6.ITP for Installation of Fiber Optic Cables Rev 02

New Gathering Centre, GC-29 in North Kuwait.

Project:

Document Title:

Date:

26-05-2016

Inspection & Test Plan for Installation of Fiber Optic Cables

Document No:

50476-529-200-ITP-4518

Rev. No. 02

Page No. 1 of 8

INSPECTION &TEST PLAN FOR INSTALLATION OF FIBER OPTIC CABLES

PROJECT :

NEW GATHERING CENTRE, GC – 29 IN NORTH KUWAIT.

COMPANY:

KUWAIT OIL COMPANY (K.S.C.)

CONTRACTOR:

PETROFAC INTERNATIONAL LTD.

SUBCONTRACTOR:

KCC ENGINEERING & CONTRACTING CO. K.S.C.C.

CONTRACT NO.:

14050476

PIL PROJECT NO.:

EF-1901

SUBCONTRCT NO.:

JI-2027/27-004

Signature 02

Rev.

26-05-2016 Name

Mr. Kumar

Designation

QC Manager

KCCEC

Prepared by

Mr. Abdul Rahman Baker Projects Manager

Date Reviewed & Approved by

Project:

Document Title:

Date:

26-05-2016

Document No:

New Gathering Centre, GC-29 in North Kuwait.

Inspection & Test Plan for Installation of Fiber Optic Cables 50476-529-200-ITP-4518

Rev. No. 02

Page No. 2 of 8

Revision History

02

Company Comments incorporated. Re-issued for Contractor/Company Review/Approval

26-05-2016

01

Issued for Contractor review and approval.

31-03-2016

00

Issued for Contractor review and approval.

21-01-2016

Rev. No

Description

Date

Project : New Gathering Centre, GC-29 In North Kuwait

Page No.: Company : Kuwait Oil Company(KOC)

3 of 8

Contractor : Petrofac International Limited (PIL) Sub-Contractor : KCCEC Document Title : ITP for Installation of Fiber Optic Cables Contract No.:

Project No.:

Date:

Document Number:

14050476

EF 1901

26.05.2016

50476-529-200-ITP-4518

Rev. 02

Legend:

R/A Review/Approval : Documents are to be submitted for Contractor/Company review/approval by the inspectors,such as radiographs, dossiers, and welder qualification and need not be marked-up individually in this plan.

W Witness Point : This is an inspection or test that may be performed on a 100% or sample basis and which may or may not be equally as important as a Hold point but in either can be reasonably carried out after the point has been passed without interrupting the progress of manufacture. Advance notice shall be provided to the Contractor/Company.

H Hold Point : This is an inspection or test that is considered vital to the quality integrity and safe functioning of the equipment/materials and which can only be achieved at this point. Hold points are nominated in the quality plan are inspection at which the inspector(s) presence is mandatory unless waived in written by the company. Advance notice shall be provided to the contractor/Company.

KCCEC-TELE-QCF-013A

Testing of fiber optic cables on the drum (Before Installation)

KCCEC-TELE-QCF-014A

Installation of fiber optic cables

KCCEC-TELE-QCF-015A

Final inspection and testing of fiber optic cables

KCCEC-TELE-QCF-016A

Insertion loss measurement

KCCEC-TELE-QCF-015A

Installation of cable tray (Pre-Cabling)

SSurveillance : Contractor/Company may carry out informal inspection or observation during manufacture or testing. It may be undertaken whils the inspector is attending for Hold or witness points or during separately arranged surveillance on quality plans when visits are arranged solely for this purpose, but nevertheless be constituent part of all inspection visits

1.Documents & drawings

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4 of 8

Contractor : Petrofac International Limited (PIL) Sub-Contractor : KCCEC Document Title : ITP for Installation of Fiber Optic Cables

1.1

1.2

Contract No.:

Project No.:

Date:

Document Number:

14050476

EF 1901

26.05.2016

50476-529-200-ITP-4518

Documents Status

a.Reviewof applicabledocuments and ensure that latest revision is available at site.

 Projectspecification cable specification, material approval status.  KOC spec. 381/024 & KOC-T-001.  Procedure 50476-529200-PRO-4551 and 4552.  Project spec. EF1901529-DG3-SOW-001.  Project spec. EF1901529-DFO-SPC-0002.

Issue of approved drawings

a.Drawing approval status.

 Project spec. EF1901529-DG3-SOW-001.  Procedure 50476-529200-PRO-4551 and 4552.



a.Review& verify validity of calibration certificates, identification number/ sticker.

 Manufacturer’s data sheet.  KOC spec. 381/024.

 KOC spec. 381/020.  Good mechanical and electrical condition

Rev. 02

 Complies with AFC document register.  KOC spec.381/024 & KOC-T001.  Procedure 50476-529-200-PRO4551 and 4552.  Project spec. EF1901-529-DG3SOW-001.

Electrical Construction Engineer, Electrical QC Engineer.

100%

Approved procedure

H

R/A

R/A

Doc Controller.

100%

AFC drawings

H

S

S

Instrument Construction Supervisor,

Calibration certificate, testing equipment register

W

R

S

100%

W

R

S

W

W

S

Issued for construction status

2.Testing equipment inspection

2.1

Control of inspection test &measuring equipment b.Verify condition of the test equipment.

 Project spec. EF1901529-DG3-SOW-001.  KOC spec. 381/024.

 KOC spec.  Valid calibration certificate.

 KOC spec. 381/024 & KOC-T-001.  Procedure 50476-529200-PRO-4552.  Project spec. EF1901529-DG3-SOW-001.  Delivery note.  Project procedure 50476-529-200-PRO3005.

 KOC Spec. 381/024 & KOC-T001.  No damage.  Conform project spec.  Manufacture catalogue.  Delivery note, MIV (Material Issue Voucher).  Datasheet, MTC.

Instrumentation QC Inspector

3. Materials a.Visual inspection to verify correct dimension & type, appearance etc.. b.Ensure no damage to equivalent & free from physical damages. 3.1

Material Inspection

c.All accessories are of correct type / material. d.Verify manufacturer’s instructions for storage and preservation is followed

Material Controller, QC Inspector.

100%

Material requisition slips (MRS), packing list, and delivery note. Material inspection and receiving inspection report (MRIR) – for subcontractor for procured materials.

4.Inspection on installation fiber optic cable

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5 of 8


4.1

4.2

4.3

Contract No.:

Project No.:

Date:

Document Number:

14050476

EF 1901

26.05.2016

50476-529-200-ITP-4518

a.Verify installation of cable tray as per 50476-529-200-ITP-4509

 KOC spec. 381/024 & KOC-T-001.  Procedure-50476-529200-PRO-4551 and4552.  Project spec- EF1901529-DG3-SOW-001.  Layout drawing.  Installation details.

 Complies with installation details and layout drawing

Electrical Construction Engineer, Electrical QC Inspector.

Pre installation inspection and test of F.O. cables (on Drum)

a.Visual inspection of cable drum for any damage. b.Check cable type and number of cores. c.Perform OTDR test. d.Verify cable length.

 KOC spec. 381/024 & KOC-T-001.  Procedure 50476-529200-PRO-4551 and 4552.  Project spec- EF1901529-DG3-SOW-001.  Cable schedule.  Manufacturer’s instructions.

 No damage  Complies with manufacturer’s published data

Instrumentation Supervisor,

Installation of F.O. cables

a.Check cable routing.. b.Verify bending radius. c.Where applicable, verify cable arrangement in sinusoidal shape. d.Verify tags along the route and at both ends. e.No damage or kinks. f.Joint box correctly installed.

 KOC Spec. 381/024 & KOC-T-001.  Procedure 50476-529200-PRO-4551 and 4552.  Project spec- EF1901529-DG3-SOW-001  Installation details.  Lay out drawings.  Manufacturer’s instructions.

 Complies with installation details and layout drawing.  Complies with installation details and layout drawing s.

 KOC spec. 381/024 & KOC-T-001.  Procedure 50476-529200-PRO-4551 and 4552.  Project spec. EF1901529-DG3-SOW-001.  Project spec. EF1901529-DFO-SPC-0002.

 Complies with installation details and layout drawings.  Complies with manufacturers published data.

Installation of cable tray

a.Check dimensions of ducts and hand holes. b.Check duct release note.

4.4

Installation of fiber optic cables in UG ducts/sub ducts hand holes

c.Check duct pipe diameter for road crossing cable ducts shall be 150mm as a minimum. d.Check sub duct ends shall be sealed with sealant. e.Check handsome dimensions as per MOC standard and handholes fitted with cable supports, cover with

100%

Test reports: 50476/KCCEC-ELECQCF- 015A, 50476/KCCEC-ELECQCF- 016A.

100%

Test Reports: 50476/KCCEC-TELEQCF- 013A.

W

Test Reports: 50476/KCCEC-TELEQCF- 014A.

W

Duct release note, Test report- 50476/KCCECTELE-QCF-014A.

H



100%


Instrumentation Supervisor, Instrumentation QC Inspector

Rev. 02

100%

W

W

W

W

W

W

S

R/A

R/A

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6 of 8


Project No.:

Date:

Document Number:

14050476

EF 1901

26.05.2016

50476-529-200-ITP-4518

Rev. 02

frame. f.Check ducts/sub ducts provided with nylon rope for pulling cable. g.Check duct pipe ends are sealed to avoid sand and water ingress. h.Check ends of the pipe sealed to avoid sand and water ingress. i.Check bend radius as per cable data sheet or manufacturer recommendation. j.Check visible detect on the cables sheath of F.O. cable before installation. k.Check maximum splice loss for each fiber link shall not exceed 0.2db or average splice loss for all fiber links shall not exceed 0.1db. l.Check underground F.O. cable joints shall be located in standard handholes/manholes. m.Check all splices shall be clearly numbered. n.Check separate duct for each fiber optic cable.

2

o. Extra FO cable coils to be maintained in Handholes/manholes 5.Inspection on FO cable testing / splicing / termination

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5.1

5.2

Contract No.:

Project No.:

Date:

Document Number:

14050476

EF 1901

26.05.2016

50476-529-200-ITP-4518

 KOC spec.381/024 & KOC-T-001.  Procedure 50476-529200-PRO-4551 and 4552.  Project spec- EF1901529-DG3-SOW-001.  Cable schedule.  Manufacturer’s Instructions.  Attenuation test as per KOC specification of EF1901-529-DFOSPC-0002 clause9.4.

Testing of F.O. cables before and after laying

a.Perform OTDR test for underground cables prior to back filling the trench. b.Verify continuity of the cable to confirm correct location/tag. c.Performattenuation measurements for each fiber in db/km. d.Perform attenuation coefficient for 1310nm and 1550nm. e.Check chromatic dispersion at 1550nm and record zero dispersion wave length, zero slope.

Splicing / Termination of F.O. cables

a.Splicing termination to be carried out by approved competent technician. b.Verify terminations at field devices, patch panel and control panels. c.Check patch cords, connectors, pig tails etc. and ensure correct type/ size. d.Check workmanship. e.Correctcolour code followed. f.Satisfactory dressing. g.Coremarkers provided (where applicable). h.Calibration certificate for splicing machine & other toolsas applicable. i.Verification of splicer qualification. j.Splicing work(Fusing Type). k.Protection sleeve covering after splicing of fiber.

 KOC spec.381/024 &KOC-T-001.  Procedure 50476-529200-PRO-4551 and 4552.  Project spec. EF1901529-DG3-SOW-001.  Cable schedule.  Installation details.  Manufacturer’s instructions.

a.Perform cable length measurement, fiber fracture inspection and construction defect inspection using OTDR

 KOC Spec.-381/024 & KOC-T-001.  Procedure 50476-529200-PRO-4551and 4552.  Project spec- EF1901529-DG3-SOW-001.  Cable schedule.

 Complies with manufacturer’s published data.  Attenuation test as per KOC specification of EF1901-529DFO-SPC-0002 Clause 9.4.

 Comply with installation details, manufacturer’s recommendations and good workmanship


100%

W

W

100%

Test reports: 50476/KCCEC-TELEQCF- 015A. 50476/KCCEC-TELEQCF- 016A.

W

W

100%

Test reports: 50476/KCCEC-TELEQCF- 015A. 50476/KCCEC-TELEQCF- 016A.

W


Instrumentation Construction Engineer,

Test reports: 50476/KCCEC-TELEQCF- 014A. 50476/KCCEC-TELEQCF- 015A. 50476/KCCEC-TELEQCF- 016A.

Rev. 02


R/A

R/A

6.Final Inspection on FO cable

6.1

Final testing of F.O. cables

b.Point to point continuity test to confirm cable is connected to correct panel. c.Perform connector and splice

 Complies with manufacturer’s published data.

Inst. Supervisor, Instrumentation QC Inspector

W

W

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Project No.:

Date:

Document Number:

14050476

EF 1901

26.05.2016

50476-529-200-ITP-4518

integrity test. d.Perform cable attenuation measurement.

Rev. 02

 Manufacturer’s instructions

e.Perform connector and splice attenuation measurement from both ends. f.Insertion Loss Measurement.

Legends W – Witness S – Surveillance

H – Hold PointR/A Review and Approve

IFC – Issued For Construction

RAM- Request for Approval of Materials

Note: KCCEC Shall raise advance Inspection notification to Contractor and Company for Hold and Witness points

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6.ITP for Installation of Fiber Optic Cables Rev 02

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