B ATTERY SI ZING C AL CUL ATION FOR 30 KVA UPS
UPS Rating Inverter efficiency Type of Battery Backup time Load P.F. End Cell voltage No. of Battery
: : : : : :
30 KVA 92% Lead Acid SMF VRLA 12V 30 minutes 0.8 10.50V/battery : 30 nos of 12V
KVA x 1000 x P.F. IDC ( Max) = --------------------------------------------------------------------Inverter Efficiency x No. of Cells x End cell volt 30 x 1000 x 0.8 = ------------------------------------0.92 x 30x 10.5 = 83A The K factor for 30minutes = 0.91 AH capacity required for 30 minutes backup = 75Ah Ah capacity selected
= 75Ah, 12V, 30 nos
TECHNICAL DATA SHEET A
SYSTEM DATA
1
Make
Hitachi Hi-Rel
2
Rating
30KVA / 24KW
3
Configuration
Stand Alone
4
UPS Overall Efficiency Dynamic Response under following 5 conditions 5.1 For 50% step load
87.4% at 100% load & Nominal Voltage
5.2 For 100% step load & unload
±5%
5.3 Power supply interruption & restoration
±1%
5.4 Load Transferred to bypass Line
±10%
± 5%
Recovery time after load change (100%-0100%)
Recovers to 98% in < 20 msec for single system
6
Audible Noise @ 1 meter distance
65 dbA
7
Enclosure sheet steel thickness
2mm CRCA for frame & front doors & 1.6mm for side covers
8
Enclosure Protection
IP – 41
9
Finish Colour
RAL – 7035 (Powder Coated)
5.5
10 Cable Entry
Bottom
11
Type of cooling
Forced Air Cooling (Internal Fans)
12
Testing Standards
IEC 62040-3
B
ENVIRONMENTAL
1
Design Ambient Temperature
50 deg. C
2
Relative Humidity
95% RH Non-Condensing
3
Altitude
1000 meter from MSL
C
UPS INPUT POWER SUPPLY
1
I
t Ph
/ Wi
3 PH 3 WIRE
TECHNICAL DATA SHEET
E
INVERTER
1
Type Designation
PWM based IGBT Inverter
2
Rating (at specified ambient)
30KVA / 24KW
3
Output Voltage / No. of Phase
110V AC, 1 PHASE
4
Voltage Regulation
± 1% (Steady State)
5
Range of adjustment of output voltage
± 5% at rated load
6
Frequency
50HZ
7
Frequency Regulation
± 0.1% (Internal Oscillator)
8
Synchronizing Range
47HZ - 53HZ
9
Slew Rate
1Hz / Second
10
Inverter Efficiency
92% at 100% load
11
Voltage Waveform
Sinusoidal
12
Load Power Factor
0.6 lag to Unity within KVA & KW rating
13
Load crest factor
3:1
14 Harmonic Distortion at rated load
< 2.5% for Linear Load < 5% for Non-Linear Load
15 Over loading capacity & duration
125% for 10 min, 150% for 60 sec. (20 minutes spacing between subsequent over loads)
16 Fuse Clearing (<1/4th cycle)
30% rated (Semiconductor type) 10% rated (High Speed type)
F
STATIC SWITCH
1
No. of Static switch
2
Type of static switch
3
Transfer Time
Two in each UPS system Fully rated, Solid State employing back to back connected thyristors. < 4 msec in Synch Mode < 20 msec In Asynch Mode
TECHNICAL DATA SHEET
G
BYPASS TRANSFORMER WITH SERVO CONTROLLED VOLTAGE STABILISER
1
Make
Hi-Rel
2
Type Designation
SCVS (Aux.)
3
Rating
30KVA / 24KW
4
Input / Output voltage (SCVS)
110V / 110V, 1Ph
5
Accuracy of stabiliser
± 1%
6
Isolation X'mer voltage ratio / Freq.
415V, 3Ph, 50Hz / 110V, 1Ph, 50Hz
HITACHI HIREL POWER ELECTRONICS PVT. LIMITED (Unit-II) QAP # A1111435(0)
QUALITY ASSURANCE PLAN W.O. #
Po/LOI
CUSTOMER / CONSULTANT
O/P Voltage
BATTERIES TYPE
435
P/PV/INS/27/ 360735
110V
Customer: M/s.DCW, Sahupuram, Tutticourin. Project: PVC Automation Project UPS
AUXILIARY
ACDB
√
√
√
SMFB
DCDB
MODEL
AH
QTY.
I4
B4
75
30
√
-
BATTERIES
SCOPE OF SUPPLY -`
√
BATTERY J.B. -
RESPONSIBILITY TABLE ( while approving Customer can also put his choice in the blank box ) AREA RESPONSIBILITY REMARKS BY CUSTOMER SUPPLIER HIREL CUSTOMER / TPIA Incoming Inspection P V&P NA Process Inspection N/A P NA System Testing N/A P V/W Heat Run requirement P P V(08 HOURS) Batteries: SMFB/LATB/LAPB/NI-CD P V V Distribution panels Site Acceptance Test
Only Review of Documents N/A P
BILL OF MATERIAL FOR APPROVAL LIGHT & FULL-LOAD TEST INSPECTION VISIT
FF – QAG – 20 (4) RATING
OFFICER
CONFIGRATIO N SA DR PR
OTHER
-
30KVA
BATTERY Rack √
P V W N/A
√
SPARES
RS 485 + MODBUS
RS232 C
-
√
-
ABBRIVIATION PERFORM VERIFY OF TR/TC WITNESS NOT APPLICABLE
V
CLIENT’S REMARKS & APPROVAL >>> DOCUMENTS REQUIRED DRAWINGS FOR APPROVAL
Page # 1 of 4
MARK / W (Witness) / V (Verification Of Records)
ANY OTHER COMMENTS BY CLIENT
APPROVAL COMMENTS
√ √ √ √
ANY SPECIFIC REMARKS & COMMENTS
Engineering By
HIREL APPROVED BY
Jignesh prajapati
Himanshu Mehta
Other Abbreviations used in this QAP
CUSTOMER’s APPROVAL & DATE DATE 3-12-2011
W.O. = Work Order, P.O. = Purchase Order, AH = Ampere Hour, SA = Stand Alone, DR = Dual Redundant, PR = Parallel Redundant, ACDB = AC Distribution Board, DCDB = DC Distribution Board, J.B. = Junction Box, HV = High Voltage, HVHF = High Voltage High Frequency, GRN = Goods Receipt Note, WI = Work Instruction, TR = Test Report, FF = Forms / Formats, BOM = Bill of Material, FRS = Fault Report Sheet, MOM = Minutes of Meeting (of inspection), WS = Workmanship Standards, PH File = Product History File, SAT = Site Acceptance Test
QUALITY ASSURANCE PLAN
#
1
Incoming Goods Item / Component
Power Transformers Control Transformers
2
Enclosures
3
Fabricated & Punched Items Heat-sink
4
5
HITACHI HIREL POWER ELECTRONICS PVT. LIMITED (Unit-II) QAP # A1111435(0)
Characteristics
Dimension, HV, NL Voltages, Finishing, Marking / Labeling Dimension, Coating Thickness Dimension, Punching Dimension, Surface Finishing, Mounting holes Dimension, Finish
6
Rubber items (Gaskets, Grommets) Bus-bars & Hardware
7
Acrylic Material
Dimension, Finish, Threads Dimension, Finish
8
Current Transformers
O/P Accuracy
9
Switch gears
10
Fuses & Fuse Holders
11
Capacitors
12
Semiconductor Device Wires, Cables & Cable Glands Fans
Physical, NO/NC, Auxiliary Contacts Physical, Continuity, Type Physical, Capacitance, Type Physical
Type of Check Visual Physical Electrical Visual Measurement Visual
Quantum
100%
01 / Batch
Applicable Documents GRN, WI Drawings, Mfr. TR
Acceptance Norms
Page # 2 of 4
Responsibility
FF – QAG – 20 (4)
Record
Register & FF
01 / Batch
GRN, IS-5, WI, Drawings GRN, WI, Drawings
Visual Measurement
100%
GRN, WI, Drawings
Register & FF Register & FF Go No Go
Visual Measurement Visual Measurement Visual Measurement Visual Measurement Visual Measurement Visual
5%
GRN, WI, Drawings
Go No Go
100%
GRN, WI, Drawings
Go No Go
100%
GRN, WI, Drawings
100% 01 / Batch 100%
GRN, WI, Catalog,
100%
Visual Measurement Visual
100% 10% 100%
GRN, WI, Catalog
Visual Measurement Visual & Running Visual, Measurement As Above
100%
GRN, WI, Catalog
100%
GRN, WI, Catalog
100%
GRN, WI, Catalog
100%
GRN, WI, IS-1248
Go No Go
Compliance
17
Packing Mat erial ( Wood, Thermocol )
Physical, Type of material
Visual
100%
GRN, WI, Documents
Register & FF Register & FF Register & FF Register & FF Register & FF Register & FF Register & FF Registe r & FF Register & FF Go No Go
18
PCBs
Material, Tracks, Leveling
Visual
100%
GRN, Drawing, Film
Go No Go
13 14 15 16
I ndic at in g D ev ic es (Lamps, LED etc.) Meters
Physical, HV, Type Smooth running, Physical Physical & Test Physical, Accuracy
GRN, IS-13947, WI, Catalog GRN, WI, Catalog GRN, WI, Catalog
to the Applicable Documents
QA
Remarks
QUALITY ASSURANCE PLAN
HITACHI HIREL POWER ELECTRONICS PVT. LIMITED (Unit-II) QAP # A1111435(0)
Page # 3 of 4
FF – QAG – 20 (4)
PCB Manufacturing & Testing #
1
Item / Component
PC Assembly Room (and storage facility ) Stuffing Soldering (Wave/Manual)
2 3 4
Inspection
5
Testing
6 7
Ana-bond Conformal Coating
(CRC)
Characteristics
Physical, ESD Measures Mounting Dry Solder Solder Joints Cleaning, material as per BOM, Short Links Functional, Burn-in Physical Physical
Check
Visual Testing Visual Visual
Quantum
Every 6 months 100% 100%
Applicable Documents
Acceptance Norms
Responsibility
Record
Remarks
IS-10087, WI BOM, Drawing, WI WI & WS
Visual
100%
WI & WS
Electrical
100%
WI, Specification
Visual Visual
100% 100%
WI, WS WI
Fault Compliance to all the applicable documents
Production Supervisor
Report Sheet
Process Inspection #
1 2 3
Item / Component
4
Company’s Logo Rating Plate BOM, Drawings : Product consistency Fitting
5
Lugging & Crimping
6
Cabling & Wiring
7
Painting & Finishing
8 9 10 11
Doors, Locks & Hinges Clearance & Creepage IR Test (after & before HV) HV Test
Characteristics
Position System Details Matching, Availability, Layout Mounting, Tightening Appropriate size, firm joint Routing, Tying, Finishing, ColorCode, Ferruling Uniform Coating, Color Smooth Working Dimension Resistance Value Breakdown Value
Type of Check
Quantum
Applicable Documents
Visual Visual Visual
100% 100% 100%
Drawing Drawing Drawing & BOM
Visual
100%
Drawing
Visual
100%
WS
Visual Continuity
100%
WI, WS, Drawing
Visual
100%
WS, IS-5
Visual Visual Measurement Measurement
100% 100% 100% 100%
WI Drawing WI WI
Acceptance Norms
Compliance to all the applicable documents
Responsibility
Production
Record
Check-List / FRS
Remarks
QUALITY ASSURANCE PLAN Unit / System Test # Item / Component
1
Functional Test
FINAL INSPECTION # Item / Component
1
Inspection
Site Acceptance Test # Item / Component
1
2
3
Stand A lon e Syste m
Auxiliary Units
F in al & C omple te Ch ec k
HITACHI HIREL POWER ELECTRONICS PVT. LIMITED (Unit-II) QAP # A1111435(0) Characteristics
Check
Dimensions, Setting of Electrical parameters, Load Test, , Visual Regulation, Efficiency, Noise Physical Level, Annunciation, Alarms, over load, THD(at linear load), DC Ripple test
Characteristics
Completion of -Scope of Supply, MOM & FRS Points
Check
Visual
Quantum
100%
Quantum
100%
Applicable Documents IEC-62040-3 Hi-Rel Specs Test Report
Applicable Documents FRS, MOM, PH File, WI
Characteristics
Check
Quantum
Loose Conne ctions, Physical Damage, Input Voltage, Input Current, Charger O/P, DC Current, O/P Voltage, O/P Current, O/P Frequency, TransferRetransfer (auto & manual) Transfer from Inverter to Bypass by Inverter Low & OT Simulation, Auto Transfer-Retransfer, Manual Transfer-Retransfer, Bypass Voltage Bypass Current
Visual Physical Electrical
O pe rat io n o f all Fa ns , Operation of Panel Meters, Normal Functioning of LED, Normal Functioning of Indications, Alarms, Panel Ground Check with System ON, Briefing to End-user about System Operation, Spares, AC-DC O/P adjustment (if required), Mains Failure Test
Visual Physical Electrical
Acceptance Norms Compliance to Applicable Documents & Approved Data Sheet
Page # 4 of 4 Responsibility
Testing Engineer
Acceptance Norms
Responsibility
Compliance to Applicable Documents
QA
100%
Applicable Documents Work-Instruction
Acceptance Norms Compliance to WI
100%
Work-Instruction
Compliance to WI
Responsibility
FF – QAG – 20 (4) Record
Remarks
Test Reports
Shall be witnessed by client
Record
FRS, Check-List
Record
Site / Commissioning Engineer
SAT Format
Site / Commissioning Engineer
SAT Format
(at No-load, Light-load & actual-load conditions)
Visual Physical Electrical (at No-load, Light-load & actual-load conditions)
Remarks
Remarks
The Customer shall provide load. In case Actual Load is not available, SAT will be carried out on NL & Partial Load (also to be provided by customer)
conditions. Customer Signature in SAT Format is mandatory. Test with Generator to be done only if recommended and contractually agreed.
