3M Power Industry Solutions

3M Electrical

Global Capability. Local Back Up.

2010

PowerIndustry Solutions

Contents

3M™Cold Shrink 8

Joints & Termination

3M™ Separable Connectors 14

3M™Cold Shrink

End Caps & Cable Abandonement Kits

18

3M™Heat Shrink 20

3M™Scotchcast™ 26

Resin Joint Kits

30

Insulate & Protect with Quality Tapes

Contents

3M™Scotch Aerosols, 34

36

Sprays & Coatings

3M™Scotchflex Cable Ties

3M™ Cable & 38

40

™ Scotchlok 3M Electrical Spring Connectors

42

3M Thermometers Infrared ™

Ditection of overheating in electrical equipment and wiring

43

Wire Lubricants

Force 3M™ConstantSprings

3M - A Global, Diversified Technology Company Everyday, 3M people find new ways to make amazing things happen. Wherever they are, whatever they do, the company’s customers know they can rely on 3M to help make their lives better. 3M’s brands include Scotch, Post-it, Scotchgard, Thinsulate, Scotch-Brite, Filtrete, Command and Vikuiti. Serving customers in more than 200 countries around the world, the company’s 67,000 people use their expertise, technologies and global strength to lead in major markets including consumer and office; display and graphics; electronics and telecommunications; safety, security and protection services; health care; industrial and transportation. For more information, including the latest product and technology news, visit www.3m.com.

Scotch, Post-it, Scotchgard, Thinsulate, Scotch-Brite, Filtrete, Command and Vikuiti are trademarks of 3M.

4

3M - Global Capability, Local Back Up 3M produces over 70,000 existing products many of which are designed specifically for the electrical, electronics and telecommunications industries. We invest in over $1 Billion a year on R & D and employ over 7,000 research engineers dedicated to meeting your needs. By working closely with our customers we are able to apply our vast experience in cutting edge technologies where it counts the most: optimizing your product or system capabilities. Working with 3M you’re on the receiving end of the unrivalled support of a global company - with a strong local presence. Our manufacturing facilities are ISO 9002 certified and our sites locations are ISO 9001 certified. Moreover, all our products are independently tested to the major industry standards.

5

3M™ Cold Shrink Medium Voltage Joints & Terminations

3M™ Cold Shrink Joint

No Heat

Splice bodies 100% factory tested ensures reliability

Capacitive Stress Relief

Unique inner electrode design

Connector

Silicone insulation

Silicone body provides excellent electrical properties

Outer semicon layer

One piece design

Capacitative stress relief

No Flames

No Special Tools

No Shoving

Expanded silicone rubber on removable plastic core. 3M™ Cold Shrink technology utilizes an expanded silicone rubber material on removable plastic core. The core is removed by simply unwiding. Compact Design. Because of superior material used in 3M™ Cold Shrink™ terminations, tails lengths may be reduced and less space is required. Accomodates a wide range of sizes. Because the expanded silicone material technology, one kit fits a wide range of cable sizes, resulting in reduced inventory. Superior silicone material. Silicone ahs unique properties as an insulator. Its smooth surface ensures that the minimum amount of contamination adheres to the surface. It is also inorganic and hydrophobic, (water beads form and run off). 3M silicone materials has these unique benefits for outdoor termination applications.

Unique 3M™ Cold Shrink™ delivery system requires no pushing heat or flames

™

3M Cold Shrink

6

3M™ Cold Shrink

3M™ Cold Shrink Outdoor Termination

No High

Installation Cost No Special Training

Unsurpassed Realibility. 3M TM Cold Shrink technology has been proven over the last 35 years. Silicone body delivers excellent electrical performance. Splice bodies are 100% factory tested. 3M TM Cold Shrink technology deliver s increased radial interface pressure for improved long term reliability. 3M TM Cold Shrink TM technology is field proven by major Middle East Power utilities. Simplified Installation. 3M TM Cold Shrink TM technology utilises a one piece splice body for splicing cable from 6,6-36kv. Taping of phases in terminations has been eliminated by the use of a one piece 3M TM Cold Shrink silicone rubber tube which includes stress control, 3M Quick Term II technology. Forget Heat, flames or shoving. 3M TM Cold Shrink technology is based on a removable plastic core. There is no need for gas cylinders or torches – simply unwind the core.

on

e

No Pushing

ic Sil 3M Hyd r f o ophobic behaviour

Unique 3M™ Cold Shrink™ delivery system requires no pushing, heat or flame

Skirted Silicone Insulator

Silicone Insulator with built in Stress Control Tube

Cable Accessories

3M™ Cold Shrink™ silicone cable breakout boot COnstant force spring

Earth Braid

7

3M

™

Cold Shrink

Joints & Terminations 3M™ Cold Shrink MV Terminations

The one-piece design of this cable termination, manufactured with a specially formulated silicone material, reduces the likelihood of tracking, is UV stable and adverse to water (hydrophobic). The cold shrink medium voltage terminations are available for indoor and outdoor applications for single core and 3-core cables up to 46kV.

8

3M™ Cold Shrink 3M™ Cold Shrink Termination Kits VOLTAGE

15kV

20kV

36kV

( For XLPE, Screened Armoured Cables )

NO. CORES

DESCRIPTION

CABLE SIZE

1

Indoor

25 – 95 mm2 120 – 240 mm2 300 – 500 mm2 600 – 1000 mm2

92-EB 62-1 META 92-EB 63-1 META 92-EB 64-1 META 92-EB 65-1 META

1

Outdoor

35 – 70 mm2 95 – 185 mm2 240 – 400 mm2 630 mm2


3

Indoor

25 – 35 mm2 50 – 150 mm2 185 – 300 mm2

92-EB 62-3 META 92-EB 63-3 META 92-EB 64-3 META

3

Outdoor

25 – 35 mm2 50 – 150 mm2 185 – 300 mm2


1

Indoor

25 – 95 mm2 70 – 150 mm2 185 – 300 mm2 400 – 800 mm2


1

Outdoor

25 – 95 mm2 70 – 150 mm2 185 – 300 mm2 400 - 800 mm2


3

Indoor

25 – 70 mm2 95 – 240 mm2 300 – 400 mm2


3

Outdoor

25 – 70 mm2 95 – 240 mm2 300 – 400 mm2


1

Indoor

35 – 95 mm2 120 – 185 mm2 240 – 500 mm2 630 mm2


1

Outdoor

35 – 95 mm2 120 – 185 mm2 240 – 500 mm2 630 mm2


3

Indoor

25 – 120 mm2 150 – 240 mm2 300 mm2


3

Outdoor

25 – 120 mm2 150 – 240 mm2 300 mm2


Paper Termination Kits VOLTAGE

15kV

3M KIT

( For Belted, PILC MIND Cable ) NO. CORES

DESCRIPTION

CABLE SIZE

3M KIT

3

Indoor

70 - 300 mm2

MT - 16

3

Outdoor

35 – 70 mm2

MO - 16

9

3M™ Barrier Boot System 92-EE717-1 The 3M Barrier Boot System 92EE717-1 consists of a one piece EPDM rubber body suitable for operating wet indoors under conditions of ambient temperature and loading. The barrier boot is designed to accommodate bushings of cast resin or porcelain type with diameters between 40.0-70.0mm and is intended for Coldshrink terminations of power cables up to 15kV with extruded insulation from 50 up to 300mm2. Voltage rating maximum 8.7/15(17.5)kV. Suitable for both straight and right angled applications.

Straight/Right Angle Boot ( For XLPE, Screened Armoured Cables )

Cold Aplied Barrier Boot System For Rated Voltages VOLTAGE

15kV

NO. CORES

DESCRIPTION

CABLE SIZE

3M KIT

3

Non-Removable

25 – 120 mm2 150 – 300 mm2

92 - GBN 610 - 3 92 - GBN 620 - 3

3

Removable

50 – 300 mm2

92 - EE 717 - 1

3M™ Gland Kits & Seals Application Range Diameter

Voltage Rating

Gland Part Number

Top hat gland kits

36-65mm

11kV

THG1

53-94mm

11kV

THG2

Top hat gland seal only

To fit THG1

11kV

HGS1

To fit THG2

11kV

THGS2

3M™ Cold Shrink MV Joints

The QS 2000 E splice body is a prefabricated elastomeric cold shrink 3-layer construction silicone product. The inner refractive stress control layer and the silicone insulation layer are co-extruded during the manufacturing process and the conductive outer screen is painted and vulcanized to provide proper shielding of electromagnetic field. The splice body is designed to accommodate all industrial available cable conductor connecting methods like hexagonal or deep indent crimping technologies or big variety of mechanical shareoff connecting technologies. The electrical filed around the cable conductor connection needs to be smoothened by using conductive tape to avoid any significant increase of electrical stress in the cable connector area. For different applications 3M offers many alternative cable screen connection systems and/or re-jacketing systems to meet customer requirement with possible best solutions.

10

3M™ Cold Shrink Cold Shrink Joint System

Improve reliability, reduce time, labour, and overall cost with our wide range of one-piece joint bodies. Fits cable sizes from 50mm2 up to 1000mm2 (11kV up to 36kV). VOLTAGE

NO. CORES

CABLE SIZE

3M KIT

1

50 -150 mm2 120 -400 mm2 500 - 1000 mm2

92-AS 610-1 ME 92-AS 620-1 ME 92-AS 630-1 ME

3

50 - 150 mm2 120 - 300 mm2

92-AS 610-3 ME 92-AS 620-3 ME

1

50 - 300 mm2 500 - 1000 mm2

93-AS 620-1 ME 93-AS 630-1 ME

3

50 - 300 mm2

93-AS 620-3 ME

1

50 - 185 mm2 240 - 1000 mm2

94-AS 620-1 ME 94-AS 630-1 ME

3

50 - 185 mm2 240 - 1000 mm2

94-AS 620-3 ME 94-AS 630-3 ME

11kV

20kV

36kV

Our Medium voltage range is comprehensive and at 3M, we recognize that many projects and applications require a customized solution to meet your needs. Please contact 3M Electrical Markets Division for solutions, technical support, product evaluation, product demonstration and training.

3M™ Cold Shrink Paper Splicing Kits ( For Paper Insulated Belted Cable to XLPE Cable ) VOLTAGE

15kV

NO. CORES

CABLE SIZE

3M KIT

3

50 – 95 mm2 95 – 185 mm2 240 – 300 mm2

92-OG400-3 92-OG410-3 92-OG420-3

3M™ Cold Shrink Transition Splicing Kits ( For Paper Insulated Belted Cable to XLPE Cable ) VOLTAGE

15kV

NO. CORES

CABLE SIZE

3M KIT

3

70 – 120 mm 150 – 240 mm2 300 – 400 mm2 2

92-FG 410-3 92-FG 420-3 92-FG 430-3

*Customized solutions available for transition, size transition, PILC to PILC splicing kits

3M™ Scotchcast™ Cold Shrink Splicing Kits ( For Hydrocarbon Areas ) VOLTAGE

15kV 36kV

NO. CORES

CABLE SIZE

3M KIT

3

2

70 – 120 mm 150 – 240 mm2 300 – 400 mm2

92-OG400-3 92-OG410-3 92-OG420-3

3

50 – 95 mm2 120 – 300 mm2

92-OG400-3 92-OG410-3

11

3M™ Cold Shrink High Voltage Joints & Terminations

3M Cold Shrink High Voltage Joints & Terminations

The same 3M cold shrink technology that the utility industry has relied on for years has been expanded to 69/72 kV.

3M™ Cold Shrink Termination 69/72,5kV 3M Kit QT-III, 7672-S-8 Series, is designed to terminate power cable up to 69/72,5kV. It covers a conductor size of 250 to 2000 kcmil, 125-1000 mm(2). Unlike traditional kits, 3M cold shrink technology allows the installer to use same installation techniques as used for medium-voltage cold shrink accessories. For standard and reducedwall cable. Features • Once installed, cold shrink tube creates a dynamic, compressive environmental seal and electrical interface without sealants or adhesives. • Resists ultra-violet radiation, ozone and industry-approved cable cleaners. • Compact design for installation in restricted space, • Insulator, stress control tubes and compounds and sealing compound are compatible with common solid dielectric insulation Applications • Designed to terminate 650-mil power cable up to 69kV. • Covers conductor size range of 250 to 2000 kcmil (125-1000 mm2). QT-III termination 7672-S-8 series is designed for outdoor or indoor installations and meets or exceeds the requirements of: • IEEE 48, Class 1, for 69kV • IEC 60849 for 72,5kV • Applications requiring 350kV BIL performance levels, • Solid dielectric insulation, such as PE, XLPE and EPR, • Tape-shielded or LC-shielded high-voltage cables.

Termination Selection Guide Kit Number 7672-S-8

Primary Insulation 1.94”-3.08”(49.3-75.4 mm)

Jacket O.D. Range 2.45” - 3.61”(62.2-91.7 mm)

Note: The final determining factors governing product selection are Cable Insulation O.D. and Cable Jacket O.D. Range.

12

Conductor Size Range AWG (mm2) 250-2000(120-1000)

3M™ Cold Shrink

3M Cold Shrink Joint 69/72,5kV 3M QSIII Cold Shrink Series Kits are designed for inline splicing up to 72.5kV Umax Voltage class, Single core polymeric power cable systems with copper wire screen according to IEC 60840 04/2004 The versatile design of the prefabricated one-piece cold shrink splice body allows installation on a wide range of cables sizes and types and a fast and easy installation at temperatures ranging from-20 C to +50 C. • No heat, flame, or special tools are needed during splice body installation. • Accommodates crimp or mechanical connectors up to 79mm diameter and 230mm length. • Wide application range covering several cable cross sectional areas from 300mm²- 1000mm² • Solderless earth connection by means of copper screen sleeve and constant force springs. • Thick walled, EMPDM rubber Cold Shrink outer re-jacketing tubes provide physical protection and moisture sealing of the completed Inline Splices.

Application Range Kit Ref Cable Dimensions for Polymeric Cables

Diameter Over Cable Jacket(mm)

Diameter Over Primary Insulation

Cross section(mm²) 66/69 (72.5) kV

96-AC640-1(RW)

90

36.6-65.5

300-1000

96-AC 641-1(RW)

90

36.6-65.5

300-1000

Connector Dimensions Crimp or Mechanical Connector Earth Screen Cross Section (mm²)

Diameter Min-Max (mm)

Length Max. (mm)

50

49.5-79

230

150

49.5-79

230

13

3M Separable Connectors ™

3M produce a range of silicone rubber Seperable elbow, straight and T connector kits. The assembly is fully screened and has an integrated stress control element. Each kit contains all the necessary components to install one Seperable Connector, including all connection devices.

14

3M™ Separable Connectors Separable Connectors (plug-in)- Rated 6/10 (12kV) Elbow Connector 250A Kit Ref

Application Range CSA (mm2)

Diameter over Primary Insulation (mm)

25 - 95

17.2 - 25.0

93-EE 605-2/-95

93-EE 615-2/120 120

Available on request

93-EE 615-2/150 150

Available on request

Elbow Connector 400A Kit Ref



93-EE 605-4/-95

25 - 95

15.0 - 32.6

93-EE 605-4/-240

95 - 240

15.0 - 32.6

Separable Elbow Connectors The 93-EE 605-2 kits and the 93-EE 605-4 consist of an elbow type Separable Connector. The assembly is fully screened and has an integrated stress control element. Each kit contains all the necessary components to install one Separable Connector, including all connection devices. Applications These kits are designed to be installed on wire screened nonarmoured polymeric insulated cables for 6/10kV (Um = 12kV) up to 12/20kV (Um = 24kV) – 400A / 630A applications. The Separable Connector establishes the connection between any polymeric insulated cable onto transformers, switchgears, motors or other equipment.

Straight Connector 250A Kit Ref



93-EE 600-2/25

25

12.7 - 15.2

93-EE 600-2/35

35

13.8 - 16.3

93-EE 600-2/50

50

15.0 - 17.5

93-EE 600-2/70

70

16.7 - 19.2

93-EE 600-2/95

95

18.3 - 20.8

93-EE 600-2/120

120

19.8 - 22.8

93-EE 600-2/150

150

21.3 - 24.3



93-EE 705-6/-95

50 - 95

15.0 - 32.6

93-EE 705-6/-240

95 - 240

15.0 - 32.6

93-EE 715-6/300

300

26.3 - 30.4

93-EE 715-6/400

400

30.2 - 34.6

Separable Straight Connectors The 92-EE 600-2 kits consist of a straight type Separable Connector. The assembly is fully screened and has an integrated stress control element. Each kit contains all the necessary components to install one Separable Connector, including all connection devices. Applications The 92-EE 600-2 kits consist of a straight type Separable Connector. The assembly is fully screened and has an integrated stress control element. Each kit contains all the necessary components to install one Separable Connector, including all connection devices.

T Connector 630A Kit Ref

Separable T-Connectors The 93-EE 7x5-6 kits consist of a T-type Separable Connector. The assembly is fully screened and has an integrated stress control element. Each kit contains all the necessary components to install one Plug-In, including all connection devices. Applications These kits are designed to be installed on wire screened non-armoured polymeric insulated cables for 6/10kV (Um = 12kV) up to 12/20kV (Um = 24kV) – 400A / 630A applications. The Separable Connector establishes the connection between any polymeric insulated cable onto transformers, switchgears, motors or other equipment.

15

Separable Connectors (plug-in)- Rated 12/20 (24kV) Elbow Connector 250A Kit Ref



93-EE 605-2/-95

25 - 95

17.2 - 25.0

93-EE 615-2/120

120

24.0 - 27.0

93-EE 615-2/150

150

25.5 - 28.5

Elbow Connector 400A Kit Ref



93-EE 605-4/-95

25 - 95

15.0 - 32.6

93-EE 605-4/-240

95 - 240

15.0 - 32.6

Elbow Connectors The 93-EE 605-2 kits and the 93-EE 605-4 consist of an elbow type Separable Connector. The assembly is fully screened and has an integrated stress control element. Each kit contains all the necessary components to install one Separable Connector, including all connection devices. Applications These kits are designed to be installed on wire screened nonarmoured polymeric insulated cables for 6/10kv (Um = 12kV) up to 12/20kV (Um = 24kV) - 400 Applications. The Separable Connector establishes the connection between any polymeric insulated cable onto transformers, switchgears, motors or other equipment.

Straight Connector 250A Kit Ref



93-EE 600-2/25

25

17.0 - 19.5

93-EE 600-2/35

35

18.0 - 20.5

93-EE 600-2/50

50

19.2 - 21.7

93-EE 600-2/70

70

20.9 - 23.4

93-EE 600-2/95

95

22.5 - 25.0

93-EE 600-2/120

120

24.0 - 27.0

93-EE 600-2/150

150

25.5 - 28.5

Straight Connectors The 93-EE 600-2 kits consist of a straight type Separable Connector. The assembly is fully screened and has an integrated stress control element. Each kit contains all the necessary components to install one Separable Connector, including all connection devices. Applications These kits are designed to be installed on wire screened non-armoured polymeric insulated cables up to 6/10kV (Um = 12kV) up to 12/20kV (Um = 24kV) – 400A / 630A applications. The Separable Connector establishes the connection between any polymeric insulated cable onto transformers, switchgears, motors or other equipment.


16



93-EE 705-6/-95

50 - 95

15.0 - 32.6

93-EE 705-6/-240

95 - 240

15.0 - 32.6

93-EE 715-6/300

300

30.2 - 34.6

93-EE 715-6/400

400

33.5 - 37.8

T-Connectors The 93-EE 705-6/x2 kits consist of a T-type Separable Connector. The assembly is fully screened and has an integrated stress control element. Each kit contains all the necessary components to install one Plug-In, including all connection devices. Applications These kits are designed to be installed on wire screened non-armoured polymeric insulated cables up to 6/10kV (Um = 12kV) up to 12/20kV (Um = 24kV) – 400A / 630A applications. The Separable Connector establishes the connection between any polymeric insulated cable onto transformers, switchgears, motors or other equipment.

3M™ Separable Connectors Separable Connectors (plug-in)- Rated 18/30 (36kV) Elbow Connector 400A Kit Ref



94-EE 605-4/35

35

22.8 - 25.5

94-EE 605-4/50

50

23.5 - 26.7

94-EE 605-4/70

70

25.1 - 28.4

94-EE 605-4/95

95

26.7 - 30.0

94-EE 605-4/120

120

28.3 - 32.0

94-EE 605-4/150

150

29.9 - 33.5

94-EE 605-4/185

185

31.5 - 35.1

94-EE 605-4/240

240

33.4 - 37.6

94-EE 605-4/300

300

35.6 - 39.6

Elbow Connectors The 94-EE 605-4 kits consist of an elbow type Separable Connector. The assembly is fully screened and has an integrated stress control element. Each kit contains all the necessary components to install one Separable Connector, including all connection devices. Applications These kits are designed to be installed on wire screened nonarmoured polymeric insulated cables up to 18/30kV (Um = 36kV) - 400A applications. The Separable Connector establishes the connection between any polymeric insulated cable onto transformers, switchgears, motors or other equipment.




94-EE 705-6/70

70

25.1 - 28.4

94-EE 705-6/95

95

26.7 - 30.0

94-EE 705-6/120

120

28.3 - 32.0

94-EE 705-6/150

150

29.9 - 33.5

94-EE 705-6/185

185

31.5 - 35.1

94-EE 705-6/240

240

33.4 - 37.6

94-EE 705-6/300

300

35.6 - 39.6

T-Connectors The 94-EE 705-6/x kits consist of a T-type Separable Connector. The assembly is fully screened and has an integrated stress control element. Each kit contains all the necessary components to install one Plug-In, including all connection devices. Applications These kits are designed to be installed on wire screened nonarmoured polymeric insulated cables for 18/30 (Um = 36kV) 400A/ 630A applications. The Separable Connector establishes the connection between any polymeric insulated cable onto transformers, switchgears, motors or other equipment.

Accessories for Separable Connectors Name Coupling pieces

3M Type KU 21

Description

Usable for

250A separable connectors

9x-EE 600-2/x

Coupling pieces

KU 23.2

Silicone coupling pieces to connect T-plugs

T- Plug 93-EE 705-6x

Coupling pieces

KU 33

Silicone coupling pieces to connect T- plugs

T-Plugs 300 and 400mm2

Earthing accessories

ER 23

for plug in terminations disconnected from the switchgear

T-Plugs

Test adapter

PR 23.1

T-shaped test bushing

T- Plugs

Post insulator

STF 21

To connect XLPE-cables to bushings with a 250A bushing using conventional terminations

250A bushings interface type A

Surge-proof terminating caps

SP 21

Terminating caps size A

Surge-proof terminating caps

SP 33

Terminating caps size C

Surge arrester

MUT 23 (12kV)

Surge arrester Uc = 12kV


Surge arrester

MUT 23 (22kV)



Surge arrester

MUT 23 (24kV)



Surge arrester

MUT 33 (30 kV)


705-6x (KU33 needed)

Surge arrester

MUT 33 (15 kV)


705-6x (KU33 needed)

T-Plug with metal housing

93-EM 705-6/-95

10 up to 20kV T-Plug 25-95mm2

Based on 93-EE 705-6/-95

T-Plug with metal housing

93-EM 705-6/-240

10 up to 20kV T-Plug 95-240mm2

Based on 93-EE 705-6/-240

Elbow with metal housing

93-EM 605-2/-95

10 up to 20kV Elbow 25-95mm2

Based on 93-EE 605-2/-95

17

3M

™

Cold Shrink End Caps & Cable Abandonement Kits 3M Cold Shrink End Caps environmentally seal and mechanically protect exposed cable ends using no tools, mastics or tapes. They are close-ended, tubular rubber sleeves that are factory expanded and loaded onto a removable core. When positioned over the end of a cable, or other cylindrical object, the core is removed to provide a reliable seal that protects your cable ends from environmental damage. (I.e. moisture, contamination, corrosion, ozone, ultra-violet and radiation)..

18

End Caps & Cable Abandonement Kits 3M™ Cold Shrink End Caps

They are easily installed and cleanly removable, there are four different end caps available to accommodate a wide range of sizes. Features • Simple & fast installation – no tools required • Wide range of cable sizes accommodated • Good abrasion resistance • Seals tight – retains resiliency & pressure after prolonged ageing & exposure • Water-resistant • No heat required • Resistant to acid, alkalis, fungus, ozone, UV • Easily removed Applications • Cable protection from exposure to moisture

Product No.

Use range (mm)

EC-1

11.6 - 20.9

EC-2

15.9 - 30.1

EC-3

26.0 - 49.2

EC-4

45.5 - 84.3

3M™ Cold Shrink Cable Abandonment Kits

Suitable for Cable Types: XLPE/PVC Insulation, Lead Sheath, Steel Wire Armour, PVC Sheathed. Also suitable for Ship wiring Cables, Rubber/GSWB, and/or Unarmoured Cables Up to and including 1.9/3.3kV. Single and Multi-core Cables A complete kit with all the components required to abandon cables either temporarily or permanently. Provides environmental seal and mechanical protection, eliminates the requirements for heat during installation using 3M Cold Shrink technology. Each kit includes Cold Shrink End Cap, Cold Shrink Pre Stretched Tube, Armour continuity, tapes, and full instructions.

ACCEPTED CABLE DIAMETER (mm)

KIT REFERENCE

12 -18

CSCAK/1

18 - 25

CSCAK/2

25 - 42

CSCAK/3

42 - 55

CSCAK/4

56 - 81

CSCAK/5

19

3M

™

Heat Shrink

3M Heat Shrink products provide longterm reliable performance and excellent mechanical and environment protection. Easy to install, 3M Heat Shrink tubing comes ready to use and with the application of moderate heat automatically moulds to a skin tight fit – even over irregularly shaped objects. The comprehensive 3M range includes, thin-walled, medium and thick walled tubing, adhesive lined tubing, and a range of moulded parts, featuring: • High temperature resistance • High strength and good mechanical properties • Excellent solvent and chemical resistance • Superior thermal and form stability • Shape memory • Precise shrink ratio and recovery • Superior split and crack resistance

--------- as supplied ------------------ recovered

20

3M™ Heat Shrink 3M™ Thin Wall Heat Shrink Tubing Wide range of heat shrinks tubing to insulate electrical cables and wires: • For any environment where wires are joined, connected or terminated • Simple insulation to heavy duty projection • Phase and circuit identification and wire marking • Lightweight wire harness covering & wire bundling • Excellent chemical and solvent resistance • Skin tight even over irregular shaped objects • Speedy and easy to use • FP-301 polyolefin tubing has 2:1 shrink ratio. Applicable Specification • MIL-DTL-23053/5 • Class 1,2; • AMS – 3636 • AMS – 3637 • UL File E-39100 • E-69751 • CSALR38227 • ABS

Standard Sizes and Dimensions (3M™ FP-301 Tubing) Ordering Size Expanded ID Minimum Recovered ID Maximum

Recovered Wall Thickness (Nominal)

in.

(mm)

in.

(mm)

in.

(mm)

3/64

.046

(1,17)

.023

(0,58)

.016

(0,41)

1/16

.063

(1,60)

.031

(0,79)

.017

(0,43)

3/32

.093

(2,36)

.046

(1,17))

.020

(0,51)

1/8

.125

(3,18)

.062

(1,57)

.020

(0,51)

3/16

.187

(4,75)

.093

(2,36)

.020

(0,51)

1/4

.250

(6,35)

.125

(3,18)

.025

(0,64)

3/8

.375

(9,53)

.187

(4,75)

.025

(0,64)

1/2

.500

(12,70)

.250

(6,35)

.025

(0,64)

3/4

.750

(19,05)

.375

(9,53)

.030

(0,76)

1

1.000

(25,40)

.500

(12,70)

.035

(0,89)

1-1/2

1.500

(38,10)

.750

(19,05)

.040

(1,02)

2

2.000

(50,80)

1.000

(25,40)

.045

(1,14)

3

3.000

(76,20)

1.500

(38,10)

.050

(1,27)

4

4.000

(101,60)

2.000

(50,80)

.055

(1,40)

21

Bore Supplied min/ Bore Recovery Max 1.5mm

0.5mm

3.0mm

1.0mm

9.0mm

3.0mm

18.0mm

6.0mm

39.0mm

12.7mm

3M™ GTI 3000 - General Purpose Thin Wall Insulation Polyolefin

GTI 3000 is flexible, thin walled heat shrink tubing, made of cross-linked, halogen free polyolefin. The tubing meets the latest requirements regarding shrinking time, flexibility, and material characteristics. GTI 3000 is designed to provide excellent insulation and protection in various industrial applications. The large diameter range, and 3:1 shrink ratio offers many solutions within a small range of products. GTI 3000 is available in a wide range of colours, with a shiny, smooth, particle free surface. Suitable for cable marking and identification applications. Continuous operating temperature -55°C to 135°C. Supplied in 1 metre pieces. GTI 3000 fulfills the strict requirements of many standards, including RoHS. Available in the following colours: Black, White, Blue, Brown, Red, Clear, Yellow, Green/Yellow* * Size 1.5 / 0.5 not available in Green / Yellow

3M™ GTI - General Purpose Thin Wall Insulation Polyolefin

3M GTI is flexible thin walled polyolefin tubing, with fast shrink time and excellent electrical and mechanical properties. GTI is designed to provide excellent insulation and protection in various industrial applications. Bore Supplied min/ Bore Recovery Max 51mm

25.4mm

76mm

38mm

102mm

51mm

Continuous operating temperature -55°C to 135°C with a 2:1 Shrink Ratio. Supplied in 1 metre pieces. Available in the following colour & size combinations to complement the GTI-3000 Range; Black, White, Blue, Brown, Red, Clear, Yellow

3M™ MDT - A - Adhesive Lined Medium Duty Polyolefin

MDT-A is specially designed medium wall tubing, which provides tough and flexible insulation and is ideal for the protection of cable joints and terminations. MDT-A is lined with a specially designed adhesive, which is applied during the tubing’s extrusion process. This achieves a very smooth adhesive layer, which ensures excellent sealing properties. MDT-A meets the requirements of VDE 0278 part 3. A non-adhesive version is available (MDT), please contact customer service for details The adhesive lining makes it especially suitable for underground cable joint applications. For Offshore and Naval applications, a modified MDT-A approved by Det Norske Veritas is available (MDT-A-F471). Bore Supplied min/ Bore Recovery Max

22

12mm

3mm

19mm

6mm

27mm

8mm

32mm

7.5mm

38mm

12mm

50mm

18mm

70mm

26mm

90mm

36mm

120mm

40mm

Supplied in 1 metre pieces. Continuous operating temperature range: -35°C to 130°C, outdoor wall only.Available in black - Shrink ratio is up to 4.5: 1

3M™ Heat Shrink 3M™ HDT - A - Adhesive Lined Heavy Duty Polyolefin

HDT-A is thick wall polyolefin tubing. The toughness and weather ability of the tubing make it well suited for exposed applications. HDT-A is supplied with a specially designed hot melt adhesive layer. The adhesive is applied during extrusion of the tubing thus achieving a very smooth, constant adhesive layer, which ensures excellent sealing properties. Shrink ratio: Up to 4 : 1 HDT-A meets the longitudi nal sealing requirements of VDE 0278 part 3 and is, therefore, ideal for sealing underground or exposed inline joints and terminations. Supplied in 1 metre pieces. Continuous operating temperature range: -55°C to 130°C, outer wall only. Available in black. Bore Supplied min

/

Bore Recovery Max

12mm

3mm

19mm

6mm

30mm

8mm

38mm

12mm

48mm

15mm

85mm

26mm

115mm

38mm

Low Voltage (up to 1kV) 91-AH (A) Series for Crimp Connectors Application 91-AH (A) Series has been developed to offer an easy method for jointing low voltage polymeric insulated cables thus ensuring a moisture sealed connection. The kit consists of the appropriate inner tubes, other tubes and a user-friendly installation drawing. Kits suitable for shielded and armoured cables also include constant force springs and a copper sleeve for armour continuity. Kits are designed for a wide range of cable cross-sections optimizing stock holding. The 91-AH(A) Series can be used with all common crimp connectors and also for splicing with phase crossing.

• Quick and easy installation • Kits designed to accommodate a wide range of cross sections up to 300mm2 • Excellent moisture sealing • Flame retardant tubing • Kits available for both 4 and 5 core cables • Kits also available for shielded and armoured cables

Technical Features The 91-AH(A) Kits are made from cross linked polyolefin tubing, which is internally coated with hot melt adhesive. As the adhesive melts and the sleeve shrinks, a perfect waterlight seal is formed. Each kit contains all the necessary tubings and an appropriate instruction sheet outlining the different steps of jointing installation. The outer sleeve is manufactured from heavy duty, thick wall, flame retardant tubing.

(Cross section in mm2)

Non Shielded Cable

Shielded/ Armoured Cable

(Cross section in mm2)

5 x 1.5 to 5 x 6

91 –AH-20-5S

-

-

5 x 6 to 5 x 16 4 x 6 to 4 x 25*

91-AH-21-5S

-

-

91-AH-21-S*

91-AHA-21-S

4 x 6 to 4 x 16

4 x 35 to 4 x 50

91-AH-22-S*

91-AHA-22-S

4 x 25 to 4 x 35

4 x 70 to 4 x 95*

91-AH-23-S*

91-AHA-23-S

4 x 50 to 4 x 70

4 x 95 to 4 x 150

91-AH-24-S

91-AHA-24-S

4 x 95 to 4 x 150

4 x 185 to 4 x 300*

91-AH-25-S*

91-AHA-25-S

4 x 185 to 4 x 240

*The majority of cable cross-sections can be covered with these 3 kits

23

3M™ Heavy Duty Wraparound HDCW

The HDCW Wraparound Heat Shrink Cable Repair Sleeve is designed to repair damaged cable sheaths. It is also suitable for use with cable joints and as additional corrosion protection on undamaged cables. HDCW is made from modified cross-linked polyolefin with a hot-melt adhesive coated to the inner side of the sleeve. Upon heating, the sleeve shrinks and the adhesive melts, thereby achieving a safe and watertight bond between the sleeve and the cable. A corrosion proof metal clip is used to fully close the sleeve. • Quick and easy to use • Maximum protection against mechanical stress • Good bonding to PE and PVC surfaces • Excellent resistance to even the harshest environments • Forms a perfect seal to prevent moisture ingress

Cable Diameter Max/Min (mm)

Expanded Inner Diameter (mm)

Recovered Inner Diameter (mm)

Part Number

35 / 10

50

8

HDCW 35/10-250

250

HDCW 35/10-500

500

HDCW 35/10-750

750

HDCW 35/10-1000

1000

HDCW 35/10-1200

1200

HDCW 55/15-250

250

HDCW 55/15-500

500

HDCW 55/15-750

750

HDCW 55/15-1000

1000

HDCW 55/15-1200

1200

HDCW 80/25-250

250

HDCW 80/25-500

500

HDCW 80/25-750

750

HDCW 80/25-1000

1000

HDCW 80/15-1200

1200

HDCW 110/30-250

250

HDCW 110/30-500

500

HDCW 110/30-750

750

HDCW 110/30-1000

1000

HDCW 110/30-1200

1200

HDCW 140/40-250

250

HDCW 140/40-500

500

HDCW 140/40-750

750

HDCW 140/40-1000

1000

HDCW 140/40-1200

1200

55 / 15

80 / 25

110 / 30

140 / 40

24

75

100

132

145

13

23

25

32

Length Minimum (mm) Recovered Wall Thickness (mm) 2.0

2.0

2.0

2.0

1.8

3M™ Heat Shrink Heat Shrink - Moulded Parts 3M™ Break Outs

3M Heat Shrink Moulded Parts offer excellent electrical and mechanical protection and are resistant to a range of corrosive fuels, fluids and chemicals. By ordering a combination of tubing and breakouts you can customize your termination on site to suit all cable diameters, conductor tail lengths etc.

3M™ SKE 2F / 2 Way Outlet Sleeve Breakout

SKE - 2F/1

Expanded Diameter (as supplied)

Recovered Diameter

H (Min) mm

K (Min) mm

H K (Max) (Max) mm mm

30.0

15.0

9.4

4.1

Recovered Dimensions (fully shrunk)

Conductor Size Range

S P± R± HW± W± (Nom) 10% 10% 20% 20% mm mm mm mm mm

(Mm2)

20.0 94.0 30.0

4-35

1.5

1.2

3M™ SKE 3F / 3 Way Outlet Sleeve Breakouts Expanded Recovered Diameter Diameter (as supplied)



Part No.

H (Min) mm

K (Min) mm



SKE-3F/1=1.5 SKE-3F/2 SKE-3F/4 SKE-3F/5

25.0 31.0 55.8 72.0

9.0 15.0 30.4 37.0

9.0 3.0 18.0 5.0 22.5 9.0 35.0 17.5

16.0 23.0 37.0 55.0

68.0 89.0 180.0 178.0

18.0 24.0 44.0 38.0

2.5 2.5 2.0 4.0

2.0 2.3 2.0 3.0

(Mm2) 4-16 16-35 50-150 185-300

3M™ SKE 4F / 4 Way Outlet Sleeve Breakouts Expanded Recovered Diameter Diameter (as supplied)



Part No.

H (Min) mm

K (Min) mm



(Mm2)

SKE-4F/1+2 SKE-4F/3+4

35.0 47.4

15.0 21.5

12.0 22.9

22.0 95.0 24.0 38.1 202.0 38.1

4-35 35-95

3.0 6.4

2.5 4.1

2.0 3.3

3M™ SKE 4F / 5 Expanded Diameter (as supplied)

Part No. SKE-4F/5


H K S H K S P± R± HW± W± (Min) (Min) (Nom) (Max) (Area Max) (Nom) 10% 10% 20% 20% mm mm mm mm mm mm mm mm mm mm 78.7 38.1 76.2

35.6

129.0

50.8 205.0 38.1 3.8 3.3


(Mm2) 120-300

25

3M

™

Scotchcast™

Resin Joint Kits

3M™ resin insulated splicing kits are designed for indoor, outdoor (weather exposed), direct buried or submersed applications. 3M brand Scotchcast™ Resins are 100% solids, electrical grade, hydrolytically stable insulating resins. Their unique electrical and physical properties make them ideal for insulating and protecting electrical/ electronic pars and assemblies. Their physical features also make them suitable for non-electrical, general use applications, for example as adhesives or sealants.

A Safe, Clean, Simple & Reliable Joint Solution • • • • •

26

High quality range of resins for low and medium voltage applications Unique Patented Close Mixing and Pouring (CMP) system Transparent Moud for better control of the job Resin packed in transparent 2-chamber mixing bags Approvals according to VDE 0291 part 2

3M™ Scotchcast Resin

3M™ Scotchcast™ Resin Joints offer a high degree of mechanical strength for physical protection of connections and moisture-resistant insulation in above ground or direct burial applications. Features • Utilizes a “bulge“ type mould • Features Scotchcast™ 460M polyurethane resin • Meets VDE 0278, BS 6910 Benefits • 90A series are ideal for armoured cables • Tough and moisture-proof • Long lasting physical and electrical protection • All kits include tape for insulating ferrules and sealing mould ends • Tried and tested for over 30 years • 3M worldwide quality guarantee

Selection Chart Product Min. Cable O.D. Max. Cable O.D.

Max. Cross Section Range (mm²) Non-Armoured Cable Armoured Cable

Scotchcast™ 90A-01

8 mm

28 mm

3 x 16

4 x 16

3 x 10

4 x 10


14 mm

32 mm

3 x 35

4 x 25

3 x 16

4 x 16


23 mm

39 mm

3 x 50

4 x 50

3 x 50

4 x 35


28 mm

51 mm

3 x 95

4 x 95

3 x 95

4 x 70


30 mm

55 mm


45 mm

70 mm


48 mm

86 mm

27

Low Voltage Range The new body design is based on a completely new hinged, one-part joint body that allows resin to be sealed inside the mould without the use of mastic and tape - it does this by using an expanding foam seal.

New 3M Series INLINE KITS 92-NBA0 92-NBA1 92-NBA2 92-NBA3 92-NBA4 92-NBA5 92-NBA6 92-NBA7 92-NBA0-U 92-NBA1-U 92-NBA2-U 92-NBA3-U 92-NBA4-U 92-NBA5-U 92-NBA6-U 92-NBA7-U 92-NBA0 92-NBA0 92-NBA1 92-NBA1 92-NBA4

New 3M Series BRANCH KITS 92-NBC1 92-NBC1 92-NBC2 92-NBC2 92-NBB1 92-NBB1 92-NBB1 92-NBB2 92-NBB1 92-NBB2 92-NBB1-U 92-NBB2-U

Old Series

92 A Series

92 AU Series (Hazardous areas e.g. petrochemical sites)

82 A Series

1.5 1.5 6 16 25 50 70 120

4 10 16 25 50 95 150 240

1x 90 1x 135 1x 200 1x 370 1x 680 1x 1375 2x 1375 3x 2200

4X 4X 4X 4X 4X 4X 4X 4X

1.5 1.5 6 16 25 50 70 120

4 10 16 25 50 95 150 240

1x 90 1x 135 1x 200 1x 370 1x 680 1x 1375 2x 1375 3x 2200

4X 4X 4X 4X 4X

1.5 1.5 1.5 1.5 25

4 4 10 10 50

1x 90 1x 90 1x 135 1x 135 1x 680

Branch Min

Branch Max

16/10 16/10 35/25 35/25

2,5/1,5 2,5/1,5 2,5/4 2,5/4

16/10 16/10 25/25 25/25

2,5/1,5 2,5/1,5 2,5/1,5 4/4 2,5/1,5 4/4

16/10 16/10 16/10 35/25 16/10 35/25

2,5/1,5 2,5/1,5 2,5/1,5 2,5/4 2,5/1,5 2,5/4

16/10 16/10 16/10 25/25 16/10 25/25

2,5/1,5 4/4

16/10 35/25

2,5/1,5 2,5/4

16/10 25/25

1.5 6 16 35 95 120 150

6 10 25 70 150 185 240

1.5 4 10 35 70 95 150

4 10 16 50 120 150 240

Core

91-C Series

4X/5X 4X/5X 4X/5X 4X/5X

2,5/1,5 2,5/1,5 4/4 4/4

4X/5X 4X/5X 4X/5X 4X/5X 4X/5X 4X/5X 4X/5X 4X/5X

92-B Series

92-BU Series

Bag Size in ml

4X 4X 4X 4X 4X 4X 4X 4X

Old Series

BRANCH / DOUBLE BRANCH / INLINE JOINTS 4X 92-AB 111 4X 92-AB 112 4X 92-AB 113 91-AB Series 4X 92-AB 114 4X 92-AB 115 4X 92-AB 116 4X 92-AB 117

28

Application Range

Main Min Main Max

3M™ Scotchcast Resin

Resin Systems Selection Chart The new Scotchcast resin, fully compliant with EU legislation, has hydrophobic property which makes it perfect for a use in presence of water and proposed in bag with a pouring nozzle, which represents, one step less in the preparation process.

New 3M REF

Old Series

No. 4 No. 40*

3M REF No. 2123

Product Descrption

Yes

Size C 426G (370ml)

Yes

Size B 230G (200ml)

Yes

Size A 100G ( 90ml)

No

Bulk Size B 230G (200ml)

No

Bulk Size C 426G (370ml)

No

Bulk Size C 426G (370ml)

Yes

FR W Size C 426G (370ml)

Yes

FR W Size B 230G (200ml)

No. 1471 No. 47

No. 1402*

Nozzle

No. 1400 U

RESIN TYPE Polyurethane

SIZE

DESCRIPTION

Size C - 12.3 oz

Re-entrable compound,

Size D - 21.2 oz

Low viscosityflows well at low temperatures, Excellent wetting properties

No. 2130

Polyurethane

Size B - 216 g

Flexible resin used in areas where the mould is

Size C - 616 g

removed i.e for flexible splicing

*closed mix and pour system

29

Insulate & Protect with Quality Tapes

Get your hands on 3M Tape! 3M now offers new and experienced electricians a chance to sharpen their skills with the complete 3M tape training kit (80-6114-2896-4). The kit contains all the tools needed for the following applications: • • • •

30

Insulating & wrapping a split bolt Insulating & wrapping a motor lead connection Insulating & wrapping an inline splice Insulating & wrapping a bus bar

Electrical Tapes Vinyl Electrical Tapes

Product Description/ Applications

Tape Thickness

Temp Range

Scotch® Super 33+™ Professional Grade Vinyl Electrical Tape*

Insulates splices up to 600V. Repairs cable jacketing. Resists UV rays, abrasion, corrosion, alkalies and acids. Flame retardant. UL Listed and CSA Certified.

7 mil

105°C 221°F

3/4” x 66’ (19 mm x 20,1 m) 3/4” x 44’ (19 mm x 13,4 m) 3/4” x 20’ (19 mm x 6,0 m) 3/4” x 36 yd (19 mm x 32,9 m) 1” x 36 yd (25,4 mm x 32,9 m) 1-1/2” x 36 yd (38 mm x 32,9 m)

Scotch® Heavy Duty Grade Vinyl Electrical Tape Super 88*

Thick, heavy duty vinyl protects cable and provides faster build-up. Insulates splices up to 600V. Repairs cable jacketing. Resists UV rays, abrasion, corrosion, alkalies and acids. Flame retardant. UL Listed and CSA Certified.

8.5 mil

105°C 221°F

3/4’’ x 66’ (19 mm x 20,1 m) 3/4’’ x 44’ (19 mm x 13,4 m) 3/4” x 36 yd (19 mm x 32,9 m) 1” x 36 yd (25,4 mm x 32,9 m) 1-1/2” x 36 yd (38 mm x 32,9 m) 1-1/2” x 44’ (38 mm x 13,4 m) 2” x 36 yd (51 mm x 32,9 m)

Scotch® Professional Grade Color Coding Vinyl Electrical Tape 35*

9 fade-resistant colors identify and mark phases/cables. Insulate splices up to 600V. Repair cable jacketing. Resists UV rays, abrasion, corrosion, alkalies and acids. Flame retardant. UL Listed and CSA Certified.

7 mil

105°C 221°F

3/4’’ x 60’ (19 mm x 18,2 m) 1/2’’ x 20’ (12 mm x 6,1 m) 3/4” x 66’ (19 mm x 20,1 m) 1/2” x 20’ (12 mm x 6,1 m)

Scotch® Extra Heavy Duty Grade Vinyl Electrical Tape 22*

Extra-thick, heavy duty vinyl protects cable and provides faster build-up. Insulates splices up to 600V. Repairs cable jacketing. Resists UV rays, abrasion, corrosion, alkalies and acids. Flame retardant. UL Listed and CSA Certified.

10 mil

80°C 176°Fl

1/2” x 36 yd (13 mm x32,9 m) 3/4” x 36 yd (19 mm x 32,9 m) 1” x 36 yd (25,4 mm x 32,9 m) 1-1/2” x 36 yd (38 mm x 32,9 m) 2” x 36 yd (51 mm x 32,9 m)

3M™ Highland™ Medium Grade Vinyl Electrical Tape*

Bundles cable and pull wire. Insulate splices up to 600V. Flame retardant. UL Listed and CSA Certified.

7 mil

90°C 194°F

3/4” x 60’ (19 mm x 20,1 m) 3/4” x 66’ (19 mm x 20,1 m)

3M™ Temflex™ Economy Grade Vinyl Electrical Tape 1700

Bundle cable, wire pull and repair cable jacketing. Flame retardant. UL Listed and CSA certified.

7 mil

80°C 176°F

3/4” x 60’ (19 mm x 18,2 m) 3/4” x 36 yd (19 mm x 32,9 m) 3/4” x 66’ (19 mm x 20,1 m) 1” x 66’ (25,5 mm x 20,1 m)

3M™ Temflex™ Mining Grade Vinyl Electrical Tape 1700P

Insulate & repair mining cable jacketing. Flame retardant. Printed for use in MSHA - approved splicing kits.

7 mil

80°C 176°F

3/4” x 66’ (19 mm x 20,1 m) 1-1/2” x 44’ (38 mm x 13,4 m) 1-1/2” x 66’ (38 mm x 20,1 m) 3/4” x 66’ (19 mm x 20,1 m) 1-1/2” x 44’ (38 mm x 13,4 m) 1-1/2” x 66’ (38 mm x 20,1 m)

3M™ Economical General Purpose PVC

Tape, available in Black, Red, Blue, Brown, Yellow, White, Green, Orange, Grey for colour coding on wires and cables 0.15mm thickness Elongation 125%

5 mil

80°C

3/4” x 8 YDS (14mmx 7.31m) 3/4” x YDS (19mmx9.14m) 3/4” x 20 YDS (19mmx6,0m) 3/4” x 66 YDS (19mmx20.1m)


Tape Thickness

Temp Range

Scotch® Professional Grade Linerless Rubber Splicing Tape 130C*

Insulate and splice solid dielectric cables through 69kV. Linerless, highvoltage insulating, thermally conductive, self-bonding rubber.

30 mil

continuous: 90°C / 194°F short-term: 130°C / 266°F

1” x 30’ (25 mm x 9,1 m) 3/4” x 30’ (19 mm x 9,1 m) 1-1/2” x 30’ (38 mm x 9,1 m) 2” x 30’ (50 mm x 9,1 m) 1” x 10’ (25 mm x 3,05 m) 1” x 15’ (25 mm x 4,6 m)

Scotch® Professional Grade Linered Rubber Splicing Tape 23

Insulate and splice solid dielectric cables through 69kV. Linered, insulating, thermally conductive, self-bonding rubber.

30 mil

continuous: 90°C /194°F short term: 130°C / 266°F

3/4” x 30’ (19 mm x 9,1 m) 1” x 20’ (19 mm x 25 m) 1” x 30’ (25 mm x 9,1 m) 1-1/2” x 30’ (38 mm x 9,1 m) 2” x 30’ (50 mm x 9,1 m)

Scotch® Medium Grade Linerless Rubber Splicing Compound 2242*

Splice and insulate cables and connections. General purpose, linerless rubber insulating tape.

30 mil

continuous: 90°C / 194°F short-term: 130°C / 266°F

3/4” x 15’ (19 mm x 4,57 m) 1-1/2” x 15’ (38 mm x 4,57 m) 2” x 15’ ( 51 mm x 4,6 m)

Rubber Electrical Tapes

Roll Size

Roll Size

31

Rubber Electrical Tapes

Tape Thickness

Temp Range

Roll Size

3M™ Temflex™ Linered Rubber Splicing Tape 2150

Economical, low-voltage, linered rubber insulating tape. Up to 600 volts.

30 mil

80°C 176°F

3/4” x 22’ (19 mm x 6,7 m) 1-1/2” x 22’ (38 mm x 6,7 m)

Scotch® Professional Grade Semi-Conducting Tape 13

Rubber tape, semi-conductive. Compatible with cable semi-conducting jackets. Electrically ground high-voltage connections. Provides cable shield continuation.

30 mil

continuous: 90°C /194°F short term: 130°C / 266°F

3/4” x 15’ (19 mm x 4,5 m) 1-1/2 x 66’ (38 mm x 20,1 m)

Scotch® Professional Grade Silicone Rubber Tape 70

Protects and overwraps high-voltage cable terminations and serves as base layer to provide clean reentry into connections. Arc and track resistant. Self-fusing, long-lasting, silicone rubber.

12 mil

180°C 356°F

1” x 30’ (25 mm x 9,14 m)

Scotch® Professional Grade Heavy Duty Triangular Silicone Rubber Tape 70HDT

Protects and overwraps high-voltage cable terminations, and serves as base layer to provide clean reentry into connections. Arc and track resistant. Self-fusing, long-lasting, thick silicone rubber, with a triangular tapered edge profile and a blue guideline for halflapping.

20 mil center, 8 mil edge

180°C 356°F

1” x 30’ (25 mm x 9,14 m)

Scotch® Professional Grade Shielding Tape 24

All-metal open-weave shielding braid, conformable, temperature stable. Continue electrostatic shielding across splice.

—

—

1” x 15’ (25 mm x 4,5 m) 1” x 100’ (25 mm x 30,4 m)

Scotch® Professional Grade Grounding Tape 25

All-metal woven braid; high currentcarrying capacity of 6AWG wire. Solderable. Conformable ground braid for splices and terminations.

—

—

1/2” x 15’ (12 mm x 4,57 m)

Mastics


Tape Thickness

Temp Range

Roll Size

Scotch-Seal™ Professional Grade Mastic Sealing Tape 2229*

Provides excellent environmental and moisture seal. Conformable and durable mastic for sealing high-voltage cables and accessories. Overwrap with vinyl.

125 mil

80°C 176°F

3-3/4” x 10’ (95 mm x 3,0 m) 1” x 10’ (25 mm x 3,05 m)

Scotch® Professional Grade Rubber Mastic Sealing Tape 2228*

Provides excellent environmental and moisture seal. Extra-conformable and durable rubber-backed mastic for sealing high-voltage cables and accessories. “Built-in” rubber backing for added conformability. Overwrap with vinyl.

65 mil

90°C / 194°F emergency overload of 130°C / 266°F

2” x 3’ (50 mm x 0,9 m) 1” x 10’ (25 mm x 3,0 m) 2” x 10’ (51 mm x 3,05 m)

3M Scotchfil® Electrical Insulation Putty

Black, self-fusing, insulating putty in tape form.

125 mil

80°C 176°F

1-1/2” x 60” (38 mm x 1,53 m)

Scotch® Professional Grade Vinyl Mastic Sealing Tapes 2200, 2210, 06147, and 06149*

Provides excellent environmental and moisture seal. Conformable and durable mastic for sealing high-voltage cables and accessories. “Built-in” vinyl backing for fast application and abrasion resistance.

2200 is 125 mil 80°C 2210 is 90 mil 176°F 6147 is 45 mil 6149 is 45 mil

Corrosion Protection Tapes

32



Tape Thickness

Temp Range

6-1/2” x 4-1/2” (165 mm x 144 m) pads 3-1/4” x 4-1/2” (82 mm x 144 m) pads 4” x 10’ (101 mm x 3,04 m) 2-1/2” x 10’ (63 mm x 3,04 m) 2-1/2” x 2-1/2” (63 mm x 63 m) pads

Roll Size

3M™ Scotchrap™ Professional Grade Corrosion Protection Tapes 50 and 51*

Protect pipe, conduits and fittings from corrosion. All-weather performance and corrosion resistance. Abrasion and impact-resistant.

50 is 10 mil 51 is 20 mil

176°F 80°C

1” x 100’ (25 mm x 30,5 m) 2” x 100’ (51 mm x 30,5 m) 3” x 100’ (76 mm x 30,5 m) 4” x 100’ (102 mm x 30,5 m) 6” x 100’ (152 mm x 30,5 m)

3M™ Scotchrap™ Professional Grade Pipe Primer

Quick-dry, non-sag rubber base primer that prepares metal surfaces for tape application. For use with Scotchrap Tapes 50 & 51, Temflex Tapes 1100 & 1200.

N/A

80°C 176°F

1 gallon can (3,79 liters)

Electrical Tapes Corrosion Protection Tapes


Tape Thickness

Temp Range

Roll Size

3M™ Temflex™ Economy Grade Corrosion Tape 1100 and 1100P

General purpose corrosion tape.

10 mil

80°C 176°F

2” x 100’ (51 mm x 30, 5 m)

3M™ Temflex™ Economy Grade Corrosion Tape 1200 and 1200P

General purpose corrosion tape.

20 mil

80°C 176°F

2” x 100’ (51 mm x 30, 5 m)


Tape Thickness

Temp Range

Roll Size

Scotch® Thread Sealant and Lubricant Tape 48*

Pipe thread sealant that provides a leakproof seal. Leakproof seal helps prevent cross threading on pipe threads.

3 mil

260°C 500°F

1/4” x 260” (6,3 mm x 7 m) 1/2” x 260” (13 mm x 7 m) 1/2” x 520” (13 mm x 13 m) 1/2” x 1296” (13 mm x 33 m)

Scotch® Glass Cloth Tape 27 and 69*

Woven insulating glass cloth; high temperature resistance. High mechanical strength. Heat stable insulation for furnace and oven controls, motor leads & switches.

27 is 7 mil 69 is 7.5 mil

27 is Class B temp (130°C / 266°F) 69 is class H temp (180°C / 356°F)

Scotch® Barricade Tape 300

Durable polyethylene plastic, bold 2” letters, long roll length, will not tear easily, attracts attention. Barricade applicable in both large and small areas.

3 mil

N/A

3M™ Duct Tape 6969

Extra heavy duty duct tape, excellent adhesion, tears easily. Moisture proofing plumbing, duct sealing and protecting.

10.7 mil

93°C 200°F

1-7/8” x 60 yd (48 mm x 54,8 m) 2-13/16” x 60 yd (72 mm x 54,8 m)


Heavy duty duct tape, excellent adhesion, strong backing. Sealing heating ventilation and air conditioning ducts.

9 mil

65°C 150°F

1” x 60 yd (24 mm x 54, 8 m) 1-7/8” x 60 yd (48 mm x 54.8 m) 2-13/16” x 60 yd (72 mm x 54,8 m) 3-3/4” x 60 yd (96 mm x 54,8 m)


Utility grade, comformable cloth duct tape

6 mil

93°C 200°F

1-7/8” x 50 yd (48 mm x 45.7 m) 2-13/16” x 50 yd (72 mm x 45.7 m)

3M™ Outdoor Masking and Stucco Tape 5959*

Construction, marine and maintenance, 90 day UV resistant waterproof backing

12 mil

93°C 200°F

1-7/8” x 45 yd (48 mm x 41.1 m)

3M™ Value Duct Tape 1900

Light duty sealing and holding for non-critical uses, water resistant

5.8 mil

93°C 200°F

1-7/8” x 50 yd (48 mm x 45.7 m) 2-13/16” x 50 yd (72 mm x 45.7 m)

3M™ Performance Plus Duct Tape 8979

High performance tape that removes cleanly up to six months after exposure to sunlight and temperature extremes. Aggressive adhesive and high tensile strength for demanding applications

12.6 mil

93°C 200°F

1” x 60 yd. (24 mm x 54, 8 m) 2” x 60 yd. (51 mm x 54,8 m)

3M™ Temflex™ Cotton Friction Tape 1755

Provides extra abrasion resistance for splices and connections.

15 mil

80°C 176°F

3/4” x 60’ (19 mm x 18,28 m) 3/4” x 82-1/2’ (19 mm x 25 m) 1-1/2” x 82-1/2’ (38 mm x 25 m)

Special Use Tapes

1/2” x 66’ (12 mm x 20,1 m) 3/4” x 66’ (19 mm x 20,1 m) 3/4” x 60 yd (19 mm x 54,8 m) 1” x 60 yd (25 mm x 54,8 m) 1-1/2” x 60 yd (38 mm x 54,8 m) 1/2” x 36 yd (13 mm x 33 m) 3/4” x 36 yd ( 19 mm x 33 m) 1” x 36 yd ( 25 mm x 33 m) 3” x 300’ 3” x 1000’

33

3M

™

Scotch Aerosols,

Sprays & Coatings

The Scotch® Spray product range consists of a number of different insulating, cleaning, protective and preventative maintenance sprays. These products should form a major part of any maintenance programme, from preventative action to repairing damage in all electrical and electronic environments. By safeguarding the quality and function of technical equipment and accessories, service life can be considerably increased.

34

Aerosols, Sprays & Coatings Protective sprays Scotch® 1600 (400ml) Scotch® 1600 provides highly effective anti-corrosion protection. Its rubber-asphalt base forms a dense, abrasion resistant covering that protects against moisture, spray salt water, all corrosive media and is resistant to the effects of physical impacts.

Scotch® 1617 Zinc Spray (400ml) Scotch® 1617 is an ideal cold galvanizer, that provides permanent protection against rust and corrosion by electrochemically bonding with the metal surface it is sprayed onto. Scotch® 1617 has excellent adhesion to iron and steel, is resistant to weathering, UV radiation, moisture, heat up to 500oC, alkaline solutions and mineral oils. It is an ideal primer for metal constructions, and complies with DIN 50976 (zinc content) and DIN 53167 (corrosion protection).

Insulating sprays Scotch® 1601 Clear Insulation Spray (400ml) Scotch® 1601 is a clear insulating and covering paint based on alkyd resin. It “hardens” into a flexible and resistant film, with excellent adhesion to most common surfaces such as metal, glass, plastic, wood, etc. Scotch® 1601 is resistant to UV-rays, acids, oil and alkalis, it is moisture and weatherproof and is especially characterized by its high dielectric strength.

Scotch® 1602 Coloured Insulation Spray – Red (400ml) As Scotch® 1601 but with the addition of colouring pigments for coloured protection, insulation or marking.

Preventative maintenance sprays Scotch® 1605 Dehumidifier (400ml) Scotch® 1605 penetrates and displaces moisture. It also defrosts frozen sections. Scotch® 1605 then forms a thin protective film and thus prevents the renewed ingress of moisture. It is completely neutral toward paints, plastic, rubber and fabrics. It is effective over a wide temperature range from –74oC to + 175oC.

Scotch® 1609 Silicone Spray (400ml) Scotch® 1609 is a general use product for preventative maintenance, protection and lubrication. It lubricates moving parts, without becoming resinous and can be used over a wide temperature range (-32 oC to +177 oC) thereby, providing a long lasting protection against moisture and corrosion. Scotch® 1609 is neutral towards paints, plastic, rubber foamed materials, wood and fabrics.

Cleaning sprays Scotch® 1625 Special Contact Cleaner (400ml) Scotch® 1625 loosens dirt, light oxide layers and impurities of every kind in an effective gentle manner. Scotch® 1625 is electrically neutral and totally residue-free, making it ideal for use in almost any environment as a spray cleaner.

Scotch® 1626 Cleaning Spray (400ml) Scotch® 1626 is an ideal dissolving cleaner for greases, oils, lubricants, resins and tar. It is residue free, noncorroding and washes away asbestos. Scotch® 1626 may corrode plastics.

Scotch® 1633 Rust Remover (400ml) Scotch® 1633 is a multi-purpose spray. It loosens rust, protects against moisture and renewed oxidation, can be used ideally as a lubricant, easily releases tightly sealed bolts, and has a high penetration capacity.

35

3M

™Scotchflex Cable Ties

3M™ Cable Ties are molded from 6/6 Nylon and are available in a variety of sizes including weather resistant black for outdoor use. Products with the UR symbol section meet UL Standard 1565 for Wire Positioning Devices. UL File #E116841. 3M™ Cable Ties are used to secure wire bundles and harness components quickly. The flexible design allows the user to slip ties easily under and around cables and harnesses. The bend of the tail makes it easier to grasp position and insert into the head. 3M Cable Ties can be used with most standard tensioning/cutoff tools for fast production line fastening.

36

Scotchflex Cable Ties

Technical Data Material

Nylon 66 UV approved

Flame retardation material

UL 94V-2

Temperature range

from - 40ºC to 85ºC

Halogen free

Yes

Material information

RoHS compliance

3M™ Scotchflex™ UV Cable Ties Ref.

Size

Colour

Ref.

Size

Colour

Cable-ties (natural) nylon 6/6 for indoor application

Cable-ties (Black) nylon for indoor application FS 100 AW-C FS 140 AW-C FS 140 BW-C FS 160 AW-C FS 160 CW-C FS 200 AW-C FS 200 BW-C FS 200 CW-C FS 200 DW-C FS 280 CW-C FS 280 DW-C FS 300 BW-C FS 370 CW-C FS 370 DW-C FS 390 CW-C FS 530 DW-C FS 780 DW-C

3M™ Scotchflex™ Neutral Cable Ties

100 mm x 2.5 mm

WEATHER

140 mm x 2.5 mm

WEATHER

140 mm x 3.6 mm

WEATHER

160 mm x 2.5 mm

WEATHER

160 mm x 4.8 mm

WEATHER

200 mm x 2.5 mm

WEATHER

200 mm x 3.6 mm

WEATHER

200 mm x 4.8 mm

WEATHER

200 mm x 7.6 mm

WEATHER

280 mm x 4.8 mm

WEATHER

280 mm x 7.6 mm

WEATHER

300 mm x 3.6 mm

WEATHER

370 mm x 4.8 mm

WEATHER

368 mm x 7.6 mm

WEATHER

390 mm x 4.8 mm

WEATHER

530 mm x 7.6 mm

WEATHER

776 mm x 9.0 mm

WEATHER

FS 100 A-C FS 140 A-C FS 140 B-C FS 160 A-C FS 160 C-C FS 200 A-C FS 200 B-C FS 200 C-C

100 mm x 2.5 mm

NEUTRAL

140 mm x 2.5 mm

NEUTRAL

140 mm x 3.6 mm

NEUTRAL

160 mm x 2.5 mm

NEUTRAL

160 mm x 4.8 mm

NEUTRAL

200 mm x 2.5 mm

NEUTRAL

200 mm x 3.6 mm

NEUTRAL

200 mm x 4.8 mm

NEUTRAL

FS 200 D-C FS 280 C-C FS 280 D-C FS 300 B-C FS 370 C-C FS 370 D-C FS 390 C-C FS 530 D-C

200 mm x 7.6 mm

NEUTRAL

280 mm x 4.8 mm

NEUTRAL

280 mm x 7.6 mm

NEUTRAL

300 mm x 3.6 mm

NEUTRAL

370 mm x 4.8 mm

NEUTRAL

368 mm x 7.6 mm

NEUTRAL

390 mm x 4.8 mm

NEUTRAL

530 mm x 7.6 mm

NEUTRAL

37

& 3MWireCable Lubricant ™

Produces a low coefficient of friction for smooth, low tension wire and cable pulling. Easy to apply without runs or drips. Colourless and non-staining. 3M’s complete line of Wire Pulling Lubricants are designed for specific applications, so you can choose the right lubricant for the job at hand. You can count on 3M reliability through high pulling forces, extreme temperature changes, wet weather and the damaging effects of time.

38

3M™ Cable & Wire Lubricant

3M™ Wire Pulling Lubricants Wax 3MTM Wire Pulling Lubricant Wax can be used and stored in temperatures as high 194 oF (90 oC), making it the choice for hot weather applications. The thick, consistent lubricant does not liquefy or separate with hot aging; it scoops and applies easily to wire and cable without runs or drips in hot temperatures; and it will not evaporate too soon after pulls. The lubricant’s low friction coefficient lessens the chance of wire damage from high pulling forces, wipes off the cable quickly and cleanly and leaves fewer residues in the conduit to block future pulls or prevent removal. Because 3MTM Wire Pulling Lubricant Wax can be immersed in water for 30 minutes with minimal weight loss, it is also the choice for wet weather applications.

3M™ Wire Pulling Lubricant Gel This is a water-soluble, translucent white gel that is easy to handle and apply to wire and cable without runs or drips. The lubricant produces a low coefficient of friction that lessens the chance of wire damage from high pulling forces. Not only does 3MTM Wire Pulling Lubricant Gel make wire pulling jobs smoother and safer, it also wipes off the cable quickly and cleanly before terminating or splicing. The consistent gel does not liquefy, or separate with hot or cold aging. It stays thick, smooth and ready to apply. Temperature use range is 20oF (-6 oC) to 110 oF (43 oC).

39

3M Scotchlok ™

Electrical Spring Connectors

ScotchlokTM Y, R, G and B Electrical Spring Connectors are the original colour-coded wire connectors. They are flexible yet durable with an outer insulator that gives you a compact, fully insulated connection that won’t cut or abrade wires.

40

Scotchlok Electrical Spring Connectors 3M™ Scotchlok™ Electrical Spring Connector Features

Connector

Conductor Combinations* Cross section Quantity sol/str (mm2)

Y

1

5-6

1.5

4-5

2.5

2-5

4

2-4

R

1

5-6

1.5

4-6

2.5

2-5

4

2-4

6

2

B/G

2.5

3-6

4

2-5

6

10

These four spring connectors have a corrosion-resistant steel inner shell to strengthen them while permitting spring expansion and contraction due to temperature changes. A deep, flared skirt makes wire insertion easier and protects against faults. The design and a flexible base let Scotchlok connectors bend with the wires you’re slicing to fit easily into tight places. Color coded, with a flexible base allowing easy bending and An outer insulator that gives a compact, fully insulated connection that won’t cut or abrade wires. Corrosion-resistant steel inner shell to strengthen while permitting spring expansion and contraction due to temperature changes. Application

The live action spring delivers reliable, vibration-resistant connections over a wide range of wire

2-4 2

* Copper conductors only

3M™ DBY/DBR - Direct Bury Joint Kits 3M DBY, DBY Kits provide quick, reliable underground splicing for irrigation and sprinkler systems, landscape lighting and other projects. Specially designed plastic insulator tube comes pre-packaged containing insulating gel. Locking fingers in the tube ensure that the Scotchlok Spring Connector stays in position, the closed tube cover provides strain relief, and the design protects against corrosion failure. Application temperature range is 0°C - 49°C With 3M Direct Bury Splice Kits, there’s no mixing, no mess. Just slide your connection (Scotchlok Y or R Connectors only) into the insulator tube, close and bury. DBR Kit contains the R Type Scotchlok Spring Power Connector DBY Kit contains the Y Type Scotchlok Spring Power Connector

41

3M Constant Force Springs ™

Scotchcast™ Constant Force Springs Scotchcast™ Constant Force Springs are a range of solderless connections for use on lead or aluminium sheaths and copper screened cables. The springs are easily applied by rolling onto the sheath connections, whereupon it continues to exert a constant pressure. PART NUMBER

P59 P60 P61 P62 P63 P64 P65 P66 P67

42

INNER DIAMETER OF SPRING

SPRING WIDTH

SPRING TAPE LENGTH (mm)

MIN DIAMETER

3.5 7.5 11 14.5 18.5 25 32 44 57

9 10 16 16 16 16 20 20 20

80 175 225 295 375 505 710 935 1250

4 9 14 18.5 23.5 31 44 58 70

MAX DIAMETER

10 15 22 29 37 50 70 94 110

Infrared 3MThermometers ™

Ditection of overheating in electrical equipment and wiring

3MTM IR 500 Infrared Thermometer This Laser Sighted, lightweight and durable instrument allows accurate, noncontact surface temperature measurements from -18° to 260°C (0° to 500°F) at a safe distance. The single-point laser sighting accurately ‘spots’ trouble up to 4 feet away. Features Non-contact temperature measurement Laser sighting Easy to use - one button operation Back-lit LCD display Wide -18° to 260°C temperature range Celsius to Fahrenheit switchable Powered by 9V battery (included) Pocket sized Applications Monitor electric motors Locate loose wire connections Diagnose nuisance tripping of circuit breakers Check lighting ballasts and transformers

43

Gulf Offices 3M Gulf Ltd. 3/F, Bldg. No. 11, Dubai Internet City P.O. Box 20191, Dubai, UAE Tel: +971 4 3670 777 Fax: +971 4 3670 998

3M Saudi Arabia (Branch of The 3M Company) Post Box: 21840 Riyadh 11485, K.S.A. Tel : +9661 465 0052 Fax: +9661 465 8980

Lebanon Branch

Kuwait Branch

PO Box 11-5025 Riad El Solh Beirut 1107 2180 Tel: +961 (1) 373771 Fax: +961 (1) 379947 - 379938

PO Box 148, Safat 13002, Kuwait Tel: +965 249 1649 Fax 965 249 1648

3M Power Industry Solutions

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