Project Milestones related to each Phase
ANPQP version 2.3 Phase diagram Matrix for Nissan; High Assessment Level
Part approval Supplier selection
Vehicle pr oject
VC
TGA
ABPT1
MA
SOP
MA
SOP
PPC Supplier selection
Explanation of the Matrix
Pow er tr ain pr oject
CVA
TGA
ABPT PPC
1 Document completed by supplier and submitted to Renault/Nissan for signature. 2 Document completed by supplier and submitted to Renault/ Nissan.
Supplier selection
3 Document completed by supplier. Submitted to Renault/ Nissan only by request. ( ) Document completed by supplier if necessary.
Activity timing (document (document to be submitted submitted again if up-dated up-dated or requested requested by Renault Renault / Nissan.) Nissan.)
Element Activity
PT1
*DCI
SOP
PT
V3-P γ process
VC-Lot
PT
Forma Formatt
Exam Exampl ple e
SOP SOP
VC-Lot
*DCI: Document Completion Instruction
Documents Name
PT2 PT
V3-P β process
ANPQP Output Documents Documents
Company Specific Requirement
1. CONTRACT REVIEW
1.1 Product & Process Concept Study
Part Approval
S-Lot
V3-P α process
Document Submission Timing
Category
Tooling Release
S-Lot process
SOP
Phase 1 Requirements Review and Planning
Phase 2 Design Completion
Phase 3 Off-Tool
H
H
H
H
H
Phase1
Phase2
Phase3
Phase4
Phase5
Phase 4 Part Off-process Submission Warrant
Phase 5 Ramp-up and Mass Production
Product and Process Concept Proposal
2
7.2
Product Quality Targets Study Plan
2
5.4, 7.1
Product Reliability Targets Study Plan
2
5.4, 7.1
1.2 Product Quality and Reliability Management
Phase1
2. SUB- SUPPLIER MANAGEMENT
2.1 Sub-supplier Management
3.2 Project Planning and Production Preparation Monitoring
3.3 Project Risk and Concern Management
Phase2
Phase1
Phase2
Supplier Contact Directory
2
Design Assurance Plan
2
Supplier Master Schedule (including Details)
2
Supplier Production Preparation Monitoring Plan/Status Report
2
Production Capacity Plan
2
Phase4 2
Phase3
4.3 Product and Process Design Review
4.4 Engineering Product Specifications / Drawing Study and Completion 4.5 Special Characteristics Characteristics Management (Control of Product and Process)
7.4
2
Phase4
Phase5 5.1, 7.1
Phase1
Phase2
System Structure Diagram
2
Function Block Diagram
2
Design Potential FMEA
2
2
2
3
3
Phase3
7.1, 8.5 Phase4
4.1 Analysis of Design Potential Failures and Effects
4.2 Identification on and Deployment of Special Characteristics and Key Features
Phase5
7.1, 7.3, 7.5, 8.1
Project Development Record
4. PRODUCT DEVELOPMENT
Phase3
2
Component Supply Chain Chart (CSCC)
3. PROJECT MANAGEMENT MANAGEMENT
3.1 Identification of Project Team
ISO/TS 16949
Phase5
7.3
Fault Tree Analysis (FTA)
(2)
QA table A
(2)
QA table B Special Characteristics and Key Feature Diagram (SC & KFD)
3
Suppliers Internal Design Review Record
3
Full Process DR Record (Full Process DR)
2
Engineering Product Specifications & Engineering Drawings / CAD data
1
( 2)
(2)
2
2
2
3
3
7.2, 7.3
7.3
Related Documents - Nissan
7.2, 7.3
See Company Specific
7.2, 7.3, 7.5
Category
ANPQP Output Documents
Company Specific Requirement
*DCI: Document Completion Instruction
Documents Name
Element Activity
*DCI
5. MANUFACTURING PROCESS DEVELOPMENT
5.1 Analysis of Process Potential Failure Mode
Format
Example
Phase 1 Requirements Review and Planning
Phase 2 Design Completion
Phase 3 Off-Tool
H
H
H
H
H
Phase1
Phase2
Phase3
Phase4
Phase5
Process Potential FMEA
Phase 4 Part Off-process Submission Warrant
Phase 5 Ramp-up and Mass Production
2
Control Plan
(2)
2
1
2
Process Flow Chart
(2)
2
2
2
3
3
5.2 Manufacturing Process Design
7.3, 7.5 Floor Plan Layout
Work Instructions
5.3 Tooling, Gauges and Facility Management
3
Gauge Specification and Approval Sheet
2
Process Capability Study Plan
2
1
7.3, 7.6
5.4 Process Capability Study and Improvement
7.3, 8.2 2
Process Capability Study Results
5.5 Confirmation of Full Volume Conditions
Full Volume Confirmation Audit Results –
2
Self audit
3
Ramp-up Activity Plan
2
2
3
7.3, 7.5, 8.2
5.6 Activities during Ramp-up
7.5 Ramp-up Activity Concern and Countermeasure Report
(2)
Phase1
6. PRODUCT C ONFIRMATION
Inspection Report
7.1 Production Part Approval
Phase1
8D Concern and Countermeasure Report Summary
Phase1
(2)
2
Phase2
Phase3
Phase2
Phase3
(2)
(2)
Phase2
Phase3 (1)
9.1 Design Change Management
Design Change Request
9.2 Process/ Facility Site Change Management
Process/ Facility Site Change Request
Phase1
10. LOGISTICS & PACKAGING
Phase2
Related Documents
10.1 Logistics & Packaging
2
2
2
2
Phase4
Phase2
Phase5 7.3, 7.5 Phase5 (2)
(2)
Phase4 (1)
Phase4
Phase3
8.3, 8.5
Phase5 (1)
7.1, 7.5
(1)
7.1, 8.2
Phase5 7.4, 7.5
Phase4
Phase5
(1)
Related Documents IMDS Data
Phase4
Phase3
Appearance Approval Report
11.2 Identification and Traceability
7.3, 7.5, 8.2
See Company Specific
Phase1
11. COMPANY SPECIFIC REQUIREMENT
Phase5
1
Phase1
9. CHANGE MANAGEMENT
11.1 Appearance Approval
Phase4
Part Submission Warrant (PSW)
8. NON CONFORMING PRODUCT MANAGEMENT
8.1 Non Conforming Product Management
Phase3
2
Supplier Test Plan and Report
7. PRODUCTION PART APPROVAL
Phase2 (2)
Supplier Digital Test Report
6.1 Design Verification and Product / Process Validation
ISO/TS 16949
See Company Specific 2
11.3 Environmental requirements Material Investigation Report
(2)
2
2
2
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