ZF 6HP19 / 6HP21
6HP19 6HP21
Automatic Transmission Spare Parts Catalog
Print document Warranty Information
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Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after Cancel And Print installation in the vehicle, or 24 months after purchaseDownload from ZF Services. Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the vehicle, or any kind of consequential damages. All warranty and/or non-warranty returns must be approved.
Disclaimer The specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. While ZF Services believes this information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF Services cannot and does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages. Replacement parts should not be used when they do not appear to fit. ZF Services disclaims all liability and responsibility for any harm resulting from any such modifications.
Copyright Printed in USA - Copyright © 2008 ZF Services No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ZF Services.
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Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after Cancel And Print installation in the vehicle, or 24 months after purchaseDownload from ZF Services. Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the vehicle, or any kind of consequential damages. All warranty and/or non-warranty returns must be approved.
Disclaimer The specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. While ZF Services believes this information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF Services cannot and does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages. Replacement parts should not be used when they do not appear to fit. ZF Services disclaims all liability and responsibility for any harm resulting from any such modifications.
Copyright Printed in USA - Copyright © 2008 ZF Services No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ZF Services.
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ZF 6HP19 / 6HP21 Automatic Transmiss Transmission ion – Spare Parts Catalog Catalog
Table of Contents 6HP19 / 6HP21
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Technical Information Torque, Gear Ratio & Weight_________________________ Weight_____________________________________ ____________ 2 Oil Capacity____________________________ Capacity_______________________________________________ ______________________ ___ 2 6HP19 / 6HP21 Lubricants_______________________________ Lubricants_______________________________________ ________ 2 6HP19 / 6HP21 Technical Literature__________________ Literature_______________________________ _____________ 2 6HP19 / 6HP21 General Transmission Oil Filling Procedure_____________ Procedure_____________ 3 - 5 How To Use This Catalog___ Catalog________ _________ _________ _________ _________ __________ __________ ________ ___ 6 Type Plate Information____________________________ Information__________________________________________ ______________ 7 6HP19 1071 010 XXX / 6HP21 1071 030 XXX Spare Parts Gearbox Gearbox Housing Housing Group______ Group__________ _________ _________ _________ __________ __________ _________ ______ __ 8 Torque Converter Converter Group_____ Group__________ _________ _________ __________ __________ _________ _________ _______ __ 9 Oil Supply Group__________________ Group____________________________________ ____________________________ __________ 10 Front Planetary Group__________________ Group____________________________________ ________________________ ______ 11 Rear Planetary Planetary Group______ Group__________ _________ __________ __________ _________ _________ _________ ________ ____ 12 Coupling A Group________________________________ Group______________________________________________ ______________ 13 Coupling B Group________________________________ Group______________________________________________ ______________ 14 Coupling C Group______________________________________________ Group______________________________________________ 15 Coupling D Group______________________________________________ Group______________________________________________ 16 Coupling E Group________________________________ Group______________________________________________ ______________ 17 Output Group___________________ Group______________________________________ ______________________________ ___________ 18 Filter Group_____ Group__________ __________ __________ _________ _________ _________ _________ __________ __________ _______ __ 19 Mechatronic Group____________________________________ Group_____________________________________________ _________ 20 Gear Shift System E-Shift Group__________________ Group__________________________________ ________________ 21 Gear Shift System M-Shift Group__________________________________ Group__________________________________ 22 Parking Lock Group___________________ Group______________________________________ _________________________ ______ 23 Selective Shims, Snap Rings & Kits Content Selective Shims______________________ Shims_________________________________________ _________________________ ______ 24 Selective Snap Rings_________________ Rings___________________________________ __________________________ ________ 25 - 26 Kits Content________________ Content___________________________________ __________________________________ _______________ 27 - 29
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 1 For Reference Only
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ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog In order to print this document from Scribd, you'll first need to download it.
Technical Information Torque, Gear Ratio & Weight Input Torque 258 ftlbs to 295 ftlbs
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1 Gear
2 Gear
3 Gear
4 Gear
5 Gear
6 Gear
Rev Gear
Drive
Weight (incl. oil)
4.17
2.34
1.52
1.14
0.87
0.69
3.40
RWD
~165 lbs.
(model specific)
Oil Capacity 9 liters (9.51 Quarts) + 0.5 liter for cooling system 6HP19 / 6HP21 Lubricants Amount 209 Liter Drum 20 Liter Canister 1 Liter Bottle
ZF Part # S671 090 252 S671 090 253 S671 090 255
Oil Grade ZF LifeGuardFluid 6 ZF LifeGuardFluid 6 ZF LifeGuardFluid 6
Note: ZF recommends the use of LifeGuardFluid 6 for optimal performance. 6HP19 / 6HP21 Technical Literature Language English English English English
ZF Part # 1071 766 701 1071 751 701 1068 766 701 1068 766 704
Description 6HP19 REPAIR MANUAL (CD) 6HP21 REPAIR MANUAL (CD) 6HP19 / 6HP21 FUNCTIONAL DESCRIPTION - BMW (CD) 6HP19 / 6HP21 FUNCTIONAL DESCRIPTION - AUDI (CD)
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 2 For Reference Only
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ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog In order to print this document from Scribd, you'll first need to download it. Procedure 6HP19 / 6HP21 General Transmission Oil Filling Adding oil to 6HP19 / 6HP21 automatic transmission Cancel Download And Print - general - up to overflow at 40°C
Checking
Refilling
Notes
Procedure if leaks are suspected
Procedure after repair, exchange of control unit or similar
Always note correct oil grade: see list of oils TE ML 11
Place car horizontally on hoist Switch off the hoist and apply the handbrake
Place car horizontally on hoist Switch off the hoist and apply the handbrake
Connect the tester in order to read off the transmission oil temperature and engine speed
Carry out the repair work
Start the engine
Connect the tester in order to read off the transmission oil temperature and engine speed
Select gears with engine running, at idle speed
With the engine stopped, add oil until it reaches the overflow lip
Select positions R and D and shift through as far as 3rd gear (manual/winter program)
Start the engine Top off the oil immediately to the overflow lip
Keep each gear selected for 3 seconds, then engage the parking lock
Select gears with engine running, at idle speed
- Car - Carmust muststand standlevel levelononthe the _ _ hoist. hoist. - The - Thedriven drivenwheels wheelsororthe the _ _ transmission transmissionoutput outputmust mustbebeat _ _ a astandstill for atforleast two two t a standstill at least _ _ mm inutes inutesbefore beforechecking checkingthe the _ _ oilolevel. il level. Apply Applythe thehandbrake. handbrake. - Move - Moveselector selectorlever levertotoP.P. - EGS - EGSmust mustnot notbebeinin _ _ emergency emergencyprogram. program. - Switch - Switchthe themain mainconsumers, consumers, _ _ forforinstance instancethe theairair _ _ conditioning, conditioning,either eitherononororoffoff _ _ according accordingtotothe thecar car _ _ mm anufactuerer's anufactuerer'sinstructions. instructions.
Select positions R and D and shift through as far as 3rd gear (manual/winter program)
Continued on Page 2
Keep each gear selected for 3 seconds, then engage the parking lock
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ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog In order to print this document from Scribd, you'll first need to download it. Procedure (continued) 6HP19 / 6HP21 General Transmission Oil Filling Idle speed n_Mot = 650-950 1_Min according to manufacturer's specification.
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NO
Oil temperature between 30°C and 35°C
Engine fault: Oil adjustment not possible Eliminate the fault according to the engine repair manual
NO
YES
Depending on condition, allow oil to cool down or run engine until warm Select gears with engine idling
Open filler plug on the housing
Oil emerges at an oil temperature below 35°C NO
YES
Transmision contains too little oil
Wait until oil temperature reaches 40°C + 10°C
Hold each gear for 3 seconds and engage parking lock
Increase oil level by adding oil until it flows out
Oil temperature must not exceed 50°C in any circumstances
Open the filler plug on the housing
Wait until oil temperature reaches 40°C + 10°C
Allow time to drip, then close the filler plug again
Select R and D by means of manual/winter program as far as 3rd gear
Oil emerges at an oil temperature below 35°C NO
Download And PrintYES
YES
Transmision contains too little oil
Wait until oil temperature reaches 40°C + 10°C
Increase oil level by adding oil until it flows out
Oil temperature must not exceed 50°C in any circumstances
Wait until oil temperature reaches 40°C + 10°C
Allow time to drip, then close the filler plug again
Oil temperature must not exceed 50°C in any circumstances Allow time to drip, then close the filler plug again
Oil temperature must not exceed 50°C in any circumstances Allow time to drip, then close the filler plug again
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 4 For Reference Only
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ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog In order to print this document from Scribd, you'll first need to download it. Procedure (continued) 6HP19 / 6HP21 General Transmission Oil Filling Oil service 6HP19 / 6HP21
Oil filler screw and oil level screw Internal hexagon
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M18X1.5
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Oil drain plug
M16X1.5
Internal hexagon
8 mm
Tightening torque
8 Nm
8 mm
Tightening torque 35 Nm ± 3.5 Nm
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ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog In order to print this document from Scribd, you'll How To Use This Catalog first need to download it. Table of Contents And Print Each transmission group of this catalog isCancel listed in theDownload table of contents. This spare parts catalog includes only transmission specification numbers for North American applications. Technical Information All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and m ay vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at www. zf.com/na. Spare Parts Each transmission is divide into groups (e.g. gearbox housing group). The position number (Position #) is used to identify the location of each spare part in the transmission. A position number like 01.010 is either a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please contact your preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents. Contact ZF for the most updated part number (for example: 6HP19 1071 040 XXX). Please, have the position number and model number prepared when you call. Thank you. Use our toll free Service-Hotline: 1-800-451-2595. The description (Description) identifies the spare part. The quantity (Quantity) is the amount of spare parts included in one transmission model for a certain position number. The quantity may vary depending on the transmission specif ication and certain spare parts may be used in multiple positions in the transmission. The notes column (Notes) gives more information about the spare part (e.g. included in a kit). Example OIL SUPPLY GROUP Position # 10.010 10.010/150 10.090
Description PUMP NEEDLE SLEEVE SHIM
Quantity Notes 1 1 1 Selective shim; see page 24.
Selective Shims, Snap Rings & Kits Content Each list for selective shims or snap rings is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table. The kits content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit.
Mechatronic and Valve Body are only available as complete Service-Mechatronic.
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ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog
Type Plate Information
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The type plate is located on the main housing of the transmission. Please refer to the ZF transmission And Print specification # when searching for spare Cancel parts and kitsDownload in this catalog.
Transmission Serial # 010 005
-19
ZF Transmission Specification # Vehicle Manufacturer Transmission #
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ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog In order to print this document from Scribd, you'll 6HP19 1071 010 XXX / 6HP21 1071 030 XXX first need to download it.
GEARBOX HOUSING GROUP Position # 01.010 01.030 01.040 01.050 01.070 01.080 01.100 01.110 01.140 01.220
Description GEARBOX HOUSING SEALING SLEEVE SEALING SLEEVE SEALING SLEEVE BREATHER TUBE BREATHER COVER SCREW PLUG CYLINDRICAL PIN SCREW PLUG SHIPPING PLUG
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Download And Print Quantity 1 2 1 1 1 1 1 1 1 1
Notes Included in overhaul kit; see page 29. Included in overhaul kit; see page 29. Included in overhaul kit; see page 29.
M10X1.0; Included in overhaul kit; see page 29. M18X1.5; Included in overhaul kit; see page 29.
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ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog In order to print this document from Scribd, you'll TORQUE CONVERTER GROUPfirst need to download it. Position # 22.010 97.010 97.020 97.030
Description Cancel CONVERTER RETAINING CLIP BOLT + NUT CAP SCREW
Quantity Download And Print 1 1 1 1
Notes
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ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog
OIL SUPPLY GROUP Position # 10.010 10.010/150 10.010/160 10.010/170 10.020 10.040 10.040/110 10.040/130 10.040/150 10.040/160 10.040/170 10.050 10.070 10.080 10.090
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Description Cancel PUMP ASSEMBLY NEEDLE SLEEVE SNAP RING SHAFT SEAL ROUND SEALING RING INTERMEDIATE PLATE ASSEMBLY INTERMEDIATE PLATE CENTERING PLATE COUNTER SPRING PISTON RING PISTON RING COUNTER SPRING ROUND SEALING RING TORX SCREW SHIM
Quantity Notes Download And Print 1 1 1 1 Included in overhaul kit; see page 29. 1 Included in overhaul kit; see page 29. 1 1 1 6 1 Included in overhaul kit; see page 29. 1 Included in overhaul kit; see page 29. 11 M6X52 1 Included in overhaul kit; see page 29. 11 M6X8; Included in overhaul kit; see page 29. 1 Selective shim; see page 24.
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 10 For Reference Only
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ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog In order to print this document from Scribd, you'll first need to download it. FRONT PLANETARY DRIVE GROUP Position # 32.010 32.010/180 32.010/190 32.010/200 32.010/210 32.100 32.200
Description Cancel PLANET CARRIER ASSEMBLY ANGLE DISC AXIAL NEEDLE BEARING ANGLE DISC SUN GEAR AXIAL NEEDLE BEARING OIL COLLECTING PLATE
Quantity Download And Print 1 1 1 1 1 1 1
Notes
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 11 For Reference Only
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ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog In order to print this document from Scribd, you'll first need to download it. REAR PLANETARY DRIVE GROUP Position # 42.010 42.010/260 42.010/280 42.010/290 42.170 42.180 42.190 42.210 42.260 42.280 42.290
Description Cancel PLANET CARRIER ASSEMBLY AXIAL NEEDLE BEARING AXIAL NEEDLE BEARING AXIAL WASHER RING GEAR SNAP RING OUTPUT SHAFT AXIAL NEEDLE BEARING STOP RING ANGLE DISC AXIAL NEEDLE BEARING
Quantity Download And Print 1 1 1 1 1 1 1 1 1 1 1
Notes
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ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog
COUPLING A GROUP Position # 70.010 70.010/110 70.010/120 70.010/130 70.010/140 70.010/150 70.010/160 70.010/170 70.010/180 70.130 70.140 70.150 70.170
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Description Cancel CYLINDER ASSEMBLY CYLINDER PISTON PROFILED SEALING RING ROUND SEALING RING CUP SPRING OIL DAM PROFILED SEALING RING K-RING UNDULATING SPRING STEEL PLATE FRICTION PLATE SNAP RING
Quantity Notes Download And Print 1 1 1 1 Included in overhaul kit; see page 29. 1 Included in overhaul kit; see page 29. 1 1 1 Included in overhaul kit; see page 29. 1 1 5 3.00 mm; Included in steel kit; see page 28. 4 Included in friction kit; see page 27. 1 Selective snap ring; see page 25.
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ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog
COUPLING B GROUP Position # 72.010 72.020 72.050 72.060 72.070 72.080 72.100 72.110 72.130 72.140 72.144 72.150 72.170 72.200 72.210
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Description Cancel SUN GEAR SHAFT PISTON ROUND SEALING RING ROUND SEALING RING CUP SPRING OIL DAM ROUND SEALING RING SPLIT RING UNDULATING SPRING END PLATE STEEL PLATE FRICTION PLATE SNAP RING PISTON RING AXIAL NEEDLE BEARING
Quantity Notes Download And Print 1 1 1 Included in overhaul kit; see page 29. 1 Included in overhaul kit; see page 29. 1 1 1 Included in overhaul kit; see page 29. 1 1 1 3.00 mm; Included in steel kit; see page 28. 5 2.40 mm; Included in steel kit; see page 28. 5 Included in friction kit; see page 27. 1 Selective snap ring; see page 25. 2 Included in overhaul kit; see page 29. 1
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ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog
COUPLING C GROUP Position # 75.010 75.010/140 75.030 75.040 75.050 75.070 75.080 75.100 75.120 75.140 75.150 75.180
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Description Cancel CYLINDER FITTING KEY PISTON ROUND SEALING RING ROUND SEALING RING CUP SPRING SPLIT RING UNDULATING SPRING FRICTION PLATE STEEL PLATE END PLATE SNAP RING
Quantity Notes Download And Print 1 2 1 1 Included in overhaul kit; see page 29. 1 Included in overhaul kit; see page 29. 1 1 1 4 Included in friction kit; see page 27. 4 2.50 mm; Included in steel kit; see page 28. 1 3.50 mm; Included in steel kit; see page 28. 1 Selective snap ring; see page 25.
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ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog
COUPLING D GROUP Position # 73.010 73.020 73.030 73.060 73.070 73.080 73.120 73.130 73.136 73.150 73.160 73.170 73.180 73.190 73.210 73.290 73.300
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Description Cancel PISTON ROUND SEALING RING ROUND SEALING RING OIL DAM ROUND SEALING RING ROUND SEALING RING CUP SPRING SUPPORT SHIM SNAP RING UNDULATING SPRING STEEL PLATE FRICTION PLATE END PLATE SNAP RING SNAP RING ANGLE DISC AXIAL NEEDLE BEARING
Quantity Notes Download And Print 1 1 Included in overhaul kit; see page 29. 1 Included in overhaul kit; see page 29. 1 1 Included in overhaul kit; see page 29. 1 Included in overhaul kit; see page 29. 1 1 1 2.00 mm 1 5 1.80 mm; Included in steel kit; see page 28. 5 Included in friction kit; see page 27. 1 3.50 mm; Included in steel kit; see page 28. 1 Selective snap ring; see page 26. 1 1 1
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ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog
COUPLING E GROUP Position # 71.010 71.020 71.030 71.040 71.060 71.080 71.090 71.094 71.100 71.140 71.150 71.160 71.170 71.180 71.190 71.220 71.240 71.260 71.280 71.290 71.300 71.310
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Description Cancel INPUT SHAFT PISTON ROUND SEALING RING ROUND SEALING RING CUP SPRING OIL DAM ROUND SEALING RING FIXING PLATE SNAP RING UNDULATING SPRING STEEL PLATE FRICTION PLATE END PLATE SNAP RING SEALING RING ROUND SEALING RING SUN GEAR SHAFT AXIAL NEEDLE BEARING INTERMEDIATE SHAFT AXIAL NEEDLE BEARING DISC CARRIER SNAP RING
Quantity Notes Download And Print 1 1 1 Included in overhaul kit; see page 29. 1 Included in overhaul kit; see page 29. 1 1 1 1 1 1 4 2.10 mm; Included in steel kit; see page 28. 4 Included in friction kit; see page 27. 1 3.50 mm; Included in steel kit; see page 28. 1 Selective snap ring; see page 26. 3 Included in overhaul kit; see page 29. 1 Included in overhaul kit; see page 29. 1 1 1 1 1 1
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ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog
OUTPUT GROUP Position # 14.020 14.040 14.050 14.070 14.090 14.110 14.130 14.140 14.150 14.160
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Description Cancel NEEDLE SLEEVE SNAP RING SHIM BALL BEARING SNAP RING SHAFT SEAL SHIM OUTPUT FLANGE SHAFT SEAL COLLAR NUT
Quantity Notes Download And Print 1 1 1 Selective shim; see page 24. 1 1 1 Included in overhaul kit; see page 29. 1 1.00 mm 1 1 Included in overhaul kit; see page 29. 1 M27X1.5; Do not reuse.
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ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog
FILTER GROUP Position # 03.010 03.010/010 03.010/020 03.010/030 03.020
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Description Cancel FILTER KIT GASKET ROUND SEALING RING SCREW PLUG TORX SCREW
Quantity Notes Download And Print 1 Included in filter kit; see page 27. 1 Included in overhaul kit; see page 29. 1 Included in overhaul kit; see page 29. 1 Included in overhaul kit; see page 29. 24 M6X28.5
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ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog
MECHATRONIC GROUP Position # 27.460 27.520 27.700 27.730 27.740 N/A
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Description Cancel GASKET GUIDE SLEEVE CAP CAPACITOR CLAMP MECHATRONIC
Quantity Notes Download And Print 2 Included in overhaul kit; see page 29. 1 Included in overhaul kit; see page 29. 1 1 1 1 Only complete Service-Mechatronics are available.
CAUTION! Only complete Service-Mechatronics are available. Contact your local ZF Parts distributor for more information.
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ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog In order to print this document from Scribd, you'll need to download it. GEARSHIFT SYSTEM E-SHIFT first GROUP Position # 06.010 06.030 06.050 06.060 06.070 06.090 06.150 06.170 06.170/110 06.170/120 06.170/130 06.190 06.210
Description Cancel SHAFT SEAL SELECTOR SHAFT PARKING LOCK DISC CLAMPING SLEEVE PIPE LEG SPRING LEVER ANGLE BRACKET ANGLE BRACKET ANGLE BRACKET HEXAGON NUT HEXAGON NUT CAP SCREW
Quantity Notes Download And Print 1 Included in overhaul kit; see page 29. 1 1 1 1 1 1 1 1 1 1 1 2 M16X14
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ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog In order to print this document from Scribd, you'll need to download it. GEARSHIFT SYSTEM M-SHIFT first GROUP Position # 06.010 06.030 06.050 06.060 06.070 06.094 06.100
Description Cancel SHAFT SEAL SELECTOR SHAFT ROOSTER COMB CLAMPING SLEEVE PIPE DETENT SPRING TORX SCREW
Quantity Notes Download And Print 2 10X18X5; Included in overhaul kit; see page 29. 1 1 1 1 22.50 mm 1 2 M6X13
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ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog
PARKING LOCK GROUP Position # 24.010 24.020 24.040 24.060 24.080 24.110 24.120
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PIN SCREW PLUG PAWL LEG SPRING CONNECTING BAR GUIDING PLATE TORX SCREW
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Quantity Notes Download And Print 1 1 M14X1.5; Included in overhaul kit; see page 29. 1 1 1 1 3 M6X20
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ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog In order to print this document from Scribd, you'll 6HP19 1071 010 XXX / 6HP21 1071 030 XXX SELECTIVE SHIMS first need to download it.
6HP19 / 6HP21 SELECTIVE SHIM Position # Select. Parts Description Quantity Cancel Download And Print 10.090 OIL SUPPLY SHIM 0730 009 823 SHIM 1 5.00 0730 009 529 SHIM 1 4.80 0730 009 528 SHIM 1 4.60 0730 009 527 SHIM 1 4.40 0730 009 526 SHIM 1 4.20 0730 009 525 SHIM 1 4.00 0730 009 524 SHIM 1 3.80 0730 009 523 SHIM 1 3.60 0730 009 522 SHIM 1 3.40 0730 009 521 SHIM 1 3.20 0730 009 520 SHIM 1 3.00 0730 009 519 SHIM 1 2.80 0730 009 518 SHIM 1 2.60 6HP19 / 6HP21 SELECTIVE SHIM Position # Select. Parts Description 14.050 OUTPUT SHIM 0730 112 642 SHIM 0730 112 643 SHIM 0730 112 644 SHIM 0730 112 645 SHIM 0730 112 646 SHIM 0730 112 647 SHIM 0730 112 648 SHIM 0730 112 649 SHIM 0730 112 650 SHIM 0730 112 651 SHIM 0730 112 652 SHIM 0730 112 653 SHIM
Quantity 1 1 1 1 1 1 1 1 1 1 1 1
Notes
Notes 1.00 1.20 1.40 1.60 1.80 2.00 2.20 2.40 2.60 2.80 3.00 3.20
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 24 For Reference Only
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ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog In order to print this document from Scribd, you'll 6HP19 1071 010 XXX / 6HP21 1071 030 XXX SELECTIVE SNAP RINGS first need to download it.
6HP19 / 6HP21 SELECTIVE SNAP RING Position # Select. Parts Description Quantity Cancel Download And Print 70.170 COUPLING A SNAP RING 0730 513 834 SNAP RING 1 3.20 0730 513 833 SNAP RING 1 3.00 0730 513 832 SNAP RING 1 2.80 0730 513 831 SNAP RING 1 2.60 0730 513 830 SNAP RING 1 2.40 0730 513 829 SNAP RING 1 2.20 0730 513 828 SNAP RING 1 2.00 0730 513 827 SNAP RING 1 1.80 6HP19 / 6HP21 SELECTIVE SNAP RING Position # Select. Parts Description 72.170 COUPLING B SNAP RING 0730 513 834 SNAP RING 0730 513 833 SNAP RING 0730 513 832 SNAP RING 0730 513 831 SNAP RING 0730 513 830 SNAP RING 0730 513 829 SNAP RING 0730 513 828 SNAP RING 0730 513 827 SNAP RING 6HP19 / 6HP21 SELECTIVE SNAP RING Position # Select. Parts Description 75.180 COUPLING C SNAP RING 0730 513 845 SNAP RING 0730 513 844 SNAP RING 0730 513 843 SNAP RING 0730 513 842 SNAP RING 0730 513 841 SNAP RING 0730 513 840 SNAP RING 0730 513 839 SNAP RING 0730 513 838 SNAP RING 0730 513 837 SNAP RING 0730 513 836 SNAP RING
Quantity 1 1 1 1 1 1 1 1
Notes 3.20 3.00 2.80 2.60 2.40 2.20 2.00 1.80
Quantity 1 1 1 1 1 1 1 1 1 1
Notes
Notes 3.60 3.40 3.20 3.00 2.80 2.60 2.40 2.20 2.00 1.80
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 25 For Reference Only
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ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog In order to print this document from Scribd, you'll 6HP19 1071 010 XXX / 6HP21 1071 030 XXX SELECTIVE SNAP RINGS first need to download it.
6HP19 / 6HP21 SELECTIVE SNAP RING Position # Select. Parts DescriptionDownloadQuantity Cancel And Print 73.190 COUPLING D SNAP RING 0730 513 845 SNAP RING 1 3.60 0730 513 844 SNAP RING 1 3.40 0730 513 843 SNAP RING 1 3.20 0730 513 842 SNAP RING 1 3.00 0730 513 841 SNAP RING 1 2.80 0730 513 840 SNAP RING 1 2.60 0730 513 839 SNAP RING 1 2.40 0730 513 838 SNAP RING 1 2.20 0730 513 837 SNAP RING 1 2.00 0730 513 836 SNAP RING 1 1.80 6HP19 / 6HP21 SELECTIVE SNAP RING Position # Select. Parts Description 71.180 COUPLING E SNAP RING 0730 513 853 SNAP RING 0730 513 852 SNAP RING 0730 513 851 SNAP RING 0730 513 850 SNAP RING 0730 513 849 SNAP RING 0730 513 848 SNAP RING 0730 513 847 SNAP RING 0730 513 943 SNAP RING
Quantity 1 1 1 1 1 1 1 1
Notes
Notes 3.20 3.00 2.80 2.60 2.40 2.20 2.00 1.80
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 26 For Reference Only
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ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog In order to print this document from Scribd, you'll first need to download it.
Kits Content
6HP19 / 6HP21 Kits Content Cancel 6HP19 Filter Kit (Plastic Oil Pan) – 1071 298 009 Position # 03.010
ZF Part # 1071 298 009
Description Plastic Oil Pan incl. Filter Gasket Round Sealing Ring
Download And Print Quantity 1 1 1 1
Where used (1071 ___ ___)
Notes
All All All All
6HP19 Friction Kit – 1071 298 013 Position #
ZF Part #
Description
70.150 1071 272 005 Friction Plate A 71.160 1071 271 033 Friction Plate E 72.150 1071 272 004 Friction Plate B 73.170 1071 273 003 Friction Plate D 75.120 1071 275 005 Friction Plate C Chart 013 Friction kit applications 6HP19 1071 010 ___ 005 to 033
Quantity 4 6 6 5 4
Where used (1071 ___ ___) See Chart 013 Below
Notes
See Chart 013 Below See Chart 013 Below See Chart 013 Below See Chart 013 Below
6HP21 Friction Kit – 1071 298 014 Position #
ZF Part #
Description
70.150 1071 272 005 Friction Plate A 71.160 1071 271 082 Friction Plate E 72.150 1071 272 004 Friction Plate B 73.170 1071 273 003 Friction Plate D 75.120 1071 275 005 Friction Plate C Chart 014 Friction kit applications 6HP21 1071 030___ 003 to 004 006 013 to 014 016 to 027 029 to 031 034 to 035 037 to 038
Quantity 4 6 6 5 4
Where used (1071 ___ ___) See Chart 014 Below
Notes
See Chart 014 Below See Chart 014 Below See Chart 014 Below See Chart 014 Below
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 27 For Reference Only
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ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog In order to print this document from Scribd, you'll first need to download it.
Kits Content
6HP19 / 6HP21 Kits Content Cancel 6HP19 / 6HP21 Steel Kit – 1071 298 011 Position #
ZF Part #
70.140 1071 372 010 71.150 1071 371 048 71.170 1071 371 094 72.144 1071 372 025 72.140 1071 372 061 73.160 1071 373 009 73.180 1071 373 006 75.140 1071 375 006 75.150 1071 375 007 Chart 011 Steel kit applications 6HP21 6HP19 1071 010___ 1071 030 ___ 005 to 033 004 006 013 to 014 020 to 022 025 027 029 to 030 037
Description Steel Plate A Steel Plate E End Plate E Steel Plate B End Plate B Steel Plate D End Plate D Steel Plate C End Plate C
Download And Print Quantity 5 5 1 6 1 5 1 4 1
Where used
Notes
(1071 ___ ___) See Chart 011 Below See Chart 011 Below See Chart 011 Below See Chart 011 Below See Chart 011 Below See Chart 011 Below See Chart 011 Below See Chart 011 Below See Chart 011 Below
6HP21 Steel Kit – 1071 298 012 Position #
ZF Part #
70.140 1071 372 010 71.150 1071 371 052 71.170 1071 371 093 72.144 1071 372 025 72.140 1071 372 061 73.160 1071 373 009 73.180 1071 373 006 75.140 1071 375 006 75.150 1071 375 007 Chart 012 Steel kit applications 6HP21 1071 030 ___ 003 016 to 019 023 to 024 026 031 034 to 035 038
Description Steel Plate A Steel Plate E End Plate E Steel Plate B End Plate B Steel Plate D End Plate D Steel Plate C End Plate C
Quantity 5 6 1 6 1 5 1 4 1
Where used
Notes
(1071 ___ ___) See Chart 012 Below See Chart 012 Below See Chart 012 Below See Chart 012 Below See Chart 012 Below See Chart 012 Below See Chart 012 Below See Chart 012 Below See Chart 012 Below
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved ©2008 ZF Services - 28 For Reference Only