AR-04.06.016_NMX11

KONE tool s Maintenance I nstr ucti on

MAINTENANCE TOOL CATAL OG KONE © AS-01.05.007 Allright (B) 2010KONECorporat 2013-04-12 tsreserved. ools ion

1067851.wmf

1066420.wmf 1007086.wmf 1067849.wmf

1031643.wmf 1010245.wmf

CONTENTS 1

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.1 How to use the catalog and order the tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2

ELEVATOR TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.1 Generic MBM-2 tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.2 Generic repair and replacement tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.3 Tirak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 2.4 Other lifting tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 2.5 KONE MaxiSpace™ tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 2.6 KONE ReGenerate™ tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 2.7 MX05, MX06 and MX10 tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 2.8 MX18 tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 2.9 MX20 tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 2.10 MX32 and MX40 tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

3

2.11 Maintenance tools for THYSSEN elevators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 ESCALATOR TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 3.1 Generic MBM-2 tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 3.2 Generic repair and replacement tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

4

TOOLING SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

5

APPROVALS AND VERSION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

6

FEEDBACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

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© 2010 KONE Corpo ratio n Al l r ig ht s r eser ved . Disclosure prohibited

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1

INTRODUCTION This catalog describes tools that are used at KONE for elevator and escalator maintenance. The use of this catalog outside KONE is strictly forbidden.

1.1

How to us e th e catalo g and or der th e to ol s The price information has not been added to the catalog, as that is confidential information. Some of the pricing information is available only through your purchasing organization. You can find manufacturing drawings for each nonsafety-critical tool from EDMS. If you do get better prices from your local vendors please keep KONE’s central maintenance personnel informed so that we can get our global prices down.

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Confidentiality Notice This proprietary and confidential document is product level information provided to you only for purposes of installing and/or maintaining KONE products and it may not be used or its contents disclosed for any other purpose without KONE's prior written permission. Neither this document nor its contents may be copied or disclosed to third parties for any reason. KONE reserves the right to prosecute any breach of this obligation.

Au th or izatio n Noti ce This publication is for informational purposes only. All persons participating in the installation and/or maintenance of KONE equipment and using these instructions must be qualified to perform such work, are required to have received equipment specific training as specified by KONE and must have KONE Corporation's authorization to install and maintain KONE equipment.

Disclaimer or warranties and liabilities KONE reserves the right at any time to alter the product design, specifications and procedures reflected in this document. NO STATEMENT CONTAINED IN THIS DOCUMENT IS TO BE CONSTRUED AS A WARRANTY OR CONDITION, EXPRESS OR IMPLIED, AS TO ANY PRODUCT, SPECIFICATION OR PROCEDURE, ITS MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE OR QUALITY, OR AS A MODIFICATION OR REPRESENTATION OF THE TERMS OF ANY PURCHASE AGREEMENT. KONE DISCLAIMS ANY LIABILITY RESULTING FROM OR IN CONNECTION WITH THE USE OR DISCLOSURE OF INFORMATION IN THIS DOCUMENT. KONE HAS NO LIABILITY FOR TYPHOGRAPHICAL OR OTHER ERRORS OR OMISSIONS CONTAINED IN THIS DOCUMENT OR ANYONE'S INTERPRETATION OF THE INSTRUCTIONS. THE USER OF THIS DOCUMENT ASSUMES ALL RISKS ASSOCIATED WITH THE USE OR DISCLOSURE OF THIS DOCUMENT.

Trademark Notice "KONE, MonoSpace, MiniSpace, EcoDisc, TranSys, Alta, KoneXion, KONE ECO3000 and all other product names are trademarks or registered trademarks of KONE Corporation in various countries."

Copyright Notice Copyright ©2010 KONE Corporation All rights reserved. No part of the contents of this document may be copied, reproduced or transmitted in any form or by any means, or translated into another language or format, in whole or part, without prior written permission of KONE Corporation.

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2

ELEVATOR TOOLS

2.1

Generic MBM-2 tools

Partnumber

Tool/Equipment

KM871952G01

Door blocking tool

KM268278

Landing accuracy meter

ITK01224

Door blocking tool for swing door

KM674186

Emergency / COP opening tool

Illustration

1027805.wmf

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Partnumber

Tool/Equipment

Illustration

KM243428

KONE shield key, for shield screw

KM674186G01/ G02

Emergency triangle key C80

1033717.wmf

KM218628

Key, emergency lock 3K M5 DIN22417

KM951837

Emergency key with KONE logo

Vacuum cleaner Locally delivered

1067889.wmf

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Partnumber

Tool/Equipment

Illustration

Electrical brake opening tool (adapter cables KM873577G01 V3F16L, V3F16es, KM873577G02 GMX KM873577G03 KDL16 KM873577G04 KDL32 KM873577G05 NMX)

KM872759G01

1074375.wmf

KM 878240G01

LCE User Interface Opening tool

KM854281

Locking set for main switch

KM1367273

Emergency stop switch

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2.2

Generi c re pair a nd r epl acement t oo ls Partnumber

KM265173

Tool/Equipment

Illustration

Workstool

1007089.wmf

KM266827 KM266826

Hoisting chain L = 1.5 m, capacity = 500 kg Adjustable hoisting chain L = 1.5 m, capacity = 500 kg

KM266825

Hoisting chain L = 0.5 m, capacity = 500 kg

KM266828

Parking chain L = 2.0 m, capacity = 1500 kg

1007078.wmf

1007070.wmf

KM278690

Hoisting chain L = 2.0 m, capacity = 2500 kg 1007070.wmf

KM50009502R01

Tool bag set for elevator maintenance

Torque wrench Torque range 0 – 100 Nm Locally delivered

2 0 8

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Partnumber

TK 37 367

Tool/Equipment

Illustration

Rope cutter Baudat SMS 13

1018279.wmf

KM278691

Rope cutter HCS 22 1058871.wmf

KM654068

Guide rail clamp 1013840.wmf

KM717385G01

KM822760

Guide rail clamp For T70, T82, T89 guide rails

Guide rail clamp For O40, O45, O50, O55 guide rails

1017827.wmf

KM766420G01

Guide railT125, clampT127-2 guide rails For T89,

1013571.wmf

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Partnumber

KM967871D01

KM967870D01

Tool/Equipment Rope clamp, d8 mm ropes Tightening torque 140 Nm for fixing screws. Used for securing counterweight Rope clamp, d10 mm ropes Tightening torque 140 Nm for fixing

Illustration

screws. Used for securing counterweight

KM956305D01

Rope clamp, d13 mm ropes Tightening torque 140 Nm for fixing screws. Used for securing counterweight 1067904.wmf

KM717384G01 KM762959G01 KM766416G01

KM839679G01

Rope clamp 6 or 8 x d8 mm ropes 5 x d10 mm ropes 6 x d13 mm ropes

Rope clamp, for 4 mm rope (installation and maintenance tool)

1030383.wmf

KM917156

Rope clamp, for 4 mm rope (rescue tool)

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Partnumber

KM814775

Tool/Equipment

Illustration

Counterweight lifting device kit (for KONE MonoSpace® Special) Refer to AR-01.05.001

1067900.wmf

Safety fence for elevator shaft opening Locally delivered

KM857505

ESD protection kit

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Partnumber

Tool/Equipment

Illustration

Tool bag KOS-000029 recommended hand tools

Fluke 179 (or equivalent) with insulated test probes (min. L = 100 mm) specified to 1000 VDC voltage. Multimeter (CAT III compliant) NOTE: To prevent short circuits and arcing, the maximum length of bare metal probe tips is 4 mm. (CAT III, IEC/EN 61010-031) 1068841.wmf

KM834454

Site trolley Capacity 500 kg 1007088.wmf

Manual tachometer

DE46979010

Vacuum lifting pad For moving flat steel / glass panels

1010245.wmf

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Partnumber

KM50091387

Tool/Equipment

Illustration

Mesh sock joint for ropes D6 – 10 mm

1081968.wmf

KM50091388

Mesh sock joint for ropes D13 – 16 mm

1081968.wmf

KM935406H01 KM935406H02 KM935406H03

Rope joint, 25 pcs. d8 mm rope (yellow) d10 mm rope (green) d13 mm rope (red)

KM50037404

Crimping tool

KM788158H01

Plastic fork key 1013638.wmf

Hoisting equipment Hydraulic pump 2-tu 16 mot Hydraulic cylinder Tirfor tu 16 mot Capacity 1.6 t Hydraulic hose NW 10 / 6 m length

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Partnumber

Tool/Equipment

Illustration

Tirfor rope 11.5 mm20 rope big hook Length: m /with 40 m / 60 m / 80 m

1067886.wmf

Return pulley Capacity 3 t Type hk 31

Lifting wire L = 1 m / 1.5 m / 2 m / 3 m Capacity 5 t

1067861.wmf

Hydraulic jack YAM – 5/10

1067893.wmf

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Partnumber KM716184R01

Tool/Equipment Alignment tool set: Plumbing gauge pair (KM716184G01) Alignment tool for car guide rail, 2 pcs. (KM50093653G01) Plumb weight , 2 pcs. (KM50077610G01)

KM716184R02

Plumb line, 2 pcs. (KM50093654) Alignment tool for car guide rail, 2 pcs. ( (KM50093653G01)

KM716184G01

Plumbing gauge pair

Illustration

1080068.wmf

KM50093653G01

Alignment tool for car guide rail, 2 pcs.

1081997.wmf

KM50077610G01

Plumb weight , 2 pcs, 1081970.wmf

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Partnumber

Tool/Equipment

Illustration

a

u

rs c h re n

u

M KM50093654

Plumb line, 2 pcs.

r

WURTH

Art.Nr.71370 063

1081971.wmf

Hydraulic jack Büffel B5 Capacity 5 t

1067899.wmf

Girder clamp YC 3 Capacity 3 t Flange range: 80 – 320 mm

1067885.wmf

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Partnumber

Tool/Equipment

KM972070

DT-5 ride comfort tool

KM50064027

Elevator pit scaffold

Illustration

1081969.wmf

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2.3

Tirak Partnumber

Tool/Equipment

Illustration

Tirak hoist and accessories Tirak X750, capacity 750 kg

1007086.wmf

Tirak hoist and accessories Tirak X1033 or X2000, capacity 1000 kg or 2000 kg

1027750.wmf

KM803140G01

Automatic safety gear trigger Complete set

1007069.wmf

Tirak lifting accessories Greifzug X2053, Greifzug drawing 32380M 2 off - Hook fixing code 61377 2 off - Bolt code 72415 Or other equivalent lifting method (ensure that lifting points are correctly rated) 1031657.wmf

KM803146G01

ASGT rope fixing plate

1027222.wmf

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2.4

Other lifting tools Partnumber

Tool/Equipment

Illustration

Manual chain hoist chain L = 5.0 m, capacity = 500 – 6000 kg Locally delivered 1007087.wmf

KM838095

Lifting bracket For T70, T82, T89 guide rails. With shackle. Used for lifting car from ropes and securing counterweight 1051501.wmf

KM838097

Lifting bracket For T125, T127-2, T140-1 guide rails. With shackle. Used for lifting car from ropes and securing counterweight 1067902.wmf

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2.5

KONE MaxiSpace™ to ols Part number

Tool

KM848382G01

Rope reeler Used also as tool box

KM839679G01

Rope clamp Used for pulling ropes

Illustration

1030383.wmf

KM917156

Rope clamp Rescue tool. Included in delivery

KM861211

Upper rope guide

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Part number

Tool

Illustration

KM589510

Pull plate For roping balancer pulleys

KM857185G01

GMX iron cross lifting tool or equivalent

Assembly / disassembly kit for machine Guidebolts+nuts Extraction bolts for machine body

M8x140Allenscrew,4pcs. M8 x 70 bolt DIN6332-SKN, 4 pcs.

KM862958

Replacement kit for rotor fixing bolts Fixingbolts Threadlock O-ring

M8x40hexagonheadbolt,partialthread, 6 pcs. Loctite243orequivalent 115 x 2.5 NBR70

KM862959

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Part number KM919783

Pinpunch

Tool

Illustration Forremovingbrakeguidepins

KM842307

Groove gauge for diverting pulleys

1067850.wmf

KM873115

Rope gauge

1066420.wmf

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2.6

KONE ReGenerate™ to ols Part number

KM990142G01

Tool

Illustration

Rope guide for rope replacement

1063176.wmf

KM839679G01

Rope clamp Used for fixing chain hoist to suspension ropes, available as spare part, included in older deliveries (GMX1 machine) 1030383.wmf

KM959370

Rope clamp Used for fixing chain hoist to suspension ropes (GMX2 machine) 1062720.wmf

KM917156

Rope clamp Rescue tool

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2.7

MX05, MX06 and MX10 to ol s

2.7.1

Toolbox KM9 67412R01 for MX 05, MX06 and M X10 bearing repla ceme nt

2

3

1

4

7 5

6

8

9

16

11

10 13

12

14

15

1063459.wmf

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Table 1: Contents of the KM967412R01 that apply with MX05, MX06 and MX10 machines Pos 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

2.7.2

Tool

Loadchain Bearingpuller Bearingpuller Workstand MX05specificparts MX06specificparts MX10specificparts Adapterplate Pressureplate Hubassembly Threadedrod Eyebolt Fixingscrew Fixingnut Fixingnut Liftingeye Toolbox Lock

Partnumber KM960844

KM969191 KM969192 KM969193G01

KM989411H01 KM989403H01 KM967408G01 KM967414H01 KM169573 KM280587 KM277220 KM277465 KM258335 KM977937 KM151332

Note/Illustration 3-branched,L=1.0m,adjustable, capacity = 630 kg SKFTMMA80 BUCO13/1A Plywood Seesection 2.7.2 MX05 specific parts . Seesection 2.7.3 MX06 specific parts . Seesection 2.7.4 MX10 specific parts .

3pcs.,M12ST 3pcs.,M12x120 3pcs.,M12 2pcs.,M20ST M20 750x415x350mm

MX05 sp eci fi c parts

Table 2: Contents of the KM967412R01 that apply with MX05 machine Tool

Adapter ring for MX05

Partnumber

Note/Illustration

KM967411H01

1064506.wmf

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Tool

Partnumber

Assembling tool for MX05 bottom bearing

KM969186H01

Extraction axle for MX05 rotor

KM967416H01

Note/Illustration

1063440.wmf

Disassembling tool for MX05 bearings

KM967420H01

1063460.wmf

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Tool

Assembling tool for MX05 top bearing

Partnumber

Note/Illustration

KM969189H01

1063461.wmf

Pressing tool for MX05 rotor

KM989406H01

1063462.wmf

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2.7.3



Adapter ring for MX06

Partnumber

Note/Illustration

KM967411H01

1064506.wmf

Assembling tool for MX06

KM969185H01

bottom bearing


KM967415H01

1063440.wmf

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Tool


Partnumber

Note/Illustration

KM967419H01

1063460.wmf


KM969188H01

1063461.wmf


KM989405H01

1063462.wmf

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2.7.4



Partnumber

Assembling tool for MX10 bottom bearing

KM969184H01


KM967413H01

Note/Illustration

1063440.wmf


KM967418H01

1063460.wmf

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Tool


Partnumber

Note/Illustration

KM969187H01

1063461.wmf


KM989404H01

1063462.wmf

Extraction tool for D95 resolver rings

KM967421H01

1063463.wmf

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Tool

Extraction tool for D178 resolver ring

Partnumber

Note/Illustration

KM969190H01

1063464.wmf

Assembling tool for MX10 resolver rings

KM967417H01

1063465.wmf

Fixingscrew

KM277232

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M10 x 35, DIN912-8A3X, hex. socket head

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2.7.5

MX18 too lbox 2 too ls f or b earing repla cement

Table 5: Locally sourced tools related to MX18 toolbox 2 pcs

Name/Description

3

2.7.6

Ordernumber/Picture

Chainhoist

VitalVR3-15(1.5t)

MX18 t ool bo x 5 f or be arin g re pla cement

This toolbox can be ordered from GSS.

85 k g

A

C B

1039808.wmf 1039991.wmf

Table 6: Tools related to MX18 toolbox 5 pcs 1

Name/Description Beam Assembly drawing

Ordernumber/Picture

KM846595G01 846594

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2.7.7



55 k g

A

C B

1039810.wmf 1039990.wmf


Name/Description A-frameleg

2 2 2 8

A-frameleg Reinforcingbar Reinforcingbar Bolt M12x25 DIN79918.8A3F Bolt M12x60 DIN79918.8A3F Washer A13 DIN127 A3F Washer A13 DIN125 A3F Nut M12 DIN934-8A3F

16 24 16 24

Ordernumber/Picture

KM846597G01 KM846597G02 KM846597H03 KM846597H04

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2.7.8



40 k g A

C

B 1039989.wmf

1039812.wmf

Table 8: Tools related to MX18 toolbox 7 pcs 1 1 1 1

2.7.9

Name/Description Trolley Axle tube D30/d27x95 Closurepin Ringpin

Ordernumber/Picture

Vital VS-10 KM856392G01 147245.Wurth

Attachedtoclosurepin

Locall y s ourc ed t ools MX18 toolb ox 1 tools for bearing r eplaceme nt

Table 9: Locally sourced tools related to MX18 toolbox 1 Pcs.

1 1 1 1 1 1 1 1 1 1

Name/Description

Toolbox Metric combination wrench 30 mm Metric combination wrench 24 mm Metric combination wrench 19 mm Metric combination wrench 17 mm Metric combination wrench 13 mm Metric socket wrench 24 mm (1/2”) Metric socket wrench 17 mm (1/2”) Allen key socket 14 mm (1/2”) Allen key socket 10 mm (1/2”)

Ordernumber/ Picture

169560003,Wurth 713 301 30, Wurth 713 301 24, Wurth 713 301 19, Wurth 713 301 17, Wurth 713 301 13, Wurth 712 131 124, Wurth 712 131 117, Wurth 0715 137 140, Wurth 0715 137 100, Wurth

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Pcs.

1 1 1 1 1 2 1 1

Name/Description


Ratchet(1/2”) Short ratchet extension (1/2”) Multigrippliers Rubberhammer,Nupaflex Screwdriver (insulated) 0.8 x 4.0 Metric hex key set 1.5 – 10.0 mm Tapemeasure,3m Feeler gauge set 0.05 – 1.00 mm

712012,Wurth 712 138 105, Wurth 7150223,Wurth 66953, Wurth 613 631 04, Wurth 9695 100 80, Wurth 71464530,Wurth 713 51 42, Wurth

Other tools neede d in bearing replacement

Table 10: Locally sourced tools pcs 1

Name/Description Electrical brake opening tool

Ordernumber/Picture

KM872759G01 (adapter cables KM873577G04 KDL32)

1074375.wmf

1 1 1

Rubber mat and dampers or pallet Cleaning spray Cleaning cloth Plastic head hammer Gasketglue Instantglue

1 2 1

Retainerglue Woodenblocks Detachingoilforbearings

For floor protection 0893-140

TerosonTerostat4006orequivalent LoctiteQuickGlue480orequivalent LoctiteGlue601orequivalent CRCpenetraitingoil+MOS2

AS-01.05.007


Wurth Pro-Clean or equivalent

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2.7.10

Spare parts for b earing r epl acement

Name/Description MX05 bearing replacement kit MX06 bearing replacement kit

MX10 bearing replacement kit MX10resolverkit MX10 resolver fixing kit

2.8

Ordernumber KM986694R01 KM986696R01

Illustration/Note

KM986699R01 KM986697R01 KM986698R01

MX18 tools Note that all car lifting, rope securing and counterweight supporting tools are excluded from the MX18 tool kit.Tooling for these actions must be locally sourced. Standard set contains power tools with 230 VAC / 50 Hz voltage with standard European sockets. Possible adapters/equivalent tools must be locally sourced. Also machine cleaning material (clean paper or cloth) should be locally sourced. NOTE! Verification of the safe working load requirements for the pit props and car securing devices must be the responsibility of your local engineering support function.

2.8.1

Too ls et 1 ( KM1376117)

HANDTOOLS

50 k g

A. 550 mm B. 580 mm C. 416 mm

A

C

B

1039788.wmf

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Table 11: Contents of the toolbox 1 Pcs.

Order number/ Picture

Name/Description

1 1

Toolboxmadeofplywood Metric combination spanner 30 mm

KM853851G01 KM237404

1 1 2 2 2 2 1 1 2 2 2 2 1

Metric combination spanner 27 mm Metric combination spanner 24 mm Metric combination spanner 19 mm Metric combination spanner 17 mm Metric combination spanner 13 mm Metric combination spanner 10 mm Metric socket wrench 30 mm (3/4”) Metric socket wrench 24 mm (3/4”) Metric socket wrench 30 mm (1/2”) Metric socket wrench 24 mm (1/2”) Metric socket wrench 19 mm (1/2”) Metric socket wrench 17 mm (1/2”) Metric torque wrench (1/2”) 70 – 340 Nm Metric torque wrench (1/2”) 40 – 200 Nm

KM1375803 KM237388 KM237362 KM237347 KM237321 KM237297 KM1375881 KM1375947 KM1375806 KM1375936 KM1375938 KM1375939 KM1375844

1

KM1375845

1 1 1 2 2 2 2 2 2 2 2 1 1 1 1

Prybar,big(820mm) KM1375842 Prybar,small(430mm) KM1375843 Chisel,benttipprybar KM846587H01 Metric socket wrench 13 mm (1/2”) KM1375811 Allen key socket 14 mm (1/2”) KM1375812 Allen key socket 10 mm (1/2”) KM1375813 Allen key socket 8 mm (1/2”) KM1375940 Allen key socket 6 mm (1/2”) KM1375941 Allen key socket 17 mm (3/4”) KM50014160 Allenkeybit17mm KM50014161 Ratchet(1/2”) KM1375942 Short ratched extension (1/2”) KM1375943 Long ratchet extension (1/2”) KM1375818 Ratchet(3/4”) KM865272 Multigrippliers KM167015

1 1 1 1 2 1

Large diagonal cutting pliers Small diagonal cutting pliers Hammer Rubberhammer,Nupaflex Heatgun(230VAC/50Hz) KM wrench

KM1375944 KM1375945 KM1375822 KM1375821 KM1375888 KM1375868

AS-01.05.007


ExcludedfromUSKsets

37 (70)

(B) 2013-04-12


Pcs.

Order number/ Picture

Name/Description

1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Screwdriver (insulated) 1.6 x 10.0 KM1376679 Screwdriver (insulated) 1.2 x 8.0 KM1376678 Screwdriver (insulated) 1.2 x 6.5 KM1376674 Screwdriver (insulated) 1.0 x 5.5 KM1375825 Screwdriver (insulated) 0.8 x 4.0 KM1375826 ScrewdriverPH2 KM1375827 Metric hex key set 1.5 – 10.0 mm KM269113 Wirestripperpliers KM1375828 Knife KM100941 Scissors KM1375829 Meterwheel,3m KM132118 Flatfile(halfrough) KM230532 Wiper KM269115 Circlippliers40–100mm KM1375830 Screw tap driver M5-M12 mm KM1375831 ScrewtapsetM6 KM1375832 ScrewtapsetM8 KM1375833 ScrewtapsetM10 KM1375834 ScrewtapsetM12 KM1375835 ScrewtapsetM20 KM1375836 Feeler gage set 0.05 – 1.00 mm KM142109

1 1 4 1 1 1 1

Feelergagebelt0.1mm Chargeable lamp (230 VAC / 50 Hz) Brush 25 mm Compressor (for grease tube) Compressor (for silicon tube) Refusesack150l/roll Cable extension 10m (EU socket), 3 pcs. Mandrel6mm

1

KM1375837 KM1375838 KM1375869 KM1375839 KM1375873 KM1375840 KM1375841

Disclosure prohibited

Excluded from USK sets

KM225672

AS-01.05.007

© 2010 KONE Corpo ratio n Al l r ig ht s r eser ved .

Excluded from USK sets

38 (70)

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2.8.2

Too ls et 2 ( KM1376118)

CHAIN HOISTS

50 kg

A. 300 mm B. 580 mm C. 300 mm

A

C

B

1039788.wmf

Table 12: Contents of the toolbox 2 pcs

Name/Description

1 3

Toolbox made of plywood Chainhoist

1 1

Loadchain* Loadchain*

5

Liftingeye(M20)

1

Liftingring

Ordernumber/Picture

KM852150 KM1366021 Vital VR3-15 (1.5 t)

KM856396G01 KM856396G02 KM1365434 VLBG,Rud (2.5 t) KM1365955 VA, Rud (1.5 t)


(DIN 5688-8)

AS-01.05.007


*(Testingcertificatesintoolbox3) Hoistingdevicetestingin accordance to local regulations!

39 (70)

(B) 2013-04-12


2.8.3

Too ls et 3 ( KM1376119) HYDRAULIC TOOLS

60 k g A

A. 680 mm B. C. 700 316 mm mm C

B

1039800.wmf

Table 13: Contents of the toolbox 3 Pcs 1

Name/Description Toolbox made of plywood

KM852151G01

Ordernumber/Picture

1

Hydraulicpump

KM846589G01 1031643.wmf

1

Hydraulic jack with piston adapter tube (840302H01)

KM846588G01

1031641.wmf

AS-01.05.007


40 (70)

(B) 2013-04-12


Pcs

Name/Description

Ordernumber/Picture

Extractor for support (yellow) 1

6 Fixing bolts

KM829583G01

12 Spare bolts M10x100 DIN931-8.8 1031626.wmf

1

2 8 12

2.8.4

Assembling and dismantling tool (black) 4 Fixing bolts 8 Spare bolts M10x40 DIN921-10.9

Rotor protection ring (1/2) Socket screw DIN 912 M10x40-10.9-A3B Hex screw M10X100 DIN931-8.8A3F

KM829574G01 1031618.wmf

KM856399H01 KM1376680 KM966576

Too ls et 4 ( KM1376120)

SPECIAL TOOLS

65 k g A. 510 mm B. 700 mm C. 316 mm

A

C

B

1039806.wmf

Table 14: Contents of the toolbox 4 pcs 1

Name/Description Toolbox made of plywood

Ordernumber/Picture

KM852205G01

AS-01.05.007


41 (70)

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pcs 1

Name/Description Extractor (sleeve socket) +Three red colour fixing bolts and lining tubes

Ordernumber/Picture

1

Ringassemblytool

1

Seal assembly sleeve (resolver)

KM846590H01

1

Seal assembly tool (support) for MX18 machine KM871300

KM829587G02

KM840293G01

KM840290G01

1031622.wmf

1032025.wmf

1

Seal assembly tool (body) for MX18 machine KM871300

KM829587G03

AS-01.05.007


42 (70)

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pcs 1

Name/Description Seal assembly tool (support) for MX18 machine KM871719

Ordernumber/Picture

KM871720

1068745.wmf

1

Seal assembly tool (body) for MX18 machine KM871719

KM871728

1068746.wmf

1

Bushing(support)

KM840298H01 1031624.wmf

2

Guidepin(support)

KM840299H01 1031628.wmf

3

Guide pin (body assembling)

KM840300H01 1031620.wmf

AS-01.05.007


43 (70)

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pcs

2

Name/Description

Guide pin (support assembling)

Ordernumber/Picture

KM840301H01 1031630.wmf

1

Bearingcover

KM846579H01

1032054.wmf

1

Adjustingbar

KM846581G01 1032047.wmf

1

Axlecover

KM846584G01

1032051.wmf

2

Benttipprybar

KM846587H01 1032056.wmf

1

Threadedrod

KM840303H01 1031634.wmf

AS-01.05.007


44 (70)

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pcs

1

Name/Description

Nut

Ordernumber/Picture

KM840304H01 1031636.wmf

1

Cover plate for fan hole

KM803492H01

3

Guidepin(M6)

KM1345127H01

1070950.wmf

AS-01.05.007


45 (70)

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2.8.5

Too ls et 5 ( KM1376530)

85 k g

A

C B

1039808.wmf

A. 380 mm B. 1780 mm C. 486 mm

1039991.wmf

Table 15: Contents of the toolbox 5 pcs 1 1

Name/Description Toolbox made of plywood Beam Assembly drawing

Ordernumber/Picture

KM856766G01 KM846595G01 846594

AS-01.05.007


46 (70)

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2.8.6

Too ls et 6 ( KM1376531)

55 k g A

C B

1039810.wmf 1039990.wmf

A. 330 mm B. 1950 mm C. 166 mm Table 16: Contents of the toolbox 6 pcs

1 2 2 2 2 8 16 24 16 24

Name/Description

Toolboxmadeofplywood A-frameleg A-frameleg Reinforcingbar Reinforcingbar BoltM 12x25 DIN7991-8.8A3F Bolt M12x60 DIN7991-8.8A3F Spring washer M12 ST A3F DIN127 WasherA13DIN125A3F NutM12DIN934-8A3F

Ordernumber/Picture

KM856767G01 KM846597G01 KM846597G02 KM846597H03 KM846597H04 KM1366013 KM1366014 ITE1017335 KM277230 KM277220

AS-01.05.007


47 (70)

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2.8.7

Too ls et 7 ( KM1376532)

40 k g A

C

B 1039989.wmf 1039812.wmf

A. 330 mm B. 580 mm C. 265 mm Table 17: Contents of the toolbox 7 pcs 1 3 3 3 3

Name/Description Toolbox made of plywood Carriage AxletubeD30/d27x95 Closurepin Ringpin4X27 DIN11023

Ordernumber/Picture

KM856768G01 KM1366015 KM1366016 KM856392G01 KM923859

AS-01.05.007



48 (70)

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2.8.8

Lo call y so urc ed too ls and materia ls

pcs 1 pair

2

1

1(2)

Name/Description Ordernumber/Picture Pit props to support the Refer to local counterweight. According to the engineering support weight of the CWT. function. Parking chains min. capacity Refer to local according to total mass to be engineering support supported including car and sling, function. traveling cables and compensation ropes/chains if applicable, for securing the car when it is parked on the safety gear. Two branched lifting chain Refer to local according to total mass to be engineering support supported including car and sling, function. traveling cables and compensation ropes/chains if applicable, with shackles at the ends and shortening locks, for lifting the car. Chain hoist block 4t to 6t Refer to local For hoisting the car up. engineering support function.

Hoistfixingdevices 2 1 4

Guide rail lifting clamps or other devices Rope clamp in accordance with rope diameter and amount Cleaning material Timberpieces100x100x700 Brakecleaningspray.

Hoistfixingbeam and lifting straps. 654068G01, G02 (or equivalent) 766416G01 (as a sample)

Donotuse non-approved chemicals.


Fortractionsheaveprotection. Wurth Pro-Clean 0893-140 or other type of solvent for cleaning brake parts.

AS-01.05.007


(Additional chain or strap if the headroom is high). For fixing the car securing chains. For keeping the hoisting ropes loose and in correct order.

49 (70)

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2.9

MX20 tools

2.9.1

Too lb ox KM959609R01

65 k g A

MX20 bearing tools C

B

1039806.wmf

Table 18: Contents of the KM959609R01 pcs

1

3 1 1 3 2 2

Name/Description

Assembling and dismantling tool (3-leg)

LiftingeyeM20 Threaded rod M20, L = 650 mm (10.9) Threaded rod M20, L = 550 mm (10.9) Threaded rod M10, L = 450 mm (10.9) HexagonnutM20(8.8) HexagonnutM10(8.8)

Ordernumber/Picture

KM959613D01

KM178905 KM961599 KM961600 KM961615 KM277465 KM277460

AS-01.05.007


50 (70)

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pcs

Name/Description

Ordernumber/Picture

1

Upper puller plate, D = 140 mm

KM959615D01

1

Upper bushing plate, D = 170 mm

KM959614D01

1

Lower puller plate, D = 236 mm / 280 mm

KM960841D01

1058754.wmf

AS-01.05.007


51 (70)

(B) 2013-04-12


pcs

Name/Description

Ordernumber/Picture

1

Extensionforaxle

KM959616D01

1

Lower bushing plate, D = 170 mm

KM959610D01

1

Bushing

KM959608D01

AS-01.05.007


52 (70)

(B) 2013-04-12


pcs

Name/Description

1

Catchplate

1

Load chain, 3-branched, L = 1.0 m, adjustable, Erlatek,

1

Lower bearing extraction tool

2 2

Hexagon screw M12x55 (8.8) HexagonnutM12(8.8)

Ordernumber/Picture

KM959607D01

VIP-VHM/VML31M-630KG

KM960842D01

KM847188 KM277220

AS-01.05.007


53 (70)

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2.9.2

MX18 toolb ox 1 tool s for M X20 be aring r epla cement

Table 19: Locally sourced tools related to MX18 toolbox 1 Pcs.

2.9.3

Name/Description


1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Toolbox Metric combination spanner 30 mm Metric combination spanner 24 mm Metric combination spanner 19 mm Metric combination spanner 17 mm Metric combination spanner 13 mm Metric socket wrench 24 mm (1/2”) Metric socket wrench 17 mm (1/2”) Allen key socket 14 mm (1/2”) Allen key socket 10 mm (1/2”) Ratchet(1/2”) Short ratchet extension (1/2”) Long ratchet extension (1/2”) Multigrippliers Rubberhammer,Nupaflex Screwdriver (insulated) 0.8 × 4.0

169560003,Wurth 713 301 30, Wurth 713 301 24, Wurth 713 301 19, Wurth 713 301 17, Wurth 713 301 13, Wurth 712 131 124, Wurth 712 131 117, Wurth 0715 137 140, Wurth 0715 137 100, Wurth 712012,Wurth 712 138 105, Wurth 712 138 110, Wurth 7150223,Wurth 66953, Wurth 613 631 04, Wurth

2 1 1

Metric hex key set 1.5 – 10.0 mm Tapemeasure,3m Feeler gage set 0.05 – 1.00 mm

9695 100 80, Wurth 71464530,Wurth 713 51 42, Wurth



3

Name/Description

Chainhoist

Ordernumber/Picture

VitalVR3-15(1.5t)

AS-01.05.007


54 (70)

(B) 2013-04-12


2.9.4



1

Name/Description

Hydraulicpump

Ordernumber/Picture

KM846589G01

1031643.wmf

1

Hydraulic jack with piston adapter tube (840302H01)

KM846588G01

1031641.wmf

2

2.9.5

Rotor protection ring (1/2)

KM856399H01



2

Name/Description

Benttipprybar

Ordernumber/Picture

KM846587H01

1032056.wmf

1 1 1

Bendingiron Bendingiron Torquewrench

5696820,Wurth 5696430,Wurth 07147223,Wurth

AS-01.05.007


1/2”,40–200Nm

55 (70)

(B) 2013-04-12


2.9.6

MX18 too lbox 5 for M X20 bearing repla cement


1039808.wmf

1039991.wmf


Name/Description Beam

KM846595G01

Ordernumber/Picture

Assembly drawing

846594

AS-01.05.007


56 (70)

(B) 2013-04-12


2.9.7



1039810.wmf 1039990.wmf

Table 24: Tools related to MX18 toolbox 6 pcs

2 2 2 2 8 16 24 16 24

Name/Description

A-frameleg A-frameleg Reinforcingbar Reinforcingbar Bolt M12x25 DIN79918.8A3F Bolt M12x60 DIN79918.8A3F Washer A13 DIN127 A3F Washer A13 DIN125 A3F Nut M12 DIN934-8A3F

Ordernumber/Picture

KM846597G01 KM846597G02 KM846597H03 KM846597H04

AS-01.05.007


57 (70)

(B) 2013-04-12


2.9.8



1039989.wmf

1039812.

Table 25: Tools related to MX18 toolbox 7 pcs 3 3 3 3

Name/Description Carriage Axle tube D30/d27x95 Closurepin Ringpin

Ordernumber/Picture

Vital VS-10 KM856392G01 147245.Wurth

AS-01.05.007



58 (70)

(B) 2013-04-12


2.9.9

Othe r too ls ne eded in M X20 bearing repla cement

Table 26: Locally sourced tools pcs

1

Name/Description

Electrical brake opening tool

Ordernumber/Picture

KM872759G01 (adapter cables KM873577G04 KDL32) 1074375.wmf

Rubbermatanddampers Side beams for A-stand Feeler gauge Cleaning spray

Forfloor protection KM961602D01 Wurth rolls 07135101 07135103 07135105 0893-140

AS-01.05.007


For measuring brake air gap 0.05 mm 0.08 mm 0.10 mm Wurth Pro-Clean or equivalent

59 (70)

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2.10

MX32 and MX40 to ol s Following toolkits are used in the repair work of MX32 and MX40 machines: • • • • •

2.11

KM1376121R01 MX32 AND 40 Repair tool set 1 Common tools KM1376122R01 MX32 AND 40 Repair tool set 2 Lif ting equipment KM1376123R01 MX32 AND 40 Repair tool set 3 Hydraulic tools KM1376124R01 MX32 AND 40 Repair tool set 4 Special tools MX32 KM1376125R01 MX32 AND 40 Repair tool set 5 Special tools MX40

Mainte nance tools for T HYSSEN elevators Partnumber

Tool/Equipment

KM50011814

TH-1 t ool

KM1342746

DIAG 1 tool

Illustration

AS-01.05.007


60 (70)

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3

ESCALATOR TOOLS

3.1

Generic MBM-2 tools

Partnumber

Tool/Equipment

Illustration

Vacuum cleaner Locally delivered

1067889.wmf

Tool bag KOS-000029 recommended hand tools

Torque wrench Torque range 0 – 100 Nm Locally delivered

2 0 8

Torque screwdriver 2 Nm for RTK / RT escalator comb elements Locally delivered

AS-01.05.007


61 (70)

(B) 2013-04-12


Partnumber

DEE2288449

Tool/Equipment

Illustration

Skirt / step gauge

1067849.wmf

DEE0014070

Hook spanner 68 / 75 mm

1067851.wmf

KM5092011G01

Handrail installation tool

Crow bar

1032056.wmf

AS-01.05.007


62 (70)

(B) 2013-04-12


Partnumber

DEE4052194

Tool/Equipment

Illustration

Lifting tool For controller

1067873.wmf

KM1369306

Oil pump for gearbox

AS-01.05.007


63 (70)

(B) 2013-04-12


Partnumber

Tool/Equipment

TE4Z6KZ802P001

Toshiba pulling tool

KM5232615G01 KM5232616G01

Step chain pin press

Illustration

1081308.wmf

Ratchet belt For comb plate horizontal test

1043237.wmf

KM50011148G01

Comb plate tool

1074652.wmf

AS-01.05.007


64 (70)

(B) 2013-04-12


Partnumber

DE91203

Tool/Equipment

Illustration

Wedge For comb plate vertical test 1067874.wmf

DEE0075707

Lifting hook Cover lifting handle

1067870.wmf

KM5211672G01

Inspection handset

KM5211671

Adapter, round to square

KM991131

Start key (for KONE TravelMaster) 1067869.wmf

Safety fence

AS-01.05.007


65 (70)

(B) 2013-04-12


Partnumber

Tool/Equipment

KM5211671G01

Adapter

KM5211672G01

Inspection handset

Illustration

AS-01.05.007


66 (70)

(B) 2013-04-12


3.2

Generi c re pair a nd r epl acement t oo ls

Part number

DEE1740497

Tool

Illustration

Calliper face spanner 3.9 mm 1067852.wmf

DEE1973150 DEE1997820 DEE2124490

Spreader bar 1000 800 600 1067871.wmf

Set of Allen key sockets, sizes 6 -24.

1081302.wmf

T40 Torx socket. For step roller replacement.

1081304.wmf

AS-01.05.007


67 (70)

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4

TOOLING SCHEDULE For information about tooling maintenance schedule, see AM-01.05.010 Installation tool catalogue.

5

APPROVALS AND VERSION HISTORY Compiledby:

InformationProductAuthor

Checkedby:

SEBProjectEngineer KTOMaintenanceSpecialist

Approved by:

SEB Maintenance Method Director

JanneKaskimies Juha-PekkaVallin ArtoTuhkio Werner Ettrich

Translation approved by: Issue Date 2010-06-01 A 2011-08-25

B

2013-04-12

DescriptionofChange RefCR First issue. Added MX05, MX06, MX10, MX18, MX20, MX32 and MX40 tools, added DT-5, added tools for Thyssen, other minor updates. Added locking set for main switch, emergency stop switch, LCE User Interface opening tool and escalator tools.

Approvedby S. Valliovuo S. Valliovuo

W. Ettrich

Added mesh sock point, alignment tool set, and elevator pit scaffold.

AS-01.05.007


68 (70)

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6

FEEDBACK Click one of the star buttons in the PDF version to rate the document and report errors or suggest improvements. This opens your default e-mail client. Users of printed documents can send feedback directly to [email protected].

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AS-01.05.007


69 (70)

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AS-01.05.007


70 (70)

(B) 2013-04-12

AR-04.06.016_NMX11

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