng ca n be ca rried out a utomatica lly.
Torr orree d e s ec a d o Tod as la s pa rede s internas internas de la torre torre es tán reali realizad as con chapa s d e a cero inoxi inoxida da bl ble, e, térmi tér mica ca mente aislada aislada s c on lana de roca de alta densidad y g rueso espes or or.. El revestimi revestimiento ento exterior está reali ealizad zad o con c hapa de a cero prepintada. El óptimo óptimo aislamiento g ara nti ntiza za dispersiones dispersi ones térmi térmica ca s mí míni nimas mas y por lo tanto consumos de combustible reducidos.
Distribuidor de a ire c a liente Está ubicado en la la parte superior de la torre de secado y se caracteriza por una entraa da peri entr perifér fériica tang encial y por un un sistema sistema de c onductos que imprimen al aire un movimi movi miento ento rota tori torio o ap to p ara formar un to rbell rbelliino q ue fa cil ciliita el cam bio térmico térmico del a ire c on el materia materia l, ga ranti rantiza za ndo ma yor rendimiento rendimiento y, por lo tanto, consumos inferiores con respec to a otr otras as solu soluci ciones. ones. Este distri distribuidor buidor pe rmi rmite te ad emá s limi limitar tar la la altur alturaa de la nave q ue contiene contiene el atomizador. El nuevo distribuidor, sin el cilindro, puede moverse
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M T A
Bombas y filtros El bombeo de la barbotina lo reali realizan las bomba s de pisto pi sto nes (disponibl disponibles es de 8.00 8.000 0 a 13.000 litr itros os /h ca da una ) en baterías baterías de 1 a 4 seg ún la potencia de la instalación.
Opcional S e puede insta la r una una válvu válvulla proporcional pr oporcional y un trans trans ducto r de presión para poder regular automáticamente la presión de la barbotina obteniendo una óptima uniformidad de la granul granulometrí ometría. a. A lo largo de la línea de alimentación ali mentación hay montados los filtros que retienen eventuales impurezas. Los fil filtr tros os se pueden lava r -uno a uno- mientras la instalación está en marcha. Duraa nte el preca Dur preca lenta mi miento ento y el desca nso se bombea automáticamente agua en las boquillas. Co n electroválvul electroválvulas as y actuadores el intercambio y el la la vad o d e los fil filtr tros os se realiza automáticamente.
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Relia b ility a nd pe Reli perrfor forma ma nc ncee Fia b ilid a d y pr pres es ta c ione s
Fans
Cyclones
Ventiladores
The pres suri suriza za ti tion on fa n (uni uniqq ue to S ac mi spra spra y-dr y-dryers) yers) wo rk rkss to ge ther with with the ma in fan to regulate air flow and so ma intain a limi limited, ted, yet co nsta nt deg ree o f vac uum withi within the tower. Both devices devices have a motor-driven shutter. A device featuring a pressure transducer makes it possible to activate automatic in-tower pressure regulation.
A variable number of stainless stee l cyc lones (dep ending on plant power) abate the residual pow der der.. The s pec ia l co ns tructi tructive ve form gua rantees hi high gh e ff ffiiciency and low air pressure drops.
El ventilador de presurización (instalación prevista solo en ato mi miza za do res S ACMI CMI)) es tá coordinado coordi nado con el del ventilaa do r principa ventil principa l para regular el caudal del aire manteniendo d entr entro o d e la torre torre un valor limi mita ta do y c onsta nte de depresión. Ambos a paratos están eq ui uipad pad os c on compuerta compuerta motorizada. Con un sistema q ue trab trab aj ajaa mediante medi ante un trans trans ductor de presión presión se puede a cti ctivar var la regulación automatizada de la presión en la torre.
Burner The burner ma y be of the a ir-f -fllow type for g a se ous fuel fuelss or forced forced -dr -draa ught type for liquid fuels.
Optional features Where there is a turbi turbine-type ne-type cog ener eneration ation system cial air-f air-fll burner
Dust separator device To s epa rate the fi fines nes t pa rti rticles cles theree a re two s ystems: ther • wet aba temen tementt device device for a maxi maximum mum outgoin outgoingg po wd er q ua ntity of 100 or 30 mg /Nm3 with w a ter re-cir re-circulating culating system to minimise water consumption • sleeve fil filter for a ma xi ximum mum outgoing powder quantity of less tha n 30 mg/Nm mg/Nm3.
Quemador El quemador puede ser en vena de aire para combustibles ga seos os o d e chorro chorro de a ire para combustibles líquidos.
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M T A
Ciclones Un número varia varia ble de cicl ciclones ones de acero inoxidable, en función de la potenci potenciaa de la instalación, un número número vari variab ab le d e c iclones de a cero inoxida inoxida ble rea rea liza n la dep ur urac ac ión d el polvo polvo res idua l. S u forma forma espec ial as egur eguraa un alto rendimiento además de una reducida pérdida de pr pres es ión.
Abatidor P ara s eparar las las partí partícul culas as más fi finas nas hay dos si sistemas stemas previstos: • un depur depurad or en hú húmedo medo pa ra una ca nti ntida da d má xi xima ma de polvo a la sa lida de 100 ó 30 mg/Nm3, con instalación de recirculación de a gua q ue mini minimi miza za su consumo. • un fi filtr tro o de manga s pa ra una ca nti ntida da d má xi xima ma d e polvo polvo en lid li d inferi 30 mg /Nm3
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Vers ersaa ti tillity a nd s a fety Versa ti tillid a d y s eg ur uriid a d
The c ontrol pa nel
El cuadro de mando
The e nti ntire re pla pla nt s ta rtrt-up up a nd guida gui da nce seq uence is is performed perf ormed a utomatica lly vi viaa the electronic control unit. Operating data is set via the keypad and shown on the display. The latt er a lso provi provide de s a ful fulll rang rang e of d iag nostic messages (shutdown, alarms, maintenance, information).
Tod o el ciclo de a rr rraa nq ue y guía de la insta lac ión s e realiza realiza automáticamente a través del cuadro, cuadr o, que está dota do de un sistema con microprocesador. Los datos de funcionamiento se intr ntroducen oducen a tr través avés del teclado y se visualizan en el display display donde apa recen también los los mensajes de diagnóstico (bl bloq oq ueo, a larmas, mantenimiento, información).
The c ontr ontrol ol panel ca n, on req uest, be connected to a superviso supervi so r uni unitt a nd P C-type operato r interf interfaa ce.
Bajo petición el cuadro puede esta r eq ui uipad pad o con enlac enlac e a un supervisor y con interface operador oper ador con P C.
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M T A
Department supervisor Supervisor Supervi sor de sec ción
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C hoo hooss ing the ri rig ht spr s praa y d rier Selección del atomizador
The right right type of d ri rier er ca n be identifiied by de termi identif termini ning ng eva poratin poratingg ca pa city (X (X-axi -axis) s) as a function of programmed hourly production (Y-axis) and the percentage of water in the slip (coloured lines). The fina fina l produc t is is a ss umed to have a water content of 5.5% (average value between 4% and 7%). Example: with an output of 10,000 kg/ kg/h h a nd a sli slip p a t 34% (ye ll llow ow li line ne ) a n AT ATM 52 w ou ld be the most appropriate.
S e loca liza el tipo tipo d e instalación según la capa ci cidad dad de evaporación evaporación (da tos en a bsc isa ) y en función de los programas de producción (da tos e n ordena ordena da ) y del porcentaje porcentaje de a gua contenida en la barbotina (línea s co loread a s) s).. Se as ume que el producto producto final final tenga un contenido contenido d e ag ua del 5,5% (valor medio entre 4% y 7%). Ejemplo: Ej emplo: para una produc ción de unos 10.000 kg/ kg/h h co n una barbotina al 34% (línea amarilla) es necesario un ATM 52.
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M T A
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RRA: rotating powder cooler (optional) RRA: enfriador giratorio para atomizado (Opcional)
Designed to cool the ceramic powders before they enter the s pray-drier pray-drier,, thus provi providing ding the foll following ad vantag es: • The spra y-dr y-driier ca n wo rk in optimum conditions without a high-performance powder discharger. • The plant is s impl mpler er,, c os ts less a nd is sma ller since since belt conveyorss are reduced. conveyor reduced. • S tor torag ag e ta nk inter interiiors a re no longer stained. An RRA co oler is is es se nti ntiaa lly a rota ti ting ng cyli cylinder nder w hi hich ch
outside envi envirronment, coo ls the powd er by 10-25 10-25 °C , depending on ambient temperaturee a nd incoming temperatur material temperature. The c yli ylinde nde r is is m a de of sta inl nless ess steel and pr protected otected by a non-stick coating. In this this wa y it is is pos sibl siblee to keep the internal surface free from fr om de tr triimenta l sta ins. The loa loa d hop per ca n be tilted, in order to simplify inspec ti tion on a nd c lea ni ning ng operations, operati ons, whereas the
Ha s ido idea do para e nf nfrriar el polvo polvo c erámico ob teni tenido do a la des ca rga del atomizad atomizad or or,, con las siguientes ventajas significativas: • El atomizador puede trab trab ajar en condiciones optimas evita evi ta ndo la insta la ción del desca rga dor de polvo polvo de ma yor tamaño. tamaño. • P os ibil biliida d d e simpli simplifi fica ca r la insta lac ión, reducc ión de costos, de espa ci cios, os, y de cintas cintas tr trans ans por portad tad oras. • S ol oluci ución ón a los pr problemas oblemas
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M T A
C
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ATM 12 - 18
A P
B
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ATM
12
18
l/h
1.200 (670)
1.800 (1000)
kW
49
57
kg
24.000
28.000
kcal/h
1.050.000
1.500.000
kW
2,2
2,2
kW
1,5
2,2
°C
500÷600
500÷600
l/h
8.000
8.000
bar
30
30
kW
15
15
porativ ativaa máxi máxima ma Evaporated water (maximum) - Capa cidad eva por (for tableware production - para vajillas)
Total installed power * Potencia total instalada instalada -
Total unit weight Peso total de la instalación -
HEAT GENERATOR GENERADOR DE CALOR Thermal power Potencia térmica térmica instalada -
Burner electric fan power -Potencia electroventilador quemador ventillad or presurización presurización Pressing electric fan power - P otencia venti
Tower inlet air temperature - Tempe ratura aire entrad a torre (for tablewa re production ° C 400÷600 - pa ra va jill llas as )
SLIP PUMP BOMBA BARBOTINA Maximum delivery rate Ca udal máximo máximo -
Maximum pressure Presìon maxima -
Power
M T A
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ATM 36 - 52 - 65 - 90 P A
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ATM Evaporated water (maximum) Agua evaporativa (máxima) -
Total installed power * Potencia total instalada instalada -
Total unit weight Peso total de la instalación -
36
52
65
90
l/h
3.600
5.200
6.500
9.000
kW
108
139
159
197
kg
41.000
50.000
56.000
64.000
kcal/h
3.000.000
4.300.000
5.500.000
7.500.000
kW
5,5
7,5
7,5
11
HEAT GENERATOR GENERADOR DE CALOR Thermal power Potencia térmica térmica instalada -
Burner electric fan power - Potencia electroventilador quemador ventilador lador presurizac presurizac ión Pressing electric fan power - P otencia venti
M T A
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ATM 110
P
A
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ATM evaporativa va (máxi máxima) ma) Evaporated water (maximum) - Ca pacidad evaporati
Total installed power * Potencia total instalada instalada -
Total unit weight Peso total de la instalación -
1 10 l/h
11.000
kW
254
kg
80.000
kcal/h
9.200.000
kW
11
HEAT GENERATOR GENERADOR DE CALOR Thermal power Potencia térmica térmica instalada -
Burner electric fan power Electroventi El ectroventilador lador q uemad or ventilador lador presurizac presurizac ión Pressing electric fan power - P otencia venti
M T A
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ATM 140 - 180 - 200 P A
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ATM Evaporated water (maximum)
l/h
1 40
18 0
2 00
14.000
18.000
20.000
M
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