Generator Se Prime Power Caterpillar is leading the power generation marketplace with Packag Package e Ge nerator nera tor Sets engineered to deliver unmatched flexibility, expandability, reliability, and cost-effectiveness. cost-effectiveness. Shown with Optional Equipment
FEATURES • FULL FULL RANGE RANGE OF ATTACHMENTS
bolt-on system expansion - Wide range range attachments attachments.; .; Jacto ry d esign ed and tested
• CA
ig to match performance and Caterpillar output characteristics
diesel engines
• SINGLE-S SINGLE-SOURC OURC SUPPLIER
Optimum winding pitch for minimum total harmonic distortion and maximum efficiency - Segregated AC/D AC/DC, C, lo voltage accessory bo provides single point access to accessory accessory connection
Complete syste syste rnsd esig( led andbuHtat .. Caterpillar ISO cert:ified''fc;lciHties - Certif Certified ied Prototype Tested with torsional analysis
• WORLDW WORLDWIDE IDE PR·ODUCTSUPPORT · W o r l d w l ~ e p a r t s a \ l a H a p i l i ~ y · th W o ro r l ug d w l h~ te hp ea r CaterpiUardealernetWor:k • With over 1,200 dealerolJtlets operating in 166 countries, you're never far from the CaterpiHar part you need. of partsordersfiUedwithin 48 hours. The best product support
9 9 ~ 5 %
t s a \ l a H a p i l i ~ y
• CAT CONTROL PANELS - F o u r levels controls, designed to meet individual customer needs. Switchgea Switchgearr convers conversion ion using Caterpill Caterpillar ar electronic monitoring system provides state-of-the-art engine monitoring and protection while providing a simple interface to separate separate floorstB(ldin
record in the industry. Cate Ca terp rpil illa la (dealerserviceteGh n cians are o s e r v i c e . your ~ " e r y trained t o s e r v i c e . ~ " e r y t aSPect electric power generationsystern.
s w i t ~ , h g e . a r
Preventiv Preventive e maintenance maintenance agreements agreements The The Cat Cat Scheduled Scheduled Oil Sampling Sampling (S-O-SSM)prograincosteffectiveJy detects interna l eng'in compbnentcondition, even the presence unwanted fluids and combustion by-products
• MEETS OR· OR· EXCEE EXCEEDS DS INTERNATIONAL SPECIFICATIONS: ASGSM TIV1$, AS 1359, AS2789, B S 4 9 $ ~ i B S 5 0 0 0 , B S 4 9 BS5514, DIN6271, DIN6280,EGSA101P, lEe 34/1, 1503046/1,1508528, EM 1359, NEMA MG 1, VED0530, 89/392/EE C,89/336/EEC
• CATe 3508BDIESELENGINE Reliab Reliable, le, rugged, rugged, durable design Field-pro Field-proven ven in thousands thousands of applications w o ~ l d w i d e - Four-stroke-cycle Four-stroke-cycle diesel. engjnecombines consistent perfo rma nceand exce fie nt fuel economy with minimum weight
SR4B GENERATOR
-
~
.
Microprocessor Microprocessor base based d Electro Electronic nic
Modular Control Panel (EMCP II and E M ~ P 11+) use digital metering and true RM monitoring to provide advanced monitoring, metering, control, and
$ ~ i B S 5 0 0 0
protective relaying capabilities. Fully compatible with Caterpillar annunciators, and remote , communication and expansion modules. EMCP 11+ paralleling panel provides fully automatic and manual permissive paralleling capability. Synchronizing and load sharing are added to EMCP 11+ power metering and protective relaying to provide a state-of-the,..art paralleling system which is self contained within the generator set.
E
C.ATERPILLAR®
1000kV.AGENERATOR SET
FACTORY INSTALLED STANDARD
STANDARD
SYSTEM
dual element ai cleaner heavy-duty ai cleaner ai inlet shutoff
radiator with guard coolant drain line with valve
radiator duct flange jacket water heater with isolation valves
Exhaust
stainless steel exhaust flex and ANSI weld flange engine exhaust guarding
industrial grade muffler and ANSI weld flanges residential muffler and ANSI weld flanges critical muffler and ANSI weld flanges muffler mounting kit, through-wall installation kit
Fuel
primary fuel filter secondary fuel filter fuel priming pump
fuel cooler water separator lo fuel level alarm and.shutdown
permanent magnet excitation Digital Voltage Regulator (D.V.R.) class F temperatur e rise 105 (221 F) prime anti-condensation space heater stator temper ature detectors (type-J thermocouples)
D.V.R. with KVAR/PF control bearing temperature detectors oversize and premium generators circ uit breaker, IEC compliant
inlet
Cooling
fan and belt guards Caterpillar Extended Life Coolant lo coolant level shutdown
"'"'
.
OPTIONAL
modular air cleaner, single element service indicator
Air'
/
OPTIONAL EQUIPMEN
flexible fuel lines
Generator
3"polewith shunt trip
circu it breaker IEC compliant, 4-pole with shunt trip
Governor
C a t e r p i l l a ~
Control panels
EMCP II
switchgear conversion EMCP 11+ system expansion modules
Lube
lubricating oil oil drain line with valves fumes disposal
sump pump sump pump and prelube sump pump and prelu be
Mounting
13-in. structural steel rails spring-type anti-abrasion isolators
Startingl
45 am charging alternator fuel shutoff solenoid 24 volt starting motor batteries with rack and cables battery disconnect
charging
Other
ADEM control system
load sharing
manual 24VDC lube oil level regulation system lube oil high temperature shutdown
integral 5 am battery charger oversize batteries ether starting a i d ' heavy-duty starting system CE certification
crankcase explosion relief valves
1000kV.A
GENERATOR SET
TECHNICAL DAT 1000 kV·A/800 kW;Prime Power Generator Se Power rating
0.8 PF with
rpm/50 Hz kV-A
fan
1000
kW
Fuel COflSUIr11PltIOn 100% Load with Fan 75% Load with Fan
800
L/hr / . L/hr ",
Cooling System Ambient Ai Temperature ( C o n ~ u l t T.M.I.) Designed fo operation up to Ai Flow Restriction (After Radiator) Standard Radiator Ar rang ement Data Rated Speed) AirFlow (Max Engine Cbola nt Capacity with Radiator Y" Engine Cqola nt Capacity without Radiator
Deg kPa
43
.19 1146 33
103
System Combustion AlrlnletFlow Hate Exhaust Gas Stack Temperatur Exhaust Gas Flow Rate Exhaust Flange Size - {J nterna 1< Diameter) System Backpressure Altdwabte)
" ' V t U : I I I ~ T
m3/min Deg C m3/ in mm kPa
Heat Rejection Heat Rejection toCaclant (Total) Heat ReJectio to Exhaust (Total) Heat Rejection to Atmosphere from Engine Heat Rejection to Atmosphere from Generator
64.8 428 158.9 203 6.7
kW
393
kW
691 95
kW kW
Deration: Generator set is designed to operate in c;mbient t e m p e r altitudes. Please consult factory fo available outputs.
a t u r ~ . s
44
up to
43
C (109 F) and at higher
..
CAT8 693 FRAME GENERATOR SPECIFICATIONS
CAT8 3508B ENGINE SPECIFICATIONS
Type . . . . . . . . . Permanent magnet excited, static regulated, brushless Construction . . . . . . . Tw bearing, close coupled Three phase . . . . . . . . . . . . 12 lead reconnectable Insulation . . . . . . . . . . Class H with tropicalization and antiabrasion Enclosure . . . . . . . . . . . . . . . . . . . . . Drip proof IP22 Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . Pilot shaft Overspeed capability . . . . . . . . . . . . . . . . . . . . 150% Wave form . . . . . . . . . . . . . Less than 5% deviation Paralleling capability. . . . . . . . . . . . . . . . . Standard Voltage regulator 3-phase sensing with D.V.R. Voltage regulation Less than ±1/2% (steady state) Less than ± 1% (no load to full load) Voltage gain . . . . . . . . Adjustable to compensate fo line loss TIF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Less than 50 THD . . . . . . . . . . . . . . . . . . . . . . . . . . . . Less than 5%
V-s, 4-Stroke-Cycle Watercooled Diesel Bore (in) .................. 170 (6.7) Stroke (in) ................. 190 (7.5) L u Displacement ......... 34.5 (2105) 14: 1 Compression ratio. . . . . . . . . . . . . . . . . . Aspiration .......... Turbocharged, Separate Fuel System
............
Circuit Aftercooled
Direct Unit Injection
CAT(!!I CONTROL PANE 24 Volt DC Control NEMA 1, IP22 enclosure Electrically dead front Lockable hinged door
Generator instruments meet ANSI C-39-1 Terminal box mounted Single location customer connector point segregated EC compliant connection
Consult your Caterpillar dealer for available voltages.
1000 kV·A
PRIME POWER GENERATOR SET PACKA E -
Fuel Inlet
TOP VIEW
Oil Filter
Excess Fuel Return
€V
Fuel Filter
PACKAGE
@)
Conduit Entrance
Exhaust
DIMENSIONS mm(in)
5246(207)
Width
mm (in)
1752 (69)
Height
mm(in)
2230.(88)
Shipping Weight
Control and Power Panel
Air Cleaner
Length
kg (Ib)
RATING DEFINITIONS
AN
9060 (19 960)
,,'
Note: General configuration not to be used fo installation. See general dimension drawings fo detail.
CONDITIONS
Prime Output available with varying load fo an unlimited time. Prime power in accordance with IS08528. 10% overload power in accordance with IS03046/1, AS2789, DIN6271, and 8S5514 available on request. Ratings are based on SAE J1349 standard conditions. These ratings also apply at IS03046/1, DIN6271, and 8S5514 standard conditions.
Fuel rates are based on fuel oil of 35°API (16° 60° F) gravity having an LHV of 42 780 kJ/kg (18390 8tu/lb) when used at 29° C (85°F) and weighing 838.9 g/Iiter (7.001 Ibs/U.S. gal.). Additional ratings ma be available fo specific customer requirements. Consult your Caterpillar representativ fo details.
Materials and specifications are subject to change without notice.
LEHX7637-02
GENERATOR SET
Printe d in U.S.A.
The International System of Units (51) is used in this publication. 1998 Caterpillar Inc. Al rights reserved.
