Designation: D3350 − 14
Standard Specification for
Polyethylene Plastics Pipe and Fittings Materials 1 This standard is issued under the fixed designation D3350; the number immediately following the designation indicates the year of original origin al adoption or, in the case of revis revision, ion, the year of last revision. revision. A number in paren parenthese thesess indicates the year of last reappr reapproval. oval. A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Sco Scope* pe* 1.1 This specification specification covers the identi identification fication of polyethylene plastic pipe and fittings materials in accordance with a cell classification system. It is not the function of this specification to provide specific engineering data for design purposes, to specify manufacturing tolerances, or to determine suitability for use for a specific application. 1.2 Polye Polyethylen thylenee plastic materials, materials, being thermoplastic, thermoplastic, are reprocessable and recyclable (Note 2) 2). This specification allows for the use of those polyethylene materials, provided that all specific requirements of this specification are met. NOTE 1—The notes in this specification are for information only and shall not be considered part of this specification. NOTE 2—See Guide D5033 Guide D5033 for for information and definitions related to recycled plastics.
1.3 Th 1.3 Thee va valu lues es sta stated ted in SI un units its are to be re rega gard rded ed as standard. standard d doe doess not purport purport to add addre ress ss all of the 1.4 This standar safet sa fetyy co conc ncer erns ns,, if an anyy, as asso socia ciate ted d wit with h its us use. e. It is th thee responsibility of the user of this standard to establish appro priate safety and health practices and determine the applicability of regulatory limitations prior to use. NOTE 3—There is no known ISO equivalent to this standard.
1.5 For information information regarding regarding molding and extrusion extrusion materials see Specification D4976 Specification D4976.. For information regarding wire and cable materials see Specification D1248 Specification D1248.. 2. Referenc Referenced ed Documents Documents 2.1 ASTM Standards: 2 D618 Practice D618 Practice for Conditioning Plastics for Testing D638 Test D638 Test Method for Tensile Properties of Plastics D746 Test Metho Method d for Brittlen Brittleness ess Tempera emperature ture of Plastic Plasticss and Elastomers by Impact 1
This specification specification is under the jurisd jurisdiction iction of ASTM Committee Committee D20 on Plastics and is the direct responsibility of Subcommittee D20.15 Subcommittee D20.15 on on Thermoplastic Materials. Current edition approved Nov. 1, 2014. Published December 2014. Originally approved in 1974. Last previous edition approved in 2012 as D3350 – 12 1. DOI: 10.1520/D3350-14. 2 For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at
[email protected]. For Annual Book of ASTM Standards volume information, refer to the standard’s Document Summary page on the ASTM website. ϵ
D790 Test Methods for Flexural Properties of Unreinforced D790 and Reinforced Plastics and Electrical Insulating Materials D792 Test D792 Test Methods for Density and Specific Gravity (Relative Density) of Plastics by Displacement D883 Terminology Relating to Plastics D883 D1238 Test D1238 Test Method for Melt Flow Rates of Thermoplastics by Extrus Extrusion ion Plasto Plastometer meter D1248 Spe Specific cificatio ation n for Poly Polyethy ethylene lene Plas Plastics tics Extr Extrusio usion n Materials for Wire and Cable D1505 Test D1505 Test Method for Density of Plastics by the DensityGradient Technique D1603 Test Met Method hod for Carb Carbon on Blac Black k Con Conten tentt in Ole Olefin fin Plastics D1693 Test Method for Envir Environmen onmental tal Stress Stress-Crack -Cracking ing of Ethylenee Plastics Ethylen D1898 Practice D1898 Practice for Sampling of Plastics (Withdrawn Plastics (Withdrawn 1998) 3 D2837 Test D2837 Test Method for Obtaining Hydrostatic Design Basis for Thermoplastic Pipe Materials or Pressure Design Basis for Therm Thermoplast oplastic ic Pipe Produ Products cts D2839 Practice D2839 Practice for Use of a Melt Index Strand for Determining Density of Polyethylene D3035 Specification D3035 Specification for Polyethylene (PE) Plastic Pipe (DRPR) Based on Controlled Outside Diameter D3892 Practice D3892 Practice for Packaging/Packing of Plastics D4218 Test Met Method hod for Det Determ ermina ination tion of Car Carbon bon Blac Black k Conten Con tentt in Pol Polyet yethyl hylene ene Com Compou pounds nds By the Muf MufffleFurnace Technique D4703 Pra Practic cticee for Com Compre pressi ssion on Mol Moldin ding g The Thermo rmopla plastic stic Materials into Test Specimens, Plaques, or Sheets D4883 Tes estt Me Meth thod od fo forr De Dens nsity ity of Po Poly lyeth ethyl ylen enee by th thee Ultrasound Technique D4976 Specification D4976 Specification for Polyethylene Plastics Molding and Extrusion Materials D5033 Guide D5033 Guide for Development of ASTM Standards Relating to Recy Recyclin cling g and Use of Recy Recycled cled Plastics Plastics (Withdrawn (Withdrawn 3 2007) F1473 Test Method for Notch Tensile Test to Measure the F1473 Resistance to Slow Crack Growth of Polyethylene Pipes and Resins F2263 Test F2263 Test Method for Evaluating the Oxidative Resistance 3
The last app approv roved ed ver versio sion n of this historica historicall sta standa ndard rd is ref refere erence nced d on www.astm.org.
*A Summary of Changes section appears at the end of this standard Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States Copyright ASTM International Provided by IHS under license with ASTM No reproduction or networking permitted without license from IHS
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` , , ` , ` , , ` , , ` ` ` , , ` , ` , , , , , , ` ` , ` ` , , ` ` ` ` ` ` ` ` ` , ` -
D3350 − 14 of Polyethylene (PE) Pipe to Chlorinated Water 2.2 ISO Standard: ISO 12162 Thermo Thermoplastic plastic Materials for Pipes and Fitting Fittingss forr fo Pres Pr essu sure re Appl Ap plic icat atio ions ns—C —Cla lass ssifi ifica cati tion on and an d Designation—Overall Service (Design) Coefficient
Type I (0.910 to 0.925) = Low Density Type II (0.926 to 0.940) = Medium Density Type III (0.941 to 0.965) = High Density
NOTE 5—The 5—The man manner ner in whi which ch mat materi erials als are identified identified in the cell classification classificatio n is illustrated for Class PE233424B PE233424B as follow followss (refe (referr also to Table 1 and 1 and 6.2 6.2)): Class
3. Terminology 3.1 Definitions: 3.1.1 Terms as descri described bed in Termino erminology logy D883 D883 shall shall apply in this specification. 3.1.2 polyethylene plastics— as as defined by this specification, plastics or resins prepared by the polymerization of no less than 85 % eth ethyl ylen enee an and d no le less ss th than an 95 % of to tota tall ol olefi efins ns wi with th additional compounding ingredients. 3.2 Definitions of Terms Specific to This Standard: 3.2.1 materials— polyet polyethyl hylene ene (PE (PE)) res resins ins with the add added ed compounding ingredients. 3.2.2 PE compounds— has has the same meaning as PE plastics materials, material s, compo compounds unds,, and plastics plastics.. 3.3 His Histor torical ical usa usage ge and use userr gro group up con conven ventio tions ns hav havee resulted sul ted in inc incons onsiste istent nt ter termin minolo ology gy use used d to cate categor gorize ize and describee polyet describ polyethylen hylenee resins and compo compounds. unds. The follo following wing termino term inolog logy y is in use in ASTM spe specifi cificati cations ons per pertain taining ing to polyethylene: D1248:: 3.3.1 Specification D1248 3.3. 3. 3.1. 1.1 1 Typ ypee (0 (0,, I, II II,, II III, I, IV IV)) = de dens nsity ity ra rang nges es (s (sam ame, e, respectively, as Class in Specification D4976 Specification D4976). ). 3.3.1.2 3.3.1 .2 Class (A, B, C, D) = composition composition and use. 3.3.1.3 3.3.1 .3 Categor Category y (1, 2, 3, 4, 5) = melt index ranges (same (same as Grade in Specification D4976 Specification D4976)). 3.3.1.4 3.3.1 .4 Grade (E, J, D, or W followed by one or two digits) = specific requirements from tables. 3.3.2 Specification D3350: 3.3.2.1 Ty Type pe (I, II, III) = density ranges (same as Types Types I, II, and III in Spe Specific cificatio ation n D1248 and Classes 1, 2, and 3 in Specification D4976 Specification D4976). ). 3.3.2. 3.3 .2.2 2 Clas Classs = a line callout callout sys system tem consistin consisting g of “PE “PE”” followed by six cell numbers from Table 1 plus a letter (A, B, C, D, E) denoting color and UV stabilizer. 3.3.2.3 3.3.2 .3 Grade = simplified line callout system using “PE” followed by density and slow crack growth cell numbers from Table 1. 3.3.3 Specification D4976 : 3.3.3.1 3.3.3 .1 Group (1, 2) = branc branched hed or linear polyethylene. polyethylene. 3.3. 3. 3.3. 3.2 2 Class Class (0 (0,, 1, 2, 3, 4) = de dens nsit ity y ra rang nges es (s (sam ame, e, respectively, as Type in Specification D1248 Specification D1248). ). 3.3.3. 3.3 .3.3 3 Gra Grade de (1, 2, 3, 4, 5) = melt index index ranges ranges (same as Category Categor y in Specific Specification ation D1248 D1248). ). 4. Clas Classifica sification tion 4.1 Pol Polyeth yethyle ylene ne plas plastic tic pip pipee and fitti fittings ngs com compou pounds nds are classifie clas sified d in acc accord ordanc ancee wit with h den density sity,, melt ind index, ex, flex flexura urall modu mo dulu lus, s, te tens nsil ilee st stre reng ngth th at yi yiel eld, d, sl slow ow cr crac ack k gr grow owth th resistance, and hydrostatic strength classification in Table 1. 1. NOTE 4—It has been a long-standing practice to use the following terms in describing polyethylene plastics:
2 3 3 4 2 4 B Density (0.926–0.940 g/cm3) Melt Index (<0.4–0.15) Flexural Modulus (276–<552 MPa) Tensile Strength at yield (21–<24 MPa (3000–<3500 psi)) Slow Crack Growth Resistance Resistance I. ESCR D1693 ESCR D1693 Condition B, 24 h, 50% max failure II. PENT F1473 PENT F1473 Average 1 h failure Hydrostatic design basis at 23°C (11.03 MPa (1600 psi)) Color and UV stabilizer (colored)
4.2 Materia Materials ls used in polye polyethylen thylenee plastic pipe and fitting fittingss shalll us shal usee a ce cellll-ty type pe fo form rmat at fo forr th thee id iden entifi tifica catio tion, n, clo close se characterization, and specification of material properties. The info in form rmat atio ion n fr from om th thee fo form rmat at is to be us used ed al alon onee or in combination. NOTE 6—This type format, however, is subject to possible misapplication since unobtainable property combinations can be selected if the user is not familiar with commercially available materials. The manufacturer should be consulted. Additionally, the appropriate ASTM standard specification should be reviewed to assure materials utilized will meet all the material and piping requirements as specified in the standard.
4.3 Grade— A code for polyethylene pipe and fittings materials that consists of the two letter abbreviation for polyethylene (PE) followed by two numbers that designate the density cell (Propert (Property y 1) and the slo slow w cra crack ck gro growth wth res resista istance nce cel celll (Property 5), as defined by either Test Method F1473 or Test Method D1693 Method D1693,, of the thermoplastic, as specified in Table 1. 1. Forr th Fo thee re requ quir irem emen ents ts of Pr Prop oper erty ty 5 (s (slo low w cr crack ack gr grow owth th resista res istance nce), ), con consul sultt the mate materia rials ls sec section tion of the app approp ropria riate te ASTM standard specification for the end-use application. NOTE 7—Grade 7—Grade desi designat gnations ions were adapt adapted ed from Spec Specifica ification tion D1248 – 84 pr prio iorr to th thee re remo mova vall of pi pipe pe ma mater terial ial fr from om D1248 D1248 - 84. Former Specification D1248 Specification D1248 – – 84 grades for PE pipe materials were P14, P23, P24, P33, and P34. Equivalent Specification D3350 grade designations tio ns for the these se mat materi erials als are PE1 PE11, 1, PE2 PE20, 0, PE2 PE23, 3, PE3 PE30, 0, and PE33, respectively.
5. Mate Material rialss and Manufacture Manufacture 5.1 The molding and extrusion extrusion material shall be polye polyethylthylene plastic in the form of powder, granules, or pellets. 5.2 The molding and extrusion extrusion materials materials shall be as uniform in com compos positio ition n and size and as fre freee of contamina contamination tion as is achiev ach ieved ed by goo good d man manufa ufactu cturin ring g pra practic ctice. e. If nec necess essary ary,, the level lev el of co cont ntam amin inat atio ion n may be ag agre reed ed up upon on be betw tween een th thee manufacturer and the purchaser. 5.3 When specified, specified, the color and translucen translucence ce of molded or extruded pieces formed, under the conditions specified by the manufa man ufactu cturer rer of the mate material rials, s, sha shall ll be com compar parabl ablee wit within hin commercial match tolerances to the color and translucence of standard samples supplied in advance by the manufacturer of the material.
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D3350 − 14 TABLE 1 Primary Properties A —Cell Classification Limits
Test Method
0
1
2
3
4
5
6
7
D1505
Unspec Uns pecifie ified d
0.925 or 0.925 lower
>0.9250.940
>0.9400.947
>0.9470.955
>0.955
...
S p e c i fy Value
D1238 Un Unspecified
>1.0
1. 0 t o 0.4
<0.4 to 0.15
<0.15B
C
3. Flexural modulus, modulu s, MPa (psi)
D790 Unsp Unspec ecifi ified ed
<138 <1 38 (<20 000)
552<758 (80 000 to 110 000)
758<1103 (110 000 to <160 000)
>1103 (>160 000)
Specify Value
4. Tensile strength at yield, MPa (psi)
D638 Uns Unspe peci cifie fied d
<15 <1 5 (<2200)
15-<18 (2200<2600)
18-<21 (2600<3000)
21-<24 (3000<3500)
24-<28 (3500<4000)
>28 (>4000)
Specify Value
A
B
C
C
...
...
...
S p e c i fy Value
Unspecified
48 50
24 50
1 92 20
600 20
Unspecified
...
...
...
10
30
100
500
S p e c i fy Value
5.52 (800) ...
6.89 (1000) ...
8.62 (1250) ...
11.03 (1600) ...
...
...
8 (1160)
10 (1450)
Property 1. Density, g/cm3
2. Melt index
5. Slow Crack Growth Resistance I. ESCR a. Test condition (100% Igepal.)D b. Test duration, h c. Failure, max, % II. PENT (hours) Molded plaque, 80°C, 2.4 MPa Notch depth, F1473,, Table 1 F1473
138276<276 <552 (20 000 to (40 000 to <40 000) 80 000)
8
Specify Value
D1693 Unspecified
6. Hydrostatic Strength Classification I. Hydrostatic design basis, MPa (psi), (23°C) II. Minimum required strength, streng th, MPa (psi), (20°C)
F1473
Unspecified
D2837
NPRE
I S O 1 21 6 2
...
A
Compliance with physical properties in accordance with Section 8 Section 8 is required including requirements for cell classification, color, and ultraviolet (UV) stabilizer, thermal stability, brittleness temperature, density, tensile strength at yield, and elongation at break. B Refer to 10.1.4.1 to 10.1.4.1.. C Refer to 10.1.4.2 to 10.1.4.2.. D There are environmental concerns regarding the disposal of Nonylphenoxy poly(ethyleneoxy) ethanol (CAS 68412-54-4) for example, Igepal CO-630. Users are advised to consult their supplier or local environmental office and follow the guidelines provided for the proper disposal of this chemical. E NPR = Not Pressure Rated.
6. Physical Propertie Propertiess 6.1 Cell Classification— Test Test values for specimens of the PE material mate rial pre prepar pared ed as spe specifie cified d in Sec Section tion 9 and and te teste sted d in accordance accord ance with Section 10 Section 10 shall conform to the requirements given in Table in Table 1. 1. A typical property value for a PE material is to be the average value from testing numerous lots or batches and determines the cell number. When, due to manufacturing tolerances and testing bias, individual lot or batch values fall into in to th thee ad adjo join inin ing g ce cell, ll, th thee in indi divi vidu dual al va valu luee sh shal alll no nott be considered acceptable unless the user, or both the user and the producer, determine that the individual lot or batch is suitable for its intended purpose. 6.2 Color and Ultraviolet (UV) Stabilizer— The The color and UV st stab abili ilizat zatio ion n sh shal alll be in indi dicat cated ed at th thee en end d of th thee ce cell ll classification by means of a letter designation in accordance with the following code: ` , ` ` ` ` ` ` ` ` ` , , ` ` , ` ` , , , , , , ` , ` , , ` ` ` , , ` , , ` , ` , , ` -
Code Letter A B C D E
Color and UV Stabilizer Natural Colored Black with a carbon black in the range as noted in 6.2.1 in 6.2.1 and and 6.2.2 Natural with UV stabilizer Colored with UV stabilizer
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6.2.1 For PE compounds with a hydr hydrostatic ostatic strength strength classification fica tion cell clas classs 0 (no (nott pre pressu ssurere-rate rated), d), the car carbon bon bla black ck content shall be in the range of 2.0 % to 4.0 %. 6.2.2 For PE compounds with a hydr hydrostatic ostatic strength strength classification other than cell class 0, the carbon black content shall be in the range of 2.0 % to 3.0 %. 6.3 Thermal Stability— The The PE material shall contain sufficient antioxidant so that the minimum induction temperature shall be 220°C when tested in accordance with 10.1.9 10.1.9.. 6.4 Brittleness Temperature— The The brittle brittleness ness temper temperature ature shall not be warmer than −60°C when tested in accordance with Test Method D746 Method D746.. 6.5 Density— The The density used to classify the material shall be the density of the PE base resin (uncolored PE) determined in accordance with 10.1.3 with 10.1.3.. When the average density of any lot or shipment falls within 60.002 g/cm3 of the nominal value, it shall be considered as conforming to the nominal value and to all classifications based on the nominal value. 6.5.1 For black compounds, compounds, containing carbon black, deterdetermine the density, Dp, and calculate the resin density, Dr , as follows: 3Licensee=YaBeSH.ir 06/20/2015 06:55:36 MDT
D3350 − 14 TABLE 2 Minimum Log Average Test Times for Oxidative Resistance Classification Categorization CC0 CC1 CC2 CC3
90°C (194°F) Test Temperature Test Stress 2.48 Test Stress 2.76 Test Stress 3.10 MPa (360 psi) MPa (400 psi) MPa (450 psi) Time (h) Time (h) Time (h) Unspecified Unspecified Unspecified 2 7 00 19 0 0 12 00 7 4 00 51 0 0 34 00 1 6 20 0 11 100 7 40 0
satisfactio satisfa ction n of the pur purcha chaser ser sha shall ll be req requir uired. ed. One samp sample le shall be sufficient for testing each batch or lot provided that the average values for all of the tests made on that batch or lot comply with the specified requirements. 9. Specimen Preparation Preparation 9.1 Unless otherwise otherwise specified specified in Section 10 Section 10,, the test specimens me ns sh shall all be mo mold lded ed in ac acco cord rdan ance ce wi with th Pr Proc oced edur uree C of Annex A1 of Practice D4703 D4703.. 9.2 Whe When n pip pipee or fitting test specimens specimens are req requir uired, ed, they shall be extruded or molded in accordance with the specifications of the material manufacturer.
Dr 5 Dp 2 0.0044C
where:
weightt percent percent of carbon carbon black. C = weigh 6.5.2 For colored 6.5.2 colored com compou pounds nds,, the nom nominal inal density density of the base resin shall be provided by the manufacturer, on request. 6.6 Tensile Strength at Yield— The The tensile strength at yield used to classify the material shall be the tensile strength at yield of the PE resin determined in accordance with 10.1.6 10.1.6.. When the average tensile strength strength at yield of any lot or shipment falls within 63.45 MPa (6500 psi) of the nominal value, it shall be cons co nsid ider ered ed as co conf nfor ormin ming g to th thee no nomin minal al va valu luee an and d to all classifications based on the nominal value. 6.7 Elongat A s tes teste ted d in ac acco cord rdan ance ce wi with th Elongation ion at Br Break— eak— As 10.1.6,, all pr 10.1.6 press essur uree ra rated ted ma mater teria ials ls sh shall all ha have ve a mi mini nimu mum m extension at break of 400 %. 6.8 Oxidative Resistance Classification: 6.8.1 The Oxidative Resistance Resistance Classification Classification is a classification of a PE compound’s resistance to the oxidative effects of chlorin chlo rinated ated pot potable able wat water er.. The clas classifi sificati cation on is onl only y for PE compounds intended for potable water pressure piping applications as noted in the materials requirement section of the appropriate appro priate ASTM standard specification. specification. In additi addition on to the class specified in 3.3.2.2, 3.3.2.2, the user shall specify an oxidative resistance requirement by appending the category designation requirement (Table 2) 2) to the line call out. 6.8.2 The oxidative oxidative resistance resistance time used to classif classify y the PE compound compo und shall be determined in accord accordance ance with 10.1.11 with 10.1.11 and and be classified in accordance with Table with Table 2. 2. 7. Samp Sampling ling 7.1 A batch batch or lot shall be considered considered as a unit of manufacture and shall consist of one production run or as a blend of two or more production runs of material. 7.2 Unless otherwise agreed upon between the manufacturer and the purchaser, the material shall be sampled in accordance with wit h th thee pr proc oced edur uree de desc scri ribe bed d in Se Secti ction onss 9 th thro roug ugh h 12 of Practice D1898 Practice D1898.. Adequate statistical sampling prior to packaging shall be considered an acceptable alternative. NOTE 8—A sample taken from finished product may not necessarily represent the original batch or lot.
8. Numb Number er of Tests Tests 8.1 The requirements requirements identified identified by the material designation designation and otherwise specified in the purchase order shall be verified by tests made in accordance with 11.1 11.1.. For routine inspection, only on ly th thos osee tes tests ts ne neces cessa sary ry to id iden entif tify y th thee mat mater erial ial to th thee
10. Test Methods 10.1 The properties properties enumerated enumerated in this specification shall shall be determined in accordance with the following test methods: 10.1.1 Conditioning— Unless Unless otherwise specified in the test methods or in this specification, for those tests where conditionin tio ning g is req requir uired, ed, con condit dition ion the mol molded ded tes testt spe specime cimens ns in accordance with Procedure A of Practice D618 D618.. 10.1.2 Test Unless oth otherw erwise ise spe specifi cified ed in the Test Conditions— Unless testt met tes metho hods ds or in th this is sp speci ecific ficati ation on,, co cond nduc uctt tes tests ts at th thee standard laboratory temperature of 23 6 2°C (73.4 6 3.6°F). 10.1.3 Density— Test Test Method D1505 Method D1505 or or alternative methods referenced in 2.1 (see D792, D792, D2839, D2839, and D4883) D4883) providing equivalent accuracy. Make duplicate determinations using two separate portions of the same molding or from two moldings. The mol molded ded spe specime cimen n thic thickne kness ss por portion tionss sha shall ll be 1.9 6 0.2 mm (0.075 6 0.008 in.). Calculate the average value. 10.1.4 Melt Index Method d D1238, D1238, using Condit Condition ion Index— — Test Metho 190/2.16. Make duplicate determinations on the material in the form of powder, granules, or pellets, and calculate the average; no conditioning is required. 10.1.4 10. 1.4.1 .1 For materials materials having having a mel meltt ind index ex les lesss than 0.15 (Cell 4), the manufacturer shall report a flow rate not greater than 20 g/10 min and not less than 4.0 g/10 min when tested in accordance with Test Method D1238 Method D1238,, Condition 190/21.6. 10.1.4 10. 1.4.2 .2 Clas Classif sify y mate materia rials ls hav having ing a melt index les lesss tha than n 0.15 (Cell 4) as Cell 5 only if they have a flow rate not greater than 4.0 g/10 min when tested in accordance with Test Method D1238,, Condition 190/21.6. D1238 NOTE 9—For materials having a melt index less than 0.40 to 0.15 g/10 min (Cell 3), the manufacturer may report a flow rate value when tested in accordance with Test Method Method D1238, D1238, Condition 190/21.6. For nonpressure applications, if agreed upon between the manufacturer and the purchaser, the manufacturer may report only the melt index. NOTE 10—Flow rate is the general term used for all results obtained with Test Method D1238 Method D1238.. Althou Although gh the flow rate of polyethylene polyethylene plastics may be measured under any of the conditions listed for it under 7.2 of Test Method D1238 Method D1238,, only measurements made at Condition 190/2.16 may be identified identi fied as “Melt Index.”
Flexural Modu Modulus— lus— Test Meth 10.1.5 Flexural Methods ods D790, D790 , us usin ing g Method 1, Procedure B, and a 50-mm (2-in.) test span. Test five specimens, each 3.2 by 12.7 mm ( 1 ⁄ 8 by 1 ⁄ 2 in.) flatwise at a crosshead speed of 12.7 mm/min (0.5 in./min) and the average value of the secant modulus calculated at 2 % strain in the outer fibers. 10.1.5.1 10.1. 5.1 The deflection of the test specimen correspondin corresponding g to 2 % strain (0.02 mm/mm or in./in.) is calculated as follows:
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D3350 − 14 D 5 rL2 / 6 d
where: D = deflection deflection of the center center of the beam beam test specimen specimen at 2 % strain, in., r = strain in the the outer fibers fibers = 0.02 mm/mm mm/mm (0.02 in./in.) in./in.),, L = test span span = 50 mm (2 (2 in.), in.), and d = spe specime cimen n depth depth = 3.2 mm mm (1 ⁄ 8 in.).
10.1.5.2 The stress correspon 10.1.5.2 corresponding ding to 2 % strain is calculated calculated as follows: S 5 3 PL /2 bd 2
where: S P L d b
= = = = =
stress in the stress the outer outer fiber at at 2 % strain strain,, load correspo corresponding nding to 2 % strain, N (lbf), (lbf), testt span = 50 mm (2 tes (2 in.), in.), specime spe cimen n depth depth = 3.2 mm mm (1 ⁄ 8 in.), and specime spe cimen n width width = 12. 12.7 7 mm (1 ⁄ 2 in.).
The secant modulus at 2 % strain is the ratio of stress to strain or S /0.02. Tensile Str Strength ength at Yield— The 10.1.6 Tensile The ten tensile sile str streng ength th at yield and elongation at break shall be determined in accordance with Test Metho Method d D638. D638. The speed of testing shall be 500 mm/min (20 in./min for materials in the density range from 0.910 to 0.925 g/cm 3) and 50 mm/min (2 in./min for all others). Specimens Specime ns shall confo conform rm to the dimensions given for Type IV in Test Met Method hod D638 with with a th thic ickn kness ess of 1. 1.9 9 6 0. 0.2 2 mm (0.075 6 0. 0.00 008 8 in in.) .).. Sp Spec ecim imen en sh shal alll be ei eith ther er di diee cu cutt or machined. Resistance— One 10.1.7 Slow Crack Growth Resistance— One method shall be used to classify this material property. Slow Cra Crack ck Gr Growth owth Resi Resista stance nce— — The 10.1.7.1 Slow The materia material’s l’s resistance shall meet the minimum requirement shown for the appropriate cell classification when tested in accordance with Test Method D1693 Method D1693.. 10.1.7.2 Slow Crack Growth Resistance— The The average failure time fro from m two test spe specime cimens ns sha shall ll meet the min minimu imum m requirement shown for the appropriate cell classification when tested in accordance with Test Method F1473 Method F1473.. Test at least four specimens in case of a dispute. Hydrostatic ostatic Stre Strength ngth Classific Classification— ation— One 10.1.8 Hydr O ne me metho thod d shall be used to classify this material property. Hydrostatic Design Basis— Determine 10.1.8.1 Hydrostatic Determine the hydr hydroostatic design basis in accordance with Test Method D2837 Method D2837,, on pipee extr pip extrude uded d fro from m thr three ee dif differ ferent ent lot lotss of mate materia rial. l. Sub Subject ject specimens from one lot for at least 10 000 h. Terminate the tests on the two additional lots after 2000 h. The results from each of the three lots shall be within the same or next higher cell limits. NOTE 11—For pressure application at elevated temperatures, the hydrostatic drosta tic des design ign bas basis is sho should uld be det determ ermine ined d at tha thatt tem temper peratu ature re in accordance with Test Method D2837 Method D2837.. The 100 000-h intercept should be categorized in accordance with Table 1 of Test Method D2837 Method D2837..
10.1.8.2 Minimum Required Strength— Determine Determine the minimum required strength in accordance with ISO 12162. 10.1.9 Thermal Stability— Test Test specimens taken from pipe or fitti fittings ngs mad madee fro from m the vir virgin gin mate materia riall wit with h a dif differ ferent ential ial
scanning calorimeter (DSC).4 The directions of the instrument manufa man ufactu cturer rer reg regard arding ing cali calibra bration tion and ope operati ration on sha shall ll be follo fo llowe wed d ex exce cept pt wh when en in co confl nflict ict wi with th ot othe herr pa part rtss of th this is section. NOTE 12—This 12—This test requir requires es accura accurate te temper temperature ature and atmos atmosphere phere control on the DSC specimen compartment. The DSC manufacturers offer choices in cell configuration and temperature control parameters that may affect this required control. For example, in some power compensation DSCs, use of the two-hole platinum specimen holder lids with a special “flow-through” swing-away block cover is required. Therefore, the user may wish to consult equipment-specific literature and with the equipment manufacturer to optimize the operation of individual DSCs for this test.
10.1.9.1 Specimens— Pres P resss sm small all pi piece ecess of th thee pi pipe pe in into to films 0.127 6 0.013 mm (0.0050 6 0.0005 in.) thick. Cut at least lea st th thre reee di disk skss 6. 6.35 35 6 0. 0.13 13 mm (0 (0.2 .250 50 6 0. 0.00 005 5 in in.) .) in diameter from the film. 10.1.9.2 Procedure— Pla lace ce th thee dis isk k of fil film m in a sm smal alll aluminum cup used in the DSC in a stretched condition, as shown in Fig. 1( 1(a). Place a small piece of indium (melting point poi nt 156 156.6° .6°C) C) or ani anisic sic aci acid d (me (meltin lting g poi point nt 183 183.0° .0°C) C) for a temperature reference standard contained in a similar cup (see Fig. 1( 1(b)) in the reference position. Use an oxidized copper reference disk for black, filled, or dark brown test specimens and an aluminum disk for natural or light pigmented polymers. Place the specimen and reference standard cups in the instrument which is preset at approximately 150°C. The bottoms of the cups shall be pressed and rubbed securely against the flat surface so as to ensure that thermal contact is made. Allow 5 min mi n fo forr th thee cu cups ps to re reac ach h th ther erma mall eq equi uilib libri rium um.. Be Begi gin n th thee programmed heating at approximately 150°C at a heating rate of 10.0°C/min in static air. Test at least three film specimens from each sample and use the average value for the induction temperature. NOTE 13—Since the indium standard may change with use, it should not be used more than 30 times without confirming that no significant chan ch ange ge in me melti lting ng po poin intt ha hass oc occu curr rred ed.. Th This is ch check eck ca can n be ma made de by comparison with a fresh piece of indium.
10.1.9.3 Results— The T he te temp mper erat atur uree ch chan ange ge (∆T ) or heat absorption rate (J/s) in the specimen plotted against temperature tu re sh shal alll pr prod oduc ucee a li line ne wi with th a cl clea earr ri rise se in sl slop ope. e. Th Thee induction temperature (degradation onset) is the intersection of the extended extended base line and a line tangent to the leadin leading g slope of the exothermic decomposition peak (see Fig. 2). 2). 10.1.10 Carbon Black Content— Test Test Method D1603 Method D1603 or or Test Method D4218 Method D4218 shall be used. Make duplicate determinations from a sample of the material in the form of powder, granules, or pellets. Oxidative ve Resista Resistance nce Test— Test spe 10.1.11 Oxidati specim cimens ens sha shall ll consist of extruded 4-in. DR11 IPS pipe meeting the dimensional requirements requirements of Specific Specification ation D3035. D3035. All spe specim cimens ens shall be from the same lot of pipe. Test a minimum of five (5) specimens in accordance with Test Method F2263 Method F2263 at at one of the temperature and stress combinations of Table Table 2. 2. NOTE 14—If a selected temperature/stress condition results in premature failures, testing may be conducted at a lower stress as shown in Table in Table 2.
4
Instruments are available from TA Instruments, Perkin-Elmer, and others.
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FIG. 1 Mounting Film Specimen in Cup
10.1.11.1 Calculation— Calculate Calculate the log average test time using all failures and non-failures. All specimens shall have been tested at the same nominal test stress. Data from not less than five specimens are required for compound classification. 10.1.11.2 Significance— Testing Testing is only required to be performed on representative pipe samples for the original validation of a particular compound. 11. Inspection
13.2 Marking— Unless Unless otherwise agreed upon between the seller and the purchaser, shipping containers shall be marked with the name of the material, identification in accordance with this specification, the lot or batch number and quantity contained therein, as defined by the contract or order under which shipment is made, and the name of the manufacturer. 13.3 All pac 13.3 packin king, g, pac packag kaging ing,, and mar markin king g pro provis vision ionss of Practice D3892 Practice D3892 shall apply to this specification.
11.1 Inspection of the material shall be made as agreed upon between betw een the pur purcha chaser ser and the man manufa ufactu cturer rer as par partt of the purchase contract. 12. Rete Retest st and Rejection Rejection 12.1 If an 12.1 any y fa failu ilure re oc occu curs rs,, an and d wh when en sp speci ecifie fied d by th thee manufacturer, the material shall be retested to establish conformity for mity in acco accorda rdance nce with the agr agreem eement ent bet betwee ween n the pur pur-chaser and the manufacturer. 13. Pack Packagin aging g and Mar Marking king 13.1 Packaging— The The material shall be packaged in standard da rd co comm mmer ercia ciall co cont ntain ainer ers, s, so co cons nstr truc ucted ted as to en ensu sure re acceptance by common or other carriers for safe transportation at the lowest rate to the point of delivery, unless otherwise specified in the contract or order. Copyright ASTM International Provided by IHS under license with ASTM No reproduction or networking permitted without license from IHS
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FIG. 2 Typical DSC Plots
14. Keyw Keywords ords 14.1 cell clas 14.1 classifi sificati cation on sys system; tem; pip pipee and fitti fittings ngs mate material rial;; polyethylene; recycled
SUMMARY OF CHANGES Committ Comm ittee ee D2 D20 0 ha hass id iden enti tified fied th thee lo loca catio tion n of sel select ected ed ch chan ange gess to th this is st stan anda dard rd sin since ce th thee las lastt is issu suee 1 (D3350 – 12 ) that may impact the use of this standard. (November 1, 2014) ϵ
(1) Revised 2.1 2.1with with the addition of Specification D3035 and Test Method F2263 Method F2263.. (2) Added 6.8 6.8..
(3) Added 10.1.11 10.1.11.. (4) Added Added Table Table 2. 2.
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