Visit our internet site, waukeshaengine.dresser.com to locate the Waukesha Engine distributor nearest you.
Serial No.
Available to order in book
Specification No.
format and on CD.
®
®
Series Four 12 Cylinder with ESM & Extender Series Parts Catalog ®
®
®
First Edition
This document contains proprietary and trade secret information and is given to the receiver in confidence. The receiver by reception and retention of the document accepts the document in confidence and agrees that, except as with the prior expressed written permission of Waukesha Engine, Dresser, Inc., it will; (1) not use the document or any copy thereof or the confidential or trade secret information therein; (2) not copy or reproduce the document in whole, or in part without the prior written approval of Waukesha Engine, Dresser, Dresser, Inc.; and (3) not disclose to others either the document or the confidential or trade secret information contained therein.
PLEASE NOTE: If grey lines appear instead of words make sure "Use Greek Text Below __ Pixels" is not selected in preferences.
All sales and information herein supplied subject to Standard Standard Terms of Sale, including limitation of liability. liability. ®
®
®
®
®
®
ATGL ATGL , CFR , ESM , EXTENDER SERIES , DRESSER , WKI , ENGINATOR ®, SERIES FOUR ®, VGF®, VHP® and WAUKESHA® are registered trademarks of Dresser, Inc. WAUKESHA, ESM, VHP, and DRESSER logo are trademarks of Dresser, Inc. All other trademarks, service marks, logos, slogans, and trade names (collectively “marks”) are the properties of their respective owners. Dresser, Inc. disclaims any proprietary interest in these marks owned by others.
FORM 6315 © Copyright 2007 Waukesha Engine Dresser, Inc. Waukesha, Wisconsin 53188 All rights reserved. reserved. Printed in U.S.A. 11/07 11/07
002.00
W A U K E S H A
10
10 11 11
14
12
15 13
22
20
20
5 19
18
6
8
7
9
4
1
21
3 2
17 16
8
FORM 6315 First Edition
002.00 CYLINDER HEAD, VALVES GROUP 2 ITEM NO.
PART NUMBER
L 5774 LT
L 5794 GSI
L 7044
LT/LTD
DESCRIPTION
GSI
GROUP 2
1 2
3
4 5 6 7 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22
AA205002G AC205002G CC205002G • C205002G • A205002G • • 205002F • • 211801 • • 211801 2 • • 211801 3 • • 211801J • • 211802B • 211802B 1 •• 211802B 2 •• 211802B 3 • 211802B 4 • 211802B 5 • 211802B 6 • • 211821 • • 211793A • • 204209E • • 204209F • • 28794B • • 295477C • 73629A • 73629C • 214230 • 153884B • 204235C • 204335C • 204235B • 204335B • 204336B • 204436A • 204337 • 204336Y • 204336Z • 176450F • 214229 • 176450G • 153883B 204000V 205100C 169994D
12 12
12 12 12
12 12 24 24 24 24 24 24 24 24 24 24 12 24 24 24 84 24 96
12
12 12
24 24 24 24 24 24 24 24 12 24 24 24 84 24
12 24 24 24 24 24 24 24 24 24 24 12 24 24 24 84 24 96
96 48 48 24 24 24 24 24
24 24 24 24
° ° °
24 24 24 24 24 24 24 24 12 24 24 24 84 24 96 48
48 24 24 24 24 24
24 24 24
12 12
24 24 24 24
24 48 12
24 24 48 12
24 48 12
96
96
96
°
°
° ° ° ° ° °
°
24 24 24 24 24
24
HEAD, Cylinder-Assembly Cylinder-Assembly HEAD, Cylinder-Assembly Cylinder-Assembly (LT-Natural (LT-Natural Gas) HEAD, Cylinder-Assembly (LTD-Landfill) • HE H EAD, Cylinder-Assembly • HE H EAD, Cylinder-Assembly • • HE HEAD, Cylinder • • SEAT, Valve, 30 Intake • • SEAT, Valve, 30 Intake (0.020" oversized) • • SEAT, Valve, 30 Intake (0.030" oversized) • • SEAT, Valve, 30 Intake • • SE SEAT, Valve 20 Exhaust SEAT, Valve, 20 Exhaust (0.010" oversized) SEAT, Valve, 20 Exhaust (0.020" oversized) SEAT, Valve, 20 Exhaust (0.030" oversized) SEAT, Valve, 20 Exhaust (0.040" oversized) SEAT, Valve, 20 Exhaust (0.050" oversized) SEAT, Valve, 20 Exhaust (0.060" oversized) • • TUBE, Oil • • GU GUIDE, Valve Bridge • • GU GUIDE, Intake Valve • • GU GUIDE, Exhaust Valve • • PL PLUG, Pipe, 0.75" • • ST STUD, Igniter Sleeve • TAPER, Valve Spring • TAPER, Valve Spring • ROTATOR - Assembly • R RE ETAINER, Valve Spring • SPRING, Exhaust Valve, Inner (2 White Stripes) • SPRING, Exhaust Valve, Outer (2 White Stripes) • SPRING, Intake Valve, Inner (2 Blue Stripes) • SPRING, Intake Valve, Outer (2 Blue Stripes) • VALVE, Intake, 30 • VALVE, Intake, 30 • VA VALVE, Exhaust, Chrome • VALVE, Exhaust, 20 • VALVE, Exhaust, L5794 Only (LTD-Landfill) • SE S EAL, Valve Stem, Intake (Black) • SE S EAL, Valve Stem, Intake (Blue) • SEAL, Valve Stem, Exhaust (Green) • WASHER, Valve Spring GASKET, Cylinder Head GASKET, Cylinder Head CAPSCREW, Cylinder Head °
°
24 24 48 12 96
SERVICE REPAIR KITS
G-977-69 G-977-68 G-979-294 G-979-292
FORM 6315 First Edition
12
12
12 12
1
1
1 1
KIT, Gasket, Head, Single KIT, Gasket, Head, Single KIT, Gasket, Valve Overhaul KIT, Gasket, Valve Overhaul
9
002.10
W A U K E S H A
11 8 12 9 4 8
3
13
2
1
7
10
6
10
FORM 6315 First Edition
002.10 CYLINDER HEAD VALVE BRIDGES, SPARK SPARK PLUG SL EEVE GROUP 2 ITEM NO.
PART NUMBER
L 5774
L 5794
L 7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 2
1
A211792C A211792C
24
24
24
24
BRIDGE, Valve-Assembly Valve-Assembly
2
• 211820B
24
24
24
24
• SC SCREW, Adjusting
3
• 28798
48
48
48
48
• PLUG, Expander Sealing, 5mm OD
4
• 21219
24
24
24
24
• NUT, Jam
5
• 26774
48
48
48
48
• PI P IN, Roll (Not Illustrated)
6
211795A
12
12
12
12
SEAL, Ignitor Sleeve
7
211796A
12
12
12
12
SLEEVE, Spark Plug
8
21197
48
48
48
48
NUT, Hex, 7/16"-14
9
295380L
12
12
12
12
EXTENSION, Spark Plug Carrier
10
304745G
24
24
24
24
O-RING
11
211830
12
12
12
12
O-RING
12
Y18813J
24
24
24
24
WASHER, 7/16"
13
211670D
12
12
12
12
SEAL, Square Ring
FORM 6315 First Edition
11
002.20
W A U K E S H A
26
31
27 30
29
23 25
21 19 22
24 1 16 17 17 16 20 8
15
7
10
28
18 9 3 2
14
10
3
12
11
12
5
4
FORM 6315 First Edition
002.20 CYLINDER HEAD, ROCKER ARMS GROUPS 2, 39, 22 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 2
C211790A
12
12
12
12
ARM, Rocker-Assembly
• 211790A
12
12
12
12
• SUPPORT, Rocker Shaft
AC204166A
12
12
12
12
ARM, Rocker, Exhaust-Assembly
2
• C204166A
12
12
12
12
• ARM, Rocker, Exhaust-Assembly
3
•• 28798
24
24
24
24
•• PLUG, Expander Sealing
4
•• 211819A
12
12
12
12
•• BALL, Rocker
5
•• 211798D
12
12
12
12
•• BUSHING, Rocker Arm
6
•• 28159
12
12
12
12
•• PIN, Roll (Not Illustrated)
7
• A211820
12
12
12
12
• SCREW, Adjusting-Assembly
8
• 21227
12
12
12
12
• NUT, Hex, Jam
AC204165A
12
12
12
12
ARM, Rocker, Intake-Assembly
• C204165A
12
12
12
12
• ARM, Rocker, Intake-Assembly
10
•• 28798
12
12
12
12
•• PLUG, Expander Sealing
11
•• 211819A
12
12
12
12
•• BALL, Rocker
12
•• 211798D
12
12
12
12
•• BUSHING, Rocker Arm
13
•• 28159
12
12
12
12
•• PIN, Roll (Not Illustrated)
14
• A211820
12
12
12
12
• SCREW, Adjusting-Assembly
15
• 21227
12
12
12
12
• NUT, Hex, Jam
16
• 204169A
24
24
24
24
• SHAFT, Rocker Arm
17
• B2857
24
24
24
24
• PLUG, Cup
18
• 26418
24
24
24
24
• SCREW, Set
19
• 28462A
24
24
24
24
• STUD, Seal-Lok 1/4" x 1/4"
20
• 28272
12
12
12
12
• SCREW, Socket Head, Set
21
21519
48
48
48
48
• CAPSCREW, Hex Head 1/2"-13 x 5-1/2"
22
21054
48
48
48
48
WASHER, Lock, 1/2"
23
28610
12
12
12
12
CAPSCREW, Hex Head, 3/8"-16 x 6.75"
24
Y18813H
12
12
12
12
WASHER, 3/8
1
9
,
GROUP 39 25
204339
12
12
12
12
COVER, Valve
26
28610
48
48
48
48
CAPSCREW, Hex Head, 0.375"-16 x 6.75"
27
Y18813H
48
48
48
48
WASHER, Flat, 3/8"
28
153994C
12
12
12
12
GASKET, Valve Cover GROUP 22
29
39025
36
36
36
36
STUD, 5/16" x 1.44"
30
21538
36
36
36
36
WASHER, Lock
31
21186
36
36
36
36
NUT, Hex, 5/16"-20
FORM 6315 First Edition
13
002.30
W A U K E S H A
12 13 8
7 11 10
9
1
4
2
3
5 4
6
4
14
FORM 6315 First Edition
002.30 PUSH RODS, WATER CONNECTIONS GROUPS 2, 42 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 2
1
A153754U
24
24
24
24
ROD, Push-Assembly
C153256A
24
24
24
24
COVER, Pushrod, Assembly
2
• 153256A
24
24
24
24
• COVER, Pushrod, Upper
3
• 120239
24
24
24
24
• SPRING
4
• 211196
72
72
72
72
• O-RING, 1.25" x 1.50" x 0.12"
5
• 63600
24
24
24
24
• WASHER, Special 0.531" x 1.875" x 1/16"
6
• 153255B
24
24
24
24
• COVER, Pushrod, Lower GROUP 42
7
169892J
12
12
12
12
ELBOW, Water Outlet
8
176883
12
12
12
12
RING, Seal, 4.50" ID x 0.09" SQ
9
176883E
12
12
12
12
O-RING, Water Outlet
10
21433
24
24
24
24
CAPSCREW, Hex Head, 1/2"-13 x 1-3/4"
11
21054
24
24
24
24
WASHER, Lock, 1/2"
12
28782
24
24
24
24
CAPSCREW, Ferry Head, 3/8"-16 x 4-1/2"
13
21052
24
24
24
24
WASHER, Lock 0.38"
FORM 6315 First Edition
15
002.40
W A U K E S H A
25 8 11
4 7
2
9 10
5
24 1
3 6
14
13
12
15
25
24
20 21
16
22 23 17 18 19
16
FORM 6315 First Edition
002.40 OIL HEADER GROUP 2 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 2
1
199111K
3
3
3
3
ELBOW, Male
2
176775N
1
1
1
1
TUBE, Oil, Rear
3
169013R
1
1
1
1
CLIP
4
21431
1
1
1
1
CAPSCREW, Hex Head, 1/2"-13 x 1-1/2"
5
Y18813K
1
1
1
1
WASHER, 1/2"
6
B715
1
1
1
1
SPACER, 0.53" ID x 1-1/2"
7
21054
1
1
1
1
WASHER, Lock, 1/2"
8
78208C
2
2
2
2
TEE, Pipe, 1/2"
9
119126D
2
2
2
2
PLUG, Magnetic, Drain
10
100831W
2
2
2
2
PIPE, 1/2" x 1-1/2"
11
153978D
1
1
1
1
TUBE, Oil
12
199109F
6
6
6
6
TEE, Male, Branch
13
176549J
10
10
10
10
TUBE, Oil, Cylinder Head
14
194769
10
10
10
10
CONNECTOR, Male
15
153982F
4
4
4
4
CLIP, Oil Manifold
16
176775M
1
1
1
1
TUBE, Oil, Front
17
194769H
1
1
1
1
CONNECTOR, Male
18
28677
1
1
1
1
PLUG, Pipe, Hex Head, 1/2"
19
194635E
1
1
1
1
TEE, Male, Branch
20
21348
4
4
4
4
CAPSCREW, Hex Head, 3/8"-16 x 1"
21
21052
4
4
4
4
WASHER, Lock, 3/8"
22
21189
4
4
4
4
NUT, Hex, 3/8"-16
23
Y18813H
8
8
8
8
WASHER, 3/8"
24
214067E
2
2
2
2
TUBE, Oil, Cylinder Head
25
199111B
2
2
2
2
ELBOW, Male
FORM 6315 First Edition
17
004.00
W A U K E S H A
3
4
5 13 6 1
8 10 2
14 6
15 7 8
12
7
11
9
18
FORM 6315 First Edition
004.00 PISTON, CYLINDER LINER, CONNECTING ROD GROUPS 4, 7, 30 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 4
1
205604L
12
205304V 202004C
12 12
205304W 2 3
12
PISTON, 8-1/2" Dia., Compression Ratio, 10:1 (4 Ring) Draw-thru (Low Fuel Pressure) Landfill Applications
12
12
12
12
12
204105X
RING, Piston, Compression (Top Groove)
12
RING, Piston, Compression (Top Groove) Draw-thru (Low Fuel Pressure) Landfill Applications
24
RING, Piston, Compression (Second and Third Groove) 12
12
47605S 44999C
24
RING, Piston, Scraper Compression (Second Groove) RING, Piston, Compression (Second and Third Groove)
12
202005G 47605E
RING, Piston, Compression (Top Groove)
12
12 24
PIN, Piston PIN, Piston
12
202205C 204105T
6
PISTON, 8-1/2" Dia., Compression Ratio, 10:1 (4 Ring)
12
204205N
5
12
10005L 204205J
4
PISTON, 8-1/2" Dia., Compression Ratio, 8.25:1 (3 Ring)
10006 47206A
PISTON, 9-3/8" Dia., Compression Ratio, 8:1 (3 Ring)
RING, Piston Oil Control
12
RING, Piston Oil Control
12
12
RING, Piston Oil Control L5794 LT Draw-thru (Low Fuel Pressure) Landfill Applications
24
24
24
RETAINER, Piston Pin GROUP 7
7
A205507E
12
12
12
12
ROD, Connecting - Assembly
8
• 47108F
24
24
24
24
• BUSHING, Piston Pin
9
• 28587D
48
48
48
48
• BOLT, Connecting Rod
10
• Y18802
12
12
12
12
• PLUG, Pipe, Allen Head, 1/8"
11
• 26547
12
12
12
12
• PIN, Roll, 1/8" x 1/2"
12
A205210
12
12
12
12
BEARING, Connecting Rod - Assembly (Includes Upper And Lower Bearings) GROUP 30
13
204230U
12
12
12
205130R 14
119396D
12 24
24
24
119397G 15
119396B
LINER, Cylinder RING, Pack, Cylinder Liner (Upper and Middle Grooves) 24
12
12
12
119397E
LINER, Cylinder RING, Pack, Cylinder Liner (Upper and Middle Grooves) RING, Packing, Cylinder Liner, Silicone Rubber (Lower Groove)
12
RING, Packing, Cylinder Liner, Silicone Rubber (Lower Groove) SERVICE REPAIR KITS
G-932-290 G-932-288
12 12
KIT, Liner, Single 12
G-932-282
12
G-907-245 G-907-244 G-907-241
FORM 6315 First Edition
KIT, Liner, Single
12 12
KIT, Liner, Single KIT, Piston Ring
12
KIT, Piston Ring 12
KIT, Piston Ring
19
011.00
W A U K E S H A
12
10
11 13
16 15 14
16
2
4
17
1
15 14
3 5 9 6 7 8
18 19 24
20
23 21
22 25 26
28 29
20
27
FORM 6315 First Edition
011.00 CRANKSHAFT, PULLEY, FLYWHEEL, VIBRATION DAMPER GROUPS 11, 13, 20, 95 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 11
1
A200411D
1
1
1
1
CRANKSHAFT-Assembly
2
• 199168A
24
24
24
24
• SCREW, Counterweight
3
• 211503
6
6
6
6
• SCREW, Set, Socket Head, Cup Point, 1/2"-13 x 3/4"
4
• 209667
24
24
24
24
• WASHER, Hardened
5
• 28728
1
1
1
1
• PIN, Dowel
6
153044C
1
1
1
1
WASHER, Thrust
7
200012K
1
1
1
1
GEAR, Crankshaft
8
153042
1
1
1
1
SLINGER, Oil
9
26800
2
2
2
2
PIN, Roll, 1/8" x 5/8" GROUP 13
10
28234
12
12
12
12
BOLT, Flywheel
11
B367
12
12
12
12
WASHER, Plain 5/8"
12
211638B
2
2
2
2
TAPE, Timing
13
Variable
1
1
1
1
FLYWHEEL-Assembly
• 153381B
1
1
1
1
• GEAR, Ring (208 Teeth) GROUP 20
14
A200122H
3
A200122C 15
16 17
3
3
3
3
BEARING, Main (Front, Center, Rear)
3
BEARING, Main (Front, Center, Rear) For Landfill Gas Applications, Aluminum
A200125F
4
4
4
4
BEARING, Main (Intermediate)
A200125A
4
4
4
4
BEARING, Main (Intermediate) For Landfill Gas Applications, Aluminum
153031D
2
2
2
2
RING, Thrust (Set of Two Matched Halves)
153031B1
2
2
2
2
RING, Thrust, Oversized (Set of Two Matched Halves)
26738
4
4
4
4
PIN, Roll, 5/16" x 5/8" GROUP 95
18
118013Z
1
1
1
1
O-RING
19
153160E
1
1
1
1
SPACER, Crankshaft Pulley (Rear)
20
153161B
1
1
1
1
SLEEVE, Crankshaft Pulley
21
200695N
1
1
1
1
PULLEY, Crankshaft – Rear, 10"
22
199331C
1
1
1
1
DAMPER, Vibration – Rear, 24"
23
28744
10
10
10
10
CAPSCREW, Ferry Head, 1/2"-13 x 2"
24
B355
10
10
10
10
WASHER, Flat 1/2"
25
153163E
1
1
1
1
SLEEVE, Crankshaft Pulley
26
153162B
1
1
1
1
PLATE, End, Crankshaft
27
28796
3
3
3
3
CAPSCREW, Hex Head, 7/8"-14 x 3-1/2"
28
B931A
3
3
3
3
WASHER, Flat 7/8"
29
214160
3
3
3
3
SPACER SERVICE REPAIR KITS
G-911-271
1
1
1
1
Crankshaft and Crankshaft Bearings Kit, (Crankshaft A200411D) (Includes Items 1, 14– 16)
G-918-344
1
1
1
1
Main Bearing Kit (Includes Items 14 – 17)
G-918-337
1
1
1
1
Main Bearing Kit Aluminum, For Landfill Gas Applications
FORM 6315 First Edition
21
014.00
W A U K E S H A
18 19
10
13
11
12
14
11
15
10 39
9
41 9
35
7 36 16 1
17
2
3
35
6
34
36
8
5
4 38 40
24 20
26
45 36 31 32
25
37 42
21
43 44 36
33 27
22
22 23
28
29
30
FORM 6315 First Edition
014.00 OIL PAN GROUPS 3, 14 ITEM NO.
PART NUMBER
L5774 LT
L5794 GSI
L7044 LT
DESCRIPTION
GSI
GROUP 3 1 2 3 4 5 6 7
153014C 153142C 26990 153144 118013N 26743 C156600X
2 2 4 2 2 2 2
2 2 4 2 2 2 2
2 2 4 2 2 2 2
2 2 4 2 2 2 2
SUPPORT, Oil Gauge GASKET, Oil Gauge Support SCREW, Hex Head, Nylok, 3/8" x 16 x 1" TUBE, Oil Gauge O-RING PLUG, Pipe, Square Head, 1/8" GAUGE, Oil Level-Assembly GROUP 14
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
A200314A • 214259A • 214259B • 214259C • 214259D • 214259E • 214259F • 214259G • 214259H • 214259K • 21340 • 21376 • 21052 C200224A • 200224A • 305552 • B2767 • 28766 • 153122J • 28767 • 153121A E200224 • 200224 • 305552 • B2767 • 28766 • 153122J • 28767 • 153121A 166192K 153119 74113 B355 B367 B2239 21470 21489 28570 166572 21247 28677
FORM 6315 First Edition
1 2 2 2 1 1 1 1 1 1 9 25 34 2 2 2 4 4 2 2 2 10 10 10 20 20 10 10 10 1 2 4 6 2 28 2 28 6 6 6 2
1 2 2 2 1 1 1 1 1 1 9 25 34 2 2 2 4 4 2 2 2 10 10 10 20 20 10 10 10 1 2 4 6 2 28 2 28 6 6 6 2
1 2 2 2 1 1 1 1 1 1 9 25 34 2 2 2 4 4 2 2 2 10 10 10 20 20 10 10 10 1 2 4 6 2 28 2 28 6 6 6 2
1 2 2 2 1 1 1 1 1 1 9 25 34 2 2 2 4 4 2 2 2 10 10 10 20 20 10 10 10 1 2 4 6 2 28 2 28 6 6 6 2
PAN, Oil, Deep Sump • SCREEN, Tool • SCREEN, Tool • SCREEN, Tool • SCREEN, Tool • SCREEN, Tool • SCREEN, Tool • SCREEN, Tool • SCREEN, Tool • SCREEN, Tool • SCREW, Hex Head, 3/8"-16 x 5/8" • SCREW, Hex Head, 3/8"-24 x 1/2" • WASHER, Lock, 3/8" DOOR, Oil Pan-Assembly w/1/2" NPSF Hole • DOOR, Oil Pan • O-RING, 10.77 x 1/4 , Viton • WASHER, Flat, 15/32" x 5/8" x 1/4" • SCREW, Oil Pan Door • CLAMP, Oil Pan Door • NUT, Square, 7/16" - 14 • O-RING, Oil Pan Door DOOR, Oil Pan-Assembly • DOOR, Oil Pan • O-RING, 10.77" x 1/4", Viton • WASHER, Flat, 15/32" x 5/8" x 1/4" • SCREW, Oil Pan Door • CLAMP, Oil Pan Door • NUT, Square, 7/16" - 14 • O-RING, Oil Pan Door SEAL, Oil Pan PIN, Dowel PLUG, Pipe, Square Head, 2" WASHER, Flat, 1/2" WASHER, Flat, 0.656" x 1.187" x 0.104" WASHER, Flat, 3/4" SCREW, Hex Head, 5/8"-11 x 2-1/4" SCREW, Place Type, 3/4"-10 x 2-1/2" SCREW, Grade 8, 1/2"-13 x 2.0" BOLT, Oil Pan Leveling NUT, Thin Hex, 1"-8 PLUG, Pipe, Hex Head, 1/2" ,
,
23
014.10
W A U K E S H A
12 10
5
3 2
8
3
6
3
1 3 11
10
9
9
7
4 7
24
FORM 6315 First Edition
014.10 OIL PICKUP SCREEN GROUP 3 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 3
1
A214296A
1
1
1
1
TUBE ASSEMBLY, Oil Pickup
2
• 169829D
1
1
1
1
• BAFFLE, Oil Screen
3
• 21362
4
4
4
4
• SCREW, Hex Head, 3/8"-16 x 2"
4
• 153127B
4
4
4
4
• GASKET, Oil Tube Flange
5
• A153123B
1
1
1
1
• SCREEN, Oil
6
• A209762A
1
1
1
1
• TUBE, Oil, LH
7
• C209762A
1
1
1
1
• TUBE, Oil, RH
• A156308C
2
2
2
2
• TUBE, Oil
8
• 21052
8
8
8
8
• WASHER, Lock, 3/8"
9
153127B
2
2
2
2
GASKET, Oil Tube Flange
10
21052
6
6
6
6
WASHER, Lock, 3/8"
11
21338
2
2
2
2
SCREW, Hex Head, 3/8"-16 x 1/2"
12
21350
4
4
4
4
SCREW, Hex Head, 3/8"-16 x 1-1/8"
FORM 6315 First Edition
25
014.20
W A U K E S H A 1
13 14 9
12 11 6
7
10 8 5
4
2
8
26
3
8
FORM 6315 First Edition
014.20 OIL FILLER GROUP 71 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 71
1
207066G
1
1
1
1
BRACKET, Oil Filler
2
76883V
1
1
1
1
PIPE, 2" x 12-1/2"
3
63722M
1
1
1
1
CROSS, Pipe, 2"
4
48988H
1
1
1
1
NIPPLE, Pipe, 2 x 2"
5
78208P
1
1
1
1
TEE, Pipe, 2"
1
1
1
1
PIPE ASSEMBLY, Oil Filler
6
A208346E
,
7
28697
1
1
1
1
PLUG, Pipe, Hex Head, 1"
8
74113
3
3
3
3
PLUG, Pipe, Square Head, 2"
9
168597
1
1
1
1
CAP, Oil Filler
10
954313
1
1
1
1
U-BOLT
11
Y18813H
2
2
2
2
WASHER, Flat, 3/8"
12
21052
2
2
2
2
WASHER, Lock, 3/8"
13
21189
2
2
2
2
NUT, Hex, 3/8"
14
21108
1
1
1
1
SCREW, Machine, Round Head, No. 10-32 x 3/8"
FORM 6315 First Edition
27
+
017.00
W A U K E S H A
40 39 38 25 30
11 41
10
33 1
31
17 16
9 6
12
14
32
24 23 19
13
15 36
28
4
4
7 18
3
34
6 5
3 37
35
5
4
2
9
8 3 7
13
22
29
21 26 27 28
21 20
28
FORM 6315 First Edition
017.00 OIL COOLER GROUP 17 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 17
1 2
211857B
1
1
1
1
COOLER, Oil
A214107E
1
1
1
1
TUBE, Oil Cooler Supply, Upper
3
21052
10
10
10
10
WASHER, Lock, 3/8"
4
Y18813H
12
12
12
12
WASHER, Flat, 3/8"
5
21054
16
16
16
16
WASHER, Lock, 1/2"
6
169874E
2
2
2
2
GASKET, Lube System
7
21189
12
12
12
12
NUT, Hex, 3/8"-16
8
21433
6
6
6
6
SCREW, Hex Head, 1/2"-13 x 1-3/4"
A208689D
2
2
2
2
COUPLING, Flexmaster Bulkhead, 2" Pipe
• 495161
1
1
1
1
• GASKET, Coupling
10
214255B
1
1
1
1
TUBE, Oil Cooler - Gear Housing
11
214331
1
1
1
1
STRAP, Tube Support
1
1
1
1
TUBE, Oil Cooler Thermostat Housing, Upper
9
12
A214109D
13
B9129
2
2
2
2
COCK, Drain
14
209792Z
1
1
1
1
BRACKET, Pipe Support
15
211482G
1
1
1
1
SADDLE, Pipe
16
168665B
2
2
2
2
CLAMP, Pipe, 2" Pipe
17
21367
2
2
2
2
SCREW, Hex Head, 3/8"-16 x 2-3/4"
18
21435
2
2
2
2
SCREW, Hex Head, 1/2"-13 x 2"
19
21350
1
1
1
1
SCREW, Hex Head, 3/8"-16 x 1-1/8"
20
B6280
1
1
1
1
BUSHING, Reducing, 3/4" x 3/8"
21
194769G
2
2
2
2
CONNECTOR, Male
22
214009Z
1
1
1
1
TUBE, Oil Cooler Drain
23
78212F
1
1
1
1
BUSHING, Reducing, 3/4" x 1/4" NPT
24
194769E
1
1
1
1
CONNECTOR, Male
25
214316B
1
1
1
1
TUBE, Oil Cooler Vent
26
207585
1
1
1
1
VALVE, 3/8"
27
118566X
1
1
1
1
PIPE, 3/8" x 1"
28
168439M
1
1
1
1
ELBOW, Reducing, 90°, 1/2" x 3/8" NPT
29
119434W
1
1
1
1
PIPE, 1/2" x 1-1/8" NPT
30
199111J
1
1
1
1
ELBOW, Male
31
169013G
1
1
1
1
CLIP
32
208706E
1
1
1
1
COUPLING, Flexmaster, 2" Pipe
• 494369
2
2
2
2
• GASKET, Coupling
33
Y18813K
1
1
1
1
WASHER, Flat, 1/2"
34
177488F
1
1
1
1
CLIP
35
169013
1
1
1
1
CLIP
36
214321
1
1
1
1
STRAP, Tube Support
37
21343
2
2
2
2
SCREW, Hex Head, 3/8"-16 x 3/4"
38
B277
4
4
4
4
WASHER, Flat, 3/8"
39
21051
4
4
4
4
WASHER, Lock, 3/8"
40
21181
4
4
4
4
NUT, Hex, 3/8"
41
154813R
2
2
2
2
U-BOLT
FORM 6315 First Edition
29
017.10
W A U K E S H A
6 11
11
12 13 14
9
9 7 1
2
2
10
3
1 5 7
7 1
4 8
30
FORM 6315 First Edition
017.10 OIL COOLER CONNECTIONS GROUP 17 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 17
1
21054
24
24
24
24
WASHER, Lock, 1/2"
2
169874E
2
2
2
2
GASKET, Lube System
3
214228E
1
1
1
1
TUBE, Oil Pump - Thermostat, Upper
4
214228D
1
1
1
1
TUBE, Oil Pump - Thermostat, Lower
5
208706B
1
1
1
1
COUPLING, Flexmaster, 2" Pipe
• 494228
2
2
2
2
• GASKET, Coupling
6
214321B
1
1
1
1
STRAP, Tube Support
7
21431
14
14
14
14
CAPSCREW, Hex Head, 1/2"-13 x 1-1/2"
8
208601B
1
1
1
1
GASKET, Oil Pump Discharge
9
A214107D
2
2
2
2
TUBE, Oil Cooler Connection
10
208601C
2
2
2
2
GASKET
11
208706E
3
3
3
3
COUPLING, Flexmaster, 2" Pipe
• 494369
2
2
2
2
• GASKET, Coupling
12
21343
3
3
3
3
SCREW, Hex Head, 3/8"-16 x 3/4"
13
21052
3
3
3
3
WASHER, Lock, 3/8"
14
Y18813H
3
3
3
3
WASHER, Flat, 3/8"
FORM 6315 First Edition
31
017.20
W A U K E S H A
1 2
1
17 18
3
26
5
17
23 24
19
22 21 16
15
20
14
8 25
9
10
11 12
13
7 8
10 24 8
6
4 8 24 8 7 10
32
FORM 6315 First Edition
017.20 OIL COOLER ENGINE MOUNTING GROUP 17 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 17
1
209816A
2
2
2
2
STRAP, Support
2
21433
8
8
8
8
CAPSCREW, Hex Head, 1/2"-13 x 2-1/4"
3
169969W
1
1
1
1
BRACKET, Oil Cooler, RH
4
169969X
1
1
1
1
BRACKET, Oil Cooler, LH
5
214076B
1
1
1
1
SUPPORT, Oil Cooler, RH
6
214076C
1
1
1
1
SUPPORT, Oil Cooler, LH
7
21435
14
14
14
14
CAPSCREW, Hex Head, 1/2"-13 x 2"
8
Y18813K
28
28
28
28
WASHER, Flat, 1/2"
9
290023
8
8
8
8
WASHER, Lock, 1/2"
10
21205
8
8
8
8
NUT, Hex, 1/2"-13
11
28570
8
8
8
8
CAPSCREW, Hex Head, 1/2"-13 x 1-1/2"
12
21352
4
4
4
4
CAPSCREW, Hex Head, 3/8"-16 x 1-1/4"
13
168665A
2
2
2
2
CLAMP. Pipe Saddle
14
Y18813H
12
12
12
12
WASHER, Flat, 3/8"
15
21052
24
24
24
24
WASHER, Lock, 3/8"
16
21189
12
12
12
12
NUT, Hex, 3/8"-16
17
78212V
2
2
2
2
BUSHING, Reducing, 2-1/2” x 2” NPT
18
P312671
1
1
1
1
ELBOW, 90° Male Connector
19
74113
1
1
1
1
PLUG, Square Head, 2” NPT
20
F295996B
1
1
1
1
FLANGE, Cooler Water Outlet Assembly
21
116015B
1
1
1
1
TEE, Pipe, 2-1/2” NPT
22
211858B
1
1
1
1
PIPE, 2-1/2” X 6” NPT
23
78212D
1
1
1
1
BUSHING, Reducing, 1/2” NPT
24
73413A
1
1
1
1
COCK, Drain, 3/8” NPT
25
21054
22
22
22
22
WASHER, Lock, 1/2”
26
168370K
2
2
2
2
SPACER, Lifting Eye
FORM 6315 First Edition
33
020.00 32
W A U K E S H A
33
34
27 26 30 31
25
19
28 23
35
29
11 13
24 22
21 16
14 15 10
17
12 20
5 9 8 3 18
1 4
2 7 6
34
FORM 6315 First Edition
020.00 CRANKCASE, IDLER GEAR GROUP 20 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 20
1
A200420
1
1
1
A200520
CRANKCASE-Assembly, 8-1/2” Bore 1
CRANKCASE-Assembly, 9-3/8” Bore
2
• 200146K
1
1
1
1
• CAP, Main Bearing, Front
3
• 200149J
2
2
2
2
• CAP, Main Bearing, Center and Rear
4
• 200117N
4
4
4
4
• CAP, Main Bearing, Intermediate
5
• 168514B
28
28
28
28
• STUD, Main Bearing Cap
6
• 214045
28
28
28
28
• NUT, Main Bearing Cap Stud
7
• B2239
42
42
42
42
• WASHER, Hardened
8
• 153018
7
7
7
7
• PIN, Dowel, Main Bearing Cap
9
• 214044
7
7
7
7
• PIN, Diamond, Bearing Cap
10
• 153010
1
1
1
1
• CAP, Camshaft Bearing, Front
11
• 153012A
1
1
1
1
• CAP, Camshaft Bearing, Center
12
• 28276
14
14
14
14
• CAPSCREW, Hex Head, 3/4"-10 x 7-1/2"
13
• 153012D
5
5
5
5
• CAP, Camshaft Bearing, Intermediate and Rear
14
• 21365
16
16
16
16
• CAPSCREW, Hex Head, 3/8"-16 x 2-1/2"
15
• 21052
16
16
16
16
• WASHER, Lock, 3/8"
16
• B565
14
14
14
14
• PIN, Dowel, Camshaft Bearing Cap
17
• 78283E
12
12
12
12
• PLUG, Pipe, Countersunk Headless, 1-1/2"
18
78283D
1
1
1
1
PLUG, Pipe, Countersunk Headless, 1-1/4"
19
118013N
7
7
7
7
O-RING
20
153030
2
2
2
2
TUBE, Oil, Timing Gears
21
B9132
24
24
24
24
PIN, Dowel, Cylinder Head
22
153037A
1
1
1
1
PLATE, Camshaft Cover
23
153038A
1
1
1
1
GASKET, Camshaft Cover Plate
24
21632
4
4
4
4
WASHER, Internal Shakeproof, 3/8"
25
D200091
1
1
1
1
RETAINER, Rear Oil Seal-Assembly
26
• 153023A
2
2
2
2
• GASKET, Oil Seal Retainer, Upper to Lower Half
27
• B2315
2
2
2
2
• PIN, Dowel
28
• 21053
2
2
2
2
• WASHER, Lock, 7/16"
29
• 21395
2
2
2
2
• CAPSCREW, Hex Head, 7/16"-14 x 1-1/4"
30
153554A
1
1
1
1
SEAL, Oil, Rear
31
153024A
1
1
1
1
GASKET, Oil Seal Retainer to Crankcase
32
21348
9
9
9
9
CAPSCREW, Hex Head, 3/8"-16 x 1"
33
21052
9
9
9
9
WASHER, Lock, 3/8"
34
B3568
2
2
2
2
PIN, Dowel
35
28641
4
4
4
4
PLUG, Pipe, Countersunk Headless, 3/4"
Continued
FORM 6315 First Edition
35
020.01
W A U K E S H A
55 56 48
37
39
36 52
51
49 48
38
47
50
41
43 44 53
42
54
45 46 40
36
FORM 6315 First Edition
020.01 CRANKCASE, DLER GEAR GROUP 20 ITEM NO.
PART NUMBER
L5774 LT
L5794 GSI
L7044 LT
DESCRIPTION
GSI
GROUP 20 (continued) 36
78282J
2
2
2
2
PLUG, Pipe, Square Head, 1-1/2"
37
26248
4
4
4
4
SCREW, Hex Head, 1/2"-13 x 1-1/8"
38
28677
5
5
5
5
PLUG, Pipe, Hex Head, 1/2"
39
21343
4
4
4
4
CAPSCREW, Hex Head, 3/8"-16 x 3/4"
40
A153015G
1
1
1
1
GEAR, Oil Pump-Assembly
41
• 145029A
1
1
1
1
• BUSHING, Oil Pump Gear
42
153063E
1
1
1
1
SPINDLE, Oil Pump Gear
43
118091B
1
1
1
1
NUT, Hex, Grade 8, 3/4"-16
44
B2239
1
1
1
1
WASHER, Plain
45
153751A
1
1
1
1
WASHER, Plain
46
28611A
1
1
1
1
SCREW, Oil Pump Gear Spindle
47
296165
12
12
12
12
CAPSCREW, Hex Head M12 x 32 x 20 (DSM Sensor Mounting Hole Plug)
48
21054
16
16
16
16
WASHER, Lock, 1/2"
49
Y18813K
12
12
12
12
WASHER, Flat, 1/2"
50
211297G
1
1
1
1
DECAL, Made In USA
51
28750
1
1
1
1
PLUG, Pipe, Hex Head, 1/4"
52
78282E
7
7
7
7
PLUG, Pipe, Square Head, 1/2"
53
211771A
12
12
12
12
ADAPTER, Main Bearing Temperature Sensor
54
26743
12
12
12
12
PLUG, Main Bearing Sensor Hole
55
208601B
1
1
1
1
GASKET
56
214289
1
1
1
1
COVER, Oil Inlet
FORM 6315 First Edition
37
020.10
W A U K E S H A
2
9 10
14 4
11
1 5
7 6
4
3
7 8
1 12
13
7
3
38
FORM 6315 First Edition
020.10 VALVE L IFTER HOUSING GROUP 20 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 20
1
200034E
2
2
2
2
HOUSING, Valve Lifter
2
153302A
1
1
1
1
COVER, Valve Lifter Housing
3
163213B
1
1
1
1
GASKET, Valve Lifter Housing, Set of Side and Rear Gaskets
4
153020D
2
2
2
2
GASKET, Valve Lifter Housing Cover
5
21370
28
28
28
28
CAPSCREW, Hex Head, 3/8" - 16 x 3-1/4"
6
28609
12
12
12
12
CAPSCREW, Ferry Head, Grade 8, 3/8"-16 x 1-1/2"
7
21052
93
93
93
93
WASHER, Lock, 3/8"
8
21189
8
8
8
8
NUT, Hex, 3/8"
9
26470
1
1
1
1
SCREW, Slotted Headless, 3/8"-16 x 2-1/2"
10
21191
1
1
1
1
NUT, Thin Hex, 3/8"-16
11
B2747A
1
1
1
1
WASHER, Nylon
12
78282F
2
2
2
2
PLUG, Pipe, Square Head, 1/2"
13
28269
5
5
5
5
CAPSCREW, Ferry Head, Grade 8, 3/8"-16 x 1-1/4"
14
194769K
2
2
2
2
CONNECTOR, Male 14 x 12
FORM 6315 First Edition
39
022.00
W A U K E S H A
6
5
4
3 8
2
7
1
9
4
10
11
40
FORM 6315 First Edition
022.00 IGNITION MODULE MOUNTING GROUP 20 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 22
1
740822A
1
1
1
1
MODULE, Ignition Power Diagnostics, IPD
2
211920H
1
1
1
1
LABEL, Ignition Module Washing
3
21271
4
4
4
4
CAPSCREW, Hex Head, 1/4”-20 x 1/2”
4
21050
8
8
8
8
WASHER, Lock, 1/4”
5
Y18813G
4
4
4
4
WASHER, Flat, 1/4”
6
214077
1
1
1
1
BRACKET, IPD Module
7
26248
4
4
4
4
CAPSCREW, Hex Head, 1/2”-13 x 1-1/8”
8
21054
4
4
4
4
WASHER, Lock, 1/2”
9
305509
1
1
1
1
MAGNET, Timing Sensor
10
305805V
1
1
1
1
DISK, Timing
11
21290
4
4
4
4
CAPSCREW, Hex Head, 1/4”-20 x 1-3/4”
FORM 6315 First Edition
41
022.10
W A U K E S H A
9 10 8 7
2
1
6 4
3
5
11
42
FORM 6315 First Edition
022.10 IGNITION HARNESS, SPARK PLUG, IGNITION COIL GROUPS 22, 26 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 22
1
69694G
12
12
12
12
COIL, Ignition
2
296146B
12
12
12
12
LABEL
3
A211797G
12
12
12
12
EXTENSION, Spark Plug
4
•296178
12
12
12
12
• O-RING, Silicone
5
•740011
12
12
12
12
• BOOT, Sillicone
6
292843
12
12
12
12
O-RING
7
39025
36
36
36
36
STUD, 5/16”-24 x 1.44”
8
21538
36
36
36
36
WASHER, Lock, 5/16”
9
21186
36
36
36
36
NUT, Hex, 5/16”-24
12
12
12
12
HARNESS, Ignition Coil
10
A740746
GROUP 26 11
60999Z 69919D
FORM 6315 First Edition
12 12
12 12
PLUG, Spark PLUG, Spark
43
023.00
W A U K E S H A
16 12
14
8
13
9
1
3
5 10
4
15 2
28
7
3
25
6
1
27
24 23
2 11
19
17
26 20 18 21 22
44
FORM 6315 First Edition
023.00 CAMSHAFT, VALVE LIFTER, IDLER GEAR GROUPS 20, 23, 15 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 20
1
200027
2
2
2
2
BEARING, Camshaft, Front (Upper and Lower)
2
200050
12
12
12
12
BEARING, Camshaft, Center, Intermediate and Rear (Upper and Lower)
3
153032
2
2
2
2
RING, Thrust
4
26730
2
2
2
2
PIN, Roll, 3/16" x 1/2"
5
153003D
24
24
24
24
GUIDE, Valve Lifter
6
AA46033B
24
24
24
24
LIFTER, Valve
7
153022C
24
24
24
24
GASKET, Valve Lifter Guide
8
21350
48
48
48
48
CAPSCREW, Hex Head, 3/8"-16 x 1-1/8"
21357
4
4
4
4
CAPSCREW, Hex Head, 3/8"-16 x 1-1/2" (With 153982 Clip)
9
21052
48
48
48
48
WASHER, Lock, 3/8"
10
119977
4
4
4
4
SPACER (With 153982 Clip) GROUP 23
11
AA204923E
1
1
1
1
CAMSHAFT Assembly (Sections Not Serviced Separately)
12
200526D
1
1
1
1
GEAR, Camshaft
13
153029
9
9
9
9
SHIM, (0.002") (As Required)
14
153047A
1
1
1
1
WASHER, Thrust
15
21012
1
1
1
1
KEY, Woodruff, No. 15
16
153048
1
1
1
1
NUT, Camshaft Gear GROUP 15
17
200115M
1
1
1
1
GEAR, Idler
18
200016D
1
1
1
1
SPINDLE, Idler Gear
19
78391
1
1
1
1
BEARING, Ball, Front
20
78390
1
1
1
1
BEARING, Ball, Rear
21
B2108B
1
1
1
1
WASHER, Idler Spindle
22
207329
1
1
1
1
NUT, Thin Hex, LH Thread, 1-1/2"-12
23
153655
1
1
1
1
WASHER, Idler Gear
24
B881A
1
1
1
1
LOCK, Capscrew
25
26996
2
2
2
2
CAPSCREW, Hex Head, 1/2"-20 x 1-1/4"
26
153551A
1
1
1
1
SPACER, Ball Bearing
27
161842
1
1
1
1
RETAINER, Ball Bearing
28
26990
6
6
6
6
CAPSCREW, Hex Head, Nylok, 3/8"-16 x 1" SERVICE REPAIR KITS
G-927-7
FORM 6315 First Edition
1
1
1
1
Camshaft Bushing Kit (Includes Items 9, 10)
45
027.00
W A U K E S H A
9
9 5
21
4
8
15 2 1
11
7
13
3
12
13 12
10
10
10
11
14 10
17
14
20
1
7 6
19
16 18
18
30 29
23
19 29
30
21
22
28 32 26 31 26
25
24
27 24
46
FORM 6315 First Edition
027.00 TURBOCHARGERS AND EXHAUST OUTLET GROUPS 27, 29, 47 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 27
1
214007C
2
211896A
2 2
TURBOCHARGER
211896 214007B
TURBOCHARGER 2
2
214007A
2
TURBOCHARGER TURBOCHARGER (Draw Thru)
2
TURBOCHARGER (Draw Thru)
214007
2
TURBOCHARGER (Draw Thru) GROUP 29
2
207822G
1
1
1
1
ELBOW, Turbocharger Inlet, RB
3
207823G
1
1
1
1
ELBOW, Turbocharger Inlet, LB
4
209681
2
2
2
2
GASKET, Spark Plug
5
119562B
2
2
2
2
ADAPTER
6
26128
2
2
2
2
PLUG, Pipe, Hex Head 1/2" NPT, Brass
7
207827B
2
2
2
2
GASKET, Elbow
8
209155C
4
4
4
4
SPACER
9
28795
8
8
8
8
CAPSCREW, Ferry Head-Stainless Steel, 3/8"-16 x 5"
10
28357
16
16
16
16
WASHER, Lock, Stainless Steel, 3/8"
11
207806A
2
2
2
2
GASKET, Turbocharger Inlet
12
28411
8
8
8
8
NUT, Hex, Stainless Steel, 3/8"-16
13
28406
8
8
8
8
NUT, Thin Hex, Stainless Steel, 3/8"-16
14
28405
8
8
8
8
CAPSCREW, Hex Head, 3/8"-16 x 2"
15
28346
12
12
12
12
WASHER, Turbo Inlet Elbow
16
207831
1
1
1
1
BRACKET, Turbo Support, LB
17
207832
1
1
1
1
BRACKET, Turbo Support, RB GROUP 47
18
207838
2
2
2
2
ADAPTER, Turbocharger, Exhaust, Outlet
19
163721B
2
2
2
2
COUPLING, V-Band
20
207824R
1
1
1
1
TEE,Turbocharger, Exhaust, Outlet
21
168700
3
3
3
3
PLUG, Pipe, Hex Head, Brass, 1/4"
22
119562A
2
2
2
2
PLUG, Hex Head, M18 x 1-1/2"
23
209681
2
2
2
2
GASKET, Spark Plug
24
207830B
2
2
2
2
BRACKET, Support
25
21054
8
8
8
8
WASHER, Lock, 1/2"
26
207833A
2
2
2
2
BRACE, Exhaust, Outlet
27
21352
4
4
4
4
CAPSCREW, Hex Head, 3/8 -16 x 1-1/4"
28
Y18813H
4
4
4
4
WASHER, Flat, 3/8"
29
21052
8
8
8
8
WASHER, Lock, 3/8"
30
21189
8
8
8
8
NUT, Hex, 3/8"
31
21425
8
8
8
8
CAPSCREW, Hex Head, 1/2 -13 x 1"
32
21354
4
4
4
4
CAPSCREW, Hex Head, 3/8 -16 x 1-3/8"
″
″ ″
Continued
FORM 6315 First Edition
47
027.01
W A U K E S H A
33
34
38 33
37
33
37 38 35 36
48
FORM 6315 First Edition
027.01 TURBOCHARGERS AND EXHAUST OUTLET GROUPS 48, 93 ITEM NO.
PART NUMBER
L5774 LT
L5794 GSI
L7044 LT
DESCRIPTION
GSI
GROUP 48 (CONTINUED) 33
199515G
1
1
1
1
CONNECTION, Exhaust, Flexible
34
168334E
1
1
1
1
COUPLING, V-Band GROUP 93
35
207825
1
1
1
1
TEE, Exhaust Bypass
36
207829
1
1
1
1
SLEEVE, Exhaust Bypass
37
207828
2
2
2
2
FLANGE, Exhaust Bypass
38
209424
2
2
2
2
GASKET, Bypass Flange
39
28799
8
8
8
8
CAPSCREW, Ferryhead-Stainless Steel, 3/8"-16 x 1-1/4"
40
28357
8
8
8
8
WASHER, Lock, Stainless Steel, 3/8"
FORM 6315 First Edition
49
028.00
W A U K E S H A
14
2
11
9 6
12
7 7
13 1
5
8
4
3 9 10 18
19
17
21
15
20
16
50
FORM 6315 First Edition
028.00 AL TERNATOR GROUP 28 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 28
1
69677C
1
1
1
1
ALTERNATOR, 24V, 50 Amp (With internal regulator)
2
200073G
1
1
1
1
BRACKET, Alternator
3
168981C
1
1
1
1
BRACKET, Alternator Tension
4
163391B
1
1
1
1
PULLEY, Alternator
5
119977
1
1
1
1
SPACER
6
21352
6
6
6
6
SCREW, Hex Head, 3/8"-16 x 1-1/4"
7
21052
7
7
7
7
WASHER, Lock, 3/8"
8
21360
1
1
1
1
SCREW, Hex Head, 3/8"-16 x 1-3/4"
9
Y18813K
2
2
2
2
WASHER, Flat, 1/2"
10
21521
1
1
1
1
SCREW, Hex Head, 1/2"-13 x 6-1/4"
11
21205
1
1
1
1
NUT, Hex, 1/2"-13
12
B363
1
1
1
1
WASHER
13
21430
1
1
1
1
SCREW, Hex Head, 1/2"-13 x 1-3/8"
14
A199868B
1
1
1
1
V-BELT (Set of 2)
15
740270A
1
1
1
1
HARNESS, ESM Alternator
16
A214117
1
1
1
1
BOX, Alternator Junction - Assembly
17
21275
4
4
4
4
SCREW, Hex Head, 1/4"-20 x 3/4"
18
21050
4
4
4
4
WASHER, Lock, 1/4"
19
21173
4
4
4
4
NUT, Hex, 1/4"-20
20
169013Z
2
2
2
2
CLIP, 3/4" x 1/2" Screw
21
169013Y
1
1
1
1
CLIP, 3/4" x 3/8" Screw
FORM 6315 First Edition
51
029.00
W A U K E S H A
4
3
7 6
4 12
1 10
4
9
5
11
7
3
4
8
1
2
5
7
6
52
FORM 6315 First Edition
029.00 TURBOCHARGER AIR CONNECTIONS GROUP 29 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 29
1
207826N
2
207826L
2 2
207826L
2 2
2
ELBOW, Compressor Discharge ELBOW, Compressor Discharge
2
ELBOW, Compressor Discharge (Draw Thru)
3
161703A
2
2
2
2
HOSE, 3.51" x 3.66"
4
153402R
4
4
4
4
CLAMP, Hose, 3.55" – 3-7/8"
5
155248F
2
2
2
2
O-RING, Silicon, 5.3/4" x 6-1/4" x 1/4"
6
21373
4
4
4
4
CAPSCREW, 3/8"-16 x 4"
7
76911
4
4
4
4
WASHER, 13/32" x 7/8" x 1/8"
8
28641
2
2
2
2
PLUG, Pipe, Socket Head, 3/4" NPT
9
290625A
2
2
2
2
O-RING
10
290625B
2
2
2
2
O-RING
11
164076G
2
2
2
2
RING, Retainer
12
211456A
2
2
2
2
SLEEVE, Coupling
FORM 6315 First Edition
53
029.10
W A U K E S H A
4 29
11
28
5
7 30
5
23
6
6 27
20 9
8
8
10
12
6
7 3
9
5
9 15
12
2
11
22
10 13 2
18
25
14
17
1 19
20 16 19
6 21
5
19
26
22 24
54
FORM 6315 First Edition
029.10 TURBOCHARGER OIL CONNECTIONS GROUP 29 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 29
1
209478E
1
1
1
1
TUBE, Turbo, Oil, L.B.
2
199108A
2
2
2
2
UNION, Tube, 1/2" x 1/2"
3
A211714Y
1
1
1
1
TUBE, Turbo Oil Supply, LB-Assembly
4
A211714X
1
1
1
1
TUBE, Turbo Oil Supply, RB-Assembly
5
21982
8
8
8
8
CAPSCREW, Socket Head, 3/8"-16 x 1-1/4"
6
39150
8
8
8
8
WASHER, Socket Head Lock, 3/8"
7
Y18813H
6
6
6
6
WASHER, Flat, 3/8"
8
211946A
2
2
2
2
GASKET, Turbo Oil Inlet
9
207313K
7
7
7
7
CLIP, 1/2" x 3/8"
10
21365
4
4
4
4
CAPSCREW, Stainless Steel, 3/8"-16 x 2-1/2"
11
21052
2
2
2
2
WASHER, Lock, 3/8"
12
63809D
4
4
4
4
SPACER, 7/16" x 3/4" x 1"
13
209478D
1
1
1
1
TUBE, Turbo, Oil, RB
14
199111D
1
1
1
1
ELBOW, Male, 8 x 6
15
214000
1
1
1
1
TUBE, Turbo Oil Drain, RB-Assembly
16
63722C
1
1
1
1
CROSS, Pipe, 3/8"
17
169158
1
1
1
1
PLUG, Magnetic Drain, 3/8"
18
194769G
1
1
1
1
CONNECTOR, Male, 1/2" x 3/8"
19
118566X
3
3
3
3
PIPE, 3/8" x 1"
20
211948
2
2
2
2
GASKET, Turbo Oil Drain
21
177053
1
1
1
1
VALVE, Check, 3/8"
22
194769K
2
2
2
2
CONNECTOR, Male, 0.88" x 3/8"
23
21348
2
2
2
2
CAPSCREW, 3/8"-16 x 1"
24
214000A
1
1
1
1
TUBE, Turbo Oil Drain, L.B.-Assembly
25
78204B
1
1
1
1
ELBOW, Pipe, 3/8"
26
78212D
1
1
1
1
BUSHING, Reducing, 1/2" x 3/8"
27
211755R
2
2
2
2
BRACKET, Turbo Oil Tube Support
28
21189
2
2
2
2
NUT, Hex, 3/8"-16
29
21431
4
4
4
4
CAPSCREW, Hex Head, 1/2"-13 x 1-1/2"
30
Y18813K
6
6
6
6
WASHER, Flat, 1/2"
FORM 6315 First Edition
55
029.20
W A U K E S H A
9 3
8
4
20
19
1
16
18
15 14 11
13
17 16 4
9
15 14 12
6 1 10 3 7 3 1
4
4
3 21 2
1
6 5
4 3
56
FORM 6315 First Edition
029.20 TURBOCHARGER WATER CONNECTIONS, HEAT SHIELDS GROUP 29 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 29
1
211944A
8
8
8
8
GASKET, Turbo Water, Inlet/Outlet
2
211943B
4
4
4
4
FLANGE, Cover, Turbo Water, Inlet
3
21982
16
16
16
16
CAPSCREW, Socket Head, 3/8"-16 x 1-1/4"
4
39150
16
16
16
16
WASHER, Socket Head Lock, 3/8"
5
A211714V
1
1
1
1
TUBE, Turbo Water, Inlet, LB-Assembly
6
199111D
2
2
2
2
ELBOW, Male, 1/2" x 3/8" NPT
7
A214129D
1
1
1
1
TUBE, Turbo Water, Inlet, RB-Assembly
8
A214179
1
1
1
1
TUBE, Turbo Water, Outlet, RB-Assembly
9
199111E
2
2
2
2
ELBOW, Male, 5/8" O.D. x 1/2" NPT
10
A211551T
1
1
1
1
TUBE, Turbo Water, Outlet, LB-Assembly
11
211953C
1
1
1
1
SHIELD, Heat, Turbo Inlet Elbow, RB
12
211953B
1
1
1
1
SHIELD, Heat, Turbo Inlet Elbow, LB
13
211954
1
1
1
1
SHIELD, Heat, Exhaust Tee Bypass
14
28346
4
4
4
4
WASHER, Stainless Steel, 3/8"
15
28339
4
4
4
4
WASHER, Lock, Stainless Steel, 3/8"
16
28790
4
4
4
4
CAPSCREW, Stainless Steel, 3/8" x 7/8"
17
154813T
2
2
2
2
U-BOLT, 5/16"-18 x 5" x 5.63"
18
B277
4
4
4
4
WASHER, Flat, 5/16"
19
21051
4
4
4
4
WASHER, Lock, 5/16"
20
21181
4
4
4
4
NUT, Hex, 5/16"
21
164688
1
1
1
1
BUSHING, Pipe, 3/8" x 1-1/4"
FORM 6315 First Edition
57
031.00
W A U K E S H A
6 5 4
1
3 2
13 15
8
7
9
14 15
10 9
5 8
12 11
58
FORM 6315 First Edition
031.00 GOVERNOR GROUP 31 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 31
1
214046
1
1
1
1
GOVERNOR, Heinzmann 2080 (Serviced as complete assembly)
2
21431
4
4
4
4
CAPSCREW, Hex Head, 1/2”-13 x 1-1/2”
3
21054
4
4
4
4
WASHER, Lock, 1/2”
4
214072A
1
1
1
1
BRACKET, Governor Support
5
21051
5
5
5
5
WASHER, Lock, 5/16”
6
WS808297
4
4
4
4
CAPSCREW, Hex Head, M8 x 30mm
7
209561T
1
1
1
1
BRACE, Tube Clip
8
169013U
3
3
3
3
CLIP
9
76911
4
4
4
4
WASHER, Flat, 3/8”
10
21348
2
2
2
2
CAPSCREW, Hex Head, 3/8”-16 x 1”
11
21189
2
2
2
2
NUT, Hex, 3/8”-16
12
21052
2
2
2
2
WASHER, Lock, 3/8”
13
21313
1
1
1
1
CAPSCREW, Hex Head, 5/16”-18 x 1”
14
21181
1
1
1
1
NUT, Hex, 5/16”-18
15
B277
2
2
2
2
WASHER, Flat, 5/16”
FORM 6315 First Edition
59
033.00
W A U K E S H A
10 9 2 4 12
9
6
13
8
1 11
5 14 9
3 9 10
12 10 13
15
9
7 9
60
12
FORM 6315 First Edition
033.00 GOVERNOR LINKA GE GROUP 33 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 33
A214057
1
1
A214057C
1
A214057B
1
• 214057
1
1
1
ROD ASSEMBLY, Governor
1
ROD ASSEMBLY, Governor (Draw Thru)
1 1 1
1
• ROD, Governor
1
• ROD, Governor
• 214057C
1
• 214057B
1
2
• 208434D
1
1
1
1
• END, Rod
3
• 208434E
1
1
1
1
• END, Rod
4
• 21193
1
1
1
1
• NUT, Hex, 3/8" (LH)
5
• B6933
1
1
1
1
• NUT, Hex, 3/8" (RH)
6
211220X
1
1
1
1
LEVER, Governor
7
211220Y
1
8
211221
1
1
1
1
BUSHING, Splined
9
209155B
5
4
5
4
WASHER, Flat
10
B9059
2
2
2
2
NUT, Elastic Lock, 3/8”-16
11
21360
1
1
1
1
CAPSCREW, Hex Head, 3/8”-16 x 1-3/4”
21357
1
12
21317
2
1
2
1
CAPSCREW, Hex Head, 5/16”-18 x 1-1/2”
13
158417
2
1
2
1
NUT, Elastic Lock, 5/16”-18
14
21357
1
1
1
1
CAPSCREW, Hex Head, 3/8”-16 x 1-1/2”
15
26745
1
FORM 6315 First Edition
1
ROD ASSEMBLY, Governor
1
• ROD, Governor
1
LEVER, Throttle
1
1
CAPSCREW, Hex Head, 3/8”-16 x 1-1/2” (Draw Thru)
PIN, Roll, 1/8” x 1”
61
035.00
W A U K E S H A
5 6
2
7
9 11 4 2
8
14
3
9 2
10
14
11 13
5
1 34 12
34 13 22 15 16 1
17
22
23
18 19 20 21 35 28 27
25
26
24
31 32
29 30
62
33
FORM 6315 First Edition
035.00 INTERCOOLER GROUP 35 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 35
H168282M
1
1
INTERCOOLER - Assembly
C168282P
1
1
INTERCOOLER - Assembly (Draw Thru Applications)
F168282N 1
1
1
INTERCOOLER - Assembly
• 168282M
2
2
• INTERCOOLER
• 168282P
2
2
• INTERCOOLER (Draw Thru Applications)
• 168282N
2
2
• C100834L
2
2
2
2
• PIPE, Intercooler Inlet/Outlet-Assembly
3
• 78204F
1
1
1
1
• PIPE, Cross, Reducing
4
• 168934B
1
1
1
1
• PIPE, 1-1/4" x 2-1/4"
5
• 78207S
2
2
2
2
• ELBOW, 1-1/4" x 45
6
• 100919B
1
1
1
1
• PIPE, 1-1/4" x 5-1/2"
7
• 162192C
2
2
2
2
• PIPE, Flex Coupling 45 Elbow x 1-1/4"
8
• 199030H
1
1
1
1
• PIPE, 1-1/4" x 7-1/2"
9
• 116015R
2
2
2
2
• TEE, Reducing
10
• 100919Q
1
1
1
1
• PIPE, 1-1/4" x 4"
11
• 164004D
2
2
2
2
• PIPE, 1-1/4" x 9-3/4"
12
• 63722N
1
1
1
1
• CROSS, 1-1/4" NPT
13
• 63602A
2
2
2
2
• PIPE, 1-1/4" x 2"
14
• 63602
2
2
2
2
• PIPE, 1-1/4" x 1-5/8"
15
• 76400
4
4
4
4
• COCK, Drain
16
• 154981F
2
2
2
2
• PIPE, 1/4" x 0.88"
17
• 78209C
2
2
2
2
• COUPLING, Pipe, 1/4"
18
• B10168
2
2
2
2
• ELBOW
19
• 65110E
2
2
2
2
• PIPE, 1/8" x 3"
20
• 78209W
2
2
2
2
• COUPLING, Pipe, 1/8"
21
• 76400
2
2
2
2
• COCK, Drain, 1/8"
22
• 168335
4
4
4
4
• GASKET, Intercooler
23
• 168284E
2
2
2
2
• PLENUM, Intercooler
24
• 21352
72
72
72
72
• CAPSCREW, 3/8"-16 x 1-1/4"
25
• 21052
72
72
72
72
• WASHER, Lock, 3/8"
26
• 26750
8
8
8
8
• PLUG, Pipe, Hex Head, 1/4"
27
• 168329C
4
4
4
4
• STUD, 3/4" x 5"
28
168317E
1
1
1
1
BRACKET, Intercooler, RB
168316F
1
1
1
1
BRACKET, Intercooler, LB
29
290023
8
8
8
8
WASHER, Lock, 1/2", Grade 8
30
28283
8
8
8
8
CAPSCREW, 1/2"-13 x 1-1/2", Grade 8
31
Y18813P
8
8
8
8
WASHER, Flat, 3/4"
32
26474
4
4
4
4
WASHER, Lock, 3/4"
33
21233
4
4
4
4
NUT, Hex, 3/4"-16
34
164688
2
2
2
2
BUSHING, Reducing, 1-1/4"x 3/8"
35
28800
4
4
4
4
NUT, Flange, 3/4"-16, Grade 8
FORM 6315 First Edition
2
• INTERCOOLER
°
°
63
035.10
W A U K E S H A
15
10
9 8
4 12 14 4
13
11
3
16 2
17
1
18
7 6
1
5
64
FORM 6315 First Edition
035.10 INTERCOOLER CONNECTIONS GROUP 35 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 35
1
169874B
2
2
2
2
GASKET, Intercooler Inlet/Outlet
2
A211761K
1
1
1
1
TUBE, Intercooler Water Outlet-Assembly
3
211700M
1
1
1
1
ELBOW, Intercooler Water Inlet
4
209085C
2
2
2
2
ELBOW, Flex Coupling, 2"
• 494228
2
2
2
2
• SEAL, Coupling
5
21433
6
6
6
6
CAPSCREW, 1/2"-13 x 1-3/4"
6
21054
8
8
8
8
WASHER, Lock, 1/2"
7
21205
6
6
6
6
NUT, Hex, 1/2"-13
8
A214100L
1
1
1
1
TUBE, Pump to Intercooler, Rear-Assembly
9
A214100M
1
1
1
1
TUBE, Intercooler Water Outlet-Assembly
10
214099
2
2
2
2
COCK, Drain, 1/8"
11
211755M
1
1
1
1
SUPPORT, Tube, Intercooler Water, Rear
12
21348
2
2
2
2
CAPSCREW, 3/8"-16 x 1"
13
Y18813H
2
2
2
2
WASHER, Flat, 3/8"
14
21052
2
2
2
2
WASHER, Lock, 3/8"
15
154813N
6
6
6
6
U-BOLT, 0.31"-16 x 2.25" x 3.12"
16
B277
12
12
12
12
WASHER, Flat, 5/16"
17
21051
12
12
12
12
WASHER, Lock, 5/16"
18
21181
12
12
12
12
NUT, 5/16"-18
FORM 6315 First Edition
65
035.20
W A U K E S H A
23
13
25 18
11 22
15 11 15 5 16
19
25
17 17
3 17 10
12
16 11
20
15
21 24 26
8
1
25
9 14 13 6 2 15 17
7
16
4
3
66
FORM 6315 First Edition
035.20 INTERCOOLER CONNECTIONS GROUP 35 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 35
1
211755L
1
1
1
1
BRACKET, Support Intercooler Water, Intermediate
2
208938G
1
1
1
1
BRACKET, Support, Intercooler Water Outlet Tube
3
208706T
2
2
2
2
COUPLING, Flexmaster
• 494383
2
2
2
2
• GASKET, Coupling
4
211761Z
1
1
1
1
TUBE, Intercooler Water Outlet, Front-Assembly
5
A211761X
1
1
1
1
TUBE, Pump To Intercooler, Front-Assembly
6
C208743
1
1
1
1
HOSE, Flexible-Assembly
7
168006A
1
1
1
1
UNION, Straight, Adapter, 2"
8
21352
2
2
2
2
CAPSCREW, 3/8"-16 x 1-1/4"
9
21425
2
2
2
2
CAPSCREW, 1/2"-13 x 1"
10
21052
2
2
2
2
WASHER, Lock, 3/8"
11
Y18813H
4
4
4
4
WASHER, Flat, 3/8"
12
21189
3
3
3
3
NUT, 3/8"-16
13
Y18813K
3
3
3
3
WASHER, Flat, 1/2"
14
21054
2
2
2
2
WASHER, Lock, 1/2"
15
B277
8
8
8
8
WASHER, Flat, 5/16"
16
21051
8
8
8
8
WASHER, Lock, 5/16"
17
21181
8
8
8
8
NUT, 5/16"-18
18
214120
1
1
1
1
BRACKET, Support Clip
19
168427C
1
1
1
1
SUPPORT, Clip
20
48988H
1
1
1
1
PIPE, 2" x 2"
21
78208P
1
1
1
1
TEE, Pipe, 2"
22
21350
1
1
1
1
CAPSCREW, 3/8"-16 x 1-1/8"
23
28365
1
1
1
1
CAPSCREW, 1/2"-13 x 1-3/4"
24
209492E
1
1
1
1
BRACKET, Extractor Front
25
154813N
6
6
6
6
U-BOLT, 0.31"-16 x 2.25" x 3.12"
26
74113
1
1
1
1
WASHER, Flat, 0.3125"
FORM 6315 First Edition
67
035.30
W A U K E S H A 16
11 12
14
15
13 12 11
10 9 8
7
4
5
6
2
3
18
1
13 12
19
15
17
68
FORM 6315 First Edition
035.30 INTERCOOLER CONNECTIONS GROUP 35 ITEM NO.
PART NUMBER
L5774 LT
L5794 GSI
L7044 LT
DESCRIPTION
GSI
GROUP 35 (continued) 1
C168528F
1
1
1
1
TUBE, Inlet, RH-Assembly
C168527F
1
1
1
1
TUBE, Inlet, LH-Assembly
2
155248G
2
2
2
2
O-RING, 4.50" x 5.00" x 0.25", Silicon
3
211637
4
4
4
4
PLATE, Restraining
4
21354
8
8
8
8
CAPSCREW, 3/8"-16 x 1-3/8"
5
21052
8
8
8
8
WASHER, Lock, 3/8"
6
153785A
2
2
2
2
CLAMP, 4-1/2"
7
21280
2
2
2
CAPSCREW, 1/4”-20 x 1”
8
21050
2
2
2
2
WASHER, Lock, 1/4"
9
21173
2
2
2
2
NUT, 1/4"-20
10
21425
2
21428
2
2
11
Y18813K
6
6
12
21054
14
13
21205
14
CAPSCREW, 1/2"-13 x 1" 2
CAPSCREW, 1/2"-13 x 1-1/4"
4
6
WASHER, Flat, 1/2"
14
12
14
WASHER, Lock, 1/2"
10
10
10
10
NUT, 1/2"-13
211412B
2
2
2
2
SUPPORT, Tube Clamp
15
21433
10
10
10
10
CAPSCREW, 1/2"-13 x 1-3/4"
16
120132A
2
2
2
2
SPACER, 0.561" x 1" x 1/2"
17
169847D
2
2
2
2
COUPLING, Tube, 4-1/2"
18
168504D
1
1
ELBOW, Air/Gas Inlet, RB
168504E
1
1
ELBOW, Air/Gas Inlet, LB
19
168504F
2
2
ELBOW, Air/Gas Inlet, LB & RB
168504D
1
1
ELBOW, Air/Gas Inlet, RB (Draw Thru)
168504E
1
1
ELBOW, Air/Gas Inlet, LB (Draw Thru)
28543
2
FORM 6315 First Edition
2
2
2
PLUG, Pipe, Hex Head
69
041.00
W A U K E S H A
1 40 4
6
5
10
9 26
27
7
8 2
25
3
40
14
23
28 16 17 18 22 12 33 11
21
32
24
13
15 20
31 19
29 35 30 34
16
17 36 39 16
38
38 37
70
FORM 6315 First Edition
041.00 INTAKE MANIFOLD, BUTTERFLY HOUSING - GSI GROUPS 41, 72 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 41
1
204241P
2
2
MANIFOLD, Intake
2
116861B
4
4
WASHER, Nylon
3
164560C
4
4
PLUG, Pipe, 1-3/4" -16, 1/4" Pipe Tap
4
28438
2
2
PLUG, Pipe, Slotted Head, Brass, 1/8"
5
78283J
2
2
PLUG, Pipe, Countersunk Headless, 1/2"
6
153895A
12
12
GASKET, Intake Manifold
7
21431
48
48
CAPSCREW, Hex Head, 1/2"-13 x 1-1/4"
8
21054
48
48
WASHER, Lock, 1/2"
9
Y18813K
48
48
WASHER, Plain, 1/2" GROUP 72
10
119035E
2
2
GASKET, Butterfly Valve Housing
11
21430
8
8
CAPSCREW, Hex Head, 1/2"-13 x 1-3/8"
12
21054
8
8
WASHER, Lock, 1/2"
F204072A
1
1
VALVE, Butterfly, RB-Assembly
E204072
1
1
VALVE, Butterfly, LB-Assembly
13
• 204072
1
1
• HOUSING, Butterfly Valve, LB
14
• 204072A
1
1
• HOUSING, Butterfly Valve, RB
15
• 119060K
2
2
• VALVE, Butterfly
16
• 168290B
4
4
• BUSHING, Butterfly Valve Housing
17
• 153990A
4
4
• SEAL, Butterfly Valve Shaft
18
• 168510
2
2
• SHAFT, Butterfly Valve
19
• 26012
4
4
• SCREW, Machine, Round Head, No. 10-32 x 1/2"
20
• 26938
4
4
• WASHER, External, Internal Shakeproof, No. 10
21
• 153267C
1
1
• LEVER, Butterfly Valve, LB
22
• 21315
1
1
• CAPSCREW, Hex Head, 5/16"-18 x 1-1/4", LB
23
•21051
1
1
• WASHER, Lock, 5/16", LB
24
• 26786
1
1
• PIN, Roll, 1/8" x 1-1/8", LB
25
• 208564T
1
1
• LEVER, Butterfly Valve, RB
26
• 21282
1
1
• CAPSCREW, Hex Head, 5/16"-18 x 1-1/4", RB
27
• 21050
1
1
• WASHER, Lock, 5/16", RB
28
• 26745
1
1
• PIN, Roll, 1/8" x 1-1/8", RB
29
156476C
1
1
SHAFT, Cross, Butterfly Valve
30
168899
2
2
COVER, Cross Shaft
31
21343
4
4
CAPSCREW, Hex Head, 3/8"-16 x 3/4"
32
21052
4
4
WASHER, Lock, 3/8"
33
Y18813H
4
4
WASHER, Plain, 3/8"
34
153271
4
4
SPIDER, Universal Joint
35
153272A
2
2
DISC, Universal Joint
36
21306
8
8
CAPSCREW, Hex Head, 5/16"-18 x 1/2"
37
21315
4
4
CAPSCREW, Hex Head, 5/16"-18 x 1-1/4"
38
21609
8
8
WASHER, External, Shakeproof, 5/16"
39
26786
4
4
PIN, Roll, 1/2" x 1-1/8"
40
26750
8
8
PLUG, Pipe, Hex Head, 1/4"
FORM 6315 First Edition
71
041.10
W A U K E S H A
24 23 22
20 26 25
21 31 27 29 30 29 28
19
3
18 17 16 3
1
2
9
8
10 3
4 5
13 11
14
3 6 7
13 12 14 15
72
FORM 6315 First Edition
041.10 INTAK E MANIFOLD - LT GROUPS 41, 72 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 41
1
204141J
2
2
MANIFOLD, Intake
2
28478
4
4
PLUG, Pipe, Socket Head, 1/4"
3
26750
12
12
PLUG, Pipe, Hex Head, 1/4"
4
153147A
4
4
GASKET, Flange Cover
5
153146K
4
4
COVER, Flange, Right Front
6
21054
16
16
WASHER, Lock, 1/2"
7
21431
16
16
CAPSCREW, Hex Head, 1/2"-13 x 1-1/2"
8
78282F
4
4
PLUG, Pipe, Square Head, 3/4"
9
169568F
2
2
GASKET, Manifold Inlet Adapter
10
257472E
2
2
ADAPTER, Manifold Inlet
11
B5220
2
2
STUD
12
21469
6
6
CAPSCREW, Hex Head, 5/8"-11 x 2"
13
Y18813M
8
8
WASHER, Flat, 5/8"
14
21055
8
8
WASHER, Lock, 5/8"
15
21225
2
2
NUT, Hex, 5/8"-18
16
21433
48
48
CAPSCREW, Hex Head, 1/2"-13 x 1-3/8"
17
21054
48
48
WASHER, Lock, 1/2"
18
Y18813K
48
48
WASHER, Flat, 1/2"
19
153895A
12
12
GASKET, Intake Manifold GROUP 72
20
156476C
1
1
SHAFT, Cross, Butterfly Valve
21
168899
2
2
COVER, Cross Shaft
22
21343
4
4
CAPSCREW, Hex Head, 3/8"-16 x 3/4"
23
21052
4
4
WASHER, Lock, 3/8"
24
Y18813H
4
4
WASHER, Plain, 3/8"
25
153271
2
2
SPIDER, Universal Joint
26
153272A
2
2
DISC, Universal Joint
27
21306
8
8
CAPSCREW, Hex Head, 5/16"-18 x 1/2"
28
21315
4
4
CAPSCREW, Hex Head, 5/16"-18 x 1-1/4"
29
21609
8
8
WASHER, External, Shakeproof, 5/16"
30
26786
4
4
PIN, Roll, 1/2" x 1-1/8"
31
153271B
2
2
SPIDER, Universal Joint
FORM 6315 First Edition
73
041.20
W A U K E S H A 12
3
10
11
9 3
1
2
8
3
4 5 3 6 7
74
FORM 6315 First Edition
041.20 INTAK INTAK E MANIFOLD - DRA W THRU GROUP 41 ITEM NO.
PART NUMBER
L 5774
L 5794
L 7044 DESCRIPTION
LTD
GSID
LTD
GSID GROUP 41
1
204141J
2
2
2
2
MANIFOLD, Intake
2
28478
4
4
4
4
PLUG, Pipe, Socket Head, 1/4"
3
26750
12
12
12
12
PLUG, Pipe, Hex Head, 1/4"
4
153147A
4
4
4
4
GASKET, Flange Cover
5
153146K
4
4
4
4
COVER, Flange, Right Front
6
21054
16
16
16
16
WASHER, Lock, 1/2"
7
21431
16
16
16
16
CAPSCREW, Hex Head, 1/2"-13 x 1-1/2"
8
78282F
4
4
4
4
PLUG, Pipe, Square Head, 3/4"
9
21433
48
48
48
48
CAPSCREW, Hex Head, 1/2"-13 x 1-3/8"
10
21054
48
48
48
48
WASHER, Lock, 1/2"
11
Y18813K
48
48
48
48
WASHER, Flat, 1/2"
12
153895A
12
12
12
12
GASKET, Intake Manifold
FORM 6315 First Edition
75
041.30
W A U K E S H A
26 27 25
24
23 28 29
28
3 4 31 33
32
32 30
7
21 19 22
20
16 5
15 17
6
18
7 36
1 9
3 4
12
37
10
35 14 13
38
40 2 39 8
11
41
34
76
FORM 6315 First Edition
041.30 BUTTERFLY VALVE HOUSING - DRAW THRU GROUP 72 ITEM NO.
PART NUMBER
L 5774
L 5794
L 7044 DESCRIPTION
LTD
GSID
LTD
GSID GROUP 72
E257472D
1
1
1
1
HOUSING, Butterfly Valve, RB
F257472D
1
1
1
1
HOUSING, Butterfly Valve, LB
1
• 119060K
2
2
2
2
• VALVE, Butterfly
2
• 169902F
2
2
2
2
• SH SHAFT, Butterfly Valve
3
• 153291B
4
4
4
4
• SEAL, Oil
4
• 168290B
4
4
4
4
• BUSHING
5
• 26012
4
4
4
4
• SC SCREW, Round Head, #10-32 x 1/2"
6
• 26938
4
4
4
4
• WA WASHER, Internal Teeth, #10
7
• 257472D
2
2
2
2
• HO HOUSING, Butterfly Valve
8
• 167824G
1
1
1
1
• LE L EVER, Throttle Stop (LB only)
9
• 21130
1
1
1
1
• SCREW, Fillister Head, #10-32 x 1" (LB only)
10
• 209486
1
1
1
1
• SP SPRING, Compression (LB only)
11
• 26786
1
1
1
1
• PIN, Roll (LB only)
12
• 21284
1
1
1
1
• SCREW, Hex Head, 1/4"-20 x 1-1/4" (LB only)
13
• 21050
1
1
1
1
• WA WASHER, Lock, 1/4" (LB only)
14
• 26549
1
1
1
1
• PIN, Roll (LB only)
15
• 211220Z
1
1
1
1
• LE LEVER, Throttle (RB only)
16
• 21317
1
1
1
1
• SCREW, Hex Head, 5/16"-18 x 1-1/2" (RB only)
17
• 158417
1
1
1
1
• NU NUTSTOP, 5/16"-18 (RB only)
18
• 26745
1
1
1
1
• PIN, Roll (RB only)
19
212977N
2
2
2
2
O-RING
20
21470
8
8
8
8
SCREW, Hex Head, 5/8"-1 x 1-1/4"
21
Y18813M
8
8
8
8
WASHER, Flat, 5/8"
22
21055
8
8
8
8
WASHER, Lock, 5/8"
23
156476W
1
1
1
1
SHAFT, Regulating Cross
24
168899
2
2
2
2
COVER, Cross Shaft
25
21343
4
4
4
4
SCREW, Hex Head, 3/8"-16 x 3/4"
26
Y18813H
4
4
4
4
WASHER, Flat, 3/8"
27
21052
4
4
4
4
WASHER, Lock, 3/8"
28
153271
4
4
4
4
SPIDER, Universal Joint
29
153272A
2
2
2
2
DISC, Universal
30
26322
4
4
4
4
SCREW, Hex Head, 5/16"-18 x 1-1/8"
31
21306
8
8
8
8
SCREW, Hex Head, 5/16"-18 x 1/2"
32
21609
12
12
12
12
WASHER, External Teeth, 5/16"
33
26786
4
4
4
4
PIN, Roll
34
211454A
2
2
2
2
ELBOW, Air/Gas
35
212977M
2
2
2
2
O-RING
36
21437
8
8
8
8
SCREW, Hex Head, 1/2"-13 x 2-1/4"
37
Y18813K
8
8
8
8
WASHER, Flat, 1/2"
38
21054
8
8
8
8
WASHER, Lock, 1/2"
39
26750
2
2
2
2
PLUG, Pipe, 1/4"
40
21205
8
8
8
8
NUT, Hex, 1/2"-13
41
212977P
2
2
2
2
O-RING
NOTE: Items 8 – 14 are used with the the left bank housing assembly only. Items 15 – 18 are used with the right bank housing only.
FORM 6315 First Edition
77
042.00
W A U K E S H A
2
5 3
4 8 1 2 13
8
11
12 7 6
1 11 14 9
11 10
78
FORM 6315 First Edition
042.00 EXHAUST MANIFOLD GROUP 42 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 42
KA204342X
1
1
1
1
MANIFOLD, Exhaust, RB-Assembly
MA204342X
1
1
1
1
MANIFOLD, Exhaust, LB-Assembly
1
• A204342X
10
10
10
10
• MANIFOLD, Exhaust, RB (Nos. 1 – 5)
2
• A204442E
1
1
1
1
• MANIFOLD, Exhaust, RB (No. 6)
• A204542E
1
1
1
1
• MANIFOLD, Exhaust, LB (No. 6)
3
•• 78283C
48
48
48
48
•• PLUG, Pipe, Countersunk Head, 1"
4
• 199942
8
8
8
8
• RING, Insulating
5
• 168055
8
8
8
8
• PILOT, Manifold (Between Outer Sections)
6
• 168055A
2
2
2
2
• PILOT, Manifold (Between Center Sections)
7
• 199942A
2
2
2
2
• RING, Insulating
8
• 41236E
10
10
10
10
• CLAMP, Hose
9
169062
2
2
2
2
CAP, Manifold (End Sections)
10
26398A
4
4
4
4
CAPSCREW, Hex Head, 1/2"-13 x 1-5/8"
11
Y18813K
52
52
52
52
WASHER, Flat, 1/2"
12
21519
24
24
24
24
CAPSCREW, Hex Head, 1/2"-13 x 5-1/2"
13
26916
24
24
24
24
CAPSCREW, Hex Head, 1/2"-13 x 8-1/2"
14
153896B
12
12
12
12
GASKET, Exhaust Manifold
FORM 6315 First Edition
79
045.00
W A U K E S H A
5
13
2
1 11 15 14
6
8
16
7 10
3 3 12 5 4
9
80
4
5
5
FORM 6315 First Edition
045.00 GEAR COVER GROUP 45 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 45
1
A200054F
1
1
1
1
HOUSING, Gear-Assembly (See 045.10 for parts)
2
163212D
1
1
1
1
GASKET, Gear Housing
3
44083
4
4
4
4
PIN, Dowel
4
21430
32
32
32
32
SCREW, Hex Head, 1/2"-13 x 1-3/8"
5
21054
43
43
43
43
WASHER, Lock, 1/2"
6
39152
1
1
1
1
WASHER, Socket Head Screw, Lock, 1/2"
7
28810
1
1
1
1
SCREW, Socket Head, 1/2"-13 x 1-3/8"
A200245H
1
1
1
1
COVER, Gear-Assembly
8
200245H
1
1
1
1
COVER, Gear
9
• 153097A
1
1
1
1
• SEAL, Oil, Front
10
• 78283D
1
1
1
1
• PLUG, Pipe, Socket Head, 1-1/4"
11
163211D
1
1
1
1
GASKET, Gear Cover, Complete
12
21442
6
6
6
6
SCREW, Hex Head, 1/2"-13 x 3"
13
21443
5
5
5
5
SCREW, Hex Head, 1/2"-13 x 3-1/4"
14
B9940
1
1
1
1
WASHER, Flat, 5/8"
15
199528
1
1
1
1
PLUG, Hex Head, 5/8"-18
16
78283H
1
1
1
1
PLUG, Pipe, Socket Head, 2"
FORM 6315 First Edition
81
045.10
W A U K E S H A
1
17
17 2
10 11 13
12
2 3
4 5 5
6
8 9
16 15
14 17 7
82
FORM 6315 First Edition
045.10 GEAR COVER, OIL THERMOSTAT HOUSING GROUP 45 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 45
A200054F
1
1
1
1
HOUSING, Gear - Assembly
1
• 200054F
1
1
1
1
• HOUSING, Gear
2
• 153610
2
2
2
2
• SEAL, Thermostat
3
• 211887A
1
1
1
1
• THERMOSTAT, 165° F (Nominal)
4
• 211887
1
1
1
1
• THERMOSTAT, 160° F (Nominal)
5
• 207202
2
2
2
2
• SPRING
6
• 169869A
1
1
1
1
• GASKET, Bypass Valve
7
• 207201
2
2
2
2
• COVER, Bypass Valve
8
• 21051
10
10
10
10
• WASHER, Lock, 5/16"-18
9
• 21312
10
10
10
10
• SCREW, Hex Head, 5/16"-18 x 7/8"
10
• 169875
1
1
1
1
• PLUNGER, Pressure Regulator
11
• 169876A
1
1
1
1
• SPRING, Pressure Regulator
12
• 169878
1
1
1
1
• SCREW, Regulator Valve
13
• 116861B
1
1
1
1
• WASHER, Nylon
14
• 169877
1
1
1
1
• PLUG, Pressure Regulator Valve
15
• 199083B
1
1
1
1
• WASHER, Nylon, 1/2"
16
• 157635
1
1
1
1
• NUTSTOP, 1/2"-20
17
• 78283E
6
6
6
6
• PLUG, Socket Head, 1-1/2"
FORM 6315 First Edition
83
055.00
W A U K E S H A
7
1
2 8 21
6
3
18 17 18 5
13
4 15
9
14 13
11
35
10
9 35
12
32
30 7
7 33
30 7 22
19
24
31
37
20
27 36
23
34
23
39
16 27 28 29
22 24 36 27
26
25
28
38
84
FORM 6315 First Edition
055.00 OIL FILTER BASE, ENGINE MOUNTED GROUP 55 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 55
1
44083
2
2
2
2
PIN, Dowel
2
B4388
10
10
10
10
STUD, Grade 5, 1/2" x 2-3/16"
3
A214248A
1
1
1
1
BASE, Oil Filter-Assembly
4
• 78283D
7
7
7
7
• PLUG, Pipe, Square Head, 1-1/4"
5
• 214268
1
1
1
1
• SIGHTGLASS
6
• 78283B
2
2
2
2
• PLUG, Pipe, Square Head, 3/4"
7
21054
18
18
18
18
WASHER, Lock, 1/2"
8
21205
10
10
10
10
NUT, Hex, 1/2"
9
194769L
2
2
2
2
CONNECTOR, Male
10
214203U
1
1
1
1
TUBE, Oil Filter Drain
11
207585C
1
1
1
1
VALVE, Ball
12
214203T
1
1
1
1
TUBE, Oil Filter Drain
13
78212N
1
1
1
1
BUSHING, Reducing, 1-1/4" x 1"
14
214266
1
1
1
1
SUPPORT, Oil Filter Base
15
214266A
1
1
1
1
SUPPORT, Oil Filter Base
16
A214267
1
1
1
1
BRACKET, Mounting
17
214263
1
1
1
1
SLEEVE, Oil Transfer
18
295389E
2
2
2
2
O-RING
19
296326A
1
1
1
1
GAUGE, Differential Pressure
20
168681
1
1
1
1
BUSHING, Reducing, 1-1/8" x 1/4"
21
211830K
3
3
3
3
O-RING
22
78209W
2
2
2
2
COUPLING, Pipe
23
194769E
2
2
2
2
CONNECTOR, Male
24
194769D
2
2
2
2
CONNECTOR, Male
25
214316D
1
1
1
1
TUBE, Pressure Gauge (Low)
26
124316E
1
1
1
1
TUBE, Pressure Gauge (High)
27
Y18813H
6
6
6
6
WASHER, Flat, 3/8"
28
21052
6
6
6
6
WASHER, Lock, 3/8"
29
21348
4
4
4
4
SCREW, Heax Head, 3/8"-16 x 1"
30
Y18813K
12
12
12
12
WASHER, Flat, 1/2"
31
21205
4
4
4
4
NUT, Hex, 1/2"
32
21430
4
4
4
4
SCREW, Hex Head, 1/2"-13 x 1-3/8"
33
21425
3
3
3
3
SCREW, Hex Head, 1/2"-13 x 1"
34
21428
1
1
1
1
SCREW, Hex Head, 1/2"-13 x 1-1/4"
35
199111G
2
2
2
2
ELBOW, Male
36
169013
2
2
2
2
CLIP, Tube, 1/4" x 3/8" Screw
37
21354
1
1
1
1
SCREW, Hex Head, 3/8"-16 x 1-3/8"
38
21189
1
1
1
1
NUT, Hex, 3/8"
39
78002
1
1
1
1
SPACER
FORM 6315 First Edition
85
055.10
W A U K E S H A
10
8
10
1
7 2
EARLY PRODUCTION 4
5
12 6
3
9 9 11
86
FORM 6315 First Edition
055.10 OIL FILTERS, ENGINE MOUNTED GROUP 55 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 55
A214261A
1
1
1
1
BODY, By-Pass Kit
1
• 214261A
1
1
1
1
• HOUSING, Oil Pressure, By-Pass
2
• 212977V
1
1
1
1
• O-RING
3
• 214260
1
1
1
1
• ADAPTER, Oil Filter
4
A209531
1
1
1
1
VALVE, Relief-Assembly
5
214260A
1
1
1
1
ADAPTER, Pressure, By-Pass
A214261
4
4
4
4
FILTER, Oil-Assembly
6
• 214260
4
4
4
4
• ADAPTER, Oil Filter
7
• A214262
4
4
4
4
• ELEMENT, Oil Filter Assembly (Includes o-ring)
8
• 214261
2
2
2
2
• HOUSING, Element, Oil Filter
9
295389D
5
5
5
5
O-RING
10
78282D
5
5
5
5
PLUG, Pipe, Square Head, 3/8"
11
306113A
5
5
5
5
ADAPTER, Oil Filter (Spin-On)(Early Production)
12
199395B
5
5
5
5
FILTER, Oil (Spin-On)(Early Production)
FORM 6315 First Edition
87
055.20
W A U K E S H A
25 19
20
1
21
22
15
16
17
2
3
18 23
9
5
4
24
6
12
7
4 13 10
8
11
14
88
13
FORM 6315 First Edition
055.20 MICROSPIN CENTRIFUGE, ENGINE MOUNTED GROUP 55 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 55
1
214105
1
1
1
1
MICROSPIN CENTRIFUGE, Bottom Drain
2
153375D
1
1
1
1
ELBOW, Oil Filler
3
153376A
1
1
1
1
GASKET
4
21052
6
6
6
6
WASHER, Lock, 3/8"
5
29607
4
4
4
4
CAPSCREW, Hex Head, 3/8"-16 x 1-1/2"
6
290193
4
4
4
4
WASHER, Flat, M12
7
292010
4
4
4
4
CAPSCREW, Hex Head, M12 x 40
8
199111K
1
1
1
1
ELBOW, Male, 1/2" OD x 1/2" NPT
9
214154
1
1
1
1
TUBE, Oil Supply
10
177487G
2
2
2
2
CLIP, 1" OD
11
169013P
2
2
2
2
CLIP, 1/2" OD
12
21346
2
2
2
2
CAPSCREW, Hex Head, 3/8"-16 x 7/8"
13
Y18813H
4
4
4
4
WASHER, Flat, 3/8"
14
21189
2
2
2
2
NUT, Hex, 3/8"-16
15
B10168D
1
1
1
1
ELBOW, Street, 1/2"
16
100831B
1
1
1
1
PIPE, 1/2" x 2"
17
207585A
1
1
1
1
VALVE, Ball, 1/2"
18
194769H
1
1
1
1
CONNECTOR, Male, 1/2"
19
489249
1
1
1
1
O-RING, Knob
20
489197
1
1
1
1
ROTOR, Assembly
21
489196
1
1
1
1
CLAMP, Ball
22
489193
1
1
1
1
O-RING
23
489191
1
1
1
1
INSERT, Paper
24
489192
1
1
1
1
O-RING
25
489555
1
1
1
1
KNOB
FORM 6315 First Edition
89
057.00
W A U K E S H A 12
3 4
2
5
1 11 24
5 10
9 6
19
7
20 18
21
14
13
17
16 23
15
22 8
90
FORM 6315 First Edition
057.00 FLYWHEEL HOUSING, BARRING DEVICE, MAGNETIC PICKUP GROUPS 57, 102, 290 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 57
1
200057T
1
1
1
1
HOUSING, Flywheel, Front Section
2
200157E
1
1
1
1
HOUSING, Flywheel, Rear Section
3
21431
16
16
16
16
CAPSCREW, Hex Head, 1/2"-13 x 1-1/2"
4
21054
16
16
16
16
WASHER, Lock, 1/2"
5
44083
2
2
2
2
PIN, Dowel
6
21466
14
14
14
14
CAPSCREW, Hex Head, 5/8"-11 x 1-1/2"
7
21055
14
14
14
14
WASHER, Lock, 5/8"
8
B4203
2
2
2
2
PIN, Dowel
9
B421
1
1
1
1
POINTER, Timing
10
B420
1
1
1
1
COVER, Timing Pointer
11
21338
2
2
2
2
CAPSCREW, Hex Head, 3/8"-16 x 1/2"
12
21052
2
2
2
2
WASHER, Lock, 3/8"
13
158876
1
1
1
1
PLATE, Name
14
B557A
2
2
2
2
SCREW, Thread Cutting
15
199528
1
1
1
1
PLUG, Hex Head, 5/8"-18
16
B9940
1
1
1
1
WASHER, Copper GROUP 102
C151814B
1
1
1
1
PINION, Barring-Assembly
17
• 151813
1
1
1
1
• SHAFT, Barring Pinion
18
• B3979
1
1
1
1
• SPRING
19
• 151814B
1
1
1
1
• BEARING, Barring Shaft
20
• 151815
1
1
1
1
• PINION, Barring Shaft
21
• 26594
1
1
1
1
• PIN, Roll, 1/4" x 1-1/2"
22
21465
3
3
3
3
CAPSCREW, Hex Head, 5/8"-11 x 1-1/4"
23
21055
3
3
3
3
WASHER, Lock, 5/8" GROUP 290
24
295844D
FORM 6315 First Edition
1
1
1
1
PICKUP, Magnetic
91
060.00
W A U K E S H A
26
25 1
10
2 24
12 38 32 31
36
30
29 13
35
28
27
3 30
31
36
39
37
11
37
37
36
36 22 39
23
31
34
30 16
31
13
36
38
18 14
20
15
21
30
8 6 5 9
33
35
17
36 19 19
2 1
35
4
36 35
92
FORM 6315 First Edition
060.00 JACKET WATER PUMP GROUP 60 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 60
G200960D
1
1
1
1
PUMP, Water-Assembly
1
• 21251
2
2
2
2
• NUT, Lock, Elastic Stop, 1.0"-14
2
• 28758
2
2
2
2
• WASHER, Plain
3
• 78282H
2
2
2
2
• PLUG, Pipe, 1-1/4"
4
• A159581E
1
1
1
1
• PULLEY, Water Pump
5
• 118925A
1
1
1
1
• RING, Retaining
6
• 161309C
1
1
1
1
• BEARING, Ball, Front
7
• 211442A
1
1
1
1
• SEAL, Oil
8
• 78843C
1
1
1
1
• BEARING, Ball, Rear
9
• 200456C
1
1
1
1
• SHAFT, Water Pump
10
• 157475J
1
1
1
1
• SEAL, Water Pump Shaft
11
• 200960D
1
1
1
1
• BODY, Water Pump
12
• 200463C
1
1
1
1
• IMPELLER, Water Pump
13
• 76400
2
2
2
2
• COCK, Drain and Vent
14
• 78201N
1
1
1
1
• NIPPLE, Pipe, 1/4" x 2"
15
• 78204A
1
1
1
1
• ELBOW, Pipe, 1/4" x 90
16
• 154981J
1
1
1
1
• NIPPLE, Pipe, Galvanized, 1/4" x 8-1/2"
17
• 211442
1
1
1
1
• SEAL, Oil
18
• 78209C
1
1
1
1
• COUPLING, Pipe, 1/4"
19
• 290144
1
1
1
1
• O-RING
20
154059E
1
1
1
1
BRACKET, Pipe
21
21273
1
1
1
1
CAPSCREW, Hex Head, 1/4" x 20 x 5/8"
22
21173
1
1
1
1
NUT, Hex, 1/4"-20
23
21050
1
1
1
1
WASHER, Lock, 1/4"
24
159580
1
1
1
1
GASKET, Water Pump Cover
25
200161B
1
1
1
1
COVER, Water Pump
26
153092A
1
1
1
1
GASKET, Water Pump Cover to Gear Cover
27
44944
10
10
10
10
STUD, Water Pump
28
21193
10
10
10
10
NUT, Hex, 3/8"-24
29
21052
10
10
10
10
WASHER, Lock, 3/8"
30
176883D
4
4
4
4
O-RING, Square
31
159624G
4
4
4
4
FLANGE, O-Ring
32
159624
1
1
1
1
FLANGE, Crankcase Water Inlet, RB
33
159625C
1
1
1
1
ELBOW, Crankcase Water Inlet, LB
34
21435
2
2
2
2
CAPSCREW, Hex Head, 1/2"-13 x 2"
35
21437
5
5
5
5
CAPSCREW, Hex Head, 1/2"-13 x 2-1/4"
36
21054
12
12
12
12
WASHER, Lock, 1/2"
37
21205
4
4
4
4
NUT, Hex, 1/2"-13
38
153139C
2
2
2
2
GASKET, Crankcase Water Inlet Flange
39
164464T
1
1
1
1
ELBOW, Crankcase Water Inlet, LB
164464U
1
1
1
1
ELBOW, Crankcase Water Inlet, RB
°
Continued
FORM 6315 First Edition
93
060.01
W A U K E S H A
54
54
53 40
54 54 40 58
55 53 57
56
59 41 52 51
50
49
48
47
44 45
42 43
46 45
94
54
FORM 6315 First Edition
060.01 JACKET WATER PUMP GROUPS 60, 64 ITEM NO.
PART NUMBER
L5774 LT
L5794 GSI
L7044 LT
DESCRIPTION
GSI
GROUP 60 (continued) 40
26750
2
2
2
2
PLUG, Pipe, Hex Head 1/4"
C153645A
1
1
1
1
BRACKET, Idler Pulley-Assembly
41
• 153645A
1
1
1
1
• BRACKET, Idler Pulley
42
• 65623
1
1
1
1
• FITTING, Grease
43
• 111215
1
1
1
1
• ELBOW, 90
44
• 78116
1
1
1
1
• TUBE, Flexible
45
• 28272
2
2
2
2
• SCREW, Set, Socket Head, Cup Point, Nylok 5/16"-18 x 3/8"
46
• 159578A
1
1
1
1
• PULLEY, Idler
47
• 161341
1
1
1
1
• SEAL, Grease
48
• 161339
1
1
1
1
• BEARING, Ball
49
• 161340B
1
1
1
1
• SHAFT, Idler Pulley
50
• 117488X
1
1
1
1
• RING, Retaining
51
• 44999Y
1
1
1
1
• RING, Retaining
52
• 161345A
1
1
1
1
• COVER, Idler Pulley Bracket
53
21439
4
4
4
4
CAPSCREW, Hex Head, 1/2"-13 x 2-1/4"
54
Y18813K
9
9
9
9
WASHER, Plain, 1/2"
55
A209617
1
1
1
1
BELT, Water Pump (Matched Pair) (Use with 10" Crankshaft Pulley)
56
118996
1
1
1
1
DECAL, Drain
°
GROUP 64 57
153280F
2
2
2
2
FLANGE, Water Pump Inlet
58
214307
2
2
2
2
GASKET, Water Pump Inlet
59
28253
8
8
8
8
CAPSCREW, Ferry Head, 1/2"-13 x 1-1/2" SERVICE REPAIR KITS
G-960-291
FORM 6315 First Edition
Water Pump Repair Kit (Water Pump Assembly G200960D) (Includes Items 1, 2, 5 – 10, 12, 13, , 17, 19, 24, 26, 30, 38, 58)
95
061.00
W A U K E S H A
15
14 14
15
13 13
30
32
27
35 39
38 33
14
31 28
37
29 36
27 36
34
14
4
15 5
13
6
11
21
9
10
19
8
19 20
3
11
21
1
20 6
7
16
6
7 18 12 7
6
18
7 7
6
17
5 26
8 6 5
25 2
22 23 24
96
FORM 6315 First Edition
061.00 AUXIL IARY WATER PUMP - HIGH CAPACITY GROUP 61 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 61
1
169561A
1
1
1
1
PUMP, Water
2
26997
2
2
2
2
SCREW, Set, Socket Head, Cup Point, Nylok, 3/8"-16 x 5/8"
3
169632P
1
1
1
1
BRACKET, Auxiliary Water Pump
4
169632R
1
1
1
1
BRACKET, Auxiliary Water Pump
5
21431
13
13
13
13
SCREW, Hex Head, 1/2"-13 x 1-1/2"
6
Y18813K
16
16
16
16
WASHER, Plain, 1/2"
7
21054
12
12
12
12
WASHER, Lock, 1/2"
8
21205
8
8
8
8
NUT, Hex, 1/2"-13"
A214272
1
1
1
1
TIGHTENER, Belt
9
• 214272
1
1
1
1
• TENSIONER, Rotary
10
•214279
1
1
1
1
• PULLEY, Belt Tightener-Assembly
11
•214280
1
1
1
1
• HARDWARE, Belt Tightener (Includes Bolt and Nut)
12
214327
1
1
1
1
SCREW, Socket Head - Countersunk, 3/8"-16 x 2-1/2"
13
Y18813H
6
6
6
6
WASHER, Plain, 3/8"
14
21052
5
5
5
5
WASHER, Lock, 3/8"
15
21189
7
7
7
7
NUT, Hex, 3/8"-16
16
209151E
1
1
1
1
PIPE, 1-1/2" x 3-3/4"
17
78210R
1
1
1
1
ELBOW, Reducing, 2" x 1-1/2"
18
21428
3
3
3
3
SCREW, Hex Head, 1/2"-13 x 1-1/4"
19
119775A
2
2
2
2
PLATE, Instruction (Use Ball Bearing Grease)
20
B8677
2
2
2
2
BUSHING, Reducing, 1/4" x 1/8"
21
65623
2
2
2
2
FITTING, Grease, 1/8"
22
154981A
1
1
1
1
PIPE, 1/4" x 3"
23
78209C
1
1
1
1
COUPLING, Pipe, 1/4"
24
76400
1
1
1
1
COCK, Drain, Brass, 1/4"
25
27432R
1
1
1
1
PULLEY, Auxiliary Water Pump
26
A199868
1
1
1
1
BELT, Water Pump (Set of Two Matched Belts)(With 10" Crankshaft Pulley)
27
78210H
1
1
1
1
ELBOW, Reducing, 2-1/2” x 2”
28
209805E
1
1
1
1
PIPE, 2” x 4-1/4”
29
954313
1
1
1
1
U-BOLT, 3/8" x 2-1/2" x 3-1/4"
30
209972B
1
1
1
1
BRACKET, Support
31
21343
2
2
2
2
SCREW, Hex Head 3/8”-16 x 3/4”
32
209973
1
1
1
1
SUPPORT, Pipe
33
21352
2
2
2
2
SCREW, Hex Head 3/8”-16 x 1-1/4”
34
A76883C
1
1
1
1
PIPE, Assembly
35
100907Z
1
1
1
1
PIPE, Threaded Both Ends, 2-1/2" x 2-1/2"
36
118879C
1
1
1
1
FLANGE, Pipe, 2-1/2"
37
208346P
1
1
1
1
PIPE, 2” x 8”
38
74176
1
1
1
1
ELBOW, 2”
39
168006A
1
1
1
1
UNION, 2”
Continued
FORM 6315 First Edition
97
061.01
W A U K E S H A
40
43
42
44
41
98
FORM 6315 First Edition
061.01 AUXILIA RY WATER PUMP - HIGH CAPACITY GROUP 61 ITEM NO.
PART NUMBER
L5774 LT
L5794 GSI
L7044 LT
GSI
DESCRIPTION GROUP 61 (continued)
40
C208743
1
1
1
1
HOSE Assembly, Flex, 45"
41
78116
1
1
1
1
HOSE, Assembly,Flex, 9"
42
208063H
1
1
1
1
VALVE, Temperature Control, 130 F (Intercooler Water Temperature)
208063J
1
1
1
1
VALVE, Temperature Control, 85 F (Intercooler Water Temperature)
43
48988H
1
1
1
1
PIPE, Threaded Both Ends, 2" x 2" (Less Temperature Control Valve)
44
7447Y
1
1
1
1
PIPE, Threaded Both Ends, 2" x 3-1/2" (Less Temperature Control Valve)
°
°
SERVICE REPAIR KITS G-960-256
Auxiliary Pump Repair Kit (Water Pump Assembly 169561A)
496872
Temperature Control Valve Rebuild Kit (Water Pump Assembly 208063H)
496867
Temperature Control Valve Rebuild Kit (Water Pump Assembly 208063J)
FORM 6315 First Edition
99
064.00
W A U K E S H A 3
8 1
3
6
5
4
7
6 2
1
100
FORM 6315 First Edition
064.00 WATER INLET - CENTER GROUP 64 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 64
1
A214264
2
2
2
2
ELBOW, Water Inlet - Assembly
2
74113
1
1
1
1
PLUG, Pipe, Square Head, 2"
3
214307
2
2
2
2
GASKET
4
28253
8
8
8
8
SCREW, Flanged Head, 1/2"-13 x 1-1/2"
5
21054
8
8
8
8
WASHER, Lock, 1/2"
6
159991U
2
2
2
2
COUPLING, Dresser
•494351
1
1
1
1
• GASKET
1
1
1
1
HEADER, Water Inlet
1
1
1
1
PLUG, Pipe, Square Head, 1-1/2"
7 8
A209629A 78282J
FORM 6315 First Edition
101
064.10
W A U K E S H A
19
18
17
16 1
7 6 5
20
8
23 21 22
15
9 4
11 10
11 2 15
3
12
14 13
102
FORM 6315 First Edition
064.10 WATER INLET - SIDE GROUP 64 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 64
AA167309R
1
1
1
1
HEADER, Water Inlet - Assembly
1
• A167309R
1
1
1
1
• HEADER, Water Inlet - Assembly
2
• 207379F
1
1
1
1
• GASKET, Self Centering
3
• 208293E
1
1
1
1
• FLANGE
4
• 21490
8
8
8
8
• SCREW, Hex Head, 3/4"-10 x 2-3/4"
5
• 21047
8
8
8
8
• WASHER, Lock, 3/4"
6
• 21229
8
8
8
8
• NUT, Hex, 3/4"-10
7
• 78212J
1
1
1
1
• BUSHING, Reducing, 1" - 2/5"
8
• 78212K
1
1
1
1
• BUSHING, Reducing, 1" - 3/8"
9
• 73413A
1
1
1
1
• Cock, Drain
10
F135280B
1
1
1
1
ELBOW, Water Inlet - Assembly
11
214307
1
1
1
1
GASKET
12
DA153280B
1
1
1
1
ELBOW, Water Inlet - Assembly
13
21431
8
8
8
8
SCREW, Hex Head, 1/2"-13 x 1-1/2"
14
21054
8
8
8
8
WASHER, Lock, 1/2"
15
159991U
2
2
2
2
COUPLING, Dresser
•494351
1
1
1
1
• GASKET
16
199111J
1
1
1
1
ELBOW, Male, 1/4"
17
211895V
1
1
1
1
TUBE, Vent
18
194769E
1
1
1
1
CONNECTOR, Male
19
78212C
1
1
1
1
BUSHING, Reducing, 1/2" - 1/4"
20
214038H
2
2
2
2
STRAP
21
21392
4
4
4
4
SCREW, Hex Head, 716"-14 x 1"
22
21053
4
4
4
4
WASHER, Lock, Lock, 7/16"
23
Y18813J
4
4
4
4
WASHER, Flat, 7/16"
FORM 6315 First Edition
103
068.00
W A U K E S H A
21 23 22
9
19
24 26 18 27
26
1
20 2
8
20
25
7
5
3
4
11
6
9 12 14 10
15 13
16 20 17
104
FORM 6315 First Edition
068.00 AIR / GAS MOTORIZED PRELUB E PUMP GROUP 68 ITEM NO.
PART NUMBER
L 5774
L 5794
L 7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 68
1
48988H
1
1
1
1
NIPPLE, Pipe, 2" x 2"
2
78208P
1
1
1
1
TEE, Pipe, 2"
3
74113
1
1
1
1
PLUG, Pipe, Square Head, 2"
4
48797M
1
1
1
1
BUSHING, Reducing 2" to 1"
5
154909E
1
1
1
1
NIPPLE, Pipe, 1" x 1-1/2"
6
209927
1
1
1
1
NIPPLE, Pipe, 1" x 2"
7
153462P
1
1
1
1
STRAINER, Oil
8
78282F
1
1
1
1
PLUG, Pipe, Square Head, 3/4"
9
199111G
2
2
2
2
ELBOW, Flex
10
214203K
1
1
1
1
TUBE, Oil - Oil Pan to Prelube Pump
11
78204E
1
1
1
1
ELBOW, Pipe, 1" x 90
12
194769L
1
1
1
1
CONNECTOR, Flex
13
A211416A A211416A
1
1
1
1
TUBE, Oil Assembly, Assembly, Oil Supply
°
14
28763
1
1
1
1
SPRING, Wave
15
177053D
1
1
1
1
VALVE, Check
16
153127B
1
1
1
1
GASKET, Flange
17
21352
2
2
2
2
SCREW, Hex Head, 3/8"-16 x 1-1/4"
18
208473H
1
1
1
1
BRACKET, Prelube Motor
19
208478
1
1
1
1
PUMP, Prelube (Serviced as complete assembly)
20
21052
6
6
6
6
WASHER, Lock, 3/8"
21
21444
3
3
3
3
CAPSCREW, Hex Head, 1/2"-13 x 3-1/2"
22
Y18813K
3
3
3
3
WASHER, Plain, 1/2"
23
21054
3
3
3
3
WASHER, Lock, 1/2"
24
119977
3
3
3
3
SPACER
25
21362
3
3
3
3
CAPSCREW, Hex Head, 3/8"-16 x 2"
26
Y18813H
4
4
4
4
WASHER, Plain, 3/8"
27
21354
1
1
1
1
SCREW, Hex Head, 3/8"-16 x 1-3/8"
FORM 6315 First Edition
105
069.00
W A U K E S H A
11
10 15
12 13
11
13
14 9
16
17
18
7
8
19
6
4
4 5
3 5
1
2
106
FORM 6315 First Edition
069.00 AIR/GA S PRELUB E PUMP GROUP 69 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 69
1
208479C
1
1
1
1
MOTOR, Air/Gas
2
• 44408B
1
1
1
1
• KEY, Square, 3/16" x 3/16" x 1-5/8"
3
209948A
1
1
1
1
NIPPLE, Pipe, 3/8" x 3"
4
209824E
2
2
2
2
ELBOW, Pipe, 3/8" x 90
5
209948
2
2
2
2
NIPPLE, Pipe, 3/8" x 1-1/2"
6
78212D
1
1
1
1
BUSHING, Reducing, 1/2" to 3/8"
7
194840H
1
1
1
1
LUBRICATOR, Air Starter
8
199111K
1
1
1
1
ELBOW, Flex
9
214129B
1
1
1
1
TUBE, Air, Air Supply to Air/Gas Motor
10
169013R
4
4
4
4
CLIP, Tube
11
199809B
2
2
2
2
ELBOW, Flex
12
214009Y
1
1
1
1
TUBE, Air, Air Supply to Air/Gas Motor
13
194769G
2
2
2
2
CONNECTOR, Flex
14
C208882A
1
1
1
1
BRACKET, Connector
15
209953J
1
1
1
1
TUBE, Air
16
214009R
1
1
1
1
TUBE, Air
17
194769H
1
1
1
1
CONNECTOR, Flex
18
211911
1
1
1
1
LABEL, Warning
19
211910W
1
1
1
1
LABEL, Warning
FORM 6315 First Edition
°
107
070.00
W A U K E S H A
35 34 32
20 33
19 15
20 21
16 16 27
28 21
22 23 24 29
25
30 31
26
5
5
3
2
13 11
6
3
2
37 39
11 12
38
2
8
8
2
2
10
2
3 16
8 15
3
36
3
9 15
7
16
16
36
16
16
1
14 2
15
16
4
3
5 2 2
5
3
2
2
8
5 3
18 2 2
108
8
17
FORM 6315 First Edition
070.00 BREATHER GROUP 70 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 70
1
305955F
1
1
1
1
SEPARATOR, Oil
• 490078
1
1
1
1
• ELEMENT, Oil Filter Separator
2
Y18813H
25
25
25
25
WASHER, Flat, 3/8"
3
21052
19
19
19
19
WASHER, Lock, 3/8"
4
21360
4
4
4
4
SCREW, Hex Head, 3/8"-16 x 1-3/4"
5
21189
9
9
9
9
NUT, Hex, 3/8"-16
6
208112K
1
1
1
1
SUPPORT, Breather
7
208112M
1
1
1
1
SUPPORT, Breather
8
21348
11
11
11
11
SCREW, Hex Head, 3/8"-16 x 1"
9
21362
4
4
4
4
SCREW, Hex Head, 3/8"-16 x 2"
10
119977
4
4
4
4
SPACER
11
208112J
2
2
2
2
SUPPORT, Breather Tube
12
177487X
2
2
2
2
CLIP, Tube
13
A214102R
1
1
1
1
TUBE, Breather Outlet-Assembly
A214102N
1
1
TUBE, Breather Outlet-Assembly (Draw Thru)
14
214102J
1
1
1
1
TUBE, Breather Inlet
15
B7780
4
4
4
4
HOSE
16
41236T
8
8
8
8
CLAMP, Hose
17
100831A
1
1
1
1
PIPE, 1/2" x 1-11/16" Threaded Both Ends
18
168439M
1
1
1
1
ELBOW, Reducing, 1/2" - 3/4"
19
307098
1
1
1
1
ELBOW, Formed Hose
20
41236R
2
2
2
2
CLAMP, Hose
AA214102P
1
1
1
1
VALVE, Breather Adjusting-Assembly
AA214102M
1
• A214102P
1
• A214102M
1
22
• 85641
1
1
1
1
• SEAL, Oil
23
• A305558C
1
1
1
1
• SHAFT, Breather Butterfly Valve-Assembly
24
• 305017K
1
1
1
1
• PLATE, Breather Butterfly
25
• 21604
2
2
2
2
• WASHER, Lock, External Shakeproof, No. 8
26
• 294765
2
2
2
2
• SCREW, Slotted Head, M4 x 8
27
• 290592A
1
1
1
1
• SCREW, Set, Slotted
28
305445R
1
1
1
1
GASKET, Breather
29
293242
4
4
4
4
WASHER, Flat, M8
30
21051
4
4
4
4
WASHER, Lock, 5/16"
31
WS808297
4
4
4
4
SCREW, Hex Head, M8 x 30mm
21
1 1
1
VALVE, Breather Adjusting-Assembly (Draw Thru) 1
1
• TUBE, Breather Adjusting Valve-Assembly • TUBE, Breather Adjusting Valve-Assembly (Draw Thru)
32
A211456C
1
1
SLEEVE, Coupling (Draw Thru)
33
209992E
1
1
O-RING (Draw Thru)
34
209992D
1
1
O-RING (Draw Thru)
35
164076H
1
1
RING, Retaining (Draw Thru)
36
168373B
2
1
2
1
GASKET, Breather
37
A208117A
1
1
1
1
TUBE, Breather-Assembly
38
21052
2
2
2
2
WASHER, Lock, 3/8"
39
28468
2
2
2
2
SCREW, Flanged Head, 3/8"-16 x 1-1/4"
Continued
FORM 6315 First Edition
109
070.01
W A U K E S H A
50
45 44 40
49 47
46
48
43 42
40 41 42
110
FORM 6315 First Edition
070.01 BREATHER GROUP 70 ITEM NO.
PART NUMBER
L5774 LT
L5794 GSI
L7044 LT
DESCRIPTION
GSI
GROUP 70 (continued) 40
109263
2
2
2
2
CLAMP, Hose
41
209561T
1
1
1
1
BRACE, Tube Clip
42
169013Y
2
2
2
2
CLIP, Tube
43
209134D
1
1
1
1
BRACE, Tube Support
44
169013Z
1
1
1
1
CLIP, Tube
45
157336
1
1
1
1
SPACER
46
Y18813K
1
1
1
1
WASHER, Flat, 1/2"
47
21054
1
1
1
1
WASHER, Lock, 1/2"
48
21437
1
1
1
1
SCREW, Hex Head, 1/2"-13 x 2-1/4"
49
21354
1
1
1
1
SCREW, Hex Head, 3/8"-16 x 1-3/8"
50
166420B
1
1
1
1
SEPARATOR, Oil
FORM 6315 First Edition
111
077.00
W A U K E S H A
15 22
18 3
23
17 27 11
24
12 13
18
10 17
1 9
2 8
18
4
16 26
19
25
20
5
6 7
25 15 18 17
14 20 21
112
FORM 6315 First Edition
077.00 WATER MANIFOLD GROUP 77 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 77
1
J204677
1
1
1
1
MANIFOLD, Water
2
• 78282F
3
3
3
3
• PLUG, Pipe, Square Head, 3/4"
3
• 78282J
1
1
1
1
• PLUG, Pipe, Square Head, 1-1/2"
4
• 26750
1
1
1
1
• PLUG, Pipe, Hex Head, 1/2"
5
• 28677
3
3
3
3
• PLUG, Pipe, Hex Head, 1/2"
6
• 78282H
2
2
2
2
• PLUG, Pipe, Square Head, 1-1/4"
7
• 168681K
1
1
1
1
• BUSHING, Reducing, 2" to 3/8"
8
• B6280
1
1
1
1
• BUSHING, Reducing, 3/4" to 3/8"
9
176586
12
12
12
12
GASKET, Water Outlet Elbow
10
208936
12
12
12
12
ELBOW, Water Outlet
11
21350
48
48
48
48
CAPSCREW, Hex Head, 3/8"-16 x 1-1/8"
12
21052
48
48
48
48
WASHER, Lock, 3/8"
13
208706T
12
12
12
12
COUPLING, Flexmaster
• 494383
24
24
24
24
• GASKET (Marked With Blue Dot)
14
208938J
1
1
1
1
BRACKET, Support, Front
15
21425
8
8
8
8
CAPSCREW, Hex Head, 1/2"-13 x 1"
16
21428
4
4
4
4
CAPSCREW, Hex Head, 1/2"-13 x 1-1/4"
17
Y18813K
12
12
12
12
WASHER, Plain, 1/2"
18
21054
14
14
14
14
WASHER, Lock, 1/2"
19
28785
1
1
1
1
SCREW, Shoulder, 1/2"-13"
20
169576B
2
2
2
2
WASHER, Bellevelle, 1/2"
21
26932
1
1
1
1
NUT, Flex Loc, 1/2"-13"
22
208952
1
1
1
1
PLATE, Cover
23
214308
1
1
1
1
GASKET, Cover Plate
24
21423
2
2
2
2
CAPSCREW, Hex Head, 1/2"-13 x 7/8"
25
73413A
2
2
2
2
COCK, Drain, 3/8"
26
208938D
1
1
1
1
BRACKET, Support, Right Rear
27
208938F
1
1
1
1
BRACKET, Support, Left Rear
FORM 6315 First Edition
113
078.00
W A U K E S H A
16 17 10
12
10
6 2
18 21
6 20
9 23
8
22 11 3 14 7
1
18 15
5 4 13 26 19
27
17
15
25 29 28
24
114
27
FORM 6315 First Edition
078.00 JA CKET WATER THERMOSTAT HOUSING GROUPS 77, 78, 21, 60 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 77
1
208939A
1
1
1
1
GASKET, Cluster Thermostat Housing
2
A204478
1
1
1
1
HOUSING, Cluster Thermostat
3
• 153610
6
6
6
6
• SEAL, Thermostat
4
21350
10
10
10
10
CAPSCREW, Hex Head, 3/8"-16 x 1-1/8"
5
21052
10
10
10
10
WASHER, Lock, 3/8"
6
208943A
2
2
2
2
GASKET, Upper Bypass Tube
7
211887A
1
1
1
1
THERMOSTAT, 165 F (74 C) Standard ( Nominal)
211887B
5
5
5
5
THERMOSTAT, 170 F (77 C) Standard ( Nominal)
211887G
6
6
6
6
THERMOSTAT, 220 F (104 C) Nominal, High Temperature
8
78283J
4
4
4
4
PLUG, Pipe, Socket Head, 1/2"
9
26743
1
1
1
1
PLUG, Pipe, Hex Head, 1/8"
73413A
2
2
2
2
COCK, Vent, 3/8"
10
°
°
°
°
°
°
GROUP 78 11
208816L
1
1
1
1
TUBE, Upper Bypass Tube, RB
12
208816M
1
1
1
1
TUBE, Upper Bypass Tube, LB
13
208816N
1
1
1
1
TUBE, Lower Bypass, RB
14
208816P
1
1
1
1
TUBE, Lower Bypass, LB
15
167392A
2
2
2
2
GASKET, Lower Bypass Tube
16
21428
8
8
8
8
CAPSCREW, Hex Head, 1/2"-13 x 1-1/4"
17
21054
12
12
12
12
WASHER, Lock, 1/2"
18
159991
2
2
2
2
COUPLING, 3"
• 499706
4
4
4
4
• GASKET, Coupling
28253
4
4
4
4
CAPSCREW, Ferryhead, 1/2"-13 x 1-1/2"
19
GROUP 21 20
208949B
1
1
1
1
FLANGE, Water Outlet
21
208943A
1
1
1
1
GASKET, Water Outlet Flange
22
21431
4
4
4
4
CAPSCREW, Hex Head, 1/2"-13 x 1-1/2"
23
21054
4
4
4
4
WASHER, Lock, 1/2" GROUP 60
24
78282H
2
2
2
2
PLUG, Pipe, Square Head, 1-1/4"
25
167424
1
1
1
1
ELBOW, Water Bypass, RB
26
167425
1
1
1
1
ELBOW, Water Bypass, LB
27
167409A
2
2
2
2
GASKET, Bypass Elbow
28
28269
8
8
8
8
CAPSCREW, Ferry Head, 3/8"-16 x 1"
29
21052
8
8
8
8
WASHER, Lock, 3/8"
FORM 6315 First Edition
115
080.00
W A U K E S H A
18 17 20
15
23 26
19 25
24
2
14
16
27
22 21
9 10
2
13
14
11 13
9
11
11
1
8
7
11
10
12
4
3
6
4
29
35
33 34
28 36 32
30
31
116
FORM 6315 First Edition
080.00 OIL PUMP GROUP 80 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 80
AA200380
1
1
1
1
PUMP, Oil-Assembly
• A200380
1
1
1
1
• PUMP, Oil-Assembly
1
•• 200380
1
1
1
1
•• BODY, Oil Pump
2
••• 63970D
2
2
2
2
••• BUSHING, Oil Pump Body
3
•• 21350
14
14
14
14
•• CAPSCREW, Hex Head, 3/8"-16 x 1-1/8"
4
•• 21052
14
14
14
14
•• WASHER, Lock, 3/8"
5
•• 26807
2
2
2
2
•• PIN, Roll, 3/8" x 13/16"
6
•• X200282E
1
1
1
1
•• COVER, Oil Pump
7
••• 117496B
2
2
2
2
••• BUSHING, Oil Pump Cover
8
•• A200184C
2
2
2
2
•• GEAR, Oil Pump Driven-Assembly
9
•• 200083B
2
2
2
2
•• SHAFT, Idler Gear
10
•• A200185B
2
2
2
2
•• GEAR, Oil Pump Idler
11
••• 153053
4
4
4
4
••• BUSHING, Idler Gear
12
•• 153050D
1
1
1
1
•• GASKET, Oil Pump Cover
13
•• 21013
2
2
2
2
•• KEY, Woodruff, No. 16
14
•• 26734
2
2
2
2
•• PIN, Roll, 1/4" x 2-1/4"
15
•• 200251C
1
1
1
1
•• GEAR, Oil Pump Drive
16
•• 200351A
1
1
1
1
•• GEAR, Oil Pump Drive
17
• 199083C
1
1
1
1
• WASHER, Relief Valve
18
• 153058
1
1
1
1
• NUT, Lock, Relief Valve
19
• 27261P
1
1
1
1
• SPRING, Relief Valve
20
• 156305B
1
1
1
1
• SCREW, Relief Valve Sleeve
21
• 156304
1
1
1
1
• SLEEVE, Relief Valve
22
• 156303
1
1
1
1
• PLUNGER, Relief Valve
23
153061B
1
1
1
1
GASKET, Oil Pump
24
B2984
10
10
10
10
STUD, Oil Pump
25
21209
10
10
10
10
NUT, Hex, 1/2"-20
26
21054
10
10
10
10
WASHER, Lock, 1/2"
27
B2223
2
2
2
2
PIN, Dowel
28
211514
1
1
1
1
MANIFOLD, Oil Pump
29
153127A
2
2
2
2
GASKET, Flange
30
21352
2
2
2
2
CAPSCREW, Hex Head, 3/8"-16 x 1-1/4"
31
21371
2
2
2
2
CAPSCREW, Hex Head, 3/8"-16 x 3-1/2"
32
21052
4
4
4
4
WASHER, Lock, 3/8"
33
211565A
1
1
1
1
FLANGE
34
208601A
1
1
1
1
GASKET
35
21431
4
4
4
4
CAPSCREW, Hex Head, 1/2"-13 x 1-1/2"
36
28677
2
2
2
2
PLUG, Pipe, Hex Head, 1/2" SERVICE REPAIR KITS
G-980-152
FORM 6315 First Edition
1
1
1
1
Oil Pump Repair Kit (Oil Pump Assembly AA200380)
117
085.00
W A U K E S H A
1
2
3
4
118
FORM 6315 First Edition
085.00 AIR / FUEL CONTROL - GSI GROUP 85 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 85
1
A740735
1
1
HARNESS, Oxygen Sensor
2
A740106E
1
1
SENSOR Assembly, Exhaust Oxygen
3
AA740121
6
6
SENSOR, Temperature
4
740122C
2
2
ADAPTER, RTD
FORM 6315 First Edition
119
093.00
W A U K E S H A
20
13
6 17
41
6
45
30 1
16
7 35
33 20 44 2
18
21
16
20 34
6 41
24 13
27 15
14 42
26
23
17 18 27
3 28 21
11
4
12
38
9
7
25
39 43
8 42 37
32
29
24
19 5
4
20
2
10 13
16
3 5
20
27
19
41
2
28 36 31
4 22
120
FORM 6315 First Edition
093.00 WASTEGATE AND CONNECTIONS – L5794 GSI GROUP 93 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 93
1
168847F
1
SUPPORT, Clip
2
169013K
3
CLIP, Tube
3
73413A
2
COCK, Drain
4
194769
3
CONNECTOR, Male, 3/8” x 1/4” NPT
5
194769A
2
CONNECTOR, Male, 3/8” x 3/8” NPT
6
199111B
3
ELBOW, Male, 3/8” x 1/4” NPT
7
199111C
2
ELBOW, Male, 3/8” x 3/8” NPT
8
207828
2
FLANGE, Exhaust Bypass
9
209424
2
GASKET, Exhaust
10
28799
8
CAPSCREW, Ferryhead, 3/8”-16 x 1-1/4”
11
26943
8
NUT, Hex Jam, 3/8”-24
12
28311
8
NUT, Hex, Stainless Steel, 3/8”-24
13
21343
3
CAPSCREW, Hex Head, 3/8”-16 x 3/4”
14
21051
4
WASHER, Lock, 5/16”
15
21181
4
NUT, Hex
16
21189
3
NUT, Hex
17
78211A
2
COUPLING, Reducing
18
65110Z
2
PIPE, 1/8”
19
118566X
2
PIPE, 3/8”
20
21052
5
WASHER, Lock, 3/8”
21
295645T
2
REGULATOR, Bypass, Wastegate
22
214071B
1
RESTRICTOR
23
211954
1
SHIELD, Heat, Exhaust Tee Bypass
24
207829
1
SLEEVE, Exhaust Bypass
25
159364C
8
STUD
26
207825
1
TEE, Exhaust Bypass
27
199109B
3
TEE, Male Branch
28
782088
2
TEE, Pipe
29
214067B
1
TUBE, Wastegate to Accumulator
30
214067G
1
TUBE, Wastegate to Wastegate
31
214188C
1
TUBE, Wastegate Vent
32
214067T
1
TUBE, Wastegate Pressure, LB
33
214067S
1
TUBE, Wastegate Pressure, RB
34
214067M
1
TUBE, Wastegate Water In, LB
35
214067P
1
TUBE, Wastegate Water In, LB
36
214067R
1
TUBE, Wastegate Water Out, LB
37
214067V
1
TUBE, Wastegate Water Out, RB
38
154813T
2
U-BOLT
39
199108C
1
UNION, Tube
40
B277
4
WASHER, Flat, 5/16”
41
Y18813H
3
WASHER, Flat, 3/8”
42
28357
16
WASHER, Flat, Stainless Steel
43
211755U
1
BRACE, Tube
44
209493
1
BRACKT, Tube Support
45
21350
2
CAPSCREW, Hex Head, 3/8”-16 x 1-1/8”
FORM 6315 First Edition
121
093.10
W A U K E S H A
9
16
10
14 34
13 10
17
14 8 19 11
11
10 15 16
20 18
3
1
27 22
26
4
2
18 20
25 29
23
24
7
28
39
1
21 38 37 36 6
31
17 30 33
32 32 22 21
2
33 30
31
35
23 7 5
12 19
122
FORM 6315 First Edition
093.10 WASTEGATE AND CONNECTIONS – L7044GSI GROUP 93 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 93
1
295645L
2
REGULATOR, Bypass Wastegate
2
199109B
2
TEE, 3/8” x 1-1/4” NPT
3
214067P
1
TUBE, Wastegate Water inlet, RB
4
214067M
1
TUBE, Wastegate Water Inlet, LB
5
214067R
1
TUBE, Wastegate Water Outlet, LB
6
214067V
1
TUBE, Wastegate Water Outlet, RB
7
194769A
2
CONNECTOR, Male, 3/8” x 3/8” NPT
8
169013K
2
CLIP
9
21350
2
CAPSCREW, Hex Head, 3/8”-16 x 1-1/8”
10
21052
4
WASHER, Lock, 3/8”
11
21189
2
NUT, Hex, 3/8”-16
12
214067T
1
TUBE, Wastegate Pressure, LB
13
214067S
1
TUBE, Wastegate Pressure, RB
14
Y18813H
2
WASHER, Flat, 3/8”
15
168847F
1
SUPPORT, Clip
16
21343
2
CAPSCREW, Hex Head, 3/8”-16 x 3/4”
17
199111B
2
ELBOW, Male, 3/8” x 1-1/4” NPT
18
161405
2
VENT, Breather
19
194769
2
CONNECTOR, Male, 3/8” x 1-1/4” NPT
20
199111C
2
ELBOW, Male, 3/8” x 3/8” NPT
21
118566X
2
PIPE, 3/8” x 1”
22
73413A
2
COCK, Drain, 3/8”
23
78208B
2
TEE, Pipe, 3/8”
24
159364C
8
STUD, Stainless Steel, 3/8” x 1-3/4”
25
28357
8
WASHER, Stainless Steel, 3/8”
26
28311
8
NUT, Hex, Stainless Steel, 3/8”-24
27
26943
8
NUT, Hex Jam, Stainless Steel, 3/8”-24
28
207825
1
TEE, Exhaust Bypass
29
207829
1
SLEEVE, Exhaust Bypass
30
207828
2
FLANGE, Exhaust Bypass
31
209424
2
GASKET, Exhaust
32
28799
8
CAPSCREW, Ferryhead, 3/8”-16 x 1-1/4”
33
28357
8
WASHER, Stainless Steel, 3/8”
34
209493
1
BRACKET, Tube Support
35
211954
1
SHIELD, Heat, Exhaust Tee Bypass
36
154813T
2
U-BOLT
37
B277
4
WASHER, Flat, 5/16”
38
21051
4
WASHER, Lock, 5/16”
39
21181
4
NUT, Hex, 5/16”-18
FORM 6315 First Edition
123
093.20
W A U K E S H A
23 7
22 22 2
27 21
9
24
28
25
9
19
38
10
3 4
20
40 32 38 13
31
39
4
20 10
30 34 12
29
26
33
18
1
11 17
28
16 15 5
36
9 35 30
37 37
13 11
4
30
35 36
14
12 26 6
8 28
124
FORM 6315 First Edition
093.20 WASTEGATE AND CONNECTIONS – LT GROUP 93 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 93
1
295645R
2
2
REGULATOR, Bypass Wastegate
2
209493
1
1
BRACKET, Tube Support
3
214067P
1
1
TUBE, Wastegate Water, RB
4
199109B
2
2
TEE, 3/8” x 1/4” NPT x 3/8”
5
214067V
1
1
TUBE, Wastegate Water Out, RB
6
214067R
1
1
TUBE, Wastegate Water Out, RB
7
21350
2
2
CAPSCREW, Hex Head, 3/8”-16 x 1-3/16”
8
214067T
1
1
TUBE, Wastegate Pressure, LB
9
199111B
4
4
ELBOW, Male, 3/8” x 1/4” NPT
10
199111C
4
4
ELBOW, Male, 3/8” x 3/8” NPT
11
118566X
2
2
PIPE, 3/8” x 1”
12
78208B
2
2
TEE, Pipe, 3/8”
13
73413A
2
2
COCK, Drain, 3/8”
14
211954
1
1
SHIELD, Heat, Exhaust Tee Bypass
15
154813T
2
2
U-BOLT, 5/16”-18
16
B277
4
4
WASHER, Flat, 5/16”
17
21051
4
4
WASHER, Lock, 5/16” x M8
18
21181
4
4
NUT, Hex, 5/16”-18
19
214067G
1
1
TUBE, Wastegate to Wastegate
20
65110Z
2
2
PIPE, 1/8” x 1-1/4”
21
169013K
1
1
CLIP
22
21052
3
3
WASHER, Lock, 3/8”
23
21343
1
1
CAPSCREW, Hex Head, 3/8”-16 x 3/4”
24
Y18813H
1
1
WASHER, Flat. 3/8”
25
21189
1
1
NUT, Hex, 3/8”-16
26
194769A
2
2
CONNECTOR, Male, 3/8” x 3/8” NPT
27
214067S
1
1
TUBE, Wastegate Pressure, RB
28
194769
4
4
CONNECTOR, Male, 3/8” x 1/4” NPT
29
159364C
8
8
STUD, Stainless Steel, 3/8” x 1-3/4”
30
28357
16
16
WASHER, Stainless Steel, 3/8”
31
28311
8
8
NUT, Hex, Stainless Steel, 3/8”-24
32
26943
8
8
NUT, Hex Jam, Stainless Steel, 3/8”-24
33
207825
1
1
TEE, Exhaust Bypass
34
207829
1
1
SLEEVE, Exhaust Bypass
35
207828
2
2
FLANGE, Exhaust Bypass
36
209424
2
2
GASKET, Exhaust
37
28799
8
8
CAPSCREW, Ferryhead, 3/8”-16 x 1-1/4”
38
78211A
2
2
COUPLING, Reducing, 1/4” x 1/8”
39
214067M
1
1
TUBE, Wastegate Water Inlet, LB
40
214067B
1
1
TUBE, Wastegate to Accumulator
FORM 6315 First Edition
125
093.30
W A U K E S H A
8
22
4 10
3 1 12
2
7 11
4
9
21
19 18 16
17 5
13
6 15 14
16
4 20
126
FORM 6315 First Edition
093.30 WASTEGATE B ACK PRESSURE REGULATOR – LT GROUP 93 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 93
1
21052
7
7
WASHER, Lock, 3/8”
2
21189
6
6
NUT, Hex, 3/8”-16
3
Y18813H
3
3
WASHER, Flat, 3/8”
4
194769
4
4
CONNECTOR, Male, 3/8” x 1/4” NPT
5
199110
3
3
TEE, 3/8” x 3/8” x 1/4” NPT
6
214065
1
1
REGULATOR, Back-Pressure
7
211187
1
1
PLENUM, Air/Gas
8
214067B
1
1
TUBE, Wastegate to Accumulator
9
214067F
1
1
TUBE, Accumulator to Relief Valve
10
214093
1
1
BRACKET, Accumulator
11
207315K
2
2
CLIP
12
21348
2
2
CAPSCREW, 3/8”-16 x 1”
13
154981B
1
1
PIPE, 1/4” x 7/8”
14
78204A
1
1
ELBOW, Pipe, 1/4”
15
214067H
1
1
TUBE, Regulator to Intake Manifold
16
214069
1
1
TUBE, Regulator to Air Cleaner
17
214070
1
1
BRACKET, Back-Presure Regulator
18
21054
2
2
WASHER, Lock, 1/2”
19
21428
2
2
CAPSCREW, Hex Head, 1/2”-12 x 1-1/4”
20
214071B
1
1
RESTRICTOR, 1/4” x 1/4” NPTF
21
207147U
1
1
DECAL, Instruction
22
28757
2
2
CAPSCREW, Hex Head, 3/8”-16 x 1-5/8”
FORM 6315 First Edition
127
Appendix A ® ® ® ® VHP SERIES FOUR WITH ESM & EXTENDER SERIES PART NUMBER INDEX
NUMBER
GROUP
ITEM
NUMBER
SERVICE REPAIR KITS
G-907-241 G-907-244 G-907-245 G-911-271 G-918-337 G-918-344 G-927-7 G-932-282 G-932-288 G-932-290 G-960-256 G-960-291 G-977-68 G-977-69 G-979-292 G-979-294 G-980-152 489666 489667 489669 489670 489671 495127 495128 496867 496872
004.00 004.00 004.00 011.00 011.00 011.00 023.00 004.00 004.00 004.00 061.01 060.01 002.00 002.00 002.00 002.00 080.00 263.01 263.31 263.01 263.31 263.01 263.31 263.01 263.31 263.01 263.31 225.00 225.00 061.01 061.01
C
B B
A
L A B W L Z B Q D
B R B
117488 117496 118013 118013
X B E N
118013
Z
118091 118418 118566
B F X
004.00 004.00 070.00 055.20 002.40 035.00 061.00 035.00 035.00 035.00 055.20 070.01 060.01 017.20 035.00 041.00 045.10 060.01 080.00 214.10 014.00 020.00 011.00 214.10 020.01 205.00 017.00 029.10 093.00 093.10 093.20
FORM 6315 First Edition
C
118925 118996 119035 119035 119060
A
119126 119396 119396 119397 119397 119434 119537
D B D E G W
119562 119562 119775
A B A
E K
119977
120132
F
-1-
10005 10006 100831 100831 100831 100834 100907 100919 100919 10168 10168 109263 111215 116015 116015 116861
118879
3 2 17 16 10 2 35 6 10 18 15 40 43 21 9 2 13 50 7 3 5 19 18 4 43 1 27 19 19 21 11
C
A
120239 124316 135280 145029 151270 151808 151813 151814 151814 151815 153003 153010 153012 153012 153014 153015 153018 153020 153020 153022 153023 153024 153029 153030 153031 153032 153037 153038 153042 153044 153047 153048 153050 153053 153058 153061 153063 153092
A
E B A M
B B D A D C G B D C A A
D A A C A D
B E A
GROUP
ITEM
061.00 225.00 060.00 060.01 214.00 041.00 041.00 041.30 002.40 004.00 004.00 004.00 004.00 017.00 208.00 208.10 214.11 027.00 027.00 061.00 223.00 023.00 028.00 068.00 070.00 035.30 214.11 002.30 055.00 064.10 020.01 230.00 208.00 057.00 057.00 057.00 057.00 023.00 020.00 020.00 020.00 014.00 020.01 020.00 020.10 020.10 023.00 020.00 020.00 023.00 020.00 011.00 023.00 020.00 020.00 011.00 011.00 023.00 023.00 080.00 080.00 080.00 080.00 020.01 060.00
36 19 5 56 13 10 15 1 9
NUMBER
153097 153119 153121
A
153122
J
153123 153127 153127
B A B
153139 153142 153144 153146
C C
153147
A
153160 153161 153162 153163 153255 153256 153256 153267 153271
E B B E B A A C
153271 153272
B A
153280 DA 153280 153291 153302 153375 153376 153381 153384 153402 153462 153551 153554 153610
F B B A D A B S R P A A
153645 153645 153655 153751 153754 153785 153785 153789
A A
A
A
14
29 9 19 63 22 5 19 20 10 5 24 10 16 43 3 26 10 41 9 28 17 19 20 5 10 11 13 1 40 8 4 4 7 26 31 13 20 16 3 22 23 8 6 14 16 12 11 18 23 42 26
C
C
A
K
A U A A
153790 153883 153884 153895
B B A
153896 153978
B D
GROUP
ITEM
045.00 014.00 014.00 014.00 014.00 014.00 014.10 080.00 014.10 014.10 068.00 060.00 014.00 014.00 041.10 041.20 041.10 041.20 011.00 011.00 011.00 011.00 002.30 002.30 002.30 041.00 041.00 041.10 041.30 041.10 041.00 041.10 041.30 060.01 064.10 041.30 020.10 055.20 055.20 011.00 205.00 029.00 068.00 023.00 020.00 045.10 078.00 060.01 060.01 023.00 020.01 002.30 035.30 035.30 208.00 208.10 208.00 208.10 002.00 002.00 041.00 041.10 041.20 042.00 002.40
9 35 26 33 24 31 5 29 4 9 16 38 2 4 5 5 4 4 19 20 26 25 6 2 21 34 25 28 31 35 26 29 57 12 3 2 2 3 5 4 7 26 30 2 3 41 23 45 1 6 6 15 10 14 9 20 • 6 19 12 14 11 A-1
Appendix A ® ® ® ® VHP SERIES FOUR WITH ESM & EXTENDER SERIES PA RT NUMBER INDEX
NUMBER
153982 153990 153994 154059 154084 154813 154813
F A C E
154813 154813
R T
154909 154981 154981
A
C
F J F G
156476 156600 157336 157475 157635 158417
W X
159578 159580 159581 159624 159624 159625 159991 159991 161264 161264 161309 161339 161340 161341 161345 161405 161579 161703 161842 162192 163211 163212 163213
A-2
E A B
154981 154981 155248 155248 155404 156303 156304 156305 156308 156476
158876 159364
A
A N
B C C
J
C
A E G C U
N C B A B A C D D B
GROUP
ITEM
002.40 041.00 002.20 060.00 225.00 225.00 035.10 035.20 017.00 029.20 093.00 093.10 093.20 068.00 061.00 093.30 214.10 035.00 060.00 029.00 035.30 214.11 080.00 080.00 080.00 014.10 041.00 041.10 041.30 014.00 070.01 060.00 045.10 033.00 041.30 263.20 057.00 093.00 093.10 093.20 060.01 060.00 060.00 060.00 060.00 060.00 078.00 064.00 064.10 263.20 214.11 060.00 060.01 060.01 060.01 060.01 093.10 263.10 263.31 029.00 023.00 035.00 045.00 045.00 020.10
15 17 28 20 35 11 15 25 41 17 38 36 15 5 22 13 23 16 16 5 2 54 22 21 20 29 20 23 7 45 10 16 13 17 8 13 25 24 29 46 24 4 32 31 33 18 6 15 15 56 6 48 49 47 52 18 2 33 3 27 7 11 2 3
NUMBER
163391 163721 164004 164076 164076
B B D G H
164181
164182
O 164307 O 164307 164464 164464 164560 164688
A C T U C
164972 166192 166420 166572 A 167309 AA 167309 167392 167409 167424 167425 167824 168006
H K B
C F H
168055 168055 168282 168282 168282 168282 168282 168282 168284 168290
R R A A
G A
A M N P P N M E B
168314 168315 168315 168315 168316 168317 168318 168318 168319 168319 168319 168329 168334 168335 168370 168373 168427 168439
H J L M F E B H B E F C E
168504
D
K B C M
GROUP
ITEM
028.00 027.00 035.00 029.00 070.00 214.11 208.00 208.10 214.10 208.00 208.10 214.10 204.00 204.00 060.00 060.00 041.00 029.20 035.00 263.31 014.00 070.01 014.00 064.10 064.10 078.00 078.00 078.00 078.00 041.30 035.20 061.00 042.00 042.00 035.00 035.00 035.00 035.00 035.00 035.00 035.00 041.00 041.30 208.00 214.10 208.00 214.10 035.00 035.00 208.00 214.11 208.00 214.11 214.11 035.00 027.01 035.00 017.20 070.00 035.20 017.00 070.00 035.30 035.30
4 11 11 35 53 11 8 29 10 7 30 5 6 39 3 21 34 32 34 50 43 1 15 27 25 26 8 7 39 5 6 1
23 16 4 17 16 34 28 18 48 19 49 27 34 22 26 36 19 28 18 18
NUMBER
168504
C C
168504 168510 168514 168527 168528 168597 168665 168665 168681 168681 168700 168847
E
F B F F A B K F
168899
168934 168981 169013
B C
169013
G
169013
K
169013 169013 169013 169013
L N P R
169013
U
169013 169013
V Y
169013
Z
169062 169158 169514 169514 169514 169561 169568 169568 169576 169632 169632 169829 169847 169869 169874 169874
F G H A D F B P R D D A B E
169875 169876 169877 169878 169892 169902
A
J F
GROUP
035.30 035.30 035.30 035.30 035.30 041.00 020.00 035.30 035.30 014.20 017.20 017.00 055.00 077.00 027.00 093.00 093.10 041.00 041.10 041.30 035.00 028.00 017.00 055.00 017.00 230.00 093.00 093.10 093.20 263.00 263.31 253.00 055.20 002.40 069.00 031.00 263.00 263.10 028.00 070.01 028.00 070.01 042.00 029.10 290.10 290.10 290.10 061.00 214.00 041.10 077.00 061.00 061.00 014.10 035.30 045.10 035.10 017.00 017.10 045.10 045.10 045.10 045.10 002.30 041.30
ITEM
18 18 18 5 1 9 13 16 20 7 21 1 15 30 21 24 4 3 35 36 31 17 2 8 21 11 31 31 11 3 10 8 5 5 21 42 20 44 9 17 14 15 16 1 1 9 20 3 4 2 17 6 1 6 2 10 11 14 12 7 2
FORM 6315 First Edition
Appendix A ® ® ® ® VHP SERIES FOUR WITH ESM & EXTENDER SERIES PART NUMBER INDEX
NUMBER
169969 169969 169994 172204 176450 176450 176549 176586 176775 176775 176883 176883 176883 177053 177053 177487 177487 177487 177488 194632 194635 194769
W X D F G J M N D E D G X F F E
194769
A
194769 194769
D E
194769
G
194769
H
194769 194769
J K
194769
L
194769 194840 194936 194936 199030 199083 199083 199108 199108 199109
M H
199109 199109 199110 199111
C F
A H B C A C B
B
GROUP
ITEM
017.20 017.20 002.00 290.10 002.00 002.00 002.40 077.00 002.40 002.40 002.30 060.00 002.30 029.10 068.00 253.00 055.20 070.00 017.00 225.00 002.40 002.40 093.00 093.10 093.20 093.30 263.00 263.00 263.30 263.30 093.00 093.10 093.20 055.00 017.00 055.00 064.10 017.00 029.10 069.00 002.40 055.20 069.00 263.00 020.10 029.10 055.00 068.00 225.00 069.00 223.00 223.00 035.00 045.10 080.00 029.10 093.00 093.00 093.10 093.20 225.00 002.40 093.30 002.40 093.00
3 4 22 19 18 19 13 9 16 2 8 30 9 21 15 17 10 12 34 27 19 14 4 19 28 4 21 31 17 30 5 7 26 24 24 23 18 21 18 13 17 18 17 28 14 22 9 12 25 7 23 22 8 15 17 2 39 27 2 4 28 12 5 25 6
FORM 6315 First Edition
NUMBER
A D A A A A A A A
199111
C
199111
D
199111
E
199111
G
199111
J
199111
K
199111 199168 199331 199395 199515 199528
Y A C B G
199764 199769 199769 199769 199800 199801 199802 199803 199804 199806 199807 199809 199868 199868 199942 199942
A K N P
D U B B A
GROUP
ITEM
093.10 093.20 225.00 263.00 263.00 263.30 263.30 093.00 093.10 093.20 263.31 029.10 029.20 029.20 263.00 263.00 263.30 263.30 055.00 068.00 017.00 064.10 002.40 055.20 069.00 225.00 263.10 011.00 011.00 055.10 027.01 045.00 057.00 223.00 223.00 223.00 223.00 223.00 223.00 223.00 223.00 223.00 223.00 223.00 069.00 061.00 028.00 042.00 042.00
17 9 24 22 34 18 26 7 20 10 34 14 6 9 20 32 16 25 35 9 30 16 1 8 8 26 3 2 22 12 33 15 15 9 13 12 14 1 5 7 8 6 11 19 11 26 14 4 7
-2-
A
D
200012 200016 200027 200034 200050 200054 200054 200057 200073 200083 200091 200115 200117
K D E F F T G B M N
011.00 023.00 023.00 020.10 023.00 045.10 045.00 045.10 057.00 028.00 080.00 020.00 023.00 020.00
7 18 1 1 2 1 1 1 2 9 25 17 4
NUMBER
A A A A
200122 200122 200125 200125 200146 200149 200157 200161 A 200184 A 200185 200224 200224 C 200224 E 200224 200245 A 200245 200251 X 200282 A 200314 200351 200380 A 200380 AA 200380 A 200411 A 20042 200456 200463 A 200520 200526 200695 200960 G 200960 202004 202005 202205 204000 204072 204072 E 204072 F
GROUP
C H A F K J E B C B A A H H C E A A
D 0 C C D N D D C G C V A
204072
A
204105 204105 204141
T X J
AC 204165 C 204165 AC 204166 C 204166 204169 204205 204205 204209 204209 204230 204235 204235 204241 204335 204335 204336 204336 204336 204337
A A A A A J N E F R B C P B C B Y Z
011.00 011.00 011.00 011.00 020.00 020.00 057.00 060.00 080.00 080.00 014.00 014.00 014.00 014.00 045.00 045.00 080.00 080.00 014.00 080.00 080.00 080.00 080.00 011.00 020.00 060.00 060.00 020.00 023.00 011.00 060.00 060.00 004.00 004.00 004.00 002.00 041.00 041.00 041.00 041.00 041.00 041.00 004.00 004.00 041.10 041.20 002.20 002.20 002.20 002.20 002.20 004.00 004.00 002.00 002.00 004.00 002.00 002.00 041.00 002.00 002.00 002.00 002.00 002.00 002.00
ITEM
14 15 2 3 2 25 8 10 27 20
8 15 6 8 16 1
1 1 9 12 12 21 11
5 4 21 13 14 12 12
1 1 9 2 16
6 7 13 14 12 1 15 13 16
17 A-3
Appendix A ® ® ® ® VHP SERIES FOUR WITH ESM & EXTENDER SERIES PA RT NUMBER INDEX
NUMB ER
204339 A 204342 KA 204342 MA 20 2 04342 204436 A 204442 A 204478 A 204542 J 204677 AA 204823 A 204923 205002 A 205002 AA 205002 AC 205002 C 205002 CC 205002 205100 205130 A 205210 205304 205304 205504 A 205507 205604 207066 207147 207147 207201 207202 207313 207315 207329 207379 207585 207585 207585 207806 207822 207823 207824 207825
207826 207826 207827 207828
X X X A E E E E F G G G G G C R V W L E L G D U
K K F A C A G G N
L N B
207829
207830 207831 207832 207833 207838 207926 207926 208063 208063 A-4
B
A J L H J
GROUP
ITEM
002.20 042.00 042.00 042.00 002.00 042.00 078.00 042.00 077.00 023.00 023.00 002.00 002.00 002.00 002.00 002.00 002.00 002.00 004.00 004.00 004.00 004.00 004.00 004.00 004.00 014.20 223.00 093.30 045.10 045.10 029.10 093.30 023.00 064.10 017.00 055.20 055.00 027.00 027.00 027.00 027.00 027.01 093.00 093.10 093.20 029.00 029.00 027.00 027.01 093.00 093.10 093.20 027.01 093.00 093.10 093.20 027.00 027.00 027.00 027.00 027.00 225.00 225.00 061.01 061.01
25 1
NUMB ER
A 2 2 1 11 11 1
A
12
1 7 1 1 21 21 7 5 9 11 22 2 26 17 11 11 2 3 20 35 26 28 33 2 1 7 37 8 30 35 36 24 29 34 24 16 17 26 12 10 42
A
C
C
208112 208112 208112 208117 208166 208166 208293 208295 208337 208346 208346 208378 208434 208434 208473 208478 208479 208497 208497 208497 208505 208564 208570 208601 208601
J K M A A B E B C P E B D E H
208601 208689 208706 208706
C D B E
208706
T
C G H J T A A B
208743 208816 208816 208816 208816 208882 208936 208938 208938 208938 208938 208939 208943
L M N P A
208949 208952 209085 209110 209110 209111 209112 209134 209151 209151 209155 209155 209270 209353 209353 209353
B
D F G J A A
C A
D C E B C G J K M
GROUP
ITEM
070.00 070.00 070.00 070.00 208.00 208.00 064.10 225.00 208.00 061.00 014.20 208.00 033.00 033.00 068.00 068.00 069.00 253.00 253.00 253.00 253.00 041.00 225.00 080.00 017.10 020.01 017.10 017.00 017.10 017.00 017.10 035.20 077.00 035.20 061.01 078.00 078.00 078.00 078.00 069.00 077.00 077.00 077.00 035.20 077.00 078.00 078.00 078.00 078.00 077.00 035.10 208.10 208.10 208.10 208.10 070.01 263.10 061.00 033.00 027.00 253.00 263.30 263.30 263.00 263.30
11 6 7 37 20 21 3 38
NUMB ER
37 6 2 3 18 19 1 16 15 14 13 25 6 34 8 55 10 9 5 32 11 3 13 6 40 11 12 13 14 14 10 26 27 2 14 1 6 21 20 22 4 4 5 6 43 1 16 9 8 1 1 3 3
A
A A A A A A A
A C
A
209353 209353 209424
T U
209478 209478 209486 209492 209493
D E
209531 209561
E
T
209577 209577 209577 209577 209577 209577 209577 209577 209585 209586 209617 209629 209667 209672 209672 209681
B C H M D E F G K D
209762 209762 209772 209792 209805 209816 209824
A A A Z E A
209824 209889 209889 209889
E A B H
209889 209927 209933 209942 209948 209948 209953 209958
A B C
A B A J A
209958
B
209972 209973 209992
B
209992
E
21012
D
GROUP
263.00 263.00 027.01 093.00 093.10 093.20 029.10 029.10 041.30 035.20 093.00 093.10 093.20 055.10 031.00 070.01 208.00 208.00 214.11 214.11 214.11 214.11 214.11 214.11 263.20 263.20 060.01 064.00 011.00 253.00 253.00 027.00 027.00 014.10 014.10 214.10 017.00 061.00 017.20 225.00 225.00 069.00 225.00 225.00 225.00 225.00 225.00 068.00 208.00 225.00 069.00 069.00 069.00 263.00 263.01 263.30 263.00 263.30 061.00 061.00 070.00 214.11 070.00 214.11 023.00
ITEM
1 38 9 31 36 13 1 10 24 44 34 2 4 7 41 22 44 45 40 39 18 17 55 7 4 5 9 4 23 6 7 19 14 28 1 5 37 4 3 4 2 36 7 6 24 8 5 3 15 26 35 27 23 19 30 32 34 51 33 52 15
FORM 6315 First Edition
Appendix A ® ® ® ® VHP SERIES FOUR WITH ESM & EXTENDER SERIES PART NUMBER INDEX
NUMB ER
B
A
A A A
A
A
A
A A A
A A
C A
21013 2108 21108 211187 211194 211194 211196 211220 211220 211220 211221 211291 211291 211297 21130 211304 211306 211376 211412 211416 211434 211434 211435 211442 211442 211452 211453 211454 211455 211456 211456 211456 211457 211482 211482 211485 211503 211514 211551 211565 211637 211638 211670 211687 211700 211714 211714 211714 21175 211755 211755 211755 211755 211761 211761 211761 211771 211782 211782 211790 211790 211792
GROUP
B
C D X Y Z C N
G
B A A A A
A
A C A G L
T A B D M V X Y L M R U Z K X A A A A A C
080.00 023.00 014.20 093.30 253.00 253.00 002.30 033.00 033.00 041.30 033.00 214.00 214.10 020.01 041.30 263.20 263.20 263.20 035.30 068.00 214.10 214.10 214.10 060.00 060.00 214.10 214.10 041.30 214.10 214.11 029.00 070.00 214.10 017.00 263.40 214.11 011.00 080.00 029.20 080.00 035.30 011.00 002.10 214.10 035.10 029.20 029.10 029.10 208.10 035.20 035.10 029.10 093.00 035.20 035.10 035.20 020.01 225.00 253.00 Warnings 002.20 002.20 002.10
FORM 6315 First Edition
ITEM
13 21 14 7 2 6 4
NUMB ER
A
1
A
211795 211796 211797 211798
A A G D
211801 211801 2 211801 J 211801 3 211802 B 211802B 1 211802B 2 211802B 3 211802B 4 211802B 5 211802B 6 211819 A
15 8 18 21 50 9 6 3 4 14 13 1 18 17 7 2 8 34 9 50 12 32 13 15 8 55 3 28 10 33 3 12 13 22 3 5 4 3 14 1 11 27 43 4 2 5 53 31 18 5 1
211793
A
211820 211820 211821 211830 211830 211853 211857 211858 21186 211887 211887 211887 211887 211893 211895 211896 211896 21191 211910
B
K V B B
A B G V A
ITEM
002.00 002.00 002.00 002.10 002.10 022.10 002.20 002.20 002.00 002.00 002.00 002.00 002.00 002.00 002.00 002.00 002.00 002.00 002.00 002.20 002.20 002.10 002.20 002.20 002.00 002.10 055.00
5 6 7 6 7 3 5 12 2
017.00 017.20 002.20 022.10 045.10 045.10 078.00 078.00 078.00 290.10 064.10 027.00 027.00 020.10
S
211910 211910 211910 211910 211910 211911 211911 211920
T W J K N
211920 211920 211920 211920 21193
D E F J
211930 211930 211930 211943
GROUP
C H
A E A B
225.00 253.00 225.00 069.00 Warnings Warnings Warnings 069.00 Warnings 022.00 Warnings Warnings Warnings Warn in ings 033.00 060.00 290.10 Warnings Warnings 029.20
NUMB ER
211944 211946 211948 211953 211953 211954
3
4 11 2 7 14 4 11 21 15 1 22 31 9 4 3 7 7 8 17
10 12 29 22 30 19 9 6 8 18 7 13 2 4 2 1 10 4 28 23 1 14 3 2
A A A
214000 214000 214007 214007 214007 214007 214009 214009 214009 214009 214009 214038 214044 214045 214046 214057 214057 214057 214057 214057 214057 214065 214067
A A B C
A A B C R T U Y Z H
B C B C B
214067 214067 214067
E F G
214067 214067
H M
214067
P
214067
R
214067
S
214067
T
214067
V
214067 214069 214070 214071
X
214072 214076 214076
A B C
B
GROUP
ITEM
029.20 029.10 029.10 029.20 029.20 029.20 093.00 093.10 093.20 029.10 029.10 027.00 027.00 027.00 027.00 069.00 225.00 225.00 069.00 017.00 064.10 020.00 020.00 031.00 033.00 033.00 033.00 033.00 033.00 033.00 093.30 093.00 093.20 093.30 002.40 093.30 093.00 093.20 093.30 093.00 093.10 093.20 093.00 093.10 093.20 093.00 093.10 093.20 093.00 093.10 093.20 093.00 093.10 093.20 093.00 093.10 093.20 225.00 093.30 093.30 093.00 093.30 031.00 017.20 017.20
1 8 20 12 11 13 23 35 14 15 24
1 16 22 23 12 22 20 9 6 1
6 29 40 8 24 9 30 19 15 34 4 39 35 3 3 36 5 6 33 13 27 32 12 8 37 6 5 21 16 17 22 20 4 5 6 A-5
Appendix A ® ® ® ® VHP SERIES FOUR WITH ESM & EXTENDER SERIES PA RT NUMBER INDEX
NUMB ER
214077 214078 214079 214083 214093 214096 214099 A 214100 A 214100 214102 A 214102 A 214102 A 214102 A 214102 AA 214102 AA 214102 214105 A 214107 A 214107 A 214109 A 214117 214118 214120 214126 214129 214129 214129 A 214129 214148 214148 A 214148 A 214148 214154 214160 214163 214163 214168 214168 214168 214168 214168 214168 214171 214171
D
L M J M N R P M P D E D
B J K D A A
B C B D E K L X B C
214172 214174 214175
A
A-6
214177 214177 214177 214177 214177 214177 214178 214178 214179 214181 214188 214188 214203 214203
B C D E G H A
C D L T
GROUP
ITEM
022.00 290.00 230.00 290.10 093.30 253.00 035.10 035.10 035.10 070.00 070.00 070.00 070.00 070.00 070.00 070.00 055.20 017.10 017.00 017.00 028.00 230.00 035.20 263.20 069.00 225.00 225.00 029.20 225.00 225.00 225.00 225.00 055.20 011.00 263.00 263.30 263.30 263.30 263.30 263.30 263.31 263.31 263.00 263.30 263.00 263.30 263.30 263.01 263.30 263.00 263.30 263.00 263.00 263.00 263.00 263.10 263.10 263.00 263.00 029.20 263.20 093.00 225.00 068.00 055.00
6 2 2 25 10 11 10 8 9 14
NUMB ER
214203 214228 214228 214229 21423
214230 214233 A
13 13 21
1 9 2 12 16 14 18 19 9
7 1
9 29 30 23 8 10 9 7 35 29 22
14 36 28 19 15 9 10 13 4 4 8 8 9 31 10 12
A
214248 21425
214250 214253 214255 214257
U D E
C A
B A
214259 214259 214259 214259 214259 214259 214259 214259 214259 214260
A B C D E F G H K
214260 214261 214261 A 214261 A 214261 A 214262 214263 A 214264 214266 214266 A 214267 214268 214270 214272 A 214272 AA 214273 AA 214274 214275
A
214277
214279 21428
A A
A
A
GROUP
ITEM
055.00 017.10 017.10 002.00 077.00 230.00 253.00 002.00 208.00 214.11 055.00 027.00 035.20 035.30 055.00 077.00 223.00 205.00 223.00 017.00 208.00 208.10 214.11 014.00 014.00 014.00 014.00 014.00 014.00 014.00 014.00 014.00 055.10 055.10 055.10 055.10 055.10 055.10 055.10 055.10 055.00 064.00 055.00 055.00 055.00 055.00 223.00 061.00 061.00 290.10 290.10 208.00 208.10 214.11 208.00 208.10 214.11 061.00 035.30 055.00 061.00 077.00 078.00 093.30 214.10
10 4 3 24 20 28 11 4 58 3 31 9 10 33 15 18 7 10 10 5 17 59 9 10 11 12 13 14 15 16 17 3 6 5 8 1
NUMB ER
A A A A A A A A
214280 214284 214284 214285 214285 214286 214286 214288 214289 214290
A B A B A B B A
AA 214290 CA 214290 A 214291
A A A
AA 214291 CA 214291 A 214292 CA 214292 A 214293 CA 214293 A 214296 21430
A A A A A A A
214304 214304 214307
A
214308 21431
7 17 1 14 15 16 5 24 9 1 2 3 2 57 6 16 60 10 10 34 18 16 16 19 35
214310 214316 214316 214321 214321 214322 214327 21433
214331 21434
A B D B
GROUP
ITEM
223.00 263.10 263.31 263.40 061.00 263.40 263.40 263.40 263.40 263.40 263.40 263.40 020.01 208.00 208.10 208.00 208.10 208.00 208.10 208.00 208.10 214.10 214.10 214.10 214.10 014.10 028.00 041.00 045.00 055.00 263.40 263.40 060.01 064.00 064.10 077.00 002.40 017.10 029.10 031.00 041.00 057.00 061.00 064.10 078.00 080.00 214.00 214.10 208.10 017.00 055.00 017.00 017.10 263.40 061.00 002.30 017.00 017.20 035.10 035.30 041.10 041.20 214.00 017.00 214.10
15 6 36 19 11 1 2 3 5 56 1 1
2
16
13 11 4 32 6 7 58 3 11 23 4 7 29 2 7 3 5 13 22 35 25 3 25 25 36 6 17 12 10 8 2 5 15 16 9 14 11 12
FORM 6315 First Edition
Appendix A ® ® ® ® VHP SERIES FOUR WITH ESM & EXTENDER SERIES PART NUMBER INDEX
NUMBER
21435
21437
21439 21442 21443 21444 21448 21465 21466 21469
21470 21489 21490 21518
21519
21521 21538 21539 21604 21609
21632 21766 21982 B B
2223 2239
B B
2315 2564 257472 257472 257472 257472 26012
E F
26030 26118 26128 26248 26322 26341 26398 26411 26418 26420
D E D D
A
GROUP
ITEM
017.00 017.20 060.00 208.00 290.00 041.30 060.00 070.01 208.00 214.11 060.01 045.00 045.00 068.00 223.00 057.00 057.00 204.00 041.10 225.00 253.00 014.00 041.30 014.00 064.10 208.00 208.10 214.11 002.20 042.00 263.40 028.00 002.20 022.10 214.10 070.00 041.00 041.10 041.30 020.00 253.00 029.10 029.20 080.00 014.00 020.00 020.01 020.00 205.00 041.30 041.10 041.30 041.30 041.00 041.30 253.00 290.10 027.00 022.00 041.30 205.00 042.00 263.20 002.20 263.20
18 7 34 33 6 36 35 48
FORM 6315 First Edition
46 53 12 13 21 3 22 6 3 12 32 26 40 20 41 4 7 15 61 21 12 9 10 30 8 11 25 38 29 32 24 12 5 3 27 39 7 44 27 2 7 10
19 5 3 24 6 7 30 3 10 22 18 23
NUMBER
26467 26470 26474 26477 26547 26549 26594 26710 26730 26734 26738 26743
26745
26750
26774 26786
26800 26807 26855 26916 26932 26938 26943
26948 26990
B B
26996 26997 27261 27432 2747 2767
B
277
2815 28223 28234
P R A
9
GROUP
ITEM
253.00 020.10 035.00 263.20 004.00 041.30 057.00 230.00 023.00 080.00 011.00 014.00 020.01 078.00 033.00 041.00 041.30 035.00 041.30 060.01 077.00 214.10 263.30 002.10 041.00 041.00 041.10 041.30 041.30 011.00 080.00 214.10 042.00 077.00 041.00 041.30 093.00 093.10 093.20 230.00 014.00 023.00 023.00 061.00 080.00 061.00 020.10 014.00 014.00 017.00 029.20 031.00 035.10 035.20 093.00 093.10 093.20 225.00 263.00 263.30 002.20 002.20 263.40 011.00
7 9 32 24 11 14 21 15 4 14 17 6 54 9 15 28 18 26 39 40 4 17 21 5 24 39 30 11 33 9 5 6 13 21 20 6 11 27 32 16 3 28 25 2 19 25 11 22 29 38 18 15 16 15 40 37 16 13 14 11 6 13 4 10
NUMBER
28253
28269 28272 28276 28283 28311
28339 28346 28357
28365 28405 28406 28411 28438 28462 28468 28470 28478
A
28543
B
B
28563 2857 28570 28587 28609 2861 28610 28611 28618 28641 28677
28697 28728 28744 28750 28754 28757 28758 28763 28766 28767
D F
A
GROUP
ITEM
060.01 064.00 078.00 020.10 078.00 002.20 060.01 020.00 035.00 093.00 093.10 093.20 029.20 027.00 029.20 027.00 027.01 093.00 093.10 093.10 093.20 035.20 027.00 027.00 027.00 041.00 002.20 070.00 223.00 041.10 041.20 035.30 214.10 263.20 002.20 014.00 017.20 004.00 020.10 223.00 002.20 002.20 020.01 205.00 020.00 029.00 002.40 020.01 077.00 080.00 214.10 263.00 263.00 014.20 011.00 011.00 020.01 214.10 093.30 060.00 068.00 014.00 014.00 014.00 014.00
59 4 19 13 28 20 45 12 30 12 26 31 15 15 14 10 40 42 25 33 30 23 14 13 12 4 19 39 4 2 2 19 27 21 17 42 11 9 6 2 23 26 46 6 35 8 18 38 5 36 28 25 33 7 5 23 51 5 22 2 14 23 30 25 32 A-7
Appendix A ® ® ® ® VHP SERIES FOUR WITH ESM & EXTENDER SERIES PA RT NUMBER INDEX
NUMBER
28782 28785 28790 28794 28795 28796 28797 28798
GROUP
B
28799
28800 28810 28814 290023
A
B
290144 290193 290592 290625 290625 292010 292843 293242 294765 295380 295389 295389 295448 295477 295645 295645 295645 295844 295844 29607 296146 296165 296326 2984
A A B
L D E C L T R D D B A
002.30 077.00 029.20 002.00 027.00 011.00 263.20 002.10 002.20 002.20 027.01 093.00 093.10 093.20 035.00 045.00 263.40 017.20 035.00 060.00 055.20 070.00 029.00 029.00 055.20 022.10 070.00 070.00 002.10 055.10 055.00 Warnings 002.00 093.10 093.00 093.20 057.00 290.10 055.20 022.10 020.01 055.00 080.00
ITEM
12 19 16 8 9 27 11 3 3 10 39 10 32 37 35 7 14 9 29 19 6 27 9 10 7 6 29 26 9 9 18 11 9 1 21 1 24 13 5 2 47 19 24
-3-
A
A P B B B B
A-8
304745 305017 305445 305509 305552
G K R
305558 305805 305955 306113 307098 309204 312671 355
C V F A
3568 363 367
B
002.10 070.00 070.00 022.00 014.00 014.00 070.00 022.00 070.00 055.10 070.00 230.00 017.20 011.00 014.00 020.00 028.00 011.00 014.00
10 24 28 9 21 28 23 10 1 11 19 1 18 24 37 34 12 11 38
NUMBER
39025 39148 39149 39150
B
39152 3979
GROUP
ITEM
002.20 022.10 253.00 253.00 029.10 029.20 045.00 057.00
29 7 4 8 6 4 6 18
NUMBER
499714
B B B B
E
41236 41236 420 4203 421 4388 44083
R T
44408 44944 44999 44999 AA 46033 47108 47206 47605 47605 48797 489191 489192 489193 489196 489197 489245 489249 489555 48988
49007 493026 493637 493645 493719 493720 493721 493722 493723 493724 494228 494351 494369 494383 495161 499222 499366 499706
B C Y B F A E S M
H
042.00 208.00 070.00 070.00 057.00 057.00 057.00 055.00 045.00 055.00 057.00 069.00 060.00 004.00 060.01 023.00 004.00 004.00 004.00 004.00 068.00 055.20 055.20 055.20 055.20 055.20 214.00 055.20 055.20 014.20 035.20 061.01 068.00 070.00 022.10 214.00 214.00 214.00 214.00 214.00 214.00 214.00 214.00 017.10 035.10 064.00 064.10 017.00 035.20 077.00 017.00 214.00 214.00 078.00
8 23 20 16 10 8 9 2 3 1 5
5220 557 565 59021 59021 59022 59022 59203
A T U T U L
B
60883 60883 60999 6280 63600 63602 63602 63722 63722 63722 63809 63970 65110 65110
B Z
A C M N D D E Z
65623 B
A A
6933 69677 69694 69831 69831 69919
C G
D
11 12
2 33
041.10 057.00 020.00 214.00 214.00 214.00 214.00 214.10
11 14 16
2 7
204.00 204.00 022.10 017.00 077.00 002.30 035.00 035.00 029.10 014.20 035.00 029.10 080.00 035.00 093.00 093.20 060.01 061.00 033.00 028.00 022.10 290.10 290.10 022.10
2 1 11 20 8 5 14 13 16 3 12 12 2 19 18 20 42 21 5 1 1
-7-
B
715 73413
A
1 4 5 8 3 6 7 4 9 10
263.10 263.31
-6-
27 6 51 6 8
4 23 24 22 21 20 • 19 25 4 20
ITEM
-5-
B B B
-4-
41236
GROUP
73629 73629 740009 740011 740018 740019 740038 740039 740040 A 740106 740110 A 740118 A 740119 A 740120 AA 740121 740122 A 74026
A C C F B A A E C
C 7
002.40 017.20 064.10 077.00 078.00 093.00 093.10 093.20 002.00 002.00 263.20 022.10 263.20 290.10 263.20 263.20 263.20 085.00 290.10 290.10 290.10 290.10 085.00 085.00 290.10
6 24 9 25 10 3 22 13 10 • 16 5 20 12 5 14 10 2 11 6 7 10 3 4 3
FORM 6315 First Edition
Appendix A ® ® ® ® VHP SERIES FOUR WITH ESM & EXTENDER SERIES PART NUMBER INDEX
NUMBER
A A A C
740267 740267 740267 740269 740270 E 740303 740501 740502 A 740502 AA 740502 A
A
A
A A A A A A A
A A A A A A A A
740727 740728 740728 740732 740733 740734 740735 740736 740737 740738 740739 740740 740741 740742 740743 740744 740745 740746 740749 740750 740752 740753 740753 740822 740824 740825 740825 740825 740825 740825 740825 740825 740825 74113
74176 7447
A B C A B D D D C A C
A
A A B A B C F G H J
Y
76400
A
B
76883 76883 76911
7780
V C
GROUP
ITEM
290.10 230.00 230.00 290.10 028.00 263.20 263.20 263.20 263.20 263.00 263.20 290.00 230.00 230.00 230.00 290.10 290.10 290.10 085.00 290.10 290.10 290.10 290.10 290.10 290.10 290.10 290.10 290.20 253.00 022.10 290.20 290.20 290.20 253.00 230.00 290.20 022.00 290.00 263.00 263.00 263.00 263.00 263.30 263.30 263.30 263.30 014.00 014.20 017.20 035.20 064.00 068.00 061.00 061.01 225.00 035.00 035.00 060.00 061.00 014.20 061.00 029.00 031.00 214.11 070.00
4 12
78002 78116
5 15 13 7 2 1 18
78201 78204
FORM 6315 First Edition
7 11
NUMBER
N A
78204 78204 78204 78207 78208
B E F S A
78208
B
78208 78208
C P
78208 782088 78209
Y
78209
W
78210 78210 78211
H R A
78211 78212
K C
78212
D
78212 78212 78212 78212 78212 78212 78282 78282 78282
F J K N V W D E F
78282 78282
G H
78282
J
78283 78283 78283
B C D
78283
E
78283
H
13
1
4 24 10 5 2 3 27 10 1 1 1
36 8 19 26 2 3 38 17 15 21 13 24 2 34 7 9 47 15
C
GROUP
ITEM
055.00 060.01 061.01 060.00 060.00 093.30 263.00 263.01 263.30 029.10 068.00 035.00 035.00 214.10 263.30 093.10 093.20 002.40 014.20 035.20 068.00 263.00 093.00 035.00 060.00 061.00 035.00 055.00 061.00 061.00 093.00 093.20 225.00 064.10 290.10 017.20 029.10 069.00 225.00 017.00 064.10 064.10 055.00 017.20 225.00 055.10 020.01 020.10 068.00 077.00 225.00 060.00 077.00 078.00 020.01 064.00 077.00 055.00 042.00 020.00 045.00 055.00 020.00 045.10 045.00
39 44 41 14 15 14 27 37 29 25 11 3 5 24 20 23 12 8 5 21 2 24 28 17 18 23 20 22 27 17 17 38 18 19 9 23 26 6 34 23 7 8 13 17 9 10 52 12 8 2 20 3 6 24 36 8 3 6 3 18 10 4 17 17 16
NUMBER
78283
J
78390 78391 78843
C
GROUP
ITEM
041.00 078.00 023.00 023.00 060.00
5 8 20 19 8
-8-
WS808297
B B
85641 8677 881
A
031.00 070.00 070.00 061.00 023.00
6 31 22 20 24
-9-
B B B B
B
9059 9129 9132 931 954313
955204 9940
A
P
033.00 017.00 020.00 011.00 014.20 061.00 263.40 253.00 045.00 057.00
10 13 21 28 10 29 18 10 14 16
A-9
Appendix A ® ® ® ® VHP SERIES FOUR WITH ESM & EXTENDER SERIES PA RT NUMBER INDEX
NUMBER
A-10
GROUP
ITEM
NUMBER
GROUP
ITEM
NUMBER
GROUP
ITEM
FORM 6315 First Edition
TABLE OF CONTENTS Alphabetical Index of Parts .......................................... i Customer Ordering Procedure ...................................1 Parts Catalog Information...........................................2 Parts Illustrations and Parts Lists .....................4 – 169 Part Number Index – Appendix A ........................... A-1 Engine Preservation Products – Appendix B.......... B-1
Express Limit ed Warranty Covering Products Used in Continuous Duty Applications ............................................ W-1 For Products Operated in Excess of Continuous Duty Ratings ............................ W-2 Covering Genuine Waukesha Service Parts And Factory Remanufactured Service Parts Used in a Certified Overhaul.............. W-3 Covering Genuine Waukesha Service Parts And Factory Remanufactured Service Parts............................................... W-4
ALPHABETICAL INDEX OF PARTS A
E
Actuator, Gas Regulator ......................................... 157 Air Cleaner.............................................................. 133 Air Start/Prelube Control ......................................... 149 Air Starter ......... ...................................................... 145 Air/Fuel Control - GSI ............................................. 119 Air/Gas Motorized Prelube Pump..................................105 Prelube Pump Motor ........................................ 107 Alternator .................................................................. 51 Arms, Rocker ............................................................ 13 Auxiliary Water Pump, High Capacity ................ 97, 99
ECU ........................................................................165 Electric Starting ......................................................129 Engine Control Unit ................................................165 Engine Control Unit Wiring .....................................169 Engine Wiring Harness Manifolds and Mounting....167 Exhaust Manifold..............................................................79 Outlet........................................................... 47, 49
B Barring Device ..........................................................91 Breather......................................................... 109, 111 Bridges, Valve ..........................................................11 Butterfly Housing, GSI ..............................................71 Butterfly Valve Housing, Draw Thru .........................77
C Camshaft, Valve Lifter, Idler Gear ............................45 Carburetor .............................................................. 137 Carburetor, Draw Thru................................... 139, 141 Connecting Rod........................................................19 Connections, Oil Cooler............................................ 31 Connections, Water ..................................................15 Control Air Start/Prelube ............................................... 149 Control Unit Wiring, Engine ....................................169 Control Unit, Engine ...............................................165 Crankcase ................................................................35 Crankshaft, Pulley, Flywheel, Vibration Damper ......21 Cylinder Head.............................................................9 Cylinder Head, Rocker Arms ....................................13 Cylinder Head, Valve Bridges, Spark Plug Sleeve ... 11 Cylinder Liner ...........................................................19
FORM 6315 First Edition
F Filters Oil.......................................................................87 Flywheel ...................................................................21 Housing .............................................................. 91 Fuel Inlet, Single.....................................................163
G Gas Regulator Actuator ..........................................157 Gas Regulator, GSI ....................................... 151, 153 Gas Regulator, LT ......................................... 159, 161 Gear Cover........................................................ 81, 83 Governor...................................................................59 Linkage...............................................................61
H Head, Cylinder................................................... 11, 13 Header, Oil ...............................................................17 Housing Jacket Water Thermostat.................................115 Housing, Valve Lifter ................................................39
I Idler Gear........................................................... 35, 45 Ignition ......................................................................41 Coil.....................................................................43 Harness..............................................................43 Module Mounting................................................41 Inertia Separator.....................................................135
i
Intake Manifold Draw Thru ..........................................................75 GSI .....................................................................71 LT .......................................................................73 Intercooler.................................................................63 Intercooler Connections................................... 65 – 69
Regulator, Gas, GSI ...................................... 151, 153 Rocker Arms.............................................................13 Rods, Push...............................................................15
S
Jacket Water Pump ........................................... 93, 95 Jacket Water Thermostat Housing ......................... 115 Junction Box ...........................................................147
Safety Guards.........................................................143 Screen, Oil Pickup....................................................25 Sleeve, Spark Plug ................................................... 11 Spark Plug................................................................43 Spark Plug Sleeve....................................................11 Stub Shaft............................................................... 131
L
T
Lifter Housing ...........................................................39
Thermostat Housing, Jacket Water ........................ 115 Turbocharger Air Connections.................................................. 53 Heat Shields....................................................... 57 Oil Connections..................................................55 Water Connections ............................................57 Turbochargers ................................................... 47, 49
J
M Magnetic Pickup .......................................................91 Manifold Exhaust .............................................................. 79 Intake, Draw Thru ..............................................75 Intake, GSI .........................................................71 Intake, LT ...........................................................73 Water ............................................................... 113 Microspin Centrifuge Engine Mounted .................................................89
O
V Valve Bridges ...........................................................11 Valve Lifter................................................................45 Valve Lifter Housing .................................................39 Valves.........................................................................9 Vibration Damper...................................................... 21
Oil Filler ...................................................................27 Filter Base.......................................................... 85 Filters ................................................................. 87 Header ............................................................... 17 Pan.....................................................................23 Pickup Screen....................................................25 Pump................................................................117 Oil Cooler.................................................................. 29 Oil Cooler Connections.............................................31 Oil Cooler Engine Mounting...................................... 33 Oil Thermostat Housing............................................83
P Pan, Oil..................................................................... 23 Piston........................................................................19 Precleaner .............................................................. 135 Prelube Pump Motor, Air/Gas.................................107 Prelube Pump, Air/Gas Motorized .......................... 105 Pump Oil.....................................................................117 Prelube, Air/Gas Motorized ..............................105 Water .......................................................... 93, 95 Water, Auxiliary, High Capacity .................. 97, 99 Push Rods................................................................15
W Warnings And Cautions....................................... 5 – 7 Wastegate Backpressure Regulator LT ...............................................................127 Connections L5794GSI ....................................................121 L7044GSI ....................................................123 LT ...............................................................125 Water Connections...................................................15 Turbocharger .....................................................57 Water Inlet, Center .................................................101 Water Inlet, Side.....................................................103 Water Manifold .......................................................113 Water Pump....................................................... 93, 95 Auxiliary, High Capacity .............................. 97, 99 Wiring Engine Control Unit..........................................169
R Regulator Wastegate Backpressure L5794 LT .....................................................127 ii
FORM 6315 First Edition
204.00
W A U K E S H A
1
4 3
6
2
5
4 3
128
FORM 6315 First Edition
204.00 ELECTRIC STARTING GROUP 204 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 204
1
60883B
1
1
1
1
MOTOR, Starting - LB
2
60883
1
1
1
1
MOTOR, Starting - RB
3
21466
6
6
6
6
SCREW, Hex Head, 5/8"-11 x 1-1/2"
4
21055
6
6
6
6
WASHER, Lock, 5/8"
5
O164307A
1
1
1
1
CABLE
6
O164307C
1
1
1
1
CABLE
FORM 6315 First Edition
129
205.00
W A U K E S H A
7
5
6
1
2
4 3
130
FORM 6315 First Edition
205.00 STUB SHAFT GROUPS 205, 264 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 205
1
A118418F
1
1
1
1
SHAFT, Stub (Code 8000) - Assembly
2
B2564
1
1
1
1
KEY, Square, 1-1/4" x 7"
3
26341
12
12
12
12
SCREW, 3/4"-10 x 1-3/4"
4
21047
12
12
12
12
WASHER, 3/4" GROUP 264
5
153384S
1
1
1
1
SHAFT, Stub
6
28618
10
10
10
10
SCREW, Flanged Head, 1/2"-13 x 3.25"
7
214250
1
1
1
1
KEY, Square, 7/8" x 8"
FORM 6315 First Edition
131
208.00
W A U K E S H A
2 23 24 23
23
24
26 30
23 30 1 26
20
25
17
10 18
21
34 25 31 26 25
14
12 11
15
13
26 30
25
32 26
26
29
26 25
34
25
19
16 3
30 22
26 25
7
6
33
5 4
27 34 28
8 9
132
FORM 6315 First Edition
208.00 AIR CL EANER GROUP 208 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 208
AA214290A
1
1
1
1
AIR CLEANER, Assembly (RB)
AA214291A
1
1
1
1
AIR CLEANER, Assembly (LB)
1
• A214290A
1
1
1
1
• DUCT, Air Cleaner-Assembly (RB)
2
• A214291A
1
1
1
1
• DUCT, Air Cleaner-Assembly (LB)
3
• 214275A
2
2
2
2
• FILTER, Air Cleaner
4
• 214233C
2
2
2
2
• SHIELD, Rain
5
• 214257A
4
4
4
4
• BUSHING
6
• 214277
4
4
4
4
• SPACER
7
• 21518
4
4
4
4
• SCREW, Hex Head, 1/2"-13 x 5"
8
• Y18813K
4
4
4
4
• WASHER, Lock, 1/2"
9
• 119537
4
4
4
4
• NUT, Stop, 1/2"-13
10
• 164182
2
2
2
2
• GASKET
11
• 164181
2
2
2
2
• PLATE, Cover
12
• 21050
12
12
12
12
• WASHER, Lock, 1/4"
13
• 21273
12
12
12
12
• SCREW, Hex Head, 1/4"-20 x 5/8"
14
• 153790
2
2
2
2
• FILTER, Restriction Indicator
15
• 153789
2
2
2
2
• INDICATOR, Restriction
16
168315L
1
208337C 17
168314H
1 1
1
208378B
BRACKET, Air Cleaner, RB 1
1 1
BRACKET, Air Cleaner, RB BRACKET, Air Cleaner, LB
1
BRACKET, Air Cleaner, LB
18
168318B
2
2
2
2
BRACE, Air Cleaner, Upper
19
168319B
2
2
2
2
BRACE, Air Cleaner, Lower
20
208166A
1
1
1
1
BRACE, Air Cleaner, RB
21
208166B
1
1
1
1
BRACE, Air Cleaner, LB
22
209577B
1
1
1
1
BRACE, Air Duct, RB
209577C
1
1
1
1
BRACE, Air Duct, LB
23
41236E
4
4
4
4
CLAMP, Hose
24
209933A
2
2
2
2
CONNECTION, Hump Hose, 5-1/2" ID X 6"
25
Y18813H
26
26
26
26
WASHER, Flat, 3/8"
26
21052
26
26
26
26
WASHER, Lock, 3/8"
27
21054
2
2
2
2
WASHER, Lock, 1/2"
28
151808
1
1
1
1
SPACER, RB
29
21343
4
4
4
4
SCREW, Hex Head, 3/8"-16 x 3/4"
30
21348
14
14
14
14
SCREW, Hex Head, 3/8"-16 x 1"
31
21350
6
6
6
6
SCREW, Hex Head, 3/8"-16 x 1-1/8"
32
21352
2
2
2
2
SCREW, Hex Head, 3/8"-16 x 1-1/4"
33
21435
1
1
1
1
SCREW, Hex Head, 1/2"-13 x 2" (LB)
21437
1
1
1
1
SCREW, Hex Head, 1/2"-13 x 2-1/4" (RB)
34
21189
10
10
10
10
NUT, Hex, 3/8"-16
35
Y18813K
2
2
2
2
WASHER, Flat, 1/2"
FORM 6315 First Edition
133
208.10
W A U K E S H A
7 8 1
11 12
15 3 16 9
17
10
14
13
18
2
19
4
6 5
134
FORM 6315 First Edition
208.10 PRECLEANER/INERTIA SEPARATOR GROUP 208 ITEM NO.
PART NUMBER
L5774 LT
L5794 GSI
L7044 LT
DESCRIPTION
GSI
GROUP 208 (continued) CA214290A
1
1
1
1
AIR CLEANER, Inertia Separator - Assembly (RB)
CA214291A
1
1
1
1
AIR CLEANER, Inertia Separator - Assembly (LB)
• A214290A
1
1
1
1
• DUCT, Air Cleaner - Assembly (RB)
• A214291A
1
1
1
1
• DUCT, Air Cleaner - Assembly (LB)
2
• 214275A
2
2
2
2
• FILTER, Air Cleaner
3
• 214310A
2
2
2
2
• DUCT, Inertia Separator
4
• 209110
2
2
2
2
• SEPARATOR, Inertia (RB)
• 209110A
2
2
2
2
• SEPARATOR, Inertia (LB)
5
• 209111
4
4
4
4
• FRAME, Retainer
6
• 209112
4
4
4
4
• VALVE, Flexible Bleed
7
• 164182
2
2
2
2
• GASKET
8
• 164181
2
2
2
2
• PLATE, Cover
9
• 153790
2
2
2
2
• FILTER, Restriction Indicator
10
• 153789
2
2
2
2
• INDICATOR, Restriction
11
• 21050
12
12
12
12
• WASHER, Lock, 1/4"
12
• 21273
12
12
12
12
• SCREW, Hex Head, 1/4"-20 x 5/8"
13
• 21173
8
8
8
8
• NUT, Hex, 1/4"-20
14
• 21175
8
8
8
8
• NUT, Hex, Jam, 1/4"-20
15
• 21518
4
4
4
4
• SCREW, Hex Head, 1/2"-13 x 5"
16
• 214277
4
4
4
4
• SPACER
17
• 214257A
4
4
4
4
• BUSHING
18
• Y18813K
4
4
4
4
• WASHER, Lock, 1/2"
19
• 119537
4
4
4
4
• NUT, Stop, 1/2"-13
1
FORM 6315 First Edition
135
214.00
W A U K E S H A
14
13
16
2
15 17
18
12
11
10
9 8
7
6 5
3 4
1
136
FORM 6315 First Edition
214.00 CARBURETOR GROUP 214 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 214
1
169568D
2
59022U
2
2
GASKET, Air Horn CARBURETOR
59022T
2
2
CARBURETOR
59021T
1
1
CARBURETOR, RH
59021U
1
1
CARBURETOR, LH
3
• 493719
2
2
2
2
• AIR HORN
4
• 493722
8
8
8
8
• SCREW, 3/8"-16
5
• 493637
2
2
2
2
• GASKET
6
• 493720
12
12
12
12
• SCREW, No. 10-24 x 5/8"
7
• 493721
2
2
2
2
• COVER, Air Valve Diaphragm
8
• 493645
2
• SPRING, Updraft Air Valve, Red
9
• 493723
8
8
8
8
• SCREW, No. 8-32 x 5/16"
10
• 493724
2
2
2
2
• BACKUP PLATE
11
• 499222
2
2
2
2
• DIAPHRAGM
• 489245
2
2
2
2
• DIAPHRAGM (Service Option)
2
12
• 499366
2
2
• VALVE, Air-Assembly
13
119035
2
2
GASKET, Carburetor
14
21433
8
8
SCREW, Hex Head, 1/2"-13 x 1-3/4"
21431
8
15
21054
8
16
Y18813K
8
17
21205
18
211291C
FORM 6315 First Edition
8 8
8
8
8 8
2
SCREW, Hex Head, 1/2"-13 x 1-1/2"
2
2
WASHER, Lock, 1/2" WASHER, Flat, 1/2"
8
NUT, Hex Head, 1/2"-13
2
VALVE, Gas
137
214.10
31
28
W A U K E S H A
32 29
18
30
1
25 26
4 3
3
3 20 19 3
4
9 8
10 11 12
2
35 33
21
10
35
7
37
36
38 37
37
6
14
22 5
13
36
37 37 14 38 38
14
15
17 17
33
37
10
36
24
33 23 27 38 14 37
10 33 16
38 14
38
37
34 35 14 37
36
138
37
37
FORM 6315 First Edition
214.10 CARB URETOR - DRAW THRU GROUP 214 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 214
CA214292A
1
1
1
1
PLENUM, Assembly, RH (Natural Gas Applications)
CA214293A
1
1
1
1
PLENUM, Assembly, LH (Natural Gas Applications)
• A211434
1
1
1
1
• PLENUM, Upper, RH
• A211434A
1
1
1
1
• PLENUM, Upper, LH
2
• 211452
2
2
2
2
• MANIFOLD, Gas
3
• 118013E
8
8
8
8
• O-RING
4
• 118013Z
4
4
4
4
• O-RING
5
• 28754
36
36
36
36
• SCREW, Socket Head, 12"-24 x 3/4"
6
• 26855
36
36
36
36
• WASHER, Lock, #12
7
• 59203L
6
6
6
6
• VALVE, Air-Assembly
8
• A211453
2
2
2
2
• SLEEVE, Meter Valve-Assembly
9
• 211455
2
2
2
2
• FLANGE, Metering Valve
1
10
• Y18813K
24
24
24
24
• WASHER, Flat, 1/2"
11
• 21539
8
8
8
8
• WASHER Lock, 1/2"
12
• 21434
8
8
8
8
• CAPSCREW, Hex Head, 1/2"-13 x 1-3/4"
13
• 211457A
2
2
2
2
• GASKET, Air Cleaner Plenum
14
• 21052
56
56
56
56
• WASHER, Lock, 3/8"
15
• 21352
40
40
40
40
• CAPSCREW, Hex Head, 3/8"-16 x 1-1/4"
16
• A214292A
1
1
1
1
• PLENUM, Air Cleaner, RH
• A214293A
1
1
1
1
• PLENUM, Air Cleaner, LH
17
• 26750
4
4
4
4
• PLUG, Pipe, 1/4"
18
• 211435A
2
2
2
2
• CONNECTOR, Gas Inlet
19
• 209772A
16
16
16
16
• PLATE, Lock
20
• 21353
32
32
32
32
• CAPSCREW, Hex Head, 3/8"-16 x 1-1/4"
21
• A211291N
6
6
6
6
• KIT, Varifuel, Gas
22
• 211687
2
2
2
2
• PLATE, Cover
23
• 154981B
2
2
2
2
• PIPE, 1/4" x 7/8"
24
• 78208A
2
2
2
2
• TEE, Pipe
25
• 21431
4
4
4
4
• CAPSCREW, Hex Head, 3/8"-16 x 1-1/4"
26
• 21054
4
4
4
4
• WASHER, Lock, 1/2"
27
• 28543
1
1
1
1
• PLUG, Pipe, 3/8"
28
• 28677
1
1
1
1
• PLUG, Pipe, 1/2"
29
• 164181
2
2
2
2
• PLATE, Cover
30
• 164182
2
2
2
2
• GASKET
31
• 21273
12
12
12
12
• CAPSCREW, Hex Head, 1/4"-20 x 5/8"
32
• 21050
12
12
12
12
• WASHER Lock, 1/4"
33
21054
10
10
10
10
WASHER, Lock, 1/2"
34
168315M
1
1
1
1
BRACKET, Air Filter, RH
168314J
1
1
1
1
BRACKET, Air Filter, LH
35
21428
8
8
8
8
CAPSCREW, Hex Head, 3/8"-16 x 1-3/8"
36
21350
8
8
8
8
CAPSCREW, Hex Head, 3/8"-16 x 1-1/8"
37
Y18813H
38
38
38
38
WASHER, Plain, 3/8"
38
21189
18
NUT, Hex, 3/8"-16
Continued
FORM 6315 First Edition
139
214.11
56
W A U K E S H A
55
52 50 51 53
45
42 44
48
46
39
49
61 60 59 57 40
43 41
63
62
58
140
FORM 6315 First Edition
214.11 CARBURETOR - DRAW THRU GROUP 214 ITEM NO.
PART NUMBER
L5774 LT
L5794 GSI
L7044 LT
DESCRIPTION
GSI
GROUP 214 (Continued) 39 40
A209577F
2
2
2
2
BRACE, A/C Support, RH
A209577G
2
2
2
2
BRACE, A/C Support, LH
A209577D
2
2
2
2
BRACE, A/C Support, RH
A209577E
2
2
2
2
BRACE, A/C Support, LH
41
21352
2
2
2
2
CAPSCREW, Hex Head, 3/8"-16 x 1-1/8"
42
21205
8
8
8
8
NUT, Hex, 1/2"-13
43
120132A
4
4
4
4
SPACER
44
209577H
2
2
2
2
BRACE, Lower Plenum, RH
45
209577M
2
2
2
2
BRACE, Upper Tie, RH
46
21437
2
2
2
2
CAPSCREW, Hex Head, 1/2"-13 x 2-1/4"
47
76911
2
2
2
2
WASHER, Flat, 1/8"
48
168318H
2
2
2
2
BRACE, Air Cleaner
49
168319E
2
2
2
2
BRACE, Air Cleaner, RH
168319F
4
4
4
4
BRACE, Air Cleaner, LH
50
211456
1
1
1
1
SLEEVE, Coupling
51
209992D
1
1
1
1
O-RING
52
209992E
1
1
1
1
O-RING
53
164076H
1
1
1
1
RING, Retainer
54
155404
1
1
1
1
NUT, Hex, 3/8"-16
55
211485
2
2
2
2
WASHER, Orifice
56
161264N
2
2
2
2
RING, Retainer
57
214275A
2
2
2
2
FILTER, Air Cleaner
58
214233C
2
2
2
2
SHIELD, Rain
59
214257A
4
4
4
4
BUSHING
60
214277
4
4
4
4
SPACER
61
21518
4
4
4
4
SCREW, Hex Head, 1/2"-13 x 5"
62
Y18813K
4
4
4
4
WASHER, Lock, 1/2"
63
119537
4
4
4
4
NUT, Stop, 1/2"-13
FORM 6315 First Edition
141
223.00
W A U K E S H A
24 4
17
25
16
21
27
18
26
4
14
25 27
9
26 4
8 10
7
2
3
6
4 3
19 2 11 5 17 16 15
20 13 4 4
12
23 1
19
4
4
22
142
FORM 6315 First Edition
223.00 SAFETY GUARDS GROUP 223 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 223
1
A199800
1
1
1
1
COVER, Belt Guard, RH
2
B2861F
2
2
2
2
SPACER
3
21448
2
2
2
2
SCREW, Hex Head, 1/2"-13 x 4-1/2"
4
28470
49
49
49
49
SCREW, Locking Hex Head, 5/16"-18 x 5/8"
5
D199801
1
1
1
1
GUARD, Belt, RH
6
A199804D
1
1
1
1
GUARD, Belt, LH
7
A199802
1
1
1
1
GUARD, Belt
8
A199803
1
1
1
1
GUARD, Belt
9
199764A
1
1
1
1
BRACKET, Belt Guard
10
A214253
1
1
1
1
GUARD, Rear, Alternator/Auxiliary Water Pump
11
A199806U
1
1
1
1
GUARD, Front, Alternator/Auxiliary Water Pump
12
199769N
1
1
1
1
BRACKET, Guard, RH
13
199769K
1
1
1
1
BRACKET, Guard, LH - Lower
14
199769P
1
1
1
1
BRACKET, Guard, LH - Upper
15
21428
1
1
1
1
SCREW, Hex Head, 1/2"-13 x 1-1/4"
16
21054
2
2
2
2
WASHER, Lock, 1/2"
17
Y18813K
2
2
2
2
WASHER, Plain, 1/2"
18
21425
1
1
1
1
SCREW, Hex Head, 1/2"-13 x 1"
19
A199807
2
2
2
2
GUARD, Belt
20
119775A
1
1
1
1
PLATE, Instruction (Use Ball Bearing Grease)
21
207147D
1
1
1
1
PLATE, Instruction (Use Ball Bearing Grease)
22
194936A
1
1
1
1
GUARD, Pulley Cover
23
194936
1
1
1
1
PLATE, Pulley Cover
24
214270
1
1
1
1
BRACKET, Guard (Less Alternator)
25
Y18813H
4
4
4
4
WASHER, Plain, 3/8"
26
21350
4
4
4
4
SCREW, Hex Head, 3/8"-16 x 1-1/8"
27
21052
4
4
4
4
WASHER, Lock, 3/8"
FORM 6315 First Edition
143
225.00
W A U K E S H A
35
31
10 33
30
32
15 13
37
5
15 36
36
4 14
8
14
13
3
12 7
9 13
16
20 5
38
2 6 11
3 5
22
1 18 19
34
17
28 24 25
23 29
26
27
21
24
144
FORM 6315 First Edition
225.00 AIR STARTER GROUP 225 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 225
1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
22
23
24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
A214148A A214148 • 214148A • 214148 • 209889H • 209889A • 209889B • 209824 • 208570A • A209889 • 209942B • 78212W • 207926L • 154813A • 207926J • B277 • 21051 • 21181 • 21313 • 7447Y • 78211K • 118879C • 78282G 214067X 214188D 214009T 214129J 214009U 214129K 199111B 194769M 199111K 194632F 199109C 211910S 211910T 211782A 21469 21055 78212D 154084 209889H 209824 208295B
1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 6 4 4 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 2 1 1 2 1 1
1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 6 4 4 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 2 1 1 2 1 1
1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 6 4 4 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 2 1 1 2 1 1
1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 6 4 4 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 2 1 1 2 1 1
STARTER, Air - Assembly (150 PSIG Max.) STARTER, Air - Assembly (90 PSIG Max.) • STARTER, Air (150 PSIG Max.) • STARTER, Air (90 PSIG Max.) • NIPPLE, Pipe, Threaded Both Ends, 1-1/2" x 1-3/4" • NIPPLE, Pipe, Threaded Both Ends, 1-1/2" x 2" • NIPPLE, Pipe, Threaded Both Ends, 1-1/2" x 4" • ELBOW, Pipe, 1-1/2" x 90° • VALVE, Relay • NIPPLE, Pipe-Assembly • STRAINER, Air • BUSHING, Reducing, 2" to 1-1/2" • BRACKET, Pipe Support • U-BOLT • BRACKET, Pipe Support • WASHER, Flat, 5/16" • WASHER, Lock, 5/16" • NUT, Hex, 5/16"-18 • SCREW, Hex Head, 5/16"-18 x 1" • NIPPLE, Pipe, Threaded Both Ends, 2-1/2" x 3-1/2" • COUPLING, Reducing, 3" to 2-1/2" • FLANGE, Pipe • PLUG, Pipe, Square Head, 1" TUBE, Relay Valve to Actuator Valve (150 PSIG Max.) TUBE, Relay Valve to Actuator Valve (90 PSIG Max.) TUBE, Starter Solenoid Valve Supply (150 PSIG Max.) TUBE, Starter Solenoid Valve Supply (90 PSIG Max.) TUBE, Prelube Solenoid Valve Supply (150 PSIG Max.) TUBE, Prelube Solenoid Valve Supply (90 PSIG Max.) ELBOW, Flex CONNECTOR, Flex ELBOW, Flex ELBOW, Street TEE, Male, Branch LABEL, Warning, Gas Venting LABEL, Warning, Maximum Starter Pressure BRACKET, Safety Label SCREW, Hex Head, 5/8"-11 x 2" WASHER, Lock, 5/8" BUSHING, Reducing, 1/2" to 3/8" SPACER NIPPLE, Pipe, Threaded Both Ends, 1-1/2" x 1-3/4" ELBOW, Flex FLANGE, Pipe SERVICE REPAIR KITS
495127 495128
FORM 6315 First Edition
KIT, Drive Assembly (Item 1) KIT, Overhaul (Item 1)
145
230.00
W A U K E S H A
14 15 16
10 17
20
19
18
5 4
6
7
8
3 13
9
2
1
146
FORM 6315 First Edition
230.00 JUNCTION BOX GROUP 230 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 230
1
A309204B
1
1
1
1
BOX, Junction, Power Distribution
2
214079D
1
1
1
1
BRACKET, Junction Box Mounting
3
21275
4
4
4
4
SCREW, Hex Head, 1/4”-20 x 3/4”
4
21050
4
4
4
4
WASHER, Lock, 1/4”
5
21173
4
4
4
4
NUT, Hex, 1/4”-20
6
21362
2
2
2
2
SCREW, Hex Head, 3/8”-16 x 2”
7
21052
4
4
4
4
WASHER, Lock, 3/8”
8
Y18813H
4
4
4
4
WASHER, Flat, 3/8”
9
151270M
2
2
2
2
SPACER
10
740753A
1
1
1
1
HARNESS, Ground, Power Distribution Box (From Manifold Wire Harness to Crankcase Ground)
11
740728A
1
1
1
1
HARNESS, Power Distribution Customer Interface, 25 ft. (Not Illustrated)
740728D
1
1
1
1
HARNESS, Power Distribution Customer Interface, 50 ft. (Not Illustrated)
A740267B
1
1
1
1
HARNESS, Local Control Option, 25 ft. (Not Illustrated)
A740267C
1
1
1
1
HARNESS, Local Control Option, 50 ft. (Not Illustrated)
A740728C
1
1
1
1
HARNESS, Customer Interface
12
13 14
214118
1
1
1
1
STUD, 1/2”-20 x 2”
15
26710
1
1
1
1
NUT, Hex, 1/2”-20
16
26948
1
1
1
1
NUT, Jam, 1/2”-20
17
169013G
2
2
2
2
CLIP
18
Y18813K
1
1
1
1
WASHER, Flat, 1/2”
19
21054
1
1
1
1
WASHER, Lock, 1/2”
20
21423
1
1
1
1
CAPSCREW, Hex Head, 1/2”013 x 7/8”
FORM 6315 First Edition
147
253.00
W A U K E S H A
30 29 31
28
27
7 1
8 6
12
25
11
26
15 16 14
10 12 24 4
3
13 9 21 2 19
15
5 5
13
17
14 16
18 22
19 20 23
148
FORM 6315 First Edition
253.00 AIR START/PRELUB E CONTROL GROUP 253 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 253
1
209270G
1
1
1
1
BRACKET, Start/Prelube Control Valve
2
211194C
1
1
1
1
VALVE, 3-Way Solenoid, 1/4” (Air Start)
3
26030
2
2
2
2
SCREW, Socket Head, 1/4”-20 x 1/2”
4
39148
2
2
2
2
WASHER, Lock, 1/4”
5
209672B
3
3
3
3
MUFFLER, Pneumatic Exhaust, 1/8” NPT
6
211194D
1
1
1
1
VALVE, 3-Way Solenoid, 1/2” (Prelube)
7
26467
2
2
2
2
SCREW, Socket Head, 3/8”-18 x 5/8”
8
39149
2
2
2
2
WASHER, Lock, 3/8”
9
209672C
1
1
1
1
MUFFLER, Vent Exhaust, 1/2”
10
955204P
1
1
1
1
NAME PLATE, Start
11
214096
1
1
1
1
NAME PLATE, Prelube Motor
12
21766
4
4
4
4
WASHER, Lock, 3/8”-16
13
208505
2
2
2
2
CONDUIT
14
208497J
2
2
2
2
BOX, Conduit Outlet
15
208497H
2
2
2
2
COVER, Conduit Box
16
208497G
2
2
2
2
GASKET, Conuit Box
17
177487
1
1
1
1
CLIP, 1/2”
18
211782A
1
1
1
1
BRACKET, Safety Label
19
Y18813H
2
2
2
2
WASHER, Flat, 3/8”
20
21052
1
1
1
1
WASHER, Lock, 3/8”
21
21348
1
1
1
1
SCREW, Hex Head, 3/8”-16 x 1.0”
22
211910S
1
1
1
1
LABEL, Warning Gas Venting
23
21189
1
1
1
1
NUT, Hex 3/8”-16
1
1
1
1
HARNESS, Prelube Solenoid (Not Illustrated)
24
A740745
25
21055
2
2
2
2
WASHER, Lock, 5/8”
26
21469
2
2
2
2
CAPSCREW, Hex Head, 5/8”-11 x 2”
1
1
1
1
HARNESS, ESM, Start/Air
27
A740752
28
21423
4
4
4
4
CAPSCREW, Hex Head, 1/2”-13 x 7/8”
29
21054
4
4
4
4
WASHER, Lock, 1/2”
30
Y18813K
4
4
4
4
WASHER, Flat, 1/2”
31
169013N
4
4
4
4
CLIP, 1/2”
FORM 6315 First Edition
149
263.00
W A U K E S H A
13 7
6 1
9
4
12 6 7 11
7 6
5 3
10
14 15
17
16
8
2
33 3 2
30 32
29 20 31 21 34
19
26
33 22 27 31
21
28 24 25
23 18
150
FORM 6315 First Edition
263.00 GAS REGULA TOR - GSI GROUP 263 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 263
1
209353U
1
1
BRACKET, Regulator, LB
209353T
1
1
BRACKET, Regulator, RB
2
21373
3
3
CAPSCREW, Hex Head, 3/8”-16 x 4”
3
209353M
4
4
STRAP, Regulator Mounting
4
Y18813H
3
3
WASHER, Plain, 3/8”
5
169013U
1
1
CLIP
6
21052
5
5
WASHER, Lock, 3/8”
7
21189
5
5
NUT, Hex, 3/8”-16
8
214178A
1
1
TUBE, Sensing, LB
214178
1
1
TUBE, Sensing, RB
9
214177B
1
1
TUBE, Pilot Loading
10
214177D
1
1
TUBE, Pilot Supply
11
169013K
2
2
CLIP
12
21346
1
1
SCREW, Hex Head, 3/8"-16 x 1/2"
13
214177E
1
1
TUBE, Pilot Exhaust, LB
214177C
1
1
TUBE, Pilot Exhaust, RB
14
B277
4
4
WASHER, Plain, 5/16”
15
21051
4
4
WASHER, Lock, 5/16”
16
21313
4
4
SCREW, Hex Head, 5/16"-18 x 1"
17
21374
1
1
SCREW, Hex Head, 3/8"-16 x 4-1/4"
A740825
1
1
PILOT ASSEMBLY, Gas Regulator, LB
A740825B
1
1
PILOT ASSEMBLY, Gas Regulator, RB
18
• AA740502D
1
1
• ACTUATOR ASSEMBLY, Gas Regulator, LB (See 263.20 For Assembly)
19
• 214175
1
1
• RESTRICTOR, Gas Regulator
20
• 199111E
1
1
• ELBOW, 5/8” x 1/2” NPT
21
• 194769
2
2
• CONNECTOR, 3/8” x 1/4” NPT
22
• 199111B
1
1
• ELBOW, 3/8” x 1/4” NPT
23
• 209958B
1
1
• PIPE, 1/4” x 1-1/2”
24
• 78208Y
1
1
• TEE, Reducing, 1/2" - 1/4"
25
• 28677
1
1
• PLUG, Pipe, 1/2”
26
• 209958A
1
1
• PIPE, 1/4” x 2”
27
• 78204A
1
1
• ELBOW, Pipe, 1/4” NPT
28
• 194769J
1
1
• CONNECTOR, 5/8” x 1/2” NPT
A740825A
1
1
VALVE ASSEMBLY, Gas Regulator, LB
A740825C
1
1
VALVE ASSEMBLY, Gas Regulator, RB
• 214171B
1
1
• REGULATOR, LB (See 263.01 for kits)
• 214171C
1
1
• REGULATOR, RB (See 263.01 for kits)
30
• 214163B
1
1
• TUBE, Gas Inlet
31
• 194769
2
2
• CONNECTOR, 3/8” x 1/4” NPT
32
• 199111E
1
1
• ELBOW, 5/8” x 1/2” NPT
33
• 28677
2
2
• PLUG, Pipe, 1/2”
34
• 199111B
1
1
• ELBOW, 3/8” x 1/4” NPT
29
Continued
FORM 6315 First Edition
151
263.01
W A U K E S H A
35
37
35
36
152
FORM 6315 First Edition
263.01 GAS REGULATOR - GSI GROUP 263 ITEM NO.
PART NUMBER
L5774 LT
L5794 GSI
L7044 LT
DESCRIPTION
GSI
GROUP 263 (CONTINUED) 35
• 209958A
2
2
• PIPE, 1/4” x 2”
36
• 214174
1
1
• FILTER, Gas Regulator (See 263.01 for kits)
37
• 78204A
1
1
• ELBOW, Pipe, 1/4" SERVICE REPAIR KITS
489669
KIT, Pilot Maintenance (Item 18, 263.00) (Includes pivot assembly o-ring, diaphragm, closing cap o-ring, and adjusting assembly o-ring)
489667
KIT, Cartridge Assembly Maintenance (Item 18, 263.00) (Includes bottom cap o-ring, plug and stem assembly, orifice o-ring, lower body insert o-ring, upper body insert oring, and stem o-ring)
489670
KIT, Main Valve Maintenance, 1.5" (Item 29, 263.00) (Includes diaphragm and body seal)
489671
KIT, Main Valve Overhaul, 1.5" (Item 29, 263.00) (Includes low differential main spring (brown), diaphragm, throttle plate, and body seal)
489666
KIT, Filter Maintenance, Type 30A (Item 36, 263.00) (Includes element and o-ring)
FORM 6315 First Edition
153
263.10
W A U K E S H A 3
1
2 5
5
4
8 7 6
154
FORM 6315 First Edition
263.10 GAS REGULATOR CONNECTIONS GROUP 263 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 263
1
209151C
2
2
PIPE, 1-1/2” x 3-1/2”
2
161579B
2
2
COUPLING, 1-1/2”
• 499714
2
2
• SEAL, Coupling
3
199111Y
2
2
ELBOW, 5/8” x 3/8” NPT
4
214177G
1
1
TUBE, Balance, LB
214177H
1
1
TUBE, Balance, RB
5
169013V
2
2
CLIP, 5/8”
6
21428
8
8
CAPSCREW, Hex Head, 1/2”-13 x 1-1/4”
7
21054
8
8
WASHER, Lock, 1/2”
8
Y18813K
8
8
WASHER, Plain, 1/2”
FORM 6315 First Edition
155
263.20
W A U K E S H A
21 23
23 24
SECTION A-A
A
20
18
17 19 14 16 6
22
A
11
15
10 5
4 13 3
7 1
2 9 8
12
9
156
FORM 6315 First Edition
263.20 GAS REGULA TOR ACTUATOR GROUP 263 ITEM NO.
PART NUMBER
L5774 LT
L5794 GSI
L7044 LT
DESCRIPTION
GSI
GROUP 263 (continued) AA740502D
2
2
ACTUATOR ASSEMBLY, Gas Regulator
1
• A740502D
2
2
• HOUSING, Stepper Motor/Pilot
2
•• 740502D
2
2
•• HOUSING
3
•• 211306
2
2
•• PIN, Dowel
4
•• 211376
4
4
•• BEARING, Ball
5
•• 740038A
2
2
•• SEAL, Oil
6
•• 211304G
2
2
•• SCREW, Spring Adjusting
7
•• 740501B
2
2
•• NUT, Spring Adjusting
8
•• 158417
2
2
•• NUT, Stop, 5/16”-18
9
•• 214181
2
2
•• PILOT, Mooney Parts
10
•• 740040A
2
2
•• COVER, Proximity Switch
11
•• 28797
8
8
•• SCREW, Button Head Socket, #6-32 x 1-1/4”
12
•• 21313
16
16
•• CAPSCREW, Hex Head, 5/16”-18 x 1”
13
•• E740303
2
2
•• SENSOR, Proximity
14
•• 740039
2
2
•• CORD GRIP
15
•• 161264
2
2
•• SNAP RING
16
• 740009C
2
2
• COUPLING, Flex
17
• 209586D
2
2
• MOTOR, Stepper
18
• A209585K
2
2
• COVER, Motor Assembly
19
• 214126
2
2
• O-RING
20
• 740018F
2
2
• LABEL, Gas Regulator
21
• 28563
8
8
• CAPSCREW, Socket Head, #10-24 x 1/2”
22
• 26411
2
2
• PLUG, Pipe, 3/8”
23
• 26420
16
16
• WASHER, Lock, #10
24
• 26477
8
8
• CAPSCREW, Socket Head, #10-24 x 1”
FORM 6315 First Edition
157
263.30
W A U K E S H A
6
5
4 1
9
7 10
11 12
13
3
3 3 2
8 24
3
23
25 16 17 27
15
26
30
18
29
17 27
17
14
19 20
30 21 28
158
FORM 6315 First Edition
263.30 GAS REGULA TOR - LT GROUP 263 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 263
1
209353K
1
1
BRACKET, Regulator, LB
209353J
1
1
BRACKET, Regulator, RB
2
21373
3
3
CAPSCREW, Hex Head, 3/8"-16 x 4"
3
209353M
4
4
STRAP, Regulator Mounting
4
Y18813H
3
3
WASHER, Plain, 3/8"
5
21052
5
5
WASHER, Lock, 3/8"
6
21189
5
5
NUT, Hex, 3/8"-16
7
214168K
1
1
TUBE, Sensing, LB
8
214168B
1
1
TUBE, Pilot Loading Line
9
214168E
1
1
TUBE, Pilot Exhaust
10
214168D
1
1
TUBE, Pilot Supply
11
B277
6
6
WASHER, Plain, 5/16”
12
21051
6
6
WASHER, Lock, 5/16”
13
21181
6
6
Nut, Hex, 5/16"-18
A740825F
1
1
PILOT ASSEMBLY, Gas Regulator, LB
A740825H
1
1
PILOT ASSEMBLY, Gas Regulator, RB
14
• 214172
1
1
• PILOT, Gas Regulator, Mooney (See 263.31 for kits)
15
• 214175
1
1
• RESTRICTOR, Gas Regulator
16
• 199111E
2
2
• ELBOW, 5/8" x 1/2" NPT
17
• 194769
2
2
• CONNECTOR, 3/8" x 1/4" NPT
18
• 199111B
1
1
• ELBOW, 3/8" x 1/4” NPT
19
• 209958B
1
1
• PIPE, 1/4" x 1-1/2"
20
• 78208A
1
1
• TEE, Pipe, 1/4"
21
• 26750
1
1
• PLUG, Pipe, 1/4”
A740825G
1
1
VALVE ASSEMBLY, Gas Regulator, LB
A740825J
1
1
VALVE ASSEMBLY, Gas Regulator, RB
• 214171B
1
1
• REGULATOR, LB (See 263.31 for kits)
• 214171C
1
1
• REGULATOR, RB (See 263.31 for kits)
23
• 214163C
1
1
• TUBE, Gas Inlet
24
• 28677
1
1
• PLUG, Pipe, 1/2"
25
• 199111E
1
1
• ELBOW, 5/8" x 1/2" NPT
26
• 199111B
1
1
• ELBOW, 3/8" x 1/4" NPT
27
• 209958A
2
2
• PIPE, 1/4" x 2”
28
• 214174
1
1
• FILTER, Gas Regulator (See 263.31 for kits)
29
• 78204A
1
1
• ELBOW, Pipe, 1/4"
30
• 194769
2
2
• CONNECTOR, 3/8" x 1/4" NPT
22
Continued
FORM 6315 First Edition
159
263.31
34
W A U K E S H A
35
31 32
33 38
160
37
36
FORM 6315 First Edition
263.31 GAS REGULATOR - LT GROUP 263 ITEM NO.
PART NUMBER
L5774 LT
L5794 GSI
L7044 LT
DESCRIPTION
GSI
GROUP 263 (continued) 31
169013L
2
2
CLIP, Tube
32
164972H
2
2
PIPE, 1-1/2" x 5-1/2", Threaded One End
33
161579B
2
2
COUPLING, Dresser, 1-1/2"
• 499714
2
2
• SEAL, Coupling
34
199111C
2
2
ELBOW, Male
35
214168X
1
1
TUBE, Balance Carburetor to Regulator, RB
214168L
1
1
TUBE, Balance Carburetor to Regulator, LB
36
21428
8
8
SCREW, Hex Head, 1/2"-13 x 1-1/4"
37
21054
8
8
WASHER, Lock, 1/2"
38
Y18813K
8
8
WASHER, Flat, 1/2" SERVICE REPAIR KITS
489669
KIT, Pilot Maintenance (Item 14) (Includes pivot assembly oring, diaphragm, closing cap o-ring, and adjusting assembly o-ring)
489667
KIT, Cartridge Assembly Maintenance (Item 14) (Includes bottom cap o-ring, plug and stem assembly, orifice o-ring, lower body insert o-ring, upper body insert o-ring, and stem o-ring)
489670
KIT, Main Valve Maintenance, 1.5" (Item 22) (Includes diaphragm and body seal)
489671
KIT, Main Valve Overhaul, 1.5" (Item 22) (Includes low differential main spring (brown), diaphragm, throttle plate, and body seal)
489666
KIT, Filter Maintenance, Type 30A (Item 28) (Includes element and o-ring)
FORM 6315 First Edition
161
263.40
W A U K E S H A
4 12 1 7
12 13 14 14
3
13 12
6 1
10
12
19
4
7 15 16
11
12
17
18
2
8
6
8
12 13
14
11
12 5 10
4
8
9
162
FORM 6315 First Edition
263.40 SINGLE FUEL INLET GROUP 263 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 263
1
A214284B A214284A
2
5
28223 A214288B
2 2
1 1
A214286B A214286A
4
2
A214285B A214285A
3
2
PIPE, Fuel Inlet 1
1 1
1
PIPE, Fuel Inlet PIPE, Fuel Inlet Assembly - RB PIPE, Fuel Inlet Assembly - RB
1 1
PIPE, Fuel Inlet Assembly - LB PIPE, Fuel Inlet Assembly - LB
16
16
16
16
SCREW, Hex Head, Grade 8, 3/8"-24 x 1-3/4"
1
1
1
1
PIPE, Single Fuel Inlet - Assembly
6
214304
2
2
2
2
GASKET, Single Fuel Inlet
7
214304A
2
2
2
2
GASKET, Single Fuel Inlet
8
211482L
4
4
4
4
SADDLE, Pipe, 2"
9
21519
4
4
4
4
SCREW, Hex Head, Grade 5, 1/2" x 5-1/2"
10
21054
8
8
8
8
WASHER, Lock, 1/2"
11
Y18813K
8
8
8
8
WASHER, Flat, 1/2"
12
Y18813H
56
56
56
56
WASHER, Flat, 3/8"
13
21052
24
24
24
24
WASHER, Lock, 3/8"
14
28814
24
24
24
24
NUT, Hex Head, 3/8"-24
15
21189
8
8
8
8
NUT, Hex Head, 3/8"-16
16
21051
8
8
8
8
WASHER, Lock, 5/16”
17
214322
4
4
4
4
BRACKET, Support
18
954313
4
4
4
4
U-BOLT
19
21428
4
4
4
4
SCREW, Hex Head, Grade 5, 1/2" x 1-1/4"
FORM 6315 First Edition
163
290.00
W A U K E S H A
2
4 3
1
5
6
7
164
FORM 6315 First Edition
290.00 ENGINE CONTROL UNIT GROUP 290 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 290
1
740824B
1
1
1
1
ENGINE CONTROL UNIT (ECU) (Requires software programming prior to installation)
2
214078
1
1
1
1
BRACKET, ECU Mounting
3
21288
4
4
4
4
SCREW, Hex Head, 1/4”-20 x 1-1/2”
4
21050
4
4
4
4
WASHER, Lock 1/4”
5
21054
4
4
4
4
WASHER, Lock 1/2”
6
21435
4
4
4
4
SCREW, Hex Head, 1/2”-13 x 2”
1
1
1
1
HARNESS ASSEMBLY, ECU Interface
7
A740727C
FORM 6315 First Edition
165
290.10
W A U K E S H A
1
25
24
2
17 18 22
21 18 16 17 18
20
23 19 20
18 18
17 21
17
18 14 23
21 18
18 21 17
18
19
15
20 18
166
FORM 6315 First Edition
and
290.10 ENGINE WIRING HARNESS MANIFOLDS AND MOUNTING GROUPS 16, 290 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 290
1
AA214273
1
1
1
1
MANIFOLD, Wire Harness Assembly (RB) (Contents Not Illustrated)
• A69831
1
1
1
1
• SWITCH, Push/Pull - Assembly *
• 740733
1
1
1
1
• HARNESS, ECU Input B *
• 740734
1
1
1
1
• HARNESS, ECU Input A *
• 740737
1
1
1
1
• HARNESS, ECU and Governor Actuator *
• 740738
1
1
1
1
• HARNESS, Power Distribution 2 *
• 740739A
1
1
1
1
• HARNESS, Power Distribution 1 *
• 740740
1
1
1
1
• HARNESS, Ignition Power Module (RB) *
AA214274
1
1
1
1
MANIFOLD, Wire Harness Assembly (LB) (Contents Not Illustrated)
• A69831
1
1
1
1
• SWITCH, Push/Pull - Assembly *
• 740732
1
1
1
1
• HARNESS, Knock Sensor (LB) *
• 740736
1
1
1
1
• HARNESS, Ignition Power Module (LB) *
• 740741
1
1
1
1
• HARNESS, Ignition Power Module (LB) *
• 740742
1
1
1
1
• HARNESS, E-Stop Switch *
• 740743
1
1
1
1
• HARNESS, Stepper Motor *
3
A740267
1
1
1
1
HARNESS Assembly, Customer Interface 25’ *
4
A740267A
1
1
HARNESS Assembly, Customer Interface 50’ *
5
C740269
1
1
CABLE, ECU to PC *
6
A740118
1
1
1
1
TRANSDUCER, Oil Pressure *
7
A740119
2
2
2
2
TRANSDUCER, Intake Manifold Pressure *
8
211893
2
2
2
2
SNUBBER, Pressure *
9
78212C
2
2
2
2
BUSHING, Reducing, 1/2” x 1/4” *
10
A740120
3
3
3
3
THERMISTOR, Oil, Water, Intake Manifold *
11
740110C
12
12
12
12
SENSOR, Knock Control *
12
740019B
12
12
12
12
LABEL, Knock Sensor *
13
A295844D
1
1
1
1
PICKUP, Magnetic *
14
169514F
2
2
2
2
STRAP, Mounting - Front
15
169514G
2
2
2
2
STRAP, Mounting - Middle
16
169514H
2
2
2
2
STRAP, Mounting - Rear
17
Y18813H
10
10
10
10
WASHER, Flat, 3/8"
18
21052
20
20
20
20
WASHER, Lock, 3/8"
19
172204
4
4
4
4
STUD, 3/8" x 1-1/2"
20
21346
4
4
4
4
SCREW, Hex Head, 3/8"-16 x 7/8"
21
21348
10
10
10
10
SCREW, Hex Head, 3/8"-16 x 1"
22
21360
2
2
2
2
SCREW, Hex Head, 3/8"-16 x 1-3/4"
23
21193
4
4
4
4
NUT, Hex, 3/8"-16
2
GROUP 16 24
26118
8
8
8
8
SCREW, Self Tapping, #6 x 1/2"
25
214083
2
2
2
2
NAMEPLATE, VHP Series Four
* Not Illustrated
FORM 6315 First Edition
167
290.20
W A U K E S H A
5
5
5
5
5
5
1
4 3
5
5
2
168
5
5
5
5
1
4
FORM 6315 First Edition
290.20 ENGINE CONTROL UNIT WIRING GROUP 290 ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI GROUP 290
1
A740753
1
1
1
1
HARNESS, Ground (LB to RB)
2
A740749
1
1
1
1
HARNESS, Crank Sensor
3
A740750
1
1
1
1
HARNESS, Cam Sensor
4
A740744
2
2
2
2
HARNESS, Electric Start
5
A740746
12
12
12
12
HARNESS, Ignition Coil
FORM 6315 First Edition
169
Appendix B ENGINE PRESERVATION PRODUCTS THE FOLLOWING ENGINE PRESERVATION PRODUCTS ARE AVAILABLE FROM YOUR WAUKESHA DISTRIBUTOR.
ENGINE PAINT
Maintain your Waukesha engine's original appearance with Engine Paint from Waukesha, designed to provide long-lasting adherence, color retention, durability and weather resistance.
161361
Oil Field Orange
13 Oz. Spray Can
161362
Gray
13 Oz. Spray Can
494008
Gray
1 Gallon Container
494010
Oil Field Orange
1 Gallon Container
ENGINE PRESERVATIVE OIL
Waukesha Engine Preservative Oil has proved to be highly effective and provides a practical and economical solution to storage requirements. For additional information on the use of this product, refer to your engine's Operation And Service Manual.
166709A
FORM 6315 First Edition
1 Gallon Container
B-1
Appendix B NOTES
B-2
FORM 6315 First Edition
CUSTOMER ORDERING PROCEDURE 1. Waukesha genuine parts are available worldwide and must be ordered through your local Waukesha Distributor. NOTE:
Part numbers in this catalog are for reference only and should not be used for ordering parts. Your Waukesha Distributor will refer to your engine specification to make certain you receive the correct parts for your engine.
2. Top level assembly numbers may not all be available as service parts. 3. Always specify to your Waukesha Distributor the engine model designation, specification number, and serial number as found stamped on the engine nameplate (see Figure 1).
4. Always include the part number, when known, along with the description of the part. State the quantity of the part you wish to order. Do not use the word “complete” or designate the quantity by sets. EXAMPLE: 168660–filter element–(1) Ordered. NOTE:
Quantities listed in this catalog are quantity per
engine.
5. If a special part is needed, the engine application should also be stated. 6. Anticipate your parts requirements: • Order parts early in the day. • Keep a supply of normal maintenance parts in stock. • Obtain a parts stocking recommendation from your local Waukesha Distributor.
Figure 1. Nameplate – Current Production
FORM 6315 First Edition
1
PARTS CATALOG INFORMATION
Part Number And Descriptio n
PARTS CATALOG FORMAT
The second column lists the part numbers. The last column lists the description of the part. Parts included in assemblies are preceded by one dot and parts included in subassemblies are preceded by two or three dots.
Illustration Number
002.00 A
BC
Engine Model Quantity
A) Group Number. B) For each different illustration in the same group this number advances by 1. C) For each repeated illustration this number advances by 1.
The columns headed by engine model numbers list the quantity of the part per engine except when parts are listed more than once in the catalog. The quantity per engine is the total of the quantities li sted individually on separate pages. Extent Of Parts Catalog Coverage
Item No.
The first column lists the item numbers which correspond to the item numbers in the illustration.
This catalog contains only standard or selected option parts. Variations of these parts as well as other parts are not included. Contact your local Waukesha Distributor for assistance in identifying parts not included in this catalog.
EXAMPLE: ITEM NO.
PART NUMBER
L5774 LT
L5794 GSI
L7044 LT
DESCRIPTION
GSI
GROUP 2
2
CA204066K
12
12
12
12
SHAFT, Exhaust Rocker Arm-Assembly
1
• A204066K
12
12
12
12
• ARM, Rocker, Exhaust
2
•• 167480G
24
24
24
24
•• BUSHING, Rocker Arm
3
•• 28462
12
12
12
12
•• RIVET, Steel, 3/16"
4
• 153886K
12
12
12
12
• SUPPORT, Rocker Arm, Oil
5
• A153889K
24
24
24
24
• SCREW, Rocker Arm Adjusting
6
• 21227
24
24
24
24
• NUT, Thin Hex, 5/8"-18
7
• A204069G
12
12
12
12
• SHAFT, Rocker Arm-Assembly
8
•• Y18802
24
24
24
24
•• COVER, Pushrod, Lower
FORM 6315 First Edition
NOTES
FORM 6315 First Edition
3
NOTE:
W A U K E S H A
Labels shown apply to standard engine. Labels can be affected by optional equipment specified.
1
1
REAR VIEW
4
FORM 6315 First Edition
WARNINGS AND CAUTIONS
ITEM NO. 1
PART NUMBER
211930A
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI
4
4
4
4
LABEL, Safety Instructions – Lifting
Continued
FORM 6315 First Edition
5
W A U K E S H A 9
4,5
2
3
1
15
16 14
6
12
10,11
7
8
LEFT SIDE 4,5
3 1
2
9 6
7
10,11 8
RIGHT SIDE NOTE:
6
Labels shown apply to standard engine. Labels can be affected by optional equipment specified.
FORM 6315 First Edition
WARNINGS AND CAUTIONS ITEM NO.
PART NUMBER
L5774
L5794
L7044 DESCRIPTION
LT
GSI
LT
GSI
1
211920F
2
2
2
2
LABEL, Caution - Ear/Eye Protection
2
211920E
2
2
2
2
LABEL, Caution - Hot Surface
3
211930A
2
2
2
2
LABEL, Safety Instructions - Lifting
4
211920D
2
2
2
2
LABEL, Caution - Hot Surface
5
211782A
2
2
2
2
BRACKET, Safety Label
6
211910K
2
2
2
2
LABEL, Warning - Safety Guard
7
211911C
2
2
2
2
LABEL, Warning - Barring Device
8
211910N
2
2
2
2
LABEL,Warning - Maximum Gas Inlet Pressure
9
211910J
2
2
2
2
LABEL, Warning - Safety Guard
10
211920J
3
3
3
3
LABEL, Caution - Wire Disconnect
11
295448
3
3
3
3
NYLON TIE
12
211910S
1
1
1
1
LABEL, Warning - Gas Venting
13
211920H
1
1
1
1
LABEL, Warning - Ignition Module Washing
14
211930E
1
1
1
1
LABEL, Warning - Emission Control Information
15
211853V
1
1
1
1
NAMEPLATE
16
211297G
1
1
1
1
LABEL, Made in America
FORM 6315 First Edition
7