Atlas-Copco-AC130D-Operators-Manual.pdf

Instruction Manual for Portable Compressors English

XAS 67 Kd C3 APP - XAS 130 KD7 K D7 C3 APP

Engine Kubota V1505

XAS 87 Kd C3 APP - XAS 175 KD7 K D7 C3 APP

Engine Kubota V1505-T

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Instruction Manual for Portable Compressors

XAS 67 - XAS 130 XAS 87 - XAS 175



















Warranty and Liability Limitation Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product Liability.

































































































































































































































































































































































































































































































STARTING PROCEDURE

(P1)

(PG)

(H2) (F1)

(S1)

The control panel indicates receiver pressure (PG) and accumulated operating hours (P1). Before starting, open the air outlet valve(s) (see section Compressor regulating system, system, AOV) and push circuit breaker button (F1) once (open hood first). Circuit breaker button should now be in position B.

(F1) A

(H1)

Reference

Name

P1

Hour meter

F1

Circuit breaker button

PG

Working pressure gauge

H1

General alarm lamp (red)

H2

Temperature alarm lamp (red)

(0) (1) (2) (3 (3)

B



















DURING OPERATION

Starting procedure

When the engine is running, the air outlet valves (ball valves) must always be in a fully opened or fully closed position.

20 sec 1

2

3

4

1. Open Open air air out outle lett valv valve. e. 2. Press Press circ circui uitt break breaker er F1. F1. 3. Turn Turn start switch S1 clockwis clockwisee to positio position n 1, lamp lamp H2 (temperature alarm lamp) will go on. 4. To preheat preheat turn turn the the start start switch switch S1 clockwise clockwise to position 2 for 20 sec (also to allow the fuel pump priming). 5. Turn start switch S1 further further clockwise clockwise into into position 3. The general alarm lamp H1 will go on. The starter motor will set the engine in motion. The maximum allowed starter time, where the starter motor is running continuously, is 20 seconds.

5

6

7

6. The start start switch automatical automatically ly springs springs back to position 1. Lamp H2 will only come on when the compressor outlet temperature is too high. 7. Close Close the the air outl outlet et valve valve(s) (s) (AOV) (AOV)..

The hood must be closed during operation and may be opened for short periods only. Be aware not to touch hot parts when the hood is open.

Regularly carry out following checks: 1. Ensure that the the regulatin regulating g valve valve (RV) (RV) is correctl correctly y adjusted, i.e. starts decreasing the engine speed when reaching the preset working pressure in the receiver. 2. Check the air air filter filter vacuum vacuum indicators indicators (VI). (VI). If the yellow piston reaches the red marked service range, replace the filter element. Reset the indicators by pushing the reset button.



















ADJUSTMENT OF THE CONTINUOUS PNEUMATIC REGULATING SYSTEM

(AOV)



















The working pressure is determined by the tension of the spring in the regulating valve (RV). This tension can be increased to raise the pressure and decreased by turning the adjusting wheel clockwise and anticlockwise respectively. To adjust the normal working pressure, proceed as follows: Be aware not to touch hot parts when the hood is open.

Factory settings

b a r (e ) psi

Settings for working pressure of 7 bar

bar(e) psi

X (pressure at unload)

Y (pressure at load)

Z1 - Z2

7.7

6. 5

7.5 - 7.9

111.7 111.7

94.3

108.8 - 114.6

8.3

7

8.1 - 8.5

120.4

101.5

117.5 - 123.3

1. Start Start and and warm up up the engi engine ne (see (see section section Starting / Stopping). Stopping).

The unit can work at 6.5 bar with 3 tools simultaneously at Ta 45°C, which is not possible at 7 bar. Therefore the factory setting of the unit is 6.5 bar.

2. With With the outlet valves (AOV) closed, closed, pull out out the the knob, adjust the regulating valve (RV) until a pressure of X bar(e) is reached (see table).

An outlet pressure of 6.5 bar is sufficient to reach a 6 bar working pressure at the point of use.

3. Check Check the mini minimum mum speed speed of the engi engine. ne. Adjus Adjustt minimum speed stop screw if necessary. 4. Open an outlet outlet valve valve (AOV) suffic sufficiently iently to let the engine (E) run at maximum speed. The working pressure must be Y bar(e) bar( e) (see table); adjust if necessary with regulating r egulating valve (RV). 5. Check the engine maximum maximum speed. speed. Adjust Adjust the maximum speed by means of adjustable eccentric nut on top of speed regulator (SR).



















STOPPING PROCEDURE

FAULT SITUATIONS AND PROTECTIVE DEVICES •

(F1) A 3 min

B

1

2

3

4 •

1. Close Close the the air air outlet outlet valv valves es (AOV). (AOV). 2. Run unload unloaded ed for 3 minu minutes. tes. 3. Turn the start switch S1 countercl counterclockwis ockwisee (CCW) (CCW) to position 0. Be aware not to touch hot parts when the hood is open. 4. Push the circuit circuit breaker button button (F1) (F1) once once (open (open hood first). Circuit breaker button should now be in position A.

Do not open the air outlet valve when machine is shut down. Remaining air inside the vessel will automatically be evacuated via a blow down valve! If pressure is released from the vessel too quickly, oil will start creating foam. This foam could reach the oil separator element resulting in oil carry over. Failures caused by incorrectly shutting

A fault involving the engine, either oil pressure (too low), coolant temperature (too high), will always and immediately cause the engine to cut out and the alarm lamp H1 will light up. By doing some simple checks, the cause of the engine failure can be determined: low oil level, cloggedup cooler. Alarm lamp H2 will light up. The alarm la mp will stay on, until the compressor has been restarted (start switch to position 3), or the contact is turned off (start switch to position 0; also when, due to cooling off, the thermocontact has closed again (= memory function).





















Maintenance Unauthorised modifications can result in injuries or machine damage. Always keep the machine tidy to prevent fire hazard. Poor maintenance warranty claims.

can

void

any

PREVENTIVE MAINTENANCE SCHEDULE

USE OF SERVICE PAKS

The schedule contains a summary of the maintenance instructions. Read the respective section before taking maintenance measures.

Service Paks include all genuine parts needed for normal maintenance of both compressor and engine.

When servicing, replace all disengaged packings, e.g. gaskets, O-rings, washers. For engine maintenance refer to Engine Operation Manual. The maintenance schedule has to be seen as a guideline for units operating in a dusty environment

Service Paks minimize downtime and keep your maintenance budget low. Order Service Paks at your local Atlas Copco dealer.



















Maintenance schedule (running hrs)

Daily

(continuation of page 37 )

Check coolant level

x

Check/Fill fuel level (3)

x

Check air intake vacuum indicators

x

Check on abnormal noise

x

50 hrs after initial start-up

Every 250 hrs

Yearly or every 500 hrs

Check for leaks in engine-, compressor-, air-, oil-, or fuel system

x

x

Check torque on critical bolt connections

x

x

Hoses and clamps - Inspect/Replace

x

Change engine oil (2)

x

R

l

i

il filt

( 2)

x x

x

Yearly



















Maintenance schedule (running hrs) (continuation of page 38 )

Daily

50 hrs after initial start-up

Every 250 hrs

Yearly or every 500 hrs

Change compressor oil (1) (7)

x

Analyse coolant (4) (8)

x

Replace air filter element (1)

x

Check condition of heat blanket (if necessary replace) (if equipped)

x

Adjust engine inlet and outlet valves (2) Replace oil separator element

Yearly

every 750 hrs x

Check electrolyte level and terminals of battery

x

Test safety valve (9)

x



















MAINTENANCE SCHEDULE UNDERCARRIAGE Maintenance schedule (km)

Daily

50 km after initial start-up

Every 500 km

Every 2000 km

Yearly

To determine the maintenance intervals, use mileage indication in km or calender time, whichever occurs first.

Check towbar

x

Check coupling head

x

Check height of adjusting facility

x

x

x

x x

x x

Check tyre pressure

x

x

x

Check torque of wheel nuts

x

x

x

Grease coupling head and towbar bearings

x

x

x



















































































































































































































































































































































































Problem

Possible faults

Corrective actions

14. Compressor Compressor overheating; overheating; alarm lamp (H2) goes on.

a. Insuffi Insufficie cient nt compress compressor or cool cooling ing..

a. Relo Reloca cate te comp compres resso sorr.

b. Oil cooler (OC) clogged externally.

b. Clean cooler; see section Cleaning coolers. coolers.

c. Oil system system clog clogged ged intern internall ally y.

c. Cons Consul ultt Atla Atlass Copco Copco..

d. Oil Oil lev level el too too low low..

d. See See sec secti tion on Oil level check. check.

e. Incorrec Incorrectt working working of tempera temperature ture safety safety switch switch..

e. Check temperature temperature safety switch; switch; if necessary necessary replace. replace.

f. Cool Coolin ing g fan fan defe defect ct..

f. Repl Replac acee coo cooli ling ng fan. fan.

g. Incorre Incorrect ct oil specifi specificat cation ion..

g. Observe Observe recomm recommend ended ed oil specif specificat ication ion..

a. Insuffi Insufficien cientt engine engine coolin cooling. g.

a. Relo Reloca cate te comp compres resso sorr.

b. Engine coolant cooler clogged externally.

b. Clean engine coolant cooler. Refer to section Cleaning coolers. coolers.

c. Incorrec Incorrectt working working of tempera temperature ture safety safety switch switch..

c. Check temperature temperature safety switch; switch; if necessary necessary replace. replace.

d. Cool Coolin ing g fan defec defect. t.

d. Repla Replace ce cool coolin ing g fan fan..

15. Engine overheating; alarm lamp (H1) goes on.



















Available options Towing eyes:

AC Ball coupling no brakes DIN GB ITA ITA NATO NATO BNA

Road lights system:

Road signalisation

Documentation:

Additional literature set



















Technical specifications TORQUE VALUES GENERAL TORQUE VALUES

CRITICAL TORQUE VALUES

The following tables list the recommended rec ommended torques applied for general applications during assembly of the compressor.

For hexagon screws and nuts with strength grade 8.8

Assemblies

Torque value (Nm / lbf.ft)

Wheel bolts

See section Wheel bolts check

Bolts, axle/beams

80 (59)

+/- 10 %

Bolts, towbar/axle

80 (59)

+/- 10 %

Thread size


Bolts, towbar/bottom

80 (59)

+/- 10 %

M6

8 (6)

+/-25 %

Bolts, towing eye/towbar

80 (59)

+/- 10 %

80 (59)

+/- 10 10 % +/- 10 %

M8

20 (15)

+/-25 %

Bolts, li lifting eye/flywheel ho housing

M10

41 (30)

+/-25 %

Bolts, engine/drive housing (M12)

80 (59)

M12

73 (54)

+/-25 %

Bolts, engine/drive housing (M14)

125 (92) +/- 10 %

M14

115 (85) +/-25 %

80 (59)

+/- 5 %

M16

185 (137) +/-25 %

Bolts, compressor element/drive housing Safety switches

35 (26)

+/- 5 %

Joints adjustable towbar (M24)

275 (205) +/- 10 %

Joints adjustable towbar (M32)

375 (280) +/- 10 %

For hexagon screws and nuts with strength grade 12.9 Thread size


M6

14 (10)

+/-21 %

M8

34 (25)

+/-23 %

Secure the drain cock and tank cap c ap of the fuel tank handtight.



















SETTINGS OF SHUTDOWN SWITCHES AND SAFETY VALVES Designation Engine oil pressure

Engine oil temperature

Compressor temperature

XAS 67 - XAS 130

XAS 87 - XAS 175

1 .2

1.2

psi

17.4

17.4

°C

107 - 113

107 - 113

°F

225 - 236

225 - 236

°C

116 - 120

116 - 120

°F

241 - 248

241 - 248

b a r (e )

Safety valve opening pressure - EC type

bar(e)

10.5

10.5

- ASME type

psi

160

160



















COMPRESSOR / ENGINE SPECIFICATIONS REFERENCE CONDITIONS Designation

XAS 67 - XAS 130

XAS 87 - XAS 175

1

1

psi

14.5

14.5

Relative air humidity

%

0

0

Air inlet temperature

°C

20

20

°F

68

68

7

7

102

102

XAS 67 - XAS 130

XAS 87 - XAS 175

Absolute inlet pressure

Nominal effective working pressure

b a r (e )

bar(e) psi

The inlet conditions are specified at the air inlet grating outside the canopy.

LIMITATIONS Designation Minimum effective receiver pressure

7

6.5

7

6. 5

psi

b a r (e )

102

95

102

95

Maximum effective receiver pressure, compressor unloaded

bar(e)

8.5

8

8.5

8

psi

123

116

123

116

Maximum ambient temperature at sea level

°C

38

45

50





















ALTITUDE UNIT PERFORMANCE CURVES Max. achievable working pressure in relation to altitude and ambient temperature.

TEMPERATURE IN °F 14 4000

32

50

68

86

TEMPERATURE IN °F 104

122

14

5000 3000

32

50

68

86

104

122

6000

13.124

16.405

9.843 T

T



















PERFORMANCE DATA At reference conditions, if applicable, and at normal shaft speed, unless otherwise stated. Designation

XAS 67 XAS 130

XAS 87 XAS 175

Engine shaft speed, normal and maximum

r/min

3000

3000

Engine shaft speed, compressor unloaded

r/min

1850

1850

Free air delivery 1)

l/s

60

80

cf m

127

169

Designation

XAS 67 XAS 130

XAS 87 XAS 175

< 10

< 10

< 0.01

< 0.01

Typical oil content of compressed air

mg/m3

Engine oil consumption (maximum)

g/h

18

18

oz/h

0.63

0.63

Compressed air temperature at outlet valves

°C

90

90

°F

194

194

oz/1000 cu.ft



















DESIGN DATA Compressor

Unit

Designation Number of compression stages

Designation 1

Engine Designation

XAS 67 XAS 130

XAS 67 XAS 130

XAS 87 XAS 175

Make

Kubota

Kubota

Type

V1505

V1505-T

Capacity of compressor oil system

US gal

l

Net capacity of air receiver

l US gal

Capacity of fuel tank

l US gal

XAS 87 XAS 175

10

10

2.64

2.64

12

12

3.17

3.17

40

40

10.6

10.6



















Unit dimensions

Tightening torques of wheel bolts

Designation Max. length with extended tow bar (with towing eye DIN) Min. length with raised tow bar (with ball coupling) Width

Height

all units mm

3310

in

130.3

mm

2967

in

116.8

mm

1336

in

52.6

mm

1421

Spanner width (mm)

Thread

Tightening torque Nm (lbf.ft)

19

M 12 x 1.5

85 (63)



















Dataplate (1)

(2)

(3)

Atlas Copco Airpower n .v.

(4) (5)

12-

A B C D

kg kg kg kg

(6) (7) (8) (9)

1 2 3 4 5 6 7

Company co code Product code Unit se seria rial nu number Nam Name of of the the manuf anufac actu ture rer r EEC or nati nation onal al type type appro approva vall num numbe ber r Vehi Vehicl clee iden identi tifi fica cati tion on numb number er Undercarriage A Maximum permitted total weight of the vehicle B Maximum permitted load on towing eye C Maximum permitted load on axle (or front





























































































Atlas-Copco-AC130D-Operators-Manual.pdf

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