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2012 ABB
TECHNICAL SPECIFICATION Type designation: Application: Application: Site criteria:
AMG 0450AA04 0450AA04 Diesel/Gas Engine Industrial Application Series Land use
NOTES
CONTENTS SECTION: 1 PERFORMANCE DATA (Calculated (Calculated values)
2
2 PERFORMANCE CURVES CURVES
3
3
7
CONFIGURATION AND SCOPE OF SUPPLY
4 ACCESSORIES
10
5 DIMENSIONS
11
*Type definition: AMG0450AA04 DBAI
IC/IP combination Bearing type Excitation type Industrial generators Bearing type: A-Double bearing, B-Single bearing Excitation type: A-Auxiliary winding, P-PMG
Prep.
RA.JI
14.5.2012 14.5.20 12 TECHNICAL SPECIFICATION SPECIFICA TION
Appr.
TU.TU
24.5.2012
Resp. dept.
R&D
12 Document identification
ABB Generators Ltd.
No. of sh.
8AMG 5860297
Lang.
en
Rev. ind.
C
Sheet
1
TEMPLATE: TEMPLATE: TECHNICALSPECIFICATION.DOT; TECHNICALSPECIFICATION.DOT; FILENAME: 5860297-C-AMG 5860297-C-AMG 0450AA04 TECHNICAL SPECIFICATION.DOC; PRINTDATE: 5/31/2012 1:24:00 PM; SAVEDATE: 5/30/2012 2:51:00 PM
1 PERFORMANCE DATA (Calculated values)
TYPE Type designation:
AMG 0450AA04
PERFORMANCE DATA Main standard Rated power factor Insulation class Temperature rise Ambient temperature Altitude over sea level Cooling/Protection
IEC 60034 0.8 H H 40 °C ≤ 1000 m IC0A1/IP23 Single bearing IM 2105 3500/3520 kg
Mounting arrangement Weight without/with PMG Inertia (no difference with PMG) Direction of rotation Maximum overspeed Winding pitch Stator winding resistance Rotor winging resistance Ex. stator winding resistance Ex. rotor winding resistance Total Harmonic Distortion Voltage regulation Telephone Interference Frequency Speed Cooling Air Voltage series star 3 ph. Voltage series delta 3 ph. Rated continuous output
Double bearing IM 1001 3530/3550 kg
2
2
36.4 kgm
33.5 kgm
CW (Facing drive end) 2250 rpm Two thirds (2/3) 0.0012 per phase at 20 series star connection 0.8581 at 20 20.876 at 20 0.0293 at 20 THD<3.5% at no load operation or rated Linear balanced load ±1 % THF<2% TIF<50 50 Hz 60 Hz 1500 rpm 1800 rpm 1.65 m³/sec 1.98 m³/sec
Xd(u) Xd(s) Xq(u) X'd(u) X'd(s) X''d(u) X''d(s) X''q(u) X''q(s) X1(u) X2(u) X2(s) X0(u) Xp(s) SCR (short circuit ratio), Ir0/Xd (u)
380/220 220 1565 kVA 3.723 3.006 1.917 0.233 0.212 0.153 0.139 0.187 0.170 0.095 0.170 0.155 0.023 0.175 0.33
400/231 230 1650 kVA 3.543 2.666 1.824 0.221 0.201 0.146 0.133 0.178 0.162 0.091 0.162 0.147 0.022 0.166 0.38
415/240 240 1650 kVA 3.291 2.296 1.694 0.206 0.187 0.136 0.123 0.165 0.150 0.084 0.150 0.137 0.020 0.154 0.44
440/254 254 1450 kVA 2.573 1.542 1.325 0.161 0.146 0.106 0.096 0.129 0.118 0.066 0.118 0.107 0.016 0.121 0.65
415/240 240 1710 kVA 4.093 3.552 2.107 0.256 0.233 0.166 0.151 0.206 0.187 0.105 0.186 0.169 0.025 0.192 0.28
440/254 254 1815kVA 3.865 3.221 1.990 0.242 0.220 0.157 0.143 0.194 0.176 0.099 0.176 0.160 0.023 0.181 0.31
460/266 266 1900kVA 3.702 2.963 1.906 0.231 0.210 0.150 0.137 0.186 0.169 0.095 0.168 0.153 0.022 0.174 0.34
480/277 277 1980 kVA 3.543 2.666 1.824 0.221 0.201 0.144 0.131 0.178 0.162 0.091 0.161 0.146 0.021 0.166 0.38
s=saturated value, u=unsaturated value, values are p.u. at rated voltage and power. Td0' Td' Td'' Ta
5.48 s 0.343 s 0.0286 s 0.0339 s
CE-Marking
Generator fulfills the requirements of Low Voltage Directive (2006/95/EC) Generator supplied to EEA-area will be CE-marked
Document identification
ABB Generators Ltd.
8AMG 5860297
Lang.
en
Rev. ind.
C
Sheet
2
TEMPLATE: TECHNICALSPECIFICATION.DOT; FILENAME: 5860297-C-AMG 0450AA04 TECHNICAL SPECIFICATION.DOC; PRINTDATE: 5/31/2012 1:24:00 PM; SAVEDATE: 5/30/2012 2:51:00 PM
2
PERFORMANCE CURVES
THREE PHASE EFFICIENCY CURVES, 50 Hz/380–440 V
380V / 50Hz /1565kVA
400V / 50Hz / 1650kVA P.F.
98.00
P.F.
98.00 96.64
96.74
96.72
96.65
96.47
96.14
96.50
95.56
] % [ y c 95.00 n e i c i f f E
95.66
95.61
96.33 1.0
95.50 95.25
95.24 94.96
95.04 0.8
93.87
] % [ y c 95.00 n e i c i f f E
96.66
96.77
95.52
95.64
96.77
96.70
96.54
96.41
96.13
96.50
95.60
1.0 95.48 95.22
95.21 94.89
95.00 0.8
93.79
93.50
93.50
92.00
92.00 0.20
0.30
0.40
0.50
0.60
0.70
0.80
0.90
1.00
0.20
1.10
0.30
0.40
0.50
P.F. 98.00
96.50
] % [ y c n 95.00 e i c i f f E
96.79
96.75
96.75
96.62
1.0 95.56
95.01
0.80
0.90
1.00
1.10
95.55
95.45 95.19
P.F.
98.00
94.97
94.71 0.8 93.52
96.72
96.53
96.50
96.01 95.41
0.70
440V / 50Hz / 1450kVA
415V / 50Hz / 1650kVA
96.60
0.60
S [p.u]
S [p.u]
96.50
] % [ y c 95.00 n e i c i f f E
96.76
96.74
96.70
96.25
95.37
1.0 95.29
95.15
95.28
95.17
94.85
94.98 0.8
94.05
93.82
93.50
93.50
92.25 92.00 0.20
92.00 0.30
0.40
0.50
0.60
0.70
0.80
0.90
1.00
1.10
0.20
0.30
0.40
S [p.u]
0.60
0.70
0.80
0.90
1.00
1.10
S [p.u]
Document identification
ABB Generators Ltd.
0.50
8AMG 5860297
Lang.
en
Rev. ind.
C
Sheet
3
TEMPLATE: TECHNICALSPECIFICATION.DOT; FILENAME: 5860297-C-AMG 0450AA04 TECHNICAL SPECIFICATION.DOC; PRINTDATE: 5/31/2012 1:24:00 PM; SAVEDATE: 5/30/2012 2:51:00 PM
THREE PHASE EFFICIENCY CURVES, 60 Hz/415–480 V
415V / 60Hz / 1710kVA
440V / 60Hz / 1815kVA P.F.
98.00
96.38
96.63
96.56
96.60
96.48
P.F.
98.00
96.45
96.37
95.70
] % [ y c 95.00 n e i c i f f E
94.59
93.50
93.16
95.33
95.62
95.54
96.70
95.61
95.70
95.65
96.60
96.50
95.42
95.27 0.8
94.50
] % [ y c 95.00 n e i c i f f E 93.50
95.75 95.39 94.64
95.51
95.37 0.8
94.55
93.20
92.00
0.20
0.30
0.40
0.50
0.60
0.70
0.80
0.90
1.00
1.10
0.20
0.30
0.40
0.50
S [p.u]
98.00 96.77
96.68
96.76
96.67
1.0 95.40
94.66
95.72
95.63
95.69
95.55
95.41 0.8
94.56
93.20
0.90
1.00
1.10
P.F.
96.50
96.70
96.81
96.81
95.62
95.72
95.69
96.73
96.64 1.0
96.50 95.77
] % [ y c 95.00 n e i c i f f E 93.50
95.38 94.64
95.54
95.39 0.8
94.52
93.15
92.00
92.00 0.20
0.80
98.00
96.58
96.50 95.77
0.70
480V / 60Hz / 1980kVA P.F.
96.48
0.60
S [p.u]
460V / 60Hz /1900kVA
93.50
96.72
1.0
1.0 95.57
92.00
] % [ y c 95.00 n e i c i f f E
96.63
96.50
96.50
0.30
0.40
0.50
0.60
0.70
0.80
0.90
1.00
1.10
0.20
0.30
0.40
Document identification
ABB Generators Ltd.
0.50
0.60
0.70
0.80
0.90
1.00
1.10
S [p.u]
S [p.u]
8AMG 5860297
Lang.
en
Rev. ind.
C
Sheet
4
TEMPLATE: TECHNICALSPECIFICATION.DOT; FILENAME: 5860297-C-AMG 0450AA04 TECHNICAL SPECIFICATION.DOC; PRINTDATE: 5/31/2012 1:24:00 PM; SAVEDATE: 5/30/2012 2:51:00 PM
TRANSIENT VOLTAGE REGULATION CURVES
Load application (Auxiliary winding or PMG excitation): 480V / 60Hz / 0.8 P.F.
400V / 50Hz / 0.8 P.F. 25
25
20
20
] % [ 15 p i d e g a t l 10 o V
] % [ 15 e p i d e g 10 a t l o V
5 5
0 0.00
0.15
0.30
0.45
0.60
0.75
0.90
1.05
1.20
1.35
0
1.50
0.00
0.15
0.30
0.45
0.60
0.75
0.90
1.05
1.20
1.35
1.50
S [p.u]
S [p.u]
Load rejection (Auxiliary winding or PMG excitation): 400V / 50Hz / 0.8 P.F.
480V / 60Hz / 0.8 P.F.
30
30
25
25
] 20 % [ e s i r 15 e g a t l o 10 V
] 20 % [ e s i r 15 e g a t l o 10 V
5
5 0 0.00
0.15
0.30
0.45
0.60
0.75
0.90
1.05
1.20
1.35
1.50
0 0.00
0.15
0.30
0.45
0.60
0.75
0.90
1.05
1.20
2.10
2.40
1.35
1.50
S [p.u] S [p.u]
Locked Rotor Motor Starting Curve (Auxiliary winding or PMG excitation): /
480V / 60Hz
z
30
30
25
25
] % [ 20 p i d e g a t l o 15 V
] % [ 20 p i d e g a t l o 15 V
10
10
5
5
0
0 0.00
0.30
0.60
0.90
1.20
1.50
1.80
2.10
2.40
2.70
3.00
0.00
0.30
0.60
0.90
1.20
1.50
1.80
2.70
3.00
S [p.u]
S [p.u]
Note1 S [P.U] =S/S(Rated), S stands for the actual operation capacity, S(Rated) stands for the generator rated output capacity.
Document identification
ABB Generators Ltd.
8AMG 5860297
Lang.
en
Rev. ind.
C
Sheet
5
TEMPLATE: TECHNICALSPECIFICATION.DOT; FILENAME: 5860297-C-AMG 0450AA04 TECHNICAL SPECIFICATION.DOC; PRINTDATE: 5/31/2012 1:24:00 PM; SAVEDATE: 5/30/2012 2:51:00 PM
THREE PHASE SHORT-CIRCUIT CURVES (At no-load and rated speed, base on star connection)
50Hz
60Hz
Note2 Curves are for star connection. For other connection, please use following multiplication factors: Series delta: Current values x 1.732 Parallel star: Current values x 2 Curves are for 3-phase short-circuit. For other types of sho rt-circuit, please use following multiplication factors: Instantaneous
Continuous
Maximum duration
3-phase 2-phase L/L
1 0.87
1 1.5
10 sec. 5 sec.
1-phase L/N
1.3
2.2
2 sec. Document identification
ABB Generators Ltd.
8AMG 5860297
Lang.
en
Rev. ind.
C
Sheet
6
TEMPLATE: TECHNICALSPECIFICATION.DOT; FILENAME: 5860297-C-AMG 0450AA04 TECHNICAL SPECIFICATION.DOC; PRINTDATE: 5/31/2012 1:24:00 PM; SAVEDATE: 5/30/2012 2:51:00 PM
3
CONFIGURATION AND SCOPE OF SUPPLY
GENERAL The generator is designed to operate together with a diesel or gas engine. CONSTRUCTION The stator frame is a rigid welded steel structure construction. The stator core is built of thin electric sheet steel laminations which are insulated on both sides with heat-resistant inorganic resin.
The rotor consists of a shaft and a star shape rotor core. The shaft is machined of rolled steel. Special heat treatment is used if shaft operates under heavy conditions. The poles are manufactured of 0.5 mm sheet steel. The pole laminations are pressed and welded together with steel bars. These bars are then welded to the end plates. Rotor balancing is done acc. to ISO 1940/1. The standard balancing quality grade is G2.5. All windings are completely vacuum pressure impregnated with high quality resin. The windings are provided with very strong bracing which withstands all expected mechanical and electrical shocks and vibrations as well as chemicals. End shields are made of casted steel, The stator frame and stator core are welded together, and bolted with end shields MAIN TERMINAL SPACE Protection class IP44, Integrated into the top module of the generator.
Supply cable entries: Closed terminal box. Cable inlet to the main terminal box to be done by the customer. Six (6) terminals: U1, V1, W1 and U2, V2, W2 brought to the main terminal box. Neutral point (N) made inside the terminal box by separate copper bar connecting U2, V2, W2 together. Main terminals U, V, W and neutral point N in the main terminal box for external connection. Terminal marking acc. to IEC. Designed for continuous current load. FOUNDATION The machine can be mounted using shimming, machined blocks, chock fast or on grouted sole plates or bed plate. Before using other mountings, contact us. CONTROL SYSTEMS General Brushless excitation. Automatic Voltage Regulator System Mounted inside the main terminal box.
Analog type AVR. Functions: a) 1-channel AVR. b) Excitation power from auxiliary winding or PMG. c) Voltage set-point adjustment (local). d) U/f limiter. e) Paralleling operation.
Document identification
ABB Generators Ltd.
8AMG 5860297
Lang.
en
Rev. ind.
C
Sheet
7
TEMPLATE: TECHNICALSPECIFICATION.DOT; FILENAME: 5860297-C-AMG 0450AA04 TECHNICAL SPECIFICATION.DOC; PRINTDATE: 5/31/2012 1:24:00 PM; SAVEDATE: 5/30/2012 2:51:00 PM
Static voltage regulation accuracy +/- 1.0 %. Voltage recovery time after transient<1.5 s, +/- 3.0 % (acc. to IEC 60034). Nominal Um, range: < 90 VDC at 110 VAC input, 170 VDC at 220 VAC input. Nominal Im, range: continuous 5 ADC. BEARINGS Non Drive-end: Rolling, re-grease, free.
Drive-end: Rolling, re-grease, locked.(Double bearing)
Not electrically insulated. Maximum bearing temperature 90 °C at ambient 40°C. TESTING Testing is according to IEC and ABB internal requirements. The test may be observed by the customer without extra charges. The test procedures are described in the following documents which are available on request: -Routine tests: MDD 8006327 (for all machines). -Type tests: MDD 8006328 (optional, to be agreed separately). -Special tests: MDD 8006329 (optional, to be agreed separately). PERFORMANCE CHARACTERISTICS AND OPERATIONAL LIMITS Rating for continuous running duty: Duty type S1.
Rating for short-time duty: 10 % overload at nominal power factor for one hour at twelve hour intervals. Overcurrent withstand capability: 1.5 times nominal current for 2 minutes. Sustained short-circuit current: More than 3 times nominal current for 10 seconds. Generator shall be suitable for supplying circuits which, when supplied by a system of balanced and sinusoidal voltages: Result in currents not exceeding a harmonic current factor of 0,05 and Result in a system of currents where neither the negative-sequence component nor the zerosequence component exceed 5% of the positive-sequence component. Maximum voltage unbalance is 0.5 %. Maximum I2/IN value for continuous operation is 8 %. 2
Maximum (I2/IN) x t in seconds for operation under fault conditions is 20. Maximum continuous voltage variation with rated output is ±5 %. Maximum continuous frequency variation with rated output is ±2 %. Maximum combined voltage and frequency variation and maximum short-time limits are acc. to IEC 60034-1:2004, Section 7.3. Electromagnetic Compatibility (EMC) Radiated and conducted emissions comply with the requirements of CISPR 11, Class B, Group 1, Table B.1. (IEC 60034-1, Annex B).
Document identification
ABB Generators Ltd.
8AMG 5860297
Lang.
en
Rev. ind.
C
Sheet
8
TEMPLATE: TECHNICALSPECIFICATION.DOT; FILENAME: 5860297-C-AMG 0450AA04 TECHNICAL SPECIFICATION.DOC; PRINTDATE: 5/31/2012 1:24:00 PM; SAVEDATE: 5/30/2012 2:51:00 PM
TOLERANCES Efficiency
Machines up to and including 150 kW (or kVA)
–15 % of (1– )
Machines above 150 kW (or kVA)
–10 % of (1– )
Total losses (applicable to machines with ratings >150 kW or kVA)
+10 % of the total losses
Peak value of short-circuit current under specified conditions
±30 % of the value in the technical specification
Steady short-circuit current at specified excitation
±15 % of the value in the technical specification
Moment of inertia
±10 % of the value in the technical specification
SURFACE TREATMENT Grade: C2, Standard color
Surface treatment C2 according to the ISO 12944 standard, for standard industrial environment.
Document identification
ABB Generators Ltd.
8AMG 5860297
Lang.
en
Rev. ind.
C
Sheet
9
TEMPLATE: TECHNICALSPECIFICATION.DOT; FILENAME: 5860297-C-AMG 0450AA04 TECHNICAL SPECIFICATION.DOC; PRINTDATE: 5/31/2012 1:24:00 PM; SAVEDATE: 5/30/2012 2:51:00 PM
4
ACCESSORIES
OPTIONAL ACCESSORIES
No pc/pcs
Item
Note
2
Anti-condensation heater
1
Current transformer
6
PT100 for stator winding
1
PTC sensor (triple)
1
PMG
For parallel operation with other generators
Document identification
ABB Generators Ltd.
8AMG 5860297
Lang.
en
Rev. ind.
C
Sheet
10
TEMPLATE: TECHNICALSPECIFICATION.DOT; FILENAME: 5860297-C-AMG 0450AA04 TECHNICAL SPECIFICATION.DOC; PRINTDATE: 5/31/2012 1:24:00 PM; SAVEDATE: 5/30/2012 2:51:00 PM
5
DIMENSIONS
MAIN DIMENSIONS Single bearing
Flange dimensions (mm) S.A.E AK
Double bearing
AJ
BD
BF
n
a
0
647.7
679.45
711
14
16
11.25˚
00
787.4
851
883
14
16
11.25˚
P
AH
y
m
Flex disc dimensions (mm) S.A.E BX 18
571.5
543.0
15.7
18
6
21
673.1
641.3
0
18
12
Document identification
ABB Generators Ltd.
8AMG 5860297
Lang.
en
Rev. ind.
C
Sheet
11
TEMPLATE: TECHNICALSPECIFICATION.DOT; FILENAME: 5860297-C-AMG 0450AA04 TECHNICAL SPECIFICATION.DOC; PRINTDATE: 5/31/2012 1:24:00 PM; SAVEDATE: 5/30/2012 2:51:00 PM
ROTOR DRAWINGS
Single bearing
+'./'&
01
"
"
+
,*&
!
!
(%&% -&
.-&
$%&' (%&
$%)%' )&* *))
"
"
"
!
"
"
"
"
#"
"
"
"
!
"
"
"
"
#"
Double bearing
+
,*&
(%&% -&
"""
"
.-&
!
"
$%&' (%& "
!
Document identification
ABB Generators Ltd.
8AMG 5860297
$%)%' )&**))
#" !
Lang.
en
Rev. ind.
C
Sheet
12
TEMPLATE: TECHNICALSPECIFICATION.DOT; FILENAME: 5860297-C-AMG 0450AA04 TECHNICAL SPECIFICATION.DOC; PRINTDATE: 5/31/2012 1:24:00 PM; SAVEDATE: 5/30/2012 2:51:00 PM
