7714382 Piping Chevron Off

GENERAL SPECIFICATION 3.03 GENERAL PIPING PI PING FABRICATION, ABRICATION, INSPECTION AND TESTING

Chevron Offshore (Thaian!" L#!

0

PH

Issued for Use

8/2001

A

MLJ

Issue for Review

6/2000

Rev.

B$

Des%ri&#ion

Da#e

Rv'!

A&&v!

GENERAL PIPING FABRICATION, INSPECTION AND TESTING

GS 3.03 RE)ISION 0

C*E)RON OFF*S*ORE T*AILAND LTD

A+G 00-

TABLE OF CONTENTS

-.0

INTROD+CTION 1.1 1.2 1.# 1.&

Scope Ec!usio"s Respo"si$i!i%ies 'o"f! "f!ic%s ("d Ecep%io" io"s

.0 .0

ANDATOR/ OR/ COD CODES ES AND ST STANDARD DARDS S

3.0

GEN GENERAL RE+IREENTS

1.0

2ELDING &.1 &.2 &.# &.# &.& &.& &.

.0 .0

FABRIC BRICA ATION TION,, ASS ASSE EBL BL/ / AND EREC ERECTI TION ON .1 .2

4.0

)e"er(! Eo% o%eric He He(% r re(%e"%

+AL +ALIT IT/ / ASS ASS+RA +RANCE NCE AND AND +A +ALIT/ IT/ CON CONTR TROL OL .1 .2

6.0 6.0

)e"er(! Pipi"+ Pipe Suppor%s

POST 2ELD *E *EAT TRE TREA ATENT 6.1 6.2

5.0 5.0

)e"er(! *e!di"+ Processes *e!d *e!di" i"+ + Pro Proce cedu dure re ,u( ,u(!ifi !ific( c(%i %io" o" *e!d *e!der er ("d ("d *e!d *e!di" i"+ + -pe -per( r(%o %orr ,u( ,u(!i !ifi fic( c(%i %io" o" Produc%io" *e!di"+

)e"er(! R(dio+r(p3

FL+S FL+S* *ING ING AN AND */ */DROS DROST TATIC TIC TEST TESTIN ING G 8.1 8.2 8.# 8.& 8.

)e"er(! Prep rep(r(% r(%io" io" for for es%i"+ H3dros%(%ic Le( Le(4 4 e es%i"+ Pos%5es% Re Reui uiree"%s Le(4 Rep(ir ("d ("d Re Re5%es %es%i"+ i"+

/v(r/www/(pps/scri$d/scri$d/%p/scr(%c2/7710#&1.doc

Pa7e  of 11

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GS 3.03 RE)ISION 0


A+G 00-

TABLE OF CONTENTS

-.0

INTROD+CTION 1.1 1.2 1.# 1.&

Scope Ec!usio"s Respo"si$i!i%ies 'o"f! "f!ic%s ("d Ecep%io" io"s

.0 .0

ANDATOR/ OR/ COD CODES ES AND ST STANDARD DARDS S

3.0

GEN GENERAL RE+IREENTS

1.0

2ELDING &.1 &.2 &.# &.# &.& &.& &.

.0 .0

FABRIC BRICA ATION TION,, ASS ASSE EBL BL/ / AND EREC ERECTI TION ON .1 .2

4.0

)e"er(! Eo% o%eric He He(% r re(%e"%

+AL +ALIT IT/ / ASS ASS+RA +RANCE NCE AND AND +A +ALIT/ IT/ CON CONTR TROL OL .1 .2

6.0 6.0

)e"er(! Pipi"+ Pipe Suppor%s

POST 2ELD *E *EAT TRE TREA ATENT 6.1 6.2

5.0 5.0

)e"er(! *e!di"+ Processes *e!d *e!di" i"+ + Pro Proce cedu dure re ,u( ,u(!ifi !ific( c(%i %io" o" *e!d *e!der er ("d ("d *e!d *e!di" i"+ + -pe -per( r(%o %orr ,u( ,u(!i !ifi fic( c(%i %io" o" Produc%io" *e!di"+

)e"er(! R(dio+r(p3

FL+S FL+S* *ING ING AN AND */ */DROS DROST TATIC TIC TEST TESTIN ING G 8.1 8.2 8.# 8.& 8.

)e"er(! Prep rep(r(% r(%io" io" for for es%i"+ H3dros%(%ic Le( Le(4 4 e es%i"+ Pos%5es% Re Reui uiree"%s Le(4 Rep(ir ("d ("d Re Re5%es %es%i"+ i"+


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GS 3.03 RE)ISION 0


9.0

PN+EATIC TES TESTING 7.1 7.2

-0.0

A+G 00-

)e"er(! P"eu(%ic Le(4 es%i"+ i"+

CLEANI CLEANING, NG, DESCA DESCALIN LING G AND AND PASS PASSI) I)A ATING TING STEEL PIPIN PIPING G 10.1 10.2 10.2 10.# 10.# 10. 10.&

)e"er(! Acid Acid esc(! esc(!i"+ i"+ 9Pic4! 9Pic4!i"+ i"+:: ("d ("d P(ssiv P(ssiv(%i (%io" o" A$r( A$r(s sive ive ;!(s% !(s%i" i"+ + Ho% -i -i!
--.0 -.0

PROT PROTEC ECTI TI)E )E COA COATINGS INGS

-.0 -.0

IDENT IDENTIFI IFICA CATIO TION N AND AR: AR:IN INGS GS

-3.0 -3.0

PREP PREPARA ARATION TION FOR S*I S*IP PEN ENT T AND AND STOR STORAG AGE E

-1.0 -1.0

DOC+ DOC+E ENT NTA ATION TION RE+I RE+IRE REE ENT NTS S

APPENDICES I II III III I= =

M("d(%or3 'odes ("d S%("d(rds Addi Addi%i %io" o"(! (! Reu Reuir ire ee" e"%s %s for for up up!e !e  S%( S%(i" i"!e !ess ss S%ee S%ee!! Pip Pipi" i"+ + Addi Addi%i %io" o"(! (! Re Reui uire ree e"% "%s s for for 560 >560 '(r '(r$o $o" " S%ee S%ee!! Pipi Pipi"+ "+


Pa7e 3 of 11

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A+G 00-

-.0

INTROD+CTION

-.-

S%o&e

1.1. 1.1.1 1

is is spec specifi ific( c(%i %io" o"?? i" co"@u co"@u"c "c%io %io" " wi% wi% %e o% o%er er ec ec" "ic ic(! (! Reu Reuir ire ee" e"%s %s?? defi" defi"es es %e i"iu (ccep%($!e reuiree"%s for %e f($ric(%io"? (sse$!3? we!di"+? erec%io"? i"s%(!!(%io"? i"spec%io"? %es%i"+? c!e("i"+ ("d docue"%(%io" of c(r$o" ("d (us%e" (us%e"i%i i%ic c s%(i"! s%(i"!ess ess s%ee! pipi"+ pipi"+ s3s%e s3s%es s used used i" ups%re ups%re( ( oi! ("d +(s produc produc%io %io" " f(ci!i% f(ci!i%ies ies.. is is specifi specific(% c(%io" io" +over" +over"s s pipi"+ pipi"+ s3s%e s3s%es s provid provided ed i" (ccord("ce wi% API Recoe"ded Pr(c%ice 1&E esi+" ("d I"s%(!!(%io" of -ffso -ffsore re Produc Produc%io %io" " Pipi"+ Pipi"+ S3s%e S3s%es s ("d ABSI ;#1.# ;#1.# 'ei 'eic(! c(! P!("% P!("% ("d Pe%ro!eu Refi"er3 Pipi"+.

1.1. 1.1.2 2

Pipi Pipi"+ "+ s3s% s3s%e es s co"s% co"s%ru ruc% c%ed ed of dup!e dup!e  s%(i" s%(i"!e !ess ss s%ee s%ee!! (%er (%eri( i(!s !s s(! s(!!! ee% ee% %e (ddi%io"(! reuiree"%s specified i" Appe"di II Addi%io"(! Reuiree"%s for up!e S%(i"!ess S%ee! Pipi"+.

1.1. 1.1.# #

Pipi Pipi"+ "+ s3s%e s3s%es s co"s co"s%r %ruc uc%e %ed d of
1.1. 1.1.& &

Pipi Pipi"+ "+ s3s% s3s%e es s co"s co"s%r %ruc uc%e %ed d of '!o '!ori ri"( "(%ed %ed Po! Po!3 3 =i" =i"3! 3! '! '!or orid ide e 9'P= 9'P=': ': (% (%er eri( i(!s !s s(!! s(!! ee% ee% %e (ddi%i (ddi%io"( o"(!! reuir reuiree ee"%s "%s specif specified ied i" Appe"d Appe"di i I= Addi% Addi%io" io"(! (! Reuiree"%s for '!ori"(%ed Po!3 =i"3! '!oride 9'P=': Pipi"+.

1.1.

Pipi"+ s3s%e %es co"s%ruc ruc%ed API L )r(d r(de >560 (%eri(!s s( s(!! ee% %e (ddi%io"(! reuiree"%s specified i" Appe"di = Addi%io"(! Reuiree"%s for API L )r(de >560 '(r$o" S%ee! Pipi"+.

1.1. 1.1.6 6

is is spec specif ific ic(% (%io io" " s(! s(!!! (!so (!so (pp! (pp!3 3 %o %e %e f($ri f($ric( c(%i %io" o" ("d ("d (%% (%%(c (c e" e"%% of pipe pipe suppor%s.

-.

E;%
-.3

Res&onsi=ii#ies '-BRA'-R s(!! $e so!e!3 respo"si$!e for providi"+ cop!e%e ("d oper($!e pipi"+ pipi"+ s3s%e s3s%es s i" fu!! (ccord (ccord("c ("ce e wi% wi% (!! (pp!ic (pp!ic($! ($!e e I"dus% I"dus%r3 r3 'odes 'odes ("d S%("d(rds? )over"e"% Re+u!(%io"s ("d '-MPAB '-MPAB ec"ic(! ec"ic(! Reuiree"%s.

-.1

Confi%#s an! E;%e&#ions

1.&. 1.&.1 1

A!! A!! co"f! co"f!ic ic%s %s $e%w $e%wee ee" " %is %is spec specifi ific( c(%i %io" o"?? %e o%e o%err ec ec" "ic( ic(!! Reu Reuir ire ee" e"%s %s?? ("d %e (pp!ic($!e codes ("d s%("d(rds s(!! $e su$i%%ed i" wri%i"+ %o '-MPAB for reso!u%io".

1.&. 1.&.2 2

A"3 A"3 ("d (!! (!! ece ecep% p%io io"s "s %o %e %e ec ec" "ic ic(! (! Reu Reuir ire ee" e"%s %s s(! s(!!! $e su$ su$i% i%%e %ed d i" wri%i"+ %o '-MPAB for (pprov(!.


Pa7e 1 of 11

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A+G 00-

.0

ANDATOR/ CODES AND STANDARDS

2.1

e pri(r3 codes +over"i"+ pipi"+ s3s%es provided u"der %is specific(%io" s(!! $e API Recoe"ded Pr(c%ice 1&E esi+" ("d I"s%(!!(%io" of -ffsore Produc%io" Pipi"+ S3s%es ("d ABSI ;#1.# 'eic(! P!("% ("d Pe%ro!eu Refi"er3 Pipi"+.

2.2

e os% rece"% issue of %e codes ("d s%("d(rds !is%ed i" A ppe"di I M("d(%or3 'odes ("d S%("d(rds s(!! $e co"sidered (s ( p(r% of %is specific(%io".

2.#

Speci(! desi+" (!!ow("ces ou%!i"ed i" ("3 of %e codes ("d s%("d(rds (3 "o% $e used wi%ou% wri%%e" (pprov(! of '-MPAB.

2.&

'-MPAB S(fe%3 i" esi+"s M("u(! 9)-570: s(!! $e co"sidered (s p(r% of %is specific(%io". '-BRA'-R s(!! refer %o '-MPAB S(fe%3 i" esi+"s M("u(! re+(rdi"+ (!! s(fe%3 co"cer"s re!(%ed %o pipi"+ s3s%e desi+"? !(3ou%? f($ric(%io" ("d (sse$!3? suc (s v(!ve (ccessi$i!i%3 +uide!i"es? overe(d c!e(r("ce reuiree"%s ("d v(!ve ("dwee!/s%e posi%io" !ii%(%io"s.

3.0

GENERAL RE+IREENTS

#.1

e f($ric(%io"? (sse$!3? we!di"+? erec%io"? i"s%(!!(%io"? i"spec%io"? %es%i"+? c!e("i"+ ("d docue"%(%io" of pipi"+ s3s%es s(!! $e i" fu!! (ccord("ce wi% API RP 1&E esi+" ("d I"s%(!!(%io" of -ffsore Produc%io" Pipi"+ S3s%es? ABSI ;#1.# 'eic(! P!("% ("d Pe%ro!eu Refi"er3 Pipi"+ ("d '-MPAB ec"ic(! Reuiree"%s. A!! (dde"d( issued %rou+ %e d(%e of %e Purc(se -rder? 'o"%r(c% or A+reee"%? (s (pp!ic($!e? s(!! (pp!3 i" fu!!.

#.2

e f($ric(%io"? i"s%(!!(%io"? i"spec%io" ("d %es%i"+ of Po!3prop3!e"e Li"ed 9PPL: c(r$o" s%ee! pipi"+ s3s%es s(!! $e i" (ccord("ce wi% ASM <&72 Prop3!e"e ("d Po!3prop3!e"e 9PP: P!(s%ic5Li"ed
#.#

e f($ric(%io"? i"s%(!!(%io"? i"spec%io" ("d %es%i"+ of
#.&

e f($ric(%io"? i"s%(!!(%io"? i"spec%io" ("d %es%i"+ of '!ori"(%ed Po!3 =i"3! '!oride 9'P=': pipi"+ s3s%es s(!! $e i" (ccord("ce wi% ASM 28&6 Specific(%io" for '!ori"(%ed Po!3 =i"3! '!oride 9'P=': P!(s%ic Ho% ("d 'o!d *(%er is%ri$u%io" S3s%es? %e ("uf(c%urerGs reuiree"%s ("d recoe"d(%io"s? ("d %e ec"ic(! Reuiree"%s.


Pa7e  of 11

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GS 3.03 RE)ISION 0


A+G 00-

#.

e se!ec%io" of pipe? pipi"+ copo"e"%s ("d v(!vi"+ s(!! $e i" fu!! (ccord("ce wi% %e ec"ic(! Reuiree"%s? i"c!udi"+ )e"er(! Specific(%io" #.00 Pipi"+ Service '!(ssific(%io"s ("d M(%eri(! Reuiree"%s? ("d i" p(r%icu!(r %e (ppropri(%e M(%eri(! '!(ss (%( See% for %e i"%e"ded service. Su$s%i%u%io" of (!%er"(%e (%eri(!s or copo"e"%s s(!! reuire prior wri%%e" (pprov(! $3 '-MPAB.

#.6

Pipe suppor% (%eri(!s s(!! $e provided i" (ccord("ce wi% %e ec"ic(! Reuiree"%s. As ( i"iu? pipe suppor%s s(!! $e f($ric(%ed fro c(r$o" s%ee! %(% ee%s %e reuiree"%s of ASM A#6 or ASM A5#? A51065; or API L? )r(de ; pipe? u"!ess specified o%erwise.

#.

Refere"ces i" %is specific(%io" %o ABSI '!(ss 10? #00? 600? 700? 100 ("d 200 f!("+e r(%i"+s refer %o ABSI ;16. Pipe
#.8

A!! sour service 3droc(r$o" pipi"+ s3s%es s(!! $e i" (ccord("ce wi% BA'E MR5015 Su!fide S%ress 'r(c4i"+ Resis%("% Me%(!!ic M(%eri(! for -i!
#.7

'-BRA'-R s(!! "o% proceed wi% (%eri(! purc(si"+ or f($ric(%io" wi%ou% (pprov(! of '-MPAB.

#.10

As ( i"iu? (!! wor4("sip s(!! $e eu(! %o s%("d(rd coerci(! pr(c%ice i" oder" f($ric(%io" sops. A!! wor4 s(!! $e perfored $3 wor4e" s4i!! i" %eir %r(des. A!! (%eri(!s ("d euipe"% s(!! $e "ew ("d of i+ u(!i%3 ("uf(c%ure.

1.0

2ELDING

1.-

Genera

&.1.1

A!! we!di"+ s(!! $e i" s%ric% (ccord("ce wi% ABSI ;#1.# 'eic(! P!("% ("d Pe%ro!eu Refi"er3 Pipi"+? %e ASME ;oi!er ("d Pressure =esse! 'ode 5 Sec%io" I> *e!di"+ ("d ;r(Ci"+ ,u(!ific(%io"s ("d %e '-MPAB ec"ic(! Reuiree"%s. e we!di"+ processes (s discussed i" %is sec%io" s(!! $e (ccep%($!e for '-BRA'-RGs use i" %e f($ric(%io" of pipi"+ ("d pipe suppor%s u"!ess o%erwise "o%ed i" %e ec"ic(! Reuiree"%s.

&.1.2

A!! we!di"+ procedures s(!! $e i" wri%i"+ ("d s(!! $e u(!ified i" (ccord("ce wi% %e ASME ;oi!er ("d Pressure =esse! 'ode 5 Sec%io" I> *e!di"+ ("d ;r(Ci"+ ,u(!ific(%io"s (s odified $3 ABSI ;#1.# 'eic(! P!("% ("d Pe%ro!eu Refi"er3 Pipi"+. A!! *e!d Procedure Specific(%io"s 9*PS: ("d Procedure ,u(!ific(%io" Records 9P,R: s(!! $e su$i%%ed %o '-MPAB for (pprov(! prior %o ("3 we!di"+.

&.1.#

-"!3 we!ders u(!ified i" (ccord("ce wi% %e ASME ;oi!er ("d Pressure =esse! 'ode s(!! $e u%i!iCed for f($ric(%io". *e!ders s(!! (ve %eir u(!ific(%io" cer%ific(%es (v(i!($!e for '-MPAB review duri"+ (!! s%(+es of f($ric(%io". If reues%ed $3 '-MPAB? '-BRA'-R s(!! su$i% ( !is% of u(!ified we!ders ("d %e procedures for wic %e3 (ve $ee" u(!ified. '-MPAB (3? (% i%Gs op%io"? reuire "ew u(!ific(%io" %es%s for ("3 we!der wor4i"+ o" pipi"+ f($ric(%io". Sou!d %e we!der f(i! %e "ew u(!ific(%io" %es%s?


Pa7e 4 of 11

8 800-


GS 3.03 RE)ISION 0


A+G 00-

%e" '-BRA'-R s(!! $e(r (!! cos%s for %e %es%s ("d %e we!der s(!! $e reoved fro %e wor4. '-MPAB wi!! rei$urse '-BRA'-R re(so"($!e cos%s of "ew u(!ific(%io" %es%s p(ssed $3 % e we!der i" ues%io". &.1.&

A!! we!di"+ processes s(!! $e ide"%ified $3 "u$er. Ide"%ific(%io" "u$ers s(!! $e refere"ced o" (!! f($ric(%io" dr(wi"+s. '-BRA'-R s(!! su$i% f($ric(%io" dr(wi"+s or we!d (ps %(% ide"%if3 %e proposed we!di"+ process for e(c we!d? or %3pes of we!d co"fi+ur(%io"s? prior %o %e s%(r% of we!di"+.

&.1.

'-MPAB s(!! re@ec% ("3 we!d %(% (s "o% $ee" (de proper!3. efec%s i" we!ds or f($ric(%io"? i"c!udi"+ fi%5up? s(!! "o% $e peri%%ed wic i" %e opi"io" of '-MPAB (re de%rie"%(! %o %e s%re"+% of %e we!d. A!! rep(ir procedures s(!! $e su$i%%ed %o '-MPAB for (pprov(! prior %o s%(r% of rep(ir wor4. e cos% of prep(ri"+ rep(ir procedures ("d rep(iri"+ defec%ive we!ds s(!! %o %e '-BRA'-RGs (ccou"%? "o% %e '-MPAB.

&.1.6

A"3 we!d %(pered wi% or c(u!4ed i" ("3 w(3 s(!! $e co"de"ed we%er or "o% i% is sou"d. oc%ori"+ %e surf(ce of defec%ive we!ds wi% ( %orc s(!! "o% $e peri%%ed u"der ("3 circus%("ces.

&.1.

A!! we!di"+ euipe"% s(!! $e i" +ood co"di%io" ("d su$@ec% %o i"spec%io" $3 '-MPAB. A"3 euipe"% fou"d i" "eed of rep(ir s(!! $e reoved fro %e f($ric(%io" wor4 u"%i! s(id rep(ir is cop!e%ed.

1.

2e!in7 Pro%esses

&.2.1

)e"er(!

&.2.1.1

Accep%($!e we!d processes for we!di"+ of pipi"+ ("d suppor%s s(!! i"c!ude %e fo!!owi"+
&.2.1.2

-3(ce%3!e"e we!di"+ s(!! "o% $e peri%%ed.

&.2.1.#

A!! sei5(u%o(%ic or fu!!35(u%o(%ic we!ds s(!! $e (de u%i!iCi"+ ( u!%i5p(ss %ec"iue.

&.2.2


Pa7e 5 of 11

8 800-


GS 3.03 RE)ISION 0


A+G 00-

d. Se!f5sie!ded <'A* s(!! "o% $e peri%%ed for process pipi"+? $u% (3 $e used for pipe suppor% f($ric(%io". e. Low 3dro+e" co"su($!es s(!! $e cer%ified $3 %e e!ec%rode '-BRA'-R? or %es%ed $3 '-BRA'-R %o resu!% i" !ess %(" 10 ! of diffusi$!e 3dro+e" per 100 + of deposi%ed we!d e%(!. iffusi$!e 3dro+e" co"%e"% s(!! $e e(sured $3 %e ercur3 disp!(cee"% or +(s cro(%o+r(p e%od per A*S A&.#. '-BRA'-R s(!! provide wri%%e" evide"ce of cop!i("ce wi% %is reuiree"%. e specific(%io" see% f or %e proposed $r("d of fi!!er e%(! fro %e '-BRA'-R s(!! $e (ccep%($!e (s wri%%e" evide"ce. &.2.#

)(s Me%(!5Arc *e!di"+ 9)MA*: (. *i"d ve!oci%ies s(!! "o% eceed  p i" %e we!d (re(. $. Sor%5(rc )MA* s(!! $e used o"!3 for roo% p(ss $u%% we!di"+ o" pipi"+. c. Sor%5(rc )MA* s(!! "o% $e used o" we!d5o5!e%s? rei"forced "oCC!es ("d $r("c we!ds? coup!i"+s? s!ip5o" f!("+es? soc4e% we!ds or o%er pipe (ppur%e"("ces.

&.2.&

)(s u"+s%e"5Arc *e!di"+ 9)A*: (. *i"d ve!oci%ies s(!! "o% eceed  p i" %e we!d (re(. $. A" i"%er"(! +(s pur+e s(!! $e provided for %e roo% p(ss ("d %e seco"d !(3er of (u%o+e"ous ("d s%(i"!ess s%ee! we!ds.

&.2.

Sie!ded Me%(!5Arc *e!di"+ 9SMA*: (. *i"d ve!oci%ies s(!! "o% eceed 10 p i" %e we!d (re(. $. Low 3dro+e" e!ec%rodes s(!! $e reuired. c. If SMA* !ow 3dro+e" e!ec%rodes (re u"sui%($!e for produci"+ (ccep%($!e r(dio+r(p u(!i%3? %e" )A*? )MA*? or ce!!u!osic SMA* e!ec%rodes s(!! $e used o" %e roo% p(ss o" si"+!e5sided $u%% we!ds. d. 'e!!u!osic SMA* e!ec%rodes s(!! "o% $e peri%%ed for we!ds o" API f!("+es.

&.2.6

Su$er+ed5Arc *e!di"+ 9SA*: (. *i"d ve!oci%ies s(!! "o% eceed 10 p i" %e we!d (re(. $. A!! we!di"+ s(!! $e u!%ip(ss? wi% sei5 or fu!!35(u%o(%ic euipe"%. c. *e!d p(sses s(!! "o% $e +re(%er %(" #/8 %ic4. d. Addi%io" of (!!o3 (+e"%s %rou+ %e f!u s(!! "o% $e (ccep%($!e.

&.2.

&.2..1

E!ec%rodes? wires ("d f!ues s(!! $e se!ec%ed %o produce we!ds wi% ec("ic(! proper%ies "o% !ess %(" %ose of %e $(se e%(!.

Pa7e 6 of 11

8 800-


GS 3.03 RE)ISION 0


A+G 00-

we!di"+ %wo s%ee!s of u"eu(! s%re"+%s? %e we!di"+ wire or e!ec%rode s(!! $e (%ced %o %e i+er s%re"+% (%eri(!. &.2..2

e we!d fi!!er e%(! i" !ow5%eper(%ure pipi"+ service s(!! ee% %e s(e ip(c% %es% reuiree"%s (s %e $(se e%(!.

&.2..#

e"si!e s%re"+% of deposi%ed we!d e%(! s(!! $e !ii%ed %o 100 4si (iu ("d s(!! $e verified $3 ( (rd"ess %es% of %e we!d (%eri(! i" %e procedure u(!ific(%io". *e!d e%(! (rd"ess s(!! "o% eceed 200 ;ri"e!!.

&.2..&

'(r$o" s%ee! e!ec%rodes for we!di"+ API L? )r(des ; ("d >5&2 pipe s(!! co"for %o %e fo!!owi"+ ASME specific(%io"s SMA* • )A*/)MA* • SA* • <'A* •

&.2..

ASME S
S%(i"!ess s%ee! e!ec%rodes s(!! $e !ow c(r$o" L +r(de? ("d s(!! co"for %o %e fo!!owi"+ ASME specific(%io"s SMA* • )A*/)MA* • <'A*5+ •

ASME S
&.2..6

&.2..

e fo!!owi"+ SMA* S
1.3

2e!in7 Pro%e!
&.#.1

A!! we!d procedures s(!! (ve $ee" u(!ified "o ore %(" 6 3e(rs prior %o %e d(%e of %e 'o"%r(c%? A+reee"% or Purc(se -rder (s (pp!ic($!e. Provided %(% %e *e!di"+ Procedure Specific(%io"s 9*PS: ("d Procedure ,u(!ific(%io" Records 9P,R: (re i" fu!! (ccord("ce wi% %e ec"ic(! Reuiree"%s? u(!ific(%io" of "ew procedures wi!! $e w(ived $3 '-MPAB.


Pa7e 9 of 11

8 800-


GS 3.03 RE)ISION 0


A+G 00-

&.#.2

If "ew we!d procedures or "ew procedure u(!ific(%io"s (re reuired? '-BRA'-R s(!! $e(r (!! cos%s. A!! procedure u(!ific(%io"s s(!! $e perfored $3 (" i"depe"de"% %es%i"+ !($or(%or3 sui%($!e %o '-MPAB. '-MPAB s(!!? (% i%s op%io"? wi%"ess %e procedure u(!ific(%io"s.

&.#.#

Procedure u(!ific(%io"s s(!! i"c!ude %e coposi%io" ("d f!owr(%e of i"er% +(s $(c4i"+ we" used.

&.#.&

&.#.

SA* procedure u(!ific(%io" %es% records s(!! sow %e "(e of %e ("uf(c%urer ("d %e %r(de "(e of %e wire ("d f!u used %o u(!if3 %e procedure.

&.#.6

e we!di"+ procedure %es%s s(!! deo"s%r(%e %(% (!! de%(i!s (re s(%isf(c%or3 for o$%(i"i"+ fu!! pe"e%r(%io" we!ds for %e fo!!owi"+ %3pes of @oi"%s •

ou$!e5we!ded !o"+i%udi"(! ("d circufere"%i(! $u%% @oi"%s

•

Si"+!e5we!ded !o"+i%udi"(! ("d circufere"%i(! $u%% @oi"%s (de wi%ou% ( $(c4i"+ ri"+.

&.#.

H(rd"ess %es%i"+ s(!! $e perfored (s p(r% of %e we!d procedure u(!ific(%io" for (!! sour service c(r$o" s%ee! pipi"+. wo (rd"ess %r(verses? i"c!udi"+ we!d e%(!? e(% (ffec%ed Co"e 9HA:? ("d $(se e%(!? s(!! $e (de o" ( po!ised ("d e%ced cross5sec%io" of %e we!d (% 1 %o 2  $e!ow %e c(p p(ss? ("d 1 %o 2  ($ove %e roo% p(ss. Re(di"+s s(!! $e %(4e" ever3 2  i" %e we!d e%(! ("d $(se e%(!? ("d ever3 1  i" %e HA? wi% ( i"iu of # re(di"+s i" e(c Co"e. M(iu (rd"ess s(!! "o% eceed =ic4ers 20 usi"+ ( !o(d "o% eceedi"+ 22 pou"ds 910 4+:.

1.1

2e!er an! 2e!in7 O&era#or 
&.&.1

*e!ders ("d we!di"+ oper(%ors s(!! (ve $ee" u(!ified wi%i" %e 6 o"%s prior %o $e+i""i"+ of f($ric(%io" i" (ccord("ce wi% %e ASME ;oi!er ("d Pressure =esse! 'ode 5 Sec%io" I> *e!di"+ ("d ;r(Ci"+ ,u(!ific(%io"s.

&.&.2

A!! we!der u(!ific(%io"s ("d cer%ific(%es wi% pic%ure ide"%ific(%io" s(!! $e su$i%%ed %o '-MPAB for (pprov(! prior %o ("3 f($ric(%io". If eis%i"+ we!der u(!ific(%io"s (re @ud+ed i"(deu(%e $3 '-MPAB ("d we!ders us% $e reu(!ified? we!der re5u(!ific(%io" s(!! $e perfored (% '-BRA'-RGs epe"se.

&.&.#

'-MPAB reserves %e ri+% %o wi%"ess (!! we!der re5u(!ific(%io" %es%s. '-BRA'-R s(!! "o%if3 '-MPAB ( i"iu of %wo wee4s prior %o %e %es%s %o (!!ow '-MPAB %o wi%"ess %e %es%s.

&.&.&

R(dio+r(pic e(i"(%io" of ( u(!ific(%io" %es% p!(%e 9or pipe: i" !ieu of ec("ic(! %es%i"+ s(!! "o% $e (ccep%ed $3 '-MPAB.


Pa7e -0 of 11

8 800-


GS 3.03 RE)ISION 0


A+G 00-

&.&.

*e!ders s(!! (ve %eir u(!ific(%io" cer%ific(%es wi% pic%ure ide"%ific(%io" (% %e wor4 si%e duri"+ (!! f($ric(%io".

1.

Pro!<%#ion 2e!in7

&..1

Joi"% Prep(r(%io" ("d
&..1.1

Surf(ces %o $e we!ded s(!! $e c!e(" ("d free fro (!! +(!v("iCi"+? p(i"%? oi!? dir%? sc(!e? oides or o%er (%eri(!s de%rie"%(! %o we!di"+.

&..1.2

*e!d $eve!s s(!! $e sui%($!e for %e we!di"+ process se!ec%ed ("d s(!! co"for %o %e $eve! i" %e we!d procedure specific(%io". ;eve! co"%our s(!! peri% cop!e%e fusio" %rou+ou% %e @oi"%.

&..1.#

*e!d $eve!s s(!! $e (de $3 (ci"i"+? +ri"di"+ or %er(! cu%%i"+? ("d s(!! $e re(so"($!3 soo% ("d %rue. M(%eri(!s %(% reuire pree(% for we!di"+ s(!! $e pree(%ed i" %e s(e (""er for %er(! cu%%i"+ or +ou+i"+.

&..1.&

Prior %o we!di"+? (!! !(i"(%io"s? sp!i% e"ds ("d o%er defec%s s(!! $e c(!!ed %o %e (%%e"%io" of '-MPAB ("d s(!! $e cropped? rep(ired or reoved (s direc%ed $3 '-MPAB.

&..1.

e use of $(c4i"+ ri"+s? $(c4up s%rips? s%ro"+ $(c4s or we!ded !u+s s(!! "o% $e peri%%ed.

&..1.6

Li"e5up c!(ps s(!! $e used we" "ecess(r3 %o e"sure %(% fi%5up is wi%i" desi+" %o!er("ces. Li"e5up c!(ps s(!! "o% $e reoved u"%i! ( co"%i"uous s%ri"+er $e(d eu(! %o o"e u(r%er of %e circufere"ce of %e pipe (s $ee" cop!e%ed o" $o% sides of %e pipe.

&..1.

'o"su($!e i"ser%s (3 $e used o"!3 wi% wri%%e" (u%oriC(%io" fro '-MPAB. Approv(! for use of co"su($!e i"ser%s s(!! $e o$%(i"ed prior %o %e s%(r% of f($ric(%io" ("d i"c!uded i" %e Procedure ,u(!ific(%io"s (s reuired $3 ABSI ;#1.# 'eic(! P!("% ("d Pe%ro!eu Refi"er3 Pipi"+.

&..1.8

If %e w(!! %ic4"ess differe"ce i" ( $u%%5we!d @oi"% is +re(%er %(" 1/16? ( %r("si%io" i" (ccord("ce wi% API 1&E esi+" ("d I"s%(!!(%io" of -ffsore Produc%io" Pipi"+ S3s%es 5 Appe"di ; Accep%($!e ;u%% *e!ded Joi"% esi+" for U"eu(! *(!! ic4"esses s(!! $e reuired. e (iu offse% s(!! $e 1/16? "o% #/#2 (s (!!owed $3 API 1&E.

&..1.7

If copo"e"% e"ds us% $e %ried %o correc% i"%er"(! is(!i+"e"% i" (ccord("ce wi% API 1&E esi+" ("d I"s%(!!(%io" of -ffsore Produc%io" Pipi"+ S3s%es? %e %rii"+ s(!! "o% reduce %e fi"ised w(!! %ic4"ess $e!ow %e reuired w(!! %ic4"ess 9% : for %e pipe or fi%%i"+. e reuired w(!! %ic4"ess 9% : s(!! $e defi"ed (s %e desi+" w(!! %ic4"ess i"c!udi"+ (!! ec("ic(!? corrosio" ("d erosio" (!!ow("ces.

&..1.10

If %e reuired %(per i" (ccord("ce wi% API 1&E esi+" ("d I"s%(!!(%io" of -ffsore Produc%io" Pipi"+ S3s%es wou!d resu!% i" ( %ried w(!! %ic4"ess !ess %(" %e reuired w(!! %ic4"ess 9% :? %e" '-BRA'-R s(!! f($ric(%e ( %r("si%io" spoo!. is spoo! s(!! $e f($ric(%ed fro (%eri(! eu(! i" +r(de %o %e i+es% +r(de (%eri(! %o $e we!ded? ("d s(!! (ve ( w(!! %ic4"ess eu(! %o %e %ic4er pipe or fi%%i"+ %o $e we!ded. e %r("si%io" spoo! !e"+% s(!! $e (% !e(s% o"e ("d o"e (!f %ies %e "oi"(! pipe di(e%er? $u% "o !ess %(" 12 i"


Pa7e -- of 11

8 800-


GS 3.03 RE)ISION 0


A+G 00-

!e"+%. e %r("si%io" spoo! s(!! $e i"%er"(!!3 %(pered (% o"e e"d %o (%c %e %ic4"ess of %e %i""er w(!!ed pipe or fi%%i"+? ("d $eve!ed for we!di"+. e %(per ("+!e s(!! $e (pproi(%e!3 &1? $u% "o% !ess %(" 1& de+rees. '-BRA'-R s(!! s%e"ci! (!! %r("si%io" spoo!s wi% %e pipe siCe? +r(de ("d w(!! %ic4"essF. &..2

Pree(%

&..2.1

A!! we!ded @oi"%s s(!! $e pree(%ed i" (ccord("ce wi% %e (pproved we!d procedures. e i"iu pree(% %eper(%ure for %er(! cu%%i"+? %(c4i"+ ("d we!di"+ s(!! $e i" (ccord("ce wi% ABSI ;#1.# 'eic(! P!("% ("d Pe%ro!eu Refi"er3 Pipi"+. Pree(% s(!! $e (i"%(i"ed duri"+ (!! u!%i5p(ss we!di"+.

&..2.2

Addi%io"(!!3? pree(%i"+ %o 100 °< s(!! $e reuired if %e $(se e%(! is d(p? if %e surf(ce %eper(%ure is !ess %(" &0 °< or if %e re!(%ive uidi%3 is ($ove 0K.

&..2.#

A!! API f!("+es s(!! $e pree(%ed %o i"iu &00 °< $efore we!di"+. Pree(% s(!! $e (i"%(i"ed %rou+ou% %e we!di"+ process.

&..#

*e!di"+

&..#.1

'-MPAB s(!! re@ec% ("3 we!d %(% (s "o% $ee" proper!3 (de per %e ec"ic(! Reuiree"%s. A!! we!ds s(!! $e (de i" suc ( (""er (s %o reduce residu(! s%resses.

&..#.2

*e!di"+ s(!! "o% $e peri%%ed (% ($ie"% %eper(%ures !ess &0 °< we" ei%er %e wi"d ve!oci%3 eceeds 10 p or %e re!(%ive uidi%3 eceeds 0K. *e!di"+ s(!! "o% $e peri%%ed i" i"c!ee"% we(%er u"!ess $o% %e we!der ("d %e wor4 (re we!! pro%ec%ed fro %e e!ee"%s.

&..#.#

E!ec%rodes? fi!!er wires ("d f!ues s(!! $e 4ep% c!e("? dr3 ("d proper!3 s%ored (ccordi"+ %o %e ("uf(c%urerFs recoe"d(%io"s. E!ec%rodes? fi!!er wire or f!ues %(% (re d(p? +re(s3 or oidiCed s(!! "o% $e used. uri"+ we!di"+? c(re s(!! $e %(4e" %o (void co"%(i"(%io" of f!ues.

&..#.&

Low 3dro+e" e!ec%rodes s(!! $e pro%ec%ed fro ois%ure ("d used wi%i" 2 ours of $re(4i"+ %e se(! o" %eir ori+i"(! 9ere%ic(!!3 se(!ed: co"%(i"ers. If %e co"%(i"er (s $ee" ope" for ore %(" 2 ours? $u% !ess %(" 8 ours? %e e!ec%rodes s(!! $e p!(ced i" ( e(%i"+ $o ("d e!d (% 22 °< for 8 ours i"iu? ("d %e" used wi%i" 2 ours of reov(! fro %e o% $o. E!ec%rodes eposed !o"+er %(" 8 ours s(!! $e reco"di%io"ed $3 e(%i"+ i" (" ove" (% 60 %o 0 °< for 1 our i"iu.

&..#.

*e!d $e(ds s(!! $e co"%oured %o peri% cop!e%e fusio" (% %e sides of %e $eve! ("d %o i"iiCe s!(+ i"c!usio"s.
&..#.6

A!! we!ds s(!! $e %orou+!3 c!e("ed (f%er e(c p(ss $3 power wire $rusi"+ %o reove (!! s!(+? sc(!e? sp!(%%er? co(%i"+s ("d dir%.

&..#.

Pee"i"+ s(!! "o% $e peri%%ed.


Pa7e - of 11

8 800-


GS 3.03 RE)ISION 0


A+G 00-

&..#.8

*e!ds o" $r("ces or rei"forci"+ p(ds s(!! er+e soo%!3 wi% %e surf(ce of %e pipe. S(rp cor"ers o" rei"forci"+ p(ds s(!! $e reoved.

&..#.7

*e!di"+ s(!! "o% $e peri%%ed o" v(!ves wi%ou% prior wri%%e" (pprov(! fro '-MPAB.

&..#.10

Se(! we!di"+ of %re(ded @oi"%s s(!! cover (!! eposed %re(ds ("d $!e"d soo%!3 i"%o %e pipe. Se(! we!ds o" %re(ded @oi"%s s(!! $e (de (s s(!! (s possi$!e usi"+ !ow pe"e%r(%io" e!ec%rodes. Se(! we!ds s(!! $e %(pered +r(du(!!3.

&..#.11

*e!ds co"%(i"i"+ cr(c4s? re+(rd!ess of siCe or !oc(%io"? s(!! "o% $e (ccep%($!e. 'r(c4s? "o%ces? u"dercu%%i"+ or ("3 o%er evide"ce of poor wor4("sip s(!! $e c(use for re@ec%io".

&..#.12

A% %e cop!e%io" of (!! f($ric(%io" wor4? (!! ecess we!d e%(!? sp!(%%er? ("d o%er forei+" (%eri(! s(!! $e reoved. *e!ds s(!! $e wire $rus c!e("ed %o reove s!(+ ("d we!d sp(%%er. -" s%(i"!ess s%ee! pipi"+? wire $rusi"+ s(!! $e do"e o"!3 wi% s%(i"!ess s%ee! $ruses wic (ve "o% previous!3 $ee" used o" ferri%ic (%eri(!s. Ed+es s(!! $e soo%ed or re"dered f!us wi% %e p(re"% surf(ce u"!ess o%erwise (pproved $3 '-MPAB.

&..#.1#

S%(i"!ess s%ee! pipi"+ s(!! $e 4ep% free of surf(ce co"%(i"(%io" $3 iro" or o%er forei+" (%eri(!. Ecessive surf(ce co"%(i"(%io" ("d/or oid(%io" 9e(% %i"%: of we!ds s(!! $e reoved usi"+ (" (cid pic4!i"+ so!u%io" or p(s%e? or $3 $!(s%i"+ wi% iro"5free +ri%.

&..&

*e!d Rep(irs

&..&.1

efec%ive we!ds s(!! $e p!(i"!3 (r4ed? cu% ou% ("d rep(ired or rep!(ced $3 '-BRA'-R i" (ccord("ce wi% %e procedures specified i" %e ASME ;oi!er ("d Pressure =esse! 'ode 5 Sec%io" I> *e!di"+ ("d ;r(Ci"+ ,u(!ific(%io"s. '-BRA'-R s(!! (dvise '-MPAB i" wri%i"+ of (!! reuired rep(irs prior %o %e s%(r% of rep(ir wor4.

&..&.2

A!! cos%s (ssoci(%ed wi% rep(iri"+ defec%ive we!ds s(!! $e $or"e $3 '-BRA'-R.

&..&.#

A!! u"(ccep%($!e defec%s i" %e roo% or fi!! p(sses s(!! $e e"%ire!3 reoved $3 +ri"di"+ or o3+e" +ou+i"+ %o c!e("? sou"d e%(!. A!! s!(+ ("d sc(!e s(!! $e reoved $3 power $rusi"+. Pree(%i"+ of (" (re( wi% ( defec% s(!! $e i" (ccord("ce wi% %e ori+i"(! pree(% reuiree"%s for %e (%eri(!s ("d %3pe of we!d.

&..&.&

E%er"(! u"dercu% s(!! $e rep(ired $3 +ri"di"+ off %e we!d c(p i" %e u"dercu% !oc(%io" ("d rec(ppi"+.

&..&.

Arc $ur" defec%s s(!! $e +rou"d soo% provided %(% %e dep% of %e defec% does "o% eceed 8K of %e "oi"(! w(!! %ic4"ess. Arc $ur" defec%s wi% ( dep% +re(%er %(" 8K $u% !ess %(" ##51/2K of %e "oi"(! w(!! %ic4"ess (3 $e rep(ired $3 we!di"+. e defec% s(!! $e %orou+!3 reoved $3 +ri"di"+? %e" %e c(vi%3 we!ded ("d +rou"d soo%. e we!d s(!! $e pree(%ed i" (ccord("ce wi% %e ori+i"(! pree(% reuiree"%s for %e (%eri(!s ("d %3pe of we!d. Arc $ur"s i" ecess of ##51/2K of %e "oi"(! w(!! %ic4"ess s(!! $e


Pa7e -3 of 11

8 800-


GS 3.03 RE)ISION 0


A+G 00-

reoved $3 rep!(ci"+ ( sec%io" of %e pipe or fi%%i"+ i" (ccord("ce wi% %e fo!!owi"+ p(r(+r(p. &..&.6

*e!ds (3 $e cu% ou% ("d rep(ired i" o"e !oc(%io" ( (iu of %wo %ies. If %e seco"d rep(ir is fou"d %o $e defec%ive? %e" ( sec%io" of %e pipe "o !ess %(" 2F50 i" !e"+% 9i"c!udi"+ fi%%i"+s: s(!! $e reoved ("d rep!(ced. A!! "ew we!ds i" %e rep(ired sec%io" s(!! $e r(dio+r(ped ("d e(% %re(%ed 9if ori+i"(!!3 reuired: (% '-BRA'-RGs epe"se.

&..&.

Af%er cop!e%io" of %e we!d rep(ir? %e e"%ire circufere"ce s(!! $e r(dio+r(ped usi"+ %e ori+i"(! e%od ("d (ccep%("ce cri%eri( %o verif3 (ccep%($i!i%3 of %e rep(ired we!d.

&..&.8

If %e ori+i"(! we!d reuired pos% we!d e(% %re(%e"%? %e" i% s(!! $e e(% %re(%ed (f%er %e rep(ir usi"+ %e e%od ori+i"(!!3 (pproved $3 '-MPAB.

.0

FABRICATION, ASSEBL/ AND ERECTION

.-

Genera Pi&in7

.1.1

Pipi"+ s(!! $e "e(%!3 i"s%(!!ed wi% pipi"+ ru"s !eve!? s%r(i+%? p!u$? su(re? ("d p(r(!!e! %o p!(%for co!u" rows u"!ess o%erwise specified $3 %e ec"ic(! Reuiree"%s or (pproved $3 '-MPAB. '("+es i" direc%io" s(!! +e"er(!!3 $e (de wi% 70 o %ur"s or ro!!s.

.1.2

Pipi"+ %eri"(%io"s (% pressure vesse!s ("d (@or euipe"%? suc (s pups or copressors? s(!! $e i"s%(!!ed so %(% (%i"+ f!("+es (re p(r(!!e!? co"ce"%ric ("d i" co"%(c% prior %o $o!%i"+ %e pipi"+ i" p!(ce.
.1.#

Pref($ric(%ed pipe spoo!s s(!! (ve ( sufficie"% "u$er of proper!3 !oc(%ed fie!d we!ds %o (!!ow f!("+ed co""ec%io"s %o $e i"s%(!!ed wi%ou% iposi"+ ecessive !o(ds? oe"%s or s%r(i" i"%o %e s3s%e.

.1.&

e (iu offse% (!!owed o" pipe spoo!s %o $e we!ded %o+e%er s(!! $e 1/16. ;o!% o!es i" f!("+ed @oi"%s s(!! (ve !ess %(" 1/8 offse%. H(eri"+? @(c4i"+ or o%er ec("ic(! (!i+"e"% e%ods s(!! "o% $e (ccep%($!e.

.1.

Mi"iu sp(ci"+ $e%wee" circufere"%i(! we!d @oi"%s s(!! $e 2? or 6 %ies %e w(!! %ic4"ess of %e pipe? wicever is +re(%er? u"!ess o%erwise (pproved $3 '-MPAB.

.1.6

'oup!i"+s or o%er we!d5o" %3pe $r("c co""ec%io"s ("d fi%%i"+s s(!! "o% $e !oc(%ed o" ( we!d @oi"%.

.1.

.1.8

Mi%er we!ds s(!! "o% $e (ccep%($!e u"!ess (pproved $3 '-MPAB.

.1.7

A v(!ved dr(i" co""ec%io" s(!! $e provided $3 '-BRA'-R (% (!! pipi"+ !ow poi"%s re+(rd!ess of we%er or "o% ( dr(i" co""ec%io" is i"dic(%ed o" %e dr(wi"+s. Pipi"+ dr(i" v(!ves s(!! $e ( i"iu of #/& BPS ("d s(!! $e provided wi% p!u+s or $!i"d f!("+es? u"!ess specified o%erwise $3 %e ec"ic(! Reuiree"%s.


Pa7e -1 of 11

8 800-


GS 3.03 RE)ISION 0


A+G 00-

.1.10

A ve"% co""ec%io" s(!! $e provided $3 '-BRA'-R (% (!! pipi"+ i+ poi"%s were +(s (3 $e %r(pped? re+(rd!ess of we%er or "o% ( ve"% co""ec%io" is i"dic(%ed o" %e dr(wi"+s. =e"% co""ec%io"s s(!! $e ( i"iu of #/& BPS ("d s(!! $e provided wi% p!u+s or $!i"d f!("+es? u"!ess specified o%erwise $3 %e ec"ic(! Reuiree"%s.

.1.11

re(ds o" %re(ded pipe ("d fi%%i"+s s(!! $e cu% %o ABSI ;1.20.1 Pipe re(ds 9Ecep% r3 Se(!: Specific(%io"s? ie"sio"s? ("d )(+i"+ for (per ("d S%r(i+% Pipe re(ds I"c!udi"+ 'er%(i" Speci(! App!ic(%io"s.

.1.12

ef!o" %(pe or pipe dope s(!! $e used o" (!! %re(ded pipe @oi"%s? ecep% for %ose @oi"%s %(% (re %o $e $(c4 we!ded. ef!o" %(pe or pipe dope s(!! o"!3 $e (pp!ied %o %e (!e %re(d of %e @oi"%.

.1.1#

Pipi"+ (s5$ui!% die"sio"(! %o!er("ce wi% re+(rd %o fi"(! e"d5%o5e"d die"sio"s 9(cross %e p!(%for: ("d !oc(%io" of $r("ces or (ppur%e"("ces s(!! $e p!us or i"us 1/8 !i"e(r!3 ("d p!us or i"us 2 o ("+u!(r!3. Li"es %(% (re desi+"(%ed (s s!oped !i"es s(!! (i"%(i" ( posi%ive s!ope i" %e direc%io" specified.

.1.1&

.1.1

A" i"er% +(s (rc we!di"+ process 9I) or MI): s(!! $e used o" %e roo% p(ss of we!ded @oi"%s o" copressor suc%io" pipi"+ %(% (re "o% (ccessi$!e for i"%er"(! i"spec%io" ("d c!e("i"+. e re(i"i"+ p(sses (3 $e we!ded $3 %e Sie!ded Me%(!5Arc *e!di"+ 9SMA*: process.

.

Pi&e S<&&or#s

.2.1

Pipe suppor%s s(!! $e desi+"ed? f($ric(%ed ("d i"s%(!!ed i" (ccord("ce wi% %e AIS' M("u(! of S%ee! 'o"s%ruc%io" ("d %e A*S 1.1 S%ruc%ur(! *e!di"+ 'ode. Pipe suppor%s s(!! $e desi+"ed %o wi%s%("d %e !o(d co"di%io"s specified $3 %e ec"ic(! Reuiree"%s.

.2.2

A!! pipi"+ s(!! $e (deu(%e!3 suppor%ed ("d secure!3 c!(ped %o i"iiCe vi$r(%io" ("d preve"% u""ecess(r3 s%r(i" o" %e pipi"+ s3s%e? i"c!udi"+ v(!ves? i"s%rue"%(%io"? e%ers ("d euipe"%. I" +e"er(!? pipi"+ s(!! $e suppor%ed (s reuired $3 %e ec"ic(! Reuiree"%sD "(e!3 %e (pproved pipi"+ dr(wi"+s. However? duri"+ pipi"+ erec%io" (ddi%io"(! suppor%s (re of%e" deeed "ecess(r3 %o ee% %e ec"ic(! Reuiree"%s? ("d s(!! $e provided $3 '-BRA'-R (% "o (ddi%io"(! cos% %o '-MPAB.

.2.#

Pipe suppor%s s(!! $e i"s%(!!ed suc %(% "o pipi"+ $u%% we!ds res% o" %e suppor%.

.2.&

Pipe suppor% s%ruc%ures s(!! $e of we!ded co"s%ruc%io". ;o!%ed co"s%ruc%io" s(!! $e (!!owed $3 '-MPAB o"!3 if we!ded co"s%ruc%io" is proi$i%ed $3 sippi"+? ("d!i"+? i"s%(!!(%io" or (i"%e"("ce co"sider(%io"s.


Pa7e - of 11

8 800-


GS 3.03 RE)ISION 0


A+G 00-

.2.

Pipe suppor%s s(!! $e we!ded %o (i" s%ruc%ur(! $e(s of %e p!(%for? dec4? odu!e or s4id. Pipe suppor%s s(!! "o% res% upo" or $e suppor%ed $3 +r(%i"+? dec4 p!(%e or o%er "o"5s%ruc%ur(! e!ee"%s. ;e(s s(!! $e f($ric(%ed so %(% (f%er erec%io" ("3 i"or c($er (s ( resu!% of ro!!i"+ or s op (sse$!3 wi!! $e upw(rd.

.2.6

Ho!es for $o!%ed co""ec%io"s s(!! $e 1/16 !(r+er di(e%er %(" %e $o!%s. A!! o!es s(!! $e dri!!ed prior %o %e (pp!ic(%io" of ("3 pro%ec%ive co(%i"+s. orc cu% o!es s(!! "o% $e (ccep%ed $3 '-MPAB.

.2.

U"!ess o%erwise specified i" %e ec"ic(! Reuiree"%s? pipe s(!! $e c!(ped %o pipe suppor%s usi"+ $icro(%ed c(diu p!(%ed U $o!%s cop!e%e wi% ru$$er s!eeves. Beopre"e ru$$er p(ds? ( i"iu of #/8 %ic4? s(!! $e provided $e%wee" %e pipe ("d suppor% for (!! pipe 8 BPS ("d s(!!er. A!! U $o!%s s(!! $e dou$!e "u%%ed wi% $icro(%ed c(diu p!(%ed "u%s. '-MPAB s(!! "o% (ccep% +(!v("iCed $o!%i"+? i"c!udi"+ s%uds? $o!%s? c(p screws? @(c4i"+ $o!%s? "u%s? w(sers? U $o!%s? e%c.? o" pipi"+ s3s%es? ("d i" p(r%icu!(r? "o% o" s%(i"!ess s%ee! pipi"+ s3s%es.

.2.8

*ere '-MPAB (pprov(! (s $ee" +r("%ed %o we!d suppor%s direc%!3 %o pipi"+? %e fo!!owi"+ reuiree"%s s(!! (pp!3 (. e pipe suppor% s(!! $e we!ded %o %e pipe i" ( (""er %(% wi!! i"iiCe pe"e%r(%io" i"%o %e pipe ("d wi!! i"iiCe !oc(! s%resses i"duced i" %e pipi"+. Recoe"d procedures i"c!ude SMA* 9i" %e dow"i!! direc%io": or )MA*. $. U"dercu%%i"+ s(!! "o% $e (ccep%ed u"der ("3 circus%("ces. c. e pipe suppor% (%eri(! s(!! $e cop(%i$!e wi% %e pipe or fi%%i"+ (%eri(!. Pree(%i"+? we!di"+ ("d e(% %re(%e"% of %e suppor% %o %e pipe s(!! $e i" (ccord("ce wi% %e we!di"+ reuiree"%s for %e pipe.

.2.7

'-BRA'-R s(!! deo"s%r(%e %e (ccep%($i!i%3 of pipe suppor% we!di"+ procedures prior %o coe"cee"% of wor4. A!! pipe suppor% we!ds s(!! $e su$@ec% %o visu(! or BE i"spec%io" ("d (ccep%("ce $3 '-MPAB.

.2.10

U"!ess specified o%erwise $3 %e ec"ic(! Reuiree"%s? pipe suppor%s s(!! $e i"s%(!!ed so %(% $o!%ed spoo! pieces c(" $e reoved for (i"%e"("ce wi%ou% cu%%i"+.

.2.11

S%iffe"ers s(!! $e fi%%ed (ccur(%e!3? "e(%!3 ("d %i+%!3 %o %r("si% $e(ri"+ !o(ds. S%iffe"er e"ds s(!! $e i!!ed or +rou"d soo% %o co"for %o %e +eoe%r3 of %e e$er we" fi!!e% we!ds (re u%i!iCed. -%erwise? s%iffe"er e"ds s(!! $e $eve!ed %o e"sure 100K fusio" i" %e ro o% of %e we!d.

.2.12

A!! pipe suppor% we!di"+ s(!! $e fu!! se(! we!ds (s ( i"iu. Se(! we!ds s(!! $e p!(ced (% (!! co"%(c% ed+es of p!(%e ("d o" %e suppor%i"+ f!("+es of $e(s? %ees? e%c.? ("d %e f!(% !e+s of ("+!es. Surf(ces i"(ccessi$!e for co(%i"+ s(!! $e se(!ed $3 $oi"+5i" wi% p!(%e. S4ip or s%i%c we!di"+ s(!! "o% $e (ccep%($!e u"der ("3 circus%("ces.


Pa7e -4 of 11

8 800-


GS 3.03 RE)ISION 0


A+G 00-

.2.1#

Sp!ices i" s%ruc%ur(! s(pes ("d pipe s(!! $e fu!! pe"e%r(%io" we!ds %o provide 100K @oi"% efficie"c3. Sp!ici"+ %o!er("ces s(!! cop!3 wi% %e AIS' M("u(! of S%ee! 'o"s%ruc%io".

.2.1&

Sp!ices i" s%ruc%ur(! pipe s(!! "o% $e c!oser %o+e%er %(" o"e pipe di(e%er? or #F50? wicever is +re(%er.
.2.1

If ( $e( sp("s ( suppor%? %e $e( s(!! "o% $e sp!iced i" %e idd!e u(r%er of %e sp("? i" %e ei+% of %e sp(" "e(res% %e suppor%? or over %e suppor%.

.2.16

'("%i!evered $e(s s(!! "o% $e sp!iced c!oser %o %e suppor% %(" o"e5(!f %e c("%i!ever sp(" !e"+%.

.2.1

As ( i"iu? pipe suppor%s f($ric(%ed (s sip !oose for i"s%(!!(%io" $3 '-MPAB 9or -%ers: s(!! $e %es%5fi%%ed %o co"fir fi%5up? %e" co(%ed wi% prier ("d co!or5coded wi% p(i"% (r4s %o f(ci!i%(%e fie!d (sse$!3. P(i"% (r4s s(!! $e (% !e(s% 2 i+ u"!ess !ii%ed $3 %e siCe of %e e$er %o $e (r4ed. M(r4s s(!! $e (pp!ied %o e$ers i" ( pr o%ec%ed !oc(%io" were %e3 wi!! "o% $e evide"% upo" cop!e%io" of i"s%(!!(%io". P(i"% (r4 co!or s(!! $e i" s(rp co"%r(s% wi% %e prier p(i"%? ("d s(!! $e cop(%i$!e wi% %e prier ("d fi"is p(i"%s specified $3 %e ec"ic(! Reuiree"%s. P(i"% s(!! $e dur($!e for eposure %o "or(! (%osperic co"di%io"s for ( i"iu of 6 o"%s.

4.0

POST 2ELD *EAT TREATENT

4.-

Genera

6.1.1

Pos% we!d e(% %re(%e"% 9P*H: s(!! $e i" (ccord("ce wi% ABSI ;#1.# 'eic(! P!("% ("d Pe%ro!eu Refi"er3 Pipi"+ ecep% (s odified $3 %e ec"ic(! Reuiree"%s.

6.1.2

A!! c(r$o" s%ee! pipi"+ wi% ( w(!! %ic4"ess +re(%er %(" #/& s(!! $e pos% we!d e(% %re(%ed (% 1100 %o 1200 °< for 1 our per i"c of "oi"(! w(!! %ic4"ess? $u% i" "o c(se !ess %(" 1 our.

6.1.#

uri"+ e(% %re(%e"%? (!! pipi"+ s(!! $e proper!3 suppor%ed %o preve"% w(rpi"+ or de%erior(%io".

6.1.&

M(ci"ed surf(ces s(!! $e pro%ec%ed $3 sui%($!e p(i"% or copou"d %o preve"% d((+e fro sc(!i"+ duri"+ e(% %re(%e"%.

6.1.

*e!di"+ s(!! "o% $e (!!owed o" pipi"+ (f%er pos% we!d e(% %re(%e"%? u"!ess specific(!!3 (u%oriCed i" wri%i"+ $3 '-MPAB ("d i" (ccord("ce wi% ABSI ;#1.# 'eic(! P!("% ("d Pe%ro!eu Refi"er3 Pipi"+.

6.1.6

*e" pos% we!d e(% %re(%e"% of s%(i"!ess s%ee! pipi"+ is reuired? i% s(!! $e (% 10 %o 162 °< for 1 our per i"c of "oi"(! w(!! %ic4"ess? $u% wi% ( 1 our i"iu. 'oo!i"+ fro e(% %re(%e"% %eper(%ures s(!! $e i" s%i!! (ir ou%side %e fur"(ce.


Pa7e -5 of 11

8 800-


GS 3.03 RE)ISION 0


A+G 00-

4.

E;o#her>i% *ea# Trea#>en#

6.2.1

He(% %re(%e"% (3 $e $3 %e eo%eric e%od if %e eo%eric (%eri(!s (re desi+"ed for %e (pp!ic(%io" ("d if co"sider(%io" is +ive" %o %e %ic4"ess of %e pipi"+ ("d %e co"fi+ur(%io" of copo"e"%s $ei"+ e(% %re(%ed.

6.2.2

'-BRA'-R s(!! deo"s%r(%e successfu! p(s% eperie"ce i" usi"+ %e (%eri(!s o" %e specified siCe ("d w(!! %ic4"ess of pipe.

6.2.#

e process ("d (%eri(!s for eo%eric %re(%e"% s(!! $e su$@ec% %o (pprov(! $3 '-MPAB.

5.0

+ALIT/ ASS+RANCE AND +ALIT/ CONTROL

5.-

Genera

.1.1

'-BRA'-R s(!! $e respo"si$!e for (!! (spec%s of u(!i%3 (ssur("ce ("d u(!i%3 co"%ro! 9,A/,': duri"+ (!! p(ses of %e wor4? i"c!udi"+ visu(! i"spec%io" of (!! we!d prep(r(%io"? @oi"% fi%5up? we!di"+ ("d cop!e%ed (sse$!ies. 'orrec%io"s s(!! $e (de (s "ecess(r3 duri"+ @oi"% fi%5up ("d we!d prep(r(%io" %o e"sure %(% sou"d we!ds c(" $e (cieved $3 %e we!di"+ process ep!o3ed. A!! we!ds s(!! $e visu(!!3 i"spec%ed (f%er %e wor4 is cop!e%ed.

.1.2

'-MPAB reserves %e ri+% %o i"spec%? or for (" (u%oriCed represe"%(%ive %o i"spec% %e wor4 (% ("3 %ie duri"+ f($ric(%io" ("d %o (ve (ccess %o (!! %es% records ("d resu!%s.

.1.#

'-BRA'-R s(!! (fford '-MPAB? free of c(r+e? (!! "ecess(r3 ("d re(so"($!e i"for(%io" ("d use of f(ci!i%ies "eeded for de%eri"i"+ %(% pipi"+ s3s%es (re $ei"+ fur"ised i" (ccord("ce wi% %e ec"ic(! Reuiree"%s. '-MPAB i"spec%io" s(!! "o% re!ieve '-BRA'-R of respo"si$i!i%3 for (!! e(i"(%io"s "ecess(r3 %o (ssure cop!i("ce wi% %e ec"ic(! Reuiree"%s.

.1.&

Sou!d %e wor4 of ( fi%%er? we!der or we!di"+ oper(%or $e @ud+ed u"s(%isf(c%or3 $3 '-MPAB? %e fi%%er? we!der or we!di"+ oper(%or s(!! $e reoved fro %e wor4 $3 '-BRA'-R. e fi%%er? we!der or we!di"+ oper(%or (3 $e re(ssi+"ed o"!3 (f%er %e cop!e%io" of s(%isf(c%or3 re5u(!ific(%io" %es%s ("d (pprov(! of '-MPAB.

5.

Ra!io7ra&h$

.2.1

R(dio+r(pic i"spec%io" s(!! $e perfored $3 ( u(!ified %ird p(r%3 Su$'o"%r(c%or. Se!f5e(i"(%io" $3 '-BRA'-R s(!! "o% $e (ccep%($!e %o '-MPAB. ec"ici("s s(!! $e u(!ified %o Aeric(" Socie%3 of Bo"des%ruc%ive es%i"+ 9ASB: Recoe"ded Pr(c%ice Bo. SB5'51A Bo"des%ruc%ive es%i"+ ,u(!ific(%io" ("d 'er%ific(%io". I"spec%ors respo"si$!e for +r(di"+ ("d i"%erpre%(%io" of r(dio+r(ps s(!! $e ec"ici(" Leve! II or III cer%ified $3 ASB SB5'51A? ("d e!pers s(!! $e SB5'51A Leve! I cer%ified (s ( i"iu.

.2.2

U"!ess specified o%erwise i" %e ec"ic(! Reuiree"%s? %e fo!!owi"+ i"iu perce"%(+es of we!ds i" e(c pipe c!(ss s(!! $e r(dio+r(pic(!!3 i"spec%ed Pipe '!(ss R(%i"+

R(dio+r(p I"spec%io" Leve!


Pa7e -6 of 11

8 800-


GS 3.03 RE)ISION 0


ABSI ABSI ABSI ABSI ABSI ABSI API API API

A+G 00-

10 #00 600 700 100 200

10K 10K 10K 20K 20K 100K

#000 000 10000

100K 100K 100K

.2.#

I" (ddi%io" %o %e ($ove reuiree"%s? 100K of %e we!ds i" 3droc(r$o" services s(!! $e r(dio+r(pic(!!3 i"spec%ed. is s(!! i"c!ude (!! !i"es c!(ssified (s process !i"es? i"s%rue"% +(s? u%i!i%3 +(s? diese! fue!? fue! +(s? $!("4e% +(s 9if 3droc(r$o":? u%i!i%3 oi!s? ("d pipe!i"es (s defi"ed i" %e ec"ic(! Reuiree"%s.

.2.&

I" (ddi%io" %o %e ($ove reuiree"%s? 100K of (!! we!ds i" 3dro+e" su!fide 9H2S: services s(!! $e r(dio+r(pic(!!3 i"spec%ed? i"c!udi"+ we!ds o%er %(" +ir% $u%% we!ds if we!d +eoe%r3 peri%s. *ere we!d +eoe%r3 prec!udes r(dio+r(pic e(i"(%io"? %e we!d s(!! $e e(i"ed $3 %e (+"e%ic p(r%ic!e or !iuid pe"e%r("% e%od (s ou%!i"ed i" ABSI ;#1.# 'eic(! P!("% ("d Pe%ro!eu Refi"er3 Pipi"+.

.2.

*ere r(dio+r(p3 is specified %o $e !ess %(" 100K? %e r(dio+r(p3 s(!! $e ( r("do e(i"(%io" (s opposed %o ( spo% e(i"(%io". *e!ds se!ec%ed %o $e e(i"ed s(!! $e eve"!3 dis%ri$u%ed $e%wee" (!! pipe spoo!s ("d we!ders i" so uc (s re(so"($!3 possi$!e. 'o"curre"ce of '-MPAB s(!! $e o$%(i"ed o" %e se!ec%io" of we!ds %o $e e(i"ed.

.2.6

Produc%io" we!di"+ u(!i%3 s(!! $e es%($!ised (% %e $e+i""i"+ of %e wor4 $3 r(dio+r(pic i"spec%io". *e!ds se!ec%ed for e(i"(%io" s(!! $e represe"%(%ive of e(c we!der ("d we!di"+ procedure? ("d s(!! $e %(4e" sor%!3 (f%er cop!e%io" of %e we!d? $u% "o% wi%i" 2& ours. e perce"%(+e of r(dio+r(ped we!ds s(!! $e eve"!3 dis%ri$u%ed (o"+ (!! we!ders.

.2.

R(dio+r(pic %ec"iue s(!! produce (iu co"%r(s% ("d +ood defi"i%io" of pe"e%r(e%er o!es ("d s(!! o$%(i" ( fi! de"si%3 of 1. %o #. i" %e we!d i(+e.
.2.8

A!! r(dio+r(pic fi! s(!! $e ide"%ified wi% ( we!d "u$er %r(ce($!e %o %e we!d !oc(%io". '-MPAB s(!! "o% (ccep% ("3 r(dio+r(ps ("d/or f($ric(%ed i%es wi%ou% proper ide"%ific(%io" of %e we!d fi!s.

.2.7

'-MPAB reserves %e ri+% %o reuire (ddi%io"(! r(dio+r(ps. Sou!d (ddi%io"(! rep(irs $e reuired? %e" '-BRA'-R s(!! $e(r (!! cos%s for %e (ddi%io"(! r(dio+r(ps ("d rep(irs. Sou!d rep(irs "o% $e reuired? %e" '-MPAB wi!! rei$urse '-BRA'-R re(so"($!e cos%s for %e (ddi%io"(! r(dio+r(ps.

.2.10

If !ess %(" 100K of %e we!ds (re e(i"ed? for e(c u"(ccep%($!e we!d %e %o%(! "u$er of we!ds %o $e e(i"ed s(!! $e i"cre(sed $3 %wo we!ds? up %o


Pa7e -9 of 11

8 800-


GS 3.03 RE)ISION 0


A+G 00-

("d i"c!udi"+ r(dio+r(p3 o" ever3 we!d if "ecess(r3. A!! cos%s (ssoci(%ed wi% (ddi%io"(! r(dio+r(p3 (s ( resu!% of u"(ccep%($!e we!ds s(!! $e (% '-BRA'-RFs epe"se. 6.0

FL+S*ING AND */DROSTATIC TESTING

6.-

Genera

8.1.1

Upo" cop!e%io" of f($ric(%io" ("d i"spec%io"? e(c pipi"+ s3s%e s(!! $e f!used ("d %e" 3dros%(%ic(!!3 pressure %es%ed i" (ccord("ce wi% ABSI ;#1.# 'eic(! P!("% ("d Pe%ro!eu Refi"er3 Pipi"+ %o verif3 %e i"%e+ri%3 of %e (%eri(!s ("d we!de"%s prior %o coissio"i"+ ("d p!(ci"+ %e s3s%es i" service. A!! pipi"+ s3s%es s(!! $e 3dros%(%ic(!!3 %es%ed? i"c!udi"+ s3s%es desi+"ed for 1 psi+ ("d !ess wi%ou% re+(rd %o %e desi+" %eper(%ure. es% reuiree"%s (3 w(ived o"!3 $3 '-MPAB.

8.1.2

'-BRA'-R s(!! e"sure %(% (!! por%io"s of %e s3s%e (re %es%ed. '-BRA'-R s(!! $e respo"si$!e for e"suri"+ %(% %es% pressures reuired $3 p(r(+r(p 8.#.1 do "o% resu!% i" d((+e %o ("3 pipi"+ or s3s%e copo"e"%s? i"c!udi"+ (%%(ced euipe"% ("d i"s%rue"%(%io".

8.1.#

A!! f($ric(%io"? erec%io" ("d i"spec%io" wor4? i"c!udi"+ $u% "o% !ii%ed %o we!di"+? "o"des%ruc%ive e(i"(%io"? e(% %re(%e"%? e%c. s(!! $e cop!e%ed ("d (ccep%ed $3 '-MPAB prior %o f!usi"+ ("d 3dros%(%ic %es%i"+. e (pp!ic(%io" of p(i"%? i"su!(%io" or ("3 o%er pipe coveri"+s s(!! "o% s%(r% u"%i! successfu! cop!e%io" of 3dros%(%ic %es%i"+.

8.1.&

'-BRA'-R s(!! $e respo"si$!e for perfori"+ f!usi"+ ("d 3dros%(%ic %es%i"+ i" (ccord("ce wi% %e ec"ic(! Reuiree"%s. Use of Su$'o"%r(c%or5 '-BRA'-R9s: s(!! reuire '-MPAB (pprov(!. A!! %es%s s(!! $e perfored (% ( !oc(%io" sui%($!e for perfori"+ %e %es%s. es% euipe"% i"c!udi"+ pups? +(u+es? recorders? ("d o%er i%es s(!! $e !oc(%ed i" %e s(e (re(? if possi$!e. H3dros%(%ic %es%i"+ s(!! "o% $e (!!owed ou%doors duri"+ i"c!ee"% we(%er co"di%io"s.

8.1.

'-BRA'-R s(!! prep(re de%(i!ed 3dros%(%ic %es% procedures for e(c 3dros%(%ic %es%? i"c!udi"+ ( pressure %es% f!ow di(+r( %o defi"e ("d record %e e%e"% of e(c %es%. e procedures s(!! $e su$i%%ed for '-MPAB review ("d (pprov(! ( i"iu of %wo wee4s prior %o 3dros%(%ic %es%i"+. e di(+r(s s(!! c!e(r!3 de%(i! %e e%e"% of %e s3s%es %o $e %es%ed? %e v(!ves %o $e ope"ed? ("d %e euipe"% ("d i"s%rue"%(%io" %o $e reoved? iso!(%ed $3 $!("4i"+ wi% $!i"d f!("+es? or o%erwise pro%ec%ed. Pipi"+ c!(ssific(%io" $re(4s s(!! $e c!e(r!3 (r4ed o" (!! pressure %es% di(+r(s. A cop3 of %e ec("ic(! f!owsee%s (3 $e (r4ed %o produce %e reuired pressure %es% f!ow di(+r(s.

8.1.6

'-BRA'-R s(!! %es% (s uc of %e pipi"+ s3s%e (s possi$!e (% o"e %ie wi%ou% eceedi"+ %e (iu (!!ow($!e %es% pressure of %e we(4es% e!ee"% i" %e s3s%e.

8.1.

If ( por%io" of ( pipi"+ s3s%e c(""o% $e 3dros%(%ic(!!3 %es%ed $ec(use %e prese"ce of w(%er is u"(ccep%($!e? ( "o%(%io" s(!! $e (de o" %e pressure %es% f!owsee%s i"dic(%i"+ %(% 3dros%(%ic %es%i"+ is proi$i%ed. e (ffec%ed


Pa7e 0 of 11

8 800-


GS 3.03 RE)ISION 0


A+G 00-

por%io" s(!! $e iso!(%ed ("d %es%ed p"eu(%ic(!!3 i" (ccord("ce wi% Sec%io" 7.0 $e!ow. 8.1.8

e %es% f!uid "or(!!3 s(!! $e c!e("? fres po%($!e w(%er wi% ( sui%($!e corrosio" i"i$i%or (dded $3 '-BRA'-R. es% f!uid s(!! "o% co"%(i" suspe"ded so!ids wic (3 possi$!3 p!u+ orifices or s(!! !i"es.
8.1.7

e %eper(%ure of %e 3dro%es% f!uid s(!! "o% $e !ess %(" 60<. If %e f!uid %eper(%ure is !i4e!3 %o f(!! %o #2< duri"+ %e %es% period? %e" +!3co! or ("o%er '-MPAB (pproved ("%ifreeCe s(!! $e (dded %o preve"% freeCi"+.

8.1.10

A pre!ii"(r3 %es% scedu!e s(!! $e su$i%%ed wi% '-BRA'-RGs wor4 p!("? ("d upd(%ed periodic(!!3 duri"+ f($ric(%io". is scedu!e s(!! !is% proposed %es% d(%es for (!! pipi"+ s3s%es ("d "o%e de(d!i"es for su$i%%(! ("d (pprov(! of de%(i!ed %es% procedures for e (c pipi"+ s3s%e.

8.1.11

'-BRA'-R s(!! provide '-MPAB ( i"iu of o"e wee4 "o%ice for (!! f!usi"+ ("d 3dros%(%ic %es%i"+. e pipi"+ s3s%e %o $e f!used ("d %es%ed s(!! $e de%(i!ed i" %e "o%ice? i"c!udi"+ %e specific !i"es ("d euipe"%.

8.1.12

Pre!ii"(r3 or u"offici(! %es%s (3 $e perfored (% %e discre%io" of '-BRA'-R? provided %(% '-MPAB is "o%ified ("d (fforded %e oppor%u"i%3 %o wi%"ess %e %es%s.

6.

Pre&ara#ion for Tes#in7

8.2.1

'-BRA'-R s(!! e"sure %(% f!usi"+ ("d %es%s do "o% resu!% i" d((+e %o euipe"% ("d i"s%rue"%(%io". Euipe"% ("d i"5!i"e i"s%rue"%(%io" %(% (3 $e d((+ed $3 3dros%(%ic %es%i"+ s(!! $e iso!(%ed $3 $!i"ds or p!u+s? or s(!! $e disco""ec%ed fro %e pipi"+ s3s%e. is s(!! i"c!ude? $u% "o% $e !ii%ed %o %ur$i"es? pups? copressors? s(fe%3 v(!ves? %ur$i"e f!owe%ers ("d rup%ure discs. Mou"%ed i"s%rue"%(%io" s(!! $e reoved or iso!(%ed fro %e s3s%e duri"+ f!usi"+ ("d %es%i"+.

8.2.2

Res%ric%io"s %(% i"%erfere wi% f!usi"+? fi!!i"+? ve"%i"+ or dr(i"i"+? suc (s orifice p!(%es ("d f!ow "oCC!es s(!! "o% $e i"s%(!!ed u"%i! %e cop!e%io" of %es%i"+.

8.2.#

Af%er erec%io" ("d prior %o 3dros%(%ic %es%i"+? (!! pipi"+ s(!! $e %orou+!3 f!used %o reove we!d s!(+? $!(s% +ri%? dir%? s("d? %r(s ("d o%er de$ris? ("d forei+" (%eri(!s. '-BRA'-R s(!! su$i% ( de%(i!ed f!usi"+ procedure for (pprov(! $3 '-MPAB? wic s(!! $e i" (ccord("ce wi% %e fo!!owi"+ (. '(r$o" s%ee! pipi"+ s(!! $e f!used wi% po%($!e w(%er. S%(i"!ess s%ee! pipi"+ s(!! $e f!used wi% po%($!e or r(w w(%er wi% ( c!ori"e co"%e"% $e!ow #0 p(r%s per i!!io" 9pp:. Pipi"+ s(!! "o% $e f!used wi% se(w(%er wi%ou% prior wri%%e" (pprov(! fro '-MPAB. $. Reuired f!usi"+ f!owr(%es s(!! $e de%eri"ed $(sed o" pipe di(e%er ("d f!ow ve!oci%ies. =e!oci%ies fro 8 %o 12 fee% per seco"d 9fps: s(!! $e reuired for !i"es up %o 10 BPS. L(r+er di(e%er !i"es s(!! use %e i+es% ve!oci%3 re(so"($!3 possi$!e? wic s(!! $e (pproved $3 '-MPAB. 'opressed


Pa7e - of 11

8 800-


GS 3.03 RE)ISION 0


A+G 00-

(ir (3 $e i"@ec%ed i"%o %e w(%er wi!e f!usi"+ %o i"cre(se %ur$u!e"ce ("d ve!oci%3. rop f!usi"+? %e fi!!i"+ ("d dr(i"i"+ of ( pipi"+ s3s%e? does "o% co"s%i%u%e f!usi"+ ("d s(!! "o% $e (ccep%ed. c. Pipi"+ ("d pipi"+ s3s%es wic c(""o% $e f!used wi% w(%er 9$ec(use %e prese"ce of w(%er is u"(ccep%($!e: s(!! $e $!ow" ou% wi% i+ pressure? i+ ve!oci%3 (ir. is s(!! i"c!ude i"s%rue"% ("d u%i!i%3 (ir !i"es (s ( i"iu. d. 'o"%ro! v(!ves? posi%ive disp!(cee"% e%ers? %ur$i"e e%ers? ro%(e%ers? ("d re!ief devices s(!! $e reoved fro %e pipi"+ s3s%e duri"+ f !usi"+. 8.2.&

=(!vi"+? i"c!udi"+ $(!!? +(%e? +!o$e? p!u+ ("d $u%%erf!3 v(!ves s(!! $e i" %e fu!!3 ope" posi%io" duri"+ 3dro%es%i"+. Li"es co"%(i"i"+ cec4 v(!ves s(!! (ve %e pressure source !oc(%ed o" %e ups%re( side? or %e cec4 v(!ves s(!! $e reoved fro %e !i"e or $!oc4ed ope" for 3dro%es%i"+.

8.2.

Ep("sio" @oi"%s s(!! $e 3dro%es%ed wi% %e pipi"+ s3s%e %o cec4 %e res%r(i"i"+ devices.

8.2.6

'o"%ro! v(!ves s(!! re(i" i" %e !i"e for 3dro%es%i"+ ("d s(!! $e i" %e fu!!3 ope" posi%io". =(!ves %(% (re "or(!!3 c!osed s(!! $e ope"ed for 3dro%es%i"+ usi"+ c!e(" dr3 (ir. =(!ves s(!! "o% $e @(c4ed or forced ope" $3 '-BRA'-R.

8.2.

Pressure co"%ro! v(!ves wi% i"%er"(! p(ss(+es $e%wee" %e process f!uid ("d %e di(pr(+ s(!! $e iso!(%ed fro 3dro%es%i"+. E%er"(! co""ec%io"s s(!! $e disco""ec%ed or $!oc4ed duri"+ 3dro%es%i"+? ("d %e di(pr(+ pressure s(!! $e $!ed off.

8.2.8

H3dros%(%ic %es%i"+ s(!! $e perfored wi% %e i" service %3pe of +(s4e%s? ("d s(!! "o% u%i!iCe ("3 +(s4e% se(!i"+ copou"ds. Bew +(s4e%s s(!! $e i"s%(!!ed o" (!! co""ec%io"s %(% (re $ro4e" (f%er cop!e%io" of %e 3dro%es%i"+? or %(% us% $e re(sse$!ed (f%er %es%i"+.

8.2.7

epor(r3 suppor%s s(!! $e i"s%(!!ed (s "ecess(r3 %o preve"% s(++i"+ or ecessive s%ress o" %e pipi"+ s3s%e. Speci(! co"sider(%io" s(!! $e +ive" %o suppor%i"+ p(r%i(!!3 !iuid p(c4ed or +(s pipi"+ s3s%es duri"+ f!usi"+ ("d 3dros%(%ic %es%i"+. P(r%icu!(r (%%e"%io" s(!! $e +ive" %o s3s%es (vi"+ spri"+ or cou"%erwei+% suppor%s? ("d %o s3s%es co"%(i"i"+ ep("sio" @oi"%s or !oops.

8.2.10

L(r+e di(e%er !i"es %(% (re +rouped %o+e%er o" coo" suppor%s s(!! "o% $e siu!%("eous!3 3dro%es%ed if %e wei+% of %e %es% ediu i+% overs%ress %e suppor%s.

6.3

*$!ros#a#i% Lea? Tes#in7

8.#.1

U"!ess specified o%erwise $3 %e ec"ic(! Reuiree"%s? %e i"iu 3dro%es% pressure for s%ee! pipi"+ s(!! $e i" (ccord("ce wi% %e fo!!owi"+ %($!e Pipe '!(ss R(%i"+

'(r$o" S%ee! S3s%e 9psi+:

S%(i"!ess S%ee! S3s%e 9psi+:

ABSI 10

&0

#0


Pa7e  of 11

8 800-


GS 3.03 RE)ISION 0


Pipe '!(ss R(%i"+ ABSI ABSI ABSI ABSI ABSI


#00 600 700 100 200

1?12 2?22 #?#0 ? 9Bo%e 1: 7?2

API #000 API 000 API 10000

&?00 9Bo%e 2: ?00 9Bo%e 2: 1?000 9Bo%e 2:

A+G 00-

S%(i"!ess S%ee! S3s%e 9psi+: 700 1?800 2?00 &?00 ?00 B/A 6?700 9Bo%e 2: B/A

Bo%e 1
H3dros%(%ic %es% pressures (re for %e "ew ("d co!d co"di%io"? wi% %es% %eper(%ures of 100 °< or !ess.
8.#.#

H3dros%(%ic %es%i"+ s(!! $e (i"%(i"ed for ( i"iu of 2 ours (f%er s%($i!iC(%io" of pressure ("d %eper(%ure.

8.#.&

A!! 3dros%(%ic %es%s s(!! $e (i"%(i"ed for ( sufficie"% period of %ie %o cec4 for s(!! seep(+e !e(4s. Upo" successfu! cop!e%io" of %e 3dros%(%ic %es% period? %e pipi"+ s3s%e s(!! receive ( fi"(! visu(! cec4 for !e(4s.

8.#.

H3dros%(%ic %es%i"+ s(!! $e perfored wi% %wo sep(r(%e pressure +(u+es ("d ( du(!5pe" 9pressure ("d %eper(%ure: c(r% recorder. Pressure +(u+es ("d recorders s(!! (ve ( pressure r("+e of (pproi(%e!3 %wice %e reuired %es% pressure.

8.#.6

A!! +(u+es ("d recorders s(!! (ve $ee" de(d5wei+% %es%ed ("d cer%ified wi%i" 6 o"%s of 3dros%(%ic %es%i"+. e cer%ific(%io"s s(!! $e (v(i!($!e for '-MPAB review duri"+ (!! 3dros%(%ic %es%i"+.

8.#.

A!! ve"%s s(!! $e ope" duri"+ fi!!i"+ %o e"sure proper ve"%i"+ of (!! (ir or +(ses.

8.#.8

es% pressure s(!! "o% $e (pp!ied (+(i"s% ("3 c!osed v(!ve. S4i!!e%s or $!i"ds s(!! $e i"s%(!!ed %o pro%ec% v(!ves %(% us% re(i" i" %e c!osed posi%io".

8.#.7

If %e %es% !iuid i" %e s3s%e is su$@ec% %o %er(! ep("sio"? '-BRA'-R s(!! %(4e prec(u%io"s %o (void ecessive pressure. Prec(u%io"s suc (s


Pa7e 3 of 11

8 800-


GS 3.03 RE)ISION 0


A+G 00-

survei!!("ce %rou+ou% %e %es% period $3 ( sui%($!3 u(!ified perso" (3 $e co"sidered. 8.#.10

Recorder c(r%s s(!! depic% o"e s3s%e %es% o"!3. '(r%s s(!! $e si+"ed ("d d(%ed $3 '-BRA'-R ("d '-MPAB upo" cop!e%io" of %e %es% %o cer%if3 %(% %e %es% w(s perfored.

8.#.11

'-BRA'-R s(!! co!!ec%? record ("d (i"%(i" (!! i"for(%io" reuired for cop!e%e %es% records. As ( i"iu? %es% records s(!! i"c!ude %e fo!!owi"+ i"for(%io" (. $. c. d. e. f. +. . i.

es% (%e wi% S%(r% ("d
8.#.12

Le(4s fou"d duri"+ %es%i"+ s(!! $e rep(ired ("d %e pipi"+ s3s%e re%es%ed i" (ccord("ce wi% %e ec"ic(! Reuiree"%s. '-MPAB reserves %e ri+% %o reuire (!%er"(%e pressure %es%s sou!d ( pipi"+ s3s%e f(i! %e s%("d(rd pressure %es%.

6.1

Pos#@Tes# Reen#s

8.&.1

A!! pipi"+ s3s%es? i"c!udi"+ euipe"% ("d i"s%rue"%(%io" i"c!uded i" %e %es%i"+ s(!! $e %orou+!3 dr(i"ed? c!e("ed ("d dried upo" cop!e%io" of %es%i"+.

8.&.2

Af%er cop!e%io" of 3dros%(%ic %es%i"+ ("d '-MPAB re!e(se? %e s3s%e s(!! $e de5pressuriCed $3 ope"i"+ %e de5pressuri"+ v(!ve o" %e %es% ri+.

8.&.#

e s3s%e s(!! $e cop!e%e!3 ve"%ed ("d %e" dr(i"ed of %e 3dro%es% f!uid. P(r%icu!(r (%%e"%io" s(!! $e p(id %o ve"%i"+ duri"+ dr(i"i"+ %o (void produci"+ ( v(cuu i" %e s3s%e ("d %o (!!ow cop!e%e dr(i"(+e. Speci(! (%%e"%io" s(!! $e +ive" %o euipe"%? i"s%rue"%(%io" ("d pipi"+ s3s%e !ow poi"%s were w(%er (3 $e %r(pped? suc (s v(!ve $odies or co"%ro! v(!ve s%(%io"s? %o e"sure cop!e%e dr(i"(+e.

8.&.&

Li"es ("d euipe"% s(!! $e c!e(red of (!! de$ris (f%er dr(i"(+e? ("d %e" s(!! $e dried $3 $!owi"+ w(r (ir %rou+ %e s3s%e. I" p(r%icu!(r? s%r(i"ers s(!! $e ep%ied ("d c!e("ed. A!%er"(%e dr3i"+ e%ods (3 $e ep!o3ed $3 '-BRA'-R if (pproved $3 '-MPAB? suc (s v(cuu dr3i"+.

8.&.

Sof% se(%ed v(!ves? p(r%icu!(r!3 $(!! v(!ves? s(!! "o% $e oper(%ed u"%i! %e !i"es (ve $ee" %orou+!3 c!e("ed ("d dried.

8.&.6

A!! ve"% ("d dr(i" v(!ves s(!! $e $!i"ded or p!u++ed (f%er cop!e%io" of 3dro%es%? c!e("i"+ ("d dr3i"+.


Pa7e 1 of 11

8 800-


GS 3.03 RE)ISION 0


A+G 00-

6.

Lea? Re&air an! Re@#es#in7

8..1

'-BRA'-R s(!! $e respo"si$!e for (!! cos%s (ssoci(%ed wi% rep(ir of deficie"cies resu!%i"+ fro '-BRA'-RGs wor4 or '-BRA'-R5supp!ied euipe"% or (%eri(!s. 'os%s s(!! i"c!ude? $u% "o% $e !ii%ed %o deve!ope"% of rep(ir procedures? rep(irs? i"spec%io" ("d %es%i"+? r(dio+r(p3? s%ress re!ief 9if (pp!ic($!e: ("d 3dros%(%ic %es%i"+ "ecess(r3 %o correc% %e deficie"c3 %o '-MPABGs s(%isf(c%io".

8..2

'-BRA'-R s(!! (dvise '-MPAB of (!! defec%s i" wri%i"+? ("d s(!! su$i% ( propos(! wi% recoe"ded rep(ir procedures %o '-MPAB for (pprov(! prior %o s%(r%i"+ ("3 rep(ir wor4.

8..#

*e!ds or por%io"s of we!ds %(% !e(4 duri"+ 3dros%(%ic %es%i"+ ("d %(% (ve "o% $ee" r(dio+r(ped previous!3 s(!! $e r(dio+r(ped (% %e (ffec%ed (re(s $efore $ei"+ cu% ou% ("d rewe!ded.

8..&

Af%er rep(ir? %e we!ds or por%io"s of we!ds s(!! $e r(dio+r(ped (+(i". e 3dros%(%ic %es% s(!! $e perfored (+(i" %o verif3 %e rep(irs? u"!ess specific(!!3 (pproved o%erwise $3 '-MPAB i" wri%i"+.

9.0

PNE+ATIC TESTING

9.-

Genera

7.1.1

P"eu(%ic %es%i"+ (3 $e su$s%i%u%ed for 3dros%(%ic %es%i"+ o"!3 wi% prior wri%%e" (pprov(! $3 '-MPAB? ("d if (. H3dros%(%ic %es%i"+ is %o%(!!3 ipr(c%ic(!? or $. Pipi"+ or (%%(ced euipe"% i+% $e d((+ed $3 w(%er ("d "o (!%er"(%ive eis%s %o (void d((+e? or c. Eve" ( s(!! (ou"% of w(%er !ef% i" ( s3s%e cou!d co"%(i"(%e or i"@ure %e s3s%e? suc (s i" ( refri+er("% or (vi(%io" fue! s3s%e.

7.1.2

7.1.#

U"!ess o%erwise specified? p"eu(%ic %es%s s(!! u%i!iCe c!e("? dr3 (ir or "i%ro+e" (s %e %es% ediu. If (ir is u%i!iCed %o %es% i"s%rue"% (ir !i"es i% s(!! (!so $e oi!5free.

7.1.&

If ( %es% reuires ( c!osure @oi"% 9f!("+ed? screwed? or we!ded: for $!oc4i"+ purposes? %e i"%e+ri%3 of %e rep(ired or rewor4ed @oi"% s(!! $e %es%ed (s (pp!ic($!e.

7.1.

Access %o p"eu(%ic %es% (re(s s(!! $e res%ric%ed %o perso""e! ($so!u%e!3 reuired %o co"duc% %e %es%s.

9.

Pne<>a#i% Lea? Tes#in7

7.2.1

P"eu(%ic %es% pressures s(!! $e i" (ccord("ce wi% %e fo!!owi"+ %($!e? ecep% %(% %e (iu oop s%ress duri"+ %es%i"+ s(!! "o% $e +re(%er %(" 0K of %e specified i"iu 3ie!d s%re"+% (s "o%ed i" &7 '

Pa7e  of 11

8 800-


GS 3.03 RE)ISION 0


Pipe '!(ss R(%i"+ ABSI ABSI ABSI ABSI ABSI ABSI 7.2.2


10 #00 600 700 100 200

A+G 00-

S%(i"!ess S%ee! S3s%e 9psi+:

#1 81 1?6#0 2?&&0 &?0 6?8

#00 70 18 2# #760 6600

'-BRA'-R s(!! $e respo"si$!e for deve!opi"+ (ppropri(%e procedures for p"eu(%ic !e(4 %es%i"+. Procedures s(!! $e su$i%%ed for '-MPAB review ("d (pprov(!? ("d s(!! i"corpor(%e %e fo!!owi"+ (s ( i"iu (. e p"eu(%ic %es% pressure s(!! s%(r% (% 2 psi+. $. e %es% pressure s(!! $e i"cre(sed +r(du(!!3 i" i"cree"%s of 1 psid %o provide %ie for s%ress i" %e pipi"+ %o eu(!iCe. e +r(du(! i"cre(se (!so provides sufficie"% %ie %o cec4 for !e(4s. c. Af%er %e fu!! %es% pressure (s $ee" re(ced ("d %e %eper(%ure (s s%($i!iCed? (!! pipi"+ we!ds ("d co""ec%io"s s(!! $e i"spec%ed for !e(4s? (f%er wic %e pressure s(!! (i"%(i"ed for ( i"iu of 1 our? ("d %e pipi"+ we!ds ("d co""ec%io"s i"spec%ed for !e(4s (+(i" %o cop!e%e %e %es%.

7.2.#

A!! we!ds ("d %re(ded co""ec%io"s s(!! $e i"spec%ed for !e(4s wi% ( so(psuds %es%. A!! f!("+ed co""ec%io"s s(!! $e (s4ed wi% %(pe ("d ( s(!! pi"o!e pu"ced i" %e %(pe %o f(ci!i%(%e %e ide"%ific(%io" of !e(4s.

7.2.&

If $o% 3dros%(%ic ("d p"eu(%ic pressure %es%i"+ (3 d((+e %e pipi"+ s3s%e? (!%er"(%e %es%i"+ e%ods (3 $e perfored wi% prior wri%%e" (pprov(! of '-MPAB. A!%er"(%e %es%i"+ e%ods s(!! i"c!ude %e fo!!owi"+ (. ;u%% we!ds s(!! $e 100K r(dio+r(ped i" (ccord("ce wi% ABSI ;#1.# 'eic(! P!("% ("d Pe%ro!eu Refi"er3 Pipi"+. $. *e!ds? o%er %(" $u%% we!ds s(!! $e !iuid pe"e%r("% ("d (+"e%ic p(r%ic!e %es%ed i" (ccord("ce wi% %e ASME ;oi!er ("d Pressure =esse! 'ode 5 Sec%io" = Bo"des%ruc%ive E(i"(%io" 5 Ar%ic!e 6 ("d Ar%ic!e  respec%ive!3. If e(% %re(%i"+ is reuired? %e ($ove e(i"(%io"s s(!! $e perfored (f%er cop!e%io" of e(% %re(%i"+. Lii%(%io"s or iperfec%io"s fou"d (s ( resu!% of %e %es%s s(!! $e s%(%ed (s reuired $3 ABSI ;#1.# 'eic(! P!("% ("d Pe%ro!eu Refi"er3 Pipi"+.

-0.0

CLEANING, DESCALING AND PASSI)ATING CARBON STEEL PIPING

-0.-

Genera

10.1.1

'-BRA'-R s(!! c!e("? desc(!e 9pic4!e: ("d p(ssiv(%e c(r$o" s%ee! pipi"+ s3s%es (s specified $3 %e ec"ic(! Reuiree"%s? (s we!! (s were recoe"ded $3 euipe"% ("uf(c%urerFs. I" +e"er(!? ("3 pipi"+ service i" wic sc(!e c(" po%e"%i(!!3 c(use d((+e %o dow"s%re( euipe"% s(!! $e c!e("ed? desc(!ed ("d p(ssiv(%ed $3 '-BRA'-R. As ( i"iu? (!! pipi"+ i" %e fo!!owi"+ services s(!! $e c!e("ed? desc(!ed ("d p(ssiv(%ed


Pa7e 4 of 11

8 800-


GS 3.03 RE)ISION 0


A+G 00-

'opressor Suc%io" Pipi"+ 9fro %e Scru$$er?
10.1.2

e c!e("ed? desc(!ed ("d p(ssiv(%ed pipe s(!! $e free of (!! sc(!e? rus%? we!d f!u? oi!? +re(se ("d o%er forei+" (%eri(!s ("d s(!! $e euiv(!e"% %o ( S%ee! S%ruc%ures P(i"%i"+ 'ou"ci! SP58 Acid Pic4!i"+ or SP56 'oerci(! ;!(s%
10.1.#

'-BRA'-R s(!! propose %e c!e("i"+? desc(!i"+ ("d p(ssiv(%io" e%od? u"!ess o%erwise specified $3 '-MPAB. However? %e e%od s(!! $e (pproved $3 '-MPAB prior %o %e s%(r% of wor4.

-0.

A%i! Pi%?in7 an! Passiva#ion

10.2.1

)e"er(!

10.2.1.1

'-BRA'-R s(!! $e respo"si$!e for (cid pic4!i"+ 9desc(!i"+: ("d p(ssiv(%io"? i"c!udi"+ %e se!ec%io" of pic4!i"+ so!u%io"s ("d i"i$i%ors. '-BRA'-R s(!! proper!3 co"%ro! %e pic4!i"+ so!u%io" %o (void ecessive corrosio" of %e e%(! $3 %e pic4!i"+ so!u%io". '-BRA'-R s(!! e"sure %(% %es% s(p!es 9corrosio" coupo"s: represe"%(%ive of (!! (%eri(!s i" %e pipi"+ s3s%e (re eposed %o %e pic4!i"+ so!u%io". Eposure of %e %es% coupo"s s(!! $e for %e e"%ire dur(%io" %o (ccur(%e!3 o"i%or %e corrosive effec% of %e so!u%io" o" %e pipi"+ s3s%e. A %3pic(! pic4!i"+ procedure s(!! $e (s ou%!i"ed i" %e fo!!owi"+ sec%io"s.

10.2.1.2

Pic4!i"+ so!u%io"s s(!! "o% $e (!!owed %o co"%(c% ("3 p(r%s of process euipe"% or i"s%rue"%(%io".

10.2.1.#

Pic4!i"+ so!u%io"s s(!! "o% $e (!!owed %o co"%(c% v(!ves? cec4 v(!ves? re!ief v(!ves? e%ers? i"s%rue"% %u$i"+? s%r(i"ers? or o%er pipi"+ copo"e"%s %(% co"%(i" e!(s%oer se(!s? croe or "ic4e! p!(%i"+? or +(!v("iCed co(%i"+s.

10.2.2

Prec!e("i"+ ("d Ri"si"+

10.2.2.1

'-BRA'-R s(!! circu!(%e ( 2K 9w%.: %risodiu posp(%e so!u%io" wi% we%%i"+ (+e"% 9surf(c%("%: %o reove +re(se ("d oi! fi!s fro %e pipe $efore pic4!i"+. So!u%io" s(!! $e ied i" (ccord("ce wi% %e ("uf(c%urerFs i"s%ruc%io"s? ("d %e pipe %re(%ed for 1 %o 2 ours (% 1&0 %o 160<. A!! oi! ("d +re(se s(!! $e reoved $efore %e s%(r% of pic4!i"+.


Pa7e 5 of 11

8 800-


GS 3.03 RE)ISION 0


A+G 00-

10.2.2.2

Af%er reovi"+ %e prec!e("i"+ so!u%io"? %e s3s%e s(!! $e ri"sed wi% c!e("? po%($!e w(%er u"%i! %e pH of %e eff!ue"% ri"se is wi%i" o"e pH of %e fres ri"se w(%er.

10.2.#

Acid Pic4!i"+ 9esc(!i"+:

10.2.#.1

e s3s%e s(!! $e pic4!ed 9desc(!ed: wi% o"e of %e fo!!owi"+ so!u%io"s (. Su!furic (cid 910K: for & %o 6 ours (% 10<. *e" ii"+ (cid wi% w(%er? '-BRA'-R s(!! e"sure %(% %e (cid is (dded %o %e w(%er? "o% w(%er (dded %o (cid. $. H3droc!oric (cid 9K: for & %o 6 ours (% 10<. Bo%e %(% (!! (!!o3 %ri v(!ves s(!! $e %epor(ri!3 reoved %o (void pi%%i"+ of %e %ri. H'! is (" (ccep%($!e (!%er"(%ive we" v(!ves c(" $e %epor(ri!3 reoved. c. I"i$i%ed (o"i(%ed ci%ric (cid 9#K %o K: for 6 ours (% 180 %o 200<. 'i%ric (cid ("d i"i$i%or s(!! $e ied i"%o %e w(%er firs%? ("d %e (o"i( (dded %o (d@us% %e pH %o $e%wee" & ("d . Use of (o"i(%ed ci%ric (cid (!!ows $o% pic4!i"+ ("d p(ssiv(%i"+ wi% %e s(e so!u%io"? e!ii"(%i"+ %e s%eps reuired i" Sec%io" 10.2.& $e!ow.

10.2.#.2

e s3s%e s(!! $e (+i%(%ed (s "ecess(r3 duri"+ circu!(%io" %o f!us ou% (!! !oose sc(!e. A" i"i$i%or s(!! $e used duri"+ pic4!i"+ i" (ccord("ce wi% %e ("uf(c%urerFs i"s%ruc%io"s.

10.2.#.#

Accep%($!e i"i$i%ors s(!! $e (s fo!!ows Aroi$ #1 for su!furic or ci%ric (cid

• •

Rodi"e N21# or N21& for 3droc!oric (cid.

10.2.#.&

Af%er pic4!i"+ for %e reuired %ie period %e (cid so!u%io" s(!! $e dr(i"ed u"der ( "i%ro+e" pur+e.

10.2.#.

e s3s%e s(!! %e" $e ri"sed (+(i" i" (ccord("ce wi% Sec%io" 10.2.2.2 ($ove. e ri"se s(!! $e reoved u"der ( "i%ro+e" pur+e. *e" usi"+ (" (o"i(%ed ci%ric (cid? %is s%ep (3 $e de!e%ed.

10.2.&

Beu%r(!iC(%io"

10.2.&.1

A "eu%r(!iCi"+ so!u%io" of 2K sod( (s 9sodiu c(r$o"(%e: s(!! $e circu!(%ed %o reove (!! %r(ces of (cid fro %e s3s%e. e so!u%io" s(!! $e circu!(%ed for ( i"iu of 1 our (% 120
10.2.&.2

Af%er "eu%r(!iCi"+? %e s3s%e s(!! $e ri"sed wi% w(%er u"%i! (!! %r(ces of (cid ("d "eu%r(!iCi"+ so!u%io" (ve $ee" reoved? ("d %e" dr(i"ed u"der ( "i%ro+e" pur+e. *e" usi"+ (" (o"i(%ed ci%ric (cid? %is s%ep (3 $e de!e%ed.

10.2.

P(ssiv(%io"


Pa7e 6 of 11

8 800-


GS 3.03 RE)ISION 0


10.2..1

A+G 00-

Af%er ri"si"+? %e desc(!ed pipe s(!! $e p(ssiv(%ed %o i"iiCe fur%er corrosio" $3 (pp!3i"+ ( posp(%e co(%i"+. e p(ssiv(%io" so!u%io" s(!! $e circu!(%ed for 1 our (% 1#0 %o 10
0.2K 9w%.: o"osodiu posp(%e

•

0.2K 9w%.: disodiu posp(%e

•

0.0K 9w%.: sodiu "i%ri%e

10.2..2

If (" (o"i(%ed ci%ric (cid w(s used for desc(!i"+? %e s%ee! surf(ces s(!! $e p(ssiv(%ed $3 r(isi"+ %e pH %o $e%wee" 7 ("d 10 %rou+ (ddi%io" of (o"i(? ("d %e" (ddi"+ 0. K sodiu "i%ri%e ("d circu!(%i"+ for 1 %o 2 ours.

10.2..#

Af%er p(ssiv(%io"? %e s3s%e s(!! $e dr(i"ed ("d dried %orou+!3 wi% dr3 (ir or "i%ro+e". e s3s%e s(!! "o% $e f!used wi% w(%er (f%er p(ssiv(%io". Af%er dr3i"+? %e pipe s(!! $e c!osed %i+%!3? $!("4e%ed wi% (" i"er%i"+ +(s or fi!!ed wi% oi! %o i"iiCe corrosio".

10.2.6

S(fe%3

10.2.6.1

A!! of %e ($ove (cids ("d os% of %e o%er %re(%i"+ so!u%io"s (re (rfu! i" %e eve"% of s4i" co"%(c%? if sw(!!owed? or if fues (re i"(!ed. M(%eri(! S(fe%3 (%( See%s 9MSS: s(!! $e (v(i!($!e (% %e @o$ si%e for (!! ceic(!s $ei"+ ep!o3ed. A!! perso""e! s(!! $e proper!3 educ(%ed ("d pro%ec%ed (+(i"s% eposure $3 s(fe%3 euipe"%? i"c!udi"+ ceic(! +o++!es? ru$$er +!oves ("d f(ce sie!ds (s ( i"iu.

10.2.6.2

uri"+ %e (cid %re(%i"+ s%(+e of %e procedure? 3dro+e" +(s is !i$er(%ed $3 re(c%io" of %e (cid wi% %e e%(!. Sui%($!e prec(u%io"s s(!! $e %(4e" %o i"iiCe ("3 ep!osio" d("+er resu!%i"+ fro 3dro+e" (ccuu!(%io" i" o!di"+ %("4s or o%er (re(s. Ho!di"+ %("4s s(!! $e !oc(%ed ( i"iu of 0F fro process euipe"% ("d "o"c!(ssified e!ec%ric(! euipe"%. So4i"+ s(!! "o% $e (!!owed i" %e ceic(! c!e("i"+ (re( u"der ("3 circus%("ces.

10.2.6.#

S(fe%3 sowers s(!! $e (v(i!($!e ("d re(d3 for use (% %e si%e. ;re(%i"+ (pp(r(%us s(!! $e (v(i!($!e i" c(se of eposure %o % oic fues.

10.2.6.&

A!! wor4 (re(s s(!! $e $(rric(ded wi% 3e!!ow ("d $!(c4 %(pe wi% EEP -U w(r"i"+ si+"s ever3 0F.

10.2.6.

-"!3 proper euipe"% s(!! $e used. Hoses s(!! (ve ( i"iu wor4i"+ pressure of 20 psi+ ("d s(!! $e ceic(!!3 cop(%i$!e wi% %e c!e("i"+ so!u%io"s. Hoses s(!! $e $o"ded %o +rou"d %o i"iiCe s%(%ic disc(r+e ep!osio" (C(rds.

10.2.6.6

e circu!(%i"+ s3s%e s(!! $e pressure %es%ed %o 1. %ies %e (iu circu!(%i"+ pressure? or 70 psi+? wicever is +re(%er? ("d (!! oses ("d circu!(%io" s3s%e pipi"+ ("d fi%%i"+s cec4ed for !e(4s. A!! !e(4s s(!! $e rep(ired prior %o usi"+ ("3 ceic(! so!u%io"s.

10.2.6.

Sou!d ( !e(4 deve!op duri"+ circu!(%io" of %e s3s%e? %e ceic(! s(!! $e ev(cu(%ed ("d %e pipi"+ f!used. e !e(4 s(!! $e rep(ired $efore res%ori"+ circu!(%io".


Pa7e 9 of 11

8 800-


GS 3.03 RE)ISION 0


A+G 00-

10.2.

E"viro"e"%(!

10.2..1

'-BRA'-R s(!! deve!op ( de%(i!ed co"%i"+e"c3 p!(" ("d s(!! (ve euipe"% (v(i!($!e %o co"%(i" ("d c!e(" up ("3 ceic(! !e(4s. S%or dr(i"s s(!! $e s("d$(++ed prior %o %e s%(r% of c!e("i"+. A"3 ("d (!! ceic(! spi!!s s(!! $e repor%ed %o '-MPAB iedi(%e!3.

10.2..2

A!! (%eri(!s used for ceic(! c!e("i"+ s(!! $e co"sidered (C(rdous. 'eic(! eff!ue"% s(!! $e ("d!ed i" ( respo"si$!e w(3? ("d i" cop!i("ce wi% (!! ci%3? cou"%3? s%(%e ("d feder(! re+u!(%io"s.

-0.3

A=rasive Bas#in7

10.#.1

Sc(!e (3 $e reoved $3 ($r(sive $!(s%i"+. ;!(s%i"+ s(!! reove (!! sc(!e? +re(se? de$ris? e%c.? resu!%i"+ i" ( S%ee! S%ruc%ures P(i"%i"+ 'ou"ci! 9SSP': SP5 6 'oerci(! ;!(s%
10.#.2

e ($r(sive s(!! $e "ew? c!e(" ("d dr3. )ri% or s!(+ ($r(sives s(!! $e preferred over s("d. If s("d is u%i!iCed? i% s(!! $e w(sed ( "d c!(35free.

-0.1

*o# Oi F
10.&.1

'-BRA'-R s(!! o% oi! f!us (!! !u$e? se(!? ("d co"%ro! oi! pipi"+ s3s%es? i"c!udi"+ %ose for drivers? pups? copressors? ("d +e"er(%ors prior %o %e firs% fi!! of oi!? (s specified i" %e ec"ic(! Reuiree"%s.

10.&.2

'-BRA'-R s(!! su$i% ( de%(i!ed o% oi! f!usi"+ procedure for (pprov(! $3 '-MPAB? wic s(!! $e i" (ccord("ce wi% %e fo!!owi"+ (s ( i"iu (. A!! %("4s? fi!%er ousi"+s? coo!er e(der $oes ("d o%er s3s%e copo"e"%s s(!! $e ope"ed? i"spec%ed? ("d wiped c!e(" prior %o o% oi! f !usi"+. $. A!! $e(ri"+ ("d se(! ousi"+s s(!! $e iso!(%ed fro for f!usi"+? ("d @uper !i"es i"s%(!!ed. c. -i! used for f!usi"+ s(!! $e %e s(e %3pe of oi! specified for "or(! oper(%io" of %e s3s%e $ei"+ c!e("ed. d. e oi! s(!! $e e(%ed %o $e%wee" 10 ("d 180< ("d s(!! $e circu!(%ed %rou+ou% %e s3s%e u"%i! fi!%er scree"s (re free of de$ris. e oi! s(!! $e circu!(%ed for ( i"iu of 8 ours.
10.&.#

Af%er f!usi"+? '-BRA'-R s(!! dr(i" ("d proper!3 dispose of (!! f!usi"+ oi! i" (ccord("ce wi% (!! ci%3? cou"%3? s%(%e ("d feder(! re+u!(%io"s.

--.0

PROTECTI)E COATINGS

11.1

'-BRA'-R s(!! provide pro%ec%ive co(%i"+s i" (ccord("ce wi% %e ec"ic(! Reuiree"%s? i"c!udi"+ $u% "o% !ii%ed %o surf(ce prep(r(%io"? ($r(sive $!(s%i"+? co(%i"+s? %oucup ("d rep(irs? i"spec%io"? %es%i"+ ("d docue"%(%io" records.


Pa7e 30 of 11

8 800-


GS 3.03 RE)ISION 0


A+G 00-

11.2

A!! co(%i"+ wor4 s(!! $e perfored (f%er cop!e%io" of (!! f($ric(%io" ("d %es%i"+? i"c!udi"+ 3dros%(%ic or p"eu(%ic pressure %es%i"+.

11.#

e eposed por%io"s of (!! $!i"ds s(!! $e +re(sed %o preve"% corrosio".

-.0

IDENTIFICATION AND AR:INGS A!! pipi"+ s(!! $e ide"%ified $3 co!or code or pipi"+ !($e!s i" (ccord("ce wi% '-MPAB S(fe%3 i" esi+"s M("u(! 9)-570: ("d wi% ABSI A1#.1 Scee for %e Ide"%ific(%io" of Pipi"+ S3s%es. Pipi"+ s(!! $e ide"%ified wi% p(i"%ed s%e"ci!s or ( '-MPAB (pproved vi"3! !($e!i"+ s3s%e. Ide"%ific(%io" (r4i"+s s(!! $e $!(c4 !e%%eri"+ o" ( +r(3 $(c4+rou"d? wi% 2 %o # i+ !e%%ers depe"di"+ o" %e pipe siCe. Sp(ci"+ of ide"%ific(%io" (r4i"+s s(!! "o% eceed &0F.
-3.0

PREPARATION FOR S*IPENT AND STORAGE

1#.1

'-BRA'-R s(!! $e respo"si$!e for prep(r(%io" for sipe"% ("d s%or(+e i" (ccord("ce wi% %e ec"ic(! Reuiree"%s? %e 'oerci(! ers ("d 'o"di%io"s? ("d (s specified erei".

1#.2

A!! u"p(i"%ed fi"ised surf(ces? i.e. f!("+e +(s4e% f(ces? %re(ds? we!d $eve!s? $!i"ds? e%c.? s(!! $e pro%ec%ed (+(i"s% corrosio" $3 (pp!3i"+ ( sui%($!e rus% preve"%ive or +re(se.

1#.#

A!! eposed pipi"+ co""ec%io"s? i.e.? f!("+es? coup!i"+s? $eve!ed we!d @oi"%s? e%c.? s(!! $e pro%ec%ed (+(i"s% ec("ic(! d((+e duri"+ s%or(+e? %r("si% ("d i"s%(!!(%io". Pro%ec%io" e(sures s(!! i"c!ude? $u% "o% $e !ii%ed %o %e fo!!owi"+ (. A!! %re(ded co""ec%io"s s(!! $e pro%ec%ed $3 e%(! %re(d pro%ec%ors. $. A!! eposed f!("+e f(ces s(!! $e pro%ec%ed $3 $o!%i"+ o" ( s%ee! p!(%e or wood cover? cop!e%e wi% ( +(s4e%. *ood covers s(!! $e co"s%ruc%ed fro (ri"e +r(de p!3wood wi% ( 1/2 i"iu %ic4"ess.
1#.&

Pref($ric(%ed pipi"+ sipped for fie!d (sse$!3 s(!! $e (r4ed wi% %e spoo! piece "u$er? dr(wi"+ "u$er ("d (" (rrow i"dic(%i"+ %e direc%io" of f!ow wi% wi%e p(i"%. Pipe pieces s(!! $e "u$ered co"secu%ive!3 i" %e direc%io" of f!ow.

1#.

1#.6

wo cop!e%e se%s of (s5$ui!% spoo! dr(wi"+s s(!! $e sipped wi% pipe %o $e (sse$!ed or i"s%(!!ed $3 '-MPAB. e dr(wi"+s s(!! co"%(i" (!! i"for(%io" "ecess(r3 for (sse$!3 ("d i"s%(!!(%io" of %e copo"e"% p(r%s.

1#.


Pa7e 3- of 11

8 800-


GS 3.03 RE)ISION 0


A+G 00-

("d s(!! refere"ce dr(wi"+s or spoo! see%s (s (pp!ic($!e. E(c i%e s(!! $e !is%ed sep(r(%e!3? ("d (" (pproi(%e wei+% ("d die"sio" for e(c s(!! $e provided. e (%eri(! p(c4i"+ e%od s(!! $e ide"%ified? i.e. cr(%ed? p(!!e%iCed? $u"d!ed? s4id5ou"%ed? $oed? e%c. (s (pp!ic($!e. 1#.8

Re!(%ed (%eri(!s s(!! $e $u"d!ed? p(!!e%ed? or cr(%ed %o+e%er. Sip !oose i%es s(!! $e c(refu!!3 i"ve"%oried ("d cr(%ed or p(!!e%iCed. A cop3 of %e i"ve"%or3 s(!! $e i"c!uded i" e(c cr(%e or (%%(ced %o e(c p(!!e%.

-1.0

DOC+ENTATION RE+IREENTS

1&.1

'-BRA'-R s(!! $e respo"si$!e for providi"+ docue"%(%io" i" (ccord("ce wi% %e ec"ic(! Reuiree"%s. As ( i"iu %is s(!! i"c!ude (s5$ui!% die"sio"(! d(%( o" (!! pipi"+ wi%i" '-BRA'-RGs scope of wor4.

1&.2

'-BRA'-R s(!! (i"%(i" (!! i!! %es% repor%s ("d e(% "u$ers %o provide fu!! (%eri(! %r(ce($i!i%3 for (!! (%eri(!s used i" f($ric(%io" ("d (sse$!3.

1&.#

'-BRA'-R s(!! (i"%(i" records o" (!! we!ds. is s(!! i"c!ude we!d procedure? we!der ide"%ific(%io" code or s3$o!? ("d BE resu!%s (s ( i"iu for e(c we!d. e we!d records s(!! $e coded %o correspo"d wi% %e isoe%ric or spoo! dr(wi"+s so %(% %e !oc(%io" of e (c we!d is c!e(r!3 ide"%ifi($!e.

1&.&

'-BRA'-R s(!! (i"%(i" records of (!! pressure %es%i"+. es% procedures? repor%s? ("d %es% resu!%s s(!! $e su$i%%ed %o '-MPAB upo" cop!e%io" of %es%s ("d prior %o sipe"% of %e pipi"+.

1&.

'-BRA'-R s(!! su$i% pic4!i"+ ("d p(ssiv(%io" procedure for (pprov(! $3 '-MPAB.


Pa7e 3 of 11

8 800-


GS 3.03 RE)ISION 0


A+G 00-

APPENDI I ANDATOR/ CODES AND STANDARDS A>eri%an Ins#i#<#e of S#ee Cons#r<%#ion (AISC" M("u(! of S%ee! 'o"s%ruc%io" A>eri%an Na#iona S#an!ar!s Ins#i#<#e (ANSI" A1#.1 ;1.20.1 ;16. ;#1.#

Scee for %e Ide"%ific(%io" of Pipi"+ S3s%es Pipe re(ds 9Ecep% r3 Se(!: Specific(%io"s? ie"sio"s? ("d )(+i"+ for (per ("d S%r(i+% Pipe re(ds I"c!udi"+ 'er%(i" Speci(! App!ic(%io"s Pipe
A>eri%an Pe#roe<> Ins#i#<#e (API" L 6A RP 1&E 1LR

Specific(%io" for Li"e Pipe Specific(%io" for *e!!e(d Euipe"% esi+" ("d I"s%(!!(%io" of -ffsore Produc%io" Pipi"+ S3s%es Specific(%io" for Low Pressure
A>eri%an So%ie#$ of e%hani%a En7ineers (ASE" ;oi!er ("d Pressure =esse! 'ode Sec%io" = Bo"des%ruc%ive E(i"(%io" Sec%io" I> *e!di"+ ("d ;r(Ci"+ ,u(!ific(%io"s A>eri%an So%ie#$ of Non!es#r<%#ive Tes#in7 (ASNT" SB5'51A

Bo"des%ruc%ive es%i"+ ,u(!ific(%io" ("d 'er%ific(%io"

A>eri%an So%ie#$ for Tes#in7 an! a#erias (AST" A#6 A# A1065; A#2 A#0 A70 28&6 E62 <&02 <&7#

Specific(%io" for S%ruc%ur(! S%ee! Specific(%io" for S%ee! Pipe? ;!(c4 or Ho%5ipped i"c 'o(%ed Specific(%io" for '(r$o" S%ee! Pipe Specific(%io" for Hi+5S%re"+% ;o!%s for S%ruc%ur(! S%ee! Joi"%s Mec("ic(! es%i"+ of S%ee! Produc%s Se(!ess ("d *e!ded
an
Pipe H("+ers ("d Suppor% 5 M(%eri(!s? esi+" ("d M("uf(c%ure

Na#iona Asso%ia#ion of Corrosion En7ineers (NACE" MR5015 Su!fide S%ress 'r(c4i"+ Resis%("% Me%(!!ic M(%eri(! for -i!
B(%io"(!
S#ee S#r<%#
'oerci(! ;!(s%

Pa7e 31 of 11

8 800-


GS 3.03 RE)ISION 0


A+G 00-

APPENDI II ADDITIONAL RE+IREENTS FOR D+PLE STAINLESS STEEL A.-.0

SCOPE is (ppe"di defi"es (ddi%io"(! or odified reuiree"%s for f ($ric(%io"? we!di"+ ("d i"spec%io" of dup!e s%(i"!ess s%ee! 9UBS: S#180# pipi"+ co"fori"+ %o ASM A70 Se(!ess ("d *e!ded
A.1.0

2ELDING

A.1.-

Genera U"!ess o%erwise (pproved i" wri%i"+ $3 '-MPAB? %e (iu e(% i"pu% s(!! $e !ii%ed %o #8 4i!o@ou!es/i"c. e e(% i"pu% used for %e procedure u(!ific(%io" s(!! $e recorded o" %e procedure u(!ific(%io".

A.1.

2e!in7 Pro%esses

A2.&.2.#

)(s Me%(!5Arc *e!di"+ 9)MA*: e use of %e sor%5(rc )MA* s(!! "o% $e peri%%ed.

A2.&.2.&

)(s u"+s%e"5Arc *e!di"+ 9)A*: (. Sie!di"+ +(s s(!! $e (r+o" p!us 2K "i%ro+e". A pure "i%ro+e" i"%er"(! +(s pur+e s(!! $e used for %e roo% p(ss ("d seco"d !(3er of (!! )A* we!ds. $. Au%o+e"ous we!di"+ s(!! "o% $e peri%%ed? i.e. fi!!er e%(! (ddi%io" s(!! $e reuired.

A2.&.2.

A.1.3

2e!in7 Pro%e!

Pa7e 3 of 11

8 800-


GS 3.03 RE)ISION 0


A2.&.#.1

A+G 00-

*e!di"+ procedures s(!! $e u(!ified i" wri%i"+ ("d s(!! $e u(!ified i" (ccord("ce wi% ASME Sec%io" I>. I" (ddi%io" % o %e reuiree"%s of ASME Sec%io" I>? %e fo!!owi"+ s(!! $e esse"%i(! v(ri($!es for %e procedure u(!ific(%io" (. A c("+e fro ("3 $(se (%eri(! used i" u(!ific(%io" %o ("3 o%er '-MPAB (pproved (%eri(!. $. A"3 c("+e i" co"su($!es ("uf(c%urer or %r(de "(e. c. A"3 c("+e i" e(% eceedi"+ O/510K of %(% used o" %e procedure u(!ific(%io" %es%.

A2.&.#.2

e fo!!owi"+ (ddi%io"(! reuiree"%s s(!! $e p(r% of %e procedure u(!ific(%io" (. A cross5sec%io" of %e procedure u(!ific(%io" we!d s(!! $e (de. E(i"(%io" s(!! $e (% ( i"iu of &00>. e cross5sec%io" s(!! sow ( proper!3 (de we!d. e icros%ruc%ure s(!! $e free fro +r(i" $ou"d(r3 c(r$ides? "i%rides ("d i"%ere%(!!ic p(ses. e (us%e"i%e / ferri%e r(%io s(!! $e de%eri"ed ("d c(rried ou% (ccordi"+ %o ASM E62 e%eri"i"+ =o!ue

Pa7e 34 of 11

8 800-


GS 3.03 RE)ISION 0


A.1.

Pro!<%#ion 2e!s

A2.&..&

*e!d Rep(irs

A+G 00-

A!! defec%ive we!ded @oi"%s s(!! $e rep(ired $3 %e procedure u(!ified i" (ccord("ce wi% %e ec"ic(! Reuiree"%s. A"3 we!d wi% (" u"(ccep%($!e defec% (3 o"!3 $e rep(ired o"ce. If %e rep(ir is "o% (ccep%($!e? %e cop!e%e we!d s(!! $e reoved. A"3 $eve!ed ed+e %(% (s $ee" d((+ed s(!! $e res%ored wi%i" %o!er("ces reuired $3 %e *e!d Procedure Specific(%io". Res%or(%io" of $eve!ed ed+es $3 we!di"+ s(!! $e proi$i%ed. *e !d rep(irs s(!! $e ree(i"ed $3 %e ori+i"(! e%od %o verif3 %(% %e we!ds (re free fro defec%s.


Pa7e 35 of 11

8 800-


GS 3.03 RE)ISION 0


A+G 00-

APPENDI III ADDITIONAL RE+IREENTS FOR FIBERGLASS REINFORCED PLASTIC (FRP" PIPING A3.-.0

SCOPE

A#.1.1

is (ppe"di defi"es (ddi%io"(! or odified reuiree"%s for f($ric(%io"? i"s%(!!(%io"? i"spec%io" ("d %es%i"+ of Aero" ;o"ds%r("d L#
A#.1.2

'-BRA'-R s(!! $e respo"si$!e for %e de%(i!ed desi+"? i"s%(!!(%io"? %es%i"+ ("d supp!3 of (!! (%eri(!s "ecess(r3 %o (4e %e pipi"+ s3s%e cop!e%e ("d oper($!e.

A3..0

PIPE INSTALLATION AND ASSEBL/

A3..-

Genera

A#.2.1.1

Pipi"+ ("d fi%%i"+s s(!! $e desi+"ed? f($ric(%ed ("d i"s%(!!ed i" (ccord("ce wi% ABSI ;#1.# 'eic(! P!("% ("d Pe%ro!eu Refi"er3 Pipi"+? ecep% (s specified o%erwise $3 %e ec"ic(! Reuiree"%s. A!! pipe i"s%(!!(%io" ("d f($ric(%io" wor4 s(!! $e i" s%ric% (ccord("ce wi% %e
A#.2.1.2

A.#.2.1.# A!! @oi"%s s(!! $e $o"ded or f!("+ed. re(ded
*an!in7 an! S#ora7e

A#.2.2.1

Pipe ("d fi%%i"+s s(!! $e ("d!ed wi% c(re ("d (% (!! %ies pro%ec%ed fro ip(c%? or fro $ei"+ c!i$ed o"? or used %o suppor% o%er (%eri(!s or euipe"%. E"d pro%ec%io" covers s(!! re(i" o" (!! eposed @oi"%s u"%i! iedi(%e!3 $efore @oi"% (sse$!3 %o preve"% d((+e or (%eri(! de+r(d(%io".

A#.2.2.2

'(i"s s(!! "o% $e used for ("d!i"+ pipe or fi%%i"+s. *e" !if%i"+ wi% ois%s or cr("es? or securi"+ for %r("spor%(%io"? o"!3 rope or we$$ed s!i"+s s(!! $e used.

A#.2.2.#

Pipe ("d fi%%i"+s s(!! "o% $e %row" or dropped? ("d s(!! $e pro%ec%ed fro $upi"+ or i%%i"+ duri"+ (!! ("d!i"+ wor4.


Pa7e 36 of 11

8 800-


GS 3.03 RE)ISION 0


A+G 00-

A3..3

Bon!e! oin#s

A#.2.#.1

;o"ded $e!! ("d spi+o% co""ec%io"s? ("d $u%% ("d wr(p co""ec%io"s s(!! $e (de i" s%ric% (ccord("ce wi% %e
A#.2.#.2

A!! %oo!s recoe"ded $3 %e
A3..1

Fan7e! Conne%#ions

A#.2.&.1

A#.2.&.2

A!! f!("+ed @oi"%s s(!! $e u"ifor!3 %i+%e"ed ("d s(!! $e %orued %o %e pipe ("uf(c%urerFs recoe"ded !ii%? $u% "o% $e3o"d.

A#.2.&.#

;u%%erf!3 v(!ves ("d w(fer cec4 v(!ves s(!! $e i"s%(!!ed so %(% %e disc swi"+s c!e(r of (d@(ce"% pipi"+.

A#.2.&.&

Pref($ric(%ed s4id pipi"+ s(!! $e sipped wi% %e f!("+ed @oi"%s !oose!3 $o!%ed %o provide (iu f!ei$i!i%3 duri"+ %r("spor%(%io".

A3..

Fe;i=ii#$, La$o<#, an! S<&&or#

A#.2..1

e '-BRA'-R s(!! e"sure ("d review (!! pipi"+ !(3ou%s for sui%($i!i%3 of pipi"+ f!ei$i!i%3 ("d suppor%. A!! %3pes of suppor%s s(!! $e i" (ccord("ce wi% %e pipe ("uf(c%urerGs recoe"d(%io"s. Suppor% cr(d!es s(!! provide 180 de+rees of circufere"%i(! suppor%.

A#.2..2

Me%(! suppor%s s(!! $e iso!(%ed fro %e
A#.2..#

=(!ves ("d e(v3 copo"e"%s s(!! (% (!! %ies $e i"depe"de"%!3 suppor%ed or suspe"ded %o preve"% ecessive %orue? $e"di"+ ("d !o"+i%udi"(! s%resses $ei"+ %r("si%%ed %o or c(rried $3 %e pipe s3s%e.

A#.2..&

irec%io" c("+es i" c!ose proii%3 %o pup disc(r+es s(!! $e (voided %o %e $es% e%e"% possi$!e

A3..4

Coa#in7

A#.2.6.1

'o"ve"%io"(! co(%i"+s for %e purpose of preve"%i"+ or de!(3i"+ u!%r(vio!e% 9U=: d((+e s(!! "o% $e reuired.


Pa7e 39 of 11

8 800-


GS 3.03 RE)ISION 0


A#.2.6.2

A+G 00-

M(%eri(! se!ec%io" for firew(%er pipe ("d fi%%i"+s s(!! $e (s fo!!ows r3 S3s%es

*e% S3s%es

55555555555555555555555555555555555

555555555555555555555555555555555555555

2000 5
J<

2000 w/  i"iu i"%uesce"% co(%i"+ (% (!! @oi"%s ("d fi%%i"+s or PS>6#

A#.2.6.#

A#.2.6.&

Accep%($!e i"%uesce"%? fire pro%ec%ive co(%i"+s s(!! $e !ii%ed %o Pi%%5'(r 9PP) I"dus%ries: ("d '(r%e4 9e%ro" Speci(!%3 M(%eri(!s:. A!%er"(%ive co(%i"+s s(!! "o% $e (ccep%ed or (pproved $3 '-MPAB (f%er (w(rd of %e 'o"%r(c%? A+reee"% or Purc(se -rder? (s (pp!ic($!e. 'o(%i"+s s(!! $e (pp!ied i" s%ric% (ccord("ce wi% %e
A3.3.0

+ALIT/ ASS+RANCE

A3.3.-

Genera '-BRA'-R s(!! visu(!!3 i"spec% (!! pipi"+ ("d fi%%i"+s for d((+e per % e visu(! (ccep%("ce s%("d(rds de%(i!ed i" API 1LR Specific(%io" for L ow Pressure
A3.3.

Trainin7 an! Cer#ifi%a#ion e
A3.3.3

Press
A#.#.#.1

A!! (sse$!ed pipi"+ s3s%es s(!! $e c3c!ic(!!3 3dro%es%ed (% 1. %ies %e (iu oper(%i"+ pressure $3 r(isi"+ %e pressure %o %e %es% pressure 9(% ( (iu r(%e of 100 psi+ per i"u%e:? %e" o!di"+ pressure for  i"u%es? re!e(si"+ %e pressure? ("d %e" repe(%i"+ u"%i! %e s3s%e (s $ee" s(%isf(c%ori!3 c3c!ed up ("d dow" (% !e(s%  %ies wi%ou% !e(4i"+.


Pa7e 10 of 11

8 800-


GS 3.03 RE)ISION 0


A+G 00-

A#.#.#.2

A3.1.0

REPAIRS efec%ive @oi"%s or pipe s(!! $e rep(ired $3 cu%%i"+ ou% %e defec% ("d $o"di"+ i" "ew @oi"%s or pipe. '-BRA'-R (3 su$i% ( wr(p rep(ir procedure for '-MPAB co"sider(%io"? $u% su$i%%(! ("d (pprov(!/re@ec%io" s(!! $e o" ( c(se $3 c(se $(sis. e wr(p rep(ir procedure s(!! $e i" (ccord("ce wi% %e

Pa7e 1- of 11

8 800-


GS 3.03 RE)ISION 0


A+G 00-

APPENDI I) ADDITIONAL RE+IREENTS FOR C*LORINATED POL/ )IN/L C*LORIDE (CP)C" PIPING A1.-.0

SCOPE

A&.1.1

is (ppe"di defi"es (ddi%io"(! or odified reuiree"%s for f($ric(%io"? i"s%(!!(%io"? i"spec%io" ("d %es%i"+ of '!ori"(%ed Po!3 =i"3! '!oride 9'P=': pipi"+ co"fori"+ %o ASM 28&6 Specific(%io" for '!ori"(%ed Po!3 =i"3! '!oride 9'P=': P!(s%ic Ho% ("d 'o!d *(%er is%ri$u%io" S3s%es.

A1..0

PIPE INSTALLATION AND ASSEBL/

A&.2.1

'P=' pipe? %u$i"+? ("d fi%%i"+s s(!! "o% $e (sse$!ed or i"s%(!!ed if %e ($ie"% %eper(%ure is $e!ow &0 °< or ($ove 110 °<.

A&.2.2

'P=' pipe? %u$i"+? ("d fi%%i"+s s(!! $e ("d!ed wi% e%ree c(re %o (void d((+e suc (s ($r(sio"s? cr(c4i"+ or crusi"+.

A&.2.#

Pipe ("d %u$i"+ cu%s s(!! $e su(re ("d de5$urred %o i"sure ( proper fi%5up of %e @oi"% $ei"+ (de.

A&.2.&

A!! @oi"% co"%(c% surf(ces $e%wee" pipe ("d fi%%i"+s s(!! $e so!ve"% c!e("ed prior %o %e (pp!ic(%io" of cee"%. 'ee"% s(!! $e (pp!ied % o $o% surf(ces %o $e @oi"ed. e (ou"% of cee"% (pp!ied s(!! c(use ( s(!! $e(d of cee"% %o (ppe(r (% %e @u"c%io". Sufficie"% ve"%i!(%io" s(!! $e provided %o reove %oic ("d f!(($!e v(pors.

A&.2.

'P=' pipe? %u$i"+? ("d fi%%i"+s s(!! $e cee"%ed wi% 'P=' so!ve"% cee"%. e cee"% s(!! $e i" (ccord("ce wi% ASM <&7# Specific(%io" for So!ve"% 'ee"%s for '!ori"(%ed Po!3 =i"3! '!oride 9'P=': P!(s%ic Pipe (" d
A&.2.6

re(ded co""ec%io"s i" 'P=' pipi"+ s(!! "o% $e peri%%ed.


Pa7e 1 of 11

8 800-


GS 3.03 RE)ISION 0


A+G 00-

APPENDI ) ADDITIONAL RE+IREENTS FOR API L GRADE @40 CARBON STEEL PIPING A.-.0

SCOPE

A.1.1

is (ppe"di defi"es (ddi%io"(! or odified reuiree"%s for procuree"%? f($ric(%io"? i"s%(!!(%io"? i"spec%io" ("d %es%i"+ of API L )r(de >560 c(r$o" s%ee! pipi"+ s3s%es provided i" (ccord("ce wi% ABSI ;#1.# 'eic(! P!("% ("d Pe%ro!eu Refi"er3 Pipi"+.

A.1.2

ese reuiree"%s (re "o% i"%e"ded %o (pp!3 %o pipe!i"es provided i" (ccord("ce wi% ABSI ;#1.& Liuid r("spor%(%io" S3s%es for H3droc(r$o"s? Liuid Pe%ro!eu )(s? A"3drous Ao"i( ("d A!coo!s or %o ABSI ;#1.8 )(s r("sissio" ("d is%ri$u%io" Pipi"+ S3s%es.

A..0

2ELDING RE+IREENTS

A..-

Genera

A.2.1.1

Roo% p(ss ("d o% p(ss we!di"+ s(!! $e perfored usi"+ %e )(s u"+s%e"5Arc *e!di"+ 9)A*: process. e re(i"der of %e we!d s(!! $e per fored usi"+ ei%er %e +(s5sie!ded
A.2.1.2

Pree(% %eper(%ure s(!! $e 212 °< i"iu for (!! %ic4"esses.

A..

2e!in7 Cons<>a=es

A.2.2.1

'o"su($!es for we!di"+ API L )r(de >560 pipe s(!! $e c(r$o" s%ee! ("d s(!! co"for %o %e fo!!owi"+ ASME specific(%io"s )A* • SA* ASME S
ASME S
A.2.2.2

'eis%r3 of (!! we!di"+ co"su($!es s(!! $e repor%ed %o '-MPAB. A!! co"su($!es s(!! (ve ( "ic4e! co"%e"% !ess %(" 1K.

A..3

2e! Pro%e!
A.2.#.1

'(rp3 =5"o%c ip(c% %es%i"+ s(!! $e perfored (s p(r% of %e we!d procedure u(!ific(%io". es%i"+ s(!! $e i" (ccord("ce wi% ASM A#0 Mec("ic(! es%i"+ of S%ee! Produc%s usi"+ !o"+i%udi"(! =5"o%c specie"s wi% %e "o%c !oc(%ed i" e(c of %e f o!!owi"+ %ree !oc(%io"s we!d e%(!? fusio" !i"e 9

Pa7e 13 of 11

8 800-

7714382 Piping Chevron Off

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