8634_EH5U_eng_00

Operations manual for BROMMA TELESCOPIC SPREADER TYPE: EH5U General assembly drawing No: 1008900 Serial number: 8634 SWL: 41 tonne Customer: Liebherr Date of shipping: 2006

_____________________________________________________________________________________ BROMMA CONQUIP AB

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Warning! This Operations manual is intended as a guide to the use and maintenance of Bromma spreaders.

•

READ AND UNDERSTAND THE MANUAL BEFORE THE SPREADER IS PLACED INTO OPERATION!

•

Bromma Conquip AB or it’s affiliated - companies (to the extent permitted by law) accept no liability for loss or damage suffered as a result of the use of this manual.

•

If in doubt always refer to the original equipment manufacturer.

•

Refer at all time to the ”Safety precautions” under section 5!

•

DO NOT exeed the Safe Working Load (SWL) of the spreader bar. The Safe Working Load is found on the nameplate that is permanently affixed to the side frame of the spreader.

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Table of contents 1 • INTRODUCTION 2 • SPREADER DATA SHEET 3 • TECHNICAL DESCRIPTION SPREADER Functional description Design calculations Safety features In-plant testing 4 • TESTING RECORDS AND CERTIFICATE 5 • SAFETY PRECAUTIONS 6 • START-UP PROCEDURES 7 • MAINTENANCE PROCEDURES Maintenance instructions Periodic maintenance procedure Lubrication instructions Instructions for adjustment and repairs of major items 8 • SPARE PARTS AND SERVICE Spare parts list by major groups How to order spare parts and/or service 9 • HYDRAULIC CIRCUIT DIAGRAMS 10 • ELECTRICAL WIRING DIAGRAMS 11 • FAULT FINDING DIAGNOSTICS Hydraulic system Electrical system 12 • APPENDICES Units and conversion tables Hydraulic symbols Electrical symbols

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1 • Introduction

BROMMA Conquip has since 1967 been the leading manufacturer of telescopic container handling spreaders. A great number of BROMMA spreaders are in service today in ports and terminals around the world. A complete range of fixed length and telescopic spreaders are available, and each one provides high handling efficiency, excellent reliability, ease of maintenance and repair. This Operation Manual describes the many features of the BROMMA spreader. It will guide you in: • • • • •

Maintenance. Repairs. Trouble-shooting. Service. Spare parts.

In the event You should need additional information or support, our sales and/or technical staff will be pleased to assist you.

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Bromma Conquip

2. Spreader - Datasheet Type

EH5U

Art.nr:

1008900

Container Range

20’- 40’

Capacity Lifting capacity (evenly loaded) Lifting capacity (10% gravity point off set) Lifting lug capacity (end beam) Lifting lug capacity (main beam)

41 tonne 41 tonne 4 x 10 tonne 4 x 10 tonne

Operating Movements Telescoping 20’ to 40’ or 40’ to 20’ Twistlock rotation locking or unlocking 90o

30 s 1,5 s

Electrical Equipment Power voltage Frequency Control voltage Control valve Total power consumption Electrical protection

400 V AC 50 Hz 230 V AC 24 V DC 12,9 kW IP 55

Hydraulic Equipment Ambient temperature Working pressure of pump

50ºC 100 bar

Flow Pump flow setting Shock valve setting

2 x 13 l / min 140 bar

Tank Volume

2 x 50 l

Filter Pressure line

10 µm

Corrosion protection All surfaces are grit blasted ZInc rich epoxy primer Epoxy Polyurethane Min. coating thickness, total

SA 2.5 50 µm 70 µm 2 x 40 µm 200 µm

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3 • Technical description Functional description Bromma telescopic spreader EH5 (EH12 & EH170) are fabricated as all welded, high quality steel, construction. Two pairs of telescopic beams slide in the centre main frame construction. The telescopic beams are joined together at the ends by end beams, which house the twistlocks, flipper arms and hydraulic valves. The spreader has an inbuilt under clearance of 185 mm. This enables hatchcovers and containers with protrusions up to 185 mm to be handled. If larger clearances are required then overweight extension legs need to be fitted. The spreader is optionally fitted with one set of lifting lugs. Mostly, they are placed at each corner of the gable end. In case the spreader is provided with this device, it can be used for handling of badly damaged containers or noncontainerised cargo. Use only approved slings and shackles. Where the telescopic arms slide in the mainframe they are supported by a number of low friction slides plates, one at each corner of the mainframe (total 4) and on the top and bottom at the end on each telescopic arm (total 8). Sufficient clearance is provided between the slide plates and the structure to allow the beams to flex, enabling distorted containers to be handled. The spreader function (i.e. twistlocks, flippers, telescoping) is operated from the driver’s controls in the crane cab. TELESCOPIC SYSTEM The telescoping system is driven by means of an electric motor and reduction gearbox connected to an endless chain. This chain is titted with stacks of spring washers that work as chock absorbers where the chain attaches to the tension rods.. These tension rods are connected to the end beam. The springs allow for changes in the length of the spreader up to plus or minus 7 mm . The springs do not only act as shock absorbers; they also provide a floating possibility for the twistlocks to handle distorted containers. This "floating" action also eliminates the need for corner guide rollers. In the event of a power failure the telescoping motion can be handcranked. The positioning system works with proximity switches for positioning the spreader in the 20', 30' and 40' positions. This system enables the positioning of the twistlocks with an accuracy of plus or minus 3 mm (less than 1/8"). The drive motor incorporates an electric brake that is spring applied and takes electrical power to release.

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This brake not only controls the accuracy in stopping the expansion and retraction but also prevents changes from occurring in the spreader length during use. TOWER The main frame of the spreader is connected to the crane through a sliding tower assembly. This enables the centre of gravity lifting point to be moved a maximum of 1,2 meters toward each end of the spreader. This means that unevenly loaded containers can be picked up horizontally, which is specially important when loading or unloading in the guides in the ship´s cells. After unlocking an unevenly loaded container, the sliding tower assembly automatically returns to the central position FLIPPERS Flat gather guides, commonly called flippers, are fitted to each end beam of the spreader. They are of strong construction and are driven by a powerful hydraulic motor, which enables easy and fast location of the spreader onto the containers. The flipper gather is 155 mm and has a gathering torque of 1200 Nm. The flipper arms are always under pressure and each arm has a shock relief valve, which opens at a pre-set pressure of 45 bar above the normal working pressure. As soon as the shock load ends the flipper returns to the vertical position. Each flipper is controlled by its own solenoid valve and shock relief valve. The flippers work in pairs along the length of the spreader, individually at the gable ends, or all together. The speed of the flipper is approximately 180° in 6 seconds and is controlled by an orifice plug in the pipe connection to the motor. TWISTLOCK Four twistlocks for single container spreader are located in the corners of the spreader to engage and lift the container. A hydraulic cylinder rotates the twistlock and two sensors indicate the position of the twistlock, Locked or Unlocked. A landing pin safety system is provided to assure that the spreader is properly landed on the container before rotating the twistlocks. A spring loaded landing pin near each twistlock is pushed up into the twistlock housing when the spreader is landed on the container. When the spreader is properly landed on a container, the landing pin will activate a proximity switch. Only when all the corners of the spreader are landed, can the twistlocks be turned. At the same time, the blockading key is moved high enough so the blockading stop on the twistlock lever arm passes underneath it. If the spreader is not properly landed the proximity switch will not be activated and the ________________________________________________________________________________________________________ 2 of 3 BROMMA CONQUIP AB 03 08 ENG. rev. x

blockading key will get in the way of the blocking stop. This will stop the twistlocks from turning. SIGNAL LIGHT Near each end of the spreader mainframe there is a set of three signals light, one green, one red, one white, which can be clearly seen from the crane cabin. The green and red lights indicate if corresponding twistlocks are unlocked or locked respectively. The white light indicates when the spreader is properly "landed", and the twistlocks are correctly engaged in the container corner castings. HYDRAULIC UNITS The hydraulic units are protected inside each end beam. The unit consists of a built-in tank, variable displacement piston pump, motor valves and filter. The filter cap is fitted with a pressure relief valve plus or minus 0,14 bar to allow expansion and contraction of air inside the tank. The hydraulic components used are designed to work at over 200 bar but normal working pressure is 100 bar. The hydraulic valves are solenoid operated and can be tested by hand operating. MAIN ELECTRICAL CABINET The main electrical cabinet is mounted on heavy-duty rubber shock absorbers and is well protected being placed on the tower. Relays, transformers, circuit breakers, timers, hour counters and sockets are mounted in this cabinet. The PLC is also placed on the tower. A junction box including motor protectors is placed inside the main frame.

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• Design calculations The spreader structure is designed according to DIN15018 and to the following loading group which represents a container handling crane.

• •

HOISTING GROUP H2 LOADING GROUP B4

LIFTING CASES The following lifting cases are considered: 1. Most frequent load case A symmetrically loaded container of 41 tonne. The permissible stress is determined by analysis of direct loading and fatigue conditions. Depending on intensity of use the structure is suitable for: 2 X 106 lifting cycles "H” load case is determining. 2. Exceptional load cases Permissible stresses are determined by analysis of direct loading only. a) A container of 41 tonne weight but loaded unsymmetrically by 10% in the longitudinal direction. "H.Z" load case is determining. b) A container of 41 tonne weight but loaded unsymmetrically by 10% in the longitudinal and lateral direction. "H.S" load case is determining

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Safety features The following safety features are normally included in the crane: 1. The spreader should only be hoisted/lowered when all four twistlocks are fully locked/unlocked. 2. The spreader twistlocks should be locked/unlocked when the spreader is Properly "landed" on a container. This being when all four landing switches are actuated. 3. A delay feature on the twistlocks locked/unlocked circuit is installed to ensure the spreader is properly "landed" and not bouncing. This is in the form of a timer whom is adjustable, but normally set to between 1 and 2 seconds. 4. During hoisting the four blockading pins move to the "down" position. This prevents electrically the twistlocks from moving. NOTE ! When carrying out maintenance on the twistlocks, the blockading pin clamps can be fitted to each corner, to by pass the electric and mechanical blockading when running the twistlock.

5. Telescoping of the spreader is prevented unless all four blockading pins are in the "down" position and the twistlocks are unlocked. Individual switches indicate twistlocks locked, twistlocks unlocked and blockading pins "up". The following safety features are fitted on the spreader: 6. A mechanical blockading device prevents each twistlock from locking/ unlocking unless the blockading pin is "up" position.


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In-plant testing STRUCTURAL Each spreader is fully proof tested in the factory to a minimum of 50% overload prior to delivery. The proof test loading report enclosed illustrates the loads applied to the spreader. All lifting lugs are also proof tested in the factory. The testing is witnessed and certified by a third part inspection official. All spreader twistlocks are individually proof tested, stamped and certified to a loading of 37 tonne. FUNCTIONAL Each spreader is run in the factory prior to delivery being controlled by a specially designed simulator.


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4 • Testing records and certificates

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5 • Safety precautions Warnings READ AND UNDERSTAND THE MANUAL BEFORE THE SPREADER IS PUT INTO OPERATION. The manual contains vital information for the safety of personnel and the correct use of the spreader. Bromma Group will not accept any liability for the use of the spreader for any purposes outside what is described in the manual. DO NOT exeed the Safe Working Load (SWL) of the spreader bar. The Safe Working Load is shown on the nameplate that is permanently affixed to the side frame of the spreader.

Safety precautions 1. The spreader shall be operated and serviced only by authorized personnel. 2. The spreader must only be used for the purpose for which it is designed. 3. DO NOT change system settings and functions. 4. Perform a functional test after any maintenance or repair work. 5. Stay clear of the spreader when in operation. 6. Stay clear of all moving parts, such as guide arms (flippers), moving beams, telescopic chains, etc. A safe distance is 5 meters. 7. DO NOT connect or disconnect electrical connectors while the power is on. 8. DO NOT tamper with hydraulic pressure settings once adjusted by qualified personnel. See chapter 9. Hydraulic system for proper pressure adjustment. 9. DO NOT unlock the spreader while a container is suspended in the air. It could cause personnel injury or property damage.

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10. Maintain adjustment of all electrical and hydraulic components 11. Inspect the spreader for damage daily. 12. Care must be taken when performing any maintenance inside the spreader frame. It must be carried out under extreme caution and by personnel familiar with risks related to spreader function and movements. Serious injury by crushing can occur 13. Contact Bromma Conquip AB before doing any repair work on the spreader apart from replacing normal wear parts. 14. DO NOT walk or stand beneath the spreader bar during operation. 15. DO NOT attempt to lift a container that is not level (+/- 5°). 16. DO NOT crawl beneath a spreader bar for maintenance, repair or adjustment. Never put any body extremity beneath the spreader bar. 17. NEVER STAND BENEATH A SUSPENDED LOAD. 18. DO NOT attempt to restrain the movement of a container, whether laden or empty, by hand or by tagline. 19. DO NOT stand between a container and any construction that many prevent your movement to safety. A definite hazard exists that could cause serious injury or death by being crushed between the container and an obstruction (such as a building or another container). 20. Mobile work platforms which are used in repair and service work on the spreader must be equipped with safety rails and kick plates. 21. It is incumbent on the operator in charge of the crane to restrict the movements of the crane when repair or service work is being performed on crane-mounted spreader. 22. The tower must be moved back to the centre of the spreader before it leaves the container. There must be a good clearance between the Spreader and the container before slewing the crane boom. 23. When welding might be needed on the spreader with SCS2 assembled, make sure that it is properly grounded or dismantle the plug connection and earth cable.

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WARNING! Because this spreader is equipped with double-coil flipper arm valves but connected as a single coil valve function, the following may occur: If the operating voltage to the flipper arm valves disappears (intentionally or accidentally), the FLIPPER ARMS move upwards to their starting position. If EMERGENCY STOP is used or if the power supply to the electric motor of the hydraulic power unit is cut of in some other way, the flipper arms stop immediately. The flipper arms start moving again when the power supply to the electric motor of the hydraulic power unit is restored. It is essential to inform the personnel who work close to the spreader about this.

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CAUTION! ”MOTIONS CAN AUTOMATICALLY RE-START WHEN THE EMERGENCY SPREADER STOP IS RE-SET!”

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6 • Start - Up procedure ASSEMBLY OF TOWER (drg no 34476) 1 Check spreader and tower for damage. 2 Suspend the tower from a suitable forklift or crane (tower weight 1,4 t) using the main lifting pin (pos 1). 3 Remove the protective material from the robalon pads on tower (pos 2). Remove the drive sprocket cover (pos 6). Remove the (2) lifting lugs from main frame of the spreader at the assembly end (pos 3). 5 Lower the flipper arm, at assembly end of the spreader, by slackening hydraulic hoses on the motor. NOTE: Take care that flipper does not fall down and cause injury! 6 Remove top fixings for rubber covers (pos 4). 7 Remove lamp assembly by taking out the quick release fastening from the four pins and lay the lamp assembly in the main frame. 8 Release the gravity point chain, by removing the two screws and the locking device from adjuster. 9 You are now able to slide the tower into the main frame close to the centre. Note the direction of assembly. Arrows are painted on the tower and frame. 10 Now replace the lamp assembly, rubber covers and lifting lugs. If the flipper is rise at this time, care should be taken as it is liable to fall, now that the motor is empty.

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11 Remove the drive sprocket cover (pos 6). It is now possible to install the chain, complete with the anchor block fitted. The chain goes, under the first sprocket, over the centre one and under the third. To assist with the chain installation, pull the brake release lever, towards the back of the motor. It is then possible to turn the motor, using the handle supplied. 12 Replace the chain back into it's fixing point and tighten the adjusting screws, until the chain is tight (allow a sag of about 30 mm and place the tower in middle position) and replace the locking device. Grease the chain. 13 Replace sprocket cover. 14 Pass the main plug up through the tower and fix conduit pipes with screws supplied. 15 Place the cable into the top support clamp. 16 Connect the tower motor. The connections are marked u1 and w1 to give correct position. NOTE: Take care, incorrect rotation may result in serious damage! 17 Secure the cable to bracket with suitable cable ties. 18 Fix limit switch detection bar into place (pos 7). 19 Check all bolts are tight and the spreader is clear of all discarded material and tools. Take care that nothing had fallen into the chain.


TOWER FUNCTIONS AND TESTING The tower function is to level/unlevel loaded containers. Any other use of the tower is an abuse of the equipment and could result in serious damage. When the spreader is locked onto a container, it is possible to move the tower in any direction. The tower will stay where it is placed. The return to the middle position is done by the crane driver. When he has driven the tower to yellow or blue, it goes always to the middle position. To test the newly assembled unit, place the blockading pin clamps onto the spreader and lock the twistlocks. With the spreader on the ground, commence to travel the tower towards one end of the spreader. Now hold a piece of metal, i.e. spanner or screwdriver, in front of the stop switch, for the end that the tower is travelling. The tower should now stop. Try the other direction. If both of the limits work, travel the tower to both ends of the spreader, to confirm the limits work on the detection bar. When at each end, unlock the twistlocks and release a clamp, to confirm the tower returns to it's centre position. If any of these functions fail, please seek advice. WARNING! Use the tower only to level loads, or serious damage may occur! Never use the hand crank on the motor with power connected, or serious injury may occur!


Start - Up the spreader 1. Before any connection to container crane, place the main frame of the spreader on trestles or similar about 0,7 m height and in such a way that the flipper arms can be lowered. 2 Inspect the spreader for visible damage. 3. Connect the main current and control supply to the spreader. Connect the 24 pin plug to the service panel. 4. Start the electric motor of the hydraulic units by turning the ”pump on” switch on service panel. 5. For testing of the twistlocks all 4 blockading pins should be in ”up” position. This is achieved by using a blockading pin clamp. In the ”down” position the blockading pins electrically and mechanically block all twistlock rotation. 6. Test all functions of the spreader using the push buttons and switches on service panel.

the

a) When ”pump on” switch is on, both electric motors should be running in gable ends. b) Operate the push buttons to put the spreader in the different length positions. As an additional length, check that the twistlock centre length is marked on the plate positioned on side of the main beam. c) Check that the flippers works in pairs along the length of the spreader, individually at the gable ends, or all together by pressing the appropriate buttons. d) Check that when clamps are fitted to the blockading pins and all pins are up, this will be indicated by the white lights on the spreader. e) Check that the twistlocks lock/unlock and that the light indicators on the top of the spreader main frame indicate red when locked and green when unlocked. 7. Check that the pump operating pressure is 100 bar.


8. Check each end hydraulic assembly to ensure there are no oil leaks. 9. Note that the solenoid valves operating flippers and twistlocks can be manually operated if required.This is achieved by pushing the end of the solenoid with a small screwdriver. As power is generally always on the solenoid, the plug connection has to be disconnected first. 10. Service and lubrication should be carried out in accordance with the lubrication manual.


7 • Maintenance procedures Maintenance Instructions IMPORTANT! When the spreader is disconnected from the crane the heating function (if fitted) must always be connected and energised.

Pos. 1 TWISTLOCK (drg no 22808) All twistlock are to be greased through the greasecups 4 per spreader.

Pos. 2 TWISTLOCK CYLINDER & BEARING HOUSING IN TOWER (drg no 22808) Piston rod ends are to be greased. 8 per spreader. Bearing housing in tower. 2 per spreader.

Pos. 3 HYDRAULIC UNIT (drg no 22809) Oil is to be changed after first 50 hours, then after every 1000 hours.

Pos. 4 OIL FILTER (drg no 22809) Filter is to be changed after first 50 hours, then after every 1000 hours of operation or when the indicator is red.

Pos. 5 LIFTING SHAFTS (drg no 22808) (If the spreader/headblock is equipped with lifting shafts). ACTION! To be greased.

Pos. 6 GLIDE PLATE (drg no 22810) The robalon glide plates are to be replaced when the thickness is down to 17 mm. ACTION! To be checked.

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Pos. 7 GUIDE ARMS (drg no 22808) Shafts are to greased.

Pos. 8 TELESCOPIC GEARBOX (drg no 22808 & 22809) Oil level is to be checked through dismantled oil level plug. Bearings at the gearbox and the pedestal are to be greased through greasecups.

Pos. 9 ALL ROLLER CHAINS AND TENSION WHEEL (drg no 22808) Roller chains and tension wheel are to be checked from abrasion and greased.

Pos. 10 SIGNAL LAMPS (drg no 22810) Vibration proof glow lamp. ACTION! To be checked.

Pos. 11 TELESCOPIC BEAMS (drg no 22808) To be greased as follows: 1. In 20'- position, through greasenipple underneath the mainframe ca 50g/week. 2. In fully expanded position, with a brush on the sliding area under the telescopic beams ca 100g/ at interval min.1000 hour. The amount of grease and service interval depends on spreader use and environmental circumstances which vary from place to place.

Pos. 12 ELECTRICAL MOTORS (Only for EH5) Adjust brakes as per attached instructions.

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Page 1 of 1 Article No: Drawing No: Serial No: Customer: Standard: Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Quant 1 1 1 1 1 1 1 2 1 1 1 1 2 2 2 6 3 1 4 2 1 4 8 3 6 3 1

1002945 1002945 Title TWISTLOCK PIN GUIDE BLOCK SPHERICAL WASHER TWISTLOCK ARM, ASSY. TWISTLOCK KEY NUT SCREW SPACER RING HYDRAULIC CYLINDER BLOCKADING PIN SPRING NUT LOCK-KING WASHER NORD-LOCK LOCK PIN GREASE FITTING SWITCH ATTACH. STD. SCREW SWITCH PAD h=10 SCREW SCREW BLOCKADING PIECE NUT WASHER BOLTING PLATE WASHER NORD-LOCK COVER PLATE DEP4 SENSOR PLATE ASSY. LEFT

TWISTLOCK ASSEMBLY ISO, STD, LEFT BGS

Material / Article No.

sign: rev:

PWH -

Dwg No. 1000431 1000430 41683 43653 1000434 1000432

Art. No. 1000431 1000430 53968 43653 1000434 1000432 70165 54049 74147 37704 70429 75055 75295 74044 71328 74970 75226 1001482 75694 700686 43654 75090 75328 48916 75268 79850 1002453

41731 37704

1001482

43654

48916

1002453

date 2005-02-18 -

Remarks

TYPE 1 (M39x4-6H) M6S 8x75 FZB 8.8 (CA 32/20-100/65) FZB SF-TF 4.5x22x90 SS 1774-04 M12 FZB M12 FZB R.R 3.0 R 1/8" (SENSOR D=30) M6S 8x50 FZB 8.8 M6S 6x55 FZB 8.8 M6S 6x65 FZB 8.8 FZB LOC-KING M8 FZB BRB 8.4x16x1.5 FZB FZB M6 FZB FZB FZB

Page 1 of 1 Article No: Drawing No: Serial No: Customer: Standard: Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Quant 1 1 1 1 1 1 1 2 1 1 1 1 2 2 2 6 3 1 4 2 1 4 8 3 6 3 1

1002946 1002946 Title TWISTLOCK PIN GUIDE BLOCK SPHERICAL WASHER TWISTLOCK ARM, ASSY. TWISTLOCK KEY NUT SCREW SPACER RING HYDRAULIC CYLINDER BLOCKADING PIN SPRING NUT LOCK-KING WASHER NORD-LOCK LOCK PIN GREASE FITTING SWITCH ATTACH. STD. SCREW SWITCH PAD h=10 SCREW SCREW BLOCKADING PIECE NUT WASHER BOLTING PLATE WASHER NORD-LOCK COVER PLATE DEP4 SENSOR PLATE ASSY. RIGHT

TWISTLOCK ASSEMBLY ISO, STD, RIGHT BGS


sign: rev:

PWH -

Dwg No. 1000431 1000430 41683 43653 1000434 1000432

Art. No. 1000431 1000430 53968 57059 1000434 1000432 70165 54049 74147 37704 70429 75055 75295 74044 71328 74970 75226 1001482 75694 700686 43654 75090 75328 48916 75268 79850 1002454

41731 37704

1001482

43654

48916

1002454

date 2005-02-18 -

Remarks

TYPE 2 (M39x4-6H) M6S 8x75 FZB 8.8 (CA 32/20-100/65) FZB SF-TF 4.5x22x90 SS 1774-04 M12 FZB M12 FZB R.R 3.0 R 1/8" (SENSOR D=30) M6S 8x50 FZB 8.8 M6S 6x55 FZB 8.8 M6S 6x65 FZB 8.8 FZB LOC-KING M8 FZB BRB 8.4x16x1.5 FZB FZB M6 FZB FZB FZB

PERIODIC MAINTENANCE PROCEDURE RUNNING-IN OF A NEW SPREADER After 50 and 250 hours 1. Lubricate and check the various points as per the lubrication instructions. 2. Check the telescopic chain. Tighten if it can be moved more than ± 25 mm in vertical direction. EVERY 100 WORKING HOURS

Nut

1. Twistlock: Check the nut and the floating mechanism and ensure that all parts are properly tightened down. Check that the locking pin can be moved easily and that it indicates the correct position (see 'Adjusting the locking pin'). 2. Check that all hydraulic tank mountings are tight.

Twistlock pin

3. Check that the hydraulic pump pressure is correct. 4. Carefully inspect all hoses, hose clips and hose connections. Defective hydraulic hoses and connections may cause personal injury when jets of liquid escape under high pressure. 5. Leaking hose connections and defective hoses should be rectified immediately. EVERY 1000 WORKING HOURS Lubricate and check the various points as per the lubrication instructions. CAUTION! When working on or in the vicinity of the spreader the electrical supply to the spreader should be disconnected, if possible, to prevent personal injury and material damage. This can be done using the main switch or by disconnecting the power cable. If the work requires that the electrical supply remains connected then staff on or in the vicinity of the spreader must be informed that it could move.

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TWISTLOCK MAINTENANCE Every 3000 working hours (100,000 containers handled2 or once annually3) 1. Dismantle all four twistlocks (eight on twin-liftspreaders).

Nut

2. Inspect all parts. Look for any damage which necessitate their replacement.

Spherical washer

3. Check that there are no cracks (or other faults) in the threads of the twistlock pins or 'heads'. Use penetrating fluid to detect fissures. 4. Replace the twistlock pin if cracks are detected.

Twistlock pin

5. Clean all parts. 6. Lubricate the parts. 7. Reassemble the twistlocks.

Every 6000 working hours (200,000 containers handled4 or every other year5) The twistlock pins and the spherical washers6 shall be replaced. NOTE. See the twistlock drawing and/or the separate adjustment instructions for the adjustment of the twistlock end stop switches after reassembly.

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If the spreader is equipped with twistlock counter If there is no hour counter or twistlockcounter 4 If the spreader is equipped with twistlock counter 5 If there is no hour counter or twistlock counter 6 Only for floating twistlocks 3

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PROCEDURE FOR ADJUSTMENT AND REPAIR OF MAJOR ITEMS OF THE SPREADER REPLACING THE HYDRAULIC PUMP When ordering a new hydraulic pump always state the direction of rotation as marked on the old pump housing. To replace the hydraulic pump (free-standing pump unit): 1.Turn off the electrical supply using the main switch. 2. Disconnect the inlet , outlet hoses and drainhoses from the pump. 3. Reconnect the inlet and outlet hoses once the pump has been fitted. 4. Reconnect the drain hose to the pump. 5. See drawing no.45316 for setting the pump flow and pressure. NOTE. Every time the pump is emptied, new oil must be added until it starts to run out of the drain hose. SHOCK RELIEF VALVES, general These are cross over relief valves which relieves excess hydraulic pressure caused by external forces on the flipper arms or the telescopic system. The rising hydraulic pressure acts against the spring to open the flow path to the other port. All leakage’s through these valves at the normal operating pressure of the pump (lower setting than the pump's operating pressure) cause a substantial increase in the temperature of the hydraulic oil. Leaks of this type are often indicated by a hissing sound coming from the relief valve. Possible causes are: * Slides jamming due to poor hydraulic oil * Defective seals * Incorrect pressure setting

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ADJUSTING THE TELESCOPIC CHAIN (Drawing no. 38073) 1. Run the spreader to the maximum position (40 foot). 2. Disconnect the power. 3. Remove the locking screws from the adjuster nut. 4. Tighten the adjuster nuts on both sides with a torque wrench to 50 Nm (37 ft-lbs.) alternately one turn at a time . It is important to adjust both sides equally. If not done properly this could cause future problems in operation and reduce the life of the chain. 5. Reinstall the locking screws in the adjusting nut .

Locking screws

Adjusting nut

Cotter pin

Chain lock

REPLACING A BROKEN CHAIN If the chain should break and jump over the chain wheel, repair as follows: 1. Disconnect the electrical supply in the spreader control cabinet by turning off the main switch. 2. Place the telescopic beams in the approximate position for a 30 foot container using a fork lift truck or similar. 3. Turn the adjusting nut counterclockwise a quarter of a turn. 4. Remove the chain pin connected to the shock absorber by pulling out the cotter pin. 5. Remove the chain. 6. Install a new chain or insert a joining link and reinstall the chain and the adjusting nut. 7. Perform the steps described above (Adjusting the telescopic chain). 8. Connect the power supply and make a fine adjustment as per the instructions in 'Setting the spreader length'. 9. Check the distance between the twistlocks as per the instructions in Spreader lengths with different twistlocks'. 10. Lubricate the chain according to drawing 22808, Lubrication points.

4 of 10

BROMMA CONQUIP AB

07 02 ENG rev. x

REPLACING ROBALON PLATES Robalon plate in main frame 1. Extend the spreader to at least the 30 foot position. 2. Remove the locking plate and replace the Robalon plate.

Telescopic beam lower plates 1. Set the spreader to at least the 20 foot position. 2. Remove the electrical connectors from the electromagnetic telescopic valves. 3. Operate the telescopic drive by manually pressing the valves until the Robalon plate mounting bolts are accessible through the aperture in the lower flange of the main beam. Replace the plates.

Telescopic beam upper plates 1. Set the spreader to at least the 20 foot position. 2. Remove the electrical connectors from the electromagnetic telescopic valves. 3. Operate the telescopic drive by manually pressing the valves until the Robalon plate mounting bolts are accessible. 4. Replace the plates.

DISMANTLING THE TELESCOPIC BEAMS AND END BEAM UNIT If the telescopic beams require checking. 1. Start by removing all the Robalon plates from the ends of telescopic beams. Leave the plates on the main frame in place. 2. Disconnect the power cables and the hydraulic hoses from the end units. Seal all hydraulic hoses correctly. 3. Remove the stud from the drawbar connection in the end beam. 4. Take the weight off the end unit using a fork lift truck and extend the unit to the 40 foot position. 5 of 10

BROMMA CONQUIP AB

07 02 ENG rev. x

5. Secure a spacer between the telescopic beams to prevent lateral movement. 6. Extract the beams from the main frame and inspect them as required. 6. Reassemble the beams and the end units in the reverse order to that in the instructions above.

FLIPPER ARM UNIT (AUTOMATIC FLIPPER ARMS) 1. Remove the outlet plug to alter flipper arm speed. NOTE. When replacing the flipper arm motor ensure that the outlet plug is correctly positioned. 2. Removing and installing bearings a) Remove the flipper arms b) Remove the key c) Drift out the shaft. Once the shaft has been removed the bearing will be pushed out by the middle key. d) Drift out the second bearing. e) Install the parts in the reverse order to dismantle except for that both bearings have to be drifted into position using a pipe of a suitable bore.

6 of 10

BROMMA CONQUIP AB

07 02 ENG rev. x

ADJUSTING SPREADER LENGTH Sensors: a) Adjust the centre to centre distance between twistlocks for each position by moving the sensors. b) For 30' check the centre to centre distance between twistlock both when extending and retracing the spreader. The accurate distances between the twistlocks are shown in ”Spreader length with different twistlocks”.

Sensor

Sensor plate

SPREADER LENGTH WITH TWISTLOCKS BROMMA ISO Twistlock 20' 30' Floating:

5852

8918

40' 11984

ADJUSTING THE LANDING PIN a) Attach blockading pin clamps at three of the corners. b) At the fourth corner, press the pin upwards. c) When the lower part of the pin is 6 - 7 mm from the bottom plate of the corner, the lamp indicating "spreader landed", shall go on.

Landing switch

d) If the distance is not correct, adjust the landing switch and do the test again.

Landing pin

7 of 10

BROMMA CONQUIP AB

07 02 ENG rev. x

e) Proceed in the same way for all four corners. DISMOUNTING THE TWISTLOCK PIN 1. Dismout the twistlock cylinder as described on the next page. 2. Remove the M6 screw and nut from the top of the twistlock. 3. Grab hold of twistlock head. 4. Slack off the twistlock nut. 5. Lower the twistlock pin and guide block. 6. Do not lose the twistlock pin key.

Twistlock nut

M6 nut

M6 screw

Guide neck

Twistlock MOUNTING housing 1. Perform the steps above in the Twistlock head reverse order. 2. Carry out the adjustment below 3. before mounting the M6 screw and nut. 4. Lubricate according to instructions on drawing 22808, Lubrication points.

Distance between top of twistlock head and bottom of guide block 1-2 mm

Checking the Float 1. Grab hold of the twistlock head. 2. Push or pull the twistlock to one of the corners. 3. Ensure the guide block is touching the twistlock housing bottom plate. If not, the twistlock needs to be adjusted /lowered. 4. If the twistlock is touching the bottom plate, press the twistlock upwards while holding it in the corner. 5. The twistlock should be moving up slightly. If it moves a lot, adjust it higher. 6. If the twistlock does not move at all, it needs to be adjusted down. Adjusting 1. Remove the M6 screw from the top of the twistlock. 2. To lower the twistlock, loosen the twistlock nut slightly. To raise the twistlock, tighten the nut. The distance between the top of twistlock head and the bottom of guide block 1 -2 mm 3. Recheck the float of the twistlock. 4. Reinstall the M6 screw.

8 of 10

BROMMA CONQUIP AB

Twistlock nut Spherical washer Key

Twistlock pin

Twistlock head 07 02 ENG rev. x

Removing the Twistlock Cylinder 1. Make sure the power supply is disconnected and the oil pressure is relieved from the Split pin system. 2. Remove the hoses from the cylinder. 3. To avoid oil leakage, thread a plastic bag Spacer over the end of the hoses and secure ring them with straps. 4. Pull out the split pins. Remove the spacer rings and the cylinder. Installing the Twistlock Cylinder 1. Perform the steps above in the reverse order. 2. The hoses must be tightened to 95 Nm (70 ft-lbs) torque. 3. De-aerate the system by running the cylinder several times.

Cylinder

Removing Sensors 1. Unscrew the cable connection from the sensor. 2. Loosen the two screws on the switch attachment. 3. Remove the sensor.

Sensor Installing Sensors 1. Perform the steps above in the reverse order, using blue Loctite to the cable connection. 2. The distance between sensor face and flag is approximately 5-6 mm. Check the sensor by grabbing the twistlock head and moving it around in different positions. If the signal is lost, adjust the sensor closer to its flag. Make sure the flag does not come in contact with the sensor.

9 of 10

BROMMA CONQUIP AB

Signal cable connection

07 02 ENG rev. x

Checking the tower motor brake 1. Disconnect the power. 2. Remove the crank from its stowed position in the tower. 3. Install the crank at the rear end of the tower motor. 4. Place a torque wrench in the ½” socket on the crank 5. Adjust the torque to 65 Nm. 6. If the torque wrench releases as the 65 Nm torque is reached, the brake adjustment is OK. If it does not release and the motorshaft rotates, the brake must be adjusted. See Inspection and maintenance of BGM8 Tower motor at the end of this section.

Tower motor

Crank

65 Nm

Torque wrench

10 of 10

BROMMA CONQUIP AB

07 02 ENG rev. x

Bromma Manual

Important tightening torques EH5/EH170 Tower and main frame

434Nm

222Nm

434Nm 434Nm

434Nm

End beam

91Nm

6.5 Nm

52Nm

Telescopic motor EH5 / EH170

Telescopic motor EH5U / EH170U

434Nm

52Nm 434Nm

0-1- Month. 03 rev.00

Bromma Conquip

Bromma Manual

Limit switch box EH5 / EH170 91Nm

Twistlock EH5 / EH170

Twistlock EH5U / EH170U

100 Nm 95 Nm

91Nm

Flipper motor and gearbox 250Nm after 200 test cycles

385Nm 91Nm

103Nm after 200 test cycles

Bromma Conquip

0-2- Month. 03 rev.00

H:\DWG\A3\A38\38073A.dwg

1 of 2

8

Inspection and maintenance periods

8

Inspection and Maintenance • • • •

8.1

Inspection and maintenance periods Equ ipm ent/com po nen ts

Frequency

BMG4 =Telescopic Motor

Every Year

BMG8 = Tower Motor

Every third month

What to do ? Inspecting the brake: • Mea sure and set working air gap • brake disc, lining • P ressure plate • C arrier / gearing • P ressure rings • E xtract the ab raded ma tter • Inspect the switch elemen ts and repla ce if necessary (e.g . in case o f burn-out)

1

8

Inspection and maintenance of brake BMG 4 and 8

8.6

Inspection and maintenance of brake BMG4 = Telescopic Motor BMG8 = Tower Motor

9 8 6

7

5 2

3

4

1

22 21 e 10 b

20

c

19

a 15 11

2

12 13

14

16

17

18

8


Inspecting brake BMG 4 and 8

, setting the working air gap

1. Isolate the moto r and brake from the supply, safeguarding them against un inten tional power -up. 2. Remove the following: – If fitted, forced- cooling fan for motor and brake maintenance. – F lange co ver or fa n guard (21 ). 3. Pu sh the rubber sealing co llar (5) aside. – R elease the clip to do this, if necessary . – E xtract the abr aded ma tter. 4. Measure the brake disc (7 ): If the brak e d isc is: – ≤ 9 mm on b rake motors up to size 100 .(BMG4) – ≤ 10 mm on bra ke motor s up to size 1 12.(BMG8) Fit a new brake disc (→ Section "Ch anging brake disc on BMG

4 and 8

A

.

3


8

Changing thebrake disk BMG 4 and 8 When fitting a ne w brake disc, in spect the other removed pa rts as well and fit new one s if nece ss ary 1. Iso late the moto r and brake from the supply,, safeguarding them against un inten tional power -up. 2. Remove the following: – If fitted, forced coolin g fan – F lange co ver or fa n guard (21 ), ci rclip (2 0) and fan (19). 3. Rem ove the ru bber sea ling colla r (5 ) an d the ma nual brake release: – S etting nuts ( 18), con ica l coil sp rings (1 7), studs (16), rele ase lever (1 5), dowel pin (1 4). 4. Unscr ew hex nuts (1 0e ), ca refully pull off the brake co il body (1 2) (brake ca ble!) an d take out the brak e spr ings (11). 5. Rem ove the dam ping plate (9 ), pres sur e pla te (8) and brake disc (7, 7b) an d cle an the br ak e com ponents . 6. Fit a ne w brake d isc. 7. Re- install th e br ake comp onents. – E xcept fo r the r ubber sea ling colla r, fan and fan guard, se t the working air gap (→ ”Inspe cting brake BMG 4 and 8, settin g the wor king air gap” , points 5 through 8) 8. With m anual brake r elease: Use se tting n uts to set the flo ating clear ance "s" between the conical co il springs (pressed flat) an d the settin g nuts ( → following illustration).

s

Brak e BMG 4 and 8

Floa ting clear ance s [mm] 2

Importan t: This flo ating clerance "s" is necessary so that the pressure plate can move up as the brake lining wears. Otherwise, reliable braking is not gu ara nteed. 9. Fit the r ubber sea ling colla r ba ck in place and re-install th e dismantled pa rts.

Note:

•

T he locka ble man ual brake r elea s e ( type HF) is a lready r elea s ed if a re sistan ce is encountered whe n ope rating the gr ub scre w. • T he se lf-reengaging manual b rake re lea s e (type HR) ca n be operated with normal hand pressu re. Imp ortant: In brake motors with self-reengaging manual brake release, the manual brake release lever must be removed after startup/maintenance. A bracket is provided for storing it on the outside of the motor.

4

8


Changing Springs

1. Isolate the moto r and brake from the supply, safeguarding them against un inten tional po wer -up. 2. Remove the following: – If fitted, fo rced -cooling fan , For motor and brake ma intenance . – F lange cover or fa n guard (21 ), ci rclip (2 0) and fan (19). 3. Remove the ru bber sea ling colla r (5) an d the ma nual brake release: – s etting nuts (18 ), conical coil sp rings (1 7), studs ( 16) , release le ver ( 15) , dowel pin (1 4). 4. Unscrew he x nuts ( 10e ), pull o ff the co il body ( 12) . – B y app rox. 50 mm (watch the bra ke ca ble!) . 5. Cha nge

brake springs (11).

– P os ition the bra ke sp rings symme trically. 6. Re- install th e br ake components.. – E xcept fo r the r ubber sea ling colla r, fan an d fan gu ard, set the wor king air ga p (→ ”Ins pecting brake BMG 4 and 8 setting the working air gap ” , points 5 th rough 8) 7. With manual brake release: Use setting nuts to s et floating c learance "s" between the co nical coil springs (pressed fla t) an d the setting nuts ( → following illustration.)

s

Brak e

Floa ting clear ance s [mm]

BMG 4 and 8

2

Importan t: This floating clearance "s" is necessary so that the pressure plate can move up as the brake lining wears. Otherwise, reliable braking is not gu aranteed. 8. Fit the rubber sealing colla r ba ck in place and re-install th e dismantled pa rts.

Note

5

Fit new settingnuts (18) an d hexag on nuts ( 10e ) if the re moval pr oced ure is r epeated!

kVA

9

i 9.3

Brak e type

f

n

Work done, working air gap, braking torques of brake BMG 4 - 8

P Hz

Work done, working air gap, braking torques of brake BMG 4-8

Fo r motor size

Work do ne until main tenance [10 6 J]

Workin g air gap [mm] min. 1)

0.25

ma x.

Br aking torque se ttings Br aking torque [N m]

Type an d n o. of springs

Order n umber o f spr ings

Nor mal

Norma l

Red

Red

0.6

135 150 8 135 151 6 BMG 4

BMG 8

1)

6

100

112M 132S

40

6

-

75

6

-

260

600

0.3

1.2

184 845 3 135 570 8

Please note when checking the air gap: Parallelism tolerances on the brake disk may give rice to deviation of ±0.1 after a test run.

A ddres s lis t

C o n t a c t y o u r B R O M M A l o c a l r e p r e s e n t a t i v e o r S E W A ddres s es below. G ermany Headquarters P roduc tion S ales S ervic e

B ruc hs al

S E W-E UR ODR IV E G mbH & C o E rnst-B lickle-S traß e 42 D-76646 B ruchs al P.O. B ox P os tfach 3023 · D-76642 B ruchsal

Tel. (0 72 51) 75-0 F ax (0 72 51) 75-19 70 http://www.S E W-E UR ODR IV E .de s ew@ s ew-eurodrive.de

P roduc tion

G raben

S E W-E UR ODR IV E G mbH & C o E rnst-B lickle-S traß e 1 D-76676 G raben-Neudorf P.O. B ox P os tfach 1220 · D-76671 G raben-Neudorf

Tel. (0 72 51) 75-0 F ax (0 72 51) 75-29 70 Telex 7 822 276

A s s embly S ervic e

G arbs en (near Hannover)

S E W-E UR ODR IV E G mbH & C o Alte R icklinger S traß e 40-42 D-30823 G arbs en P.O. B ox P os tfach 110453 · D-30804 G arbs en

Tel. (0 51 37) 87 98-30 F ax (0 51 37) 87 98-55 s cm-garbs en@ s ew-eurodrive.de

K irc hheim (near München)

S E W-E UR ODR IV E G mbH & C o Domagks traß e 5 D-85551 K irchheim

Tel. (0 89) 90 95 52-10 F ax (0 89) 90 95 52-50 s cm-kirchheim@ s ew-eurodrive.de

L angenfeld (near Düs s eldorf)

S E W-E UR ODR IV E G mbH & C o S iemens s traß e 1 D-40764 Langenfeld

Tel. (0 21 73) 85 07-30 F ax (0 21 73) 85 07-55 s cm-langenfeld@ s ew-eurodrive.de

Meerane (near Zwickau)

S E W-E UR ODR IV E G mbH & C o Dänkritzer Weg 1 D-08393 Meerane

Tel. (0 37 64) 76 06-0 F ax (0 37 64) 76 06-30 s cm-meerane@ s ew-eurodrive.de

Additional address es for s ervice in G ermany provided on reques t! F ranc e P roduc tion S ales S ervic e

Haguenau

S E W-US OC OME S AS 48-54, route de S oufflenheim B . P. 185 F -67506 Haguenau C edex

Tel. 03 88 73 67 00 F ax 03 88 73 66 00 http://www.us ocome.com s ew@ us ocome.com

A s s embly S ales S ervic e

B ordeaux

S E W-US OC OME S AS P arc d’a ctivité s de Magellan 62, avenue de Magellan - B . P. 182 F -33607 P es s ac C edex

Tel. 05 57 26 39 00 F ax 05 57 26 39 09

Lyon

S E W-US OC OME S AS P arc d’A f faires R oos evelt R ue J acques Tati F -69120 Vaulx en Velin

Tel. 04 72 15 37 00 F ax 04 72 15 37 15

P aris

S E W-US OC OME S AS Zone indus trielle 2, rue Denis P apin F -77390 Verneuil I’E t ang

Tel. 01 64 42 40 80 F ax 01 64 42 40 88

Additional address es for s ervice in F rance provided on reques t! A rgentina A s s embly S ales S ervic e

B uenos A ires

S E W E UR ODR IV E AR G E NT INA S .A. C entro Indus trial G arin, Lote 35 R uta P anamericana K m 37,5 1619 G arin

Tel. (3327) 45 72 84 F ax (3327) 45 72 21 s ewar@ s ew-eurodrive.com.ar

Melbourne

S E W-E UR ODR IV E P T Y. LT D. 27 B everage Drive Tullamarine, Victoria 3043

Tel. (03) 99 33 10 00 F ax (03) 99 33 10 03

S ydney

S E W-E UR ODR IV E P T Y. LT D. 9, S leigh P lace, Wetherill P ark New S outh Wales , 2164

Tel. (02) 97 25 99 00 F ax (02) 97 25 99 05

Wien

S E W-E UR ODR IV E G es .m.b.H. R ichard-S traus s -S tras s e 24 A-1230 Wien

Tel. (01) 6 17 55 00-0 F ax (01) 6 17 55 00-30 s ew@ s ew-eurodrive.at

A us tralia A s s embly S ales S ervic e

A us tria A s s embly S ales S ervic e

7

Address list

Belgium Assembly Sales Service

Brüssel

CARON-VECTOR S.A. Avenue Eiffel 5 B-1300 Wavre

Tel. (010) 23 13 11 Fax (010) 2313 36 http://www.caron-vector.be [email protected]

Sao Paulo

SEW DO BRASIL Motores-Redutores Ltda. Rodovia Presidente Dutra, km 208 CEP 07210-000 - Guarulhos - SP

Tel. (011) 64 60-64 33 Fax (011) 64 80 33 28 [email protected]

Brazil Production Sales Service

Additional addresses for service in Brazil provided on request! Bulgaria Sales

Sofia

BEVER-DRIVE GMBH Bogdanovetz Str.1 BG-1606 Sofia

Tel. (92) 9 53 25 65 Fax (92) 9 54 93 45 [email protected]

Toronto

SEW-EURODRIVE CO. OF CANADA LTD. 210 Walker Drive Bramalea, Ontario L6T3W1

Tel. (905) 7 91-15 53 Fax (905) 7 91-29 99 www.sew-eurodrive.ca

Vancouver

SEW-EURODRIVE CO. OF CANADA LTD. 7188 Honeyman Street Delta. B.C. V4G 1 E2

Tel. (604) 9 46-55 35 Fax (604) 946-2513

Montreal

SEW-EURODRIVE CO. OF CANADA LTD. 2555 Rue Leger Street LaSalle, Quebec H8N 2V9

Tel. (514) 3 67-11 24 Fax (514) 3 67-36 77

Canada Assembly Sales Service

Additional addresses for service in Canada provided on request! Chile Assembly Sales Service

Santiago de Chile

SEW-EURODRIVE CHILE Motores-Reductores LTDA. Panamericana Norte No 9261 Casilla 23 - Correo Quilicura RCH-Santiago de Chile

Tel. (02) 6 23 82 03+6 23 81 63 Fax (02) 6 23 81 79

Tianjin

SEW-EURODRIVE (Tianjin) Co., Ltd. No. 46, 7th Avenue, TEDA Tianjin 300457

Tel. (022) 25 32 26 12 Fax (022) 25 32 26 11

Bogotá

SEW-EURODRIVE COLOMBIA LTDA. Calle 22 No. 132-60 Bodega 6, Manzana B Santafé de Bogotá


Zagreb

KOMPEKS d. o. o. PIT Erdödy 4 II HR 10 000 Zagreb

Tel. +385 14 61 31 58 Fax +385 14 61 31 58

Praha

SEW-EURODRIVE S.R.O. Business Centrum Praha Luná 591 16000 Praha 6

Tel. 02/20 12 12 34 + 20 12 12 36 Fax 02/20 12 12 37 [email protected]

Kopenhagen

SEW-EURODRIVEA/S Geminivej 28-30, P.O. Box 100 DK-2670 Greve

Tel. 4395 8500 Fax 4395 8509 http://www.sew-eurodrive.dk [email protected]

Tallin

ALAS-KUUL AS Paldiski mnt.125 EE 0006 Tallin

Tel. 6 59 32 30 Fax 6 59 32 31

China Production Assembly Sales Service Colombia Assembly Sales Service Croatia Sales Service Czech Republic Sales

Denmark Assembly Sales Service Estonia Sales

8

Address list

Finland Assembly Sales Service

Lahti

SEW-EURODRIVE OY Vesimäentie 4 FIN-15860 Hollola 2

Tel. (3) 589 300 Fax (3) 780 6211

Normanton

SEW-EURODRIVE Ltd. Beckbridge Industrial Estate P.O. Box No.1 GB-Normanton, West- Yorkshire WF6 1QR

Tel. 19 24 89 38 55 Fax 19 24 89 37 02

Athen

Christ. Boznos & Son S.A. 12, Mavromichali Street P.O. Box 80136, GR-18545 Piraeus

Tel. 14 22 51 34 Fax 14 22 51 59 [email protected]

Hong Kong

SEW-EURODRIVE LTD. Unit No. 801-806, 8th Floor Hong Leong Industrial Complex No. 4, Wang Kwong Road Kowloon, Hong Kong

Tel. 2-7 96 04 77 + 79 60 46 54 Fax 2-7 95-91 29 [email protected]

Budapest

SEW-EURODRIVE Kft. H-1037 Budapest Kunigunda u. 18

Tel. +36 1 437 06 58 Fax +36 1 437 06 50

Baroda

SEW-EURODRIVE India Pvt. Ltd. Plot No. 4, Gidc Por Ramangamdi · Baroda - 391 243 Gujarat

Tel. 0 265-83 10 86 Fax 0 265-83 10 87 [email protected]

Dublin

Alperton Engineering Ltd. 48 Moyle Road Dublin Industrial Estate Glasnevin, Dublin 11

Tel. (01) 8 30 62 77 Fax (01) 8 30 64 58

Milano

SEW-EURODRIVE di R. Blickle & Co.s.a.s. Via Bernini,14 I-20020 Solaro (Milano)

Tel. (02) 96 98 01 Fax (02) 96 79 97 81

Toyoda-cho

SEW-EURODRIVE JAPAN CO., LTD 250-1, Shimoman-no, Toyoda-cho, Iwata gun Shizuoka prefecture, P.O. Box 438-0818

Tel. (0 53 83) 7 3811-13 Fax (0 53 83) 7 3814

Ansan-City

SEW-EURODRIVE KOREA CO., LTD. B 601-4, Banweol Industrial Estate Unit 1048-4, Shingil-Dong Ansan 425-120

Tel. (031) 4 92-80 51 Fax (031) 4 92-80 56 [email protected]

Brüssel

CARON-VECTOR S.A. Avenue Eiffel 5 B-1300 Wavre

Tel. (010) 23 13 11 Fax (010) 2313 36 http://www.caron-vector.be [email protected]

Skopje

SGS-Skopje / Macedonia "Teodosij Sinactaski” 6691000 Skopje / Macedonia

Tel. (0991) 38 43 90 Fax (0991) 38 43 90

Johore

SEW-EURODRIVE SDN BHD No. 95, Jalan Seroja 39, Taman Johor Jaya 81000 Johor Bahru, Johor West Malaysia

Tel. (07) 3 54 57 07 + 3 54 94 09 Fax (07) 3 5414 04

Great Britain Assembly Sales Service Greece Sales Service Hong Kong Assembly Sales Service

Hungary Sales Service India Assembly Sales Service Ireland Sales Service

Italy Assembly Sales Service Japan Assembly Sales Service Korea Assembly Sales Service Luxembourg Assembly Sales Service Macedonia Sales

Malaysia Assembly Sales Service

9

Address list

Netherlands Assembly Sales Service

Rotterdam

VECTOR Aandrijftechniek B.V. Industrieweg 175 NL-3044 AS Rotterdam Postbus 10085 NL-3004 AB Rotterdam

Tel. +31 10 44 63 700 Fax +31 10 41 55 552 http://www.vector.nu [email protected]

Auckland

SEW-EURODRIVE NEW ZEALAND LTD. P.O. Box 58-428 82 Greenmount drive East Tamaki Auckland

Tel. 0064-9-2 74 56 27 Fax 0064-9-2 74 01 65 [email protected]

Christchurch

SEW-EURODRIVE NEW ZEALAND LTD. 10 Settlers Crescent, Ferrymead Christchurch

Tel. 0064-3-3 84 62 51 Fax 0064-3-3 85 64 55 [email protected]

Moss

SEW-EURODRIVE A/S Solgaard skog 71 N-1599 Moss

Tel. (69) 2410 20 Fax (69) 2410 40 [email protected]

Lima

SEW DEL PERU MOTORES REDUCTORES S.A.C. Los Calderos # 120-124 Urbanizacion Industrial Vulcano, ATE, Lima

Tel. (511) 349-52 80 Fax (511) 349-30 02 [email protected]

Lodz

SEW-EURODRIVE Polska Sp.z.o.o. ul. Pojezierska 63 91-338 Lodz


Coimbra

SEW-EURODRIVE, LDA. Apartado 15 P-3050-901 Mealhada

Tel. (0231) 20 96 70 Fax (0231) 20 36 85 [email protected]

Bucuresti

Sialco Trading SRL str. Madrid nr.4 71222 Bucuresti


St. Petersburg

ZAO SEW-EURODRIVE P.O. Box 193 193015 St. Petersburg

Tel. (812) 3 26 09 41 + 5 35 04 30 Fax (812) 5 35 22 87 [email protected]

SEW-EURODRIVE PTE. LTD. No 9, Tuas Drive 2 Jurong Industrial Estate Singapore 638644

Tel. 8 62 17 01-705 Fax 8 61 28 27 Telex 38 659

Pakman - Pogonska Tehnika d.o.o. UI. XIV. divizije 14 SLO – 3000 Celje

Tel. 00386 3 490 83 20 Fax 00386 3 490 83 21 [email protected]

New Zealand Assembly Sales Service

Norway Assembly Sales Service Peru Assembly Sales Service Poland Sales

Portugal Assembly Sales Service Romania Sales Service Russia Sales

Singapore Assembly Sales Service Slovenia Sales Service

10

Celje

Address list

South Africa Assembly Sales Service

Johannesburg

SEW-EURODRIVE (PROPRIETARY) LIMITED Eurodrive House Cnr. Adcock Ingram and Aerodrome Roads Aeroton Ext. 2 Johannesburg 2013 P.O.Box 90004 Bertsham 2013

Tel. + 27 11 248 70 00 Fax +27 11 494 23 11 [email protected]

Capetown

SEW-EURODRIVE (PROPRIETARY) LIMITED Rainbow Park Cnr. Racecourse & Omuramba Road Montague Gardens Cape Town P.O.Box 36556 Chempet 7442 Cape Town

Tel. +27 21 552 98 20 Fax +27 21 552 98 30 Telex 576 062

Durban

SEW-EURODRIVE (PROPRIETARY) LIMITED 2 Monaceo Place Pinetown Durban P.O. Box 10433, Ashwood 3605

Tel. +27 31 700 34 51 Fax +27 31 700 38 47

Bilbao

SEW-EURODRIVE ESPAÑA, S.L. Parque Tecnológico, Edificio, 302 E-48170 Zamudio (Vizcaya)

Tel. 9 44 31 84 70 Fax 9 44 31 84 71 [email protected]

Jönköping

SEW-EURODRIVE AB Gnejsvägen 6-8 S-55303 Jönköping Box 3100 S-55003 Jönköping

Tel. (036) 34 42 00 Fax (036) 34 42 80 www.sew-eurodrive.se

Basel

Alfred lmhof A.G. Jurastrasse 10 CH-4142 Münchenstein bei Basel

Tel. (061) 4 17 17 17 Fax (061) 4 17 17 00 http://www.imhof-sew.ch [email protected]

Chon Buri

SEW-EURODRIVE (Thailand) Ltd. Bangpakong Industrial Park 2 700/456, Moo.7, Tambol Donhuaroh Muang District Chon Buri 20000

Tel. 0066-38 21 40 22 Fax 0066-38 21 45 31 [email protected]

Istanbul

SEW-EURODRIVE Hareket Sistemleri San. ve Tic. Ltd. Sti Bagdat Cad. Koruma Cikmazi No. 3 TR-81540 Maltepe ISTANBUL

Tel. (0216) 4 41 91 63 + 4 41 91 64 + 3 83 80 14 + 3 83 80 15 Fax (0216) 3 05 58 67 [email protected]

Production Assembly Sales Service

Greenville

SEW-EURODRIVE INC. 1295 Old Spartanburg Highway P.O. Box 518 Lyman, S.C. 29365

Tel. (864) 4 39 75 37 Fax Sales (864) 439-78 30 Fax Manuf. (864) 4 39-99 48 Fax Ass. (864) 4 39-05 66 Telex 805 550

Assembly Sales Service

San Francisco

SEW-EURODRIVE INC. 30599 San Antonio St. Hayward, California 94544-7101

Tel. (510) 4 87-35 60 Fax (510) 4 87-63 81

Philadelphia/PA

SEW-EURODRIVE INC. Pureland Ind. Complex 200 High Hill Road, P.O. Box 481 Bridgeport, New Jersey 08014

Tel. (856) 4 67-22 77 Fax (856) 8 45-31 79

Dayton

SEW-EURODRIVE INC. 2001 West Main Street Troy, Ohio 45373

Tel. (9 37) 3 35-00 36 Fax (9 37) 4 40-37 99

Dallas

SEW-EURODRIVE INC. 3950 Platinum Way Dallas, Texas 75237

Tel. (214) 3 30-48 24 Fax (214) 3 30-47 24

Spain Assembly Sales Service Sweden Assembly Sales Service Switzerland Assembly Sales Service Thailand Assembly Sales Service

Turkey Assembly Sales Service USA

11

Address list

USA Additional addresses for service in the USA provided on request! Venezuela Assembly Sales Service

12

Valencia

SEW-EURODRIVE Venezuela S.A. Av. Norte Sur No. 3, Galpon 84-319 Zona Industrial Municipal Norte Valencia

Tel. +58 (241) 8 32 98 04 Fax +58 (241) 8 38 62 75 [email protected] [email protected]

8 • Spare parts and service

Spare parts list by major groups

BROMMA CONQUIP AB

08 01 ENG rev.

Bromma Group Manual

0-1-may 02 rev.00

Bromma Conquip

Page 1 of 1 Article No: Drawing No: Serial No: Customer: Standard: Item

1008900 GENERAL ASSEMBLY 1008900 EH5U Liebherr 400V AC - 230V AC - 50Hz / TTDS

Quant Title

1

1

Frame EH5

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

2 1 1 1 1 1 2 2 2 1 2 2 2 1 1 1 1 2 2 1 1 1

Telescopic beam unit Tower Tension rod Tension rod Frame std. components Tower std. components Twistlock assembly Twistlock assembly Cable chain assy. Tower, Cable chain assy. Hydraulic assy. Pump unit assy. Flipper arm assy. Gearbox assy. telescopic Gearbox assy. tower Decoration Electrical system LED-panel mount. det. Identity sign El. customised Box assy. TTDS El.customised


ISO, STD, LEFT ISO, STD, RIGHT

sign: rev:

RGT -

Dwg No.

Art. No.

16997

16997

24142 24161 23854 23855 24143 17023 1002945 1002946 37409 39047 17021 34375 24169 39055 44768 17452 39832 1001444 44522 39745 23761 39842

24142 24161 23854 23855 24143 17023 1002945 1002946 37409 39047 17021 34375 24169 39055 44768 17452 39832 1001444 59708 39745 61739 39842

date: 2006-08-24 -

Remarks Frame standard 16930, Main beam 23852, Lifting beam 23951 & 23952 Telescopic beam 38860, Gable end 16989

Floating ISO, Ø100 Floating ISO, Ø100

Relay logic “729030814” EH5-U / 230V AC Option: TTDS Option: TTDS

THIS DRAWING IS COPYRIGHT AND IS THE PROPERTY OF BROMMA CONQUIP AB. THE DESIGN AND OR CONSTRUCTIONS CONTAINED THEREIN MAY NOT BE COPIED OR REPRODUCED WITHOUT THE WRITTEN CONSENT OF THE OWNER.

12

9

5

SIGN DESIGNED

13

6

3

4

DATE

2

1

GENERAL ASSY

SERIAL No

Illtek 021029

7

14

SPREADER TYPE

EH5

PLOT DATE

10

SURFACE TREATMENT

E

ARTICLE No

SCALE

Spreader EH5 General assy A Partek Company

TOLERANCE GENERAL SS-ISO 2768

REVISION

01 DRAWING NUMBER

SP-52000


48 3

33

47 4 32 49

1 35 36

50

37

16

20 14 7

26 34 17 10 21

39 43 38 8 39 9

2

24 15 29 23

11 5

43 44 38 43 41 18

6 38 22 43 44 20 28

12 31 25

40 38 36

38 43 46 39 43 42

19 38 43 39 27

30 45 SIGN DESIGNED

DATE

GENERAL ASSY

SERIAL No

Illtek 021029

SPREADER TYPE

EH5

PLOT DATE

SURFACE TREATMENT

E

ARTICLE No

SCALE

Exploded View Tower A Partek Company


REVISION

DRAWING NUMBER

SP-52001

EH5 Tower New standard DRAWING SP-52001 PART NO

DESCRIPTION

QTY

401517

GLIDE PLATE ASSY

1

0

Include pos.6,7,14,20

38863

TOWER CHAIN ASSY

1

0

Include pos. 5,9,11,12,15,23,24

24161

TOWER

1

1

1

SEE OTHER DRAWING

0

2

See SP-52002

51624

LIFTING SHAFT 90x334

1

3

Included in Pos 48

54662

LOCKING SHAFT ASSY

1

4

Included in Pos 48

71529

TUBE 1 1/2"CHAIN

4

5

39026

ROBALON PLATE LOWER

4

6

53137

GLIDE PLATE UPPER TOWER EH5

8

7

45476

CRANK ASSY EH5

1

8

401372

CHAIN ATTACHMENT

1

9

56242

CABLE CLAMP D=34

2

10

700737

CHAIN DUPLEX 1 1/2"

1

11

71520

CHAIN LOCK DUPLEX 1 1/2"

2

12

den 10 oktober 2002

POS

REMARKS

Sida 1 av 4

POS

PART NO

DESCRIPTION

QTY

401518

STEERING PIN

16

14

43075

LOCKING PLATE 12X12X40

1

15

401534

CABLE ATTACHMENT

4

16

401074

COVER PLATE

1

17

39171

BRACKET UPPER RIGHT

1

18

39174

BRACKET LOWER RIGHT

1

19

75497

SCREW MF6S 8X 35 FZB 10.9

32

20

78218

SCREW M6S 12X120 FZB 8.8

2

21

75051

SCREW M6S 20X 90 FZB 8.8

4

22

75713

SCREW MC6S 6X 30 FZB 8.8

1

23

700736

SCREW M6S 24x160 FZB 8.8

2

24

75052

NUT M20 LOC-KING FZB

4

25

75055

NUT M12 LOC-KING FZB DIN 985

2

26

39173

BRACKET LOWER LEFT

1

27

75292

WASHER BRB 21X36X3 FZB HB200

4

28

75268

WASHER NORD-LOCK M 6 FZB

1

29

39170

BRACKET UPPER LEFT

1

30

den 10 oktober 2002

REMARKS

Include pos. 10,17,21,26,34

Sida 2 av 4

POS

PART NO

DESCRIPTION

QTY

74339

WASHER TBRSB 21X52X8 FZB

4

31

72191

SCHACKLE "RAK GALV"

4

32

Included in Pos 48

85482

CHAIN HLZ 4.5-2 L=250

3

33

Included in Pos 48

75291

WASHER BRB 13X24X2.5 FZB HB200

4

34

54528

ATTACHMENT CABLE WAGON

1

35

75328

WASHER BRB 8.4X16X1.5 FZB HB2

10

36

75225


2

37

75090

NUT M 8 LOC-KING FZB

16

38

70006


16

39

401471

ANGEL BAR

1

40

401547

ANGLE BAR

1

42

75328


32

43

70006


5

44

401546

ANGLE BAR

1

45

24199

FRAME SCS2

1

46

700457

SNAP HOOK

1

47

Included in Pos 48

45596

LIFTING SHAFT ASSY

1

48

Include Pos. 3,4,32,33,47

den 10 oktober 2002

REMARKS

Sida 3 av 4

POS

PART NO

DESCRIPTION

QTY

46679

MOUNTING EL.CAB.

4

49

24263

SPREADER CABINET TOWER

1

50

den 10 oktober 2002

REMARKS See also drawing SP-52013

Sida 4 av 4


14

11 35 10 33 34 39 36 43

20

4

12

19 18 29 45

25 8 24 23 22 9 13

40 32

21 12

1

6

26 7 44

13 12 15 5

2

41 3

31 38 48 47

42 27 17 37 28 30

SIGN DESIGNED

DATE

Illtek 021002

PLOT DATE

GENERAL ASSY

46 16

SERIAL No

SPREADER TYPE

EH5 ll

SURFACE TREATMENT

E

ARTICLE No

SCALE

Exploded View Tower gear box assy A Partek Company


REVISION

DRAWING NUMBER

SP-52002

EH5 Tower Gearbox Assy DRAWING SP-52002 PART NO

DESCRIPTION

QTY

POS

58549

GEARBOX R97 ELM.BRAKE 360-404V

1

1

54659

MOTOR SHELF EH5 TOWER

1

2

52196

CHAIN COVER TOWER EH5

1

3

51233

COVERPLATE CHAIN WHEEL EH5

1

4

53129

CHAIN WHEEL TOWER EH5 25

1

5

36609

CHAIN WHEEL

2

6

34379

CHAIN WHEEL TOWER EH5

1

7

52150

TRANSMISSION SHAFT DIA 80

1

8

44756

SHAFT ASSY EH5

2

9

71328

GREASEFITTING NO.208 R1/8"

2

10

71546

BEARINGHOUSE SNL 518-615

2

11

71548

SEALING TSNA 518A TOWER

3

12

48188

DISTANS

4

13

71547

BEARING BUSH

2

14

den 10 oktober 2002

REMARKS Part no for gearbox is 72157 and for only El motor is 58538

SEAL KIT

Sida 1 av 4

DESCRIPTION

PART NO

QTY

POS

71519

CHAIN 1 1/2" DUPLEX TOWER

1

15

71520

CHAIN LOCK DUPLEX 1 1/2"

1

16

70622

SCREW SK6SS 12X 12 14.9

1

17

71539

BEARING 22218 CCK W33 TOWER

2

18

71549

DISTANCE

4

19

74119

COVER BEARINGHOUSE ASNH518-615

1

20

51517

CHAIN WHEEL TOWER EH5 13

1

21

44196

LOCKING PLATE 1X20X46

2

22

75092


4

23

76847

KEY 22X14X100 SMS2307

1

24

75052


4

25

73965

KEY 22X14X100 SMS 2306

1

25

79513

KEY 18X11X100 RK

1

26

75225


4

27

75286

SPRING PIN 5X30 FRP

1

28

70474


4

29

75008


1

30

den 10 oktober 2002

REMARKS

Sida 2 av 4

DESCRIPTION

QTY

76848

SCREW M6S 20X 90 FZB 8.8 FULLT

2

31

75052


4

32

1

SEE REMARKS

1

33

75051


4

34

70477


4

35

75225


3

36

75285

LOCKING WASHER M20

1

37

70479

NUT M20 M6M FZB KLASS 8

2

38

75292


4

39

74339


4

40

70622


1

41

75267


4

42

75267


3

43

44769

WASHER

1

44

70919

WASHER NORD-LOCK M20

4

45

71521

CHAIN LOCK1/2 LINK DUPL.1 1/2"

1

46

75052


4

47

PART NO

den 10 oktober 2002

POS

REMARKS

CAP (SEW)

Sida 3 av 4

DESCRIPTION

PART NO 74339


den 10 oktober 2002

QTY 4

POS

REMARKS

48

Sida 4 av 4


13

7

14

15 16

9

1 32 25 8 26 36 37 22 24 18 5

4

21 23 31 10 34 11

20 19 12

33 35 2

3

29 17 6 28 30 27

SIGN DESIGNED

DATE

GENERAL ASSY

SERIAL No

Illtek 020903

SPREADER TYPE

EH5

PLOT DATE

SURFACE TREATMENT

E

ARTICLE No

SCALE

Exploded View Frame A Partek Company


REVISION

DRAWING NUMBER

SP-52003

EH5 Frame DRAWING SP-52003 PART NO

DESCRIPTION

QTY

POS

REMARKS

16997

FRAME

1

1

43072

LIFTING LUG ASSY

4

2

Include pos.10,11,21,23,31,34,

401278

GLIDE PLATE FRAME

2

3

Included in Glide plate assy See drawing SP-52004

401401

FRAME COVER ASSY

4

4

Include pos.12,19,20

43036

GLIDE PLATE 80X40X20

1

5

401279

20´STOP ASSY

4

6

Include pos.17,27,28,29,30

1

SEE REMARKS

0

7

See lamp assy SP- 52010

401277

LANDING BUFFER ASSY

4

8

Include pos.25,26,32,36,37

1

SEE REMARKS

0

9

See Drawing SP 52006

47805

PLATE

1

10

75052


6

11

38865

COVER

1

12

1

SEE REMARKS

0

15

See Electric drawing part list

48392

CLIP

3

16

Complete clip with screw,washer and nut

den 10 oktober 2002

Sida 1 av 3

DESCRIPTION

PART NO

QTY

POS

401281

SHIM

2

17

75497


2

18

75092


2

19

54855

FLAT BAR

1

20

75051


6

21

75328


2

22

75090


2

24

79830

WASHER SRB 14X28X2 FZB

2

25

49853

SLEEV

2

26

75607


2

27

401280

20´BUFFER

1

28

401282

HOLDER FOR GLIDE PLATE

1

29

75295

WASHER NORD-LOCK M12 FZB

2

30

51110

LIFTING LUG WELD

1

31

75055


2

32

76332

GREASE FITTING KR1/8 STRAIGHT

4

33

71328


1

33

den 10 oktober 2002

REMARKS

Sida 2 av 3

DESCRIPTION

QTY

75292


12

34

71328


4

35

401276

BUFFER

1

36

79141


2

37

PART NO

den 10 oktober 2002

POS

REMARKS

Sida 3 av 3


17 19 25 18

16 15

10 13 12 15 14

20 24

2 9

11

3 10

22 21 23

1

6 5

7 8

4 6

SIGN DESIGNED

DATE

GENERAL ASSY

SERIAL No

Illtek 021002

SPREADER TYPE

EH5 ll

PLOT DATE

SURFACE TREATMENT

E

ARTICLE No

SCALE

Exploded View Telescopic Beam A Partek Company


REVISION

DRAWING NUMBER

SP-52004

EH5 Telescopic Beam DRAWING SP-52004 PART NO

DESCRIPTION

QTY

POS

REMARKS

38861

GLIDE PLATE ASSY

2

0

Include pos. 4,5,6,7,8 and pos 3 on drawing SP-52003

24142

TELESCOPIC BEAM ASSY

1

1

Assy with 2 Beams and 1 Gable end

62595

FLIPPER ARM

1

2

Please note! Rubber buffer not included, see item 11

24168

FLIPPER ARM

1

3


44615

GLIDE PLATE LOWER 20X100X200

2

4

44614

GLIDE PLATE UPPER 25X100X250

2

5

75756


4

6

75055


4

7

70538


4

8

24167

FLIPPER ARM

1

9

1

SEE REMARKS

3

10

See Drawing SP-52009

401528

BUFFER ASSY

1

11

Include pos.12,13,14,15,16

401529

BUFFER

1

12

Included in pos.11

401530

SHIM PLATE

2

13

Included in pos.11

den 10 oktober 2002


Sida 1 av 2

DESCRIPTION

PART NO

QTY

POS

REMARKS

75783


2

14

Included in pos.11

75291


4

15

Included in pos.11

75055


2

16

Included in pos.11

51593

ATTACHMENT FLIPPER ARM B=45

1

17

Included in pos. 19

75330


2

18

Included in pos. 19

51593

ATTACHMENT FLIPPER ARM B=45

1

19

Include Pos.17, 18, 25.

76842

SCREW M6S 20X110 FZB 8.8

4

20

75292


8

21

47678

SPACER (M20)

4

22

75052


4

23

75292


8

24

70918


2

25

den 10 oktober 2002

Included in pos. 19

Sida 2 av 2


15

2 3 38

53 54

231

55

41 23

47 10 13 12 16 17 59 19 58 40

37

65

4 34 57 49

35

33 56

43 45 11 44

32 7 24 22 39 31 30 46

42

61 18 14 51 14 25 28

20 28 29

62 60

8 9 74 63

27 26

36 71 68 72 73

67

69 SIGN DESIGNED

Illtek

DATE

020926

70

52 64 69 70

66 65

GENERAL ASSY

SERIAL No

SPREADER TYPE

EH5

SURFACE TREATMENT


PLOT DATE

E

ARTICLE No

SCALE

Exploded View Hydraulic Assy End beam A Partek Company

REVISION

DRAWING NUMBER

SP-52005

EH5 Hydraulic Assy DRAWING SP-52005 PART NO

DESCRIPTION

QTY

POS

76526

HYDRAULIC OIL ISO VG 32

50

56350

HOSE 821-04/KL 480/P86/P87

2

1

74564

COUPLING GE10-SR 3/8"

13

2

44447

COUPLING RESTRICT.GE10SR 1.2MM

3

3

71864

COUPLING SV10-S

6

4

71877


2

5

79801

PRESSURE FILTER (50L) PI3605-

1

6

71297

FILTER INSERT

1

7

78371

SHOCK RELIF VALVE 140 BAR

3

8

76196

HYDRAULIC MOTOR INCL.CHOCKVALV 300CC

3

9

56360

HOSE 821-06/KL 580/P86/P86

1

10

24 June 2003

REMARKS

50L OIL

SEE DRAWING SP-52009 FOR MORE DETAILS

Sida 1 av 6

PART NO

DESCRIPTION

QTY

POS

71872

COUPLING GE20-S 1 1/16"-12 UNF

2

11

71874

COUPLING GE12-S 9/16"-18 UNF

1

12

44553

DRAIN PIPE EH5

1

13

71764

COUPLING 3.5/28

1

14

78960

AIR BREATHER 3"MY"

1

15

71290

VALVE RHD12-S NON RETURN

2

16

73380

COUPLING EDKO 12-S

2

17

71320

HYDRAULIC PUMP PVQ10

1

18

72005

ELMOTOR 2.2kW 380/415/440/480

1

19

58016

HOSE 821-06/KL 460/P86/P86

1

20

56334

HOSE 821-06/KL 560/P86/P87

1

22

73096

VALVE DG4V-3-2C-MU-H7-60

4

23

700735

VALV BLOCK

1

24

24 June 2003

REMARKS

WHEN YOU ORDER SEAL KIT FOR THIS PUMP PLEASE STATE K4264

WHEN YOU ORDER SEAL KIT PLEASE STATE PART NO K4222 AND SOLENOID 70422

Sida 2 av 6

PART NO

DESCRIPTION

QTY

POS

75195

SCREW MC6S 8X100 12.9 DIN912

2

25

75090


2

26

75328


2

27

71871


2

28

70157

COUPLING VSTI 3/8"-JE

4

29

56350

HOSE 821-04/KL 480/P86/P87

1

30

71866


4

31

57419

HOSE 821-04/KL 630/P86/P86

2

32

56349

HOSE 821-04/KL 580/P86/P87

2

33

56348

HOSE 821-04/KL1720/P86/P87

2

34

56348

HOSE 821-04/KL1720/P86/P87

2

35

71343

SIGHT GLASS AS240 R 3/4"

2

36

56349

HOSE 821-04/KL 580/P86/P87

2

37

24 June 2003

REMARKS

Sida 3 av 6

PART NO

DESCRIPTION

QTY

POS

56350

HOSE 821-04/KL 480/P86/P87

2

38

56349

HOSE 821-04/KL 580/P86/P87

1

39

57425

HOSE 821-06/KL 770/P86/P86

1

40

75375

SCREW MC6S 5X 30 12.9 OBEH

16

41

44552

SUCTION PIPE EH5

1

43

45965

PLUG VSTIR 1/2" KOMPL.

1

44

71896

COUPLING KOR20-12-S

1

45

70084

COUPLING MÄTNIP.ST-04-R FORM A

1

46

75055


4

49

79019

PLASTIC RING FOR COUPLI. 71764

1

51

46799

FLAP GB. EH130/600

2

52

34224

GASKET HYD.TANK EH5

1

53

39221

HYDR.TANK LID EH5

1

54

24 June 2003

REMARKS

Sida 4 av 6

DESCRIPTION

PART NO

QTY

POS

REMARKS

75212


10

55

K3726

O-RING (HYDRV./BLOCK)

4

56

75294

WASHER BRB 10.5X22X2 FZB HB200

4

57

1

SEE REMARKS

1

58

KEY FOR MOTOR SHAFT ON EL.MOTOR PART NO 72005

1

SEE REMARKS

1

59

KEY FOR PUMP PART NO 71320

70040


1

60

75290


2

61

70403

CUP SPRING 23X10.2X1.25 D-2093

2

62

79281

PLUG IN BOX 8' OFF

1

63

75293


14

64

75552

WASHER SRKB 7X25X1.5 FZB

6

64

401400

FLATBAR

1

65

401399

FLAP

1

66

24 June 2003

Sida 5 av 6

PART NO

DESCRIPTION

QTY

POS

44762

FLAT BAR

1

67

44760

FLAP EH5

1

68

75669


14

70

75098


14

71

75329

WASHER BRB 4.3X 9X0.8 FZB HB2

4

72

79265


4

73

75159


4

74

24 June 2003

REMARKS

Sida 6 av 6


18

8 6 5 2 7

26 25 1

7 4 5 7 3 9 10 13 15 16

12 11 23 22 19

14 17

20 24 21 28 27

30 SIGN DESIGNED

DATE

Illtek 020910

PLOT DATE

GENERAL ASSY

SERIAL No

29 SPREADER TYPE

EH5

SURFACE TREATMENT

E

ARTICLE No

SCALE

Exploded View Telescopic Gearbox Assy A Partek Company


REVISION

DRAWING NUMBER

SP-52006

EH5 Telescopic Gearbox Assy DRAWING SP-52006 PART NO

DESCRIPTION

QTY

POS

53596

SHAFT

1

1

53603

DISTANCE

1

2

53604

DISTANCE

1

3

53605

DISTANCE

1

4

73562

BEARING 22212 CC W33

2

5

74243

LOCKING RING SGA 60

1

6

73573

RUBBER SEALING V-70A

3

7

53595

COVER

1

8

53594

COVER

1

9

75212


12

10

700730

KEY 18X11X80

1

11

73564

KEY 18X11X 40

1

12

51515

CHAIN WHEEL E112-1-11

1

13

51664

WASHER 6X21X80

1

14

den 10 oktober 2002

REMARKS

Sida 1 av 2

DESCRIPTION

PART NO

QTY

POS

75285

LOCKING WASHER M20

1

15

75286

SPRING PIN 5X30 FRP

1

16

75289


1

17

71328


2

18

39055

GEARBOX ASSY TELESCOPIC

1

19

401287

PLATE

1

20

75008


2

21

75292


2

22

75052


2

23

79785


4

24

75294


8

25

75119


4

26

62345

EL MOTOR 3 KW BRAKE 230V

1

27

700743

GEARBOX KA87

1

28

79680

COUPLING GEARBOX+ELMOTOR KA87

1

29

77779

BRAKE ASSY 230V BM4 INCL.HR

1

30

den 10 oktober 2002

REMARKS

Include Pos.27-30

Sida 2 av 2

Bromma Group Manual

7.3.2.2 Spare parts list for Twistlock Floating ISO 1002945 Left 1002946 Right

May. 06 rev.01

Bromma Conquip

7.3.2.2 Twistlock Floating ISO

Page 1

Bromma Group Manual

Page 2


Bromma Conquip

May. 06 rev.01

Bromma Group Manual

SP-POS

SP-POS

0

1002945

TWISTLOCK ASSY LEFT

DESCRIPTION

0

1002946

TWISTLOCK ASSY RIGHT

1

1000431

TWISTLOCK PIN

QTY

REMARKS Items 28 and 29 exluded

1

2

0

GUIDE BLOCK

1

3

53968

SPHERICAL WASHER

1

4

57059

TWISTLOCK ARM, ASSY.

1

5

1000434

TWISTLOCK KEY

1

6

1000432

NUT

1

(M39x4-6H)

7

70165

SCREW

1

M6S 8x75 FZB 8.8

8

54049

SPACER RING

2

9

74147

HYDRAULIC CYLINDER

1

10

37704

BLOCKADING PIN

1

FZB

11

70429

SPRING

1

SF-TF 4.5x22x90 SS 1774-04

TYPE 2 Right

(CA 32/20-100/65)

12

75055

NUT LOCK-KING

1

M12 FZB

13

75295

WASHER NORD-LOCK

2

M12 FZB

14

74044

LOCK PIN

2

R.R 3.0

15

71328

GREASE FITTING

2

R 1/8"

16

74970

SWITCH ATTACH. STD.

6

(SENSOR D=30)

SCREW

3

M6S 8x50 FZB 8.8

SWITCH PAD h=10

1

17

75226

18

1001482

19

75694

SCREW

4

M6S 6x55 FZB 8.8

20

700686

SCREW

2

M6S 6x65 FZB 8.8

21

43654

BLOCKADING PIECE

1

FZB

22

75090

NUT

4

LOC-KING M8 FZB BRB 8.4x16x1.5 FZB

23

75328

WASHER

8

24

48916

BOLTING PLATE

3

FZB

25

75268

WASHER NORD-LOCK

6

M6 FZB

26

79850

COVER PLATE DEP4

3

FZB

27

1002454

SENSOR PLATE ASSY. RIGHT

1

FZB

28

43653

TWISTLOCK ARM, ASSY. LEFT

1

TYPE 1 Included in 1002945 Tw istlock assy left

29

1002453

SENSOR PLATE ASSY. LEFT

1

included in 1002945 Tw istlock assy left

May. 06 rev.01

NOTE

Items 4 and 27 exluded

Bromma Conquip


Page 3


6 7 13

9 10 3

4 S* 5 2

1

8 10

10 11

12

Single Sensor assembly SP10

6 9 10 15

7 13 4

S*

5 2

1 8 10 10 11

12

Dual Sensor assembly SP11 SIGN DESIGNED

DATE

GENERAL ASSY

SERIAL No

Illtek 020926

SPREADER TYPE

EH5 ll

PLOT DATE

SURFACE TREATMENT

E

ARTICLE No

SCALE

Exploded View Sensor Assy A Partek Company


REVISION

DRAWING NUMBER

SP-52008

Single Sensor Assy Part no 38084 SP-52008 Pos Part no

Description

Qty

Remarks

0

38084

SENSOR SINGEL ASSY

0

Include pos.2,3,4,5,6,7,8,9,10,11,12,13

1

38082

SINGLE SENSOR ATTACHMENT

1

Welded parts on frame

2

400267

PLATE

1

3

38087

PROTECTION PLATE

1

4

74970

CLAMP 04-430 PP

1

5

53951

PAD FOR SWITCH H=22

1

6

700647


2

7

75268


2

8

75102


2

9

75422


2

10

75328


6

11

75090


4

12

76728

WASHER SRKB 9X28X2 FZB

2

13

79850

COVER PLATE DEP 4

1

den 10 oktober 200

Sida 1 av 1

Dual Sensor Assy Part no 38085 SP-52008 Pos Part no

Description

Qty

Remarks

0

38085

DUAL SENSOR ASSY

1

Include pos.2,3,4,5,6,7,8,9,10,11,12,13

1

38083

DOUBLE SENSOR ATTACHMENT

0

Welded part on Frame

2

400267

PLATE

2

3

38086

PROTECTION PLATE

1

4

74970

CLAMP 04-430 PP

2

5

53951

PAD FOR SWITCH H=22

2

6

700647


4

7

75268


4

8

75102


4

9

75422


2

10

75328


8

11

75090


6

12

76728

WASHER SRKB 9X28X2 FZB

4

13

79850

COVER PLATE DEP 4

2

den 10 oktober 200

Sida 1 av 1


9 19 16 3 17 1 13 15 12 7 5 6

20 21 10

22 8 2 19

18 11

SIGN DESIGNED

DATE

6

4

GENERAL ASSY

SERIAL No

Illtek 021029

SPREADER TYPE

EH5 ll

PLOT DATE

SURFACE TREATMENT

E

ARTICLE No

SCALE

Exploded View Gearbox A Partek Company


REVISION

DRAWING NUMBER

SP-52009

EH5 Flipper Gearbox Assy Part no 53275 DRAWING SP-52009 PART NO

DESCRIPTION

QTY

POS

53275

GEAR BOX ASSY TYPE 1

1

0

51176

GEAR HOUSING FLIPPER SMALL

1

1

55503

SHAFT FOR FLIPPER HOUSING SMALL

1

2

51177

COVER FOR FLIPPER HOUSING SMALL

1

3

54465

GEAR WHEEL 4-50-2541-03

1

4

54463

GEAR WHEEL 4-16-2541-03

1

5

54590

BUSHING FOR FLIPPERHOUSING

2

6

51284

BEARING FOR FLIPPERHOUSING

1

7

72010

KEY 20X12X 30 TK

3

8

76196


1

10

75049


1

11

70548


1

12

79683

KEY 32X8X7

1

13

75295


8

15

den 10 oktober 2002

REMARKS

Include pos.1-8,11-12,15-18 ( Pos.3 Drawn)

Sida 1 av 2

DESCRIPTION

PART NO

QTY

POS

71328


3

16

78493

SCREW MC6S 12X150 FZB 8.8

3

17

75055


3

18

78371


2

20

76922

VALVE BLOCK CHARLYNN

1

21

76915

SEAL KIT CHAR-LYN HYD.MOTOR

1

22

den 10 oktober 2002

REMARKS

Sida 2 av 2


DESCRIPTION

QTY

POS

60629


1

0

51176


1

1

55503


1

2

51177


1

3

54465

GEAR WHEEL 4-50-2541-03

1

4

54463

GEAR WHEEL 4-16-2541-03

1

5

54590


2

6

51284


1

7

72010

KEY 20X12X 30 TK

3

8

76900

GREASE FITTING R 1/8" 90GR

1

9

76196


1

10

75049


1

11

70548


1

12

79683

KEY 32X8X7

1

13

den 10 oktober 2002

REMARKS

Include pos.1-8,11-12,15,17-20 ( Pos.3 Mirrow inverted)

Sida 1 av 2

DESCRIPTION

PART NO

QTY

POS

75295


8

15

78493


3

17

75055


3

18

76332


2

19

78371


2

20

76922


1

21

76915


1

22

den 10 oktober 2002

REMARKS

Sida 2 av 2


DESCRIPTION

QTY

POS

60628


1

0

51176


1

1

55503


1

2

51177


1

3

54465

GEAR WHEEL 4-50-2541-03

1

4

54463

GEAR WHEEL 4-16-2541-03

1

5

54590


2

6

51284


1

7

72010

KEY 20X12X 30 TK

3

8

76900

GREASE FITTING R 1/8" 90GR

1

9

76196


1

10

75049


1

11

70548


1

12

79683

KEY 32X8X7

1

13

den 10 oktober 2002

REMARKS

Include pos.1-8,11-12,15,17-20 ( Pos.3 Drawn)

Sida 1 av 2

DESCRIPTION

PART NO

QTY

POS

75295


8

15

78493


3

17

75055


3

18

76332


2

19

78371


2

20

76922


1

21

76915


1

22

den 10 oktober 2002

REMARKS

Sida 2 av 2


DESCRIPTION

QTY

POS

56230


1

0

51176


1

1

55503


1

2

51177


1

3

54465

GEAR WHEEL 4-50-2541-03

1

4

54463

GEAR WHEEL 4-16-2541-03

1

5

54590


2

6

51284


1

7

72010

KEY 20X12X 30 TK

3

8

76196


1

10

75049


1

11

70548


1

12

79683

KEY 32X8X7

1

13

75295


8

15

den 10 oktober 2002

REMARKS

Include pos.1-8,11-12,15-18 ( Pos.3 Mirrow inverted)

Sida 1 av 2

DESCRIPTION

PART NO

QTY

POS

71328


3

16

78493


3

17

75055


3

18

78371


2

20

76922


1

21

76915


1

22

den 10 oktober 2002

REMARKS

Sida 2 av 2

Bromma Group Manual

BGS Accessories 8.15 LED signal lamps Application

- Low power consumption

Bromma telescopic spreaders can be equipped with LED signal lamps to inform the crane driver and other personnel if the sprader has landed, (white or yellow), is unlocked (green) or has locked (red) on a container. For twinlift spreaders a fourth lamp is used to indicate twinboxes down (blue). For mobile harbour crane spreaders the fourth lamp indicates tower in mid position (yellow).

- No Phantom color effect

Description The Bromma LED lamp assy consists of an aluminum bottom plate and 1-4 LED lights. They are available in 24VDC or 110/230VDC versions. The 24VDC models are equipped with a M12 connector. The 110/230 models come with 10 m connection cable with an open end. The LED Lamp assy also includes attachment screws, washers and nuts (M8 FZB).

- Low maintenance - Excellent durability

Available models Art. No.

Green, red, yellow

24 VDC

1001399

Green, red, white

24 VDC

1001400

Green, red, yellow, blue

24 VDC

1001401

Green, red, white, blue

24 VDC

1001402

Blue

24 VDC

1001403

Green, red

24 VDC

1001404

Red, green, yellow

24 VDC

1001479

Green, red, white, yellow

24 VDC

1001883

Green, red, yellow

110/230VAC

1001405

Green, red, white

110/230VAC

1001406

Green, red, yellow, blue

110/230VAC

1001407

Green, red, white, blue

110/230VAC

1001408

Blue

110/230VAC

1001409

Green, red

110/230VAC

1001410

Red, green, yellow

110/230VAC

700919

Green, red, white, yellow

110/230VAC

1001884

0-1- June. 06 rev.00

Rec. cable 70396 (M12 open end 10 m)

voltage

10m open end included

LED Colors

Bromma Conquip

Bromma Group Manual

Technical specifications Model Voltage range Power consumption per light aspect Light intesity per light aspect (clear cupola)

24VDC

110/230VAC

21--30 VDC 3.2 W 40 cd

100-240 VAC 50/60 Hz 2.5 W 30 cd

Ambient air temperature Relative humidity Salt mist conditions Mechanical wibration Ingress protection Material Cupola Material Bottm plate

from -40OC to +55OC up to 98% at temperature up to +35OC IEC 60068-2-11 10-50 Hz with acceleration up to 10 g IP68 (IEC 60529) Hi tech polycarbonate Makrolon ® 10 mm aluminum alloy powder coated (RAL9005)

Dimensions Light aspects 1 2 3 4

A (mm)

B (mm)

160 305 450 595

130 275 420 565

Spare parts SP-POS 1 2 3 4 5 6

PART NO. 75102 75328 75090

DESCRIPTION QTY Screw M&S 8x30 4 Washer BRB 8,4x16x1,5 8 Nut M8 LOC-KING 4

1001415 1002903 70396

Attachment stright Attachment tilted 300 Cable 10m

Warnings CAUTION: LED light units are sources of bright light. Do not stare directly into the beam from close distances and observe all the warnings and guidelines in the instruction manual. Bromma LED indicator panels are classified as Class 2M LED devices according to the standard IEC60825-1:1993+A1:1997+A2:2001. Bromma Conquip

8-2- June. 06 rev.00

REMARKS FZB 8.8 FZB HB2 FZB see page 1 2 per LED 2 per LED for 24VDC


2 6

9

35 36 33 34

3

52 53

47 39 46 42 43 45 44 48 41 7 54 40

14

28 29 27 25 8 30 31 32 26

37 38

13 48 49 50 51

1

5

10 11 15 16 4 23 18 22 17 20 21 24 19 12 SIGN DESIGNED

DATE

GENERAL ASSY

SERIAL No

Illtek 020911

SPREADER TYPE

EH5

PLOT DATE

SURFACE TREATMENT

E

ARTICLE No

SCALE

Exploded View Telescopic Drive A Partek Company


REVISION

DRAWING NUMBER

SP-52012

EH5 Telescopic Drive DRAWING SP-52012 PART NO

DESCRIPTION

QTY

POS

REMARKS

23855

TENSION ROD

1

1

16441

TELESCOPIC DRIVE ATT. ASSY

1

2

See Telescopic assy Drawing SP-52006

38073

CHAIN ASSY

2

3

Include pos.7,37,38

400242

TENSION ROD PIN ASSY

1

4

Include pos. 10,11,15,16

400244

END STOP ASSY

1

5

Include pos. 49,50,51,55

23854

TENSION ROD

1

6

61698

SHOCK ABSORBER

2

7

Includ pos.39,40,41,42,43,44,45,46,47,48,54

37409

CABLE CHAIN ASSY

1

8

Include pos.25,26,27,28,29,30,31,32

39047

CABLE CHAIN TOWER ASSY

1

9

Include pos.33,34,35,36

46744

SHAFT (TENSION ROD PIN ASSY)

1

10

Included in pos.4

400241

WASHER

1

11

Included in pos.4

38862

PEDESTAL BEARING

1

12

Include pos. 17,18,19,20,21,22,23,24

38084

SENSOR SINGEL ASSY

2

13


38085

DUAL SENSOR ASSY

1

14


den 10 oktober 2002

Sida 1 av 4

DESCRIPTION

PART NO

QTY

POS

REMARKS

75267


2

15

Included in pos.4

75365


2

16

Included in pos.4

46773

SHAFT

1

17

Included in pos.12

46765

CHAIN WHEEL

1

18

Included in pos.12

51659

WASHER

1

19

Included in pos.12

41794

WASHER

1

20

Included in pos.12

73562

BEARING 22212 CC W33

2

21

Included in pos.12

73950

KEY 12X 8X 30 DIN 6885 B TK

1

22

Included in pos.12

74243

LOCKING RING SGA 60

2

23

Included in pos.12

71328


1

24

Included in pos.12

37408

CABLE CHAIN

1

25

Included in pos.8

46771

GLIDE BLOCK

1

26

Included in pos.8

75499


2

27

Included in pos.8

75150


3

28

Included in pos.8

75323


3

29

Included in pos.8

79834

SCREW MC6S 5X 20 FZB

1

30

Included in pos.8

79835

SCREW MC6S 5X 12 FZB

1

31

Included in pos.8

den 10 oktober 2002

Sida 2 av 4

DESCRIPTION

PART NO

QTY

POS

REMARKS

75445


1

32

Included in pos.8

38996

CABLE CHAIN TOWER

1

33

Included in pos.9

75497


4

34

Included in pos.9

75090


4

35

Included in pos.9

75328


4

36

Included in pos.9

71512

CHAIN LOCK SIMPLEX 1 1/2" 177H

4

37

included in pos.3

47468

CHAIN SIMPLEX 1 1/2"177H 119

2

38

included in pos.3

53434

LINK SHOCK ABSORBER

1

39

Included in pos.7

59899

LINK L1=341 L2=381

1

40

Included in pos.7

59897

TUBE

1

41

Included in pos.7

53435

NUT SHOCK ABSORBER

1

42

Included in pos.7

74686

NUT M30 LOC-KING FZB KLASS 8

1

43

Included in pos.7

75098


2

44

Included in pos.7

75293


4

45

Included in pos.7

75694


2

46

Included in pos.7

71529

TUBE 1 1/2"CHAIN

2

47

Included in pos.7

71686

CUP SPRING 71X36X4 No18

36

48

Included in pos.7

den 10 oktober 2002

35X2 L=196

Sida 3 av 4

DESCRIPTION

PART NO

QTY

POS

REMARKS

46757

SHIM

4

49

Include in pos.5

75267


2

50

Include in pos.5

78498


2

51

Include in pos.5

70142

CLAMP 01-110 PP

2

52

75099


2

53

71633

NUT M30 ML6M FZB

2

54

Included in pos.7

46743

END STOP

1

55

Include in pos.5

den 10 oktober 2002

Sida 4 av 4


1

6

5 9 3 8 7

2

4

6

SIGN DESIGNED

DATE

Illtek 021029

PLOT DATE

GENERAL ASSY

SERIAL No

SPREADER TYPE

EH5 ll

SURFACE TREATMENT

E

ARTICLE No

SCALE

Exploded View Frame, Power cabinet A Partek Company


REVISION

DRAWING NUMBER

SP-52013

EH5 Electric Cabinet DRAWING SP-52013 PART NO

DESCRIPTION

QTY

POS

46679

MOUNTING EL.CAB.

4

0

24473

ELECTRIC CABINET

1

1

1

SEE REMARKS

1

2

77906

SCHACKLE M6 STAINLESS

2

3

86254

CHAIN HL3 L=160 SS2343

1

4

78557

RUBBER BUFFER 17-1480-50

1

5

75607


2

6

75291


3

7

75055


2

8

79961


1

9

24 June 2003

REMARKS Include pos. 5,6,7,8,9

Included in Electric Cabinet

Sida 1 av 1

•

How to order spare parts and/or service

All ordering of Bromma spare parts must be done by the Bromma e-commerce website. To order the requested spare parts some important information must be available. The serial no. of the spreader. See Data Sheet chapt. 3or the dataplate mounted on main frame of the current spreader. The requested Art no. and the quantity needed. See Spare part list. Registered User To be able to log in at the Bromma e-commerce site you must be a registered user. To become a registered user you have to fill in the Application Form on the Bromma website. After a few days you will receive an User ID and a password by e-mail. When you are a regitered user fill in your User ID and password at the fields on the Bromma e-commerce website (www.bromma.com) to log in. Then follow the instructions on the screen. Search Function If you do not find the parts requested on the e-commerce site or if you have any other problems finding valid part numbers you can use the search function on the website or call your local Bromma dealer. The phone number is published on the website at www.bromma.com/distributors/index.asp

FOR SERVICE AND SPARE PARTS PLEASE CONTACT: BROMMA CONQUIP AB Krossgatan 31-33 S-162 26 VÄLLINGBY SWEDEN Telephone no. 46 +8 620 09 00 Fax no. 46 +8 739 37 86 Telex no. 12224

To avoid damage to property or personal injury when replacing parts, always use BROMMA CONQUIP AB original parts.

BROMMA CONQUIP AB

08 02 ENG rev.2

9 • Hydraulic circuit diagrams

BROMMA CONQUIP AB

09 01 ENG rev.

Bromma Group Manual

0-1-may 02 rev.00

Bromma Conquip

10 • Electrical wiring diagrams

BROMMA CONQUIP AB

10 01 ENG rev

Bromma Group Manual

0-1-may 02 rev.00

Bromma Conquip

Article No: PDF. No: Serial No: Customer:

39832 39832 …. Liebherr

EH5U/ Relay ELECTRICAL SYSTEM 400VAC 50Hz

Item

Quan.

Title

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1 1 1 2 1 1 . . . . . . . . . . . . . . . . . . .

Electrical cabinet X200 relay EH5 Electrical cabinet X1 EH5 Electrical peripherals X0 EH5 Cable marking Item marking Item marking junction box . . . . . . . . . .

Page 1 of 1

. . . . . . . .

Art. No.

PDF. No.

39670 39671 39825 24410 63036 63037 . . . . . . . . . . . . . . . . . . .

39670 39671 39825 . . . . . . . . . . . . . . . . . . . . . .

Sign: Rev:

LAT E

03-06-10 BLN 06-07-05

Remarks Relay logic, located in Tower Junction and power, located in Frame Sensor, Cable Single JIB standard see drawing 24410.dwg Single JIB standard see drawing 24410.dwg Single JIB standard see drawing 24410.dwg . . . . . . . . . . . . . . . . . . .

Number x2 ARTICLE NO. 24410 , 63035 Dig. sensors WS1 WS2 WS3 WS4 WS5 WS6 WS7 WS8 WS9 WS10 WS11 WS12 WS13 WS14 WS16 . . . . . . . . . .

WS52 WS53 WS54 WS55 WS83 WS84 WS114 . WTTDS WS90 WS91 WS92 WS93 WS94 WS95 WS96 . . . . . . . .

Valves WY1 WY2 WY3 WY4 WY5 WY6 WY7 WY8 WY9 WY10 . . . . . . . . . . . . . .

WY11 WY12 WY13 WY14 WY15 WY16 . . . . . . . . . . . . . . . . . .

Various WM1 WM2 WM3 WM4 . . . . . . . . . . . . . . . . . . . .

WXP1 WXP2 WXP3 WXP4 WXP5 WXP8 WXP13 WXP20 WXP21 WXP22 WXP23 WXP24 WXP25 . . . . . . . . . . .

Cable marking

Dig. sensors S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S16 . . . . . . . . .

S52 S53 S54 S55 S83 S84 S114 . . . . . . . . . . . . . . . . .

Number x1

Number x1

ARTICLE NO. 63036

ARTICLE NO. 63037

Valves Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 Y9 Y10 . . . . . . . . . . . . . .

Y11 Y12 Y13 Y14 Y15 Y16 . . . . . . . . . . . . . . . . . .

Various M1 M2 M3 M4 . . HL1 HL2 HL3 HL4 HL5 HL6 HL7 HL8 . . . . . . . . . .

X1 X2 X3 X4 X5 X8 X13 X100 X101 X200 . TTDS . . . . . . . . . . . .

Item marking

Dig. sensors S1/S5 S2/S6 S3/S7 S4/S8 S52/S53 S14/S114 . . . . . . . . . . . . . . . . . .

S9 S10 S11 S12 S13 S16 S54 S55 S83 S84 S90 S91 S92 S93 S94 S95 S96 . . . . . . .

Valves Y1/Y2 Y3/Y4 Y5/Y6 Y7/Y8 Y9/Y10 Y11/Y12 Y13/Y14 Y15/Y16 . . . . . . . . . . . . . . . .

Various . . . . . . . . . . . . . . . . . . . . . . . .

X2 X3 X4 X5 X8 X13 . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . .

Item marking junction box

0

1

2

3

4

5

6

7

8

9

A

A

BROMMA CONQUIP KROSSGATAN 31-33 SE-162 50 VÄLLINGBY SWEDEN E-mail : [email protected] +46 (0)8 620 09 00 Tel : B

C

D

B

Customer Plant designation Drawing Number Revision

: : : :

Liebherr A1 39832 e

Manufacturer (Company)

:

BROMMA CONQUIP

Project name Serial Number Types Responsible for project

: : : :

39832 Elec. system relay

Sub. drawings

:

39670, 39671, 39825

C

D

EH5-U

BROMMA SPREADER EH5-U

E

E

Created on the The latest revition

: :

By

2006-07-03

Manufacturing site

: bln

Number of pages :

: MACHINE TYPE:

-

F

This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.

ITEM

SUBJECT OF CHANGE

0

28

SIGN.

1

DRAWN BY:

STOCKHOLM SWEDEN

DRAWING DATE:

3

4

5

bln 2004-02-19

6

SHEET

Elec. system relay Flyleaf

CHECKED BY:

DATE

2

EH5-U

SERIAL NO.

PLANT (=)

:

PLOTTED:

UNIT (+)

:

FILENAME:

7

2006-07-03

11:06

8

1 2 F 28

CONT. TOTAL SH.

REV.

DRAWING NO.

39832

e 9

Table of content Plant des.

A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1

Location

X200 X0 X200 X0 X200 X200 X200 X200 X200 X200 X200 X200 X200 X200 X200 X200 X0 X200 X0 X0 X0 X1 X200 X200 X0 X0

Page

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Page description Flyleaf Table of contents: (1 - 28) Circuit diagram Circuit diagram Circuit diagram Circuit diagram Circuit diagram Circuit diagram Circuit diagram Circuit diagram Circuit diagram Circuit diagram Circuit diagram Circuit diagram Circuit diagram Circuit diagram Circuit diagram Circuit diagram Circuit diagram Connector designation Circuit diagram Circuit diagram plug in box Cable/ Sensor Layout Cabinet layout Cabinet layout Cabinet layout Cable/ Sensor Layout Spreader layout

Rev

Revision note

Date 2004-02-19 2006-07-03 2004-02-19 2004-02-19 2006-07-03 2004-02-19 2004-02-25 2005-09-22 2005-12-22 2004-02-25 2004-02-19 2004-06-30 2004-06-16 2004-06-16 2004-06-16 2004-06-16 2004-06-18 2004-06-16 2004-06-16 2004-06-18 2004-06-16 2004-06-16 2004-06-16 2004-06-16 2004-06-16 2004-06-16 2004-06-16 2004-06-16

MACHINE TYPE:


EH5-U

DRAWING DATE:

bln 2006-07-03

PLANT (=)

:

PLOTTED:

UNIT (+)

:

FILENAME:

2006-07-03

11:06

2 3 28

CONT.

Table of contents: (1 - 28)

CHECKED BY:

STOCKHOLM SWEDEN

SHEET

Elec. system relay

SERIAL NO.

DRAWN BY:

Editor bln bln bln bln bln bln bln bln bln bln bln bln bln bln bln bln bln bln bln bln bln bln bln bln bln bln bln bln

TOTAL SH.

REV.

DRAWING NO.

39832

e

0

1

2

3

4

5

6

7

A1 +X0

8

A1 +X0

A

-XP1

22

30

23

31

24

32

2

PE

4

-WXP1 -WXP1

22

30

23

31

24

32

2

PE

:L1

:L1

:L2

:L2

:L3

:L3

:PE

:PE

-X200 B

9

4

:152

-XP2

5

:152

5

-WXP2

:153

:153

1

2

PE

VI

RD

GN/YL

A

:PE

B

NOTE: 3 PHASE CONNECTION RST. FOR RIGHT TURN

1 1

3

5

2

4

6

-K1

1

3

5

/5.08

2

4

6

-Q1

3

1

-F3

5

2A

-QM1

I>

I> 2

1

-P1

2

h

2

I> 4

1

6

-EH1 2

C

C

-K2

1

3

5

/17.03

2

4

6

-K3

1

3

5

/17.04

2

4

6

-XP23

A1 +X0 :40

:41

:41

:42

:42

1

6

2

7

3

8

-XP23

-XP20

PE

D +X0-WXP23

1

2

3

4

5

6

7

PE

-XP21

A1 +X0

-X200 1

:43

:44

-XP23

9

10

:23

:22

1

-WM1

1

2

3

PE

-EH2

+X0/4.03 -WXP21:PE

+X0/6.01 -WXP20:PE

+X0/4.02 / -WXP23:PE

+X0/4.05 / -WXP23:8

+X0/4.01 / -WXP23:3

+X0/4.05 / -WXP23:7

+X0/4.01 / -WXP23:2

+X0/4.01 / -WXP23:6

+X0/4.05 / -WXP23:1

2 U

-M1 5.5KW

V

W 3

M 3 ~

2 PE

PE

MACHINE TYPE:

SUBJECT OF CHANGE

SIGN.

1

3

TIME COUNTER

EH5-U

CHECKED BY: DRAWN BY:

STOCKHOLM SWEDEN

DRAWING DATE:

4

5

bln 2004-02-19

6

CABINET HEATER

CABINET HEATER X1 CABINET SHEET

Elec. system relay Circuit diagram

SERIAL NO.

DATE

2

E

-BRAKE1

GRAVITY POINT MOTOR M1


-

0

A1 +X1

:PE

:45

-X1

-

ITEM

9

D

A1 +X0

3 PHASE

F

8

1

A1 +X1

E

-WXP23

10

PE

-WXP21

:40

-WXP20

-X200

9

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X200

2006-07-03

11:06

FILENAME:

7

8

3 4 F 28

CONT. TOTAL SH.

REV.

DRAWING NO.

39832

e 9

A1 +X1

-XP23

-X1

6

2

3

:1

:2

:3

PE

+X1-WXP23:1 / /3.01

-XP23

PE

6

7

8

9

+X1-WXP23:8 / /3.02

5

+X1-WXP21:PE /3.03

4

+X1-WXP23:7 / /3.02

3

-XP21

A

+X1-WXP23:3 / /3.02

+X1-WXP23:6 / /3.01

A1 +X200

2 +X1-WXP23:PE / /3.02

1 +X1-WXP23:2 / /3.01

0

A

1

7

8

:1

:2

:3

B

B :PE

1

-QM6

I>

C

3

I>

5

1

-QM7

I>

2

4

6

-K6

1

3

5

+X0/6.08

2

4

6

I>

3

I>

5

1

-QM8

I>

2

4

6

-K7

1

3

5

+X0/6.09

2

4

6

I>

3

I>

5

I>

C

2

4

6

-K9

1

3

5

+X200/12.02

2

4

6

-K8

1

3

5

2

4

6

D

D

-X1

-WM2

:10

:11

:12

:PE

1

2

3

PE

V

U

-M2

E

2.2KW

-WM3

W

:13

:14

:15

:PE

1

2

3

PE

V

U

M 3 ~

-M3 2.2KW

-WM4

W

:17

:18

:PE

1

2

3

PE

U

M 3 ~

PE

:16

-M4 3.0KW

V

PE

-M2 HYDRAULIC PUMP LEFT

-M3 HYDRAULIC PUMP RIGHT

E

2 -BRAKE4

-M4 TELESCOPIC MOTOR MACHINE TYPE:


ITEM

3

PE

-

F

W

M 3 ~

SUBJECT OF CHANGE

0

SIGN.

1

DRAWN BY:

STOCKHOLM SWEDEN

DRAWING DATE:

3

4

5

bln 2004-02-19

6

SHEET


CHECKED BY:

DATE

2

EH5-U

SERIAL NO.

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X0

2006-07-03

11:06

FILENAME:

7

8

4 5 F 28

CONT. TOTAL SH.

REV.

DRAWING NO.

39832

e 9

0

1

2

3

4

5

6

7

8

9

A1 +X0

3

1

25

:3

:1

:25

-Q1

14

/3.01

13

-F1 10A

-SS1 .01

11

21

12

22

D

20

17

4

2

:31

19

:32

34

35

28

3

5

6

7

-F2

E

-XP20

19

11

21

12

22

18

20

+X0/6.08 -WXP20:28

-SS2

17

+X0/6.00 -WXP20:35

-XP20

+X0/6.00 -WXP20:34

20A

A1 +X1

4

BK BK

+ +

- -

SPREADER STOP

:-:

F

4

ITEM

SUBJECT OF CHANGE

0

8

SIGN.

1

3

9

4 /3.01

5

6 /3.02

7

8

.04

D

10

E

SPREADER STOP

EH5-U


STOCKHOLM SWEDEN

DRAWING DATE:

5

bln 2006-07-03

6

SHEET


SERIAL NO.

4

2 /3.01

3

18

0VDC

DATE

2

33

1

A1 +X1

MACHINE TYPE:

-

-V1

:-:

32


-L.VAC / /13.00

-K1

24VDC

-

:L

A1

2

8

-X201

A2

-G1

3

.08

-N.VAC / /10.00

C

1

-K1

:N

BU

RD RD

7

-X201

N

YL/GL

90-255VAC ---24VDC

A1 +X0 -WXP20

3

2

BN

-X201

-XP20

1

L

/8.05 / -+24VDC

C

B

+X0-WXP20

B

/7.00 / -0VDC

-X200

A

25

+X0/6.01 -WXP20:32

-WXP1

1

+X0/6.01 -WXP20:33

3

+X0-WXP20

-XP1

GND

A

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X200

2006-07-03

11:06

FILENAME:

7

8

5 6 F 28

CONT. TOTAL SH.

REV.

DRAWING NO.

39832

e 9

0

1

2

3

4

5

6

7

8

9

A1 +X1

B

-XP20

35

34

33

32

-WXP20:28 +X200/5.02

-WXP20:PE +X200/3.03

-WXP20:32 +X200/5.06

-WXP20:33 +X200/5.07

-WXP20:34 +X200/5.02

A

-WXP20:35 +X200/5.02

A

PE

B

28

-0VDC +X200/8.00

A1

A1

-K6 C

-X2

:8

:-

:9

:PE

:PE

3A

3A

-XP2

19

6

GR

:-

:14

:PE

3A

-XP3

12

-WXP3 -WXP2

:-

:12

19

VI

6

RD

A2

:PE

C

A2

3A

-XP8

12

:-

-K7

19

6

-X2

12

:15

GN/YL

-WXP8

RD/BU

VI

RD

GN/YL

A1 +X1

PE

+

-

PE

-

+

PE

:12

:6

:13

:14

+X0/19.08 / -WXP13:14

-

:19

+X0/19.08 / -WXP13:13

+

-XP13

A1 +X8

+X0/19.07 / -WXP13:12

A1 +X3

+X0/19.09 / -WXP13:19

A1 +X2

D

+X0/19.09 / -WXP13:6

D

E

E

SUPPLY PLUGIN BOX X2



F

MACHINE TYPE:


ITEM

SUBJECT OF CHANGE

0

SIGN.

1

3

1

2/4.03

4/4.01

3

4/4.03

5

6/4.01

5

6/4.03

-K6,K7 PUMPS ON

EH5-U


STOCKHOLM SWEDEN

DRAWING DATE:

4

5

bln 2004-02-19

6

SHEET


SERIAL NO.

DATE

2

2/4.01

3

SUPPLY TTDC BOX X13

-

1

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X0

2006-07-03

11:06

FILENAME:

7

8

6 7 F 28

CONT. TOTAL SH.

REV.

DRAWING NO.

39832

e 9

0

1

2

3

4

5

6

7

8

9

A1 PORT AND CHANNEL +X0 IN PLUGIN BOX CHANNEL A=PIN 4 CHANNEL B=PIN 2

A

A 1

3

1

-

+

-WS1/S5 A1 +X2 -XP1

-WS2/S6 A1 +X2 -XP2

:4

-WXP2

GN

-XP2

3

1

-

-WS3/S7 A1 +X3 -XP1

:4

-WXP3

BU

15

-WS4/S8 A1 +X3 -XP2

:4

-WXP3

GR

3

1

-

-WS1/S5 A1 +X2 -XP1

:4

RD/BU

15

-WS2/S6 A1 +X2 -XP2

:2

GR/PK

-XP2

-WXP2

3

1

-

-S8 4

-WS3/S7 A1 +X3 -XP1

A

:2

-WXP3

WH/GN

5

4

-WS4/S8 A1 +X3 -XP2

A

:2

-WXP3

GN

-XP3

4

3 -

+

-S7 4

A

-WXP2

7

1 +

-S6 4

1

3 -

+

-S5 4

1

-XP3

7

1 +

-S4 4

1

3 -

+

-S3 4

1

-WXP2

A1 +X1

1 +

-S2 4

B

3 -

+

-S1

A

:2

B

BU

5

4

C

C -XP20

-WXP20

1

2

3

4

5

6

7

8

11

12

13

14

15

16

17

18

1

2

3

4

5

6

7

8

-XP20

D

14

-KA5 .05

12

14

-KA6 .06

11

12

.07

11

A1

14

-KA7

12

12

.02

14

-KA3 .03

12

.04

12 11

A1

-KA6

A1

-KA7

A2

14

-KA4

11

A1

-KA5 A2

12 11

A1

-KA4 A2

14

-KA2

11

A1

-KA3 A2

14

-KA1 .01

11

A1

-KA2 A2

14

-KA8 .08

11

A1

-KA1

12

D

-KA8

A2

A2

A2

/5.07 / -0VDC

-0VDC / /8.00

14

E

12 24 22 34

11

.05

21

/8.05

14 12 24 22 34

31/10.01

32 44

-S1 UNLOCKED LEFT LANDSIDE

.06

21

/8.05

31/10.01

32 44

41/10.06

42

14

11

41/10.06

42

-S2 UNLOCKED LEFT WATERSIDE

12 24 22 34

11

.07

21

/8.06

31/10.01

32 44

41/10.06

42

-S3 UNLOCKED RIGHT WATERSIDE

14 12 24 22 34

11

.08

21

/8.06

31/10.01

32 44

41/10.06

42

-S4 UNLOCKED RIGHT LANDSIDE

14 12 24 22 34

21

/8.08

14 12 24 22 34

41/10.07

42

-S5 LOCKED LEFT LANDSIDE

SUBJECT OF CHANGE

0

SIGN.

1

3

.02

21

/8.08

14 12 24 22 34 32 44

41/10.07

42

-S6 LOCKED LEFT WATERSIDE

42

EH5-U

STOCKHOLM SWEDEN

DRAWING DATE:

4

5

bln 2004-02-25

6

.03

14

21

/9.02

12 24

31/10.01

22 34

41/10.07

32 44

11

.04

21

/9.02

E

31/10.01

41/10.07 -S8 LOCKED RIGHT LANDSIDE 42

SHEET



11

-S7 LOCKED RIGHT WATERSIDE

SERIAL NO.

DATE

2

11

31/10.01

32 44

MACHINE TYPE:


-

ITEM

.01

31/10.01

32 44

-

F

11

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X200

2006-07-03

11:06

FILENAME:

7

8

7 8 F 28

CONT. TOTAL SH.

REV.

DRAWING NO.

39832

e 9

0

1 A1 +X0

2

3

4

5

PORT AND CHANNEL IN PLUGIN BOX CHANNEL A=PIN 4 CHANNEL B=PIN 2

A

1

3

1

3

1

-

+

1

9

-WS11

3

-S12 4

1

-+24VDC / /9.00

-

+

-S11 4

-WS10

3 -

+

-S10

1

8

A

4

-WS9

7

/5.03 / -+24VDC

-

+

-S9

6

4

-WS12

1

1

21

21

21

-KA1

-KA3

-KA5

/7.01

/7.03

/7.05

22

24

22

24

22

24

B

B

A1 +X2

A1 +X3 -XP3

-XP4

:4

:4

22

A1 +X1

C

WH/YL

WH/GR

-XP4

:4

-WXP3

GR/PK

16

-XP3

3

24

22

-KA4

/7.02

:4

-KA6

/7.04

21

:1

24

/7.06

21

:2

21

:3

WH/GN

A1 +X0 -XP2

22

-KA2 -XP3

-X201 -WXP2

24

16

-XP20

-XP21

21

-XP20

21

22

C

3

-WXP20

-WXP21

23

-WXP20

2

24

A1 +X1 -XP20

9

10

11

12

-XP20

-XP21

21

-XP20

21

22

+X0/6.08 +X1-0VDC

+X1-0VDC /9.00

-WXP20

19

20

21

22

-XP24

2

1

-XP25

2

1

-XP24

4

3

1

D -XP20

9

10

11

-WXP24

12

1

-WXP24

2

-WXP25

-HL1

1

1

A1

A1

-KA10 A2

A1

-KA11 A2

-HL4

1

-HL2

2

1 2 +X0-HL 1- common / /9.00

A1

-KA12 A2

+X0-HL 4- common / /9.00

A2

/7.09 / -0VDC

E

-0VDC / /9.00

14 12

14

11/9.04

12

-S9 LANDED LEFT LANDSIDE

14 11/9.04

-S10 LANDED LEFT WATERSIDE

12

11/9.06

-S11 LANDED RIGHT WATERSIDE

14 12

-S12 LANDED RIGHT LANDSIDE

-HL1 UNLOCKED LEFT

ITEM

-HL4 UNLOCKED RIGHT MACHINE TYPE:


-

SUBJECT OF CHANGE

0

SIGN.

1

3

-HL2 LOCKED LEFT

EH5-U


STOCKHOLM SWEDEN

DRAWING DATE:

4

5

bln 2005-09-22

6

TWISTLOCK COUNTER SHEET


SERIAL NO.

DATE

2

E

11/9.06

-

F

D 2

2

2

-KA9

-P2 3

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X200

2006-07-03

11:06

FILENAME:

7

8

8 9 F 28

CONT. TOTAL SH.

REV.

DRAWING NO.

39832

e 9

0

1

2

3

4

5

6

7

8

9

/8.09 / -+24VDC

-+24VDC / /10.00

A

A

B

11

11

21

-KA9

-KA11

-KA22

/7.07

/8.01

/8.03

/17.06

22

24

12

14

12

14

22

24

22 24

12

-KA8

12

-KA10

/7.08

:4

-XP21

/17.05

/8.04

11

-XP20

:6

23

A1 +X0

11

-KA13 .04

A1 +X0

12

-XP21

-WXP20

3

+X1-XP20

22

-XP20

14 4

25

A1

+X1-XP21

:7

23

-WXP21 -WXP21

21

11

:5

22

-KT1

23

24

-KA21

14

-KA12

/8.02

21

-X201 C

14

-WXP20

22

B

A1 +X1 -XP21

M

0.5s

24

:8

-XP21 -WXP21

21

-KA7

26

23

C

24

5

24

-XP20

24

8

-XP24

8

L

+X1-XP25

4

3

+X1-XP24

7

-XP25

5

7

5

9

+X1-0VDC /12.01

/8.09 +X1-0VDC

9

D -WXP25

-WXP24

3

-WXP25

4

4

5

-WXP24 1

-HL5

1

-HL3

2

A1

A1

-KA13

-KA14

2

A2

1

-HL6

-HL8

2

A2

1

D

5 1

-HL7

2

2

/8.09 / +X0-HL 1- common /8.09 / +X0-HL 4- common /8.09 / -0VDC

-0VDC / /10.00

14 12

E

14

11.06

12 24 22

-HL5 LOCKED RIGHT

-HL3 LANDED LEFT

MACHINE TYPE:

F


ITEM

SUBJECT OF CHANGE

0

SIGN.

1

3

-HL6 LANDED RIGHT

EH5-U


STOCKHOLM SWEDEN

DRAWING DATE:

4

5

bln 2005-12-22

6

-HL7 -HL8 TOWER IN CENTRE LEFT / RIGHT SHEET


SERIAL NO.

DATE

2

E 21/10.08

LANDED RIGHT AND ALL LANDED

LANDED LEFT

-

11/10.01

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X200

2006-07-03

11:06

FILENAME:

7

8

9 10 F 28

CONT. TOTAL SH.

REV.

DRAWING NO.

39832

e 9

0

1

2

3

A1 +X0

A

4

5

6

7

8

9

A -XP1

15

-WXP1

-X200

14

8

7

35

15

14

8

7

35

:15

:14

:8

:7

:35

/17.03 / -L.VAC

-L.VAC / /12.00

/5.09 / -N.VAC

-N.VAC / /11.00

A2

B

A1

A2

-KA100

13

A1

-KA30

-KA101 14

14

13

14

13

14

-KA31 A1

13

13

14

B

-KA32

A2

A2

A1

A1

A2

/9.09 / -+24VDC

-+24VDC / /11.00

11

-KA14 /9.06

-KA1 C

34

/7.01

12

32

14

34

-KA5 /7.05

31

31

31

/7.01

-KA6 34

/7.06

32

34

34

/7.03

32

34

-KA7 /7.07

31

/7.04

32

34

32

-KA17

-KA16

.04

.03

31

-X201

34

GRAV.POINT AUT. RETURN OFF - ON

31 /7.08

32

34

/7.05

-KA14

24

/9.06

22

C

21

41 41

-KA2

-KA6

:17

/7.02

/7.06

3

-KA3

4

/7.03

44

42

42

44

42

31

-KA8 34

44

-KA5

41

31

31

-KA4

42 41

32 32

-KA3

44

-KA1

31

-KA2 /7.02

32

-SB1

44

42

/7.07

41

32

44

-KA7

41

41

D

41

-KA4

-KA8

/7.04

/7.08

21

44

42

42

D 44

42

-KA37 /14.05

A1

-KT2

-X201

A1

:19

-KA16

M

22

24

A1

-KA17

L

A2

-UNLOCKED / /14.00

A2

-TELEPERM / /11.00 /9.09 / -0VDC

-0VDC / /11.00

14

11/11.01

12 34

E

31

32

.04

UNLOCK CMD

14 12 34 32

11/11.03

E 31

.03

LOCK CMD

UNLOCK SIGNAL MACHINE TYPE:

-

F


ITEM

SUBJECT OF CHANGE

0

SIGN.

1

STOCKHOLM SWEDEN

DRAWING DATE:

3

4

5

bln 2004-02-25

6

SHEET


CHECKED BY:

DATE

2

EH5-U

SERIAL NO.

DRAWN BY:

LANDED SIGNAL

LOCK SIGNAL

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X200

2006-07-03

11:06

FILENAME:

7

8

10 11 F 28

CONT. TOTAL SH.

REV.

DRAWING NO.

39832

e 9

0

1

2

3

4

5

A1 +X0

A

6

-XP1

7

8

9

19

-WXP1

-X200

A

18

19

18

:19

:18

/10.09 / -+24VDC

-+24VDC / /12.00

/10.09 / -N.VAC

-N.VAC / /12.00

11

B

11

-KA16

-KA17

/10.03

/10.04

14

12

B 14

21

12 A2

A1

-KA20

.05

-XP21

-XP20

25

25

-XP21

26

-WXP21

-WXP20

6

27

28

-WXP21

22

.08

24

24

A2

A1

14

13

22

-KA105

26

-KA106 13

14

A1 +X0

21

-KA19

7

/10.09 / -TELEPERM

A1 +X1

C

-XP21

-XP20

25

25

-XP21

26

26

11

11

-KA27 /18.03

-XP3

-XP2

1

1

-XP3

18

21

-KA28 12

14

/18.04

-KA27 12

14

/18.03

C

21

-KA28 22

24

/18.04

22

24

18

11

-WXP3

-WXP2

WH/YL

A1 +X3

A1 +X2 -XP8

D

BL

YL/BN

A1 +X2 -XP8

:4

-WXP2

-WXP3

WH/GR

-KA26

/18.01

/18.02

14

A1 +X3

:4

-XP8

:2

12

A1

-WY7/Y8

B

A1

-Y7

-Y15 A2

BU

-WY15/Y16

A1

-Y8 A2

42

44

-KA19 .05

41

41

A1 A1

A1

-KA19

A2

-KA20 A2

A2

/10.09 / -0VDC

E

-0VDC / /14.00

14

22 44 42

-Y7 TWISTLOCK UNLOCK

-Y15 TWISTLOCK UNLOCK

-Y8 TWISTLOCK LOCK

-Y16 TWISTLOCK LOCK

21

.06

41

.08

12 24 22 44 42

RETRACT TELESCOPE CMD


SUBJECT OF CHANGE

0

SIGN.

1

3

DRAWN BY:

4

DRAWING DATE:

5

21

.07

41

.05

bln 2004-02-19

6

SHEET


CHECKED BY:

DATE

2

EH5-U

SERIAL NO.

STOCKHOLM SWEDEN

E

11/12.02

EXPAND TELESCOPE CMD MACHINE TYPE:

-

ITEM

14

11/12.01

12 24

F

42

BU

-Y16 A2

12

D 44

.08

-WY7/Y8

B

14

:2

-KA20 -WY15/Y16

11

-KA25

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X200

2006-07-03

11:06

FILENAME:

7

8

11 12 F 28

CONT. TOTAL SH.

REV.

DRAWING NO.

39832

e 9

0

1

2

3

4

5

6

7

8

9

A

A

A1 /13.02 +X0

-XP1 -WXP1

B

-X200

13

13

B :13

/11.09 / -+24VDC

-+24VDC / /14.00

/10.09 / -L.VAC

-L.VAC / /18.00

11

11

-KA19

-KA20

/11.05

/11.08

14

12

14

12

12

14

-KA114 A1

C

-KT3 0.3s

.03

A1

-KT4

M

12

0.3s

L

11

M

/13.01

-XP20

15

C

14

-KA115

L

11 12

16

14

-KA116 22

A1 +X0

/13.03

24

11

-KA109 -WXP20

29

30

12

.07

14

-KA117

21

/13.05

11 12

A1 +X1

14

-KA118 -XP20

15

/13.07

16

11

D

D 22

-K9

22

-K8

21

21

-K9

A1

A1

-K8 A2

A2

A1

A1

-KA114

-KA109 A2

A2

+X200/9.09 -0VDC

E

/11.09 / -N.VAC

3 5 22

+X0/4.06 4 +X0/4.06 6 +X0/4.06 21 .02 2

-K8 RETRACT TELESCOPE

1 3 5 22

+X0/4.05 4 +X0/4.05 6 +X0/4.05 21 .01 2

-K9 EXTEND TELESCOPE

14 12 24 22

14 11

.04

12 24

21/14.00

22

POWER ON SAFE HOLD FOR FLIPPERS MACHINE TYPE:


ITEM

SUBJECT OF CHANGE

0

SIGN.

1

3

EH5-U

21

.03


STOCKHOLM SWEDEN

DRAWING DATE:

4

5

bln 2004-06-30

6

SHEET


SERIAL NO.

DATE

2

11/13.02

ALL FLIPPERS UP

-

F

E

-N.VAC / /14.00

1

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X200

2006-07-03

11:06

FILENAME:

7

8

12 13 F 28

CONT. TOTAL SH.

REV.

DRAWING NO.

39832

e 9

0

1

2

3

4

5

6

7

8

9

A

A

A1 /12.07 +X0

-XP1 -WXP1

9

10

9

12

10

11

12

11

B

B -X200

:10

:9

:12

:11

/5.09 / -L.VAC

-L.VAC / /17.00

C

C

11

-KA109 /12.07

14

12

12

14

12

-KA110

14

12

-KA111

.02

.04

11

14

12

-KA112 .06

11

14

-KA113 .08

11

11

D

D

A1

A1

-KA115 A2

E

A1

-KA110

-KA116 A2

A1

A1

-KA111 A2

-KA117

A1

A2

A2

A1

-KA118

-KA113

A2

A2

A2

.09 / -N.VAC

14

11/12.04

12

12 24 22

.

11

.02

14 12

11/12.05

21/14.01

12 24 22

GREEN FLIPPERS . DOWN

.

14

11

.04

14

14

11/12.06

12

12 24

21/14.02

BLACK FLIPPER . DOWN

22

MACHINE TYPE:


SUBJECT OF CHANGE

0

SIGN.

1

3

14

.06

11/12.06

12

21/14.03

EH5-U

STOCKHOLM SWEDEN

DRAWING DATE:

4

5

bln 2004-06-16

6

12 24

11

.08

21/14.04

RED FLIPPERS . DOWN

. SHEET



14

22

SERIAL NO.

DATE

2

11

WHITE FLIPPER . DOWN

.

-

ITEM

E

-N.VAC / .00

14

F

A1

-KA112

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X200

2006-07-03

11:06

FILENAME:

7

8

13 14 F 28

CONT. TOTAL SH.

REV.

DRAWING NO.

39832

e 9

0

1

2

3

4

5

6

A

7

8

9

A

A1 +X0

-XP1 -WXP1

16

17

16

17

-X200

:16

:17

A2

A1

/12.08 / -N.VAC

B

B -KA107

A2

A1

14

13

-KA108 14

13

/12.08 / -+24VDC

-+24VDC / /17.00

/10.09 / -UNLOCKED

21

-KA114 C

/12.03

22

C

24

21

21

21

21

-KA110

-KA111

-KA112

-KA113

/13.02

/13.04

/13.06

/13.08

-XP21

22

1

24

2

3

22

4

24

5

22

7

24

9

11

11 22

13

24

14

15

31

-KA21

-KA21

/17.05

/17.05

14

12

34

32

16 32

34

12

-KA22

D

/17.06

12

14

-KA22 /17.06

31

D 11

14

-KA37

E

/16.03 +X1-WXP21:16

/15.01 +X1-WXP21:15

/16.04 +X1-WXP21:14

/15.02 +X1-WXP21:13

/15.03 +X1-WXP21:11

/15.04 +X1-WXP21:9

/15.07 +X1-WXP21:7

/15.08 +X1-WXP21:5

/15.05 +X1-WXP21:4

/16.01 +X1-WXP21:3

/15.06 +X1-WXP21:2

/16.02 +X1-WXP21:1

.05

11

:26

-X201 A1

:27

A1

-KA37

A1

-KA35

-KA36

A2

A2

A2

/11.09 / -0VDC

12 24 22

UP -Y3 -Y9 GREEN FLIPPERS DOWN -Y4 -Y10

UP -Y13 BLACK FLIPPER DOWN -Y14

UP -Y5 WHITE FLIPPER DOWN -Y6

11

14

.05

UP -Y1 -Y11 RED FLIPPERS DOWN -Y2 -Y12

SUBJECT OF CHANGE

0

SIGN.

1

3

G.P. TO BLACK RIGHT SIDE CMD

EH5-U


STOCKHOLM SWEDEN

DRAWING DATE:

5

bln 2004-06-16

6

SHEET


SERIAL NO.

4

11/17.04

12

G.P. TO WHITE LEFT SIDE CMD

DATE

2

11/17.03

12

MACHINE TYPE:


-

14

21/10.06

-

ITEM

E

-0VDC / /17.00

14

F

-X201

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X200

2006-07-03

11:06

FILENAME:

7

8

14 15 F 28

CONT. TOTAL SH.

REV.

DRAWING NO.

39832

e 9

0

1

2

3

4

5

6

7

8

9

+X1-WXP21:5 /14.02

+X1-WXP21:7 /14.02

+X1-WXP21:2 /14.01

+X1-WXP21:4 /14.01

+X1-WXP21:9 /14.03

+X1-WXP21:11 /14.03

+X1-WXP21:13 /14.04

A

+X1-WXP21:15 /14.04

A

B

B

A1 +X0

-WXP21

A1 +X1

-XP21

9

10

15

11

13

11

16

13

9

4

8

15

12

7

5

2

C

C

-XP2

-WXP2

9

17

BN/GN

13

YL

WH

-XP3

2

-WXP3

PK

A1 +X2

9

17

BL

13

2

BN/GN

YL/BN

WH

A1 +X3 -XP5

:2

-XP6

:4

:2

-XP5

:4

-XP5

:2

-XP6

:4

-XP6

:2

:4

D

D -WY1/Y2

B

-WY5/Y6

BU

1

B

-Y1-Y2

A

1

U

2

-WY9/Y10

BU

1 U

2

B

B

-Y5-Y6

A

1 U

B

-Y9-Y10

A

BU

1 U

2

B

1

U

2

-WY13/Y14

BU

1

U

2

B

B

-Y13-Y14

A

1

U

U

2

2

2

E

E PORT AND CHANNEL IN PLUGIN BOX CHANNEL A=PIN 4 CHANNEL B=PIN 2

-Y2 DOWN RED FLIPPER LEFT

-Y1 UP RED FLIPPER LEFT

-Y6 DOWN BLUE FLIPPER LEFT

-Y5 UP BLUE FLIPPER LEFT

-Y10 DOWN GREEN FLIPPER RIGHT

MACHINE TYPE:

-

F


ITEM

-Y9 UP GREEN FLIPPER RIGHT

SUBJECT OF CHANGE

0

SIGN.

1

3

EH5-U


STOCKHOLM SWEDEN

DRAWING DATE:

4

5

bln 2004-06-16

6

-Y13 UP YELLOW FLIPPER RIGHT SHEET


SERIAL NO.

DATE

2

-Y14 DOWN YELLOW FLIPPER RIGHT

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X200

2006-07-03

11:06

FILENAME:

7

8

15 16 F 28

CONT. TOTAL SH.

REV.

DRAWING NO.

39832

e 9

0

1

2

3

4

5

6

7

8

9

+X1-WXP21:14 /14.04

+X1-WXP21:1 /14.01

+X1-WXP21:16 /14.04

A

+X1-WXP21:3 /14.01

A

B

B

A1 +X0

-WXP21

A1 +X1

-XP21

17

25

3

1

19

14

16

14

C

C

-XP2

-WXP2

A1 +X2

10

-XP3

11

GR/BN

-WXP3

BN

10

11

YL

PK

:2

:4

A1 +X3 -XP7

:2

-XP7

:4

D

D -WY3/Y4

B

-WY11/Y12

BU

1

B

-Y3-Y4

A

1

U

2

BU

1 U

2

B

B

-Y11-Y12

A

1

U

U

2

2

E

E PORT AND CHANNEL IN PLUGIN BOX CHANNEL A=PIN 4 CHANNEL B=PIN 2

-Y4 DOWN GREEN FLIPPER LEFT

-Y3 UP GREEN FLIPPER LEFT

-Y12 DOWN RED FLIPPER RIGHT

-Y11 UP RED FLIPPER RIGHT MACHINE TYPE:

-

F


ITEM

SUBJECT OF CHANGE

0

SIGN.

1

DRAWN BY:

STOCKHOLM SWEDEN

DRAWING DATE:

3

4

5

bln 2004-06-16

6

SHEET


CHECKED BY:

DATE

2

EH5-U

SERIAL NO.

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X200

2006-07-03

11:06

FILENAME:

7

8

16 17 F 28

CONT. TOTAL SH.

REV.

DRAWING NO.

39832

e 9

0

1

2

3

4

5

6

7

8

9

A1 +X0

A

-XP1 -WXP1

20 20

A

A1 +X0

21

1

21

3

1

-

+

:20

-WS52/53

:21

/13.09 / -L.VAC

-XP3

B 14

-KA33

13

14

A1

A2

4

4

-WS54

A

1

1

3 -

+

-S55 4

-WS55

1

1

:4

-XP1

:2

-XP2

:4

:4

B

-KA34 A1

A2

11

11

-KA35

-KA36

/14.06

/14.08

12

14

-WXP8 12

C 42

44

42

12

.08

14

-KT5

41

-XP8

GN

BU

16

8

15

5

C

14

-XP21 A1

.06

12

44

-KA22 41

RD/BU

-KA24

.07

-KA21

A1 +X1

11

-KA23

GR

14

11

.05

3 -

-S54

A1 +X8

-L.VAC / /10.00

13

1 +

-S53 4

-X200

3 -

+

-S52

-KT6

M

0.5s

19

35

17

18

A1 M

0.5s

L

L

/14.09 / -+24VDC

-K3

21

-K2

21

.04

22

.03

22

-WXP21

20

21

22

23

D

D -XP21

A1

A1

-K2

35

A1

A2

17

A1

-KA21

-K3 A2

19

18

A1

-KA22

A1

-KA23

A2

-KA24

A2

A2

A2

/14.09 / -0VDC

-0VDC / /18.00

14

/3.05 4 /3.05 6 /3.06 22 .04

1

E

2

3 5 21

1 3 5 21

/3.06 4 /3.06 6 /3.07 22 .03 2

21

22 34

41

G.P. AT RIGHT BLACK SIGNAL

G.P. TO WHITE LEFT SIDE

G.P. TO BLACK RIGHT SIDE


ITEM

SUBJECT OF CHANGE

0

SIGN.

1

3

11.03

12

41

42

-S54 G.P. END STOP LEFT

EH5-U

DRAWING DATE:

4

5

bln 2004-06-18

6

-S55 G.P. END STOP RIGHT SHEET


CHECKED BY:

STOCKHOLM SWEDEN

E

11.04

12

.02

-S53 G.P. AT RIGHT

DRAWN BY:

14

31/14.07

32 44

.01

14

/9.08

SERIAL NO.

DATE

2

21

22 34

MACHINE TYPE:

-

F

/9.08

-S52 G.P. AT LEFT

11/14.08

12 24

31/14.08

32 44 42

G.P. AT LEFT WHITE SIGNAL

14

11/14.07

12 24

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X200

2006-07-03

11:06

FILENAME:

7

8

17 18 F 28

CONT. TOTAL SH.

REV.

DRAWING NO.

39832

e 9

0

1

2

3

4

5

A1 +X0

A

6

7

8

NOTE: THE SENSING RANGE OF S83 IS ADJUSTED BY HOLDING A SOLID PIECE IN FRONT OF THE SENSOR AT REQUIRED RANGE AND CONNECT THE WIRE FROM TERMINAL X2 PIN 6 IN CABINET X1: TO 24VDC FOR NEAR RANGE TO OVDC FOR FAR RANGE FOR 1.5S

OPTION 1 1

3

1

-

+

3

1

-

+

-S13

3

1

-

+

-S16

3 -

+

-S14

3 -

+

-S83-

1 2

-S84

-S114 4

4

4

4

-WS16

1

-WS14/114

1

4

4

-WS83 -WS13

3 -

+

1

-WS84

2

A1 +X0

-XP1

A1 +X8 -XP6

B

-XP8

:4

-XP7

:4

:4

-XP4

:2

:4

-XP5

:2

A

1

A

1

9

-WXP1

:4

34

36

34

36

-X200

:34

-X200

:36

13

14

13

14

A1

A2

B

/12.08 / -L.VAC

-WXP8

A1 +X1

GR/PK

WH/GN

WH/YL

BL

WH/GR

BN/GN

YL/BN

-KA39

-KA38 -XP8

2

1

11

10

3

14

A1

17

A2

C

C -XP20

13

14

29

30

27

-X2

:6

-XP20

31

-XP21 -WXP20

31

32

33

34

20

35

/19.01 / -WXP21:20

A1 +X0

D

-XP20

13

14

29

30

A1

A1

A1

A1

-X201 -KA25

-KA26

-KA27

A2

E

27

31

:28

:29

-KA28

A2

A2

A2

E

/17.09 / -0VDC

14

11/11.05

12

14

11/11.08

12

14

.

-S16 40` TELESCOPE POSITION

-S13 20` TELESCOPE POSITION

14

11/11.06

12 24

-S14 30` RET TELESCOPE POSITION

11/11.06

12 24

21/11.07

22

21/11.08

22

-S114 30` EXP TELESCOPE POSITION

-S83 HEIGHT INDICATION .


ITEM

-S84 HEIGHT INDICATION . MACHINE TYPE:

-

F

D

SUBJECT OF CHANGE

0

SIGN.

1

3

EH5-U


STOCKHOLM SWEDEN

DRAWING DATE:

4

5

bln 2004-06-16

6

-TTDC OK OPTION

. SHEET


SERIAL NO.

DATE

2

-S83+S84 HEIGHT INDICATION OPTION

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X200

2006-07-03

11:06

FILENAME:

7

8

18 19 F 28

CONT. TOTAL SH.

REV.

DRAWING NO.

39832

e 9

8

+X1-WXP13:12 / /6.07

A

TTDS OPTION A1 +X1

-XP21

18

-XP13

20

1

3

1

-

A1 +X13

2

1

4

2

1

3

4

4

2

1

-XPS95

1

4

2

1

-XPS94

1

14

5

13

6

19

3

4

1

-XPS93

4

2

-WS90

4

1

-XPS92

3

4

-XPS91

4

2

1

3

4

-XPTTDC1

I

C

YL

WH

BN/GN

GN

GR G

E

F

B

D

A

-XPS90

D

0VDC

+ -

COMMON 1

TTDS FAULT

TTDS OK 1

COMMON 2

24VDC

H

TTDS FAULT 2

S96 S95 S94 S93 S92 S91 S90

BN

3

TTDS OK 2

LOGIC

E

YL/BN

C

4

3

3

3

3 -

-S90 4

-WS91

3 2

1 +

-S91 4

4

3 -

+

-S92

-WS92

4

3 -

+

4

3

3

3 -

-S93

-WS93 -WS94

4

1 +

4

3

3

3

3 -

-S94 4

-XPS96

D

1 +

-S95

-WS95 4

3 -

+

4

-WS96

3

B

-S96 C

16

A

1

-WXP13

+

12

VI

-WXP21 +X200/18.08 / -WXP21:20

B

-XP13

9

+X1-WXP13:19 / /6.06

7

+X1-WXP13:6 / /6.06

6

+X1-WXP13:13 / /6.07

5

+X1-WXP13:5 /

4

+X1-WXP13:14 / /6.07

3

+X1-WXP13:3 /

2

+X1-WXP13:16 /

1

BU

0

+

E

-

MACHINE TYPE:

-

F


ITEM

SUBJECT OF CHANGE

0

SIGN.

1

DRAWN BY:

STOCKHOLM SWEDEN

DRAWING DATE:

3

4

5

bln 2004-06-16

6

SHEET


CHECKED BY:

DATE

2

EH5-U

SERIAL NO.

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X0

2006-07-03

11:06

FILENAME:

7

8

19 20 F 28

CONT. TOTAL SH.

REV.

DRAWING NO.

39832

e 9

0

1

2

3

4

5

6

7

8

9

SPREADER CONNECTOR

A

A

XP1 SPREADER SOCKET 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

B

C

D

E

L PE

CONTROL VOLTAGE PROTECTION EARTH SPREADER PILOT

N

CONTROL VOLTAGE HEATER CONTROL VOLTAGE HEATER SPARE TWL LOCK TWL UNLOCK GREEN FLIPPERS DOWN BLACK FLIPPERS DOWN RED FLIPPERS DOWN WHITE FLIPPER DOWN ALL FLIPPERS UP TWL LOCK TWL UNLOCK MOVE G.P. TO WHITE MOVE G.P. TO BLACK EXPAND TELESCOPE RETRACT TELESCOPE G.P. AT LEFT WHITE G.P. AT RIGHT BLACK POWER SUPPLY POWER SUPPLY POWER SUPPLY NEUTRAL SPARE SPARE SPARE SPARE POWER SUPPLY POWER SUPPLY POWER SUPPLY SPARE H.I.S (OPTION) ALL LANDED SIGNAL TTDS OK (OPTION) PROTECTION EARTH

B SIG SIG CMD CMD CMD CMD CMD CMD CMD CMD CMD

XP1 PIN DESCRIPTION 1 6

5 10 16

11

24 29

19 25

20 26

31 35

9 14 21 27

32 36

22 28

33 37

SOCKET= ODU 309 020 000 554 000 BROMMA Nr.73523 INSERT = ODU 309 803 150 037 151 BROMMA Nr.74410

-

0

1

D

SIG SIG SIG SIG PE

E

MACHINE TYPE:

SIGN.

C

MALE INSERT

L2 L3 N

This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner. SUBJECT OF CHANGE

NOTE: Plug is to be filled with Elastosil RT607A or similar Compound

15

L1 L2 L3

-

ITEM

8 13

RED POINT

-

F

4

7

30 34

3

12 18

17 23

CMD CMD SIG SIG L1

2

DRAWN BY:

STOCKHOLM SWEDEN

DRAWING DATE:

3

4

5

bln 2004-06-18

6

SHEET

Elec. system relay Connector designation

CHECKED BY:

DATE

2

EH5-U

SERIAL NO.

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X200

2006-07-03

11:06

FILENAME:

7

8

20 21 F 28

CONT. TOTAL SH.

REV.

DRAWING NO.

39832

e 9

0

1

2

3

4

5

6

7

8

9

A

A

MOTOR WITH BRAKE AND CURRENT RELAY

SR B

ws

rt

ws

bl

B

BGE

C

ws W2 U2 V2

C

1

rt

2 BS

D

TS

U1 V1 W1

3 4 bl

D

5

E

E

L1 L2 L3

MACHINE TYPE:

-

F


ITEM

SUBJECT OF CHANGE

0

SIGN.

1

DRAWN BY:

STOCKHOLM SWEDEN

DRAWING DATE:

3

4

5

bln 2004-06-16

6

SHEET


CHECKED BY:

DATE

2

EH5-U

SERIAL NO.

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X0

2006-07-03

11:06

FILENAME:

7

8

21 22 F 28

CONT. TOTAL SH.

REV.

DRAWING NO.

39832

e 9

0

1

2

3

4

5

6

7

8

9

CONNECTION BOX "ASB-ACTUATOR/SENSOR" "8 X2 WAYS WITH BUILT-IN CABEL"

A

-

A

+

19 PIN CONNECTOR BAYONET 6

7

15

4

5

8

16

14

3

9

17

13

2

10

11

18

1

PE 19

12

B

B

C

C

D

D

5

1

+

2

MACHINE TYPE:


ITEM

3

-

SUBJECT OF CHANGE

0

SIGN.

1

3

5

1

+

EH5-U

STOCKHOLM SWEDEN

DRAWING DATE:

4

5

2

4

5

E

bln 2004-06-16

6

SHEET

Elec. system relay Circuit diagram plug in box


3

-

XP 8

SERIAL NO.

DATE

2

4

XP 6

-

-

5

PE

5

XP 4

-

4

Ch: A

4

2

Ch: B

2

3

-

PE

3

-

Ch: A

1

+

XP 2

F

1

+

XP 7

PE

5

Ch: A

4

Ch: B

2

4

XP 5

PE

3

-

Ch: A

+

Ch: B

1

E

2

Ch: B

XP 3

3

-

PE

1

+

Ch: A

5

Ch: B

4

PE

2

Ch: A

PE

XP 1

3

-

Ch: B

1

+

PE

5

Ch: A

4

Ch: B

2

Ch: A

3

-

Ch: B

1

+

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X0

2006-07-03

11:06

FILENAME:

7

8

22 23 F 28

CONT. TOTAL SH.

REV.

DRAWING NO.

39832

e 9

0

1

2

3

4

5

6

7

8

9

A

A

External cable connection X1 cabinet / EH5

CONTACT

1

B

C

CABLE

GLANDS

CABLE

XP2

WXP2

10

PG16

WM2

2

XP3

WXP3

11

PG16

WM3

3

XP8

WXP8

12

PG16

WM4

4

XP24

WXP24

13

PG16

PLUG

5

XP25

WXP25

6

SPARE

.

7

SPARE

.

8

XP13

9

SPARE

B

C

WXP13 (Option)

.

D

D

1

4

5

8

9

12

13

2

3

6

7

10

11

E

E

MACHINE TYPE:

-

F


ITEM

SUBJECT OF CHANGE

0

SIGN.

1

DRAWN BY:

STOCKHOLM SWEDEN

DRAWING DATE:

3

4

5

.

bln 2004-06-16

6

SHEET

Elec. system relay Cable/ Sensor Layout

CHECKED BY:

DATE

2

EH5-U

SERIAL NO.

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X0

2006-07-03

11:06

FILENAME:

7

8

23 24 F 28

CONT. TOTAL SH.

REV.

DRAWING NO.

39832

e 9

0

1

2

3

4

5

6

7

8

9

A

A

Internal layout X1 cabinet EH5 Distance between cable trunk and edge 9mm

Cable trunk is 40mm if nothing else is written

B

Width 25mm

B 125,00 mm

-QM6

-K6

-QM7

-K7

-QM8

X1

120,02 mm

+X200/12.01

-K9 700571

405mm 120,02 mm

X2

C

-EH2

C

Width 60mm

D

D

750mm

E

E

MACHINE TYPE:

-

F


ITEM

SUBJECT OF CHANGE

0

SIGN.

1

DRAWN BY:

STOCKHOLM SWEDEN

DRAWING DATE:

3

4

5

bln 2004-06-16

6

SHEET

Elec. system relay Cabinet layout

CHECKED BY:

DATE

2

EH5-U

SERIAL NO.

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X1

2006-07-03

11:06

FILENAME:

7

8

24 25 F 28

CONT. TOTAL SH.

REV.

DRAWING NO.

39832

e 9

0

1

2

3

4

5

6

7

8

External layout X200 cabinet (glands,plugs) EH5

A GORETEX VENT PLUG 700984, 700985 Assembly from the outside

GLANDS

B

A GORETEX VENT PLUG 700984, 700985 Assembly from the outside

CABLE

3

PLUG

.

4

PLUG

.

5

PLUG

.

6

PLUG

.

7

PLUG

.

8

PLUG

.

10

PG16

WM1

11

PG16

WXP2

12

PG36

WXP1

C

9

B

C

See spreader layout X0 (HNA Stecker) See circuit diagram X0

Q1 D

D

SB1

SS1 6 1

7

8

10

2

E

3

4

13 12

5

MACHINE TYPE:

-

F


ITEM

11

9

SUBJECT OF CHANGE

0

SIGN.

1

3

EH5-U


STOCKHOLM SWEDEN

DRAWING DATE:

4

5

bln 2004-06-16

6

SHEET


SERIAL NO.

DATE

2

E

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X200

2006-07-03

11:06

FILENAME:

7

8

25 26 F 28

CONT. TOTAL SH.

REV.

DRAWING NO.

39832

e 9

0

1

2

3

4

5

6

7

8

Internal layout X200 cabinet EH5

A

Cable trunk is 40mm, if nothing else is written

9

Heater R1 to be bolted on sheild plate

A

Width 25mm

-EH1

X200

-KA39

-KA38

-KA34

-KA33

-KA32

-KA31

-KA118

-KA30

-KA117

-KA116

-KA115

115mm

B

B

-KA100

-KA20

-KA19

-KA17

-KA16

-KA14

-KA13

-KA12

-KA11

-KA10

-KA9

-KA8

-KA7

-KA6

-KA5

-KA4

-KA3

-KA2

-KA1

115mm -KA101 -KA105 -KA106

C

C

-KA107 -KA108

730mm

=A1+X200-KA109 -KA110 -KA111

Contactor K1,K2 to be bolted on mountingpanel

-KT6

-KT5

-KT4

-KT3

-KT2

-KA37

-KT1

-KA36

-KA28

-KA35

-KA27

-KA26

-KA25

-KA24

-KA112 -KA23

-KA21

120mm

=A1+X200-KA22

PCU to mounted with heat transfer conpound

-KA113 -KA114

D

D -QM1

140mm

-K2

X201

2A

=A1+X200-G1 -F1

-F2

-P2

-F3

-P1

-K1

E

E Width 60mm

735mm MACHINE TYPE:

-

F


ITEM

SUBJECT OF CHANGE

0

SIGN.

1

DRAWN BY:

STOCKHOLM SWEDEN

DRAWING DATE:

3

4

5

bln 2004-06-16

6

SHEET


CHECKED BY:

DATE

2

EH5-U

SERIAL NO.

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X200

2006-07-03

11:06

FILENAME:

7

8

26 27 F 28

CONT. TOTAL SH.

REV.

DRAWING NO.

39832

e 9

0

1

2

A

3

4

5

6

7

8

9

A

External cable connection between X1, X200 cabinet / EH5

B

B

CABINET X200

C

XP23

XP21

XP20

XP23

C

XP21

XP20

CABINET X1

WXP23 Part no. 39664

D

D



E

E

MACHINE TYPE:

-

F


ITEM

SUBJECT OF CHANGE

0

SIGN.

1

DRAWN BY:

STOCKHOLM SWEDEN

DRAWING DATE:

3

4

5

bln 2004-06-16

6

SHEET

Elec. system relay Cable/ Sensor Layout

CHECKED BY:

DATE

2

EH5-U

SERIAL NO.

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X0

2006-07-03

11:06

FILENAME:

7

8

27 28 F 28

CONT. TOTAL SH.

REV.

DRAWING NO.

39832

e 9

0

1

2

3

4

5

6

7

8

9

XP1 A

A

X200 CABINET

B

B

H4-H5-H6-H8

M1

H1 = GREEN H2 = RED H3 = WHITE H7 = ORANGE (Option)

H8 = ORANGE (Option) H6 = WHITE H5 = RED H4 = GREEN

WATERSIDE

C

Y1-Y2 Y3-Y4 Y5-Y6 Y7-Y8

2 GREEN

S2 UNLOCK S6 LOCK S10 LANDED

TTDC OPTION

S13 20' POS.

C S3 UNLOCK S7 LOCK S11 LANDED

XP2 (HNA Stecker)

S14, S114 30' POS.

X200 CABINET

X2

3 GREEN

6 BLACK

M3

D

D

M4

5 WHITE

M2

1 RED

E

X3

S83 H.I.S OPTION


S54 TOWER STOP LEFT

LEFT

S16 40' POS.

X8

X1 CABINET S52 TOWER LEFT CENTRE

S84 H.I.S OPTION

S53 TOWER RIGHT CENTRE

S55 TOWER STOP RIGHT

SUBJECT OF CHANGE

0

4 RED

SIGN.

1

2

3

EH5-U


STOCKHOLM SWEDEN

DRAWING DATE:

4

5

bln 2004-06-16

6

SHEET

Elec. system relay Spreader layout

SERIAL NO.

DATE

E

RIGHT

MACHINE TYPE:


-

ITEM


LANDSIDE

-

F

Y9-Y10 Y11-Y12 Y13-Y14 Y15-Y16

PLANT (=)

:

UNIT (+)

:

PLOTTED:

A1 X0

2006-07-03

11:06

FILENAME:

7

8

28

CONT. TOTAL SH.

28 REV.

DRAWING NO.

39832

e 9

F

0

1

2

3

4

5

6

7

8

9

A

A

BROMMA CONQUIP KROSSGATAN 31-33 SE-162 50 VÄLLINGBY SWEDEN E-mail : [email protected] +46 (0)8 620 09 00 Tel : B

C

D

B

Customer Plant designation Drawing Number Revision

: : : :

A1 39825 e

Manufacturer (Company)

:

BROMMA CONQUIP

Project name Serial Number Types Responsible for project

: : : :

Elec. peripherals X0 spreader . EH5

Sub. drawings

:

C

D

BROMMA SPREADER EH5

E

E

Created on the The latest revition

: :

By

2005-12-22

Manufacturing site

: bln

Number of pages :

: MACHINE TYPE:

-

F


ITEM

SUBJECT OF CHANGE

0

26

SIGN.

1

SERIAL NO.

3

Elec. peripherals X0 spreader Flyleaf


STOCKHOLM SWEDEN

DRAWING DATE:

DATE

2

EH5 .

4

5

User31 2003-05-08

6

PLANT (=)

:

PLOTTED:

UNIT (+)

:

FILENAME:

7

2005-12-22

14:07

8

SHEET

1 2 F 26

CONT. TOTAL SH.

REV.

DRAWING NO.

39825

e 9

Table of content Plant des.

A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1

Location

X0 X0 X0 X0 X0 X0 X0 X0 X0 X0 X0 X0 X0 X0 X0

Page

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Page description Flyleaf Table of contents: (1 - 26) Circuit diagram X2 Circuit diagram X2 Circuit diagram X3 Circuit diagram X3 Circuit diagram X8 Circuit diagram X8 Circuit diagram Circuit diagram Circuit diagram Circuit diagram Cable/ Sensor Layout Cable/ Sensor Layout Cable/ Sensor Layout Circuit diagram plug in box Spreader layout Parts list (grouped): ( - ) Parts list: ( - ) CABLE LIST CABLE LIST CABLE LIST CABLE LIST CABLE LIST CABLE LIST CABLE LIST

Rev

Revision note

Date 2003-05-08 2005-12-22 2004-10-01 2003-05-28 2003-05-14 2003-05-28 2003-06-05 2003-05-28 2003-06-04 2003-05-28 2005-12-22 2003-05-14 2003-05-28 2003-05-28 2003-05-28 2003-05-28 2003-05-28 2005-09-22 2005-09-22 2005-09-22 2005-09-22 2005-09-22 2005-09-22 2005-09-22 2005-09-22 2005-09-22

MACHINE TYPE:


SERIAL NO.

EH5 .

Elec. peripherals X0 spreader Table of contents: (1 - 26)


STOCKHOLM SWEDEN

DRAWING DATE:

bln 2005-12-22

Editor User31 bln LAT User31 User31 User31 User31 User31 User31 User31 bln User31 User31 User31 User31 User31 User31 bln bln bln bln bln bln bln bln bln

PLANT (=)

:

PLOTTED:

UNIT (+)

:

FILENAME:

2005-12-22

14:07

SHEET

2 3 26

CONT. TOTAL SH.

REV.

DRAWING NO.

39825

e

0

1

2

3

4

5

6

7

8

9

A

A

-Installation material1 1

3

1

-

+

-S5

-WS1/S5

1

B

1

A

1

3

1

-

+

-S10

4

B

4

-WS9

3 -

+

-S9

4

-WS2/S6

3 -

+

-S6

4

A

3 -

+

-S2

4

B

3 -

+

-S1

4

-WS10

A

B

A

A1 +X2 PORT AND CHANNEL IN PLUGIN BOX CHANNEL A=PIN 4 CHANNEL B=PIN 2

-XP1

:4

:2

-XP2

:4

:2

-XP3

:4

-XP4

:2

:4

:2

-

+

PE

C

C

-WXP2

WH

-XP2

GR/PK

15

GN

7

YL

RD/BU

5

4

GR

WH/GN

16

8

BN/GN

3

BN

BU

GN/YL

14

6

12

/ +X1-WXP2:19

/ +X1-WXP2:6

19

/ +X1-WXP2:12

/ +X1-WXP2:3

/ +X1-WXP2:16

/ +X1-WXP2:4

/ +X1-WXP2:7

/ +X1-WXP2:5

D / +X1-WXP2:15

D

E

E

-S1 UNLOCKED LEFT LANDSIDE

-S5 LOCKED LEFT LANDSIDE

-S2 UNLOCKED LEFT WATERSIDE

-S6 LOCKED LEFT WATERSIDE

-S9 LANDED LEFT LANDSIDE MACHINE TYPE:

-

F


ITEM

-S10 LANDED LEFT WATERSIDE

SUBJECT OF CHANGE

0

SIGN.

1

SERIAL NO.

3

Elec. peripherals X0 spreader Circuit diagram X2


STOCKHOLM SWEDEN

DRAWING DATE:

DATE

2

EH5 .

4

5

LAT 2004-10-01

6


PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X0

2005-12-22

14:07

FILENAME:

7

8

SHEET

3 4 F 26

CONT. TOTAL SH.

REV.

DRAWING NO.

39825

e 9

0

1

2

3

4

5

6

7

8

9

A

A

2

-Y1-Y2

A

B

2

U

U

1

B

2

-WY1/Y2

B

-Y5-Y6

-Y3-Y4 B

2

2

U

U

1

A

A

1

-WY5/Y6

A

A

B

2

U

U

1

1

-WY3/Y4

B

2

B

-Y7-Y8

B

2

U

U

1

A

A

1

-WY7/Y8

1

A

B

B


-XP5

:4

:2

-XP6

:4

-XP7

:2

:4

-XP8

:2

:4

:2

C

C

-WXP2

PK

-XP2

WH/YL

17

RD

YL/BN

2

13

9

BL

VI

WH/GR

11

10

GR/BN

1

18

/ +X1-WXP2:18

/ +X1-WXP2:1

/ +X1-WXP2:10

/ +X1-WXP2:11

/ +X1-WXP2:13

/ +X1-WXP2:9

/ +X1-WXP2:2

D / +X1-WXP2:17

D

E

E

-Y1 UP RED FLIPPER LEFT GABLE

-Y2 DOWN RED FLIPPER LEFT GABLE

-Y5 UP BU/ WH FLIPPER LEFT GABLE

-Y6 DOWN BU/ WH FLIPPER LEFT GABLE

-Y3 UP GREEN FLIPPER LEFT GABLE

MACHINE TYPE:

-

F


ITEM

SUBJECT OF CHANGE

0

SIGN.

1

SERIAL NO.

3

EH5 .

DRAWN BY:

STOCKHOLM SWEDEN

DRAWING DATE:

4

5

User31 2003-05-28

6

-Y8 TWISTLOCK LOCK LEFT


CHECKED BY:

DATE

2

-Y7 TWISTLOCK UNLOCK LEFT

-Y4 DOWN GREEN FLIPPER LEFT GABLE

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X0

2005-12-22

14:07

FILENAME:

7

8

SHEET

4 5 F 26

CONT. TOTAL SH.

REV.

DRAWING NO.

39825

e 9

0

1

2

3

4

5

6

7

8

9

A

A

1

3

1

-

+

-S7

-WS3/S7

1

B

1

A

1

3

1

-

+

4

B

4

-WS11

3 -

+

-S12

-S11

4

-WS4/S8

3 -

+

-S8

4

A

3 -

+

-S4

4

B

3 -

+

-S3

4

-WS12

A

B

A


-XP1

:4

:2

-XP2

:4

:2

-XP3

:4

-XP4

:2

:4

:2

-

+

PE

C

C

-WXP3

WH

-XP3

GR/PK

15

GN

7

YL

RD/BU

5

4

GR

WH/GN

16

8

BN/GN

3

BN

BU

GN/YL

14

19

6

12

/ +X1-WXP3:19

/ +X1-WXP3:12

-XP3

/ +X1-WXP3:6

/ +X1-WXP3:3

/ +X1-WXP3:16

/ +X1-WXP3:4

/ +X1-WXP3:7

/ +X1-WXP3:5

D / +X1-WXP3:15

D

E

E

-S3 UNLOCKED RIGHT WATERSIDE

-S7 LOCKED RIGHT WATERSIDE

-S4 UNLOCKED RIGHT LANDSIDE

-S8 LOCKED RIGHT LANDSIDE

-S11 LANDED RIGHT WATERSIDE MACHINE TYPE:

-

F


ITEM

-S12 LANDED RIGHT LANDSIDE

SUBJECT OF CHANGE

0

SIGN.

1

SERIAL NO.

3



STOCKHOLM SWEDEN

DRAWING DATE:

DATE

2

EH5 .

4

5

User31 2003-05-14

6


PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X0

2005-12-22

14:07

FILENAME:

7

8

SHEET

5 6 F 26

CONT. TOTAL SH.

REV.

DRAWING NO.

39825

e 9

0

1

2

3

4

5

6

7

8

9

A

A

2

A

-Y9-Y10

B

2

U

U

1

B

2

-WY9/Y10

B

-Y13-Y14

B

2

2

U

U

1

A

A

1

-WY13/Y14

A

A

-Y11-Y12

B

2

U

U

1

1

-WY11/Y12

B

2

B

-Y15-Y16

B

2

U

U

1

A

A

1

-WY15/Y16

1

A

B

B


-XP5

:4

:2

-XP6

:4

-XP7

:2

:4

-XP8

:2

:4

:2

C

C

-WXP3

PK

-XP3

WH/YL

17

RD

YL/BN

2

13

9

BL

VI

WH/GR

11

10

GR/BN

1

18

/ +X1-WXP3:18

/ +X1-WXP3:1

/ +X1-WXP3:10

/ +X1-WXP3:11

/ +X1-WXP3:13

/ +X1-WXP3:9

/ +X1-WXP3:2

D / +X1-WXP3:17

D

E

E

-Y9 UP GREEN FLIPPER RIGHT GABLE

-Y10 DOWN GREEN FLIPPER RIGHT GABLE

-Y13 UP YL/ BL FLIPPER RIGHT GABLE

-Y14 DOWN YL/ BL FLIPPER RIGHT GABLE

-Y11 UP RED FLIPPER RIGHT GABLE

MACHINE TYPE:

-

F


ITEM

-Y12 DOWN RED FLIPPER RIGHT GABLE

SUBJECT OF CHANGE

0

SIGN.

1

SERIAL NO.

3

EH5 .

DRAWN BY:

STOCKHOLM SWEDEN

DRAWING DATE:

4

5

User31 2003-05-28

6

-Y16 TWISTLOCK LOCK RIGHT


CHECKED BY:

DATE

2

-Y15 TWISTLOCK UNLOCK RIGHT

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X0

2005-12-22

14:07

FILENAME:

7

8

SHEET

6 7 F 26

CONT. TOTAL SH.

REV.

DRAWING NO.

39825

e 9

0

1

2

3

4

5

6

7

8 NOTE: THE SENSING RANGE OF S83 IS ADJUSTED BY HOLDING A SOLID PIECE IN FRONT OF THE SENSOR AT REQUIRED RANGE AND PUT A WIRE FROM TERMINAL X2 PIN 6 IN CABINET X1: TO 24VDC FOR NEAR RANGE TO 0VDC FOR FARE RANGE FOR 1.5S

A

1

3

1

-

+

1

-WS54

-WS55

1

-WS52/53

1

3 -

+

-S83-

4

4

3 -

+

-S53

-S52 4

4

3 -

+

-S55 4

B

3 -

+

-S54

4

A

B

9

A

2

4

-WS83

A

B

B


-XP1

:4

:2

-XP2

:4

:2

-XP3

:4

-XP4

:2

:4

:2

-

+

PE

C

C

-WXP8

WH

-XP8

GR/PK

15

GN

7

YL

RD/BU

5

4

GR

WH/GN

16

8

BN/GN

3

BN

BU

GN/YL

14

19

6

12

/ +X1-WXP8:19

/ +X1-WXP8:12

-XP8

/ +X1-WXP8:6

/ +X1-WXP8:14

/ +X1-WXP8:3

/ +X1-WXP8:8

/ +X1-WXP8:5

/ +X1-WXP8:16

D / +X1-WXP8:15

D

E

E

-S54 G.P. TOWER STOP LEFT

-S55 G.P. TOWER STOP RIGHT

-S52 G.P. TOWER LEFT CENTRE

MACHINE TYPE:

-

F


ITEM

-S53 G.P. TOWER RIGHT CENTRE

SUBJECT OF CHANGE

0

SIGN.

1

SERIAL NO.

3

EH5 .

DRAWN BY:

STOCKHOLM SWEDEN

DRAWING DATE:

4

5

User31 2003-06-05

6

SET RANGE S83 (OPTION)



CHECKED BY:

DATE

2

-S83 HEIGHT INDICATION LEFT (OPTION)

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X0

2005-12-22

14:07

FILENAME:

7

8

SHEET

7 8 F 26

CONT. TOTAL SH.

REV.

DRAWING NO.

39825

e 9

0

1

2

3

4

5

6

7

8

9

A

A

1

3

1

-

+

1

-WS84

-WS13

1

-WS14/114

1

3 -

+

-S16

4

A

3 -

+

-S114

4

A

3 -

+

-S14

-S13 4

B

3 -

+

-S84

4

A

B

4

-WS16

B

A


-XP5

:4

:2

-XP6

:4

:2

-XP7

:4

-XP8

:2

:4

:2

C

C

-WXP8

PK

-XP8

WH/YL

17

RD

YL/BN

2

13

9

BL

VI

WH/GR

11

10

GR/BN

1

18

/ +X1-WXP8:1

/ +X1-WXP8:10

/ +X1-WXP8:2

/ +X1-WXP8:11

D / +X1-WXP8:17

D

E

E

-S84 HEIGHT INDICATION RIGHT (OPTION)

-S13 20' TELESCOPE POSITION

-S14 30' TELESCOPE POS. RETRACT

MACHINE TYPE:

-

F


ITEM

-S114 30' TELESCOPE POS. EXTEND

SUBJECT OF CHANGE

0

SIGN.

1

SERIAL NO.

3

EH5 .



STOCKHOLM SWEDEN

DRAWING DATE:

DATE

2

-S16 40' TELESCOPE POSITION

4

5

User31 2003-05-28

6

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X0

2005-12-22

14:07

FILENAME:

7

8

SHEET

8 9 F 26

CONT. TOTAL SH.

REV.

DRAWING NO.

39825

e 9

0

1

2

3

4

5

6

7

8

9

A

A

/ -X1:PE M4

/ -X1:18

/ -X1:16

/ -X1:PE M3

/ -X1:15

/ -X1:14

/ -X1:13

/ -X1:PE M2

/ -X1:12

/ -X1:11

/ -X1:10

/ -X1:17

CABINET X1

+X1-

/ -X200:PE.M1

/ -X200:45

/ -X200:43

/ -X200:44

CABINET X200

+X200-

B

B

-X200

:43

:44

:45

-X1

:PE

:10

:11

:12

:PE

:13

:14

:15

:PE

:16

:17

:18

:PE

C

C

-WM1

1

2

3

-WM2

PE

1

2

3

-WM3

PE

1

2

3

-WM4

PE

1

2

3

PE

D

D U

-M1 5.5KW

V

W

U 3

M 3 ~

-M2 2.2KW

2 PE

V

W

U

M 3 ~

-M3 2.2KW

PE

-BRAKE1

V

W

U

M 3 ~

-M4 3.0KW

V

W 3

M 3 ~

2

PE

PE

-BRAKE4

E

E

-M1 GRAVITY POINT MOTOR

-M2 HYDRALIC PUMP LEFT

-M3 HYDRALIC PUMP RIGHT

-M4 TELESCOPIC MOTOR MACHINE TYPE:

-

F


ITEM

SUBJECT OF CHANGE

0

SIGN.

1

SERIAL NO.

3

Elec. peripherals X0 spreader Circuit diagram


STOCKHOLM SWEDEN

DRAWING DATE:

DATE

2

EH5 .

4

5

User31 2003-06-04

6

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X0

2005-12-22

14:07

FILENAME:

7

8

SHEET

9 10 F 26

CONT. TOTAL SH.

REV.

DRAWING NO.

39825

e 9

0

1

2

3

4

5

6

7

8

9

A

A

MOTOR WITH BRAKE AND CURRENT RELAY

SR B

ws

rt

ws

bl

B

BGE

C

ws W2 U2 V2

C

1

rt

2 BS

D

TS

U1 V1 W1

3 4 bl

D

5

E

E

L1 L2 L3

MACHINE TYPE:

-

F


ITEM

SUBJECT OF CHANGE

0

SIGN.

1

SERIAL NO.

3



STOCKHOLM SWEDEN

DRAWING DATE:

DATE

2

EH5 .

4

5

User31 2003-05-28

6

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X0

2005-12-22

14:07

FILENAME:

7

8

SHEET

10 11 F 26

CONT. TOTAL SH.

REV.

DRAWING NO.

39825

e 9

0

1

2

3

4

5

6

7

8

9

-XP24

2

1

3

4

5

7

8

9

-XP25

2

1

3

4

5

+X1-WXP25:9 /

+X1-WXP25:8 /

+X1-WXP25:7 /

+X1-WXP25:5 /

+X1-WXP25:4 /

+X1-WXP25:3 /

+X1-WXP25:1 /

+X1-WXP25:2 /

+X1-WXP24:9 /

+X1-WXP24:8 /

+X1-WXP24:7 /

+X1-WXP24:5 /

+X1-WXP24:4 /

B +X1-WXP24:3 /

B +X1-WXP24:1 /

A

+X1-WXP24:2 /

A

7

8

9

C

C

-WXP25 -WXP24

D

1

2

-HL1

3

1

-HL2

2

4

1

-HL3

2

1

2

3

4

5

5

1

-HL7

2

1

-HL4

2

1

-HL5

2

1

-HL6

2

1

-HL8

2

D

1 2

E

E

-HL1 UNLOCKED LEFT GREEN

-HL2 LOCKED LEFT RED

-HL3 LANDED LEFT WHITE

-HL7 TOWER LEFT SIDE ORANGE (OPTION)

-HL4 UNLOCKED RIGHT GREEN

MACHINE TYPE:

-

F


ITEM

-HL5 LOCKED RIGHT RED

SUBJECT OF CHANGE

0

SIGN.

1

SERIAL NO.

3

EH5 .

DRAWN BY:

STOCKHOLM SWEDEN

DRAWING DATE:

4

5

bln 2005-12-22

6

-HL8 TOWER RIGHT SIDE ORANGE (OPTION)


CHECKED BY:

DATE

2

-HL6 LANDED RIGHT WHITE

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X0

2005-12-22

14:07

FILENAME:

7

8

SHEET

11 12 F 26

CONT. TOTAL SH.

REV.

DRAWING NO.

39825

e 9

0

1

2

3

4

5

6

7

8

9

13

+X1-WXP13:19 /

6

19

B BU

BN

5

YL/BN

1

GN

14

+X1-WXP13:6 /

+X1-WXP13:13 /

+X1-WXP13:5 /

+X1-WXP13:1 /

+X1-WXP13:14 /

+X1-WXP13:3 /

3

VI

-WXP13

16

YL

GN/YL

B

12

BN/GN

-XP13

GR

TTDS OPTION

+X1-WXP13:16 /

A +X1-WXP13:12 /

A

A1 +X0 1

3

1

-

+

-S96

A1 +X13

3

1

1

4

1

3

4

3

1

-XPS95

1

3

1

-XPS94

1

3

4

3

1

-XPS93

1

3

1

-XPS92

C

4

4

-WS90

4

3 -

-S90 4

4

3

1 +

-S91

-WS91 1

3 -

+

4

-WS92

4

3 -

4

4

3

1 +

4

-WS93

4 1

3 -

-S92

4

-WS94

-XPS96

D

3

4

3

1 +

-S93

4

-WS95

3 -

-S94

4

1

1 +

-S95

C

-WS96

3 -

+

3

4

-XPS91

1

3

1

4

3

4

-XPTTDC1

I

C

B

D

A

0VDC

+ -

COMMON 1

TTDS FAULT

TTDS OK 1

COMMON 2

24VDC

E

F

D

TTDS FAULT 2

S96 S95 S94 S93 S92 S91 S90

G

-XPS90

TTDS OK 2

LOGIC

E

H

+

E

-

MACHINE TYPE:

-

F


ITEM

SUBJECT OF CHANGE

0

SIGN.

1

SERIAL NO.

3



STOCKHOLM SWEDEN

DRAWING DATE:

DATE

2

EH5 .

4

5

User31 2003-05-14

6

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X0

2005-12-22

14:07

FILENAME:

7

8

SHEET

12 13 F 26

CONT. TOTAL SH.

REV.

DRAWING NO.

39825

e 9

0

1

2

3

4

5

6

7

8

9

A

A


CONTACT

1

B

C

CABLE

GLANDS

CABLE

XP2

WXP2

10

PG16

WM2

2

XP3

WXP3

11

PG16

WM3

3

XP8

WXP8

12

PG16

WM4

4

XP24

WXP24

13

PG16

PLUG

5

XP25

WXP25

6

SPARE

.

7

SPARE

.

8

XP13

9

SPARE

B

C

WXP13 (Option)

.

D

D

1

4

5

8

9

12

13

2

3

6

7

10

11

E

E

MACHINE TYPE:

-

F


ITEM

SUBJECT OF CHANGE

0

SIGN.

1

SERIAL NO.

3

Elec. peripherals X0 spreader Cable/ Sensor Layout


STOCKHOLM SWEDEN

DRAWING DATE:

DATE

2

EH5 .

4

5

.

User31 2003-05-28

6

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X0

2005-12-22

14:07

FILENAME:

7

8

SHEET

13 14 F 26

CONT. TOTAL SH.

REV.

DRAWING NO.

39825

e 9

0

1

2

3

4

5

6

7

8

9


A

A

B

B

GLANDS

CABLE

11

PG16

WM1

12

PG36

WXP1

C

C

6 1

7

8

10

2

D

11

9 3

4

13

D

12

5

E

E

MACHINE TYPE:

-

F


ITEM

SUBJECT OF CHANGE

0

SIGN.

1

SERIAL NO.

3



STOCKHOLM SWEDEN

DRAWING DATE:

DATE

2

EH5 .

4

5

User31 2003-05-28

6

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X0

2005-12-22

14:07

FILENAME:

7

8

SHEET

14 15 F 26

CONT. TOTAL SH.

REV.

DRAWING NO.

39825

e 9

0

1

2

A

3

4

5

6

7

8

9

A

External cable connection between X1, X200 cabinet / EH5

B

B

CABINET X200

C

XP23

XP21

XP20

XP23

C

XP21

XP20

CABINET X1


D

D



E

E

MACHINE TYPE:

-

F


ITEM

SUBJECT OF CHANGE

0

SIGN.

1

SERIAL NO.

3



STOCKHOLM SWEDEN

DRAWING DATE:

DATE

2

EH5 .

4

5

User31 2003-05-28

6

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X0

2005-12-22

14:07

FILENAME:

7

8

SHEET

15 16 F 26

CONT. TOTAL SH.

REV.

DRAWING NO.

39825

e 9

0

1

2

3

A

4

5

6

7

8

9

A

CONNECTION BOX "ASB-ACTUATOR/SENSOR" "8 X2 WAYS WITH BUILT-IN CABEL"

-

+

19 PIN CONNECTOR BAYONET 6

7

15

4

5

8

16

14

3

9

17

13

2

10

11

18

1

PE 19

12

GN/YL

BN

BL

GR/BN

VI

RD

WH/GR

PK

YL/BN

GR

WH/YL

YL

BN/GN

RD/BU

WH/GN

WH

BU

GR/PK

B

GN

B

C

C

D

D

5

1

+

3

2

-

SUBJECT OF CHANGE

0

SIGN.

1

SERIAL NO.

3

PE

Ch: A

5

1

+

DRAWN BY:

STOCKHOLM SWEDEN

DRAWING DATE:

4

5

3

-

2

4

E

5

XP 8

EH5 .

Elec. peripherals X0 spreader Circuit diagram plug in box

CHECKED BY:

DATE

2

4

XP 6

MACHINE TYPE:

-

5

PE

4

4

Ch: A

-

2


-

2

Ch: B

+

3

XP 4

-

3

-

PE

1

-

ITEM

1

+

Ch: A

5

XP 2

F

5

XP 7

PE

-

4

Ch: A

2

4

XP 5

PE

+

3

Ch: A

1

Ch: B

E

2

Ch: B

XP 3

3

-

Ch: B

1

+

PE

5

Ch: A

4

Ch: B

2

Ch: B

XP 1

3

-

PE

1

+

Ch: A

5

Ch: B

4

PE

2

Ch: A

3

-

Ch: B

1

+

User31 2003-05-28

6

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X0

2005-12-22

14:07

FILENAME:

7

8

SHEET

16 17 F 26

CONT. TOTAL SH.

REV.

DRAWING NO.

39825

e 9

0

1

2

3

4

5

Nod B1 and B2 is not assembled with relay version of X200 cabinet

6

7

8

9

XP1

A

A

B1

B2

X200 CABINET

B

B

H4-H5-H6-H8

M1

H1 = GREEN H2 = RED H3 = WHITE H7 = ORANGE (Option)

H8 = ORANGE (Option) H6 = WHITE H5 = RED H4 = GREEN

WATERSIDE

C

Y1-Y2 Y3-Y4 Y5-Y6 Y7-Y8

2 GREEN


TTDC OPTION

S13 20' POS.

C S3 UNLOCK S7 LOCK S11 LANDED

XP2 (HNA Stecker)

S14, S114 30' POS.

X200 CABINET

X2

3 GREEN

6 YELLOW BLACK

M3

D

D

M4

5 WHITE BLUE

M2

1 RED

E

X3

S83 H.I.S OPTION


S54 TOWER STOP LEFT

LEFT

S16 40' POS.

X8

X1 CABINET S52 TOWER LEFT CENTRE

S84 H.I.S OPTION

S53 TOWER RIGHT CENTRE

S55 TOWER STOP RIGHT

SUBJECT OF CHANGE

0

4 RED

SIGN.

1

SERIAL NO.

DRAWN BY: DRAWING DATE:

DATE

2

3

EH5 .

Elec. peripherals X0 spreader Spreader layout

CHECKED BY:

STOCKHOLM SWEDEN

4

5

E

RIGHT

MACHINE TYPE:


-

ITEM


LANDSIDE

-

F

Y9-Y10 Y11-Y12 Y13-Y14 Y15-Y16

User31 2003-05-28

6

PLANT (=) UNIT (+)

:

PLOTTED:

A1 : X0

2005-12-22

14:07

FILENAME:

7

8

SHEET

17 18 F 26

CONT. TOTAL SH.

REV.

DRAWING NO.

39825

e 9

UNIT QTY BROMMA No. DENOMINATION

MANUFACTURE

SUPPLIER

TYPE / ARTICLE NUMBER / TECHNICAL DATA

X0

10

70442

RUBBER-CLAMP D= 8 (303)

HIFLEX SWEDEN AB

303

X0

10

70443

RUBBER-CLAMP D=11 (305)

HIFLEX SWEDEN AB

305

X0

10

70444

RUBBER-CLAMP D=14 (307)

HIFLEX SWEDEN AB

X0

5

70931

GLAND MS PG16 10-14mm

MILTRONIC

MILTRONIC AB

X0

20

70954

WIRE RING BLUE M6 2563R

NELCO

X0

5

70996

CABLE

LAPP

X0

1

75469

GLAND REDUCER

LAPP

X0

50

76150

X0

200

X0

10

X0

1

79293

CABLE CONNECTOR 2,0M

X0

5

700024

GLAND ADAPTER SKINDICHT MA-M32/16 LAPP

X0

5

700502

GLAND ADAPTER SKINDICHT M25 / PG16

X0

1

700968

PLUG IN BOX 2X8 PUR CABLE 2,5M

ESCHA

X0

6

1002018

PROTCTION COVER

ABB

X0

2

79125

CURRENT RELAY SR15

X0

2

79290


X0

2

79295


X0

2

700026

GLAND ADAPTER SKINDICHT M32/M25

LAPP

X0

2

700969

PLUG IN BOX 2X8 PUR CABLE 11M

X0

2

1001883

LED LAMPS

X0

2

1005248

Connector 19-pol bajonet male

X0

38

78173

X0

3

79294


LUMBERG

X0

3

700959

CABLE CONNECTOR 1,0

LUMBERG

X0

3

700960

CABLE CONNECT 2,5M

LUMBERG

MILTRONIC

X0

8

700970


MPM

OEM

X0

20

79715

PROXIMITY SWITCH M30 NF

BERO

SIEMENS

307 SKINTOP-MS16

12 07 84

CIEBES ELTEKNIK AB

48-218-07

2539.0

MILTRONIC

ÖLFLEX -500P

10 05 61

4x2,5mm² PUR

MILTRONIC

12 04 62

12 04 62

PG 21 / 16

STRIPES 385mm

HELLERMANN TYTON AB

T120R

T120R

76151

STRIPES 200mm

HELLERMANN TYTON AB

T50R

T50R

76999

STRIPES 508mm

HELLERMAN

T250R

CABLE

LUMBERG

MILTRONIC

RSWT 4-RKWT 4-165/2.0M

40 49 05

MILTRONIC AB

12 13 80

12 13 80

MILTRONIC

12 13 78

12 13 78

TESCH SYSTEM

8MB12-5P3-2,5

8MB12-5P3-2,5

ABB

5DLN296350-A

5DLN296350-A

SEW

SEW

SR15

8267626

BSR 150-500VAC M25

LUMBERG

MILTRONIC

CREATED: 2005-09-22 13:35

19POLE BAYONET HTS SIZE4


40 54 61

M12 2xANGLE


40 49 07

M12 2xANGLE

MILTRONIC AB

12 67 42

12 67 42

ESCHA

TESCH SYSTEM

8MB12-5P3-11

8MB12-5P3-11

EKTA

EKTA

E5814.GRWY.C10

E5814.GRWY.C10

Tesch Systems AB

TC-19PIN128UDU

TC-19PIN128UDU

MILTRONIC

ÖLFLEX 500P

10 05 60

MILTRONIC

RSWT 4-RKWT 4-165/2,5M

40 49 06

MILTRONIC

ASB 2 RKWT/LED A4-3-90/1M

404917

M12 Twin cable Prox.

ASB 2 RKWT/LED A4-3-90/2,5M

40 49 21


LAPP


3RG4024-3AG01

SERIAL NO.

7223498

EH5 .

solder cup 4x1,5mm² PUR M12 2xANGLE

DRAWN BY: DRAWING DATE:

bln 2005-09-22

M30 SN:15 15-34VDC M12 3-WIRE

Elec. peripherals X0 spreader Parts list (grouped): ( - )

CHECKED BY:

STOCKHOLM SWEDEN

19POLE BAYONET 24VDC, GN, RD, WH,YE

E000876 M12 ANGLE TWIN SUPPRESSORS 24VDC

MACHINE TYPE:

Parts list (grouped)

M12 2xANGLE

PLANT (=) : UNIT (+)

:

PLOTTED: FILENAME:

2005-12-22

14:07

SHEET

18 19 26

CONT. TOTAL SH.

REV.

DRAWING NO.

39825

e

UNIT

ITEM

QTY DIAGRAM REF BROMMA No.

DENOMINATION

MANUFACTURE

SUPPLIER

TYPE / ARTICLE NUMBER / TECHNICAL DATA

X0

-BRAKE1

1

=A1+X0/9.01

700026


LAPP

MILTRONIC AB

12 67 42

12 67 42

X0

-BRAKE1

1

=A1+X0/9.01

79125

CURRENT RELAY SR15

SEW

SEW

SR15

8267626

BSR 150-500VAC M25

X0

-BRAKE4

1

=A1+X0/9.07

79125

CURRENT RELAY SR15

SEW

SEW

SR15

8267626

BSR 150-500VAC M25

X0

-BRAKE4

1

=A1+X0/9.07

700026


LAPP

MILTRONIC AB

12 67 42

12 67 42

X0

-S1

1

=A1+X0/3.01

79715


BERO

SIEMENS

3RG4024-3AG01

7223498

M30 SN:15 15-34VDC M12 3-WIRE

X0

-S2

1

=A1+X0/3.03

79715


BERO

SIEMENS

3RG4024-3AG01

7223498

M30 SN:15 15-34VDC M12 3-WIRE

X0

-S3

1

=A1+X0/5.01

79715


BERO

SIEMENS

3RG4024-3AG01

7223498

M30 SN:15 15-34VDC M12 3-WIRE

X0

-S4

1

=A1+X0/5.03

79715


BERO

SIEMENS

3RG4024-3AG01

7223498

M30 SN:15 15-34VDC M12 3-WIRE

X0

-S5

1

=A1+X0/3.02

79715


BERO

SIEMENS

3RG4024-3AG01

7223498

M30 SN:15 15-34VDC M12 3-WIRE

X0

-S6

1

=A1+X0/3.04

79715


BERO

SIEMENS

3RG4024-3AG01

7223498

M30 SN:15 15-34VDC M12 3-WIRE

X0

-S7

1

=A1+X0/5.02

79715


BERO

SIEMENS

3RG4024-3AG01

7223498

M30 SN:15 15-34VDC M12 3-WIRE

X0

-S8

1

=A1+X0/5.04

79715


BERO

SIEMENS

3RG4024-3AG01

7223498

M30 SN:15 15-34VDC M12 3-WIRE

X0

-S9

1

=A1+X0/3.05

79715


BERO

SIEMENS

3RG4024-3AG01

7223498

M30 SN:15 15-34VDC M12 3-WIRE

X0

-S10

1

=A1+X0/3.07

79715


BERO

SIEMENS

3RG4024-3AG01

7223498

M30 SN:15 15-34VDC M12 3-WIRE

X0

-S11

1

=A1+X0/5.05

79715


BERO

SIEMENS

3RG4024-3AG01

7223498

M30 SN:15 15-34VDC M12 3-WIRE

X0

-S12

1

=A1+X0/5.07

79715


BERO

SIEMENS

3RG4024-3AG01

7223498

M30 SN:15 15-34VDC M12 3-WIRE

X0

-S13

1

=A1+X0/8.03

79715


BERO

SIEMENS

3RG4024-3AG01

7223498

M30 SN:15 15-34VDC M12 3-WIRE

X0

-S14

1

=A1+X0/8.05

79715


BERO

SIEMENS

3RG4024-3AG01

7223498

M30 SN:15 15-34VDC M12 3-WIRE

X0

-S16

1

=A1+X0/8.07

79715


BERO

SIEMENS

3RG4024-3AG01

7223498

M30 SN:15 15-34VDC M12 3-WIRE

X0

-S52

1

=A1+X0/7.05

79715


BERO

SIEMENS

3RG4024-3AG01

7223498

M30 SN:15 15-34VDC M12 3-WIRE

X0

-S53

1

=A1+X0/7.06

79715


BERO

SIEMENS

3RG4024-3AG01

7223498

M30 SN:15 15-34VDC M12 3-WIRE

X0

-S54

1

=A1+X0/7.01

79715


BERO

SIEMENS

3RG4024-3AG01

7223498

M30 SN:15 15-34VDC M12 3-WIRE

X0

-S55

1

=A1+X0/7.03

79715


BERO

SIEMENS

3RG4024-3AG01

7223498

M30 SN:15 15-34VDC M12 3-WIRE

X0

-S114

1

=A1+X0/8.06

79715


BERO

SIEMENS

3RG4024-3AG01

7223498

M30 SN:15 15-34VDC M12 3-WIRE

MACHINE TYPE:

Part List CREATED: 2005-09-22 13:35


SERIAL NO.

EH5 .

Elec. peripherals X0 spreader Parts list: ( - )


STOCKHOLM SWEDEN

DRAWING DATE:

bln 2005-09-22

PLANT (=)

:

PLOTTED:

UNIT (+)

:

FILENAME:

2005-12-22

14:07

SHEET

19 20 26

CONT. TOTAL SH.

REV.

DRAWING NO.

39825

e

X0

FROM

PIN No.

-M1

U

CABLE -WM1

CORE 1

TO

TERMINAL No.

TYPE

X200

-X200 :43

CABLE CABLE

X0

-M1

V

-WM1

2

X200

-X200 :44

X0

-M1

W

-WM1

3

X200

-X200 :45 -X200 :PE

ART. NR.

CABLE

QTY SHEET

70996

5

=A1+X0/9.00

4x2,5mm² PUR

70996

5

=A1+X0/9.01

4x2,5mm² PUR

70996

5

=A1+X0/9.01 =A1+X0/9.01

4x2,5mm² PUR

X0

-M1

PE

-WM1

PE

X200

CABLE

4x2,5mm² PUR

70996

5

X0

-M2

U

-WM2

1

X1

-X1 :10

CABLE

4x1,5mm² PUR

78173

16

=A1+X0/9.02

X0

-M2

V

-WM2

2

X1

-X1 :11

CABLE

4x1,5mm² PUR

78173

16

=A1+X0/9.03

X0

-M2

W

-WM2

3

X1

-X1 :12

CABLE

4x1,5mm² PUR

78173

16

=A1+X0/9.03 =A1+X0/9.03

X0

-M2

PE

-WM2

PE

X1

-X1 :PE

CABLE

4x1,5mm² PUR

78173

16

X0

-M3

U

-WM3

1

X1

-X1 :13

CABLE

4x1,5mm² PUR

78173

16

=A1+X0/9.04

X0

-M3

V

-WM3

2

X1

-X1 :14

CABLE

4x1,5mm² PUR

78173

16

=A1+X0/9.05

X0

-M3

W

-WM3

3

X1

-X1 :15

CABLE

4x1,5mm² PUR

78173

16

=A1+X0/9.05 =A1+X0/9.05

X0

-M3

PE

-WM3

PE

X1

-X1 :PE

CABLE

4x1,5mm² PUR

78173

16

X0

-M4

U

-WM4

1

X1

-X1 :16

CABLE

4x1,5mm² PUR

78173

6

=A1+X0/9.06

X0

-M4

V

-WM4

2

X1

-X1 :17

CABLE

4x1,5mm² PUR

78173

6

=A1+X0/9.07

X0

-M4

W

-WM4

3

X1

-X1 :18

CABLE

4x1,5mm² PUR

78173

6

=A1+X0/9.07 =A1+X0/9.07

X0

X2

X2

X3

X3

-M4

-XP3

-XP4

-XP3

-XP4

PE

-WM4

PE

-WS9

1

-WS9

2

-WS9

3

-WS9

A

-WS10

1

-WS10

2

-WS10

3

-WS10

A

-WS11

1

-WS11

2

-WS11

3

-WS11

A

-WS12

1

-WS12

2

-WS12

3

-WS12

A

-WS13

1

:4

:4

:4

:4

X1

-X1 :PE

CABLE

4x1,5mm² PUR

78173

6

X0

-S9 4


M12 2xANGLE

79294

1

=A1+X0/3.05

X0

-S10 4


M12 2xANGLE

79290

1

=A1+X0/3.07

X0

-S11 4


M12 2xANGLE

79294

1

=A1+X0/5.05

X0

-S12 4


M12 2xANGLE

79290

1

=A1+X0/5.07

MACHINE TYPE:

Cable List CREATED: 2005-09-22 13:35


SERIAL NO.

EH5 .

Elec. peripherals X0 spreader CABLE LIST


STOCKHOLM SWEDEN

DRAWING DATE:

bln 2005-09-22

PLANT (=)

:

PLOTTED:

UNIT (+)

:

FILENAME:

2005-12-22

14:07

SHEET

20 21 26

CONT. TOTAL SH.

REV.

DRAWING NO.

39825

e

FROM

PIN No.

CABLE -WS13

X8

X8

X8

:4

-XP6

:4

-XP8

:4

-XP1

CORE

TO

TERMINAL No.

TYPE

ART. NR.

QTY SHEET

2

-WS13

3

-WS13

A

-WS16

1

-WS16

2

-WS16

3

-WS16

A

-WS54

1

-WS54

2

-WS54

3

-WS54

4

-WS55

1

-WS55

2

X0

-S13 4


M12 2xANGLE

79293

1

=A1+X0/8.03

X0

-S16 4


M12 2xANGLE

79295

1

=A1+X0/8.07

X0

-S54 4


M12 2xANGLE

79295

1

=A1+X0/7.01

X0

-S55 4


M12 2xANGLE

79294

1

=A1+X0/7.03

X8

-XP4 :2

=A1+X0/7.08

-WS55

3

X8

-XP2

:4

-WS55

4

-WS83

1

s83

-2

2

-WS83

B

-WS83

3

X0

-

4

-WS83

A

X8

-XP4 :4

=A1+X0/7.07

X8

-XP5

:4

-WS84

A

X0

-S84 4

=A1+X0/8.01

-WS84

2

-WS84

3

-WS84

4

-WS90

1

X0

-S90 1

=A1+X0/12.06

-WS90

2

X13 -XPS90

1

X13 -XPS90

3

-WS90

3

X0

-S90 3

=A1+X0/12.06

X13 -XPS90

4

-WS90

4

X0

-S90 4

=A1+X0/12.06

X13 -XPS91

1

-WS91

1

X0

-S91 1

=A1+X0/12.05

-WS91

2

X13 -XPS91

3

-WS91

3

X0

-S91 3

=A1+X0/12.05

X13 -XPS91

4

-WS91

4

X0

-S91 4

=A1+X0/12.05

X0

1

-WS92

1

X13

-XPS92 1

=A1+X0/12.04

-WS92

2

-S92

MACHINE TYPE:



SERIAL NO.

EH5 .



STOCKHOLM SWEDEN

DRAWING DATE:

bln 2005-09-22

PLANT (=)

:

PLOTTED:

UNIT (+)

:

FILENAME:

2005-12-22

14:07

SHEET

21 22 26

CONT. TOTAL SH.

REV.

DRAWING NO.

39825

e

X0

FROM

PIN No.

-S92

3

CABLE -WS92

CORE 3

TO

TERMINAL No.

TYPE

ART. NR.

QTY SHEET

X13

-XPS92 3

=A1+X0/12.04 =A1+X0/12.05

X0

-S92

4

-WS92

4

X13

-XPS92 4

X0

-S93

1

-WS93

1

X13

-XPS93 1

=A1+X0/12.03

-WS93

2

X0

-S93

3

-WS93

3

X13

-XPS93 3

=A1+X0/12.03 =A1+X0/12.04

X0

-S93

4

-WS93

4

X13

-XPS93 4

X0

-S94

1

-WS94

1

X13

-XPS94 1

=A1+X0/12.02

-WS94

2

X0

-S94

3

-WS94

3

X13

-XPS94 3

=A1+X0/12.03

X0

-S94

4

-WS94

4

X13

-XPS94 4

=A1+X0/12.03

X0

-S95

1

-WS95

1

X13

-XPS95 1

=A1+X0/12.01

-WS95

2

X0

-S95

3

-WS95

3

X13

-XPS95 3

=A1+X0/12.02

X0

-S95

4

-WS95

4

X13

-XPS95 4

=A1+X0/12.02

-WS96

1

X13 -XPS96

3

-WS96

3

X0

-S96 3

=A1+X0/12.01

X13 -XPS96

4

-WS96

4

X0

-S96 4

=A1+X0/12.01

X13 -XPS96

1

X0

-S96 1

=A1+X0/12.01

-WS96

1

-WS1/S5

1

X0

-S1

4

-WS1/S5

A

X2

-XP1 :4

CABLE CONNECT 2,5M


700960

1

=A1+X0/3.01

X0

-S5

4

-WS1/S5

B

X2

-XP1 :2

CABLE CONNECT 2,5M


700960

1

=A1+X0/3.02

-WS1/S5

3

-WS2/S6

1

X0

-S2

4

-WS2/S6

A

X2

-XP2 :4

CABLE CONNECTOR 1,0


700959

1

=A1+X0/3.03

X0

-S6

4

-WS2/S6

B

X2

-XP2 :2

CABLE CONNECTOR 1,0


700959

1

=A1+X0/3.04

-WS2/S6

3

-WS3/S7

1

X0

-S3

4

-WS3/S7

A

X3

-XP1 :4

CABLE CONNECT 2,5M


700960

1

=A1+X0/5.01

X0

-S7

4

-WS3/S7

B

X3

-XP1 :2

CABLE CONNECT 2,5M


700960

1

=A1+X0/5.02

-WS3/S7

3

-WS4/S8

1

X0

-S4

4

-WS4/S8

A

X3

-XP2 :4

CABLE CONNECTOR 1,0


700959

1

=A1+X0/5.03

X0

-S8

4

-WS4/S8

B

X3

-XP2 :2

CABLE CONNECTOR 1,0


700959

1

=A1+X0/5.04

MACHINE TYPE:



SERIAL NO.

EH5 .



STOCKHOLM SWEDEN

DRAWING DATE:

bln 2005-09-22

PLANT (=)

:

PLOTTED:

UNIT (+)

:

FILENAME:

2005-12-22

14:07

SHEET

22 23 26

CONT. TOTAL SH.

REV.

DRAWING NO.

39825

e

FROM

PIN No.

CABLE -WS4/S8

X0 X0

X0 X0

-S14 -S114

-S52 -S53

4 4

4 4

CORE

TO

TERMINAL No.

TYPE

ART. NR.

QTY SHEET

3

-WS14/114

1

-WS14/114

A

-WS14/114

B

-WS14/114

3

-WS52/53

1

-WS52/53

A

-WS52/53

B

-WS52/53

3

X8

-XP7 :4

X8

-XP7 :2

CABLE CONNECTOR 1,0

X8

-XP3 :4

CABLE CONNECT 2,5M

X8

-XP3 :2

CABLE CONNECT 2,5M

CABLE CONNECTOR 1,0

700959

1

=A1+X0/8.05


700959

1

=A1+X0/8.06


700960

1

=A1+X0/7.05


700960

1

=A1+X0/7.06


X2

-XP8

:4

-WXP2

VI

X0

-XP2 1


19POLE BAYONET

700969

1

=A1+X0/4.07

X2

-XP6

:4

-WXP2

RD

X0

-XP2 2


19POLE BAYONET

700969

1

=A1+X0/4.03


19POLE BAYONET

700969

1

=A1+X0/3.07


19POLE BAYONET

700969

1

=A1+X0/3.04 =A1+X0/3.03

X2

-XP4

:4

-WXP2

GR

X0

-XP2 3

X2

-XP2

:2

-WXP2

RD/BU

X0

-XP2 4

X2

-XP2

:4

-WXP2

GN

X0

-XP2 5


19POLE BAYONET

700969

1

X2

-XP4

-

-WXP2

BU

X0

-XP2 6


19POLE BAYONET

700969

1

=A1+X0/3.09 =A1+X0/3.02

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-XP1

:2

-WXP2

GR/PK

X0

-XP2 7


19POLE BAYONET

700969

1

X2

-XP3

:2

-WXP2

WH/GN

X0

-XP2 8


19POLE BAYONET

700969

1

=A1+X0/3.06 =A1+X0/4.02

X2

-XP5

:2

-WXP2

WH/YL

X0

-XP2 9


19POLE BAYONET

700969

1

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-XP7

:2

-WXP2

WH/GR

X0

-XP2 10


19POLE BAYONET

700969

1

=A1+X0/4.06 =A1+X0/4.05

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X0

-XP2 11


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700969

1

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-XP6

:2

-WXP2

YL/BN

X0

-XP2 13


19POLE BAYONET

700969

1

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-XP4

:2

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BN/GN

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-XP2 14


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700969

1

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-XP1

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1

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1

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-XP2 18


19POLE BAYONET

700969

1

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+

-WXP2

BN

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-XP2 19


19POLE BAYONET

700969

1

=A1+X0/3.09 =A1+X0/3.09

X2

-XP4

PE

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GN/YL

X0

-XP2 12


19POLE BAYONET

700969

1

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-XP8

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VI

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1

=A1+X0/6.07 =A1+X0/6.03

X3

-XP6

:4

-WXP3

RD

X0

-XP3 2


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700969

1

X3

-XP4

:4

-WXP3

GR

X0

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19POLE BAYONET

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1

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1

X3

-XP2

:4

-WXP3

GN

X0

-XP3 5


19POLE BAYONET

700969

1

MACHINE TYPE:



SERIAL NO.

EH5 .



STOCKHOLM SWEDEN

DRAWING DATE:

bln 2005-09-22

PLANT (=)

:

PLOTTED:

UNIT (+)

:

FILENAME:

2005-12-22

14:07

SHEET

23 24 26

CONT. TOTAL SH.

REV.

DRAWING NO.

39825

e

FROM X3

-3

PIN No. -

CABLE -WXP3

CORE BU

TO

TERMINAL No.

TYPE

X0

-XP3 6

PLUG IN BOX 2X8 PUR CABLE 11M PLUG IN BOX 2X8 PUR CABLE 11M

ART. NR.


QTY SHEET

700969

1

=A1+X0/5.09

19POLE BAYONET

700969

1

=A1+X0/5.02

19POLE BAYONET

700969

1

=A1+X0/5.06 =A1+X0/6.02

19POLE BAYONET

X3

-XP1

:2

-WXP3

GR/PK

X0

-XP3 7

X3

-XP3

:2

-WXP3

WH/GN

X0

-XP3 8


19POLE BAYONET

700969

1


19POLE BAYONET

700969

1

=A1+X0/6.06 =A1+X0/6.05

X3

-XP5

:2

-WXP3

WH/YL

X0

-XP3 9

X3

-XP7

:2

-WXP3

WH/GR

X0

-XP3 10


19POLE BAYONET

700969

1


19POLE BAYONET

700969

1

=A1+X0/6.04 =A1+X0/5.08

X3

-XP7

:4

-WXP3

BL

X0

-XP3 11

X3

-XP6

:2

-WXP3

YL/BN

X0

-XP3 13


19POLE BAYONET

700969

1


19POLE BAYONET

700969

1

=A1+X0/5.01 =A1+X0/5.05

X3

-XP4

:2

-WXP3

BN/GN

X0

-XP3 14

X3

-XP1

:4

-WXP3

WH

X0

-XP3 15

X3

-XP3

:4

-WXP3

YL

X0

-XP3 16


19POLE BAYONET

700969

1

X3

-XP5

:4

-WXP3

PK

X0

-XP3 17


19POLE BAYONET

700969

1

=A1+X0/6.01


19POLE BAYONET

700969

1

=A1+X0/6.08


19POLE BAYONET

700969

1

=A1+X0/5.09 =A1+X0/5.09

X3

-XP8

:2

-WXP3

GR/BN

X0

-XP3 18

X3

-3

+

-WXP3

BN

X0

-XP3 19

X3

-3

PE

-WXP3

GN/YL

X0

-XP3 12


19POLE BAYONET

700969

1

X8

-XP8

:4

-WXP8

VI

X0

-XP8 1


19POLE BAYONET

700968

1

=A1+X0/8.07 =A1+X0/8.03

X8

-XP6

:4

-WXP8

RD

X0

-XP8 2


19POLE BAYONET

700968

1

X8

-XP4

:4

-WXP8

GR

X0

-XP8 3


19POLE BAYONET

700968

1

=A1+X0/7.07 =A1+X0/7.04

X8

-XP2

:2

-WXP8

RD/BU

X0

-XP8 4


19POLE BAYONET

700968

1

X8

-XP2

:4

-WXP8

GN

X0

-XP8 5


19POLE BAYONET

700968

1

=A1+X0/7.03 =A1+X0/7.09

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-8

-

-WXP8

BU

X0

-XP8 6


19POLE BAYONET

700968

1

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-XP1

:2

-WXP8

GR/PK

X0

-XP8 7


19POLE BAYONET

700968

1

=A1+X0/7.02 =A1+X0/7.06

X8

-XP3

:2

-WXP8

WH/GN

X0

-XP8 8


19POLE BAYONET

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1

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-XP5

:2

-WXP8

WH/YL

X0

-XP8 9


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700968

1

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:2

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WH/GR

X0

-XP8 10


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700968

1

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X0

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1

=A1+X0/8.05 =A1+X0/8.04

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19POLE BAYONET

700968

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BN/GN

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19POLE BAYONET

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1

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X0

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19POLE BAYONET

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1

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X0

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19POLE BAYONET

700968

1

=A1+X0/7.05 =A1+X0/8.01

X8

-XP5

:4

-WXP8

PK

X0

-XP8 17


19POLE BAYONET

700968

1

X8

-XP8

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GR/BN

X0

-XP8 18


19POLE BAYONET

700968

1

=A1+X0/8.08 =A1+X0/7.09 =A1+X0/7.09

X8

-8

+

-WXP8

BN

X0

-XP8 19


19POLE BAYONET

700968

1

X8

-8

PE

-WXP8

GN/YL

X0

-XP8 12


19POLE BAYONET

700968

1

MACHINE TYPE:



SERIAL NO.

EH5 .



STOCKHOLM SWEDEN

DRAWING DATE:

bln 2005-09-22

PLANT (=)

:

PLOTTED:

UNIT (+)

:

FILENAME:

2005-12-22

14:07

SHEET

24 25 26

CONT. TOTAL SH.

REV.

DRAWING NO.

39825

e

FROM X13 -XPTTDC1

PIN No. F

CABLE -WXP13

CORE VI

TO

TERMINAL No.

TYPE

ART. NR.

QTY SHEET

X0

-XP13 1

=A1+X0/12.09

=A1+X0/12.08

X13 -XPTTDC1

B

-WXP13

BU

X0

-XP13 6

X13 -XPTTDC1

D

-WXP13

YL/BN

X0

-XP13 13

=A1+X0/12.08

X13 -XPTTDC1

A

-WXP13

BN

X0

-XP13 19

=A1+X0/12.09

X13 -XPTTDC1

H

-WXP13

GR

X0

-XP13 3

=A1+X0/12.08 =A1+X0/12.08

X13 -XPTTDC1

E

-WXP13

GN

X0

-XP13 5

X13 -XPTTDC1

G

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BN/GN

X0

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-WXP13

WH

X13 -XPTTDC1

I

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YL

X0

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=A1+X0/12.07

X13 -XPTTDC1

C

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X0

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X0

1

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2

X0

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1

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3

X0

-XP24 4

X0

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1

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4

X0

-XP24 7

X0

X0

-HL7

-HL1

1

2

-WXP24

5

-WXP24

6

-WXP24

7

-WXP24

1

=A1+X0/12.07 solder cup;24VDC, GN, RD, WH,YE 1005248;1001883

1

=A1+X0/11.01

Connector 19-pol bajonet male;LED LAMPS

solder cup;24VDC, GN, RD, WH,YE 1005248;1001883

1

=A1+X0/11.02



1

=A1+X0/11.03 =A1+X0/11.04


X0

-XP24 9



1

X0

-XP24 1



1

=A1+X0/11.01 =A1+X0/11.05

X0

-HL4

1

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2

X0

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1

X0

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1

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3

X0

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1

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1

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4

X0

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1

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1

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5

X0

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1

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1

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6

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7

X0

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2

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1

X0

-XP25 1

X2

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:2

-WY1/Y2

B

X0

-Y1-Y2 1


M12 ANGLE TWIN SUPPRESSORS 24VDC

700970

1

=A1+X0/4.01

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3

X2

-XP5

:4

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A

X0

-Y1-Y2 1



700970

1

=A1+X0/4.01

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5

X2

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B

X0

-Y3-Y4 1



700970

1

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3

X2

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A

X0

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700970

1

=A1+X0/4.05

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5

X2

-XP6

:2

-WY5/Y6

B

X0

-Y5-Y6 1



700970

1

=A1+X0/4.03

MACHINE TYPE:



SERIAL NO.

EH5 .



STOCKHOLM SWEDEN

DRAWING DATE:

bln 2005-09-22

PLANT (=)

:

PLOTTED:

UNIT (+)

:

FILENAME:

2005-12-22

14:07

SHEET

25 26 26

CONT. TOTAL SH.

REV.

DRAWING NO.

39825

e

FROM X2

X2

X2

X3

X3

X3

X3

X3

X3

X3

X3

-XP6

-XP8

-XP8

-XP5

-XP5

-XP7

-XP7

-XP6

-XP6

-XP8

-XP8

PIN No. :4

:2

:4

:2

:4

:2

:4

:2

:4

:2

:4

CABLE

CORE

-WY5/Y6

3

-WY5/Y6

A

-WY5/Y6

5

-WY7/Y8

B

-WY7/Y8

3

-WY7/Y8

A

-WY7/Y8

5

-WY9/Y10

B

-WY9/Y10

3

-WY9/Y10

A

-WY9/Y10

5

-WY11/Y12

B

-WY11/Y12

3

-WY11/Y12

A

-WY11/Y12

5

-WY13/Y14

B

-WY13/Y14

3

-WY13/Y14

A

-WY13/Y14

5

-WY15/Y16

B

-WY15/Y16

3

-WY15/Y16

A

-WY15/Y16

5

TO

TERMINAL No.

TYPE

CREATED: 2005-09-22 13:35

QTY SHEET

X0

-Y5-Y6 1



700970

1

=A1+X0/4.03

X0

-Y7-Y8 1



700970

1

=A1+X0/4.07

X0

-Y7-Y8 1



700970

1

=A1+X0/4.07

X0

-Y9-Y10 1



700970

1

=A1+X0/6.01

X0

-Y9-Y10 1



700970

1

=A1+X0/6.01

X0

-Y11-Y12 1



700970

1

=A1+X0/6.05

X0

-Y11-Y12 1



700970

1

=A1+X0/6.05

X0

-Y13-Y14 1



700970

1

=A1+X0/6.03

X0

-Y13-Y14 1



700970

1

=A1+X0/6.03

X0

-Y15-Y16 1



700970

1

=A1+X0/6.07

X0

-Y15-Y16 1



700970

1

=A1+X0/6.07

MACHINE TYPE:

Cable List

ART. NR.


SERIAL NO.

EH5 .



STOCKHOLM SWEDEN

DRAWING DATE:

bln 2005-09-22

PLANT (=)

:

PLOTTED:

UNIT (+)

:

FILENAME:

2005-12-22

14:07

SHEET

26

CONT. TOTAL SH.

26 REV.

DRAWING NO.

39825

e

Bromma Group Manual

0-1-may 02 rev.00

Bromma Conquip

OPERATION AND TROUBLESHOOTING GUIDE FOR THE BROMMA TWIN TWENTY DETECTION SYSTEM (TTDS) MARCH 2001 Revised APRIL 2002

BROMMA TTDS Troubleshooting Guide Revised April 2002

1

Twin Twenty Detection System (TTDS) Table of Content Introduction................................................................................................... 3 System Description........................................................................................................ 3 Sensing The Gap Between Containers ........................................................................ 6 Detecting a Container ................................................................................................... 6 Sensor Settings............................................................................................................... 7 Interface with Spreader and Crane Control............................................................... 8 Twin Twenty Detection By-Pass ................................................................................ 10 Maintenance................................................................................................................. 10 False Signals................................................................................................................. 10 Functional Description................................................................................................ 11

Limitations................................................................................................... 13 Procedure To Adjust Photoelectric Sensor On Bromma Twin Twenty Detection System (TTDS)........................................................................... 14 Operation Mode Setting.............................................................................................. 14 Distance Setting ........................................................................................................... 14 Indication Lights ......................................................................................................... 14

Testing The Twin Twenty Detection System............................................ 16 Wiring .......................................................................................................... 17 Pin Layout.................................................................................................... 18 Spares ........................................................................................................... 19 Troubleshooting .......................................................................................... 20 Procedure to Trouble Shoot the Twin Twenty Detection System........................... 20 Procedure to Replace A Twin-Twenty Detection System Sensor ........................... 23 Procedure to Replace A Twin-Twenty Detection System Controller (TTDC) ...... 24 Procedure to Checking Cable to TTDS Controller.................................................. 25 Procedure to Checking Sensor ................................................................................... 27


2

Twin Twenty Detection System (TTDS) Introduction System Description The Bromma Twin Twenty Detection System (TTDS) is designed to sense the existence of twotwenty foot containers in a forty foot ship’s cell by detecting the gap between the two containers or the sagging of the two containers. The twin twenty detection system is a tool to assist the operator in detecting the dangerous situation of two twenty foot containers under a spreader positioned in the 40 foot position. The majority of twin twenty conditions consist of two typical containers, although there are several other variables to consider. The Bromma Twin Twenty Detection System was designed to detect as many types of flatrack and tank containers as possible without unnecessarily shutting down operations. Bromma Twin Twenty Detection System uses a seven sensor cluster to avoid many of the false indications that plague other twin twenty detection systems. Many twin twenty detection systems cannot differentiate between a twin twenty condition and an open top container, canvas tops, tank container, and lifts with overheights. The Bromma twin twenty detection system is designed to give a “go” signal during these lifts. By reducing the amount of false twin twenty indications that need to be bypassed, Bromma can offer a more reliable and productive system. The Bromma Twin Twenty Detection System uses a cluster of seven photoelectric sensors located in the center of the main frame. See Figure 1. The five inner sensors are used to locate a gap between two containers. The two outer sensors, S95 and S96, along with the two outer sensors on the center cluster, S90 and S94 are used to detect the existence of the containers. The system can detect a 38mm (1-1/2”) gap with a range of plus or minus 28mm (1-1/8”) from the center of the spreader. The Bromma Twin Twenty Detection System can also detect an unsafe twin twenty lift even is the containers where butted together and there was no gap. The idea is based on the fact that an unsafe twin twenty lift will lift the ends of the containers that are locked on to the spreader and ends at the center will not be lifted. By setting the outer sensors lower than the inner sensors, there will be an area where the TTDS will send an unsafe twin twenty lift even when no gap exists. When the outer ends of the container are lifted beyond the setting of the inner sensors, the TTDS go permissive will be switched off. The outer sensors should still detect the presence of the containers. The TTDS will interrupt the go permissive until the spreader is lifted beyond the range of the outer sensors. This means when the twistlocks are locked and the TTDS senses an unsafe lift, the hoisting should stop. Figure 2 shows the condition where the twistlock are locked and the outer ends of the containers are being lifted, but the ends at the center are not. The TTDS will determine that this condition is an unsafe twin twenty lift and discontinue the go permissive. Figure 3 show a typical unsafe twin twenty lift that will be detected by the TTDS.


3

Twin Twenty Detection System (TTDS)

Figure 1


4


Figure 2

Figure 3


5

Twin Twenty Detection System (TTDS) The Bromma TTDS can be mounted anywhere along the center of the spreader. It is recommended that the TTDS be mounted inside the main frame for maximum protection. The twin twenty detection system is designed so a failure of a sensor will not cause the system to fail and send a "go" signal during a twin twenty condition. Because the definition of a gap is two or more sensors, the system will not shut down if one of the gap sensors fails. The system will become more sensitive to a twin twenty condition. A failure is defined by a failure of the sensor, the relay wired to the sensor, or a loose connection. The Bromma Twin Twenty Detection System (TTDS) is not intended nor will it detect all possible twin twenty conditions. The Limitation Section outlines the situations where the twin twenty detection system may give a false twin twenty indication or fail to give an indication.

Sensing The Gap Between Containers The Bromma TTDS can detect a minimum of 38mm (1-1/2”) gap between the containers. The Bromma TTDS defines a gap as two or more consecutive sensors not detecting an obstruction in their view path. Two consecutive sensors are used to define a gap to avoid false readings due to damage or variations of the containers. The center of the gap between containers does not have to fall in the center of the spreader. The spreader could be as much as 28 mm (1-1/8”) from the center of the gap due to the spreader being landed toward one end of the container, floating twistlocks, or the flexibility of the spreader. For this reason, the gap sensing cluster is made up of five sensors to achieve a plus or minus 28mm (1-1/8”) range. Because of the physical size of the sensors, the sensors are mounted in two rows. The two rows are staggered so any one sensor is halfway between the sensors before and after.

Detecting a Container The two outer sensors, S95 and S96, of the twin twenty detection system are the primary sensors for detecting the existence of a container. The two outer sensors of the gap cluster, sensors S90 and S94, are used as secondary container sensors for tank containers and flat racks. If these four sensors do not detect a container, the twin twenty detection system will allow the container to be locked and lifted. This situation will occur on forty foot open top containers or loose fitting canvas topped containers. If any of the four container sensing sensors detects a container, the control is transferred to the gap sensing sensors. If two consecutive sensors do not detect the container, the TTDS will not give the “go” permissive. The two outer sensors, S90 and S95, are located 114mm (4-1/2”) from the center of the spreader to ensure that two twenty foot containers are detected no matter where they are in the ship cell.


6

Twin Twenty Detection System (TTDS) Sensor Settings The inner sensors should be set low enough to detect sagging canvas tops but not too low where it will detect the load in an open top container. It is a known fact that two twenty foot containers can be lifted in a cell by a spreader in single container mode. The bottom of the containers will ride the cell guide and allow the crane to lift the two containers. Once the containers leave the cell, the ends at the center will drop and in most cases the container will fall. Even in the cells the ends of the container at the center will be lower in relation to the ends attached to the spreader. The inner sensors must be set so they go from high to low state in the event that two twenty foot containers are lifted in the cells. When two twenty foot containers are lifted in a cell, the end of the container at the center will be 5.4 inches [137 mm] lower than the ends supported by the spreader. To ensure that the inner sensors do not detect the container in this configuration, the inner sensors should be set so that the range is 5 1/4 inches [133.4 mm] below the twistlock housings. Deflection of the spreader and the 9/16 inch [14 mm] difference between the seated and the loaded position will ensure that the inner sensor will not detect the container if this condition occurs. Since the TTDS is located in different positions and the sensors are not mounted at the same elevation, it is best to set the sensors based on the bottom of the main beam. The type of spreader will determine the range of the inner sensors. See Table 1 for recommended inner sensor settings for different spreaders. Since the spreader will travel lower than the theoretical spreader height when it is landed on a container, the inner sensors will extend approximately 7 inches [178 mm] past the top of the container when the spreader is landed. On all but canvas top containers, this engagement should be adequate. The amount of the sag in the canvas top will determine if a canvas top container will give a false indication. In the case where an unsafe twin twenty lift occurs outside the cells, the ends at the center will not be lifted. This means the outer sensors need to be set so that once the go permissive has been interrupted, the hoist should stop before the containers are lifted out of the range of the outer sensors. On faster cranes where the stopping distance is too long, logic in the crane should be added to watch for the interruption of the go permissive with the twistlock locked and the spreader not landed. Once a predetermined time period without the go permissive has been reached with the twistlock locked, the hoist should be stopped, even if the go permissive returns. When the containers have been lifted high enough the outer sensors will no longer be able to detect the containers and the go permissive will be given. Bromma recommend a sensor setting of 12 inches [305 mm] greater than the inner sensors. The stopping distance of the crane will determine if additional crane logic will be needed. The difference between the inner sensor setting and the outer sensor setting needs to be greater than the stopping distance of the crane, or additional crane logic will be needed to properly detect the unsafe twin twenty condition. If the settings are less than the stopping distance of the crane, the hoist will be interrupted and then the hoist will coast until the containers are outside the range of the outer sensors then the go permissive will be given and the hoist will be able to rise again. Only a pause will be seen. See Table 1 for recommended outer sensor settings for different spreaders.


7

Twin Twenty Detection System (TTDS) Table 1 Sensor Settings for Different Spreaders Type of Spreader New Type ASX-7 & BSL-6, AST-6, & BST-6 (12 1/4” from Bottom T/L Housing to Gable Tube) AST-6SCH (12 1/4” from Bottom T/L Housing to Gable Tube) Old Style ASX-7 and BSL-6 (9 ½” from Bottom T/L Housing to Gable Tube) ASX-7 & BSL-6, AST-6, & BST-6 Spreaders with INRS Gable Ends AST-6SCH with INRS Gable Ends SSX40, SSX45, STR40, STR45 & STS45 with Standard Gable ends (6 3/4” [172 mm] from Bottom T/L Housing to Gable Tube) SSX40, SSX45, STR40, STR45 & STS45 with Bromma Classic Gable ends (12 3/4” [342 mm] from Bottom T/L Housing to Gable Tube) SSX40, SSX45, STR40, STR45 & STS45 with INRS Gable Ends

Inner Sensor Setting (Inches from Bottom of Main Beam) [Millimeters] 16 [405 mm] 15 1/8” [384 mm] 13 ¼ [337 mm] 18 [457 mm] 17 1/8” [435 mm] 16 ¾ [425 mm]

Outer Sensor Setting (Inches from Bottom of Main Beam) [Millimeters] 28 [710 mm] 27 1/8” [689 mm] 25 ¼ [640 mm] 30 [762 mm] 29 1/8” [740 mm] 28 ¾” [730 mm]

22 3/8” [568 mm]

34 3/8” [873 mm]

23 7/8” [606 mm]

35 7/8” [911 mm]

Interface with Spreader and Crane Control The Bromma Twin Twenty Detection System should be tied into the spreader position circuit to deactivate the system when the spreader is in the 20 or 45 foot position. In the case of a twin twenty spreader, the system should also be tied into the center housing down circuit so the system is deactivated when the housings are down. The TTDS should be tied into the hoisting circuit. In the event the system is fooled by a small gap between the containers, the twistlocks can be locked and the containers could be lifted. As the two containers are lifted, the outer ends of the container are lifted beyond the setting of the inner sensors, the TTDS go permissive will be switched off. The hoist should then stop, only if the system is tied into the locked hoist permit. The twin twenty detection indication should not affect the lowering of the spreader or the unlocking of the twistlocks. The stopping distance of the crane determines if the hoisting of the container will stop within the range of the outer sensors. The stopping distance of the crane is based on a number of parameters, acceleration rate, deceleration rate and the hoist speed. Since each crane is set up differently, testing the actual crane may be the only way to determine if the 12 inches [305 mm] difference between the inner and outer sensors will be enough to stop the hoist. A test to determine if only the difference in sensor settings will be enough to stop the hoist is described below.


8

Twin Twenty Detection System (TTDS) On faster cranes the sensor settings may not be enough to stop the hoist. When the TTDS is fooled by the two containers butted together and the two containers are lifted, the go permissive will be interrupted, but since the crane can not stop quickly, the spreader will be lifted passed the range of the outer sensors and the go permissive will be sent again. If no other logic is in the crane PLC, the hoist will start again. To avoid this, one of the two crane logic options should be added to the PLC. •

The first option would be to place TTDS latching logic to stop the hoist and keep it stopped if the go permissive is interrupted for a half a second to one second when the twistlocks are locked. The only way to hoist would be to cycle the twistlocks to the unlock position or active the Twin Twenty Detection bypass. The TTDS latching logic would need to be added in the PLC. It should be noted that is not a good idea to stop the hoist and keep it stopped based on just the interruption of the go permissive. As the spreader is landing or the containers are lifted, the TTDS will interrupt the go permissive momentarily as the sensors adjust to a different status. The interruption of the go permissive should be continuous over a period of time from 0.5 to 1 seconds.

•

The second option would be to keep the hoist in slowdown mode for 2 second after lifting the containers. This would allow the hoist to be stopped within the range of the outer sensors.

Testing the Stopping Distance of the Crane The following test can be done to check if the TTDS sensor setting and crane controls are properly set to stop an unsafe twin twenty lift. The first test should be performed without addition TTDS latching logic in the PLC to check if the sensor settings would be all that is necessary. • • • • • • • • •

Properly set the TTDS sensors. Place two empty twenty foot containers on the ground so that the ends are butted together. Land the spreader on the containers with the center housings up. Tape a large piece of cardboard (18” by 24”) to the top of the containers directly under the TTDS sensors. Lock the twistlocks to the outside ends of the containers. The operator should lift the containers at full stick. (Note: The containers should only be lifted about two to three feet) If the TTDS is set properly and the proper hoist interrupts are in place, the TTDS will stop the hoist and it should remain stopped. Activate the Twin Twenty Detection Bypass to see if it is working properly. Check to see if the crane can hoist the containers with the Twin Twenty Detection Bypass active. (Only lift the containers slightly).

If the test properly stops the hoisting of the containers, repeat the test two more times. If all three attempts are successfully, then additional logic in the PLC is not needed.


9

Twin Twenty Detection System (TTDS) If any of the attempts fail to stop the hoist, the TTDS latching logic or the hoist slowdown needs to be included in the PLC logic and the test should be repeated. If the TTDS latching logic is used, start with a timer set for 1 second. Continue to reduce the time setting until the TTDS properly stops the hoisting of the containers.

Twin Twenty Detection By-Pass Since there is a possibility that the TTDS will indicate a twin twenty condition when it is landed on a forty foot container or flat rack, the system must be equipped with a method to override the system. To do this, a twin twenty bypass should be placed either on the crane or on the spreader. The bypass should be keyed and only operated by authorized maintenance personnel. The bypass should be used only after the situation has been checked thoroughly. When the twin twenty bypass is activated, an audible alarm should be sounded to warn the workers that the bypass is active. It is the customer’s responsibility to determine if a twin twenty condition exists when the bypass is activated.

Maintenance Normal maintenance of the system includes testing the system according to the Testing the Twin Twenty Detection System Section (attached) and cleaning the lenses. The operation of the system should be checked at every maintenance period to ensure the proper operation of the system. The lenses should also be cleaned at every maintenance period. The sensor will become more sensitive as the lens become dirty and the system will indicate a twin twenty condition where there is none.

False Signals Some ports have encounter false twin twenty indications during heavy rains. A puddle can form directly beneath the sensor cluster and the wind and rain can produce ripple in the puddle. The reflective nature of the puddle and the ripples abnormally disperses the light from the sensors, leading to the TTDS indicating a twin twenty condition. The system should be bypassed until the container is unloaded.


10

Twin Twenty Detection System (TTDS) Functional Description The twin twenty detection system (TTDS) is designed to stop the twistlocks from locking if a twin twenty condition is detected. The system is also tied into the locked hoist permissive to stop the hoist if the system is fooled and the twistlocks are locked. The twin twenty detection signal should only stop the twistlocks from locking when the spreader is in the 40 foot position or the position of the spreader is unknown and the center housings are up. A keyed bypass switch labeled TWIN TWENTY DETECTION BYPASS, should be installed in a convenient location to bypass the twin twenty detection system. The bypass should only be used after the twin twenty situation has been checked. An alarm should sound when the bypass switch is activated to warn the worker that a bypass is active. The crane logic must contain the following interlocks for proper use of the TTDS: •

The crane logic must block the operator from locking the twistlocks when a TTDS go permissive is not given.

•

The crane logic must block the operator from hoisting the spreader and container when the twistlocks are locked and a TTDS go permissive is not given.

The TTDS is bypassed under certain condition and a TTDS “go” permissive will be sent from the spreader. The logic in the crane should also include the bypasses to mimic the spreader. The valid TTDS “go” permissives that need to be supplied by the crane logic are as follows. Valid TTDS “go” permissives supplied by crane control: •

Spreader in 20 foot position.

•

Spreader in 45 foot position.

•

Center Housings are down.

•

The Twin Twenty Detection Bypass is activated

The twin twenty detection indication should not affect anything when the spreader is in the 20 or 45 foot position, the twistlocks are unlocked or the center housings are down. The twin twenty detection indication should not effect the lowering of the spreader or the unlocking of the twistlocks. If the twin twenty detection indication effects the lowering of the hoist, then the crane may be stuck in a position it cannot recover. If the system is fooled and the twistlocks are locked, the TTDS can sense the sagging of the container at the center of the spreader and interrupt the “go” permissive and stop the hoist. Without the ability to lower the spreader and unlock the twistlocks, the containers will be stuck partial lifted.


11

Twin Twenty Detection System (TTDS) If the twin twenty detection indication effects the hoisting of the crane with the twistlocks unlocked, the operator will not be able to raise the spreader to put down the center housing or the spreader will not be able to be removed to check to see if there are two twenty foot containers. Both of these conditions can be overcome using the twin twenty indication bypass, but frequent use of the bypass will be a nuisance. If the use of the bypass becomes routine, then the operator may use the bypass when there is a twin twenty condition just out of habit. Bromma strongly recommends that each twin twenty occurrence be thoroughly checked before the bypass is used. The logic for the twin twenty detection system is contained on the spreader. The logic on the spreader should be imitated in the PLC. The logic must be installed and maintained to ensure the safe operation of the spreader. There may be a momentary loss of the twin twenty detection permissive during the landing of the container as the photosensors adjust to their new status.


12

Twin Twenty Detection System (TTDS) Limitations The limitations of the twin twenty detection system are (see Figure 4): 1. There must be a 1-1/2 inch gap between the containers where the twin twenty detection system is sensing. 2. There must be a support between the end corner castings near the top of the container or flat rack. The support must be at least 3 inches thick and the side of the support cannot be more than 2 inches from the end of the corner castings. 3. The maximum recess along the top of a container between the corner castings is 2". 4. The twin twenty detection system has given false twin twenty indications during heavy rains.

Figure 4 BROMMA TTDS Troubleshooting Guide Revised April 2002

13

Twin Twenty Detection System (TTDS) Procedure To Adjust Photoelectric Sensor On Bromma Twin Twenty Detection System (TTDS) Use the attached Figure 5 as reference

Operation Mode Setting 1.

The operation mode screw is mounted on the front face of the sensor.

2.

Rotate the mode screw to D for Dark On or to L for Light On.

3.

Photoelectric Sensors S90 thru S94 are set Light On. Photoelectric Sensors S95 and 96 are set Dark On.

Distance Setting 1.

Determine the type of spreader. Using Table 1, find the settings for the inner and outer sensors for the spreader.

2.

Place a black mat object the proper distance +/- ¼ inches [6 mm] from the bottom of the main beam for setting the inner sensors.

3.

Rotate the sensor distance adjustment screw on the inner sensors until the photoelectric sensor is activated.

4.

Repeat the procedure until all five inner photoelectric sensors are set.

5.

Place a black mat object the proper distance +/- ¼ inches [6 mm] from the bottom of the main beam for setting the outer sensors.

6.

Rotate the sensor distance adjustment screw on the outer sensors until the photoelectric sensor is activated.

7.

Repeat the procedure until both the outer photoelectric sensors are set.

Indication Lights The green indicating light is illuminated when there is a stable light or dark condition. The red indicating light is illuminated when the output is active.


14


Figure 5


15

Twin Twenty Detection System (TTDS) Testing The Twin Twenty Detection System Items in parenthesis are for Twin Twenty Spreaders Only Description Check each sensor individually to see if the green LED lights on each sensor are illuminated. Check each sensor individually to see that the red LED lights changes state when an object is place 6 inches below the sensor. With the twistlocks unlocked, (the center housings up) and the spreader in the 40-foot position, place an object about 6 inches below all the sensors. The LED lights on each sensor should be checked to make sure the sensor is tripped. The twistlocks should lock and the twin twenty light should not light. Clear the area 20 inches under the sensors. With the twistlocks unlocked, the plungers up, (the center housings up) and the spreader in the 40-foot position, check to see if the twistlocks will lock. The twistlocks should lock and the twin twenty light should not light. With the twistlocks unlocked, the plungers up, (the center housings up) and the spreader in the 40-foot position, place an object approximately 6” directly below one of the outer sensors. Check to see if the twistlocks will lock. The twistlocks should not lock and the twin twenty light should light. With the twistlocks unlocked, the plungers up, (the center housings up) and the spreader in the 40-foot position, place an object approximately 6” directly below the other outer sensors. Check to see if the twistlocks will lock. The twistlocks should not lock and the twin twenty light should light. With the twistlocks unlocked, the plungers up, (the center housings up) and the spreader in the 40-foot position, place an object approximately 6” directly below all of the sensors. Check to see if the twistlocks will lock. The twistlocks should lock and the twin twenty light should not light. With the twistlocks unlocked, the plungers up, (the center housings up) and the spreader in the 20-foot position, place an object approximately 6” directly below one of the outer sensors. Check to see if the twistlocks will lock. The twistlocks should lock and the twin twenty light should not light. With the twistlocks unlocked, the plungers up, (the center housing up) and spreader in the 45-foot position, place an object approximately 6” directly below one of the outer sensors. Check to see if the twistlocks will lock. The twistlocks should lock and the twin twenty light should not light. With the twistlocks unlocked, the plungers up, the center housing down and spreader in the 40-foot position, place an object approximately 6” directly below one of the outer sensors. Check to see if the twistlocks will lock. The twistlocks should lock and the twin twenty light should not light. (This step is for Twin Twenty Spreaders Only)


16

Accepted (Initials)

Date

Twin Twenty Detection System (TTDS) Wiring Figure 6 shows the typical wiring scheme for the TTDS. See the electrical schematic of the spreader to determine the actual wiring.

Figure 6 BROMMA TTDS Troubleshooting Guide Revised April 2002

17

Twin Twenty Detection System (TTDS) Pin Layout 10 m

Main Cable with Plug

Male Socket on TTDS

The following is the pin layout for the main cable.

Wire No. 1 2 YL/GR 3 4 5 6 7 8 9

Pin No. A B C D E F G H I J


Function Power Neutral Equipment Ground Common Supply Relay 1 TTDS Fault Relay 1 (N.O.) TTDS Fault Relay 1 (N.C.) Common Supply Relay 2 TTDS Fault Relay 2 (N.O.) TTDS Fault Relay 2 (N.C.) Fault Override (115 VAC)

18

Twin Twenty Detection System (TTDS) Spares The following is a list of typical spares. See the electrical wiring diagram of the spreader to determine the actual parts used. Part No. 38272 38273 38271 38274 RST3RKWT4/3-631/.6M UZD355A

Description Twin Twenty Detection Controller (TTDC) for 120 VAC Twin Twenty Detection Controller (TTDC) for 220 VAC Twin Twenty Detection Controller (TTDC) for 24 VDC Main Cable Cable Between TTDC and Sensors Photoelectric Sensor


19

Twin Twenty Detection System (TTDS) Troubleshooting Procedure to Trouble Shoot the Twin Twenty Detection System This procedure is used for Twin Twenty Detection Systems with the Bromma TTDS controller another procedure is used to troubleshoot the TTDS with relays. Position the spreader so it is raised at least three (3) feet from the ground in the area of the twin twenty detection system. There will be one relay mounted in the main junction box that is the “go” permissive for the twin twenty detection system. Check the electrical schematic for the spreader to determine the relay number for the “go” permissive. For this document, the “go” permissive relay will be called R100. When Relay 100 is powered, the go permissive is given. If Relay 100 is not on, then the twin twenty detection system is indicating a twin twenty condition. See Figure 1 for the sensor configuration.

Check to see that the cables number corresponds to the sensor number. See Figure 1 for the sensor configuration. Cable S90 is on sensor S90, Cable S91 is on sensor S91, Cable S92 is on sensor S92, Cable S93 is on sensor S93, Cable S94 is on sensor S94, Cable S95 is on sensor S95 and Cable S96 is on sensor S96. •

Reconnect the cables to the proper sensors if the cabling is not correct.

When there is no object under the sensor cluster, the green LED lights should be lit on all the sensors. The red LED light should be illuminated on sensors S95 and S96. The LED light on Relay 100 should be illuminated. •

If the green LED light on some sensors is not illuminated and illuminated on other sensors, the cable to the sensor may be bad, the sensor may be bad or the controller may be bad. First, check the sensor according to the attached, “Procedure For Checking Sensors”. If the sensor is not bad, check the cable to the bad sensor according the attached, “Procedure For Checking Sensor Cable”. If the cable to the sensor is not bad, replace the TTDS controller according to the attached, “Procedure to Replace Twin Twenty Detection System Controller.”

•

If none of the green LED lights on the sensors are illuminated, the cable to the controller may be bad or the controller is bad. First, check the wiring to the controller according to the attached, “Procedure For Checking Cable to Controller”. If the wiring is not bad, replace the TTDS controller according attached, “Procedure to Replace Twin Twenty Detection System Controller.”

TTDS TTDS TTDS to the

Place masking tape over the face of the outside sensor S95. The red LED light should go off. The LED light in Relay 100 will not be illuminate. •

If the red LED light does not go out, check the sensor according to the attached, “Procedure For Checking Sensors”.


20

Twin Twenty Detection System (TTDS) •

Remove the masking tape from sensor S95. Place masking tape over the face of sensor S96. The red LED light should go off. The LED light in Relay 100 will not be illuminate. •

If the red LED light does not go out, check the sensor according to the attached, “Procedure For Checking Sensors”.

•

If the LED light in Relay R100 does not go out, the cable to the sensor may be bad, the cable to the TTDS controller may be bad, or the controller may be bad. First, check the wiring to the TTDS controller according to the attached, “Procedure For Checking Cable to TTDS Controller”. If the wiring to the TTDS controller is not bad, check the cable to the bad sensor according the attached, “Procedure For Checking Sensor Cable”. If the cable to the sensor is not bad, replace the TTDS controller according to the attached, “Procedure to Replace Twin Twenty Detection System Controller.”

Place the masking tape back onto sensor S95, then individually add masking tape to sensors S90, S91, S92, S93 and S94. When the tape is placed on the sensor, the red LED light on the sensor should illuminate. •

If the red LED light does not illuminate, check the sensor according to the attached, “Procedure For Checking Sensors”.

After all the sensors have been covered. The LED light on Relay 100 should illuminate. •


If the LED light in Relay R100 does not illuminate, the cable to the TTDS controller may be bad, or the controller may be bad. First, check the wiring to the TTDS controller according to the attached, “Procedure For Checking Cable to TTDS Controller”. If the wiring to the TTDS controller is not bad replace the TTDS controller according to the attached, “Procedure to Replace Twin Twenty Detection System Controller.”

Check the logic in the TTDS controller by removing the tape from two sensors. See the list below for the proper pair of sensors. The LED light in Relay 100 should go out. If the LED light in Relay 100 goes out, replace the tape and uncover the next pair. Sensors S90 and S91 Sensors S91 and S92 Sensors S92 and S93 Sensors S93 and S94


21

Twin Twenty Detection System (TTDS) •


If everything has worked properly to this point and the system is still not functioning properly on the spreader, check the wirings to the relay according to the attached “Procedure to Check the Wiring to the “Go” Permissive Relay


22

Twin Twenty Detection System (TTDS) Procedure to Replace A Twin-Twenty Detection System Sensor

Remove the sensor cluster from the spreader by removing the bottom locknuts on the cluster shock mounts (See Figure 1).

Remove cluster from mounting brackets.

Remove screws and wiring from sensor. The sensors are held in place by two screws.

Separate the bad sensors from the other sensors. Note the location of sensors in cluster.

Unscrew the sensor cable form the sensor.

Reinstall the sensor cable onto the new sensor.

Reinstall the sensor back into the cluster and make sure all sensors are back in their proper order.

Place the sensor cluster back on the support brackets and replace the shock mount nuts.

Set the new sensor according to “Procedure To Adjust Photoelectric Sensor On Bromma Twin Twenty Detection System (TTDS)”

Retest the Twin Twenty Detection System according to “Procedure to Trouble Shoot TwinTwenty Detection System”.


23

Twin Twenty Detection System (TTDS) Procedure to Replace A Twin-Twenty Detection System Controller (TTDC)

Disconnect the cables to the sensors at the TTDC.

Disconnect the main cable to the TTDC.

Remove the nut holding the TTDC.

Remove the TTDC.

Place the new TTDC on the shock mounts.

Reinstall the nut on the shock mounts.

Reinstall the main cable to the TTDC.

Reinstall the sensor cable to the TTDC. Make sure the cables are connected to the proper connections.

Retest the Twin Twenty Detection System according to “Procedure to Trouble Shoot TwinTwenty Detection System”.


24

Twin Twenty Detection System (TTDS) Procedure to Checking Cable to TTDS Controller

Before checking the cable, check all the connections of the cable to the terminal strips. Look for loose screws, bad crimps and frayed strands.

•

If a spare cable is available, temporarily wire the cable in the junction box. Disconnect the existing cable and plug in the spare cable. Retest the TTDS. •

If the meter does not show any voltage, measure and verify with the voltmeter that the proper voltage in on the wire terminations in the junction box. If not repair the problem in the junction box. If the proper voltage exists on the wire terminations, replace the cable.

If the meter reads the proper voltage, Carefully with an voltmeter meter, place one probe on Pin G and the other to Pin B. The ohm meter should read the proper voltage (24 VDC, 115 VAC or 220 VAC). See the electrical schematic to determine the proper voltage. •

If the TTDS operates properly, then replace the existing cable. If the TTDS is not functioning properly, reconnect the existing cable and follow the Procedure to Trouble Shoot the TTDS to determine the cause of the problem.

If a spare cable is not available, unplug the cable from the TTDC with the power off. Turn on the power. Carefully with a voltmeter meter, place one probe on Pin A and the other to Pin B. The voltmeter meter should read the proper voltage (24 VDC, 115 VAC or 220 VAC). See the electrical schematic to determine the proper voltage. •

If any bad connections are found, repair and retest the TTDS

If the meter does not show any voltage, measure and verify with the voltmeter that the proper voltage in on the wire terminations in the junction box. If not repair the problem in the junction box. If the proper voltage exists on the wire terminations, replace the cable.

If the meter reads the proper voltage, remove the power on the spreader. With the ohm meter set to check for continuity, check each of the wires for continuity. The following chart shows the pin out for the cable. Wire No. 1 2 YL/GR 3 4 5 6 7

Pin No. A B C D E F G H


Function Power Neutral Equipment Ground Common Supply Relay 1 TTDS Fault Relay 1 (N.O.) TTDS Fault Relay 1 (N.C.) Common Supply Relay 2 TTDS Fault Relay 2 (N.O.)

25

Twin Twenty Detection System (TTDS) 8 9 •

I J

TTDS Fault Relay 2 (N.C.) Fault Override (115 VAC)

If the meter shows any breaks in the cable, replace the cable.

If no breaks are found, follow the Procedure to Trouble Shoot the TTDS to determine the cause of the problem.


26

Twin Twenty Detection System (TTDS) Procedure to Checking Sensor

If a spare cable is available, remove the suspected cable and install the spare cable. Retest the TTDS.

•

If a spare cable is not available, unplug the cable from the TTDC and the sensor. With the ohm meter set to check for continuality, check each of the wires for continuity. •

If the TTDS operates properly, then keep the spare cable installed. If the TTDS is not functioning properly, reconnect the existing cable and look for another problem.

If the meter shows any breaks in the cable, replace the cable.

If no breaks are found, follow the Procedure to Trouble Shoot the TTDS to determine the cause of the problem.


27

11 • Fault finding diagnostics

Fault finding in hydraulic system NOISY PUMP OR EXCESSIVE HEAT • Check oil level and that filter is clean. • Check that pump is functioning correctly as illustrated in the "system test". • Particularly check that setting of pressure relief valves are correct (as enclosed sheet) and that the pump suction line (inlet) is not blocked. • Pump suction is checked by removing drain line and measuring flow at running pressure of 100 BAR. • Maximum flow should be 1 litre/min. If greater than this, replace the pump. TWISTLOCKS DO NOT OPERATE • Check manual operation of the solenoid valve. • If twistlocks work then check electrical supply & solenoid. NOTE! Blockading pin must be in the "up" position!

IF TWISTLOCKS DO NOT WORK • Check that pump pressure is correct. • Check pressure relief valve. • When valve is operated manually the pressure should remain at working pressure. If it decreases check the seals in the cylinder. • Remove the cylinder and ensure that the twistlocks are free to rotate. • Check directional valve.

BROMMA CONQUIP AB

11 01 ENG rev.

Fault finding in electrical system HYDRAULIC PUMP MOTOR STOPPED Possible cause • 3 phase supply missing. • Motor contactor not functioning. • Feed from crane missing.

Action______________ ____ • Check cable, plug, socket. • Check crane control signal. • Check connection.

HYDRAULIC PUMP MOTOR RUNS BUT KEEPS TRIPPING OUT Possible cause Action________________ __ • Pump pressure too high or pump faulty. • Refer to Hydraulic section. • Pump motor faulty. • Change motor. • Motor supply has one missing phase. • Check to find where supply is connected and repair. TWISTLOCKS WILL NOT LOCK/UNLOCK Possible cause__________________ • Pumps stopped. • Crane spreader is fitted with the safety feature − only work with all four landing switches actuated. • If timer fitted − timer faulty set wrongly. • Check if fault is hydraulic by operating valve by hand. • Check supply to solenoid − if yes. • Check leads and plugs to solenoids. • Check blockading circuit. • Check supply at B and C junction boxes.

FLIPPER WILL NOT OPERATE Possible cause • Pump stopped. • Check if fault is mechanical or hydraulic by operating valve by hand. • Check supply to solenoid − if yes. • Check flipper supplies from crane.

Action________________ __ • Check pump procedure. • Check that the spreader is correctly landed on the container. • Replace or set to 0,5 or 2 sec. • Refer to hydraulic section. • Replace solenoid. • Repair or replace • Check relays, check limit switch and adjust or replace. Check connection. • Check connections. Replace main supply cable.

Action________________ __ • Check pump procedure. • Carry out mechanical hydraulic procedure. • Replace solenoid. • Check crane controls. Check plugs, socket and cable.

BROMMA CONQUIP AB

11 02 ENG rev.

12 • Appendices Units & conversion tables LENGTH 1 ft 1m 1 in 1 mm

= 0,3048 m = 3,2808 ft = 25,4 mm = 0,03937 in

WEIGHT 1 lb 1 kg 1 ton 1 Lt 1 tonne

= 0,4536 kg = 2,2046 lb = 1 t = 2000 lb = 907 kg = 0,893 Lt= 0,907 tonne = 2240 lb = 1016 kg = 1,016 tonne = 1,120 ton = 1 mT = 2204 lb = 1000 kg = 0,9842 Lt = 1,103 ton

VOLUME 1l

= 0,21997 UKgal = 0,26417 USgal

PRESSURE 1 bar

= 10 N/cm2 = 1,02 Kp/cm2 = 14,503 lbf/in2

POWER 1 Hp 1 kW

= 0,746 kW = 1,341 Hp

TORQUE 1 Kpm

= 9,81 Nm = 7,233 lbf

FORCE 1 Kgf = 1 kp = 9,81 N = 2,2046 lbf TEMPERATURE dgr C = 5 • (dgr F-32) 9 A = ampere o C = degrees centigrade c/s = cycles per second o F = degrees Fahrenheit ft = foot gal = gallon Hp = horse power Hz = hertz in = inch kg = kilogramme Kgf = kilopond force

l = litre lb = pound lbf= pound force m = meter min= minute n = newton s = second t = tonne v = volt w = watt µm = micron

BROMMA CONQUIP AB

12 01 ENG rev.

Hydraulic symbols

BROMMA CONQUIP AB

12 02 ENG rev.

Electrical symbols

BROMMA CONQUIP AB

12 03 ENG rev.

8634_EH5U_eng_00

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