A974 (01-2012)

PARTS MANUAL GLP050LX, GDP50LX (A974)

Yale Materials Handling Corporation 1400 Sullivan Drive Caller No. 12011 Greenville, NC 27834-2011

550013968 ©Yale Corp. 01/2012

MODEL NOMENCLATURE

NOTE: This parts manual contains alternate pages for certain assemblies. The truck model code can be used to determine many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and serial number are stamped into the nameplate. See for further information.

SECTIONS 1

G EN ER TR AU L CK

2

ENGIA NS ESEMBLY

3

EXHAUSSYTSTEM

4

COOLISNYGSTEM

5 6 7 8 9 10

F SU YE SL TEM ELECTRICA SY L STEM TRANSMISSION D AR XILVEE STEERIS NY GSTEM BRA SK YE STEM

11

HYDRAULSIC YSTEM

12

MAST-THREESTAGEFULLFREE-LIFT

13

OPTIONS

14

NUMERICIA NLDEX

15

USER SUPPORT INFORMATION

This Parts Manual is divided into 15 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

GENERAL INFORMATION

TABLE OF CONTENTS DESCRIPTION

PAGE

A AIR FILTER ASSEMBLY ................................................................................................................................. 5-4 AIR INTAKE SYSTEM MAZDA 2.0L ................................................................................................................................................ 5-2 YANMAR 2.6L DIESEL ............................................................................................................................... 5-22 ALTERNATOR AND MOUNTING YANMAR 2.6L DIESEL ............................................................................................................................... 6-31 ASSEMBLED ENGINE MAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. 2-6 AUDIBLE BACKUP ALARM ............................................................................................................................ 13-3 B BATTERY AND CABLES ................................................................................................................................ 6-8 BRAKE ASSEMBLY ........................................................................................................................................ 10-2 BRAKE PEDAL LINKAGE ............................................................................................................................... 10-4 C CAMSHAFT AND DRIVE GEAR YANMAR 2.6L DIESEL ............................................................................................................................... CAMSHAFT AND VALVES MAZDA 2.0L, GASOLINE AND LPG - 2010 EMISSION COMPLIANT ENGINES ...................................... CARRIAGE THREE STAGE FULL FREE-LIFT .............................................................................................................. CENTER SECTION ......................................................................................................................................... CHARGE PUMP .............................................................................................................................................. COOLING SYSTEM MAZDA 2.0L YANMAR 2.6L................................................................................................................................................ - DIESEL ............................................................................................................................. COUNTER/REVERSE CLUTCH SINGLE SPEED TRANSMISSION .............................................................................................................. COUNTERWEIGHT ........................................................................................................................................ COWL MOUNT ................................................................................................................................................ CRANKSHAFT AND PISTONS MAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. YANMAR 2.6L DIESEL ............................................................................................................................... CYLINDER BLOCK MAZDA 2.0L LPG - 2010 EMISSION COMPLIANT ENGINES ................................................................... YANMAR 2.6L DIESEL ............................................................................................................................... CYLINDER HEAD YANMAR 2.6L DIESEL ............................................................................................................................... CYLINDER HEAD AND COVER MAZDA 2.0L LPG - 2010 EMISSION COMPLIANT ENGINES ...................................................................

2-40 2-26 12-18 8-6 7-18

4-2 4-4 7-24 1-6 1-10 2-14 2-42 2-10 2-44 2-36 2-8

D DISPLAY CLUSTER ........................................................................................................................................

6-12

DRIVE AXLE ASSEMBLY ............................................................................................................................... DRIVE TIRE AND WHEEL ..............................................................................................................................

8-2 8-8

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©2012 Yale Materials Handling Corporation

i

GENERAL INFORMATION

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE E

ELECTRICAL ARRANGEMENT MAZDA ........................................................................................................................................................ ELECTRONIC PRESSURE REGULATOR ASSEMBLY MAZDA 2.0L LPG - 2010 EMISSION COMPLIANT ENGINES ................................................................... ELECTRONIC PRESSURE REGULATOR KIT (MAZDA 2.0L LPG) ..................................................................................................................................... EMISSION CONTROL SYSTEM MAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. ENGINE CONTROL MODULE MAZDA 2.0L LPG ........................................................................................................................................ ENGINE COOLING SYSTEM MAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. ENGINE ELECTRICAL COMPONENTS MAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. ENGINE ELECTRICAL SYSTEM YANMAR 2.6L DIESEL ............................................................................................................................... ENGINE MOUNTING ...................................................................................................................................... EXHAUST MANIFOLD MAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. EXHAUST SYSTEM YANMAR 2.6L DIESEL ............................................................................................................................... EXHAUST SYSTEM WITH CATALYTIC CONVERTER MAZDA 2.0L, LPG ....................................................................................................................................... MAZDA 2.0L, LPG - LATIN AMERICAN SERIES ....................................................................................... F FIRE EXTINGUISHER .................................................................................................................................... FLOORPLATES AND COVERS ...................................................................................................................... FLYWHEEL AND HOUSING YANMAR 2.6L DIESEL ............................................................................................................................... FLYWHEEL AND HOUSING ASSEMBLY MAZDA 2.0L ................................................................................................................................................ FORKS ............................................................................................................................................................ OPTIONAL .................................................................................................................................................. FREE LIFT CYLINDER ASSEMBLY THREE STAGE FULL FREE LIFT .............................................................................................................. FUEL FILTER YANMAR 2.6L DIESEL ............................................................................................................................... FUEL INJECTION YANMAR 2.6L DIESEL ............................................................................................................................... FUEL SYSTEM MAZDA 2.0L LPG - 2010 EMISSION COMPLIANT ENGINES ................................................................... YANMAR 2.6L DIESEL ............................................................................................................................... FUEL SYSTEM HOSES AND ATTACHING PARTS MAZDA 2.0L LPG - 2010 EMISSION COMPLIANT ENGINES ................................................................... FUEL SYSTEM SENSORS MAZDA 2.0L LPG - 2010 EMISSION COMPLIANT ENGINES ...................................................................

ii


6-2 5-14 5-16 2-22 6-6 2-20 6-4 6-28 2-4 2-18 3-6 3-2 3-4

13-4 1-12 2-30 2-2 1-2 1-3 12-16 5-24 5-26 5-8 5-20 5-10 6-7

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GENERAL INFORMATION


PAGE

FUEL TANK COVERS LATIN AMERICAN SERIES ........................................................................................................................ 5-5 FULL SUSPENSION SEAT MANUAL HYDRAULIC - NON-SWIVEL ...................................................................................................... 1-20 SHEET 2 OF 2 ............................................................................................................................................ 1-24 G GEAR HOUSING YANMAR 2.6L DIESEL ............................................................................................................................... 2-32 GEAR PUMP ASSEMBLY ............................................................................................................................... 11-4 H HAND LEVERS 2 AND 3 FUNCTION ................................................................................................................................... HEADER HOSE AND ATTACHING PARTS 3 FUNCTION ............................................................................................................................................... HOOD .............................................................................................................................................................. HYDRAULIC CONTROL VALVE MANUAL - 3 FUNCTION ............................................................................................................................. HYDRAULIC FILTER HOUSING ..................................................................................................................... HYDRAULIC HOSES STEERING .................................................................................................................................................. HYDRAULIC SUPPLY AND RETURN ............................................................................................................ I INPUT/FORWARD CLUTCH SINGLE SPEED TRANSMISSION .............................................................................................................. INTAKE AND EXHAUST MANIFOLD YANMAR 2.6L DIESEL ............................................................................................................................... INTAKE MANIFOLD MAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT .............................................................................................................. INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. INTEGRAL SIDE-SHIFT HYDRAULIC HOSES THREE STAGE FULL FREE-LIFT ..............................................................................................................

11-14 12-20 1-16 11-16 11-10 11-6 11-2

7-22 2-28 2-16 13-6 13-10 13-8

L LABELS SHEET 1 OF 2 ............................................................................................................................................ 1-26 SHEET 2 OF 2 ............................................................................................................................................ 1-28 LIGHTS STOP, TAIL, TURN, BACKUP, AND STROBE - WITH OVERHEAD GUARD ........................................... 6-10 LOAD BACKREST EXTENSION ..................................................................................................................... 1-4 LPG FUEL TANK AND MOUNTING ............................................................................................................... 5-6 LUBRICATION SYSTEM YANMAR 2.6L DIESEL ............................................................................................................................... 2-48

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iii

GENERAL INFORMATION


PAGE M

MAIN LIFT CYLINDER ASSEMBLY THREE STAGE FULL FREE LIFT .............................................................................................................. MAST ASSEMBLY INNER MAST AND FREE-LIFT .................................................................................................................. INTERMEDIATE MAST AND MAIN LIFT .................................................................................................... OUTER MAST ............................................................................................................................................. MIRRORS ........................................................................................................................................................ MIXER AND THROTTLE BODY ASSEMBLY MAZDA 2.0L - 2010 EMISSION COMPLIANT ENGINES ...........................................................................

12-12 12-8 12-4 12-2 13-2 5-12

N NON SUSPENSION SEAT WITHOUT ELECTRONIC CONTROLS ...................................................................................................... 1-18 O OIL PAN YANMAR 2.6L DIESEL ............................................................................................................................... 2-34 OIL PUMP AND FILTER MAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. 2-24 OVERHEAD GUARD ...................................................................................................................................... 1-8 P PARK BRAKE .................................................................................................................................................. 10-6 S STATOR SUPPORT HOUSING ...................................................................................................................... 7-20 STEER TIRE AND WHEEL ............................................................................................................................. 9-12 STEERING AXLE AND ATTACHING PARTS ................................................................................................. 9-8 STEERING COLUMN ASSEMBLY ................................................................................................................. 9-4 ISOLATED, DIESEL .................................................................................................................................... 9-6 STEERING CYLINDER ................................................................................................................................... 9-10 STEERING WHEEL AND COLUMN ............................................................................................................... 9-2 T THROTTLE CABLE LINKAGE YANMAR 2.6L DIESEL ............................................................................................................................... THROTTLE PEDAL AND ATTACHING PARTS ............................................................................................. TILT AND AUXILIARY HOSES ....................................................................................................................... TILT CYLINDER AND MAST INSTALLATION ................................................................................................ TILT CYLINDER ASSEMBLY .......................................................................................................................... TIMING GEAR COVER AND OIL PAN MAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. TORQUE CONVERTER .................................................................................................................................. TORQUE CONVERTER HOUSING AND ATTACHING PARTS

5-28 5-18 11-8 11-11 11-12 2-12 7-8

SINGLE 2/2011) ...................................................................................................................... 7-10 SINGLE SPEED SPEED,(→ ALUMINUM CHAIN DRIVE (2/2011 →) ......................................................................... 7-14 TRANSMISSION COOLING MAZDA 2.0L LPG ........................................................................................................................................ 7-2 YANMAR DIESEL ....................................................................................................................................... 7-4

iv


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GENERAL INFORMATION


PAGE

TRANSMISSION HOUSING AND ASSEMBLY SINGLE SPEED (→ 2/2011) ...................................................................................................................... 7-12 SINGLE SPEED, ALUMINUM CHAIN DRIVE (2/2011 →) ......................................................................... 7-16 TRANSMISSION MOUNT SINGLE SPEED .......................................................................................................................................... 7-6 V VALVE ASSEMBLY, AUXILIARY MANUAL CONTROL VALVE - THREE FUNCTION ................................................................................... 11-20 VALVE ASSEMBLY, LIFT AND TILT MANUAL CONTROL VALVE - THREE FUNCTION ................................................................................... 11-18 VALVE ASSEMBLY, OUTLET SECTION MANUAL CONTROL VALVE - THREE FUNCTION ................................................................................... 11-22 W WATER PUMP YANMAR 2.6L DIESEL ............................................................................................................................... WIRE HARNESS MAZDA 2.0L LPG - POWERTRAIN ............................................................................................................ RH CHASSIS - SHEET 1 OF 2 (→ S/N A974V01949J) ............................................................................. RH CHASSIS - SHEET 2 OF 2 (→ S/N A974V01949J) ............................................................................. RH CHASSIS - SHEET 1 OF 2 (S/N A974V01950J →) ............................................................................. RH CHASSIS - SHEET 2 OF 2 (S/N A974V01950J →) ............................................................................. YANMAR 2.6L DIESEL - POWERTRAIN .................................................................................................... YANMAR 2.6L DIESEL - FUSED ALTERNATOR ....................................................................................... WIRE HARNESS ADAPTER

2-46 6-14 6-18 6-20 6-22 6-24 6-32 6-36

LOW FUEL PRESSURE ............................................................................................................................. 6-26

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v

GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET Listed below are abbreviations used in parts manuals to denote the following expressions: spacer TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

Freezer Environment

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

millimeters

CRE

Corrosive Environment

MSTS

Microprocessor Spark Timing System

D/B

Date Break

NPT

National Pipe Threads

dbA

Decibel "A" Scale

O/S

Oversize

DE

DriveEnd

PTO

Power Take Off

ECH

Empty Container Handler

RPM

Revolutions per Minute

ECH-3

Empty Container Handler - 3 High Stacking

S/N

Serial Number

TMM

Truck Management Module

ECH-4


UL Type D

Diesel-Powered Safety Rating

ECH-5


UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

ECH-6


UL Type EE


UL Type ES


ECH-7


UL Type G

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type GS UL Type LP

Gasoline-Powered Safety Rating Gas-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LPS

LP Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable Read Only Memory

U/S

Undersize

EPA

US Environmental Protection Agency

EPROM

Electrically Programmable Read Only Memory

vi

UL V


Underwriters Laboratory Volts

A974

GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.

A974

The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.


vii

GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN: 1.

2.

Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page. WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:

3.

Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).

4.

Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.

5.

Use the Numerical Index (Page 14-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.

WHEN THE PART NUMBER IS KNOWN:

GENERAL: The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts. 6.

Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them. Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a parts page number in the DESCRIPTION column (F7A56)

7.

8.

viii

Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, "A", "B", "C", "D", or "E" and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly. Indented descriptions under the DESCRIPTION column are used to indicate assemblies and

subparts of assemblies. In the example on the previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE. 9.

Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.

10. Serial number breaks identify the most current parts information and are shown as follows: → S/N A810N2639 Indicates last serial number affected. S/N A810N2640 → Indicates the first serial number affected. S/N A810N1553 ↔ S/N A810N3291 Indicates a range of serial numbers affected. ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identified as follows: → S/N Pending Per ECN 63243 Indicates a pending serial number for last unit affected. S/N Pending Per ECN 63243 → Indicates a pending serial number for first unit affected. Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows: → D/B 3/00 Indicates that a change occurred sometime within that month for the item affected. D/B 3/00 → Indicates that a change occurred sometime within that month for the item affected. D/B 3/00 ↔ D/B 4/00 Indicates a range of production dates of the item affected. Contact your local dealer for Yale lift trucks for serial number information for items with a ECN or a date break. ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required. For any further information on parts, service, or ordering, consult your local dealer for Yale lift trucks.


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GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBERS

NOTE: Serial Number breakdown is only for trucks built after 1994. (1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003. The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

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ix

GENERAL INFORMATION

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2)

The first letter and number indicates the mast unit code.

(3)


(4)

The four or five digit number indicates the production sequence number of the mast.

(5)

Carriage travel in millimeters stamped just below the serial number.

Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5). For pending production sequence numbers contact your local dealer for Yale lift trucks. LIFT EQUIPMENT IDENTIFICATION 1.

Fork part number, capacity rating, plant code letter, and date of manufacture are stamped approximately six inches below the top of most forks.

2.

The carriage group number is stamped on the right hand side of the top crossmember (pin type) or on the back of the right hand end of the bottom crossmember (hook type). A date code has two letters in line with or below the carriage group number.

3.

The mast identification number has a unit code, a letter indicating the plant of manufacture, and a serial number. Underneath the production sequence number is a four digit number that indicates the carriage travel in millimeters.

4.

Tilt and lift cylinder group numbers are stamped on the cylinder shell. Always refer to the group, serial, or part number when ordering service parts. Modification of masts and carriages by SPED (Special Products Engineering Department) are identified by a model prefix code beginning with the letter "S". contact your dealer for Yale lift trucks for information on these assemblies.

x


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GENERAL INFORMATION

IDENTIFICATION OF ATTACHMENT AND SIDESHIFT CARRIAGE SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the attachment unit code.

(3)


(4)

The four or five digit number indicates the production sequence number.

For pending production sequence numbers contact your local dealer for Yale lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify the attachment. Always refer to the group, serial, or part number when ordering service parts. Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for information on these assemblies.

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xi

GENERAL INFORMATION

PUBLICATIONS Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator must know for inspection and operation of the lift truck. SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS

MANUALS with complete replacement part identification, are available at a nominal fee from your Yale dealer to assist users in effectively maintaining Yale lift trucks in a safe, useful condition. See the list below for information on ordering specific publications for this model lift truck.

PUBLICATION

YALPEAR NTUMBER

Operating Manual.................................................................................................................... 550013965 Service Manual (Complete)..................................................................................................... 550013971 Parts Manual........................................................................................................................... 550013968

xii


A974

GENERAL INFORMATION

MASTER PART SHEET CROSS-REFERENCE NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of the parts pages. EXAMPLE: ITEM 31 32

PAR NTO. 505965530 504224261

DESCRIPTION

QTY

Steering Cylinder ( F6E67 [Figure 4-3]) .............................................................. Pin........................................................................................................................

1 4

Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on. PARTSHEET

PAGE

PARTSHEET

PAGE

PARTSHEET

PAGE

P21394..................................2-40 P21596..................................1-18 P21895..................................1-10 P21896....................................1-6 P21897..................................1-12 P21898....................................1-8 P21899..................................1-16 P21900..................................1-26 P21901..................................1-28 P21902....................................1-4 P21903....................................2-4 P21904....................................3-2 P21905....................................3-4

P21960..................................7-22 P21961..................................7-24 P21962....................................7-6 P21963....................................7-2 P21976..................................11-2 P21977..................................11-6 P21978..................................11-8 P21979................................11-10 P21980................................11-11 P21981................................11-12 P21982................................11-14 P21983................................11-16 P21984................................11-18

P22041..................................5-18 P22042....................................6-2 P22043....................................6-8 P22046..................................7-10 P22050................................12-18 P22051..................................13-6 P22052..................................13-8 P22053................................13-10 P22054..................................10-2 P22055..................................10-4 P22056..................................10-6 P22060..................................9-12 P22063....................................5-4

P21906....................................2-2 P21907....................................2-8 P21908..................................2-10 P21909..................................2-12 P21910..................................2-14 P21911..................................2-16 P21912..................................2-18 P21913..................................2-20 P21914..................................2-22 P21916..................................2-24 P21917....................................2-6 P21918....................................4-2 P21949....................................5-5 P21950....................................5-6 P21951....................................5-2 P21952....................................5-8 P21953..................................5-10 P21954..................................5-12 P21955..................................5-14 P21956..................................5-16 P21957....................................7-8 P21958..................................7-16 P21959..................................7-14

P21985................................11-20 P21986................................11-22 P22004..................................12-2 P22005..................................12-4 P22006..................................12-8 P22007................................12-12 P22008................................12-16 P22009................................12-20 P22010..................................6-10 P22011..................................6-12 P22012....................................6-6 P22013..................................6-18 P22014..................................6-20 P22015..................................6-14 P22028....................................8-2 P22029....................................8-6 P22030....................................8-8 P22031....................................9-8 P22032....................................9-2 P22033....................................9-4 P22034..................................13-2 P22035..................................13-3 P22036..................................13-4

P22063....................................1-2 P22064....................................1-3 P22064..................................9-10 P22068..................................1-20 P22075..................................6-26 P22082..................................1-24 P22083..................................11-4 P22407..................................7-12 P22408..................................7-18 P22409..................................7-20 P22411....................................6-4 P22412....................................6-7 P22717..................................2-26 P23073..................................5-20 P23189..................................2-28 P23190..................................2-30 P23191..................................2-32 P23192..................................2-34 P23193..................................2-36 P23195..................................2-42 P23196..................................2-44 P23197..................................2-46 P23198..................................2-48

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xiii

GENERAL INFORMATION PARTSHEET

PAGE

P23199....................................3-6 P23200....................................4-4 P23201..................................5-22 P23202..................................5-24 P23203..................................5-26

xiv

PARTSHEET

PAGE

P23204..................................5-28 P23205..................................6-28 P23206..................................6-31 P23207..................................6-32 P23208..................................6-36


PARTSHEET

PAGE

P23209....................................7-4 P23335..................................6-22 P23336..................................6-24 P23485....................................9-6

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SECTION 1

1

G EN ER TR AU L CK

CONTENTS

SECTION 1 GENERAL TRUCK DESCRIPTION

PAGE

COUNTERWEIGHT ........................................................................................................................................ 1-6 COWL MOUNT ................................................................................................................................................ 1-10 FLOORPLATES AND COVERS ...................................................................................................................... 1-12 FORKS ............................................................................................................................................................ 1-2 OPTIONAL .................................................................................................................................................. 1-3 FULL SUSPENSION SEAT MANUAL HYDRAULIC - NON-SWIVEL ...................................................................................................... SHEET 2 OF 2 ............................................................................................................................................ HOOD .............................................................................................................................................................. LABELS SHEET 1 OF 2 ............................................................................................................................................ SHEET 2 OF 2 ............................................................................................................................................ LOAD BACKREST EXTENSION ..................................................................................................................... NON SUSPENSION SEAT WITHOUT ELECTRONIC CONTROLS ...................................................................................................... OVERHEAD GUARD ......................................................................................................................................

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1-20 1-24 1-16 1-26 1-28 1-4 1-18 1-8

1-1

P22063

05-10

FORKS (FIGURE 1-1)

ITEM 1 1 2 3 4 5

1-2

PAR NTO.

DESCRIPTION

QTY

504111202 504111203 580034999 580035001 580026749 580035000

Fork (42 in.) ........................................................................................................ Fork (48 in.) ........................................................................................................ Knob ................................................................................................................... Pin ....................................................................................................................... Spring ................................................................................................................. Pin .......................................................................................................................

2 2 2 2 2 2

580035002

Kit-Latch ..............................................................................................................

2


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05-10

P22064

FORKS (FIGURE 1-2) OPTIONAL

ITEM 1 2 3 4 5

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PAR NTO.

DESCRIPTION

QTY

524199303 580006844 580006843 580006842 580049861

Fork (42 in.) ........................................................................................................ Roll Pin ............................................................................................................... Latch ................................................................................................................... Spring ................................................................................................................. Pin .......................................................................................................................

2 2 2 2 2

580049860

Kit-Latch (Class II) ..............................................................................................

1


1-3

P21902

04-10

LOAD BACKREST EXTENSION (FIGURE 1-3)

1-4


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04-10

P21902

LOAD BACKREST EXTENSION KEY: A: For Use With Standard Carriage Only B: For Use With Integral Side-Shift Carriage Only ITEM

PAR NTO.

DESCRIPTION

A

QTY B

1 1 2 2

524310196 524310197 501749901 505960578

Load Backrest (38.5 in.) ............................................................................. Load Backrest (42 in.) ................................................................................ Capscrew ................................................................................................... Capscrew ...................................................................................................

1 .. .. 4

.. 1 4 ..

3 4 5

504233271 061278200 909882405

Washer ....................................................................................................... Washer ....................................................................................................... Nut ..............................................................................................................

4 4 4

4 4 4

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1-5

P21896

11-09

COUNTERWEIGHT (FIGURE 1-4)

1-6


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11-09

P21896

COUNTERWEIGHT ITEM 1 2 3 4 5 6

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PAR NTO. 580051185 550005006 580080171 580002019 955400911 449001406

DESCRIPTION

QTY

Seal ..................................................................................................................... Counterweight ..................................................................................................... Tow Pin ............................................................................................................... Washer ............................................................................................................... Washer ............................................................................................................... Capscrew ............................................................................................................


1 1 1 1 1 1

1-7

P21898

03-10

OVERHEAD GUARD (FIGURE 1-5)

1-8


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03-10

P21898

OVERHEAD GUARD ITEM 1 2 3

PAR NTO.

DESCRIPTION

QTY

Overhead Guard ................................................................................................. Capscrew ............................................................................................................

1 2

4 5 6 7

524240422 582015340 580004218 580056528 580056526 580056815 580044861 580090887

Nut (Shoulder) .................................................................................................... Handle (Grab) ..................................................................................................... Capscrew ............................................................................................................ Insert ................................................................................................................... Grommet .............................................................................................................

2 1 2 4 2

8 9 10 11 12 13 14 15 16 17 17 17 17 17 17 18 18

524208883 258979300 524240692 580058212 580041704 580063390 500136904 580026812 580056613 580051747 580050959 580058447 580022893 505968540 505968514 580056667 580051941

Grommet ............................................................................................................. Plug ..................................................................................................................... Plug ..................................................................................................................... Capscrew ............................................................................................................ Insert ................................................................................................................... Grommet ............................................................................................................. Grommet ............................................................................................................. Clip ...................................................................................................................... Fastener .............................................................................................................. Handle Assembly ................................................................................................ Handle ............................................................................................................ Push Button Switch ........................................................................................ Connector ....................................................................................................... Connector (Secondary Lock) .......................................................................... Terminal (Pin) ................................................................................................. Capscrew ............................................................................................................ Capscrew (Optional) ...........................................................................................

1 4 1 2 2 1 1 1 1 1 1 1 1 1 1 6 6

A974


1-9

P21895

03-10

COWL MOUNT (FIGURE 1-6)

ITEM

PAR NTO.

DESCRIPTION

QTY

1 1 2

580056815 580030966 550007449

Capscrew ............................................................................................................ Capscrew (Optional) ........................................................................................... Cowl ....................................................................................................................

2 2 1

3 3 3 4

580074879 580055652 504071785 580064483

Insert ................................................................................................................... Nut (Optional) ..................................................................................................... Washer (Optional) ............................................................................................... Capscrew ............................................................................................................

7 7 7 7

1-10


A974

03-10

P21895

NOTES

A974


1-11

P21897

04-11

FLOORPLATES AND COVERS (FIGURE 1-7)

1-12


A974

04-11

P21897

FLOORPLATES AND COVERS ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 4 4 4 4

582001890 582001885 580041704 580061815 580061814 580058734 449021001 507353800

Capscrew ............................................................................................................ Washer ............................................................................................................... Insert ................................................................................................................... Seal (LH) ........................................................................................................ Seal (RH) ........................................................................................................ Screw ............................................................................................................. Washer ........................................................................................................... Retaining Ring ................................................................................................

2 2 6 1 1 2 2 2

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 21

524195752 922365300 580092936 580058212 580048561 580041711 580092937 580044859 580046138 580083020 909904403 580046139 582001891 580044859 580053146 580046139 580052910 580052409 580026621

Cover (Radiator) ................................................................................................. Cap ..................................................................................................................... Tail Light Base (RH) ........................................................................................... Capscrew ............................................................................................................ Cover (Rear) (Crossmenber) .............................................................................. Capscrew ............................................................................................................ Tail Light Base (LH) ............................................................................................ Insert ................................................................................................................... Cover (Steering Column Lower) ......................................................................... Cover (Steering Column Upper) ......................................................................... Screw .................................................................................................................. Clip ...................................................................................................................... Capscrew ............................................................................................................ Insert ................................................................................................................... Panel (Kick) ........................................................................................................ Clip ...................................................................................................................... Dash Panel ......................................................................................................... Cup Holder ..................................................................................................... Nut ......................................................................................................................

1 4 1 4 1 3 1 3 1 1 2 6 5 5 1 6 1 1 17

22 23 24 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

580055698 580038033 580056531 580052974 580045192 580056815 524188740 580087185 582010050 580050478 580042963 580096406 582004500 580056003 580012987 580054070 524188745 580087184

Seal ..................................................................................................................... Grommet ............................................................................................................. Cover Plate Assembly ........................................................................................ Cover .............................................................................................................. Seal ................................................................................................................ Capscrew ............................................................................................................ Panel (Front) ....................................................................................................... Step Panel (LH) .................................................................................................. Plate (LH Tread) ................................................................................................. Mud Flap ............................................................................................................. Locknut ............................................................................................................... Plate (RH Tread) ................................................................................................. Capscrew ............................................................................................................ Washer ............................................................................................................... Nut (Clip) ............................................................................................................. Floormat .............................................................................................................. Panel (Front) ....................................................................................................... Step Panel (RH) ..................................................................................................

1 1 1 1 1 17 1 1 1 2 4 1 6 6 6 1 1 1

39 40 41 42 43 43

580056224 550028659 580050773 582015453 b 550028661 a 550028660

Trim Seal ............................................................................................................ Panel (Rear) ....................................................................................................... Seal ..................................................................................................................... Floorplate ............................................................................................................ Panel (Rear) (LH) ............................................................................................... Panel (Rear) (LH) ...............................................................................................

2 1 2 1 1 1

A974


1-13

P21897

04-11

FLOORPLATES AND COVERS ITEM 44 45 46 47 48 50 51

PAR NTO. 580054710 580052993 a 524149438 a 580026621 a 580056815 a 580049758 b 580070654

FOOTNOTES: a Diesel Engine

1-14

DESCRIPTION

QTY

Seal (LH) ............................................................................................................. Seal (RH) ............................................................................................................ Shield (Splash) ................................................................................................... Nut ...................................................................................................................... Capscrew ............................................................................................................ Fastener .............................................................................................................. Plug (Yellow) .......................................................................................................

b

1 1 1 2 2 4 1

LPG Engine


A974

04-11

P21897

NOTES

A974


1-15

P21899

12-09

HOOD (FIGURE 1-8)

1-16


A974

12-09

P21899

HOOD ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5 6 7

550015595 550015378 580084480 580054201 524255979 580054196 580049231 580084478

Hood ................................................................................................................... Hood ............................................................................................................... Boot ................................................................................................................ Seal ................................................................................................................ Plug (Gold) ..................................................................................................... Hinge .............................................................................................................. Capscrew ....................................................................................................... Latch ...............................................................................................................

1 1 1 1 2 2 10 1

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23 24 25

580004592 580058383 580039900 580087164 580065405 580065388 518805632 580058135 580064907 580065386 580049011 580091885 580085970 580023008 580027572 580051832 582014835 580084483 580049229

Nut .................................................................................................................. Bumper (Hood) ............................................................................................... Capscrew ....................................................................................................... Seat Pan ......................................................................................................... Hood Reinforcement .................................................................................. Bracket ....................................................................................................... Nut .............................................................................................................. Bracket ....................................................................................................... Bracket ....................................................................................................... Capscrew ................................................................................................... Capscrew ................................................................................................... Nut .............................................................................................................. Plate ........................................................................................................... Capscrew ............................................................................................................ Nut ...................................................................................................................... Grommet ............................................................................................................. Grommet (Alternate Part) ................................................................................... Striker Bolt .......................................................................................................... Capscrew ............................................................................................................

2 2 6 1 1 2 10 1 1 6 4 4 1 4 4 1 1 1 2

26 27 27 27 28 28 28 29 30 31 32 33 34

580044860 580056664 580056664 a 582004571 580049915 580049915 a 582004516 580004592 580086342 580056815 580044860 580049758 580058137

Insert ................................................................................................................... Gas Spring (RH) ................................................................................................. Gas Spring (LH) .................................................................................................. Gas Spring (LH) .................................................................................................. Ball Stud (RH) ..................................................................................................... Ball Stud (LH) ..................................................................................................... Ball Stud (LH) ..................................................................................................... Nut ...................................................................................................................... Hood Support ...................................................................................................... Capscrew ............................................................................................................ Insert ................................................................................................................... Fastener .............................................................................................................. Plug .....................................................................................................................

2 1 1 1 2 2 2 2 1 2 2 8 1

FOOTNOTES: a

A974

With lift and latch option


1-17

P21596

11-09

NON SUSPENSION SEAT (FIGURE 1-9) WITHOUT ELECTRONIC CONTROLS

1-18


A974

11-09

P21596

NON SUSPENSION SEAT WITHOUT ELECTRONIC CONTROLS ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5 6

582003574 580049906 580049892 580090679 580097531 582000813 582005028

Seat-Non Suspension (Vinyl) .............................................................................. Kit-Seat Cushion (Vinyl) ................................................................................. Hip Restraint (LH) ........................................................................................... Kit-Seat Rail ................................................................................................... Sensor (Operator Presence) .......................................................................... Bracket (Operator Presence Sensor) ............................................................. Wire Harness ..................................................................................................

1 1 1 1 1 1 1

7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

580049893 580056926 580018614 580062078 524281279 449015098 580087659 520082877 580056005 502097909 580092987 582002621 940400905 580092732 449001412 016103500 580046396 580060018 023021000

Hip Restraint (RH) .......................................................................................... Storage Box .................................................................................................... Cover .............................................................................................................. Kit-Seat Belt (Black) ............................................................................................ Kit-Seat Belt (Red) .............................................................................................. Nut ...................................................................................................................... Stud .................................................................................................................... Capscrew ............................................................................................................ Washer ............................................................................................................... Locknut ............................................................................................................... Cover (Seat Side Electrical) ................................................................................ Cover Plate ......................................................................................................... Washer ............................................................................................................... Capscrew ............................................................................................................ Capscrew ............................................................................................................ Washer ............................................................................................................... Clamp ................................................................................................................. Nut ...................................................................................................................... Roll Pin ...............................................................................................................

1 1 1 1 1 4 4 2 6 2 1 1 2 2 2 1 1 2 1

A974


1-19

P22068

05-10

FULL SUSPENSION SEAT (FIGURE 1-10) MANUAL HYDRAULIC — NON-SWIVEL

1-20


A974

05-10

P22068

FULL SUSPENSION SEAT MANUAL HYDRAULIC – NON-SWIVEL ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 2 2 3 3

582003582 b 580095476 b 580095474 ..... ..... b 580095475 .....

Seat-Full Suspension (Vinyl) (Non-Swivel) ......................................................... Kit-Cushion (Seat and Back, Vinyl) ................................................................ Kit-Cushion (Back Cushion, Vinyl) ............................................................. Back Cushion ......................................................................................... Screw ..................................................................................................... Kit-Seat Cushion (Vinyl) ............................................................................. Seat Cushion .........................................................................................

1 1 1 1 2 1 1

3 3 4 4 4 4 4 5 5 5 5 6 6 6 6 6 7 8 8

.. .. .. .. .. b 580095462 ..... ..... ..... ..... b 580095463 ..... ..... ..... b 582018841 ..... ..... ..... ..... b 582005028 582004126 582013862

Spring .................................................................................................... Cotter Pin ............................................................................................... Kit-Weight Adjuster ......................................................................................... Knob ........................................................................................................... Bushing ...................................................................................................... Washer ....................................................................................................... Pin .............................................................................................................. Kit-Service (Front Panel) (Non Swivel) ........................................................... Front Panel ................................................................................................. Socket Head Capscrew .............................................................................. Roll Pin ....................................................................................................... Kit-Seat Rail ................................................................................................... Locking Rail ................................................................................................ Slave Rail ................................................................................................... Bolt ............................................................................................................. Nut .............................................................................................................. Wire Harness .................................................................................................. Armrest (Left-Hand Side) .................................................................................... Armrest (Left-Hand Side) (Alternate Part) ..........................................................

2 2 1 1 1 1 1 1 1 2 1 1 1 1 4 4 1 1 1

9 10 11 12 13 14 15 16 16 17 18 19 20 21 22 23 24 25

311207098 580057451 502097909 580056005 520082877 582002534 023021000 524281279 580062078 580084956 582002535 518803677 940600907 062151600 580092732 940400905 580092987 504230271

Screw .................................................................................................................. Washer ............................................................................................................... Locknut ............................................................................................................... Washer ............................................................................................................... Capscrew ............................................................................................................ Cover Plate ......................................................................................................... Roll Pin ............................................................................................................... Kit-Seat Belt (Red) .............................................................................................. Kit-Seat Belt (Black) ............................................................................................ Armrest (Right-Hand Side) ................................................................................. Spacer ................................................................................................................ Nut ...................................................................................................................... Washer ............................................................................................................... Capscrew ............................................................................................................ Capscrew ............................................................................................................ Washer ............................................................................................................... Cover (Seat Side Electrical) ................................................................................ Nut ......................................................................................................................

2 2 2 6 2 1 1 1 1 1 2 4 2 2 2 2 1 4

26 27 28

580087659 203142800 582014024 c 312850042 bc 580014465 b 582012046

Stud .................................................................................................................... Capscrew ............................................................................................................ Capscrew ............................................................................................................ Strap Clamp ........................................................................................................ Information Case (Kit) ......................................................................................... Bracket (Angle Controller) ..................................................................................

4 2 1 1 1 1

A974


1-21

P22068

05-10

FULL SUSPENSION SEAT MANUAL HYDRAULIC – NON-SWIVEL ITEM

PAR NTO.

DESCRIPTION

QTY

b 580049884 580095465

Sensor (Operator Presence) ............................................................................... Kit-Service Internal Tether-80 MM Travel ...........................................................

1 1

a 582015786

Kit Non Swivel Set ..............................................................................................

1

FOOTNOTES: a

Also includes Tether and 580095461 Kit-Recliner

b

on Sheetwith 2 Seat Included

1-22

c

Not Illustrated


A974

05-10

P22068

NOTES

A974


1-23

P22082

06-10

FULL SUSPENSION SEAT (FIGURE 1-11) SHEET 2 OF 2

1-24


A974

06-10

P22082

FULL SUSPENSION SEAT SHEET 2 OF 2 ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5 6 7

b 580095461 ..... ..... 580018642 ..... 580018643 580057307

Kit-Recliner (Back Seat Adjustment) .................................................................. Knob ............................................................................................................... Lever .............................................................................................................. Plate ............................................................................................................... Spring ............................................................................................................. Latch ............................................................................................................... Nut ..................................................................................................................

1 1 1 1 1 1 2

8 9 10 11

a 580057260 580095460

Kit-Damper Service ............................................................................................. Damper ........................................................................................................... Nut .................................................................................................................. Bolt .................................................................................................................

11 2 2

580057307 580057266

FOOTNOTES: a

Included with Seat

A974

b

Included with Seat and Non Swivel/Swivel Sets


1-25

P21900

03-10

LABELS (FIGURE 1-12) SHEET 1 OF 2

1-26


A974

03-10

P21900

LABELS SHEET 1 OF 2 ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5 5 6

504231215 504231296 a. . . . . 580008064 505976530 501904907 524232141

Label (Mast Warning) ......................................................................................... Label (Operator Restraint) .................................................................................. Nameplate Tag ................................................................................................... Nameplate Cover ................................................................................................ Rivet .................................................................................................................... Rivet (Optional) ................................................................................................... Label (Standard Transmission) ...........................................................................

1 1 1 1 4 4 1

7 8 9 10 11 12 13 14 15 15 16 16 16 17 18

524162256 504231248 524208880 524310789 505977565 a. . . . . 580051779 580051780 580051790 580052203 505976530 640032905 505977584 580056430 550016119

Label and................................................................................................ Trademarks) ........................................................................ Label (Patents (No Riders) Label (Yale) ........................................................................................................ Label (Yale Logo) ............................................................................................... Label (Flammable LP-Gas) ................................................................................. U.L. Plate ............................................................................................................ Lens (Lift) ............................................................................................................ Lens (Tilt) ............................................................................................................ Lens (Side-Shift) ................................................................................................. Lens (Blank) ........................................................................................................ Rivet .................................................................................................................... Rivet (Optional) ................................................................................................... Gripnail (Optional) ............................................................................................... Label (Parking Brake Warning) ........................................................................... Label (Capacity) ..................................................................................................

12 1 1 1 1 1 1 1 1 4 1 4 1 2

FOOTNOTES: a

A974

Contact your local Yale dealer


1-27

P21901

02-10

LABELS (FIGURE 1-13) SHEET 2 OF 2

1-28


A974

02-10

P21901

LABELS SHEET 2 OF 2 ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5 6 7

580058821 504231252 582006614 580026933 580055312 a. . . . . 580058357

Label (Mast Warning) ......................................................................................... Label (Pinch Point) ............................................................................................. Label ................................................................................................................... Nameplate (LP Tank) .......................................................................................... Label (Operator Warning) ................................................................................... Overhead Guard ................................................................................................. Label (Locking Gas Spring) ................................................................................

2 2 1 1 1 1 1

7 8 9 10

580058356 505976556 505976545 518806645

Label Gas Spring) ................................................................................ Label (Locking (Fan Warning) ........................................................................................... Label (Antifreeze) ............................................................................................... Label (Boron-Free Antifreeze) ............................................................................

1 1 1 1

FOOTNOTES: a

A974

Contact your local Yale dealer


1-29

P21901

02-10

NOTES

1-30


A974

SECTION 2

2

ENGIA NS ESEMBLY

CONTENTS

SECTION 2 ENGINE ASSEMBLY DESCRIPTION

PAGE

ASSEMBLED ENGINE MAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. 2-6 CAMSHAFT AND DRIVE GEAR YANMAR 2.6L DIESEL ............................................................................................................................... 2-40 CAMSHAFT AND VALVES MAZDA 2.0L, GASOLINE AND LPG - 2010 EMISSION COMPLIANT ENGINES ...................................... 2-26 CRANKSHAFT AND PISTONS MAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. YANMAR 2.6L DIESEL ............................................................................................................................... CYLINDER BLOCK MAZDA 2.0L LPG - 2010 EMISSION COMPLIANT ENGINES ................................................................... YANMAR 2.6L DIESEL ............................................................................................................................... CYLINDER HEAD YANMAR 2.6L DIESEL ............................................................................................................................... CYLINDER HEAD AND COVER MAZDA 2.0L LPG - 2010 EMISSION COMPLIANT ENGINES ................................................................... EMISSION CONTROL SYSTEM MAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. ENGINE COOLING SYSTEM MAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. ENGINE MOUNTING ...................................................................................................................................... EXHAUST MANIFOLD MAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. FLYWHEEL AND HOUSING YANMAR 2.6L DIESEL ............................................................................................................................... FLYWHEEL AND HOUSING ASSEMBLY MAZDA 2.0L ................................................................................................................................................ GEAR HOUSING YANMAR 2.6L DIESEL ............................................................................................................................... INTAKE AND EXHAUST MANIFOLD YANMAR 2.6L DIESEL ............................................................................................................................... INTAKE MANIFOLD MAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. LUBRICATION SYSTEM YANMAR 2.6L DIESEL ............................................................................................................................... OIL PAN YANMAR 2.6L DIESEL ............................................................................................................................... OIL PUMP AND FILTER MAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. TIMING GEAR COVER AND OIL PAN MAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. WATER PUMP YANMAR 2.6L DIESEL ...............................................................................................................................

A974


2-14 2-42 2-10 2-44 2-36 2-8 2-22 2-20 2-4 2-18 2-30 2-2 2-32 2-28 2-16 2-48 2-34 2-24 2-12 2-46

2-1

P21906

05-10

FLYWHEEL AND HOUSING ASSEMBLY (FIGURE 2-1) MAZDA 2.0L

2-2


A974

05-10

P21906

FLYWHEEL AND HOUSING ASSEMBLY MAZDA 2.0L ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5 6

580048123 940102909 930903905 580032011 449001138 504057795 449022013

Flywheel Housing ............................................................................................... Washer ............................................................................................................... Capscrew ............................................................................................................ Capscrew ............................................................................................................ Capscrew ............................................................................................................ Lockwasher .........................................................................................................

6

7 8 9 10 11 12 12 13 14 15

580050042 580039900 580070914 580046451 580056439 580064311 580056441 502566902 580056440 582005953 501702901

Dowel .................................................................................................................. Capscrew ............................................................................................................ Dust Cover .......................................................................................................... Capscrew ............................................................................................................ Hub Adapter ........................................................................................................ Flywheel (With Ring Gear) .................................................................................. Flywheel (With Ring Gear) .................................................................................. Washer ............................................................................................................... Capscrew ............................................................................................................ Bracket ................................................................................................................ Loctite .................................................................................................................

2 5 1 2 1 1 1 6 6 1 AR

A974


1 6 6 4 6

2-3

P21903

06-11

ENGINE MOUNTING (FIGURE 2-2)

2-4


A974

06-11

P21903

ENGINE MOUNTING KEY: A: Mazda Engine B: Yanmar Diesel Engine ITEM

PAR NTO.

DESCRIPTION

A

QTY B

1 1 2 3

580060600 580060601 580048472 931017918

Mount (RH) ................................................................................................. Mount (LH) ................................................................................................. Mount ......................................................................................................... Capscrew ...................................................................................................

1 1 .. 2

.. .. 2 2

4 5 6 7 8

580027945 580048458 580051383 580051384 580056444

Washer ....................................................................................................... Washer ....................................................................................................... Isolator ....................................................................................................... Nut (Flange) ............................................................................................... Bolt (Flange) ...............................................................................................

2 4 4 2 8

2 4 4 2 8

A974


2-5

P21917

05-10

ASSEMBLED ENGINE (FIGURE 2-3) MAZDA 2.0L, LPG — 2010 EMISSION COMPLIANT ENGINES

2-6


A974

05-10

P21917

ASSEMBLED ENGINE MAZDA 2.0L, LPG – 2010 EMISSION COMPLIANT ENGINES ITEM 1 2 3 4 5

A974

PAR NTO. 580078922 580053154 901290828 910983100 901300827

DESCRIPTION

QTY

Long Block .......................................................................................................... Short Block ..................................................................................................... Bolt ............................................................................................................. Cover .......................................................................................................... Gasket ........................................................................................................


1 1 2 1 1

2-7

P21907

05-10

CYLINDER HEAD AND COVER (FIGURE 2-4) MAZDA 2.0L LPG — 2010 EMISSION COMPLIANT ENGINES

2-8


A974

05-10

P21907

CYLINDER HEAD AND COVER MAZDA 2.0L LPG – 2010 EMISSION COMPLIANT ENGINES ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5 6

580078922 901290834 901290808 901848826 901290811 580046873 901290818

Long Block .......................................................................................................... Engine Cover .................................................................................................. Plate ........................................................................................................... Screw ......................................................................................................... Gasket ............................................................................................................ PCV Valve ...................................................................................................... Seal ................................................................................................................

1 1 1 10 1 1 1

7 8 9 10 11 12 13 14 15 16 17 17 18 19 20 21 22 23 24

901270814 901270815 ..... 901290843 505960516 901290825 901290836 901290832 901290838 901270802 b 901274801 a 901290837 901290831 901271817 901290803 901290804 901290806 580033512 901085837

Cap ................................................................................................................. Gasket ........................................................................................................ Label ............................................................................................................... Screw ............................................................................................................. Bracket ........................................................................................................... Bolt ................................................................................................................. Cylinder Head ................................................................................................. Pin .............................................................................................................. Guide .......................................................................................................... Clip ......................................................................................................... Seal (Inlet) .................................................................................................. Seal (Exhaust) ............................................................................................ Bolt ............................................................................................................. Plug ............................................................................................................ Bolt ................................................................................................................. Washer ........................................................................................................... Cap ................................................................................................................. Bolt ................................................................................................................. Stud ................................................................................................................

1 1 1 2 2 7 1 10 8 1 4 4 10 1 10 10 8 3 20

25 26 27 28

901290842 504259764 901290829 901290816

Hanger ............................................................................................................ Gasket (Cylinder Head) .................................................................................. Stud ................................................................................................................ Bracket ...........................................................................................................

1 1 2 1

FOOTNOTES: a

A974

Black

b

Red/Brown


2-9

P21908

05-10

CYLINDER BLOCK (FIGURE 2-5) MAZDA 2.0L LPG — 2010 EMISSION COMPLIANT ENGINES

2-10


A974

05-10

P21908

CYLINDER BLOCK MAZDA 2.0L LPG – 2010 EMISSION COMPLIANT ENGINES ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5

580078922 580053154 580046879 900542813 900281820 901015826 901291803

Long Block .......................................................................................................... Short Block ..................................................................................................... Cylinder Block ............................................................................................ Plug ........................................................................................................ Plug ........................................................................................................ Plug ........................................................................................................ Joint Fitting ............................................................................................

1 1 1 2 2 2 1

6 7 8 9 10 11 12 13 14 15

901271817 901291801 901291804 901291813 901271816 901291814 901291807 900281819 901574814 580046878

Plug ........................................................................................................ Pin .......................................................................................................... Tube Assy .............................................................................................. Pin .......................................................................................................... Plug ........................................................................................................ Bolt ......................................................................................................... Dipstick ....................................................................................................... Plug ............................................................................................................ Plug ............................................................................................................ Plug ............................................................................................................

4 2 1 2 2 10 1 1 2 2

A974


2-11

P21909

05-10

TIMING GEAR COVER AND OIL PAN (FIGURE 2-6) MAZDA 2.0L, LPG — 2010 EMISSION COMPLIANT ENGINES

2-12


A974

05-10

P21909

TIMING GEAR COVER AND OIL PAN MAZDA 2.0L, LPG – 2010 EMISSION COMPLIANT ENGINES ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 4 5

580078922 901290825 580046886 580046887 580046885 901292811 901292816

Long Block (2.0L LPG) ....................................................................................... Bolt ................................................................................................................. Cover (Upper Timing Belt) (2.0L) ................................................................... Gasket (2.0L) ............................................................................................. Housing (2.0L) ................................................................................................ Oil Seal ....................................................................................................... Stud ............................................................................................................

1 5 1 1 1 1 2

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

505960594 901292819 900559852 901292831 901292812 901292814 505960538 901575820 911378400 901292832 901292803 900543845 901272802 901272820 901575826 901575808 901575824

Connector ................................................................................................... Screw ............................................................................................................. Nut .................................................................................................................. Gasket ............................................................................................................ Cover .............................................................................................................. Oil Seal (Rear) ........................................................................................... Pin .............................................................................................................. Bolt ................................................................................................................. Cover (Lower) ................................................................................................. Gasket ............................................................................................................ Oil Pan (2.0L) ................................................................................................. Gasket ........................................................................................................ Drain Plug .................................................................................................. Capscrew ....................................................................................................... Cover .............................................................................................................. Gasket ........................................................................................................ Bolt .................................................................................................................

1 2 2 1 1 1 2 6 1 1 1 1 1 19 1 1 1

504259763

Kit-Gasket .......................................................................................................

1

A974


2-13

P21910

05-10

CRANKSHAFT AND PISTONS (FIGURE 2-7) MAZDA 2.0L, LPG — 2010 EMISSION COMPLIANT ENGINES

2-14


A974

05-10

P21910

CRANKSHAFT AND PISTONS MAZDA 2.0L, LPG – 2010 EMISSION COMPLIANT ENGINES ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 3 3 3

580078922 524319552 901293825 901293811 901293812 901293813 901293814

Long Block (2.0L, LPG) ...................................................................................... Piston Rod ...................................................................................................... Nut .............................................................................................................. Piston Rod Bearing (Standard) ...................................................................... Piston Rod Bearing (0.25 mm) ....................................................................... Piston Rod Bearing (0.50 mm) ....................................................................... Piston Rod Bearing (0.75 mm) .......................................................................

1 4 2 1 1 1 1

4 4 4 5 5 5 6 7 8 9 10 11 12 13 13 13 13

580053173 580053177 580053175 580024213 580024215 580024214 505960536 580046889 504259749 504259748 504259745 505960548 505960503 901293861 901293862 901293863 901293864

Piston .............................................................................. Piston and and Pin Pin (Standard) (0.25 mm) ............................................................................... Piston and Pin (0.50 mm) ............................................................................... Kit-Piston Ring (Standard) .............................................................................. Kit-Piston Ring (0.25 mm) .............................................................................. Kit-Piston Ring (0.50 mm) .............................................................................. Bolt ................................................................................................................. Crankshaft Pulley ........................................................................................... Bolt ................................................................................................................. Plate ............................................................................................................... Pulley .............................................................................................................. Key ................................................................................................................. Crankshaft (2.0L) ............................................................................................ Kit-Crankshaft Bearing (Standard) ................................................................. Crankshaft Bearing (0.25 mm) ....................................................................... Crankshaft Bearing (0.50 mm) ....................................................................... Crankshaft Bearing (0.75 mm) .......................................................................

4 4 4 1 1 1 6 1 1 1 1 1 1 1 1 1 1

A974


2-15

P21911

05-10

INTAKE MANIFOLD (FIGURE 2-8) MAZDA 2.0L, LPG — 2010 EMISSION COMPLIANT ENGINES

2-16


A974

05-10

P21911

INTAKE MANIFOLD MAZDA 2.0L, LPG – 2010 EMISSION COMPLIANT ENGINES ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5 6 7

900559852 580046909 901295811 580089541 580053508 580053803 580041817

Nut ...................................................................................................................... Gasket ................................................................................................................ Bolt ...................................................................................................................... Intake Manifold ................................................................................................... Clamp ............................................................................................................. Cap ................................................................................................................. Sensor (Air Temperature) ...............................................................................

4 1 2 1 1 1 1

7 8 9 10 11

901084817 900542824 580078951 900529808 901085825

Plug ................................................................................................................ Washer ........................................................................................................... Connector ....................................................................................................... Seal ................................................................................................................ Bolt ......................................................................................................................

1 1 1 1 1

A974


2-17

P21912

05-10

EXHAUST MANIFOLD (FIGURE 2-9) MAZDA 2.0L, LPG — 2010 EMISSION COMPLIANT ENGINES

ITEM 1 2 3 4 5 6 7 8 9

2-18

PAR NTO. 901290828 901296807 901296805 901276803 901296806 901276809 912189300 901296804 504256775

DESCRIPTION

QTY

Bolt ...................................................................................................................... Cover .................................................................................................................. Washer ............................................................................................................... Nut ...................................................................................................................... Exhaust Manifold ................................................................................................ Stud ................................................................................................................ Gasket ................................................................................................................ Gasket ................................................................................................................ Gasket ............................................................................................................


3 1 6 6 1 4 2 1 2

A974

05-10

P21912

NOTES

A974


2-19

P21913

05-10

ENGINE COOLING SYSTEM (FIGURE 2-10) MAZDA 2.0L, LPG — 2010 EMISSION COMPLIANT ENGINES

2-20


A974

05-10

P21913

ENGINE COOLING SYSTEM MAZDA 2.0L, LPG – 2010 EMISSION COMPLIANT ENGINES ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5 6

580078922 900559852 901302814 580024168 524253576 901282846 580046981

Long Block .......................................................................................................... Nut .................................................................................................................. Cover .............................................................................................................. Thermostat ..................................................................................................... Thermostat ................................................................................................. Gasket ........................................................................................................ Pipe (Water) ...................................................................................................

1 2 1 1 1 1 1

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

505960545 580053508 901579818 505959558 901579806 901290828 901302834 901292819 901302821 901579833 901579811 580053400 504258737 901579827 504258725 900526819 524264688 901579805 524242078

Cap ............................................................................................................. Clamp ......................................................................................................... Clip ............................................................................................................. Clamp ......................................................................................................... Radiator Hose (Water) ............................................................................... Bolt ................................................................................................................. Bolt ................................................................................................................. Screw ............................................................................................................. O-Ring ............................................................................................................ Gasket (Inlet) .................................................................................................. Adapter (Inlet) ................................................................................................. Bracket (Fan) .................................................................................................. Screw ......................................................................................................... Shaft Bearing (Fan) .................................................................................... Clip ............................................................................................................. Bolt ................................................................................................................. Bolt ................................................................................................................. Gasket ............................................................................................................ Water Pump ...................................................................................................

1 1 1 4 1 1 1 2 1 1 1 1 3 1 1 4 5 1 1

26 27 28 29 30 31 32 33 34 35 36 37 38

901579804 901579802 901579803 901302840 901096876 504258732 524264690 505960550 505960521 580024169 505960531 901302839 582005785 a 580000727

Seal ................................................................................................................ Seal ................................................................................................................ Seal ................................................................................................................ Stud ................................................................................................................ Seal ................................................................................................................ Baffle .............................................................................................................. Bolt ................................................................................................................. Radiator Hose ................................................................................................ Pipe (Water Bypass) ...................................................................................... Hose Clamp .................................................................................................... Cap ................................................................................................................. Bolt ................................................................................................................. Fan Pulley ...................................................................................................... Fan ......................................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a

Not Illustrated

A974


2-21

P21914

05-10

EMISSION CONTROL SYSTEM (FIGURE 2-11) MAZDA 2.0L, LPG — 2010 EMISSION COMPLIANT ENGINES

ITEM 1 2 3 4 4

2-22

PAR NTO. 580045523 580078965 505960520 580078950 580089541

DESCRIPTION

QTY

Sensor (Boost, M.A.P.) (Boost) .......................................................................... Hose (PCV) ......................................................................................................... Clamp ................................................................................................................. Intake Manifold ................................................................................................... Intake Manifold ...................................................................................................


1 1 1 1 1

A974

05-10

P21914

NOTES

A974


2-23

P21916

05-10

OIL PUMP AND FILTER (FIGURE 2-12) MAZDA 2.0L, LPG — 2010 EMISSION COMPLIANT ENGINES

2-24


A974

05-10

P21916

OIL PUMP AND FILTER MAZDA 2.0L, LPG – 2010 EMISSION COMPLIANT ENGINES ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

A974

PAR NTO.

DESCRIPTION

QTY

580078922 580001828 901271803 901292811 580001826 900291803 900291804

Long Block .......................................................................................................... Engine Oil Pump ............................................................................................ Pin (Timing Indicator) ................................................................................. Oil Seal ....................................................................................................... Plunger ....................................................................................................... Spring ......................................................................................................... Spring Seat ................................................................................................

1 1 2 1 1 1 1

901301821 580024166 901578809 580001829 901578811 901578812 901301823 901301822 901301815 901578816 901301802 901301818 901282833 580024167 901292819 524264678

Snap Ring .................................................................................................. Plug ............................................................................................................ Cover .......................................................................................................... Screw ......................................................................................................... Gear (Inner) ................................................................................................ Gear (Outer) ............................................................................................... Strainer ........................................................................................................... Gasket ............................................................................................................ Oil Filter .......................................................................................................... Bolt ................................................................................................................. O-Ring ............................................................................................................ Screw ............................................................................................................. Screw ............................................................................................................. Pin (Top Indicator) .......................................................................................... Screw ............................................................................................................. Gasket (Liquid) ...............................................................................................

1 1 1 7 1 1 1 1 1 2 1 2 1 1 4 AR


2-25

P22717

12-10

CAMSHAFT AND VALVES (FIGURE 2-13) MAZDA 2.0L, GASOLINE AND LPG — 2010 EMISSION COMPLIANT ENGINES

2-26


A974

12-10

P22717

CAMSHAFT AND VALVES MAZDA 2.0L, GASOLINE AND LPG – 2010 EMISSION COMPLIANT ENGINES ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5

580078924 580078922 901294827 901294828 901577818 901294838 901274801

Long Block (2.0L, Gasoline) ............................................................................... Long Block (2.0L, LPG) ...................................................................................... Bolt ...................................................................................................................... Washer ........................................................................................................... Pulley (Camshaft) ........................................................................................... Inlet Valve (Intake) ......................................................................................... Seal ................................................................................................................

1 1 1 1 1 4 4

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

901294806 901294832 901294833 901294802 900284852 901294834 901294837 901294836 901294814 901294835 901294836 901294837 901294813 505959568 901294824 901294815 901290837 901294839 580046902

Valve ...................................................................................................... SpringSeat (Intake Valve) ...................................................................................... Spring (Exhaust Valve) ................................................................................... Valve Seat ...................................................................................................... Keeper ............................................................................................................ Rocker Arm .................................................................................................... Nut .............................................................................................................. Screw ......................................................................................................... Spring ............................................................................................................. Rocker Arm .................................................................................................... Screw ......................................................................................................... Nut .............................................................................................................. Shaft ............................................................................................................... Camshaft ........................................................................................................ Pin .............................................................................................................. Shaft ............................................................................................................... Seal ................................................................................................................ Exhaust Valve ................................................................................................ Timing Belt (2.0L) ...........................................................................................

8 8 8 8 16 4 1 1 8 4 1 1 1 1 1 1 4 4 1

25 26 27 28 29

901577823 901302839 580046903 901577822 901294825

Idler Pulley ...................................................................................................... Bolt ................................................................................................................. Spring (2.0L) ................................................................................................... Belt Tensioner ................................................................................................ Bolt .................................................................................................................

1 1 1 1 1

A974


2-27

P23189

05-11

INTAKE AND EXHAUST MANIFOLD (FIGURE 2-14) YANMAR 2.6L DIESEL

2-28


A974

05-11

P23189

INTAKE AND EXHAUST MANIFOLD YANMAR 2.6L DIESEL ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5 6

580090035 580062649 580062648 580062476 580062650 580062651 580062652

Engine Assy-Diesel ............................................................................................. Intake Manifold ............................................................................................... Gasket ............................................................................................................ Bolt ................................................................................................................. Exhaust Manifold ............................................................................................ Gasket ............................................................................................................ Bolt .................................................................................................................

1 1 1 9 1 1 9

7 8 9 10 11 12

580062653 580062654 524209959 580062655 580062656 580062657

Stud Stud ................................................................................................................ ................................................................................................................ Nut .................................................................................................................. Gasket ............................................................................................................ Adapter ........................................................................................................... Bolt .................................................................................................................

4 2 2 1 1 4

580062799

Kit-Gasket (2.6L Engine Complete) ....................................................................

1

A974


2-29

P23190

05-11

FLYWHEEL AND HOUSING (FIGURE 2-15) YANMAR 2.6L DIESEL

2-30


A974

05-11

P23190

FLYWHEEL AND HOUSING YANMAR 2.6L DIESEL ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

A974

PAR NTO.

DESCRIPTION

QTY

580048125 580063935 449022016 449001415 504057795 449022013 449001302

Housing ............................................................................................................... Cover .................................................................................................................. Lockwasher ......................................................................................................... Capscrew ............................................................................................................

1 1 2 2

Lockwasher ......................................................................................................... Capscrew ............................................................................................................

22 12

449001138 580050042 580056527 580079397 580096755 580049662 502566904 931014902 940102909 580063936 580069775 580070914

Capscrew ............................................................................................................ Dowel .................................................................................................................. Capscrew ............................................................................................................ Bracket ................................................................................................................ Flywheel .............................................................................................................. Flex Plate ............................................................................................................ Washer ............................................................................................................... Capscrew ............................................................................................................ Washer ............................................................................................................... Capscrew ............................................................................................................ Bracket ................................................................................................................ Dust Cover (Not Illustrated) ................................................................................

10 2 2 1 1 1 4 4 6 6 1 1


2-31

P23191

05-11

GEAR HOUSING (FIGURE 2-16) YANMAR 2.6L DIESEL

2-32


A974

05-11

P23191

GEAR HOUSING YANMAR 2.6L DIESEL ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

A974

PAR NTO.

DESCRIPTION

QTY

580090035 524305985 524303459 580062463 580062475 580062472 580062477

Engine Assy-Diesel ............................................................................................. Gear Cover Assembly .................................................................................... Oil Seal ....................................................................................................... Cover .............................................................................................................. Bolt ................................................................................................................. Bolt ................................................................................................................. Bolt .................................................................................................................

580062474 580062473 580062460 580062468 580062476 580062467 580062469 524209959 580062464 580062465 580062466 580062478 524255824

Bolt 1 Bolt ................................................................................................................. ................................................................................................................. 3 Pin .................................................................................................................. 4 Engine Oil Pump ............................................................................................ 1 Bolt ................................................................................................................. 1 Cover .............................................................................................................. 1 Stud ................................................................................................................ 3 Nut .................................................................................................................. 3 O-Ring ............................................................................................................ 1 Cap (Oil Fill) ................................................................................................... 1 O-Ring ............................................................................................................ 1 Gasket (Liquid) ................................................................................................... AR Gasket (Liquid) ................................................................................................... 1

580062799



1 1 1 1 10 1 7

1

2-33

P23192

05-11

OIL PAN (FIGURE 2-17) YANMAR 2.6L DIESEL

2-34


A974

05-11

P23192

OIL PAN YANMAR 2.6L DIESEL ITEM 1 2 3 4 5 6 7 8

A974

PAR NTO.

DESCRIPTION

QTY

580090035 580062479 580062480 580062481 580062450 580062483 580062484

Engine Assy-Diesel ............................................................................................. Oil Pan ............................................................................................................ Drain Plug .................................................................................................. Oil Seal ....................................................................................................... Bolt ................................................................................................................. Case ...............................................................................................................

1 1 1 1 16 1

580096895 580062460 580062485 580062478

............................................................................................................ PinSeal .................................................................................................................. Bolt ................................................................................................................. Gasket (Liquid) (Not Illustrated) ..........................................................................

1 2 6 AR

580062799


1


2-35

P23193

05-11

CYLINDER HEAD (FIGURE 2-18) YANMAR 2.6L DIESEL

2-36


A974

05-11

P23193

CYLINDER HEAD YANMAR 2.6L DIESEL ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5 6

580090035 580062638 580062639 580062640 580062641 580062642 580062465

Engine Assy-Diesel ............................................................................................. Engine Cover .................................................................................................. Gasket ........................................................................................................ Plate ........................................................................................................... Screw ......................................................................................................... Plug ............................................................................................................ Cap (Oil Fill) ...................................................................................................

1 1 1 1 2 1 1

7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

580062466 580062637 580062643 580062488 580062498 580062499 580062500 580062443 580062501 580062489 580062490 580062491 580062492 580062493 580062494 580062495 580062502 580062503 580062504

O-Ring ............................................................................................................ Plug ................................................................................................................ O-Ring ............................................................................................................ Cylinder Head Assembly ................................................................................ Cylinder Head ............................................................................................ Guide ..................................................................................................... Plug ........................................................................................................ Plug ........................................................................................................ Plug ........................................................................................................ Inlet Valve (Intake) ..................................................................................... Exhaust Valve ............................................................................................ Spring ......................................................................................................... Retainer ...................................................................................................... Seal (Exhaust Valve) .................................................................................. Seal (Intake Valve) ..................................................................................... Cap ............................................................................................................. Retainer ...................................................................................................... Support Assembly (Rocker Arm) .................................................................... Shaft ...........................................................................................................

1 3 3 1 1 8 1 1 1 4 4 8 8 4 4 8 8 1 1

25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

580062505 580062506 580062507 580062508 580062509 580062510 580062511 580062509 580062510 580062512 580062513 580062514 580062515 580062644 580062647 580062645 580062496 580062497

Spring ......................................................................................................... Support ....................................................................................................... Support ....................................................................................................... Kit-Rocker Arm ............................................................................................... Screw ......................................................................................................... Nut .............................................................................................................. Kit-Rocker Arm ............................................................................................... Screw ......................................................................................................... Nut .............................................................................................................. Retaining Ring ................................................................................................ Screw ............................................................................................................. Stud ................................................................................................................ Nut .................................................................................................................. Connector (Glow Plug) ................................................................................... Cover .............................................................................................................. Glow Plug ....................................................................................................... Protector ......................................................................................................... Gasket ............................................................................................................

3 3 1 4 1 1 4 1 1 2 1 3 3 1 4 4 4 8

43 44 45 46 47

580062723 580062487 580062486 580062472 580062646

Injector ( (Rear) P23203 [Page 5-26])..................................................................... Lifting Eye ........................................................................................... Lifting Eye (Front) ........................................................................................... Bolt ................................................................................................................. Bolt .................................................................................................................

A974

F


14 1 4 1

2-37

P23193

05-11

CYLINDER HEAD YANMAR 2.6L DIESEL ITEM

PAR NTO. 580062799

2-38

DESCRIPTION

QTY



1

A974

05-11

P23193

NOTES

A974


2-39

P21394

05-11

CAMSHAFT AND DRIVE GEAR (FIGURE 2-19) YANMAR 2.6L DIESEL

2-40


A974

05-11

P21394

CAMSHAFT AND DRIVE GEAR YANMAR 2.6L DIESEL ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

A974

PAR NTO.

DESCRIPTION

QTY

580090035 580062658 580062659 580062660 580062661 580062662 580062663

Engine Assy-Diesel ............................................................................................. Tappet ............................................................................................................ Push Rod ........................................................................................................ Camshaft ........................................................................................................ Retainer ...................................................................................................... Gear ........................................................................................................... Key .............................................................................................................

1 8 8 1 1 1 1

580062472 580062668 580062665 580062666 582008706 580062667 580062671 580062670 580062669 580062808

Bolt ............................................................................................................. Bolt ................................................................................................................. Shaft (Idler) .....................................................................................................

2 2 1

Idler Gear ....................................................................................................... Bushing ...................................................................................................... Locknut ........................................................................................................... Spring Washer ................................................................................................ Gear ............................................................................................................... Injection Pump ( FP23203 [Page 5-26]).........................................................

1 1 1 1 1 1


2-41

P23195

05-11

CRANKSHAFT AND PISTONS (FIGURE 2-20) YANMAR 2.6L DIESEL

2-42


A974

05-11

P23195

CRANKSHAFT AND PISTONS YANMAR 2.6L DIESEL ITEM

PAR NTO.

DESCRIPTION

QTY

1 1 2 2 3 4

580090035 580062680 580062688 580062681 580062689 580062683 580062682

Engine Assy-Diesel ............................................................................................. Piston (With Standard Rings) ......................................................................... Kit-Piston (O/S 0.25 with Rings) ..................................................................... Kit-Piston Ring (Standard) ......................................................................... Kit-Piston Ring (O/S 0.25) .......................................................................... Snap Ring ....................................................................................................... Pin ..................................................................................................................

1 4 4 1 1 8 4

5 6 7 7 8 9 10 11 12 13 14 15 16 17 17 18

580062684 580062685 524279523 524279524 580062686 580062672 580062673 580062663 580062674 580062675 580062678 580062677 580062676 580067608 580096755 580062679

Piston Rod ...................................................................................................... ...................................................................................................... Bushing Piston Rod Bearing (Standard) .................................................................. Bearing (U/S 0.25) .......................................................................................... Bolt ................................................................................................................. Crankshaft ...................................................................................................... Gear ........................................................................................................... Key ............................................................................................................. Pin .............................................................................................................. Pin .............................................................................................................. Bolt ................................................................................................................. Washer ........................................................................................................... Pulley .............................................................................................................. Flywheel ......................................................................................................... Flywheel ......................................................................................................... Bolt .................................................................................................................

4 1 1 4 2 1 1 1 1 1 1 1 1 1 1 6

A974


2-43

P23196

05-11

CYLINDER BLOCK (FIGURE 2-21) YANMAR 2.6L DIESEL

2-44


A974

05-11

P23196

CYLINDER BLOCK YANMAR 2.6L DIESEL ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5 6

580090035 580062442 580062443 580062444 580062453 580062446 580062448

Engine Assy-Diesel ............................................................................................. Cylinder Block ................................................................................................ Plug ............................................................................................................ Plug ............................................................................................................ Plug ............................................................................................................ Bushing ...................................................................................................... Cotter Pin ...................................................................................................

1 1 3 1 8 1 2

7 8 9 10 10 11 11 12 13 14 14 14 15 16 17

580062451 580062447 580062450 524279521 524279522 524279525 524279526 580062445 580062456 580062457 582000135 582000136 580062460 580062470 580062471

Plug ............................................................................................................ Washer ....................................................................................................... Bolt ............................................................................................................. Kit-Crankshaft Bearing (Standard) ............................................................. Kit-Bearing (U/S 0.25) ................................................................................ Kit-Thrust Bearing (Standard) .................................................................... Kit-Thrust Bearing (U/S 0.25) ..................................................................... Bolt ................................................................................................................. Bolt ................................................................................................................. Cylinder Head Gasket .................................................................................... Cylinder Head Gasket (1.0MM Over Size) (2.6L) ........................................... Cylinder Head Gasket (0.8MM Option) (2.6L) ................................................ Pin .................................................................................................................. O-Ring ............................................................................................................ O-Ring ............................................................................................................

1 1 1 5 5 2 2 10 18 1 1 1 2 1 1

580062799


1

A974


2-45

P23197

05-11

WATER PUMP (FIGURE 2-22) YANMAR 2.6L DIESEL

ITEM 1 2 3 4 5 6 7 8 9 10 11 12

2-46

PAR NTO.

DESCRIPTION

QTY

580090035 580062709 580062703 580062702 580062450 580062668 524228291 580062705 524228290 580062704 580062706 580062708 580062707

Engine Assy-Diesel ............................................................................................. Water Pump ................................................................................................... V-Belt .............................................................................................................. Water Pump Pulley ......................................................................................... Bolt ................................................................................................................. Bolt ................................................................................................................. Gasket ............................................................................................................ Thermostat ..................................................................................................... Gasket ............................................................................................................ Cover .............................................................................................................. Bolt ................................................................................................................. Gasket ............................................................................................................ Drain Plug .......................................................................................................

1 1 1 1 4 3 1 1 1 1 1 1 2

580062799


1


A974

05-11

P23197

NOTES

A974


2-47

P23198

05-11

LUBRICATION SYSTEM (FIGURE 2-23) YANMAR 2.6L DIESEL

2-48


A974

05-11

P23198

LUBRICATION SYSTEM YANMAR 2.6L DIESEL ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5 6

580090035 580062692 580062694 580062693 580062695 580062472 524228505

Engine Assy-Diesel ............................................................................................. Dipstick ........................................................................................................... Dipstick Tube .................................................................................................. Guide .............................................................................................................. O-Ring ............................................................................................................ Bolt ................................................................................................................. Oil Filter ..........................................................................................................

1 1 1 1 1 1 1

7 8 9 10 11 12 13 14 15

580062696 580062470 580062697 580062698 580062450 580062447 580062699 580062700 580062701

Stud ................................................................................................................ O-Ring ............................................................................................................ Pipe ................................................................................................................ Bolt ................................................................................................................. Bolt ................................................................................................................. Washer ........................................................................................................... Pressure Switch (Oil Pressure) ...................................................................... Plug (Oil Pressure Sensor) ............................................................................. Plug ............................................................................................................

1 1 1 2 1 1 1 1 1

580062799


1

A974


2-49

P23198

05-11

NOTES

2-50


A974

SECTION 3

3

EXHAUSSYTSTEM

CONTENTS

SECTION 3 EXHAUST SYSTEM DESCRIPTION

PAGE

EXHAUST SYSTEM YANMAR 2.6L DIESEL ............................................................................................................................... EXHAUST SYSTEM WITH CATALYTIC CONVERTER MAZDA 2.0L, LPG ....................................................................................................................................... MAZDA 2.0L, LPG - LATIN AMERICAN SERIES .......................................................................................

A974


3-6 3-2 3-4

3-1

P21904

11-09

EXHAUST SYSTEM WITH CATALYTIC CONVERTER (FIGURE 3-1) MAZDA 2.0L, LPG

3-2


A974

11-09

P21904

EXHAUST SYSTEM WITH CATALYTIC CONVERTER MAZDA 2.0L, LPG ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5 6 7

580056381 912189300 580093953 580057842 580097537 580027572 580039142

Locknut ............................................................................................................... Gasket ................................................................................................................ Exhaust Pipe ....................................................................................................... Exhaust Shield .................................................................................................... Isolator ................................................................................................................ Nut ...................................................................................................................... Bracket ................................................................................................................

6 1 1 1 4 4 1

8 9 10 11 12 12 13 14 15 16 17 18

582000157 580030968 580058890 057047400 580073415 580073416 580087650 580073413 580020060 449022017 580087651 582001684

Spacer ................................................................................................................ Capscrew ............................................................................................................ Exhaust Pipe ....................................................................................................... Clamp ................................................................................................................. Muffler (Welded) (Optional) ................................................................................ Muffler (Crimped) ................................................................................................ Gasket ................................................................................................................ Exhaust Pipe ....................................................................................................... Nut ...................................................................................................................... Lockwasher ......................................................................................................... Gasket ................................................................................................................ Catalytic Converter .............................................................................................

2 2 1 1 1 1 2 1 2 2 1 1

A974


3-3

P21905

02-10

EXHAUST SYSTEM WITH CATALYTIC CONVERTER (FIGURE 3-2) MAZDA 2.0L, LPG — LATIN AMERICAN SERIES

3-4


A974

02-10

P21905

EXHAUST SYSTEM WITH CATALYTIC CONVERTER MAZDA 2.0L, LPG – LATIN AMERICAN SERIES ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5 6 7

580056381 912189300 580093953 580057842 580097537 580027572 582006504

Locknut ............................................................................................................... Gasket ................................................................................................................ Exhaust Pipe ....................................................................................................... Exhaust Shield .................................................................................................... Isolator ................................................................................................................ Nut ...................................................................................................................... Bracket ................................................................................................................

6 1 1 1 4 4 1

8 9 10 11 12 12 13 14 15 16 17 18 19 19 20 21

582000157 580030968 580058890 057047400 580073415 580073416 580087650 580073413 580020060 449022017 580087651 582001684 582006503 582006502 580030966 580012987

Spacer ................................................................................................................ Capscrew ............................................................................................................ Exhaust Pipe ....................................................................................................... Clamp ................................................................................................................. Muffler (Welded) (Optional) ................................................................................ Muffler (Crimped) ................................................................................................ Gasket ................................................................................................................ Exhaust Pipe ....................................................................................................... Nut ...................................................................................................................... Lockwasher ......................................................................................................... Gasket ................................................................................................................ Catalytic Converter ............................................................................................. Bracket (LH) ........................................................................................................ Bracket (RH) ....................................................................................................... Capscrew ............................................................................................................ Nut ......................................................................................................................

2 2 1 1 1 1 2 1 2 2 1 1 1 1 4 4

A974


3-5

P23199

05-11

EXHAUST SYSTEM (FIGURE 3-3) YANMAR 2.6L DIESEL

3-6


A974

05-11

P23199

EXHAUST SYSTEM YANMAR 2.6L DIESEL ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5 6 7

582015796 057047400 582013998 580030968 582000157 580097537 580056381

Exhaust Pipe ....................................................................................................... Clamp ................................................................................................................. Muffler ................................................................................................................. Capscrew ............................................................................................................ Spacer ................................................................................................................ Isolator ................................................................................................................ Locknut ...............................................................................................................

1 2 1 2 2 4 6

8 9 10

580051807 580039568 582010309

Exhaust Shield .................................................................................................... Gasket ................................................................................................................ Exhaust Pipe .......................................................................................................

1 1 1

A974


3-7

P23199

05-11

NOTES

3-8


A974

SECTION 4

4

COOLISNYGSTEM

CONTENTS

SECTION 4 COOLING SYSTEM DESCRIPTION

PAGE

COOLING SYSTEM MAZDA 2.0L ................................................................................................................................................ YANMAR 2.6L - DIESEL .............................................................................................................................

4-2 4-4


4-1

A974

P21918

05-10

COOLING SYSTEM (FIGURE 4-1) MAZDA 2.0L

4-2


A974

05-10

P21918

COOLING SYSTEM MAZDA 2.0L ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 3 3 4 5

582010093 580037325 580039800 505972563 580036680 580044860 580056815

Bracket ................................................................................................................ Isolator ................................................................................................................ Radiator .............................................................................................................. Radiator Cap .................................................................................................. Drain Plug ....................................................................................................... Insert ................................................................................................................... Capscrew ............................................................................................................

1 4 1 1 1 4 4

6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21

582005862 502056903 580038861 582003495 501884906 505970592 580041132 505966595 580072689 580002885 580083733 900001230 900001231 900003260 449001241 502566901 580086666

Hose Clamp................................................................................................................... ................................................................................................................. Radiator Hose ..................................................................................................... Shroud ................................................................................................................ Fitting .................................................................................................................. Sealant ........................................................................................................... Hose ................................................................................................................... Clamp ................................................................................................................. Reservoir ............................................................................................................ Outlet Assembly .................................................................................................. Hose ............................................................................................................... Outlet (Reservoir) ........................................................................................... Cap ................................................................................................................. Bushing .......................................................................................................... Capscrew ............................................................................................................ Washer ............................................................................................................... Fan ......................................................................................................................

1 4 1 1 1 1 1 2 1 1 1 1 1 1 4 4 1

A974


4-3

P23200

05-11

COOLING SYSTEM (FIGURE 4-2) YANMAR 2.6L — DIESEL

4-4


A974

05-11

P23200

COOLING SYSTEM YANMAR 2.6L – DIESEL ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5 6 6

582006917 580044860 580030966 505972563 580037325 580049832 580052550

Bracket (Top) ...................................................................................................... Insert ................................................................................................................... Capscrew ............................................................................................................ Radiator Cap ....................................................................................................... Isolator ................................................................................................................ Radiator (Square Wave) ..................................................................................... Drain Valve (w/Thread Wrap) (Not Illustrated) ...............................................

7 8 9 10 11 12 13 14 15 15 15 16 17 18 19 20 20 20 20

502056903 580049401 582015425 580040177 940004903 449007005 505972572 580049400 580038312 501884906 505970592 580052278 580026621 505966595 580072689 580002885 900001230 900001231 900003260

Clamp ................................................................................................................. Radiator Hose (Lower) ........................................................................................ 14 Shroud Assembly ................................................................................................ 1 Nut ...................................................................................................................... 2 Washer ............................................................................................................... 2 Screw .................................................................................................................. 2 Clip ...................................................................................................................... 2 Radiator Hose (Upper) ........................................................................................ 1 Sensor (Low Coolant Level) (Optional) ............................................................... 1 Fitting (Optional) ................................................................................................. 1 Sealant ................................................................................................................ AR Hose ................................................................................................................... 1 Nut ...................................................................................................................... 1 Clamp ................................................................................................................. 2 Reservoir ............................................................................................................ 1 Outlet Assembly .................................................................................................. 1 Outlet (Reservoir) ........................................................................................... 1 Cap ................................................................................................................. 1 Bushing .......................................................................................................... 1

20

580083733

A974

Hose ...............................................................................................................


1 4 4 1 4 1 1

1

4-5

P23200

05-11

NOTES

4-6


A974

SECTION 5

5

F SU YE SL TEM

CONTENTS

SECTION 5 FUEL SYSTEM DESCRIPTION

PAGE

AIR FILTER ASSEMBLY ................................................................................................................................. 5-4 AIR INTAKE SYSTEM MAZDA 2.0L ................................................................................................................................................ 5-2 YANMAR 2.6L DIESEL ............................................................................................................................... 5-22 ELECTRONIC PRESSURE REGULATOR ASSEMBLY MAZDA 2.0L LPG - 2010 EMISSION COMPLIANT ENGINES ................................................................... 5-14 ELECTRONIC PRESSURE REGULATOR KIT (MAZDA 2.0L LPG) ..................................................................................................................................... FUEL FILTER YANMAR 2.6L DIESEL ............................................................................................................................... FUEL INJECTION YANMAR 2.6L DIESEL ............................................................................................................................... FUEL SYSTEM MAZDA 2.0L LPG - 2010 EMISSION COMPLIANT ENGINES ................................................................... YANMAR 2.6L DIESEL ............................................................................................................................... FUEL SYSTEM HOSES AND ATTACHING PARTS MAZDA 2.0L LPG - 2010 EMISSION COMPLIANT ENGINES ................................................................... FUEL TANK COVERS LATIN AMERICAN SERIES ........................................................................................................................ LPG FUEL TANK AND MOUNTING ............................................................................................................... MIXER AND THROTTLE BODY ASSEMBLY MAZDA 2.0L - 2010 EMISSION COMPLIANT ENGINES ........................................................................... THROTTLE CABLE LINKAGE YANMAR 2.6L DIESEL ............................................................................................................................... THROTTLE PEDAL AND ATTACHING PARTS .............................................................................................

A974


5-16 5-24 5-26 5-8 5-20 5-10 5-5 5-6 5-12 5-28 5-18

5-1

P21951

04-10

AIR INTAKE SYSTEM (FIGURE 5-1) MAZDA 2.0L

5-2


A974

04-10

P21951

AIR INTAKE SYSTEM MAZDA 2.0L ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5 6 7

580048576 580074876 580039890 580074778 505970524 580069181 a 580041002

Grill ..................................................................................................................... Hose ................................................................................................................... Hose Clamp ........................................................................................................ Coupler ............................................................................................................... Hose Clamp ........................................................................................................ Hose ................................................................................................................... Air Filter ( FP22063 [Page 5-4])..........................................................................

7 8 9 10 11 12 13 14

b 580046412 582012057

Air Filter................................................................................................................ ( P22063 [Page 5-4]).......................................................................... Bracket Capscrew ............................................................................................................ Insert ................................................................................................................... Capscrew ............................................................................................................ Hose ................................................................................................................... Hose Clamp ........................................................................................................ Indicator (Restriction) ..........................................................................................

580056815 580044860 580047714 580073429 580008524 580046971

F

1 1 1 1 4 1 1 1 1 3 3 2 1 1 1

FOOTNOTES: a

→ 10/2010

A974

b

10/2010 →


5-3

P22063

05-10

AIR FILTER ASSEMBLY (FIGURE 5-2)

KEY: A: LPG Engine B: Diesel E ngine ITEM

PAR NTO.

DESCRIPTION

A

QTY B

1

a 580041002 b 582012057 582013931 505967516

Air Filter ...................................................................................................... Air Filter ...................................................................................................... Air Filter ...................................................................................................... Valve ......................................................................................................

1 1 .. 1

.. .. 1 ..

2 2 3 3 4 4 5 6

580048840 580053911 580048839 580053908 580048841 580089948 580003427 b 582013700

Guide (With O-Ring) .............................................................................. Liner (With O-Ring) ................................................................................ Filter Element ......................................................................................... Filter Element ......................................................................................... Cover ..................................................................................................... Cover .......................................................................................................... Cap ........................................................................................................ Connector (Pipe Nipple) ........................................................................

1 .. 1 .. 1 .. 1 1

.. 1 .. 1 .. 1 1 1

FOOTNOTES: a

5-4

→ 10/2010

b

10/2010 →


A974

02-10

P21949

FUEL TANK COVERS (FIGURE 5-3) LATIN AMERICAN SERIES

ITEM 1 2 3 4

A974

PAR NTO. ..... 580030966 ..... 580037180 580057351

DESCRIPTION

QTY

Cover .................................................................................................................. Capscrew ............................................................................................................ Cover .................................................................................................................. Capscrew ............................................................................................................ Sealant ................................................................................................................


1 2 1 2 AR

5-5

P21950

04-10

LPG FUEL TANK AND MOUNTING (FIGURE 5-4)

5-6


A974

04-10

P21950

LPG FUEL TANK AND MOUNTING ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 17 18 19 20 21 22 23 24 25

A974

PAR NTO. 505967586 580037838 582005075 582005302 580030970 582009792 912514300 580053000

DESCRIPTION

QTY

Lpg Tank (33.5 LB Steel) .................................................................................... LPG Tank (33.5 LB Aluminum) ........................................................................... Strap ................................................................................................................... LPG Tank Bracket .............................................................................................. Capscrew ............................................................................................................ Pin ....................................................................................................................... Fitting .................................................................................................................. Sleeve .................................................................................................................

1 1 1 1 4 1 1 1

056623800 Fitting .................................................................................................................. 582009793 Hose Assy ........................................................................................................... 013392600 Fitting .................................................................................................................. 019299600 Relief Valve ......................................................................................................... 582009794 Bracket ................................................................................................................ 580027766 Fitting .................................................................................................................. 582002292 Hose Assy ........................................................................................................... 909267300 Fitting .................................................................................................................. 580090374 Fuel Filter (LPG) ................................................................................................. 580090387 Kit-Filter Element ............................................................................................ 019930000 Fitting .................................................................................................................. 580037008 Pressure Switch (Low Fuel) ................................................................................ 312850042 Strap Clamp ........................................................................................................ 582002989 Wire Harness (Adapter) ( FP22075 [Page 6-26])............................................... 580017034 Fitting .................................................................................................................. 449021002 Washer ............................................................................................................... 449001268 Capscrew ............................................................................................................ 582013302 Hose Assy ........................................................................................................... ..... Counterweight ( FP21896 [Page 1-6])................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1


5-7

P21952

05-10

FUEL SYSTEM (FIGURE 5-5) MAZDA 2.0L LPG — 2010 EMISSION COMPLIANT ENGINES

ITEM 1 2 3 4 5 5 6 7 8 8 9 10 11 12

PAR NTO.

DESCRIPTION

580078224 580041817 580078288 580045523 582006499 580078287 580094784 582001685 a 582002509 b 582014546 580078250 580078220 580078248 580078250

QTY

Mixer ( FP21954 [Page 5-12])............................................................................ Sensor (Air Temperature) ................................................................................... Bracket (Relay) ( FP21954 [Page 5-12])............................................................ Sensor (Boost, M.A.P.) ....................................................................................... Pressure Transducer .......................................................................................... Adapter ............................................................................................................... Pressure Regulator (EPR) ( FP21955 [Page 5-14])........................................... Sensor (Temperature) ........................................................................................ Engine Control Module ( FP22012 [Page 6-6]).................................................. Engine Control Module ( FP22012 [Page 6-6]).................................................. Hose (RH) (Cooling) ( FP21953 [Page 5-10]).................................................... Throttle Body ( FP21954 [Page 5-12])................................................................ Hose ................................................................................................................... Hose (RH) (Cooling) ...........................................................................................

1 1 1 1 1 1 1 1 1 1 2 1 1 1

FOOTNOTES: a

5-8

→ S/N A974V01949J

b

S/N A974V01950J →


A974

05-10

P21952

NOTES

A974


5-9

P21953

05-10

FUEL SYSTEM HOSES AND ATTACHING PARTS (FIGURE 5-6) MAZDA 2.0L LPG — 2010 EMISSION COMPLIANT ENGINES

5-10


A974

05-10

P21953

FUEL SYSTEM HOSES AND ATTACHING PARTS MAZDA 2.0L LPG – 2010 EMISSION COMPLIANT ENGINES ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5 6 7

580078246 580078245 580067185 582005779 580078248 580078257 580078251

Hose ................................................................................................................... Hose (Vacuum Balance) ..................................................................................... Hose Clamp ........................................................................................................ Hose Clamp ........................................................................................................ Hose (Fuel) ......................................................................................................... Hose ................................................................................................................... Hose (Vacuum) ...................................................................................................

1 1 2 1 1 1 1

8 9 10 11 12 13 14 15

582005777 580078250 580079546 580049011 580079545 580078228 580078255 582005778

Hose (RH) Clamp ........................................................................................................ Hose (Cooling) ........................................................................................... Clamp ................................................................................................................. Capscrew ............................................................................................................ Clamp ................................................................................................................. Bracket ................................................................................................................ Bracket ................................................................................................................ Hose Clamp ........................................................................................................

24 2 3 1 1 1 1

A974


5-11

P21954

05-10

MIXER AND THROTTLE BODY ASSEMBLY (FIGURE 5-7) MAZDA 2.0L — 2010 EMISSION COMPLIANT ENGINES

5-12


A974

05-10

P21954

MIXER AND THROTTLE BODY ASSEMBLY MAZDA 2.0L – 2010 EMISSION COMPLIANT ENGINES ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5 6 7

580048590 580078224 518798654 580078226 580077954 580048664 580078218

Pin ....................................................................................................................... Mixer ................................................................................................................... Screw .................................................................................................................. Cover .................................................................................................................. O-Ring ................................................................................................................ Bolt ...................................................................................................................... Nut ......................................................................................................................

4 1 6 1 1 6 2

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

580078288 580078227 580006764 580078221 580078222 580078220 580078285 580078223 580078228 580078287 516987808 580078219 580088461 580088462 505963547 505959522 580049011 a 580048664

Bracket ................................................................................................... Adapter (Relay) ............................................................................................................... Capscrew ............................................................................................................ O-Ring ................................................................................................................ Sleeve ................................................................................................................. Throttle Body ...................................................................................................... Gasket (Throttle Body) ........................................................................................ Screw .................................................................................................................. Bracket ................................................................................................................ Adapter ............................................................................................................... Gasket ................................................................................................................ Seal ..................................................................................................................... Screw .................................................................................................................. Plug ..................................................................................................................... Screw .................................................................................................................. Fitting .................................................................................................................. Capscrew ............................................................................................................ Bolt (Throttle Body to Adapter) ...........................................................................

1 1 2 1 1 1 1 4 1 1 1 1 4 1 2 1 2 4

FOOTNOTES: a

Not Illustrated

A974


5-13

P21955

05-10

ELECTRONIC PRESSURE REGULATOR ASSEMBLY (FIGURE 5-8) MAZDA 2.0L LPG — 2010 EMISSION COMPLIANT ENGINES

5-14


A974

05-10

P21955

ELECTRONIC PRESSURE REGULATOR ASSEMBLY MAZDA 2.0L LPG – 2010 EMISSION COMPLIANT ENGINES ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 4 5 6

580048610 505959522 580078235 a 580093615 b 582017918 580078236 580094784

Fitting .................................................................................................................. Fitting .................................................................................................................. Fitting .................................................................................................................. Shutoff Valve ...................................................................................................... LPG Lock-Off ...................................................................................................... Fitting .................................................................................................................. Pressure Regulator .............................................................................................

2 1 1 1 1 1 1

7 8 8 9 10 11 12 13 14 15 16 17 18 19 20

580088462 580086071 580064014 580078232 580079547 580049011 580027573 580078238 580078233 580078329 580078239 580079546 580048590 580078229 580064014

Plug ..................................................................................................................... Sensor ................................................................................................................ O-Ring ............................................................................................................ Mount (Vibration) ................................................................................................ Bracket ................................................................................................................ Capscrew ............................................................................................................ Nut (Flange) ........................................................................................................ Bracket ................................................................................................................ Screw .................................................................................................................. Screw .................................................................................................................. Screw .................................................................................................................. Clamp ................................................................................................................. Pin ....................................................................................................................... Fitting .................................................................................................................. O-Ring ................................................................................................................

1 1 2 3 1 3 3 1 1 3 2 1 4 1 2

FOOTNOTES: a

→ PENDING PER ECN 154265

A974

b

PENDING PER ECN 154265 →


5-15

P21956

05-10

ELECTRONIC PRESSURE REGULATOR KIT (FIGURE 5-9) (MAZDA 2.0L LPG)

ITEM 1 2 3 4 5 6 7 8 9 10

5-16

PAR NTO.

DESCRIPTION

QTY

580094784 582005706 ..... 580001734 ..... 580004656 518807683 ..... 580064014 ..... .....

Pressure Regulator ............................................................................................. Kit-Repair (Regulator Assembled) .................................................................. Diaphram (Not Serviced Seperately) ......................................................... E-Ring (Primary) ........................................................................................ Spring (Not Serviced Seperately) ............................................................... Pin (Primary) .............................................................................................. Gasket (Body Secondary) .......................................................................... O-Ring (Not Serviced Seperately) .............................................................. O-Ring ........................................................................................................ Seat (Not Serviced Seperately) .................................................................. Clamp Plate Seal (Not Serviced Seperately) .............................................

1 1 1 1 1 1 1 4 4 1 1

580078244

Kit-Repair (Electronic Pressure Regulator) .........................................................

1


A974

05-10

P21956

NOTES

A974


5-17

P22041

05-10

THROTTLE PEDAL AND ATTACHING PARTS (FIGURE 5-10)

5-18


A974

05-10

P22041

THROTTLE PEDAL AND ATTACHING PARTS ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5 6 7 8

580080022 580080021 580038063 580047714 580037700 580004592 580052661 449034011

Throttle Plate ...................................................................................................... Shaft ................................................................................................................... E-Ring ................................................................................................................. Capscrew ............................................................................................................ Screw (Stop) ....................................................................................................... Nut ...................................................................................................................... Pedal (Standard) ................................................................................................. Roll Pin ...............................................................................................................

1 1 1 3 1 1 1 1

9 10 11 12 13

580056460 580056459 580043866 940600906 580056839

Spring Spring (Inner) (Outer) ...................................................................................................... ..................................................................................................... Sensor (Half Throttle Position) ............................................................................ Washer ............................................................................................................... Capscrew ............................................................................................................

1 1 1 2 2

A974


5-19

P23073

12-10

FUEL SYSTEM (FIGURE 5-11) YANMAR 2.6L DIESEL

5-20


A974

12-10

P23073

FUEL SYSTEM YANMAR 2.6L DIESEL ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5 6

580039140 580039139 505970510 580039139 505970510 505970506 580043375

Fuel Sender Assembly ........................................................................................ Tube Assembly ............................................................................................... Fitting ......................................................................................................... Tube Assembly ............................................................................................... Fitting .............................................................................................................. Fitting .............................................................................................................. Fuel Sender ....................................................................................................

1 1 1 1 1 2 1

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

580039138 052337300 019930000 500132901 900007271 580011154 580036870 580049229 514214804 511405800 580066305 900001224 580049329 580042356 580042331 580045546 919890404 912207300 580036738

Cover Fitting .............................................................................................................. .............................................................................................................. Fitting .............................................................................................................. Fitting .............................................................................................................. Drain Valve (Shut-Off) .................................................................................... Fitting .............................................................................................................. Quad Ring ........................................................................................................... Capscrew ............................................................................................................ O-Ring ................................................................................................................ Clamp ................................................................................................................. Hose ................................................................................................................... Fuel Filter ............................................................................................................ Hose ................................................................................................................... Hose ................................................................................................................... Clamp (Swivel) .................................................................................................... Clamp (Swivel) .................................................................................................... Fuel Cap ............................................................................................................. Gasket ................................................................................................................ Grommet .............................................................................................................

1 1 1 1 2 2 1 2 2 6 1 1 1 1 1 1 1 1 1

26 27

580050475 580037219 580060203 580037180 a 502058911

Pipe (Fill) .............................................................................................................

1

Seal ..................................................................................................................... Capscrew ............................................................................................................ Adhesive .............................................................................................................

1 2 1

28

FOOTNOTES: a

Not Illustrated

A974


5-21

P23201

05-11

AIR INTAKE SYSTEM (FIGURE 5-12) YANMAR 2.6L DIESEL

5-22


A974

05-11

P23201

AIR INTAKE SYSTEM YANMAR 2.6L DIESEL ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5 6 6

580055561 580042932 580000180 580051782 505970524 580086972 580076865

Elbow .................................................................................................................. Grommet (Intake) ................................................................................................ Hose Clamp ........................................................................................................ Hose (Dirty Air) ................................................................................................... Hose Clamp ........................................................................................................ Silencer ............................................................................................................... Clip .................................................................................................................

1 1 1 1 3 1 6

6 7 8 9 10 11 12 13 14 15 16 17 18

012829800 580073620 582013931 580056815 580046413 580047714 580044860 580052286 580055562 580048954 052337300 580046971 580048576

O-Ring ............................................................................................................ Strap ................................................................................................................... Air Filter ( FP22063 [Page 5-4]).......................................................................... Capscrew ............................................................................................................ Bracket ................................................................................................................ Capscrew ............................................................................................................ Insert ................................................................................................................... Hose (Clean Air) ................................................................................................. Retainer .............................................................................................................. Fitting .................................................................................................................. Fitting .................................................................................................................. Indicator (Restriction) .......................................................................................... Grill .....................................................................................................................

1 1 1 3 1 2 3 1 1 1 1 1 1

A974


5-23

P23202

05-11

FUEL FILTER (FIGURE 5-13) YANMAR 2.6L DIESEL

5-24


A974

05-11

P23202

FUEL FILTER YANMAR 2.6L DIESEL ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5 6

580090035 580062738 580062739 580062740 580062741 580062742 580068075

Engine Assy-Diesel ............................................................................................. Fuel Filter ....................................................................................................... Body (Primer Pump) ................................................................................... Sensor ........................................................................................................ Drain Plug .................................................................................................. O-Ring ........................................................................................................ Fuel Filter (Cartridge 10 micron) ................................................................

1 1 1 1 1 1 1

7 8 9 10 11

580062744 580062706 580062745 580062746 580062747

Filter ........................................................................................................... Bolt ................................................................................................................. Tube Assy ...................................................................................................... Clamp ............................................................................................................. Clamp .............................................................................................................

1 2 1 2 2

A974


5-25

P23203

05-11

FUEL INJECTION (FIGURE 5-14) YANMAR 2.6L DIESEL

5-26


A974

05-11

P23203

FUEL INJECTION YANMAR 2.6L DIESEL ITEM

PAR NTO.

DESCRIPTION

QTY

1 1 1 1 2 3

580090035 580062808 580064998 580065072 580065073 580062723 580062725

Engine Assy-Diesel ............................................................................................. Injection Pump ................................................................................................ Solenoid (Fuel Shut-Off) ............................................................................ Solenoid Valve (Cold Start) ........................................................................ O-Ring ........................................................................................................ Injector (Valve Assembly) ............................................................................... Retainer ......................................................................................................

1 4 1 1 1 1 1

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

580062724 580062733 580062734 580062737 580062736 580062735 580062732 580062731 580062730 580062729 580062726 580062727 580062728 580062727 580062802 580062801 580062806 580062803 580062805

Nozzle Tube Assy........................................................................................................ ...................................................................................................... Clamp ......................................................................................................... Nut .................................................................................................................. Gasket ............................................................................................................ Tube Assy (Fuel Return) ................................................................................ Tube Assy (#4) (Fuel Injector) ........................................................................ Tube Assy (#3) (Fuel Injector) ........................................................................ Tube Assy (#2) (Fuel Injector) ........................................................................ Tube Assy (#1) (Fuel Injector) ........................................................................ Retainer .......................................................................................................... Bolt ............................................................................................................. Retainer .......................................................................................................... Bolt ............................................................................................................. Bolt ................................................................................................................. Bracket ........................................................................................................... Bolt ................................................................................................................. Retainer .......................................................................................................... Bolt .................................................................................................................

1 1 2 4 4 1 1 1 1 1 2 1 1 2 2 1 1 1 1

23 24

580062804 580062807

Bracket ........................................................................................................... Bolt .................................................................................................................

1 1

580062799


1

A974


5-27

P23204

05-11

THROTTLE CABLE LINKAGE (FIGURE 5-15) YANMAR 2.6L DIESEL

5-28


A974

05-11

P23204

THROTTLE CABLE LINKAGE YANMAR 2.6L DIESEL ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5 6 7

582006916 580040992 580041096 927937300 580041083 937701906 580048455

Bracket (Throttle Cable) ...................................................................................... Bellcrank ............................................................................................................. Push Rod ............................................................................................................ Ball Joint ......................................................................................................... Push Rod ........................................................................................................ Nut .................................................................................................................. Throttle Cable .....................................................................................................

1 1 1 2 1 2 1

8 9 10 11

580042340 580014315 449015098 580004321 580047919 900011212 580056840 580063943 580026621 580049231 580047714 582006915 580044860 580052685 580042331 580045546 582015061 449021003

Bracket ................................................................................................................ Bolt ...................................................................................................................... Nut ......................................................................................................................

1 1 1

Nut ...................................................................................................................... Pin ....................................................................................................................... Locking Ring Cotter Pin ...................................................................................... Pin ....................................................................................................................... Nut ...................................................................................................................... Capscrew ............................................................................................................ Capscrew ............................................................................................................ Bracket (Throttle Cable) ...................................................................................... Insert ................................................................................................................... Clip ...................................................................................................................... Clamp (Swivel) .................................................................................................... Clamp (Swivel) .................................................................................................... Bracket (Throttle Cable) ...................................................................................... Washer ...............................................................................................................

2 1 2 1 2 2 4 1 2 3 1 1 1 1

12 13 14 15 16 17 18 19 20 21 22 23 24

A974


5-29

P23204

05-11

NOTES

5-30


A974

SECTION 6

6

ELECTRICA SY L STEM

CONTENTS

SECTION 6 ELECTRICAL SYSTEM DESCRIPTION

PAGE

ALTERNATOR AND MOUNTING YANMAR 2.6L DIESEL ............................................................................................................................... 6-31 BATTERY AND CABLES ................................................................................................................................ 6-8 DISPLAY CLUSTER ........................................................................................................................................ 6-12 ELECTRICAL ARRANGEMENT MAZDA ........................................................................................................................................................ 6-2 ENGINE CONTROL MODULE MAZDA 2.0L LPG ........................................................................................................................................ ENGINE ELECTRICAL COMPONENTS MAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. ENGINE ELECTRICAL SYSTEM YANMAR 2.6L DIESEL ............................................................................................................................... FUEL SYSTEM SENSORS MAZDA 2.0L LPG - 2010 EMISSION COMPLIANT ENGINES ................................................................... LIGHTS STOP, TAIL, TURN, BACKUP, AND STROBE - WITH OVERHEAD GUARD ........................................... WIRE HARNESS MAZDA 2.0L LPG - POWERTRAIN ............................................................................................................ RH CHASSIS - SHEET 1 OF 2 (→ S/N A974V01949J) ............................................................................. RH CHASSIS - SHEET 2 OF 2 (→ S/N A974V01949J) ............................................................................. RH CHASSIS - SHEET 1 OF 2 (S/N A974V01950J →) ............................................................................. RH CHASSIS - SHEET 2 OF 2 (S/N A974V01950J →) ............................................................................. YANMAR 2.6L DIESEL - POWERTRAIN .................................................................................................... YANMAR 2.6L DIESEL - FUSED ALTERNATOR ....................................................................................... WIRE HARNESS ADAPTER LOW FUEL PRESSURE .............................................................................................................................

A974


6-6 6-4 6-28 6-7 6-10 6-14 6-18 6-20 6-22 6-24 6-32 6-36 6-26

6-1

P22042

05-10

ELECTRICAL ARRANGEMENT (FIGURE 6-1) MAZDA

6-2


A974

05-10

P22042

ELECTRICAL ARRANGEMENT MAZDA ITEM 1

PAR NTO.

2

582005468 582015158 a 582003496

2

b 582014491

3

580047200

4 5 6 7 8 9 10 11 12 13 14 15 16

DESCRIPTION

QTY

Wire Harness (Powertrain) ( FP22015 [Page 6-14])........................................... Wire Harness (RH Chassis) ( FP22013 [Page 6-18], FP22014 [Page 620])....................................................................................................................... Wire Harness (RH Chassis) ( FP23335 [Page 6-22], FP23336 [Page 624])....................................................................................................................... Screw ..................................................................................................................

1 2

580096474 Bracket (Left Hand) ............................................................................................. 580037180 Capscrew ............................................................................................................ 580096475 Bracket (Right Hand) .......................................................................................... 580056613 Fastener .............................................................................................................. 580026812 Clip ...................................................................................................................... 582003822 Screw .................................................................................................................. 582003214 Bracket ................................................................................................................ 582006520 Horn .................................................................................................................... 580047714 Capscrew ............................................................................................................ 580026621 Nut ...................................................................................................................... ..... Battery and Cables ( FP22043 [Page 6-8])........................................................ ..... Power Distribution Module ( FP22043 [Page 6-8])............................................. 580076752 Sensor (Oxygen) .................................................................................................

1 3 1 5 3 1 1 1 1 1 1 1 1

1 1

FOOTNOTES: a

→ S/N A974V01949J

A974

b

S/N A974V01950J →


6-3

P22411

11-10

ENGINE ELECTRICAL COMPONENTS (FIGURE 6-2) MAZDA 2.0L, LPG — 2010 EMISSION COMPLIANT ENGINES

6-4


A974

11-10

P22411

ENGINE ELECTRICAL COMPONENTS MAZDA 2.0L, LPG – 2010 EMISSION COMPLIANT ENGINES ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5 6 7

580046878 900294855 580078991 901303832 901290828 580078993 505960535

Plug ..................................................................................................................... O-Ring ................................................................................................................ Camshaft Position Sensor .................................................................................. Bolt ...................................................................................................................... Bolt ...................................................................................................................... Condenser .......................................................................................................... Spark Plug ..........................................................................................................

1 1 1 1 1 1 4

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

580078987 580078988 580078989 580078990 580078983 580078982 900590834 580078979 580078978 580078980 901860805 901303836 900724803 901950814 901085834 901097863 901292820 580024160 901950812

Ignition Ignition Cable Cable ...................................................................................................... ...................................................................................................... Ignition Cable ...................................................................................................... Ignition Cable ...................................................................................................... Support (Spark Plug Wires) ................................................................................ Support (Spark Plug Wires) ................................................................................ Nut ...................................................................................................................... Ignition Coil ......................................................................................................... Bolt ...................................................................................................................... Bracket (Ignition Coil) ......................................................................................... Nut ...................................................................................................................... V-Belt (2.0L 2400 RPM) ...................................................................................... Bolt ...................................................................................................................... Bracket ................................................................................................................ Bolt ...................................................................................................................... Bolt ...................................................................................................................... Bolt ...................................................................................................................... Bolt ...................................................................................................................... Strap ...................................................................................................................

1 1 1 1 1 2 1 4 2 1 1 1 3 1 1 1 1 1 1

27 28

580040914 582005178 a 580046451 a 901860807

Starter ................................................................................................................. Alternator ............................................................................................................ Capscrew (Starter Mounting) .............................................................................. Pressure Switch (Oil) ..........................................................................................

1 1 2 1

580078981

Kit-Ignition Cable ................................................................................................

1

FOOTNOTES: a

Not Illustrated

A974


6-5

P22012

04-10

ENGINE CONTROL MODULE (FIGURE 6-3) MAZDA 2.0L LPG

ITEM 1 1 2 3 4

PAR NTO.

DESCRIPTION

a 582002509 b 582014546 580080338 580078294 580038355

QTY

Engine Control Module (2700 RPM) ................................................................... Engine Control Module ....................................................................................... Screw .................................................................................................................. Bracket ................................................................................................................ Capscrew ............................................................................................................

1 1 2 1 4

FOOTNOTES: a

6-6

→ S/N A974V01949J

b

S/N A974V01950J →


A974

11-10

P22412

FUEL SYSTEM SENSORS (FIGURE 6-4) MAZDA 2.0L LPG — 2010 EMISSION COMPLIANT ENGINES

ITEM 1 2 3 4 5

A974

PAR NTO. 580045523 580041817 582001685 582006499 580076752

DESCRIPTION

QTY

Sensor (Boost, M.A.P.) (Boost) .......................................................................... Sensor (Air Temperature) ................................................................................... Sensor (Temperature) ........................................................................................ Pressure Transducer .......................................................................................... Sensor (Oxygen) .................................................................................................


1 1 1 1 2

6-7

P22043

05-10

BATTERY AND CABLES (FIGURE 6-5)

6-8


A974

05-10

P22043

BATTERY AND CABLES ITEM

PAR NTO.

DESCRIPTION

QTY

1 1 1 2 3 4 5 6

580050644 580073520 580076450 580063618 505970529 580050293 580006553 580047714

Battery Cable ...................................................................................................... 1 Battery Cable .................................................................................................. AR Wire-Bulk ........................................................................................................ AR Terminal ......................................................................................................... 1 Clamp ............................................................................................................. 1 E-Ring ............................................................................................................ 1 E-Ring ............................................................................................................ 1 Capscrew ............................................................................................................ 1

7 8 9 10 11 12 12 12 13 14 15 16 17 18 19 20 21 22 23

580026621 580047792 580037180 940600908 580027573 580091916 580073519 580074878 580063617 505976537 580052019 580006553 580040374 580063616 582003951 580039900 580056730 580023854 580049231

Nut 4 Bolt ...................................................................................................................... ...................................................................................................................... 1 Capscrew ............................................................................................................ 1 Washer ............................................................................................................... 3 Nut (Flange) ........................................................................................................ 4 Battery Cable (Positive) ...................................................................................... 1 Battery Cable (Red) ........................................................................................ AR Wire (Bulk) ...................................................................................................... AR Terminal ......................................................................................................... 1 Boot ................................................................................................................ 1 Boot ................................................................................................................ 1 E-Ring ............................................................................................................ 1 Boot ................................................................................................................ 1 Terminal ......................................................................................................... 1 Fuse Box ............................................................................................................. 1 Capscrew ............................................................................................................ 3 Seal ..................................................................................................................... 1 Fuse Puller .......................................................................................................... 1 Capscrew ............................................................................................................ 3

24 25 26 27 27 28

580046263 580075004 580041768 520052851 580076313 580074432

Link (Battery Hold Down) .................................................................................... Link (Battery Hold Down) .................................................................................... Cap ..................................................................................................................... Start Battery Wet ................................................................................................ Start Battery Wet (Optional) ................................................................................ Battery Tray (Plastic) ..........................................................................................

A974


1 1 1 1 1 1

6-9

P22010

11-09

LIGHTS (FIGURE 6-6) STOP, TAIL, TURN, BACKUP, AND STROBE — WITH OVERHEAD GUARD

6-10


A974

11-09

P22010

LIGHTS STOP, TAIL, TURN, BACKUP, AND STROBE – WITH OVERHEAD GUARD ITEM

PAR NTO.

DESCRIPTION

QTY

1 1 2 3 4 4 4

580037207 ..... 580037209 580051168 580082532 580082533 580082534

Brake/Backup Light (Stop,Turn,Tail, And Back-Up) ........................................... Tail Light Base .................................................................................................... Reflector (Tail) .................................................................................................... Screw .................................................................................................................. Work Light (Rear) (Halogen) ............................................................................... Work Light (RH Front) (Halogen) ........................................................................ Work Light (LH Front) (Halogen) ........................................................................

2 2 2 4 1 1 1

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22

580082531 580049225 580040850 580079615 580000037 580056006 580056004 580041195 580051159 504232297 580058314 580058188 580044859 580058212 582003497 580041360 580049224 ..... 582002866

Bulb (Halogen) Grommet (LH Tail ............................................................................................... Light) ..................................................................................... Nut ...................................................................................................................... Strobe Light Assembly ........................................................................................ Strobe Light .................................................................................................... Connector ....................................................................................................... Connector (Secondary Lock) .......................................................................... Terminal Pin ................................................................................................... Bracket Wldmt .................................................................................................... Guard .................................................................................................................. Capscrew ............................................................................................................ Nut ...................................................................................................................... Insert ................................................................................................................... Capscrew ............................................................................................................ Wire Harness ...................................................................................................... Grommet ............................................................................................................. Grommet (RH Tail Light) ..................................................................................... Connector Assembly (PDM) ............................................................................... Connector .......................................................................................................

1 1 4 1 1 1 1 2 1 1 2 2 2 2 1 1 1 1 1

22 22 22 22

580034509 504288730 504288733 505968505

Lock ................................................................................................................ Seal ................................................................................................................ Terminal ......................................................................................................... Seal ................................................................................................................

1 7 6 1

A974


6-11

P22011

11-09

DISPLAY CLUSTER (FIGURE 6-7)

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14

6-12

PAR NTO.

DESCRIPTION

QTY

582004384 Dash Display ....................................................................................................... 580047049 Bezel .............................................................................................................. 580050933 Label (Blank) .................................................................................................. 580047200 Screw ............................................................................................................. 580047714 Capscrew ............................................................................................................ 582004373 Label (Overlay RH Display Cluster) .................................................................... 582004374 Label (RH Display Cluster) ................................................................................. 580047049 Bezel ................................................................................................................... 580039846 Cover (Display Lever) ......................................................................................... 580037904 Ignition Switch (Without Keys) ............................................................................ 580047200 Screw .................................................................................................................. 504240712 Key Set ............................................................................................................... 582005136 Lever (Detent Forward and Reverse) ................................................................. ..... Steering Wheel ( FP22032 [Page 9-2])..............................................................


1 1 1 17 4 1 1 1 1 1 3 1 1 1

A974

11-09

P22011

NOTES

A974


6-13

P22015

11-09

WIRE HARNESS (FIGURE 6-8) MAZDA 2.0L LPG — POWERTRAIN

6-14


A974

11-09

P22015

WIRE HARNESS MAZDA 2.0L LPG – POWERTRAIN ITEM

PAR NTO.

DESCRIPTION

QTY

1 1 1 1 1

582005468 582015158 ..... 582002867 504288733 580034658 580023845

Wire Harness ...................................................................................................... Connector Assembly (PDM 1) ........................................................................ Connector ................................................................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................

1 1 1 5 3 4

1 1 2 2 2 2 2 2 3 3 3 4 5 5 5 5 6 6 6

505968505 580034509 ..... 582002869 504288730 504288733 580023845 580034509 ..... 582003174 504288741 580030876 ..... 580022859 505968568 580026813 ..... 580040820 505968566

Seal ............................................................................................................ Lock (Secondary Lock) .............................................................................. Connector Assembly (PDM 2) ........................................................................ Connector ................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Seal ............................................................................................................ Lock (Secondary Lock) .............................................................................. Connector Assembly (Transmission Temperature) ........................................ Connector ................................................................................................... Terminal ..................................................................................................... Clip ................................................................................................................. Connector Assembly (Chassis Harness 1) ..................................................... Connector (12-Way) ................................................................................... Terminal (Socket) ....................................................................................... Connector (Secondary Lock) ..................................................................... Connector Assembly (Chassis Harness 2) ..................................................... Connector ................................................................................................... Plug ............................................................................................................

14 1 1 6 2 2 1 1 1 2 1 1 1 12 1 1 1 2

6 6 7 7 7 7 8 8 8 9 10 11 11 11 11 11 12 12

580050627 580040821 ..... 582002667 580080025 520044819 ..... 520037898 580080026 580044131 ..... ..... 504288731 504288733 580022121 504288732 ..... 580012323

Terminal ..................................................................................................... Connector (Secondary Lock) ..................................................................... Connector Assembly (Max Fuse) ................................................................... Connector (Fuse Holder) ............................................................................ Terminal ..................................................................................................... Fuse Connector .......................................................................................... Connector Assembly (Diagnostic) .................................................................. Connector ................................................................................................... Terminal ..................................................................................................... Connector (Cap) ............................................................................................. Cap ................................................................................................................. Connector Assembly (Fuse Holder) ............................................................... Connector ................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Lock (Secondary Lock) .............................................................................. Connector Assembly (ECU Test Port) ............................................................ Connector ...................................................................................................

2 1 1 1 2 2 1 1 2 1 1 1 1 4 4 1 1 1

12 12 13 14 15 16

580028333 580022121 580012324 ..... ..... .....

Terminal ..................................................................................................... Seal ............................................................................................................ Connector (Cap) ............................................................................................. Connector Assembly (Coil 3) .......................................................................... Connector Assembly (Coil 1) .......................................................................... Connector Assembly (Coil 2) ..........................................................................

2 2 1 1 1 1

A974


6-15

P22015

11-09


PAR NTO.

DESCRIPTION

QTY

17 18 19 20 21 22 23

..... ..... ..... 580039282 580039252 580039251 580048719

Connector Assembly (Coil 4) .......................................................................... Connector Assembly ...................................................................................... Connector Assembly (Cam Sensor) ............................................................... Clip ................................................................................................................. Clip ................................................................................................................. Clip ................................................................................................................. Clip .................................................................................................................

1 1 1 7 3 2 1

24 25 25 25 26 26 26 26 27 27 27 28 28 28 29 29 29 29 29

.580039254 .... 504288740 580039158 ..... 580041518 520045804 520045805 ..... 580075365 520202601 ..... 580096539 504288741 ..... 520045074 520045069 278131700 580040456

Clip ................................................................................................................. Connector Assembly (Engine Coolant Temperature) ..................................... Connector ................................................................................................... Terminal ..................................................................................................... Connector Assembly (LP Lockoff) .................................................................. Connector ................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly (ERP Interface) ............................................................ Connector ................................................................................................... Connector ................................................................................................... Connector Assembly (LP Temperature) ......................................................... Electrical Connector ................................................................................... Terminal ..................................................................................................... Connector Assembly (LPG Low Pressure) ..................................................... Plug ............................................................................................................ Terminal ..................................................................................................... Pin Terminal ............................................................................................... Wire Seal ....................................................................................................

13 1 2 1 1 2 2 1 1 4 1 1 2 1 1 1 2 2

30 30 30 30 31 31 32 32 32 33 34 35 35 35 36 36 36 36

..... 580025799 580080031 580026649 ..... 580049522 ..... 505968511 505966522 580034357 520045874 ..... 504288749 580039158 ..... 580056679 580082329 580039602

Connector Assembly ...................................................................................... Housing ...................................................................................................... Terminal (Gold) .......................................................................................... Wire Seal .................................................................................................... Connector Assembly (Map Sensor) ............................................................... Connector Body ......................................................................................... Connector Assembly (Alternator) ................................................................... Connector Body ......................................................................................... Terminal ..................................................................................................... Boot ................................................................................................................ E-Ring ............................................................................................................ Connector Assembly (Oil Pressure) ............................................................... Connector ................................................................................................... Terminal ..................................................................................................... Connector Assembly (Bosch Throttle) ............................................................ Connector Body ......................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................

1 1 4 4 1 1 1 1 2 1 1 1 1 3 1 1 6 6

37 37 37 37 38 38

.580022997 .... 580038303 580023586 ..... 580080032

Connector Assembly (Intake Air Temperature) .............................................. Connector Body ......................................................................................... Terminal ..................................................................................................... Wire Seal .................................................................................................... Connector Assembly (ECU Connector) .......................................................... Terminal (Gold) ..........................................................................................

11 2 2 1 56

6-16


A974

11-09

P22015


PAR NTO.

DESCRIPTION

QTY

39 40 40 40 40 41 41

580024321 ..... 580021087 505968568 580021088 ..... 580063697

Clamp ............................................................................................................. Connector Assembly (Forward Clutch) .......................................................... Connector (2 Way) ..................................................................................... Terminal (Socket) ....................................................................................... Connector (Secondary Lock) ..................................................................... Connector Assembly (Forward Pressure) ...................................................... Connector ...................................................................................................

1 1 1 2 1 1 1

41 41 41 42 43 43 43 43 44 44 44 44 44 45 45 45 45 46 47

580044852 580044854 580063751 580030878 ..... 505968568 580021088 580021087 ..... 580063697 580044852 580044854 580063751 ..... 580021087 505968568 580021088 580048721 580039250

Terminal (Socket) ....................................................................................... Seal ............................................................................................................ Connector (Secondary Lock) ..................................................................... Clip ................................................................................................................. Connector Assembly (Transmission Enable) ................................................. Terminal (Socket) ....................................................................................... Connector (Secondary Lock) ..................................................................... Connector (2 Way) ..................................................................................... Connector Assembly (Reverse Pressure) ...................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................ Connector (Secondary Lock) ..................................................................... Connector Assembly (Reverse Clutch) .......................................................... Connector (2 Way) ..................................................................................... Terminal (Socket) ....................................................................................... Connector (Secondary Lock) ..................................................................... Clip ................................................................................................................. Clip .................................................................................................................

3 3 1 1 1 2 1 1 1 1 3 3 1 1 1 2 1 1 1

48 49 49 49 49 50 51 51 51

580024032 ..... 580025799 580080031 580026649 580024032 ..... 580055342 580055343

Ring Terminal ................................................................................................. Connector Assembly ...................................................................................... Housing ...................................................................................................... Terminal (Gold) .......................................................................................... Wire Seal .................................................................................................... Ring Terminal ................................................................................................. Connector Assembly (Starter) ........................................................................ Connector ................................................................................................... Terminal .....................................................................................................

1 1 1 4 4 1 1 1 1

A974


6-17

P22013

05-10

WIRE HARNESS (FIGURE 6-9) RH CHASSIS — SHEET 1 OF 2 (→ S/N A974V01949J)

6-18


A974

05-10

P22013

WIRE HARNESS RH CHASSIS – SHEET 1 OF 2 (→ S/N A974V01949J) ITEM

PAR NTO.

DESCRIPTION

QTY

1 1 1 2 3 4

582003496 ..... 580094544 580094546 580044908 580025560 520038855

Wire Harness ...................................................................................................... 1 Connector Assembly (Brake Pedal) ............................................................... 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 3 Conduit ........................................................................................................... AR Clip ................................................................................................................. 1 Conduit ........................................................................................................... AR

5 6 7 8 8 8 8 9 9 9 9 9 10 10 11 11 11 11 12

580025559 580026809 910065119 ..... 580021087 505968568 580021088 ..... 580036981 580039513 580019119 580036986 580051704 580011639 ..... 580051703 505968568 580039194 580039799

Clip 1 Clip ................................................................................................................. ................................................................................................................. 2 Conduit ........................................................................................................... AR Connector Assembly (Horn Button) ................................................................ 1 Connector (2 Way) ..................................................................................... 1 Terminal (Socket) ....................................................................................... 2 Connector (Secondary Lock) ..................................................................... 1 Connector Assembly (Display) ....................................................................... 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 9 Plug ............................................................................................................ 3 Connector (Secondary Lock) ..................................................................... 1 Dust Cap ........................................................................................................ 1 Lubricant .................................................................................................... AR Connector Assembly (Diagnostic) .................................................................. 1 Connector ................................................................................................... 1 Terminal (Socket) ....................................................................................... 3 Connector (Secondary Lock) (Secondary Lock) ........................................ 1 Clip ................................................................................................................. 3

13 14 14 15 15 15 15 16 16 16 17 17 17 18 18 18 19 19

520045672 ..... 580086232 ..... 580019245 580039513 580019246 ..... 580038661 580039158 ..... 952405902 952408901 ..... 952405902 952408901 ..... 580094544

Conduit ........................................................................................................... AR Connector Assembly (Buzzer) ........................................................................ 1 Buzzer ........................................................................................................ 1 Connector Assembly (Hydraulic Lockout Solenoid 1) .................................... 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 2 Connector (Secondary Lock) ..................................................................... 1 Connector Assembly (Accelerator Pedal Sensor) .......................................... 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 6 Connector Assembly (Brake Fluid) ................................................................. 1 Terminal ..................................................................................................... 1 Sleeve ........................................................................................................ 1 Connector Assembly (Brake Fluid) ................................................................. 1 Terminal ..................................................................................................... 1 Sleeve ........................................................................................................ 1 Connector Assembly (Park Brake) ................................................................. 1 Connector ................................................................................................... 1

19

580094546

A974

Terminal .....................................................................................................


3

6-19

P22014

05-10

WIRE HARNESS (FIGURE 6-10) RH CHASSIS — SHEET 2 OF 2 (→ S/N A974V01949J)

ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 2 2 2 2 2 3 4 5 6 7 8 8 8 8 8 9 9

582003496 580039799 ..... 580023924 520045804 520045805 580034658 504288730 580044908 520045672 520038855 580094353 580030878 ..... 580039499 580039513 580019119 580039500 ..... 580021087

Wire Harness ...................................................................................................... Clip ................................................................................................................. Connector Assembly (Horn) ........................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Seal ............................................................................................................ Conduit ........................................................................................................... Conduit ........................................................................................................... Conduit ........................................................................................................... Conduit ........................................................................................................... Clip ................................................................................................................. Connector Assembly (To Seat Harness) ........................................................ Connector ................................................................................................... Terminal ..................................................................................................... Plug ............................................................................................................ Connector (Secondary Lock) ..................................................................... Connector Assembly (Backup Alarm) ............................................................ Connector (2 Way) .....................................................................................

1 1 1 1 3 3 1 1 AR AR AR AR 4 1 1 4 2 1 1 1

9 9 10 11 11 11

505968568 580021088 580071066 ..... 580021087 505968568

Terminal (Socket) ....................................................................................... Connector (Secondary Lock) ..................................................................... Connector (Endcap) ....................................................................................... Connector Assembly (Alternate Horn Button) ................................................ Connector (2 Way) ..................................................................................... Terminal (Socket) .......................................................................................

2 1 2 1 1 2

6-20


A974

05-10 ITEM

PAR NTO.

DESCRIPTION

P22014 QTY

11 12 12 12 12 12 12 13 13 13

580021088 ..... 582002868 504288733 505968505 580023845 580034509 ..... 580026816 505968514

Connector (Secondary Lock) ..................................................................... Connector Assembly (PDM) ........................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Seal ............................................................................................................ Lock (Secondary Lock) .............................................................................. Connector Assembly (To Engine Harness) .................................................... Connector ................................................................................................... Terminal (Pin) .............................................................................................

1 1 1 6 6 1 1 1 1 12

14 14 14 14 14 14

..... 580040822 505968566 150121835 580040823 505972589

Connector Assembly (To Engine Harness) .................................................... Connector ................................................................................................... Plug ............................................................................................................ Terminal ..................................................................................................... Connector (Secondary Lock) ..................................................................... Connector (Secondary Lock) .....................................................................

1 1 2 2 1 1

A974


6-21

P23335

09-11

WIRE HARNESS (FIGURE 6-11) RH CHASSIS — SHEET 1 OF 2 (S/N A974V01950J →)

6-22


A974

09-11

P23335

WIRE HARNESS RH CHASSIS – SHEET 1 OF 2 (S/N A974V01950J →) ITEM

PAR NTO.

DESCRIPTION

QTY

1 1 1 2 3 4

582014491 ..... 580094544 580094546 580044908 580025560 520038855

Wire Harness ...................................................................................................... 1 Connector Assembly (Brake Pedal) ............................................................... 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 3 Conduit ........................................................................................................... AR Clip ................................................................................................................. 1 Conduit ........................................................................................................... AR

5 6 7 8 8 8 8 9 9 9 9 9 10 10 11 11 11 11 12

580025559 580026809 910065119 ..... 580021087 505968568 580021088 ..... 580036981 580039513 580019119 580036986 580051704 580011639 ..... 580051703 505968568 580039194 580039799

Clip 1 Clip ................................................................................................................. ................................................................................................................. 2 Conduit ........................................................................................................... AR Connector Assembly (Horn Button) ................................................................ 1 Connector (2 Way) ..................................................................................... 1 Terminal (Socket) ....................................................................................... 2 Connector (Secondary Lock) ..................................................................... 1 Connector Assembly (Display) ....................................................................... 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 9 Plug ............................................................................................................ 3 Connector (Secondary Lock) ..................................................................... 1 Dust Cap ........................................................................................................ 1 Lubricant .................................................................................................... AR Connector Assembly (Diagnostic) .................................................................. 1 Connector ................................................................................................... 1 Terminal (Socket) ....................................................................................... 3 Connector (Secondary Lock) ..................................................................... 1 Clip ................................................................................................................. 3

13 14 14 15 15 15 15 16 16 16 17 17 17 18 18 18 19 19

520045672 ..... 580086232 ..... 580019245 580039513 580019246 ..... 580038661 580039158 ..... 952405902 952408901 ..... 952405902 952408901 ..... 580094544

Conduit ........................................................................................................... AR Connector Assembly (Buzzer) ........................................................................ 1 Buzzer ........................................................................................................ 1 Connector Assembly (Hydraulic Lockout Solenoid 1 and 2) .......................... 2 Connector ................................................................................................... 2 Terminal ..................................................................................................... 4 Connector (Secondary Lock) ..................................................................... 2 Connector Assembly (Accelerator Pedal Sensor) .......................................... 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 6 Connector Assembly (Brake Fluid) ................................................................. 1 Terminal ..................................................................................................... 1 Sleeve ........................................................................................................ 1 Connector Assembly (Brake Fluid) ................................................................. 1 Terminal ..................................................................................................... 1 Sleeve ........................................................................................................ 1 Connector Assembly (Park Brake) ................................................................. 1 Connector ................................................................................................... 1

19

580094546

A974

Terminal .....................................................................................................


3

6-23

P23336

09-11

WIRE HARNESS (FIGURE 6-12) RH CHASSIS — SHEET 2 OF 2 (S/N A974V01950J →)

ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 2 2 2 2 2 3 4 5 6 7 8 8 8 8 8 9 9

582014491 580039799 ..... 580023924 520045804 520045805 580034658 504288730 580044908 520045672 520038855 580094353 580030878 ..... 580039499 580039513 580019119 580039500 ..... 580021087

Wire Harness ...................................................................................................... Clip ................................................................................................................. Connector Assembly (Horn) ........................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Seal ............................................................................................................ Conduit ........................................................................................................... Conduit ........................................................................................................... Conduit ........................................................................................................... Conduit ........................................................................................................... Clip ................................................................................................................. Connector Assembly (To Seat Harness) ........................................................ Connector ................................................................................................... Terminal ..................................................................................................... Plug ............................................................................................................ Connector (Secondary Lock) ..................................................................... Connector Assembly (Backup Alarm) ............................................................ Connector (2 Way) .....................................................................................

1 1 1 1 3 3 1 1 AR AR AR AR 4 1 1 4 2 1 1 1

9 9 10 11 11 11

505968568 580021088 580071066 ..... 580021087 505968568

Terminal (Socket) ....................................................................................... Connector (Secondary Lock) ..................................................................... Connector (Endcap) ....................................................................................... Connector Assembly (Alternate Horn Button) ................................................ Connector (2 Way) ..................................................................................... Terminal (Socket) .......................................................................................

2 1 2 1 1 2

6-24


A974

09-11 ITEM

PAR NTO.

DESCRIPTION

P23336 QTY

11 12 12 12 12 12 12 13 13 13

580021088 ..... 582002868 504288733 505968505 580023845 580034509 ..... 580026816 505968514

Connector (Secondary Lock) ..................................................................... Connector Assembly (PDM) ........................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Seal ............................................................................................................ Lock (Secondary Lock) .............................................................................. Connector Assembly (To Engine Harness) .................................................... Connector ................................................................................................... Terminal (Pin) .............................................................................................

1 1 1 6 6 1 1 1 1 12

14 14 14 14 14 14

..... 580040822 505968566 150121835 580040823 505972589

Connector Assembly (To Engine Harness) .................................................... Connector ................................................................................................... Plug ............................................................................................................ Terminal ..................................................................................................... Connector (Secondary Lock) ..................................................................... Connector (Secondary Lock) .....................................................................

1 1 2 2 1 1

A974


6-25

P22075

05-10

WIRE HARNESS ADAPTER (FIGURE 6-13) LOW FUEL PRESSURE

ITEM 1 1 1 1 1 2 2 2 2 2

6-26

PAR NTO. 582002989 ..... 272478100 278131700 580050847 580040456 ..... 520045074 520045069 504288733 580023845

DESCRIPTION

QTY

Wire Harness ...................................................................................................... Connector Assembly (To LH Chassis Harness) ............................................. Connector ................................................................................................... Pin Terminal ............................................................................................... Plug ............................................................................................................ Wire Seal .................................................................................................... Connector Assembly (Low LPG Switch) ........................................................ Plug ............................................................................................................ Terminal ..................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................


1 1 1 2 1 2 1 1 1 2 2

A974

05-10

P22075

NOTES

A974


6-27

P23205

04-11

ENGINE ELECTRICAL SYSTEM (FIGURE 6-14) YANMAR 2.6L DIESEL

6-28


A974

04-11

P23205

ENGINE ELECTRICAL SYSTEM YANMAR 2.6L DIESEL ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5 6 7

582015034 580026812 580056613 580037160 580056906 580051890 580049289

Wire Harness (Powertrain) ( FP23207 [Page 6-32])........................................... Clip ...................................................................................................................... Fastener .............................................................................................................. Sensor (Air Flow Restriction) .............................................................................. Adapter ............................................................................................................... Pressure Transducer Sensor (Oil Pressure) ....................................................... Nut ......................................................................................................................

1 3 3 1 1 1 2

8 9 10 11 12 13

Bracket ................................................................................................................ Capscrew ............................................................................................................ Bracket ................................................................................................................ Rubber Mount ..................................................................................................... Relay ...................................................................................................................

1 2 1 2 1

14 15 16 17 17 19 20 21 22 23 24 25

580056295 580037180 580057553 580043584 580001621 580004321 580047919 940004902 449022022 931108909 580045059 940600907 580036023 580060376 580049840 580042330 580059714 580045401 940004903

Nut ...................................................................................................................... Washer ............................................................................................................... Lockwasher ......................................................................................................... Screw .................................................................................................................. Sensor (Input Speed, TISS) (RPM Speed) ......................................................... Washer ............................................................................................................... Temperature Sensor ........................................................................................... Bracket ................................................................................................................ Capscrew ............................................................................................................ Clamp (Swivel) .................................................................................................... Bracket ................................................................................................................ Wire Harness (Alternator) ( FP23208 [Page 6-36])............................................ Washer ...............................................................................................................

2 1 1 1 1 2 1 1 1 1 1 1 1

26 27 28 29 29 29 29 29 29 29 30 30 30 30 30 30 30 30

580040850 931109909 449015002 580091916 580063616 580063617 580006553 580049075 580040374 580073519 580050645 580063618 580063617 580067708 580050293 505970529 580006553 580076450

Nut ...................................................................................................................... 1 Screw .................................................................................................................. 1 Nut ...................................................................................................................... 1 Battery Cable (Positive) ...................................................................................... 1 Terminal ......................................................................................................... 1 Terminal ......................................................................................................... 1 E-Ring ............................................................................................................ 1 Boot ................................................................................................................ 1 Boot ................................................................................................................ 1 Battery Cable (Red) ........................................................................................ AR Battery Cable (Negative) .................................................................................... 1 Terminal ......................................................................................................... 1 Terminal ......................................................................................................... 1 Terminal ......................................................................................................... 1 E-Ring ............................................................................................................ 1 Clamp ............................................................................................................. 1 E-Ring ............................................................................................................ 1 Wire-Bulk (Black) ............................................................................................ AR

31 32 33 34 34 34

940600908 580037180 580041557 580062748 580062750 580062751

Washer ............................................................................................................... Capscrew ............................................................................................................ Clamp ................................................................................................................. Starter Assembly ................................................................................................ Ball Bearing .................................................................................................... Ball Bearing ....................................................................................................

A974


1 2 1 1 1 1 6-29

P23205

04-11

ENGINE ELECTRICAL SYSTEM YANMAR 2.6L DIESEL ITEM 34 34 34 34 34 35 36

6-30

PAR NTO. 580062753 580062754 580062756 580062763 580062770 580056527 580062747

DESCRIPTION

QTY

Screw ............................................................................................................. Brush .............................................................................................................. Brush Spring ................................................................................................... Pinion ............................................................................................................. Housing .......................................................................................................... Capscrew ............................................................................................................ Clamp .................................................................................................................


4 2 4 1 1 2 2

A974

04-11

P23206

ALTERNATOR AND MOUNTING (FIGURE 6-15) YANMAR 2.6L DIESEL

ITEM 1 1 1 1 1 1 1 2 3 4 5 6 7

A974

PAR NTO. 580062772 580062776 580062777 580062778 580062779 580062781 580062782 580062795 580063389 580062798 580062796 580062797 580062773

DESCRIPTION

QTY

Alternator ............................................................................................................ Ball Bearing .................................................................................................... Plate ............................................................................................................... Screw ............................................................................................................. Stud ................................................................................................................ Ball Bearing .................................................................................................... Cover .............................................................................................................. Bolt ...................................................................................................................... Nut ...................................................................................................................... Bolt ...................................................................................................................... Bracket ................................................................................................................ Bolt ...................................................................................................................... Pulley ..................................................................................................................


1 1 1 4 2 1 1 1 1 1 1 1 1

6-31

P23207

04-11

WIRE HARNESS (FIGURE 6-16) YANMAR 2.6L DIESEL — POWERTRAIN

6-32


A974

04-11

P23207

WIRE HARNESS YANMAR 2.6L DIESEL – POWERTRAIN ITEM

PAR NTO.

DESCRIPTION

QTY

1 1 1 1 1 1

582015034 ..... 582002867 580034509 504288733 580034658 580023845

1 2 2 2 2 2 2 2 2 3 4 5 6 6 6 7 7 7 8

.505968505 .... 582002869 580034509 504288733 580034658 504288730 580023845 505968505 520038855 910065119 580030876 ..... 582003174 504288741 ..... 580063619 580051160 .....

Seal ............................................................................................................ Connector Assembly (Power Distribution Module) ......................................... 14 Connector ................................................................................................... 1 Lock ............................................................................................................ 1 Terminal ..................................................................................................... 2 Terminal ..................................................................................................... 1 Seal ............................................................................................................ 5 Seal ............................................................................................................ 2 Seal ............................................................................................................ 1 Conduit ........................................................................................................... AR Conduit ........................................................................................................... AR Clip ................................................................................................................. 4 Connector Assembly (Transmission Temperature) ........................................ 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 2 Connector Assembly (Alternator) ................................................................... 1 Connector Body ......................................................................................... 1 Terminal ..................................................................................................... 2 Connector Assembly (Starter Stud) ................................................................ 1

8 9 9 9 10 11 11 11 12 12 12 12 12 12 13 13 13 14

..... ..... 580048818 580006543 505970586 ..... 580043885 504288741 ..... 580010738 580014386 580010739 520044820 520044819 ..... 580054861 580006543 580039254

149611 ....................................................................................................... 1 Connector Assembly (Starter Solenoid) ......................................................... 1 Ring Terminal ............................................................................................. 1 Boot ............................................................................................................ 1 Conduit ........................................................................................................... AR Connector Assembly (Engine RPM) ............................................................... 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 3 Connector Assembly (60 Amp Fuse) ............................................................. 1 Connector Body ......................................................................................... 1 Fuse (60 Amp) ........................................................................................... 1 Cover (With Seal) ....................................................................................... 1 Fuse Connector .......................................................................................... 2 Fuse Connector .......................................................................................... 2 Connector Assembly (Glow Plug) .................................................................. 1 E Ftg Ring Term #8 .................................................................................... 1 Boot ............................................................................................................ 1 Clip ................................................................................................................. 2

15 16 17 17 17 17

580039278 520045672 ..... 580057552 913213402 580056632

Clip ................................................................................................................. 2 Conduit ........................................................................................................... AR Connector Assembly (Fuel Shut Off) .............................................................. 1 Connector ................................................................................................... 1 Connector ................................................................................................... 1 Seal ............................................................................................................ 1

A974

Wire Harness ...................................................................................................... Connector Assembly (Power Distribution Module) ......................................... Connector ................................................................................................... Lock ............................................................................................................ Terminal ..................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................


1 1 1 1 6 2 4

6-33

P23207

04-11


PAR NTO.

DESCRIPTION

QTY

18 18 18 18 19 19 19

..... 580056633 913213401 580056632 ..... 504288740 504288741

Connector Assembly (Cold Start) ................................................................... Connector ................................................................................................... Connector ................................................................................................... Seal ............................................................................................................ Connector Assembly (Water Temperature) .................................................... Connector ................................................................................................... Terminal .....................................................................................................

20 20 20 21 21 21 22 22 22 23 23 24 24 24 25 25 26 27 28

.580063620 .... 580051160 ..... 504288749 580039158 ..... 580063615 580039282 ..... 580034540 ..... 580063615 580039282 ..... 580034540 580041641 582011406 .....

Connector Assembly (Fuel and Water Separator). ........................................ 11 Connector Body ......................................................................................... Terminal ..................................................................................................... 2 Connector Assembly (Low Engine Oil) ........................................................... 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 3 Connector Assembly (Glow Pulg Relay #30) ................................................. 1 E-Ring ........................................................................................................ 1 Clip ............................................................................................................. 1 Connector Assembly (Glow Plug Relay #86) ................................................. 1 Connector Body ......................................................................................... 1 Connector Assembly (Glow Plug Relay #87) ................................................. 1 E-Ring ........................................................................................................ 1 Clip ............................................................................................................. 1 Connector Assembly (Glow Plug Relay #85) ................................................. 1 Connector Body ......................................................................................... 1 Conduit ........................................................................................................... AR Connector Lock .............................................................................................. 1 Connector Assembly (Engine Control Unit) .................................................... 1

28 28 28 28 28 29 30 30 30 31 32 33 34 34 34 34 34 35

580075380 582011407 580064826 582010203 582011410 582015146 ..... 580025779 504288741 580039255 580039278 910065119 ..... 580021087 580021088 505968568 505968593 504232281

Connector ................................................................................................... 1 Strain Relief ................................................................................................ 1 Terminal ..................................................................................................... 30 Terminal ..................................................................................................... 11 Plug ............................................................................................................ 49 Clip ................................................................................................................. 4 Connector Assembly (Fuel Level) .................................................................. 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 2 Clip ................................................................................................................. 1 Clip ................................................................................................................. 2 Conduit ........................................................................................................... AR Connector Assembly (Clutch Forward) .......................................................... 1 Connector (2 Way) ..................................................................................... 1 Connector ................................................................................................... 1 Terminal (Socket) ....................................................................................... 1 Terminal (Socket) ....................................................................................... 1 Conduit ........................................................................................................... AR

36 36 36 36 36 37

.580063697 .... 580063751 580044852 580044854 580030878

Connector Assembly (Forward Pressure) ...................................................... Connector ................................................................................................... Connector (Secondary Lock) ..................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................ Clip .................................................................................................................

6-34


1 1 1 1 1 1 2

11 1 3 3 1 A974

04-11

P23207


PAR NTO.

DESCRIPTION

QTY

38 38 38 38 38 39 39

..... 580021087 580021088 505968568 505968593 ..... 580021087

Connector Assembly (Transmission Enable) ................................................. Connector (2 Way) ..................................................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Terminal (Socket) ....................................................................................... Connector Assembly (Clutch Reverse) .......................................................... Connector (2 Way) .....................................................................................

1 1 1 1 1 1 1

39 39 39 40 40 40 40 40 41 42 42 42 42 43 43 43 43 43

580021088 505968568 505968593 ..... 580063697 580063751 580044852 580044854 580039282 ..... 580022859 580026813 505968568 ..... 580040820 580040821 580050627 505968566

Connector ................................................................................................... Terminal (Socket) ....................................................................................... Terminal (Socket) ....................................................................................... Connector Assembly (Reverse Pressure) ...................................................... Connector ................................................................................................... Connector (Secondary Lock) ..................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................ Clip ................................................................................................................. Connector Assembly (To Chassis Harness) .................................................. Connector (12-Way) ................................................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Connector Assembly (To Chassis Harness) .................................................. Connector ................................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Plug ............................................................................................................

1 1 1 1 1 1 3 3 1 1 1 1 12 1 1 1 2 1

A974


6-35

P23208

04-11

WIRE HARNESS (FIGURE 6-17) YANMAR 2.6L DIESEL — FUSED ALTERNATOR

ITEM 1 1 1 1 1 1 2 3 3 4 4 4 5

6-36

PAR NTO. 580045401 ..... 580014386 580010739 580034616 580043655 580010738 580069349 ..... 580063614 ..... 580063615 580052019 504232281

DESCRIPTION

QTY

Wire Harness (Alternator) ................................................................................... 1 Connector Assembly (60 Amp Fuse) ............................................................. 1 Fuse (60 Amp) ........................................................................................... 1 Cover (With Seal) ....................................................................................... 1 Seal ............................................................................................................ 2 Terminal ..................................................................................................... 2 Connector Body ......................................................................................... 1 Cable-Bulk (FT) (Red) .................................................................................... AR Connector Assembly (Power Distribution Module) ......................................... 1 E-Ring ............................................................................................................ 1 Connector Assembly (Alternator) ................................................................... 1 E-Ring ........................................................................................................ 1 Boot ............................................................................................................ 1 Conduit ........................................................................................................... AR


A974

SECTION 7

7

TRANSMISSION

CONTENTS

SECTION 7 TRANSMISSION DESCRIPTION

PAGE

CHARGE PUMP .............................................................................................................................................. COUNTER/REVERSE CLUTCH SINGLE SPEED TRANSMISSION .............................................................................................................. INPUT/FORWARD CLUTCH SINGLE SPEED TRANSMISSION .............................................................................................................. STATOR SUPPORT HOUSING ...................................................................................................................... TORQUE CONVERTER .................................................................................................................................. TORQUE CONVERTER HOUSING AND ATTACHING PARTS SINGLE SPEED (→ 2/2011) ...................................................................................................................... SINGLE SPEED, ALUMINUM CHAIN DRIVE (2/2011 →) ......................................................................... TRANSMISSION COOLING MAZDA 2.0L LPG ........................................................................................................................................ YANMAR DIESEL ....................................................................................................................................... TRANSMISSION HOUSING AND ASSEMBLY SINGLE SPEED (→ 2/2011) ...................................................................................................................... SINGLE SPEED, ALUMINUM CHAIN DRIVE (2/2011 →) ......................................................................... TRANSMISSION MOUNT SINGLE SPEED ..........................................................................................................................................

A974


7-18 7-24 7-22 7-20 7-8 7-10 7-14 7-2 7-4 7-12 7-16 7-6

7-1

P21963

05-10

TRANSMISSION COOLING (FIGURE 7-1) MAZDA 2.0L LPG

7-2


A974

05-10

P21963

TRANSMISSION COOLING MAZDA 2.0L LPG KEY: A: Without Alternate Hose an d Tube Assy B: With Alternate Hose and Tube Assy ITEM

PAR NTO.

DESCRIPTION

A

QTY B

1 1 2

580091165 580094958 062159500

Fitting ......................................................................................................... Tube Assy .................................................................................................. Clamp .........................................................................................................

2 .. 4

.. 1 4

3 3 4 5 6 7 8 8 9 9

580094751 580094952 580049814 580026621 580047714 580094703 316448036 052645400 580011625 052645400

Hose ........................................................................................................... Hose ........................................................................................................... Clip ............................................................................................................. Nut .............................................................................................................. Capscrew ................................................................................................... Hose ........................................................................................................... Fitting ......................................................................................................... O-Ring ................................................................................................... Fitting ......................................................................................................... O-Ring ...................................................................................................

1 .. 4 4 4 1 1 1 1 1

.. 1 3 3 3 1 1 1 1 1

A974


7-3

P23209

06-11

TRANSMISSION COOLING (FIGURE 7-2) YANMAR DIESEL

7-4


A974

06-11

P23209

TRANSMISSION COOLING YANMAR DIESEL ITEM

PAR NTO.

DESCRIPTION

QTY

1 1 1 2 3 4 5

580089388 500154908 052645300 580094958 062159500 580049814 580026621

Fitting .................................................................................................................. Fitting .............................................................................................................. O-Ring ........................................................................................................ Tube Assy ........................................................................................................... Clamp ................................................................................................................. Clip ...................................................................................................................... Nut ......................................................................................................................

2 1 1 1 4 1 2

6 7 8 9 10 11 12 13 14 15 16

582015124 582015449 580019817 316448036 580030966 505970529 504069724 580092518 580022963 449022016 580047714

Hose ................................................................................................................... Tube Assy ........................................................................................................... Fitting .................................................................................................................. Fitting .................................................................................................................. Capscrew ............................................................................................................ Clamp ................................................................................................................. Clamp ................................................................................................................. Bracket ................................................................................................................ Capscrew ............................................................................................................ Lockwasher ......................................................................................................... Capscrew ............................................................................................................

1 1 1 1 1 1 1 1 1 1 1

A974


7-5

P21962

12-09

TRANSMISSION MOUNT (FIGURE 7-3) SINGLE SPEED

7-6


A974

12-09

P21962

TRANSMISSION MOUNT SINGLE SPEED ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 4 5 6

580093693 580051670 449021019 449022041 449021019 931017917 449022017

Bracket ................................................................................................................ Isolator ................................................................................................................ Washer ............................................................................................................... Lockwasher ......................................................................................................... Washer (Alternate Part) ...................................................................................... Capscrew ............................................................................................................ Lockwasher .........................................................................................................

1 2 2 1 1 1 4

7 8

449001048 582003678 501702903

Capscrew ............................................................................................................ Transmission Assy .............................................................................................. Loctite .................................................................................................................

4 1 AR

A974


7-7

P21957

11-09

TORQUE CONVERTER (FIGURE 7-4)

ITEM 1 1 2 3

PAR NTO. a 580047025 b 580047026 502566904 580042194 501702901 504226218

DESCRIPTION

QTY

Torque Converter ................................................................................................ 1 Torque Converter ................................................................................................ 1 Washer ............................................................................................................... 4 Capscrew ............................................................................................................ 4 Loctite ................................................................................................................. AR Lubricant ............................................................................................................. AR

FOOTNOTES: a

7-8

Mazda Engine

b

Yanmar Engine


A974

11-09

P21957

NOTES

A974


7-9

P22046

11-10

TORQUE CONVERTER HOUSING AND ATTACHING PARTS (FIGURE 7-5) SINGLE SPEED (→ 2/2011)

7-10


A974

11-10

P22046

TORQUE CONVERTER HOUSING AND ATTACHING PARTS SINGLE SPEED (→ 2/2011) ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 3 4 5

582003678 580086989 582005769 580073345 052645500 505967551 514454800

Transmission Assy .............................................................................................. Converter Housing ......................................................................................... Dipstick ........................................................................................................... Breather .......................................................................................................... O-Ring ........................................................................................................ Fitting .............................................................................................................. Fitting ..............................................................................................................

1 1 1 1 1 1 3

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

052645400 580036023 580095332 580089865 449022018 449001412 505967598 580087290 449001415 580048738 015125800 582001759 500505908 582001760 580094950 505967534 580090191 580089461 580087219

O-Ring ........................................................................................................ Temperature Sensor ...................................................................................... Plug ................................................................................................................ Cover Plate (Torque Converter Bottom Housing) .......................................... Washer ........................................................................................................... Capscrew ....................................................................................................... Magnet ........................................................................................................... Cover (PTO Rear Gear) ................................................................................. Capscrew ....................................................................................................... Fitting .............................................................................................................. Ball Bearing .................................................................................................... Drive Gear (Hydraulic Pump) ......................................................................... Bearing ........................................................................................................... Drive Gear (Charge Pump) ............................................................................ Cover (Suction Screen) .................................................................................. Screen ............................................................................................................ Spring ............................................................................................................. Cover (PTO Gears) ........................................................................................ Housing (Stator Support) ( FP22409 [Page 7-20]).........................................

1 1 1 1 3 3 1 1 2 1 1 1 1 1 1 1 1 1 1

24 25

449001015 504057795 449022013 582001758 580045072 580046820 064570300 031206200 580045064 580046273 500025905 580093395 580089318

Capscrew .......................................................................................................

4

Lockwasher .................................................................................................... Drive Gear ...................................................................................................... Sealing Ring ................................................................................................... O-Ring ............................................................................................................ Snap Ring ....................................................................................................... Ball Bearing .................................................................................................... Bearing ........................................................................................................... Oil Seal (Torque Converter) ........................................................................... Ball Bearing .................................................................................................... O-Ring AS568A-120 ....................................................................................... Transmission Gear (Out Put) .........................................................................

4 1 1 2 1 2 1 1 1 1 1

26 27 28 29 30 31 32 33 34 35

A974


7-11

P22407

11-10

TRANSMISSION HOUSING AND ASSEMBLY (FIGURE 7-6) SINGLE SPEED (→ 2/2011)

7-12


A974

11-10

P22407

TRANSMISSION HOUSING AND ASSEMBLY SINGLE SPEED (→ 2/2011) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 12 13 14 15 15 16 17 18 19 20 21 22 23 24 24 25 26 26 27 27 28 29 29

PAR NTO.

DESCRIPTION

QTY

582003678 582011223 580094879 580090094 582004818 580074887 580035708

Transmission Assy .............................................................................................. Transmission Housing .................................................................................... Gasket ............................................................................................................ Cover (Out Put Gear) ..................................................................................... Roll Pin ........................................................................................................... Spacer ............................................................................................................ Nut ..................................................................................................................

1 1 1 1 2 1 1

550020335 580087195 580087194 580046769 950409907 514454800 052645400 580050042 580046451 500390901 052645500 580094880 580087458 582007293 449022016 931013907 580046274 580080753 580011108

Transmission Filter ......................................................................................... Clutch Pack (Reverse) ( FP21961 [Page 7-24])............................................. Clutch Pack (Forward) ( FP21960 [Page 7-22])............................................. O-Ring ............................................................................................................ Ball Bearing .................................................................................................... Fitting .............................................................................................................. O-Ring ........................................................................................................ Dowel ............................................................................................................. Capscrew ....................................................................................................... Fitting .............................................................................................................. O-Ring ........................................................................................................ Gasket ............................................................................................................

11 1 1 2 3 1 2 26 1 1 1

Charge Pump ( FP22408 [Page 7-18]).......................................................... Lockwasher .................................................................................................... Capscrew ....................................................................................................... Oil Seal ........................................................................................................... Yoke ............................................................................................................... Seal ................................................................................................................

1 9 7 1 1 1

580079982 580082537 580078160 580051796 315976070 052645200 315976062 056363300 580037013 582003502 582010096 a 580059631 a 504057751 505975518 a 582011174

Flange Head Capscrew .................................................................................. Solenoid Valve ............................................................................................... Kit-Seal ....................................................................................................... Pressure Transducer ...................................................................................... Fitting .............................................................................................................. O-Ring ........................................................................................................ Fitting .............................................................................................................. O-Ring ........................................................................................................ Solenoid ......................................................................................................... Plug ................................................................................................................ O-Ring ........................................................................................................ O-Ring ............................................................................................................

1 2 1 2 1 1 1 1 1 2 1 1

Capscrew ....................................................................................................... Bracket (Lifting Eye) .......................................................................................

6 1

FOOTNOTES: a

Not Illustrated

A974


7-13

P21959

05-10

TORQUE CONVERTER HOUSING AND ATTACHING PARTS (FIGURE 7-7) SINGLE SPEED, ALUMINUM CHAIN DRIVE (2/2011 →)

7-14


A974

05-10

P21959

TORQUE CONVERTER HOUSING AND ATTACHING PARTS SINGLE SPEED, ALUMINUM CHAIN DRIVE (2/2011 →) ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5 6

582008126 582006406 580070353 580073345 505967551 580095332 514454800

Transmission Assy .............................................................................................. Converter Housing ......................................................................................... Dipstick ........................................................................................................... Breather .......................................................................................................... Fitting .............................................................................................................. Plug ................................................................................................................ Fitting ..............................................................................................................

1 1 1 1 1 1 3

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

580036023 449001412 449022018 580094950 505967598 505967534 580090191 015125800 582006408 582008293 582008292 582003870 500505908 501802901 580048738 064570300 500025905 580089318 031206200

Temperature Sensor ...................................................................................... Capscrew ....................................................................................................... Washer ........................................................................................................... Cover .............................................................................................................. Magnet ........................................................................................................... Screen ............................................................................................................ Spring ............................................................................................................. Ball Bearing .................................................................................................... Sprocket ......................................................................................................... Drive Chain ..................................................................................................... Drive Chain ..................................................................................................... Sprocket ......................................................................................................... Bearing ........................................................................................................... O-Ring ............................................................................................................ Fitting .............................................................................................................. Snap Ring ....................................................................................................... Ball Bearing .................................................................................................... Transmission Gear ......................................................................................... Ball Bearing ....................................................................................................

1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8

26 27 28

580087219 449001015 504057795 449022013 012823500 580045072 582006407 580045064 580046273 582004818 582008319 449022021 504057751 505975518

Housing Stator Support ( FP22409 [Page 7-20])........................................... Capscrew .......................................................................................................

1 4

Lockwasher .................................................................................................... O-Ring ............................................................................................................ Sealing Ring ................................................................................................... Sprocket ......................................................................................................... Bearing ........................................................................................................... Oil Seal (Torque Converter) ........................................................................... Roll Pin ........................................................................................................... Plate ............................................................................................................... Washer ...........................................................................................................

4 2 1 1 1 1 2 1 2

Capscrew .......................................................................................................

2

29 30 31 32 33 34 35 36 37

A974


7-15

P21958

05-10

TRANSMISSION HOUSING AND ASSEMBLY (FIGURE 7-8) SINGLE SPEED, ALUMINUM CHAIN DRIVE (2/2011 →)

7-16


A974

05-10

P21958

TRANSMISSION HOUSING AND ASSEMBLY SINGLE SPEED, ALUMINUM CHAIN DRIVE (2/2011 →) ITEM 1 1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 17 17 17 17 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

PAR NTO.

QTY

582008126 b 582006405 c 582011224 580094879 580090094 582004818 580074887

Transmission Assy .............................................................................................. Transmission Housing .................................................................................... Transmission Housing .................................................................................... Gasket ............................................................................................................ Cover .............................................................................................................. Roll Pin ........................................................................................................... Spacer ............................................................................................................

1 1 1 1 1 2 1

580035708 580072982 550020335 580087195 580087194 502604901 950409907 514454800 580050042 580046451 500390901 580094880 580087458 582007293 582010310 580096514 582010311 582006862 449022016

Nut Filter.................................................................................................................. ............................................................................................................... Transmission Filter (Alternate Part) ................................................................ Clutch Pack (Reverse) ( FP21961 [Page 7-24])............................................. Clutch Pack (Forward) ( FP21960 [Page 7-22])............................................. O-Ring ............................................................................................................ Ball Bearing .................................................................................................... Fitting .............................................................................................................. Dowel ............................................................................................................. Capscrew ....................................................................................................... Fitting .............................................................................................................. Gasket ............................................................................................................

1 1 1 1 1 1 2 3 2 26 1 1

Charge Pump ( FP22408 [Page 7-18]).......................................................... Pin .............................................................................................................. O-Ring ........................................................................................................ Ball ............................................................................................................. Pin .............................................................................................................. Lockwasher ....................................................................................................

1 2 1 1 1 9

931013907 580046274 580080753 580011108 580079982 580082537 580051796 315976070 315976062 580037013 582003502 582010096 449001412 504057751 505975518 c 582011174 a 580059631

Capscrew ....................................................................................................... Oil Seal ........................................................................................................... Yoke ............................................................................................................... Seal ................................................................................................................ Flange Head Capscrew .................................................................................. Solenoid Valve ............................................................................................... Pressure Transducer ...................................................................................... Fitting .............................................................................................................. Fitting .............................................................................................................. Solenoid ......................................................................................................... Plug ................................................................................................................ O-Ring ............................................................................................................ Capscrew .......................................................................................................

7 1 1 1 1 1 1 1 1 1 2 2 2

Capscrew ....................................................................................................... Bracket (Lifting Eye) ....................................................................................... O-Ring ............................................................................................................

6 1 1

FOOTNOTES: a Not Illustrated b → 2/2011

A974

DESCRIPTION

c

2/2011 →


7-17

P22408

11-10

CHARGE PUMP (FIGURE 7-9)

ITEM

PAR NTO.

1 2

580087458 582007293 ..... 580096514

3 4

..... .....

7-18

DESCRIPTION

QTY

Charge Pump ...................................................................................................... Body ............................................................................................................... O-Ring ............................................................................................................ Cover .............................................................................................................. Screws ............................................................................................................


1 1 1 1 4

A974

11-10

P22408

NOTES

A974


7-19

P22409

11-10

STATOR SUPPORT HOUSING (FIGURE 7-10)

7-20


A974

11-10

P22409

STATOR SUPPORT HOUSING ITEM

PAR NTO.

DESCRIPTION

QTY

1 1 2 3 4 5 6

580087219 514454800 052645400 580087223 580087222 ..... 580035701 580094697

Housing Stator Support ...................................................................................... Fitting .............................................................................................................. O-Ring ............................................................................................................ Spring ............................................................................................................. Spool .............................................................................................................. Plug ................................................................................................................ Bushing .......................................................................................................... Ball .................................................................................................................

1 2 1 1 1 5 1 1

7 8

.580087224 ....

Spring ............................................................................................................. Body ...............................................................................................................

11

A974


7-21

P21960

03-10

INPUT/FORWARD CLUTCH (FIGURE 7-11) SINGLE SPEED TRANSMISSION

7-22


A974

03-10

P21960

INPUT/FORWARD CLUTCH SINGLE SPEED TRANSMISSION ITEM

PAR NTO.

DESCRIPTION

QTY

Clutch Pack ......................................................................................................... Ring Seal ........................................................................................................

1 3

3 4 5

580087194 ..... 580055213 582011311 582002614 ..... .....

Ball Bearing .................................................................................................... Shaft ............................................................................................................... Ring Seal ........................................................................................................ Ring Seal ........................................................................................................

2 1 1 1

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

524259220 580055204 580055193 580055195 580055196 ..... ..... ..... 580040786 ..... 580040787 580055216 580055203 582002615 580040796 015125800

Piston Spring ............................................................................................................. ............................................................................................................. Spring ............................................................................................................. Spring Guide .................................................................................................. Snap Ring ....................................................................................................... Conical Plate .................................................................................................. Friction Plate .................................................................................................. Separator Plate .............................................................................................. Pressure Plate (6.0 mm) ................................................................................ O-Ring ............................................................................................................ Snap Ring ....................................................................................................... Ball Bearing .................................................................................................... Snap Ring ....................................................................................................... Clutch Gear .................................................................................................... Snap Ring ....................................................................................................... Ball Bearing ....................................................................................................

1 1 1 1 1 1 5 4 1 1 1 1 2 1 1 1

580042533 580060755

Kit-Clutch Pack Plates ........................................................................................ Kit-Clutch Pack Seals .........................................................................................

1 1

1 2

A974


7-23

P21961

03-10

COUNTER/REVERSE CLUTCH (FIGURE 7-12) SINGLE SPEED TRANSMISSION

7-24


A974

03-10

P21961

COUNTER/REVERSE CLUTCH SINGLE SPEED TRANSMISSION ITEM

PAR NTO.

DESCRIPTION

QTY

Clutch Pack ......................................................................................................... Seal ................................................................................................................

1 2

3 4 5

580087195 ..... 580055213 582011311 582002614 ..... .....

Ball Bearing .................................................................................................... Shaft ............................................................................................................... Seal ................................................................................................................ Seal ................................................................................................................

2 1 1 1

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

524259220 580055204 580055193 580055195 580055196 ..... ..... ..... 580042529 ..... 580040787 580055216 580055203 580040796 582002615 015125800

Piston Spring ............................................................................................................. ............................................................................................................. Spring ............................................................................................................. Spring Guide .................................................................................................. Snap Ring ....................................................................................................... Conical Plate .................................................................................................. Friction Plate .................................................................................................. Separator Plate .............................................................................................. Pressure Plate (5.8 mm) ................................................................................ O-Ring ............................................................................................................ Snap Ring ....................................................................................................... Ball Bearing .................................................................................................... Snap Ring ....................................................................................................... Snap Ring ....................................................................................................... Clutch Gear .................................................................................................... Ball Bearing ....................................................................................................

1 1 1 1 1 1 5 4 1 1 1 1 1 1 1 1

580042533 580060755

Kit-Clutch Pack Plates ........................................................................................ Kit-Clutch Pack Seals .........................................................................................

1 1

1 2

A974


7-25

P21961

03-10

NOTES

7-26


A974

SECTION 8

8

D AR XILVEE

CONTENTS

SECTION 8 DRIVE AXLE DESCRIPTION

PAGE

CENTER SECTION ......................................................................................................................................... DRIVE AXLE ASSEMBLY ............................................................................................................................... DRIVE TIRE AND WHEEL ..............................................................................................................................

8-6 8-2 8-8


8-1

A974

P22028

01-11

DRIVE AXLE ASSEMBLY (FIGURE 8-1)

8-2


A974

01-11

P22028

DRIVE AXLE ASSEMBLY ITEM

PAR NTO.

DESCRIPTION

QTY

582006711 931014906 582001179 940800907 906085100 919921300 580037237 580036620

Drive Axle ........................................................................................................... Capscrew ....................................................................................................... Axle Shaft ....................................................................................................... Nut .................................................................................................................. Lockwasher .................................................................................................... Washer ........................................................................................................... Hub Assembly ................................................................................................ Tapered Roller Bearing ..............................................................................

1 16 2 2 2 2 2 1

7 8 9 10 10 11 12 13 14 15 16 16 17 18 19 20 21 22

519244814 580036946 921949300 909932409 449058011 920802300 580036619 582006709 582001231 908076100 580046640 580046641 502565903 580034643 580075200 582001469 518805618 580004321 580047919

Bearing SetDrum) (Optional) ................................................................................ Hub (Brake ...................................................................................... Seal ............................................................................................................ Tapered Roller Bearing .............................................................................. Roller Bearing (Optional) ............................................................................ Seal ............................................................................................................ Wheel Stud (Hub) ....................................................................................... Drive Axle Housing (RH and LH) .................................................................... Wear Sleeve ............................................................................................... Bolt ................................................................................................................. Brake Assembly (LH, with Cable) ( FP22054 [Page 10-2])............................ Brake Assembly (RH, with Cable) ( FP22054 [Page 10-2])........................... Capscrew ....................................................................................................... Drain Plug ....................................................................................................... Fitting .............................................................................................................. Tube Assy ...................................................................................................... Nut ..............................................................................................................

1 1 1 1 1 1 6 2 1 12 1 1 20 1 1 1 2

Nut ..................................................................................................................

1

23 24 25 26 27 28 28 29 30 31 32 33 34 35 36

Bracket ........................................................................................................... Capscrew ....................................................................................................... Tube Assy ...................................................................................................... Nut .............................................................................................................. Capscrew ....................................................................................................... Clamp ............................................................................................................. Clamp (Optional) ............................................................................................ Drive Axle Center Section ( FP22029 [Page 8-6])......................................... Blind Break (Pop) Rivet .................................................................................. Plug ................................................................................................................ Plug ................................................................................................................ O-Ring ............................................................................................................ Capscrew ............................................................................................................ Washer ...............................................................................................................

1 1 1 2 1 1 1 1 2 1 1 2 4 4

37 38

580068404 580047714 582001468 518805618 580049840 580057863 900003231 582001467 580044373 582006770 080437000 582006769 931017918 502566903 580005381 580080654 ..... 580033339

Nut ...................................................................................................................... Dust Cover .......................................................................................................... Shaft ...................................................................................................................

4 1 1

39 40 41 42 43

580045195 580051814 580051813 931013907 580033391

Drive Shaft .......................................................................................................... Universal Joint ................................................................................................ Coupling ......................................................................................................... Capscrew ............................................................................................................ Wheel Nut ...........................................................................................................

1 2 1 8 12

1 2 3 4 5 6 7

A974


8-3

P22028

01-11

DRIVE AXLE ASSEMBLY ITEM

PAR NTO. 504226218

8-4

DESCRIPTION

QTY

Lubricant ............................................................................................................. AR


A974

01-11

P22028

NOTES

A974


8-5

P22029

01-11

CENTER SECTION (FIGURE 8-2)

8-6


A974

01-11

P22029

CENTER SECTION ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5 6 7

582001467 ..... 909932401 582001248 932200902 580034889 580033315 580032974

Drive Axle Center Section (Assembly) ................................................................ Center Section Housing ................................................................................. Radial Roller Bearing ..................................................................................... Nut .................................................................................................................. Capscrew ....................................................................................................... Ball Bearing .................................................................................................... Gear ............................................................................................................... Housing ..........................................................................................................

1 1 2 2 2 2 1 1

8 9 10 11 12 13 14 15 16 17 18 19 19 20 21 22 23 24 25

580034754 580087365 580037836 580032975 580047714 924234401 950513905 580030967 505967544 582001249 582001250 906196100 582010095 580034313 580052864 580034310 580052866 580034311 580052867

Oil Seal ........................................................................................................... Tapered Roller Bearing .................................................................................. Washer ........................................................................................................... Cover .............................................................................................................. Capscrew ....................................................................................................... Nut .................................................................................................................. Tapered Roller Bearing .................................................................................. Capscrew ....................................................................................................... Dowel ............................................................................................................. Gear ............................................................................................................... Sleeve ............................................................................................................ Tapered Roller Bearing .................................................................................. Tapered Roller Bearing (Option) .................................................................... Shim (0.04 in.) ................................................................................................ Shim (0.009 in.) .............................................................................................. Shim (0.012 in.) .............................................................................................. Shim (0.014 in.) .............................................................................................. Shim (0.016 in.) .............................................................................................. Shim (0.018 in.) ..............................................................................................

1 1 1 1 5 1 1 9 2 1 1 1 1 1 1 1 1 1 1

26 27 28 29 30 31 32 33 34 35 37 38

580034312 580052865 931014906 582001466 580088730 908076100 580035137 580062090 580060289 580060232 580060225 580035540 580057351 520042831

Shim (0.19 in.) ................................................................................................ Shim (0.008 in.) .............................................................................................. Capscrew ....................................................................................................... Cover .............................................................................................................. O-Ring ............................................................................................................ Bolt ................................................................................................................. Differential ...................................................................................................... Kit-Gear ...................................................................................................... Washer ....................................................................................................... Shaft ........................................................................................................... Split Pin ...................................................................................................... Gear and Pinion ............................................................................................. Sealant ........................................................................................................... Adhesive .........................................................................................................

1 1 11 1 1 12 1 2 2 1 1 1 1 1

A974


8-7

P22030

05-10

DRIVE TIRE AND WHEEL (FIGURE 8-3)

8-8


A974

05-10

P22030

DRIVE TIRE AND WHEEL ITEM

PAR NTO.

DESCRIPTION

QTY

1 1 2 3 4 5 5 5

580043016 580043014 580047728 505971519 505971543 580076563 ..... .....

Solid Pneumatic Tire (6.50x10/5.0) .................................................................... Pneumatic Tire (6.50 x 10-12PR) ....................................................................... Rim (6.50x10/5.0) ............................................................................................... Wheel Side Ring ............................................................................................. Wheel Lock Ring ............................................................................................ Wheel Assy (5.00 x 10) (6.50x10-12 PR) ........................................................... Inner Rim ........................................................................................................ Outer Rim .......................................................................................................

2 2 2 1 1 2 1 1

6 7 8

906646100 449022041 449015011 a 505971656

Wheel Stud ..................................................................................................... Lockwasher .................................................................................................... Nut .................................................................................................................. Label (Warning) ..............................................................................................

6 6 6 1

FOOTNOTES: a

Not Illustrated

A974


8-9

P22030

05-10

NOTES

8-10


A974

SECTION 9

9

STEERIS NY GSTEM

CONTENTS

SECTION 9 STEERING SYSTEM DESCRIPTION

PAGE

STEER TIRE AND WHEEL ............................................................................................................................. 9-12 STEERING AXLE AND ATTACHING PARTS ................................................................................................. 9-8 STEERING COLUMN ASSEMBLY ................................................................................................................. 9-4 ISOLATED, DIESEL .................................................................................................................................... 9-6 STEERING CYLINDER ................................................................................................................................... 9-10 STEERING WHEEL AND COLUMN ............................................................................................................... 9-2

A974


9-1

P22032

12-09

STEERING WHEEL AND COLUMN (FIGURE 9-1)

9-2


A974

12-09

P22032

STEERING WHEEL AND COLUMN ITEM 1 1 2 2 2 2 3 4 5 5 5 5 6 7

PAR NTO.

DESCRIPTION

QTY

580046399 Steering Wheel (Without Spinner Knob) ............................................................. 580045338 Steering Wheel (With Spinner) (With Spinner Knob) .......................................... 580058078 Knob Assembly .............................................................................................. 580086874 Knob ........................................................................................................... 580086875 Cap ............................................................................................................. 580086876 Insert .......................................................................................................... 580065002 Horn Button ......................................................................................................... ..... Display Cluster ( FP22011 [Page 6-12])............................................................. a 580081787 b 582010289 582010292 582012579 580032011 .....

F

Steering Steering Column Column (( FP22033 P22033 [Page [Page 9-4])............................................................ 9-4])............................................................ Steering Column (Diesel) ( FP23485 [Page 9-6])............................................... Steering Column (Diesel, Alternate Part) ............................................................ Capscrew ............................................................................................................ Hydraulic Control Valve ......................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 4 1

FOOTNOTES: a

A974

→ S/N A974V01703J INC. 01712-01714

b

S/N A975V01704J → EXC. 01712-01714


9-3

P22033

12-09

STEERING COLUMN ASSEMBLY (FIGURE 9-2)

9-4


A974

12-09

P22033

STEERING COLUMN ASSEMBLY KEY: A: Non Isolated B: Isolated ITEM

PAR NTO.

DESCRIPTION

A

QTY B

1

a 580081787 b 582010289 582010292 582012601

Steering Column ........................................................................................ Steering Column ........................................................................................ Steering Column ........................................................................................ Kit (Shaft Upper) ....................................................................................

1 1 .. 1

.. .. 1 1

2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

..... ..... 580049810 ..... 580049811 ..... ..... 580049812 ..... ..... ..... ..... 580049806 ..... ..... ..... 580049807 .....

Shaft Assembly (Upper) .................................................................... Housing ............................................................................................. Kit-Nut .................................................................................................... Nut ..................................................................................................... Kit-Shaft (Lower) .................................................................................... Shaft Assembly (Lower) .................................................................... Pin ..................................................................................................... Kit-Contact ............................................................................................. Contact Assembly (Horn) .................................................................. Screw ................................................................................................ Fastener ............................................................................................ Connector .......................................................................................... Kit-Pivot (Lower) .................................................................................... Bolt (Pivot) ......................................................................................... Bushing ............................................................................................. Nut ..................................................................................................... Kit-Gas Spring ....................................................................................... Gas Spring ........................................................................................

1 1 1 2 1 1 1 1 1 4 1 1 1 2 2 2 1 1

1 1 1 2 1 1 1 1 1 4 1 1 1 2 2 2 1 1

19 20 21 21 22 23 24 25 26

.. .. .. .. .. 580049808 580078691 ..... ..... ..... ..... .....

Pin Pin ..................................................................................................... ..................................................................................................... Kit-Support ............................................................................................. Kit-Support ............................................................................................. Support .............................................................................................. Spacer ............................................................................................... Nut ..................................................................................................... Washer .............................................................................................. Screw ................................................................................................

1 1 1 .. 1 4 2 2 2

1 1 .. 1 1 .. 2 2 2

FOOTNOTES: a

→ 1/2011

A974

b

1/2011 →


9-5

P23485

12-11

STEERING COLUMN ASSEMBLY (FIGURE 9-3) ISOLATED, DIESEL

9-6


A974

12-11

P23485

STEERING COLUMN ASSEMBLY ISOLATED, DIESEL ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5 6

582012579 582016325 ..... ..... ..... ..... .....

Steering Column ................................................................................................. Kit-Support ..................................................................................................... Support ....................................................................................................... Spacer ........................................................................................................ Joint ............................................................................................................ Nut .............................................................................................................. Washer .......................................................................................................

1 1 1 4 1 2 2

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

.582016326 .... ..... ..... 582016327 ..... 582016328 ..... ..... 582016329 ..... ..... ..... ..... 582016330 ..... ..... ..... 582016331

Screw ......................................................................................................... Kit-Shaft (Upper) ............................................................................................ Shaft Assembly (Upper) ............................................................................. Housing Assembly ..................................................................................... Kit-Nut ............................................................................................................ Nut .............................................................................................................. Kit-Shaft (Lower) ............................................................................................ Shaft Assembly (Lower) ............................................................................. Pin .............................................................................................................. Kit-Contact ...................................................................................................... Contact Assembly (Horn) ........................................................................... Screw ......................................................................................................... Fastener ..................................................................................................... Connector ................................................................................................... Kit Pivot (Lower) ............................................................................................. Bolt (Pivot) .................................................................................................. Bushing ...................................................................................................... Nut .............................................................................................................. Kit-Gas Spring ................................................................................................

21 1 1 1 2 1 1 1 1 1 4 1 1 1 2 2 2 1

26 27 28

..... ..... .....

Gas Spring ................................................................................................. Pin .............................................................................................................. Pin ..............................................................................................................

1 1 1

A974


9-7

P22031

11-09

STEERING AXLE AND ATTACHING PARTS (FIGURE 9-4)

9-8


A974

11-09

P22031

STEERING AXLE AND ATTACHING PARTS ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5 6 7

580035777 580035774 015918200 580052360 505972590 505972565 505969521 505971538

Steer Axle Assembly ........................................................................................... Steering Axle .................................................................................................. Snap Ring ....................................................................................................... Pin .................................................................................................................. Spherical Washer ........................................................................................... Bushing .......................................................................................................... O-Ring ............................................................................................................ Spacer ............................................................................................................

1 1 8 4 8 4 2 2

8 9 10 11 12 13 13 14 14 15 16 17 18 19 20 21 22 23 23

505971512 580040319 580035771 505969551 015631500 950517907 909932406 580061343 909932405 580040318 505971513 922363300 015421600 580035778 580061342 958506995 505971590 a 580035775 b 582012628

Seal King ................................................................................................................ Pin .......................................................................................................... Spindle (LH) ................................................................................................... Pin .................................................................................................................. Grease Fitting ................................................................................................. Tapered Roller Bearing .................................................................................. Bearing Set (Optional) .................................................................................... Tapered Roller Bearing .................................................................................. Bearing Set (Optional) .................................................................................... Washer ........................................................................................................... Nut .................................................................................................................. Cap ................................................................................................................. Cotter Pin ....................................................................................................... Hub ................................................................................................................. Wheel Stud ................................................................................................. Seal ................................................................................................................ Sleeve ............................................................................................................ Tie Rod ........................................................................................................... Tie Rod ...........................................................................................................

2 2 1 2 6 2 2 2 2 2 4 2 4 2 6 2 2 2 2

24 25 25 26 27 28 29 30 31 32 33 34 35

505970544 059695400 582002078 580036340 580035770 311323023 580033391 580049331 580002046 524179205 582001483 449021006 909882404

Oil Seal ........................................................................................................... Bearing Set ..................................................................................................... Bearing Set ..................................................................................................... Steering Cylinder ( FP22064 [Page 9-10])..................................................... Spindle (RH) ................................................................................................... Capscrew ....................................................................................................... Wheel Nut ....................................................................................................... Capscrew ............................................................................................................ Rubber Mount ..................................................................................................... Rubber Mount ..................................................................................................... Plate .................................................................................................................... Washer ............................................................................................................... Nut ......................................................................................................................

2 4 4 1 1 4 12 4 1 2 2 4 4

FOOTNOTES: a

→ 4/2011

A974

b

4/2011 →


9-9

P22064

05-10

STEERING CYLINDER (FIGURE 9-5)

ITEM

PAR NTO.

DESCRIPTION

QTY

1

580036340 580039584

Steering Cylinder ................................................................................................ End Cap .........................................................................................................

1 2

2 3 4 5 6 7 8 9

580061341 580039757 052674100 504225242 504236262 504305701 580040032 580039586

Rod Wiper ...................................................................................................... Rod Seal ......................................................................................................... O-Ring ............................................................................................................ Back-Up Ring ................................................................................................. O-Ring ............................................................................................................ Piston Seal ..................................................................................................... Tube Wldmt-Cylinder ...................................................................................... Cylinder Rod ...................................................................................................

2 2 2 2 2 1 1 1

580039758

Kit-Seal ...............................................................................................................

1

9-10


A974

05-10

P22064

NOTES

A974


9-11

P22060

05-10

STEER TIRE AND WHEEL (FIGURE 9-6)

9-12


A974

05-10

P22060

STEER TIRE AND WHEEL ITEM

PAR NTO.

DESCRIPTION

QTY

1 1 2 3 4 5 5 5

504060776 580043015 580047741 902136802 902136803 580076561 ..... .....

Solid Pneumatic Tire (18x7-8) ............................................................................ Pneumatic Tire (5.00x8-10PR) ........................................................................... Rim (4.33 x 8) (18x7-8) ....................................................................................... Ring ................................................................................................................ Lockring .......................................................................................................... Wheel Assy (5.00x8-10PR) ................................................................................ Inner Rim ........................................................................................................ Outer Rim .......................................................................................................

2 2 2 1 1 2 1 1

6 7 8

906268100 449022017 580064978 a 505971656

Wheel Stud ..................................................................................................... Lockwasher .................................................................................................... Nut .................................................................................................................. Label (Warning) ..............................................................................................

6 6 6 1

FOOTNOTES: a

Not Illustrated

A974


9-13

P22060

05-10

NOTES

9-14


A974

SECTION 10

10

BRA SK YE STEM

CONTENTS

SECTION 10 BRAKE SYSTEM DESCRIPTION

PAGE

BRAKE ASSEMBLY ........................................................................................................................................ 10-2 BRAKE PEDAL LINKAGE ............................................................................................................................... 10-4 PARK BRAKE .................................................................................................................................................. 10-6

A974


10-1

P22054

01-10

BRAKE ASSEMBLY (FIGURE 10-1)

10-2


A974

01-10

P22054

BRAKE ASSEMBLY KEY: A: Left Hand B: Right Hand ITEM

PAR NTO.

DESCRIPTION

A

QTY B

580046640 580046641 580060321 580060322

Brake Assembly (LH, with Cable) .............................................................. Brake Assembly (RH, with Cable) .............................................................. Brake Assembly (LH, without cable) ...................................................... Brake Assembly (RH, without cable) .....................................................

1 .. 1 ..

.. 1 .. 1

1 1 2 3 4 4 5 6 6 7 8 9 10 11 12 13 14 15

902194801 902194802 ..... 902194804 ..... ..... ..... 902194805 902194806 ..... 902194808 902194809 902194810 ..... ..... ..... ..... 580060323

Backplate ........................................................................................... Backplate ........................................................................................... Brake Shoe ........................................................................................ Bolt .................................................................................................... Adjuster Assembly ............................................................................. Adjuster Assembly ............................................................................. Spring (Adjuster) ............................................................................... Lever (RH) ......................................................................................... Lever (LH) ......................................................................................... Pin ..................................................................................................... Strut ................................................................................................... Retaining Ring ................................................................................... Spring ................................................................................................ Spring (Shoe Hold Down) .................................................................. Washer .............................................................................................. Washer (Lower) ................................................................................. Pin ..................................................................................................... Wear Plate .........................................................................................

.. 1 2 2 .. 1 1 .. 1 1 1 2 2 2 2 1 2 1

1 .. 2 2 1 .. 1 1 .. 1 1 2 2 2 2 1 2 1

16 17 17 18 19 20 21 22 23 24 25 26 27 28 29 29

.900094826 .... ..... ..... ..... 902194811 902194803 902194840 ..... ..... ..... ..... 900870815 900094842 580046642 580046643

Plug ................................................................................................... Lever ................................................................................................. Lever ................................................................................................. Stop (Lever) ....................................................................................... Spring ................................................................................................ Spring ................................................................................................ Wheel Cylinder .................................................................................. Piston Rod ..................................................................................... Piston ............................................................................................ Cup ................................................................................................ Spring ............................................................................................ Boot ............................................................................................... Cup ................................................................................................ Bleeder Screw ............................................................................... Parking Brake Cable (LH) ...................................................................... Parking Brake Cable (RH) .....................................................................

..1 1 1 1 1 1 2 2 2 1 2 1 1 1 ..

11 .. 1 1 1 1 2 2 2 1 2 1 1 .. 1

929151300 924307401

Kit-Brake Shoe ........................................................................................... Kit-Adjuster (LH) .........................................................................................

1 1

1 ..

924307402 929150300 904165100 936301301

Kit-Adjuster (RH) ........................................................................................ Kit-Hold Down ............................................................................................ Kit-Repair Wheel Cylinder .......................................................................... Kit-Repair Wheel Cylinder ..........................................................................

.. 1 1 1

1 1 1 1

A974


10-3

P22055

05-10

BRAKE PEDAL LINKAGE (FIGURE 10-2)

10-4


A974

05-10

P22055

BRAKE PEDAL LINKAGE ITEM 1 1 1 1 2 3

PAR NTO.

DESCRIPTION

QTY

Reservoir ............................................................................................................ Cap ................................................................................................................. Tank ............................................................................................................... Packing ........................................................................................................... Screw (Button Head) ..........................................................................................

1 1 1 1 2

4

934403300 922100300 934404300 922102300 580030975 580004321 580047919 582000718

Nut ...................................................................................................................... Mount ..................................................................................................................

2 1

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

922627300 580039908 580056627 580042794 580042842 580039640 582005114 580042963 580049229 504231226 580047714 582001972 580083939 582004169 449015112 580037180 580047742 449015014 580040128

Holder ................................................................................................................. Hose Clamp ........................................................................................................ Hose ................................................................................................................... Clamp (Swivel) .................................................................................................... Clamp ................................................................................................................. Hose Assy ........................................................................................................... Master Cylinder ................................................................................................... Locknut ............................................................................................................... Capscrew ............................................................................................................ Clamp ................................................................................................................. Capscrew ............................................................................................................ Mount .................................................................................................................. Sensor (Brake Position) ...................................................................................... Screw .................................................................................................................. Locknut ............................................................................................................... Capscrew ............................................................................................................ Bumper ............................................................................................................... Nut ...................................................................................................................... Bolt ......................................................................................................................

1 2 1 1 1 1 1 2 2 1 2 1 1 2 2 1 1 1 1

24 25 26 27 28 29 30 31 32

580057831 580095974 937100904 580056624 580000868 580096884 580052931 580052279 580060576 501702902 a 580096655

Bushing ............................................................................................................... Capscrew ............................................................................................................ Nut ...................................................................................................................... Pin (Rod End) ..................................................................................................... Locking Cotter Pin .............................................................................................. Brake Pedal ........................................................................................................ Rubber Pad ......................................................................................................... Spring (RH) ......................................................................................................... Bracket ................................................................................................................ Loctite ................................................................................................................. Wire Harness (Jumper) (Brake Sensor/Cowl Harness) ......................................

2 1 2 1 1 1 1 1 1 1 1

FOOTNOTES: a

Not Illustrated

A974


10-5

P22056

05-10

PARK BRAKE (FIGURE 10-3)

10-6


A974

05-10

P22056

PARK BRAKE ITEM

PAR NTO.

DESCRIPTION

QTY

1 1 2 2 2 3 4 5

b 582003487 c 582017140 b 580044783 580084626 c 582017134 580083939 940600906 582004169

Parking Brake Assembly ..................................................................................... Parking Brake Assembly ..................................................................................... Parking Brake Lever ....................................................................................... Grip ............................................................................................................ Parking Brake Lever ....................................................................................... Sensor (Brake Position) ................................................................................. Washer ........................................................................................................... Screw .............................................................................................................

1 1 1 1 1 1 2 2

6 6

b c 580037180 582004724 a 580096655

Capscrew Capscrew ............................................................................................................ ............................................................................................................ Wire Harness (Jumper) (Brake Sensor/Cowl Harness) ......................................

4 4 1

FOOTNOTES: a b

Not Illustrated → PENDING PER ECN 154238

A974

c

PENDING PER ECN 154238 →


10-7

P22056

05-10

NOTES

10-8


A974

SECTION 11

11

HYDRAULSIC YSTEM

CONTENTS

SECTION 11 HYDRAULIC SYSTEM DESCRIPTION

PAGE

GEAR PUMP ASSEMBLY ............................................................................................................................... HAND LEVERS 2 AND 3 FUNCTION ................................................................................................................................... HYDRAULIC CONTROL VALVE MANUAL - 3 FUNCTION ............................................................................................................................. HYDRAULIC FILTER HOUSING ..................................................................................................................... HYDRAULIC HOSES STEERING .................................................................................................................................................. HYDRAULIC SUPPLY AND RETURN ............................................................................................................ TILT AND AUXILIARY HOSES ....................................................................................................................... TILT CYLINDER AND MAST INSTALLATION ................................................................................................ TILT CYLINDER ASSEMBLY .......................................................................................................................... VALVE ASSEMBLY, AUXILIARY MANUAL CONTROL VALVE - THREE FUNCTION ................................................................................... VALVE ASSEMBLY, LIFT AND TILT MANUAL CONTROL VALVE - THREE FUNCTION ................................................................................... VALVE ASSEMBLY, OUTLET SECTION MANUAL CONTROL VALVE - THREE FUNCTION ...................................................................................

A974


11-4 11-14 11-16 11-10 11-6 11-2 11-8 11-11 11-12 11-20 11-18 11-22

11-1

P21976

05-10

HYDRAULIC SUPPLY AND RETURN (FIGURE 11-1)

11-2


A974

05-10

P21976

HYDRAULIC SUPPLY AND RETURN ITEM 1 1 2 3 4 4 5 6

PAR NTO.

DESCRIPTION

QTY

502056903 Clamp ................................................................................................................. 502056903 Clamp (Alternate Part) ........................................................................................ 580096833 Hose (Return) ..................................................................................................... ..... Hydraulic Filter ( FP21979 [Page 11-10])........................................................... 580040912 Dipstick ............................................................................................................... 580054992 O-Ring ............................................................................................................ 500154904 Fitting .................................................................................................................. 580039912 Hose Clamp ........................................................................................................

6 4 1 1 1 1 1 1

7 7 8 9 10 11 12 12 13 14 15 16 17 18 19 20 20 21 22

580027066 580027270 580056337 580030969 580056336 580012987 580071011 052645900 582006514 582005520 582005336 502566904 449001418 580050641 582006484 580052324 052645700 580083459 580019817

1 1 1 2 1 2 1 1 1 1 2 2 2 2 1 1 1 1 1

23 24 25 26

582012925 580019819 502056904 502056901 a 520042831

Hose Hose ................................................................................................................... (Optional) ................................................................................................... Breather .............................................................................................................. Capscrew ............................................................................................................ Adapter (Breather) .............................................................................................. Nut ...................................................................................................................... Strainer ............................................................................................................... O-Ring ............................................................................................................ Hose ................................................................................................................... Tube .................................................................................................................... Clamp ................................................................................................................. Washer ............................................................................................................... Capscrew ............................................................................................................ Capscrew ............................................................................................................ Hose ................................................................................................................... Adapter (Suction) ................................................................................................ O-Ring ............................................................................................................ Gear Pump ( FP22083 [Page 11-4])................................................................... Fitting ..................................................................................................................

Hose Assy ........................................................................................................... 1 Fitting .................................................................................................................. 1 Clamp (Hose) (Alternate Part) ............................................................................ 1 Clamp (Alternate Part) ........................................................................................ 1 Adhesive ............................................................................................................. AR

FOOTNOTES: a

Not Illustrated

A974


11-3

P22083

06-10

GEAR PUMP ASSEMBLY (FIGURE 11-2)

11-4


A974

06-10

P22083

GEAR PUMP ASSEMBLY ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5 6 7

580083459 ..... ..... ..... 580055594 580054026 580054029 .....

Gear Pump ......................................................................................................... Gear Plate ...................................................................................................... Drive Gear ...................................................................................................... Driven Gear .................................................................................................... Flange ............................................................................................................ Cover .............................................................................................................. Side Plate ....................................................................................................... Plate Seal .......................................................................................................

1 1 1 1 1 1 2 2

8 9 10 11 12

.. .. .. .. .. ..... 580054027 580054028

Back-Up Ring ................................................................................................. Oil Seal ........................................................................................................... Snap Ring ....................................................................................................... Screw ............................................................................................................. Dowel .............................................................................................................

2 1 1 4 4

580057490 580012159

Gear Set ............................................................................................................. Kit-Seal ...............................................................................................................

1 1

A974


11-5

P21977

11-09

HYDRAULIC HOSES (FIGURE 11-3) STEERING

11-6


A974

11-09

P21977

HYDRAULIC HOSES STEERING ITEM 1 2 3

PAR NTO.

DESCRIPTION

QTY 1 2

5

..... Steer Axle ( FP22031 [Page 9-8])...................................................................... 580019808 Fitting .................................................................................................................. 582001948 582013061 Hose Assy ........................................................................................................... 582001947 582013060 Hose Assy ........................................................................................................... 580045558 Clip ......................................................................................................................

6 7 8 9 10 11 11 12

580026621 Nut ...................................................................................................................... 580047714 Capscrew ............................................................................................................ 449001204 Capscrew ............................................................................................................ 580096725 Hose Clamp ........................................................................................................ 504231270 Nut ...................................................................................................................... 580039349 Fitting .................................................................................................................. 582010105 Fitting (Alternate Part) ......................................................................................... ..... Hydraulic Control Valve ( FP21983 [Page 11-16]).............................................

6 6 1 1 1 2 2 1

4

A974


1 1 6

11-7

P21978

02-10

TILT AND AUXILIARY HOSES (FIGURE 11-4)

11-8


A974

02-10

P21978

TILT AND AUXILIARY HOSES ITEM 1 2 2 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21

PAR NTO. 580046577 580055804 580039386 052645300 580039365 580020468 580019860 580047454

DESCRIPTION

QTY

Tube Assy (Supply) ............................................................................................ Fitting .................................................................................................................. O-Ring ............................................................................................................ O-Ring ............................................................................................................ Fitting .................................................................................................................. Fitting .................................................................................................................. Fitting .................................................................................................................. Hose Assy (Tilt Hose) .........................................................................................

1 3 1 1 1 1 4 1

580046576 Hose ....................................................................... 582005712 Hose Assy Assy (Tilt (Tilt Hose) Hose) (Alternate) ......................................................................................... 582005714 Hose Assy (Tilt Hose) ......................................................................................... 582005713 Hose Assy (Tilt Hose) ......................................................................................... 580024707 Capscrew ............................................................................................................ 580041704 Insert ................................................................................................................... 580087631 Clamp ................................................................................................................. 580019810 Fitting .................................................................................................................. 580055585 Hose Assy (Third Function) ................................................................................ 580045323 Hose Assy (Third Function) ................................................................................ 524141696 Hose Clamp ........................................................................................................ 580068221 Clamp ................................................................................................................. 580041208 Fitting (Diagnostic) .............................................................................................. 580019871 Fitting .................................................................................................................. 582005715 Hose Assy (Hoist Hose) ...................................................................................... ..... Tilt Cylinder (RH) ( FP21981 [Page 11-12])....................................................... ..... Tilt Cylinder (LH) ( FP21981 [Page 11-12])........................................................ a 580039425 Fitting .................................................................................................................. a 580047941 Plug .....................................................................................................................

1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 1

FOOTNOTES: a

Not Illustrated

A974


11-9

P21979

05-10

HYDRAULIC FILTER HOUSING (FIGURE 11-5)

ITEM

1 1 2 2 3 4 5 6 6 6 6 7

PAR NTO.

DESCRIPTION

QTY

582002952 582000047 580087580 582000079 ..... 580052951 ..... ..... ..... 582005523 582000048 580052955 582002947 315976062

Hydraulic Filter Housing Assembly ..................................................................... Hydraulic Filter Assembly (Alternate Part) .......................................................... Cover Assembly ............................................................................................. Hydraulic Filter (Head Assembly)(Alternate Part) .......................................... Lid .............................................................................................................. Filter Head (Alternate Part) ........................................................................ Spring ......................................................................................................... Seal ............................................................................................................ Quad Ring ...................................................................................................... Bowl ................................................................................................................ Hydraulic Filter (Bowl Assembly) (Alternate Part) .......................................... Filter Can (Alternate Part) .............................................................................. Filter (Alternate Part) ...................................................................................... Fitting ..............................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1

580087581 a 580084426 a 580027573

Kit-Seal ........................................................................................................... Element (Filter) ................................................................................................... Nut (Flange) ........................................................................................................

1 1 1

FOOTNOTES: a

Not Illustrated

11-10


A974

12-09

P21980

TILT CYLINDER AND MAST INSTALLATION (FIGURE 11-6)

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13

A974

PAR NTO. 580030970

DESCRIPTION

QTY

Capscrew ............................................................................................................

2

580040489 Pin Anchor .......................................................................................................... 015628700 Grease Fitting ..................................................................................................... 582001797 Pin ....................................................................................................................... 582001796 Rod End .............................................................................................................. 580061352 Capscrew ............................................................................................................ 580056005 Washer ............................................................................................................... 580056000 Nut ...................................................................................................................... 504229225 Bushing ............................................................................................................... 580058009 Capscrew ............................................................................................................ 582001957 Pin ....................................................................................................................... 015630900 Grease Fitting ..................................................................................................... ..... Tilt Cylinder ( FP21981 [Page 11-12])................................................................

4 2 2 2 2 2 2 2 2 2 2 2


11-11

P21981

12-09

TILT CYLINDER ASSEMBLY (FIGURE 11-7)

11-12


A974

12-09

P21981

TILT CYLINDER ASSEMBLY ITEM 1 2 4 5 6 7 8 9 10 11 12

A974

PAR NTO.

DESCRIPTION

QTY

582001484 524172607 502637902 504305701 506002500 506986116 015493400 580022505

Tilt Cylinder ......................................................................................................... Tube Wldmt-Cylinder ...................................................................................... Locknut ........................................................................................................... Piston Seal ..................................................................................................... Piston ............................................................................................................. Spacer ............................................................................................................ O-Ring ............................................................................................................ Rod Seal .........................................................................................................

2 1 1 1 1 1 1 1

502011914 580022514 518852600 ..... 504234269

Back-Up Ring ................................................................................................. Rod Wiper ...................................................................................................... Gland .............................................................................................................. Cylinder Rod ................................................................................................... Lubricant .........................................................................................................

1 1 1 1 AR


11-13

P21982

12-09

HAND LEVERS (FIGURE 11-8) 2 AND 3 FUNCTION

11-14


A974

12-09

P21982

HAND LEVERS 2 AND 3 FUNCTION KEY: A: 2 L ever/Function B: 3 L ever/Function ITEM

PAR NTO.

DESCRIPTION

A

QTY B

1 2 3

580084411 580084412 580084413

Lever .......................................................................................................... Lever (Tilt) .................................................................................................. Lever ..........................................................................................................

1 1 ..

1 1 1

4 5 6 7 8 9 10 11 12 13 14 15 16

580056844 580056815 580050978 580085082 580083423 580056840 500583902 580003145 505967551 580058269 580056666 580044129 580090439

Knob ........................................................................................................... Capscrew ................................................................................................... Bushing ...................................................................................................... Shaft (Pivot) ............................................................................................... Link ............................................................................................................. Locking Ring Cotter Pin ............................................................................. Pin .............................................................................................................. Collar .......................................................................................................... Fitting ......................................................................................................... Capscrew ................................................................................................... Washer ....................................................................................................... Isolator ....................................................................................................... Hydraulic Control Valve (Manual) ( FP21983 [Page 11-16]).....................

2 2 4 1 2 4 4 1 2 3 3 3 1

3 2 6 1 3 6 6 .. .. 3 3 3 1

A974


11-15

P21983

12-09

HYDRAULIC CONTROL VALVE (FIGURE 11-9) MANUAL — 3 FUNCTION

11-16


A974

12-09

P21983

HYDRAULIC CONTROL VALVE MANUAL – 3 FUNCTION ITEM

PAR NTO.

DESCRIPTION

QTY

1 2 3 4 5 6

580090439 580037270 580090449 580085165 580054062 580094926 580088718

Hydraulic Control Valve (Manual) ....................................................................... Steering Control Unit ...................................................................................... Hydraulic Control Valve .................................................................................. Valve Section (Aux.) ( FP21985 [Page 11-20]).......................................... Valve Section (Outlet) ( FP21986 [Page 11-22])....................................... Valve Section (Lift And Tilt) ( FP21984 [Page 11-18])............................... Solenoid Assembly (Double Function) ................................................................

1 1 1 1 1 1 1

7 8

580085134 580052297

Needle Roller ...................................................................................................... Capscrew ............................................................................................................

2 2

A974


11-17

P21984

12-09

VALVE ASSEMBLY, LIFT AND TILT (FIGURE 11-10) MANUAL CONTROL VALVE — THREE FUNCTION

11-18


A974

12-09

P21984

VALVE ASSEMBLY, LIFT AND TILT MANUAL CONTROL VALVE – THREE FUNCTION ITEM

PAR NTO.

DESCRIPTION

QTY

580094926 580054052 580054462 580006977 580054465 580006976 502635907

Valve Section (Lift And Tilt) ................................................................................ Plug ................................................................................................................ Plug ................................................................................................................ Spring ............................................................................................................. Poppet ............................................................................................................ Poppet ............................................................................................................ Screw .............................................................................................................

1 2 1 3 1 2 4

Plate ............................................................................................................... Kit-Seal (Lift and Tilt) ...................................................................................... Plate ............................................................................................................... Spring Seat ..................................................................................................... Spring ............................................................................................................. Piston ............................................................................................................. Spring ............................................................................................................. Spool End ....................................................................................................... Cap .................................................................................................................

2 1 2 4 2 1 1 1 2

17 18 18 19 20 21 22 23

580049294 580085146 580062938 504230236 580056023 580056024 504230207 580056877 580054869 580072235 580054044 580056022 580054063 580054064 ..... ..... ..... ..... .....

Capscrew ....................................................................................................... Spool End ....................................................................................................... Relief Valve (3100 PSI) (Main Relief) (Low Relief) ........................................ Relief Valve (3400 PSI) (Main Relief) (High Relief) ........................................ Plug ............................................................................................................ Screw ......................................................................................................... Nut .............................................................................................................. Washer ....................................................................................................... Poppet ........................................................................................................

4 1 1 1 1 1 1 1 1

24

580054672

Kit-Seal .......................................................................................................

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A974


11-19

P21985

12-09

VALVE ASSEMBLY, AUXILIARY (FIGURE 11-11) MANUAL CONTROL VALVE — THREE FUNCTION

11-20


A974

12-09

P21985

VALVE ASSEMBLY, AUXILIARY MANUAL CONTROL VALVE – THREE FUNCTION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14

A974

PAR NTO.

DESCRIPTION

QTY

580085165 502635907 580054053 580054689 580072235 580054044 580054869

Valve Section ...................................................................................................... Screw ............................................................................................................. Plug ................................................................................................................ Kit-Seal (Auxiliary Functions) .........................................................................

1 2 1 1

Capscrew ....................................................................................................... Cap .................................................................................................................

2 1

580056022 504230236 580056023 580062938 580006976 580006977 580054052 580049294 580085142

Spool SpringEnd Seat....................................................................................................... ..................................................................................................... Spring ............................................................................................................. Plate ............................................................................................................... Poppet ............................................................................................................ Spring ............................................................................................................. Plug ................................................................................................................ Plate ............................................................................................................... Kit-Seal (Three Function) ...............................................................................

1 2 1 1 1 1 1 1 1


11-21

P21986

12-09

VALVE ASSEMBLY, OUTLET SECTION (FIGURE 11-12) MANUAL CONTROL VALVE — THREE FUNCTION

ITEM 1 2 2 3 4 5 6 7 8 9 10

11-22

PAR NTO. 580054062 580055166 014936600 ..... 580054046 ..... ..... ..... ..... ..... 580054684

DESCRIPTION

QTY

Valve Section ...................................................................................................... Kit-Tie Rod (Three Function) .............................................................................. Nut .................................................................................................................. Plug ..................................................................................................................... Relief Valve (2250 PSI) (Secondary) .................................................................. Nut .................................................................................................................. Screw ............................................................................................................. Washer ........................................................................................................... Poppet ............................................................................................................ Plug ................................................................................................................ Kit-Seal ...........................................................................................................


1 1 4 1 1 1 1 1 1 1 1

A974

SECTION 12

12

MAST-THREESTAGEFULLFREE-LIFT

CONTENTS

SECTION 12 MAST-THREE STAGE FULL FREE-LIFT DESCRIPTION

PAGE

CARRIAGE THREE STAGE FULL FREE-LIFT .............................................................................................................. 12-18 FREE LIFT CYLINDER ASSEMBLY THREE STAGE FULL FREE LIFT .............................................................................................................. 12-16 HEADER HOSE AND ATTACHING PARTS 3 FUNCTION ............................................................................................................................................... 12-20 MAIN LIFT CYLINDER ASSEMBLY THREE STAGE FULL FREE LIFT .............................................................................................................. 12-12 MAST ASSEMBLY INNER MAST AND FREE-LIFT .................................................................................................................. 12-8 INTERMEDIATE MAST AND MAIN LIFT .................................................................................................... 12-4 OUTER MAST ............................................................................................................................................. 12-2

A974


12-1

P22004

05-10

MAST ASSEMBLY (FIGURE 12-1) OUTER MAST

12-2


A974

05-10

P22004

MAST ASSEMBLY OUTER MAST A698 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1234 Mast Group Number MastAssy 1 ITEM

OuterMast PAR NTO.

1 1 2 3 3 3 4 5 6 7 8 9 10

a. . . . . a..... 504066700 015916300 580001430 520036852 520036848 504233232 504234265 504075764 012824300 520051893 524197919 582006737

11 12 13 14 15 16 17

580061352 580056005 582005921 580055733 580055651 582006766 900003277

4285 mm (168.7 in.)

4735 mm (186.4 in.)

5035 mm (198.2 in.)

A698 4285

A698 4735

A698 5035

582007264 582007251

582007265 582007252

DESCRIPTION

582010150 582007253 QTY

Mast Assy ........................................................................................................... 1 Outer Mast ...................................................................................................... 1 Stubshaft .................................................................................................... 2 Snap Ring ....................................................................................................... 1 Load Roller ("A") (3.61 in./3.60 in.) ................................................................. 2 Load Roller ("B") (3.63 in./3.62 in.) ................................................................. 2 Load Roller ("C") (3.67 in./3.66 in.) ................................................................ 2 Shim (0.020 in.) .............................................................................................. AR Shim (0.020 in.) .............................................................................................. AR Wear Strip ...................................................................................................... 2 O-Ring ............................................................................................................ 2 Grease Fitting ................................................................................................. 2 Plug ................................................................................................................ 2 Trunnion ......................................................................................................... 2 Capscrew ....................................................................................................... Washer ........................................................................................................... Bushing .......................................................................................................... Capscrew ....................................................................................................... Nut .................................................................................................................. Plate ............................................................................................................... Bushing ..........................................................................................................

4 4 2 2 4 1 2

FOOTNOTES: a

Refer to Table

A974


12-3

P22005

05-10

MAST ASSEMBLY (FIGURE 12-2) INTERMEDIATE MAST AND MAIN LIFT

12-4


A974

05-10

P22005

MAST ASSEMBLY INTERMEDIATE MAST AND MAIN LIFT A698 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1234 Mast Group Number MastAssy

4735 mm (186.4 in.)

5035 mm (198.2 in.)

A698 4285

A698 4735

A698 5035

582007264

582007265

582010150

504070754 582007415

582007346 582007414

504073748 582007413

Chain

504064781

900002264

518791631

Cylinder Assy (RH)

582007416

582007412

HoseAssy

582001645

582001646

1 15

I ntermediate Mast C ylinder Assy (LH)

16 25 26 ITEM

4285 mm (168.7 in.)

PAR NTO.

DESCRIPTION

582007411 582001647 QTY

1 1 2 3 3 3 4 5

a. . . . . a..... 504066700 015916300 580001430 520036852 520036848 504233232 504234265

6 7 8 9 10 10 10 11 12 13 14 15 16 17 18 19 20 21

504075764 012824300 500227907 504064767 504064769 504069791 504069702 580055976 580056005 504064739 580056001 a..... a..... 504234266 504064758 518801644 580033718 015415900

Wear Strip ...................................................................................................... O-Ring ............................................................................................................ Snap Ring ....................................................................................................... Washer (0.060 in.) .......................................................................................... Washer (0.010 in.) .......................................................................................... Washer (0.030 in.) .......................................................................................... Washer (0.060 in.) .......................................................................................... Capscrew ....................................................................................................... Washer ........................................................................................................... Spacer ............................................................................................................ Nut .................................................................................................................. Cylinder Assy (LH) ......................................................................................... Chain .............................................................................................................. Nut .................................................................................................................. Ring ................................................................................................................ Chain Anchor .................................................................................................. Pin .................................................................................................................. Cotter Pin .......................................................................................................

2 4 2 2 2 2 2 3 5 2 2 1 1 2 2 2 2 2

22 23 23 24 25 26

504281794 900002259 504070732 504064782 a..... a.....

Chain Sheave ................................................................................................. Stubshaft ........................................................................................................ Stubshaft .................................................................................................... Hose Sheave .................................................................................................. Cylinder Assy (RH) ......................................................................................... Hose Assy ......................................................................................................

2 1 1 1 1 1

A974

Mast Assy ........................................................................................................... 1 Intermediate Mast ........................................................................................... 1 Stubshaft .................................................................................................... 4 Snap Ring ....................................................................................................... 4 Load Roller ("A") (3.61 in./3.60 in.) ................................................................. 4 Load Roller ("B") (3.63 in./3.62 in.) ................................................................. 4 Load Roller ("C") (3.67 in./3.66 in.) ................................................................ 4 Shim (0.020 in.) .............................................................................................. AR Shim (0.020 in.) .............................................................................................. 2


12-5

P22005

05-10

MAST ASSEMBLY INTERMEDIATE MAST AND MAIN LIFT ITEM

PAR NTO.

DESCRIPTION

QTY

27 28 29 30 31 32 33

518806660 900003213 580010912 052229600 501801901 504064740 504064729

Tube Assy ...................................................................................................... Clamp ............................................................................................................. Hose Assy ...................................................................................................... Fitting .............................................................................................................. Fitting .............................................................................................................. Hose Assy ...................................................................................................... Fitting ..............................................................................................................

1 1 1 1 1 1 2

34 35 36 37 38 39 40 41 42 43

504075776 504236253 582007601 580019838 524141846 504064742 052643500 580055736 580055651 500227910

Spring Washer............................................................................................................. ........................................................................................................... Valve .............................................................................................................. Fitting .............................................................................................................. Lowering Control Valve .................................................................................. Housing (Lowering Control) ............................................................................ Connector ....................................................................................................... Capscrew ....................................................................................................... Nut .................................................................................................................. Snap Ring .......................................................................................................

2 2 1 1 1 1 1 2 2 2

FOOTNOTES: a

Refer to Table

12-6


A974

05-10

P22005

NOTES

A974


12-7

P22006

05-10

MAST ASSEMBLY (FIGURE 12-3) INNER MAST AND FREE-LIFT

12-8


A974

05-10

P22006

MAST ASSEMBLY INNER MAST AND FREE-LIFT A698 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1234 Mast Group Number MastAssy

4285 mm (168.7 in.)

4735 mm (186.4 in.)

5035 mm (198.2 in.)

A698 4285

A698 4735

A698 5035

582007264

582007265

582010150

1 2

InnerMast Chain

504073788 504064745

582010094 504075721

504073759 900002253

11

CylinderAssy

582007288

582007289

582007290

KEY: A: w/ 3rd Function Header Hose B: w/o 3rd Function Header Hose ITEM

PAR NTO.

DESCRIPTION

A

QTY B

1 1 2 3 4 4

a..... a..... 504066700 a..... 504301785 504281796 504281799

Mast Assy ................................................................................................... Inner Mast .............................................................................................. Stubshaft ........................................................................................... Chain ..................................................................................................... Chain Guard .......................................................................................... Chain Sheave Assembly ........................................................................ Chain Sheave ....................................................................................

1 1 4 1 1 1 2

1 1 4 1 2 1 2

4 4 5 6 7 8 9 10 11 12 13 14 15 16 16 16 17 18 19 20 21 22 23 24

500343914 520040899 580055742 580056005 449034054 500227910 500227907 504281795 a..... 580024920 580056001 580053612 504233232 580001430 520036852 520036848 015916300 580090840 504075767 518801644 015415900 580033718 504064758 504234266

Snap Ring .......................................................................................... Ball Bearing ....................................................................................... Capscrew ............................................................................................... Washer .................................................................................................. Roll Pin .................................................................................................. Snap Ring .............................................................................................. Snap Ring .............................................................................................. Crosshead ............................................................................................. Cylinder Assy ......................................................................................... Bracket ................................................................................................... Nut ......................................................................................................... Guard ..................................................................................................... Shim (0.020 in.) ..................................................................................... Load Roller ("A") (3.61 in./3.60 in.) ........................................................ Load Roller ("B") (3.63 in./3.62 in.) ........................................................ Load Roller ("C") (3.67 in./3.66 in.) ........................................................ Snap Ring .............................................................................................. Capscrew ............................................................................................... Chain Anchor ......................................................................................... Chain Anchor ......................................................................................... Cotter Pin ............................................................................................... Pin .......................................................................................................... Ring ....................................................................................................... Nut .........................................................................................................

1 1 1 5 1 2 2 1 1 1 4 1 2 2 2 2 2 4 2 2 4 4 4 4

1 1 2 6 2 2 2 1 1 1 4 1 2 2 2 2 2 4 2 2 4 4 4 4

A974


12-9

P22006

05-10

MAST ASSEMBLY INNER MAST AND FREE-LIFT KEY: A: w/ 3rd Function Header Hose B: w/o 3rd Function Header Hose ITEM 25

PAR NTO. 449025042

DESCRIPTION Cotter Pin ...............................................................................................

A

QTY B 2

2

FOOTNOTES: a

Refer to Table

12-10


A974

05-10

P22006

NOTES

A974


12-11

P22007

06-10

MAIN LIFT CYLINDER ASSEMBLY (FIGURE 12-4) THREE STAGE FULL FREE LIFT

12-12


A974

06-10

P22007

MAIN LIFT CYLINDER ASSEMBLY THREE STAGE FULL FREE LIFT LEFT HAND LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1234 ITEM

4285 mm (168.7 in.)

4735 mm (186.4 in.)

5035 mm (198.2 in.)

A698 4285

A698 4735

A698 5035

8803211

8803212

8803213

582007415

582007414

Mast Group Number Cylinder Group Number CylinderAssy

1

Tube WldmtCylinder

519529638

519529639

582007413 519529640

2

Rod

519528670

519528671

519528672

3

Spacer

505657543

505657543

505657543

RIGHT HAND LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1234 ITEM

1

A974

4735 mm (186.4 in.)

5035 mm (198.2 in.)

Mast Group Number

A698 4285

A698 4735

A698 5035

Cylinder Group Number

8803214

8803215

8803216

CylinderAssy Tube WldmtCylinder

582007416 519529688

582007412 519529689

582007411 519529690

2

Rod

519528670

519528671

519528672

3

Spacer

505657543

505657543

505657543

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14

4285 mm (168.7 in.)

PAR NTO. a. . . . . a..... a..... a..... 506845500 504235239 ..... 504148200 518794659 501850904 504153200 504154200 504163200 012825700 504024201

DESCRIPTION

QTY

Cylinder Assy ...................................................................................................... Tube Wldmt-Cylinder ...................................................................................... Rod ................................................................................................................. Spacer ............................................................................................................ Gland .............................................................................................................. Check Valve ................................................................................................... O-Ring ............................................................................................................ Washer ........................................................................................................... Wear Ring ...................................................................................................... Snap Ring ....................................................................................................... Rod Seal ......................................................................................................... Back-Up Ring ................................................................................................. Rod Wiper ...................................................................................................... O-Ring ............................................................................................................ Wear Ring ...................................................................................................... ©2012 Yale Materials Handling Corporation

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 12-13

P22007

06-10

MAIN LIFT CYLINDER ASSEMBLY THREE STAGE FULL FREE LIFT ITEM 15 16

PAR NTO.

DESCRIPTION

QTY

580022502 502895202 504234269

Rod Seal ......................................................................................................... Piston Ring ..................................................................................................... Lubricant .........................................................................................................

1 1 1

505136042

Kit-Seal ...........................................................................................................

1

FOOTNOTES: a

Refer to Table

12-14


A974

06-10

P22007

NOTES

A974


12-15

P22008

06-10

FREE LIFT CYLINDER ASSEMBLY (FIGURE 12-5) THREE STAGE FULL FREE LIFT

12-16


A974

06-10

P22008

FREE LIFT CYLINDER ASSEMBLY THREE STAGE FULL FREE LIFT A698 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1234 ITEM

4285 mm (168.7 in.)

4735 mm (186.4 in.)

5035 mm (198.2 in.)

A698 4285

A698 4735

A698 5035

8601941

8601942

8601943

582007288

582007289

Mast Group Number Cylinder Group Number CylinderAssy

1

Tube WldmtCylinder

2

RodAssy

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PAR NTO.

519541646 519540641

519541647 519540642

DESCRIPTION

582007290 519541648 519540643 QTY

a. . . . . a..... a..... 502687901 519537600 501753904 580067209 504148200 501850904 580077907 582006661 502011903 015493200 504024207 504232205 504232277 504234269

Cylinder Assy ...................................................................................................... Tube Wldmt-Cylinder ...................................................................................... Rod Assy ........................................................................................................ Sealing Ring ................................................................................................... Gland .............................................................................................................. Screw ............................................................................................................. Check Valve ................................................................................................... Washer ........................................................................................................... Snap Ring ....................................................................................................... Rod Wiper ...................................................................................................... Rod Seal ......................................................................................................... Back-Up Ring ................................................................................................. O-Ring ............................................................................................................ Wear Ring ...................................................................................................... Rod Seal ......................................................................................................... Back-Up Ring ................................................................................................. Lubricant .........................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

505136049

Kit-Seal ...........................................................................................................

1

FOOTNOTES: a

Refer to Table

A974


12-17

P22050

05-10

CARRIAGE (FIGURE 12-6) THREE STAGE FULL FREE-LIFT

12-18


A974

05-10

P22050

CARRIAGE THREE STAGE FULL FREE-LIFT ITEM

PAR NTO.

1 1 2 2 3 4

582002031 ..... 504066700 518797634 580001435 015916300 504233232

5 6 6 7 8 9 10

504235278 505978544 580027878 504071702 500227907 580033718 015415900

A974

DESCRIPTION

QTY

Carriage .............................................................................................................. 1 Carriage Wldmt .............................................................................................. 1 Stubshaft .................................................................................................... 6 Load Roller (3.24 in.) ...................................................................................... 6 Load Roller ("A") (3.22 in.) ............................................................................. 6 Snap Ring ....................................................................................................... 6 Shim (0.020 in.) .............................................................................................. AR Spacer ............................................................................................................ Chain Anchor (Dual Hole) .............................................................................. Chain Anchor (Single Hole) (Optional) ........................................................... Pin .................................................................................................................. Snap Ring ....................................................................................................... Pin (Chain Anchor) ......................................................................................... Cotter Pin .......................................................................................................


2 1 1 2 4 2 2

12-19

P22009

06-11

HEADER HOSE AND ATTACHING PARTS (FIGURE 12-7) 3 FUNCTION

12-20


A974

06-11

P22009

HEADER HOSE AND ATTACHING PARTS 3 FUNCTION A698 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1234 Mast Group Number 1 Hose ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

PAR NTO. a. . . . . 580055977 504070716 505962533 504301779 580056001 580055636 580055983 504301776 580055651 504068794 580055989 580045653 524141696 580009288 580055743 449034054 580056005 580055734 504069740 580051876 504070756 504070721 580009290 580023124 580055631 582007106 582006481 580062131 582014307 580055652 580055632

4285 mm (168.7 in.)

4735 mm (186.4 in.)

5035 mm (198.2 in.)

A698 4285

A698 4735

A698 5035

582001761

582001762

DESCRIPTION

582001763 QTY

Hose ................................................................................................................... Capscrew ............................................................................................................ Washer ............................................................................................................... Spacer ................................................................................................................ Stubshaft ............................................................................................................. Nut ...................................................................................................................... Washer ............................................................................................................... Capscrew ............................................................................................................ Bracket ................................................................................................................ Nut ...................................................................................................................... Clamp ................................................................................................................. Capscrew ............................................................................................................ Clamp ................................................................................................................. Hose Clamp ........................................................................................................ Bracket ................................................................................................................ Capscrew ............................................................................................................ Roll Pin ............................................................................................................... Washer ............................................................................................................... Capscrew ............................................................................................................ Plate .................................................................................................................... Cap ..................................................................................................................... Hose Guide ......................................................................................................... Snap Ring (Spiral Retaining Ring) ...................................................................... Stubshaft ............................................................................................................. Hose Sheave ...................................................................................................... Washer ............................................................................................................... Hose Guide ......................................................................................................... Bracket ................................................................................................................ Capscrew ............................................................................................................ Clamp ................................................................................................................. Nut ...................................................................................................................... Washer ...............................................................................................................

1 2 2 1 1 2 1 3 1 7 2 4 2 2 1 1 2 1 4 1 1 2 2 1 2 1 1 1 1 1 1 2

FOOTNOTES: a

Refer to Table

A974


12-21

P22009

06-11

NOTES

12-22


A974

SECTION 13

13

OPTIONS

CONTENTS

SECTION 13 OPTIONS DESCRIPTION

PAGE

AUDIBLE BACKUP ALARM ............................................................................................................................ FIRE EXTINGUISHER .................................................................................................................................... INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT .............................................................................................................. INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. INTEGRAL SIDE-SHIFT HYDRAULIC HOSES

13-3 13-4 13-6 13-10

THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-8 MIRRORS ........................................................................................................................................................ 13-2

A974


13-1

P22034

02-10

MIRRORS (FIGURE 13-1)

ITEM 1 2 2 3 4

13-2

PAR NTO. 582003281 580080920 580080919 580058269 580058190

DESCRIPTION

QTY

Mirror .................................................................................................................. Bracket (LH) ........................................................................................................ Bracket (RH) ....................................................................................................... Capscrew ............................................................................................................ Nut ......................................................................................................................


2 1 1 4 4

A974

02-10

P22035

AUDIBLE BACKUP ALARM (FIGURE 13-2)

ITEM 1 2 3 4 5

A974

PAR NTO. 580045132 580039438 505970526 580026812 580056613

DESCRIPTION

QTY

Back-Up Alarm (82-102 dbA) .............................................................................. Capscrew ............................................................................................................ Nut ...................................................................................................................... Clip ...................................................................................................................... Fastener ..............................................................................................................


1 2 2 1 1

13-3

P22036

02-10

FIRE EXTINGUISHER (FIGURE 13-3)

ITEM 1 2 3 4 5 6 7 8 9

13-4

PAR NTO. 504061719 580049526 ..... 580027621 449021002 449022021 580056229 580056815 580027573

DESCRIPTION

QTY

Fire Extinguisher ................................................................................................. Bracket ........................................................................................................... Clamp ............................................................................................................. Screw .................................................................................................................. Washer ............................................................................................................... Washer ............................................................................................................... Bracket ................................................................................................................ Capscrew ............................................................................................................ Nut (Flange) ........................................................................................................


1 1 1 2 2 2 1 1 1

A974

02-10

P22036

NOTES

A974


13-5

P22051

05-10

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 13-4) THREE STAGE FULL FREE-LIFT

13-6


A974

05-10

P22051

INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT ITEM

PAR NTO.

3 4 5

582002033 582015974 580023800 582014959 580020708 580020724 580020726

6 7 8 9 10 11 12 13 14 14 15 16 17 18 18 19 20 21

582012213 580055980 580056008 580026721 580026723 580026720 015628700 504071702 505978544 580027878 500227907 580033718 015415900 518797634 580001435 504233232 504235278 015916300

1 2

A974

DESCRIPTION

QTY

Side-Shift Carriage ............................................................................................. Carriage Wldmt (Inner) ...................................................................................

1 1

Frame (Outer) ................................................................................................. Sideshift Cylinder Assembly ( FP22053 [Page 13-10]).................................. Bearing (Upper) .............................................................................................. Bearing (Lower) ..............................................................................................

1 1 2 2

Hook ............................................................................................................... 2 Capscrew ....................................................................................................... 4 Washer ........................................................................................................... 4 Pin .................................................................................................................. 2 Cotter Pin ....................................................................................................... 2 Shim ............................................................................................................... AR Grease Fitting ................................................................................................. 2 Pin .................................................................................................................. 2 Chain Anchor (Dual Hole) .............................................................................. 2 Chain Anchor (Single Hole) ............................................................................ 2 Snap Ring ....................................................................................................... 4 Pin .................................................................................................................. 2 Cotter Pin ....................................................................................................... 2 Load Roller (3.24 in.) ...................................................................................... 6 Load Roller ("A") (3.22 in.) (Optional) ............................................................. 6 Shim (0.020 in.) .............................................................................................. 28 Spacer ............................................................................................................ 6 Snap Ring ....................................................................................................... 6


13-7

P22052

05-10

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (FIGURE 13-5) THREE STAGE FULL FREE-LIFT

ITEM 1 2 3 4

13-8

PAR NTO. 582013095 582013094 312850042 580019861

DESCRIPTION

QTY

Hose Assy ........................................................................................................... Hose Assy ........................................................................................................... Strap Clamp ........................................................................................................ Fitting ..................................................................................................................


1 1 1 2

A974

05-10

P22052

NOTES

A974


13-9

P22053

05-10

INTEGRAL SIDE-SHIFT CYLINDER (FIGURE 13-6)

13-10


A974

05-10

P22053

INTEGRAL SIDE-SHIFT CYLINDER ITEM 1 2 3 4 5 6

A974

PAR NTO.

DESCRIPTION

QTY

580020708 ..... 580020721 580020719 580026724 580020741 580026725

Sideshift Cylinder Assembly (S40-55FT) ............................................................ Cylinder .......................................................................................................... Rod Seal ......................................................................................................... O-Ring ............................................................................................................ Retainer .......................................................................................................... Rod Wiper ...................................................................................................... Roll Pin ...........................................................................................................

1 1 2 2 2 2 1

580027520

Kit-Seal ...........................................................................................................

1


13-11

P22053

05-10

NOTES

13-12


A974

SECTION 14

14

NUMERICIA NLDEX

NUMERICAL INDEX

SECTION 14 NUMERICAL INDEX PART N O .

P A G E I TE M

PART N O.

P A G E IT E M

PART N O .

P A G E IT E M

P AR T N O .

P A G E I TE M

012823500 7-15 012824300 12-3 12-5 012825700 12-13 012829800 5-23 013392600 5-7 014936600 11-22 015125800 7-11 7-15 7-23 7-25 015415900 12-5 12-9 12-19 13-7 015421600 9-9 015493200 12-17 015493400 11-13 015628700 11-11 13-7 015630900 11-11 015631500 9-9 015916300 12-3 12-5 12-9

29 7 7 13 6 10 2 15 14 21 21 21 21 10 17 18 12 7 3 12 12 12 2 2 17

7-13 052645700 11-3 052645900 11-3 052674100 9-10 056363300 7-13 056623800 5-7 057047400 3-3 3-5 3-7 059695400 9-9 061278200 1-5 062151600 1-21 062159500 7-3 7-5 064570300 7-11 7-15 080437000 8-3 150121835 6-21 6-25 203142800 1-21 258979300 1-9 272478100 6-26 278131700 6-16 6-26 311207098 1-21

15 20 12 4 27 8 11 11 2 25 4 21 2 3 29 22 32 14 14 27 9 1 29 1 9

7-17 449001415 2-31 7-11 449001418 11-3 449007005 4-5 449015002 6-29 449015011 8-9 449015014 10-5 449015098 1-19 5-29 449015112 10-5 449021001 1-13 449021002 5-7 13-4 449021003 5-29 449021006 9-9 449021019 7-7 7-7 449022013 2-3 2-31 7-11 7-15 449022016 2-31 7-5 7-13

31 4 13 17 12 28 8 22 11 10 19 4 22 5 24 34 3 4 6 5 25 28 3 15 18

12-9 12-19 13-7 500227910 12-6 12-9 500343914 12-9 500390901 7-13 7-17 500505908 7-11 7-15 500583902 11-15 501702901 2-3 7-8 501702902 10-5 501702903 7-7 501749901 1-5 501753904 12-17 501801901 12-6 501802901 7-15 501850904 12-13 12-17 501884906 4-3 4-5 501904907 1-27 502011903 12-17

12-19 13-7 015918200 9-9 016103500 1-19 019299600 5-7 019930000 5-7 5-21 023021000 1-19 1-21 031206200 7-11 7-15 052229600 12-6 052337300 5-21 5-23 052643500 12-6 052645200 7-13 052645300 7-5 11-9 052645400 7-3 7-3 7-11 7-13 7-21 052645500 7-11

3 21 2 21 11 17 9 24 15 30 25 30 8 16 40 26 1 2 8 9 5 12 1 3

311323023 9-9 312850042 1-21 5-7 13-8 315976062 7-13 7-17 11-10 315976070 7-13 7-17 316448036 7-3 7-5 449001015 7-11 7-15 449001048 7-7 449001138 2-3 2-31 449001204 11-7 449001241 4-3 449001268 5-7 449001302 2-31 449001406 1-7 449001412 1-19 7-11 7-15

28

7-17 449022017 3-3 3-5 7-7 9-13 449022018 7-11 7-15 449022021 7-15 13-4 449022022 6-29 449022041 7-7 8-9 449025042 12-10 449034011 5-19 449034054 12-9 12-21 449058011 8-3 500025905 7-11 7-15 500132901 5-21 500136904 1-9 500154904 11-3 500154908 7-5 500227907 12-5

18 16 16 6 7 9 9 36 6 15 4 7 25 8 7 17 10 33 23 10 14 5 1 8

502011914 11-13 502056901 11-3 502056903 4-3 4-5 11-3 11-3 502056904 11-3 502058911 5-21 502097909 1-19 1-21 502565903 8-3 502566901 4-3 502566902 2-3 502566903 8-3 502566904 2-31 7-8 11-3 502604901 7-17 502635907 11-19 11-21 502637902 11-13 502687901 12-17 502895202 12-14 504024201 12-13

A974

19 3 27 27 7 26 26 8 9 24 27 7 5 7 8 19 23 6 6 20 10 8


9 8 15 43 8 4 15 15 17 19 10

2 5 31 20 9 8 10 15 5 11 9 26 7 7 1 1 25 15 11 17 20 13 35 13 2 16 10 6 2 2 3 16 14 14-1

NUMERICAL INDEX

NUMERICAL INDEX (continued) PART N O.

P A G E IT E M

PART N O .

P A G E IT E M

P AR T N O .

P A G E I TE M

PART N O.

P A G E IT E M

504024207 12-17 504060776 9-13 504061719 13-4 504064729 12-6 504064739 12-5 504064740 12-6 504064742 12-6 504064745 12-9

13 1 1 33 13 32 39 2

504230236 11-19 11-21 504230271 1-21 504231215 1-27 504231226 10-5 504231248 1-27 504231252 1-29 504231270 11-7

10 8 25 1 14 8 2 10

504288731 6-15 504288732 6-15 504288733 6-11 6-15 6-15 6-15 6-21 6-25

11 11 22 1 2 11 12 12

505962533 12-21 505963547 5-13 505966522 6-16 505966595 4-3 4-5 505967516 5-4 505967534 7-11 7-15

4 22 32 12 18 1 20 12

504064758 12-5 12-9 504064767 12-5 504064769 12-5 504064781 12-5 504064782 12-5 504066700 12-3 12-5 12-9 12-19 504068794 12-21 504069702 12-5 504069724 7-5 504069740 12-21 504069791 12-5 504070716 12-21 504070721 12-21 504070732 12-5 504070754 12-5 504070756 12-21 504071702 12-19 13-7 504071785 1-10 504073748 12-5 504073759 12-9 504073788 12-9 504075721 12-9 504075764 12-3 12-5 504075767 12-9 504075776 12-6 504111202 1-2 504111203 1-2 504148200 12-13 12-17 504153200 12-13 504154200 12-13

18 23 9 10 16 24 1 1 1 1 11 10 12 20 10 3 23 23 1 22 7 13 3 1 1 1 2 6 6 19 34 1 1 7 7 10 11

504231296 1-27 504232205 12-17 504232277 12-17 504232281 6-34 6-36 504232297 6-11 504233232 12-3 12-5 12-9 12-19 13-7 504233271 1-5 504234265 12-3 12-5 504234266 12-5 12-9 504234269 11-13 12-14 12-17 504235239 12-13 504235278 12-19 13-7 504236253 12-6 504236262 9-10 504240712 6-12 504256775 2-18 504258725 2-21 504258732 2-21 504258737 2-21 504259745 2-15 504259748 2-15 504259749 2-15 504259763 2-13 504259764 2-9 504281794 12-5 504281795 12-9 504281796 12-9

2 14 15 35 5 14 4 4 15 4 19 3 5 5 17 24

2 1 2 25 19 3 28 6 11 19 30 35 21 9 5 3 7 4

26 22 10 4

6-26 6-33 6-33 504288740 6-16 6-34 504288741 6-15 6-16 6-33 6-33 6-34 6-34 504288749 6-16 6-34 504301776 12-21 504301779 12-21 504301785 12-9 504305701 9-10 11-13 505136042 12-14 505136049 12-17 505657543 12-13 12-13 12-13 12-13 12-13 12-13 505959522 5-13 5-15 505959558 2-21 505959568 2-27 505960503 2-15 505960516 2-9 505960520 2-22 505960521 2-21 505960531 2-21 505960535 6-5 505960536 2-15

3 3 3 3 3 3 23 2 10 19 12 11 3 34 36 7 6

505967544 8-7 505967551 7-11 7-15 11-15 505967586 5-7 505967598 7-11 7-15 505968505 6-11 6-15 6-21 6-25 6-33 6-33 505968511 6-16 505968514 1-9 6-21 6-25 505968540 1-9 505968566 6-15 6-21 6-25 6-35 505968568 6-15 6-17 6-17 6-17 6-19 6-19 6-20 6-20 6-23 6-23 6-24 6-24 6-34 6-35 6-35

16 4 4 12 1 11 11 22 1 12 12 1 2 32 17 13 13 17 6 14 14 43 5 40 43 45 8 11 9 11 8 11 9 11 34 38 39

504163200 12-13 504225242 9-10 504226218 7-8 8-4 504229225 11-11 504230207 11-19

12 5

504281799 12-9 504288730 6-11 6-15 6-20 6-24 6-33

4 22 2 2 2 2

505960538 2-13 505960545 2-21 505960548 2-15 505960550 2-21 505960578 1-5 505960594 2-13

12 7 11 33 2 6

6-35 505968593 6-34 6-35 6-35 505969521 9-9 505969551 9-9

42 34 38 39 6 11

14-2

9 13

5 5 20 35 6 12 9 21 31 19 10 9 8


A974

NUMERICAL INDEX

NUMERICAL INDEX (continued) PART N O .

P A G E I TE M

PART N O.

P A G E IT E M

PART N O .

P A G E IT E M

P AR T N O .

P A G E I TE M

505970506 5-21 505970510 5-21 5-21 505970524 5-3 5-23 505970526 13-3 505970529 6-9 6-29

5 2 4 5 5 3 3 30

516987808 518791631 518794659 518797634

5-13 12-5 12-13 12-19 13-7 518798654 5-13 518801644 12-5 12-9

18 16 8 2 18 3 19 20

520044819 6-15 6-33 520044820 6-33 520045069 6-16 6-26 520045074 6-16 6-26 520045672 6-19

7 12 12 29 2 29 2 13

7-25 524264678 2-25 524264688 2-21 524264690 2-21 524279521 2-45 524279522 2-45 524279523 2-43 524279524 2-43

7-5 505970544 9-9 505970586 6-33 505970592 4-3 4-5 505971512 9-9 505971513 9-9 505971519 8-9 505971538 9-9 505971543 8-9 505971590 9-9 505971656 8-9 9-13 505972563 4-3 4-5 505972565 9-9 505972572 4-5 505972589 6-21 6-25 505972590 9-9 505975518 7-13 7-15 7-17 505976530 1-27 1-27 505976537 6-9 505976545 1-29 505976556 1-29 505977565 1-27 505977584 1-27 505978544 12-19 13-7 506002500 11-13 506845500 12-13 506986116 11-13 507353800 1-13 511405800 5-21

11 24 10 10 15 8 16 3 7 4 22

37 32 5 16 14 9 8 11 16 6 14 5 4 6 4 16

518803677 1-21 518805618 8-3 8-3 518805632 1-17 518806645 1-29 518806660 12-6 518807683 5-16 518852600 11-13 519244814 8-3 519528670 12-13 12-13 519528671 12-13 12-13 519528672 12-13 12-13 519529638 12-13 519529639 12-13 519529640 12-13 519529688 12-13 519529689 12-13 519529690 12-13 519537600 12-17 519540641 12-17 519540642 12-17 519540643 12-17 519541646 12-17 519541647 12-17 519541648 12-17 520036848 12-3 12-5 12-9 520036852 12-3 12-5 12-9 520037898 6-15 520038855 6-19 6-20

19 21 26 14 10 27 6 11 7 2 2 2 2 2 2 1 1 1 1 1 1 4 2 2 2 1 1 1 3 3 16 3 3 16 8 4 5

6-20 6-23 6-24 6-33 520045804 6-16 6-20 6-24 520045805 6-16 6-20 6-24 520045874 6-16 520051893 12-3 520052851 6-9 520082877 1-19 1-21 520202601 6-16 524141696 11-9 12-21 524141846 12-6 524149438 1-14 524162256 1-27 524172607 11-13 524179205 9-9 524188740 1-13 524188745 1-13 524195752 1-13 524197919 12-3 524199303 1-3 524208880 1-27 524208883 1-9 524209959 2-29 2-33 524228290 2-46 524228291 2-46 524228505 2-49 524232141 1-27 524240422 1-9

4 13 4 16 26 2 2 26 2 2 34 8 27 13 13 27 16 14 38 46 7 1 32 27 37 4 9 1 9 8 9 14 8 6 6 6 1

524279525 2-45 524279526 2-45 524281279 1-19 1-21 524303459 2-33 524305985 2-33 524310196 1-5 524310197 1-5 524310789 1-27 524319552 2-15 550005006 1-7 550007449 1-10 550015378 1-17 550015595 1-17 550016119 1-27 550020335 7-13 7-17 550028659 1-13 550028660 1-13 550028661 1-13 580000037 6-11 580000180 5-23 580000727 2-21 580000868 10-5 580001430 12-3 12-5 12-9 580001435 12-19 13-7 580001621 6-29 580001734 5-16 580001826 2-25 580001828 2-25 580001829 2-25 580002019 1-7 580002046 9-9 580002885 4-3

28 3 3 16 2 18 12 3 4 1 10 4 31 14

514214804 5-21 514454800 7-11 7-13 7-15 7-17 7-21

15 5 12 6 12 1

6-23 6-24 6-33 520040899 12-9 520042831 8-7 11-3

4 5 3 4

524240692 1-9 524242078 2-21 524253576 2-21 524255824 2-33 524255979 1-17 524259220 7-23

10 25 4

4-5 580003145 11-15 580003427 5-4 580004592 1-17 1-17 5-19

20 11 5 8 29 6

A974

3 4 5 13 14 14 4


4 6

6 23 32 10 10 7 7 11 11 10 16 2 1 1 1 10 1 2 2 1 18 7 7 40 43 43 9 3

14-3

NUMERICAL INDEX


P A G E IT E M

PART N O .

P A G E IT E M

P AR T N O .

P A G E I TE M

PART N O.

P A G E IT E M

580004656 5-16 580006543 6-33 6-33 580006553 6-9 6-9 6-29 6-29 580006764 5-13

5 9 13 5 16 29 30 10

6-23 580019808 11-7 580019810 11-9 580019817 7-5 11-3 580019819 11-3 580019838 12-6 580019860 11-9

15 2 13 8 22 24 37 5

580022893 1-9 580022963 7-5 580022997 6-16 580023008 1-17 580023124 12-21 580023586 6-16 580023845 6-15 6-15

17 14 37 21 25 37 1 2

580026725 13-11 580026749 1-2 580026809 6-19 6-23 580026812 1-9 6-3 6-29 13-3

6 4 6 6 15 8 2 4

580006842 1-3 580006843 1-3 580006844 1-3 580006976 11-19 11-21 580006977 11-19 11-21 580008064 1-27 580008524 5-3 580009288 12-21 580009290 12-21 580010738 6-33 6-36 580010739 6-33 6-36 580010912 12-6 580011108 7-13 7-17 580011154 5-21 580011625 7-3 580011639 6-19 6-23 580012159 11-5 580012323 6-15 580012324 6-15 580012987 1-13 3-5 11-3 580014315 5-29 580014386 6-33 6-36 580014465 1-21 580017034 5-7 580018614 1-19 580018642 1-25 580018643 1-25 580019119 6-19

4 3 2 5 11 3 12 4 13 15 24 12 1 12 1 29 22 22 12 9 10 10

4 19 15 15 4 3 3 2 4 5 5 40 43 45 8 9 11 8 9 11 34 38 39 40 43 45 8 9 11 8 9 11 34 38 39 11

6-21 6-25 6-26 6-33 6-33 580023854 6-9 580023924 6-20 6-24 580024032 6-17 6-17 580024160 6-5 580024166 2-25 580024167 2-25 580024168 2-21 580024169 2-21 580024213 2-15 580024214 2-15 580024215 2-15 580024321 6-17 580024707 11-9 580024920 12-9 580025559 6-19 6-23 580025560 6-19 6-23 580025779 6-34 580025799 6-16 6-17 580026621 1-13 1-14 4-5 5-29 6-3 6-9 7-3 7-5 11-7

12 12 2 1 2 22 2 2 48 50 25 8 20 3 35 5 5 5 39 10 12 5 5 3 3 30 30 49 21 47 17 15 13 7 5 5 6

580026813 6-15 6-35 580026816 6-21 6-25 580026933 1-29 580027066 11-3 580027270 11-3 580027520 13-11 580027572 1-17 3-3 3-5 580027573 5-15 6-9 11-10 13-4 580027621 13-4 580027766 5-7 580027878 12-19 13-7 580027945 2-5 580028333 6-15 580030876 6-15 6-33 580030878 6-17 6-20 6-24 6-34 580030966 1-10 3-5 4-5 5-5 7-5 580030967 8-7 580030968 3-3 3-5 3-7 580030969 11-3

5 42 13 13 4 7 7

21 9 4 6 9

580019861 13-8 580019871 11-9 580020060 3-3 3-5 580020468 11-9 580020708 13-7 13-11 580020719 13-11 580020721 13-11 580020724 13-7 580020726 13-7 580020741 13-11 580021087 6-17 6-17 6-17 6-19 6-20 6-20 6-23 6-24 6-24 6-34 6-35 6-35 580021088 6-17 6-17 6-17 6-19 6-20 6-21 6-23 6-24 6-25 6-34 6-35 6-35 580022121 6-15

8 9 8 15 15 15

6-15 580022502 12-14 580022505 11-13 580022514 11-13 580022859 6-15 6-35

12 15 8 10 5 42

580026649 6-16 6-17 580026720 13-7 580026721 13-7 580026723 13-7 580026724 13-11

30 49 11 9 10 4

580030970 5-7 11-11 580030975 10-5 580032011 2-3 9-3 580032974 8-7

6-20 6-23 6-24 580019245 6-19 6-23 580019246 6-19 14-4

12 13 35 21 11 9 12 1


22 6 6 12 11 9 4 13 6 14 4 12 4 5 42 7 7 37 1 20 3 2 10 15 9 9 4 9 4 1 2 4 6 7 A974

NUMERICAL INDEX


P A G E I TE M

PART N O.

P A G E IT E M

580032975 8-7 580033315 8-7 580033339 8-3 580033391 8-3 9-9 580033512 2-9 580033718 12-5 12-9

11 6 38 43 29 23 20 22

580036340 9-9 9-10 580036619 8-3 580036620 8-3 580036680 4-3 580036738 5-21 580036870 5-21 580036946 8-3

26

12-19 13-7 580034310 8-7 580034311 8-7 580034312 8-7 580034313 8-7 580034357 6-16 580034509 6-11 6-15 6-15 6-21 6-25 6-33 6-33 580034540 6-34 6-34 580034616 6-36 580034643 8-3 580034658 6-15 6-20 6-24 6-33 6-33 580034754 8-7 580034889 8-7 580034999 1-2 580035000 1-2 580035001 1-2 580035002 1-2 580035137 8-7 580035540 8-7 580035701 7-21 580035708 7-13 7-17 580035770 9-9 580035771 9-9 580035774 9-9

9 16 22 24 26 20 33 22 1 2 12 12 1 2 23 25 1 18 1 2 2 1 2 8 5 2 5 3

580035775 9-9 580035777 9-9 580035778 9-9 580036023 6-29 7-11 7-15

23

A974

32 38 5 6 6 27 10 1

19 19 6 7

PART N O .

P A G E IT E M

P AR T N O .

P A G E I TE M

12 7 3 25 13 8

580039250 580039251 580039252 580039254

6-34 6-19 6-23 6-17 6-16 6-16 6-16 6-33

21 11 11 47 22 21 24 14

580040177 4-5 580040318 9-9 580040319 9-9 580040374 6-9 6-29 580040456 6-16 6-26 580040489 11-11

10 15 9 17 29 29 1 2

580036981 6-19 6-23 580036986 6-19 6-23 580037008 5-7 580037013 7-13 7-17 580037160 6-29 580037180 5-5 5-21 6-3 6-9 6-29 6-29 10-5 10-7 580037207 6-11 580037209 6-11 580037237 8-3 580037270 11-17 580037325 4-3 4-5 580037700 5-19 580037836 8-7 580037838 5-7 580037904 6-12 580038033 1-13 580038063 5-19 580038303 6-16 580038312 4-5 580038355 6-6 580038661 6-19 6-23 580038861 4-3 580039138 5-21 580039139 5-21 5-21

9 9 9 9 18 28 28 4 4 28 5 9 9 32 20 6 1 2 6 1 2 5 5 10 1 10 23 3 37 15 4 16 16 8 7 1 3

580039255 6-34 580039278 6-33 6-34 580039282 6-16 6-34 6-34 6-35 580039349 11-7 580039365 11-9 580039386 11-9 580039425 11-9 580039438 13-3 580039499 6-20 6-24 580039500 6-20 6-24 580039513 6-19 6-19 6-20 6-23 6-23 6-24 580039568 3-7 580039584 9-10 580039586 9-10 580039602 6-16 580039640 10-5 580039757 9-10 580039758 9-10 580039799 6-19 6-20 6-23 6-24 580039800 4-3 580039846 6-12 580039890 5-3 580039900 1-17

31 15 32 20 22 24 41 11 3 2

14 16 16 20 19 6 43 6 43 14 14 14 14 7 26 4 27 2 7

12 1 12 1 3 9 3 10

580040786 7-23 580040787 7-23 7-25 580040796 7-23 7-25 580040820 6-15 6-35 580040821 6-15 6-35 580040822 6-21 6-25 580040823 6-21 6-25 580040850 6-11 6-29 580040912 11-3 580040914 6-5 580040992 5-29 580041002 5-3 5-4 580041083 5-29 580041096 5-29 580041132 4-3 580041195 6-11 580041208 11-9 580041360 6-11 580041518 6-16 580041557 6-29 580041641 6-34 580041704 1-9 1-13 11-9 580041711 1-13 580041768 6-9 580041817 2-17 5-8 6-7

580039140 5-21 580039142 3-3 580039158 6-16 6-16 6-19 6-23

7 25 35 16 16

580039908 580039912 580040032 580040128

2-3 6-9 10-5 11-3 9-10 10-5

8 20 6 6 8 23

580042194 7-8 580042330 6-29 580042331 5-21 5-29 580042340 5-29 580042356 5-21

3 22 21 21 8 20

580039194


2 8 8 8 8 9 15 8 9 15 8 9 1 9 36 10 3

5 3 11 12 18 20 26 33 26 12 3 11 9 26 7 2 2

14-5

NUMERICAL INDEX


P A G E IT E M

580042529 7-25 580042533 7-23 7-25 580042794 10-5 580042842 10-5 580042932 5-23 580042963 1-13 10-5

PART N O .

P A G E IT E M

15 1 24

8 9 2 31 12

580045323 11-9 580045338 9-3 580045401 6-29 6-36 580045523 2-22 5-8 6-7 580045546 5-21

580043014 8-9 580043015 9-13 580043016 8-9 580043375 5-21 580043584 6-29 580043655 6-36 580043866 5-19 580043885 6-33 580044129 11-15 580044131 6-15 580044373 8-3 580044783 10-7 580044852 6-17 6-17 6-34 6-35 580044854 6-17 6-17 6-34 6-35 580044859 1-13 1-13 6-11 580044860 1-17 1-17 4-3 4-5 5-3 5-23 5-29 580044861 1-9 580044908 6-19 6-20 6-23 6-24 580045059 6-29 580045064 7-11

1 1 1 6 11 1 11 11 15 9 30 2 41 44 36 40 41 44 36 40 11 17 17 26 32 4 2 10 12 19 6 2 3 2 3 17 31

5-29 580045558 11-7 580045653 12-21 580046138 1-13 580046139 1-13 1-13 580046263 6-9 580046273 7-11 7-15 580046274 7-13 7-17 580046396 1-19 580046399 9-3 580046412 5-3 580046413 5-23 580046451 2-3 6-5 7-13 7-17 580046576 11-9 580046577 11-9 580046640 8-3 10-3 580046641 8-3 10-3 580046642 10-3 580046643 10-3 580046769 7-13 580046820 7-11 580046873 2-9 580046878 2-11 6-5 580046879 2-11 580046885 2-13 580046886 2-13 580046887 2-13 580046889 2-15

22 5 13 12 15 19 24 32 33 20 20 22 1 8 10 10

7-15 580045072 7-11 7-15 580045132 13-3 580045192 1-13 580045195 8-3

32 27 30 1 25 39

580046902 2-27 580046903 2-27 580046909 2-17 580046971 5-3 5-23 580046981 2-21

14-6

14

P AR T N O .

P A G E I TE M

PART N O.

P A G E IT E M

580047025 7-8 580047026 7-8 580047049 6-12 6-12 580047200 6-3 6-12 6-12 580047454 11-9

1 1 2 8 3 4 11 6

580048954 5-23 580049011 1-17 5-11 5-13 5-15 580049075 6-29 580049224 6-11 580049225 6-11

15 18 11 24 11 29 21 6

11 4 11 17 12 6 5 6 16 24 12 15 7 2 2 21 8 11 13 22 3

29 29 10 28 5 15 1 1 4 2 3 7

580047714 5-3 5-19 5-23 5-29 6-3 6-9 6-12 7-3 7-5 8-3 8-7 10-5 11-7 580047728 8-9 580047741 9-13 580047742 10-5 580047792 6-9 580047919 5-29 6-29 8-3 10-5 580047941 11-9 580048123 2-3 580048125 2-31 580048455 5-29 580048458 2-5 580048472 2-5 580048561 1-13 580048576 5-3 5-23 580048590 5-13 5-15 580048610 5-15 580048664 5-13 5-13 580048719 6-16 580048721 6-17

25 14 13 6 16 23 7 7 14 19 30 14 8 31 2 12 50 33 13 17 21 4 5 8 4 4 6 21 27

23 46

580049229 1-17 5-21 10-5 580049231 1-17 5-29 6-9 580049289 6-29 580049294 11-19 11-21 580049329 5-21 580049331 9-9 580049400 4-5 580049401 4-5 580049522 6-16 580049526 13-4 580049662 2-31 580049758 1-14 1-17 580049806 9-5 580049807 9-5 580049808 9-5 580049810 9-5 580049811 9-5 580049812 9-5 580049814 7-3 7-5 580049832 4-5 580049840 6-29 8-3 580049860 1-3 580049861 1-3 580049884 1-22 580049892 1-19 580049893 1-19 580049906 1-19 580049915 1-17 1-17

24 27 2 14 17 6

580048738 7-11 7-15 580048818 6-33 580048839 5-4 580048840 5-4 580048841 5-4

14 21 9 3 2 4

580050042 2-3 2-31 7-13 7-17 580050293 6-9 6-29

7 8 13 13 4 30

1 4 1 22

14 14 6 1 16 16


1 1 7 5 2 8 1 18 1 18 1 6

5 2 7 1 28 28

A974

NUMERICAL INDEX


P A G E I TE M

PART N O.

P A G E IT E M

PART N O .

P A G E IT E M

P AR T N O .

P A G E I TE M

580050475 5-21 580050478 1-13 580050627 6-15 6-35 580050641 11-3 580050644 6-9 580050645 6-29 580050773 1-13

26 30 6 43 18 1 30 41

580052864 8-7 580052865 8-7 580052866 8-7 580052867 8-7 580052910 1-13 580052931 10-5 580052951 11-10 580052955 11-10

21 27 23 25 20 30 2 6

580055166 11-22 580055193 7-23 7-25 580055195 7-23 7-25 580055196 7-23 7-25 580055203 7-23

2 8 8 9 9 10 10 18

12-9 12-21 580056006 6-11 580056008 13-7 580056022 11-19 11-21 580056023 11-19 11-21

6 18 10 8 17 7 11 9

580050847 6-26 580050933 6-12 580050959 1-9 580050978 11-15 580051159 6-11 580051160 6-33 6-34 580051168 6-11 580051185 1-7 580051383 2-5 580051384 2-5 580051670 7-7 580051703 6-19 6-23 580051704 6-19 6-23 580051747 1-9 580051779 1-27 580051780 1-27 580051782 5-23 580051790 1-27 580051796 7-13 7-17 580051807 3-7 580051813 8-3 580051814 8-3 580051832 1-17 580051876 12-21 580051890 6-29 580051941 1-9 580052019 6-9 6-36 580052203 1-27 580052278 4-5 580052279 10-5 580052286 5-23 580052297 11-17

1 3 17 6 13 7 20 3 1 6 7 2 11 11 10 10 17 13 14 4 15 25 25 8 41 40 23 21 6 18 15 4 15 16 31 13 8

580052974 1-13 580052993 1-14 580053000 5-7 580053146 1-13 580053154 2-7 2-11 580053173 2-15 580053175 2-15 580053177 2-15 580053400 2-21 580053508 2-17 2-21 580053612 12-9 580053803 2-17 580053908 5-4 580053911 5-4 580054026 11-5 580054027 11-5 580054028 11-5 580054029 11-5 580054044 11-19 11-21 580054046 11-22 580054052 11-19 11-21 580054053 11-21 580054062 11-17 11-22 580054063 11-19 580054064 11-19 580054070 1-13 580054196 1-17 580054201 1-17 580054462 11-19 580054465 11-19 580054672 11-19 580054684 11-22

24 45 7 18 2 4 4 4 18 5 8 14 6 3 2 5 11 12 6 16 5 4 1 13 3 4 1 18 18 36 5 3 2 4 24 10

7-25 580055204 7-23 7-25 580055216 7-23 7-25 580055312 1-29 580055342 6-17 580055343 6-17 580055561 5-23 580055562 5-23 580055585 11-9 580055594 11-5 580055631 12-21 580055632 12-21 580055636 12-21 580055651 12-3 12-6 12-21 580055652 1-10 12-21 580055698 1-13 580055733 12-3 580055734 12-21 580055736 12-6 580055742 12-9 580055743 12-21 580055804 11-9 580055976 12-5 580055977 12-21 580055980 13-7 580055983 12-21 580055989 12-21 580056000 11-11 580056001 12-5 12-9 12-21 580056003 1-13

18 7 7 17 17 5 51 51 1 14 14 4 26 32 7 15 42 10 3 31 22 14 19 41 5 16 2 11 2 7 8 12 8 14 13 6 34

580056024 11-19 580056224 1-13 580056229 13-4 580056295 6-29 580056336 11-3 580056337 11-3 580056381 3-3 3-5 3-7 580056430 1-27 580056439 2-3 580056440 2-3 580056441 2-3 580056444 2-5 580056459 5-19 580056460 5-19 580056526 1-9 580056527 2-31 6-30 580056528 1-9 580056531 1-13 580056613 1-9 6-3 6-29 13-3 580056624 10-5 580056627 10-5 580056632 6-33 6-34 580056633 6-34 580056664 1-17 1-17 580056666 11-15 580056667 1-9 580056679 6-16 580056730 6-9 580056815 1-9

12 39 7 8 10 8 1 1 7 17 11 14 12 8 10 9 4 9 35 3 24 16 7 3 5 27 7 17 18 18 27 27 14 18 36 21 5

580052324 11-3 580052360 9-9 580052409 1-13 580052550 4-5 580052661 5-19 580052685 5-29

20 3 20 6 7 20

580054689 580054710 580054861 580054869

4 44 13 15 6 4

580056004 6-11 580056005 1-19 1-21 11-11 12-3 12-5

11 14 12 7 12 12

A974

11-21 1-14 6-33 11-19 11-21 580054992 11-3


1-10 1-13 1-14 1-17 4-3 5-3

1 26 48 31 5 9 14-7

NUMERICAL INDEX


P A G E IT E M

PART N O .

P A G E IT E M

5-23 11-15 13-4 5-19 5-29 11-15 11-15 11-19

9 5 8 13 13 9 4 14

580060289 8-7 580060321 10-3 580060322 10-3 580060323 10-3 580060376 6-29 580060576 10-5 580060600 2-5 580060601 2-5

580056906 6-29 580056926 1-19 580057260 1-25 580057266 1-25 580057307 1-25 1-25 580057351 5-5 8-7 580057451 1-21 580057490 11-5 580057552 6-33 580057553 6-29 580057831 10-5 580057842 3-3 3-5 580057863 8-3 580058009 11-11 580058078 9-3 580058135 1-17 580058137 1-17 580058188 6-11 580058190 13-2 580058212 1-9 1-13 6-11 580058269 11-15 13-2 580058314 6-11 580058356 1-29 580058357 1-29 580058383 1-17 580058447 1-9 580058734 1-13 580058821 1-29 580058890 3-3 3-5 580059631 7-13

5 8 9 11 7 10

580056839 580056840 580056844 580056877

7-17 580059714 6-29 580060018 1-19 580060203 5-21 580060225 8-7 580060232 8-7 14-8

10 17 10 24 4 4 28 10 2 15 34 16 4 11 7 18 13 3 15 7 7 9 17 4 1 10 10

23 23 27 37 35

34

P AR T N O .

P A G E I TE M

PART N O.

P A G E IT E M

15 20 32 1 1

2-49 580062471 2-45 580062472 2-33 2-37 2-41 2-49 580062473 2-33 580062474 2-33

8 17 5 46 7 5 8 7

580062637 2-37 580062638 2-37 580062639 2-37 580062640 2-37 580062641 2-37 580062642 2-37 580062643 2-37 580062644 2-37

8 1 2 3 4 5 9 38

580060755 7-23 7-25 580061341 9-10 580061342 9-9 580061343 9-9 580061352 11-11 12-3 580061814 1-13 580061815 1-13 580062078 1-19 1-21 580062090 8-7 580062131 12-21 580062442 2-45 580062443 2-37 2-45 580062444 2-45 580062445 2-45 580062446 2-45 580062447 2-45 2-49 580062448 2-45 580062450 2-35 2-45 2-46 2-49 580062451 2-45 580062453 2-45 580062456 2-45 580062457 2-45 580062460 2-33 2-35 2-45 580062463 2-33 580062464 2-33 580062465 2-33 2-37

2 20 14 6 11 4 4 10 16 33 29 1 13 2 3 12 5 8 12 6 4 9 4 11 7 4 13 14 9 7 15 3 15 16 6

580062475 2-33 580062476 2-29 2-33 580062477 2-33 580062478 2-33 2-35 580062479 2-35 580062480 2-35 580062481 2-35 580062483 2-35 580062485 2-35 580062486 2-37 580062487 2-37 580062488 2-37 580062489 2-37 580062490 2-37 580062491 2-37 580062492 2-37 580062493 2-37 580062494 2-37 580062495 2-37 580062496 2-37 580062497 2-37 580062498 2-37 580062499 2-37 580062500 2-37 580062501 2-37 580062502 2-37 580062503 2-37 580062504 2-37 580062505 2-37 580062506 2-37 580062507 2-37 580062508 2-37 580062509 2-37 2-37 580062510 2-37

4 3 11 6

1 2 3 5 8 45 44 10 15 16 17 18 19 20 21 41 42 10 11 12 14 22 23 24 25 26 27 28 29 32 30

580062645 2-37 580062646 2-37 580062647 2-37 580062648 2-29 580062649 2-29 580062650 2-29 580062651 2-29 580062652 2-29 580062653 2-29 580062654 2-29 580062655 2-29 580062656 2-29 580062657 2-29 580062658 2-41 580062659 2-41 580062660 2-41 580062661 2-41 580062662 2-41 580062663 2-41 2-43 580062665 2-41 580062667 2-41 580062668 2-41 2-46 580062669 2-41 580062670 2-41 580062671 2-41 580062672 2-43 580062673 2-43 580062674 2-43 580062675 2-43 580062676 2-43 580062677 2-43 580062678 2-43 580062679 2-43 580062680 2-43 580062681 2-43

40 47 39 2 1 4 5 6 7 8 10 11 12 1 2 3 4 5 6 11 9 11 8 5 14 13 12 9 10 12 13 16 15 14 18 1 2

580062466 2-33 2-37 580062467 2-33 580062468 2-33 580062469 2-33 580062470 2-45

17 7 12 10 13 16

580062511 580062512 580062513 580062514 580062515

2-37 2-37 2-37 2-37 2-37 2-37

33 31 34 35 36 37

580062682 2-43 580062683 2-43 580062684 2-43 580062685 2-43 580062686 2-43 580062688 2-43

4 3 5 6 8 1


A974

NUMERICAL INDEX


P A G E I TE M

PART N O.

P A G E IT E M

580062689 2-43 580062692 2-49 580062693 2-49 580062694 2-49 580062695 2-49 580062696 2-49 580062697 2-49 580062698 2-49

2 1 3 2 4 7 9 10

580062754 6-30 580062756 6-30 580062763 6-30 580062770 6-30 580062772 6-31 580062773 6-31 580062776 6-31 580062777 6-31

580062699 2-49 580062700 2-49 580062701 2-49 580062702 2-46 580062703 2-46 580062704 2-46 580062705 2-46 580062706 2-46 5-25 580062707 2-46 580062708 2-46 580062709 2-46 580062723 2-37 5-27 580062724 5-27 580062725 5-27 580062726 5-27 580062727 5-27 5-27 580062728 5-27 580062729 5-27 580062730 5-27 580062731 5-27 580062732 5-27 580062733 5-27 580062734 5-27 580062735 5-27 580062736 5-27 580062737 5-27 580062738 5-25 580062739 5-25 580062740 5-25 580062741 5-25 580062742 5-25 580062744 5-25 580062745 5-25 580062746 5-25

13 14 15 3 2 9 7 10 8 12 11 1 43 2 4 3 14 15 17 16 13 12 11 10 5 6 9 8 7 1 2 3 4 5 7 9 10

580062778 6-31 580062779 6-31 580062781 6-31 580062782 6-31 580062795 6-31 580062796 6-31 580062797 6-31 580062798 6-31 580062799 2-29 2-33 2-35 2-38 2-45 2-46 2-49 5-27 580062801 5-27 580062802 5-27 580062803 5-27 580062804 5-27 580062805 5-27 580062806 5-27 580062807 5-27 580062808 2-41 5-27 580062938 11-19 11-21 580063389 6-31 580063390 1-9 580063614 6-36 580063615 6-34 6-34 6-36 580063616 6-9 6-29 580063617 6-9 6-29

580062747 5-25 6-30 580062748 6-29 580062750 6-29 580062751 6-29 580062753 6-30

11 36 34 34 34 34

6-29 580063618 6-9 6-29 580063619 6-33 580063620 6-34 580063697 6-17

A974

PART N O .

P A G E IT E M

P AR T N O .

P A G E I TE M

34 34 34 34 1 7 1 1

6-17 6-34 6-35 580063751 6-17 6-17 6-34 6-35 580063935 2-31

44 36 40 41 44 36 40 2

3-5 580073416 3-3 3-5 580073429 5-3 580073519 6-9 6-29 580073520 6-9 580073620 5-23

12 12 12 12 12 29 1 7

1 1 1 1 2 5 6 4

19 18 21 23 22 20 24 15 1 9 10 3 13 3 22 24 4 18 29 13 29

580063936 2-31 580063943 5-29 580064014 5-15 5-15 5-16 580064311 2-3 580064483 1-10 580064826 6-34 580064907 1-17 580064978 9-13 580064998 5-27 580065002 9-3 580065072 5-27 580065073 5-27 580065386 1-17 580065388 1-17 580065405 1-17 580066305 5-21 580067185 5-11 580067209 12-17 580067608 2-43 580067708 6-29 580068075 5-25 580068221 11-9 580068404 8-3 580069181 5-3 580069349 6-36 580069775 2-31 580070353 7-15 580070654 1-14 580070914 2-3 2-31 580071011 11-3 580071066 6-20 6-24 580072689 4-3 4-5

16 14 8 20 8 12 4 28 16 8 1 3 1 1 17 13 12 17 3 6 17 30 6 17 23 6 2 17 2 51 9 12 10 10 13 19

580074432 6-9 580074778 5-3 580074876 5-3 580074878 6-9 580074879 1-10 580074887 7-13 7-17 580075004 6-9 580075200 8-3 580075365 6-16 580075380 6-34 580076313 6-9 580076450 6-9 6-29 580076561 9-13 580076563 8-9 580076752 6-3 6-7 580076865 5-23 580077907 12-17 580077954 5-13 580078160 7-13 580078218 5-13 580078219 5-13 580078220 5-8 5-13 580078221 5-13 580078222 5-13 580078223 5-13 580078224 5-8 5-13 580078226 5-13 580078227 5-13 580078228 5-11 5-13 580078229 5-15 580078232 5-15

28 4 2 12 3 5 5 25 19 27 28 27 1 30 5 5 16 5 6 9 5 24 7 19 10 13 11 12 15 1 2 4 9 13 16 19 9

30 2 30 7 20 41

580072982 7-17 580073345 7-11 7-15 580073413 3-3 3-5 580073415 3-3

7 3 3 14 14 12

580078233 5-15 580078235 5-15 580078236 5-15 580078238 5-15 580078239 5-15 580078244 5-16

14 3 5 13 16


14-9

NUMERICAL INDEX


P A G E IT E M

PART N O .

P A G E IT E M

P AR T N O .

P A G E I TE M

580078245 5-11 580078246 5-11 580078248 5-8 5-11 580078250 5-8 5-8 5-11 580078251 5-11

2 1 11 5 9 12 9 7

580080022 5-19 580080025 6-15 580080026 6-15 580080031 6-16 6-17 580080032 6-16 580080171 1-7 580080338 6-6

1 7 8 30 49 38 3 2

580086874 9-3 580086875 9-3 580086876 9-3 580086972 5-23 580086989 7-11 580087164 1-17 580087184 1-13 580087185 1-13

580078255 5-11 580078257 5-11 580078285 5-13 580078287 5-8 5-13 580078288 5-8 5-13 580078294 6-6 580078329 5-15 580078691 9-5 580078922 2-7 2-9 2-11 2-13 2-15 2-21 2-25 2-27 580078924 2-27 580078950 2-22 580078951 2-17 580078965 2-22 580078978 6-5 580078979 6-5 580078980 6-5 580078981 6-5 580078982 6-5 580078983 6-5 580078987 6-5 580078988 6-5 580078989 6-5 580078990 6-5 580078991 6-5 580078993 6-5 580079397 2-31 580079545 5-11 580079546 5-11

14 6 14 5 17 3 8 3 15 21 1

36 21 21 2 2 5

13 12 8 9 10 11 3 6 10 12 10

580080654 8-3 580080753 7-13 7-17 580080919 13-2 580080920 13-2 580081787 9-3 9-5 580082329 6-16 580082531 6-11 580082532 6-11 580082533 6-11 580082534 6-11 580082537 7-13 7-17 580083020 1-13 580083423 11-15 580083459 11-3 11-5 580083733 4-3 4-5 580083939 10-5 10-7 580084411 11-15 580084412 11-15 580084413 11-15 580084426 11-10 580084478 1-17 580084480 1-17 580084483 1-17 580084626 10-7 580084956 1-21 580085082 11-15 580085134 11-17 580085142 11-21 580085146 11-19 580085165 11-17 11-21

580087194 7-13 7-17 7-23 580087195 7-13 7-17 7-25 580087219 7-11 7-15 7-21 580087222 7-21 580087223 7-21 580087224 7-21 580087290 7-11 580087365 8-7 580087580 11-10 580087581 11-10 580087631 11-9 580087650 3-3 3-5 580087651 3-3 3-5 580087659 1-19 1-21 580088461 5-13 580088462 5-13 5-15 580088718 11-17 580088730 8-7 580089318 7-11 7-15 580089388 7-5 580089461 7-11 580089541 2-17 2-22 580089865 7-11 580089948 5-4 580090035 2-29

5-15 580079547 5-15 580079615 6-11 580079982 7-13 7-17 580080021 5-19

17 10 8 23 23 2

580085970 1-17 580086071 5-15 580086232 6-19 6-23 580086342 1-17 580086666 4-3

14-10

4 9 2 16 15 17

36 5 4 4 4 24 24 13 8 21 15 20 17 3 1 2 3 7 2 24 2 17 7 7 8 3 1 20 8 14 14 30 21


2-33 2-35 2-37 2-41 2-43 2-45

PART N O.

P A G E IT E M

2 2 2 6 1 11 38 28

2-46 2-49 5-25 5-27 580090094 7-13 7-17 580090191 7-11 7-15

9 9

580090374 5-7 580090387 5-7 580090439 11-15 11-17 580090449 11-17 580090679 1-19 580090840 12-9 580090887 1-9 580091165 7-3 580091885 1-17 580091916 6-9 6-29 580092518 7-5 580092732 1-19 1-21 580092936 1-13 580092937 1-13 580092987 1-19 1-21 580093395 7-11 580093615 5-15 580093693 7-7 580093953 3-3 3-5 580094353 6-20 6-24 580094544 6-19 6-19 6-23 6-23 580094546 6-19 6-19 6-23 6-23 580094697 7-21 580094703 7-3 580094751 7-3

16 16 16

580094784 5-8 5-15 5-16 580094879 7-13 7-17 580094880 7-13

6 6

8 8 23 26 3 2 7 12 9 1 12 13 13 17 17 12 26 20 21 7 6 30 35 24 1 22 4 4 8 4

3 3 21 13

2 3 18 7 1 19 12 29 13 19 22 6 10 16 24 34 4 1 3 3 6 6 1 19 1 19 1 19 1 19 6 7 3

2 2 16 A974

NUMERICAL INDEX


P A G E I TE M

7-17 580094926 11-17 11-19 580094950 7-11 7-15 580094952 7-3 580094958 7-3 7-5

16 5

580095332 7-11 7-15 580095460 1-25 580095461 1-25 580095462 1-21 580095463 1-21 580095465 1-22 580095474 1-21 580095475 1-21 580095476 1-21 580095974 10-5 580096406 1-13 580096474 6-3 580096475 6-3 580096514 7-17 7-18 580096539 6-16 580096655 10-5 10-7 580096725 11-7 580096755 2-31 2-43 580096833 11-3 580096884 10-5 580096895 2-35 580097531 1-19 580097537 3-3 3-5 3-7 582000047 11-10 582000048 11-10 582000079 11-10 582000135 2-45 582000136 2-45 582000157 3-3 3-5 3-7

7 5 8 1 4 5

582000718 10-5 582000813 1-19 582001179 8-3 582001231 8-3 582001248 8-7 582001249 8-7 A974

PART N O.

P A G E IT E M

582001250 8-7 582001466 8-7 582001467 8-3 8-7 582001468 8-3 582001469 8-3 582001483 9-9 582001484 11-13

18 29 29

26 26 26 18 18 7 3 26 16 18 1 1 1 5 4 2 1 16 11 16

6 1 14 14 8 8 5

582001645 12-5 582001646 12-5 582001647 12-5 582001684 3-3 3-5 582001685 5-8 6-7 582001758 7-11 582001759 7-11 582001760 7-11 582001761 12-21 582001762 12-21 582001763 12-21 582001796 11-11 582001797 11-11 582001885 1-13 582001890 1-13 582001891 1-13 582001957 11-11 582001972 10-5 582002031 12-19 582002033 13-7 582002078 9-9 582002292 5-7 582002509 5-8 6-6 582002534 1-21 582002535 1-21 582002614 7-23 7-25 582002615 7-23 7-25 582002621 1-19 582002667 6-15 582002866 6-11 582002867 6-15 6-33

4 5 2 14 3 17

582002868 6-21 6-25 582002869 6-15 6-33 582002947 11-10 582002952 11-10

12 12 2 2 6

19 10 3 1 2

2 3 1 25 32 4 6 17 2 28

9 11 17 2 29 6 4 5 5 6

25 20 33

25 14 8 1 14 18 3 3 19 20 17 7 22 1 1

PART N O .

P A G E IT E M

582002989 5-7 6-26 582003174 6-15 6-33 582003214 6-3 582003281 13-2 582003487 10-7 582003495 4-3

20

582003496 6-3 6-19 6-20 582003497 6-11 582003502 7-13 7-17 582003574 1-19 582003582 1-21 582003678 7-7 7-11 7-13 582003822 6-3 582003870 7-15 582003951 6-9 582004126 1-21 582004169 10-5 10-7 582004373 6-12 582004374 6-12 582004384 6-12 582004500 1-13 582004516 1-17 582004571 1-17 582004724 10-7 582004818 7-13 7-15 7-17 582005028 1-19 1-21 582005075 5-7 582005114 10-5 582005136 6-12 582005178 6-5 582005302 5-7 582005336 11-3 582005520 11-3 582005523 11-10

2

582005706 582005712 582005713 582005714 582005715 582005769


5-16 11-9 11-9 11-9 11-9 7-11

P AR T N O .

P A G E I TE M

582005777 5-11 582005778 5-11 582005779 5-11 582005785 2-21 582005862 4-3 582005921 12-3 582005953 2-3 582006405 7-17

8 15 4 38 6 13 15 1

9 18 19 8 18 5 6 7 1 33 28 27 6 4 34 4 6 7 2 11 13 28 3 15 14 6

582006406 7-15 582006407 7-15 582006408 7-15 582006481 12-21 582006484 11-3 582006499 5-8 6-7 582006502 3-5 582006503 3-5 582006504 3-5 582006514 11-3 582006520 6-3 582006614 1-29 582006661 12-17 582006709 8-3 582006711 8-3 582006737 12-3 582006766 12-3 582006769 8-3 582006770 8-3 582006862 7-17 582006915 5-29 582006916 5-29 582006917 4-5 582007106 12-21 582007251 12-3 582007252 12-3 582007253 12-3 582007264 12-3 12-5 12-9 582007265 12-3 12-5 12-9 582007288 12-9 12-17 582007289 12-9

1 31 15 28 19 5 4 19 19 7 13 11 3 10 13

1 7 9 8 20 2

12-17 582007290 12-9 12-17 582007293 7-13 7-17 7-18

3 6 10 1 1 9

19 29 29

8

10 16 33 31 17 18 1 1 27 1 1 1

11 11 11 17 17

14-11

NUMERICAL INDEX


P A G E IT E M

582007346 12-5 582007411 12-5 12-13 582007412 12-5 12-13 582007413 12-5 12-13 582007414 12-5 12-13 582007415 12-5 12-13 582007416 12-5 12-13 582007601 12-6 582008126 7-15 7-17 582008292 7-15 582008293 7-15 582008319 7-15 582008706 2-41 582009792 5-7 582009793 5-7 582009794 5-7 582010050 1-13 582010093 4-3 582010094 12-9 582010095 8-7 582010096 7-13 7-17 582010105 11-7 582010150 12-3 12-5 12-9 582010203 6-34 582010289 9-3 9-5 582010292 9-3 9-5 582010309 3-7 582010310 7-17 582010311 7-17 582011174 7-13 7-17 582011223 7-13 582011224 7-17 582011311 7-23 7-25 582011406 6-34 582011407 6-34 582011410 6-34 582012046 1-21 14-12

1 25 25 15 15 15 25 36

17 16 35 10 5 9 12 29 1 1 19 29 30 11

28 5 5 10 17 17 33 1 1 2 2 27 28 28

PART N O .

P A G E IT E M

582012057 5-3 5-4 582012213 13-7 582012579 9-3 9-7 582012601 9-5 582012628 9-9 582012925 11-3

7 6 5 1 23 23

P AR T N O .

P A G E I TE M

901272820 2-13 901274801 2-9 2-27 901276803 2-18 901276809 2-18 901282833 2-25 901282846 2-21 901290803 2-9

19 17 5 4 6 19 5 20

23 16 28 28 18 20 17 11 12 16 28 13 3 10 5 6 2 22 10 2 8 17 8 1 1 14 20 27 4 7 11 22 24 30 23 16 7

901290804 2-9 901290806 2-9 901290808 2-9 901290811 2-9 901290816 2-9 901290818 2-9 901290825 2-9 2-13 901290828 2-7 2-18 2-21 6-5 901290829 2-9 901290831 2-9 901290832 2-9 901290834 2-9 901290836 2-9 901290837 2-9 2-27 901290838 2-9 901290842 2-9 901290843 2-9 901291801 2-11 901291803 2-11 901291804 2-11 901291807 2-11 901291813 2-11 901291814 2-11 901292803 2-13 901292811 2-13 2-25 901292812 2-13 901292814 2-13 901292816 2-13 901292819 2-13 2-21 2-25

21 22 2 4 28 6 12 1 3 1 12 5 27 18 14 1 13 17 22 15 25 10 7 5 8 12 9 11 16 4 3 10 11 5 7 14 21

8 2 10 19 6 18

901292820 6-5 901292831 2-13 901292832 2-13 901293811 2-15 901293812 2-15 901293813 2-15

24 9 15 3 3 3

4 3 2 1 24 6 8

1 1 1 8 11 13

900002259 12-5 900002264 12-5 900003213 12-6 900003231 8-3 900003260 4-3 4-5 900003277 12-3 900007271 5-21 900011212 5-29 900094826 10-3 900094842 10-3 900281819 2-11 900281820 2-11 900284852 2-27 900291803 2-25 900291804 2-25 900294855 6-5 900526819 2-21 900529808 2-17 900542813 2-11 900542824 2-17 900543845 2-13 900559852 2-13 2-17 2-21 900590834 6-5 900724803 6-5 900870815 10-3 901015826 2-11 901084817 2-17 901085825 2-17 901085834 6-5 901085837 2-9 901096876 2-21 901097863 6-5 901270802 2-9 901270814 2-9

582016329 9-7 582016330 9-7 582016331 9-7 582017134 10-7 582017140 10-7 582017918 5-15

16 21 25 2 1 4

901270815 2-9 901271803 2-25 901271816 2-11 901271817 2-9 2-11 901272802 2-13

8 1 23 2 1 23 6 29 1 2 9 7 42

P A G E IT E M

6 16 18 16 20 17 20 2

582013060 11-7 582013061 11-7 582013094 13-8 582013095 13-8 582013302 5-7 582013700 5-4 582013862 1-21 582013931 5-4 5-23 582013998 3-7 582014024 1-21 582014307 12-21 582014491 6-3 6-23 6-24 582014546 5-8 6-6 582014835 1-17 582014959 13-7 582015034 6-29 6-33 582015061 5-29 582015124 7-5 582015146 6-34 582015158 6-3 6-15 582015340 1-9 582015425 4-5 582015449 7-5 582015453 1-13 582015786 1-22 582015796 3-7 582015974 13-7 582016325 9-7 582016326 9-7 582016327 9-7 582016328 9-7

8 3 28 30 2

PART N O.

582018841 1-21 640032905 1-27 900001224 5-21 900001230 4-3 4-5 900001231 4-3 4-5 900002253 12-9


A974

NUMERICAL INDEX


P A G E I TE M

PART N O.

P A G E IT E M

PART N O .

P A G E IT E M

P AR T N O .

P A G E I TE M

901293814 2-15 901293825 2-15 901293861 2-15 901293862 2-15 901293863 2-15 901293864 2-15 901294802 2-27 901294806 2-27

3 2 13 13 13 13 9 6

901303836 6-5 901574814 2-11 901575808 2-13 901575820 2-13 901575824 2-13 901575826 2-13 901577818 2-27 901577822 2-27

19 14 21 13 22 20 3 28

906268100 9-13 906646100 8-9 908076100 8-3 8-7 909267300 5-7 909882404 9-9 909882405 1-5 909904403 1-13

6 6 15 31 15 35 5 14

8-3 931014902 2-31 931014906 8-3 8-7 931017917 7-7 931017918 2-5 8-3 931108909 6-29

42 14 1 28 5 3 34 16

901294813 2-27 901294814 2-27 901294815 2-27 901294824 2-27 901294825 2-27 901294827 2-27 901294828 2-27 901294832 2-27 901294833 2-27 901294834 2-27 901294835 2-27 901294836 2-27 2-27 901294837 2-27 2-27 901294838 2-27 901294839 2-27 901295811 2-17 901296804 2-18 901296805 2-18 901296806 2-18 901296807 2-18 901300827 2-7 901301802 2-25 901301815 2-25 901301818 2-25 901301821 2-25 901301822 2-25 901301823 2-25 901302814 2-21 901302821 2-21 901302834 2-21 901302839 2-21 2-27 901302840 2-21 901303832 6-5

18 14 21 20 29 1 2 7 8 11 15 13 16 12 17 4 23 3 8 3 5 2 5 17 15 18 7 14 13 2 15 13 37 26 29 4

901577823 2-27 901578809 2-25 901578811 2-25 901578812 2-25 901578816 2-25 901579802 2-21 901579803 2-21 901579804 2-21 901579805 2-21 901579806 2-21 901579811 2-21 901579818 2-21 901579827 2-21 901579833 2-21 901848826 2-9 901860805 6-5 901860807 6-5 901950812 6-5 901950814 6-5 902136802 9-13 902136803 9-13 902194801 10-3 902194802 10-3 902194803 10-3 902194804 10-3 902194805 10-3 902194806 10-3 902194808 10-3 902194809 10-3 902194810 10-3 902194811 10-3 902194840 10-3 904165100 10-3 906085100 8-3 906196100 8-7

25 9 11 12 16 27 28 26 24 11 17 9 20 16 3 18

909932401 8-7 909932405 9-9 909932406 9-9 909932409 8-3 910065119 6-19 6-23 6-33 6-34 910983100 2-7 911378400 2-13 912189300 2-18 3-3 3-5 912207300 5-21 912514300 5-7 913213401 6-34 913213402 6-33 919890404 5-21 919921300 8-3 920802300 8-3 921949300 8-3 922100300 10-5 922102300 10-5 922363300 9-9 922365300 1-13 922627300 10-5 924234401 8-7 924307401 10-3 924307402 10-3 927937300 5-29 929150300 10-3 929151300 10-3 930903905 2-3 931013907 7-13 7-17

2 14 13 10 7 7 4 33 4 14 7 2 2 24 6 18 17 23 5 11 9 1 1 17 5 5 13

931109909 6-29 932200902 8-7 934403300 10-5 934404300 10-5 936301301 10-3 937100904 10-5 937701906 5-29 940004902 6-29 940004903 4-5 6-29 940102909 2-3 2-31 940400905 1-19 1-21 940600906 5-19 10-7 940600907 1-21 6-29 940600908 6-9 6-29 940800907 8-3 950409907 7-13 7-17 950513905 8-7 950517907 9-9 952405902 6-19 6-19 6-23 6-23 952408901 6-19 6-19 6-23 6-23 955400911 1-7 958506995 9-9

27 4 1 1

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26 21 3 4 1 1 21 3 6 6 8 9 10 20 22 4 19


4

3 19 19

26 6 14 11 25 2 15 18 23 12 4 20 17 10 31 3 11 11 14 13 17 18 17 18 17 18 17 18 5 21

14-13

NUMERICAL INDEX

NUMERICAL INDEX (continued) NOTES

14-14


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SECTION 15

15

USER SUPPORT INFORMATION

CONTENTS

SECTION 15 USER SUPPORT INFORMATION DESCRIPTION

PAGE

SERVICE PARTS ORDERING INSTRUCTIONS ........................................................................................... TECHNICAL SERVICE PUBLICATIONS ........................................................................................................ OPERATOR TRAINING .................................................................................................................................. SERVICE TRAINING COURSE ...................................................................................................................... SERVICE TRAINING MATERIALS .................................................................................................................

15-2 15-2 15-2 15-2 15-2


15-1

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USER SUPPORT INFORMATION Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on that investment through the performance of these trucks and the drivers who operate and the mechanics who service them safely and efficiency. The following information is intended to help you to achieve your investments objectives: SERVICE PARTS ORDERING INSTRUCTIONS HOW TO ORDER SERVICE PARTS

operators manual is missing from any Yale Industrial Truck, it should be replaced. Replacement copies are available for a nominal fee from your Yale Dealer.

In order to prevent delay, too much communication and to have your orders filled correctly, quickly, and at the least possible cost, the following is the correct procedure to use to order replacement parts.

OPERATOR TRAINING

WHEN ORDERING PARTS

production and safety through correct lift truck operation, training, and motivation. The Yale program is based upon real life experience – not theoretical concepts. We developed a "complete" program that is totally selfcontained – incorporating the most modern instructional techniques including elements of self-study, audio-visual support (both video and slides), and classroom study.

Contact your authorized Yale Industrial Truck Dealer giving them the following information: 1.

Your Purchase order number.

2.

Complete addresses for sending the invoice and parts.

3.

Tell us how you want your parts sent. If we do not get this information, we will send the parts using the lowest priced method.

4.

Correct part number(s) and description(s). Use your parts manual as a reference.

5.

Model and serial number of the truck.

TECHNICAL SERVICE PUBLICATIONS Technical literature, with detailed information, is available at a nominal fee to assist users to effectively maintain Yale Industrial Trucks in a safe, useful condition. Part Manuals with complete replacement parts identification, Service Maintenance Manuals which provide service and overhaul procedures and additional copies of the Operating Manual can be obtained from your Yale Industrial Truck Dealer. To provide instructions for safely operating and servicing Yale Industrial Trucks, each truck is equipped with an operators manual. It describes various operating techniques and safety warnings to the operator. It contains a guide to safe maintenance practices and recommended schedules for maintenance. if the

15-2

The Yale "Basic Operator Training" program helps industrial truck users increase their materials handling

SERVICE TRAINING COURSE Operators and Yale dealer service technicians can improve their technical ability for maintaining and repairing Yale Industrial Trucks, which decreases repair time and cost, by taking Yale Service Training courses. Different types of mechanical, electric, and electronic subjects are available. Courses can be held at customer or Dealer locations in addition to regularly scheduled courses which are held at Yale Corporate Headquarters in Greenville, NC. SERVICE TRAINING MATERIALS Your own service training can be supported through a complete line of Yale Service Training materials. An Index is available from your Yale Dealer which lists textbooks, audio-visual programs and films. These materials will provide your training staff with everything necessary for training your group. For additional information or assistance in obtaining these user support publications and programs, contact: Yale Materials Handling Corporation 1400 Sullivan Drive Caller No. 12011 Greenville, NC 27834-2011


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Yale Materials Handling Corporation 1400 Sullivan Drive Caller No. 12011 Greenville, NC 27834-2011

550013968 ©Yale Corp. 01/2012

A974 (01-2012)

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