KONE tool s Maintenance I nstr ucti on
MAINTENANCE TOOL CATAL OG KONE © AS-01.05.007 Allright (B) 2010KONECorporat 2013-04-12 tsreserved. ools ion
1067851.wmf
1066420.wmf 1007086.wmf 1067849.wmf
1031643.wmf 1010245.wmf
CONTENTS 1
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.1 How to use the catalog and order the tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2
ELEVATOR TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.1 Generic MBM-2 tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.2 Generic repair and replacement tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.3 Tirak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 2.4 Other lifting tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 2.5 KONE MaxiSpace™ tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 2.6 KONE ReGenerate™ tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 2.7 MX05, MX06 and MX10 tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 2.8 MX18 tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 2.9 MX20 tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 2.10 MX32 and MX40 tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
3
2.11 Maintenance tools for THYSSEN elevators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 ESCALATOR TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 3.1 Generic MBM-2 tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 3.2 Generic repair and replacement tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
4
TOOLING SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
5
APPROVALS AND VERSION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
6
FEEDBACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
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1
INTRODUCTION This catalog describes tools that are used at KONE for elevator and escalator maintenance. The use of this catalog outside KONE is strictly forbidden.
1.1
How to us e th e catalo g and or der th e to ol s The price information has not been added to the catalog, as that is confidential information. Some of the pricing information is available only through your purchasing organization. You can find manufacturing drawings for each nonsafety-critical tool from EDMS. If you do get better prices from your local vendors please keep KONE’s central maintenance personnel informed so that we can get our global prices down.
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Confidentiality Notice This proprietary and confidential document is product level information provided to you only for purposes of installing and/or maintaining KONE products and it may not be used or its contents disclosed for any other purpose without KONE's prior written permission. Neither this document nor its contents may be copied or disclosed to third parties for any reason. KONE reserves the right to prosecute any breach of this obligation.
Au th or izatio n Noti ce This publication is for informational purposes only. All persons participating in the installation and/or maintenance of KONE equipment and using these instructions must be qualified to perform such work, are required to have received equipment specific training as specified by KONE and must have KONE Corporation's authorization to install and maintain KONE equipment.
Disclaimer or warranties and liabilities KONE reserves the right at any time to alter the product design, specifications and procedures reflected in this document. NO STATEMENT CONTAINED IN THIS DOCUMENT IS TO BE CONSTRUED AS A WARRANTY OR CONDITION, EXPRESS OR IMPLIED, AS TO ANY PRODUCT, SPECIFICATION OR PROCEDURE, ITS MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE OR QUALITY, OR AS A MODIFICATION OR REPRESENTATION OF THE TERMS OF ANY PURCHASE AGREEMENT. KONE DISCLAIMS ANY LIABILITY RESULTING FROM OR IN CONNECTION WITH THE USE OR DISCLOSURE OF INFORMATION IN THIS DOCUMENT. KONE HAS NO LIABILITY FOR TYPHOGRAPHICAL OR OTHER ERRORS OR OMISSIONS CONTAINED IN THIS DOCUMENT OR ANYONE'S INTERPRETATION OF THE INSTRUCTIONS. THE USER OF THIS DOCUMENT ASSUMES ALL RISKS ASSOCIATED WITH THE USE OR DISCLOSURE OF THIS DOCUMENT.
Trademark Notice "KONE, MonoSpace, MiniSpace, EcoDisc, TranSys, Alta, KoneXion, KONE ECO3000 and all other product names are trademarks or registered trademarks of KONE Corporation in various countries."
Copyright Notice Copyright ©2010 KONE Corporation All rights reserved. No part of the contents of this document may be copied, reproduced or transmitted in any form or by any means, or translated into another language or format, in whole or part, without prior written permission of KONE Corporation.
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2
ELEVATOR TOOLS
2.1
Generic MBM-2 tools
Partnumber
Tool/Equipment
KM871952G01
Door blocking tool
KM268278
Landing accuracy meter
ITK01224
Door blocking tool for swing door
KM674186
Emergency / COP opening tool
Illustration
1027805.wmf
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Partnumber
Tool/Equipment
Illustration
KM243428
KONE shield key, for shield screw
KM674186G01/ G02
Emergency triangle key C80
1033717.wmf
KM218628
Key, emergency lock 3K M5 DIN22417
KM951837
Emergency key with KONE logo
Vacuum cleaner Locally delivered
1067889.wmf
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Partnumber
Tool/Equipment
Illustration
Electrical brake opening tool (adapter cables KM873577G01 V3F16L, V3F16es, KM873577G02 GMX KM873577G03 KDL16 KM873577G04 KDL32 KM873577G05 NMX)
KM872759G01
1074375.wmf
KM 878240G01
LCE User Interface Opening tool
KM854281
Locking set for main switch
KM1367273
Emergency stop switch
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2.2
Generi c re pair a nd r epl acement t oo ls Partnumber
KM265173
Tool/Equipment
Illustration
Workstool
1007089.wmf
KM266827 KM266826
Hoisting chain L = 1.5 m, capacity = 500 kg Adjustable hoisting chain L = 1.5 m, capacity = 500 kg
KM266825
Hoisting chain L = 0.5 m, capacity = 500 kg
KM266828
Parking chain L = 2.0 m, capacity = 1500 kg
1007078.wmf
1007070.wmf
KM278690
Hoisting chain L = 2.0 m, capacity = 2500 kg 1007070.wmf
KM50009502R01
Tool bag set for elevator maintenance
Torque wrench Torque range 0 – 100 Nm Locally delivered
2 0 8
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Partnumber
TK 37 367
Tool/Equipment
Illustration
Rope cutter Baudat SMS 13
1018279.wmf
KM278691
Rope cutter HCS 22 1058871.wmf
KM654068
Guide rail clamp 1013840.wmf
KM717385G01
KM822760
Guide rail clamp For T70, T82, T89 guide rails
Guide rail clamp For O40, O45, O50, O55 guide rails
1017827.wmf
KM766420G01
Guide railT125, clampT127-2 guide rails For T89,
1013571.wmf
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Partnumber
KM967871D01
KM967870D01
Tool/Equipment Rope clamp, d8 mm ropes Tightening torque 140 Nm for fixing screws. Used for securing counterweight Rope clamp, d10 mm ropes Tightening torque 140 Nm for fixing
Illustration
screws. Used for securing counterweight
KM956305D01
Rope clamp, d13 mm ropes Tightening torque 140 Nm for fixing screws. Used for securing counterweight 1067904.wmf
KM717384G01 KM762959G01 KM766416G01
KM839679G01
Rope clamp 6 or 8 x d8 mm ropes 5 x d10 mm ropes 6 x d13 mm ropes
Rope clamp, for 4 mm rope (installation and maintenance tool)
1030383.wmf
KM917156
Rope clamp, for 4 mm rope (rescue tool)
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Partnumber
KM814775
Tool/Equipment
Illustration
Counterweight lifting device kit (for KONE MonoSpace® Special) Refer to AR-01.05.001
1067900.wmf
Safety fence for elevator shaft opening Locally delivered
KM857505
ESD protection kit
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Partnumber
Tool/Equipment
Illustration
Tool bag KOS-000029 recommended hand tools
Fluke 179 (or equivalent) with insulated test probes (min. L = 100 mm) specified to 1000 VDC voltage. Multimeter (CAT III compliant) NOTE: To prevent short circuits and arcing, the maximum length of bare metal probe tips is 4 mm. (CAT III, IEC/EN 61010-031) 1068841.wmf
KM834454
Site trolley Capacity 500 kg 1007088.wmf
Manual tachometer
DE46979010
Vacuum lifting pad For moving flat steel / glass panels
1010245.wmf
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Partnumber
KM50091387
Tool/Equipment
Illustration
Mesh sock joint for ropes D6 – 10 mm
1081968.wmf
KM50091388
Mesh sock joint for ropes D13 – 16 mm
1081968.wmf
KM935406H01 KM935406H02 KM935406H03
Rope joint, 25 pcs. d8 mm rope (yellow) d10 mm rope (green) d13 mm rope (red)
KM50037404
Crimping tool
KM788158H01
Plastic fork key 1013638.wmf
Hoisting equipment Hydraulic pump 2-tu 16 mot Hydraulic cylinder Tirfor tu 16 mot Capacity 1.6 t Hydraulic hose NW 10 / 6 m length
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Partnumber
Tool/Equipment
Illustration
Tirfor rope 11.5 mm20 rope big hook Length: m /with 40 m / 60 m / 80 m
1067886.wmf
Return pulley Capacity 3 t Type hk 31
Lifting wire L = 1 m / 1.5 m / 2 m / 3 m Capacity 5 t
1067861.wmf
Hydraulic jack YAM – 5/10
1067893.wmf
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Partnumber KM716184R01
Tool/Equipment Alignment tool set: Plumbing gauge pair (KM716184G01) Alignment tool for car guide rail, 2 pcs. (KM50093653G01) Plumb weight , 2 pcs. (KM50077610G01)
KM716184R02
Plumb line, 2 pcs. (KM50093654) Alignment tool for car guide rail, 2 pcs. ( (KM50093653G01)
KM716184G01
Plumbing gauge pair
Illustration
1080068.wmf
KM50093653G01
Alignment tool for car guide rail, 2 pcs.
1081997.wmf
KM50077610G01
Plumb weight , 2 pcs, 1081970.wmf
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Partnumber
Tool/Equipment
Illustration
a
u
rs c h re n
u
M KM50093654
Plumb line, 2 pcs.
r
WURTH
Art.Nr.71370 063
1081971.wmf
Hydraulic jack Büffel B5 Capacity 5 t
1067899.wmf
Girder clamp YC 3 Capacity 3 t Flange range: 80 – 320 mm
1067885.wmf
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Partnumber
Tool/Equipment
KM972070
DT-5 ride comfort tool
KM50064027
Elevator pit scaffold
Illustration
1081969.wmf
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2.3
Tirak Partnumber
Tool/Equipment
Illustration
Tirak hoist and accessories Tirak X750, capacity 750 kg
1007086.wmf
Tirak hoist and accessories Tirak X1033 or X2000, capacity 1000 kg or 2000 kg
1027750.wmf
KM803140G01
Automatic safety gear trigger Complete set
1007069.wmf
Tirak lifting accessories Greifzug X2053, Greifzug drawing 32380M 2 off - Hook fixing code 61377 2 off - Bolt code 72415 Or other equivalent lifting method (ensure that lifting points are correctly rated) 1031657.wmf
KM803146G01
ASGT rope fixing plate
1027222.wmf
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2.4
Other lifting tools Partnumber
Tool/Equipment
Illustration
Manual chain hoist chain L = 5.0 m, capacity = 500 – 6000 kg Locally delivered 1007087.wmf
KM838095
Lifting bracket For T70, T82, T89 guide rails. With shackle. Used for lifting car from ropes and securing counterweight 1051501.wmf
KM838097
Lifting bracket For T125, T127-2, T140-1 guide rails. With shackle. Used for lifting car from ropes and securing counterweight 1067902.wmf
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2.5
KONE MaxiSpace™ to ols Part number
Tool
KM848382G01
Rope reeler Used also as tool box
KM839679G01
Rope clamp Used for pulling ropes
Illustration
1030383.wmf
KM917156
Rope clamp Rescue tool. Included in delivery
KM861211
Upper rope guide
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Part number
Tool
Illustration
KM589510
Pull plate For roping balancer pulleys
KM857185G01
GMX iron cross lifting tool or equivalent
Assembly / disassembly kit for machine Guidebolts+nuts Extraction bolts for machine body
M8x140Allenscrew,4pcs. M8 x 70 bolt DIN6332-SKN, 4 pcs.
KM862958
Replacement kit for rotor fixing bolts Fixingbolts Threadlock O-ring
M8x40hexagonheadbolt,partialthread, 6 pcs. Loctite243orequivalent 115 x 2.5 NBR70
KM862959
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Part number KM919783
Pinpunch
Tool
Illustration Forremovingbrakeguidepins
KM842307
Groove gauge for diverting pulleys
1067850.wmf
KM873115
Rope gauge
1066420.wmf
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2.6
KONE ReGenerate™ to ols Part number
KM990142G01
Tool
Illustration
Rope guide for rope replacement
1063176.wmf
KM839679G01
Rope clamp Used for fixing chain hoist to suspension ropes, available as spare part, included in older deliveries (GMX1 machine) 1030383.wmf
KM959370
Rope clamp Used for fixing chain hoist to suspension ropes (GMX2 machine) 1062720.wmf
KM917156
Rope clamp Rescue tool
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2.7
MX05, MX06 and MX10 to ol s
2.7.1
Toolbox KM9 67412R01 for MX 05, MX06 and M X10 bearing repla ceme nt
2
3
1
4
7 5
6
8
9
16
11
10 13
12
14
15
1063459.wmf
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Table 1: Contents of the KM967412R01 that apply with MX05, MX06 and MX10 machines Pos 1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
2.7.2
Tool
Loadchain Bearingpuller Bearingpuller Workstand MX05specificparts MX06specificparts MX10specificparts Adapterplate Pressureplate Hubassembly Threadedrod Eyebolt Fixingscrew Fixingnut Fixingnut Liftingeye Toolbox Lock
Partnumber KM960844
KM969191 KM969192 KM969193G01
KM989411H01 KM989403H01 KM967408G01 KM967414H01 KM169573 KM280587 KM277220 KM277465 KM258335 KM977937 KM151332
Note/Illustration 3-branched,L=1.0m,adjustable, capacity = 630 kg SKFTMMA80 BUCO13/1A Plywood Seesection 2.7.2 MX05 specific parts . Seesection 2.7.3 MX06 specific parts . Seesection 2.7.4 MX10 specific parts .
3pcs.,M12ST 3pcs.,M12x120 3pcs.,M12 2pcs.,M20ST M20 750x415x350mm
MX05 sp eci fi c parts
Table 2: Contents of the KM967412R01 that apply with MX05 machine Tool
Adapter ring for MX05
Partnumber
Note/Illustration
KM967411H01
1064506.wmf
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Tool
Partnumber
Assembling tool for MX05 bottom bearing
KM969186H01
Extraction axle for MX05 rotor
KM967416H01
Note/Illustration
1063440.wmf
Disassembling tool for MX05 bearings
KM967420H01
1063460.wmf
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Tool
Assembling tool for MX05 top bearing
Partnumber
Note/Illustration
KM969189H01
1063461.wmf
Pressing tool for MX05 rotor
KM989406H01
1063462.wmf
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2.7.3
MX06 sp eci fi c parts
Table 3: Contents of the KM967412R01 that apply with MX06 machine Tool
Adapter ring for MX06
Partnumber
Note/Illustration
KM967411H01
1064506.wmf
Assembling tool for MX06
KM969185H01
bottom bearing
Extraction axle for MX06 rotor
KM967415H01
1063440.wmf
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Tool
Disassembling tool for MX06 bearings
Partnumber
Note/Illustration
KM967419H01
1063460.wmf
Assembling tool for MX06 top bearing
KM969188H01
1063461.wmf
Pressing tool for MX06 rotor
KM989405H01
1063462.wmf
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2.7.4
MX10 sp eci fi c parts
Table 4: Contents of the KM967412R01 that apply with MX10 machine Tool
Partnumber
Assembling tool for MX10 bottom bearing
KM969184H01
Extraction axle for MX10 rotor
KM967413H01
Note/Illustration
1063440.wmf
Disassembling tool for MX10 bearings
KM967418H01
1063460.wmf
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Tool
Assembling tool for MX10 top bearing
Partnumber
Note/Illustration
KM969187H01
1063461.wmf
Pressing tool for MX10 rotor
KM989404H01
1063462.wmf
Extraction tool for D95 resolver rings
KM967421H01
1063463.wmf
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Tool
Extraction tool for D178 resolver ring
Partnumber
Note/Illustration
KM969190H01
1063464.wmf
Assembling tool for MX10 resolver rings
KM967417H01
1063465.wmf
Fixingscrew
KM277232
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M10 x 35, DIN912-8A3X, hex. socket head
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2.7.5
MX18 too lbox 2 too ls f or b earing repla cement
Table 5: Locally sourced tools related to MX18 toolbox 2 pcs
Name/Description
3
2.7.6
Ordernumber/Picture
Chainhoist
VitalVR3-15(1.5t)
MX18 t ool bo x 5 f or be arin g re pla cement
This toolbox can be ordered from GSS.
85 k g
A
C B
1039808.wmf 1039991.wmf
Table 6: Tools related to MX18 toolbox 5 pcs 1
Name/Description Beam Assembly drawing
Ordernumber/Picture
KM846595G01 846594
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2.7.7
MX18 t ool bo x 6 f or be arin g re pla cement
This toolbox can be ordered from GSS.
55 k g
A
C B
1039810.wmf 1039990.wmf
Table 7: Tools related to MX18 toolbox 6 pcs 2
Name/Description A-frameleg
2 2 2 8
A-frameleg Reinforcingbar Reinforcingbar Bolt M12x25 DIN79918.8A3F Bolt M12x60 DIN79918.8A3F Washer A13 DIN127 A3F Washer A13 DIN125 A3F Nut M12 DIN934-8A3F
16 24 16 24
Ordernumber/Picture
KM846597G01 KM846597G02 KM846597H03 KM846597H04
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2.7.8
MX18 t ool bo x 7 f or be arin g re pla cement
This toolbox can be ordered from GSS.
40 k g A
C
B 1039989.wmf
1039812.wmf
Table 8: Tools related to MX18 toolbox 7 pcs 1 1 1 1
2.7.9
Name/Description Trolley Axle tube D30/d27x95 Closurepin Ringpin
Ordernumber/Picture
Vital VS-10 KM856392G01 147245.Wurth
Attachedtoclosurepin
Locall y s ourc ed t ools MX18 toolb ox 1 tools for bearing r eplaceme nt
Table 9: Locally sourced tools related to MX18 toolbox 1 Pcs.
1 1 1 1 1 1 1 1 1 1
Name/Description
Toolbox Metric combination wrench 30 mm Metric combination wrench 24 mm Metric combination wrench 19 mm Metric combination wrench 17 mm Metric combination wrench 13 mm Metric socket wrench 24 mm (1/2”) Metric socket wrench 17 mm (1/2”) Allen key socket 14 mm (1/2”) Allen key socket 10 mm (1/2”)
Ordernumber/ Picture
169560003,Wurth 713 301 30, Wurth 713 301 24, Wurth 713 301 19, Wurth 713 301 17, Wurth 713 301 13, Wurth 712 131 124, Wurth 712 131 117, Wurth 0715 137 140, Wurth 0715 137 100, Wurth
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34 (70)
(B) 2013-04-12
KONE tool s Maintenance I nstr ucti on
Pcs.
1 1 1 1 1 2 1 1
Name/Description
Ordernumber/ Picture
Ratchet(1/2”) Short ratchet extension (1/2”) Multigrippliers Rubberhammer,Nupaflex Screwdriver (insulated) 0.8 x 4.0 Metric hex key set 1.5 – 10.0 mm Tapemeasure,3m Feeler gauge set 0.05 – 1.00 mm
712012,Wurth 712 138 105, Wurth 7150223,Wurth 66953, Wurth 613 631 04, Wurth 9695 100 80, Wurth 71464530,Wurth 713 51 42, Wurth
Other tools neede d in bearing replacement
Table 10: Locally sourced tools pcs 1
Name/Description Electrical brake opening tool
Ordernumber/Picture
KM872759G01 (adapter cables KM873577G04 KDL32)
1074375.wmf
1 1 1
Rubber mat and dampers or pallet Cleaning spray Cleaning cloth Plastic head hammer Gasketglue Instantglue
1 2 1
Retainerglue Woodenblocks Detachingoilforbearings
For floor protection 0893-140
TerosonTerostat4006orequivalent LoctiteQuickGlue480orequivalent LoctiteGlue601orequivalent CRCpenetraitingoil+MOS2
AS-01.05.007
© 2010 KONE Corpo ratio n Al l r ig ht s r eser ved . Disclosure prohibited
Wurth Pro-Clean or equivalent
35 (70)
(B) 2013-04-12
KONE tool s Maintenance I nstr ucti on
2.7.10
Spare parts for b earing r epl acement
Name/Description MX05 bearing replacement kit MX06 bearing replacement kit
MX10 bearing replacement kit MX10resolverkit MX10 resolver fixing kit
2.8
Ordernumber KM986694R01 KM986696R01
Illustration/Note
KM986699R01 KM986697R01 KM986698R01
MX18 tools Note that all car lifting, rope securing and counterweight supporting tools are excluded from the MX18 tool kit.Tooling for these actions must be locally sourced. Standard set contains power tools with 230 VAC / 50 Hz voltage with standard European sockets. Possible adapters/equivalent tools must be locally sourced. Also machine cleaning material (clean paper or cloth) should be locally sourced. NOTE! Verification of the safe working load requirements for the pit props and car securing devices must be the responsibility of your local engineering support function.
2.8.1
Too ls et 1 ( KM1376117)
HANDTOOLS
50 k g
A. 550 mm B. 580 mm C. 416 mm
A
C
B
1039788.wmf
AS-01.05.007
© 2010 KONE Corpo ratio n Al l r ig ht s r eser ved . Disclosure prohibited
36 (70)
(B) 2013-04-12
KONE tool s Maintenance I nstr ucti on
Table 11: Contents of the toolbox 1 Pcs.
Order number/ Picture
Name/Description
1 1
Toolboxmadeofplywood Metric combination spanner 30 mm
KM853851G01 KM237404
1 1 2 2 2 2 1 1 2 2 2 2 1
Metric combination spanner 27 mm Metric combination spanner 24 mm Metric combination spanner 19 mm Metric combination spanner 17 mm Metric combination spanner 13 mm Metric combination spanner 10 mm Metric socket wrench 30 mm (3/4”) Metric socket wrench 24 mm (3/4”) Metric socket wrench 30 mm (1/2”) Metric socket wrench 24 mm (1/2”) Metric socket wrench 19 mm (1/2”) Metric socket wrench 17 mm (1/2”) Metric torque wrench (1/2”) 70 – 340 Nm Metric torque wrench (1/2”) 40 – 200 Nm
KM1375803 KM237388 KM237362 KM237347 KM237321 KM237297 KM1375881 KM1375947 KM1375806 KM1375936 KM1375938 KM1375939 KM1375844
1
KM1375845
1 1 1 2 2 2 2 2 2 2 2 1 1 1 1
Prybar,big(820mm) KM1375842 Prybar,small(430mm) KM1375843 Chisel,benttipprybar KM846587H01 Metric socket wrench 13 mm (1/2”) KM1375811 Allen key socket 14 mm (1/2”) KM1375812 Allen key socket 10 mm (1/2”) KM1375813 Allen key socket 8 mm (1/2”) KM1375940 Allen key socket 6 mm (1/2”) KM1375941 Allen key socket 17 mm (3/4”) KM50014160 Allenkeybit17mm KM50014161 Ratchet(1/2”) KM1375942 Short ratched extension (1/2”) KM1375943 Long ratchet extension (1/2”) KM1375818 Ratchet(3/4”) KM865272 Multigrippliers KM167015
1 1 1 1 2 1
Large diagonal cutting pliers Small diagonal cutting pliers Hammer Rubberhammer,Nupaflex Heatgun(230VAC/50Hz) KM wrench
KM1375944 KM1375945 KM1375822 KM1375821 KM1375888 KM1375868
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ExcludedfromUSKsets
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KONE tool s Maintenance I nstr ucti on
Pcs.
Order number/ Picture
Name/Description
1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Screwdriver (insulated) 1.6 x 10.0 KM1376679 Screwdriver (insulated) 1.2 x 8.0 KM1376678 Screwdriver (insulated) 1.2 x 6.5 KM1376674 Screwdriver (insulated) 1.0 x 5.5 KM1375825 Screwdriver (insulated) 0.8 x 4.0 KM1375826 ScrewdriverPH2 KM1375827 Metric hex key set 1.5 – 10.0 mm KM269113 Wirestripperpliers KM1375828 Knife KM100941 Scissors KM1375829 Meterwheel,3m KM132118 Flatfile(halfrough) KM230532 Wiper KM269115 Circlippliers40–100mm KM1375830 Screw tap driver M5-M12 mm KM1375831 ScrewtapsetM6 KM1375832 ScrewtapsetM8 KM1375833 ScrewtapsetM10 KM1375834 ScrewtapsetM12 KM1375835 ScrewtapsetM20 KM1375836 Feeler gage set 0.05 – 1.00 mm KM142109
1 1 4 1 1 1 1
Feelergagebelt0.1mm Chargeable lamp (230 VAC / 50 Hz) Brush 25 mm Compressor (for grease tube) Compressor (for silicon tube) Refusesack150l/roll Cable extension 10m (EU socket), 3 pcs. Mandrel6mm
1
KM1375837 KM1375838 KM1375869 KM1375839 KM1375873 KM1375840 KM1375841
Disclosure prohibited
Excluded from USK sets
KM225672
AS-01.05.007
© 2010 KONE Corpo ratio n Al l r ig ht s r eser ved .
Excluded from USK sets
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KONE tool s Maintenance I nstr ucti on
2.8.2
Too ls et 2 ( KM1376118)
CHAIN HOISTS
50 kg
A. 300 mm B. 580 mm C. 300 mm
A
C
B
1039788.wmf
Table 12: Contents of the toolbox 2 pcs
Name/Description
1 3
Toolbox made of plywood Chainhoist
1 1
Loadchain* Loadchain*
5
Liftingeye(M20)
1
Liftingring
Ordernumber/Picture
KM852150 KM1366021 Vital VR3-15 (1.5 t)
KM856396G01 KM856396G02 KM1365434 VLBG,Rud (2.5 t) KM1365955 VA, Rud (1.5 t)
Disclosure prohibited
(DIN 5688-8)
AS-01.05.007
© 2010 KONE Corpo ratio n Al l r ig ht s r eser ved .
*(Testingcertificatesintoolbox3) Hoistingdevicetestingin accordance to local regulations!
39 (70)
(B) 2013-04-12
KONE tool s Maintenance I nstr ucti on
2.8.3
Too ls et 3 ( KM1376119) HYDRAULIC TOOLS
60 k g A
A. 680 mm B. C. 700 316 mm mm C
B
1039800.wmf
Table 13: Contents of the toolbox 3 Pcs 1
Name/Description Toolbox made of plywood
KM852151G01
Ordernumber/Picture
1
Hydraulicpump
KM846589G01 1031643.wmf
1
Hydraulic jack with piston adapter tube (840302H01)
KM846588G01
1031641.wmf
AS-01.05.007
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40 (70)
(B) 2013-04-12
KONE tool s Maintenance I nstr ucti on
Pcs
Name/Description
Ordernumber/Picture
Extractor for support (yellow) 1
6 Fixing bolts
KM829583G01
12 Spare bolts M10x100 DIN931-8.8 1031626.wmf
1
2 8 12
2.8.4
Assembling and dismantling tool (black) 4 Fixing bolts 8 Spare bolts M10x40 DIN921-10.9
Rotor protection ring (1/2) Socket screw DIN 912 M10x40-10.9-A3B Hex screw M10X100 DIN931-8.8A3F
KM829574G01 1031618.wmf
KM856399H01 KM1376680 KM966576
Too ls et 4 ( KM1376120)
SPECIAL TOOLS
65 k g A. 510 mm B. 700 mm C. 316 mm
A
C
B
1039806.wmf
Table 14: Contents of the toolbox 4 pcs 1
Name/Description Toolbox made of plywood
Ordernumber/Picture
KM852205G01
AS-01.05.007
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41 (70)
(B) 2013-04-12
KONE tool s Maintenance I nstr ucti on
pcs 1
Name/Description Extractor (sleeve socket) +Three red colour fixing bolts and lining tubes
Ordernumber/Picture
1
Ringassemblytool
1
Seal assembly sleeve (resolver)
KM846590H01
1
Seal assembly tool (support) for MX18 machine KM871300
KM829587G02
KM840293G01
KM840290G01
1031622.wmf
1032025.wmf
1
Seal assembly tool (body) for MX18 machine KM871300
KM829587G03
AS-01.05.007
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42 (70)
(B) 2013-04-12
KONE tool s Maintenance I nstr ucti on
pcs 1
Name/Description Seal assembly tool (support) for MX18 machine KM871719
Ordernumber/Picture
KM871720
1068745.wmf
1
Seal assembly tool (body) for MX18 machine KM871719
KM871728
1068746.wmf
1
Bushing(support)
KM840298H01 1031624.wmf
2
Guidepin(support)
KM840299H01 1031628.wmf
3
Guide pin (body assembling)
KM840300H01 1031620.wmf
AS-01.05.007
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43 (70)
(B) 2013-04-12
KONE tool s Maintenance I nstr ucti on
pcs
2
Name/Description
Guide pin (support assembling)
Ordernumber/Picture
KM840301H01 1031630.wmf
1
Bearingcover
KM846579H01
1032054.wmf
1
Adjustingbar
KM846581G01 1032047.wmf
1
Axlecover
KM846584G01
1032051.wmf
2
Benttipprybar
KM846587H01 1032056.wmf
1
Threadedrod
KM840303H01 1031634.wmf
AS-01.05.007
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44 (70)
(B) 2013-04-12
KONE tool s Maintenance I nstr ucti on
pcs
1
Name/Description
Nut
Ordernumber/Picture
KM840304H01 1031636.wmf
1
Cover plate for fan hole
KM803492H01
3
Guidepin(M6)
KM1345127H01
1070950.wmf
AS-01.05.007
© 2010 KONE Corpo ratio n Al l r ig ht s r eser ved . Disclosure prohibited
45 (70)
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KONE tool s Maintenance I nstr ucti on
2.8.5
Too ls et 5 ( KM1376530)
85 k g
A
C B
1039808.wmf
A. 380 mm B. 1780 mm C. 486 mm
1039991.wmf
Table 15: Contents of the toolbox 5 pcs 1 1
Name/Description Toolbox made of plywood Beam Assembly drawing
Ordernumber/Picture
KM856766G01 KM846595G01 846594
AS-01.05.007
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46 (70)
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KONE tool s Maintenance I nstr ucti on
2.8.6
Too ls et 6 ( KM1376531)
55 k g A
C B
1039810.wmf 1039990.wmf
A. 330 mm B. 1950 mm C. 166 mm Table 16: Contents of the toolbox 6 pcs
1 2 2 2 2 8 16 24 16 24
Name/Description
Toolboxmadeofplywood A-frameleg A-frameleg Reinforcingbar Reinforcingbar BoltM 12x25 DIN7991-8.8A3F Bolt M12x60 DIN7991-8.8A3F Spring washer M12 ST A3F DIN127 WasherA13DIN125A3F NutM12DIN934-8A3F
Ordernumber/Picture
KM856767G01 KM846597G01 KM846597G02 KM846597H03 KM846597H04 KM1366013 KM1366014 ITE1017335 KM277230 KM277220
AS-01.05.007
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47 (70)
(B) 2013-04-12
KONE tool s Maintenance I nstr ucti on
2.8.7
Too ls et 7 ( KM1376532)
40 k g A
C
B 1039989.wmf 1039812.wmf
A. 330 mm B. 580 mm C. 265 mm Table 17: Contents of the toolbox 7 pcs 1 3 3 3 3
Name/Description Toolbox made of plywood Carriage AxletubeD30/d27x95 Closurepin Ringpin4X27 DIN11023
Ordernumber/Picture
KM856768G01 KM1366015 KM1366016 KM856392G01 KM923859
AS-01.05.007
© 2010 KONE Corpo ratio n Al l r ig ht s r eser ved . Disclosure prohibited
Attachedtoclosurepin
48 (70)
(B) 2013-04-12
KONE tool s Maintenance I nstr ucti on
2.8.8
Lo call y so urc ed too ls and materia ls
pcs 1 pair
2
1
1(2)
Name/Description Ordernumber/Picture Pit props to support the Refer to local counterweight. According to the engineering support weight of the CWT. function. Parking chains min. capacity Refer to local according to total mass to be engineering support supported including car and sling, function. traveling cables and compensation ropes/chains if applicable, for securing the car when it is parked on the safety gear. Two branched lifting chain Refer to local according to total mass to be engineering support supported including car and sling, function. traveling cables and compensation ropes/chains if applicable, with shackles at the ends and shortening locks, for lifting the car. Chain hoist block 4t to 6t Refer to local For hoisting the car up. engineering support function.
Hoistfixingdevices 2 1 4
Guide rail lifting clamps or other devices Rope clamp in accordance with rope diameter and amount Cleaning material Timberpieces100x100x700 Brakecleaningspray.
Hoistfixingbeam and lifting straps. 654068G01, G02 (or equivalent) 766416G01 (as a sample)
Donotuse non-approved chemicals.
Disclosure prohibited
Fortractionsheaveprotection. Wurth Pro-Clean 0893-140 or other type of solvent for cleaning brake parts.
AS-01.05.007
© 2010 KONE Corpo ratio n Al l r ig ht s r eser ved .
(Additional chain or strap if the headroom is high). For fixing the car securing chains. For keeping the hoisting ropes loose and in correct order.
49 (70)
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KONE tool s Maintenance I nstr ucti on
2.9
MX20 tools
2.9.1
Too lb ox KM959609R01
65 k g A
MX20 bearing tools C
B
1039806.wmf
Table 18: Contents of the KM959609R01 pcs
1
3 1 1 3 2 2
Name/Description
Assembling and dismantling tool (3-leg)
LiftingeyeM20 Threaded rod M20, L = 650 mm (10.9) Threaded rod M20, L = 550 mm (10.9) Threaded rod M10, L = 450 mm (10.9) HexagonnutM20(8.8) HexagonnutM10(8.8)
Ordernumber/Picture
KM959613D01
KM178905 KM961599 KM961600 KM961615 KM277465 KM277460
AS-01.05.007
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50 (70)
(B) 2013-04-12
KONE tool s Maintenance I nstr ucti on
pcs
Name/Description
Ordernumber/Picture
1
Upper puller plate, D = 140 mm
KM959615D01
1
Upper bushing plate, D = 170 mm
KM959614D01
1
Lower puller plate, D = 236 mm / 280 mm
KM960841D01
1058754.wmf
AS-01.05.007
© 2010 KONE Corpo ratio n Al l r ig ht s r eser ved . Disclosure prohibited
51 (70)
(B) 2013-04-12
KONE tool s Maintenance I nstr ucti on
pcs
Name/Description
Ordernumber/Picture
1
Extensionforaxle
KM959616D01
1
Lower bushing plate, D = 170 mm
KM959610D01
1
Bushing
KM959608D01
AS-01.05.007
© 2010 KONE Corpo ratio n Al l r ig ht s r eser ved . Disclosure prohibited
52 (70)
(B) 2013-04-12
KONE tool s Maintenance I nstr ucti on
pcs
Name/Description
1
Catchplate
1
Load chain, 3-branched, L = 1.0 m, adjustable, Erlatek,
1
Lower bearing extraction tool
2 2
Hexagon screw M12x55 (8.8) HexagonnutM12(8.8)
Ordernumber/Picture
KM959607D01
VIP-VHM/VML31M-630KG
KM960842D01
KM847188 KM277220
AS-01.05.007
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53 (70)
(B) 2013-04-12
KONE tool s Maintenance I nstr ucti on
2.9.2
MX18 toolb ox 1 tool s for M X20 be aring r epla cement
Table 19: Locally sourced tools related to MX18 toolbox 1 Pcs.
2.9.3
Name/Description
Ordernumber/ Picture
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Toolbox Metric combination spanner 30 mm Metric combination spanner 24 mm Metric combination spanner 19 mm Metric combination spanner 17 mm Metric combination spanner 13 mm Metric socket wrench 24 mm (1/2”) Metric socket wrench 17 mm (1/2”) Allen key socket 14 mm (1/2”) Allen key socket 10 mm (1/2”) Ratchet(1/2”) Short ratchet extension (1/2”) Long ratchet extension (1/2”) Multigrippliers Rubberhammer,Nupaflex Screwdriver (insulated) 0.8 × 4.0
169560003,Wurth 713 301 30, Wurth 713 301 24, Wurth 713 301 19, Wurth 713 301 17, Wurth 713 301 13, Wurth 712 131 124, Wurth 712 131 117, Wurth 0715 137 140, Wurth 0715 137 100, Wurth 712012,Wurth 712 138 105, Wurth 712 138 110, Wurth 7150223,Wurth 66953, Wurth 613 631 04, Wurth
2 1 1
Metric hex key set 1.5 – 10.0 mm Tapemeasure,3m Feeler gage set 0.05 – 1.00 mm
9695 100 80, Wurth 71464530,Wurth 713 51 42, Wurth
MX18 toolb ox 2 tool s for M X20 be aring r epla cement
Table 20: Locally sourced tools related to MX18 toolbox 2 pcs
3
Name/Description
Chainhoist
Ordernumber/Picture
VitalVR3-15(1.5t)
AS-01.05.007
© 2010 KONE Corpo ratio n Al l r ig ht s r eser ved . Disclosure prohibited
54 (70)
(B) 2013-04-12
KONE tool s Maintenance I nstr ucti on
2.9.4
MX18 toolb ox 3 tool s for M X20 be aring r epla cement
Table 21: Locally sourced tools related to MX18 toolbox 3 pcs
1
Name/Description
Hydraulicpump
Ordernumber/Picture
KM846589G01
1031643.wmf
1
Hydraulic jack with piston adapter tube (840302H01)
KM846588G01
1031641.wmf
2
2.9.5
Rotor protection ring (1/2)
KM856399H01
MX18 toolb ox 4 tool s for M X20 be aring r epla cement
Table 22: Locally sourced tools related to MX18 toolbox 4 pcs
2
Name/Description
Benttipprybar
Ordernumber/Picture
KM846587H01
1032056.wmf
1 1 1
Bendingiron Bendingiron Torquewrench
5696820,Wurth 5696430,Wurth 07147223,Wurth
AS-01.05.007
© 2010 KONE Corpo ratio n Al l r ig ht s r eser ved . Disclosure prohibited
1/2”,40–200Nm
55 (70)
(B) 2013-04-12
KONE tool s Maintenance I nstr ucti on
2.9.6
MX18 too lbox 5 for M X20 bearing repla cement
This toolbox can be ordered from GSS.
1039808.wmf
1039991.wmf
Table 23: Tools related to MX18 toolbox 5 pcs 1
Name/Description Beam
KM846595G01
Ordernumber/Picture
Assembly drawing
846594
AS-01.05.007
© 2010 KONE Corpo ratio n Al l r ig ht s r eser ved . Disclosure prohibited
56 (70)
(B) 2013-04-12
KONE tool s Maintenance I nstr ucti on
2.9.7
MX18 too lbox 6 for M X20 bearing repla cement
This toolbox can be ordered from GSS.
1039810.wmf 1039990.wmf
Table 24: Tools related to MX18 toolbox 6 pcs
2 2 2 2 8 16 24 16 24
Name/Description
A-frameleg A-frameleg Reinforcingbar Reinforcingbar Bolt M12x25 DIN79918.8A3F Bolt M12x60 DIN79918.8A3F Washer A13 DIN127 A3F Washer A13 DIN125 A3F Nut M12 DIN934-8A3F
Ordernumber/Picture
KM846597G01 KM846597G02 KM846597H03 KM846597H04
AS-01.05.007
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57 (70)
(B) 2013-04-12
KONE tool s Maintenance I nstr ucti on
2.9.8
MX18 too lbox 7 for M X20 bearing repla cement
This toolbox can be ordered from GSS.
1039989.wmf
1039812.
Table 25: Tools related to MX18 toolbox 7 pcs 3 3 3 3
Name/Description Carriage Axle tube D30/d27x95 Closurepin Ringpin
Ordernumber/Picture
Vital VS-10 KM856392G01 147245.Wurth
AS-01.05.007
© 2010 KONE Corpo ratio n Al l r ig ht s r eser ved . Disclosure prohibited
Attachedtoclosurepin
58 (70)
(B) 2013-04-12
KONE tool s Maintenance I nstr ucti on
2.9.9
Othe r too ls ne eded in M X20 bearing repla cement
Table 26: Locally sourced tools pcs
1
Name/Description
Electrical brake opening tool
Ordernumber/Picture
KM872759G01 (adapter cables KM873577G04 KDL32) 1074375.wmf
Rubbermatanddampers Side beams for A-stand Feeler gauge Cleaning spray
Forfloor protection KM961602D01 Wurth rolls 07135101 07135103 07135105 0893-140
AS-01.05.007
© 2010 KONE Corpo ratio n Al l r ig ht s r eser ved . Disclosure prohibited
For measuring brake air gap 0.05 mm 0.08 mm 0.10 mm Wurth Pro-Clean or equivalent
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KONE tool s Maintenance I nstr ucti on
2.10
MX32 and MX40 to ol s Following toolkits are used in the repair work of MX32 and MX40 machines: • • • • •
2.11
KM1376121R01 MX32 AND 40 Repair tool set 1 Common tools KM1376122R01 MX32 AND 40 Repair tool set 2 Lif ting equipment KM1376123R01 MX32 AND 40 Repair tool set 3 Hydraulic tools KM1376124R01 MX32 AND 40 Repair tool set 4 Special tools MX32 KM1376125R01 MX32 AND 40 Repair tool set 5 Special tools MX40
Mainte nance tools for T HYSSEN elevators Partnumber
Tool/Equipment
KM50011814
TH-1 t ool
KM1342746
DIAG 1 tool
Illustration
AS-01.05.007
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60 (70)
(B) 2013-04-12
KONE tool s Maintenance I nstr ucti on
3
ESCALATOR TOOLS
3.1
Generic MBM-2 tools
Partnumber
Tool/Equipment
Illustration
Vacuum cleaner Locally delivered
1067889.wmf
Tool bag KOS-000029 recommended hand tools
Torque wrench Torque range 0 – 100 Nm Locally delivered
2 0 8
Torque screwdriver 2 Nm for RTK / RT escalator comb elements Locally delivered
AS-01.05.007
© 2010 KONE Corpo ratio n Al l r ig ht s r eser ved . Disclosure prohibited
61 (70)
(B) 2013-04-12
KONE tool s Maintenance I nstr ucti on
Partnumber
DEE2288449
Tool/Equipment
Illustration
Skirt / step gauge
1067849.wmf
DEE0014070
Hook spanner 68 / 75 mm
1067851.wmf
KM5092011G01
Handrail installation tool
Crow bar
1032056.wmf
AS-01.05.007
© 2010 KONE Corpo ratio n Al l r ig ht s r eser ved . Disclosure prohibited
62 (70)
(B) 2013-04-12
KONE tool s Maintenance I nstr ucti on
Partnumber
DEE4052194
Tool/Equipment
Illustration
Lifting tool For controller
1067873.wmf
KM1369306
Oil pump for gearbox
AS-01.05.007
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KONE tool s Maintenance I nstr ucti on
Partnumber
Tool/Equipment
TE4Z6KZ802P001
Toshiba pulling tool
KM5232615G01 KM5232616G01
Step chain pin press
Illustration
1081308.wmf
Ratchet belt For comb plate horizontal test
1043237.wmf
KM50011148G01
Comb plate tool
1074652.wmf
AS-01.05.007
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Partnumber
DE91203
Tool/Equipment
Illustration
Wedge For comb plate vertical test 1067874.wmf
DEE0075707
Lifting hook Cover lifting handle
1067870.wmf
KM5211672G01
Inspection handset
KM5211671
Adapter, round to square
KM991131
Start key (for KONE TravelMaster) 1067869.wmf
Safety fence
AS-01.05.007
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Partnumber
Tool/Equipment
KM5211671G01
Adapter
KM5211672G01
Inspection handset
Illustration
AS-01.05.007
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3.2
Generi c re pair a nd r epl acement t oo ls
Part number
DEE1740497
Tool
Illustration
Calliper face spanner 3.9 mm 1067852.wmf
DEE1973150 DEE1997820 DEE2124490
Spreader bar 1000 800 600 1067871.wmf
Set of Allen key sockets, sizes 6 -24.
1081302.wmf
T40 Torx socket. For step roller replacement.
1081304.wmf
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4
TOOLING SCHEDULE For information about tooling maintenance schedule, see AM-01.05.010 Installation tool catalogue.
5
APPROVALS AND VERSION HISTORY Compiledby:
InformationProductAuthor
Checkedby:
SEBProjectEngineer KTOMaintenanceSpecialist
Approved by:
SEB Maintenance Method Director
JanneKaskimies Juha-PekkaVallin ArtoTuhkio Werner Ettrich
Translation approved by: Issue Date 2010-06-01 A 2011-08-25
B
2013-04-12
DescriptionofChange RefCR First issue. Added MX05, MX06, MX10, MX18, MX20, MX32 and MX40 tools, added DT-5, added tools for Thyssen, other minor updates. Added locking set for main switch, emergency stop switch, LCE User Interface opening tool and escalator tools.
Approvedby S. Valliovuo S. Valliovuo
W. Ettrich
Added mesh sock point, alignment tool set, and elevator pit scaffold.
AS-01.05.007
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6
FEEDBACK Click one of the star buttons in the PDF version to rate the document and report errors or suggest improvements. This opens your default e-mail client. Users of printed documents can send feedback directly to
[email protected].
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