ECOLOGICAL TANKS, INC.
“The standard by which the performance of other units is compared” ®
Class I Wastewater Treatment Plants Installation, Operation, Maintenance and Trouble-Shooting Manual for Distributors, Installers, and Maintenance Providers MODELS AS500 AS750EZ AS1200 AS500-166 AS500CU
AS500EZ AS800 AS1200EZ AS600CU AS500-5+5
AS600 AS800EZ AS1500 AS600-166 AS500+5PRE
AS600EZ AS1000 AS1500EZ AS500-P5CU AS500-5PUMP
AS750 AS1000EZ AS500-5+5E AS500-5PRE AS500-4+75
“Copyright Notice”
No part of this publication may be reproduced, stored in any retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise without the prior written permission of Ecological Tanks, Inc.
Mfg. By Ecological Tanks, Inc. 2247 Hwy 151 North Downsville, LA 71234 PH (318) 644-0397 * FAX (318) 644-7257
I.
INTRODUCTION
Ecological Tanks, Inc. was founded in 1994 by people with combined experience in installation, pre-casting and the building building industry. At Ecological Tanks, Inc. our main goal is to provide products to professionals engaging in the business of distributing, installing and servicing servicing home wastewater treatment treatment plants. To continue our service, we have dedicated ourselves to manufacturing versatile products to simplify the task of installation and maintenance. This will include include all-in-one aerobic aerobic systems, the first one box control for the operation of pumps and compressors, unique unique up-size controls and other products products that are first in the on-site sewage industry. With this unique diversity and know how, we can provide the help you need with your onsite sewage treatment business. Ecological Tanks, Inc. Model AS500, and larger, wastewater treatment plants have been tested tested by Baylor University University Department of Environmental Environmental Studies Studies according according to requirements listed in ANSI/NSF Standard 40 and meets or exceeds Class 1 plant characteristic requirements.
Some states require the use of a trash trap independent of this test. Ecological Tanks, Inc. recommends strongly the use of a trash trap or pre-treatment tank, especially in all cases where a garbage disposal disposal is being used or may be used. Additionally, Ecological Tanks, Inc. strongly recommends the use of a trash trap when using sprinklers, drip systems, or pressure dosing as a means means of effluent disposal. A minimum recommended size for a trash trap is one-half the daily rated r ated capacity of the unit. This recommendation recommendation enables enough capacity capacity to store non-biodegradable materials over an extended period of time (several years) to minimize pumping requirements and overall maintenance on sprinkler, drip and dosing effluent disposal systems. This size is also small enough not to interfere substantially with the the aerobic performance of the unit or to raise cost excessively. For purposes of the unit certification, a trash trap is treated as an approved upgrade . A
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II. AQUA SAFE WASTEWATER TREATMENT PLANT PROCESS DESCRIPTION Aqua Safe series models of wastewater treatment plants are made with an outer mixing compartment and a center settling or clarifier compartment. compartment. They are in many ways similar to large township or municipal municipal sewage treatment plants. plants. They employ
an extended extended aeration activated sludge sludge process. This type of treatment depends primarily upon the use of air that is introduced by the aerator compressor to four air lines located located around the perimeter perimeter of the aeration aeration mixing mixing compartment. compartment. As wastewater enters the aeration mixing compartment simple hydraulic displacement displacement is accomplished by the introduction of air which promotes the growth of aerobic organisms in much larger quantities than would occur naturally. naturally. These bacteria bacteria break down the organic solids in the wastewater. wastewater. From the aeration mixing compartment, mixed liquid enters the cone shaped settling settl ing or clarifier compartment from fr om the bottom. No mixing occurs in this quiet zone where solids separate from the liquid and settle to the bottom of the clarifier and re-enter the mixing compartment. The liquid that separates from the soli solids ds in the clarifier continue to flow upward to the discharge discharg e pipe. The Aqua Safe models AS500, AS500EZ, AS600, AS600EZ, AS750, AS750EZ, AS800, AS800EZ, AS1000, AS1000EZ, AS1200, AS1200EZ, AS1500 and AS1500EZ (Figures 1 - 3) are round tank configurations comprised of an aeration mixing compartment and a center clarifier compartment. The Aqua Safe model number AS500-166 (Figure 4) is a fiberglass round tank configuration comprised of an aeration mixing compartment, a center settling or clarifier compartment and a 166 gallon attached pump tank with optional chlorination chlorination device and effluent filter. Wastewater first enters enters the aeration mixing zone. The mixed liquid next enters the clarifier compartment and continues to f low upwards to the discharge discharge pipe. From the plant plant s discharge pipe, the final effluent passes through a chlorination device and pump tank effluent filter into the pump tank compartment for storage and chlorine chlorine contact mixing. mixing. The treated and and disinfected effluent is then safely discharged, via an application pump, to a surface spray, overland flow or other disposal area. =
The Aqua Safe models AS500CU and AS600CU (Figure 5) are fiberglass round tank configurations comprised of an aeration mixing compartment and a center clarifier compartment. Additionally, they both have an attached 68 gallon chlorine chlorine contact tank with a chlorination device. The Aqua Safe model AS500-P5CU (Figure 6) is a four compartment compartment fiberglass tank configuration. It is comprised of a forward 516 gallon pre-treatment tank, tank, an aeration aeration mixing zone, a settling or clarifier compartment and a 68 gallon chlorine contact tank with a chlorination chlorination device. Wastewater first enters enters the pre-treatment tank compartment of the plant, then gravity flows through a 4" SDR 35 PVC inlet to the aeration mixing zone. zone. The mixed liquid next enters the clarifier clarifier compartment and
continues to flow upward upward to the discharge discharge pipe. From the plant s discharge pipe, the final effluent passes through a chlorination device device into the chlorine contact tank. The treated and disinfected effluent is then safely discharged in the disposal area. =
The Aqua Safe model AS500-5 pre (Figure 7) is a three compartment fiberglass tank configuration. It is comprised of a forward 516 gallon pre-treatment tank, tank, an aeration aeration mixing zone and a settling or clarifier compartment. compartment. Wastewater first enters the pretreatment tank compartment of the plant, plant , then gravity flows through a 4" SDR 35 PVC inlet to the aeration mixing zone. zone. The mixed liquid next enters the clarifier compartment and continues to flow upward to the discharge pipe. The Aqua Safe models AS500-5+5 and AS500-5+5E (Figures 8&9) are four compartment fiberglass tank configurations configurations with a chlorination chlorination device. They are comprised of a forward 516 gallon pre-treatment tank, an aeration mixing zone, a settling or clarifier compartment and a rear pump tank compartment. compartment. Model AS5005+5 has a pump tank flow line capacity of 516 gallons and model AS500-5+5E has 580 gallons. Wastewater first enters the pre-treatment tank compartment compartment of the plant, then gravity flows through a 4" SDR 35 PVC inlet inlet to the aeration mixing zone. The mixed liquid next enters the clarifier compartment c ompartment and continues to flow upward to the discharge pipe. From the plant s discharge pipe, the final effluent passes through a chlorination device into the pump tank compartment for storage and contact mixing. The treated and disinfected dis infected effluent is then safely discharged, via an application pump, to a surface spray, subsurface drip, low pressure dose, absorptive mound or other disposal area. =
The Aqua Safe model AS500+5 pre (Figure 10) is a three compartment concrete tank configuration. It is comprised of a forward 500 gallon pre-treatment tank, tank, an aeration aeration mixing zone and a settling or clarifier compartment. compartment. Wastewater first enters the pretreatment tank compartment of the plant, plant , then gravity flows through a 4" SDR 35 PVC inlet to the aeration mixing zone. zone. The mixed liquid next enters the clarifier compartment and continues to flow upward to the discharge pipe. The Aqua Safe model AS500-5 pump (Figure 11) is a three compartment concrete tank configuration. It is comprised of an aeration mixing zone, zone, a settling or clarifier compartment and a 500 gallon flow line capacity pump tank compartment with an optional chlorination device. Wastewater first enters the aeration mixing mixing zone. zone. The mixed liquid next enters the clarifier compartment c ompartment and continues to flow upward to the discharge pipe. From the plant s discharge pipe, the final effluent passes through a chlorination device into the pump tank compartment for storage and contact mixing. =
The treated and disinfected dis infected effluent is then safely discharged, via an application pump, to a surface spray, subsurface drip, low pressure dose, absorptive mound or other disposal area. The Aqua Safe model AS500-4+75 (Figure 12) is a four compartment concrete tank configuration with a chlorination chlorination device. It is comprised of a forward 400 gallon pretreatment tank, an aeration mixing zone, a settling or clarifier compartment and a rear 750 gallon flow line capacity ca pacity pump tank compartment. Wastewater first enters the pretreatment tank compartment of the plant, plant , then gravity flows through a 4" SDR 35 PVC inlet to the aeration mixing zone. zone. The mixed liquid next enters the clarifier compartment and continues continues to flow upward to the discharge pipe. pipe. From the plant s discharge pipe, the final effluent passes through a chlorination device into the pump tank compartment for storage and contact mixing. The treated and disinfected effluent is then safely discharged, via an application pump, to a surface spray, subsurface subsurface drip, low pressure dose, absorptive mound or other disposal area. =
The results of the Aqua Safe process is a clear, odorless effluent discharge, which meets and exceeds state and national water quality standards.
AQUA SAFE PRODUCT SPECIFICATIONS INDIVIDUAL HOME WASTEWATER TREATMENT PLANT
MODELS A.S. 500, A.S. 600, A.S.750, A.S. 800, A.S. 1000, A.S. 1200, & A.S. 1500 Includes EZ Models A.S. 500
A.S. 600
A.S. 750
A.S. 800
A.S. 1000
A.S. 1200
A.S. 1500
Treatment Capacity
500 GPD
600 GPD
750 GPD
800 GPD
1000 GPD
1200 GPD
1500 GPD
Volumetric Capacity
1000 GAL.
1190 GAL.
1516 GAL.
1619 GAL.
2008 GAL.
2464 GAL.
2918 GAL.
Aeration Zone Capacity
848 GAL.
1000 GAL.
1288 GAL.
1336 GAL.
1706 GAL.
2010 GAL.
2349 GAL.
Clarifier Capacity
152 GAL.
190 GAL.
228 GAL.
283 GAL.
302 GAL.
454 GAL.
569 GAL.
1.25 #/DAY
1.50 #/DAY
1.85 #/DAY
2.0 #/DAY
2.50 #/DAY
3.0 #/DAY
3.75 #/DAY
ASC2532
ASC3342
ASC3352
ASC3350
ASC5082
ASC7510
ASC7510
BOD5 Loading Aerator-Aqua Safe Com Com ress ressor or
DESIGN COMPONENTS AND MATERTIALS Aeration Tank & Cover ................................. .................................................. .................................. .......................... ......... fiberglass or concrete Clarifier ................................... ..................................................... ................................... ................................... ......................... ....... polyethylene polyethylene or fiberglass Compressor Housing.................................................. Housing........................................................ ...... polyethylene, fiberglass, fiberglass, or concrete PARTS LIST Aeration Tank................ Tank ................................. .................................. ................................. ................................. .................................. ................................. ................ item #1 Clarifier ................................. ................................................... ................................... .................................. .................................. ................................... ................................... .................2 2 Air Distribution System ................................. .................................................. ................................... ................................... .................................. .......................... ......... 3 Access Cover, 6” Diameter Diameter PVC, 16” Fiberglass Fiberglass or 20” Polyethylene Polyethylene ................................... ...................................4 4 Discharge Piping Assembly .................................. ................................................... .................................. .................................. .................................. .................... ... 5 Compressor Housing................. Housing .................................. .................................. .................................. ................................... ................................... .............................. ............. 6
MODEL A.S. 500 A.S. 600 A.S. 750 A.S. 800 A.S. 1000 A.S. 1200 A.S. 1500
DIMENSIONS A (I.D.) 5’6” 6’0” 6’9” 7’0” 6’9” 7’6” 8’2” FIGURE 1
B (HEIGHT) 6’4” 6’4” 6’4” 6’4” 8’2” 8’2” 8’2”
00 & AS15 AS1500 00 & AS1000, AS12 AS1200 AS800 00,, AS1000, 50, AS8 0, AS7 AS750, AS5 AS500, 00, AS60 AS600, Tite Riser with Tu with Tuff Tite TANKS,, INC ECOLOGICAL ECOLOGICAL TANKS ater Wastewater Home Wastew Individual Ho Tr eatment eatment Plant Plant EZ Top Optional Op tional Remote Compresso r
AIR DISTRIBUTION LINE
4¾" Inspection Port Inspection Port
3/4" SCH. 3/4" SCH. 40 PVC AIR DISTRIBUTION LINE 100 L.F. MAX.
4" OUTLET
R10"
4" INLET INLET
20" Dia Access
2.5"
Remote Compressor Compres sor
FG Riser
DISCH ARGE PIPE
AIR DISTRIBUTION DISTRIBUTION SYSTEM SYSTEM 6"
8.5"
90 Inlet El Optional
OUTLET INVERT
SEAL
2.5"
4" OUTLET
4" Inlet Soil So il Gasket
AERATION AERATION TANK
B A
CLARIFIER CLARIFIER AIR DROP LINE
Config g urations AS A S 500-1500 Top Confi
Aer Aer ator ator Cover
6"
12"
Base
4"
FG Riser
4"
6"
16"
FG Riser FG Riser
6" to 13" to 13"
6" to 13" to 13"
6" to 13" to 13"
5" Inspection Inspection Ports (4) Locations
5" Inspection Inspection Ports (4) Locations
20" Bot
DONOTENTER DANGER TUF-TITE POISONGAS
25" Bot Bot
A Q U A S A F E
E F A S A U Q A
DONOTENTER
24" Top
DANGER TUF-TITE POISONGAS
6" PVC Riser -16" -16" Long
19" Top
5" 2. 2.5"
2.5"
EZ TOP EZ TOP
2.5"
20" Tuff Tite Tite Riser Top
Basic 6" PVC PVC Riser Top
06/2003
Ecological Ecological Tanks, Inc.
500 - 1500 Aqua Safe AS 500 Aqua Top With EZ With EZ Top
20" Bot
DONOTENTER DANGER TUF-TITE POISONGAS
20" Tuf Tuf Tite Tite Riser
25" Bot
A Q E U F A A S S A A F U E Q A 19" Top
24" Top
500 - 1500 Aqua Safe AS 500 Aqua Top With EZ With EZ Top
20" Bot
DONOTENTER
A Q E U F A A S S A A F U E Q A
25" Bot
DANGER TUF-TITE POISONGAS
20" Tuf Tuf Tite Tite Riser
24" Top
19" Top
2.5"
Aerator Cover
6"
12"
Base
4"
FG Riser
4"
FG Riser
4" PVC Pipe P ipe
4" Inlet
DMV 4 SDR SDR x 4 DMV Coupling T-Baffle
Clarifier A" A "
B" Mixing Mixing Zone
R3"
Ecological Tanks, Tanks, Inc.
9"
10"
Patented Patented
4/2002
AS500 -166 -166 & Aqua Safe Safe AS500 6 TT AS600-16 AS600-166
6" Cover Cover Over Insp. Hole 4¾" Insp. 4¾"
16"
DONOTENTER DANGER TUF-TITE POISONGAS
24"
DONOTENTER DANGER TUF-TITE POISONGAS
20" Tuf Tite Riser
28" 2.5" 16" Tuf Tite Riser w /3" Chlorinator w/3" Drop Tube Tube (Optional) (Optional)
14"
6"
8.5"
4" PVC PVC
4" Inlet Inlet T-Baffle T-Baffle
76"
ilter Media Pipe Pipe Filte (Optional) (Optional)
66" for AS500 AS500 72" for AS600 AS600 CTR. DIM.
Tank 166 Gal. Gal. Pump Pump Tank d) (Attached) (Attache
Aerobic Tank
9"
10" 23"
Tanks, Inc. Inc. Ecological Tanks,
Patented
004 01/2004 01/2
Safe AS500 CU Aqua Aqua Safe AS500 U TT AS600CU and AS600C and
6" Cover Over 4¾" Insp. Hole H ole
16"
DONOTENTER DANGER TUF-TITE POISONGAS
24"
DONOTENTER DANGER TUF-TITE POISONGAS
20" Tuf Tite Riser Riser
28" 2.5"
16" Tuf Tite Riser Riser
20" Tuf Tite Riser
Chlorinator Chlorinator w/3" Drop Tube
10" 6"
8.5" 30" 30" 4" PVC PVC Baffle
76" 76"
66" 66" for 500 GPD 70" for 600 GPD 600 GPD
16"
Chlorination Chlorination Tank 68 Gal. 68 Gal.
24"
CTR CTR DIM 28"
9" Ecological Ecological Tanks, Inc.
10" Patented
01/2004 01/2004
AS500 Safe AS500 Aqua Safe Aqua P5 CU EZ 6" PVC Riser
6"
Base
4"
FG Riser
4"
4" PVC Chl Chlor inat inator with 3" 3" Dip Tube
FG Riser
6"
10 10"" 8.5" 8.5"
8.5" 8. 5"
30 30"" 27" T-Baffle T-Baffle
4 SDR x SDR x 4 DMV DMV Coupling
Baffle 4" PVC Baffle
4" PVC 24"
28"
9"
10"
44.5"
20" Bot
48"
DONOTENTER DANGER TUF-TITE POISONGAS
25" Bot
24" Top
DONOTENTER DANGER TUF-TITE POISONGAS
19" Top
28" 6" Cover 6" Cover Over 4¾" Insp. Hole
35"
Tanks, Inc. Ecologica Ecologicall Tanks,
66" Dim. CTR. Dim. 2 08 08/13/200 /13/2002
24 24""
0-5 Pre Pre fe AS50 AS500-5 Safe Aqua Aqua Sa Optional EZ Tank Top Tank Top Optional NOTE: EZ
6" Dia. Riser
12" Dia. Dia. Insp. Port
6"
8.5"
8.5"
4" Inlet Inlet
Seall Sea
27"
4" Outlet
T-Baffle T-Baffle
4" PVC 76" Pre Tank 516 Gal. Air Drop Lines
9"
10"
44.5" Over 6" Cover 6" Cover Over 4¾" Insp. Hole Hole
48"
20" Poly Riser Poly Riser (optional) (optional)
2.5" 2.5" Flange
35"
Ecological Ecological Tanks, Tanks, Inc.
66" Dim. CTR. CTR. Dim. Patented Patented
4/2002
Safe AS500 5 AS500 5 Plus 5 Aqua Aqua Safe 16" Riser w/Cap w/Cap
Optional NOTE: EZ Tank Top Tank Top Optional 6" Dia. Riser
12" Dia. Insp. Insp. Port
6"
Chlorinator with 3" with 3" Drop Tube Tube
8.5"
8.5" 8.5"
4" Inlet Inlet 27"
76" Pre Tank 516 Gal. 516 Gal.
Tank Pump Tank 516 Gal.
9"
44.5"
10"
44.5" 6" Cover Over 4¾" Insp. Hole
48"
48"
20" Poly Poly Riser (optional)
2.5" Flange
35"
Ecological Tanks, Inc.
66" CTR. CTR. Dim. Patented FIGURE 8
35 "
4/2002
5+5E AS500 AS500 5+5E 20" Riser Riser w/Chlorinator w/Chlorinator Within Riser 6" Dia. Riser Dia. Riser
Insp. Port 12" Dia. Insp. 12" Dia.
6"
8.5"
8.5"
4" Inlet 27" Pump Tank Tank Gal. 580 Gal. 580
Pre Tank Tank 516 Gal. Gal.
76"
9"
10"
142" 60" 44.5 "
6" Cover Cover Over 4¾" Insp. Insp. Hole
51"
48"
20" Poly Riser (optional) (optional)
2.5" Flange Flange
38"
35"
Cut Out Out Dim.
Ecological Tanks, Ecological Tanks, Inc.
Patented
3/2002
5 Pre AS500+ AS500+5 Lid k with with Lid Concrete Tan Concrete Tank
R33" R33" 72"
66"
R31.5"
500 Gal Gal Capacity At Flow Line
Access
Access
3" Typ. Typ.
3" Typ. Typ.
3" 8.5" Typ.
6" Typ. 6" Typ.
8.5" 4" PVC Pipe PVC Pipe
4" Outlet
Seal
T-Baffle T-Baffle
79"
Ref. 67.5" Ref. 500 Gal. Gal. Pre Tank Tank op Air Dr op Lines
4.5"
10"
4.5"
9"
3"
4.5" 4.5"
106"
Ecological Tanks, Ecological Tanks, Inc.
P a te n te d
4/2002
AS500-5 Pump AS500-5 Pump With Lid Tank With Lid Concrete Tank
R33"" R33 66'
72"
R31.5"
Access Access
Access Access
3"
3"
3" 6"
8.5" Seal
T-Baffle Chlorinator Chlorinator with 3" Drop Tube
79"
67.5" 500 Gal. Pump Tank Tank
Air Air Drop Lines Lines
4.5"
10"
4.5"
9" 3" 106"
Tanks, Inc. Inc. Ecological Ecological Tanks,
Patented Patented
FIGURE FIGURE 11
4/2002 4/2002
4+75 AS500 AS500 4+75 k With With Lid Lid oncrete Tank Concrete Tan
72"
Capacity 400 400 Gal Capacity At Flow Line
8.5" 8.5"
66'
25.5"
Access
3" 6"
43.5"
Access
3"
Access
3"
25.5" 25.5"
43.5" 43.5"
T-Baffle T-Baffle inator with with Chlor inator Tube 3" Drop 3" Drop Tube
79"
67.5" 400 Gal. Pre Tank
4 .5"
750 Gal. Pump Tank Tank
4.5"
10"
4.5" 4.5"
9" 3"
22.5"
40.5"
147"
Inc. Tanks, Inc. Ecological Ecological Tanks,
Patented Patented
002 4/2002 4/2
3"
T PLANTS PLANTS TMENT TREATMEN SAFE TREA AQUA SAFE AQUA SION DIFFUSION AIR LINE AIR LINE DIFFU 1/2" Ell 1/2" Ell
4" Spa Flex Pipe 3/ 3/4" Air Inlet
1/2" x1/2"x3/4" x1/2"x3/4" Tee
1/2" Tee
e p i P C
1/2" PVC Drop Drop Line
T PLANTS PLANTS TMENT TREATMEN SAFE TREA AQUA SAFE AQUA SION DIFFUSION AIR LINE AIR LINE DIFFU 1/2" Ell 1/2" Ell
4" Spa Flex Pipe 3/ 3/4" Air Inlet
1/2" x1/2"x3/4" x1/2"x3/4" Tee
1/2" Tee
1/2" PVC Drop Drop Line
e p i P C V P 0 4 H C S " 2 / 1
Spa Flex Pipe Size as required per chart
A Ai r Di ff us er D istribution
Hole Size Size & Quantity per Chart 3/8"
3/4" 3/4" 3/4" 3/8" 3/8"
2" ELL 1/ 1/2"
Drop Line Line Design Chart
UNIT
DROP LINE (A) SIZE & LENGTH LENGTH
NO. HOLES SIDE
PATTERN
HOLE SIZE
BOTTOM
SPA DISTRIBUTIO N
3/8"
500
1/2"-64"
12
1
3/4x3/8 Stag
3/32"
1/2" Loop Loop
3/8"
600
1/2"-64"
15
1
3/4X3/8 Stag
3/32"
1/2" Loop
3/8"
750
1/2"-64"
12
1
3/4x3/8 Stag
1/8"
1/2" Loop Loop
3/8"
800
1/2"-64"
12
1
3/4X3/8 Stag
1/8"
1/2" Loop
3/8"
1000
1/2"-86"
15
1
3/4X3/8 Stag 3/4X3/8 Stag
1/8"
3/4" Loop Loop
3/8"
1200
1/2"-86"
15
1
3/4X3/8 Stag
1/8"
3/4" Loop
1500
1/2"-86"
18
1
3/4X3/8 Stag 3/4X3/8 Stag
1/8"
3/4" Loop Loop
Face NOTE: Holes Face Clarifier
2" 1/2" Cap Cap
1/8" Hole in 1/8" Bottom ECOLOGICAL ECOLOGICAL TANKS, TANKS, INC.
03/2004 FIGURE FIGURE 14
III. AQUA SAFE RECOMMENDED PLANT INSTALLATION INSTRUCTIONS 1. Inspect entire treatment treatment plant and component parts. 2. Select location of plant site which is is accessible to the home sewer discharge line, at least ten (10) feet from the home foundation, in an area that will not receive vehicular traffic. Prepare an excavation site by digging a hole at least one (1) foot larger than the treatment plant and a depth that that will allow for sufficient coverage leaving approximately three (3) inches of the inspection port to extend above normal ground level. The depth of the plant will will be controlled by the the depth of the building building sewer outlet line plus the amount of proper fall f all required from the building sewer outlet line to the inlet invert of the plant. The prepared excavation should have a solid, level bottom that will eliminate plant settling. Additionally, the bottom of the excavated hole should be free of rocks or sharp objects. Aqua Safe plants should be installed on a bed of sand on undisturbed soil to provide a solid flat base. 3. Utilizing lifting lifti ng lugs provided, carefully place the plant in the excavation. The inlet line should slope down toward the plant and the outlet line s hould slope down away from the plant. The plant should be level to to within one (1) inch, edge to edge. Aqua plants should only be connected connected to properly trapped and Safe wastewater treatment plants vented plumbing systems in compliance with state and local plumbing codes. 4. Position the inlet inlet and outlet outlet lines and make the necessary connections. connections. Clean-outs should be installed at building sewer tie-in, any changes in direction of flow and at maximum intervals inter vals of seventy (70) feet when using four (4) inch piping. The inlet line should be inserted and glued into the inlet elbow and the discharge line should be inserted and glued into the the outlet coupling. Open the inspection port on top of the plant and make sure the discharge discharge tee assembly in level and and centered in the clarifier prior to connecting discharge piping. piping. Fill the tank with with water to the point of of flowing discharge before backfilling. Backfill evenly around the plant, plant, up to the bottom of the inlet and outlet piping, taking care not to damage the tank or dislodge the piping. Backfill material must be void of rocks, gravel, heavy clay or any type of material which might damage the tank. 5. The aerator compressor must be installed in a well well ventilated, relatively relatively clean and dry location. Install the aerator compressor on the treatment treatment plant s tank top or at a remote location no more than one hundred hundred (100) feet from the the treatment plant. The aerator compressor is supplied complete with all discharge fittings. fittings. Install 3/4" Sch. =
40 PVC piping (supplied by others) between the aerator and treatment plant. Be careful not to allow any debris, dirt or mud in the airline during installation. A minimum of twelve (12) inches ground cover is recommended over the 3/4" Sch. 40 PVC air piping. 6. The electrical controls controls for the aerator compressor, visual and audible alarms for compressor failure and high water conditions, dose/spray pump and/or timer are contained in a weather weather proof enclosure. (See Figures 15-34). It may be installed in any above ground area where the warning light is visible to the owner during the course of a normal day activities. It is recommended that the control control box be a least least six (6) inches above ground level and in view of the aerator compressor compressor housing. All electrical wiring must comply with applicable standards and shall conform to the requirements of the most current revision of the National Electrical Code. All electrical components not not supplied must comply comply to U.L. standards. standards. We recommend that all electrical connections be made by a licensed electrician. 7. Install electrical wiring (provided by others) to interconnect the aerator compressor and alarms to the electrical control control panel. (See Figures 16 -33). A minimum of twelve (12) inches of ground cover is recommended over underground electrical conduit and wiring. 8. If required, install the application application pump in the pump tank. (See Aqua Safe effluent pump manual). Most aerobic system designs that include as a method of effluent disposal surface spray, subsurface drip, or low pressure dosing should include the proper sized pump for the job. If not, once the pumping conditions conditions are determined, selection of the t he right pump will be determined by two factors, pump capacity and total head needed. You must match the pump as closely closely to your conditions as possible possible to get maximum pump efficiency and dependable dependable operation. Install and set the the float switches to the appropriate level to comply comply with design and state requirements. requirements. (See Figures 20 & 21). 9. Run approved conduit and wiring to the pump tank from the control panel and have a qualified electrician electrician make wiring connections. connections. (See figures 26-33 and Aqua Safe pump manual). All conduit running from the pump tank to control panel must be sealed with conduit sealant to prevent moisture or gases from entering the panel. 10. The aerator compressors used on Aqua Safe wastewater treatment plants run continuously. They provide relatively quiet, energy efficient operation. Once properly connected, the electrical control box is to be closed. Operate the aerator
compressor by placing the on/off electrical circuit (provided by others) in the ON position. A
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11. Turn on aerator compressor and check all air piping and and fittings for leaks. This can be accomplished accompli shed by preparing prepar ing a saturated solution of soap and water and applying to entire run of pipe and fittings. If a leak is detected, effect repairs. 12. Carefully backfill all underground underground lines and the rest of the plant s excavation in a manner which will not cause damage to the completed installation. =
13. The Aqua Safe plant is ready to receive incoming sewage.
IV. AQUA SAFE PLANT START UP Initially the Aqua Safe wastewater treatment plant is filled with clean water, usually from an owner s water supply. supply. As stated in the installation installation instructions, once all proper connections have been completed and it is filled with water and the aerator compressor turned on, the system is now in operation. For the treatment plant to be biologically stable, it will take from four (4) to twelve (12) weeks weeks after first using the plant to develop a population population growth of microorganisms microorganisms (bacteria). It is these bacteria which make the treatment system operate. =
V. OWNER MAINTENANCE CARE AND OPERATION INSTRUCTIONS Aqua Safe home wastewater treatment plants have been designed and built by long term, reliable and and cost efficient service. service. Our Ecological Tanks, Inc. to provide long treatment plants will operate with a minimum amount of attention.
If service is required, reference the system s DATA PLATES located on the Aqua Safe control panel or aerator compressor for the plant s model number, the name, address and phone number number of the local service person that can provide service. service. The following procedures should be performed on a routine basis to insure proper plant operation: =
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DAILY: Check warning light and audible alarm located on the plant s control panel for air supply supply malfunction or in system system high water indication. indication. If an alarm on condition is observed, it is is an indication of malfunction. malfunction. First check the electrical electrical circuit providing power to the system to insure the circuit is closed. Check the aerator aerator compressor to be sure it is operating. Check for over heating, excessive vibrations and unusual noises. If aerator compressor failure is observed, call your service provider for service. After a power outage, outage, an alarm condition condition may exist. Should an alarm remain on for more than thirty (30) minutes after power is restored, you should call your local service provider to report the alarm. =
treatment plant for offensive odor. If present call for servi service. ce. WEEKLY: Check the treatment the air filter on aerator compressor. compressor. Rinse with PERIODICALLY: Check and clean the warm water to clean clean if necessary. Make sure filter is is dry and re-install on aerator compressor. s olids removal is no more often than every two (2) RECOMMENDED: Frequency of solids to five (5) years. Determination of the need for pumping pumping can be made made only by a trained service person by testing the tank contents and/or effluent. The Aqua Safe wastewater treatment plant should be pumped when the settled solids are approximately sixty (60) percent of the total volume. WARNING - Hydraulic displacement and tank flotation may occur whenever tanks are pumped. Upon completion of pumping, tank must be refilled with water Additionally, care should be taken not not to damage internal internal component component parts. A certified Aqua Safe service technician should oversee tank pumping.
VI. OWNER S RESPONSIBILITY It is the owner s responsibility to responsibility to operate the Aqua Safe wastewater treatment plant to the best of their ability. To keep maintenance tto o a minimum and insure high high effluent quality, the following items should not be permitted to enter the treatment plant: = =
1. Strong disinfectants or bleaches, other than small amounts used in day to day house cleaning and laundries. laundries. Recommended detergents detergents are low-sudsing, low-sudsing, low phosphates and biodegradable. biodegradable. Recommended cleaning cleaning products are non-chlorine, non-toxin, non-corrosive and biodegradable. biodegradable. Anti-bacteria soaps should should be avoided. avoided. 2. Backwash discharge discharge from any type type of water softeners. 3. Citrus products, coffee grounds, grounds, chemical wastes, paint paint or paint thinners, thinners, oils or grease (such as used cooking grease), pet shampoo, pet dip disinfectant, pesticides, herbicides, automotive fluids or any other toxins. 4. Disposable diapers, tampons, tampons, sanitary napkins, large quantities of paper paper products, tobacco products, products, or similar items. Home brewery waste, strong medicines and and antibiotics. 5. Waste material from a garbage disposal disposal is not recommended recommended without the use of a trash trap or pretreatment tank preceding the Aqua Safe plant. Food waste represents additional loading the aerobic treatment unit would have to digest, increasing pump out intervals. 6. The Aqua Safe wastewater treatment plant is designed for the treatment of domestic wastewater and nothing else should go into it. During extended periods of intermittent or non-use, such as vacation time, the aerobic bacteria inside the plant will decrease due to no food in the form of incoming wastewater. The treatment plant will become become biologically stable again again soon after the resumption of normal loading. loading. The aerator compressor compressor should be be left on during periods of vacation time. time. During extended extended periods periods of absolute non-use non-use (3 months or longer) the aerator compressor should be removed, cleaned and stored with the compressor s inlet and outlet sealed. Additionally, the the air line piping should also be capped to prevent debris from entering the air distribution system. =
The Aqua Safe plant will not perform to its fullest capabilities if subject to hydraulic overloading. This condition condition exists whenever excessive excessive water, above the plants designed treatment capacity, capacity, is allowed into the the plant. Leaking plumbing fixtures fixtures or excessive water use may cause this condition. Hydraulic overload may also occur on
responsible for the infield operation of our plants. The Ecological Tanks, Inc. is not responsible proper operation of this wastewater treatment plant depends upon proper organic and hydraulic loading of of the plant. We cannot control the the loading of substances substances in our plants that may upset its biological balance. We can only provide a complete owner s manual which outlines materials materials that should be kept out of the the treatment plant. User operation instructions must be followed or warranties are subject to invalidation. =
WARNING! Ants and rodents are destructive to the mechanical and electrical equipment on wastewater wastewater treatment plants. Care should be taken to prevent infestation of ants near the the plant. Damage or destruction of mechanical or electrical electrical equipment by ants or rodents is not covered under manufacturer s warranty. =
Any and all safety requirements such as the electrical wiring, blower operation or plant discharge concerning the owner, their families, friends, or guests is the sole liability of the owner (see warranty and service policy). The electrical control panel contains a schematic schematic for the system. However, the electrical control panel panel is sealed and contains no user serviceable parts. Test and alarm silence switches are located on the outside of control panel. WARNING! Service to the electrical control panel by a non-qualified non-qualified person may result in a electrical shock shock hazard resulting in serious injury or death. death. If service is required contact your local authorized installer representative or maintenance provider.
Many states already require the use of a chlorination unit behind all mechanical treatment plants for total effluent disinfection prior to final discharge. Ecological Tanks, Inc. recommends the use of a disinfection device behind its mechanical plants for total effluent disinfection prior to final discharge.
VII. INSTALLER/MAINTENANCE PROVIDER OPERATION, REPAIR AND TROUBLESHOOTING Previous sections in this manual have covered the Ecological Tanks, Inc., Aqua Safe system s functions, specifications, design, proper installation procedure, start up, owner care and operation instructions. If at this point you are not totally totally familiar familiar with the material already covered, you should read it again. =
Please pay particular attention to the preceding section titled Owner s Responsibility . This section covers information critical to the plants plants proper loading and function. You will find that this same information is listed in the Ecological Tanks, Inc., Aqua Safe Owner s Manual . Your assurance of the owner s receipt of their manual and the explanation of it s contents is most critical to the plant s proper operation. A
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You will find, in the following sections of this manual, the Initial Service Policy . It covers information required of you as a maintenance provider in order for you to provide service in compliance compliance with ANSI/NFS Standard 40. Additionally, Additionally, most states states have added to the requirements requirements of this policy. You must know and adhere adhere to all other regulatory agency requirements concerning mechanical plant service/maintenance standards. Ecological Tanks, Inc., Aqua Safe wastewater treatment plants should be inspected every six months for proper operation. operation. Two years of maintenance maintenance is provided as a part of the systems certification requirements. Ongoing maintenance is usually part of a service agreement maintained between an owner and maintenance provider. Inspections should should include any necessary adjustment of electrical controls and servicing of the component parts and should include a visual check of hoses, wires, leads, contacts, cleaning of filters, removal of organic particles, and testing of alarms to ensure proper function. An effluent quality inspection inspection consists of a visual check for color, turbidity, turbidity, scum overflow, and an examination examination for odors. A mixed liquor inspection may be necessary if the plant is not preforming properly or if offensive odors are present. If any improper operation is observed observed which cannot be be corrected at that that time, the the user shall be notified in writing immediately. This notification shall advise the owner of the problem, if it is covered by the warranty, if not, the cost related rel ated to correcting the problem and estimated date for correction of said problem. A
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VII-1. EXAMPLE OF A ROUTINE MAINTENANCE SERVICE CALL First check the system s control panel for any any alarm or failure indication. indication. Check the panel to insure insure proper incoming power by by testing testing the the incoming incoming power supply. If you know power is incoming into the control panel, check the circuit feeding the control panel. Next, check check the aerator simply simply to insure that it is running and then go directly to the treatment plant for an effluent quality inspection as outlined in the service policy section. At this point pay pay particular attention attention to odors you notice at the plant (or pump tank if applicable). You may notice an earthy smell which which is nothing more than carbon dioxide gas emitted by the aerobic bacteria bacteria in the plant. There may be a sweet smell or no smell at all and that s good. Should you experience an obnoxious odor, something is wrong. Access the aeration mixing compartment, if necessary, to examine the mixed liquid and air diffusion system. =
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Return to the control panel, check for proper functions as outlined in this manual (See figures 15-24), note the troubleshooting and repair guidelines covered in the referenced figures. Before servicing the control control panel and alarm system, disconnect disconnect power to the control panel. Clean or replace the the aerator compressor air filter at this time. If you experienced an offensive odor when at the plant and heard little or no bubbling, finding a clogged or extremely dirty air filter may be the the problem. Turn on the aerator at this time and check for any air leak between the aerator and the 3/4" 3/4" Sch. 40 PVC piping. If a leak is detected, effect repair. If a leak is not detected, the following steps should be be taken.
Remove the aerator from the rubber hose connection and install a low pressure gauge (available from Ecological Tanks, Inc.) between the PVC piping piping and aerator. Turn on the aerator and note the pressure. If the line pressure is below 1.5 P.S.I. then then there is a leak between the aerator and the air distribution system in the treatment plant or the aerator s diaphragm is ruptured. (See (S ee aerator compressor repair section) Determine the cause and effect repairs repairs at this time. time. If a pressure above 3.5 P.S.I. is noted, noted, the air system piping or diffuser assembly is blocked. blocked. You can clear the air distribution system s blockage by charging the air distribution piping with compressed air (no more than 80 P.S.I.) Re-check the line pressure pressure after any maintenance maintenance procedure to the plant s air distribution piping to insure the correct pressure range. r ange. The normal line pressure should be between 1.83 to 2.85 P.S.I. =
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The Aqua Safe aerobic treatment plant was designed and tested with a specific aerator compressor for each of its plant models.(See Figure 35) Use only the specified aerator for each plant model provided provided by Ecological Tanks, Inc. in accordance with NSF Standard 40. If this particular system uses a gravity flow overland discharge, check to insure the discharge pipe or manifold is open. open. Should the system employ spray irrigation irrigation or some other method of pumped effluent disposal, you should check that method at this time. While at the chlorination or pump tank, if applicable, note the condition of the chlorination or other type of disinfection devise. devise. Make sure that that the disinfection disinfection devise is designed design ed to insure effluent contact with the disinfection agent during periods of final effluent flow into the pump tank. Note the chlorine chlorine supply and check to insure that chlorine tablets are not caking inside the chlorinator resulting in no tablet effluent contact. contact. Effect necessary repairs if needed. A
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Continue at the pump tank by checking the condition of the application pump and it s electrical connections. Note the positions of the pump on, off, override and high water float switches. Make sure they are properly positioned, positioned, operable and secured. Note the condition of the application pump s inlet screen. Clean or replace as necessary. Check to insure the pump is properly seated in the pump tank and note the condition of the pump s drop pipe as it extends from the pump discharge opening to it s exit point out of the pump tank. Refer to Troubleshooting Guide found on-back page of Aqua Safe effluent pump manual if application pump problems warrant corrective action or repair. =
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Some counties require the use of a spin or disc filter in line between the pump tank and spray application area. If subsurface drip application is used, used, you should always have a filter assembly in line between the pump tank and drip field. Counties that require the use of in-line spin or disc filters, as well as drip tubing manufactures alike, prescribe the use of the filter size and micron rating (normally 100 microns). Only approved filters should should be used. If spin or disc disc filters are used used they should should be removed and cleaned or replaced and re-installed at this time. Continue by next checking the condition of the final effluent distribution piping system to include the the surface spray or subsurface drip application area. Be sure that the distribution piping system and any repairs to the system conform to the applicable rules governing the construction of that system. Note any ponding ponding or run off from the
disposal area; determine the cause if either either of these conditions exist. Probable cause would be either either hydraulic overload of system or improperly improperly sized disposal area. If water is ponding in the disposal area, it may flow back into the pump tank if the inline check valve between the pump tank and disposal area is not completely closing after each pump cycle. cycle. Note any non-compliance non-compliance conditions conditions that may exist in the effluent disposal area and arrange for corrective measures. Activate the application pump and check the spray pattern and condition of the spray heads in the surface application application area. Strainer screens if used in the spray heads may require cleaning. Any irregular spray pattern or damaged spray head must be noted on the reporting record and repaired. Also note the condition of the vegetation vegetation growth growth in the surface application application area. Tall grass, weeds or bushes bushes should be cut or trimmed. Notify the person responsible responsible for preforming that task and insure insure that it is done. If a subsurface drip application field is used, the system should be flushed at each regular service visit. Systems must be equipped to flush the contents contents of the lines lines back to the pretreatment tank when when intermittent flushing is used. If continuous flushing is used during the pumping cycle, the contents of the lines must be returned to the pump tank. Check the atmospheric vents vents in the drip field to insure that they will will open to vent and are readily accessible for inspection or service. Recommended procedures for taking effluent samples are outlined in Section VII I of this manual, titled Effluent Sampling Requirements . A
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Be sure to follow the steps outlined in the Initial Service Policy , number 3, should you observe any improper condition affecting the plants proper operation which cannot be readily repaired. A
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VII-2 AERATOR COMPRESSOR REPAIR Linear aerator compressors (See Figure 36-38) are used on all models of the Aqua Safe wastewater treatment plants. They provide quite energy efficient operation. Additionally, rotary rotar y vane compressors (See Figures 39-42 ) are provided upon request, in-lieu of linear aerator compressors. compressors. All aerator compressors on all models of the the r un continuously. Aqua Safe aerobic wastewater treatment plants run Periodical aerator compressor maintenance will help you to operate the aerator in the optimum condition and insure longer longer aerator life. Air filters should be cleaned every four months and replaced as necessary. Ecological Tanks, Inc. recommends that the air filters be replaced replaced once a year. year. The plant s air distribution piping pressure should =
be measured at least once per year. Aerator compressors should be operated at the recommended output pressure range which is between between 1.5 and 3.5 P.S.I.. Aerator life is shortened if operations outside of the specified pressure ranges occur. Ecological Tanks, Inc. recommends the diaphragm blocks on linear aerator compressors be replaced every three years. We also recommend that the vanes vanes be replaced every four years on rotary vane aerator compressors. Referring to figures 3642, note the following text for diaphragm block and vane replacement procedures: LINEAR COMPRESSOR HEAD AND DIAPHRAGM REPLACEMENT
1. Remove linear blower blower from electrical power and and move to a well well lit spot. 2. Remove the top plastic cover and discard discard the filter element. 3. Turn the blower over and remove (4) screws using either a #2 Phillips Phillips screwdriver or a 10 mm socket. 4. Remove the top housing and internal filter. filter. 5. On Secoh, Thomas, and and Gast HP series, remove remove the drive cover by taking out (4) Phillips screws. 6. Carefully, inspect inspect the shuttle assembly assembly and electric coils. coils. Any damage damage to these components will require replacing the linear blower. 7. Using a pair of pliers, slide the hose clamp down the discharge hose hose and remove the hose from the head assembly. 8. Remove the head assembly assembly by taking out out (4) Phillips screws and separating the head from the diaphragm casing by prying the two pieces apart at the notch in the head. 9. Remove the diaphragm lock lock nut and washer. Slide the diaphragm block block off the the shuttle stud. NOTE: On the the Gast units units only, the diaphragm ring will also be removed during this operation.
10. Install the new diaphragm and casing by sliding the diaphragm over the shuttle stud and centering centering the diaphragm casing in the housing. Install the washer. washer. Place (1) small drop of Loctite thread lock on the end of the stud and install the nut. Tighten to 14 in. lbs. 11. Install a new head assembly by locating locating the head over the diaphragm diaphragm casing and tightening the (4) Phillips screws. 12. Slide the discharge hose hose back on the head and replace the clamp. clamp. 13. Follow procedure #7 #7 thru 12 for the opposite side. 14. Install the internal internal filter and replace the blower blower cover. 15. Install the (4) Phillips Phillips screws, replace the filter element, element, and replace the filter cover. 16. Return unit unit to service.
ROTARY COMPRESSOR VANE REPLACEMENT
1. Unplug compressor, disconnect disconnect piping and move to a suitable work area. 2. Remove (5) 7/16" hex bolts bolts and remove front cover cover and gasket (if present). 3. Remove vanes while p paying aying particular attenti attention on to the proper orientation orientation of vanes in the rotor. 4. Using low pressure pressure compressed air, blow blow out any dust or carbon particles from rotor and cylinder. cylinder. (Always used safety glasses when performing performing this procedure). procedure). 5. Inspect the rotor, cylinder, and front cover for any signs of metal contact or cracks. cracks. 6. Rotate the rotor by hand to be sure the motor motor and bearings are free. 7. Install a new set of (4) vanes into the rotor rotor slots. 8. With the motor resting resting on its base, rotate the rotor by hand to insure the vanes move freely. 9. Install the front cover and torque the (5) hex hex bolts to 10 ft.-lbs.
10. Replace the felt washers on the inlet filter. 11. Prior to installing compressor back on system, plug plug the unit in and let it run for a couple of minutes. Unit should have a constant hum and should not exhibit any excess vibration. 12. Unplug the unit and listen listen for the coast down of the the compressor. The compressor should coast down to a dead dead stop. If the unit stops immediately, immediately, go back to step #2 #2 and check for any metal to metal rubbing. 13. Install unit back on plant.
VII-3. METHODS FOR EVALUATION OF EFFLUENT AND MIXED LIQUOR Problem
Possible Cause
Corrective Action
Offensive odor from plant and effluent.
Aerator or air piping defective, leaking or or clogged
Check aerator, air piping and alarm system.
Murky to gray mixed liquor with semi-clear effluent having a sour odor.
Plant starving due to infrequent loading, hydraulic overloading, or oversized pretreatment tanks resulting in totally anaerobic, or low BOD influent.
Confer with homeowner regarding loading. Remember it may take 4 to 12 weeks for a new plant to start.
Black colored mixed liquor & effluent having a totally septic odor void of dissolved oxygen, having a approximate pH between 6.5 & 8.
Plant receiving little or no aeration due to defect in aerator or air piping.
Check aerator, air piping & alarm system.
Black colored mixed liquor & black tinted effluent having an offensive odor & acidic pH
Plant loaded or dosed with influent that prohibits growth of aerobic bacteria
Confer with homeowner regarding loading. Adjust pH to between 6.5 & 8.5 dose system with approved bacterial additives to help restart micro bacterial growth or pump tank for fresh start.
Brown mixed liquor with a viscous, brown foam having an obnoxious odor in the mixing zone with semiclear effluent high in TSS
Developed population of filamentous microorganisms in aeration zone due to low food to microorganism ratios, the presence of toxins or improper pH level.
Confer with homeowner regarding proper plant loading. Adjust pH to 6.5 & 8.5. Dose plants mixing zone with approved bacterial additive.
Problem
Possible Cause
Corrective Action
Chocolate brown mixed liquor with clear effluent quality having only a slight earthy smell in mixing zone.
Plant working properly with effluent pH between 6.5 & 8.5 and D.O. level between 1 and 5.5 mg/L.
None required
VIII. EFFLUENT SAMPLING REQUIREMENTS When properly loaded, operated and maintained the Aqua Safe wastewater treatment plant should provide an effluent quality consistent with the E.P.A. secondary treatment guideline guideline parameters. The expected final discharge from the plant should provide an effluent quality quality of: less than less than
25 mg/l. 30 mg/l. pH of
CBOD 5 TSS 6 to 9
Test results conducted by Baylor University s Department of Environmental Studies in accordance with ANSI/NSF Standard 40 requirements showed the Aqua Safe wastewater treatment plant to have a 30 day effluent average of: =
2.37 2.11
mg/l. mg/l.
CBOD 5 TSS
Ecological Tanks, Inc. recommends that ALL final effluent samples be taken in the effluent effluen t discharge line or the effluent pump discharge line at a sampling port designed for that purpose, but always after after the chlorine contact tank. We recommend allowing the effluent to flow through the discharge pipe for a minimum of two (2) minutes before taking the sample. sample.
VIII-1. SAMPLING AND TESTING PROCEDURE FOR BOD 5 OR TSS 1. Effluent grab samples to be analyzed analyzed for BOD 5 or TSS should be done by a certified testing testing lab. The certified lab should provide provide you with information information concerning proper sample collection to include volume, storage and labeling of sample. For a fee, most labs will provide the glass or plastic plastic bottles to be used. used. 2. Always follow follow your testing lab s instructions concerning proper sample labeling, =
collection, and storage. For the referenced sample collection in this section, the testing lab s minimum instructions should be: =
A) Label each sample to include: * Name and physical address of owner * Time and date of collection * Desired test * Name of person collecting sample B) Collect samples only in clean glass or polyethylene bottle or jar at a volume specified by the lab. C) Store samples in a cooler to near freezing temperature as soon as samples are collected. D) Deliver samples for analysis within six (6) ( 6) hours of collection. 3. Activate the application application pump and collect collect the sample from the sample port in the pump tank or from fresh flow in the effluent discharge line after the disinfection devise.
VIII-2. TESTING FOR SOLIDS REMOVAL 1. As previously noted in other sections of this this manual a sample of mix liquor liquor should be taken from the aerobic plant s aeration mixing compartment to determine the suspended solids content of the aeration compartment. =
2. Using a clear glass or plastic graduated cylinder, let the sample sample settle for thirty (30) (30) minutes. If the settled amount of suspended solids is greater than sixty percent percent (60%) after thirty (30) minutes, the aerobic tank should be pumped out.
VIII-3. OTHER TESTING 1. To determine the the composition of the aerobic plant s influent wastewater strength, collect a grab sample from the flow between the pre-treatment tank and aerobic treatment plant. =
2. Samples should be taken from fresh flow flow directly out of the pre-tank pre-tank s outlet baffle. Refer to information covered earlier in this section for proper handling of a sample from the job site to a certified testing lab. =
3. Influent grab samples, at a minimum, should be analyzed analyzed for BOD 5, TSS, COD, and pH. A pH test can be done done on the job site by following the simple instructions with your pH test kit. However, BOD 5, TSS, and COD tests should be conducted by a certified lab. 4. The need to determine the concentration concentration of other influent contaminates contaminates may arise. Collect, handle and test the samples in the same manner as outlined in this section. 5. The typical composition composition of untreated untreated residential wastewater for the suggested parameters are: BOD5 180 to 200 mg/l TSS 180 to 200 mg/l COD 75 to 150 mg/l pH 6 to 9
IX. ORDERING OF SYSTEMS, PARTS, AND MANUALS Ecological Tanks, Inc., Aqua Safe maintains ample supplies of parts to meet the needs of new sales, replacement parts, warranty parts, and manuals. Please feel free to call us or your local distributor so we can help meet these needs.
SOURCES FOR OBTAINING REPLACEMENT PARTS OR COMPONENTS
Replacement parts or components may be obtained from your local installer/distributor or from: Ecological Tanks, Inc. 2247 Hwy 151 N. Downsville, LA 71234 Office: 318-644-0397 Fax: 318-644-7257 PARTS LIST Refer to system, aerobic control and aerator compressor schematics. DATA PLATE / SERVICE LABELS INFORMATION
AQUA SAFE ® Ecological Tanks, Inc. 2247 Hwy 151 N. Downsville, LA 71234 318-644-0397
Model # ASXXXX-XXX Class 1 Size XXXX GPD For service call your local service provider
The above weatherproof weatherproof vinyl label is permanently affixed to the front of the electrical control panel.
AQUA SAFE ® Ecological Tanks, Inc. 2247 Hwy 151 N. Downsville, LA 71234 318-644-0397
Serial # ASXXXXXXX Model # ASXXXX-XXX Class 1 Size XXXX GPD For service call your local service provider
The above weatherproof vinyl label is permanently aff ixed to the aerator compressor
AQUA-SAFE
Control Panel
Model RDPA (Remote Dual Pressure Alarm) The Model RDPA alarms are designed to monitor airline pressure between the aerator compressor and the ATU. The alarm’s duel set point pressure switch switch senses system failures. The alarm will be activated if the compressor fails fails to maintain maintain the minimum operating pressure or during during a high water condition condition that causes causes a significant rise above the aerator’s aerator’s normal normal operating pressure. pressure. The alarm condition at the control panel will initiate a signal to the remote control panel and owner by means of an audible buzzer and a red beacon light at the remote control control panel. These These signaling devices are also activated activated if there is is an electrical or air pressure failure from the Aerator Compressor to the ATU . In the case of an electrical overload, the 10 amp push to reset breaker will trip, protect the Aerator Compressor and notify the owner. To test the alarm, simply unplug the air compressor or remove the airline from the bulkhead air fitting at the bottom of the enclosure. Note: This control panel must be installed and serviced by a licensed electrical technician in accordance with the NEC NFPA70, state and local electrical codes.
CAUTION ELECTRIC SHOCK HAZARD Disconnect all power sources before servicing. Failure to do so could result in serious personal injury or death.
INSTALLING THE REMOTE ALARM 1. 2. 3. 4. 5. 6.
Drill desired conduit holes in bottom of control being cautious not to damage components. Install supplied mounting brackets to back of control panel and mount control at desired location. Open front cover of the alarm. Install conduit for incoming power and power out to controller. Install power feed line (14-3 w/ ground, UF direct bury) as shown in d iagram #2. Install other end of power feed line through cord seal at the control panel in aerator compressor housing and connect wires as shown in wiring diagram #1. 7. Install incoming power line through conduit and attach wires as shown in wiring diagram #2. 8. Close front cover of alarm controller. 9. Connect other end of power feed line to 120VAC power source. Apply power. Place control control panel on/off switch in the “on” position. NOTE: It will take a short time for the compressor to establish the normal operating pressure before the alarm will turn off. 8. Simulate a high pressure condition by blocking the airflow from the compressor manifold to the treatment plant. Alarm should be activated. 9. Simulate a low pressure condition by disconnecting the small airline from the compressor manifold. Alarm should be activated.
HIBLOW HP80-013A Compressor Alarm Module Operating Instructions Danger: Danger: Danger: Caution:
R UN : MUTE :
TEST :
In Case of an Alarm
Ecological Tanks, Inc.
:
Patent Pending
03/2004
Test/Mute Test/Mute Switch witch
L T N I D A U N N M O I R U T R E U E A O N I E N I L R L N L A G GROUND GROUND
panel to control control panel POWER OUT POWER OUT to others supplied by supplied by others
others by others VAC supplied by POWER 120 VAC supplied INCOMIN INCOMINGG POWER 120
del RDPA RDPA Model
Diagram iagram #2
Disconnec Disconnectt Switch
Push to Reset Reset Breaker
h c t i w S e r u s s e r P l a u D
Red Red Red Red Bare Bare Blk Blk
Gr n
Air to Treatment Treatment Plant Plant
sure Pressure Airline to Airline to Pres Switch Switch
Aerator Compressor Compressor
s r e h t o y b d e i l p p u s g n i w a r d l e n a p l o r t n o c f o
Disconnec Disconnectt Switch
Push to Reset Reset Breaker
h c t i w S e r u s s e r P l a u D
Red Red Red Red
Air to Treatment Treatment Plant Plant
sure Pressure Airline to Airline to Pres Switch Switch
Bare Bare Blk Blk
White White
Gr n
White White tubing air tubing Note: Note: Connect 1/4" air between air outlet port on sor and air inlet port inlet port air compres compressor control panel located on side side of control
POWER 120 VAC INCOMING INCOMING POWER othe rs supplied supplied by others
s r e h t o y b d Aerator e i l Compressor Compressor p p u s g n i w a r d l e n a p l o r t n o c f o e d sor Compres Compressor i s recognized ( Must Must be a U.L. recognized t thermal thermal protected motor) u o s t n e n o p m o C Diagram Diagram #1 : e t o N
A Model RDP Model RDPA
TROUBLESHOOTING
NOTE: Power must be on to test horn and alarm light. Alarm Horn Pressing the alarm test switch, turning the compressor circuit breaker OFF, or activating the alarm float should turn on the alarm horn. If the horn does not sound, replace with horn of same type. Alarm Light Pressing the alarm test switch, activating the alarm float, or turning the compressor circuit break er off should turn on the alarm light. If the light does not activate, replace bulb with with the same type. Circuit Breakers Check the circuit breaker for proper resistance reading using the following procedure. 1. With power OFF, isolate the circuit breaker by disconnecting the load side wires. 2. Place the ohmmeter leads across the corresponding line and load terminals. 3. With the ohmmeter on the R X 1 scale and the breaker in the OFF position, the reading should be infinity (very (ve ry high resistance). With the breaker in the ON position, the reading should be nearly zero ohms (very (very low resistance). If the readings are not as stated, replace the circuit breaker with one of the same ratings. NOTE: Readings may vary slightly depending on the accuracy of the measuring device. Air Switch If lamp and horn are on and pump in pump tank is performing normal: 1. Disconnect air line at fitting at bottom bo ttom of control panel and feel for air coming out of line. 2. If air supply is normal, then air switch is malfunctioning. Replace switch through manufacturers stock. 24 Hr. Clock Timer Clock not running 1. Check for input power to the control panel. 2. Check all terminals for secure connections. 3. Check breaker for on position. fault is evident, replace clock. Clock may be obtained through manufacturers 4. If no circuit fault immediate stock. Pump Test Switch Switch not working 1. Turn OFF power. Disconnect both leads to to the switch. 2. Connect one test lead from an OHM meter set on RX1 to one post on the pump test switch. 3. Connect the other lead from the same OHM meter to the other post of the pump test switch. 4. Pull on the toggle of the pump test switch. Note: The meter needle should deflect across the entire scale. If the needle does not deflect or
reads open, replace the switch with one of the same type and rating. Test / Mute Switch Switch not working. test/mute switch. 1. Turn OFF power. Disconnect all leads from the test/mute 2. Connect one lead from an OHM meter set on RX1 to the center post on circuit 1. 3. Connect the other lead from the OHM meter to the lower or second post in circuit 1. A. With the toggle in the off or mute position there should be no deflection of the needle on the OHM meter. B. With the toggle in the center position, the needle on the OHM meter should deflect across the entire scale. C. By pulling the toggle into the test position the needle on the OHM meter should stay in the full deflection position. 4. Disconnect both leads from the switch 5. Connect one lead from an OHM meter set to RX1 to the center post of circuit 2 on the test/mute switch. 6. Connect the other lead from the same OHM meter to the lower or second post of circuit 2. A. With the toggle on the off or mute position there should be no deflection of the needle on the OHM meter. B. With the toggle in the center or normal position there should be no deflection of the needle on the OHM meter. C. By pulling the toggle into the test position, the needle on the OHM meter should deflect across the entire scale. NOTE: If results other than those just described are attained, replace the test/mute switch. A
@
A
A
@
@
Float Controls Check the floats throughout their entire entire range of operation. Clean, adjust, or replace damaged floats. floats. Check the float resistance - The float resistance can be measured to determine if the float is operating correctly or is defective. Use the following procedure to measure the float resistance: 1. Isolate the float by disconnecting one or both of the float leads from the float terminals. 2. Place one Ohmmeter lead on one of the float wires, and the other ohmmeter lead on the other float wire. ohmmeter dial to read ohms and place on the the RX1 scale. With the float in the OFF 3. Set the ohmmeter position the scale should read infinity (very high resistance). Replace the float if you do not get this reading. With the float in in the ON position the scale should read nearly zero (very low resistance). Replace float if you do not get this this reading. NOTE: Readings may vary slightly depending on the length of wire and accuracy of the measuring device.
r o s s e r p m o c r i a n l o e t n r a o p p l t o e l r t t u n o o c r i f a o n e m e o t w t t e o b b g n n i o b d e u t t r i a c a o " l t 4 r / 1 o t p c e t n e l n n o i C r i : a e t d o n N a
OFF
P M O C
L A R P T E M U N E O I L N C
D GROUN GROUND
Line Tube Tube Air Air Li
others supplied by others 120 VAC supplied NCOMING POWER POWER 120 VAC INCOMING awing are supplied supplied by others panel dr awing ts outside outside of the of the control control panel Components Note: Note: Componen
or Compress Compressor recogniz nized ed must must be a U.L. recog r otected motor ther mal mal pr otected moto
224 del 224 Model
Test/Mute Test/Mute Switch
bypass pump Pump test Pump test switch switch will bypass opera te pump. float switch float switch and operate
WHT WHT BLK High High Water Alarm Switch Float Float Switch OFF
OFF
OFF
P A P M M W U O H P C
WHT BLK Pum p Float Float Switch
BLK
WHT
p ump switch will bypass pump Note: Pum p Test switch will tank o r no water in tank float switch switch with little or
T S E T P P P E A A M M M N I W W O U U L H H C P P
Pump Test Switch Test/Mute Test/Mute Switch
NEUTRAL NEUTRAL GROUND GROUND
Horn
bypass pump Pump test Pump test switch switch will bypass opera te pump. float switch float switch and operate
WHT WHT BLK High High Water Alarm Switch Float Float Switch OFF
OFF
OFF
P A P M M W U O H P C
WHT BLK
BLK
p ump switch will bypass pump Note: Pum p Test switch will tank o r no water in tank float switch switch with little or
T S E T P P P E A A M M M N I W W O U U L H H C P P
Pump Test Switch Test/Mute Test/Mute Switch
NEUTRAL NEUTRAL GROUND GROUND
Horn
WHT
Pum p Float Float Switch
supplied by others by others 120 VAC supplied NG POWER 120 INCOMI NG supplied by others outside of control control panel drawing supplied Note: Com ponents outside
Pump Submersible Submersible Pump recognized zed ( Must Must be a U.L. recogni mal protected motor) motor) ther mal
compresso r po rt on air compressor between air outlet port t ubing between Note: Connect Connect 1/4" air tubing on bottom of o f control panel and air inlet inlet port located on
3BA AP) (PC-3B 202 (PCdel 20 Model
Compressor Compressor ( Must be a U.L. U.L. recognized thermal protected protected motor)
pump Pump Pump test switch will bypass pump ate pump pump.. float switch float switch and oper ate
WHT BLK High Water Water Al Alar m Float Float Switch Switch
3
WHT BLK Overide Overide Float Switch Switch WHT WHT
BLK
BLK Pump Float Float Switch
WHT
bypass pump pu mp Test s witch wi tch will wi ll bypass Note: Pump Pum p Test little or no wate no waterr in t ank swit ch with wit h little or float float switch
OFF
O FF
P M U P
P M A O W C H
O FF
P E A A M N I W W O L H H C
P M U P
E D I R E V O
2
1 1 12 1 1 1 0
12
9 8
4 5
7
I
M 9 A 8
9
P M
5
7
0 1 1
6
O
1 2 1 1
2
3
4
T PUMP TES TEST
Pump Test Switch Test/Mute Switch Switch
NEUTRAL GROUND
Horn
pump Pump Pump test switch will bypass pump ate pump pump.. float switch float switch and oper ate
WHT BLK High Water Water Al Alar m Float Float Switch Switch
3
WHT BLK Overide Overide Float Switch Switch WHT WHT
BLK
BLK Pump Float Float Switch
bypass pump pu mp Test s witch wi tch will wi ll bypass Note: Pump Pum p Test little or no wate no waterr in t ank swit ch with wit h little or float float switch
OFF
O FF
P M U P
P M A O W C H
O FF
P E A A M N I W W O L H H C
P M U P
E D I R E V O
2
1 1 12 1 1 1 0
12
9 8
4 5
7
P M
I
M 9 A
5
7
8
9
0 1 1
6
O
1 2 1 1
2
3
4
T PUMP TES TEST
Pump Test Switch Test/Mute Switch Switch
NEUTRAL GROUND
Horn
WHT
by others others lied by VAC supplied POWER 120 VAC supp INCOMING INCOMING POWER g supplied sup plied by others d rawing co ntrol panel p anel drawin nts outside o utside of control Not e: Compone Com ponents
Pum p Sub mersible Pum d recognized ( Must Mu st be a U.L. a U.L. recognize otected motor ) th ermal pr otected motor
co mpressor ou tlet port po rt on air compressor bet ween air outlet 1/4" air tubing tubi ng between Not e: Con Co n nect 1/4" pan el m of control panel located on botto on bottom and air inlet in let port po rt located
pres s or Com press
TAP P) (PC-3BTA Mo d el 203 (PC-3B
g nized a U.L. reco recog nized ( Must Must be a U.L. ected motor ) th ermal prot ected
ER REFER REF TO DIA. # 2 FOR E SENDING LOW CHLORINE LOW CHLORIN IONS UNIT WIRING INSTRUCT INSTRUCTIONS
pump Pump Pump test switch switch will bypass pump pump . float switch float switch and and operate pump.
WHT WHT BLK
Relay Relay
Water Alar m High High Water Float Float Switch OFF
WHT WHT BLK Overide Overide Float Float Switc SwitcWHT h
P M U P
BLK
BLK Pump Pump Float Float Switch
T S E T P
3
WHT WHT
pu mp wil l bypass pump Note: Pump Test Tes t switch will in tank little or no water in wit h little or float float switch with
O FF
O FF
P A M O W C H
E NI L
W H
A
A W H
P M O C
M U P
P V O
E DI R E
4 5
M A
2
1 1 12 1 1 1 0
12
9 8 7
I
9
7
8 9
M U P
P M
5
R6 O L H C
0 1 1
O
1 2 1 1
2
3
4
Pump Pump Test Switch Switch Test/Mute Test/Mute Switch Switch
NEUTRAL NEUTRAL GROUND GROUND
Horn
ER REFER REF TO DIA. # 2 FOR E SENDING LOW CHLORINE LOW CHLORIN IONS UNIT WIRING INSTRUCT INSTRUCTIONS
pump Pump Pump test switch switch will bypass pump pump . float switch float switch and and operate pump.
WHT WHT BLK
Relay Relay
Water Alar m High High Water Float Float Switch OFF
WHT WHT BLK Overide Overide Float Float Switc SwitcWHT h
T S E T P
3
P M U P
BLK
BLK Pump Pump Float Float Switch
pu mp wil l bypass pump Note: Pump Test Tes t switch will in tank little or no water in wit h little or float float switch with
O FF
O FF
P A M O W C H
E NI L
W H
A
A W H
P M O C
M U P
P V O
4
E DI R E
5
M A
1 1 12 1 1 1 0
2
12
9 8 7
I
9
7
8 9
M U P
P M
5
R6 O L H C
O
0 1 1
1 2 1 1
2
3
4
Pump Pump Test Switch Switch Test/Mute Test/Mute Switch Switch
NEUTRAL NEUTRAL GROUND GROUND
Horn
WHT WHT
by other s 120 VAC supplied supplied by other POWER 120 INCOMIN INCOMINGG POWER b y others sup pl ied by anel drawing d rawing suppl con trol p anel Components ou tside of control Not e: Components
Submersible Submers ible Pump
compres so r ou tlet port on air air compresso /4" air air tubing b etween etween air outlet Not e: Connect 1/4" l p l m of control contro anel ane botto i n let port located located on bottom and air in
recognized ( Must Mu st be a U.L. recognized thermal protected motor) protected motor)
Com Co m pressor
B TAPL) TAPL ) (PC-3B 205 (PC-3 Model 205
recognized ( Must be a U.L. recognized protected motor ) th ermal protected motor
FER REFER RE TO DIA. DIA. # 2 FOR NE SENDING SENDING LOW CHLORI LOW CHLORINE IONS UNIT WIRING UNIT WIRING INSTRUCT INSTRUCTIONS
Alarm Switch Switch Chlorine Chlorine Alarm Patent Patent Pending Pending
RUN
BLK Alarm High High Water Water Alarm Float Float Switch Switch
3
2
12
9 8
5
I
M 9 A 8
9
O
0 2 1 1 6 1 2 1 1
BLK
All telephone conections telephone conections should IMPORTANT: All IMPORTANT: n licensed communicatio communication be completed completed by by a licensed taller. installer. ins
BLK
OFF
OF F
OF F
P M U P
P A M O W C H
T S1 2 E E PGM PORT PGM D I T P P R P R E A A M M E M O L N O U V U H I W W L H H C P O P C
NEUTRAL NEUTRAL
pump Test switch will bypass pump Note: Note: Pump Test water in tank float switch switch with little with little or no water
GROUND
7
P M
5
7
G P I I N T R
p m . u p p s m s u a p p e y t b r l a l i e w p o h d c t i n w a s h t t c s i e w t s p t m a o u f l P
1 1 12 1 1 1 0
4
WHT WHT
BLK
PGM
1 2
WHT
Overide Overide Float Switch Switch WHT WHT
Test/Mute Test/Mute Switch
3
4
Pump Test Switch Switch Horn
FER REFER RE TO DIA. DIA. # 2 FOR NE SENDING SENDING LOW CHLORI LOW CHLORINE IONS UNIT WIRING UNIT WIRING INSTRUCT INSTRUCTIONS
Alarm Switch Switch Chlorine Chlorine Alarm Patent Patent Pending Pending
RUN
BLK Alarm High High Water Water Alarm Float Float Switch Switch
3
2
12
9 8
5
I
M 9 A 8
O
9
0 2 1 1 6 1 2 1 1
BLK
All telephone conections telephone conections should IMPORTANT: All IMPORTANT: n licensed communicatio communication be completed completed by by a licensed taller. installer. ins
BLK
BLK
OFF
OF F
OF F
P M U P
P A M O W C H
T S1 2 E E PGM PORT PGM D I T P P R P R E A A M M E M O L N O U V U H I W W L H H C P O P C
NEUTRAL NEUTRAL
7
P M
5
7
G P I I N T R
p m . u p p s m s u a p p e y t b r l a l i e w p o h d c t i n w a s h t t c s i e w t s p t m a o u f l P
1 1 12 1 1 1 0
4
WHT WHT
Pump Pump Switch Float Float Switch
PGM
1 2
WHT
Overide Overide Float Switch Switch WHT WHT
Test/Mute Test/Mute Switch
3
4
GROUND
Pump Test Switch Switch Horn
pump Test switch will bypass pump Note: Note: Pump Test water in tank float switch switch with little with little or no water
WHT WHT
120 VAC VAC supplied supplied by others POWER 120 INCOMIN INCOMINGG POWER others supplied by others outside of co control panel drawing supplied Components outside of Note: Note: Components
compressor outlet port on air compressor 1/4" air air tubing between between air outlet port Connect 1/4" Note: Note: Connect control panel panel bottom of of control port located on on bottom and air and air inlet inlet port Compressor Compressor
sible Pump Submer Submer sible ed a U.L. recogniz re cognized ( Must Must be a U.L. d motor) motor) thermal thermal protecte protected
(PC-3BTAPC)) Model 206 Model 206 (PC-3BTAPC
( Must be a U.L. recognized protected motor) motor) thermal thermal protected
M # 1 DIAGRA DIAGRAM
FER REFER RE TO DIA. # DIA. # 2 FOR NE SENDING LOW CHLORI LOW CHLORINE ONS UNIT WIRING UNIT WIRING INSTRUCTI INSTRUCTIONS
Chlorine Alarm Alarm Switch Patent Pending Pending
RUN
Test/Mute Test/Mute Switch
PGM
p m . u p p s m s u a p p e y t b r a l l i e w p o h d c t i n w a s h t t c s i e w t s p t m a o u l P f
WHT
1 2
BLK Water Alar m High High Water Switch Float Float Switch
TIP WHT WHT
BLK
PGM PGM OFF
BLK Overide Overide Float Float Switch Switch WHT WHT
TIP
RING
IMPORTANT: All telephone conections telephone conections should n communication be completed completed by by a licensed communicatio taller. installer. ins
BLK
P M U P
OFF
OFF
P M A O W C H
E A A NI W W L H H
RING
1
P M O C
P M U P
E DI R E V O
T S E T P M U P
2
R O L H C
Pump Pump Test Switch Switch NEUTRAL NEUTRAL
Tes t switch will bypass pump Not No t e: Pump Test float switch switc h wi w i th little or no w ater in tank
PORT
GROUND GROUND Horn
FER REFER RE TO DIA. # DIA. # 2 FOR NE SENDING LOW CHLORI LOW CHLORINE ONS UNIT WIRING UNIT WIRING INSTRUCTI INSTRUCTIONS
Chlorine Alarm Alarm Switch Patent Pending Pending
Test/Mute Test/Mute Switch
PGM
RUN
p m . u p p s m s u a p p e y t b r a l l i e w p o h d c t i n w a s h t t c s i e w t s p t m a o u l P f
WHT
1 2
BLK Water Alar m High High Water Switch Float Float Switch
TIP WHT WHT
PGM PGM OFF
BLK Overide Overide Float Float Switch Switch WHT WHT
TIP
RING P M U P
IMPORTANT: All telephone conections telephone conections should n communication be completed completed by by a licensed communicatio taller. installer. ins
BLK
BLK
OFF
OFF
P M O C
E A A NI W W L H H
P M A O W C H
RING
1
PORT
P M U P
T S E T P M U P
E DI R E V O
2
R O L H C
Pump Pump Test Switch Switch NEUTRAL NEUTRAL
GROUND GROUND
Tes t switch will bypass pump Not No t e: Pump Test float switch switc h wi w i th little or no w ater in tank
Pump Pump Float Float Switch Switch
Horn
WHT WHT
others VAC supplied supplied by others POWER 120 VAC INCOMING INCOMING POWER g s u p plied by others oth ers d rawing co ntrol panel p anel drawin outside of control Not e: Components Components outside of
r comp ressor n air outlet port on o n air compresso between 1/4"" air tubing tub ing betwee Co nnect 1/4 Not e: Connect panel o f control con trol panel ated on o n bottom of ssor in let port po rt loc ated Compre Co mpressor and air inlet U.L. recognized ( Must Mu st b e a U.L. protect ed m o tor) th ermal protecte
Sub mersible Pump ed U.L. recogniz re cognized ( Must Mu st b e a U.L. d motor) moto r) thermal protecte p rotected
214-1 Model Model 214-1
IAGRAM # 1 DIAGRAM Pump Pump test switch will bypass pump pump. float switch and and operate pump.
WHT WHT BLK Relay Relay
High Water Water Alarm Float Float Switch OFF
WHT BLK Overide Float Float Switch WHT WHT
P M U P
BLK
BLK Pump Float Float Switch
WHT WHT
pum p Test swit ch will ch will bypass pum Note: Pump Pum p Test no water in tank t ank float float switch with little or no
O FF
O FF
P A M O W C H
E NI L
W H
A
A W H
O C
P M
M U P
P
E DI R E V O
U P
T S E T P M
Pump Pump Test Switch Test/Mute Test/Mute Switch Switch
NEUTRAL NEUTRAL GROUND
Horn
Pump Pump test switch will bypass pump pump. float switch and and operate pump.
WHT WHT BLK Relay Relay
High Water Water Alarm Float Float Switch OFF
WHT BLK Overide Float Float Switch WHT WHT
P M U P
BLK
pum p Test swit ch will ch will bypass pum Note: Pump Pum p Test no water in tank t ank float float switch with little or no
BLK Pump Float Float Switch
O FF
O FF
P A M O W C H
E NI L
W H
A
A W H
O C
P M
M U P
P
E DI R E V O
U P
T S E T P M
GROUND
supplied by othe by othersrs 120 VAC supplied POWER 120 INCOMIN INCOMINGG POWER oth ers drawin g supplied sup plied by others of control panel p anel drawing nts outside o utside of Com ponents Not e: Compone
Sub Su b mersible mers ible Pum Pum p
Test/Mute Test/Mute Switch Switch
NEUTRAL NEUTRAL
WHT WHT
d recognized ( Must Mu st be a U.L. a U.L. recognize otected motor ) th ermal pr otected motor
Pump Pump Test Switch
so r co mpresso air o u tlet port on air compres between air 1/4" air tubing between Not e: Connect Con nect 1/4" contro l panel pan el botto m of control located on bottom and air inlet in let port located
B RAP RA P) (PC-3 C-3B 17-1 -1(P Mod Mo d el 217
Compress Compress or d recognized ( Must Must be a U.L. a U.L. recognize otected motor ) th ermal pr otected motor
Horn
) V 0 2 1 / S P 1 R ( 4 2 2 l e d o M
TB M
T
M
T
LINE
MT
L NEUTRAL
B CB-1
COMP
10 AMP
AS G
20 Amps max Full Load
Copper Wire Only
CB= circuit circuit breaker AS= air switch switch L= wa warn rnin ing g li ligh ghtt B=bu B= buzz zzer er MT= mut mute/t e/test est swi switch tch TB= ter termin minal al blo block ck AC= AC = 12 120V 0V,, 60 60HZ HZ C= co comm mmon on bu buss G= gr grou ound nd bu buss
Main Disconnect Protection Provided By Others
TORQUE REQUIREMENTS REQUIREMENTS FOR SLOTTED SCREWS Min. Max. 14 - 10 AWG 32 - 35 LB-IN 8 AWG 36 - 40 LB-IN
LINE
) P A B 3 - C P ( 2 0 2 l e d o M
CB-3
ALARM
15 AMP
M
T
M
T
AS
TM
ALARM
L
COMP CB-2
H
15 AMP
PUMP
PUMP N
PT
TEST
LINE
) P A B 3 - C P ( 2 0 2 l e d o M
CB-3
ALARM
15 AMP
M
T
M
T
AS
TM
ALARM
L
COMP H
CB-2 15 AMP
PUMP
PUMP N
TEST
PT TB#1
G
20 Amps max Full Load, 1 HP max CB= circu circuit it breaker breaker G= groun ground d bus bus L= wa warn rning ing li ligh ghtt H= ho horn rn C= co comm mmon on bu buss AS= air switch PT= pump test switch MT=mute/ MT=mu te/ test switch TB= termin terminal al block AC= 120V, 60HZ, Single Phase
Use Copper, 60 C wire insulation minimum External components ( compressors and/or pumps) supplied by others and must be U.L. Recognized Thermal Protect type motors °
Main Disconnect and 30 Amp Circuit Breaker Provided By Others
) P A T B 3 - C P ( 3 0 2 l e d o M
TORQUE REQUIREMENTS FOR SLOTTED SCREWS Min. Max. 14 - 10 AWG 32 - 35 LB-IN 8 AWG 36 - 40 LB-IN
LINE CB-3
ALARM
1 5 AM P
M
T
M
T
AS
TM
ALARM
L
COMP CB-2 15 AM AMP P
H
PUMP
CL
OVERRIDE PUMP N
PT
TEST
) P A T B 3 - C P ( 3 0 2 l e d o M
LINE CB-3
ALARM
1 5 AM P
M
T
M
T
AS
TM
ALARM
L
COMP H
CB-2 15 AM AMP P
PUMP
CL
OVERRIDE PUMP N
TEST
PT TB#1
G
20 Amps max Full Load, 1 HP max CB= circ circuit uit break breaker er G= grou ground nd bus bus L= wa warn rnin ing g li ligh ghtt H= ho horn rn C= co comm mmon on bu buss CL= clo clock ck AS= air swi switch tch PT= pum pump p tes testt swi switch tch MT=mute/ MT=mu te/ test switch TB= termi terminal nal block AC= 120V, 60HZ, Single Phase
Use Copper, 60 C wire insulation minimum External components ( compressors and/or pumps) supplied by others and must be U.L. Recognized Thermal Protect type motors °
Main Disconnect and 30 Amp Circuit Breaker Provided By Others
) L P A T B 3 - C P ( 5 0 2 l e d o M
TORQUE REQUIREMENTS FOR SLOTTED SCREWS Min. Max. 14 - 10 AWG 32 - 35 LB-IN 8 AWG 36 - 40 LB-IN
LINE CB-3
ALARM
1 5 AM P
M
T
M
T
AS
TM
ALARM
L R
COMP CB-2
H
15 AM AMP P
PUMP
CL
R
OVERRIDE PUMP N
PT
TEST
) L P A T B 3 - C P ( 5 0 2 l e d o M
LINE CB-3
ALARM
1 5 AM P
M
T
M
T
AS
TM
ALARM
L R
COMP H
CB-2 15 AM AMP P
PUMP
CL
R
OVERRIDE PUMP N
TEST
PT
LOW CHLOR
G
20 Amps max Full Load, 1 HP max
TB#1
CB= circu circuit it breaker breaker G= ground ground bus L= wa warn rnin ing g li ligh ghtt H= ho horn rn C= co comm mmon on bu buss CL= clo clock ck AS= air swi switch tch PT= pum pump p tes testt swi switch tch MT=mute/ MT=mu te/ test switch TB= termi terminal nal block AC= 120 120V, V, 60H 60HZ, Z, Sin Single gle Pha Phase se R= rel relay ay
Use Copper, 60 C wire insulation minimum External components ( compressors and/or pumps) supplied by others and must be U.L. Recognized Thermal Protect type motors °
Main Disconnect and 30 Amp Circuit Breaker Provided By Others
) C P A T B 3 - C P ( 4 6 0 2 l e d o M
TORQUE REQUIREMENTS FOR SLOTTED SCREWS Min. Max. 14 - 10 AWG 32 - 35 LB-IN 8 AWG 36 - 40 LB-IN
LINE CB-3
ALARM
1 5 AM P
M
T
M
T
AS
TM
ALARM
L R
COMP H
CB-2 15 AM AMP P
PUMP
CL
R
OVERRIDE PUMP N
PT Use Copper, 60 C wire insulation minimum °
TEST
) C P A T B 3 - C P ( 4 6 0 2 l e d o M
LINE CB-3
ALARM
1 5 AM P
M
T
M
T
AS
TM
ALARM
L R
COMP H
CB-2 15 AM AMP P
PUMP
CL
R
OVERRIDE PUMP N
TEST
PT Use Copper, 60 C wire insulation minimum External components ( compressors and/or pumps) supplied by others and must be U.L. Recognized Thermal Protect type motors °
G
LOW CHLOR 20 Amps max Full Load, 1 HP max
CB= circu circuit it break breaker er G= grou ground nd bus R= relay L= wa warn rnin ing g li ligh ghtt H= ho horn rn C= co comm mmon on bu buss CL= clo clock ck AS= air swi switch tch PT= pum pump p tes testt swi switch tch MT=mute/ MT=mu te/ test switch TB= termi terminal nal block AC= 120 120V, V, 60H 60HZ, Z, Sin Single gle Pha Phase se D= dia dialer ler PS= progr program/ru am/run n switch T= transf transformer ormer
TB#1
T TIP (+)
PS
RING (-)
- + T R 12 V
D
TB#2
Main Disconnect and 30 Amp Circuit Breaker Provided By Others
) C P A R B 3 - C P ( 4 1 2 l e d o M
TORQUE REQUIREMENTS FOR SLOTTED SCREWS Min. Max. 14 - 10 AWG 32 - 35 LB-IN 8 AWG 36 - 40 LB-IN
LINE CB-3
ALARM
1 5 AM P
M
T
M
T
AS
TM
ALARM
L R
COMP CB-2
H
15 AM AMP P
PUMP
RT
R
R
OVERRIDE
N
PUMP
Copper Wire Only PT
20 Amps max Full Load
TEST
) C P A R B 3 - C P ( 4 1 2 l e d o M
LINE CB-3
ALARM
1 5 AM P
M
T
M
T
AS
TM
ALARM
L R
COMP H
CB-2 15 AM AMP P
PUMP
RT
R
R
OVERRIDE
N
PUMP
Copper Wire Only
TEST
PT
20 Amps max Full Load
G
LOW
CB= cir CB= circui cuitt bre breake akerr R= rel relay ay L= war arni ning ng li ligh ghtt H= ho horn rn G= gro ground und bus AS= air swi switch tch PT= pum pump p tes testt sw switc itch h TM= test test/mut /mute e swit switch ch TB= term terminal inal bloc block k LINE LI NE= = 12 120V 0V AC N= ne neut utra rall D= di dial aler er PS= progr program am / run swit switch ch T=tra T=transfor nsformer mer T RT= recycle timer
CHLOR TB#1
TIP (+)
PS D
RING (-)
- + T R 12 V
TB#2
Main Disconnect Protection Provided By Others
) P A R B 3 - C P ( 7 1 2 l e d o M
TORQUE REQUIREMENTS FOR SLOTTED SCREWS Min. M ax . 14 - 10 AWG 32 - 35 LB-IN 8 AWG 36 - 40 LB-IN
LINE CB-3
ALARM
1 5 AM P
M
T
M
T
AS
TM
ALARM
L
COMP CB-2
H
15 AM AMP P
PUMP
RT
OVER-
R
RIDE
N
PUMP
Copper Wire Only PT
20 Amps max Full Load
TEST
) P A R B 3 - C P ( 7 1 2 l e d o M
LINE CB-3
ALARM
1 5 AM P
M
T
M
T
AS
TM
ALARM
L
COMP CB-2
H
15 AM AMP P
PUMP
RT
OVER-
R
RIDE
N
PUMP
Copper Wire Only 20 Amps max Full Load
G
TEST
PT
CB= cir CB= circui cuitt bre breake akerr R= rel relay ay L= war arni ning ng li ligh ghtt H= ho horn rn G= gro ground und bus AS= air swi switch tch PT= pum pump p tes testt sw switc itch h TM= test test/mut /mute e swit switch ch TB= term terminal inal bloc block k LINE LI NE= = 12 120V 0V AC N= ne neut utra rall RT= recycle timer
Main Disconnect Protection Provided By Others
TB#1
TORQUE REQUIREMENTS FOR SLOTTED SCREWS Min. M ax . 14 - 10 AWG 32 - 35 LB-IN 8 AWG 36 - 40 LB-IN
AERATOR SPECIFICATIONS Aqua Safe aerators for use with all models:
All aerators listed are 115 Volt, 60 Hertz and Single Phase Models: AS500, AS500-5 Pre, AS500-5 Pump, AS500-5+5, AS500-4+75, AS500EZ AS500 5+5E, AS500CU, AS500-166, AS500+5 pre, AS500-5 pump, AS500-P5CU Aqua Safe 500 gpd Designation - ASC2532 HiBlow Model HP80- Linear - 2.0 amps / 76 watts / 3.9 CFM open flow SECOH Model EL80-15 - Linear - 2.6 amps / 106 watts / 3.4 CFM open flow GAST Model RV03 - Rotary – 3.0 amps / 120 watts / 3.8 CFM open flow Model AS600, AS600CU, AS600EZ Aqua Safe 600 gpd Designation - ASC3342 HiBlow Model HP80- Linear- 2.0 amps / 76 watts / 3.9 CFM open ope n flow
AERATOR SPECIFICATIONS Aqua Safe aerators for use with all models:
All aerators listed are 115 Volt, 60 Hertz and Single Phase Models: AS500, AS500-5 Pre, AS500-5 Pump, AS500-5+5, AS500-4+75, AS500EZ AS500 5+5E, AS500CU, AS500-166, AS500+5 pre, AS500-5 pump, AS500-P5CU Aqua Safe 500 gpd Designation - ASC2532 HiBlow Model HP80- Linear - 2.0 amps / 76 watts / 3.9 CFM open flow SECOH Model EL80-15 - Linear - 2.6 amps / 106 watts / 3.4 CFM open flow GAST Model RV03 - Rotary – 3.0 amps / 120 watts / 3.8 CFM open flow Model AS600, AS600CU, AS600EZ Aqua Safe 600 gpd Designation - ASC3342 HiBlow Model HP80- Linear- 2.0 amps / 76 watts / 3.9 CFM open ope n flow SECOH EL80-17 - Linear - 1.8 amps / 131 watts / 4.6 CFM open op en flow GAST Model RV03 - Rotary – 3.0 amps / 120 watts / 3.8 CFM open flow Models AS750, AS750EZ Aqua Safe 750 gpd Designation - ASC3352 SECOH Model EL100 - Linear - 2.5 amps / 174 watts / 5.3 CFM open flow GAST Model RV05 - Rotary – 3.0 amps / 120 watts / 4.8 CFM open flow Hiblow Model HP120- Linear- 2.1 amps/105 watts/5.6 CFM open flow Model AS800, AS800EZ Aqua Safe 800 gpd Designation – ASC3350 Hiblow Model HP120 – Linear - 2.1 amps / 105 watts / 5.6 CFM open flow SECOH Model EL120W - Linear - 2.7 amps / 166 watts / 5.7 CFM open flow GAST Model RV05 - Rotary - 3.0 amps/120 watts/4.8 CFM open flow Model AS1000, AS1000EZ Aqua Safe 1000 gpd Designation - ASC5082 SECOH Model EL150 - Linear - 3.6 amps / 262 watts / 9.7 CFM open flow GAST Model 0823 - Rotary - 8.6 amps / 700 watts / 7.2 CFM open flow HiBlow Model HP150- Linear- 2.1 amps / 125 watts / 6.4 CFM open flow Model AS1200, AS1200EZ Aqua Safe 1200 gpd Designation – ASC7510 Hiblow Model HP200 - Linear - 4.3 amps / 225 watts /8.3 CFM open flow Secoh EL150 - Linear - 3.6 amps / 262 watts / 9.7 CFM open flow GAST Model 0823 - Rotary - 8.6 amps/700 watts/7.2 CFM open flow Model AS1500, AS1500EZ Aqua Safe 1500 gpd Designation - ASC7510 HiBlow Model HP200- Linear- 4.3 amps / 225 watts / 8.3 CFM open flow GAST Model 1023 - Rotary - 10.0 amps / 950 watts / 10 CFM open flow SECOH Model EL200 - Linear - 5.2 amps / 350 watts / 11.6 CFM open flow
GAST Spare Parts HP SERIES
DESCRIPTION
GJL, GJH SERIES
80GJL
150GJH, 200GJH
HP100
FILTER PAD
K701
K702
K631
HEAD ASSEMBLY
K621
K711
K652
DIAPHRAGM DIAPHRAGM ASSEMBLY
K620
K710
K653
NA
K703
K654
SAFETY SWITCH BAR/SCREW
EXPLODED PRODUCT VIEW, VIEW, PARTS & ORDERING INFORMATION
REF
DESCR DE SCRIPT IPTION ION
QTY QT Y
RV03 V03-10 -101 1
1
BODY
1
AK504
AK500
VANE
4
AH850A
AH850A
2
*
RV05 V05-10 -101 1
3
SHROUD
1
AK502B
AK502B
4
END PLATE
1
AK501
A K501 AK
5
*
6
GASKET
1
AK521
AK521
MUFFLER BOX
1
AK519
AK519
2
AK473
AK473
7
*
O-RING
8
*
FELT
2
AK524
AK524
END CAP
2
AK510
AK510
END CAP FILTER
2
AK526
AK526
9 10
ASSEMBLY 11
FILTER / MUFFLER
1
B343B
B343B
12
FOOT SUPPORT KIT
1
AC136
AC136
13
FELT SUPPORT
1
B347
B347
EXPLODED PRODUCT VIEW, VIEW, PARTS & ORDERING INFORMATION
REF
DESCR DE SCRIPT IPTION ION
QTY QT Y
RV03 V03-10 -101 1
1
BODY
1
AK504
AK500
VANE
4
AH850A
AH850A
2
*
RV05 V05-10 -101 1
3
SHROUD
1
AK502B
AK502B
4
END PLATE
1
AK501
A K501 AK
5
*
6
GASKET
1
AK521
AK521
MUFFLER BOX
1
AK519
AK519
2
AK473
AK473
7
*
O-RING
8
*
FELT
2
AK524
AK524
END CAP
2
AK510
AK510
END CAP FILTER
2
AK526
AK526
9 10
ASSEMBLY 11
FILTER / MUFFLER
1
B343B
B343B
12
FOOT SUPPORT KIT
1
AC136
AC136
13
FELT SUPPORT
1
B347
B347
14*
FELT FILTER
2
B344A
B344A
15
SCREEN CAP
1
AJ571
AJ571
16
ROTOR
1
AH775B
AH775B
17
TOLERANCE RING
1
AF105
AF105
SERVICE KIT
1
K882
K882
* Denotes parts included in the Service Kit. Parts listed are for stock models. models. ** No Service Kit available, order parts separately. separately. For specific OEM models, please consult the factory. factory. When corresponding or ordering parts, please give complete model and serial numbers.
Intake Filter Assembly
INITIAL SERVICE POLICY
The local dealer/installer from whom you purchased your Aqua Safe wastewater treatment plant is responsible for routine inspections for the first two years from the original date of installation. The plant will be checked for proper proper operation at each inspection. If a problem exists, service service will will be performed at no charge charge to the owner unless the required maintenance is not warranty related. These service call/inspections shall include at least four inspections over the two year period and shall include the following:
1. Adjustment of the electrical control, control, if applicable, and servicing servicing of the mechanical component parts to ensure proper function. 2. An effluent quality quality inspection consisting of a visual check check for color, turbidity, scum overflow, and an examination for odors. 3. Immediate notification to the owner/warrantee in writing of any improper observation which cannot cannot readily be repaired. repaired. This notification will will or shall advise said owner of the problem, if it is covered by warranty and estimated date for correction of said problem. Pumping of sludge build up from the treatment plant, if necessary, IS NOT INCLUDED in the initial service policy. An annually renewable service policy affording the same coverage as the initial service policy is available. available. Consult your local dealer dealer for pricing information.
LIMITED WARRANTY manufacturer) warrants each Ecological Tanks, Inc., Aqua Safe (hereinafter identified as manufacturer) aerobic wastewater treatment plant to be free from defects in workmanship and materials from the date of installation by an authorized dealer/installer for the following periods: Manufacturer warrants system aerator for a limited prorated 5 yea r period thus: First two nd rd rd th th years - 100%, 2 to 3 year - 75%, 3 to 4 year 50% and 4 to 5 year period 25% of manufacturers list price. price. Third, fourth and fifth year limited limited prorated portion portion of this this warranty applies only if system owner carries a continuous maintenance policy in full effect and proof is provided with return. return. AS1000 and AS1500 only are warranteed for 2 years. Electrical controls, float switches and application pumps pumps 2 years. Manufacturer warrants fiberglass tanks to be free from defects in material and workmanship for a limited period of 5 years, concrete and metal tanks: limited 2 years from date of installation. When properly installed and registered with the manufacturer, the manufacturer s sole obligation under this limited warranty is as follows: =
To repair or exchange any components, F.O.B. factory, that in the manufacturer s judgement is defective, provided that said component part has been paid for and is returned through an authorized dealer, prepaid. The warrantee must specify the nature of the defect in writing to the manufacturer. manufacture r. The limited warranty makes no provision for any informal dispute settlement agreement. =
The limited warranty does not cover any aerobic a erobic wastewater treatment plant that has not been properly properly installed, damaged due to altered or or improper wiring or overload protection, protection, flooded by any external means, disassembled by any unauthorized person, filled with anything other than normal normal household wastewater or damaged by an act of nature. The limited warranty does not cover damages or defects caused by ants, insects or rodents to any component part of the aerobic wastewater treatment plant. No warranty is made as to the field performance of any a ny system. The limited warranty applies only to the aerobic wastewater treatment plant itself and does not include any of the purchaser s plumbing, drainage and/or disposal system, house wiring or installation of the plants. =
The manufacturer reserves the right to replace any component part covered under this limited warranty with a component part, which in manufacturer s judgement, is equivalent to the part replaced. The manufacturer claims no responsibility responsibility for any delays or damages caused by defective defec tive components or materials materia ls which cause losses losse s incurred by interruption of service or for repairs repair s or replacements of component compon ent parts covered by the limited warranty. =
MANUFACTURER S WARRANTY REGISTRATION CERTIFICATE
It is the authorized dealer/installer s responsibility to fill out the registration certificate and mail it within 30 days of installation to the address below. below. The owner/purchaser should verify that this is done to insure proper registration for warranty purposes. ECOLOGICAL TANKS, INC. 2247 HIGHWAY 151 NORTH, DOWNSVILLE, LA 71234 OFFICE: 318-644-0397 FAX: 318-644-7257 PLEASE PRINT AQUA SAFE PURCHASER S RECORD _ Serial#_________________Model#_________________Installation Date__________ Installer s Name_________________ Name_________________________________________ ______________________________________ ________________ __ Mailing Address__________________ Address_________________________________ ________________________ __________________ _______________ ______ ________________________ _________________________________ __________________ ______________Phon _____Phone_______ e________________ ____________ ___
AQUA SAFE INSTALLER S RECORD _ Serial#_________________Model#________________Installation Serial#_________________Model#___________ _____Installation Date__________ Owner s Name___________________ Name___________________________________________ _______________________________________ _______________ Physical Address/City______________ Address/City______________________________________ ______________________________________ ______________ ________________________ _________________________________ __________________ _____________Phone ____Phone________ _________________ ____________ ___
AQUA SAFE REGISTRATION CERTIFICATE (Must be returned to manufacturer) manufacturer) Serial#_________________Model#_________________Installation Serial#_________________Model#___________ ______Installation Date__________ Owner s Name___________________ Name___________________________________________ _______________________________________ _______________ Physical Address/City______________ Address/City______________________________________ ______________________________________ ______________ ________________________ _________________________________ __________________ ______________Phon _____Phone_______ e________________ ____________ ___ Dealer s Name___________________________________________________________ Mailing Address__________________ Address_________________________________ ________________________ __________________ _______________ ______ ________________________ _________________________________ __________________ ______________Phon _____Phone_______ e________________ ____________ ___ Installer s Name_________________ Name_________________________________________ ______________________________________ ________________ __ Mailing Address__________________ Address_________________________________ ________________________ __________________ _______________ ______ ________________________ _________________________________ __________________ ______________Phon _____Phone_______ e________________ ____________ ___