F i xture ur eless less Test Teste er A P T-941 T-9411 Se S er i es Ser Ser vi ce M anual
TAKAYA CORP.
R evis ion his his tory in Vol Vol.2 This Service Manual accommodates the APT-9411 Series which serial number is V5F4**23 or later. As for the tester which serial number is V5F4**22 or e arlier, refer to the first printing (Vol.1). (Vol.1).
2-2
Peripheral equipments
Additional explanation on I/O PCB (TAKAY (TAKAYA A TVX-30Z) TVX-30Z)
2-4
Safe cover opening position
Additional explanation on the procedure for switching switching the Safe cover opening position
4-3
System block wiring diagram
Along with addition of I/O PCB (TAKAY (TAKAYA A TVX-30Z), TVX-30Z), the system block block wiring diagram was revised. revised.
Constituent parts 5-2 Design change of Safe cover 5-4 Design change of PCB holder rails (due to its extension up to 485mm width
Preface This Service manual contains the information for the APT-9411
Series that
you should
know about when the product is served and/or maintained.
Note 1) The company name and the product name described in the service manual are the trademark of each company. 2) Copyright 2004 Takaya Corporation. All rights reserved. No portion of the contents of this publication may be reproduced or transmitted in any form or by any means without the express written permission of TAKAYA Corporation. 3) The content in the service manual shall be changed without any advance notice.
Composition of a manual
Specification Installation Maintenance Electric diagram
outward appearance
It describes the size dimensions, the name of key components and specifications. It
describes
the
set-up
process
and
the
camera
installation. It describes the maintenance and the replacing process of consumable parts. It describes the electric diagrams and the layout of electric components. It describes the shape and the type of the components used in the product.
1
Precausions The TAKAYA Fixtureless Tester is composed of precise mechanisms and the electric circuits. Please keep this service manual handy to get a better understanding of the product before you start the installation and/or maintenance work.
Operating and Safety Symbols Pay special attention to sections marked by following symbols:
DANGER Calls attention to a procedure, practice, or condition that could possibly cause serious accident or death.
WARNING Calls attention to a procedure, practice, or condition that could possibly cause bodily injury or damage to the product.
CAUTION Calls attention to a procedure, practice, or condition that could possibly damage to the product.
(IMPORTANT) Calls attention to notices and restrictions that should be kept strictly when they operate and/or work.
(NOTE) Calls attention to false operations and works that they encounter easily.
2
Contents Preface ................................ ................................ ..... 1 Precautions ................................ ................................ 2 Contents ................................ ................................ .... 3 1 Specification 1-1
Dimensions and weight .................................................................. 1-2
1-2
Names and function of parts Exterior .......................................................................................... 1-3 XY arm........................................................................................... 1-5 Z arm ............................................................................................. 1-7 PCB holder unit ............................................................................. 1-8 Inside chassis .............................................................................. 1-9
1-3
Serial number .................................................................................. 1-11
1-4
Personal computer & Monitor ........................................................ 1-12
1-5
Accessories ..................................................................................... 1-13
2 Installation 2-1
Tester Movement...................................................................................... 2-2 Height adjustment.......................................................................... 2-3 Level pad ....................................................................................... 2-3 Level surface ............................................................................... 2-4
Release fittings............................................................................. 2-5 Monitor base ................................................................................ 2-6 2-2
Peripheral equipments Personal computer ........................................................................ 2-10 CCD ............................................................................................. 2-11 Printer ............................................................................................ 2-11 Wiring connection.......................................................................... 2-12
2-3
Connecting power supply
Input voltage ................................................................................ 2-19 Earth/Power supply....................................................................... 2-20 2-4
Camera installation Camera installation......................................................................... 2-21 CCD Gain adjustment ................................................................... 2- 28
2-4
Safecover_opening position ........................................................... 2-30
3
Contents
3 Maintenance 3-1
Grease care....................................................................................... care ....................................................................................... 3-2
3-2
Printer Printer ............................................................................. ............................................................................................. ................ 3-5 Replacing printer paper ................................................................. ................................................................... 3-5
3-3
Replacing probe pin Probe 1/4........................................................................................ 3-8 Probe 2/3........................................................................................ 3-9 Bottom probe.................................................................................. 3-10
3-4
Replacing probe wire Probe 1/4 ........................................................................................ 3-11 Probe 2/3........................................................................................ 3-12
3-4
IC open Replacing sensor probe ................................................................ .................................................................. 3-13 Replacement of Sensor probe base CS8000-S21 ......................... 3-14
3-6
Sensors Position of sensors ......................................................................... 3-15
3-7
Motor drivers Type and position ........................................................................... 3-16 Fixed method.................................................................................. 3-17 Connect ................................................................ .......................................................................................... .......................... 3-17 Setup of SW ................................................................................... 3-18
4 Electric diagrams 4-1
Electric part layout Major electric parts ......................................................................... 4-2 Switching power supplies ............................................................... 4- 3 Motor drivers................................................................................... 4-3 PCBs .................................................................................... .............................................................................................. .......... 4-4
4-2
Circuit diagram System block connection diagram ................................................. 4- 5 Power supply circuit diagram ......................................................... 4- 7 Emergency connection diagram diagram..................................................... ..................................................... 4-8 Emergency circuit ........................................................................... 4-8
4-3
Wiring diagram System block wiring diagram.......................................................... 4-9 Power supply wiring wiring diagram ......................................................... 4-11 Emergency wiring wiring diagram............................................................. 4-12
4
Contents
5 Constituent parts 5-1
Page composition ............................................................................ 5-3
5-2
Exterior Exterior cover (F, (F, R) ....................................................................... 5-5 Exterior cover (B, L) ....................................................................... 5-7 PC desk & Operation stage ............................................................ 5-9
5-3
XYZ arm X arm ....................................................................... ............................................................................................ ..................... 5-11 XY1 arm.......................................................................................... 5-13 XY2 arm.......................................................................................... 5-15 XY3 arm.......................................................................................... 5-17 XY4 arm.......................................................................................... 5-19 Y1/4 slid base ................................................................................. 5- 21 Y2/3 slid base ................................................................................. 5- 23 Probe 1/4........................................................................................ 5-25 Probe 2/3........................................................................................ 5-27 IC open (Option) ............................................................................. 5-29 Camera & LED lamp ...................................................................... 5-31
5-4
PCB holder base Base .......................................................................................... ............................................................................................... ..... 5-33 Front side PCB holder .................................................................... 5-35 Rear side PCB holder..................................................................... 5-37 UP/DOWN mechanism................................................................... 5-39 Width adjustment............................................................................ 5-41 Lever............................................................................................... 5-43
5-5
Desk unit Machine base ............................................................................... 5-45 Desk front side-1 ............................................................................ 5-47 Desk front side-2 ............................................................................ 5-49 Desk rear side ........................................................................... ................................................................................ ..... 5-51 PCB rack ........................................................................................ 5-53
5
S peci pec i fic fi c ati tion on In this chapter you will find the size dimensions, the name of key components and specifications.
1-1
Dimensions and weight ..................................................................... 1-2
1-2
Names and function of parts Exterior ................................................................ .......................................................................................... .......................... 1-3 XY arm........................................................................................... 1-5 Z arm ............................................................................. ............................................................................................. ................ 1-7 PCB holder unit ............................................................................. 1-8 Inside chassis ........................................................................... ................................................................................ ..... 1-9
1-3
Serial number .................................................................................... 1-11
1-4
Personal computer & Monitor............................................................ 1-12
1-5
Accessories ....................................................................................... 1-13
1 1
1-1 Dimens ions and weig ht Dimensions and weight of the product is as per the drawing below. Please take them into account especially when this is your first time installation or movement.
2060mm 81" 1370mm
690mm
54"
27"
Monitor base Max 8kgs
1270mm 50" 1880mm 74"
610mm 24"
R690mm R27"
270mm 11"
1300mm 51" 990mm
740mm
39"
29"
Dimensions / Weight Dimensions : W1370mm(54 ) X D1270mm(50) X H1300mm(51) cm Weight
: Approx. 1,000Kgs
1 2
1-2 Names and function of parts Exterior Names and function of the exterior parts are explained below.
!Emergency stop SW "Reset SW &Earth terminal
#Operation panel (Monitor
*Clamp lever
-Cover SW(Left side)
+Mouse
$Tester terminal ,Keyboard %PC access window
'Power ON lamp )Power SW
.Personal computer
-Cover SW (Right side)
/Level pad 0Caster
1Fan
2 Slot for Communication cable
3Earth terminal
4 AC IN (Power cable)
1 3
1-2 Names and function of parts No.
Name
Function
)
Power SW
The product turns on and off.
'
Power ON lamp
The lamp lights in green color only when the Power SW turns on.
!
Emergency stop SW
The product comes to a standstill on the spot and never actuate until the SW is released.
"
Reset SW
After the Emergency stop SW was released and/or the Safe cover was opened and closed, the product returns to its original state by pressing this SW.
#
Operation panel
The actuators connecting to the operation panel is controllable.
-
Cover SW
The SW checks On/Off state of the safe cover.
$
Earth terminal
The operator can connect an earth band to ground himself.
&
Tester terminal
Tester lead wires can connect to have versatile measurements.
.
Personal computer
Mail controller to manage the whole product
(
Monitor
Displaying the system software
+
Mouse
Used for operating the system software
,
Keyboard
Used for operating the system software
*
Clamp lever
The PC board set on the PCB holders is clamped or released.
%
PC access window
The operator can access to the PC (Power SW, CD drive, so on) directly.
/
Level pad
The product is leveled with an optional height.
0
Caster
Used for moving the product on a flat floor.
1
Fan
The heat inside the product is ventilated.
2
Slot for communication cable
Used for drawing out a communication cable from the Personal com puter.
3
Earth terminal
The product is earthed to ground.
4
AC IN (Power cable)
Used for applying AC primary voltage to the product.
1 4
Reference
Page 1-12 Personal computer & Monitor Page 2-10 Personal computer
Page 2-7 Operation stage
Page 2-3 Level pad
Page 2-14 Earth/Power supply
1-2 Names and function of parts XY arm Names and function of the parts used at XY arms are expla ined below.
'Y2 motor
.X2-3 stopper
'Y1 motor
'Y3 motor 'Y4 motor
+X1 stopper
,X4 stopper
(X3-4 stopper
&X1-2 stopper #Y1 sensor
#Y4 sensor
#Y2 sensor
#Y3 sensor
"X1 sensor "X2 sensor "X3 sensor "X4 sensor
-X1 cover plate
-X4 cover plate
-X2 cover plate
-X3 cover plate #Y sensor
!Probe 2/3 motor $Y2/3 cover plate
'Y motor
)X3 motor $Y1/4 cover plate
)X2 motor
*Probe 1/4
)X4 motor
!Probe 1/4 motor
%Probe 2/3
1 5
)X1 motor
1-2 Names and function of parts No.
Name
)
X motor
'
Y motor
!
Probe motor
"
X sensor
Function
Driving motors
Home sensors for each axis
#
Y sensor
-
X cover plate
Reference
Page 3-15 Position of sensors
Cover plates to turn on and off the Home sensors
$
Y cover plate
&
X1-2 stopper
.
X2-3 stopper
(
X3-4 stopper
+
X1 stopper
,
X4 stopper
*
Probe 1/4
Mechanical stopper to prevent each axis from an unexpected clash with others
Mechanical stopper to prevent the X-axis from an unexpected clash with the outer limiter Page 3-8 Replacing probe pin Page 3-11 Replacing probe wire
Probe pin
%
Probe 2/3
(NOTE) Refer to the drawing for the detailed location of X1 ~ X4 axis.
1 6
1-2 Names and function of parts Z arm Names and function of the parts used at Z arms are explained below.
)Motor
&LED lamp
#Sensor
(Z4 top side)
-Cover plate &LED lamp (Z1)
&LED lamp (Z4 front side)
"Cable holder &LED lamp
!Probe holder
1, 4 probe
'Probe pin
(Z4 rear side)
$Camera
)Motor
#Sensor
"Cable holder
!Probe holder
-Cover plate 'Probe pin 2, 3 probe
No.
Name
Function
)
Motor
For moving the probe up/down
'
Probe pin
For measuring the PC boards
!
Probe holder
Mechanism to hold on the Probe pin
"
Cable holder
Fitting to hold on a probe wire
#
Sensor
Home sensor for Z arm
-
Cover plate
Plate for turning on and off the Home sensor
$
Camera
For capturing the board image on the display
&
LED lamp
Lighting system for the camera
1 7
Reference Page 3-8 Replacing probe pin
Page 3-15 Position of sensors
Page 2-15 Camera installation
1-2 Names and function of parts PCB holder unit Names and function of the PCB holder unit are explained below.
&Handle
!Rear PCB holder +Support pin .Bottom probe (Cable holder
'Front PCB holder
#Knob for adjusting PCB width
,Machine ref. point(F)
"PCB width lock
$Indicator needle -Scale
No.
Name
)Clamp lever
Function Used for clamping or releasing the PCB set on the PCB holders.
)
Clamp lever
'
Front PCB holder The PCB to test is set manually.
!
Rear PCB holder
"
PCB width lock
Used for locking or releasing the Rear PCB holder.
#
Knob for PCB width
Used for moving the rear PCB holder back and forth.
-
Scale
$
Indicator needle
&
Handle
Used for moving the rear PCB holder back and forth directly.
.
Bottom probe
Probe accessible to the PC boards from the bottom side. (x 2pcs)
(
Cable holder
Used for holding down the probe wire connecting to the Bottom probe from.
+
Support pin
Used to leveling the PCB from the bottom side. (x 7pcs)
,
Machine ref. point
A mechanical origin where is to be the reference points for each Probe.
adjusting
It indicates the width (cm) between the front and the rear PCB holder.
1 8
Reference
1-2 Names and function of parts Inside chassis Names and function of the parts inside the chassis are explained belo w.
)Personal computer 'CCU camera #Power panel
!Terminal 14 "Terminal 3
-Power panel (for measurement unit)
&Motor driver
(PCU rack .Measurement rack
+Noise filter
'CCU camera
$Safe relay board ,Down transformer +Noise filter
1 9
1-2 Names and function of parts No.
Name
Function
)
Personal computer
'
CCU camera
Controller for camera
!
Terminal 14
AC100V OUT Terminal
"
Terminal 3
AC200,220,240V OUT Terminal
#
Power panel
-
Power panel (for measurement unit)
Switching power supplies etc.
$
Safe relay board
Safe relays etc.
&
Motor driver
For X, Y, Z axis
.
Measurement rack
Measuring boards and Control board are stored.
(
PCU rack
Motor control boards are stored.
+
Noise filter
For primary source
,
Down transformer
Reference Page 1-12 Personal computer & Monitor Page 2-11 CCD camera Page 2-12 Connection
Page 4-1 Electric part layout
Page 3-16 Motor drivers
1 10
Page 4-1 Electric part layout Page 4-4 PCBs Page 4-1 Electric part layout Page 2-13 Input voltage Page 4-1 Electric part layout
1-3 S erial number This section explains the serial num ber that identifies each tester individually.
Every tester has an identification plate with a serial number on the back. This serial number will be necessary for efficient maintenance service. Be sure to tell us the serial number whenever the maintenance parts or some optional items would be required.
Identification plate
Model Voltage
V,~AC Single phase,50/60Hz
Current
A Max.
Power
kW Max.
Serial number
Serial No. Manufacture Protection TAKAYA CORP.
1 11
M A D E I N J A P A N
1-4 Pers onal computer & Monitor Under-mentioned is minimum requirements to the personal computer and the monitor usable in the tester.
System Requirements Computer CPU Memory CD-ROM HDD Operating system Expansion slots Monitor Keyboard Mouse Interface
PC/AT compatible PC Pentium 4 2GHz or higher 512MB or more 1 drive 4GB or more (Free space needs approx. 30MB) Windows XP Professional (Service Pack 1 or more) 4 PCI slots or more
15 inch LCD display Full type PS/2 type Centronics compatible port (for printer) RS-232C serial port Keyboard port Mouse port (PS/2)
The personal computer and the monitor suitable for the tester are mentioned below.
Max 8kg
MAX 500mm (H) MAX 19.5" (H)
MAX 515mm (D)
MAX 220mm (W)
MAX 220mm (W)
MAX 515mm (D)
MAX 20" (D)
MAX 8.5" (W)
MAX 8.5" (W)
MAX 20" (D)
The housing base and space for the personal computer are mentioned below. PC access window Personal computer
400mm 16"
195mm 8"
PC housing base
Base level for PC
1 12
1-5 A ccess ories Followings are standard accessories included in the tester.
1
2
3
4
5
6
10 8
7
9
11
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Name
Type
12
13
Q ty
XX-00222
16
Probe socket
SA941-46616P0
8
TAKAYA LS-458-01
4
Probe 1/4
TAKAYA LS-457-01
4
Probe 2/3
PTP-2N1LLM-3R
2
Probe pin Cable holder Test lead cable Back-up pin Operation manual Tool box Hexagon wrench
2 1 7 1 1 1 1 1 1 1
TLA-201 SP-0101
Full set
Philips screw driver
No.2
Iron bar !10 Attachment
SA840-42395M0
1 13
15
Remarks
Probe pin
Probe wire
14
Bottom probe
100mm 200mm For adjusting Leveling pads Motor driver accessory
Installation In this chapter you will find the way to install and set up the tester, its peripheral equipments and the CCD camera so on.
2-1
Installation Movement...................................................................................... 2-2 Adjustable height margin ............................................................... 2-3 Leveling pad .................................................................................. 2-3 Leveling the tester ......................................................................... 2-4
Fixing brackets ............................................................................. 2-5 Monitor base.................................................................................. 2-6 2-2
Peripheral equipments Personal computer ........................................................................ 2-10 CCU............................................................................................... 2-11 Printer ............................................................................................ 2-11 Wiring connection ........................................................................ 2-12
2-3
Connecting power supply
Input voltage ................................................................................ 2-19 Earth/Power supply....................................................................... 2-20 2-4
Camera installation Camera installation......................................................................... 2-21 CCD Gain adjustment .................................................................... 2-28
2-4
Safecover_opening position............................................................... 2-30
2-1
2-1 Ins tallation Movement The case that the forks are inserted under the chassis in order to lift and move it to other location is described below. As for the footprint necessary for the t ester, please refer to 1-1 Dimensions and weight .
DANGER Never fail to use the fork lift that supports the weight of the tester and deal with the frame size. In addition, be sure to insert the forks near the center of the tester until they reach to the rear frame. Otherwise, it may cause a fatal accident and/or serious damages to the tester.
870mm 34"
1170mm 46"
Frame bottom
Forks
When the forks are inserted from back and forth 1120mm Forks
44"
670mm 26"
When the forks are inserted from side face
2-2
2-1 Ins tallation Adjustable height margin The height margin adjustable by "Leveling pads equipped under the chassis is described below.
Adjustable margin 900mm+70, -20 35"+2.8, -0.8 Standard inspection height 900mm 35"
Leveling pad
Leveling pad The way to adjust the leveling pads is explained below.
CAUTION In order to level the tester, adjust the four leveling pads equipped under the chassis little by little carefully.
UP
Iron bar !10
DOWN
Leveling pad
The iron bar !10 is in the tool box delivered together with the tester as standard.
2-3
2-1 Ins tallation Leveling the tester Try to level the tester with a water level as described belo w. (NOTE)
As a water level is not standard accessory, be sure to bring it with you when the tester is introduced to the user.
Operating steps: (NOTE) Pay attentions not to lift another level pad while working the operation below. 1. 2.
Put a water level on the position (1) as indicated in the figure below. Adjust Adjuster bolts while checking that the tester stands on the floor in parallel within the tolerance of 0.1mm/1000mm.
3. 4.
Put a water level on the position (2). Adjust Adjuster bolts while checking that the tester stands on the floor in parallel within the tolerance of 0.1mm/1000mm.
5.
Put a water level on the position (1), (2), and then check that the tester stands level with the floor within the tolerance of 0.1mm/1000mm.
(2) Water level
(1) Water level
(1) Water level
(2) Water level
(1) Water level
(1) Water level (2) Water level
2-4
2-1 Ins tallation Fixing brackets Fixing brackets installed at the deliver y as described below.
CAUTION Be sure that any removed materials, such as fixing brackets, vinyl bands and screws never remains inside the tester. Fixing bracket-X There is a fixing bracket (red color) between the 2Y arm and the 3Y arm as illustrated below. Please open the rear exterior cover in order to take it out of the tester.
Fixing bracket-X
Y2 arm
Y3 arm
PCB holder The PCB holder is fixed with a hex-head screw as illustrated below. Please unscrew the hex-head screw.
Hex-head screw
Hex-head screw
2-5
2-1 Ins tallation Monitor base Install Monitor base as described below. 1.
Install the Monitor base to the Swing arm.
Monitor base Swing arm
Screw 2.
Install the monitor on the Monitor base and fix it with Monitor brackets.
Monitor Monitor bracket
Nut
Washer Wing nut Monitor bracket
3.
Install the keyboard on the Keyboard base and fix it with Keyboard brackets.
4.
Put the mouse on the Keyboard base.
Keyboard bracket Keyboard
Press Keyboard bracket
Mouse
Press Keyboard base 2-6
2-1 Ins tallation 5.
Run all cables through a mounting hole on the Monitor base.
Monitor power cable Monitor cable Keyboard cable Mouse cable Mounting hole
6.
Break down into Wiring hose, Joint and Nut as illustrated below.
Joint
Wiring hose (Inside)
Nut
Wiring hose
Nut
Wiring hose (Outside)
Disassembly
Wiring hose
Nut Nut
2-7
2-1 Ins tallation 7.
Run the cables through the Wiring hose (Inside) and cover it with the Wiring hose (Outside).
Wiring hose (Inside)
Wiring hose (Inside)
Wiring hose (Outside) Cable 8.
Install the Nuts at both ends of the Wiring hose.
Wiring hose
Joint
9.
Put the Nut on the cables.
Nut
Cable
Process of installing Nut
2-8
Joint
2-1 Ins tallation 10.
Use the Nut to fix the Wiring hose on the Monitor base.
Nut
Monitor base Joint Wiring hose
11.
Insert the cables through a Mounting hole on the Side cover, and put the Nut on the cables inside the Side cover.
12.
Fix the Wiring hose to the side cover with the Nut as illustrated below.
Nut Hole of Side cover Joint Wiring hose Inside Side cover
Outside Side cover Joint part with Side cover
13.
Wiring hose
Refer to Section 2-2 "Peripheral equipments for the cable connection.
2-9
2-2 Peripheral equipments Personal computer Installation of a personal com puter is explained below.
WARNING Make sure that the tester is powered off and unplugged before starting your operation. Otherwise it could possibly causes bodily injury or mechanical trouble.
Remove Front cover to draw PC stage out of the tester and place a personal computer there. (Refer to "1-4 Personal computer & Monitor for the maximum size of the personal computer) (IMPORTANT) After the PC stage was put back into the tester, be sure to fix it with screws.
Personal computer PC stage
Screw Front cover
PC stage
The PC stage involves two bands as illustrated below. Please fix the personal computer with these bands. Fixing band
Personal computer
2 - 10
2-2 Peripheral equipments CCU (Camera control unit) Install a CCU as described below.
CCU (SW panel is upside)
PC stage
SHUTTER
POWER
HIGH/OFF
LOW/F.L.
CSU4000B
Screw
CCU holder
GAIN CONTROL SPEED 4 3 5 2 6 1 7 0
HIGH/OFF
AUTO
GAIN
STD MANUAL
MANUAL
CCU setting
IMPORTANT Whenever the camera (CCD, CCU and/or lens) would be installed or replaced locally by yourselves, be sure to fine adjust the camera gain. Refer to Section 2-4 "CCD Gain Adjustment .
Printer Installation of a Printer is expla ined below. Power cable
Printer cable
Printer (TSP-600 series)
Printer stage 2 - 11
2-2 Peripheral equipments Wiring connection All wiring connection of peripheral equipments is described below.
Original Configuration Camera power cable
Camera cable
Terminal (DC12V TM13) Connect Video cable (TOS) BS-631(TTG) VM2-20(TTG)
CCD Video cable (TOS) LS-431-02 Power cable (Option)
Printer cable
Printer (TSP-600 series) Terminal CCU
(TM3) Power cable
Monitor cable M5 cable
Vision card (TOS/TTG) PC
Monitor
Motion control PCB (JAPMC-MC2110)
Relay cable LS-470-01
I/O PCB (ZPCIOO1T@L00)
Keyboard
Keyboard relay cable I/F PCB TAKAYA TVX-30P VME relay cable Motor driver (X4)
Mouse relay cable
Mouse Terminal (TM3)
Power cable VME PCB TAKAYA TVX-30V
2 - 12
2-2 Peripheral equipments New Configuration
Camera power cable
Camera cable
Connect BS-631(TTG) Video cable (TOS) VM2-20(TTG)
CCD Video cable (TOS) LS-431-02 Power cable (Option)
Printer cable
Printer (TSP-600 series) Terminal CCU
(TM3) Power cable
Monitor cable M5 cable
Vision card (TOS/TTG) PC
Monitor
Motion control PCB (JAPMC-MC2110)
Keyboard
Keyboard relay cable I/O PCB TAKAYA TVX-30Z VME relay cable Motor driver (X4)
Mouse relay cable
Mouse Terminal (TM3)
Power cable VME PCB TAKAYA TVX-30V
2 - 13
2-2 Peripheral equipments PC boards installed in the persona l computer are explained below.
IMPORTANT 1.
Begin to install the PC boards from the AGP slot side in the order of drawing below.
2.
Be sure to connect the I/O PCB to the I/F PCB with an interface cable.
3.
It may differ slightly from the drawing below depending on the option items to be installed.
Original Configuration I/O PCB (ZPCIOO1T@L00) Driver PCB (TAKAYA TVX-30P)
Interface cable
Motion control PCB (JAPMC-MC2110)
TAKAYA LS-470-01
Unused (Option) Vision card (TOS)
6
5
4
PCI Slot
3
2
1 O N
AGP Slot
OFF
Video capture board
PC
New Configuration
(TTG)
When the Motion Control PCB is inserted into the PC slot at your side, please check to see that all DIP switches are at OFF position as illustrated. The wrong SW setting that may occur by a careless touch on them disturbs normal operation of the tester.
I/O PCB (TAKAYA TVX-30Z) Motion control PCB (JAPMC-MC2110) Unused (Option) Vision card (TOS)
PCI Slot AGP Slot Video capture board (TTG)
PC
2 - 14
2-2 Peripheral equipments Terminal (TM 3/14) is explained below. (NOTE) Refer to 1-2 Names and function of parts for the terminal TM 3/14. "
"
TM14
TM3
100V
200V 6.6mm max
220V 240V
3.2mm min
AC FG AC
FG Size
2 - 15
2-2 Peripheral equipments The cables from the m onitor, the keyboard and the mouse and po wer cables are described below.
IMPORTANT It may differ slightly from the drawing below depending on the PC and/or the option items to be installed.
Mouse Cable Keyboard Cable Monitor Cable
TM14 (100V)
TM3 (200,220,240V)
Monitor Power cable PC Power cable
Connecting the cables to th e CCU is described below.
VME relay cable
CCU
Video cable
Camera cable
Camera power cable
CCU 2 - 16
2-2 Peripheral equipments Connecting the cables to th e PC is described below.
IMPORTANT It may differ slightly from the drawing below depending on the PC and/or the option items to be installed.
Monitor cable
Video cable
Printer cable
!Vision card"
VME relay cable Mouse relay cable
(I/F PCB TAKAYA TVX-30P)
Keyboard relay cable M
cable
(Motion control PCB) (JAPMC-MC2110)
PC Power cable
Rear PC
Original Configuration
I/O PCB (ZPCIOO1T@L00) Driver PCB (TAKAYA TVX-30P) Motion control PCB (JAPMC-MC2110) Vision card (TOS)
Video cable (TOS) VME relay cable
M5cable
PC Slots
2 - 17
2-2 Peripheral equipments New Configuration
I/O PCB (TAKAYA TVX-30Z) Motion control PCB (JAPMC-MC2110) Vision card (TOS)
Video cable (TOS) VME relay cable
M5cable
PC Slots
2 - 18
2-3 Connection power s upply Input voltage The position of a transformer connecting to the primary input voltage is explained below.
DANGER Be sure to power off the tester and unplug before starting your operation. Otherwise it could possibly cause bodily injury or mechanical trouble.
WARNING The tester is always preset to accept available power source at the destination. When the tester is relocated to another place where they have another local power source, verify the AC power source matches the input voltage setting preset in the tester.
The transformer could be visible from the right side of the tester, if Side covers (R) was removed.
Side covers (R)
Transformer
Take off the power cable from the terminal base which is provided on the top of the transformer, then connect it to the appropriate terminal which matches the available AC power source. The tester requires a power source of AC200V, 220V, or 240V. Power cable (200,220,240V)
Power cable (0V) Terminal base
V V V V 0 0 0 0 0 2 4 2 2 2
2 - 19
2-3 Connection power s upply Earth/Power supply The power cable and the earth cable for the primary input voltage is explained below.
The power cable has different length and nose shape depending on the user specifications.
It is always necessary to earth the Earth terminal on the rear tester using a thick wire (0.75mm or more), except the case that the tester is properly grounded through the power cable in which the earth lead is included as standard.
Nose shape
Power cable
GND terminal
2 - 20
2-4 Camera ins tallation Camera installation This section explains how to install a CCD on the APT-9411 which was pre-installed with the lens. Followings items are necessary in the working process written in this document.
Name Hexagon wrench Rule
Type
Q ty Full set 6
L=150mm
Camera Adjustment Jig
P950Z
1
Included in the tester
1 1
CCD Caution seal
CAUTION The Camera adjustment jig is assembled precisely to minimize the mechanical tolerance in the testers. So never disassemble this Camera Adjustment Jig otherwise unscrew except two knobs-1,2.
Knob-2
Camera Adjustment Jig (Slider)
Knob-1
Camera Adjustment Jig (Table)
Camera Adjustment Jig
CAUTION Whenever the camera cable is connected and/or unconnected to the CCD, power off the CCU unit in advance. Otherwise it may cause some damage to the CCD ! OFF
POWER
ON SHUTTER HIGH/OFF
CSU4000B
LOW/F.L.
GAIN CONTROL SPEED 4 3 5 2 6 1 7 0
CCU 2 - 21
AUTO STD MANUAL
GAIN
2-4 Camera ins tallation Please go through the following steps to install the CCD.
WARNING The probes are keen-edged! You may get serious injury caused by carelessness. Operating step 1.
Power on the tester to boot up the APT system.
2.
Open "PCU Parameter menu (Ctrl + P key). Choose " Adjust tab and click " Adjust button under Adjust Camera. Then depress the [TEST START] SW on the operation panel.
3.
Set GAIN CONTROL on the Camera control unit (CCU) for STD.
4.
Open the safe cover and remove the probe holder from the 4Z-axis.
5.
Put "Camera Adjustment Jig (Table) on the PCB holders, and lock up it with both the PCB width lock lever and the Clamp lever. (Refer to Fig.-1)
(NOTE) The Camera Adjustment Jig (Table) must be set under the lens installed on Probe 4. 6.
Push the Camera Adjustment Jig (Table) against the front PCB holder tightly.(Refer to Fig.-1) Camera Adjustment Jig (Table)
Front side Fig.-1 7.
Install "Camera Adjustment Jig (Slider) on the Camera Adjustment Jig (Table). (Refer to Fig.2)
8.
Rotate the coupling (silver block) for the 4Y-arm until the lens head touches the Camera Adjustment Jig (Slider) lightly. (Refer to "Viewed from Arrow-A in Fig.-2)
9.
Drive Knob-1 in tightly while pushing the Stopper against the Slide base of the 4Y-axis. (Refer to Fig.-2) Probe-4 A
Slide base Lens
Lens Camera Adjustment Jig (Slider) Viewed from arrow-A Knob-1 Stopper (Push against the Slide base!)
Camera Adjustment Jig (Table) Fig.-2
2 - 22
2-4 Camera ins tallation 10.
Remove the Camera bracket-2 at the right hand by unscrewing Allen screw. (Refer to Fig.3)
CAUTION Both the lens and its camera bracket were already fine-adjusted at delivery. So never attempt to loose the Allen screw illustrated in Fig.3. Otherwise it may cause a serious trouble. Allen screw Camera bracket-2 Never loose this Allen screw!
Lens Fig.-3 11.
Drive the CCD in the lens tightly. (Refer to Fig.4)
12.
Loose the CCD bit by bit, and fix it temporarily at the position where "Directional line indicating the direction of the CCD looks toward the front side. CCD Lens
Screw up
CCD
Directional line
Fig.-4 13. Fix the Camera bracket-2 temporarily by the Allen screw, so that the CCD is still rotatable. (Refer to Fig.5) Allen screw CCD
Lens Fig.-5 2 - 23
Camera bracket-2
2-4 Camera ins tallation 14. Connect the Camera cable to the CCD. (Refer to Fig.6)
CCD Camera cable
Fig.-6
15. Power on the CCU unit. 16. Rotate the CCD carefully by hand in order to set the camera target in parallel with the Marker on the Camera Adjustment Jig (Slider). Then fix the Camera bracket-2 with the Allen screw tightly (Refer to Fig.7) (NOTE) In addition, please make sure "Position check line is displayed at the lower part on the monitor. (Refer to Fig.8)
Camera bracket-2 CCD
Allen screw
Fig.-7 Position check line
Target Marker
Position check line
Fig.-8
2 - 24
2-4 Camera ins tallation 17. Make sure the camera focus agrees with the Maker level. The working process is described below. a.
Move the Camera Adjustment Jig (Slider) to the location where "Focus stage is properly displayed on the monitor. (Refer to Fig.9)
b.
Loose the Knob-2 and move the Focus stage up/down. Fix the Focus stage with the Knob-2 at the position where the camera focus agreed with the Focus marker.
c.
When the Maker level is equal to the Focus stage, the camera focus agrees to the Marker level. (The CCD is installed correctly) But if they don #t get together, it is necessary to adjust the camera focus according the process described in the next page.
Camera Adjustment Marker level
Jig (Slider) Knob-2
Focus stage
Knob-1
Focus marker Fig.-9
18. Drive the Lock nut in the CCD tightly.(Refer to Fig.10) 19. Cover the area where is the Lock nut by Caution seal ( "Do not remove).
Lock nut
"Do not remove seal
Fig.-10
20. Take out the Camera Adjustment Jig and install the probe holder on the probe 4 as it was. 21. Close the safe cover and press [RESET] SW. 22. Click "OK button on the CAMERA Adjustment dialog (Adjust Camera). 23. Set the Machine Ref. Point again. (Refer to Operation manual) 24. Readjust the Camera offset. (Refer to Operation manual)
2 - 25
2-4 Camera ins tallation Camera focus adjustment 1.
Move the Camera Adjustment Jig (Slider) to the location where "Focus stage is properly displayed on the monitor. (Refer to Fig.1)
(NOTE) Marker level of the Camera Adjustment Jig (Slider) is the same height as the testing level. Camera Adjustment Marker level
Jig (Slider) Knob-2
Focus stage
Knob-1
Focus marker Fig.-1
2.
Fig.-2
Fine-adjust the Focus stage to be the same height as the Marker level, and fix the Focus stage with the Knob-2. (Refer to Fig.3)
(NOTE) We suppose it#s convenient to use a rule for this adjustment. (Refer to Fig.4)
Adjust the same level.
Marker level Focus stage
Rule
Knob-2
Fig.-3
Fig.-4
3.
Loose two Allen screws which fix the Camera bracket-1. (Refer to Fig.5)
4.
Fine-adjust the height of the CCD (with the lens) so as the Focus marker is displayed on the monitor most clearly. Then, fix the Camera bracket-1 tightly with th e Allen screws again. (Refer to Fig.4)
Camera bracket-1
Never loose this Allen screw!
Allen screw
Camera bracket-2 Allen screw Fig.-5
2 - 26
2-4 Camera ins tallation 5.
Make sure the camera focus agrees with the Maker level. The process to check is described below. a.
Loose the Knob-2 and move the Focus stage up/down. Fix the Focus stage with the Knob-2 at the position where the camera focus agreed with the Focus marker. (Refer to Fig.6)
b.
When the Focus stage is the same height as the Marker level, the camera focus should agrees with the Maker level so that all what you need to do is finished.(Refer to Fig.7) On the other hand, if their height was different, adjust the camera focus again. It adjusts to the same
Marker level
level. Focus stage
Rule
Knob-2
Fig.-6
Fig.-7
6.
Loose the Knob-1 and move the Camera Adjustment Jig (Slider) toward the 4Y-axis
7.
Rotate the coupling (Silver block) for the 4Y-axis until the lens head touches the Camera Adjustment Jig (Slider) lightly. (Refer to "Viewed from Arrow-A in Fig.-8)
8.
Drive Knob-1 in tightly while pushing the Stopper against the Slide base of the 4Y-axis. (Refer to Fig.-2) Probe-4 A
Lens
Slide base
Lens Camera Adjustment
Viewed from arrow-A
Jig (Slider) Knob-1
Stopper (Push against the Slider base.)
Fig.-8 9.
Make sure the camera target displayed on the monitor is within the Marker box. (Refer to Fig.9)
(IMPORTANT) If the camera target is outside the Marker box, the CCD is installed with oblique angle against the Marker level. In this case, adjust the camera focus again and install the CCD on the level. Marker
Marker box
Fig.-9
2 - 27
Target
CC D G ain Adjus tment Standard operating procedure This section describes a certain procedures for adjusting the Gain at t he CCD CS4300B (CCIR;CS4300BC) with accuracy. Followings are all items necessary for your operation described in this document. Name
Standard screw driver
Q#ty
Type
Precision type
1
ZA940-48949W0 Camera Gain adjust.SW9
1 1
Gain adjustment plate Test program
CAUTION Treasure the Gain adjustment plate not to cause change of color and further damage on its
surface. Please adjust the Camera Gain according to the following procedure.
25. Power on the tester to boot up the APT system software. 26. Open the lid and put the Gain adjustment plate on the test position. (Refer to Fig.-1) (IMPORTANT) Following operation must be done while the lid is closed. Gain adjustment plate
Fiducial mark Fiducial mark Front rail side Fig.-1 27. Read in the test program "Camera Gain adjust.SW9 , select Board reference point in Data mode, and press [TEST START] SW. 28. Drive the target marker over the fiducial mark and press [ENTER] SW $[OK] button. (Refer to Fig.-1) 29. Choose Optical data review in Examination mode and press [TEST START] SW. (Refer to Fig.-2) 30. It displays "Use board ref.point and aux.ref.point for alignment? . After this, select [No].
Fig.-2 2 - 28
CC D G ain Adjus tment 31. Choose [17*-Presence check], and click [OK] $[TEST START]SW. After the camera moved over the Gain adjustment plate , press 8 key on the keyboard. (Refer to Fig.-3)
Fig.-3 32. Now you see the histogram (for Camera Gain) on the Optical data review menu. Please adjust the histogram value (M:xx) to be within "M90%5 in the procedures below. (Refer to Fig.-4)
Fig.-4 33. Switch [GAIN CONTROL] SW on the CCU to [MANUAL]. (Refer to Fig.-5) 34. Turn the GAIN VR carefully with a standard screw driver in order to adjust the histogram value on the Optical data review menu. (NOTE) Turning the VR clockwise, the histogram value will be bigger. Conversely, turning it counterclockwise, the histogram value will be smaller. 35. After press [TEST STOP] SW twice, open the lid and take the Gain adjustment plate out of the test position. (NOTE) Pressing [TEST STOP] SW one time closes the histogram only.
SHUTTER
GAIN CONTROL
POWER
[GAIN CONTROL]SW
SPEED HIGH/OFF 3
4
AUTO
5
2
6 1
0
LOW/F.L. CSU4000B
CCU Fig.-5 36. All that you need to do finished. 2 - 29
GAIN
STD
7 MANUAL
VR
2-5 S afecover_opening pos ition Since the middle of the production, the Safety cover has been provided with a height adjustable mechanism. You can choose two opening position of the Safety cover by relocating Gas spring joints that are installed at both sides of the Safety cover.
Operating step Remove flanged nut that fixes the Gas spring joint to the Safety cover and relocate the Gas spring joint.
85mm Safety cover
Gas spring joint
76mm
Flanged nut
U
er side
Lower side
High opening position
Low opening position
2 - 30
Mai ntenance In this chapter you will find the information associated with necessary maintenance and replacement of consumable parts so on.
3-1
Grease lubrication .............................................................................. 3-2
3-2
Printer Printer ............................................................................................. 3-5 Replacing printer paper .................................................................. 3-5
3-3
Replacing probe pin Probe 1/4........................................................................................ 3-8 Probe 2/3........................................................................................ 3-9 Bottom probe.................................................................................. 3-10
3-4
Replacing probe wire Probe 1/4 ........................................................................................ 3-11 Probe 2/3........................................................................................ 3-12
3-4
IC open Replacing sensor probe ................................................................. 3-13 Replacement of Sensor probe base CS8000-S21 ......................... 3-14
3-6
Photoelectric sensors Position of photoelectric sensors.................................................... 3-16
3-7
Motor drivers Location and model ........................................................................ 3-17 Replacement .................................................................................. 3-18 Wiring ............................................................................................. 3-18 Switch setting ................................................................................. 3-19
3-1
3-1 Grease lubrication The tester mechanism is composed of high quality ball-screws and slide rails, and they are lubricated with grease that is made from Li-Soap Grease Lubricant and is water-proof and heat resistant at the delivery. It is unnecessary to lubricate these mechanical parts with grease within one year after delivered. However, after the tester was used for more than a year, you are recommended to check if grease film still coats them periodically (even a half year at least). In case of insufficient grease on them, they must be lubricated with grease additionally in the manner explained below.
WARNING Make sure that the tester is powered off and unplugged before starting your operation. Otherwise it could possibly cause bodily injury or mechanical trouble.
CAUTION Once grease run out, the moving speed may not only go down, but also the probe contact accuracy may decrease due to the increased friction. As the result, normal testing would not be performed. If the mechanical part was lubricated too much, the moving speed may not only go down, but also the probe contact accuracy may decrease due to the increased friction. As the result, normal testing would not be performed. In case that you would lubricate grease by hand directly, be sure to wipe out the old grease in advance.
We will give a simple explanation as to how the mechanical parts on the X-axes should be lubricated with grease. Parts LM guide Ball screw
Position Rail Screw
Method/Type Direct application with cloth or the brush. Li-Soap grease lubricant LM guide (Direct to rail)
Ball screw (X2,3 arm) (Direct to Screw)
LM guide (Direct to rail)
Ball screw (X1,4 arm) (Direct to Screw) 3-2
3-1 Grease lubrication We will give a simple explanation as to how the mechanical parts on the Y-axes should be lubricated with grease. Parts LM guide
Position Rail Screw
(Direct to Screw)
Method/Type Direct application with cloth or the brush. Li-Soap grease lubricant
(Direct to rail)
LM guide
We will give a simple explanation as to how the mechanical parts on the Z-axes should be lubricated with grease. Parts
Position
LM guide
Rail
Method/Type Direct application with cloth or the brush. Li-Soap grease lubricant
LM guide (Option) LM guide
(Direct to rail)
(Direct to rail)
LM guide (Option) (Direct to rail)
3-3
3-1 Grease lubrication We will give a simple explanation as to how the mechanical parts on the PCB holder unit should be lubricated with grease.
Parts
Position
LM guide
Rail
Method/Type Direct application with cloth or the brush. Li-Soap grease lubricant
LM guide (Direct to rail)
LM guide (Direct to rail)
3-4
3-2 Printer Printer The standard printer (TSP-600) is explained below. Paper outlet POWER Lamp
Top cover
ERROR Lamp FEED SW POWER SW TSP600
OFF
ON
POWER ERROR
FEED
Replacing printer paper You can change a roll of printer paper as described below.
WARNING Opening the top cover or touching "Cover open lever is strictly prohibited any time when it is printing the data. In addition, as the printer head and its surrounding parts get very hot during and right after used, never touch it directly by hand.
1.
Open the top cover by pulling the Cover open lever toward.
Top cover
Cover open lever
3-5
3-2 Printer 2.
Put a roll of printer paper into the printer as shown below.
Printer paper
Direction of printer paper
3.
Draw a tip of the printer paper out of the printer.
Printer paper
Draw out
3-6
3-2 Printer 4.
Close the top cover by pushing both ends down.
CAUTION Be sure that the top cover was fully closed and either side of the top cover is not open.
5.
Pull the chip of the roll paper and cut it out.
Printer paper
Cut off
3-7
R eplacing probe pin Probe 1/4 You can replace Probe 1/4 in the manner described below.
WARNING Particular care should be paid to the keen-edged head of the probes to be replaced. Otherwise it may be an injury to your body.
1.
Select [Tool]
à [Self
diagnosis]
à [Adjust
probe]
à [Probe
1] / [Probe 4] on the system and press
[TEST START] SW. (Probe moves to the front side) 2.
Open the safe cover, and take the probe holder out of Probe 1/4.
3.
Pull out the probe wire straight.
4.
Loosen the hex-head screw to pull the probe socket out of the probe holder.
5.
Exchanges the probe with a new one.
6.
Put the probe socket back in the probe holder and fix it again. (NOTE) Pay attention to the direction of installing the robe socket. (Refer to the drawing below)
7.
Connect the probe wire to the probe tightly.
8.
Install the probe holder on Probe 1/4 and fix as it was.
9.
Close the Safe cover, then select [Close] and press [RESET] SW
à [TEST
STOP] SW.
10. Set the Machine Ref. Point again. (Refer to APT-94xx Operation guide) 11. When Probe 4 was replaced, be sure to readjust the Camera offset. (Refer to the APT-94xx Operator #s guide) Probe socket
Probe wire
A Probe holder Viewed from arrow-A Hex-head screw Hex-head screw There is some space Probe socket Probe holder Probe Probe
3-8
R eplacing probe pin Probe 2/3 You can replace Probe 2/3 in the manner described below.
WARNING Particular care should be paid to the keen-edged head of the probes to be replaced. Otherwise it may be an injury to your body.
1. Select [Tool]
à [Self
diagnosis]
à [Adjust
probe]
à [Probe
2] / [Probe 3] on the system and press [TEST
START] SW. (Probe moves to the front side) 2. Open the safe cover, and take the probe holder out of Probe 2/3. 3. Pull out the probe wire straight. 4. Loosen the hex-head screw to pull the probe socket out of the probe holder. 5. Exchanges the probe with a new one. 6. Put the probe socket back in the probe holder and fix it again. (NOTE) Pay attention to the direction of installing the robe socket. (Refer to the drawing below) 7. Connect the probe wire to the probe tightly. 8. Install the probe holder on Probe 2/3 and fix as it was. 9. Close the Safe cover, then select [Close] and press [RESET] SW
à [TEST
STOP] SW.
10. Set the Machine Ref. Point again. (Refer to the APT-94xx Operator #s guide)
Probe socket
A
Probe holder
Hex-head screw Hex-head screw
Viewed from arrow-A There is some space
Probe wire
Probe socket
Probe holder
Probe
Probe
3-9
R eplacing probe pin Bottom probe You can replace Bottom probes in the manner described below.
WARNING Particular care should be paid to the keen-edged head of the probes to be replaced. Otherwise it may be an injury to your body.
1.
Pull the probe out of the socket, using needle nose pliers, so on.
2.
Insert a new probe into the socket.
(NOTE) Be sure to insert the probe tightly!
Probe
Probe
Socket Needle nose pliers
Socket Bottom probe
3 - 10
R eplacing probe wire Probe 1/4 You can replace the probe wires for Probe1/4 in the manner described below.
WARNING Particular care should be paid to the keen-edged head of the probe to be replaced. Otherwise it may be an injury to your body. 1.
Select [Tool]
à [Self
diagnosis]
à [Adjust
probe]
à [Probe
1] / [Probe 4] on the system and press
[TEST START] SW. (Probe moves to the front side 9 2.
Open the Safe cover.
3.
Take the probe wire out of the PCB.
4.
Remove the probe holder and pull out the probe wire straight.
5.
Joint a new probe wire to the probe and install the probe holder. (NOTE) Probe wire for Probe 1/4 is TAKAYA LS-458-01 L=280mm.
6.
Install the probe wire up to the PCB in the direction which a figure below directs.
7.
Put two "Markers attached on the probe wire between cable holders. (Two positions below)
8.
Move the probe holder up and down by hand to check neither the probe wire interferes nor stuck during the movement.
9.
Close the Safe cover, then select [Close] and press [RESET] SW
à [TEST
STOP] SW.
10. Set the Machine Ref. Point again. (Refer to the APT-94xx Operator #s guide) 11. When the probe wire for Probe 4 was replaced, be sure to readjust the Camera offset. (Refer to the APT-94xx Operator #s guide) PCB Screw
Probe wire (Pay attention to the direction!)
(NOTE) Never connect here!
45
#
Cable holder Marker
Probe wire Cable holder (Two positions) Probe holder Probe
Magnification of cable holder 3 - 11
R eplacing probe wire Probe 2/3 You can replace the probe wires for Probe 2/3 in the manner described below.
WARNING Particular care should be paid to the keen-edged head of the probe to be replaced. Otherwise it may be an injury to your body. 1.
Select [Tool]
à [Self
diagnosis]
à [Adjust
probe]
à [Probe
2] / [Probe 3] on the system and press
[TEST START] SW. (Probe moves to the front side 9 2.
Open the safe cover.
3.
Take the probe wire out of the PCB.
4.
Remove the probe holder and pull out the probe wire straight.
5.
Joint a new probe wire to the probe and install the probe holder.
(NOTE) Probe wire for Probe 2/3 is TAKAYA LS-457-01 L=310mm. 6.
Install the probe wire up to the PCB in the direction which a figure below directs.
7.
Put two Markers attached on the probe wire between cable holders.
8.
Move the probe holder up and down by hand to check neither the probe wire interferes nor stuck during the movement.
9.
Close the Safe cover, then select [Close] and press [RESET] SW
à [TEST
STOP] SW.
10. Set the Machine Ref. Point again. (Refer to the APT-94xx Operator #s guide) Probe wire (Pay attention to the direction!) Screw PCB
Lead between
(NOTE)
screws
Never connect here! 35
#
Probe wire Cable holder
Probe holder Cable holder Probe pin Marker Cable holder
3 - 12
3-5 R eplacing s ens or probe Replacing sensor probe You can replace the sensor probes in the manner described below.
WARNING Particular care should be paid to the keen-edged head of the probe. Otherwise it may be an injury to your body.
1.
Select [Tool]
à [Self
diagnosis]
à [Adjust
probe]à [Probe 2] / [Probe 3] on the system and press [TEST
START] SW. (Probe moves to the front side 9 2.
Open the safe cover.
3.
Unscrew the hex-head screw, and remove the sensor probe.
4.
Disconnect a connector of the sensor probe.
5.
Install a new sensor probe as instructed below. Sensor probe
Connector
There is some space Some space A border line between green side and
Hex-head screw
white side should be in parallel with the X-direction.
Sensor probe CS-9000-A24
X-direction
Direction of sensor probe X-direction
3 - 13
3-5 R eplacing s ens or probe 6.
Fix the Sensor probe cable with the Cable holder ASSY.
7.
Close the Safe cover, then select [Close] and press [RESET] SW
Fix the Sensor probe cable here! Sensor probe
3 - 14
à
:TEST STOP;SW.
Cable holder ASSY
3-5 R eplacement of S ens or probe bas e CS 8000-S 21 The information on how to replace Sensor probe base CS8000-S21 is described below. How to remove 1. Pull out the CS8000-S21 straight. (NOTE) Never try to pull it in an oblique direction so hard the sensor probe is bent.
Senor probe base
Sensor probe
CS8000-S21
CAUTION Once the CS8000-S21 is pulled out of the sensor probe, usually the springs is extended so that they can #t reuse it any more. Also, pay much attention to the mounting direction (See below).
How to install 1. Fit the CS8000-S21 in the pins at the sensor probe after faced its green side in the direction where the cable hole is. (Refer to Fig.-1,2) 2. Push up the CS8000-S21 straight tightly. (Refer to Fig.-3) (NOTE) When you do not go to the prescribed distance (1.5 ~ 2.5mm) or the CS8000 is installed with some inclination, it has not been all the way seated. (Refer to Fig.-4)
1.5 ~ 2.5mm Pin Cable hole Senor probe base CS8000-S21
Green Push up Fig.-1
Fig.-2
Fig.-3
3 - 15
Inclined Fig.-4
3-6 Photoelectric s ens ors Position of photoelectric sensors The tester incorporates lot of photoelectric sensors to monitor the actuators. Please refer to this section in case that you need to replace the photoelectric sensors and/or realign their position.
WARNING All the photoelectric sensors are equipped with the tester under ultra-sophisticated adjustment at the manufacturer. The user can neither touch any of these photoelectric sensors carelessly nor vary the position intentionally, because it may cause a serious accident. Prior authorization must be obtained from the manufacturer before they would be replaced and/or repositioned. And such operation must be done correctly in accordance with the instruction procedure.
Sensor position
Y1 home
Y2 home
Y3 home
Y4 home
CS probe 2
Probe 2 home
Stroke
CS probe 2 Probe 3 home
Stroke
Probe 1 home
X1 home
Probe 4 home
X4 home
X2 home X3 home
Clamp
Type of Sensor Arm-1 X arm Y arm Probe CS probe Stroke
PM-F24@L00
Arm-2 Arm-3 PM-L24@L00 PM-L24@L01 PM-R24@L00 PM-L24-R@L01
3 - 16
Arm-4
Clamp PM-L24@L02
PM-F24@L00 Option
3-7 Motor drivers Location and model The motor drivers corresponding to each moving arms are installed as shown below. X4
X3
X2
X1
Z4
Z3
Z2
Z1
Y4
Y3
Y2
Y1
Location of motor driver (Viewed from the back) The model name of these motor drivers are shown blow.
SGDS-A5A12AY35 SGDS-01A12AY35
X4
X3
X2
SGDS-A5A12AY35 SGDS-01A12AY35
X1
Z4
Z3
SGDS-01A12AY35
Z2
Z1
Y4
Y3
Model name of motor driver The model name and the serial number are written on the product as shown below
Serial No
Mode name
Position of Model name
Position of Serial No. 3 - 17
Y2
Y1
3-7 Motor drivers Replacement The replacement of the motor driver is briefly described below.
WARNING Make sure that the tester is powered off and unplugged before starting your operation. Otherwise it could possibly cause bodily injury or mechanical trouble. When a motor driver has to be replaced, be sure to verify SW 1 and SW2 and change the switch positions according to instruction in following page.
To access the screw to remove or install the motor driver, used a Philips screw driver No.2 with 130mm length or more.
Philips screwdriver (No.2) with 130mm length or more Screw (X2) (P2-M4X10)
Wiring Cable connection to the m otor driver is described below. Communication cable In case of Stand-alone
Communication cable
tester a Short connecter must be plugged to Y1.
Power cable (Power input)
Input signal cable
Power Interface cable
Power cable
Encoder cable
(To motor)
(To motor) Earth cable 3 - 18
3-7 Motor drivers SW Setting The switches of the motor driver are described below.
WARNING Make sure that the tester is powered off and unplugged before starting your operation. Otherwise it could possibly cause bodily injury or mechanical trouble.
SW1 and SW2 are on the motor driver as shown below.
SW2 Use a precision standard screwdriver to turn on/off
SW1
the SW.
Use a precision standard screwdriver to turn the rotary SW.
SW 1 and SW2 The switches setting for each motor driver depend on the moving axis that it is used as follows. (IMPORTANT) Your change of the SW setting could be valid just after the tester was rebooted.
Arm No. X1 Y1 Z1 X2 Y2 Z2 X3 Y3 Z3 X4 Y4 Z4
SW setting SW1 1 2 3 A B C 4 5 6 7 8 9 SW Setting
3 - 19
SW2
ON
1 2 3 4
E lectric diag rams In this chapter you will find the electric circuit diagrams and the physical location of the electric parts.
4-1
Electric parts layout Major electric parts ......................................................................... 4-2 Switching power supplies ............................................................... 4- 3 Motor drivers................................................................................... 4-3 PCBs .............................................................................................. 4-4
4-2
Circuit diagram System block connection diagram.................................................. 4-5 Power supply circuit diagram ......................................................... 4- 7 Emergency connection diagram..................................................... 4-8 Emergency circuit ........................................................................... 4-8
4-3
Wiring diagram System block wiring diagram.......................................................... 4-9 Power supply wiring diagram ......................................................... 4-11 Emergency wiring diagram............................................................. 4-12
4-1
E lectric part layout Major electric parts Physical layout of switches, rela ys, terminals, and power supplies is introduced below. RESET E SW1
C SW1 (XCS-PA591)
C SW2 (XCS-PA591)
C.B1 (GV2-M14)
C.B4 (GB2-CB06 1A)
TM2
TM14 TM7 C.B3 (GB2-CB09 4A) TM3
N.F2 (MZ2-1206-33)
TM8
C.B2 TM1
TM4
Transformer (NES2000CEN) N.F1 (MZS-1220-3)
TM13
RL2 (XPSAF5130) RL1 (LC1D32BL)
4-2
E lectric part layout Switching power supplies Physical layout of switching power supplies is introduced below.
P.S5 JWS100-24/A P.S8 RWS30A-12/A P.S7 JWS50-24/A P.S6 RWS30A-5/A
P.S4 RWS15A-48/A P.S3 RWS15A-15/A P.S2 RWS30A-15/A P.S1 JWS50-5/A
Motor drivers Physical layout of motor drivers is introduced below.
Motor drivers
SGDS-A5A12AY35 SGDS-01A12AY35
X4
X3
X2
SGDS-A5A12AY35
SGDS-01A12AY35
X1
Z4
Z3
Z2
4-3
SGDS-01A12AY35
Z1
Y4
Y3
Y2
Y1
E lectric part layout PCBs Physical layout of PCBs is introduced below. Probe-2
Probe-3
TAKAYA TVX-32A L1
TAKAYA TVX-32A L1
Probe-1
Probe-4
TAKAYA TVX-32A L2
TAKAYA TVX-32A L2
Probe-5/6 TAKAYA TVX-32A L1 TAKAYA TVX-36S L2 TAKAYA TVX-37
TAKAYA TVX-32A L2
L1
TAKAYA TVX-36S L1
TAKAYA TVX-36S L3 TAKAYA TVX-36S L4
PCU rack
Standard rack
Standard rack Slot No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 PCU rack 0 1 2 3 4
Description AC Measuring PCB SMEMA PCB (Option) Extension I/O PCB (Option) Illumination PCB IC Open Measuring PCB (Option) DC Measuring PCB IO ADC PCB Scanner PCB I/O PCB New Coaxial Scanner PCB (Option) Coaxial Scanner PCB (Option) Extension Scanner PCB (Option) Programmable DC Power Supply PCB (Option) -
Type TAKAYA TVX-05 TAKAYA TVX-22 TAKAYA TVX-07 TAKAYA TVX-39 TAKAYA TVX-11 TAKAYA TVX-04 TAKAYA TVX-02 TAKAYA TVX-33 TAKAYA TVX-30V TAKAYA TVX-12E TAKAYA TVX-12M TAKAYA TVX-14 TAKAYA TVX-13M -
Receiver PCB 5,6 Probe PCB (Option) Automatic Conveyor Width Adjustment PCB (Option) Sensor Control PCB Inline PCB (Option)
TAKAYA TVX-35R TAKAYA TVX-09R TAKAYA TVX-09C TAKAYA TVX-36M TAKAYA TVX-10C
4-4
4-2 Circuit diagram System block connection diagram Original Configuration
RS-232C-1
Printer
Printer
CRT
VGA
Contactor
MP2110
RS-232C-2
MECHATROLINK CN2
3XHOMELS
CN3
4XHOMELS
CN3
LS-200-01
Tray
TOS SystemP.C.B
Sensor I/O P.C.B.
EMG. SW1
CN4
Driver Power
CN4
Cover SW1
CN4
Cover SW2
CN5
1P HOM Clamp Top& Bottom LS Vacuum Error
CN2
CN5
CN3
CN5
Sensor CN7 I/O P.C.B. CN7
CN9
CN1
1YHOMELS 1ZHOMELS
CN7
2YHOMELS
CN7
2ZHOMELS IC-Open Z-LS
CN8 CN8
3YHOMELS 3ZHOMELS IC-Open Z-LS
CN8
4YHOMELS 4ZHOMELS
CN8 TVX-36S L2
TVX-36S L1
CN0 PCII/F TVX-30P
CN1 Probe5 Probe6
DriverSensor P.C.B
CCD-Camera1 Home/+24V
DC MeasuringP.C.B.
CN10 CN2
CN4
CN5
Clamp TopLS
ZPCI001T CN4
CCD-Camera P.S.Unit1
CN3
LS-205-01 CoverLeft CoverRight LS-205-02
CN1
EMG
CN3
2XHOMELS
LS-207-01
EMG1 SW
Personal Compiter
1XHOMELS
PCI/VME I/F TVX-30V
TVX-04
CN16 CN16 Home/+24V CN16 CN16
CN3 CN4
AC MeasuringP.C.B.
Home/+24V
CN5/6 CN7/8
TVX-05
ADC P.C.B.
TVX-02
CN2
Tester terminal +
CN3
Tester terminal -
CN4
Tester terminal G
CN4 CN5 CN6 CN7 CN8 CN9 CN10 CN11 ProbeOP1 CN22/23 ProbeOP2 CN24/25 BST1 BST2 BST3 BST4 BST5 BST6
CN19
SP Control Panel
CN1
TVX-26
CN2
CN1
RelayP.C.B. CN12 CN13 CN14 CN15
CN CN CN CN CN CN
CN15 CN15 CN15 CN15
CN8 CN9 CN10 CN8 CN9 CN10 CN8 CN9 CN10 CN1 CN2 CN3 CN8 CN9 CN10 CN1 CN2 CN3
CN17 Home/+24V CN17 CN17 CN17 TVX-36S L4
CN20
CN21
RESET SW
CN18 CN18 CN18 CN18
Sensor Control P.C.B.
CN11 TVX-32 L2 CN13 CN14 CN11 TVX-32 L1 CN13 CN14 CN11 TVX-32 L2 CN13 CN14 CN4 TVX-32 L1 CN6 CN7 CN11 TVX-32 L2 CN13 CN14 CN4 TVX-32 L1 CN6 CN7
CN1 CN2 TVX-36M
Probe1
Receive P.C.B.
LS-425-01
CN1
Probe3
CN2
CN6 4X Motor CN2 CN1 Driver
4X Motor
CN6 3X Motor CN2 CN1 Driver
3X Motor
CN6 2X Motor CN2 CN1 Driver
2X Motor
CN6 1X Motor CN2 CN1 Driver
1X Motor
CN6 4Z Motor CN2 CN1 Driver
4Z Motor
CN6 3Z Motor CN2 CN1 Driver
3Z Motor
CN6 2Z Motor CN2 CN1 Driver
2Z Motor
CN6 1Z Motor CN2 CN1 Driver
1Z Motor
CN6 4Y Motor CN2 CN1 Driver
4Y Motor
CN6 3Y Motor CN2 CN1 Driver
3Y Motor
CN6 2Y Motor CN2 CN1 Driver
2Y Motor
CN6 1Y Motor CN2 CN1 Driver
1Y Motor
Probe4 CN3 CN5
Probe2
CN4
TVX-35R
2 1 0 4 3 8 7 6 5 2 1 1 1 1 9 N N N N N N N N N N N N C C C C C C C C C C C C
TVX-33 IC/OPEN P.C.B. CN7
LED&FPS P.C.B. I/OOUT
CN6
CN3 LED Contorol CN4
CN4 CN5 CN13
CN6
CN13
3500-14M
3500-14M
3500-13S
3500-14S
ANT1(R)
ANT2(L)
TVX-37/L1 CN9 CN9
CN7
TVX-11
CN1
TVX-20L1
CN2 CN3 CN4
TVX-20L2 TVX-20L3 TVX-20L4
LED1 LED2 LED3 LED4
MotorControl Mother P.C.B. TVX-34M
CN8
TVX-39 Back PlainP.C.B. TVX-31
4-5
4-2 Circuit diagram New Configuration
EMG1 SW Contactor
Personal Compiter RS-232C-1 RS-232C-2 Printer
Printer
CRT
VGA
MP2110 EMG
1X HOME LS
CN3
2X HOME LS
CN3
3X HOME LS
CN3 CN3
4X HOME LS LS-207-01 LS-200-01
Cover Left LS-205-01 Cover Right LS-205-02
CN1
MECHATROLINK CN2
Tray
CN10 CN2
EMG. SW1 Driver Power
CN4
Cover SW1
CN4
Cover SW2
CN5
1P HOM Clamp Top & Bottom LS Vacuum Error
CN5 CN5
CN9
Sensor CN7 I/O P.C.B. CN7
CN1
CN4 CN4
CN5
Clamp Top LS
Sensor I/O P.C.B.
1Y HOME LS 1Z HOME LS
CN7
2Y HOME LS
CN7
2Z HOME LS IC-Open Z-LS
CN8 CN8
3Y HOME LS 3Z HOME LS IC-Open Z-LS 4Y HOME LS 4Z HOME LS
CN8 CN8 TVX-36S L2
TVX-36S L1
CCD-Camera P.S.Unit1
TOS SystemP.C.B
PCI I/F TVX-30Z
CN1 Probe5 Probe6
Driver Sensor P.C.B Home/+24V
CN15 CN15 CN15 CN15
Home/+24V
CN16 CN16 CN16 CN16
CCD-Camera1
DC Measuring P.C.B. TVX-04
PCI/VME I/F TVX-30V
CN3 CN4
AC Measuring P.C.B.
CN5/6 CN7/8
TVX-05
TVX-02
CN1 Tester terminal +
CN3
Tester terminal -
CN4
Tester terminal G
Relay P.C.B. CN12 CN13 CN14 CN15 CN4 CN5 CN6 CN7 CN8 CN9 CN10 CN11 Probe OP1 CN22/23 Probe OP2 CN24/25
TVX-33 IC/OPEN P.C.B. CN7 CN6
3500-14M
3500-13S
3500-14S
ANT1(R)
ANT2(L)
CN8 CN9 CN10 CN8 CN9 CN10 CN8 CN9 CN10 CN1 CN2 CN3 CN8 CN9 CN10 CN1 CN2 CN3
CN6 CN7
TVX-11 TVX-39
CN1
Home/+24V
CN17 CN17 CN17 CN17
CN20
CN2 CN21
RESET SW
TVX-36S L4
Sensor Control P.C.B.
CN11 TVX-32 L2 CN13 CN14 CN11 TVX-32 L1 CN13 CN14 CN11 TVX-32 L2 CN13 CN14 CN4 TVX-32 L1 CN6 CN7 CN11 TVX-32 L2 CN13 CN14 CN4 TVX-32 L1 CN6 CN7
CN1 CN2 TVX-36M Probe1 Receive P.C.B. CN1
Probe3
CN2 Probe4 CN3 CN5
Probe2
CN4 2 1 0 4 3 8 7 6 5 2 1 1 1 1 9 N N N N N N N N N N N N C C C C C C C C C C C C
LED&FPS P.C.B. I/O OUT CN9 CN9
CN13
3500-14M
CN CN CN CN CN CN
CN3 LED Contorol CN4
CN4 CN5 CN13
BST1 BST2 BST3 BST4 BST5 BST6
TVX-26
CN2
CN18 CN18 CN18 CN18
CN19
SP Control Panel
ADC P.C.B.
Home/+24V
TVX-35R
TVX-37/L1
CN1
TVX-20 L1
CN2 CN3 CN4
TVX-20 L2 TVX-20 L3 TVX-20 L4
LED1 LED2 LED3 LED4
Motor Control Mother P.C.B. TVX-34M
CN8
Back Plain P.C.B. TVX-31
4-6
CN6 4X Motor CN2 CN1 Driver
4X Motor
CN6 3X Motor CN2 CN1 Driver
3X Motor
CN6 2X Motor CN2 CN1 Driver
2X Motor
CN6 1X Motor CN2 CN1 Driver
1X Motor
CN6 4Z Motor CN2 CN1 Driver
4Z Motor
CN6 3Z Motor CN2 CN1 Driver
3Z Motor
CN6 2Z Motor CN2 CN1 Driver
2Z Motor
CN6 1Z Motor CN2 CN1 Driver
1Z Motor
CN6 4Y Motor CN2 CN1 Driver
4Y Motor
CN6 3Y Motor CN2 CN1 Driver
3Y Motor
CN6 2Y Motor CN2 CN1 Driver
2Y Motor
CN6 1Y Motor CN2 CN1 Driver
1Y Motor
4-2 Circuit diagram New Configuration
EMG1 SW Contactor
Personal Compiter MP2110
RS-232C-1 RS-232C-2 Printer
Printer
CRT
VGA
EMG
1X HOME LS
CN3
2X HOME LS
CN3
3X HOME LS
CN3 CN3
4X HOME LS LS-207-01 LS-200-01
Cover Left LS-205-01 Cover Right LS-205-02
CN1
MECHATROLINK CN2
Tray
CN10 CN2
EMG. SW1 Driver Power
CN4
Cover SW1
CN4
Cover SW2
CN5
1P HOM Clamp Top & Bottom LS Vacuum Error
CN5
CN9
Sensor CN7 I/O P.C.B. CN7
CN1
CN4 CN4
CN5
Clamp Top LS
Sensor I/O P.C.B.
1Y HOME LS 1Z HOME LS
CN7
2Y HOME LS
CN7
2Z HOME LS IC-Open Z-LS
CN8 CN8
3Y HOME LS 3Z HOME LS IC-Open Z-LS
CN8
4Y HOME LS 4Z HOME LS
CN8 TVX-36S L2
CN5 TVX-36S L1
CCD-Camera P.S.Unit1
PCI I/F TVX-30Z
TOS SystemP.C.B
CN1 Probe5 Probe6
Driver Sensor P.C.B Home/+24V
CN15 CN15 CN15 CN15
Home/+24V
CN16 CN16 CN16 CN16
CCD-Camera1
DC Measuring P.C.B.
PCI/VME I/F TVX-30V
TVX-04
CN3 CN4
AC Measuring P.C.B.
Home/+24V
CN5/6 CN7/8
TVX-05
CN19
SP CN1
Control Panel ADC P.C.B.
TVX-02
CN1
TVX-26
CN2
Tester terminal +
CN3
Tester terminal -
CN4
Tester terminal G
Relay P.C.B. CN12 CN13 CN14 CN15
CN8 CN9 CN10 CN8 CN9 CN10 CN8 CN9 CN10 CN1 CN2 CN3 CN8 CN9 CN10 CN1 CN2 CN3
CN4 CN5 CN6 CN7 CN8 CN9 CN10 CN11 Probe OP1 CN22/23 Probe OP2 CN24/25
TVX-33
CN6
3500-14M
3500-13S
3500-14S
ANT1(R)
ANT2(L)
TVX-32 L2
TVX-32 L1
TVX-32 L2
TVX-32 L1
CN1 CN2 TVX-36M Probe1 Receive P.C.B. CN1
Probe3
CN2
4X Motor
CN6 3X Motor CN2 CN1 Driver
3X Motor
CN6 2X Motor CN2 CN1 Driver
2X Motor
CN6 1X Motor CN2 CN1 Driver
1X Motor
CN6 4Z Motor CN2 CN1 Driver
4Z Motor
CN6 3Z Motor CN2 CN1 Driver
3Z Motor
CN6 2Z Motor CN2 CN1 Driver
2Z Motor
CN6 1Z Motor CN2 CN1 Driver
1Z Motor
CN6 4Y Motor CN2 CN1 Driver
4Y Motor
CN6 3Y Motor CN2 CN1 Driver
3Y Motor
CN6 2Y Motor CN2 CN1 Driver
2Y Motor
CN6 1Y Motor CN2 CN1 Driver
1Y Motor
Probe4 CN3 CN5
Probe2
CN4
TVX-35R
TVX-37/L1
CN7 TVX-39
TVX-36S L4
2 1 0 4 3 8 7 6 5 2 1 1 1 1 9 N N N N N N N N N N N N C C C C C C C C C C C C
CN6 TVX-11
CN21
CN17 CN17 CN17 CN17
Sensor Control P.C.B.
CN11 CN13 CN14 CN11 CN13 CN14 CN11 CN13 CN14 CN4 CN6 CN7 CN11 CN13 CN14 CN4 CN6 CN7
CN3 LED Contorol CN4
CN4 CN5 CN13
3500-14M
CN CN CN CN CN CN
TVX-32 L1
Home/+24V
RESET SW
LED&FPS P.C.B. I/O OUT CN9 CN9
IC/OPEN P.C.B. CN7
CN13
BST1 BST2 BST3 BST4 BST5 BST6
TVX-32 L2
CN20
CN2
CN18 CN18 CN18 CN18
CN6 4X Motor CN2 CN1 Driver
CN1
TVX-20 L1
CN2 CN3 CN4
TVX-20 L2 TVX-20 L3 TVX-20 L4
LED1 LED2 LED3 LED4
Motor Control Mother P.C.B. TVX-34M
CN8
Back Plain P.C.B. TVX-31
4-6
4-2 Circuit diagram Power supply circuit diagram
Control
TM1 5L3
Earth terminal
6T3
Transformer
200V
240V
2T1
5L3
10A
200V
ZNR CR
C.B2
4T2 2T1
10A
0V
GV2-M14
TM5
6T3
100V
3L2
1L1
Power
1L1
C.B2
220V
Insufficient voltage trip
TM6
ZNR CR
TM1
NES2000CEN
RL1
LC1D32BL
0V E
X 4
POWER SW Primary breaker C.B1 10A 3
X 2
X 1
Z 4
Z 3
Control TM4
4
3 3 R 0 1 E E 2 2 F S T 1 . I L N O I S Z N F M 1 E
X 3
TM3 0V
2
C.B3
GB2-CB09
0V
C.B4
0V
N FB 4 A
GB2-CB06
TM9
N FB 1 A
FG
ZNR ZNR
Power
100V
220V
AC IN 200V <240V
TM10
TM14
200< 240V
TO PC&CRT
FG FG
Z 2
TO PC&CRT
TM2
Y 3
Y 2
Y 1
TM7
P.S9
1 E 2 3 3
R 6 2 E E 0 2 F S T 1 . I L S N O I Z N F M
TM8
3 4
To Rack AC
AC AC
+12V 0V
AC
P.S8
+5V
0V
0V
+15V 0V
0V
+48V
+48V
0V
0V
+5V 0V
RWS30A-5/A AC
P.S1
AC
JWS50-5/A
FG
P.S7
TVX-36S L1(CN6)
+24V 0V
5V
JWS50-24/A
P.S2
0V 24V
AC
RWS30A-15/A
AC +15V
P.S6
FG
FG
RWS30A-12/A
+5V
+15V 0V -15V
Y 4
(=>?@AB)
Measuring unit Ferrite Core (SFC-8)
Z 1
P.S3
FG
RWS15A-15/A
P.S5
0V
+24V +24V 0V 0V
Motor Control Unit
JWS100-24/A
Power lamp
P.S4 RWS15A-48/A
TM13
PL Emergency circuit
F+15V 0V F-15V
TM4
LC1D32BL A2
RL1
A1
FAN1
+24V 0V
13 14 23 24
Connector made of Izumi Connector made of WAGO
4-7
:PREVENTA; Safty Relay Unit XPSAF5130
RL2 V 4 2 V 0
A1 A2
FAN2