A Project Report
TUBE ICE PLANT
Submitted to Prof. Padmavathi IFIM Bschool
By Attada Ekalavya V.arsha V.V.areesh !roup "# P!$M %&'&('%# Sectio)(B
*a)uary +# %&'' %&'' TABLE OF CONTENTS 1
S. No.
' % + 3 6 7 8 " : '&
CONTENTS
I,-R$/0-I, MAR1E- P-E,-IA2 -/BE I0E MAR1EE0,MI0 SI4E F /,I- A,$ 2A,$ RE5/IREME,-S BASIS A,$ PRES/MP-I,S IMP2EME,-A-I, S0E$/2E B/SI,ESS P2A, S9-E0,2!; ASPE0-S FI,A,0IA2 ASPE0-S
PAGE
+ + 3 3 6 6 6 7 8 "
INTRODUCTION 2
Visakhapat)am is a major port a)d the seco)d lar
s mai) =ishi)< ports# has a dedicated harbor =or the =ishi)< i)dustry a)d ha)dles a lars sea=ood e?ports. -he =ishi)< i)dustry is also o) the rise @ith both =orei<) a)d domestic e?ports o= tu)a doubli)< over the past decade. -he tu)a =ishi)< seaso) starts i) ,ovember a)d e)ds by February. 2ast seaso)# about 7& tra@lers# '&& mecha)ied boats a)d )early '#&&& small boats @ere e)
MARKET POTENTIAL -his is a project o) -ube ice ma)u=acturi)< o= %& -o)s per day capacity# the locatio) is @ithi) the Visakhapat)am Port -rust jurisdictio) a)d close pro?imity to the Fishi)< arbour# the daily co)sumptio) o= Ice is 3& -o)s per day a)d there are 6 u)its ma)u=acturi)< Block Ice o= Sie '&&k< a)d are able to satis=y the dema)d =or ice up to +& to)s appro?imately. Setti)< up a pla)t @ould have co)ti)uous productio) as compared to batch productio) o= Block Ice. -he peak dema)d time is 3 AM :Am a)d %PM 7PM the ice is used to store =ish o) the Fishi)< tra@lers a)d =or tra)sportatio) @ithi) the cou)try. Its adjoi)i)< areas are already ru))i)< ma)y such i)dustries @ith =ull capacity a)d
TUBE ICE MARKET 1. 2.
3.
4.
5.
6.
7. 8.
ot!"#$ R!#ta%ra&t#$ Bar#$ F"i'ht Kit(h!&#$ Cat!ri&'. Co&(r!t! Coo"i&') Mi?ed i)to the ceme)t to achieve a better process o= harde)i)< a)d thereby improvi)< the ceme)t Guality. Ch!mi(a" I&d%#try Pro(!##!#H Is o= better Guality tha) actually the @ater it is made up o= si)ce the impurities prese)t i) the @ater are moved to the ce)tre o= the ice tube a)d dischar
ECONOMIC SI,E OF UNIT AND LAND RE-UIREMENTS '. 2a)d to be allocated by VP- at the rate o= Rs %86SG.mts.# reGuested area =or the project is +&&&sG.mts. %. Po@er to be sourced =rom AP-RA,S0 @ith a deposit o= Rs. 6&&& per 1V# reGuired po@er '&& 1V. +. -ube Ice machi)e to be ordered =rom the ma)u=acturers# lead time 3& days a=ter =ull payme)t. 4. Water is sufficiently available in the location itself through own Tube - Well.
6. As the u)it is located just i) side o= the =ishi)< harbour# there=ore# adeGuate tra)sport =acility e?ists =or tra)sportatio). 7. -he skilled a)d u)skilled labour @ill be easily available i) the area itsel= J surrou)di)<. Suitable housi)< =acilities also 4
available i) the area a)d he)ce# the =actory sta== @ill )ot =ace a)y housi)< problem.
BASIS AND PRESUMPTIONS -he cost o= productio) a)d pro=itability o= the project =or its =irst seve) operati)< years is calculated @hich is prese)ted later o). -he various assumptio)s made =or the calculatio) o= cost o= productio) a)d pro=itability is listed belo@H '. -he u)it @ill @ork =or '"& days o) double shi=t basis i) a year. 2. -he capacity utilisatio) has bee) assumed at 7&K i) the =irst year# 8&K i) the seco)d year# a)d "&K i) the third year o)@ards. +. -he sales prices are co)sidered at e?(=actory basis# based o) prevaili)< market prices. 3. -he cost o= ra@ materials has bee) assumed at F..R. @ork basis. A)y i)crease i) cost o= ra@ materials @ill be passed over to the co)sumers o= the =i)ished
IMPLEMENTATION SCEDULE -he appro?imate time reGuired =or various activities is
' mo)th ' mo)th 5
Re
'6 days + mo)ths % mo)ths
BUSINESS PLAN -ube Ice @ill be provided to the =isherme). -he =acility @ill be located at place @hich is easily assessable. -he Ice @ould be able to provide a @ide ra)
S/OT ANAL0SIS •
•
• •
STRENGTS) -ube Ice pla)t
TECNOLOG0 1. SALIENT FEATURES) • • • • • • • • 2. • •
0apacities o==eredH %& -P$ -ube ice dime)sio)sH ' '"N diameter $esi<)E)
• •
• •
•
•
•
• •
Accumulator @ith i)sulatio) R!fri'!ra&t) Ammo)ia Float s@itch Fr!!2!r) = hi
5. AD6ANTAGES) •
•
•
•
•
•
•
•
•
i'h!#t !"!(tri(ity !ffi(i!&(y) )ly 38 u)its per to) o= ice versus more tha) :& u)its =or =lake ice. Lo7!#t o!rati&' (o#t) Productio) e==icie)cy @ithout bri)e solutio) ca)s etc usi)< direct re=ri
•
La*o%r (o#t #avi&'#) $ue to mi)imal ma)po@er e?pe)se related to ice crushi)< a)d @asta
9. POLLUTION CONTROL •
-here are )o harm=ul e==lue)ts i) the process. o@ever# ,0 may be take) =rom the co)cer)ed State Pollutio) 0o)trol Board.
:. ENERG0 CONSER6ATION •
Proper i)sulatio) heattemperature.
should
be
to
avoid
loss
o=
FINANCIAL ASPECTS A##!t# of (oma&y S.N o.
' % + 3 6 7 8 ' % + 3 6 7 8
Di#(ritio& La&d a&d B%i"di&'
Amo%&t INR ;$11<$<<<.<<
2a)d +&&& sG.mtr. Rs. %"& per sG. mtr. Machi)e Room '%m O '&m O 3m $.!. Room "m O 3m O 3m Bore 9ell Admi)istratio) '&m O 3m O +m Stair 0ase Fur)iture Ma(hi&!ry a&d E=%im!&t !e)erator '%6 1V i
Gra&d Tota"
INR 1$:5:$<<<.<<
INR 5$>9:$<<<.<< 8
RECURRING E?PENSES EMPLO0EES SALARIES S" &o.
N%m* !r
D!#i'&atio&
'
Ma)a
'
%
Mai)te)a)ce Supervisor
'
+
Storekeeper
'
3
Accou)ta)t
'
6
Skilled 9orkers
'
7
/)skilled 9orkers
3
8
9atchma)
%
Tota" PerGuisites '6K
''
Sa"ary 7#&&&.& & 6#&&&.& & 3#&&&.& & 6#&&&.& & %#&&&.& & '#7&&.& & '#7&&.& & %6#%&&. &&
Tota"
DEPRECIATION $epreciatio) o) buildi)< "K $epreciatio) o) machi)ery '&K $epreciatio) o) Fur)iture %&K I)terest o) total i)vestme)t '+.6K
Amo%&t 7#&&&.&& 6#&&&.&& 3#&&&.&& 6#&&&.&& %#&&&.&& 7#3&&.&& +#%&&.&&
51$><<.<< "#%"&.&& INR 5@$<.<< 6.7' 8.86 &.%&
Tota" INSURANCE TOTAL RECURRING E?PENSES
+'."8 9:.95 INR 5<$<<<.<< INR >@$<.<<
6ARIABLE E?PENSES Ra7 Mat!ria" 9ater 6&&& 12 Rs. '&12 Add back o= Salt a)d Ammo)ia Uti"iti!# Po@er "&K Fuel Oth!r Co&ti&'!&t E8!&#!# Posta
INR ><<$<<<.<<
INR 51$95;.<<
INR 1<<$<<<.<<
9
-ra)sport I)sura)ce Miscella)eous
INR 1$<1$95;.<<
TOTAL 6ARIABLE E?PENSES FI?ED E?PENSES
INR 5$5>:$<<<.<<
Ma(hi&!ry a&d E=%im!&t !e)erator '%6 1V Pump Suctio) i
INR ;$11<$<<<.<<
La&d a&d B%i"di&' Misc 2a)d levelli)< 0ivil @orks 2a)d $eposit TOTAL FI?ED E?PENSES
INR :$9:$<<<.<<
Fi8!d Caita" S" &o. ' % + 3 6 7 8
La&d a&d B%i"di&' 2a)d +&&& sG.mtr. Rs. %"& per sG. mtr. Machi)e Room '%m O '&m O 3m $.!. Room "m O 3m O 3m Bore 9ell Admi)istratio) '&m O 3m O +m Stair 0ase Fur)iture
Tota" '#3&&#&&&.&& '%& SG. Mts. +% SG. Mts. 2.S. 3& SG. Mts. 2.S.
%6&&SG.Mts. %6&&SG. Mts. +&&&SG. Mts.
+&&#&&&.&& "&#&&&.&& +&#&&&.&& '%&#&&&.&& '6&#&&&.&& +&#&&&.&& 10
Tota" " : '& '' '% '+ '3
Ma(hi&!ry a&d E=%im!&t !e)erator '%6 1V i
' '
6&&& 2ts '& -P$
Tota" GRAND TOTAL
;$11<$<<<.< < "&&#&&&.&& 7&#&&&.&& 6&#&&&.&& '&&#&&&.&& 6&&#&&&.&& %6#&&&.&& '"#&&#&&&.&& 1$:5:$<<<.< < 5$>9:$<<<.< <
/or+i&' Caita" I S" &o. ' %
P!r#o&&!" D!#i'&atio& Ma)a
N%m*! r ' '
Sa"ary 7#&&&.&& 6#&&&.&&
Tota" 7#&&&.&& 6#&&&.&& 11
+ 3 6 7 8
Storekeeper Accou)ta)t Skilled 9orkers /)skilled 9orkers 9atchma)
Tota" PerGuisites '6K
' ' ' 3 % ''
3#&&&.&& 6#&&&.&& %#&&&.&& '#7&&.&& '#7&&.&& %6#%&&.&&
Tota" II ' %
Ra7 Mat!ria" 9ater 6&&& 12 Rs. '&12 Add back o= Salt a)d Ammo)ia
-T0 '&
Rat! 6#&&&.&& Tota"
III ' %
Uti"iti!# Po@er "&K Fuel
U#a'! ''6%&&
Rat! %.77 Tota"
I6 ' % + 3 6 7 8
Oth!r Co&ti&'!&t E8!&#!# Posta
6
/or+i&' Caita" 3!r mo&th4 TOTAL CAPITAL G!&ra" R!#!rv!
3#&&&.&& 6#&&&.&& %#&&&.&& 7#3&&.&& +#%&&.&& +'#7&&.&& "#%"&.&& 5@$<.<< Amo%&t 6&#&&&.&& '&#&&&.&& ><$<<<.<< Amo%&t +&7#3+%.&& '%#&&&.&& 51$95;.<< Amo%&t %#&&&.&& +#&&&.&& '6#&&&.&& '6#&&&.&& %&#&&&.&& +&#&&&.&& '6#&&&.&& 1<<$<<<.<< :1$51;.<< INR 9$1>5$51;.<< INR 5>$>.<<
E#timat!d Mar+!t Pro!(tio&# PRESENT MARKET S.&o. '
Di#(ritio&
Ice ReGuireme)t i) =ishi)< harbour i) to)s
R!=%ir !d
Avai"a* "!
36
+& 12
%
PRESENT MARKET PRICING
Market Price Ice Block '
S.&o.
%&
Sale e?pected per $ay i) to)s
ESTIMATED MARKET SALE Di#(ritio&
ar*o %r
P"a&t
I,R '+&.&&
I,R "7.:&
-ty
Rat!
'
Sale e?pected per $ay
'&&&&
'+&
%
$iscou)ted price PRODUCTION COST
'&&&&
'&&
'
Productio)s
'&&&&
Pri(! INR 1$5<<$<<<.<< INR 1$<<<$<<<.<< INR >@$<<<.<<
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