9819 6134 10 GAR 30 Hydraulic Drive Spare Parts Catalogue

Atlas Copco Railway Railway Compressors

GAR 30 HYDR. DRV. AC RD

ASL Book

Atlas Copco offer

: 02-xx

Customer Customer contract contract no : Contract edition

:-

Compressor integrator: End customer

:-

Type of vehicle

:-

Product number

: 8152 0062 46

Designation

: GAR 30 HYDR. DRV. AC RD

Printed Matter No.

•

Copyright Copyright 2009, Atlas Copco Airpower Airpower n.v., n.v., Antwerp Antwerp,, Belgium Belgium Any unauthorised use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers and drawings.

•

Use only only auth authoriz orized ed parts. parts. Any Any damage damage or or malfunc malfunctio tion n caused caused  by the use of unauthorized parts is not covered by Warranty Warranty or Product Liability.

www.atlascopco.com

9819 6134 10 ed. 01

2009-10 Atlas Copco - Railway Competence Centre

GAR 30 HYDR. DRV. AC RD

EDITION

DATE

DESCRIPTION

00

17/07/2009

New ASL

01

06/10/2009

Modification

GAR 30 HYDR. DRV. AC RD

EDITION

DATE

DESCRIPTION

00

17/07/2009

New ASL

01

06/10/2009

Modification

CONTENTS

SECTION

NAME

-

1

MODULE

-

2

GAR 30 HYDR. DRV.

PAGE

5

21

AC RD

-

3

SERVICE KITS

29

SECTION

NAME

PAGE

01

MODULE

OVERVIEW MODULE

2235 7595 60_00

REF

PART NUMBER DESIGNATION

PAGE

5 10 15

1616 6712 80 1613 9203 80 1611 4482 50

OIS H-06 GEARSET GAR GEAR BOX

8 9 10

20 25 30

1611 4483 50 2235 7595 61 1608 1030 18

VALVES OILC + CONNECT AIR RECEIVER

11 12 14

35 40 45

2235 7595 62 2235 7595 63 2235 7595 64

CONNECT AIR FAN ASSEMBLY COOLER ASSY

16 17 18

50

2235 6971 80

SET PIPE RD GAR 30

19

REF

PART NUMBER DESIGNATION

PAGE

OIS H-06

1616 6712 80_00

REF

PART NUMBER

DESIGNATION

5

1616 6712 80

OIS H-06

K1

1616 6712 90

OIS H-06 SERVICE STAGE (For details see page 31)

TAG

QTY

K1

1

REF

PART NUMBER

DESIGNATION

TAG

QTY

GEARSET GAR

 See page 10

1613 9203 80_01

REF

5 10

PART NUMBER

DESIGNATION

1613 9203 00 1613 9202 00

GEAR WHEEL (DRIVEN) DRIVE SHAFT

TAG

QTY

1 1

REF

PART NUMBER

DESIGNATION

TAG

QTY

GEAR BOX

1611 4482 50_08

REF

PART NUMBER

DESIGNATION

TAG

QTY

REF

17 20 25

0333 2174 28 1613 9140 00 0147 1368 03

SPRING WASHER M10 GEAR CASING HEXAGON BOLT M10X55

105

S

1 1 1

30 35 40

1613 9374 00 1622 3400 00 0337 7152 00

WASHER SPACER KEY

1 1 1

S

45 46 47

0508 1100 46 0301 2335 00 0333 2174 27

BEARING WASHER SPRING WASHER M8

K5

1 3 3

50 55 60

0502 1090 44 1613 9141 00 0147 1326 03

BEARING RETAINER HEXAGON BOLT M8X30

K5

1 1 3

65 70

0663 2113 84 1616 5742 00

O-RING 84.5 X 3 SEAL RING

75 80 85

1616 5664 00 0101 1951 40 0663 2103 22

BUSHING PIN O-RING

90 95 100

0301 2344 00 0147 1367 03 0661 1000 38

WASHER 10 X 20 HEXAGON BOLT M10X50 SEAL WASHER 13.74X20.57X2

S S

K5 K5 K5

1 1 1 2 1 8 8 1

K5

PART NUMBER

DESIGNATION

0686 3716 01

HEXAGON PLUG

-

SPARE PART

2901 0827 00

GEARBOX OVERHAUL KIT (For details see page 35)

TAG

QTY

1

VALVES

1611 4483 50-05

REF

PART NUMBER

DESIGNATION

TAG

QTY

REF

20 25 30

1613 8947 00 1616 6055 00 1613 8951 00

OIL STOP CHECK VALVE SPRING VALVE

S K7 S

1 1 1

S

35 40 50

0663 2109 68 0686 3718 15 0663 2107 78

O-RING PLUG G1/4 FKM SEALING O-RING

K7

1 1 3

55 56 57

0147 1335 03 0301 2335 00 0333 2174 27

HEXAGON BOLT M8X75 WASHER SPRING WASHER M8

4 4 4

60 65 75

0180 1204 00 0686 3718 19 1613 2359 00

SLOTTED SET SCREW PLUG G1 FKM SEALING PISTON

S

1 1 1

80 85

1613 8907 00 1622 5662 00

VALVE BODY (OSV) SPRING

K7 K7

1 1

90 95 100

2235 6421 00 0663 2101 97 0686 3718 16

NIPPLE O-RING PLUG G3/8 FKM SEALING

S K7

1 1 1

K7

K7

PART NUMBER

DESIGNATION

-

SPARE PART

2901 0835 00

OI L STOP / CHECK VALVE KIT (For details see page 36)

TAG

QTY

OILC + CONNECT

2235 7595 61_14

OILC + CONNECT

REF

PART NUMBER

DESIGNATION

TAG

QTY

20

1613 6883 03

VALVE HOUSING

S

1

25 30 35

2235 6062 16 0580 0015 12 0147 1364 03

COUPLING D16 G3/4 INOX COUPLING HEXAGON BOLT M10X35

S

2 2 2

40 45 50

0333 3100 24 1622 7064 03 0663 2113 76

CS WASHER THERMOSTATIC VALVE 75°C O-RING 34 X 1.5

55 60

1614 6118 00 0147 1246 03

THERMOSTATIC VALVE COVER S HEXAGON BOLT M6X16 FZB 8.8

1 2

65 70 75

0333 3100 05 2254 7257 00 1202 8040 02

SC LOCK WASHER 6.1-14-2.1 FZB NIPPLE K2 OILFILTER K2

2 1 1

105

2235 6062 04

COUPLING G1/8-D8

1

-

SPARE PART

2901 0824 00

FILTER KIT GAR11-30

S

K2

(For details see page 32) K9

2902 0350 00

THERMOSTATIC VALVE KIT (For details see page 38)

K9 K9

2 1 1

REF

PART NUMBER

DESIGNATION

TAG

QTY

AIR RECEIVER GAR11-30 CE

1608 1030 18_15

AIR RECEIVER GAR11-30 CE

REF

PART NUMBER

DESIGNATION

5

1613 9144 00

BRACKET

10 15 20

0147 1363 03 0333 3100 24 0147 1400 03

SCREW H, M10- 30, 8,8 FZB CS WASHER HEXAGON BOLT M12X25 FZB 8.8

2 2 2

K3

2901 0343 01

OIL SEPARATOR KIT (For details see page 33)

25 30 35

0147 1403 03 0333 3100 08 1613 9142 10

HEXAGON BOLT M12X40 SC LOCK WASHER 12.4-27-3.1 FZB VESSEL GAR11-30 CE S

2 4 1

K4

2901 0006 00

MINIMUM PRESSURE VALVE KIT (For details see page 34)

40 45

0663 7162 00 2235 7978 00

O-RING SHIELD

K3 S

2 1

50 55 60

1622 2729 00 1613 7502 01 1613 9953 00

BUSHING OIL SEPARATOR ELEMENT COVER

K3 S

1 1 1

65 70

0147 1962 49 2235 6564 00

HEX.BOLT M12X45 FZB LIFTING EYE

4 1

75 80 85

0147 1962 28 0333 3100 08 0147 1246 03

HEX.BOLT M12X55 FZB SC LOCK WASHER 12.4-27-3.1 FZB HEXAGON BOLT M6X16 FZB 8.8

2 6 1

90 95

0333 3100 05 1613 3222 00

SC LOCK WASHER 6.1-14-2.1 FZB RONDELLE S

1 1

100 105 110

1613 3223 01 1613 3221 00 1612 4049 00

WASHER VALVE COMPR.SPRING

K4 S K4

1 1 1

115 120 125

1613 3220 01 1614 4662 00 0663 3133 00

PISTON ANNEAU DE PISTON O-RING

S K4 K4

1 2 1

130 135

1612 4048 00 0663 7136 00

RESSORT O-RING

K4 K4

1 1

140 145 150

1622 5088 00 0335 3111 00 0147 1362 03

COVER CIRCLIPS D.9 SCREW H, M10- 25, 8,8 FZB

S K4

1 1 4

155 160 163

0333 3100 24 1613 7630 00 0661 1000 40

CS WASHER PIPE SEAL WASHER 17.28X23.8X2

4 1 1

165 171

0581 0001 47 0661 1000 49

COUPLING M12X1,5 SEAL WASHER

1 1

185 190 195

0686 3718 13 0686 3718 15 0663 2113 79

PLUG + SEAL G1 1/2 PLUG G1/4 FK M SEALING O-RING 32.15 X 3.53

K2

1 1 1

200 205

1202 8992 00 1503 2565 04

PLUG G3/4 ELBOW M/F 1/2

S S

1 1

210 215 220

1613 9029 00 0661 1000 39 0832 1000 78

NIPPLE M-F G1/2-G1/2 WASHER SAFETY VALVE 11.5B G1/2

S

1 1 1

225 230

0580 0015 13 2235 7838 00

COUPLING SIGHT GLASS

232 235 240

1622 2045 00 1079 9914 88 1079 9925 87

DECAL STICKER CPR OIL DRAIN LABEL ROTO-XTEND

245

1079 9902 55

DUTY FLUID LABEL CAUTION:HOT SURFACE

S

1

250

2235 4372 00

STICKER CPR OIL FILLING

S

1

-

SPARE PART

2901 0824 00

FILTER KIT GAR11-30

S K2

(For details see page 32)

TAG

QTY

S

1

S

1 1 1 1 1

REF

PART NUMBER

DESIGNATION

TAG

QTY

CONNECT AIR

2235 7595 62_01

REF

PART NUMBER

DESIGNATION

TAG

QTY

26 27 30

0663 2105 99 0663 3134 00 0147 1326 03

O-RING O-RING 42.2 X 3 HEXAGON BOLT M8X30

1 1 2

35 40 45

0333 3100 06 0147 1364 03 0333 3100 06

SC LOCK WASHER 8.2-18-2.3 FZB HEXAGON BOLT M10X35 SC WASHER

2 2 2

REF

PART NUMBER

DESIGNATION

TAG

QTY

FAN ASSEMBLY

2235 7595 63_04

REF

PART NUMBER

DESIGNATION

TAG

QTY

50 55 60

2235 6962 00 0147 1482 03 0333 3100 10

FLANGE HEXAGON BOLT M16X65 SC LOCK WASHER 16.4-32-4.1 FZB

1 2 4

120 125 130

2235 6970 00 2235 6968 00 0333 3100 05

SUPPORT FOR COMPRESSOR SUPPORT TEMP. SWITCH SC LOCK WASHER 6.1-14-2.1 FZB

1 1 2

135

01471247 03

SCREW H, M6-20, 8,8 FZB

2

REF

PART NUMBER

DESIGNATION

TAG

QTY

COOLER ASS'Y

2235 7595 64_04

REF

PART NUMBER

DESIGNATION

TAG

20 25 30

2235 6969 00 1619 3843 00 0147 1325 03

SUPPORT FOR AIR FILTER JOINT HEXAGON BOLT M8X30

35 65

0333 3100 06 0371 1100 13

SC LOCK WASHER 8.2-18-2.3 FZB ANNEAU DE LEVAGE

S

-

SPARE PART

S S

QTY

1 AR   4 4 1

REF

PART NUMBER

DESIGNATION

TAG

QTY

SET PIPE RD GAR 30

2235 6971 80_01

REF

PART NUMBER

DESIGNATION

TAG

QTY

5 10 20

1613 9156 01 1613 9480 00 2235 6422 00

PIPE - SCAVENGE LINE PIPE (ELEMENT-VESSEL) PIPE (BV-E)

S S S

1 1 1

25

2235 6423 00

PIPE (BV-OS)

S

1

S

-

SPARE PART

REF

PART NUMBER

DESIGNATION

TAG

QTY

02

GAR 30 HYDR. DRV. AC RD

OVERVIEW GAR 30 HYDR. DRV. AC RD

8152 0062 46_10

REF

PART NUMBER DESIGNATION

PAGE

5 30 35

2235 7595 60 2235 7595 69 2235 7595 66

MODULE AIR INLET (UNLOADER) LOOSE PARTS

7 24 25

40 42

2235 7595 67 2235 7719 72

CONTROL ASSY RD SPECIFIC PARTS

26 27

REF

PART NUMBER DESIGNATION

PAGE

AIR INLET (UNLOADER)

2235 7595 69_02

REF

PART NUMBER

DESIGNATION

TAG

QTY

REF

20 25 35

1613 9193 00 1613 9194 00 0147 1322 03

AIR FILTER CLAMP (AIR FILTER) HEXAGON BOLT M8

36 40 45

0333 3100 06 0347 6114 00 2235 7925 01

50 55 60

K2 S

1 2 4

K2

2901 0824 00

FILTER KIT GAR11-30 (For details see page 32)

SC LOCK WASHER 8.2-18-2.3 FZB HOSE CLAMP FLEXIBLE HOSE 60 MM S

4 1 10

K10

2901 0002 01

UNLOADER VALVE KIT GA 11-22 (For details see page 39)

0347 6114 00 1613 9251 00 0663 2107 39

HOSE CLAMP CONNECTION O-RING

1 1 1

61 62 65

0147 1346 03 0661 1012 00 1622 8786 80

HEXAGON BOLT M8X150 SEAL WASHER VALVE ASSEMBLY

70 75

0663 7142 00 0147 1327 03

O-RING HEXAGON BOLT M8X35

80

0333 3100 06

SC LOCK WASHER 8.2-18-2.3 FZB

S

-

SPARE PART

S S

K10 K10

1 1 1 1 4 4

PART NUMBER

DESIGNATION

TAG

QTY

LOOSE PARTS

2235 7595 66_03

REF

PART NUMBER

DESIGNATION

5 10 15

2235 6961 00 1613 9313 00 0147 1328 03

COUPLING (SIZE DF) D25 COUPLING ELEMENT HEXAGON BOLT M8X40

20 25

S K8

TAG

QTY

S K8 S

1 8 1

2235 6891 03 0333 3100 06

WASHER D.60 EP.5 D.INT 8.5 S SC LOCK WASHER 8.2-18-2.3 FZB S

1 1

-

SPARE PART

2901 0825 00

COUPLING KI T GAR 11-30 (For details see page 37)

REF

PART NUMBER

DESIGNATION

TAG

QTY

CONTROL ASSY

2235 7595 67_03

REF

PART NUMBER DESIGNATION

5 10 15

1089 0621 17 0581 2025 45 0661 1000 39

SOLENOID VALVE 24V DC ELBOW COUPLING G1/4-D. 8 WASHER

20 25

0581 0000 17 1613 9253 01

STRAIGHT PIPE COUPLING PIPE (COVER - UNLOADER)

S

-

SPARE PART

TAG

S

S

QTY

1 1 1 1 1

REF

PART NUMBER DESIGNATION

TAG

QTY

RD SPECIFIC PARTS

2235 7719 72_00

REF

PART NUMBER

DESIGNATION

TAG

QTY

5 10 15

2235 6565 00 2235 6466 00 0333 3100 10

COMPRESSOR LIFTING EYE COMPRESSOR SUPPORT SC LOCK WASHER 16.4-32-4.1 FZB

1 1 2

20 25 30

0147 1478 03 0337 8160 00 1613 9758 00

HEXAGON BOLT M16X35 KEY COUPLING-GAR18-WCO

2 1 1

35

1089 0376 11

TEMP.SWITCH

1

REF

PART NUMBER

DESIGNATION

TAG

QTY

14

SERVICE KITS

SERVICE KITS

TAG

PART NUMBER

DESIGNATION

PAGE

K1

1616 6712 90

OIS H-06 SERVICE STAGE

31

K2

2901 0824 00

FILTER KIT GAR11-30

32

K3

2901 0343 01

OIL SEPARATOR KIT

33

K4

2901 0006 00

MINIMUM PRESSURE VALVE KIT

34

K5

2901 0827 00

GEARBOX OVERHAUL KIT

35

K7

2901 0835 00

OILSTOP/CHECKVALVE KIT

36

K8

2901 0825 00

COUPLI NG KIT GAR 11-30

37

K9

2902 0350 00

THERMOSTATIC VALVE KIT

38

K10

2901 0002 01

UNLOADER VALVE KIT GA 11-22

39

TAG

PART NUMBER

DESIGNATION

PAGE

SERVICE KIT OIS H-06 SERVICE STAGE

1616 6712 90_00

REF

5

PART NUMBER

DESIGNATION

1616 6712 90 1616 6712 90

OIS H-06 SERVICE STAGE OIS H-06 SERVICE STAGE

NOTE

QTY

(From page 8) 1

REF

PART NUMBER

DESIGNATION

NOTE

QTY

SERVICE KIT FILTER KIT GAR11-30

2901 0824 00_00

REF

PART NUMBER

DESIGNATION

NOTE QTY

-

2901 0824 00

5

1613 9215 00

FILTER KIT GAR11-30 (From page 12, 14, 24) FILTER ELEMENT

1

10 15 20

1202 8040 02 2254 7257 00 0663 2113 79

OILFILTER NIPPLE O-RING 32.15 X 3.53

1 1 1

25 30 35

0661 1000 38 0663 3129 00 0686 3716 39

SEAL WASHER 13. 74X20.57X2 O-RING HEXAGONAL PLUG

1 1 1

40

2901 0343 01

OIL SEPARATOR KIT (For details see page 33)

1

REF

PART NUMBER

DESIGNATION

NOTE

QTY

SERVICE KIT OIL SEPARATOR KIT

2901 0343 01_01

REF

PART NUMBER

DESIGNATION

NOTE

QTY

5 10

2901 0343 01 1613 7502 01 0663 7162 00

OIL SEPARATOR KIT (From page 14, 32) OIL SEPARATOR ELEMENT 1 O-RING 2

15

0663 3129 00

O-RING

1

REF

PART NUMBER

DESIGNATION

NOTE

QTY

SERVICE KIT MINIMUM PRES SURE VALVE KIT

2901 0006 00_03

REF

PART NUMBER

DESIGNATION

NOTE QTY

-

2901 0006 00

5

0333 3100 07

MINIMUM PRESSURE (From page 14) VALVE KIT SC LOCK WASHER 10.2-22-2.7 FZB 4

10 15 20

0663 7136 00 1613 3223 01 0663 3133 00

O-RING WASHER O-RING

1 1 1

25 30 35

1614 4662 00 1612 4048 00 1612 4049 00

ANNEAU DE PISTON RESSORT COMPR. SPRING

2 1 1

40

0335 3111 00

CIRCLIPS D9

1

REF

PART NUMBER

DESIGNATION

NOTE

QTY

SERVICE KIT GEARBOX OVERHAUL KIT

2901 0827 00_00

REF

PART NUMBER

DESIGNATION

NOTE

QTY

5 10

2901 0827 00 0502 1090 44 0508 1100 46

GEARBOX OVERHAUL KIT BEARING BEARING

15 A5

0663 2103 22 2901 0829 00 1616 5742 00

O-RING SEAL KIT SEAL RING

1 1 1

A10 A15

1616 5664 00 0663 7141 00

BUSHING O-RING 84.5X3

1 1

(From page 10) 1 1

REF

PART NUMBER

DESIGNATION

NOTE

QTY

SERVICE KIT OIL STOP / CHECK VALVE KIT

2901 0835 00_00

REF

PART NUMBER

DESIGNATION

NOTE QTY

5 10

2901 0835 00 1616 6055 00 0663 2109 68

OILSTOP/CHECKVALVE KIT (From page 11) SPRING 1 O-RING 1

15 20 25

0663 2107 78 0663 2101 97 1613 8907 00

O-RING O-RING VALVE BODY (OSV)

3 1 1

30

1622 5662 00

SPRING

1

REF

PART NUMBER

DESIGNATION

NOTE

QTY

SERVICE KIT COUPLING KIT GAR 11-30

2901 0825 00_00

REF

PART NUMBER

DESIGNATION

-

2901 0825 00

5

1613 9313 00

COUPLING KIT GAR 11-30 (From page 25) COUPLING ELEMENT

NOTE

QTY

8

REF

PART NUMBER

DESIGNATION

NOTE

QTY

SERVICE KIT THERMOSTATIC VALVE KIT

2902 0350 00_00

REF

5 10

PART NUMBER

DESIGNATION

NOTE QTY

2902 0350 00 1622 7064 03 0663 2113 76

THERMOSTATIC VALVE KIT (From page 12) THERMOSTATIC VALVE 75°C 1 O-RING 34 X 1.5 1

REF

PART NUMBER

DESIGNATION

NOTE

QTY

SERVICE KIT UNLOADER VALVE KIT GA 11-22

2901 0002 01_03

REF

PART NUMBER

DESIGNATION

NOTE

QTY

-

2901 0002 01

5

0335 2140 00

UNLOADER VALVE KIT GA 11-22 CIRCLIP

10 15 20

0663 2105 46 1613 6969 00 0663 2101 85

ANNEAU TORIQUE JOINT DE PISTON O-RING

1 2 1

25 30 35

1613 7699 01 1613 6802 00 1202 6999 00

CLAPET RESSORT JOINT

1 1 1

40 45 50

1513 0011 00 1613 6783 00 0335 2136 00

RESSORT PISTON CIRCLIP

1 1 1

55 60

0663 2113 83 0663 2104 83

O-RING 35.1X1.6 JOINT TORIQUE

1 1

65 70 75

0653 1033 00 0291 1110 00 1613 7310 00

FLAT GASKET LOCK NUT M8 NYLOC PLATE

1 1 1

85

0663 7142 00

O-RING

1

(From page 24) 1

REF

PART NUMBER

DESIGNATION

NOTE

QTY

Atlas Copco Railway Compressors

GAR 30 HYDR. DRV. AC RD