Alegria Service Manual 7 2011-11

Alegria Analyser

L e g a l & w a r r a n t y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . .. .. . 4 S a f e t y I n f o r m at i o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 References to other documentation .......................................................................................6 Intended Intended Use.................. Use................................... .................................. .................................. .................................. .................................. .................................. ................... .. 7 References References to other other document documents s .................................... ................................................... ................................. ................................ ........................ .......... 8 Tools requir required ed .................................. .................................................... ................................... ............................... ............................... .................................. .................... ... 9

G e n e r a l d e s c r i p t i on o n . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . .. .. . . . 1 0 B l oc o c k D i a g r a m s ( o v er e r v i e w ) . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. .. . 1 1 G e n e r a l T h eo e o r y o f o p e r at a t i on o n . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . .. .. . . . . . . . . . . . . . . 1 2 ID Module Module .................................. ................................................... .................................. .................................. .................................. .................................. ...................... .....12 12 Dispensi Dispensing ng Module.... Module..................... ................................... .................................... ................................ ................................ ................................... ...................... ..... 12 Wash and Soak Module Module ..................................... ................................................... ................................ ................................. ................................. .................... 13 Analyse module .................. ......... .................. .................. ................... ................... .................. .................. .................... .................... .................. ................... ............. ... 14 Turning Turning plate plate module module .................................... .................................................. ................................ ................................. ................................. ........................ ......14 14 Climate Climate module module ................................... .................................................... ................................... ............................... ............................... .................................14 ...............14 User interface interface module module ................................. ................................................... ................................ ................................ .................................... ....................... .....15 15 Printer Printer module. module.................. ................................... ................................... ................................... ................................... ............................... ..............................16 ................16 Mechanics...... Mechanics....................... .................................. ................................... ................................... ............................... ............................... ...................................16 ..................16 Teleca Instrumen Instrumentt Platform Platform .................................. .................................................... ................................ ............................... ................................17 ...............17 Hardware Hardware ................................ ................................................. .................................. .................................. .................................. .................................. .........................18 ........18 Service Service Software Software on PC ................................. ................................................... ................................ ................................ .................................... .................... .. 18

M a i n t e n an c e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 9

L e g a l & w a r r a n t y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . .. .. . 4 S a f e t y I n f o r m at i o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 References to other documentation .......................................................................................6 Intended Intended Use.................. Use................................... .................................. .................................. .................................. .................................. .................................. ................... .. 7 References References to other other document documents s .................................... ................................................... ................................. ................................ ........................ .......... 8 Tools requir required ed .................................. .................................................... ................................... ............................... ............................... .................................. .................... ... 9

G e n e r a l d e s c r i p t i on o n . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . .. .. . . . 1 0 B l oc o c k D i a g r a m s ( o v er e r v i e w ) . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. .. . 1 1 G e n e r a l T h eo e o r y o f o p e r at a t i on o n . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . .. .. . . . . . . . . . . . . . . 1 2 ID Module Module .................................. ................................................... .................................. .................................. .................................. .................................. ...................... .....12 12 Dispensi Dispensing ng Module.... Module..................... ................................... .................................... ................................ ................................ ................................... ...................... ..... 12 Wash and Soak Module Module ..................................... ................................................... ................................ ................................. ................................. .................... 13 Analyse module .................. ......... .................. .................. ................... ................... .................. .................. .................... .................... .................. ................... ............. ... 14 Turning Turning plate plate module module .................................... .................................................. ................................ ................................. ................................. ........................ ......14 14 Climate Climate module module ................................... .................................................... ................................... ............................... ............................... .................................14 ...............14 User interface interface module module ................................. ................................................... ................................ ................................ .................................... ....................... .....15 15 Printer Printer module. module.................. ................................... ................................... ................................... ................................... ............................... ..............................16 ................16 Mechanics...... Mechanics....................... .................................. ................................... ................................... ............................... ............................... ...................................16 ..................16 Teleca Instrumen Instrumentt Platform Platform .................................. .................................................... ................................ ............................... ................................17 ...............17 Hardware Hardware ................................ ................................................. .................................. .................................. .................................. .................................. .........................18 ........18 Service Service Software Software on PC ................................. ................................................... ................................ ................................ .................................... .................... .. 18

M a i n t e n an c e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 9

I n s t r u c t i on on : h o w t o r e m o ve v e t h e c ov o v e r s . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. .. . 7 6 I n s t r u c t i on on : h o w t o r e p la l a c e t h e O D m o d u le l e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. . . 9 1

LE G A L & W A R R A N T Y The content of this manual are the property of ORGENTEC Diagnostika GmbH. Any reproduction in whole or in part is strictly prohibited. At the time of printing, this manual correctly described the device and its functions. However, as modifications may have been carried out since the production of this manual, the system package contains this manual and a service manual and may contain one or more amendments to the manuals. This manual including the service manual and any amendments must be thoroughly read, before using the device. ORGENTEC Diagnostika GmbH is only responsible for the reliability and p erformance of the device if the following are strictly observed: 

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Authorized personnel (see back of manual for authorized service centres) carry out all service, repairs and modifications. The device must be used in accordance with the intended use and the instructions put forth in the Safety Information section (instruction for use and this manual). ORGENTEC Diagnostika GmbH offers one-year warranty, from the day of purchase, on defective material and assembly. The warranty does not cover damage resulting from incorrect use or user maintenance or from authorized software modification. ORGENTEC Diagnostika GmbH is only responsible for replacement of defective parts, not wear of parts. ORGENTEC Diagnostika GmbH is not responsible for any personal injury or any

S A F E T Y I N F O R M A T I O N This product is CE marked in conformity with the requirements of the IVD Directive 98/79/EC. Adhere to the following recommendations for safe and proper operation of the device: 

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Follow the packaging/ un-packaging procedure to avoid personal injuries, equipment damage or property damage. Never use the device near mobile telephones, CB radios or other forms of radio communication, and/or electromagnetic fields. These may affect the performance of the device. The analyser conforms to IEC/EN 61326 and shall not be exposed to higher levels of disturbance. Do not attempt to open the device or any cover unless it is described within this manual. The device has connections to mains supply e.g. 110-240V~ and special caution shall be taken when working with the instrument (lethal current is possible from most electronics). Do not attempt to open the device or any cover unless it is described within this manual. Do not refill the fluid container(s) while the container(s) are in the device or when in use. Do not run the device without having the fluid bottles connected (waste, distilled water, wash buffers 1 and 2). Do not immerse the device in water or any other liquid (See the

References to other documentation The below topics are described in Instructions for use (Use the Instructions for use together with this service manual). Basic Information Packaging/un-packaging Procedure 

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Packaging, Consumables and spare part list

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Symbols

Installation Power on/off procedure General operation Overview descriptions 

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Setup diagram

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Software description

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Shutdown

Replacement procedures How to load and exchange sample plates/ samples 

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How to empty waste fluid and load buffers How to load printer paper

Intended Use The Alegria analyser is intended for use by trained personnel to process and read IVD test strips supplied by the ORGENTEC. The results obtained shall be used only in conjunction with other medical evidence to diagnose conditions of the human body. The Alegria analyser by it-self is not diagnostic. The instrument is to be used in medical laboratories. All service of the Alegria analyser is to be carried out by authorized service personnel. This manual and the other manuals such as Intended Use shall be consulted for an overview. The intention of this service manual is to give an overview of the main parts and systems in the instrument. References to other locations, such as manuals drawings or part lists are to follow, if the referred document is not amended to the manual you may need to contact you representative. The manual will describe certain or common parts or procedures of interest and not all details, i.e. the most common foreseeable issues that can be of interest.

References to other documents The below documents are of engineering type and require specific knowledge to comprehend, if there are questions do not hesitate to contact your representative for assistance. Title Instructions for Use Quick Guide

Service software manual

Content Description of normal operation and technical data A quick reference on how to get started using the instrument Description of Service software

Tools required The table below gives an indication on the required tools for servicing the instrument. # 1 2 3 4 5 6 7 8 9

Type Allen key(s) Screwdriver Screwdriver Screwdriver Spanner Torque wrench (adjustable torque) USB memory stick Service Software Service PC

Size /type 2-8 PH2 POZ STD 6-16 + 5,5 mm + 7 mm X-XX USB 1.1 compliant

Qty 1 set 2 2 1 1 set 1 1

Laptop/notebook, 12-15” TFT P4, 800Mhz, 256 Mb Ram CD, USB 1.1/2.0 compliant Serial port, Modem, LAN Win 2000 / XP Pro. Mouse/pointing device

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10 11 11 12 13 14

Service PC cable USB – Serial Adapter Tension meter Tube cutter USB Keyboard USB H b

Null modem cable

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ContiTech VSM-1

G E N E R A L D E S CR I P TI O N The Alegria analyser is built up by a large number of different modules. Most of the modules contains hardware, software and mechanics. The general functionality of the instrument is best described as an instrument that can be loaded with test strips containing different fluids that the instrument will: Collect, Mix and Analyse according to a test protocol (the user defines the protocol). The results are presented on display and printed. To accomplish these things there are a need for different modules (see general description). These modules are interconnected and controlled by the instruments software. The Instrument is divided into different modules such as: 

ID module

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Dispensing module

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Wash and soak module

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Analysis module

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Turning plate module

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Climate control module

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User Interface module

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Printer module

B L O C K D I A G R A MS ( O V E R V I E W ) 

All block diagrams are electronically appended:

Electronic connections diagram Connection diagram for IO Board Connection diagram for Motherboard Fluid system diagram Fluid system overview diagram Wiring diagram Internal cables diagram Note:

Click the link and the document will be shown.

G E N E R A L T H E O R Y O F OP OP E R A T I ON The Alegria analyser different modules are described in the following sections (l (list of modules)). modules

ID Module The ID module consists of two barcode readers, one internal and one external. The external is optional for the end user to use. The module is responsible for linking patient data with a sample strip by reading the bar code attached on the strip (CODE 128) with an external bar code reader. The module also handles the identification and positioning of the test strips in the instrument with an internal bar code reader (fixed). The internal barcode reader is mounted to the chassis in a fixed position. The external barcode reader is mounted to a holder on the right side of the instrument. It is connected to a COM port on the back of the instrument and can be removed for customers that do not wish to use it.

Dispensing Module The Dispensing module should dispense sample and the liquids that are already prefilled in the strip (conjugate, substrate, cut-off, sample buffer) into other wells in the strip. It moves in radial direction compared compar ed to the turning plate and an d in vertical direction.

Wash and Soak Module This Wash and Soak module actually actua lly consists of three separate stations, two identical “wash & soak” stations and one dry dry suction station. The “wash & soak” stations main ma in task is to put wash buffer solution inside the two reaction wells on the strips. The stations do not perform the actual cleaning of the wells. This is done chemically by the wash buffer solution. The station only removes whatever liquid present in the wells and thereafter fills it with wash buffer. The reason that there are two identical stations is that the cleaning procedure should be performed twice. The turning plate p late positions a strip under the first f irst station that sucks the reaction wells dry and fills them with wash buffer. Then the turning plate moves on until the strip ends up underneath the other station. The wells are sucked dry and filled once more. The “drier” station main task is to remove wash buffer solution inside the two reaction wells on the strips. The turning plate positions a strip under the station that sucks the reaction wells dry. All tubing’s and needles for the wash and soak system can be washed with either distilled water or wash buffer. Wash and Soak station The wash and soak stations consists of two tw o pair of needles, one pair p air for each reaction r eaction well in the test strip. A pair of needles consists of one aspiration needle and one dispense needle. The functionality of the wash and soak stations is that first f irst it shall

Analyse module This Analyse module measures the optical density of the test samp les. It has two channels, positioned over two adjacent wells. The measurements are made at 650 nm and the range is 0 to 2,0 OD (Optical Density). LED´s are used as light source and before each measurement a reference voltage is measured and the same voltage is then used when measuring. This leads to a very accurate and self-calibrating system.

Turning plate module This Turning plate module shall position each sample strip to its right position between the different stations. A stepper motor drives the turning plate. A sensor records where the home position is for the turning plate. p late. The turning plate is a rotating table inside the climate module, on the turning plate three individual sample plates can be loaded. Each sample plate can hold up to 10 test strips. The three sample plates are individually keyed to the turning plate so the user cannot put them in the wrong position.

Climate module The functionality of the Climate module is to keep a steady and controlled environment environment around the test strips heating or cooling dependent on what’s needed. It is designed d esigned as a closed compartment with the inner volume as small as possible to facilitate an efficient temperature control. The compartment is designed as round “thick” plate with enhanced insulation on all sides. In the middle of the “roof” of the climate chamber a peltier

User interface module The user interfaces are defined to parts that the user can interact with, such as: Touch screen A 10-inch colour touch screen is used for the instrument. Lid for printer paper The printer is located below the touch screen but inside the lid for the fluid bottles, the lid for paper is mounted on the internal printer. Therefore the lid for the fluid bottles must be opened in order to open the printer lid to change printer paper. The lid for paper is mounted on the internal printer Lid for fluid bottles In the front of the instrument the lid for the fluid bottled are located. When opening the lid the bottles are located inside the lid but separate from the rest of the instrument, i.e. any spillage of fluids when handling the bottles will not reach into the rest of the instrument. Door for loading sample plates The door for loading sample plates is opened and closed mechanically by a DC motor. The opening and closing is done by pushing a “Open” or “Close” button on the touch screen. The lid is of the same material as the rest of the climate chamber. The motor is current controlled so in case that something gets stuck in the opening w hen opening/closing the lid the motor will stop to avoid damage on person or material.

Printer module The instrument is equipped with an internal thermo-printer with a paper width off 112 mm. After the analyse sequence is finished the results are automatically printed The printer is placed in the right front corner of the instrument. To replace the printer paper, open the lid and the printer compartment door. The printer paper is fed out through the printer compartment door and the fluid bottle lid/door. An external printer can be connected to the USB port of the instrument and the result will then be printed on this.

Mechanics The mechanics has been divided into two categories, external and internal: External Mechanics The covers consists of four items made from PU, integral skin foam, front lid, top cover and two identical side covers 

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The front lid is mounted to a sheet metal structure, fastened to the bottom plate by hinge bolts and held closed by a magnetic lock. The side covers are mounted to a sheet metal structure, which is fastened to the bottom plate. The top cover is mounted to a sheet metal plate fastened to the bottom of the base plate, the back plate and indexed to the side covers.

Teleca Instrument Platform Teleca Instrument Platform (TIP) is designed to be a flexible foundation for a wide range of products. The TIP is based on distributed processing, with a main processor communicating with slave processors via a serial link, “Local Bus”. The Alegria version of TIP consists of three different parts: 

The motherboard

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The I/O-board

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The analysis board

The motherboard is equipped with: A 200-pin connector for fitting a Teleca CPU module, with a S3C2410X processor, RAM and FLASH memory. 

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Three serial ports, built-in to the processor.

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A four channel UART for serial communication.

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An Ethernet controller.

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Two USB ports, host and device.

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One SD-card memory socket.

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A socket for a SOCKET-MODEM, analogue, ISDN or GSM/GPRS.

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An audio amplifier, for driving a loudspeaker.

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Low-level stereo sound input and output.

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Two LocalBus master connectors.

Hardware The hardware architecture spans over the modules and each electronics board handles functionality for several modules. High power drivers for motors, pumps and valves are located on the stepper board together with corresponding sensor inputs for home sensors, quadrature encoders etc. The main board handles communication, display interface and high-level logic. The analysis module has its own hardware that also measures the chamber temperature for the climate module.

Service Software on PC From an external PC the user can connect to the instrument to download and test run the different modules on the instrument. There are three different types of PC SW for three different users. 

End user The end user can download a copy of the patient archive

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Service technician Same as end user and test run the different modules

M A I N T E N A N C E On a weekly basis, test the device for proper function (basic function test) and inspect cables for cuts and other damage. If in doubt, replace the relevant parts. Additional Preventive maintenance is required according to the Service manual (see preventive maintenance). See Basic Function test instruction and record

Preventive Maintenance The ORGENTEC Diagnostika instrument needs to be maintained properly. Preventive maintenance and testing needs to be performed annually to ensure proper function of the instrument and to ensure a long operational life. Follow the annual preventive maintenance instruction and document the maintenance in the record field. Check each item according to the instruction and make necessary adjustments. If in doubt replace the relevant parts. Also check to see that none of the instrument components have been removed or modified. If so replace with original parts. See Annual preventive maintenance test instruction and record

Basic Function test instruction and record Model: Date:

Function General

Controls TFT Display Fluid system

Accessories Monthly cleaning

Serial number:

Procedure Result Clean the instrument if needed (use a damp cloth with mild soap detergent). Wipe the instrument dry with a dry cloth. Check touch screen. Check for visual abnormalities. Check for leakage. Check bottom of device for fluid, if found verify from where and if there is a leaks Check fluid containers: levels and if the bottles are clean, if not clean (empty and dismantle and clean and refill) Check all accessories for proper fit and function. Perform the monthly cleaning of all instrument tubing with the Alegria flush routine solution. (Monthly Mandatory)

Institution: Model:

Date: Serial number:

Annual preventive maintenance instruction and record Function Cables

Date and time TFT display Fluid system

Bottom filter Waste tube Air filters

Accessories Barcode scanner

Procedure Result Inspect the power cable and the other cables (cord and plug) for cuts, wear or breaks and replace if needed. Check for date and time. Change the battery on the mother board every 3 years. Check touch screen and calibrate if needed. Check for visual abnormalities. If damages larger than 1 x 1 cm, please replace. Check tubing and connections for leakage, obstruction and cracks, if leakage or cracks then replace. Check bottom of device for fluid, if found verify from where and if there is a leak. Check all tubes and valves for contamination. Clean and wash. Replace both pump heads of waste pump once a year. Check the filter in the fluid containers, if found saturated replace (minimum once a year). Replace the whole waste tube. Beginning from the pump head to the waste container. But keep the Y-connection. Clean instrument with vacuum cleaner for dust. Check the rear ventilation filter for dust and obstruction. Replace t he filter once a year. Check all accessories for proper fit and function. Clean barcode scanner and window

S E R V I C E , T R O U B L E S H O O T I N G Initial information: 

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Begin gathering information about the problem. Start by asking the operator about the issue to make it easier to find the problem, and to verify the problem. Note: After any corrective action the preventive maintenance instruction should be performed.

WARNING

Only facility-authorized personnel should trouble shoot the ORGENTEC Diagnostika Alegria Analyser. Troubleshooting by unauthorized personnel could result in personal injury, equipment damage or property damage. 

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Follow the removal procedure if replacing any part, otherwise serious injury, equipment damage or property damage could occur. Start by checking the obvious things first: Is the mains cable connected in both ends (wall outlet-Analyser) is the mains power on? 

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Are the connections set as describes in the setup?

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Is there any physical damage to cables?

S Y M P T O M S Below is a list of fault symptoms, find the one(s) that is most similar to the problem experienced with the instrument and follow the instruction(s). Note these symptoms are the most anticipated. Symptom Instruction Printer quality is degraded or printout How to replace the printer fails Fluid line leaks How to cut and assemble fluid lines Fluid is not distributed. Check the fluid bottle filters and if saturated –Replace, See How to replace fluid bottle(s) filters Air bubbles in system. Ensure that fluid bottle filters are in the right position in bottles (close to bottom of bottle and not on surface of fluid). Check for air leakage. How to cut and assemble fluid lines The dispense unit will not move: Check that the transport locking is removed, see instructions for use Dispense needles are not moving Check that the needle can move freely as descried in How to change dispense needles, if the spring is worn out replace the needle and spring Dispense needles are jammed If or for some reason the needle has been

Symptom (continue) Incorrect volumes when dispensing.

Flooding inside climate chamber.

Internal barcode reader fails to read barcodes.

Instruction Check if there are air bubbles in hoses or in precision pump. Ensure that connections are correctly tightened to prevent air leakage See, How to cut and assemble fluid lines Flush system to remove bubbles, use an alcohol dilution if air bubbles in precision pump remains. Check if needles are clogged. Check waste pump functionality, motor functional, clogging in hoses. Check wash and soak stations aspiration needles that they aspirate in correct speed. Check wash and soak stations feed needles that position the yet inside the reaction strips. If not check needles are bent? Check calibration of carousel. Could it be condense water from heat sink? Check that drainage from heat sink is not clogged. Also check that heat sink collector is not bent or damaged. Check that the sample barcode is of type CODE 128. Check that barcode is not damaged or

Service & Adjustment/replacement procedures The table below describes the adjustment and replacement procedures that may be required. Procedure How to remove instrument covers How to cut and assemble fluid lines How to replace the printer How to change the fuse How to replace fluid bottle(s) filters How to replace rear air filter How to replace front Air filter How to change dispense needles How to replace wash needles How to adjust the tension of dispense unit belt How to adjust the tension of turning table belt How to replace the Optical Density module

Error codes and actions The table below describes the error codes that the instrument can generate and appropriate measures. Error Code: 0 1 2000 2001

2002

Explanation:

Description / Solution:

General errors General errors File access errors File: Read error

Not available Not available Not available File is empty so no bytes can be checked. Files will be written in the cleanup system, the archive and every file manipulation procedure. Failed to write Procfile in procfilePath. Failed open new procfile for writing. Failed to write file Not available Not available Files will be opened in the calibrate system procedure. Falied to open file Not available Not available

File: Write error

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2003 2004 2005

File: Set file pointer error File: End of file encountered File: Open error

2006 2007

File: Close error File: Remove error

xSpeed xRamp zFastSpeed zSlowSpeed zFastRamp zSlowRamp pumpSpeed pumpRamp stationPosition ConOffset zWashNeddlePos wellZpos Failed to read Shake from performance description.ini file Failed to read Timeslot from performance description.ini file ERROR: To or from well >8 or <1 && != 9 The system cleaning procedure has failed to: get Digitalotput set Digitalotput get Digitalinput getActive The system dispense procedure has failed to: pumping with DC motor            

5001 5002

The Dispense process description has wrong values or format DispCRVAPIError

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8001

Wash2InitError

motor The drier process was failed to initialize. Failed Drier Init The wash process was failed to initialize. Failed During Wash2 Init The close valve “InDry” process was failed. Failed to get Digitalotput The drier station process was failed. Failed to open valve The open, close, cleaning and drieing process was failed. Failed to get Digitalotput The dry station process was failed. Failed to set valve The open valve “InDry” process was failed. Failed to get Digitalotput The going down to rinse position process including the going down with drier Z motor failed. The going up with the needle process including the going up with the drier Z motor to home position failed. N t il bl 

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9000

Wash2InitError

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9001

D i I itE

Error reading AI_OD_SENSOR2 value Analyse2Completed // Reading result from OD module Error reading AI_OD_RESULT1 value Error reading AI_OD_RESULT2 value DoODMeasurement Error setting DO_OD_MEASURE_REF active Starting OD Measurement (ref) DoRefMeasurement Starting OD Ref Measurement Error setting DO_OD_MEASURE_REF active The optical initialization failed. Could not find value in section %S in file '%S'", m_stationPosition m_delayODMeasStart m_timeoutRefMeasurement m_timeoutODMeasurement m_minLEDValue m_maxLEDValue m_minRefValue m_maxRefValue 

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10001

OpticalInitError

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CRVApiError=%d trCloseLid Failed Sync rotate position trOpenLid Failed Rotate plate sm-motor moveabs CRVApiError=%d inLidRotate() { // Move the rotating plate one strip step RotateOne Cake itsRotatorMotor>move(%d) Error=%d",m_stepsBetweenStrips, retval); inMoveMicroSteps // Move the rotating plate one strip step RotateOne Cake itsRotatorMotor>move(%d) Error=%d",offset,retval); inMoveNofStripSteps "MoveOneStripStep itsRotatorMotor->moveRel(%d) Error=%d",m_stepsBetweenStrips, retval); inServiceReadBarcode // Start Barcode reader " ReadBarcode itsRotatorMotor

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11001

RotateInitError

Error=%d",m_shakeSteps,retval); Shake itsRotatorMotor->STOP(%d) Error=%d",m_stepsBetweenStrips,ret val Shake itsRotatorMotor->moveAbs() Error=%d",retval); ShakeAndMoveOneStripStep Shake itsRotatorMotor->move(%d) Error=%d",m_shakeSteps,retval); Shake itsRotatorMotor->STOP(%d) Error=%d",m_stepsBetweenStrips,ret val); MoveAbs itsRotatorMotor->moveAbs() Error=%d" The movement initialisation failed: m_flushStationPos m_stripOnePos m_stepsBetweenStrips m_uniqueBarcode m_servicePath m_barcodeOffset m_barcodeHalfAngle m_shakeSteps m_shakeSpeed m_shakeRamp Failed During Rotating Init This should happen if one or many          

11002

RotateBarcodeWarning (internal

12000 12001 12002 12003 12004 12005 13000 13001

Log Log: Corrupt or does not exist Log: Write failed Log: Bad file descriptor Log: End of log entries Log: Length error Self monitoring errors Sem: Intialisation error

Not available Not available Not available Not available Not available Not available Not available SemInitError Failed during Temperature Monitoring Init Illegal value for cfg parameter 'ADCScaleP' in ini-file Illegal value for cfg parameter 'ADCScaleI' in ini-file Illegal value for cfg parameter 'RegulatorPeriod' in ini-file Illegal value for cfg parameter 'TemperatureTolerance' in ini-file Illegal value for cfg parameter 'TargetTemperature' in ini-file Illegal value for cfg parameter 'LogInterval' in ini-file Illegal value for cfg parameter 'TempArrayLength' in ini-file SemCrvApiError Error reading

















13002

Sem Crv API Error









15001

Printer: COM Port Error







15002

Printer: Printing Error

 



 

 





printer"); The format for the first line will be long for the printer"); The format for the second line will be long for the printer"); Could not initialize printer"); Could not initialize external printer port"); Could not initialize external printer port"); Could not initialize external printer port"); Failed to write to COM port"); Failed to write all data to COM port"); Failed to open LPT1: with error %d", err); Failed to write ESC E to COM port"); Could not initialize external printer port"); Failed to write to COM port"); Failed to write all data to COM port"); Failed to write to COM port, errorcode: %d", err); Failed to write all data to COM port, wrote %d of %d",

DI_SENSOR_DOOR_OPEN is not Active LID: Failed to open lid. The DI_SENSOR_DOOR_OPEN is not Active Failed close lid sm-motor moveabs CRVApiError=%d Falied to read DigitalInput (DI_SENSOR_DOOR_CLOSED) on request from service PC To low level in WashBuffer 1 bottle To little WashBuffer 1"); 

17004

LidCloseError

17005

Read from SSW

18000

Liquid levels

18001

WashBuf2LevelError

18002

DestWaterLevelError

18003

WasteContainerLevelError

19000 19001 20000 20001

Self test:@Success Self test:@General failure Calibrate errors CalNoValuesAboveThreshold

To low level in WashBuffer 2 bottle To little WashBuffer 2"); "To low level in destilled water bottle"); To little DestWater To high level in waste bottle"); To much liquid in the waste"); Not available Not available Failed During Calibration Init Calibrate: The values under the threashold value are less then number of points for accept (pointsForAccept

25002

Failed to write permanent to flash memory

Error setting AO_OD_CALIB_PRM value

25003

Failed to calibrate

Failed to calibrate OD module

30000 30001 40000

Not available Config Handling:@EEPROM Read/Write Not available error ServUnknownCmd Unknown Service Command\n

50000 50001

ComBegin ComSocketConnectErr

50002 50003 60000 60001 70000 70001 70002 70003

ComSerialPortOpenErr ComSocketDisconnectErr SocketBegin SocketReceiveError LisBegin Already connected Time out error when waiting for ACK Time out error when waiting for frame ACK NAK received when waiting for ACK when sending Time out error when sending, waiting for ack to send next line

70004 70005

Not available ComSocket: Could not read port number Not available Not available Not available Not available Not available Not available Not available Not available Not available Not available

Notes:

S E R V I C E C E N T E R S Germany ORGENTEC Diagnostika GmbH

Carl-Zeiss-Straße 49 D-55129 Mainz Germany Tel. Fax

+49 - (0)6131 / 92 58 - 0 +49 - (0)6131 / 92 58 58

http://www.orgentec.com

Authorized Service representative:

I N S T R U CT I O N : H O W T O R E M O V E TH E FR ON T A I R F I LTE R What to do This instruction is made up of four parts: 

Information (safety, references and comments)



Things to be done in advance (pre-requisite).



Step by step procedure



Drawings

Start by reading the information section and if not performed, perform the pre requisite instructions and then start the step-by-step procedure, use the dr awings as a guide. At last re-verse the procedure and test the instrument (according to the “Preventive maintenance instruction”, It must be completed; this is to ensure the safe and proper operation). Note: If none of the replace/ removal procedures solves the problem. Please contact your local ORGENTEC Diagnostika representative.

Pre-requisites Removal/replacement procedures (required to be done prior to this specific procedure) listed in order: # 1 2 3

Instruction/manoeuvre If possible shut down the instrument, see instructions for use. Remove the power cord. Disconnect the fluid containers (cables and tubing) and remove the containers from the device.

Overview drawing (1) The drawing below shows the general components of the external casing. The following pages describe the parts that are to be removed or replaced.

Removal sequence The covers and parts shall be removed in the following order (re-assembled in the reverse order). 

Door cover



Inner dividing wall



Air filter

The following pages shows how to remove the air filter.

Caution: When starting to remove covers locate a free surface to place the covers without damaging them, preferably a desk with some protective cloth.

Remove Door cover The table below describes how to remove and replace the part. See also the views on the following pages for reference and identification. # 1

To do, remove: If not done shut down the instrument and remove the power cord.

Required/tools/etc.

Drawing (1) The Pictures below describe the parts that are to be removed or replaced. 1

Remove dividing wall/ cover The table below describes how to remove and replace the part. See also the views on the following pages for reference and identification. # 1

2

To do, remove: Remove the fluid compartment dividing cover, remove the 13 screws as shown and remove the dividing cover. Remove the air filter as shown (attached with adhesive) remove any residues of the adhesive. (Replace with a new air filter).

Note: Reverse the order to assemble.

Required/tools/etc. See drawing 2, # 1 and # 2

See drawing 3


Drawing (3) The Pictures below describe the parts that are to be removed or replaced.

I N S T R U C T I O N : H O W T O E X CH A N G E D I S P E N S E N E E D LE S What to do This instruction is made up of four parts: 










Drawings

Start by reading the information section and if not performed, perform the pre requisite instructions and then start the step by step procedure, use the drawings as a guide. At last re-verse the procedure and test the instrument (according to the “Preventive maintenance instruction”, It must be completed; this is to ensure the safe and proper operation). Note: If none of the replace/ removal procedures solves the problem. Please contact your local ORGENTEC Diagnostika representative.

Pre-requisites Removal/replacement procedures (required to be done prior to this specific procedure) listed in order # 1 2

Instruction/manoeuvre Shut down the instrument, see instructions for use Remove the instrument top cover, see How to remove covers

Remove/Replace The table below describes how to remove and replace the part. See also the View’s on the following pages for reference and identification. Ref 1.

2. 3. 4.

To do, remove: Disconnect the needles from the hoses by loosing the coupling (hold where indicated and loosen the coupling). Disconnect the needles from the hoses by loosing the coupling (hold where indicated and loosen the coupling). Disconnect the needles from the hoses by loosing the coupling (hold where indicated and loosen the coupling). Inspect the tube /fluid line to see is there are any damage or if the tune fluid line is not flush with the surface if the ferrule

Required/tools/etc. See drawing 1 step 1

See drawing 1 step 2 See drawing 1 step 3 See drawing 1 step 4



I N S T R UC T I O N : H O W T O E X C H A N G E W A S H NEEDLES What to do This instruction is made up of four parts: 










Drawings


Pre-requisites Removal/replacement procedures (required to be done prior to this specific procedure) listed in order # 1

Instruction/manoeuvre Shut down the instrument, see instructions for use Remove the instrument top cover See, How to remove covers

Remove/Replace The table below describes how to remove and replace the part. See also the View’s on the following pages for reference and identification. Ref To do, remove: 1. Disconnect the needles from the hoses by loosing the coupling (hold where indicated and loosen the coupling). 2. Un-screw the two screws on the front of the needle block. Remove the “holder plate”. 3. Gently remove the needle and the spring by pressing the spring slightly down as at the same time removing the needle in the arrow direction (out from the needle block). 4. On the backside of the station a metal fork holds the fixed needles, locate the two screw and unscrew them

Required/tools/etc. See drawing 1 step 1 & 2

See drawing 1, step 3 6 See drawing 1, step 7 8 See drawing 2, step 9 – 10



I N S T R U C T I O N : H O W T O E X CH A N G E F I L T E R I N B OTTLE S What to do This instruction is made up of four parts: 










Drawings



Instruction/manoeuvre Shut down the instrument, see instructions for use Open the front cover and disconnect the appropriate bottle to replace the filter in, see instruction for use (how to disconnect the bottle(s)).

Remove/Replace The table below describes how to remove and replace the part. See also the View’s on the following pages for reference and identification. Ref To do, remove: 1. Unscrew the screw (securing the filter holder) 2. Remove the screw 3. Hold the plastic hose and the top part (where the arrows indicate) and gently pull the filter out (replace the filter). 4. Reverse the order to assemble

Required/tools/etc.


I N S T R U C T I O N : H O W T O R E P LA C E R E A R V E N T I L A TI O N F I LT E R What to do This instruction is made up of four parts: 










Drawings



Instruction/manoeuvre Shut down the instrument, see instructions for use

Remove/Replace The table below describes how to remove and replace the part. See also the View’s on the following pages for reference and identification. Ref To do, remove: 1. Locate the filter cover and the nuts holding the cover, unscrew the nuts 2. Remove the cover 3. Remove the filter 4. Replace the filter 5. Reverse order to assemble

Required/tools/etc. Appropriate spanner


I N S T R U CT I O N : H O W T O R E P L A C E TH E FUSES What to do This instruction is made up of four parts: 










Drawings



Instruction/manoeuvre If possible shut down the instrument, see instructions for use

Remove/Replace The table below describes how to remove and replace the part. See also the View’s on the following pages for reference and identification. Ref 1. 2.

3.

To do, remove: Remove the power cord (at the rear of the instrument) Use a thin tip screwdriver and gently twist the fuse holder out Pull out the fuse holder; replace the fuses (fuses according to technical specification, see instructions for use.

Required/tools/etc.

Thin tip screwdriver


I N S T R U CT I O N : H O W T O A D J U S T T H E TE N S I ON OF TH E D I S P E N S E UN I T B E LT What to do This instruction is made up of four parts: 










Drawings


Pre-requisites Removal/replacement procedures (required to be done prior to this specific procedure) listed in order # 1 2 3

Instruction/manoeuvre Shut down the instrument, see instructions for use Remove the power cord Remove the covers, according to How to remove the covers

Remove/Replace The table below describes how to remove and replace the part. See also the View’s on the following pages for reference and identification. Ref To do, remove: 1. Slightly loosen the motor bolts (bolts placed at number 4 & 5). 2. Loosen the (adjustment) tension bolt and nut (number 2 & 3). 3. Adjust the tension with the bolt (number 3). 4. Use a tension meter (1) to set the tension to (65 +/- 15 Hz). 5. When the tension is correct lock the adjustment bolt with

Required/tools/etc. Spanner, See drawing

Allen key and spanner

Tension meter (1) Allen key and spanner


I N S T R U CT I O N : H O W T O A D J U S T T H E T E N S I O N O F T H E T UR N I N G T A B L E B E L T What to do This instruction is made up of four parts: 










Drawings


Pre-requisites Removal/replacement procedures (required to be done prior to this specific procedure) listed in order # 1 2 3

Instruction/manoeuvre Shut down the instrument, see instructions for use Remove the power cord Remove the covers, according to How to remove the covers

Remove/Replace The table below describes how to remove and replace the part. See also the View’s on the following pages for reference and identification. Ref To do, remove: 1. Slightly loosen the motor bracket bolts (4 bolts placed at number 1). 2. Adjust the tension by moving the motor bracket 3. Secure the motor bracket bolts 4. Use a tension meter (1) to set the tension to (158,5 +/20,5 Hz). 5. When the tension is correct tighten the motor bracket bolts 6. Check the tension a final time, if the tension is correct then

Required/tools/etc. Allen key, See drawing

Allen key Allen key Tension meter (2) Allen key Tension meter (2)


I N S T R U CT I O N : H O W T O R E P L A C E TH E PRINTER What to do This instruction is made up of four parts: 










Drawings


Pre-requisites Removal/replacement procedures procedures (required to be done prior to this specific procedure) listed in order # 1 2

Inst Instru ruct ctiion on/m /man anoe oeuv uvre re Shutt down Shu down the instr instrume ument, nt, see instru instructi ctions ons for use Remove instrument covers (top cover)

Remove/Replace The table below describes how to remove and replace r eplace the part. See also the view’s on the following pages for reference r eference and identification. Ref To do, remove: 1. Open the printer printer door, by pressing pressing the lever lever down 2. Locate the 4 screws screws at the front of of the printer (and the nuts on the inside of the chassis) unscrew the screws and remove the printer 3. Follow Follow the cable and disconnect disconnect the printer printer cable 4. To assemble assemble reverse reverse the the order

Required/tools/etc.

Allen key and appropriate spanner


I N S T R UCTI O N : H OW TO CUT A N D A S S E M B L E F L U I D L I N E S A N D A S S E M B L E CO UP LI N G S What to do This instruction instruction is made up of four parts: 

Information (safety, references and comments) c omments)









Drawings

Start by reading the information section and if not performed, perform p erform the pre requisite instructions and then start the step-by-step procedure, use the dr awings as a guide. At last re-verse the procedure and test the instrument (according to the “Preventive maintenance instruction”, instruction”, It must be completed; this is to ensure the safe and proper operation). Note: If none of the replace/ removal procedures solves the problem. Please contact your local


Instruction/manoeuvre Shut down the instrument, see instructions for use Remove the covers, see How to remove covers

Remove/Replace The table below describes how to remove and replace the part. See also the View’s on the following pages for reference and identification. Ref To do, remove: 1. Open the tube/fluid line cutter and check that the knife edge is sharp 2. Load the fluid line into the tube (cutters appropriate hole fitting the diameter of the tube) 3. Fold the tube cutter knife down (cutting the fluid line /tube) 4. Pull out the tube /fluid line and Inspect the cross section cut, the cut shall be nice even and in 90 degree in both horizontal and vertical plane (if not re cut)

Required/tools/etc. Tube cutter

See Drawing See Drawing See Drawing



I N S T R U CT I O N : H O W T O R E M O V E TH E COVERS What to do This instruction is made up of four parts: 










Drawings


Pre-requisites Removal/replacement procedures (required to be done prior to this specific procedure) listed in order: # 1 2 3

Instruction/manoeuvre If possible shut down the instrument, see instructions for use. Remove the power cord. Disconnect the fluid containers (cables and tubing) and remove the containers from the device.

Overview drawing (1) The drawing below shows the general components of the external casing. The following pages describe the parts that are to be removed or replaced.

Removal sequence The covers shall be removed in the following order (re-assembled in the reverse order). 

Door cover



Inner dividing cover



Top cover



Left side cover



Right side cover

The following pages show how to remove the covers.

Caution! When starting to remove covers locate a free surface to place the covers without damaging them, preferably a desk with some protective cloth.

Remove Door cover The table below describes how to remove and replace the part. See also the views on the following pages for reference and identification. #

To do, remove:

Required/tools/etc.


Remove top cover (and inner dividing cover) The table below describes how to remove and replace the part. See also the views on the following pages for reference and identification. # 1

2 3

To do, remove: Remove the 13 screws as shown and remove the fluid compartment dividing cover. Remove the inspection panel at the rear panel. Locate the three screws, easiest access way shown.

Required/tools/etc. See drawing 2, # 1 and # 2

See drawing 3 See drawing 4

The two lower hand screws (at the bottom of the display) are accessed from the front of the instrument and the top screw is accessed from the rear through the inspection cover entrance.

4 5

6

Hold the display frame and remove the hand screws and gently lower the display and the frame into a resting position inside the instrument. Remove the 4 rear screws of the top cover as shown. Remove the two screws located in the fluid compartment ceiling and the 2 screws located in each of the side covers. Have two persons gently lift off the top cover.


See drawing 7







Remove side covers (left and right, right side shown) The table below describes how to remove and replace the part. See also the views on the following pages for reference and identification. # 1 2

To do, remove: Loosen the 3 screws from the inside of the instrument. Lift the side cover “up and out” (the cover is latched by 3 key hole slots).

Note: The same procedure is used for the left side cover. Reverse the order to assemble.

Required/tools/etc. See drawing 8 See drawing 9 and focus shown.



I N S T R U C T I O N : H O W T O R E P L A C E TH TH E OD M O D U L E What to do This instruction instruction is made up of four parts: 

Information (safety, references and comments) c omments)









Drawings

Start by reading the information section and if not performed, perform p erform the pre requisite instructions and then start the step-by-step procedure, use the dr awings as a guide. At last re-verse the procedure and test the instrument (according to the “Preventive maintenance instruction”. instruction”. It must be completed; this is to ensure the safe and proper operation). Please also have a look into the technical bulletin TB 0907 – How to exchange the Transmitterboard and check its functionality. Note: If none of the replace/ removal procedures solves the problem. Please contact your local ORGENTEC Diagnostika representative.


Instruction/manoeuvre Shut down the instrument, see instructions for use Remove the covers, see How to remove covers

Remove/Replace The table below describes how to remove and replace the part. See also the View’s on the following pages for reference and identification. Ref 1.

2.

3. 4.

To do, remove: When all covers are removed (see instruction to do so), the door cover and the dividing wall must be removed. Place a cloth on the table under where the door opens remove the doorstop wire (left side); fold the door onto the cloth. Remove the Allen screw located at the pivot points of the door (one of each side), collect the bushings. Remove the dividing (remove the 13 screws as shown and remove the dividing wall/cover).

Required/tools/etc. -

See drawing 1











DI_SENSOR_DOOR_OPEN SM_MOTOR_DISP_Z_MOVE SM_MOTOR_DISP_CON_Z_MOVE

QE_SENSOR_DISP_RAD_MOVE_POS DI_SENSOR_DISP_RAD_MOVE_HOME DI_SENSOR_WB_WB2 DI_SENSOR_DOOR_CLOSED

AO_FAN_CABINET DC_PELTIER_FAN SM_PUMP_DISP_LARGE_DISP

DO_VALVE_WB_MEDIA_SELECTION_1 DO_VALVE_WB_MEDIA_SELECTION_2 DO_VALVE_WB_MEDIA_SELECTION_3 DC_PUMP_WASTE DI_SENSOR_DRAIN_WATER_LEVEL DI_SENSOR_DISP_CON_Z_MOVE_HOME

DI_SENSOR_WB_WB1 DO_VALVE_WB_MEDIA_SELECTION_4

DI_SENSOR_HATCH_OPEN DI_SENSOR_ROT_MOVE_HOME

DI_SENSOR_DISP_Z_MOVE_HOME

DI_SENSOR_DRIER_Z_MOVE_HOME

DI_SENSOR_WS2_Z_MOVE_HOME

QE_ENCODER_ROT_MOVE_POS DI_SENSOR_WB_DEST_WATER DI_SENSOR_WS1_Z_MOVE_HOME VALV_CLEAN_DRY_SUCTION_NEEDLE DC_PUMP_WS2_WASH_BUFFER_FEED

VALVE_DRIER_SUCTION

DC_PUMP_DRIER_SUCTION

VALVE_WS1_WASH VALVE_WS2_WASH

SM_MOTOR_WS1_Z_MOVE SM_MOTOR_WS2_Z_MOVE DC_PUMP_DISP_PIP_WASH_FEED DC_PUMP_WS1_WASH_BUFFER_FEED Author:

MS1

Date:

12.09.2011

SM_MOTOR_DISP_RAD_MOVE SM_MOTOR_DOOR_MOVE VALVE_DISP_PIP_WATER_FEED VALVE_DISP_PIP_CHOICE

SM_MOTOR_ROT_MOVE SM_MOTOR_DRIER_Z_MOVE DC_PUMP_WS2_SUCTION DC_PUMP_WS1_SUCTION

OBS! Se par ate G ND f or 12V and 24V

To Internal Pr inter

POWER TO IO BOAR D 24V,12V,5V

To IO Boar d

To Analysis Module

To Bar Code

Mains in

To L CD

Batter y AC/DC 24V

To TouchScr een AC/DC 12V,5V,-12V

CPU Module SD Card

To I2C Thermometer

Modem

To Louds peaker

220V

Power to exter na l Bar Code Reader

Customer :

Document:

Conf idential

DP1 Connections

Pr o ject:

Doc. no.

Date:

Page:

20100 Carnival

Conf idential

2006-11-07

2(3)

Fluid handling Dry Suction

2 Valve_Drier_Suction

3

1

Pump_Drier_Suction

NeedleWash Cup

Dispensing

Wash and Soak 2 Pump_Disp_Large_Disp

Wash and Soak 1 3

2

Valve_Disp_Pip_Choice

Valve_Disp_Pip_Wash_Feed

3

2

1

3

Valve_WS2_Wash

1 Valve_WB_Media_Selection_4

1

Valve_WS1_Wash

Pump_Disp_Pip_Wash_Feed

1

2

Pump_WS2_Wash_Buffer_Feed

1

2

3 2

3

3 2

1

Pump_WS1_Wash_Buffer_Feed Valve_Clean_Dry_Suction_Needle

Pump_WS1_Suction

Pump_WS2_Suction

3 Pipette WashCup

Valve_WB_Media_Selection_2

NeedleWash Cup

2

1 NeedleWash Cup

3

3 Valve_WB_Media_Selection_ 3

Valve_WB_Media_Selection_ 1

2

1

2

1

Pump_Waste

Distilled Water

l l i f e R

Wash Buffer Solution 2

l l i f e R

Wash Buffer Solution 1

l l i f e R

Waste

y t p m E

20100-1SA002-07 Product outline.pdf 2009-09-08

5

4

3

2

1

D

D

Revision history: Rev 01: 2004-08-26 BPn

First Release - Cable lengths are approximate.

Rev 02: 2004-11-30 BPn

Error fixes - Cable lengths are still approximate. Added fixes for FLEX-card.

C

C

B

B

A

A

Title Top

5

4

3

2

1

D

D

To J3 on Motherboard J1

C

J2

1

2

3

4

5

6

7

8

9 11

10 12

13

14

Flat Cable L = 1000 mm

Mico MaTch 14 pole male

1

2

3

4

5

6

7

8

9 11

10 12

13

14

CONN RCPT 7x2

C

To J2 on Analysis Processor board To J1 on Analysis Receiver board J3

B

1

J4 2

3

4

5

6

Flat Cable

1

B

2

3

4

5

6

L = 120 mm Mico MaTch 6 pole male

Mico MaTch 6 pole male

To J2 on Analysis Processor board

A

A

Title Analysis Size

Document Number

Rev

5

4

3

2

1

D

D

L = 100 mm J5

Red

To J9 on Motherboard

1

C 2

To external scanner

J6 1

C

2

Black DC-plug 2.1 mm

DC-plug 2.1 mm

Area = 0.22 mm2 Twisted cable

B

B

A

A

Title External scanner power

5

4

3

2

1

D

D

J7

L = 600 mm 1

Push-On 2.8 mm

1

+

DC_PUMP_WS1_SUCTION

A

J8 MG1

Blue White

DC-MOTOR

1 2

J27 on IO-board

3

Area = 0.22 mm2

-

J9

2

Molex KK 3 pole 1

Push-On 2.8 mm

J10

C

C

L = 600 mm 1

Push-On 2.8 mm

1

J11

+

Blue White

MG2

DC_PUMP_WS2_SUCTION

A

DC-MOTOR

1

J28 on IO-board

2 3

Area = 0.22 mm2

-

J12

2

Molex KK 3 pole 1

Push-On 2.8 mm

J13

L = 1200 mm 1

Push-On 2.8 mm

1

J14

+

DC_PUMP_WASTE B

MG3

A

Blue White

DC-MOTOR

J32 on IO-board

B

Area = 0.22 mm2

2

1 2 3

J15

Molex KK 3 pole 1

Push-On 2.8 mm

A

A

Title DC-motors 1

5

4

3

2

1

D

D

J16

L = 850 mm 1

Push-On 2.8 mm

1

J17

+

Blue White

MG4

DC_PUMP_DISP_PIP_WASH_FEED

A DC-MOTOR

1 2 3

J18

2

J33 on IO-board

Area = 0.22 mm2

-

Molex KK 3 pole 1

Push-On 2.8 mm

J19

L = 600 mm 1

Push-On 2.8 mm

1

J20

+

MG5 C

DC_PUMP_WS1_WASH_BUFFER_FEED

Blue White

A DC-MOTOR

1 2 3

-

J21

2

J34 on IO-board

C

Area = 0.22 mm2 Molex KK 3 pole 1

Push-On 2.8 mm

J22

L = 600 mm 1

Push-On 2.8 mm

1

J23

+

Blue White

MG6

DC_PUMP_WS2_WASH_BUFFER_FEED

A DC-MOTOR

1 2 3

J24

2

J35 on IO-board

Area = 0.22 mm2

-

Molex KK 3 pole 1

Push-On 2.8 mm B

B

J25

L = 600 mm 1

Push-On 2.8 mm

1

J26

+

MG7

DC_PUMP_DRIER_SUCTION

A

Blue White

DC-MOTOR

J36 on IO-board

Area = 0.22 mm2

2

1 2 3

J27

Molex KK 3 pole 1

Push-On 2.8 mm

A

A

Title DC-motors 2

5

4

3

2

1

L = 300 mm J28

CON1

D

D

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

To LCD

19 20 21 22 23 24 25 26 27 28 29 30

C

R_7 R_6 R_5 R_4 R_3 R_2

VCC1 VCC2 PIXCLK DISPEN VSYNC HSYNC

GND1 GND1

G_7 G_6 G_5 G_4 G_3 G_2

R_2 R_3 R_4 R_5 R_6 R_7

GND2 GND2

G_2 G_3 G_4 G_5 G_6 G_7

B_7 B_6 B_5 B_4 B_3 B_2 GND3

GND3

B_2 B_3 B_4 B_5 B_6 B_7

VSYNC HSYNC PIXCLK DISPEN VCC1 VCC2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

To CON8 on Motherboard

19 20 21 22 23 24 25 26 27 28 29 30 31 32

C

JAE-FI-X30M CON REC 2x16 2.00 mm

L = 300 mm CON2 1 2 3

To CN1 on Backlight Power Supply B

1 2 3

4 5 6 7 8 9 10


4 5 6 7 8 9 10

MOL51021-1000, 10P

B

MOL51021-1000, 10P

L = 330 mm Flat cable

J29

To Touch Screen

CON3

Area = 0.14 mm2

J30

1 2 3

1 2 3

4

4

CON4 Male


REC4 Female

A

A

Title Display

5

4

3

2

1

D

D

L = 330 mm

J31

C

J32 1

To CN6 on Printer

Area = 0.14 mm2

White

C

1

2

2

3

3

4

4

5

5

6


6

GND Black AMP Quick 6 pole

Molex KK 6 pole

L = 480 mm B

B

J33

To Power terminal on Printer

4

+5V Red

3

0V Black Area = 0.22 mm2

1 2


Molex KK 2 pole

A

A

Title Internal_printer Size

Document Number

Rev

5

4

3

2

1

D

D

C

C

J34

J35

1

6

2

7

3

8

4

9

5

10

Flat Cable L = 480 mm

CONN REC 5x2-R

B

1

6

2

7

3

8

4

9

5

10

CONN REC 5x2-R

To J2 on I/O-board


B

A

A

Title Local Bus Size

Document Number

Rev

5

4

3

2

1

D

D

L = 200 mm

C

C

J36

J37 1

LS1

+

White

1 2

Push-On 4.8 mm

Black


Molex KK 2 pole J38 SPEAKER

1

Area = 0.22 mm2

Push-On 2.8 mm B

B

A

A

Title Loudspeaker Size

Document Number

Rev

5

4

3

2

1

L = 1600 mm

D

D

J39

Red

AO_PELTIER_CLIMA_TEMP_CONTROL

1 2 3

Black

J64 on IO-board

Molex KK 3 pole

Area = 0.75 mm2

L = 1600 mm J40

Red C

DC_PELTIER_FAN

1 2

J3 on IO-board

Black

C

Molex KK 2 pole

Area = 0.22 mm2

L = 1600 mm J41

J42 1 2

AO_FAN_CLIMA_COOLING

Red

1 2 3

Black

J21 on IO-board

Terminal block Molex KK 3 pole

Area = 0.22 mm2

B

B

L = 600 mm J43

AO_FAN_CABINET

J44 1 2

Red

1 2

Black

3

J22 on IO-board

Terminal block Molex KK 3 pole

Area = 0.22 mm2

A

A

Title Peltier element and fans

5

4

3

2

1

L = 440 mm Area = 0.75 mm2

CON4

CON5 D

D

1 2 3 4 5 6 7 8 9 10 11 12 13

To CON1 on PSU1

GND = Black +5V = Red +12V = White -12V = Blue +24V = Green

-12V

1 2 3 4 5 6 7 8 9 10

+5V +5V +5V GND GND GND +12V GND


GND

AMP_MTA156_3.96, 10P AMP_MTA156_3.96, 13P

L = 300 mm Area = 0.75 mm2

J45

1

1

L = 350 mm Area = 0.75 mm2

J47

Fork 3.2 mm J46

+24V

1 2 3 4 5 6

+24V

C

2

GND

1

GND +12V

To TB2 on PSU2

Fork 3.2 mm

GND +5V

J48

4

C

To J1 on I/O-board

7 8

GND

1

Molex KK 3.96 8 pole Fork 3.2 mm J49

5

1

Fork 3.2 mm

L = 130 mm Area = 0.75 mm2 J51 B

To L on PSU2

J50 1

Blue

Fork 3.2 mm

To L1 on mains conn

1

B

Push-On 6.3 mm J53

J52

To N on PSU2

1

Brown

Fork 3.2 mm

To L2 on mains conn

1

Push-On 6.3 mm J55

To E on PSU2

J54 1

Green/Yellow

Fork 3.2 mm

1

To PG on mains conn

Push-On 6.3 mm

L = 130 mm J56 5

A

To P1 on PSU1

4 3 2 1

Blue Brown Green/Yellow

A

Molex KK 3.96 mm

J57

To chassis

1

Green/Yellow

Title Power

5

4

3

2

1

L = 600 mm J59 J58 1 2 3 4

White Blue

1

DI_SENSOR_WB_WB1 2

BNC

D

Area = 0.22 mm2

J46 on IO-board D

Molex KK 4 pole

L = 1200 mm J60 U1 1

3

2

4

Red White Black Green

DI_SENSOR_HATCH_OPEN OPTO-FORK

1 2 3 4

Area = 0.14 mm2

J47 on IO-board

Molex KK 4 pole

L = 1200 mm J61 U2 1


3

DI_SENSOR_DRIER_Z_MOVE_HOME 2

4

OPTO-FORK

1 2 3 4

Area = 0.14 mm2

J41 on IO-board

Molex KK 4 pole

C

C

L = 600 mm J62 U3 1


3

DI_SENSOR_ROT_MOVE_HOME 2

4

OPTO-FORK

1 2

J43 on IO-board

3 4

Area = 0.14 mm2

Molex KK 4 pole

L = 1200 mm J63 U4 1


3

DI_SENSOR_WS1_Z_MOVE_HOME 2

4

OPTO-FORK

1 2 3 4

Area = 0.14 mm2

J61 on IO-board

Molex KK 4 pole

L = 1200 mm B

B

J64 U5 1

3

2

4


DI_SENSOR_WS2_Z_MOVE_HOME OPTO-FORK

1 2 3

L = 150 mm

J63 on IO-board

4

Area = 0.14 mm2

Molex KK 4 pole

L = 850 mm J65

J66

J67

U6 1

3

DI_SENSOR_DISP_Z_MOVE_HOME 2

4


4 3 2 1

4 3 2 1

OPTO-FORK Molex KK 4 pole

Molex KK 4 pole


1 2 3 4

Area = 0.14 mm2

J56 on IO-board

Molex KK 4 pole

J3 on FLEX-board

A

A

Title Sensors 1

5

4

3

2

1

L = 1000 mm J69 J68

DI_SENSOR_WB_DEST_WATER

1 2 3 4

White Blue

1

D 2

BNC

Area = 0.22 mm2

J57 on IO-board D

Molex KK 4 pole

L = 1000 mm

J71

J70

DI_SENSOR_DRAIN_WATER_LEVEL

1 2 3 4

White Blue

1

2

BNC

Area = 0.22 mm2

J54 on IO-board Molex KK 4 pole

L = 1200 mm J72 U7 1


3

DI_SENSOR_DOOR_OPEN 2

4

OPTO-FORK

C

1 2 3 4

J49 on IO-board C

Area = 0.14 mm2

Molex KK 4 pole

L = 1200 mm J73 U8 1


3

DI_SENSOR_DOOR_CLOSED 2

4

OPTO-FORK

1 2 3 4

Area = 0.14 mm2

J53 on IO-board

Molex KK 4 pole

L = 1200 mm J75 J74

DI_SENSOR_WB_WB2

1 2 3

White Blue

1

J52 on IO-board

4

2

BNC

Area = 0.22 mm2

B

Molex KK 4 pole B

L = 600 mm J76 U9 1

3

2

4


DI_SENSOR_DISP_RAD_MOVE_HOME OPTO-FORK

1 2 3 4

Area = 0.14 mm2

L = 150 mm

J51 on IO-board

Molex KK 4 pole

L = 850 mm J77

J78

J79

U10 1

3

DI_SENSOR_DISP_CON_Z_MOVE_HOME 2

4


4 3 2 1

4 3 2 1

OPTO-FORK Molex KK 4 pole A

Molex KK 4 pole


1 2 3 4

Area = 0.14 mm2

J58 on IO-board

Molex KK 4 pole

J4 on FLEX-board

A

Title Sensors 2

5

4

3

2

1

L = 1400 mm MG8

J80

Red Green White Yellow

1 2 3 4

SM_MOTOR_DRIER_Z_MOVE

Area = 0.14 mm2

MOTOR STEPPER 2-PHASE

D

4 3 2 1

J10 on IO-board

Molex KK 4 pole

D

L = 600 mm MG9

J81


1 2 3 4

SM_MOTOR_DOOR_MOVE

4 3 2 1

Area = 0.14 mm2


J12 on IO-board

Molex KK 4 pole

L = 1400 mm MG10

J82


1 2 3 4

SM_MOTOR_WS1_Z_MOVE

C

4 3 2 1

C

Area = 0.14 mm2


J15 on IO-board

Molex KK 4 pole

L = 1400 mm MG11

J83


1 2 3 4

SM_MOTOR_WS2_Z_MOVE

Area = 0.14 mm2


L = 150 mm J84


SM_MOTOR_DISP_Z_MOVE B


J16 on IO-board

Molex KK 4 pole

L = 850 mm

MG12 1 2 3 4

4 3 2 1

J85

4 3 2 1

J86 4 3 2 1

Molex KK 4 pole

Molex KK 4 pole


4 3 2 1

Area = 0.14 mm2

J13 on IO-board B

Molex KK 4 pole

J1 on FLEX-board

L = 150 mm

L = 850 mm

MG13

J87 1 2 3 4

SM_MOTOR_DISP_CON_Z_MOVE



J88

4 3 2 1

J89 4 3 2 1

Molex KK 4 pole

Molex KK 4 pole


4 3 2 1

Area = 0.14 mm2

J14 on IO-board

Molex KK 4 pole

J2 on FLEX-board

L = 1000 mm MG14

J90 1

SM_MOTOR_DISP_LARGE_DISP A

2 3 4


Black Red Green Blue

4 3 2 1

Area = 0.14 mm2

J11 on IO-board A

Molex KK 4 pole

Title 2 phase stepper motors

5

4

3

2

1

L = 600 mm

D

D

MG15

J91

Yellow Blue Red

1 2 3

1 2 3

Area = 0.22 mm2


J37 on IO-board

Molex KK 3.96

SM_MOTOR_ROT_MOVE

QE_ENCODER_ROT_MOVE_POS J92

J93

Red White Green Black

5 4 3 2 1

1 2 3 4

Area = 0.14 mm2

J40 on IO-board

Molex KK 2.54

AMP 103686-4/640442-5 C

C

MG16

J94 R1

1R/5W

R2

1R/ 5W

Yellow Blue Red

1 2 3

R 3 1R/5W MOTOR STEPPER 3-PHASE

1 2 3

Area = 0.22 mm2

J38 on IO-board

Molex KK 3.96

SM_MOTOR_DISP_RAD_MOVE

QE_ENCODER_DISP_RAD_MOVE_POS J95 B

J96 5 4 3 2 1

Red White Green Black

Area = 0.14 mm2

1 2 3 4

B

J50 on IO-board

Molex KK 2.54

AMP 103686-4/640442-5

A

A

Title 3 phase stepper motors

5

4

J97

3

2

1

L = 1200 mm 1

1

Push-On 2.8 mm J98

+

Blue White

MG17

VALVE_DRIER_SUCTION

A DC-VALVE

D

1 2 3

D

J99

2

J19 on IO-board

Area = 0.22 mm2

-

Molex KK 2.54 1

Push-On 2.8 mm

J100

L = 1200 mm

1

1

Push-On 2.8 mm J101

+

MG18

VALVE_CLEAN_DRY_SUCTION_NEEDLE

Blue White

A DC-VALVE

1 2 3

J102

2

J20 on IO-board

Area = 0.22 mm2

-

Molex KK 2.54

1

Push-On 2.8 mm

J103 C

L = 1200 mm

C

1

1

Push-On 2.8 mm J104

+

Blue White

MG19

VALVE_WS1_WASH

A

1 2

J17 on IO-board

3

DC-VALVE

Area = 0.22 mm2

-

J105

2

Molex KK 2.54

1

Push-On 2.8 mm

J106

L = 1200 mm

1

1

Push-On 2.8 mm J107

+

Blue White

MG20

VALVE_WS2_WASH

A DC-VALVE

B

1 2 3

B

J108

2

J18 on IO-board

Area = 0.22 mm2

-

Molex KK 2.54

1

Push-On 2.8 mm

J109

L = 600 mm

1

1

Push-On 2.8 mm J110

+

Blue White

MG21

VALVE_DISP_PIP_WATER_FEED

A DC-VALVE

J25 on IO-board

2 3

Area = 0.22 mm2

2

1

J111

Molex KK 2.54

1

Push-On 2.8 mm

A

A

Title Valves 1

Alegria Service Manual 7 2011-11

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