SEBP4245-20 March 2009
Parts Manual
See “General Information” for New Parts Manual Features.
3406C Generator Set C7A1-Up (Generator) F5A1-Up (Generator) F6B1-Up (Generator) C8G1-Up (Generator Set) 1DZ1-Up (Engine)
This Parts Manual is also available in .PDF Format on Compact Disc (CD-ROM)- Caterpillar Form No. SERP4245 SAFETY.CAT.COM
Product and Dealer Information Note: For product identification plate locations, see the section “Product Identification Information” in the Operation and Maintenance Manual. Delivery Date:
Product Information Model: Product Identification Number: Engine Serial Number: Transmission Serial Number: Generator Serial Number: Attachment Serial Numbers: Attachment Information: Customer Equipment Number: Dealer Equipment Number:
Dealer Information Name:
Branch:
Address:
Dealer Contact Sales: Parts: Service:
Phone Number
Hours
MEMORANDA
MEMORANDA
SEBP4245-20
TABLE OF CONTENTS Name
Page
GENERAL INFORMATION . . . . . . . . . . . . . . . . . .
A4
REPAIR ALTERNATIVES . . . . . . . . . . . . . . . . . . . .
A7
SUPPLEMENTAL COOLANT ADDITIVES . . . . . .
A8
MAINTENANCE PARTS . . . . . . . . . . . . . . . . . . . . . .
A9
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A13
ENGINE ARRANGEMENT . . . . . . . . . . . . . . . . . . . . ENGINE AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERAL AR . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 1 5
BASIC ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . COUPLING GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . COUPLING GP-GENERATOR . . . . . . . . . . . . . . COVER GP-CYLINDER BLOCK . . . . . . . . . . . . COVER GP-ENGINE LIFTING EYE . . . . . . . . COVER GP-FLYWHEEL HOUSING . . . . . . . . COVER GP-FRONT HOUSING . . . . . . . . . . . . COVER GP-VALVE MECHANISM . . . . . . . . . . CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . CYLINDER BLOCK AS . . . . . . . . . . . . . . . . . . . . CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . . . DAMPER & PULLEY GP . . . . . . . . . . . . . . . . . . DRIVE GP-ACCESSORY . . . . . . . . . . . . . . . . . . DRIVE GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . FASTENER GP-FRONT HOUSING . . . . . . . . FLYWHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . GEAR GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . GUARD GP-BELT . . . . . . . . . . . . . . . . . . . . . . . . GUARD GP-DAMPER . . . . . . . . . . . . . . . . . . . . . . HOUSING GP-FLYWHEEL . . . . . . . . . . . . . . . . HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . MOUNTING GP-ALTERNATOR . . . . . . . . . . . . PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . . SEAL GP-CRANKSHAFT . . . . . . . . . . . . . . . . . . SUPPORT GP-ENGINE . . . . . . . . . . . . . . . . . . . . VALVE MECHANISM GP . . . . . . . . . . . . . . . . . .
7 7 8 9 10 11 12 13 16 17 18 20 29 34 35 36 38 39 40 41 42 43 44 46 47 49 50 52 53 55 56
LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . BASE GP-OIL FILTER . . . . . . . . . . . . . . . . . . . . BREATHER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . FASTENER GP-OIL PUMP MOUNTING . . . . . . FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . FUMES DISPOSAL GP . . . . . . . . . . . . . . . . . . . . GAUGE GP-OIL LEVEL (DIPSTICK) . . . . . . . . LINES GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . .
57 57 60 61 62 63 64 65 67
SEBP4245-20
Name
Page
LINES GP-ENGINE OIL DRAIN . . . . . . . . . . . . LINES GP-TURBOCHARGER OIL . . . . . . . . . . PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . PUMP GP-SUMP . . . . . . . . . . . . . . . . . . . . . . . . . .
69 71 73 74
COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . . FLANGE AS-RADIATOR . . . . . . . . . . . . . . . . . . FLANGE GP-RADIATOR . . . . . . . . . . . . . . . . . . LINES GP-AFTERCOOLER WATER . . . . . . . . LINES GP-COOLANT . . . . . . . . . . . . . . . . . . . . . . LINES GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . RADIATOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . SUPPORT GP-RADIATOR . . . . . . . . . . . . . . . . VALVE GP-COOLANT SAMPLING . . . . . . . . . .
76 76 77 78 79 81 82 84 87 92 93
AIR INLET AND EXHAUST SYSTEM . . . . . . . . . . AFTERCOOLER GP-WATER . . . . . . . . . . . . . . AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . CAP AS-AIR CLEANER . . . . . . . . . . . . . . . . . . . . CARTRIDGE GP-TURBOCHARGER . . . . . . . . ELBOW GP-EXHAUST . . . . . . . . . . . . . . . . . . . . FITTING GP-EXHAUST . . . . . . . . . . . . . . . . . . . . LINES GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . MANIFOLD GP-EXHAUST . . . . . . . . . . . . . . . . MOUNTING GP-EXHAUST . . . . . . . . . . . . . . . . MOUNTING GP-MUFFLER . . . . . . . . . . . . . . . . MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MUFFLER AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . MUFFLER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . PRECLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . SHIELD GP-MANIFOLD . . . . . . . . . . . . . . . . . . . . SHUTOFF GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . .
94 94 96 103 104 106 108 110 112 114 115 117 118 120 121 122 123 124
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BASE GP-FUEL TANK . . . . . . . . . . . . . . . . . . . . CONTROL AS-GOVERNOR . . . . . . . . . . . . . . . . CONTROL GP-GOVERNOR . . . . . . . . . . . . . . . . COVER GP-FUEL TRANSFER . . . . . . . . . . . . DRIVE GP-GOVERNOR & FUEL PUMP . . . . . . FASTENER GP-FUEL INJ PUMP . . . . . . . . . . FILTER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . FILTER GP-WATER SEP & FUEL . . . . . . . . . . GOVERNOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . LINES GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . LINES GP-FUEL FILTER . . . . . . . . . . . . . . . . . . LINES GP-FUEL INJECTION . . . . . . . . . . . . . . MOUNTING GP-GOVERNOR ACTUATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PUMP & MTG GP-FUEL TRANSFER . . . . . . . . PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . PUMP GP-FUEL PRIMING . . . . . . . . . . . . . . . . PUMP GP-FUEL TRANSFER . . . . . . . . . . . . . .
128 128 129 131 136 137 140 142 145 146 151 153 155
TABLE OF CONTENTS
162 164 165 170 172 A1
TABLE OF CONTENTS Name
Page
PUMP GP-GOV & FUEL INJ . . . . . . . . . . . . . . . . SEPARATOR GP-WATER . . . . . . . . . . . . . . . . . . SHUTOFF GP-MANUAL . . . . . . . . . . . . . . . . . . . . TORQUE CONTROL GP . . . . . . . . . . . . . . . . . .
174 177 179 180
ELECTRICAL AND STARTING SYSTEM . . . . . . ALTERNATOR GP-CHARGING . . . . . . . . . . . . BATTERY CHARGER GP . . . . . . . . . . . . . . . . . . BATTERY GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . BOX GP-CONNECTION . . . . . . . . . . . . . . . . . . . . BRACKET GP-TERMINAL . . . . . . . . . . . . . . . . . . CABLE GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CIRCUIT BREAKER GP . . . . . . . . . . . . . . . . . . . . CONDUIT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . CONNECTION GP-ELECTRICAL . . . . . . . . . . CONNECTOR AS . . . . . . . . . . . . . . . . . . . . . . . . . . CONTACT AS-ELECTRICAL . . . . . . . . . . . . . . CONTACTOR AS . . . . . . . . . . . . . . . . . . . . . . . . . . CONTACTOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . CONTROL GP-ELECTRONIC GOVERNOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CONTROL GP-ETHER ELECTRONIC . . . . . . CONTROL GP-VOLTAGE . . . . . . . . . . . . . . . . . . COVER GP-CIRCUIT BREAKER . . . . . . . . . . . . FUSE GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HARNESS AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . HARNESS AS-CONTROL . . . . . . . . . . . . . . . . . . HARNESS AS-ENGINE . . . . . . . . . . . . . . . . . . . . HARNESS AS-MONITOR . . . . . . . . . . . . . . . . . . HARNESS AS-PANEL . . . . . . . . . . . . . . . . . . . . HARNESS AS-POWER . . . . . . . . . . . . . . . . . . . . HARNESS AS-SENSOR . . . . . . . . . . . . . . . . . . HARNESS AS-WIRING . . . . . . . . . . . . . . . . . . . . HEATER GP-JACKET WATER . . . . . . . . . . . . . . MODULE GP-INTERFACE . . . . . . . . . . . . . . . . MOUNTING GP . . . . . . . . . . . . . . . . . . . . . . . . . . MOUNTING GP-BRACKET . . . . . . . . . . . . . . . . MOUNTING GP-BUS BAR . . . . . . . . . . . . . . . . . . MOUNTING GP-ELECTRONIC CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MOUNTING GP-JACKET WTR HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MOUNTING GP-PANEL . . . . . . . . . . . . . . . . . . . . MOUNTING GP-TERMINAL STRIP . . . . . . . . PLUG GP-BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . RELAY GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RELAY GP-GROUND FAULT . . . . . . . . . . . . . . SENSOR GP-COOLANT LEVEL . . . . . . . . . . . . SENSOR GP-ENGINE . . . . . . . . . . . . . . . . . . . . SENSOR GP-LIQUID LEVEL . . . . . . . . . . . . . . SENSOR GP-PRESSURE . . . . . . . . . . . . . . . . . . SENSOR GP-SPEED . . . . . . . . . . . . . . . . . . . . . . SENSOR GP-TEMPERATURE . . . . . . . . . . . . . . SHUNT TRIP GP . . . . . . . . . . . . . . . . . . . . . . . . . . SHUNT-TRIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
182 182 185 188 191 194 195 196 200 202 205 205 205 206
A2
TABLE OF CONTENTS
221 222 223 224 225 227 227 227 230 230 231 231 231 233 236 237 238 240 241 244 246 247 248 249 250 252 255 258 259 260 261 262 262
Name
Page
SHUTOFF GP-ELECTRICAL . . . . . . . . . . . . . . SOLENOID GP-SHUTOFF . . . . . . . . . . . . . . . . STARTING AID GP . . . . . . . . . . . . . . . . . . . . . . . . STARTING AID GP-ETHER . . . . . . . . . . . . . . . . STARTING MOTOR GP-ELECTRIC . . . . . . . . STRIP GP-TERMINAL . . . . . . . . . . . . . . . . . . . . SUPPORT GP-BATTERY . . . . . . . . . . . . . . . . . . SUPPORT GP-CABLE . . . . . . . . . . . . . . . . . . . . SWITCH AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SWITCH AS-LIQUID LEVEL . . . . . . . . . . . . . . . . SWITCH GP-DISCONNECT . . . . . . . . . . . . . . . . SWITCH GP-LIQUID LEVEL . . . . . . . . . . . . . . . . SWITCH GP-TOGGLE . . . . . . . . . . . . . . . . . . . . TERMINAL & PLATE AS . . . . . . . . . . . . . . . . . . TRANSFORMER GP-CURRENT . . . . . . . . . . . . WIRING GP-AIR SHUTOFF . . . . . . . . . . . . . . . . WIRING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . WIRING GP-GENERATOR . . . . . . . . . . . . . . . . WIRING GP-PANEL . . . . . . . . . . . . . . . . . . . . . . . .
263 264 265 266 270 273 274 277 278 279 281 283 284 285 291 305 306 308 310
ENCLOSURES, GUARDS AND BASES . . . . . . COVER GP-ENCLOSURE . . . . . . . . . . . . . . . . . . DOOR GP-ACCESS . . . . . . . . . . . . . . . . . . . . . . DUCT GP-CABLE . . . . . . . . . . . . . . . . . . . . . . . . ENCLOSURE AS . . . . . . . . . . . . . . . . . . . . . . . . . . FASTENER GP-ENCLOSURE . . . . . . . . . . . . . . GUARD GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . MOUNTING GP-BEAM . . . . . . . . . . . . . . . . . . . .
317 317 321 323 324 325 326 328
GENERATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CONNECTION GP-GENERATOR LEADS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CONNECTION GP-TERMINAL STRIP . . . . . . GENERATOR AR . . . . . . . . . . . . . . . . . . . . . . . . . . GENERATOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . HEATER GP-SPACE . . . . . . . . . . . . . . . . . . . . . . MOUNTING GP-GENERATOR . . . . . . . . . . . . . . MOUNTING GP-VOLTAGE REGULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REGULATOR AS-VOLTAGE . . . . . . . . . . . . . . . . REGULATOR GP-VOLTAGE . . . . . . . . . . . . . . . .
331
OPERATOR STATION . . . . . . . . . . . . . . . . . . . . . . . . CONTROL GP-ALARM MODULE . . . . . . . . . . CONTROL GP-EMCP ELECTRONIC . . . . . . . . CONTROL GP-ENGINE MONITORING . . . . . . CONTROL GP-GENERATOR SET . . . . . . . . . . CONTROL GP-SPEED . . . . . . . . . . . . . . . . . . . . COVER GP-ACCESS . . . . . . . . . . . . . . . . . . . . . . COVER GP-CONTROL PANEL . . . . . . . . . . . . COVER GP-INSTRUMENT PANEL . . . . . . . . . . DOOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FASTENER GP-INSTRUMENT PANEL . . . . . . FASTENER GP-PANEL . . . . . . . . . . . . . . . . . . . . GAUGE GP-FUEL PRESSURE . . . . . . . . . . . .
331 346 351 358 429 430 431 433 435 441 441 446 460 463 469 471 473 476 480 484 485 486
SEBP4245-20
TABLE OF CONTENTS Name
Page
KIT-ELECTRONIC CONVERSION . . . . . . . . . . MODULE GP-RELAY DRIVER . . . . . . . . . . . . . . MODULE GP-SYNCHRONIZING LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MODULE GP-SYSTEM COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . MOUNTING GP-CONTROL PANEL . . . . . . . . MOUNTING GP-DIVIDER PLATE . . . . . . . . . . PANEL GP-CONTROL . . . . . . . . . . . . . . . . . . . . PANEL GP-ELECTRICAL . . . . . . . . . . . . . . . . . . PANEL GP-ELECTRONIC . . . . . . . . . . . . . . . . . . PANEL GP-INSTRUMENT . . . . . . . . . . . . . . . . . . POTENTIOMETER AS . . . . . . . . . . . . . . . . . . . . SEAL GP-ENCLOSURE . . . . . . . . . . . . . . . . . . . .
487 489
SERVICE EQUIPMENT AND SUPPLIES . . . . . . CHART-PLATE & FILM . . . . . . . . . . . . . . . . . . . . FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . KIT-INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . .
542 542 543 555
PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . .
B1
SEBP4245-20
Name
Page
492 494 497 499 500 505 508 534 535 537
TABLE OF CONTENTS
A3
GENERAL INFORMATION 1. ENGINE IDENTIFICATION
2. ORDERING PARTS
Caterpillar engines are identified with Serial Numbers and Arrangement Numbers. In some cases, Modification Numbers are also used. The serial number plate which shows these numbers is mounted on the engine. Caterpillar dealers need this information to determine which components were included on the engine when it was assembled at the factory. This permits accurate identification of replacement part numbers.
Effective First Quarter 2001 the Caterpillar Product Identification Number (PIN) changed from 8 to 17 characters. In an effort to provide uniform equipment identification, Caterpillar and other construction equipment manufacturers are moving to comply with the latest version of the product identification numbering standard. Non-road machine PINs are defined by ISO 10261. The new PIN format will apply to all Caterpillar machines and generator sets. The PIN plates and frame marking will display the 17 character PIN. The new format will look like the following:
Quality Caterpillar replacement parts are available from Caterpillar dealers throughout the world. Their parts inventories are up to date and include all parts normally required to protect your investment in Caterpillar machines. Dealers may offer repair kits or remanufactured parts to allow selection of the most effective repair alternative for a particular situation. When ordering parts, your order should specify the quantity, part number, part name, and the serial number/product identification number of the engine for which the parts are needed. 3. PARTS MANUAL ORGANIZATION Product information in this manual is presented as "information elements" that represent all of the components for the specific model. Engine Arrangement and Seat Group are examples of information elements. The information elements are organized alphabetically by part name and secondarily by part number within each major section of the manual.
Where: 1. Caterpillar's World Manufacturing Code (characters 13) 2. Machine Descriptor (characters 4-8) 3. Check Character (character 9) 4. Machine Indicator Section (MIS) or Product Sequence Number (characters 10-17). These were previously referred to as the Serial Number. Machines and generator sets produced before First Quarter 2001 will maintain their 8 character PIN format. Components such as engines, transmissions, axles, etc. and work tools will continue to use an 8 character Serial Number (S/N).
A4
GENERAL INFORMATION
4. TABLE OF CONTENTS A table of contents (TOC) is found at the beginning of the manual. The TOC lists each section of the manual with a complete list of all information elements organized as they appear in the manual. Page numbers are provided for quick reference to detailed parts identification illustrations and serviceable consist lists. 5. MAINTENANCE PARTS INDEX The Maintenance Parts Index, located near the beginning of the manual, references most frequently used maintenance part numbers, providing description, quantity, usage and page number. This information is organized alphabetically by part description.
SEBP4245-20
GENERAL INFORMATION 6. INDEX
11. INDENTED PART NAMES
The index located near the front of the manual is an alphabetical listing of all information elements included in the manual. Page numbers are provided for quick reference to detailed parts identification illustrations and serviceable consist lists.
When a part name is indented in a parts list, it is part of (included in) the group or assembly under which it is indented. 12. ILLUSTRATION REFERENCE LETTERS
A numerical index listing all part numbers and the corresponding page number(s) appears at the back of the manual.
When necessary, illustrations contain reference letters (A, B, C etc.) that are intended to track lines and harnesses from one point to another. They are also used to show where to reconnect illustrations that have been separated.
8. CAPTIONS
13. ABBREVIATIONS AND SYMBOLS
Captions located at the beginning of each information element identify the part number and part name along with additional descriptive information. S/N information found in each caption should be used to select correct information for a specific engine. Field replacement options, identification of optional attachment components, and where used ("part of") information is also provided.
O.D. – Outside Diameter I.D. – Inside Diameter A – Not Part Of This Group B – Use As Required C – Change From Previous Type D – Order By The Meter E – Order By The Centimeter F – Not Shown G – Order By The Inch I – Refer To Hydraulic Information System M – Metric Part R – Remfg Part May Be Available Y – Separate Illustration Z – Not Serviced Separately
7. PART NUMBER INDEX
The first line of a caption is shown in larger type font to indicate the beginning of an information element. Captions for additional pages that may be required to illustrate an information element will be shown in standard type font and will include the term (contd.) . 9. NON-SERVICED PARTS In some instances it is necessary to display non-serviced parts that are a link to lower level serviceable consist lists. These non-serviced part numbers are shown in italic type indicating that they are not available. All consist lists have not been converted to reflect this enhancement. 10. PARTS LIST REFERENCE NUMBERS Numbers shown in the Ref No column correspond to numbers used in the associated graphic(s). An alphabetic suffix may be added to a reference number to identify lower level consist items. Numbers shown in the Graphic Ref column refer to the graphic number identifier displayed in the lower left corner of each illustration. The Graphic Ref number may be used in combination with the item Ref No to determine the correct part number. There may be intentional omission of a Ref No in a consist list as information is updated to reflect the latest serviceable part numbers.
SEBP4245-20
14. REPLACEMENT PARTS FOR GENERATORS Only those generators which are sold and serviced exclusively by "Caterpillar" Dealers are illustrated on the following pages. Externally-regulated "Caterpillar" Diesel Electric Sets are equipped with generators made by other manufacturers. Parts for these generators are NOT serviced by Caterpillar Inc. Parts lists and parts should be ordered from the manufacturer whose name is shown on the Generator Name Plate, always giving the generator rating and serial number shown.
15. DESCRIPTION OF TYPE CHANGES Type - A type is defined as any configuration change that requires an additional Information Element for an Arrangement, Group, or Assembly. If serial number breaks for types are not available, a type # ( Type 1, Type 2, etc.) will be displayed in the caption. These "type" changes are identified with a "C" note (change from previous type) in the Parts List. Only the "types" that apply to this Parts Manual will be included. Additional types may exist causing "C" notes to appear on an Information Element when no other types are shown.
GENERAL INFORMATION
A5
GENERAL INFORMATION 16. This symbol indicates the end of an information element. NOTE: Continuing improvement and advancement of product design may cause changes to your machine which may not be included in this publication. Whenever a question arises regarding your Caterpillar product or this publication, please consult your Caterpillar dealer for the latest available information.
A6
GENERAL INFORMATION
SEBP4245-20
REPAIR ALTERNATIVES REMANUFACTURED COMPONENTS As an option when making repairs consider Caterpillar Remanufactured Components. Components that are available through the Caterpillar Remanufactured Program are identified three ways in the parts book: • • •
with the letter R in the note field of the parts list with an R* at the beginning of the first line of the caption with an *R at the end of the first line of the caption
Typical components included in the Remanufacturing Program include: ALTERNATORS CONNECTING RODS CRANKSHAFTS - UNDERSIZE CRANKSHAFTS - UPGRADE TO NEW CYLINDER HEADS ELECTRONIC CONTROL MODULES (ECM) ELECTRONIC SENSORS FUEL INJECTORS FUEL NOZZLES FUEL PUMPS GOVERNORS OIL PUMPS PISTONS SHORT BLOCKS STARTERS TURBOCHARGERS - COMPLETE TURBOCHARGER CARTRIDGES WATER PUMPS Caterpillar Remanufactured engines for many engine arrangements are also available.
SEBP4245-20
REPAIR ALTERNATIVES
A7
SUPPLEMENTAL COOLANT ADDITIVES CUSTOMER BENEFITS: Protects against cavitation, foam, erosion, corrosion, and scale buildup in cooling systems. • Provides measured coolant conditioner. DESCRIPTION: Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) must be added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-charged antifreeze, like Caterpillar's DEAC, an initial charge of SCA must be added to the cooling system. The amount of SCA added to the system is dependent on the capacity of the system. The SCA for initial fill is provided as a liquid. SCA's for maintenance intervals are available in liquid form and as a spin-on element. (No Spin-on available for 3600 Family of Engines) NOTE: The amount of SCA added at initial fill is not the same as the amount added at maintenance intervals. The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTM D4985 or ASTM D5345 Specifications. NOTE: For use with standard heavy duty coolant only, not for use with Extended Life Coolant. PARTS NEEDED: Cooling System Capacity
Liquid SCA at Initial Fill
Liquid SCA at Maintenance*
Spin-on SCA Maintenance Element*
(6-8)
3P-2044 (1)
6V-3542 (1)
111-2370 (1)
30-38
(8-10)
3P-2044 (1) 6V-3542 (1)
111-2372 (1)
111-2369 (1)
38-49
(10-13)
3P-2044 (1) 8T-1589 (1)
111-2372 (1)
111-2369 (1)
49-64
(13-17)
3P-2044 (2)
8T-1589 (1)
9N-3368 (1)
64-83
(17-22)
3P-2044 (2) 8T-1589 (1)
111-2372 (1) 6V-3542 (1)
111-2371 (1)
83-114
(22-30)
3P-2044 (3) 8T-1589 (1)
3P-2044 (1)
9N-3718 (1)
114-163
(30-43)
3P-2044 (5)
3P-2044 (1) 6V-3542 (1)
111-2371 (2)
163-242
(43-64)
3P-2044 (8)
3P-2044 (2)
9N-3718 (2)
Liters
Gallons
22-30
* Normal maintenance period is 250 hrs. See your Operation and Maintenance Manual for complete coolant maintenance instructions. ( ) Indicates quantity required.
A8
SUPPLEMENTAL COOLANT ADDITIVES
SEBP4245-20
MAINTENANCE PARTS DESCRIPTION
AIR INLET AND EXHAUST SYSTEM FILTER ELEMENT AS-AIR (PRIMARY) FILTER ELEMENT AS-AIR (SECONDARY)
BASIC ENGINE PLUG-DRAIN (MAGNETIC) (OIL PAN) PLUG-DRAIN (OIL PAN) V-BELT (ALTERNATOR) V-BELT SET (INCLUDES 3-BELTS) (FAN DRIVE) COOLING SYSTEM CAP AS-RADIATOR HOSE (LOWER RADIATOR) HOSE (RADIATOR LOWER) HOSE (RADIATOR UPPER) HOSE (UPPER RADIATOR) REGULATOR-TEMPERATURE (92-DEG C) ELECTRICAL AND STARTING SYSTEM BATTERY (12-VOLT, MAINTENANCE FREE, WET) BATTERY GP (12-VOLT) (DRY) CIRCUIT BREAKER AS (1250-AMPERE) CIRCUIT BREAKER AS (20-AMPERE) CIRCUIT BREAKER AS (630-AMPERE) CIRCUIT BREAKER AS (800-AMPERE) CIRCUIT BREAKER GP (60-AMPERE) FUSE (1-AMPERE) (US SOURCED) FUSE (10-AMPERE) (EUROPEAN SOURCED)
PART NUMBER
PAGE
1 AIR CLEANER GP 1 AIR CLEANER GP 1 AIR CLEANER GP
100 99 98
189-0202
1 AIR CLEANER GP 1 AIR CLEANER GP
97 101
206-7331 9X-6451 4N-8216 6N-6656
1 1 1 1
PAN GP-OIL PAN GP-OIL MOUNTING GP-ALTERNATOR DRIVE GP-FAN
49 49 47 36
153-1403
1 1 1 1 1 1 1
RADIATOR GP RADIATOR GP RADIATOR GP RADIATOR GP RADIATOR GP RADIATOR GP LINES GP-WATER
87 90 88 90 90 88 82
209-6964 209-6964 209-6963 209-6963 248-5513
9X-3404 9X-9730 227-2788 200-8577 237-2612 227-2794 6T-3645 8K-4644 143-5080
6V-7802
FUSE (15-AMPERE) (US SOURCED)
9U-6398
SEBP4245-20
WHERE USED
142-1340 151-7737 142-1403
FUSE (10-AMPERE) (US SOURCED)
FUSE (16-AMPERE) (EUROPEAN SOURCED)
QTY
151-7710
2 BATTERY GP
190
2 1 1 1 1 1 10 1
BATTERY GP CIRCUIT BREAKER GP BOX GP-CONNECTION CIRCUIT BREAKER GP CIRCUIT BREAKER GP BOX GP-CONNECTION MODULE GP-INTERFACE BATTERY CHARGER GP
189 199 191 197 198 191 236 186
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
BOX GP-CONNECTION CONTACTOR GP CONTACTOR GP CONTACTOR GP CONTACTOR GP FUSE GP BATTERY CHARGER GP BOX GP-CONNECTION CONTACTOR GP CONTACTOR GP CONTACTOR GP CONTACTOR GP FUSE GP FUSE GP WIRING GP-AIR SHUTOFF FUSE GP
191 210 211 216 218 226 186 191 210 211 216 218 226 225 305 225
MAINTENANCE PARTS
A9
MAINTENANCE PARTS DESCRIPTION
PART NUMBER
FUSE (2-AMPERE)
143-4471 7W-0482
FUSE (2-AMPERE) (EUROPEAN SOURCED)
143-4471
FUSE (2-AMPERE) (US SOURCED)
FUSE (4-AMPERE) FUSE (4-AMPERE) (EUROPEAN SOURCED)
7W-0482
190-2557 238-3255 238-3255
FUSE (4-AMPERE) (US SOURCED)
190-2557
FUSE (6-AMPERE) (EUROPEAN SOURCED)
143-4472
A10
MAINTENANCE PARTS
QTY
WHERE USED
PAGE
1 1 1 3 1
WIRING GP-AIR SHUTOFF CONTACTOR GP CONTACTOR GP WIRING GP-PANEL BATTERY CHARGER GP
305 220 220 312 187
1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1
CONTACTOR GP CONTACTOR GP CONTACTOR GP CONTACTOR GP CONTACTOR GP CONTACTOR GP CONTACTOR GP CONTACTOR GP CONTACTOR GP WIRING GP-PANEL BATTERY CHARGER GP CONTACTOR GP CONTACTOR GP CONTACTOR GP CONTACTOR GP CONTACTOR GP CONTACTOR GP CONTACTOR GP CONTACTOR GP CONTACTOR GP WIRING GP-PANEL CONTACTOR GP CONTACTOR GP BATTERY CHARGER GP
206 208 209 210 211 212 214 216 218 311 187 206 208 209 210 211 212 214 216 218 311 220 220 187
1 1 1 1 1 1 1 1 1 1 1 2
CONTACTOR GP CONTACTOR GP CONTACTOR GP CONTACTOR GP CONTACTOR GP BATTERY CHARGER GP CONTACTOR GP CONTACTOR GP CONTACTOR GP CONTACTOR GP CONTACTOR GP BATTERY CHARGER GP
206 212 214 216 218 187 206 212 214 216 218 185
1 2 2 2 1 1 2 2 1 1
BATTERY CHARGER GP BATTERY CHARGER GP CONTACTOR GP CONTACTOR GP CONTACTOR GP CONTACTOR GP CONTACTOR GP CONTACTOR GP CONTACTOR GP CONTACTOR GP
186 187 208 209 210 211 212 214 216 218 SEBP4245-20
MAINTENANCE PARTS DESCRIPTION
PART NUMBER
QTY
WHERE USED
PAGE
BATTERY CHARGER GP BATTERY CHARGER GP BATTERY CHARGER GP CONTACTOR GP CONTACTOR GP CONTACTOR GP CONTACTOR GP CONTACTOR GP CONTACTOR GP CONTACTOR GP CONTACTOR GP SWITCH GP-DISCONNECT SHUNT-TRIP
185 186 187 208 209 210 211 212 214 216 218 281 262
FUSE (6-AMPERE) (US SOURCED)
190-2558
KEY (BATTERY DISCONNECT) SHUNT TRIP AS
8H-5306 223-4234
2 1 2 1 1 1 1 2 2 1 1 1 1
143-0853 133-5673 133-5673
1 BASE GP-FUEL TANK 1 SEPARATOR GP-WATER 1 FILTER GP-WATER SEP & FUEL
128 177 145
9M-2342 1R-0749
1 FILTER GP-FUEL 1 FILTER GP-FUEL
143 142
1P-0436 8N-6680
1 PUMP GP-FUEL PRIMING 1 PUMP GP-GOV & FUEL INJ
170 175
GENERATORS FUSE (10-AMPERE)
6V-7802
FUSE (10-AMPERE) (US SOURCED)
6V-7802
3 3 3 3
436 438 439 435
LUBRICATION SYSTEM BREATHER AS (CRANKCASE) CAP AS-FILLER (ENGINE OIL) FILTER AS-ENGINE OIL (STANDARD EFFICIENCY)
9Y-2988 6N-2985 1R-0716
1 BREATHER GP 1 FILLER GP-ENGINE OIL 1 FILTER GP-ENGINE OIL
FUEL SYSTEM CAP AS-FUEL FILLER (FUEL TANK) ELEMENT-WATER SEPARATOR ELEMENT-WATER SEPARATOR (PRIMARY) FILTER ELEMENT-FUEL (PRIMARY) FILTER-FUEL (ADVANCED EFFICIENCY) GASKET (FUEL PRIMING PUMP) SCREEN AS (FUEL INJECTION PUMP)
SEBP4245-20
REGULATOR REGULATOR REGULATOR REGULATOR
GP-VOLTAGE GP-VOLTAGE GP-VOLTAGE GP-VOLTAGE
MAINTENANCE PARTS
60 62 63
A11
MAINTENANCE PARTS DESCRIPTION
OPERATOR STATION BATTERY (LITHIUM) (3-VOLT PARALLEL, 6-VOLT SERIES) FUSE (1-AMPERE) (US SOURCED) FUSE (10-AMPERE) FUSE (10-AMPERE) (EUROPEAN SOURCED) FUSE (10-AMPERE) (OUTSIDE NACD) FUSE (10-AMPERE) (US SOURCED)
PART NUMBER
101-1785 8K-4644 3K-8782 143-5080 143-5080 3K-8782 6V-7802
FUSE (2-AMPERE) (EUROPEAN SOURCED)
143-4471
FUSE (2-AMPERE) (OUTSIDE NACD)
143-4471
QTY
WHERE USED
1 MODULE GP-SYSTEM COMMUNICATION 10 MODULE GP-RELAY DRIVER 10 CONTROL GP-EMCP ELECTRONIC 1 PANEL GP-ELECTRICAL
PAGE
496 491 456 506
2 2 2 8 8 1 2 2 2 1
PANEL GP-ELECTRONIC PANEL GP-ELECTRONIC PANEL GP-ELECTRONIC CONTROL GP-EMCP ELECTRONIC CONTROL GP-EMCP ELECTRONIC PANEL GP-ELECTRICAL PANEL GP-ELECTRONIC PANEL GP-ELECTRONIC PANEL GP-ELECTRONIC PANEL GP-ELECTRICAL
526 528 531 452 453 506 526 528 531 506
PANEL GP-ELECTRONIC PANEL GP-ELECTRONIC PANEL GP-ELECTRONIC CONTROL GP-EMCP ELECTRONIC PANEL GP-ELECTRICAL PANEL GP-ELECTRONIC PANEL GP-ELECTRONIC PANEL GP-ELECTRONIC PANEL GP-ELECTRICAL
526 528 531 454 506 526 528 531 506
FUSE (2-AMPERE) (US SOURCED)
7W-0482
FUSE (4-AMPERE) (EUROPEAN SOURCED) FUSE (4-AMPERE) (US SOURCED) FUSE (6-AMPERE) (EUROPEAN SOURCED) FUSE (6-AMPERE) (US SOURCED) LAMP (120-VOLT, 6-WATT)
238-3255
3 3 3 3 1 3 3 3 1
190-2557 143-4472
1 PANEL GP-ELECTRICAL 1 PANEL GP-ELECTRICAL
506 506
190-2558 5N-3615
1 PANEL GP-ELECTRICAL 2 MODULE GP-SYNCHRONIZING LIGHTS 1 DOOR GP 2 PANEL GP-CONTROL 2 PANEL GP-CONTROL
506 492
144-6336
4 FILM GP
552
144-6336
4 FILM GP
546
144-6336
4 FILM GP
549
LAMP (24-VOLT)
SERVICE EQUIPMENT AND SUPPLIES FILM-WARNING (LIFTING INSTRUCTIONS) FILM-WARNING (LIFTING INSTRUCTIONS) (PACKAGE GENSET LIFTING INST.) FILM-WARNING (LIFTING INSTRUCTIONS) (PACKAGE GENSET)
A12
MAINTENANCE PARTS
7N-5876
481 500 502
SEBP4245-20
INDEX Name
Page
A AFTERCOOLER GP-WATER . . . . . . . . . . . . . . . . . . . AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . .
94 96 97 98 99 100 101 ALTERNATOR GP-CHARGING . . . . . . . . . . . . . . . . . 182
B BASE GP-FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . 128 BASE GP-OIL FILTER–ENGINE . . . . . . . . . . . . . . . . 57 58 59 BATTERY (12-VOLT, MAINTENANCE FREE, WET) . . . . . . 190 BATTERY (LITHIUM) (3-VOLT PARALLEL, 6-VOLT SERIES) . . . . . . . 496 BATTERY CHARGER GP . . . . . . . . . . . . . . . . . . . . . . 185 186 187 BATTERY GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188 189 190 BATTERY GP (12-VOLT) (DRY) . . . . . . . . . . . . . . . . 189 BOX GP-CONNECTION . . . . . . . . . . . . . . . . . . . . . . . 191 193 BRACKET GP-TERMINAL . . . . . . . . . . . . . . . . . . . . . 194 BREATHER AS (CRANKCASE) . . . . . . . . . . . . . . . . 60 BREATHER GP–CRANKCASE . . . . . . . . . . . . . . . . . 60
C CABLE GP–GROUND STRAP . . . . . . . . . . . . . . . . . 195 CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 CAP AS-AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . 103 CAP AS-FILLER (ENGINE OIL) . . . . . . . . . . . . . . . . . 62 CAP AS-FUEL FILLER (FUEL TANK) . . . . . . . . . . . 128 CAP AS-RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 90 CARTRIDGE GP-TURBOCHARGER . . . . . . . . . . . . 104 CHART-PLATE & FILM . . . . . . . . . . . . . . . . . . . . . . . . 542 CIRCUIT BREAKER AS (1250-AMPERE) . . . . . . . 199 CIRCUIT BREAKER AS (20-AMPERE) . . . . . . . . . . 191 CIRCUIT BREAKER AS (630-AMPERE) . . . . . . . . . 197 CIRCUIT BREAKER AS (800-AMPERE) . . . . . . . . . 198 CIRCUIT BREAKER GP . . . . . . . . . . . . . . . . . . . . . . . 196 197 198 199 CIRCUIT BREAKER GP (60-AMPERE) . . . . . . . . . 191 CONDUIT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 SEBP4245-20
Name
Page
CONNECTION GP-ELECTRICAL . . . . . . . . . . . . . . . 204 CONNECTION GP-ELECTRICAL– CIRCUIT BREAKER . . . . . . . . . . . . . . . . . . . . . . . . 202 203 CONNECTION GP-GENERATOR LEADS . . . . . . . 331 332 333 334 335 336 337 338 339 340 341 343 344 345 CONNECTION GP-TERMINAL STRIP . . . . . . . . . . 346 347 348 349 350 CONNECTOR AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205 CONTACT AS-ELECTRICAL . . . . . . . . . . . . . . . . . . . 205 CONTACTOR AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205 CONTACTOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220 CONTACTOR GP–BATTERY CHARGER . . . . . . . . 208 209 210 211 212 214 216 218 CONTACTOR GP–HEATER . . . . . . . . . . . . . . . . . . . . 206 CONTROL AS-GOVERNOR . . . . . . . . . . . . . . . . . . . 129 130 CONTROL GP-ALARM MODULE . . . . . . . . . . . . . . . 441 442 443 444 445 CONTROL GP-ELECTRONIC GOVERNOR . . . . . 221 CONTROL GP-EMCP ELECTRONIC . . . . . . . . . . . 446 447 448 449 450 451 452 453 454 455 456 INDEX
A13
INDEX Name
Page
CONTROL GP-ENGINE MONITORING . . . . . . . . . CONTROL GP-ETHER ELECTRONIC–RELAY . . . CONTROL GP-GENERATOR SET . . . . . . . . . . . . . .
CONTROL GP-GOVERNOR . . . . . . . . . . . . . . . . . . .
CONTROL GP-SPEED . . . . . . . . . . . . . . . . . . . . . . . . CONTROL GP-VOLTAGE . . . . . . . . . . . . . . . . . . . . . . COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . CORE AS (ENGINE OIL COOLER) . . . . . . . . . . . . . CORE AS-AFTERCOOLER . . . . . . . . . . . . . . . . . . . . COUPLING GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . COUPLING GP-GENERATOR . . . . . . . . . . . . . . . . . . COVER GP-ACCESS . . . . . . . . . . . . . . . . . . . . . . . . . . COVER GP-CIRCUIT BREAKER . . . . . . . . . . . . . . . COVER GP-CONTROL PANEL . . . . . . . . . . . . . . . . . COVER GP-CYLINDER BLOCK . . . . . . . . . . . . . . . . COVER GP-ENCLOSURE . . . . . . . . . . . . . . . . . . . . . COVER GP-ENCLOSURE–TOP . . . . . . . . . . . . . . . . COVER GP-ENGINE LIFTING EYE . . . . . . . . . . . . . COVER GP-FLYWHEEL HOUSING . . . . . . . . . . . . . COVER GP-FRONT HOUSING . . . . . . . . . . . . . . . . . COVER GP-FUEL TRANSFER . . . . . . . . . . . . . . . . . COVER GP-INSTRUMENT PANEL . . . . . . . . . . . . .
COVER GP-VALVE MECHANISM . . . . . . . . . . . . . . CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . CYLINDER BLOCK AS . . . . . . . . . . . . . . . . . . . . . . . . CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . . . . .
CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . . . . . .
A14
INDEX
458 459 460 461 462 222 463 464 465 466 467 468 131 132 133 135 469 223 76 76 94 8 9 471 472 224 473 474 10 317 318 319 320 11 12 13 15 136 476 477 478 479 16 17 18 19 20 22 24 26 28 29 30 31 33
Name
Page
D DAMPER & PULLEY GP . . . . . . . . . . . . . . . . . . . . . . . 34 DOOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 480 481 DOOR GP–DUST PROOF . . . . . . . . . . . . . . . . . . . . . 483 DOOR GP-ACCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . 321 322 DRIVE GP-ACCESSORY . . . . . . . . . . . . . . . . . . . . . . 35 DRIVE GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 DRIVE GP-GOVERNOR & FUEL PUMP . . . . . . . . . 137 139 DUCT GP-CABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
E ELBOW GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . 106 107 ELEMENT-WATER SEPARATOR . . . . . . . . . . . . . . . 177 ELEMENT-WATER SEPARATOR (PRIMARY) . . . . 145 ENCLOSURE AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324 ENGINE AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3
F FASTENER GP-ENCLOSURE . . . . . . . . . . . . . . . . . . 325 FASTENER GP-FRONT HOUSING . . . . . . . . . . . . . 38 FASTENER GP-FUEL INJ PUMP . . . . . . . . . . . . . . . 140 141 FASTENER GP-INSTRUMENT PANEL . . . . . . . . . . 484 FASTENER GP-OIL PUMP MOUNTING . . . . . . . . . 61 FASTENER GP-PANEL . . . . . . . . . . . . . . . . . . . . . . . . 485 FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 62 FILM (CONTROL PANEL) . . . . . . . . . . . . . . . . . . . . . . 500 502 FILM (EMCP 3 ANNUNCIATOR) . . . . . . . . . . . . . . . . 463 FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 543 546 549 552 FILM-CERTIFICATION (EMCP 3) . . . . . . . . . . . . . . . 467 468 FILM-CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . 481 FILM-CONTROL PANEL (ALARM MODULE) . . . . 443 FILM-CONTROL PANEL (CUSTOM ALARM MODULE IDENTS) . . . . . . . 459 FILM-CONTROL PANEL (CUSTOM ALARM MODULE) . . . . . . . . . . . . . . . . 444 FILM-CONTROL PANEL (GENERATOR SET CONTROL +) . . . . . . . . . . . . 448 459 487 SEBP4245-20
INDEX Name
FILM-CONTROL PANEL (GENERATOR SET CONTROL +) (FOR USE WITH EUI) . . . . . . . . . . . . . . . . . . . . . . . FILM-DANGER (SHOCK, ELECTROCUTION HAZARD) . . . . . . FILM-EMCP II (MUI) . . . . . . . . . . . . . . . . . . . . . . . . . . . FILM-IDENTIFICATION (CATERPILLAR) . . . . . . . .
Page
448
434 449 464 465 490 FILM-IDENTIFICATION (CONTROL PANEL) . . . . . 313 FILM-IDENTIFICATION (CUSTOMER INTERFACE MODULE) . . . . . . . . 489 FILM-IDENTIFICATION (EMCP 3.2) (US SOURCED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 464 FILM-IDENTIFICATION (EMCP 3.3) . . . . . . . . . . . . . 465 FILM-IDENTIFICATION (FUEL) . . . . . . . . . . . . . . . . . 546 549 552 FILM-INFORMATION (BATTERY POWER DISCONNECT) . . . . . . . . . . 282 FILM-INFORMATION (CONTROL PANEL) (EMCP II - GRAPHIC/TEXT) . . . . . . . . . . . . . . . . . 450 FILM-INFORMATION (CONTROL PANEL) (EUI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449 FILM-INFORMATION (ELEC COMPONENT IDENTIFICATIONS) . . . . 508 511 513 526 528 531 FILM-INFORMATION (ELECTRIC COMPONENT IDENTIFY) . . . . . . . 191 FILM-INFORMATION (EMCP 3.2) (EUROPEAN SOURCED) . . . . . . . . . . . . . . . . . . . 464 FILM-INFORMATION (GENERATOR SET CONTROL +) . . . . . . . . . . . . 487 488 FILM-INFORMATION (LIFT EYE LOCATION) . . . . 546 549 FILM-INFORMATION (PICTOGRAPHS DESCRIPTION) . . . . . . . . . . . . 552 FILM-INFORMATION (READ OMM) . . . . . . . . . . . . . 546 549 552 FILM-SYCHRONIZING PANEL . . . . . . . . . . . . . . . . . 492 FILM-TRADEMARK (CATERPILLAR) . . . . . . . . . . . 549 552 FILM-TRADEMARK (CATERPILLAR) (DIE CUT 75MM HEIGHT) . . . . . . . . . . . . . . . . . . . 546 FILM-WARNING (HOT SURFACE) . . . . . . . . . . . . . . 546 549 552 FILM-WARNING (LIFTING INSTRUCTIONS) . . . . 552
SEBP4245-20
Name
Page
FILM-WARNING (LIFTING INSTRUCTIONS) (PACKAGE GENSET LIFTING INST.) . . . . . . . . . 546 FILM-WARNING (LIFTING INSTRUCTIONS) (PACKAGE GENSET) . . . . . . . . . . . . . . . . . . . . . . . 549 FILM-WARNING (SHOCK HAZARD) . . . . . . . . . . . . 546 549 552 FILM-WARNING (SHOCK, ELECTROCUTION HAZARD) . . . . . . 433 FILTER AS-ENGINE OIL (STANDARD EFFICIENCY) . . . . . . . . . . . . . . . . . . 63 FILTER ELEMENT AS-AIR (PRIMARY) . . . . . . . . . 99 100 FILTER ELEMENT AS-AIR (SECONDARY) . . . . . . 97 98 101 FILTER ELEMENT-FUEL (PRIMARY) . . . . . . . . . . . 143 FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 63 FILTER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 143 144 FILTER GP-WATER SEP & FUEL . . . . . . . . . . . . . . . 145 FILTER-FUEL (ADVANCED EFFICIENCY) . . . . . . 142 FITTING GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . 108 109 FLANGE AS-RADIATOR . . . . . . . . . . . . . . . . . . . . . . . 77 FLANGE GP-RADIATOR . . . . . . . . . . . . . . . . . . . . . . . 78 FLYWHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 FUMES DISPOSAL GP . . . . . . . . . . . . . . . . . . . . . . . . 64 FUSE (1-AMPERE) (US SOURCED) . . . . . . . . . . . . 236 491 FUSE (10-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 436 438 439 456 FUSE (10-AMPERE) (EUROPEAN SOURCED) . . . . . . . . . . . . . . . . . . . 186 191 210 211 216 218 226 506 526 FUSE (10-AMPERE) (OUTSIDE NACD) . . . . . . . . . 528 531 FUSE (10-AMPERE) (US SOURCED) . . . . . . . . . . . 186 191 210 211 216 218 226 435 INDEX
A15
INDEX Name
Page
452 453 506 526 528 531 FUSE (15-AMPERE) (US SOURCED) . . . . . . . . . . . 225 305 FUSE (16-AMPERE) (EUROPEAN SOURCED) . . . . . . . . . . . . . . . . . . . 225 305 FUSE (2-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220 312 FUSE (2-AMPERE) (EUROPEAN SOURCED) . . . 187 206 208 209 210 211 212 214 216 218 311 506 526 FUSE (2-AMPERE) (OUTSIDE NACD) . . . . . . . . . . 528 531 FUSE (2-AMPERE) (US SOURCED) . . . . . . . . . . . . 187 206 208 209 210 211 212 214 216 218 311 454 506 526 528 531 FUSE (4-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220 FUSE (4-AMPERE) (EUROPEAN SOURCED) . . . 187 206 212 214 216 218 506 FUSE (4-AMPERE) (US SOURCED) . . . . . . . . . . . . 187 206 212 A16
INDEX
Name
Page
FUSE (6-AMPERE) (EUROPEAN SOURCED) . . .
FUSE (6-AMPERE) (US SOURCED) . . . . . . . . . . . .
FUSE GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FUSE GP–BLOCK HEATER . . . . . . . . . . . . . . . . . . . .
214 216 218 506 185 186 187 208 209 210 211 212 214 216 218 506 185 186 187 208 209 210 211 212 214 216 218 506 226 225
G GASKET (FUEL PRIMING PUMP) . . . . . . . . . . . . . . 170 GAUGE (FUEL LEVEL) . . . . . . . . . . . . . . . . . . . . . . . . 128 GAUGE AS-OIL LEVEL (DIPSTICK) (ENGINE) . . . 65 GAUGE GP-FUEL PRESSURE . . . . . . . . . . . . . . . . . 486 GAUGE GP-OIL LEVEL (DIPSTICK)–ENGINE . . . 65 GEAR GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 GENERAL AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 6 GENERATOR AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351 352 353 354 355 356 357 GENERATOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358 360 362 364 367 370 373 SEBP4245-20
INDEX Name
Page
GOVERNOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GUARD GP-BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GUARD GP-DAMPER . . . . . . . . . . . . . . . . . . . . . . . . . GUARD GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . .
376 379 382 384 387 390 393 395 397 399 401 403 405 407 409 411 413 415 417 419 421 423 425 427 146 41 42 326
H HARNESS AS (MOTORISED GOVERNOR) . . . . . HARNESS AS–ENGINE OPTION . . . . . . . . . . . . . . . HARNESS AS-ALARM . . . . . . . . . . . . . . . . . . . . . . . . . HARNESS AS-CONTROL . . . . . . . . . . . . . . . . . . . . . . HARNESS AS-CONTROL (ANNUNCIATOR) . . . . HARNESS AS-CONTROL (DISCRETE INPUT/OUTPUT) . . . . . . . . . . . . . . . HARNESS AS-ENGINE . . . . . . . . . . . . . . . . . . . . . . . .
HARNESS AS-HEATER . . . . . . . . . . . . . . . . . . . . . . . HARNESS AS-MONITOR . . . . . . . . . . . . . . . . . . . . . . HARNESS AS-MONITOR (THERMOCOUPLE) . . . HARNESS AS-PANEL . . . . . . . . . . . . . . . . . . . . . . . . .
314 227 249 227 504 461 227 228 230 306 220 230 462 506 513 305
HARNESS AS-PANEL (AIR SHUTOFF) . . . . . . . . . HARNESS AS-PANEL (ALARM MODULE) (ALARM MODULE) . . . . . . . . . . . . . . . . . . . . . . . . . 313 444 HARNESS AS-PANEL (ALARM RELAY) (ALARM RELAY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315 HARNESS AS-PANEL (BATTERY CHARGER) . . . 186 HARNESS AS-PANEL (CHASSIS) . . . . . . . . . . . . . . 508 SEBP4245-20
Name
Page
511 HARNESS AS-PANEL (CONTROL) . . . . . . . . . . . . . 505 HARNESS AS-PANEL (EMCP 3) . . . . . . . . . . . . . . . 526 528 531 HARNESS AS-PANEL (EMCP) . . . . . . . . . . . . . . . . . 452 453 HARNESS AS-PANEL (EMCP2E DOOR) . . . . . . . . 456 HARNESS AS-PANEL (KILOWATT RELAY) (EMCP II+ ELECTRONIC CONTROL) . . . . . . . . 312 HARNESS AS-PANEL (SYNCHRONIZING LIGHTS MODULE) . . . . . . . 311 HARNESS AS-PANEL–PANEL . . . . . . . . . . . . . . . . . 230 HARNESS AS-POWER . . . . . . . . . . . . . . . . . . . . . . . . 231 HARNESS AS-SENSOR . . . . . . . . . . . . . . . . . . . . . . . 231 HARNESS AS-STARTING AID . . . . . . . . . . . . . . . . . 265 278 HARNESS AS-WIRING . . . . . . . . . . . . . . . . . . . . . . . . 231 232 251 HARNESS AS-WIRING (BATTERY CHARGER) . . . . . . . . . . . . . . . . . . . . . . 185 208 209 210 211 212 214 218 HARNESS AS-WIRING (BATTERY CHARGER) (HEATERS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216 HARNESS AS-WIRING (BATTERY CHARGER, HEATER) . . . . . . . . . . . . 187 HARNESS AS-WIRING (CIRCUIT BREAKER) . . . 202 203 HARNESS AS-WIRING (CURRENT TRANSFORMER, DROOP) . . . . . . 294 295 296 297 298 299 300 HARNESS AS-WIRING (DIGITAL VOLTAGE REGULATOR) . . . . . . . . . . 436 439 HARNESS AS-WIRING (ELECTRONIC GOVERNOR) . . . . . . . . . . . . . . . . 310 HARNESS AS-WIRING (GENERATOR RUN RELAY) . . . . . . . . . . . . . . . . . 316 HARNESS AS-WIRING (GROUND FAULT) . . . . . . 250 251 HARNESS AS-WIRING (HEATER) . . . . . . . . . . . . . . 206 HARNESS AS-WIRING (SERVICE CONNECTOR) . . . . . . . . . . . . . . . . . . . 309 INDEX
A17
INDEX Name
Page
HARNESS AS-WIRING (VOLTAGE REGULATOR) . . . . . . . . . . . . . . . . . . . 242 243 HARNESS AS-WIRING–EMERGENCY STOP . . . 231 HEATER GP-FUEL (WATER SEPARATOR, 12-VOLT) . . . . . . . . . . . . 145 HEATER GP-JACKET WATER . . . . . . . . . . . . . . . . . 233 234 235 HEATER GP-SPACE–GENERATOR . . . . . . . . . . . . 429 HOSE (LOWER RADIATOR) . . . . . . . . . . . . . . . . . . . 88 HOSE (RADIATOR LOWER) . . . . . . . . . . . . . . . . . . . 90 HOSE (RADIATOR UPPER) . . . . . . . . . . . . . . . . . . . . 90 HOSE (UPPER RADIATOR) . . . . . . . . . . . . . . . . . . . . 88 HOUSING GP-FLYWHEEL . . . . . . . . . . . . . . . . . . . . . 43 HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . 44 HOUSING GP-FUEL PUMP . . . . . . . . . . . . . . . . . . . . 165 168
I INDICATOR AS (FUEL PRESSURE) . . . . . . . . . . . . 486 INDICATOR-AIR FILTER CHANGE . . . . . . . . . . . . . 101
K KEY (BATTERY DISCONNECT) . . . . . . . . . . . . . . . . 281 KIT-CARTRIDGE (TURBOCHARGER) . . . . . . . . . . 104 KIT-ELECTRONIC CONVERSION . . . . . . . . . . . . . . 487 488 KIT-INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 555
L LAMP (120-VOLT, 6-WATT) . . . . . . . . . . . . . . . . . . . . 492 LAMP (24-VOLT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 481 500 502 LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . 46 LINES GP-AFTERCOOLER WATER . . . . . . . . . . . . 79 LINES GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 111 LINES GP-COOLANT . . . . . . . . . . . . . . . . . . . . . . . . . 81 LINES GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . 67 68 LINES GP-ENGINE OIL DRAIN . . . . . . . . . . . . . . . . . 69 70 LINES GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 152 LINES GP-FUEL FILTER . . . . . . . . . . . . . . . . . . . . . . . 153 LINES GP-FUEL INJECTION . . . . . . . . . . . . . . . . . . . 155 156 157 158 160 A18
INDEX
Name
Page
LINES GP-TURBOCHARGER OIL . . . . . . . . . . . . . . LINES GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . .
71 72 82
M MANIFOLD GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . 112 113 MODULE GP-ALARM . . . . . . . . . . . . . . . . . . . . . . . . . 463 MODULE GP-INTERFACE . . . . . . . . . . . . . . . . . . . . . 236 MODULE GP-RELAY DRIVER . . . . . . . . . . . . . . . . . . 489 490 491 MODULE GP-SYNCHRONIZING LIGHTS . . . . . . . 492 MODULE GP-SYSTEM COMMUNICATION . . . . . . 494 495 496 MOUNTING GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237 MOUNTING GP-ALTERNATOR . . . . . . . . . . . . . . . . . 47 MOUNTING GP-BEAM . . . . . . . . . . . . . . . . . . . . . . . . 328 330 MOUNTING GP-BRACKET–CABLE TIE . . . . . . . . 239 MOUNTING GP-BRACKET– SUPPORT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 238 MOUNTING GP-BUS BAR . . . . . . . . . . . . . . . . . . . . . 240 MOUNTING GP-CONTROL PANEL . . . . . . . . . . . . . 497 MOUNTING GP-CONTROL PANEL–DOOR . . . . . 498 MOUNTING GP-DIVIDER PLATE . . . . . . . . . . . . . . . 499 MOUNTING GP-ELECTRONIC CONTROL . . . . . . 241 242 243 MOUNTING GP-EXHAUST . . . . . . . . . . . . . . . . . . . . 114 MOUNTING GP-GENERATOR . . . . . . . . . . . . . . . . . 430 MOUNTING GP-GOVERNOR ACTUATOR . . . . . . 162 MOUNTING GP-JACKET WTR HEATER . . . . . . . . 244 245 MOUNTING GP-MUFFLER . . . . . . . . . . . . . . . . . . . . 115 116 MOUNTING GP-PANEL . . . . . . . . . . . . . . . . . . . . . . . . 246 MOUNTING GP-TERMINAL STRIP . . . . . . . . . . . . . 247 MOUNTING GP-VOLTAGE REGULATOR . . . . . . . 431 MOUNTING GP-VOLTAGE REGULATOR– GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 432 MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 MUFFLER AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 MUFFLER AS–RESIDENTIAL . . . . . . . . . . . . . . . . . . 118 MUFFLER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
P PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 PANEL GP-CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . 500 502 504 PANEL GP-ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . 505 SEBP4245-20
INDEX Name
Page
506 PANEL GP-ELECTRONIC . . . . . . . . . . . . . . . . . . . . . 508 511 513 516 518 520 521 522 524 526 528 531 PANEL GP-INSTRUMENT . . . . . . . . . . . . . . . . . . . . . 534 PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 51 PLATE-IDENTIFICATION (TURBOCHARGER CARTRIDGE) . . . . . . . . . . . 124 PLATE-WARNING (HOT SURFACE) . . . . . . . . . . . . 326 PLUG GP-BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248 PLUG-DRAIN (MAGNETIC) (OIL PAN) . . . . . . . . . . 49 PLUG-DRAIN (OIL PAN) . . . . . . . . . . . . . . . . . . . . . . . 49 PLUG-PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 82 POTENTIOMETER (1000-OHM) . . . . . . . . . . . . . . . . 223 POTENTIOMETER (2000-OHM) . . . . . . . . . . . . . . . . 469 535 536 POTENTIOMETER AS . . . . . . . . . . . . . . . . . . . . . . . . . 536 POTENTIOMETER AS–VOLT ADJUST AVR . . . . . 535 PRECLEANER GP–AIR . . . . . . . . . . . . . . . . . . . . . . . 121 PUMP & MTG GP-FUEL TRANSFER . . . . . . . . . . . 164 PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . 73 PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . . . . . . 165 167 168 PUMP GP-FUEL PRIMING . . . . . . . . . . . . . . . . . . . . . 170 PUMP GP-FUEL TRANSFER . . . . . . . . . . . . . . . . . . 172 PUMP GP-GOV & FUEL INJ . . . . . . . . . . . . . . . . . . . 174 175 PUMP GP-SUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 75 PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 85
R RADIATOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
87 88 90 REGULATOR AS-VOLTAGE . . . . . . . . . . . . . . . . . . . 399 403 407 409 411 SEBP4245-20
Name
Page
415 419 425 434 REGULATOR AS-VOLTAGE (24-VOLT) (ALTERNATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182 REGULATOR AS-VOLTAGE (GENERATOR) . . . . 358 360 362 364 367 370 373 376 379 382 384 387 390 393 395 397 REGULATOR AS-VOLTAGE–GENERATOR . . . . . 433 REGULATOR GP-VOLTAGE . . . . . . . . . . . . . . . . . . . 435 436 REGULATOR GP-VOLTAGE–GENERATOR . . . . . 438 439 REGULATOR-TEMPERATURE (92-DEG C) . . . . . 82 RELAY (10-AMPERE, 24-VOLT) (US SOURCED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249 315 316 505 508 511 513 526 528 531 RELAY (24-VOLT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191 RELAY (24-VOLT) (AIR SHUTOFF) . . . . . . . . . . . . . 222 RELAY (24-VOLT) (CONTROL PANEL) . . . . . . . . . 305 RELAY (24-VOLT) (EUROPEAN SOURCED) . . . . 249 315 316 505 508 526 RELAY (24-VOLT) (OUTSIDE NACD) . . . . . . . . . . . 511 513 528 531 RELAY (GROUND FAULT, 24-VOLT, DC) . . . . . . . . 251 RELAY GP–GENERAL ALARM . . . . . . . . . . . . . . . . . 249 RELAY GP-GROUND FAULT . . . . . . . . . . . . . . . . . . . 250 INDEX
A19
INDEX Name
Page
ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . .
251 52
S SCREEN AS (FUEL INJECTION PUMP) . . . . . . . . 175 SEAL GP-CRANKSHAFT . . . . . . . . . . . . . . . . . . . . . . 53 54 SEAL GP-CRANKSHAFT (FRONT) . . . . . . . . . . . . . 54 SEAL GP-ENCLOSURE . . . . . . . . . . . . . . . . . . . . . . . 537 538 541 SEAL GP-ENCLOSURE–GROMMET . . . . . . . . . . . 540 SENDER-PRESSURE (ENGINE OIL) . . . . . . . . . . . 256 257 SENDER-TEMPERATURE (COOLANT) . . . . . . . . . 256 257 SENSOR GP-COOLANT LEVEL . . . . . . . . . . . . . . . . 252 254 SENSOR GP-COOLANT LEVEL–WATER . . . . . . . 253 SENSOR GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . 256 257 SENSOR GP-ENGINE–ENGINE OIL . . . . . . . . . . . . 255 SENSOR GP-LIQUID LEVEL . . . . . . . . . . . . . . . . . . . 258 SENSOR GP-LIQUID LEVEL (COOLANT) . . . . . . . 253 SENSOR GP-PRESSURE (ENGINE OIL) . . . . . . . 255 SENSOR GP-PRESSURE–ENGINE OIL . . . . . . . . 259 SENSOR GP-SPEED . . . . . . . . . . . . . . . . . . . . . . . . . . 260 SENSOR GP-SPEED–ENGINE SPEED . . . . . . . . . 260 SENSOR GP-TEMPERATURE (COOLANT) . . . . . 255 SENSOR GP-TEMPERATURE– ENGINE COOLANT . . . . . . . . . . . . . . . . . . . . . . . . . 261 SENSOR-TEMPERATURE (ENGINE OIL) . . . . . . . 256 SEPARATOR GP-WATER . . . . . . . . . . . . . . . . . . . . . . 177 SHIELD GP-MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . 122 SHUNT TRIP AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262 SHUNT TRIP GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262 SHUNT-TRIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262 SHUTOFF GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 SHUTOFF GP-ELECTRICAL–FUEL . . . . . . . . . . . . 263 SHUTOFF GP-MANUAL–FUEL . . . . . . . . . . . . . . . . . 179 SOLENOID GP-SHUTOFF–FUEL . . . . . . . . . . . . . . 264 STARTING AID GP–ETHER . . . . . . . . . . . . . . . . . . . . 265 STARTING AID GP-ETHER . . . . . . . . . . . . . . . . . . . . 266 268 STARTING MOTOR GP-ELECTRIC . . . . . . . . . . . . . 270 271 STRIP GP-TERMINAL . . . . . . . . . . . . . . . . . . . . . . . . . 243 273 SUPPORT GP-BATTERY . . . . . . . . . . . . . . . . . . . . . . 274 275 276 SUPPORT GP-CABLE . . . . . . . . . . . . . . . . . . . . . . . . . 277 SUPPORT GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 55 SUPPORT GP-RADIATOR . . . . . . . . . . . . . . . . . . . . . 92 A20
INDEX
Name
Page
SWITCH AS–ETHER START . . . . . . . . . . . . . . . . . . . 278 SWITCH AS-LIQUID LEVEL . . . . . . . . . . . . . . . . . . . . 279 283 SWITCH AS-LIQUID LEVEL–DIESEL FUEL . . . . . 280 SWITCH AS-MAGNETIC (24-VOLT) (STARTING MOTOR) . . . . . . . . . . . . . . . . . . . . . . . 191 SWITCH AS-PUSH BUTTON (ALARM SILENCE) . . . . . . . . . . . . . . . . . . . . . . . . . 441 SWITCH AS-PUSH BUTTON (EMERGENCY STOP) . . . . . . . . . . . . . . . . . . . . . . 481 SWITCH AS-PUSH BUTTON (LAMP TEST) . . . . . 441 443 SWITCH AS-PUSH BUTTON (STOP) . . . . . . . . . . . 500 502 SWITCH AS-TEMPERATURE (ETHER AID ARMING) . . . . . . . . . . . . . . . . . . . . . . 266 SWITCH AS-TOGGLE (CLEAR/MODE-MOTORISED GOVERNOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314 SWITCH AS-TOGGLE (FRONT AUXILLARY FLOOD LIGHTS) . . . . . . . 500 502 SWITCH AS-TOGGLE (GOVERNOR CONTROL) . . . . . . . . . . . . . . . . . . . 135 SWITCH AS-TOGGLE (MOMENTARY) . . . . . . . . . . 284 SWITCH AS-TOGGLE (PANEL LIGHT) . . . . . . . . . . 481 SWITCH GP-DISCONNECT–BATTERY . . . . . . . . . 281 282 SWITCH GP-LIQUID LEVEL . . . . . . . . . . . . . . . . . . . 283 SWITCH GP-TOGGLE–MOMENTARY . . . . . . . . . . 284 SWITCH-ROTARY (4-POSITION) (RUN CONTROL) . . . . . . . . . . . . . . . . . . . . . . . . . . . 500 502 SWITCH-TOGGLE (BREAK RETRACTION) . . . . . 265 SWITCH-TOGGLE (ETHER START) . . . . . . . . . . . . 278 SWITCH-TOGGLE (ON/OFF CONTROL) . . . . . . . . 492
T TERMINAL & PLATE AS . . . . . . . . . . . . . . . . . . . . . . . 285 287 289 TORQUE CONTROL GP . . . . . . . . . . . . . . . . . . . . . . . 180 181 TRANSFORMER GP-CURRENT . . . . . . . . . . . . . . . 291 292 293 294 295 296 297 298 299 300 301 SEBP4245-20
INDEX Name
Page
Name
Page
302 303 304 TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . . . . . . 124 125 126 127
V V-BELT (ALTERNATOR) . . . . . . . . . . . . . . . . . . . . . . . 47 V-BELT SET (INCLUDES 3-BELTS) (FAN DRIVE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 VALVE GP-COOLANT SAMPLING– WATER, COOLANT . . . . . . . . . . . . . . . . . . . . . . . . . 93 VALVE GP-ETHER STARTING (24-VOLT) . . . . . . . 266 268 VALVE MECHANISM GP . . . . . . . . . . . . . . . . . . . . . . . 56
W WIRING GP-AIR SHUTOFF . . . . . . . . . . . . . . . . . . . . 305 WIRING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . 306 WIRING GP-GENERATOR . . . . . . . . . . . . . . . . . . . . . 308 309 WIRING GP-PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . 312 313 315 WIRING GP-PANEL–GENERATOR RUN . . . . . . . . 316 WIRING GP-PANEL–GOVERNOR . . . . . . . . . . . . . . 310 WIRING GP-PANEL– MOTORISED GOVERNOR . . . . . . . . . . . . . . . . . . 314 WIRING GP-PANEL–SYNCHRONIZER . . . . . . . . . 311
SEBP4245-20
INDEX
A21
MEMORANDA
A22
MEMORANDA
SEBP4245-20
ENGINE ARRANGEMENT 150-2981 ENGINE AR
S/N: 1DZ6500-UP 50 HERTZ-3 PERCENT GOVERNOR (1500 RPM) PART OF 293-0919 GENERAL AR FOR USE WITH SAE NO. 1 FLYWHEEL HOUSING AN ATTACHMENT SMCS-1000
i03397848 PART NAME
NOTE
PART NUMBER
Y YR Y Y Y Y Y Y Y
QTY
1W-8347 5N-5692 2N-8220 7W-3798 1W-7411 7W-2206 1W-5107 4N-4792 1W-1395
1 1 1 1 1 1 1 1 1
Y
219-1407
1
Y Y Y Y YR Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y YR Y YR Y Y Y
4W-1727 4N-4953 4N-0741 152-7642 4W-2436 4P-5894 8N-9653 7N-8840 4P-1365 6L-2927 4N-6006 1W-7376 4N-2481 6N-1016 154-4326 4N-1981 147-3081 7N-3060 6N-8878 7N-8084 8N-9246 106-7410 1W-1468 4N-1331 4N-2474 6N-5015 4N-1128 141-4149 2W-3452 9Y-3070 1W-4203 4N-1641 4N-0754 7W-1340 4N-0756 7E-0491 2W-4381 161-4113 145-8855 2W-8543 9N-3288
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 1 1 1 1 1
SEBP4245-20
1 of 2
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
AFTERCOOLER GP-WATER ALTERNATOR GP-CHARGING BREATHER GP CAMSHAFT GP CONTROL GP-GOVERNOR COOLER GP-ENGINE OIL COVER GP-CYLINDER BLOCK COVER GP-FLYWHEEL HOUSING COVER GP-FRONT HOUSING S/N: 1DZ6500-18750 COVER GP-FRONT HOUSING S/N: 1DZ18751-UP COVER GP-FUEL TRANSFER COVER GP-VALVE MECHANISM CRANKSHAFT GP CYLINDER BLOCK GP CYLINDER HEAD GP DAMPER & PULLEY GP DRIVE GP-ACCESSORY DRIVE GP-FAN DRIVE GP-GOVERNOR & FUEL PUMP ELBOW GP-EXHAUST FASTENER GP-FRONT HOUSING FASTENER GP-FUEL INJ PUMP FASTENER GP-OIL PUMP MOUNTING FILLER GP-ENGINE OIL FILTER GP-ENGINE OIL FILTER GP-FUEL FILTER GP-FUEL FLYWHEEL GP GAUGE GP-FUEL PRESSURE GAUGE GP-OIL LEVEL (DIPSTICK) (ENGINE) GEAR GP-FRONT HOUSING GP-FLYWHEEL HOUSING GP-FRONT LIFTING GP-ENGINE LINES GP-AFTERCOOLER WATER LINES GP-AIR LINES GP-ENGINE OIL LINES GP-ENGINE OIL DRAIN LINES GP-FUEL FILTER LINES GP-FUEL INJECTION LINES GP-TURBOCHARGER OIL LINES GP-WATER MANIFOLD GP-EXHAUST MOUNTING GP-ALTERNATOR PAN GP-OIL (ENGINE) PISTON & ROD GP PUMP & MTG GP-FUEL TRANSFER PUMP GP-ENGINE OIL PUMP GP-FUEL PRIMING PUMP GP-GOV & FUEL INJ PUMP GP-WATER
94 182 60 7 131 76 10 12 13 15 136 16 17 26 29 34 35 36 137 106 38 140 61 62 63 142 144 39 486 65 40 43 44 46 79 110 67 69 153 158 71 82 112 47 49 50 164 73 170 174 84
ENGINE ARRANGEMENT
1
ENGINE ARRANGEMENT 150-2981 ENGINE AR (contd. )
i03397848 PART NAME
NOTE
Y Y Y Y Y Y Y Y Y
PART NUMBER
4P-7610 9L-6671 2W-8198 2W-9161 4N-1062 9Y-1856 1W-4209 242-1369 4W-2461
QTY
1 1 1 1 1 1 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
SENSOR GP-SPEED SHIELD GP-MANIFOLD SHUTOFF GP-ELECTRICAL SHUTOFF GP-MANUAL STARTING MOTOR GP-ELECTRIC SUPPORT GP-ENGINE TURBOCHARGER GP VALVE GP-COOLANT SAMPLING VALVE MECHANISM GP
260 122 263 179 270 55 125 93 56
PLEASE USE THE GASKET KIT LINK IN SIS OR CONTACT YOUR LOCAL DEALER FOR THE LATEST GASKET KIT INFORMATION R-REMFG PART MAY BE AVAILABLE Y-SEPARATE ILLUSTRATION
2
ENGINE ARRANGEMENT
2 of 2
SEBP4245-20
ENGINE ARRANGEMENT 263-2539 ENGINE AR S/N: 1DZ1-UP PART OF 263-2538 GENERAL AR
SMCS-1000
i03297120 PART NAME
NOTE
PART NUMBER
QTY
Y YR
1W-8347 5N-5692
1 1
Y Y Y Y Y Y Y
2N-8220 7W-3798 1W-7411 7W-2206 1W-5107 4N-4792 1W-1395
1 1 1 1 1 1 1
Y
219-1407
1
Y Y Y Y YR Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y
4W-1727 4N-4953 4N-0741 122-9276 110-5095 4P-5894 8N-9653 7N-8840 110-1282 6L-2927 4N-6006 1W-7376 4N-2481 6N-1016 154-4326 4N-1981 147-3081 7N-3060 6N-8878 7N-8084 8N-9246 106-7410 1W-1468 4N-1331 4N-2474 8N-4398 4N-1128 141-4149 2W-3452 131-0188 4N-5394 4N-1641 4W-4319 7W-1340
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Y Y Y YR Y Y Y Y
4N-0756 130-4614 2W-4381 161-4113 145-8855 131-1955 9N-3288 4P-7610
1 6 1 1 1 1 1 1
SEBP4245-20
1 of 2
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
AFTERCOOLER GP-WATER ALTERNATOR GP-CHARGING S/N: 1DZ10334-UP BREATHER GP CAMSHAFT GP CONTROL GP-GOVERNOR COOLER GP-ENGINE OIL COVER GP-CYLINDER BLOCK COVER GP-FLYWHEEL HOUSING COVER GP-FRONT HOUSING S/N: 1DZ1-17807 COVER GP-FRONT HOUSING S/N: 1DZ17808-UP COVER GP-FUEL TRANSFER COVER GP-VALVE MECHANISM CRANKSHAFT GP CYLINDER BLOCK GP CYLINDER HEAD GP DAMPER & PULLEY GP DRIVE GP-ACCESSORY DRIVE GP-FAN DRIVE GP-GOVERNOR & FUEL PUMP ELBOW GP-EXHAUST FASTENER GP-FRONT HOUSING FASTENER GP-FUEL INJ PUMP FASTENER GP-OIL PUMP MOUNTING FILLER GP-ENGINE OIL FILTER GP-ENGINE OIL FILTER GP-FUEL (SECONDARY) FILTER GP-FUEL (PRIMARY) FLYWHEEL GP GAUGE GP-FUEL PRESSURE GAUGE GP-OIL LEVEL (DIPSTICK) (ENGINE) GEAR GP-FRONT HOUSING GP-FLYWHEEL HOUSING GP-FRONT LIFTING GP-ENGINE LINES GP-AFTERCOOLER WATER LINES GP-AIR LINES GP-ENGINE OIL LINES GP-ENGINE OIL DRAIN LINES GP-FUEL FILTER LINES GP-FUEL INJECTION LINES GP-TURBOCHARGER OIL LINES GP-WATER MANIFOLD GP-EXHAUST MOUNTING GP-ALTERNATOR S/N: 1DZ10334-UP PAN GP-OIL PISTON & ROD GP PUMP & MTG GP-FUEL TRANSFER PUMP GP-ENGINE OIL PUMP GP-FUEL PRIMING PUMP GP-GOV & FUEL INJ PUMP GP-WATER SENSOR GP-SPEED (ENGINE)
94 182 60 7 131 76 10 12 13 15 136 16 17 24 31 34 35 36 139 106 38 140 61 62 63 142 144 39 486 65 40 43 44 46 79 111 67 69 153 160 72 82 113 47 49 51 164 73 170 175 84 260
ENGINE ARRANGEMENT
3
ENGINE ARRANGEMENT 263-2539 ENGINE AR (contd. )
i03297120 PART NAME
NOTE
Y Y Y Y Y Y Y Y
PART NUMBER
9L-6671 2W-8198 2W-9161 4N-1062 9Y-1856 130-5622 242-1369 4W-2461
QTY
1 1 1 1 1 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
SHIELD GP-MANIFOLD SHUTOFF GP-ELECTRICAL SHUTOFF GP-MANUAL STARTING MOTOR GP-ELECTRIC SUPPORT GP-ENGINE TURBOCHARGER GP VALVE GP-COOLANT SAMPLING VALVE MECHANISM GP
122 263 179 270 55 127 93 56
PLEASE USE THE GASKET KIT LINK IN SIS OR CONTACT YOUR LOCAL DEALER FOR THE LATEST GASKET KIT INFORMATION R-REMFG PART MAY BE AVAILABLE Y-SEPARATE ILLUSTRATION
4
ENGINE ARRANGEMENT
2 of 2
SEBP4245-20
ENGINE ARRANGEMENT 263-2538 GENERAL AR
S/N: C8G1-UP 50 HERTZ - 3 % GOVERNOR, 1500 RPM FOR USE WITH SAE NO. 1 FLYWHEEL HOUSING SMCS-1000, 4450
i02193958 PART NAME
NOTE
PART NUMBER
Y Y-SEPARATE ILLUSTRATION
SEBP4245-20
1 of 1
263-2539
QTY
1
1
2
3
4
5
6
(PRODUCT LEVEL)
SEE PAGE
ENGINE AR
3
ENGINE ARRANGEMENT
5
ENGINE ARRANGEMENT 293-0919 GENERAL AR
S/N: C8G1-UP 50 HERTZ, 3 PERCENT GOVERNOR, 1500 RPM FOR USE WITH SAE NO. 1 FLYWHEEL HOUSING AN ATTACHMENT SMCS-1000, 4450
i02575772 PART NAME
NOTE
Y Y-SEPARATE ILLUSTRATION
6
ENGINE ARRANGEMENT
PART NUMBER
150-2981
QTY
1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
ENGINE AR
1
1 of 1
SEBP4245-20
BASIC ENGINE 7W-3798 CAMSHAFT GP S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-1210 NOTE
REF NO
i01628739 GRAPHIC REF
PART NAME PART NUMBER
1 1 0S-0509 2 1 4N-0342 R 3 1 100-7408 4 1 1B-8705 5 1 8N-8254 R-REMFG PART MAY BE AVAILABLE
GRAPHIC #1
SEBP4245-20
QTY
2 1 1 1 1
1
2
3
5
6
(PRODUCT LEVEL)
SEE PAGE
BOLT (3/8-16X0.75-IN) PLATE CAMSHAFT AS KEY-WOODRUFF GEAR-CAMSHAFT (64-TEETH)
1 of 1
4
g00108229
BASIC ENGINE
7
BASIC ENGINE 264-6040 COUPLING GP S/N: C8G1-UP AN ATTACHMENT
SMCS-3279 NOTE
REF NO
GRAPHIC REF
1 2 3 4
1 1 1 1
GRAPHIC #1
8
i03515901
BASIC ENGINE
PART NAME PART NUMBER
0S-1595 1D-4707 5P-8244 5P-8245
QTY
8 12 12 8
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
BOLT (1/2-13X1.25-IN) BOLT (7/16-14X2.25-IN) WASHER-HARD (12X22.5X2.5-MM THK) WASHER-HARD (13.5X25.5X3-MM THK)
g01024028
1 of 1
SEBP4245-20
BASIC ENGINE 233-9351 COUPLING GP-GENERATOR S/N: C8G1-UP AN ATTACHMENT
SMCS-4456 NOTE
i02697705
REF NO
GRAPHIC REF
1 2 3 4
1 1 1 1
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
0S-1595 0T-0772 5P-8244 5P-8245
QTY
8 12 12 8
1
2
3
5
6
(PRODUCT LEVEL)
SEE PAGE
BOLT (1/2-13X1.25-IN) BOLT (7/16-14X1.5-IN) WASHER-HARD (12X22.5X2.5-MM THK) WASHER-HARD (13.5X25.5X3-MM THK)
1 of 1
4
g01024028
BASIC ENGINE
9
BASIC ENGINE 1W-5107 COVER GP-CYLINDER BLOCK S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-1201 NOTE
REF NO
GRAPHIC REF
1 2 3 4 5 6
1 1 1 1 1 1
GRAPHIC #1
10
i01628707
BASIC ENGINE
PART NAME PART NUMBER
4W-9890 4N-0699 0S-1594 7C-0307 4N-0794 5M-2894
QTY
1 1 4 1 1 4
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
COVER GASKET BOLT (3/8-16X1 IN) GASKET COVER WASHER-HARD (10.2X18.5X2.5MM THK)
g00844277
1 of 1
SEBP4245-20
BASIC ENGINE 144-7184 COVER GP-ENGINE LIFTING EYE
S/N: C8G1-UP ATTACHES TO ENGINE LIFTING EYES WHEN OTHER METHODS OF LIFTING PACKAGE IS REQUIRED AN ATTACHMENT SMCS-1122 NOTE
REF NO
1 M 2 M 3 M-METRIC PART
i01629890 GRAPHIC REF
1 1 1
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
144-7185 8T-6466 8T-0389
QTY
1 1 1
1
2
3
5
6
(PRODUCT LEVEL)
SEE PAGE
COVER-LIFTING EYE BOLT (M10X1.5X60-MM) LOCKNUT (M10X1.5-THD)
1 of 1
4
g00278337
BASIC ENGINE
11
BASIC ENGINE 4N-4792 COVER GP-FLYWHEEL HOUSING S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-1157 NOTE
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8 9 10
1 1 1 1 1 1 1 1 1 1 1 1
11
GRAPHIC #1
12
i03506446
BASIC ENGINE
PART NAME PART NUMBER
5M-2894 5H-0244 8F-3030 0S-1588 0S-1619 2P-2772 234-8937 0S-1594 9Y-6089 4B-4043 5P-8247 3H-0761
QTY
4 1 1 2 1 1 1 1 1 3 3 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
WASHER-HARD (10.2X18.5X2.5-MM THK) GASKET FLANGE BOLT (3/8-16X1.25-IN) BOLT (3/8-16X3-IN) COVER SEAL-INTEGRAL BOLT (3/8-16X1-IN) GASKET BOLT (5/8-11X1.375-IN) WASHER-HARD (17X32X3.5-MM THK) COVER-OPENING
g00110887
1 of 1
SEBP4245-20
BASIC ENGINE 1W-1395 COVER GP-FRONT HOUSING S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-1151, 1166 NOTE
REF NO
GRAPHIC REF
i03465541 PART NAME PART NUMBER
1 1 7W-5733 2 1 4N-0273 3 1 5M-2894 4 1 0S-1588 5 1 1A-5964 B 6 1 315-5008 B 7 1 2M-0849 8 1 1F-7958 C 9 1 1H-7339 C 10 1 4P-1650 C 11 1 9S-8752 12 1 6V-4259 13 1 7W-9467 14 1 1W-2488 15 1 2W-0459 16 1 2B-2006 17 1 9S-1366 18 1 100-7432 19 1 5P-8245 20 1 5M-6214 B-USE AS REQUIRED C-CHANGE FROM PREVIOUS TYPE
SEBP4245-20
1 of 2
QTY
1 1 22 5 7 2 2 5 1 1 10 2 1 1 1 1 1 1 5 1
1
2
3
4
5
6
(PRODUCT LEVEL)
SEE PAGE
GASKET COVER WASHER-HARD (10.2X18.5X2.5-MM THK) BOLT (3/8-16X1.25-IN) (MARKED X) BOLT (3/8-16X4.5-IN) STUD-TAPERLOCK WASHER-HARD (13.5X25.5X5-MM THK) NUT-FULL (1/2-13-THD) SEAL-O-RING COVER NUT-FULL (3/8-16-THD) BOLT-SHALLOW HEAD (3/8-16X0.5-IN) COVER COVER GASKET BOLT (1/2-13X4.75-IN) BOLT (1/2-13X2.5-IN) GASKET WASHER-HARD (13.5X25.5X3-MM THK) PLUG-PIPE
BASIC ENGINE
13
BASIC ENGINE 1W-1395 COVER GP-FRONT HOUSING (contd. )
GRAPHIC #1 14
BASIC ENGINE
i03465541
g01817153
2 of 2
SEBP4245-20
BASIC ENGINE 219-1407 COVER GP-FRONT HOUSING S/N: 1DZ17808-UP ALSO AN ATTACHMENT
SMCS-1151, 1166 NOTE
i03297147
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
GRAPHIC #1 SEBP4245-20
PART NAME PART NUMBER
7W-5733 4N-0273 5M-2894 0S-1594 1A-5964 1H-7339 5P-8245 1F-7958 5M-6214 4P-1650 9S-8752 6V-4259 7W-9467 1W-2488 2W-0459 2B-2006 9S-1366 100-7432
QTY
1 1 22 5 7 1 5 3 1 1 10 2 1 1 1 1 1 1
1
2
3
5
6
(PRODUCT LEVEL)
SEE PAGE
GASKET COVER WASHER-HARD (10.2X18.5X2.5-MM THK) BOLT (3/8-16X1-IN) BOLT (3/8-16X4.5-IN) SEAL-O-RING WASHER-HARD (13.5X25.5X3-MM THK) NUT-FULL (1/2-13-THD) PLUG-PIPE COVER NUT-FULL (3/8-16-THD) BOLT-SHALLOW HEAD (3/8-16X0.5-IN) COVER COVER GASKET BOLT (1/2-13X4.75-IN) BOLT (1/2-13X2.5-IN) GASKET
1 of 1
4
g00935417 BASIC ENGINE
15
BASIC ENGINE 4N-4953 COVER GP-VALVE MECHANISM S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-1107 NOTE
B
BD B
i03421865
REF NO
GRAPHIC REF
1 2 3
1 1 1 1 1 1 1 1 1
4 5 6 7
B 1 B-USE AS REQUIRED D-ORDER BY THE METER
GRAPHIC #1
16
BASIC ENGINE
PART NAME PART NUMBER
QTY
7E-0329 9M-1974 7E-1518 7C-6514 8C-5196 9L-8925 5P-5678 7E-0333 9L-8925
2 3 1 1 1 23
1B-2790
3
1 3
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
BASE WASHER-HARD (8.8X16X2-MM THK) COVER AS ADAPTER SEAL-O-RING BOLT (5/16-18X1.25-IN) SEAL (5.9-M) COVER BOLT (5/16-18X1.25-IN) –OR– BOLT (5/16-18X1.375-IN)
g01785696
1 of 1
SEBP4245-20
BASIC ENGINE 4N-0741 CRANKSHAFT GP S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-1202 NOTE
REF NO
i03341784 GRAPHIC REF
1
PART NAME PART NUMBER
1 317-8766 1 4W-5698 1 4W-5699 1 4W-5700 1 4W-5701 2 1 6I-1453 2A 1 1W-9302 2B 1 7S-5005 2C 1 4N-0684 3 1 253-1752 Y 4 1 319-0785 Y 5 1 319-7401 A-NOT PART OF THIS GROUP B-USE AS REQUIRED R-REMFG PART MAY BE AVAILABLE Y-SEPARATE ILLUSTRATION AB AB AB AB R
GRAPHIC #1
SEBP4245-20
QTY
7
1 1 1 1 2 1 1
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
BEARING-MAIN (STANDARD) BEARING-MAIN (0.63-MM US) BEARING-MAIN (1.27-MM US) BEARING-MAIN (0.63-MM OS) BEARING-MAIN (0.63-MM US - 0.63-MM OS) CRANKSHAFT AS GEAR-CRANKSHAFT (80-TEETH) DOWEL DOWEL PLATE-THRUST SEAL GP-CRANKSHAFT (REAR) SEAL GP-CRANKSHAFT (FRONT)
1 of 1
4
53 54
g01352792
BASIC ENGINE
17
BASIC ENGINE 202-1257 CYLINDER BLOCK AS S/N: 1DZ6500-UP PART OF 152-7642 CYLINDER BLOCK GP AN ATTACHMENT
SMCS-1201 NOTE
REF NO
GRAPHIC REF
1 2 3
1 1 1
GRAPHIC #1
18
i01632772
BASIC ENGINE
PART NAME PART NUMBER
167-8081 167-8083 9H-1031
QTY
7 14 14
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
CAP-CRANKSHAFT BEARING BOLT (7/8-14X7.5-IN) WASHER-HARD (24X41.5X6-MM THK)
g00816962
1 of 1
SEBP4245-20
BASIC ENGINE 202-1259 CYLINDER BLOCK AS S/N: 1DZ6500-UP PART OF 108-3916 CYLINDER BLOCK GP
SMCS-1201 NOTE
i03372412
REF NO
GRAPHIC REF
1 2 3 4 5
1 1 1 1 1
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
167-8081 4N-6658 167-8083 9H-1031 4N-0685
QTY
7 1 14 14 6
1
2
3
5
6
(PRODUCT LEVEL)
SEE PAGE
CAP-CRANKSHAFT BEARING BEARING-SLEEVE (1.3-IN WIDE) BOLT (7/8-14X7.5-IN) WASHER-HARD (24X41.5X6-MM THK) BEARING-SLEEVE (1-IN WIDE)
1 of 1
4
g01792294
BASIC ENGINE
19
BASIC ENGINE 7E-4697 CYLINDER BLOCK GP*R
S/N: 1DZ6500-UP FIELD REPLACEMENT ORDER 6-7E-3632 JET AS-PISTON COOLING, 108-3916–PAGE 22, 6-111-8606 BOLT, 152-7642–PAGE 26 AN ATTACHMENT SMCS-1201 NOTE
i02575841
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 24 25 26 27 28 29
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
PART NAME PART NUMBER
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
151-5928 8T-6757 7W-6534 9S-8009 8T-6763 1S-9540 3S-5496 7W-6492 030-7571 4W-8585 7W-6081 9X-7378 4N-0683 4N-1650 6I-2981 6I-4024 8S-9094 9S-4190 114-4427 7X-7732 151-5925 8T-6764 202-1258 119-5155 100-7399 250-0466 9S-4182
6 3 1 1 3 2 2 1 4 1 1 1 4 2 1 1 1 2 2 6 6 1 1 1 2 2 1
JET AS-PISTON COOLING PLUG-PIPE PLUG-PIPE PLUG-O-RING PLUG-PIPE DOWEL SEAL-O-RING PLUG-PIPE BOLT (3/8-16X1-IN) COVER GASKET SEAL-O-RING DOWEL DOWEL PLATE-BLOCK GASKET-PLATE PLUG-ORIFICE PLUG-O-RING SEAL-O-RING PLUG-PIPE BOLT (7/16-14-THD) PLUG-PIPE CYLINDER BLOCK GP SEAL-O-RING PLUG SEAL-O-RING PLUG-O-RING
FA 1 101-0523 A-NOT PART OF THIS GROUP B-USE AS REQUIRED C-CHANGE FROM PREVIOUS TYPE F-NOT SHOWN Y-SEPARATE ILLUSTRATION
6
INSERT-LINER SEAT (5.21-MM THK)
B B
Y C
20
BASIC ENGINE
28
1 of 2
SEBP4245-20
BASIC ENGINE 7E-4697 CYLINDER BLOCK GP (contd. )
GRAPHIC #1
SEBP4245-20
2 of 2
i02575841
g00799422
BASIC ENGINE
21
BASIC ENGINE 108-3916 CYLINDER BLOCK GP
S/N: 1DZ6500-UP FIELD REPLACEMENT FOR 122-9276–PAGE 24, 7E-4697–PAGE 20 SMCS-1201 NOTE
REF NO
i01632547 GRAPHIC REF
1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 1 10 1 11 1 12 1 13 1 14 1 15 1 16 1 17 1 Y 18 1 19 1 20 1 21 1 Y-SEPARATE ILLUSTRATION
22
BASIC ENGINE
PART NAME PART NUMBER
119-5155 8T-6757 7W-6534 9S-8009 8T-6763 9S-4190 8T-6764 7W-6492 030-7571 4W-8585 7W-6081 9X-7378 4N-6658 4N-0685 7X-7732 114-4427 8S-9094 202-1259 3E-6747 100-7399 9S-4182
QTY
1 3 1 3 3 2 1 1 4 1 1 1 1 6 6 2 1 1 2 2 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
SEAL-O-RING PLUG-PIPE PLUG-PIPE PLUG-O-RING PLUG-PIPE PLUG-O-RING PLUG-PIPE PLUG-PIPE BOLT (3/8-16X1-IN) COVER GASKET SEAL-O-RING BEARING-SLEEVE (1.3-IN WIDE) BEARING-SLEEVE (1-IN WIDE) PLUG-PIPE SEAL-O-RING PLUG-ORIFICE CYLINDER BLOCK AS SEAL-O-RING PLUG PLUG-O-RING
1 of 2
19
SEBP4245-20
BASIC ENGINE 108-3916 CYLINDER BLOCK GP (contd. )
GRAPHIC #1
SEBP4245-20
2 of 2
i01632547
g00846205
BASIC ENGINE
23
BASIC ENGINE 122-9276 CYLINDER BLOCK GP
S/N: 1DZ1-UP FIELD REPLACEMENT ORDER 108-3916–PAGE 22, 152-7642–PAGE 26 SMCS-1201 NOTE
REF NO
i03427922 GRAPHIC REF
1 1 2 1 Y 3 1 4 1 5 1 6 1 7 1 8 1 9 1 10 1 11 1 12 1 13 1 14 1 15 1 16 1 17 1 18 1 19 1 20 1 21 1 22 1 23 1 24 1 25 1 B 26 1 B-USE AS REQUIRED Y-SEPARATE ILLUSTRATION
24
BASIC ENGINE
PART NAME PART NUMBER
8T-6757 7W-6534 202-1258 8T-6763 1S-9540 3S-5496 7W-6492 119-5155 030-7571 4W-8585 7W-6081 4N-0683 4N-1650 6I-2981 6I-4024 8S-9094 9S-4190 114-4427 7X-7732 8T-6764 9S-8009 100-7399 250-0466 9S-4182 9X-7378 7X-7732
QTY
3 1 1 3 2 2 1 1 4 1 1 4 2 1 1 1 2 2 5 1 1 2 2 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
PLUG-PIPE PLUG-PIPE CYLINDER BLOCK GP PLUG-PIPE DOWEL SEAL-O-RING PLUG-PIPE SEAL-O-RING BOLT (3/8-16X1-IN) COVER GASKET DOWEL DOWEL PLATE-BLOCK GASKET-PLATE PLUG-ORIFICE PLUG-O-RING SEAL-O-RING PLUG-PIPE PLUG-PIPE PLUG-O-RING PLUG SEAL-O-RING PLUG-O-RING SEAL-O-RING PLUG-PIPE
28
1 of 2
SEBP4245-20
BASIC ENGINE 122-9276 CYLINDER BLOCK GP (contd. )
GRAPHIC #1 SEBP4245-20
2 of 2
i03427922
g00846050 BASIC ENGINE
25
BASIC ENGINE 152-7642 CYLINDER BLOCK GP
S/N: 1DZ6500-UP FIELD REPLACEMENT FOR 122-9276–PAGE 24, 7E-4697–PAGE 20 AN ATTACHMENT SMCS-1201 NOTE
REF NO
i01632769 GRAPHIC REF
1 1 2 1 Y 3 1 4 1 5 1 6 1 7 1 8 1 9 1 11 1 12 1 13 1 14 1 15 1 16 1 17 1 18 1 19 1 20 1 21 1 22 1 Y-SEPARATE ILLUSTRATION
26
BASIC ENGINE
PART NAME PART NUMBER
8T-6757 7W-6534 202-1257 8T-6763 7W-6492 119-5155 030-7571 4W-8585 7W-6081 8S-9094 9S-4190 114-4427 8T-6767 4N-0685 4N-6658 8T-6764 9S-8009 100-7399 3E-6747 9S-4182 9X-7378
QTY
3 1 1 3 1 1 4 1 1 1 2 2 6 6 1 1 1 2 2 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
PLUG-PIPE PLUG-PIPE CYLINDER BLOCK AS PLUG-PIPE PLUG-PIPE SEAL-O-RING BOLT (3/8-16X1-IN) COVER GASKET PLUG-ORIFICE PLUG-O-RING SEAL-O-RING PLUG-PIPE BEARING-SLEEVE (1-IN WIDE) BEARING-SLEEVE (1.3-IN WIDE) PLUG-PIPE PLUG-O-RING PLUG SEAL-O-RING PLUG-O-RING SEAL-O-RING
1 of 2
18
SEBP4245-20
BASIC ENGINE 152-7642 CYLINDER BLOCK GP (contd. )
GRAPHIC #1 SEBP4245-20
2 of 2
i01632769
g00842330 BASIC ENGINE
27
BASIC ENGINE 202-1258 CYLINDER BLOCK GP
S/N: 1DZ1-UP PART OF 122-9276, 7E-4697 CYLINDER BLOCK GP ALSO AN ATTACHMENT SMCS-1201 NOTE
REF NO
GRAPHIC REF
1 3 4 5 6 7 8 9 10 11
1 1 1 1 1 1 1 1 1 1
GRAPHIC #1
28
i01762977
BASIC ENGINE
PART NAME PART NUMBER
167-8081 167-8083 9H-1031 197-9322 142-7072 110-2220 142-6217 9L-5854 4N-0685 4N-6658
QTY
7 14 14 6 6 6 6 6 6 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
CAP-CRANKSHAFT BEARING BOLT (7/8-14X7.5-IN) WASHER-HARD (24X41.5X6-MM THK) LINER-CYLINDER SEAL-LINER (140.2-MM ID) SEAL-LINER (141-MM ID) SEAL-O-RING BAND-FILLER (130.2-MM ID) BEARING-SLEEVE (1-IN WIDE) BEARING-SLEEVE (1.3-IN WIDE)
g00799303
1 of 1
SEBP4245-20
BASIC ENGINE 4W-2436 CYLINDER HEAD GP*R S/N: 1DZ6500-UP AN ATTACHMENT
SMCS-1100 NOTE
REF NO
i02575861 GRAPHIC REF
Y
1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 1 10 1 11 1 12 1 13 1 B 14 1 15 1 16 1 B-USE AS REQUIRED Y-SEPARATE ILLUSTRATION
GRAPHIC #1 SEBP4245-20
PART NAME PART NUMBER
7W-2203 3S-5496 100-6920 8M-5249 4N-7253 5F-4899 6L-7442 3E-6772 124-1855 6I-3066 8T-6767 5H-1504 7W-6492 7W-6492 4S-6137 106-1792
QTY
1 2 6 6 6 12 6 24 20 1 1 20 3 1 1 11
1
2
3
5
6
(PRODUCT LEVEL)
SEE PAGE
CYLINDER HEAD GP SEAL-O-RING ADAPTER-NOZZLE SEAL-O-RING GASKET-CHAMBER BOLT (3/8-16X5.5-IN) STUD-TAPERLOCK (5/16-18X1.08-IN) SEAL BOLT-12 POINT HEAD (3/4-16X7.638-IN) GASKET-CYLINDER HEAD PLUG-PIPE WASHER-HARD (20X33.5X5-MM THK) PLUG-PIPE PLUG-PIPE STUD-TAPERLOCK (3/8-16X3.1-IN) STUD-TAPERLOCK (3/8-16X4-IN)
1 of 1
4
30
g00914988 BASIC ENGINE
29
BASIC ENGINE 7W-2203 CYLINDER HEAD GP*R
S/N: 1DZ1-UP PART OF 110-5095, 4W-2436 CYLINDER HEAD GP ALSO AN ATTACHMENT SMCS-1100 NOTE
Y
REF NO
1 2 3 4 5 6 7 8
i03342288 GRAPHIC REF
1 1 1 1 1 1 1 1 AB 1 AB 1 9 1 10 1 A-NOT PART OF THIS GROUP B-USE AS REQUIRED Y-SEPARATE ILLUSTRATION
GRAPHIC #1
30
BASIC ENGINE
PART NAME PART NUMBER
110-5099 115-2368 2N-5775 2A-4429 4W-2474 4W-2471 115-2367 122-7374 121-9859 121-9860 4W-2472 4W-2473
QTY
1 12 12 48 24 24 12 24 24 24
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
CYLINDER HEAD GP VALVE-INLET DOWEL LOCK-RETAINER ROTOCOIL AS SPRING-VALVE (OUTER) VALVE-EXHAUST GUIDE-VALVE (STANDARD) GUIDE-VALVE (0.13-MM OS OD) GUIDE-VALVE (0.51-MM OS OD) SPRING-VALVE (INNER) WASHER-VALVE SPRING GUIDE
33
g00838493
1 of 1
SEBP4245-20
BASIC ENGINE 110-5095 CYLINDER HEAD GP*R S/N: 1DZ1-UP
SMCS-1100 NOTE
i01630004 PART NAME
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 1 1 1 1 1 1 1 1 1 1 1 1 1
7W-2203 3S-5496 100-6920 8M-5249 4N-7253 5F-4899 6L-7442 3E-6772 124-1855 6I-3066 8T-6767 5H-1504 7W-6492 7W-6492
1 2 6 6 6 12 6 24 20 1 1 20 3 1
15 16 17
1 1 1
4S-6137 106-1792 194-8124
1 11 6
Y
B
ABF 1 A-NOT PART OF THIS GROUP B-USE AS REQUIRED F-NOT SHOWN Y-SEPARATE ILLUSTRATION
SEBP4245-20
1 of 2
PART NUMBER
5P-3931
QTY
1
2
3
4
5
6
(PRODUCT LEVEL)
SEE PAGE
CYLINDER HEAD GP SEAL-O-RING ADAPTER-NOZZLE SEAL-O-RING GASKET-CHAMBER BOLT (3/8-16X5.5-IN) STUD-TAPERLOCK (5/16-18X1.08-IN) SEAL BOLT-12 POINT HEAD (3/4-16X7.638-IN) GASKET-CYLINDER HEAD PLUG-PIPE WASHER-HARD (20X33.5X5-MM THK) PLUG-PIPE PLUG-PIPE (USE WITHOUT AIR COMPRESSOR) STUD-TAPERLOCK (3/8-16X3.1-IN) STUD-TAPERLOCK (3/8-16X4-IN) SLEEVE AS (EXHAUST PORT)
30
COMPOUND-ANTI-SEIZE
BASIC ENGINE
31
BASIC ENGINE 110-5095 CYLINDER HEAD GP (contd. )
GRAPHIC #1
32
BASIC ENGINE
i01630004
g00108864
2 of 2
SEBP4245-20
BASIC ENGINE 110-5099 CYLINDER HEAD GP S/N: 1DZ1-UP PART OF 7W-2203 CYLINDER HEAD GP ALSO AN ATTACHMENT
SMCS-1100 NOTE
REF NO
i03342409 GRAPHIC REF
1 2
1 1 AB 1 AB 1 AB 1 AB 1 3 1 AB 1 AB 1 4 1 5 1 A-NOT PART OF THIS GROUP B-USE AS REQUIRED
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
3B-0645 4N-5893 7C-7602 7C-7603 7C-7604 7C-7605 1W-5283 7C-5353 7C-5354 2M-6471 3B-0623
QTY
12 12
12 1 10
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
PLUG-CUP INSERT-VALVE INSERT-VALVE INSERT-VALVE INSERT-VALVE INSERT-VALVE INSERT-VALVE INSERT-VALVE INSERT-VALVE PLUG-CUP PLUG-CUP
1 of 1
4
SEAT SEAT SEAT SEAT SEAT SEAT SEAT SEAT
(INLET) (STANDARD) (INLET 0.13-MM OS OD) (INLET 0.25-MM OS OD) (INLET 0.51-MM OS OD) (INLET 0.76-MM OS OD) (EXHAUST) (STANDARD) (EXHAUST 0.51-MM OS OD) (EXHAUST 0.76-MM OS OD)
g00845856
BASIC ENGINE
33
BASIC ENGINE 4P-5894 DAMPER & PULLEY GP S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-1205 NOTE
REF NO
i02828068 GRAPHIC REF
PART NAME PART NUMBER
1 1 177-9024 2 1 167-8126 3 1 6N-7378 4 1 8S-4753 R-REMFG PART MAY BE AVAILABLE R
GRAPHIC #1
34
BASIC ENGINE
QTY
1 1 1 6
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
ADAPTER-DAMPER DAMPER AS PULLEY-CRANKSHAFT (4-GROOVE) BOLT (5/8-18X8-IN)
g00648600
1 of 1
SEBP4245-20
BASIC ENGINE 8N-9653 DRIVE GP-ACCESSORY S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-1207 NOTE
i01631127
REF NO
GRAPHIC REF
1 1A 1B 1C 1D 2 3 4 5 6 7 7A 8 9 10 11
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
7C-0942 8N-9476 2M-2488 2M-1538 1M-3735 8T-6763 8M-4447 0L-2070 053-2294 1W-1898 8N-8259 8N-8258 5M-2894 8N-8256 7W-4381 9S-8752
QTY
1 1 3 3 1 1 2 5 2 1 1 1 8 1 1 6
1
2
3
5
6
(PRODUCT LEVEL)
SEE PAGE
ADAPTER AS SLEEVE STUD-TAPERLOCK (3/8-16X3.59-IN) STUD-TAPERLOCK (3/8-16X1.6-IN) DOWEL PLUG-PIPE SEAL-O-RING BOLT (3/8-16X2.25-IN) BOLT-12 POINT HEAD (3/8-16X1.75-IN) GASKET GEAR AS-IDLER (65 TEETH) BEARING-SLEEVE WASHER-HARD (10.2X18.5X2.5-MM THK) PLATE-THRUST SHAFT-IDLER NUT-FULL (3/8-16-THD)
1 of 1
4
g00819728
BASIC ENGINE
35
BASIC ENGINE 7N-8840 DRIVE GP-FAN
S/N: 1DZ1-UP 4 GROOVE - 254MM DIAMETER PULLEY - .800 DRIVE RATIO AND BLOWER DRIVE ALSO AN ATTACHMENT SMCS-1359 NOTE
36
i02196187 PART NAME
REF NO
GRAPHIC REF
1 2 3
1 1 1
7X-3391 6V-8188 2P-9084
4 2 2
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23A 23B 24 25
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
8T-2502 9N-5120 4N-2372 5R-1771 7X-0328 5S-9062 8T-9377 7N-8828 7N-8827 8N-5305 6N-6598 1B-5174 5P-7979 7N-2900 3L-1425 9F-4446 8H-9789 5S-2106 6N-6656 6N-7688 4N-0684 1P-9946 4B-4550 2D-4867
2 1 1 1 2 1 6 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1
BASIC ENGINE
PART NUMBER
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
WASHER-HARD (13.5X32X6-MM THK) NUT (1/2-13-THD) STUD-TAPERLOCK (1/2-13X0.83-IN, 1/2-13X0.98-IN) BOLT (3/8-16X1.125-IN) BRACKET ADAPTER-BRACKET BOLT (3/8-16X5.5-IN) BOLT (1/2-13X3.5-IN) SPACER (35.032X50.8X15.88-MM THK) BOLT (3/8-16X2.25-IN) PULLEY-FAN DRIVE HUB SPACER (35.6X47.62X43.74-MM THK) ADAPTER-FAN PLUG-PIPE BOLT-LOCKING (5/16-24X2.25-IN) RETAINER (47.63MM OD) BALL BEARING SEAL-O-RING BEARING AS-BALL SEAL-LIP TYPE V-BELT SET (INCLUDES 3-BELTS) (FAN DRIVE) BRACKET AS-FAN DOWEL SHAFT-FAN FITTING-PRESSURE RELIEF FITTING-GREASE
1 of 2
SEBP4245-20
BASIC ENGINE 7N-8840 DRIVE GP-FAN (contd. )
GRAPHIC #1 SEBP4245-20
2 of 2
i02196187
g00639053 BASIC ENGINE
37
BASIC ENGINE 4N-6006 FASTENER GP-FRONT HOUSING S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-1151, 1162 NOTE
REF NO
GRAPHIC REF
1
1 1 1 1 1
2 B 3 B B-USE AS REQUIRED
GRAPHIC #1
38
i01631073
BASIC ENGINE
PART NAME PART NUMBER
1A-2029 5M-2894 4N-4107 1A-2029 5M-2894
QTY
3 3 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
BOLT (3/8-16X1.125 IN) WASHER-HARD (10.2X18.5X2.5MM THK) PLATE BOLT (3/8-16X1.125 IN) WASHER-HARD (10.2X18.5X2.5MM THK)
g00111249
1 of 1
SEBP4245-20
BASIC ENGINE 7N-3060 FLYWHEEL GP
S/N: 1DZ1-UP FOR USE WITH SAE NO 1 FLYWHEEL HOUSING ALSO AN ATTACHMENT SMCS-1156 NOTE
i01631203
REF NO
GRAPHIC REF
1
1 1 1 1
2 3
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
0S-1601 4D-3704 7W-1248 4N-2514
QTY
12 12 1 1
1
2
3
5
6
(PRODUCT LEVEL)
SEE PAGE
BOLT (5/8-18X2.75IN) WASHER-HARD (17X30X5MM THK) FLYWHEEL AS GEAR (113 TEETH)
1 of 1
4
g00768376
BASIC ENGINE
39
BASIC ENGINE 8N-9246 GEAR GP-FRONT S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-1151, 1162, 1206 NOTE
REF NO
GRAPHIC REF
1 2 2A 2B 3 4 5 6 7 8 9
1 1 1 1 1 1 1 1 1 1 1
GRAPHIC #1
40
BASIC ENGINE
i01631108 PART NAME PART NUMBER
3G-2292 2W-7455 131-7123 1B-8705 1P-7346 112-9217 126-1756 1B-8705 6I-0093 7E-5661 0S-1571
QTY
5 1 1 1 1 1 4 1 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
BOLT-LOCKING (3/8-16X0.87-IN) GEAR AS-IDLER (105, 42-TEETH) BEARING-SLEEVE KEY-WOODRUFF WASHER-HARD (10.2X35X6-MM THK) PLATE-THRUST BOLT-LOCKING (5/16-18X0.875-IN) KEY-WOODRUFF SHAFT-IDLER GEAR-OIL PUMP DRIVE (69-TEETH) BOLT (3/8-16X1.75-IN)
g00819735
1 of 1
SEBP4245-20
BASIC ENGINE 142-1939 GUARD GP-BELT
S/N: C8G1-UP PART OF 142-3318, 262-6233 RADIATOR GP AN ATTACHMENT SMCS-7174 NOTE
REF NO
1 2 3 4 5 6 7 8 9 M 10 11 M-METRIC PART
i02474740 GRAPHIC REF
1 1 1 1 1 1 1 1 1 1 1
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
142-1534 142-1535 142-1536 142-1537 142-1538 143-0843 143-6918 143-8190 180-3748 8T-4189 8T-4224
QTY
1 1 1 1 1 1 1 1 25 25 25
1
2
3
5
6
(PRODUCT LEVEL)
SEE PAGE
GUARD-FAN GUARD-FAN GUARD-PULLEY GUARD-PULLEY GUARD-PULLEY PLATE GUARD BRACKET INSERT-THREADED (M8X1.25-THD) BOLT (M8X1.25X20-MM) WASHER-HARD (8.8X16X2-MM THK)
1 of 1
4
g00648814
BASIC ENGINE
41
BASIC ENGINE 143-6913 GUARD GP-DAMPER S/N: C8G1-UP AN ATTACHMENT
SMCS-1205 NOTE
REF NO
1 1A 2 3 4 M 5 6 M 7 M 8 9 10 11 M-METRIC PART
GRAPHIC #1
42
BASIC ENGINE
i03515942 GRAPHIC REF
1 1 1 1 1 1 1 1 1 1 1 1
PART NAME PART NUMBER
143-6914 180-3748 143-6915 143-6916 143-6917 8T-4189 8T-4224 8T-7547 131-3540 4L-6454 8T-4896 143-6918
QTY
1 4 2 1 1 4 6 1 1 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
GUARD AS INSERT-THREADED (M8X1.25-THD) BRACKET BRACKET BRACKET BOLT (M8X1.25X20-MM) WASHER-HARD (8.8X16X2-MM THK) BOLT (M8X1.25X30-MM) LOCKNUT (M8X1.25-THD) BOLT (3/8-16X1-IN) WASHER-HARD (10.2X18.5X2.5-MM THK) GUARD
g01070243
1 of 1
SEBP4245-20
BASIC ENGINE 106-7410 HOUSING GP-FLYWHEEL S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-1157 NOTE
REF NO
i03351700 GRAPHIC REF
1 2 3 4 5 6 7 8 9 10 11 B 12 B-USE AS REQUIRED
1 1 1 1 1 1 1 1 1 1 1 1
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
108-4756 165-3929 5M-2894 5J-5793 5P-8245 8T-6765 5F-0304 7X-7731 165-3935 2A-1162 165-3931 1U-8846
QTY
1 8 15 9 9 2 2 3 2 2 5
1
2
3
5
6
(PRODUCT LEVEL)
SEE PAGE
HOUSING-FLYWHEEL BOLT (3/8-16X1.5-IN) WASHER-HARD (10.2X18.5X2.5-MM THK) BOLT-12 POINT HEAD (1/2-13X1.75-IN) WASHER-HARD (13.5X25.5X3-MM THK) PLUG-PIPE PLUG PLUG-PIPE BOLT (3/8-16-THD) GASKET BOLT (3/8-16X1.75-IN) SEALANT-GASKET
1 of 1
4
g01726619
BASIC ENGINE
43
BASIC ENGINE 1W-1468 HOUSING GP-FRONT S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-1151, 1162, 1206
i01631036 PART NAME
NOTE
REF NO
GRAPHIC REF
B B B
1 1A 1B 1C 1D 1E
1 1 1 1 1 1
1W-1469 3K-3256 8T-6764 2M-4779 2M-4779 3K-3256
1 4 1 3 2 1
1
6H-0406
1
1 1 1 1 1 1 1 1 1 1 1 1 1 1
1A-2029 1W-1471 166-9142 166-9146 9S-8752 5P-4255 0L-1352 0T-0055 5M-2894 1N-3181 6B-2250 6N-0389 4H-6145 8S-9191
4 1 1 1 1 8 2 2 18 2 2 1 1 1
B 2 3 4 5 6 7 8 9 10 11 12 13 B-USE AS REQUIRED
44
BASIC ENGINE
PART NUMBER
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
HOUSING AS-GEAR STUD-TAPERLOCK (3/8-16X1.7-IN) PLUG-PIPE STUD-TAPERLOCK (3/8-16X0.177-IN) STUD-TAPERLOCK (3/8-16X0.177-IN) STUD-TAPERLOCK (3/8-16X1.7-IN) (3/8X16X1.67IN OAL) –OR– STUD-TAPERLOCK (3/8-16X1.968-IN) (3/8X16X1.97IN OAL) BOLT (3/8-16X1.125-IN) PLATE GASKET GASKET NUT-FULL (3/8-16-THD) BOLT-LOCKING (3/8-16X1-IN) BOLT (3/8-16X3.25-IN) BOLT (3/8-16X4.25-IN) WASHER-HARD (10.2X18.5X2.5-MM THK) STUD-HOLLOW (3/8-16X1.476-IN) GASKET STUD (1/2X13X2.63-IN) GASKET (15.24-MM ID) BOLT (3/8-16X4-IN)
1 of 2
SEBP4245-20
BASIC ENGINE 1W-1468 HOUSING GP-FRONT (contd. )
GRAPHIC #1
SEBP4245-20
2 of 2
i01631036
g00845054
BASIC ENGINE
45
BASIC ENGINE 4N-1331 LIFTING GP-ENGINE S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-1122 NOTE
REF NO
GRAPHIC REF
1 2 3 4 5 6
1 1 1 1 1 1
GRAPHIC #1
46
i01721564
BASIC ENGINE
PART NAME PART NUMBER
4N-4308 0S-1595 4N-5186 0S-1594 5P-8245 5M-2894
QTY
1 4 1 8 4 8
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
EYE-LIFTING (FRONT) BOLT (1/2-13X1.25-IN) EYE-LIFTING (REAR) BOLT (3/8-16X1-IN) WASHER-HARD (13.5X25.5X3-MM THK) WASHER-HARD (10.2X18.5X2.5-MM THK)
g00884985
1 of 1
SEBP4245-20
BASIC ENGINE 7W-1340 MOUNTING GP-ALTERNATOR S/N: 1DZ10334-UP CANNOT BE USED WITH 75 AMPERE ALTERNATOR ALSO AN ATTACHMENT
SMCS-1154, 1405 NOTE
REF NO
GRAPHIC REF
1 2 3 4 5 6 B 7 8 B 9 10 11 12 13 14 15 B 16 B 17 18 B 19 B-USE AS REQUIRED
SEBP4245-20
i01631197 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 of 2
PART NAME PART NUMBER
4P-9202 4N-8225 8S-5383 6B-6684 4N-4942 7W-5520 0S-1585 5P-8245 9S-1366 9H-8260 1F-7958 6L-4428 4N-8216 0S-1594 8M-7145 5P-8245 1F-7958 1A-1460 3H-7654
QTY
1 1 1 2 1 1 1 2 1 1 1 2 1 2 2 2 1 1 2
1
2
3
4
5
6
(PRODUCT LEVEL)
SEE PAGE
BRACKET PULLEY-ALTERNATOR BLOCK NUT-FULL (1/2-20-THD) ROD-ADJUSTMENT BLOCK BOLT (1/2-13X1.5-IN) WASHER-HARD (13.5X25.5X3-MM THK) BOLT (1/2-13X2.5-IN) BOLT (1/2-13X6.25-IN) NUT-FULL (1/2-13-THD) STUD-TAPERLOCK (3/8-16X4.01-IN) V-BELT (ALTERNATOR) BOLT (3/8-16X1-IN) WASHER (10.2X28.5X5-MM THK) WASHER-HARD (13.5X25.5X3-MM THK) NUT-FULL (1/2-13-THD) BOLT (1/2-13X2-IN) WASHER-HARD (13.5X22.5X3-MM THK)
BASIC ENGINE
47
BASIC ENGINE 7W-1340 MOUNTING GP-ALTERNATOR (contd. )
GRAPHIC #1
48
BASIC ENGINE
i01631197
g00257965
2 of 2
SEBP4245-20
BASIC ENGINE 4N-0756 PAN GP-OIL S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-1302
i02171435 PART NAME
NOTE
REF NO
GRAPHIC REF
J
1 2 3
1 1 1
2P-3203 4N-1151 9X-6451
40 1 1
1
206-7331
1
1 1
150-4637 121-0145
1 1
L J
4 5
L
PART NUMBER
1 6 1 J-PARTS MARKED J TO BE USED L-PARTS MARKED L TO BE USED
GRAPHIC #1
SEBP4245-20
5P-8210 8T-6761 TOGETHER TOGETHER
QTY
1 3
1
2
3
5
6
(PRODUCT LEVEL)
SEE PAGE
BOLT-WASHER HEAD (3/8-16X1.25-IN) GASKET (OIL PAN) PLUG-DRAIN (OIL PAN) (27.41MM ID GROOVE FOR SEAL) –OR– PLUG-DRAIN (MAGNETIC) (OIL PAN) (28.60MM ID GROOVE FOR SEAL) PAN-OIL SEAL-O-RING (28.17MM ID) –OR– SEAL-O-RING (31.34MM ID) PLUG-PIPE
1 of 1
4
g00760209
BASIC ENGINE
49
BASIC ENGINE 7E-0491 PISTON & ROD GP*R S/N: 1DZ6500-UP 14.5:1 RATIO AN ATTACHMENT
SMCS-1225 NOTE
REF NO
1 2 3 3A 3B 3C 4
i03430226 GRAPHIC REF
PART NAME PART NUMBER
1 8N-1608 1 7E-5665 R 1 7E-5996 1 4P-8495 1 7N-2043 M 1 7E-4195 1 328-5573 AB 1 7E-0558 AB 1 7E-0559 R 5 1 160-1131 6 1 7N-7078 7 1 2P-2817 8 1 134-3761 A-NOT PART OF THIS GROUP B-USE AS REQUIRED M-METRIC PART R-REMFG PART MAY BE AVAILABLE
GRAPHIC #1
50
BASIC ENGINE
QTY
1 2 1 1 2 2 1 1 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
PIN-PISTON RETAINER-PIN ROD AS-CONNECTING BEARING-SLEEVE DOWEL BOLT-CONNECTING ROD (M16X1.5X97-MM) BEARING-CONNECTING ROD (STANDARD) BEARING-CONNECTING ROD (0.635-MM US) BEARING-CONNECTING ROD (1.27-MM US) BODY AS-PISTON RING-PISTON (OIL CONTROL) RING-PISTON (INTERMEDIATE) RING-PISTON (TOP)
g01085033
1 of 1
SEBP4245-20
BASIC ENGINE 130-4614 PISTON & ROD GP S/N: 1DZ1-UP 14.6:1 RATIO
SMCS-1225 NOTE
REF NO
R
i03429564 GRAPHIC REF
1 2 3 4 5 5A 5B 5C 6
PART NAME PART NUMBER
1 125-8869 1 130-0241 1 168-7246 1 7E-1177 R 1 9Y-6054 1 7N-2043 M 1 7E-4195 1 4P-7377 1 328-5573 AB 1 7E-0558 AB 1 7E-0559 7 1 134-3761 8 1 2P-2817 9 1 7N-7078 10 1 151-5925 11 1 197-9336 A-NOT PART OF THIS GROUP B-USE AS REQUIRED M-METRIC PART R-REMFG PART MAY BE AVAILABLE
GRAPHIC #1 SEBP4245-20
QTY
1 1 1 2 1 2 2 1 1 1 1 1 1 1
1
2
3
5
6
(PRODUCT LEVEL)
SEE PAGE
CROWN AS-PISTON SKIRT-PISTON PIN-PISTON RETAINER-PIN ROD AS-CONNECTING DOWEL BOLT-CONNECTING ROD (M16X1.5X97-MM) BEARING-SLEEVE BEARING-CONNECTING ROD (STANDARD) BEARING-CONNECTING ROD (0.635-MM US) BEARING-CONNECTING ROD (1.27-MM US) RING-PISTON (TOP) RING-PISTON (INTERMEDIATE) RING-PISTON (OIL CONTROL) BOLT (7/16-14-THD) JET AS-PISTON COOLING
1 of 1
4
g00726209 BASIC ENGINE
51
BASIC ENGINE 4N-1045 ROCKER ARM GP
S/N: 1DZ1-UP PART OF 4W-2461 VALVE MECHANISM GP ALSO AN ATTACHMENT SMCS-1123 NOTE
REF NO
i03342605 GRAPHIC REF
PART NAME PART NUMBER
1 1 006-7403 2 1 2N-7228 3 1 4N-0955 4 1 2N-7229 5 1 4N-0839 5A 1 0L-1022 B 6 1 2N-7228 7 1 9Y-4384 R 8 1 4N-5614 9 1 9Y-4383 10 1 108-5603 11 1 9L-7712 B-USE AS REQUIRED R-REMFG PART MAY BE AVAILABLE
GRAPHIC #1
52
BASIC ENGINE
QTY
2 2 2 2 1 2 2 2 6 1 6 6
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
RING-RETAINING WASHER (1X1.5X0.03-IN THK) DOWEL SPRING SHAFT AS-ROCKER ARM PLUG-CUP WASHER (1X1.5X0.03-IN THK) BRACKET-SHAFT ROCKER ARM AS BRACKET-SHAFT SCREW (3/8-24X1.67-IN) NUT (3/8-24-THD)
g00839833
1 of 1
SEBP4245-20
BASIC ENGINE 319-0785 SEAL GP-CRANKSHAFT S/N: 1DZ1-UP PART OF 4N-0741 CRANKSHAFT GP ALSO AN ATTACHMENT
SMCS-1160, 1161 NOTE
i03030196
REF NO
GRAPHIC REF
1
1
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
142-5868
QTY
1
1
2
3
5
6
(PRODUCT LEVEL)
SEE PAGE
SEAL-CRANKSHAFT (REAR)
1 of 1
4
g01496733
BASIC ENGINE
53
BASIC ENGINE 319-7401 SEAL GP-CRANKSHAFT S/N: 1DZ1-UP PART OF 4N-0741 CRANKSHAFT GP ALSO AN ATTACHMENT
SMCS-1160, 1161 NOTE
REF NO
GRAPHIC REF
1
1
GRAPHIC #1
54
i03030201
BASIC ENGINE
PART NAME PART NUMBER
142-5867
QTY
1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
SEAL GP-CRANKSHAFT (FRONT)
g01516169
1 of 1
SEBP4245-20
BASIC ENGINE 9Y-1856 SUPPORT GP-ENGINE S/N: 1DZ1-UP FRONT ALSO AN ATTACHMENT
SMCS-1152, 1153, 1154 NOTE
REF NO
GRAPHIC REF
1 2 3
1 1 1
GRAPHIC #1
SEBP4245-20
i01991589 PART NAME PART NUMBER
231-2767 5P-8038 5P-8245
QTY
1 8 8
1
2
3
5
6
(PRODUCT LEVEL)
SEE PAGE
SUPPORT (ENGINE) BOLT-12 POINT HEAD (1/2-13X4.75-IN) WASHER-HARD (13.5X25.5X3-MM THK)
1 of 1
4
g01031813
BASIC ENGINE
55
BASIC ENGINE 4W-2461 VALVE MECHANISM GP S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-1102, 1121, 1123, 1209
i02851597 PART NAME
REF NO
GRAPHIC REF
1 2
1 1
4N-1045 101-1818
2 6
2A 2B 3 4 5 6 7 8
1 1 1 1 1 1 1 1
2N-5842 9L-7712 5H-1504 2P-9845 4W-5998 305-6843 101-7788 101-1816
1 6 6 6 12 12 12 6
8A 1 2N-5842 8B 1 9L-7712 8C 1 4N-5607 R-REMFG PART MAY BE AVAILABLE Y-SEPARATE ILLUSTRATION
1 1 1
NOTE
Y
R
GRAPHIC #1 56
BASIC ENGINE
PART NUMBER
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
ROCKER ARM GP BRIDGE AS-EXHAUST (EACH INCLUDES) SCREW (3/8-24X1-IN) NUT (3/8-24-THD) WASHER-HARD (20X33.5X5-MM THK) BOLT (3/4-16X11.5-IN) PUSHROD AS SPRING-GUIDE LIFTER AS-VALVE BRIDGE AS-VALVE (INLET) (EACH INCLUDES) SCREW (3/8-24X1-IN) NUT (3/8-24-THD) SEAT-WEAR
52
g00839820
1 of 1
SEBP4245-20
LUBRICATION SYSTEM 154-4327 BASE GP-OIL FILTER–ENGINE S/N: 1DZ1-UP PART OF 155-5005 BASE GP-OIL FILTER ALSO AN ATTACHMENT
SMCS-1306 NOTE
REF NO
i03523402 GRAPHIC REF
Y
1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 1 10 1 11 1 Y-SEPARATE ILLUSTRATION
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
176-1363 9S-4191 6V-5049 5P-9617 8C-3446 1P-1367 4N-8150 5P-7701 9S-9334 3J-7354 8C-3445
QTY
1 1 2 1 1 2 2 2 2 1 1
1
2
3
5
6
(PRODUCT LEVEL)
SEE PAGE
BASE GP-OIL FILTER (ENGINE) PLUG-O-RING SEAL-O-RING ADAPTER VALVE-FLUID SAMPLING PLUNGER SPRING SEAL-O-RING PLUG-O-RING SEAL-O-RING CAP-DUST
1 of 1
4
59
g00445963
LUBRICATION SYSTEM
57
LUBRICATION SYSTEM 155-5005 BASE GP-OIL FILTER–ENGINE S/N: 1DZ1-UP PART OF 154-4326 FILTER GP-ENGINE OIL ALSO AN ATTACHMENT
SMCS-1306 NOTE
REF NO
i03523403 GRAPHIC REF
Y
1 1 2 1 3 1 4 1 5 1 Y-SEPARATE ILLUSTRATION
GRAPHIC #1
58
LUBRICATION SYSTEM
PART NAME PART NUMBER
154-4327 061-7540 153-6680 0S-1588 5M-2894
QTY
1 2 1 4 4
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
BASE GP-OIL FILTER (ENGINE) SEAL-O-RING ELBOW BOLT (3/8-16X1.25-IN) WASHER-HARD (10.2X18.5X2.5-MM THK)
57
g00507738
1 of 1
SEBP4245-20
LUBRICATION SYSTEM 176-1363 BASE GP-OIL FILTER–ENGINE S/N: 1DZ1-UP PART OF 154-4327 BASE GP-OIL FILTER ALSO AN ATTACHMENT
SMCS-1306 NOTE
i01631510
REF NO
GRAPHIC REF
1 2
1 1
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
2P-4304 9L-7657
QTY
1 2
1
2
3
5
6
(PRODUCT LEVEL)
SEE PAGE
STUD-HOLLOW PLUG-CUP
1 of 1
4
g00638223
LUBRICATION SYSTEM
59
LUBRICATION SYSTEM 2N-8220 BREATHER GP–CRANKCASE S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-1317 NOTE
i01631356
REF NO
GRAPHIC REF
1 2 3
1 1 1
GRAPHIC #1
60
LUBRICATION SYSTEM
PART NAME PART NUMBER
9Y-2988 2N-8109 4F-7390
QTY
1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
BREATHER AS (CRANKCASE) CLAMP SEAL-O-RING
g00741467
1 of 1
SEBP4245-20
LUBRICATION SYSTEM 4N-2481 FASTENER GP-OIL PUMP MOUNTING S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-1304 NOTE
i01631392
REF NO
GRAPHIC REF
1 2 3
1 1 1
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
0L-1143 0S-1590 5M-2894
QTY
2 1 3
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
BOLT (3/8-16X2.50 IN) BOLT (3/8-16X2 IN) WASHER-HARD (10.2X18.5X2.5MM THK)
1 of 1
4
g00604525
LUBRICATION SYSTEM
61
LUBRICATION SYSTEM 6N-1016 FILLER GP-ENGINE OIL S/N: 1DZ1-UP RIGHT HAND ALSO AN ATTACHMENT
SMCS-1316 NOTE
i02454141
REF NO
GRAPHIC REF
1 2 3 4
1 1 1 1 1 1
5
GRAPHIC #1
62
LUBRICATION SYSTEM
PART NAME PART NUMBER
6N-2985 9M-5732 6N-1015 1A-2029 5M-2894 4N-0699
QTY
1 1 1 2 2 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
CAP AS-FILLER (ENGINE OIL) RIVET-POP FILLER AS BOLT (3/8-16X1.125-IN) WASHER-HARD (10.2X18.5X2.5-MM THK) GASKET
g00138983
1 of 1
SEBP4245-20
LUBRICATION SYSTEM 154-4326 FILTER GP-ENGINE OIL S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-1306, 1308 NOTE
REF NO
GRAPHIC REF
Y
1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 Y-SEPARATE ILLUSTRATION
GRAPHIC #1
SEBP4245-20
i01631438 PART NAME PART NUMBER
155-5005 8C-5230 0S-1619 1R-0716 0S-1608 1A-2029 3P-0650 5M-2894
QTY
1 2 2 1 2 6 2 10
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
BASE GP-OIL FILTER SEAL-O-RING BOLT (3/8-16X3-IN) FILTER AS-ENGINE OIL (STANDARD EFFICIENCY) BOLT (3/8-16X3.75-IN) BOLT (3/8-16X1.125-IN) SEAL-O-RING WASHER-HARD (10.2X18.5X2.5-MM THK)
1 of 1
4
58
g00512808
LUBRICATION SYSTEM
63
LUBRICATION SYSTEM 240-4115 FUMES DISPOSAL GP S/N: C8G1-UP AN ATTACHMENT
SMCS-1317 NOTE
REF NO
i03097569 GRAPHIC REF
E
PART NAME PART NUMBER
1 1 2 1 3 1 E-ORDER BY THE CENTIMETER
GRAPHIC #1
64
LUBRICATION SYSTEM
252-6304 9M-2904 7K-1181
QTY
1 2
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
HOSE (265-CM)(FUMES DISPOSAL) CLAMP-HOSE STRAP-CABLE
g01621165
1 of 1
SEBP4245-20
LUBRICATION SYSTEM 7N-8084 GAUGE GP-OIL LEVEL (DIPSTICK)–ENGINE S/N: 1DZ1-UP FOR USE WITH REAR SUMP OIL PAN ALSO AN ATTACHMENT
SMCS-1326 NOTE
REF NO
i02454144 GRAPHIC REF
PART NAME PART NUMBER
QTY
1 1 7N-7913 1 2 1 4B-0418 1 3 1 6N-7653 1 4 1 7N-7916 1 5 1 3B-1915 1 6 1 5M-2894 4 7 1 0S-0509 2 8 1 9S-8752 1 J 9 1 165-6170 3 10 1 118-5068 1 J-USE TO PLUG OPTIONAL DIPSTICK LOCATIONS
SEBP4245-20
1 of 2
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
GUIDE AS-GAUGE CLIP GAUGE AS-OIL LEVEL (DIPSTICK) (ENGINE) BRACKET BOLT (3/8-16X1.375-IN) WASHER-HARD (10.2X18.5X2.5-MM THK) BOLT (3/8-16X0.75-IN) NUT-FULL (3/8-16-THD) PLUG SEAL-O-RING
LUBRICATION SYSTEM
65
LUBRICATION SYSTEM 7N-8084 GAUGE GP-OIL LEVEL (DIPSTICK) (contd. )
GRAPHIC #1
66
LUBRICATION SYSTEM
i02454144
g01095909
2 of 2
SEBP4245-20
LUBRICATION SYSTEM 4N-1128 LINES GP-ENGINE OIL S/N: 1DZ1-11326 FOR USE WITH DEEP SUMP OIL PAN
SMCS-1307 NOTE
i02454152
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8 9 10 11 12
1 1 1 1 1 1 1 1 1 1 1 1
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
4N-0913 1A-2029 0S-1591 4N-0995 109-0078 109-0072 0L-1351 9N-5124 9X-6458 4N-0914 6N-7249 8N-2104
QTY
1 2 2 1 1 1 3 1 5 1 1 1
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
SCREEN AS-SUCTION BOLT (3/8-16X1.125-IN) BOLT (3/8-16X1.5-IN) TUBE AS SEAL-O-RING SEAL-O-RING BOLT (3/8-16X0.875-IN) TUBE AS-PUMP SUCTION WASHER-HARD (10.2X22.5X3-MM THK) CLIP SUPPORT-SUCTION BELL BELL AS-SUCTION
1 of 1
4
g00260084
LUBRICATION SYSTEM
67
LUBRICATION SYSTEM 4N-1128 LINES GP-ENGINE OIL S/N: 1DZ11327-UP FOR USE WITH DEEP SUMP OIL PAN ALSO AN ATTACHMENT
SMCS-1307 NOTE
REF NO
i02505953 GRAPHIC REF
PART NAME PART NUMBER
1 1 4N-0913 2 1 1A-2029 3 1 0S-1591 C 4 1 4P-7373 5 1 109-0078 6 1 109-0072 7 1 0L-1351 8 1 9N-5124 9 1 9X-6458 10 1 4N-0914 11 1 6N-7249 12 1 8N-2104 C-CHANGE FROM PREVIOUS TYPE
GRAPHIC #1
68
LUBRICATION SYSTEM
QTY
1 2 2 1 1 1 3 1 5 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
SCREEN AS-SUCTION BOLT (3/8-16X1.125-IN) BOLT (3/8-16X1.5-IN) TUBE AS SEAL-O-RING SEAL-O-RING BOLT (3/8-16X0.875-IN) TUBE AS-PUMP SUCTION WASHER-HARD (10.2X22.5X3-MM THK) CLIP SUPPORT-SUCTION BELL BELL AS-SUCTION
g00260084
1 of 1
SEBP4245-20
LUBRICATION SYSTEM 141-4149 LINES GP-ENGINE OIL DRAIN S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-1307 NOTE
i01631406
REF NO
GRAPHIC REF
1 2 3 4 5
1 1 1 1 1
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
9B-4202 053-2313 4B-5984 3B-7745 6B-9081
QTY
1 1 1 2 1
1
2
3
5
6
(PRODUCT LEVEL)
SEE PAGE
VALVE-DRAIN CONNECTOR ELBOW NIPPLE-PIPE BUSHING-REDUCING
1 of 1
4
g00271093
LUBRICATION SYSTEM
69
LUBRICATION SYSTEM 142-6866 LINES GP-ENGINE OIL DRAIN S/N: C8G1-UP EXTENSION CANNOT BE USED WITH 143-6922–PAGE 74 AN ATTACHMENT
SMCS-1307
i02948422 PART NAME
NOTE
REF NO
GRAPHIC REF
EH
1
1
5P-2094
EJ J
2
1 1
5P-1251 166-5002
1
H J
3
1 1
3M-7045 142-6867
1 1
1 6V-2492 4 1 9M-7958 E-ORDER BY THE CENTIMETER H-FOR USE IN CHINA AND EUROPE J-FOR USE IN UNITED STATES
1 2
H
GRAPHIC #1
70
LUBRICATION SYSTEM
PART NUMBER
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
HOSE (115-CM) –OR– HOSE (130-CM) PLUG –OR– PLUG ADAPTER –OR– CONNECTOR CLAMP-HOSE
g01478077
1 of 1
SEBP4245-20
LUBRICATION SYSTEM 1W-4203 LINES GP-TURBOCHARGER OIL S/N: 1DZ6500-UP AN ATTACHMENT
SMCS-1052, 1307 NOTE
i02575902
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8 9
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
10 11 12 13 14 15
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
9M-7540 1A-2029 9S-8752 1W-4200 0S-1571 1S-6595 1S-4810 5M-2894 1W-4202 114-2687 9M-4584 4N-0699 0S-1619 4N-2040 3L-9689 114-4427
QTY
2 3 1 1 3 1 1 4 1 1 1 1 1 1 1 1
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
CLAMP-TUBE BOLT (3/8-16X1.125-IN) NUT-FULL (3/8-16-THD) TUBE AS BOLT (3/8-16X1.75-IN) GASKET-OIL SUPPLY GASKET-OIL DRAIN WASHER-HARD (10.2X18.5X2.5-MM THK) TUBE AS SEAL-O-RING CONNECTOR GASKET BOLT (3/8-16X3-IN) ELBOW-DRAIN WASHER (10.5X25.4X5-MM THK) SEAL-O-RING
1 of 1
4
g00555818
LUBRICATION SYSTEM
71
LUBRICATION SYSTEM 4N-5394 LINES GP-TURBOCHARGER OIL S/N: 1DZ1-UP FOR USE WITH MANIFOLD
SMCS-1052, 1307 NOTE
REF NO
GRAPHIC REF
i02473635 PART NAME PART NUMBER
1 1 9M-7540 2 1 1A-2029 3 1 9S-8752 C 4 1 7N-3448 5 1 0S-1571 6 1 1S-6595 7 1 1S-4810 8 1 5M-2894 9 1 6N-1141 C 10 1 9M-4584 11 1 4N-0699 12 1 0S-1619 13 1 4N-2040 14 1 3L-9689 C 15 1 114-4427 16 1 114-2687 C-CHANGE FROM PREVIOUS TYPE
GRAPHIC #1 72
LUBRICATION SYSTEM
QTY
2 3 1 1 3 1 1 4 1 1 1 1 1 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
CLAMP-TUBE BOLT (3/8-16X1.125-IN) NUT-FULL (3/8-16-THD) TUBE AS-OIL (ENGINE) BOLT (3/8-16X1.75-IN) GASKET-OIL SUPPLY GASKET-OIL DRAIN WASHER-HARD (10.2X18.5X2.5-MM THK) TUBE AS-OIL DRAIN (ENGINE) CONNECTOR GASKET BOLT (3/8-16X3-IN) ELBOW-DRAIN WASHER (10.5X25.4X5-MM THK) SEAL-O-RING SEAL-O-RING
g00898919
1 of 1
SEBP4245-20
LUBRICATION SYSTEM 161-4113 PUMP GP-ENGINE OIL*R S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-1304, 1315 NOTE
i02086287
REF NO
GRAPHIC REF
1 2 3 4 5 6 7
1 1 1 1 1 1 1 1 1 1 1 1 1 1
8 9 10 11
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
1W-7238 1W-7239 2P-3205 2S-2760 6N-1931 9Y-1792 235-1587 7N-2156 8M-8489 127-6356 8S-6511 1M-0644 2S-7905 5M-2894
QTY
1 1 4 1 1 1 1 2 2 1 2 2 1 2
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
SHAFT AS-PUMP DRIVE SHAFT AS-IDLER BOLT-WASHER HEAD (3/8-16X1.75-IN) SPRING PLUNGER RETAINER BODY AS BEARING-SLEEVE DOWEL COVER AS-PUMP BEARING-SLEEVE BOLT (3/8-16X2.25-IN) PLUG-PIPE WASHER-HARD (10.2X18.5X2.5-MM THK)
1 of 1
4
g01066887
LUBRICATION SYSTEM
73
LUBRICATION SYSTEM 143-6922 PUMP GP-SUMP
S/N: C8G1-UP CANNOT BE USED WITH 142-6866–PAGE 70 AN ATTACHMENT SMCS-1324 NOTE
REF NO
i02438900 GRAPHIC REF
BE
PART NAME PART NUMBER
1 1 2 1 3 1 4 1 M 5 1 6 1 M 7 1 8 1 9 1 BE 10 1 B-USE AS REQUIRED E-ORDER BY THE CENTIMETER M-METRIC PART
GRAPHIC #1
74
LUBRICATION SYSTEM
5P-2094 142-6870 143-2751 9M-7958 8T-4971 9X-8256 129-3178 4L-6454 8T-4896 5P-1251
QTY
1 1 2 4 8 4 2 2
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
HOSE (78-CM)(US SOURCED) PUMP GP-SUMP BRACKET AS CLAMP-HOSE BOLT (M6X1X30-MM) WASHER (6.6X12X2-MM THK) LOCKNUT (M6X1-THD) BOLT (3/8-16X1-IN) WASHER-HARD (10.2X18.5X2.5-MM THK) HOSE (78-CM)(EUROPEAN SOURCED)
g01218881
1 of 1
SEBP4245-20
LUBRICATION SYSTEM 264-7090 PUMP GP-SUMP S/N: C8G1-UP AN ATTACHMENT
SMCS-1324
i03024389 PART NAME
NOTE
PART NUMBER
9M-7958 143-6923 5P-2094 5P-1251
EH EJ E-ORDER BY THE CENTIMETER H-FOR USE IN THE US ONLY J-FOR USE IN EUROPE AND ASIA ONLY
QTY
1 1
1
2
3
4
5
6
(PRODUCT LEVEL)
SEE PAGE
CLAMP-HOSE ELBOW HOSE (200-CM) HOSE (200-CM)
SEBP4245-20
LUBRICATION SYSTEM
75
COOLING SYSTEM 7W-2206 COOLER GP-ENGINE OIL S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-1378 NOTE
REF NO
i02454156 GRAPHIC REF
R
PART NAME PART NUMBER
1 1 7C-3039 2 1 109-0077 R-REMFG PART MAY BE AVAILABLE
GRAPHIC #1
76
COOLING SYSTEM
QTY
1 2
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
CORE AS (ENGINE OIL COOLER) SEAL-O-RING
g00604532
1 of 1
SEBP4245-20
COOLING SYSTEM 142-8213 FLANGE AS-RADIATOR S/N: C8G1-UP FOR USE WITH 142-3318–PAGE 88 AN ATTACHMENT
SMCS-1353 NOTE
REF NO
i01630235 GRAPHIC REF
PART NAME PART NUMBER
QTY
1
2
3
4
5
6
(PRODUCT LEVEL)
SEE PAGE
(INDIVIDUAL PARTS ARE NOT SERVICED SEPERATELY)
GRAPHIC #1
SEBP4245-20
1 of 1
g00272260
COOLING SYSTEM
77
COOLING SYSTEM 316-8184 FLANGE GP-RADIATOR S/N: C8G1-UP AN ATTACHMENT
SMCS-1353 NOTE
REF NO
i03138003 GRAPHIC REF
1 2 3 M 4 M-METRIC PART M
GRAPHIC #1
78
COOLING SYSTEM
1 1 1 1
PART NAME PART NUMBER
142-8213 5C-7261 8T-4224 8T-7547
QTY
1 10 20 10
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
FLANGE AS-RADIATOR NUT (M8X1.25-THD) WASHER-HARD (8.8X16X2-MM THK) BOLT (M8X1.25X30-MM)
g01447048
1 of 1
SEBP4245-20
COOLING SYSTEM 4N-2474 LINES GP-AFTERCOOLER WATER S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-1380 NOTE
REF NO
i01631605 GRAPHIC REF
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 B 17 B 18 B 19 20 B-USE AS REQUIRED
SEBP4245-20
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 of 2
PART NAME PART NUMBER
153-2724 2S-2053 109-0078 8T-6765 4N-7806 4N-0699 6L-9589 5M-2894 4N-2617 0S-1590 4N-0933 4N-7796 4N-4196 6I-1575 3B-1915 8T-6767 1A-2029 5M-2894 6F-8515 0L-2070
QTY
1 2 4 1 1 1 2 1 1 2 1 1 1 1 1 1 1 2 1 1
1
2
3
4
5
6
(PRODUCT LEVEL)
SEE PAGE
TUBE AS CLIP SEAL-O-RING PLUG-PIPE ELBOW GASKET GASKET WASHER-HARD (10.2X18.5X2.5-MM THK) ELBOW BOLT (3/8-16X2-IN) GASKET ELBOW-OUTLET PIPE-OUTLET ELBOW-OUTLET BOLT (3/8-16X1.375-IN) PLUG-PIPE BOLT (3/8-16X1.125-IN) WASHER-HARD (10.2X18.5X2.5-MM THK) SPACER (0.493X0.675X1.12-IN THK) BOLT (3/8-16X2.25-IN)
COOLING SYSTEM
79
COOLING SYSTEM 4N-2474 LINES GP-AFTERCOOLER WATER (contd. )
GRAPHIC #1
80
COOLING SYSTEM
i01631605
g00494194
2 of 2
SEBP4245-20
COOLING SYSTEM 142-6860 LINES GP-COOLANT S/N: C8G1-UP AN ATTACHMENT
SMCS-1380
i03328202 PART NAME
NOTE
REF NO
GRAPHIC REF
L
1 2
1 1
237-7212 112-4036
1 1
3 4 5
1 1 1 1
8C-1358 003-9163 6V-2492 5P-2094
1 1 1
L
6 7
1 1 1
5P-1251 9M-7958 3E-7430
2 1
J L
8
1 1
166-5002 6V-2492
1 1
142-6867
1
J EL EJ
PART NUMBER
J 1 E-ORDER BY THE CENTIMETER J-ALL MARKETS EXCEPT NACD L-NACD MARKET
GRAPHIC #1 SEBP4245-20
QTY
1
2
3
5
6
(PRODUCT LEVEL)
SEE PAGE
FITTING VALVE AS-SHUTOFF -ORVALVE-BALL (3/4-14 NPT-THD) ELBOW CONNECTOR HOSE (100-CM) -ORHOSE (100-CM) CLAMP-HOSE PLUG-PIPE (ENGINE OIL) -ORPLUG (3/4" NB SCREWED BSP) CONNECTOR (3/4-14 NPTF THD) -ORADAPTER (HOSETAIL 3/4" MLX1)
1 of 1
4
g01479377
COOLING SYSTEM
81
COOLING SYSTEM 4N-1641 LINES GP-WATER S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-1355, 1380, 1393
i02169264 PART NAME
NOTE
REF NO
GRAPHIC REF
B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
7X-7731 109-0076 4N-3002 248-5513 0S-1594 7C-0307 4N-0362 2H-1193 3S-9643 5M-6213 4N-1156 0S-1591 1W-2636 7N-1572 6N-0367 109-0077 4N-6257 8T-6761 130-8885 4N-0641 8T-6767 1A-2029
3 1 1 1 4 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1
23 1 24 1 25 1 B-USE AS REQUIRED
0S-1619 7X-7731 1A-2029
3 1 3
B
82
COOLING SYSTEM
PART NUMBER
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
PLUG-PIPE SEAL-O-RING ELBOW REGULATOR-TEMPERATURE (92-DEG C) BOLT (3/8-16X1-IN) GASKET COVER AS-REGULATOR FERRULE SEAL-LIP TYPE (WATER TEMPERATURE REGULATOR) PLUG-PIPE GASKET-REGULATOR COVER (WATER) BOLT (3/8-16X1.5-IN) GASKET COVER-WATER PUMP BONNET-OIL COOLER SEAL-O-RING ADAPTER PLUG-PIPE BONNET-OUTLET GASKET PLUG-PIPE BOLT (3/8-16X1.125-IN) (USE WITHOUT OIL LEVEL GAUGE) BOLT (3/8-16X3-IN) PLUG-PIPE BOLT (3/8-16X1.125-IN)
1 of 2
SEBP4245-20
COOLING SYSTEM 4N-1641 LINES GP-WATER (contd. )
GRAPHIC #1
SEBP4245-20
2 of 2
i02169264
g00256609
COOLING SYSTEM
83
COOLING SYSTEM 9N-3288 PUMP GP-WATER S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-1361 NOTE
REF NO
i01631590 GRAPHIC REF
YR
PART NAME PART NUMBER
1 1 135-4926 2 1 7C-9222 3 1 9M-3786 4 1 122-3772 5 1 109-0077 R-REMFG PART MAY BE AVAILABLE Y-SEPARATE ILLUSTRATION
GRAPHIC #1
84
COOLING SYSTEM
QTY
1 1 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
PUMP GP-WATER ADAPTER SEAL-O-RING SEAL-O-RING SEAL-O-RING
85
g00109502
1 of 1
SEBP4245-20
COOLING SYSTEM 135-4926 PUMP GP-WATER*R S/N: 1DZ1-UP PART OF 9N-3288 PUMP GP-WATER ALSO AN ATTACHMENT
SMCS-1361 NOTE
i03523682
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 1 1 1 1 1 1 1 1 1 1 1 1 1
J J J J J J J J J
PART NAME PART NUMBER
QTY
1
2
3
4
5
6
(PRODUCT LEVEL)
136-1106 129-9907 9M-6527 0S-1591 1A-1135 128-0317 4N-0350 153-1256 135-4928 5S-0581 1B-7182 108-7930 136-1107 136-3742
1 1 1 1 1 1 1 1 1 1 4 1 1 1
HOUSING-WATER PUMP IMPELLER-PUMP WASHER-HARD (10.2X25.5X5-MM THK) BOLT (3/8-16X1.5-IN) BOLT (5/8-11X2-IN) SEAL GP GEAR-WATER PUMP DRIVE (74-TEETH) SEAL-LIP TYPE SHAFT-WATER PUMP WASHER-HARD (17X38X8-MM THK) BOLT (5/16-18X1.25-IN) BEARING AS-ROLLER RETAINER PLUG-FELT
138-6744 128-2922
1 1
AVAILABLE REPAIR KIT(S): KIT-PUMP REBUILD (WATER) KIT-GASKET (WATER PUMP) (INCLUDES SEALS-O-RING & GASKETS)
SEE PAGE
J-KIT MARKED J INCLUDES PART(S) MARKED J
SEBP4245-20
1 of 2
COOLING SYSTEM
85
COOLING SYSTEM 135-4926 PUMP GP-WATER (contd. )
GRAPHIC #1
86
COOLING SYSTEM
i03523682
g00109501
2 of 2
SEBP4245-20
COOLING SYSTEM 142-1928 RADIATOR GP S/N: C8G1-UP PART OF 142-3318 RADIATOR GP AN ATTACHMENT
SMCS-1353 NOTE
REF NO
1 2 3 4 M 5 M 6 7 M-METRIC PART
i01630504 GRAPHIC REF
1 1 1 1 1 1 1
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
153-1403 149-7937 179-4622 160-9678 8T-4908 5C-7261 8T-4224
QTY
1 1 2 1 20 20 20
1
2
3
5
6
(PRODUCT LEVEL)
SEE PAGE
CAP AS-RADIATOR GUARD AS GASKET RADIATOR GP BOLT (M8X1.25X25-MM) NUT (M8X1.25-THD) WASHER-HARD (8.8X16X2-MM THK)
1 of 1
4
g00674682
COOLING SYSTEM
87
COOLING SYSTEM 142-3318 RADIATOR GP S/N: C8G1-UP AN ATTACHMENT
SMCS-1353 NOTE
Y
Y Y
M M
i03523703 PART NAME
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 20 21 22 23
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
142-1928 142-1925 2W-6964 209-6963 142-2992 5M-3062 142-1939 209-6964 7X-0382 8C-6913 142-1931 9B-7237 8T-4896 6V-8801 8T-4189 8T-4224 5C-7261 5P-2566 8T-4223 8T-4985 5P-4868
1 1 4 1 1 2 1 1 8 8 1 8 14 4 10 20 10 6 6 2 2
1 1 1 1 1
8T-4195 8T-4133 8T-4121 8T-4138 5P-4115
1 1 2 4 4
FM FM F M
PART NUMBER
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
RADIATOR GP SUPPORT AS PLATE HOSE (UPPER RADIATOR) SUPPORT GP-RADIATOR BOLT (3/8-16X0.75-IN) (US SOURCED) GUARD GP-BELT HOSE (LOWER RADIATOR) BOLT (7/8-9X2.25-IN) WASHER-HARD (24X41.5X4-MM THK) FAN BOLT (3/8-16X1.25-IN) WASHER-HARD (10.2X18.5X2.5-MM THK) NUT (3/8-16-THD) BOLT (M8X1.25X20-MM) WASHER-HARD (8.8X16X2-MM THK) NUT (M8X1.25-THD) BOLT (1/2-13X1.5-IN) WASHER-HARD (13.5X25.5X3-MM THK) CLAMP-HOSE CLAMP-HOSE
87
92 41
BOLT (M10X1.5X30-MM) NUT (M10X1.5-THD) WASHER-HARD (11X21X2.5-MM THK) BOLT (M6X1X20-MM) WASHER-HARD (7.2X19X2-MM THK)
F-NOT SHOWN M-METRIC PART Y-SEPARATE ILLUSTRATION
88
COOLING SYSTEM
1 of 2
SEBP4245-20
COOLING SYSTEM 142-3318 RADIATOR GP (contd. )
GRAPHIC #1
SEBP4245-20
i03523703
2 of 2
g01646353
COOLING SYSTEM
89
COOLING SYSTEM 262-6233 RADIATOR GP S/N: C8G1-UP AN ATTACHMENT
SMCS-1353 NOTE
i03524560
REF NO
GRAPHIC REF
1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
M M BJ BN
Y Y
M M M
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
PART NAME PART NUMBER
261-4355 265-6582 5C-7261 8T-4224 8T-4908 153-1403 265-6579 265-6580 142-1925 142-1940 209-6963 142-2992 314-9399 142-1939 209-6964 7X-0382 8C-6913 142-1931 9B-7237 8T-4896 6V-8801 8T-4189 8T-4224 5C-7261 8T-4138 5J-9105 5P-2566 8T-4223 8T-4985
FM 8T-4195 FM 8T-4133 F 8T-4121 F 5M-3062 B-USE AS REQUIRED F-NOT SHOWN J-FOR USE ONLY ON CHINA BUILD GENSETS. M-METRIC PART N-FOR USE ONLY ON CHINA BUILD GENSETS. Y-SEPARATE ILLUSTRATION
90
COOLING SYSTEM
QTY
1 1 10 10 10 1 1 2 1 4 1 1 2 1 1 8 8 1 8 12 4 10 20 10 2 2 6 6 2 1 1 2 2
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
RADIATOR GP RADIATOR NUT (M8X1.25-THD) WASHER-HARD (8.8X16X2-MM THK) BOLT (M8X1.25X25-MM) CAP AS-RADIATOR GUARD GASKET SUPPORT AS BLOCK HOSE (RADIATOR UPPER) SUPPORT GP-RADIATOR CLAMP-HOSE GUARD GP-BELT HOSE (RADIATOR LOWER) BOLT (7/8-9X2.25-IN) WASHER-HARD (24X41.5X4-MM THK) FAN BOLT (3/8-16X1.25-IN) WASHER-HARD (10.2X18.5X2.5-MM THK) NUT (3/8-16-THD) BOLT (M8X1.25X20-MM) WASHER-HARD (8.8X16X2-MM THK) NUT (M8X1.25-THD) BOLT (M6X1X20-MM) WASHER (6.4X19.8X1.9-MM THK) BOLT (1/2-13X1.5-IN) WASHER-HARD (13.5X25.5X3-MM THK) CLAMP-HOSE
92 41
BOLT (M10X1.5X30-MM) NUT (M10X1.5-THD) WASHER-HARD (11X21X2.5-MM THK) BOLT (3/8-16X0.75-IN)
RADIATOR STONE GUARD. HEADER BASE TANK GASKET FOR RADIATOR.
1 of 2
SEBP4245-20
COOLING SYSTEM 262-6233 RADIATOR GP (contd. )
GRAPHIC #1
SEBP4245-20
i03524560
2 of 2
g01222312
COOLING SYSTEM
91
COOLING SYSTEM 142-2992 SUPPORT GP-RADIATOR S/N: C8G1-UP PART OF 142-3318, 262-6233 RADIATOR GP AN ATTACHMENT
SMCS-1353 NOTE
i01631278
REF NO
GRAPHIC REF
1 2 3 4 5 6 7
1 1 1 1 1 1 1
GRAPHIC #1
92
COOLING SYSTEM
PART NAME PART NUMBER
142-2994 142-2995 142-2996 142-2993 9B-7237 6V-8801 8T-4896
QTY
1 1 2 2 4 4 8
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
BRACKET (RH) BRACKET (LH) BRACE PLATE BOLT (3/8-16X1.25-IN) NUT (3/8-16 THD) WASHER-HARD (10.2X18.5X2.5-MM THK)
g00271469
1 of 1
SEBP4245-20
COOLING SYSTEM 242-1369 VALVE GP-COOLANT SAMPLING–WATER, S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-7542 NOTE
i02194056
REF NO
GRAPHIC REF
1 2 3 4
1 1 1 1
GRAPHIC #1
SEBP4245-20
COOLANT
PART NAME PART NUMBER
3J-7354 7D-6865 157-0670 154-9023
QTY
1 1 1 1
1
2
3
5
6
(PRODUCT LEVEL)
SEE PAGE
SEAL-O-RING BODY-VALVE CAP-DUST (COOLANT SAMPLING VALVE) VALVE-SAMPLING (WATER, COOLANT)
1 of 1
4
g01025838
COOLING SYSTEM
93
AIR INLET AND EXHAUST SYSTEM 1W-8347 AFTERCOOLER GP-WATER S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-1063 NOTE
i02196188
REF NO
GRAPHIC REF
1 2 3
1 1 1
1B-9575 9M-1974 8N-8099
11 26 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
8T-6765 9F-8999 5M-2894 1W-0512 7W-0688 8N-8100 8T-6764 153-5484 6L-9589 5D-9844 4W-4775 4N-4193 109-0078 5P-7204 1W-4879 8N-8098 7W-6492 2N-8204 3E-7430 031-0219 5B-5620 8T-6762 5B-5620 9S-8752
1 4 20 1 2 1 4 2 2 1 2 2 2 2 1 1 1 6 1 11 21 1 1 4
4 5 6 7 8 9 B 10 11 12 13 14 15 16 17 18 19 B 20 21 22 23 24 25 26 27 B-USE AS REQUIRED
94
PART NAME PART NUMBER
AIR INLET AND EXHAUST SYSTEM
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
BOLT (5/16-18X1.56-IN) WASHER-HARD (8.8X16X2-MM THK) COVER (POSITION OF COVER DETERMINED BY YOUR ENGINE OR MACHINE) PLUG-PIPE BOLT (3/8-16X7-IN) WASHER-HARD (10.2X18.5X2.5-MM THK) COVER GASKET ADAPTER PLUG-PIPE GASKET GASKET BOLT-LOCKING (3/8-16X2-IN) ADAPTER ADAPTER SEAL-O-RING SEAL-O-RING CORE AS-AFTERCOOLER HOUSING PLUG-PIPE GASKET PLUG-PIPE BOLT-LOCKING (3/8-16X1.75-IN) BOLT (5/16-18X2.125-IN) PLUG-PIPE BOLT (5/16-18X2.125-IN) NUT-FULL (3/8-16-THD)
1 of 2
SEBP4245-20
AIR INLET AND EXHAUST SYSTEM 1W-8347 AFTERCOOLER GP-WATER (contd. )
GRAPHIC #1
SEBP4245-20
2 of 2
i02196188
g00819849
AIR INLET AND EXHAUST SYSTEM
95
AIR INLET AND EXHAUST SYSTEM 142-0437 AIR CLEANER GP S/N: C8G1-UP SINGLE ELEMENT AN ATTACHMENT
SMCS-1051, 1054 NOTE
REF NO
Y
GRAPHIC REF
1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 1 10 1 11 1 12 1 13 1 14 1 Y-SEPARATE ILLUSTRATION
i02454162 PART NAME PART NUMBER
169-2167 7Y-1147 142-1300 7X-0346 8T-4122 2A-0047 184-1301 7X-2153 9B-7237 8T-4896 6V-8801 142-1315 4W-5828 7S-0687
GRAPHIC #1
96
AIR INLET AND EXHAUST SYSTEM
QTY
1 1 4 4 4 4 1 1 6 10 4 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
AIR CLEANER GP ELBOW CLAMP BOLT (5/8-11X2-IN) WASHER-HARD (17X32X3.5-MM THK) WASHER (0.656X1.125X0.688-IN THK) TUBE HOSE BOLT (3/8-16X1.25-IN) WASHER-HARD (10.2X18.5X2.5-MM THK) NUT (3/8-16-THD) BRACKET CAP AS-AIR CLEANER INDICATOR-AIR FILTER CHANGE
100
g00586341
1 of 1
SEBP4245-20
AIR INLET AND EXHAUST SYSTEM 142-1405 AIR CLEANER GP S/N: C8G1-UP DUAL ELEMENT AN ATTACHMENT
SMCS-1051, 1054 NOTE
REF NO
GRAPHIC REF
Y
1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 1 10 1 11 1 12 1 13 1 14 1 15 1 Y-SEPARATE ILLUSTRATION
GRAPHIC #1 SEBP4245-20
i02454166 PART NAME PART NUMBER
169-2167 7Y-1147 142-1300 7X-0346 8T-4122 2A-0047 142-1310 7X-2153 9B-7237 8T-4896 6V-8801 142-1315 4W-5828 189-0202 7S-0687
QTY
1 1 4 4 4 4 1 1 6 10 4 1 1 1 1
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
AIR CLEANER GP ELBOW CLAMP BOLT (5/8-11X2-IN) WASHER-HARD (17X32X3.5-MM THK) WASHER (0.656X1.125X0.688-IN THK) PIPE HOSE BOLT (3/8-16X1.25-IN) WASHER-HARD (10.2X18.5X2.5-MM THK) NUT (3/8-16-THD) BRACKET CAP AS-AIR CLEANER FILTER ELEMENT AS-AIR (SECONDARY) INDICATOR-AIR FILTER CHANGE
1 of 1
4
100
g00586451
AIR INLET AND EXHAUST SYSTEM
97
AIR INLET AND EXHAUST SYSTEM 142-1408 AIR CLEANER GP
S/N: C8G1-UP PROVIDES A HEAVY DUTY AIR CLEANER CONSISTING OF DUAL ELEMENTS PLUS A PRECLEANER AN ATTACHMENT SMCS-1051, 1054 NOTE
REF NO
Y
GRAPHIC REF
1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 1 10 1 11 1 12 1 13 1 Y 14 1 15 1 Y-SEPARATE ILLUSTRATION
i02454169 PART NAME PART NUMBER
169-2167 7Y-1147 142-1300 7X-0346 8T-4122 2A-0047 142-1310 7X-2153 9B-7237 8T-4896 6V-8801 142-1315 142-1403 150-1714 7S-0687
GRAPHIC #1 98
AIR INLET AND EXHAUST SYSTEM
QTY
1 1 4 4 4 4 1 1 6 10 4 1 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
AIR CLEANER GP ELBOW CLAMP BOLT (5/8-11X2-IN) WASHER-HARD (17X32X3.5-MM THK) WASHER (0.656X1.125X0.688-IN THK) PIPE HOSE BOLT (3/8-16X1.25-IN) WASHER-HARD (10.2X18.5X2.5-MM THK) NUT (3/8-16-THD) BRACKET FILTER ELEMENT AS-AIR (SECONDARY) PRECLEANER GP INDICATOR-AIR FILTER CHANGE
100
121
g00586519
1 of 1
SEBP4245-20
AIR INLET AND EXHAUST SYSTEM 151-7736 AIR CLEANER GP S/N: C8G1-UP PART OF 197-3689 AIR CLEANER GP AN ATTACHMENT
SMCS-1051, 1054 NOTE
i02710060
REF NO
GRAPHIC REF
1 2 3
1 1 1
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
171-9912 171-9893 151-7737
QTY
1 1 1
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
BODY AS COVER AS FILTER ELEMENT AS-AIR (PRIMARY)
1 of 1
4
g00585773
AIR INLET AND EXHAUST SYSTEM
99
AIR INLET AND EXHAUST SYSTEM 169-2167 AIR CLEANER GP
S/N: C8G1-UP PART OF 142-0437, 142-1405, 142-1408 AIR CLEANER GP AN ATTACHMENT SMCS-1051, 1054 NOTE
i02439496
REF NO
GRAPHIC REF
1 2 3 4
1 1 1 1
PART NAME PART NUMBER
171-9889 139-8883 142-1340 131-8829
GRAPHIC #1
100
AIR INLET AND EXHAUST SYSTEM
QTY
1 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
BODY AS-AIR CLEANER COVER AS FILTER ELEMENT AS-AIR (PRIMARY) VALVE-DUST (AIR CLEANER)
g00591589
1 of 1
SEBP4245-20
AIR INLET AND EXHAUST SYSTEM 197-3689 AIR CLEANER GP S/N: C8G1-UP AN ATTACHMENT
SMCS-1051, 1054 NOTE
REF NO
GRAPHIC REF
Y
1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 1 10 1 11 1 12 1 13 1 14 1 Y 15 1 16 1 17 1 18 1 19 1 Y-SEPARATE ILLUSTRATION
SEBP4245-20
1 of 2
i03517014 PART NAME PART NUMBER
151-7736 197-3691 197-3686 197-3687 210-3257 8T-4988 7X-0346 8T-4122 8T-4989 7X-2153 8T-2502 5P-1075 6V-8801 7S-0687 4W-5828 5S-7382 9B-7237 189-0202 222-3487
QTY
1 1 1 1 1 3 8 8 1 1 2 10 4 1 1 2 2 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
AIR CLEANER GP TUBE BRACKET AS BRACKET AS ELBOW CLAMP-HOSE BOLT (5/8-11X2-IN) WASHER-HARD (17X32X3.5-MM THK) CLAMP-HOSE HOSE BOLT (3/8-16X1.125-IN) WASHER-HARD (10.2X22.5X3-MM THK) NUT (3/8-16-THD) INDICATOR-AIR FILTER CHANGE CAP AS-AIR CLEANER BOLT (3/8-16X1.375-IN) BOLT (3/8-16X1.25-IN) FILTER ELEMENT AS-AIR (SECONDARY) ADAPTER
AIR INLET AND EXHAUST SYSTEM
99
103
101
AIR INLET AND EXHAUST SYSTEM 197-3689 AIR CLEANER GP (contd. )
GRAPHIC #1 102
AIR INLET AND EXHAUST SYSTEM
i03517014
g00917015
2 of 2
SEBP4245-20
AIR INLET AND EXHAUST SYSTEM 4W-5828 CAP AS-AIR CLEANER S/N: C8G1-UP PART OF 197-3689 AIR CLEANER GP AN ATTACHMENT
SMCS-1051 NOTE
REF NO
i02710040 GRAPHIC REF
PART NAME PART NUMBER
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
(NO SERVICED PARTS)
GRAPHIC #1
SEBP4245-20
1 of 1
g00728565
AIR INLET AND EXHAUST SYSTEM
103
AIR INLET AND EXHAUST SYSTEM 1W-3729 CARTRIDGE GP-TURBOCHARGER S/N: 1DZ6500-UP PART OF 1W-3728 TURBOCHARGER GP AN ATTACHMENT
SMCS-1053 NOTE
J J J J
J
i02575915
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
16 17
PART NAME PART NUMBER
7N-0239 4N-7598 5S-4556 5S-4546 5P-5757 4N-7597 5S-4557 4N-7596 7N-2856 4N-7594 4M-6983 5S-4547 4N-7609 5S-4549 4N-8124 7W-2373 5S-5199 1W-3731 4M-8013
QTY
1 1 1 1 1 1 2 1 1 1 4 1 2 1 1 1 1 1 1
J 2W-0727 1 J-KIT MARKED J INCLUDES PARTS MARKED J
104
AIR INLET AND EXHAUST SYSTEM
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
NUT-TURBO COMPRESSOR SLEEVE-FLINGER INSERT RING-RETAINING SEAL-O-RING BEARING AS BEARING PLATE-BACKING RING-SEAL WHEEL AS RING-RETAINING SLEEVE-SPACER RING-THRUST DEFLECTOR-OIL HOUSING AS-BEARING BUSHING-TERMINAL PIN-GROOVED WHEEL-COMPRESSOR RING-PISTON AVAILABLE REPAIR KIT(S): KIT-CARTRIDGE (TURBOCHARGER)
1 of 2
SEBP4245-20
AIR INLET AND EXHAUST SYSTEM 1W-3729 CARTRIDGE GP-TURBOCHARGER (contd. )
GRAPHIC #1
SEBP4245-20
2 of 2
i02575915
g01301723
AIR INLET AND EXHAUST SYSTEM
105
AIR INLET AND EXHAUST SYSTEM 6L-2927 ELBOW GP-EXHAUST S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-1061 NOTE
i03515221
REF NO
GRAPHIC REF
1 2 3 4
1 1 1 1
PART NAME PART NUMBER
5L-7635 5M-6213 5L-7631 9B-0887
GRAPHIC #1
106
AIR INLET AND EXHAUST SYSTEM
QTY
1 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
ELBOW-EXHAUST PLUG-PIPE CLAMP PLUG-PIPE (3/8-18 NPTF)
g00205634
1 of 1
SEBP4245-20
AIR INLET AND EXHAUST SYSTEM 243-2919 ELBOW GP-EXHAUST S/N: C8G1-UP 8-INCH AN ATTACHMENT
SMCS-1061 NOTE
REF NO
1 3 3A 4 5 6 M 7 M 8 9 M-METRIC PART
i03315223 GRAPHIC REF
1 1 1 1 1 1 1 1 1
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
113-9848 145-4936 145-4933 145-5568 145-5569 6N-7611 6V-3532 6V-7742 8T-3282
QTY
2 1 2 1 1 1 16 16 32
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
GASKET ELBOW AS-EXHAUST FLANGE (8-IN) PLATE AS PLATE AS CAP AS-RAIN (EXHAUST) BOLT (M20X2.5X60-MM) NUT-FULL (M20X2.5-THD) WASHER-HARD (22X35X3.5-MM THK)
1 of 1
4
g01031756
AIR INLET AND EXHAUST SYSTEM
107
AIR INLET AND EXHAUST SYSTEM 242-8315 FITTING GP-EXHAUST S/N: C8G1-UP AN ATTACHMENT
SMCS-1061 NOTE
REF NO
1 2 3 4 5 6 7 M 8 M 9 M 10 M 11 12 13 M-METRIC PART
i02195577 GRAPHIC REF
1 1 1 1 1 1 1 1 1 1 1 1 1
PART NAME PART NUMBER
142-2452 220-5619 227-3019 235-3330 243-2906 113-9543 5H-8331 6V-3532 6V-5686 6V-7742 8T-1757 8T-3282 9X-8268
GRAPHIC #1
108
AIR INLET AND EXHAUST SYSTEM
QTY
1 2 1 1 1 1 1 8 4 8 4 16 8
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
FLANGE CLAMP-EXHAUST TUBE TUBE AS TUBE AS GASKET GASKET BOLT (M20X2.5X60-MM) BOLT (M16X2X50-MM) NUT-FULL (M20X2.5-THD) NUT (M16X2-THD) WASHER-HARD (22X35X3.5-MM THK) WASHER (17.5X30X3.5-MM THK)
g01028834
1 of 1
SEBP4245-20
AIR INLET AND EXHAUST SYSTEM 243-2907 FITTING GP-EXHAUST S/N: C8G1-UP AN ATTACHMENT
SMCS-1061 NOTE
i02707713
REF NO
GRAPHIC REF
1 2 3 4 5 6
1 1 1 1 1 1 1 1 1 1 1 1 1 1
7 8 9 10 11 12 13 M-METRIC PART M M M M
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
113-9848 145-4933 220-5619 227-3019 235-3330 244-1878 145-4933 5H-8331 6V-3532 6V-5686 6V-7742 8T-1757 8T-3282 9X-8268
QTY
1 1 2 1 1 1 1 1 8 4 8 4 16 8
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
GASKET FLANGE CLAMP-EXHAUST TUBE TUBE AS ADAPTER AS FLANGE GASKET BOLT (M20X2.5X60-MM) BOLT (M16X2X50-MM) NUT-FULL (M20X2.5-THD) NUT (M16X2-THD) WASHER-HARD (22X35X3.5-MM THK) WASHER (17.5X30X3.5-MM THK)
1 of 1
4
g01028810
AIR INLET AND EXHAUST SYSTEM
109
AIR INLET AND EXHAUST SYSTEM 6N-5015 LINES GP-AIR S/N: 1DZ6500-UP AN ATTACHMENT
SMCS-1071 NOTE
i02575934
REF NO
GRAPHIC REF
1 2 3 4 5 6 7
1 1 1 1 1 1 1 1
PART NAME PART NUMBER
4L-8337 1W-2093 5S-1188 9L-6657 5L-8854 4N-1010 2N-2765 2N-2766
GRAPHIC #1
110
AIR INLET AND EXHAUST SYSTEM
QTY
2 1 2 1 2 1 3 3
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
SEAL-O-RING TUBE SEAL-O-RING COUPLING-EXHAUST RING-SEALING SUPPORT-ELBOW BOLT-HIGH TEMPERATURE (3/8-16X1.75-IN) LOCKNUT (3/8-16-THD)
g00271219
1 of 1
SEBP4245-20
AIR INLET AND EXHAUST SYSTEM 8N-4398 LINES GP-AIR S/N: 1DZ1-UP
SMCS-1071 NOTE
i01631639
REF NO
GRAPHIC REF
1 2 3 4 5 6
1 1 1 1 1 1 1 1
7
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
1W-2093 5S-1188 4N-1157 4L-8337 4N-1010 2N-2765 2N-2766 5L-8854
QTY
1 2 1 2 1 3 3 2
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
TUBE SEAL-O-RING COUPLING-EXHAUST SEAL-O-RING SUPPORT-ELBOW BOLT-HIGH TEMPERATURE (3/8-16X1.75-IN) LOCKNUT (3/8-16-THD) RING-SEALING
1 of 1
4
g00270962
AIR INLET AND EXHAUST SYSTEM
111
AIR INLET AND EXHAUST SYSTEM 4N-0754 MANIFOLD GP-EXHAUST S/N: 1DZ6500-UP AN ATTACHMENT
SMCS-1059 NOTE
i02575921
REF NO
GRAPHIC REF
1 2 3 4 5 6 7
1 1 1 1 1 1 1
PART NAME PART NUMBER
102-8608 102-8501 2N-2766 5M-2894 129-9452 108-3612 2S-3770
GRAPHIC #1
112
AIR INLET AND EXHAUST SYSTEM
QTY
2 1 12 12 6 11 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
MANIFOLD-EXHAUST (END) MANIFOLD-EXHAUST (CENTER, LOW MOUNT) LOCKNUT (3/8-16-THD) WASHER-HARD (10.2X18.5X2.5-MM THK) GASKET-EXHAUST MANIFOLD SPACER (11.13X19.05X53-MM THK) SPACER (11X19X33.5-MM THK)
g00595627
1 of 1
SEBP4245-20
AIR INLET AND EXHAUST SYSTEM 4W-4319 MANIFOLD GP-EXHAUST S/N: 1DZ1-UP
SMCS-1059 NOTE
i02196195
REF NO
GRAPHIC REF
1 2 3 4 5 6 7
1 1 1 1 1 1 1 1 1
B B B-USE AS REQUIRED
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
101-7352 102-8501 2N-2766 5M-2894 129-9452 108-3612 2S-3770 5P-3931 2P-2333
QTY
2 1 12 12 6 11 1
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
MANIFOLD-EXHAUST (END) MANIFOLD-EXHAUST (CENTER - LOW MOUNT) LOCKNUT (3/8-16-THD) WASHER-HARD (10.2X18.5X2.5-MM THK) GASKET-EXHAUST MANIFOLD SPACER (11.13X19.05X53-MM THK) SPACER (11X19X33.5-MM THK) COMPOUND-ANTI-SEIZE SEALER-HIGH TEMPERATURE
1 of 1
4
g00845392
AIR INLET AND EXHAUST SYSTEM
113
AIR INLET AND EXHAUST SYSTEM 243-2914 MOUNTING GP-EXHAUST S/N: C8G1-UP AN ATTACHMENT
SMCS-1061 NOTE
i02708070
REF NO
GRAPHIC REF
1 2 3 4
1 1 1 1 1 1 1 1 1 1
5 6 7 8 9 M-METRIC PART M M
PART NAME PART NUMBER
142-2452 243-2909 243-2911 243-2913 142-2452 113-9543 6V-3532 6V-7742 7S-4411 8T-3282
GRAPHIC #1
114
AIR INLET AND EXHAUST SYSTEM
QTY
2 1 1 1 2 2 16 16 1 32
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
FLANGE PLATE AS PLATE AS ELBOW AS FLANGE GASKET BOLT (M20X2.5X60-MM) NUT-FULL (M20X2.5-THD) CAP AS-RAIN (EXHAUST) WASHER-HARD (22X35X3.5-MM THK)
g01031952
1 of 1
SEBP4245-20
AIR INLET AND EXHAUST SYSTEM 243-2916 MOUNTING GP-MUFFLER S/N: C8G1-UP AN ATTACHMENT
SMCS-1062 NOTE
REF NO
1 2 3 M 4 M 5 6 M-METRIC PART
i02442881 GRAPHIC REF
1 1 1 1 1 1
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
142-2452 243-2913 113-9543 6V-3532 6V-7742 8T-3282
QTY
2 1 3 24 24 48
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
FLANGE ELBOW AS GASKET BOLT (M20X2.5X60-MM) NUT-FULL (M20X2.5-THD) WASHER-HARD (22X35X3.5-MM THK)
1 of 1
4
g01028801
AIR INLET AND EXHAUST SYSTEM
115
AIR INLET AND EXHAUST SYSTEM 243-2917 MOUNTING GP-MUFFLER S/N: C8G1-UP 8-INCH AN ATTACHMENT
SMCS-1062 NOTE
REF NO
1 3 3A M 4 M 5 6 M-METRIC PART
i02399974 GRAPHIC REF
1 1 1 1 1 1
PART NAME PART NUMBER
113-9848 145-4936 145-4933 6V-3532 6V-7742 8T-3282
GRAPHIC #1
116
AIR INLET AND EXHAUST SYSTEM
QTY
3 1 2 24 24 48
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
GASKET ELBOW AS-EXHAUST FLANGE BOLT (M20X2.5X60-MM) NUT-FULL (M20X2.5-THD) WASHER-HARD (22X35X3.5-MM THK)
g01028462
1 of 1
SEBP4245-20
AIR INLET AND EXHAUST SYSTEM 160-9631 MUFFLER S/N: C8G1-UP 8 INCH RESIDENTIAL AN ATTACHMENT
SMCS-1062 NOTE
i01991917
REF NO
GRAPHIC REF
1 2 3 4
1 1 1 1
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
145-4933 213-1509 237-5075 143-0857
QTY
2 2 4 2
1
2
3
5
6
(PRODUCT LEVEL)
SEE PAGE
FLANGE COUPLING PLATE PLUG
1 of 1
4
g01039739
AIR INLET AND EXHAUST SYSTEM
117
AIR INLET AND EXHAUST SYSTEM 145-5572 MUFFLER AS–RESIDENTIAL S/N: C8G1-UP 157 MM (6 INCH) AN ATTACHMENT
SMCS-1062 NOTE
i02125970
REF NO
GRAPHIC REF
1
1
PART NAME PART NUMBER
143-0857
GRAPHIC #1
118
AIR INLET AND EXHAUST SYSTEM
QTY
2
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
PLUG
g01060376
1 of 1
SEBP4245-20
AIR INLET AND EXHAUST SYSTEM 243-6273 MUFFLER AS S/N: C8G1-UP AN ATTACHMENT
SMCS-1062 NOTE
i02442882
REF NO
GRAPHIC REF
1
1
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
143-0857
QTY
2
1
2
3
5
6
(PRODUCT LEVEL)
SEE PAGE
PLUG
1 of 1
4
g01134484
AIR INLET AND EXHAUST SYSTEM
119
AIR INLET AND EXHAUST SYSTEM 130-6537 MUFFLER GP
S/N: C8G1-UP FOR USE WITH 6L-2927–PAGE 106. CANNOT BE USED WITH ENCLOSURE GP AN ATTACHMENT SMCS-1062 NOTE
i02817769
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8 9
1 1 1 1 1 1 1 1 1
PART NAME PART NUMBER
8S-6559 5S-7383 6V-8801 5H-8331 8T-9393 7X-0448 5N-6147 8S-1460 7S-5003
GRAPHIC #1
120
AIR INLET AND EXHAUST SYSTEM
QTY
1 1 1 1 4 4 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
MUFFLER AS BOLT (3/8-16X1.75-IN) NUT (3/8-16-THD) GASKET BOLT (5/8-11X1.5-IN) NUT (5/8-11-THD) PIPE AS-EXHAUST CLAMP CAP AS-RAIN (EXHAUST)
g00256139
1 of 1
SEBP4245-20
AIR INLET AND EXHAUST SYSTEM 150-1714 PRECLEANER GP–AIR
S/N: C8G1-UP FITS OVER 177.8 MM (7 INCH) DIAMETER INLET TUBE PART OF 142-1408 AIR CLEANER GP FOR USE WITH DUAL ELEMENT AIR CLEANER AN ATTACHMENT SMCS-1055 NOTE
i02746577
REF NO
GRAPHIC REF
1 2 3
1 1 1
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
2S-6708 2S-2493 5P-0600
QTY
1 1 1
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
COLLECTOR-DUST COVER AS-PRECLEANER CLAMP-HOSE
1 of 1
4
g00769430
AIR INLET AND EXHAUST SYSTEM
121
AIR INLET AND EXHAUST SYSTEM 9L-6671 SHIELD GP-MANIFOLD S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-1067 NOTE
i01631643
REF NO
GRAPHIC REF
1
1 1 1 1
2 3
PART NAME PART NUMBER
0S-1591 9S-8752 9N-1008 1S-4577
GRAPHIC #1
122
AIR INLET AND EXHAUST SYSTEM
QTY
2 2 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
BOLT (3/8-16X1.5-IN) NUT-FULL (3/8-16-THD) SHIELD AS CLAMP
g00728544
1 of 1
SEBP4245-20
AIR INLET AND EXHAUST SYSTEM 143-3880 SHUTOFF GP-AIR S/N: C8G1-UP AN ATTACHMENT
SMCS-1078 NOTE
i03515940
REF NO
GRAPHIC REF
1 2 3 4
1 1 1 1
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
145-5596 236-1110 7E-0118 143-3878
QTY
2 1 2 1
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
CLAMP-HOSE TUBE HOSE-REDUCER VALVE AS (AIR SHUTOFF)
1 of 1
4
g00271514
AIR INLET AND EXHAUST SYSTEM
123
AIR INLET AND EXHAUST SYSTEM 1W-3728 TURBOCHARGER GP*R S/N: 1DZ6500-UP PART OF 1W-4209 TURBOCHARGER GP AN ATTACHMENT
SMCS-1052, 1053 NOTE
REF NO
1 1 1 1 4 1 5 1 6 1 Y-SEPARATE ILLUSTRATION Y
1 2 3
GRAPHIC REF
i02575911 PART NAME PART NUMBER
1W-3730 1W-3729 1W-4795 8H-3710 9N-0048 5S-4517 2S-1304
GRAPHIC #1
124
AIR INLET AND EXHAUST SYSTEM
QTY
1 1 1 2 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
HOUSING-COMPRESSOR CARTRIDGE GP-TURBOCHARGER PLATE-IDENTIFICATION (TURBOCHARGER CARTRIDGE) SCREW-TAPPING (6-32-THDX0.38-IN) HOUSING CLAMP AS (TURBINE) CLAMP AS (COMPRESSOR)
104
g00239851
1 of 1
SEBP4245-20
AIR INLET AND EXHAUST SYSTEM 1W-4209 TURBOCHARGER GP S/N: 1DZ6500-UP AN ATTACHMENT
SMCS-1052, 1053 NOTE
REF NO
YR
GRAPHIC REF
1 2 3
i02575908 PART NAME PART NUMBER
1 1W-3728 1 1S-4295 1 2N-2765 1 2N-2766 R-REMFG PART MAY BE AVAILABLE Y-SEPARATE ILLUSTRATION
GRAPHIC #1
SEBP4245-20
QTY
1 1 4 4
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
TURBOCHARGER GP GASKET (TURBOCHARGER) BOLT-HIGH TEMPERATURE (3/8-16X1.75-IN) LOCKNUT (3/8-16-THD)
1 of 1
4
124
g00256939
AIR INLET AND EXHAUST SYSTEM
125
AIR INLET AND EXHAUST SYSTEM 130-5469 TURBOCHARGER GP*R S/N: 1DZ1-UP PART OF 130-5622 TURBOCHARGER GP
SMCS-1052, 1053 NOTE
REF NO
GRAPHIC REF
i02465592 PART NAME PART NUMBER
R
1 1 141-1468 2 1 2S-1304 3 1 5S-4517 6 1 130-5470 7 1 101-7769 R-REMFG PART MAY BE AVAILABLE
GRAPHIC #1
126
AIR INLET AND EXHAUST SYSTEM
QTY
1 1 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
CARTRIDGE GP-TURBOCHARGER CLAMP AS (COMPRESSOR) CLAMP AS (TURBINE) HOUSING-TURBINE (TURBINE) HOUSING-COMPRESSOR
g00845165
1 of 1
SEBP4245-20
AIR INLET AND EXHAUST SYSTEM 130-5622 TURBOCHARGER GP S/N: 1DZ1-UP
SMCS-1052, 1053 NOTE
REF NO
GRAPHIC REF
YR
i01631650 PART NAME PART NUMBER
1 1 130-5469 2 1 2N-2766 3 1 1S-4295 4 1 2N-2765 R-REMFG PART MAY BE AVAILABLE Y-SEPARATE ILLUSTRATION
GRAPHIC #1
SEBP4245-20
QTY
1 4 1 4
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
TURBOCHARGER GP LOCKNUT (3/8-16-THD) GASKET (TURBOCHARGER) BOLT-HIGH TEMPERATURE (3/8-16X1.75-IN)
1 of 1
4
126
g00845663
AIR INLET AND EXHAUST SYSTEM
127
FUEL SYSTEM 237-7174 BASE GP-FUEL TANK S/N: C8G1-UP; 1DZ6500-UP 950-LITER AN ATTACHMENT
SMCS-1273, 7060 NOTE
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8 9 10
1 1 1 1 1 1 1 1 1 1
GRAPHIC #1
128
i02195264
FUEL SYSTEM
PART NAME PART NUMBER
6C-8496 227-5623 240-3144 095-1608 105-2652 143-0851 143-0853 166-5000 166-5003 240-3147
QTY
1 1 2 1 1 1 1 3 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
WASHER (46X60.5X1.5-MM THK) BASE AS-FUEL TANK PIPE-FUEL SEAL-O-RING PLUG PIPE-FUEL FILLER CAP AS-FUEL FILLER (FUEL TANK) PLUG PLUG GAUGE (FUEL LEVEL)
g01027434
1 of 1
SEBP4245-20
FUEL SYSTEM 131-5455 CONTROL AS-GOVERNOR S/N: C8G1-UP PART OF 235-8384 WIRING GP-PANEL AN ATTACHMENT
SMCS-1264 NOTE
REF NO
i01629950 GRAPHIC REF
PART NAME PART NUMBER
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
(INDIVIDUAL PARTS ARE NOT SERVICED SEPERATELY)
GRAPHIC #1
SEBP4245-20
1 of 1
g00272206
FUEL SYSTEM
129
FUEL SYSTEM 131-5567 CONTROL AS-GOVERNOR S/N: C8G1-UP PROVIDES LOADSHARING CAPABILITIES AN ATTACHMENT
SMCS-1264 NOTE
REF NO
i01628228 GRAPHIC REF
PART NAME PART NUMBER
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
(INDIVIDUAL PARTS ARE NOT SERVICED SEPERATELY)
GRAPHIC #1
130
FUEL SYSTEM
g00272437
1 of 1
SEBP4245-20
FUEL SYSTEM 1W-7411 CONTROL GP-GOVERNOR S/N: 1DZ1-UP LEFT HAND-VERNIER AND POSITIVE LOCK ALSO AN ATTACHMENT
SMCS-1265, 1276 NOTE
REF NO
GRAPHIC REF
Y
1 1 2 1 3 1 Y-SEPARATE ILLUSTRATION
GRAPHIC #1
SEBP4245-20
i01631757 PART NAME PART NUMBER
4N-3829 1W-7410 5P-0399
QTY
1 1 2
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
CONTROL GP-GOVERNOR SPACER-GOVERNOR CONTROL SCREW-MACHINE
1 of 1
4
132
g00157573
FUEL SYSTEM
131
FUEL SYSTEM 4N-3829 CONTROL GP-GOVERNOR S/N: 1DZ1-UP PART OF 1W-7411 CONTROL GP-GOVERNOR ALSO AN ATTACHMENT
SMCS-1265, 1276 NOTE
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8 9 10 11 12 13
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
14
GRAPHIC #1
132
i01630430
FUEL SYSTEM
PART NAME PART NUMBER
8L-4282 4N-4523 4W-2541 4W-2542 4N-4520 5K-0605 3N-3786 6B-5150 3N-3787 4J-6750 2H-0210 4N-4519 1K-6539 3B-4604 6N-0775
QTY
1 1 1 1 1 1 1 2 1 1 1 1 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
HUB HANDLE AS SHAFT-GOVERNOR CONTROL SPRING GUIDE PLUG ROD-THROTTLE CONTROL LOCKNUT BRACKET-CONTROL SPACER SPRING-SHUTOFF QUADRANT-CONTROL PIN PIN-COTTER RATCHET-GOVERNOR CONTROL
g00169012
1 of 1
SEBP4245-20
FUEL SYSTEM 143-6953 CONTROL GP-GOVERNOR S/N: C8G1-UP AN ATTACHMENT
SMCS-1265, 1276 NOTE
i02440029 PART NAME
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
2W-3466 2W-3467 5N-6501 5P-7854 4L-6454 8T-4896 6V-8801 8T-8908 8T-4205 6V-8185 8T-0265 8T-2658 7X-2501 6D-2928 8C-3121 8T-4224 8T-9368 7L-4186 219-1093 4F-2294 8N-0076 148-9105 102-8802
1 1 1 1 1 2 1 2 17 4 4 4 1 2 2 2 6 2 1 2 1 1 1
1 1
8T-8729 3E-3365
2 1
M M
PART NUMBER
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
PLATE PLATE BRACKET CLIP BOLT (3/8-16X1-IN) WASHER-HARD (10.2X18.5X2.5-MM THK) NUT (3/8-16-THD) BOLT (1/4-20X1-IN) WASHER-HARD (7.2X14.5X2-MM THK) NUT (1/4-20-THD) SCREW-MACHINE LOCKNUT (M3X0.5-THD) BOLT (1/4-20X1.25-IN) BOLT (1/4-20X1.125-IN) BOLT (5/16-18X1.5-IN) WASHER-HARD (8.8X16X2-MM THK) BOLT (1/4-20X2.25-IN) ROD END ROD NUT-JAM (5/16-24-THD) LEVER-GOVERNOR MOTOR AS (28-VOLT DC) (GOVERNOR) KIT-RECEPTACLE (2-PIN) (INCLUDES RECEPTACLE AS & WEDGE) PIN-CONNECTOR WEDGE-RECEPTACLE LOCK (2-PIN)
M-METRIC PART
SEBP4245-20
1 of 2
FUEL SYSTEM
133
FUEL SYSTEM 143-6953 CONTROL GP-GOVERNOR (contd. )
GRAPHIC #1
134
FUEL SYSTEM
i02440029
g00779590
2 of 2
SEBP4245-20
FUEL SYSTEM 270-4961 CONTROL GP-GOVERNOR S/N: C8G1-UP AN ATTACHMENT
SMCS-1265, 1276 NOTE
i03515907
REF NO
GRAPHIC REF
1 1A 1B 1C 1D 1E
1 1 1 1 1 1
F
PART NAME PART NUMBER
QTY
7N-8008 3L-8187 6T-3631 6T-3632 6T-3633 6V-8374
1 6 2 1 1 6
270-4991 1S-9593
1 20
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
SWITCH AS-TOGGLE (GOVERNOR CONTROL) LOCKWASHER NUT-HEX (15/32-32-THD) LOCKWASHER RING-LOCKING SCREW-MACHINE (6-32X0.25-IN) HARNESS AS-WIRING STRAP-CABLE
F-NOT SHOWN
GRAPHIC #1
SEBP4245-20
1 of 1
g01170103
FUEL SYSTEM
135
FUEL SYSTEM 4W-1727 COVER GP-FUEL TRANSFER
S/N: 1DZ1-UP CANNOT BE USED WITH TACHOMETER DRIVE AND/OR SERVICE METER ALSO AN ATTACHMENT SMCS-1256 NOTE
i01631805
REF NO
GRAPHIC REF
1 2 3 4
1 1 1 1
GRAPHIC #1
136
FUEL SYSTEM
PART NAME PART NUMBER
8N-8082 0S-1615 5P-0537 4M-8303
QTY
1 2 2 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
COVER BOLT (1/4-20X0.75-IN) WASHER-HARD (7.2X14.5X2-MM THK) SEAL-O-RING
g00726234
1 of 1
SEBP4245-20
FUEL SYSTEM 4P-1365 DRIVE GP-GOVERNOR & FUEL PUMP S/N: 1DZ6500-UP AN ATTACHMENT
SMCS-1288 NOTE
i02575957
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
SEBP4245-20
1 of 2
PART NAME PART NUMBER
6H-3958 9X-7715 1W-5438 4W-0435 4W-4617 4P-1369 4P-1368 7W-3218 5H-0793 6V-7543 009-3101 8T-7893 1W-5427 3K-3467 7W-7663 3E-4301 8L-5832 4P-1358 7N-7264 1S-5440 1W-5434 1W-5441 9V-7451 1W-5431 7W-0993 4N-2927 4W-4616
QTY
4 1 1 1 1 1 1 1 1 4 1 4 1 1 1 1 1 1 4 4 1 1 4 1 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
BOLT-SOCKET HEAD (1/4-20X2.5-IN) SEAL-QUAD RING SPOOL SEAL-QUAD RING PLUG BODY-VALVE CARRIER-DRIVE RING-GUIDE RING-LOCK BOLT-12 POINT HEAD (3/8-16X3.25-IN) RING-RETAINING BOLT (1/4-20X0.87-IN) SPRING NUT (7/8-20-THD) SCREW-ADJUSTMENT SETSCREW-SOCKET NUT-HEX (10-32-THD) SPRING WEIGHT-GOVERNOR DOWEL CARRIER-WEIGHT RETAINER AS-SPRING NUT-WELD (1/4-20-THD) RING-DRIVE GEAR-PUMP DRIVE (64-TEETH) RACE-THRUST BEARING SEAL-QUAD RING
FUEL SYSTEM
137
FUEL SYSTEM 4P-1365 DRIVE GP-GOVERNOR & FUEL PUMP (contd. )
GRAPHIC #1
138
FUEL SYSTEM
i02575957
g00213975
2 of 2
SEBP4245-20
FUEL SYSTEM 110-1282 DRIVE GP-GOVERNOR & FUEL PUMP S/N: 1DZ1-UP
SMCS-1288 NOTE
i01631898
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8 9 10 11
1 1 1 1 1 1 1 1 1 1 1
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
7W-0993 100-2848 110-1284 4W-2754 061-7540 4W-2754 100-2849 0T-0065 100-2851 9X-7715 6J-2819
QTY
1 1 1 1 1 1 1 8 1 1 8
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
GEAR-PUMP DRIVE (64-TEETH) RING-GUIDE CARRIER AS SEAL-QUAD RING (LOBED) SEAL-O-RING SEAL-QUAD RING PLATE BOLT (3/8-16X3.5-IN) RING-DRIVE SEAL-QUAD RING BOLT-SOCKET HEAD (1/4-20X2.75-IN)
1 of 1
4
g00108893
FUEL SYSTEM
139
FUEL SYSTEM 1W-7376 FASTENER GP-FUEL INJ PUMP S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-1251 NOTE
i01631656
REF NO
GRAPHIC REF
1 2 3 4 5 6 7
1 1 1 1 1 1 1
GRAPHIC #1
140
FUEL SYSTEM
PART NAME PART NUMBER
0S-1571 5P-0076 034-4288 9S-8752 6V-3319 5P-5846 2N-3350
QTY
2 1 2 2 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
BOLT (3/8-16X1.75-IN) BOLT-12 POINT HEAD (3/8-16X1.5-IN) BOLT-12 POINT HEAD (3/8-16X1.125-IN) NUT-FULL (3/8-16-THD) SEAL-O-RING SEAL-O-RING SEAL-O-RING
g00604548
1 of 1
SEBP4245-20
FUEL SYSTEM 9Y-1234 FASTENER GP-FUEL INJ PUMP S/N: 1DZ1-UP PART OF 131-1955, 2W-8543 PUMP GP-GOV & FUEL INJ ALSO AN ATTACHMENT
SMCS-1251 NOTE
i01632131
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8
1 1 1 1 1 1 1 1
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
5B-7040 8S-4710 7B-2742 8F-8178 7X-0869 6V-5894 4F-7957 1B-2716
QTY
2 4 2 1 1 2 2 2
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
BOLT (1/4X20X1IN) BOLT (1/4-20X4 IN) BOLT (1/4-20X1.25 IN) BOLT (1/4-20X3.25 IN) BOLT-LOCKING BOLT (1/4-20X3.75 IN) BOLT (1/4-20X0.875 IN) BOLT (1/4-20X5IN)
1 of 1
4
g00845507
FUEL SYSTEM
141
FUEL SYSTEM 4N-1981 FILTER GP-FUEL S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-1261 NOTE
i03245796
REF NO
GRAPHIC REF
1 2 3
1 1 1
GRAPHIC #1
142
FUEL SYSTEM
PART NAME PART NUMBER
1N-3789 9S-4167 1R-0749
QTY
1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
BASE AS-FILTER STUD-HOLLOW (1-14X1.47-IN) FILTER-FUEL (ADVANCED EFFICIENCY)
g00605406
1 of 1
SEBP4245-20
FUEL SYSTEM 8H-7204 FILTER GP-FUEL S/N: 1DZ1-UP PRIMARY PART OF 147-3081 FILTER GP-FUEL ALSO AN ATTACHMENT
SMCS-1261 NOTE
i02454171
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8 9 10
1 1 1 1 1 1 1 1 1 1
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
1N-3583 7N-1628 2J-0157 1L-3769 7H-9678 2H-3429 7S-9323 8H-7202 9M-2342 8H-2778
QTY
1 1 1 1 1 1 1 1 1 1
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
BASE-FUEL FILTER NUT (3/8-24-THD) SEAL-O-RING RING-RETAINING RETAINER-ELEMENT RING-RETAINING SPRING CASE AS-FUEL FILTER FILTER ELEMENT-FUEL (PRIMARY) SEAL-RING (FUEL FILTER)
1 of 1
4
g00605452
FUEL SYSTEM
143
FUEL SYSTEM 147-3081 FILTER GP-FUEL S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-1261 NOTE
REF NO
i01632204 GRAPHIC REF
PART NAME PART NUMBER
QTY
1 1 2N-8037 2 1 6K-9194 3 1 5N-0377 4 1 4L-9337 5 1 8T-4896 6 1 9B-7237 I 7 1 7N-3761 Y 8 1 8H-7204 9 1 003-2143 B 10 1 8L-3282 B-USE AS REQUIRED I-REFER TO HYDRAULIC INFORMATION SYSTEM Y-SEPARATE ILLUSTRATION
GRAPHIC #1
144
FUEL SYSTEM
1 1 1 2 4 2 1 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
ELBOW ELBOW-FLARED BRACKET-FILTER BOLT (3/8-16X1.5-IN) WASHER-HARD (10.2X18.5X2.5-MM THK) BOLT (3/8-16X1.25-IN) HOSE AS FILTER GP-FUEL ELBOW CONNECTOR
143
g00447461
1 of 1
SEBP4245-20
FUEL SYSTEM 133-5671 FILTER GP-WATER SEP & FUEL S/N: C8G1-UP PART OF 240-6072 SEPARATOR GP-WATER AN ATTACHMENT
SMCS-1261, 1263 NOTE
i03247471
REF NO
GRAPHIC REF
1 2 3
1 1 1
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
QTY
137-4367 133-5673 129-0375
1 1 1
141-0284
1
155-2629 157-1206
1 1
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
BASE AS ELEMENT-WATER SEPARATOR (PRIMARY) BOWL AS-WATER COLLECTION AVAILABLE REPLACEMENT PART(S): KIT-FUEL FILTER & WATER SEP (THIS KIT PROVIDES REPLACEMENT SEALS FOR SEALS DAMAGED DURING INSTALLATION OF REPLACEMENT ELEMENT AND/OR BOWL) HEATER GP-FUEL (WATER SEPARATOR, 12-VOLT) BOWL AS-WATER COLLECTION (24-VOLT HEATER) (FUEL FILTER)
1 of 1
4
g00986139
FUEL SYSTEM
145
FUEL SYSTEM 2W-8576 GOVERNOR GP
S/N: 1DZ1-UP PART OF 131-1955, 2W-8543 PUMP GP-GOV & FUEL INJ ALSO AN ATTACHMENT SMCS-1264, 1908 NOTE
REF NO
GRAPHIC REF
1 2 3 4 5
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
146
i01719160
FUEL SYSTEM
PART NAME PART NUMBER
6V-5029 1N-3887 5B-3180 4N-8445 1N-3935 144-0479 7N-2594 3P-0009 0S-1347 8N-3762 144-0478 2B-2695 4K-9890 1B-2713 7W-1749 138-9507 8S-6814 8N-3776 9S-8003 1J-9671 1W-4243 8L-5832 9Y-4701 8N-3256 8N-3956 8N-3303 7W-5836 6D-3897 6L-5551 7W-4272 5H-6552 1N-3800 2M-7819 8N-9678 7C-0790 8N-3757 3G-3835 1W-4098 5P-9757 8N-3089 8N-2505 031-0216 2W-2216 1N-3802 133-8890 4W-6868 1S-5440 9Y-7037 4N-9019 8N-2510 4N-2953 7E-3986 7M-7219 8N-9680 8S-6814
QTY
1 1 1 1 1 1 1 1 2 1 1 1 1 6 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 3 1 1 2 1 4 4 1 1 1 1 1 1 4
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
SEAL-LIP TYPE SETSCREW-SOCKET (5/16-18X1.5-IN) NUT (5/16-18-THD) BOLT (1/4-20X1.25-IN) COVER GASKET-COVER (IDLE-SPEED ADJ) SETSCREW-SLOTTED INSULATOR BOLT (1/4-20X0.75-IN) COVER GASKET BOLT (5/16-18X0.875-IN) WASHER (8.6X17.3X1.6-MM THK) BOLT (1/4-20X1.75-IN) COVER AS SEAL-LIP TYPE PIN GASKET-COVER (GOVERNOR DETENT) PLUG SEAL-O-RING SPRING-BUMPER NUT-HEX (10-32-THD) SETSCREW-SOCKET (M10X32X34.92-MM) COLLAR-LOAD STOP BLOCK AS-STOP DOWEL BOLT AS-STOP BOLT (M8X32X12.7-MM) BOLT-SOCKET HEAD (1/4-20X2.25-IN) NUT-SEALING (5/16-18-THD) SETSCREW-SOCKET (M10X32X31.75-MM) SLEEVE-RACK CONTROL RING-RETAINING PISTON AS-SERVO CYLINDER AS LEVER-CONTROL PIN PISTON-GOVERNOR SERVO SEAL-O-RING SLEEVE VALVE-GOVERNOR SERVO BOLT (1/4-20X0.75-IN) SPRING-LINK SEAT-SPRING RACE-NEEDLE BEARING RISER-GOVERNOR DOWEL BOLT (1/4-20X1.25-IN) DOWEL SHAFT-WEIGHT CARRIER RING-LOCK CARRIER-WEIGHT BEARING-THRUST HOUSING AS-GOVERNOR PIN (LARGE)
1 of 5
SEBP4245-20
FUEL SYSTEM 2W-8576 GOVERNOR GP (contd. ) NOTE
REF NO
45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67
68 69 70 71 71A 71B 72 72A 73 74 75 76 77 78 79 80 81 82
SEBP4245-20
GRAPHIC REF
2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
2 of 5
i01719160 PART NAME
PART NUMBER
4F-6024 119-8699 144-0480 7N-8821 4N-0432 7N-7270 3K-5733 6N-3504 7N-7269 4N-6408 4N-6407 4N-6406 4N-6404 4W-5735 6V-6835 8L-5832 4W-5734 6V-6835 4B-2049 4N-5621 0S-1588 8N-3760 8N-3761 030-9615 1W-3961 1W-3962 7W-4247 8N-3945 9S-4180 4J-7533 4N-0260 3D-8317 8N-2499 9A-7377 4N-5485 5F-9144 4N-5484 6H-9691 1W-5342 2W-8645 5H-2532 2W-6102 2W-8638 2M-7819 2W-0800 2W-0799 8S-7803 2W-0801
QTY
2 4 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
PIN (SMALL) WEIGHT-GOVERNOR GASKET RING-RETAINING BALL BEARING SLEEVE-SPRING SPRING SEAT-GOVERNOR SPRING ACTUATOR AS-GOVERNOR PISTON AS SPOOL-DASHPOT RING-SPACER RING-RETAINING LEVER AS-PIVOT SETSCREW-SOCKET (M10X32X15.88-MM) NUT-HEX (10-32-THD) LEVER AS SETSCREW-SOCKET (M10X32X15.88-MM) NUT (10-32-THD) SHAFT-SHUTOFF BOLT (3/8-16X1.25-IN) COVER GASKET SCREW-NYLOK SPACER (6.75X14X13-MM THK) SPACER (6.75X14X10-MM THK) HOUSING AS-GOVERNOR BUSHING-TERMINAL PLUG SEAL-O-RING SEAL-LIP TYPE RING-RETAINING SPRING-GUIDE VALVE AS-NEEDLE BODY-VALVE SEAL-O-RING VALVE-NEEDLE SEAL-O-RING LEVER-SHUTOFF SHAFT KEY-WOODRUFF LEVER-SPRING SEAT SPACER (18X25X1-MM THK) RING-RETAINING LEVER-SHUTOFF SPRING-SHUTOFF RING-RETAINING SHAFT
FUEL SYSTEM
147
FUEL SYSTEM 2W-8576 GOVERNOR GP (contd. )
i01719160
GRAPHIC #1
148
FUEL SYSTEM
g00495190
3 of 5
SEBP4245-20
FUEL SYSTEM 2W-8576 GOVERNOR GP (contd. )
GRAPHIC #2
SEBP4245-20
i01719160
g00886446
4 of 5
FUEL SYSTEM
149
FUEL SYSTEM 2W-8576 GOVERNOR GP (contd. )
GRAPHIC #3
150
FUEL SYSTEM
i01719160
g00886445
5 of 5
SEBP4245-20
FUEL SYSTEM 240-6073 LINES GP-FUEL S/N: C8G1-UP AN ATTACHMENT
SMCS-1274 NOTE
i02772646
REF NO
GRAPHIC REF
1 2 3 4 5 6
1 1 1 1 1 1
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
240-6071 251-1408 7L-7262 8M-2773 5M-3062 8T-4896
QTY
1 1 1 1 1 1
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
HOSE AS HOSE AS ELBOW-FLARED CLIP BOLT (3/8-16X0.75-IN) WASHER-HARD (10.2X18.5X2.5-MM THK)
1 of 1
4
g01388383
FUEL SYSTEM
151
FUEL SYSTEM 324-7662 LINES GP-FUEL S/N: C8G1-UP AN ATTACHMENT
SMCS-1274 NOTE
REF NO
i03144465 GRAPHIC REF
I I
PART NAME PART NUMBER
QTY
1 1 9G-2653 2 1 324-8031 3 1 5M-3062 4 1 7L-7262 5 1 8M-2773 6 1 8T-4896 I-REFER TO HYDRAULIC INFORMATION SYSTEM
GRAPHIC #1
152
FUEL SYSTEM
1 1 1 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
HOSE AS HOSE AS BOLT (3/8-16X0.75-IN) ELBOW-FLARED CLIP WASHER-HARD (10.2X18.5X2.5-MM THK)
g01621542
1 of 1
SEBP4245-20
FUEL SYSTEM 2W-3452 LINES GP-FUEL FILTER S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-1261, 1274 NOTE
i01631762
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
B B
17 18 19 20 B-USE AS REQUIRED
SEBP4245-20
1 of 2
PART NAME PART NUMBER
2P-7214 6V-5049 9S-4182 9X-7378 030-7947 3S-2713 5M-2894 5P-8783 2W-2927 9S-8750 5P-0537 4F-7957 5M-5926 2W-6458 2R-6806 0L-1351 5P-1075 9S-8752 0S-1617 5P-4116 3S-7189 5P-9297 1W-3151
QTY
1 6 1 1 3 2 2 2 1 1 2 1 2 1 1 1 2 1 1 1 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
ELBOW SEAL-O-RING PLUG-O RING SEAL-O-RING ELBOW NUT-FULL (3/8-24-THD) WASHER-HARD (10.2X18.5X2.5-MM THK) STUD (3/8-24X1.67-IN) TUBE AS NUT-FULL (1/4-20-THD) WASHER-HARD (7.2X14.5X2-MM THK) BOLT (1/4-20X0.875-IN) CLAMP TUBE AS CONNECTOR-O-RING BOLT (3/8-16X0.875-IN) WASHER-HARD (10.2X22.5X3-MM THK) NUT-FULL (3/8-16-THD) BOLT (5/16-18X0.75-IN) WASHER-HARD (8.8X20.5X2-MM THK) BRACKET CLIP ELBOW
FUEL SYSTEM
153
FUEL SYSTEM 2W-3452 LINES GP-FUEL FILTER (contd. )
GRAPHIC #1
154
FUEL SYSTEM
i01631762
g00206745
2 of 2
SEBP4245-20
FUEL SYSTEM 4P-9658 LINES GP-FUEL INJECTION S/N: 1DZ1-UP PART OF 131-0188, 9Y-3070 LINES GP-FUEL INJECTION ALSO AN ATTACHMENT
SMCS-1252, 1254 NOTE
i01631929
REF NO
GRAPHIC REF
1 2 3
1 1 1 1 1 1 1 1 1
4 5 6 7 8
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
191-7941 191-7942 1W-9169 5P-4939 1W-9168 7M-9831 6V-7699 4B-2047 1W-9167
QTY
1 1 2 2 7 3 6 3 1
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
LINE AS-FUEL INJECTION (NO.1 CYLINDER) LINE AS-FUEL INJECTION (NO.2 CYLINDER) CLAMP-FUEL LINE (THREADED) SCREW-MACHINE (10-24X15.88-IN) CLAMP-FUEL LINE (NON-THREADED) SCREW-MACHINE (10-24X0.88-IN) WASHER-HARD (5.5X13X1.6-MM THK) NUT (10-24-THD) CLAMP AS-FUEL LINE
1 of 1
4
g00613341
FUEL SYSTEM
155
FUEL SYSTEM 4P-9659 LINES GP-FUEL INJECTION S/N: 1DZ1-UP PART OF 131-0188, 9Y-3070 LINES GP-FUEL INJECTION ALSO AN ATTACHMENT
SMCS-1252, 1254 NOTE
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8 9 10 11 12
1 1 1 1 1 1 1 1 1 1 1 1
GRAPHIC #1
156
i01631944
FUEL SYSTEM
PART NAME PART NUMBER
191-7943 191-7944 1W-9168 1W-9169 5P-4939 7M-9910 1W-9167 4B-4274 104-3038 144-3517 4B-2047 6V-7699
QTY
1 1 8 4 2 2 2 2 2 2 2 4
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
LINE AS-FUEL INJECTION (NO. #3 CYLINDER) LINE AS-FUEL INJECTION (NO. #4 CYLINDER) CLAMP-FUEL LINE (NON-THREADED) CLAMP-FUEL LINE (THREADED) SCREW-MACHINE (10-24X15.88-IN) SCREW-MACHINE (M10X24X25.4-MM) CLAMP AS-FUEL LINE WASHER (5.5X13X1.2-MM THK) SCREW-MACHINE CLAMP AS NUT (10-24-THD) WASHER-HARD (5.5X13X1.6-MM THK)
g00604629
1 of 1
SEBP4245-20
FUEL SYSTEM 4P-9660 LINES GP-FUEL INJECTION S/N: 1DZ1-UP PART OF 131-0188, 9Y-3070 LINES GP-FUEL INJECTION ALSO AN ATTACHMENT
SMCS-1252, 1254 NOTE
i01631955
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8 9
1 1 1 1 1 1 1 1 1
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
191-7945 191-7946 1W-9168 1W-9169 5P-4939 6V-7699 7M-9831 1W-9167 4B-2047
QTY
1 1 5 2 2 4 2 1 2
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
LINE AS-FUEL INJECTION (NO. #5 CYLINDER) LINE AS-FUEL INJECTION (NO. #6 CYLINDER) CLAMP-FUEL LINE (NON-THREADED) CLAMP-FUEL LINE (THREADED) SCREW-MACHINE (10-24X15.88-IN) WASHER-HARD (5.5X13X1.6-MM THK) SCREW-MACHINE (10-24X0.88-IN) CLAMP AS-FUEL LINE NUT (10-24-THD)
1 of 1
4
g00286206
FUEL SYSTEM
157
FUEL SYSTEM 9Y-3070 LINES GP-FUEL INJECTION S/N: 1DZ6500-UP AN ATTACHMENT
SMCS-1252, 1254
i02575960 PART NAME
REF NO
GRAPHIC REF
1 2 3 4
1 1 1 1
4P-9658 4P-9659 4P-9660 178-1318
1 1 1 6
5 6
1 1
117-1385 7W-7037
1 6
7 8 9
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
9L-9098 7W-4487 8C-3234 8T-0659 7W-2315 8H-9204 9L-9814 0S-1617 7C-9198 141-2676 141-2675 0S-1615 5P-0537 1A-9579 0S-1618 9M-1974 054-4984 185-2831
1 1 1 1 6 6 6 2 3 1 1 6 6 3 2 8 1 6
1 8L-2779 23 1 1B-2790 24 1 141-2674 25 1 141-2672 R-REMFG PART MAY BE AVAILABLE Y-SEPARATE ILLUSTRATION
1 1 1 1
NOTE
Y Y Y
R
10 11 12 13 14 15 16 17 18 19 20 21 22
158
FUEL SYSTEM
PART NUMBER
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
LINES GP-FUEL INJECTION LINES GP-FUEL INJECTION LINES GP-FUEL INJECTION ADAPTER AS (EACH INCLUDES) SEAL-O-RING NOZZLE AS (EACH INCLUDES) SEAL-CARBON STOP WASHER-SPECIAL SCREW-BUTTON HEAD WASHER RETAINER WASHER-FELT (19/32X7/8X5/16-IN THK) LOCKNUT BOLT (5/16-18X0.75-IN) BLOCK BRACKET AS BRACKET BOLT (1/4-20X0.75-IN) WASHER-HARD (7.2X14.5X2-MM THK) BOLT (5/16-18X1.5-IN) BOLT (5/16-18X1-IN) WASHER-HARD (8.8X16X2-MM THK) SPACER (10X15X8.5-MM THK) LINE AS-FUEL INJECTION (EACH INCLUDES) SEAL-O-RING BOLT (5/16-18X1.375-IN) BRACKET BRACKET
1 of 2
155 156 157
SEBP4245-20
FUEL SYSTEM 9Y-3070 LINES GP-FUEL INJECTION (contd. )
GRAPHIC #1
SEBP4245-20
2 of 2
i02575960
g00282761
FUEL SYSTEM
159
FUEL SYSTEM 131-0188 LINES GP-FUEL INJECTION S/N: 1DZ1-UP
SMCS-1252, 1254
i01631918 PART NAME
REF NO
GRAPHIC REF
1 2 3 4
1 1 1 1
4P-9658 4P-9659 4P-9660 178-1318
1 1 1 6
4A 5
1 1
117-1385 130-5187
1 6
1 9L-9098 1 7W-4487 1 114-3364 1 185-2831 1 8L-2779 7 1 7W-2315 8 1 9L-9814 9 1 8H-9204 10 1 7C-9198 11 1 0S-1615 12 1 5P-0537 13 1 1A-9579 14 1 9M-1974 15 1 0S-1618 16 1 054-4984 17 1 1B-2790 18 1 0S-1617 19 1 141-2675 20 1 141-2676 21 1 141-2674 22 1 141-2672 R-REMFG PART MAY BE AVAILABLE Y-SEPARATE ILLUSTRATION
1 1 1 6 1 6 6 6 3 6 6 3 8 2 1 1 2 1 1 1 1
NOTE
Y Y Y
R
5A 5B 5C 6
160
FUEL SYSTEM
PART NUMBER
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
LINES GP-FUEL INJECTION LINES GP-FUEL INJECTION LINES GP-FUEL INJECTION ADAPTER AS (EACH INCLUDES) SEAL-O-RING NOZZLE AS (EACH INCLUDES) SEAL-CARBON STOP WASHER-SPECIAL WASHER-SPECIAL (SEALING) LINE AS-FUEL INJECTION SEAL-O-RING RETAINER LOCKNUT WASHER-FELT (19/32X7/8X5/16-IN THK) BLOCK BOLT (1/4-20X0.75-IN) WASHER-HARD (7.2X14.5X2-MM THK) BOLT (5/16-18X1.5-IN) WASHER-HARD (8.8X16X2-MM THK) BOLT (5/16-18X1-IN) SPACER (10X15X8.5-MM THK) BOLT (5/16-18X1.375-IN) BOLT (5/16-18X0.75-IN) BRACKET BRACKET AS BRACKET BRACKET
1 of 2
155 156 157
SEBP4245-20
FUEL SYSTEM 131-0188 LINES GP-FUEL INJECTION (contd. )
GRAPHIC #1 SEBP4245-20
2 of 2
i01631918
g00722179 FUEL SYSTEM
161
FUEL SYSTEM 141-9805 MOUNTING GP-GOVERNOR ACTUATOR S/N: C8G1-UP AN ATTACHMENT
SMCS-1716 NOTE
M
M BF
i02216621
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
PART NAME PART NUMBER
7E-0598 9Y-4397 254-7848 1V-0002 7L-4186 219-1092 5P-2675 8T-4205 4L-9337 8T-4971 7X-2501 4F-2294 6V-8185 4M-5281 9B-7237 8T-4896 9X-8256 129-3178 8N-9598
QTY
1 1 1 1 2 1 1 12 1 1 2 2 3 4 2 3 2 1 1
BF
1W-1635
BF
7N-1295
1
BF
4W-3911
1
BF
7L-8056
1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
ACTUATOR AS-GOVERNOR BRACKET AS LEVER-GOVERNOR LEVER ROD END ROD-CONTROL BOLT (1/4-20X1.75-IN) WASHER-HARD (7.2X14.5X2-MM THK) BOLT (3/8-16X1.5-IN) BOLT (M6X1X30-MM) BOLT (1/4-20X1.25-IN) NUT-JAM (5/16-24-THD) NUT (1/4-20-THD) BOLT (1/4-20X0.75-IN) BOLT (3/8-16X1.25-IN) WASHER-HARD (10.2X18.5X2.5-MM THK) WASHER (6.6X12X2-MM THK) LOCKNUT (M6X1 THD) SPRING (320 KVA PRIME / 350 KVA STANDBY 50 SPRING (365 KVA PRIME / 400 KVA STANDBY 50 SPRING (275 KVA PRIME / 300 KVA STANDBY 50 SPRING (275 EKW PRIME / 300 EKW STANDBY 60 EKW PRIME / 350 EKW STANDBY 60 HZ) SPRING (365 EKW PRIME / 400 EKW STANDBY 60
HZ) HZ) HZ) HZ OR 320 HZ)
B-USE AS REQUIRED F-NOT SHOWN M-METRIC PART
162
FUEL SYSTEM
1 of 2
SEBP4245-20
FUEL SYSTEM 141-9805 MOUNTING GP-GOVERNOR ACTUATOR (contd. )
GRAPHIC #1 SEBP4245-20
2 of 2
i02216621
g01132118
FUEL SYSTEM
163
FUEL SYSTEM 2W-4381 PUMP & MTG GP-FUEL TRANSFER S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-1256 NOTE
REF NO
i01631825 GRAPHIC REF
YR
PART NAME PART NUMBER
1 1 1W-1700 2 1 4B-9365 3 1 0S-1615 4 1 4J-8997 5 1 5P-0537 R-REMFG PART MAY BE AVAILABLE Y-SEPARATE ILLUSTRATION
GRAPHIC #1
164
FUEL SYSTEM
QTY
1 1 1 1 2
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
PUMP GP-FUEL TRANSFER BOLT (1/4-20X3-IN) BOLT (1/4-20X0.75-IN) SEAL-O-RING WASHER-HARD (7.2X14.5X2-MM THK)
172
g00108359
1 of 1
SEBP4245-20
FUEL SYSTEM 4P-1385 PUMP GP-FUEL INJECTION S/N: 1DZ6500-UP PART OF 2W-8543 PUMP GP-GOV & FUEL INJ AN ATTACHMENT
SMCS-1251, 1290 NOTE
REF NO
GRAPHIC REF
1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 1 10 1 11 1 12 1 13 1 14 1 15 1 16 1 17 1 18 1 19 1 20 1 21 1 22 1 23 1 24 1 25 1 26 1 27 1 28 1 29 1 Y 30 1 31 1 32 1 33 1 34 1 35 1 36 1 37 1 38 1 Y-SEPARATE ILLUSTRATION
SEBP4245-20
1 of 2
i02575953 PART NAME PART NUMBER
7E-5887 4F-2099 1S-1953 7E-6002 7E-6003 7E-6004 8N-0654 1W-3285 8N-3731 3H-0442 8N-9367 9S-8001 109-9685 8E-5237 7L-3326 9N-1545 3S-8022 4P-1379 4P-1347 8N-9371 4F-7957 8J-4351 113-7794 3J-7354 144-0482 7W-0683 0S-1615 9S-4182 131-3719 108-6633 109-3206 9S-8003 5P-7813 9S-8007 7E-6011 7E-9907 1W-5785 6V-5135
QTY
1 1 1 1 1 1 6 1 6 6 1 1 1 2 1 2 1 1 1 1 4 2 6 2 1 1 14 2 6 6 1 1 2 2 6 6 1 2
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
HOUSING GP-FUEL PUMP DOWEL BEARING-RACK BEARING-SLEEVE (REAR) (REAR) BEARING-SLEEVE (CENTER) (CENTER) BEARING-SLEEVE (FRONT) (FRONT) DOWEL BEARING-RACK PIN-LIFTER GUIDE SEAL-O-RING RACK-REGULATOR PLUG-O-RING SEAL-O-RING RACE-THRUST BEARING BEARING-THRUST RACE-THRUST BEARING BEARING-THRUST RING-GUIDE CAMSHAFT-FUEL PUMP COVER BOLT (1/4-20X0.875-IN) SEAL-O-RING BUSHING SEAL-O-RING GASKET COVER-GALLERY BOLT (1/4-20X0.75-IN) PLUG-O-RING SEAL-O-RING PUMP GP-FUEL INJECTION SEAL-O-RING PLUG SEAL-O-RING PLUG LIFTER AS SPACER (34.80X42.125X3.38-MM THK) COVER SETSCREW-SOCKET (7/16-20X0.375-IN)
167
FUEL SYSTEM
165
FUEL SYSTEM 4P-1385 PUMP GP-FUEL INJECTION (contd. )
GRAPHIC #1
166
FUEL SYSTEM
i02575953
g00239854
2 of 2
SEBP4245-20
FUEL SYSTEM 108-6633 PUMP GP-FUEL INJECTION S/N: 1DZ1-UP PART OF 129-5672, 4P-1385 PUMP GP-FUEL INJECTION ALSO AN ATTACHMENT
SMCS-1251, 1290 NOTE
i02454173
REF NO
GRAPHIC REF
1 2 3 4 5
1 1 1 1 1
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
108-2102 4P-7688 8N-5993 1N-3257 108-2104
QTY
1 1 1 1 1
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
BONNET-VALVE VALVE AS-CHECK (FUEL INJECTION PUMP) SPRING-FLOW CHECK RING-RETAINING PLUNGER & BARREL AS
1 of 1
4
g00604648
FUEL SYSTEM
167
FUEL SYSTEM 129-5672 PUMP GP-FUEL INJECTION S/N: 1DZ1-UP PART OF 131-1955 PUMP GP-GOV & FUEL INJ
SMCS-1251, 1290 NOTE
REF NO
GRAPHIC REF
1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 1 10 1 11 1 12 1 13 1 14 1 15 1 16 1 17 1 18 1 19 1 20 1 21 1 22 1 23 1 24 1 25 1 26 1 27 1 28 1 29 1 Y 30 1 31 1 32 1 33 1 34 1 35 1 36 1 Y-SEPARATE ILLUSTRATION
168
FUEL SYSTEM
i01632152 PART NAME PART NUMBER
7E-5887 4F-2099 1S-1953 7E-6002 7E-6003 7E-6004 4P-7045 1W-3285 4P-8480 1W-5785 8N-9367 9S-8001 109-9685 8E-5237 7L-3326 9N-1545 3S-8022 4P-2948 129-5670 8N-9371 4F-7957 8J-4351 113-7794 3J-7354 144-0482 7W-0683 0S-1615 9S-4182 131-3719 108-6633 109-3206 9S-8003 5P-7813 9S-8007 7E-6011 7E-9907
QTY
1 1 1 1 1 1 6 1 6 1 1 1 1 2 1 2 1 1 1 1 4 2 6 2 1 1 14 2 6 6 1 1 2 2 6 6
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
HOUSING GP-FUEL PUMP DOWEL BEARING-RACK BEARING-SLEEVE (REAR) BEARING-SLEEVE (CENTER) BEARING-SLEEVE (FRONT) DOWEL BEARING-RACK PIN-PUMP GUIDE COVER RACK-REGULATOR PLUG-O-RING SEAL-O-RING RACE-THRUST BEARING BEARING-THRUST RACE-THRUST BEARING BEARING-THRUST RING-GUIDE CAMSHAFT-FUEL PUMP COVER BOLT (1/4-20X0.875-IN) SEAL-O-RING BUSHING SEAL-O-RING GASKET COVER-GALLERY BOLT (1/4-20X0.75-IN) PLUG-O-RING SEAL-O-RING PUMP GP-FUEL INJECTION SEAL-O-RING PLUG SEAL-O-RING PLUG LIFTER AS SPACER (34.80X42.125X3.38-MM THK)
1 of 2
167
SEBP4245-20
FUEL SYSTEM 129-5672 PUMP GP-FUEL INJECTION (contd. )
GRAPHIC #1
SEBP4245-20
2 of 2
i01632152
g00254242
FUEL SYSTEM
169
FUEL SYSTEM 145-8855 PUMP GP-FUEL PRIMING S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-1258 NOTE
170
i03523424
REF NO
GRAPHIC REF
1 2 3 4 5 6
1 1 1 1 1 1
FUEL SYSTEM
PART NAME PART NUMBER
1P-0436 137-5541 1B-2790 5P-0537 9M-1974 7B-2742
QTY
1 1 1 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
GASKET (FUEL PRIMING PUMP) PUMP GP-FUEL PRIMING BOLT (5/16-18X1.375-IN) WASHER-HARD (7.2X14.5X2-MM THK) WASHER-HARD (8.8X16X2-MM THK) BOLT (1/4-20X1.25-IN)
1 of 2
SEBP4245-20
FUEL SYSTEM 145-8855 PUMP GP-FUEL PRIMING (contd. )
GRAPHIC #1
SEBP4245-20
2 of 2
i03523424
g01781717
FUEL SYSTEM
171
FUEL SYSTEM 1W-1700 PUMP GP-FUEL TRANSFER*R S/N: 1DZ1-UP PART OF 2W-4381 PUMP & MTG GP-FUEL TRANSFER ALSO AN ATTACHMENT
SMCS-1256 NOTE
REF NO
i03343883 GRAPHIC REF
1 2 3
PART NAME PART NUMBER
1 1 1 1 4 1 C 5 1 6 1 7 1 8 1 9 1 10 1 11 1 C 12 1 13 1 14 1 15 1 16 1 17 1 C 18 1 C-CHANGE FROM PREVIOUS TYPE
172
FUEL SYSTEM
1W-1698 1W-1699 1W-5910 7N-8821 6J-2419 7E-2464 3D-2824 6F-6672 3D-2898 5P-8215 7W-0134 8N-2637 7E-3667 8N-2641 1W-1669 0S-1615 6D-8498 8N-2640 7E-4656
QTY
1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 2 2 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
HOUSING-TRANSFER PUMP COVER GUIDE & TAPPET AS RING-RETAINING SEAL-O-RING VALVE AS-CHECK (FUEL TRANSFER PUMP) SEAL-O-RING SEAL-O-RING SEAL-O-RING SEAL-O-RING SPRING-PUMP WASHER (21.3X29.5X1.6-MM THK) SPACER (25.46X28.86X1.84-MM THK) SLEEVE PISTON BOLT (1/4-20X0.75-IN) SCREW-HEAD COVER RETAINER
1 of 2
SEBP4245-20
FUEL SYSTEM 1W-1700 PUMP GP-FUEL TRANSFER (contd. )
GRAPHIC #1
SEBP4245-20
2 of 2
i03343883
g00726857
FUEL SYSTEM
173
FUEL SYSTEM 2W-8543 PUMP GP-GOV & FUEL INJ S/N: 1DZ6500-UP AN ATTACHMENT
SMCS-1286 NOTE
REF NO
i02575944 GRAPHIC REF
Y Y
1 1 2 1 3 1 4 1 5 1 6 1 Y 7 1 8 1 9 1 10 1 11 1 12 1 13 1 14 1 15 1 16 1 Y 17 1 Y-SEPARATE ILLUSTRATION
GRAPHIC #1 174
FUEL SYSTEM
PART NAME PART NUMBER
4P-1385 2W-8576 8N-3799 144-0477 2W-5448 144-0481 9Y-1234 8J-8343 8M-8515 9S-4180 4J-7533 5P-6620 033-5879 4W-8915 5H-6552 8L-5832 2W-6660
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
PUMP GP-FUEL INJECTION GOVERNOR GP COVER-FUEL RATIO GASKET COVER GASKET FASTENER GP-FUEL INJ PUMP SEAL-O-RING SEAL-O-RING PLUG SEAL-O-RING SEAL-O-RING SEAL-O-RING SPRING SETSCREW-SOCKET (M10X32X31.75-MM) NUT-HEX (10-32-THD) TORQUE CONTROL GP
165 146
141
181
g00199741
1 of 1
SEBP4245-20
FUEL SYSTEM 131-1955 PUMP GP-GOV & FUEL INJ S/N: 1DZ1-UP
SMCS-1286 NOTE
REF NO
Y
i03523485 GRAPHIC REF
1 1 1 1 3 1 4 1 1 5 1 6 1 1 1 7 1 1 Y 8 1 Y 9 1 Y 10 1 11 1 12 1 13 1 14 1 Y-SEPARATE ILLUSTRATION
SEBP4245-20
1 2
1 of 2
PART NAME PART NUMBER
129-5672 5P-6620 2D-6392 8N-6680 2N-2878 5H-6552 8L-5832 8N-9382 8N-3799 9S-4180 4J-7533 2W-5448 7E-6785 2W-6659 2W-8576 9Y-1234 8M-8515 033-5879 8J-8343 8M-8515
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
PUMP GP-FUEL INJECTION SEAL-O-RING SEAL-O-RING SCREEN AS (FUEL INJECTION PUMP) SPRING SETSCREW-SOCKET (M10X32X31.75-MM) NUT-HEX (10-32-THD) GASKET COVER-FUEL RATIO PLUG SEAL-O-RING COVER GASKET TORQUE CONTROL GP GOVERNOR GP FASTENER GP-FUEL INJ PUMP SEAL-O-RING SEAL-O-RING SEAL-O-RING SEAL-O-RING
168
180 146 141
FUEL SYSTEM
175
FUEL SYSTEM 131-1955 PUMP GP-GOV & FUEL INJ (contd. )
GRAPHIC #1
176
FUEL SYSTEM
i03523485
g00268745
2 of 2
SEBP4245-20
FUEL SYSTEM 240-6072 SEPARATOR GP-WATER S/N: C8G1-UP AN ATTACHMENT
SMCS-1263 NOTE
i02979737 PART NAME
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
4E-2107 113-9002 165-7976 133-5671 8L-2786 8M-0505 030-8188 9S-4185 4M-6425 5P-4116 5C-7261 7X-2537 240-6071 195-1068 9S-4167 133-5673 129-0375
1 1 1 1 4 1 1 2 2 6 2 2 1 1 1 1 1
17 18 19
1 1 1
8M-2773 5M-3062 8T-4896
1 1 1
I I Y
M M
J
PART NUMBER
QTY
J 141-0284 1 I-REFER TO HYDRAULIC INFORMATION SYSTEM J-KIT MARKED J SERVICES PART MARKED J M-METRIC PART Y-SEPARATE ILLUSTRATION
SEBP4245-20
1 of 2
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
HOSE AS HOSE AS BRACKET FILTER GP-WATER SEP & FUEL SEAL-O-RING CONNECTOR CONNECTOR PLUG-O-RING BOLT (5/16-18X1-IN) WASHER-HARD (8.8X20.5X2-MM THK) NUT (M8X1.25-THD) BOLT (M8X1.25X35-MM) HOSE AS BASE AS-FUEL FILTER STUD-HOLLOW (1-14X1.47-IN) ELEMENT-WATER SEPARATOR BOWL AS-WATER COLLECTION (WATER SEPARATOR, FUEL FILTER) CLIP BOLT (3/8-16X0.75-IN) WASHER-HARD (10.2X18.5X2.5-MM THK)
145
AVAILABLE REPAIR KIT(S): KIT-FUEL FILTER & WATER SEP
FUEL SYSTEM
177
FUEL SYSTEM 240-6072 SEPARATOR GP-WATER (contd. )
GRAPHIC #1 178
FUEL SYSTEM
i02979737
g01509655
2 of 2
SEBP4245-20
FUEL SYSTEM 2W-9161 SHUTOFF GP-MANUAL–FUEL S/N: 1DZ1-UP FOR USE WITH PEEC GOVERNOR ALSO AN ATTACHMENT
SMCS-1265, 1704, 7418 NOTE
REF NO
GRAPHIC REF
1 2
1 1
GRAPHIC #1
SEBP4245-20
i01631856 PART NAME PART NUMBER
1N-9954 9F-6580
QTY
1 1
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
LEVER BOLT (1/4-20X1.125 IN)
1 of 1
4
g00845619
FUEL SYSTEM
179
FUEL SYSTEM 2W-6659 TORQUE CONTROL GP S/N: 1DZ1-UP PART OF 131-1955 PUMP GP-GOV & FUEL INJ
SMCS-1257 NOTE
i01632145
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8
1 1 1 1 1 1 1 1
GRAPHIC #1
180
FUEL SYSTEM
PART NAME PART NUMBER
1P-6452 6L-5897 8M-9062 2W-7234 2P-2685 8N-7519 7N-1796 7W-8405
QTY
1 2 1 1 1 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
INSULATOR BOLT (1/4-20X0.875-IN) RETAINER-SPRING BAR-LOAD STOP (4-MM) SPACER (0.635-MM THK) SPRING-TORQUE (0.635-MM THK) SPACER (1.549-MM THK) CONTACT
g00108412
1 of 1
SEBP4245-20
FUEL SYSTEM 2W-6660 TORQUE CONTROL GP S/N: 1DZ6500-UP PART OF 2W-8543 PUMP GP-GOV & FUEL INJ AN ATTACHMENT
SMCS-1257 NOTE
i02575948
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8
1 1 1 1 1 1 1 1
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
1P-6452 6L-5897 8M-9062 2W-7234 2P-2685 8N-7520 7N-1796 7W-8405
QTY
1 2 1 1 1 1 1 1
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
INSULATOR BOLT (1/4-20X0.875-IN) RETAINER-SPRING BAR-LOAD STOP (4-MM) SPACER (0.635-MM THK) SPRING-TORQUE (0.559-MM THK) SPACER (1.549-MM THK) CONTACT
1 of 1
4
g00108412
FUEL SYSTEM
181
ELECTRICAL AND STARTING SYSTEM 5N-5692 ALTERNATOR GP-CHARGING*R S/N: 1DZ10334-UP 24 VOLT, 45 AMPERE ALSO AN ATTACHMENT
SMCS-1405 NOTE
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 30 31 33
1 1 1 1 1 1 1 1 1 1 1,2 1 1 1 1 1,2 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
34 35 36 37 38 39 40
182
i02404578 PART NAME PART NUMBER
QTY
5P-6920 7N-7806 9G-5578 7N-7795 7N-7810 6V-2202 9L-2140 7X-3353 7N-7800 187-2034 030-9612 9L-2139 3E-5454 9S-2437 9L-2137 8F-1434 7N-9024 7N-7805 7N-7809 8T-4205 9B-7233 9L-6770 6N-1872 7N-9023 3T-6354 6V-8377 7N-7811 8T-0328 9N-1202 7N-9021 7N-7796 7N-7802 7N-7798 7N-7801 9S-2544 1H-3244 6V-8187 206-4202
1 1 1 1 1 1 1 4 1 1 5 1 1 3 1 4 4 1 1 1 6 1 2 2 1 4 1 4 1 1 1 1 1 1 2 1 1 1
7N-7807
1
7N-7808
1
ELECTRICAL AND STARTING SYSTEM
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
BEARING-ROLLER COIL AS-FIELD STATOR AS COLLAR FRAME AS-DRIVE END BALL BEARING PLATE SCREW-HEX HEAD (10X24X19.05-MM) ROTOR AS NUT-FLANGE (5/8-18-THD) SCREW-FORMING (10-24X0.5-IN) WASHER-FELT (1.31X1.68X0.125-IN THK) FAN-ALTERNATOR SCREW-TAPPING (10-24X19.05-MM) RETAINER AS LOCKWASHER BOLT (M10X24X63.5-MM) HOUSING PLATE WASHER-HARD (7.2X14.5X2-MM THK) LOCKWASHER CAP-DUST SCREW AS (8-32X1.25-IN) SCREW AS (8-32X26.9-MM) REGULATOR AS-VOLTAGE (24-VOLT) (ALTERNATOR) NUT (8-32 THD) CONNECTOR WASHER-HARD (5.5X10X1-MM THK) DIODE AS SCREW AS (8-32X1.34-IN) BUSHING-TERMINAL CAPACITOR AS CONNECTOR CONNECTOR SCREW-HEX HEAD (8-32X11.13-MM) LOCKWASHER NUT (1/4-28-THD) RECTIFIER AS AVAILABLE REPAIR KIT(S): KIT-OUTPUT TERMINAL (INCLUDES INSULATOR, SCREWS, WASHERS, LOCKWASHERS, NUTS & ADAPTERS) KIT-RELAY TERMINAL (INCLUDES STUDS, BUSHINGS, WASHERS & NUT AS)
1 of 3
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 5N-5692 ALTERNATOR GP-CHARGING (contd. )
GRAPHIC #1
SEBP4245-20
i02404578
g00797422
2 of 3
ELECTRICAL AND STARTING SYSTEM
183
ELECTRICAL AND STARTING SYSTEM 5N-5692 ALTERNATOR GP-CHARGING (contd. )
GRAPHIC #2
184
ELECTRICAL AND STARTING SYSTEM
i02404578
g00811550
3 of 3
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 261-6626 BATTERY CHARGER GP S/N: C8G1-UP AN ATTACHMENT
SMCS-1401, 1406 NOTE
i03266711
REF NO
GRAPHIC REF
1 2 3 4 5 6
1 1 1 1 1 1
PART NAME PART NUMBER
QTY
1
2
3
4
5
6
160-9602 143-4472 332-8816 6V-9673 8T-0328 190-2558
2 2 1 4 4 2
HOLDER-FUSE FUSE (6-AMPERE) (EUROPEAN SOURCED) BATTERY CHARGER (5-AMPERE) SCREW-MACHINE (M5X0.8X12-MM) WASHER-HARD (5.5X10X1-MM THK) FUSE (6-AMPERE) (US SOURCED)
F 260-5311 C-CHANGE FROM PREVIOUS TYPE F-NOT SHOWN M-METRIC PART
1
HARNESS AS-WIRING (BATTERY CHARGER)
C M
GRAPHIC #1
SEBP4245-20
1 of 1
SEE PAGE
(PRODUCT LEVEL)
g01665653
ELECTRICAL AND STARTING SYSTEM
185
ELECTRICAL AND STARTING SYSTEM 261-6627 BATTERY CHARGER GP S/N: C8G1-UP AN ATTACHMENT
SMCS-1401, 1406
i03315265 PART NAME
NOTE
REF NO
GRAPHIC REF
C
1 2 3 4
1 1 1 1
160-9602 143-4472 143-5080 290-4433
2 1 1 1
5 6 7 8
1 1 1 1
6V-9673 8T-0328 6V-7802 190-2558
4 4 1 1
HOLDER-FUSE FUSE (6-AMPERE) (EUROPEAN SOURCED) FUSE (10-AMPERE) (EUROPEAN SOURCED) BATTERY CHARGER (0 TO 1000-AMPERE) (10-AMPERE) SCREW-MACHINE (M5X0.8X12-MM) WASHER-HARD (5.5X10X1-MM THK) FUSE (10-AMPERE) (US SOURCED) FUSE (6-AMPERE) (US SOURCED)
F 261-5612 C-CHANGE FROM PREVIOUS TYPE F-NOT SHOWN M-METRIC PART
1
HARNESS AS-PANEL (BATTERY CHARGER)
M
PART NUMBER
GRAPHIC #1
186
ELECTRICAL AND STARTING SYSTEM
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
g01289510
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 261-6629 BATTERY CHARGER GP S/N: C8G1-UP AN ATTACHMENT
SMCS-1401, 1406 NOTE
i03266813
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 1 1 1 1 1 1 1 1 1 1 1 1 1
PART NAME PART NUMBER
QTY
1
2
3
4
5
6
160-9602 143-4471 143-4472 332-8816 209-7301 238-3255 6V-9673 8T-0328 7W-0482 190-2557 190-2558 261-7255 261-7256 265-7214
4 1 2 1 1 1 4 4 1 1 2 1 1
HOLDER-FUSE FUSE (2-AMPERE) (EUROPEAN SOURCED) FUSE (6-AMPERE) (EUROPEAN SOURCED) BATTERY CHARGER (5-AMPERE) CONTACTOR FUSE (4-AMPERE) (EUROPEAN SOURCED) SCREW-MACHINE (M5X0.8X12-MM) WASHER-HARD (5.5X10X1-MM THK) FUSE (2-AMPERE) (US SOURCED) FUSE (4-AMPERE) (US SOURCED) FUSE (6-AMPERE) (US SOURCED) LINK SLEEVE (59-MM) LINK (TERMINAL)
F 258-4704 C-CHANGE FROM PREVIOUS TYPE F-NOT SHOWN M-METRIC PART N-ORDER BY THE MILLIMETER
1
HARNESS AS-WIRING (BATTERY CHARGER, HEATER)
C M
N
GRAPHIC #1 SEBP4245-20
1 of 1
SEE PAGE
(PRODUCT LEVEL)
g01666178 ELECTRICAL AND STARTING SYSTEM
187
ELECTRICAL AND STARTING SYSTEM 9X-9730 BATTERY GP S/N: C8G1-UP 12-VOLT, DRY PART OF 237-7205 BATTERY GP AN ATTACHMENT
SMCS-1401 NOTE
i02482359
REF NO
GRAPHIC REF
1
1
PART NAME PART NUMBER
7N-0060
GRAPHIC #1
188
ELECTRICAL AND STARTING SYSTEM
QTY
6
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
VENT AS
g01239900
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 237-7205 BATTERY GP
S/N: C8G1-UP 24-VOLT, 1300-CCA, 190-AMPERE HOUR AN ATTACHMENT SMCS-1401 NOTE
REF NO
i02403525 GRAPHIC REF
Y
1 1 2 1 3 1 4 1 M 5 1 6 1 7 1 M-METRIC PART Y-SEPARATE ILLUSTRATION
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
9X-9730 240-0465 8L-8413 142-2458 8T-2910 5P-4115 184-1465
QTY
2 1 2 3 3 3 1
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
BATTERY GP (12-VOLT) (DRY) CABLE AS STRAP-CABLE BOLT NUT-WING (M6X1-THD) WASHER-HARD (7.2X19X2-MM THK) COVER
1 of 1
4
188
g01113778
ELECTRICAL AND STARTING SYSTEM
189
ELECTRICAL AND STARTING SYSTEM 259-8712 BATTERY GP
S/N: C8G1-UP 24-VOLT, 950-CCA, 90-AMPERE HOUR AN ATTACHMENT SMCS-1401 NOTE
REF NO
1 2 3 4 M 5 6 M-METRIC PART
i02398749 GRAPHIC REF
1 1 1 1 1 1
PART NAME PART NUMBER
9X-3404 240-0465 8L-8413 142-9459 8T-2910 5J-9105
GRAPHIC #1
190
ELECTRICAL AND STARTING SYSTEM
QTY
2 1 2 3 3 3
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
BATTERY (12-VOLT, MAINTENANCE FREE, WET) CABLE AS (BLACK) STRAP-CABLE BOLT (M6X1X275-MM) NUT-WING (M6X1-THD) WASHER (6.4X19.8X1.9-MM THK)
g01114841
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 154-9671 BOX GP-CONNECTION S/N: C8G1-UP PART OF 241-6596 BOX GP-CONNECTION AN ATTACHMENT
SMCS-4460
i02715634 PART NAME
REF NO
GRAPHIC REF
1 2 3
1 1 1 1 1
154-9672 3E-4304 251-8101 095-0728 244-0907
1 9 4 2 4
B
4 5 6
1 1 1 1
2Y-6338 5C-8312 095-0826 241-6070
4 1 5 2
B H B
7 8
1 1 1
5L-6688 204-8659 244-0908
2 1 4
11 12 13 14
1 1 1 1 1 1 1 1 1
4B-1270 6T-3645 200-8577 6V-8376 9B-7233 9X-8124 143-8789 160-9602 143-5080
4 1 1 2 2 1 2 1 1
15 16
1 1 1
6V-7802 206-9427 155-0950
1 2 1
NOTE
M M B BM M
B Y
B
9 10
B
PART NUMBER
QTY
1
2
3
4
5
6
(PRODUCT LEVEL)
BOX AS (POWER DISTRIBUTION) INSERT-THREADED (M6X1-THD) CAP-NUT SCREW-MACHINE (M4X0.7X12-MM) SCREW-MACHINE (M6X1X12-MM) (EUROPEAN SOURCED) –OR– SCREW (M6X1-THD) (US SOURCED) NUT (M4X0.7-THD) LOCKWASHER GROMMET (EUROPEAN SOURCED) –OR– BUTTON-PLUG (US SOURCED) RAIL (.6-DM) SCREW (EUROPEAN SOURCED) –OR– SCREW-MACHINE (8-32X0.75-IN) (US SOURCED) CIRCUIT BREAKER GP (60-AMPERE) CIRCUIT BREAKER AS (20-AMPERE) SCREW-MACHINE (8-32X0.25-IN) LOCKWASHER SWITCH AS-MAGNETIC (24-VOLT) (STARTING MOTOR) BLOCK-TERMINAL HOLDER-FUSE FUSE (10-AMPERE) (EUROPEAN SOURCED) –OR– FUSE (10-AMPERE) (US SOURCED) RELAY (24-VOLT) FILM-INFORMATION (ELECTRIC COMPONENT IDENTIFY)
SEE PAGE
196
B-USE AS REQUIRED H-ORDER BY THE DECIMETER M-METRIC PART Y-SEPARATE ILLUSTRATION
SEBP4245-20
1 of 2
ELECTRICAL AND STARTING SYSTEM
191
ELECTRICAL AND STARTING SYSTEM 154-9671 BOX GP-CONNECTION (contd. )
GRAPHIC #1 192
ELECTRICAL AND STARTING SYSTEM
i02715634
g01375428
2 of 2
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 241-6596 BOX GP-CONNECTION S/N: C8G1-UP AN ATTACHMENT
SMCS-4460 NOTE
REF NO
i03473380 GRAPHIC REF
Y
1 1 2 1 M 3 1 M 4 1 5 1 6 1 M 7 1 8 1 M-METRIC PART Y-SEPARATE ILLUSTRATION
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
154-9671 169-0284 095-0742 105-3482 8T-4224 9X-8256 5C-8312 8C-9660
QTY
1 1 4 4 4 4 1 2
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
BOX GP-CONNECTION COVER AS (POWER DISTRIBUTION) SCREW-MACHINE (M6X1X16-MM) BOLT-SOCKET HEAD (M8X1.25X16-MM) WASHER-HARD (8.8X16X2-MM THK) WASHER (6.6X12X2-MM THK) NUT (M4X0.7-THD) WASHER (4.6X7.9X0.8-MM THK)
1 of 1
4
191
g01826833
ELECTRICAL AND STARTING SYSTEM
193
ELECTRICAL AND STARTING SYSTEM 323-5759 BRACKET GP-TERMINAL
S/N: C8G1-UP PART OF 237-2157 CIRCUIT BREAKER GP, 237-2626 CONNECTION GP-TERMINAL STRIP AN ATTACHMENT SMCS-7553 NOTE
REF NO
1 2 3 4 M 5 6 M 7 M-METRIC PART
i03475567 GRAPHIC REF
1 1 1 1 1 1 1
PART NAME PART NUMBER
143-4456 319-6796 319-6397 3F-9556 8T-4199 8T-4224 8T-4908
GRAPHIC #1
194
ELECTRICAL AND STARTING SYSTEM
QTY
2 1 1 2 2 2 2
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
INSULATOR TERMINAL TERMINAL LOCKWASHER (INTERNAL TOOTH) BOLT (M8X1.25X12-MM) WASHER-HARD (8.8X16X2-MM THK) BOLT (M8X1.25X25-MM)
g01828294
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 240-1622 CABLE GP–GROUND S/N: C8G1-UP AN ATTACHMENT
STRAP
SMCS-4480 NOTE
REF NO
1 2 M 3 M 4 M-METRIC PART
i02195708 GRAPHIC REF
1 1 1 1
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
238-6266 8T-4121 8T-4133 8T-4186
QTY
1 2 1 1
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
CABLE AS (GROUND STRAP) WASHER-HARD (11X21X2.5-MM THK) NUT (M10X1.5-THD) BOLT (M10X1.5X40-MM)
1 of 1
4
g01015762
ELECTRICAL AND STARTING SYSTEM
195
ELECTRICAL AND STARTING SYSTEM 6T-3645 CIRCUIT BREAKER GP S/N: C8G1-UP 60-AMPERE PART OF 154-9671 BOX GP-CONNECTION AN ATTACHMENT
SMCS-1420, 4461 NOTE
i02102305
REF NO
GRAPHIC REF
1 2 3
1 1 1
PART NAME PART NUMBER
6V-8378 8F-1434 8T-0328
GRAPHIC #1
196
ELECTRICAL AND STARTING SYSTEM
QTY
2 2 2
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
NUT (10-32-THD) LOCKWASHER WASHER-HARD (5.5X10X1-MM THK)
g00890488
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 237-2151 CIRCUIT BREAKER GP S/N: C8G1-UP 630-AMPERE AN ATTACHMENT
SMCS-1420, 4461 NOTE
i03409304
REF NO
GRAPHIC REF
1
1 1 1 1 1 1 1 1 1 1 1
2 Y
3 4 5 M 6 7 M-METRIC PART Y-SEPARATE ILLUSTRATION
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
237-2612 223-7934 230-1281 235-1744 180-3748 203-5398 323-5757 237-9077 237-9080 8T-4189 8T-4224
QTY
1 1 1 1 4 12 1 3 3 4 4
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
CIRCUIT BREAKER AS (630-AMPERE) KIT-FASTENER (CIRCUIT BREAKER) KIT-FASTENER (CIRCUIT BREAKER) BRACKET AS INSERT-THREADED (M8X1.25-THD) INSERT-THREADED (M5X0.8-THD) CONNECTION GP-TERMINAL STRIP TERMINAL TERMINAL BOLT (M8X1.25X20-MM) WASHER-HARD (8.8X16X2-MM THK)
1 of 1
4
349
g01368668
ELECTRICAL AND STARTING SYSTEM
197
ELECTRICAL AND STARTING SYSTEM 237-2154 CIRCUIT BREAKER GP S/N: C8G1-UP 800-AMPERE, 3 POLE AN ATTACHMENT
SMCS-1420, 4461 NOTE
i03476761
REF NO
GRAPHIC REF
1
1 1 1 1 1 1 1 1 1 1 1
2 Y
3 4 5 M 6 7 M-METRIC PART Y-SEPARATE ILLUSTRATION
PART NAME PART NUMBER
227-2794 223-7934 230-1281 235-1744 180-3748 203-5398 323-5758 237-9077 237-9080 8T-4189 8T-4224
GRAPHIC #1
198
ELECTRICAL AND STARTING SYSTEM
QTY
1 1 1 1 4 12 1 3 3 4 4
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
CIRCUIT BREAKER AS (800-AMPERE) KIT-FASTENER (CIRCUIT BREAKER) KIT-FASTENER (CIRCUIT BREAKER) BRACKET AS INSERT-THREADED (M8X1.25-THD) INSERT-THREADED (M5X0.8-THD) CONNECTION GP-TERMINAL STRIP TERMINAL TERMINAL BOLT (M8X1.25X20-MM) WASHER-HARD (8.8X16X2-MM THK)
350
g01368692
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 237-2157 CIRCUIT BREAKER GP S/N: C8G1-UP 1250-AMPERE AN ATTACHMENT
SMCS-1420, 4461 NOTE
REF NO
GRAPHIC REF
1 2 3 4
1 1 Y 1 1 1 1 Y-SEPARATE ILLUSTRATION
GRAPHIC #1
SEBP4245-20
i03505062 PART NAME PART NUMBER
226-9207 226-9208 323-5759 227-2788 223-7934 225-3443
QTY
3 3 1 1 1 1
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
TERMINAL TERMINAL BRACKET GP-TERMINAL CIRCUIT BREAKER AS (1250-AMPERE) KIT-FASTENER (CIRCUIT BREAKER) KIT-FASTENER (CIRCUIT BREAKER)
1 of 1
4
194
g01825684
ELECTRICAL AND STARTING SYSTEM
199
ELECTRICAL AND STARTING SYSTEM 300-9744 CONDUIT GP S/N: C8G1-UP AN ATTACHMENT
SMCS-7553 NOTE
REF NO
i02711613 GRAPHIC REF
1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 D-ORDER BY THE METER D
200
PART NAME PART NUMBER
1S-2294 6V-5818 266-2693 4P-8134 4P-7581 8T-4224 8T-9043 6K-0806
ELECTRICAL AND STARTING SYSTEM
QTY
5 1 2 2 2 2 13
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
BOOT CONDUIT-FLEXIBLE (5.5-M) CONNECTOR CLIP CLIP WASHER-HARD (8.8X16X2-MM THK) BOLT (5/16-18X0.875-IN) STRAP-CABLE
1 of 2
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 300-9744 CONDUIT GP (contd. )
GRAPHIC #1
SEBP4245-20
i02711613
2 of 2
g01309690
ELECTRICAL AND STARTING SYSTEM
201
ELECTRICAL AND STARTING SYSTEM 257-3813 CONNECTION GP-ELECTRICAL–CIRCUIT S/N: C8G1-UP AN ATTACHMENT TYPE 1
BREAKER
SMCS-1408
i02623994
NOTE
REF NO
GRAPHIC REF
M D
1 2 3 4 5 7
1 1 1 1 1 1
F D-ORDER BY THE METER F-NOT SHOWN M-METRIC PART
PART NAME PART NUMBER
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
234-9409 234-9423 234-9424 235-1140 6V-9673 204-8659
8 2 1 2 2
TERMINAL (3-CONTACT, 10-GA TO 22-GA) TERMINAL (GROUND) TERMINAL (END) COVER-END SCREW-MACHINE (M5X0.8X12-MM) RAIL (1-DM)
237-8962
1
HARNESS AS-WIRING (CIRCUIT BREAKER)
GRAPHIC #1
202
QTY
ELECTRICAL AND STARTING SYSTEM
g01093173
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 257-3813 CONNECTION GP-ELECTRICAL–CIRCUIT S/N: C8G1-UP AN ATTACHMENT TYPE 2
BREAKER
SMCS-1408 NOTE
i02772832
REF NO
GRAPHIC REF
1 2 3 4 5 7
1 1 1 1 1 1
C C C C M
PART NAME PART NUMBER
QTY
1
2
3
4
5
6
301-8312 301-8317 301-8315 301-8318 6V-9673 204-8659
8 2 1 2 2 1
BLOCK-TERMINAL BLOCK-TERMINAL (EARTH) COVER-END COVER-END SCREW-MACHINE (M5X0.8X12-MM) RAIL
F 237-8962 C-CHANGE FROM PREVIOUS TYPE F-NOT SHOWN M-METRIC PART
1
HARNESS AS-WIRING (CIRCUIT BREAKER)
GRAPHIC #1
SEBP4245-20
1 of 1
SEE PAGE
(PRODUCT LEVEL)
g01394480
ELECTRICAL AND STARTING SYSTEM
203
ELECTRICAL AND STARTING SYSTEM 323-5760 CONNECTION GP-ELECTRICAL S/N: C8G1-UP PART OF 237-2627 CONNECTION GP-TERMINAL STRIP AN ATTACHMENT
SMCS-1408 NOTE
REF NO
1 2 3 4 M 5 6 M 7 M-METRIC PART
i03327283 GRAPHIC REF
1 1 1 1 1 1 1
PART NAME PART NUMBER
143-4456 319-6398 319-6399 3F-9556 8T-4199 8T-4224 8T-7547
GRAPHIC #1
204
ELECTRICAL AND STARTING SYSTEM
QTY
2 1 1 2 2 2 2
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
INSULATOR TERMINAL TERMINAL LOCKWASHER BOLT (M8X1.25X12-MM) WASHER-HARD (8.8X16X2-MM THK) BOLT (M8X1.25X30-MM)
g01708163
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 275-5521 CONNECTOR AS S/N: C8G1-UP AN ATTACHMENT
SMCS-7553
i02453894 PART NAME
NOTE
PART NUMBER
102-8802
QTY
2
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
KIT-RECEPTACLE (2-PIN) (INCLUDES RECEPTACLE AS AND WEDGE)
228-7422 CONTACT AS-ELECTRICAL S/N: C8G1-UP AN ATTACHMENT
SMCS-7423
i02453965 PART NAME
NOTE
PART NUMBER
253-6092 253-6091
QTY
1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
CONNECTOR CONTACT-AUXILIARY
227-2842 CONTACTOR AS
S/N: C8G1-UP AUXILIARY KIT FOR S6 CIRCUIT BREAKER AN ATTACHMENT SMCS-7400
i02022912 PART NAME
NOTE
PART NUMBER
QTY
1
2
3
4
5
6
(PRODUCT LEVEL)
SEE PAGE
(NO SERVICED PARTS)
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM
205
ELECTRICAL AND STARTING SYSTEM 235-8370 CONTACTOR GP–HEATER S/N: C8G1-UP AN ATTACHMENT
SMCS-1400, 7400 NOTE
REF NO
GRAPHIC REF
1 2 3 5
1 1 1 1 1
160-9602 209-7301 280-9010 301-8327 143-4471
2 1 1 1 1
6
1 1
7W-0482 238-3255
1 1
1
190-2557
1
HOLDER-FUSE CONTACTOR COIL LINK (TERMINAL) FUSE (2-AMPERE) -ORFUSE (2-AMPERE) FUSE (4-AMPERE) -ORFUSE (4-AMPERE)
237-0576
1
HARNESS AS-WIRING (HEATER)
F F-NOT SHOWN
206
i03296369 PART NAME PART NUMBER
ELECTRICAL AND STARTING SYSTEM
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
(EUROPEAN SOURCED) (US SOURCED) (EUROPEAN SOURCED) (US SOURCED)
1 of 2
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 235-8370 CONTACTOR GP (contd. )
GRAPHIC #1
SEBP4245-20
2 of 2
i03296369
g01687153
ELECTRICAL AND STARTING SYSTEM
207
ELECTRICAL AND STARTING SYSTEM 237-0112 CONTACTOR GP–BATTERY S/N: C8G1-UP 5-AMPERE AN ATTACHMENT TYPE 1
CHARGER
SMCS-1400, 7400 NOTE
BJ
i02623998
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8 9
1 1 1 1 1 1 1 1 1
PART NAME PART NUMBER
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
143-4472 143-4495 209-7301 160-9602 143-4471 6V-9673 8T-0328 7W-0482 190-2558
2 1 1 3 1 4 4 1 1
FUSE (6-AMPERE) (EUROPEAN SOURCED) BATTERY CHARGER (5-AMPERE) CONTACTOR HOLDER-FUSE FUSE (2-AMPERE) (EUROPEAN SOURCED) SCREW-MACHINE (M5X0.8X12-MM) WASHER-HARD (5.5X10X1-MM THK) FUSE (2-AMPERE) (US SOURCED) FUSE (6-AMPERE) (US SOURCED)
F 237-0575 B-USE AS REQUIRED F-NOT SHOWN J-EUROPEAN MANUFACTURE ONLY L-US MANUFACTURE ONLY M-METRIC PART
1
HARNESS AS-WIRING (BATTERY CHARGER)
BJ M BL BL
GRAPHIC #1
208
ELECTRICAL AND STARTING SYSTEM
g01233277
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 237-0112 CONTACTOR GP–BATTERY S/N: C8G1-UP 5-AMPERE AN ATTACHMENT TYPE 2
CHARGER
SMCS-1400, 7400 NOTE
i02551496
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8 9
1 1 1 1 1 1 1 1 1
B C
PART NAME PART NUMBER
QTY
1
2
3
4
5
6
143-4472 292-8006 209-7301 160-9602 143-4471 6V-9673 8T-0328 7W-0482 190-2558
2 1 1 3 1 4 4 1 1
FUSE (6-AMPERE) (EUROPEAN SOURCED) BATTERY CHARGER (5-AMPERE) CONTACTOR HOLDER-FUSE FUSE (2-AMPERE) (EUROPEAN SOURCED) SCREW-MACHINE (M5X0.8X12-MM) WASHER-HARD (5.5X10X1-MM THK) FUSE (2-AMPERE) (US SOURCED) FUSE (6-AMPERE) (US SOURCED)
F 237-0575 B-USE AS REQUIRED C-CHANGE FROM PREVIOUS TYPE F-NOT SHOWN M-METRIC PART
1
HARNESS AS-WIRING (BATTERY CHARGER)
B M B B
GRAPHIC #1
SEBP4245-20
1 of 1
SEE PAGE
(PRODUCT LEVEL)
g01278684
ELECTRICAL AND STARTING SYSTEM
209
ELECTRICAL AND STARTING SYSTEM 237-0113 CONTACTOR GP–BATTERY S/N: C8G1-UP 10-AMPERE AN ATTACHMENT TYPE 1
CHARGER
SMCS-1400, 7400 NOTE
BL
BL BL M BJ BJ BJ
i02623996
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8 9 10 11
1 1 1 1 1 1 1 1 1 1 1
PART NAME PART NUMBER
F B-USE AS REQUIRED F-NOT SHOWN J-US MANUFACURE ONLY L-EUROPE MANUFACTURE ONLY M-METRIC PART
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
143-4472 209-7301 149-7994 160-9602 143-4471 143-5080 6V-9673 8T-0328 190-2558 7W-0482 6V-7802
1 1 1 3 1 1 4 4 1 1 1
FUSE (6-AMPERE) (EUROPEAN SOURCED) CONTACTOR BATTERY CHARGER (10-AMPERE) HOLDER-FUSE FUSE (2-AMPERE) (EUROPEAN SOURCED) FUSE (10-AMPERE) (EUROPEAN SOURCED) SCREW-MACHINE (M5X0.8X12-MM) WASHER-HARD (5.5X10X1-MM THK) FUSE (6-AMPERE) (US SOURCED) FUSE (2-AMPERE) (US SOURCED) FUSE (10-AMPERE) (US SOURCED)
237-0575
1
HARNESS AS-WIRING (BATTERY CHARGER)
GRAPHIC #1 210
QTY
ELECTRICAL AND STARTING SYSTEM
g01233406
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 237-0113 CONTACTOR GP–BATTERY S/N: C8G1-UP 10-AMPERE AN ATTACHMENT TYPE 2
CHARGER
SMCS-1400, 7400 NOTE
i02547158
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8 9 10 11
1 1 1 1 1 1 1 1 1 1 1
B
PART NAME PART NUMBER
QTY
1
2
3
4
5
6
(PRODUCT LEVEL)
6V-7802 160-9602 143-4471 143-4472 143-5080 190-2558 209-7301 290-4433 6V-9673 7W-0482 8T-0328
1 3 1 1 1 1 1 1 4 1 4
FUSE (10-AMPERE) (US SOURCED) HOLDER-FUSE FUSE (2-AMPERE) (EUROPEAN SOURCED) FUSE (6-AMPERE) (EUROPEAN SOURCED) FUSE (10-AMPERE) (EUROPEAN SOURCED) FUSE (6-AMPERE) (US SOURCED) CONTACTOR BATTERY CHARGER (10-AMPERE) SCREW-MACHINE (M5X0.8X12-MM) FUSE (2-AMPERE) (US SOURCED) WASHER-HARD (5.5X10X1-MM THK)
F 237-0575 B-USE AS REQUIRED C-CHANGE FROM PREVIOUS TYPE F-NOT SHOWN M-METRIC PART
1
HARNESS AS-WIRING (BATTERY CHARGER)
B B B B C M B
GRAPHIC #1 SEBP4245-20
1 of 1
SEE PAGE
g01277738
ELECTRICAL AND STARTING SYSTEM
211
ELECTRICAL AND STARTING SYSTEM 237-0604 CONTACTOR GP–BATTERY S/N: C8G1-UP 5-AMPERE AN ATTACHMENT TYPE 1
CHARGER
SMCS-1400, 7400 NOTE
M
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8 9 10 11
1 1 1 1 1 1 1 1 1 1 1
143-4472 190-2558 143-4495 209-7301 160-9602 143-4471 7W-0482 238-3255 190-2557 6V-9673 8T-0328
2 2 1 1 4 1 1 1 1 4 4
FUSE (6-AMPERE) (EUROPEAN SOURCED) FUSE (6-AMPERE) (US SOURCED) BATTERY CHARGER (5-AMPERE) CONTACTOR HOLDER-FUSE FUSE (2-AMPERE) (EUROPEAN SOURCED) FUSE (2-AMPERE) (US SOURCED) FUSE (4-AMPERE) (EUROPEAN SOURCED) FUSE (4-AMPERE) (US SOURCED) SCREW-MACHINE (M5X0.8X12-MM) WASHER-HARD (5.5X10X1-MM THK)
1
237-0577
1
HARNESS AS-WIRING (BATTERY CHARGER)
F F-NOT SHOWN M-METRIC PART
212
i02556528 PART NAME PART NUMBER
ELECTRICAL AND STARTING SYSTEM
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
1 of 2
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 237-0604 CONTACTOR GP (contd. )
GRAPHIC #1
SEBP4245-20
2 of 2
i02556528
g01279901
ELECTRICAL AND STARTING SYSTEM
213
ELECTRICAL AND STARTING SYSTEM 237-0604 CONTACTOR GP–BATTERY S/N: C8G1-UP 5-AMPERE AN ATTACHMENT TYPE 2
CHARGER
SMCS-1400, 7400
i03296384 PART NAME
REF NO
GRAPHIC REF
1 2 3 4 5 6 8
1 1 1 1 1 1 1 1
160-9602 209-7301 280-9010 292-8006 301-8327 6V-9673 8T-0328 143-4471
4 1 1 1 1 4 4 1
9
1 1
7W-0482 143-4472
1 2
10
1 1
190-2558 238-3255
2 1
1
190-2557
1
HOLDER-FUSE CONTACTOR COIL BATTERY CHARGER (5-AMPERE) LINK (TERMINAL) SCREW-MACHINE (M5X0.8X12-MM) WASHER-HARD (5.5X10X1-MM THK) FUSE (2-AMPERE) (EUROPEAN SOURCED) -ORFUSE (2-AMPERE) (US SOURCED) FUSE (6-AMPERE) (EUROPEAN SOURCED) -ORFUSE (6-AMPERE) (US SOURCED) FUSE (4-AMPERE) (EUROPEAN SOURCED) -ORFUSE (4-AMPERE) (US SOURCED)
F 237-0577 C-CHANGE FROM PREVIOUS TYPE F-NOT SHOWN M-METRIC PART
1
HARNESS AS-WIRING (BATTERY CHARGER)
NOTE
C M
214
PART NUMBER
ELECTRICAL AND STARTING SYSTEM
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
1 of 2
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 237-0604 CONTACTOR GP (contd. )
GRAPHIC #1
SEBP4245-20
2 of 2
i03296384
g01689653
ELECTRICAL AND STARTING SYSTEM
215
ELECTRICAL AND STARTING SYSTEM 237-0605 CONTACTOR GP–BATTERY S/N: C8G1-UP 10-AMPERE AN ATTACHMENT TYPE 1
CHARGER
SMCS-1400, 7400 NOTE
BL
i02624001
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8 9 10 11 12 13
1 1 1 1 1 1 1 1 1 1 1 1 1
PART NAME PART NUMBER
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
143-4472 209-7301 149-7994 160-9602 143-4471 143-5080 238-3255 6V-9673 8T-0328 190-2558 190-2557 7W-0482 6V-7802
1 1 1 4 1 1 1 4 4 1 1 1 1
FUSE (6-AMPERE) (EUROPEAN SOURCED) CONTACTOR BATTERY CHARGER (10-AMPERE) HOLDER-FUSE FUSE (2-AMPERE) (EUROPEAN SOURCED) FUSE (10-AMPERE) (EUROPEAN SOURCED) FUSE (4-AMPERE) (EUROPEAN SOURCED) SCREW-MACHINE (M5X0.8X12-MM) WASHER-HARD (5.5X10X1-MM THK) FUSE (6-AMPERE) (US SOURCED) FUSE (4-AMPERE) (US SOURCED) FUSE (2-AMPERE) (US SOURCED) FUSE (10-AMPERE) (US SOURCED)
F 1 237-0577 B-USE AS REQUIRED F-NOT SHOWN J-US MANUFACTURE ONLY L-EUROPEAN MANUFACTURE ONLY M-METRIC PART
1
HARNESS AS-WIRING (BATTERY CHARGER) (HEATERS)
BL BL BL M BJ BJ BJ BJ
216
ELECTRICAL AND STARTING SYSTEM
1 of 2
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 237-0605 CONTACTOR GP (contd. )
GRAPHIC #1
SEBP4245-20
2 of 2
i02624001
g01233379
ELECTRICAL AND STARTING SYSTEM
217
ELECTRICAL AND STARTING SYSTEM 237-0605 CONTACTOR GP–BATTERY S/N: C8G1-UP 10-AMPERE AN ATTACHMENT TYPE 2
CHARGER
SMCS-1400, 7400 NOTE
C M
i03296415 PART NAME
REF NO
GRAPHIC REF
1 2 3 4 5 6 8
1 1 1 1 1 1 1 1
160-9602 209-7301 280-9010 290-4433 301-8327 6V-9673 8T-0328 143-4471
4 1 1 1 1 4 4 1
9
1
7W-0482 143-4472
1 1
10
1
190-2558 143-5080
1 1
11
1
6V-7802 238-3255
1 1
190-2557
1
PART NUMBER
F 237-0577 C-CHANGE FROM PREVIOUS TYPE F-NOT SHOWN M-METRIC PART
218
ELECTRICAL AND STARTING SYSTEM
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
HOLDER-FUSE CONTACTOR COIL BATTERY CHARGER (0 TO 1000-AMPERE) LINK (TERMINAL) SCREW-MACHINE (M5X0.8X12-MM) WASHER-HARD (5.5X10X1-MM THK) FUSE (2-AMPERE) (EUROPEAN SOURCED) -ORFUSE (2-AMPERE) (US SOURCED) FUSE (6-AMPERE) (EUROPEAN SOURCED) -ORFUSE (6-AMPERE) (US SOURCED) FUSE (10-AMPERE) (EUROPEAN SOURCED) -ORFUSE (10-AMPERE) (US SOURCED) FUSE (4-AMPERE) (EUROPEAN SOURCED) -ORFUSE (4-AMPERE) (US SOURCED) HARNESS AS-WIRING (BATTERY CHARGER)
1 of 2
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 237-0605 CONTACTOR GP (contd. )
GRAPHIC #1
SEBP4245-20
2 of 2
i03296415
g01687239
ELECTRICAL AND STARTING SYSTEM
219
ELECTRICAL AND STARTING SYSTEM 261-6628 CONTACTOR GP S/N: C8G1-UP AN ATTACHMENT
SMCS-1400, 7400 NOTE
J L J L N
i02708103
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8
1 1 1 1 1 1 1 1
PART NAME PART NUMBER
F F-NOT SHOWN J-FOR USE IN EUROPE L-FOR USE IN US N-ORDER BY THE MILLIMETER
1
2
3
4
5
6
2 1 1 1 1 1 1
HOLDER-FUSE FUSE (2-AMPERE) FUSE (4-AMPERE) CONTACTOR FUSE (4-AMPERE) FUSE (2-AMPERE) SLEEVE (39-MM) LINK (TERMINAL)
261-5608
1
HARNESS AS-HEATER
ELECTRICAL AND STARTING SYSTEM
SEE PAGE
(PRODUCT LEVEL)
160-9602 143-4471 190-2557 209-7301 238-3255 7W-0482 261-7256 265-7214
GRAPHIC #1
220
QTY
g01265706
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 270-4999 CONTROL GP-ELECTRONIC GOVERNOR S/N: C8G1-UP AN ATTACHMENT
SMCS-1908 NOTE
i03515913
REF NO
GRAPHIC REF
1 2 3
1 1 1
M
F F-NOT SHOWN M-METRIC PART
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
QTY
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
131-5455 6V-9673 8T-0328
1 4 4
CONTROL AS-GOVERNOR SCREW-MACHINE (M5X0.8X12-MM) WASHER-HARD (5.5X10X1-MM THK)
270-4992
1
HARNESS AS-ENGINE
1 of 1
4
g01164983
ELECTRICAL AND STARTING SYSTEM
221
ELECTRICAL AND STARTING SYSTEM 261-5825 CONTROL GP-ETHER ELECTRONIC–RELAY S/N: C8G1-UP AN ATTACHMENT
SMCS-1456 NOTE
REF NO
1 2 3 M-METRIC PART M
i02399120 GRAPHIC REF
1 1 1
PART NAME PART NUMBER
206-9427 6V-9673 8T-0328
GRAPHIC #1
222
ELECTRICAL AND STARTING SYSTEM
QTY
1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
RELAY (24-VOLT) (AIR SHUTOFF) SCREW-MACHINE (M5X0.8X12-MM) WASHER-HARD (5.5X10X1-MM THK)
g01150760
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 258-8561 CONTROL GP-VOLTAGE S/N: C8G1-UP AN ATTACHMENT
SMCS-4467 NOTE
i02443009
REF NO
GRAPHIC REF
1 2 3
1 1 1
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
4W-5972 122-9458 7C-4550
QTY
1 1 1
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
KNOB POTENTIOMETER (1000-OHM) SEAL
1 of 1
4
g01141095
ELECTRICAL AND STARTING SYSTEM
223
ELECTRICAL AND STARTING SYSTEM 258-6806 COVER GP-CIRCUIT BREAKER S/N: C8G1-UP AN ATTACHMENT
SMCS-1420, 4461 NOTE
REF NO
1 1A M 2 3 4 M-METRIC PART
i02613124
GRAPHIC REF
1 1 1 1 1
PART NAME PART NUMBER
268-9179 197-7426 095-0742 095-0827 9X-8256
GRAPHIC #1
224
ELECTRICAL AND STARTING SYSTEM
QTY
1 2 6 6 6
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
COVER AS INSERT-THREADED (M4X0.7-THD) SCREW-MACHINE (M6X1X16-MM) LOCKWASHER WASHER (6.6X12X2-MM THK)
g01308742
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 237-0792 FUSE GP–BLOCK S/N: C8G1-UP 110/120-VOLT AN ATTACHMENT
HEATER
SMCS-1417 NOTE
REF NO
i02467883 GRAPHIC REF
1 1 B 2 1 B 3 1 B-USE AS REQUIRED
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
160-9602 151-7710 9U-6398
QTY
1 1 1
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
HOLDER-FUSE FUSE (16-AMPERE) (EUROPEAN SOURCED) FUSE (15-AMPERE) (US SOURCED)
1 of 1
4
g01040849
ELECTRICAL AND STARTING SYSTEM
225
ELECTRICAL AND STARTING SYSTEM 237-0795 FUSE GP
S/N: C8G1-UP 220/240-VOLT. BLOCK HEATER AN ATTACHMENT SMCS-1417 NOTE
REF NO
i02403510 GRAPHIC REF
1 1 B 2 1 B 3 1 B-USE AS REQUIRED
PART NAME PART NUMBER
160-9602 143-5080 6V-7802
GRAPHIC #1
226
ELECTRICAL AND STARTING SYSTEM
QTY
1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
HOLDER-FUSE FUSE (10-AMPERE) (EUROPEAN SOURCED) FUSE (10-AMPERE) (US SOURCED)
g01040871
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 239-9416 HARNESS AS–ENGINE S/N: C8G1-UP AN ATTACHMENT
OPTION
SMCS-1408
i02442737 PART NAME
NOTE
PART NUMBER
102-8802
QTY
3
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
KIT-RECEPTACLE (2-PIN) (EACH INCLUDES RECEPTACLE AS AND WEDGE)
261-5614 HARNESS AS-CONTROL
S/N: C8G1-UP PART OF 261-8428 CONTROL GP-ENGINE MONITORING AN ATTACHMENT SMCS-1408
i02710029 PART NAME
NOTE
PART NUMBER
E
QTY
134-6258 155-2265
1
8T-9834 1S-9593 7H-1189
1 16 3
2L-8076
1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
CABLE-ELECTRICAL (16-GA) (97-CM) KIT-CONNECTING PLUG (8-PIN) (INCLUDES PLUG AS AND WEDGE ) PLUG AS-CONNECTOR (40-PIN) STRAP-CABLE TERMINAL AS (EACH INCLUDES) TERMINAL (14-GA TO 16-GA, NO. 10 SCREW)
E-ORDER BY THE CENTIMETER
237-1853 HARNESS AS-ENGINE S/N: C8G1-UP PART OF 285-7874 WIRING GP-ENGINE AN ATTACHMENT
SMCS-1408
i02442538 PART NAME
NOTE
M
PART NUMBER
QTY
9X-4391 3E-8557 3E-4367 9X-5615 155-2265
1 1 1 2 1
102-8802
1
102-8803
3
1
2
3
4
5
6
(PRODUCT LEVEL)
SEE PAGE
PLUG AS-CONNECTOR (70-PIN) BOLT (M5X0.8X39.37-MM) RING-RETAINING SEAL (INTERFACE, 70-PIN) KIT-CONNECTING PLUG (8-PIN) (INCLUDES PLUG AS AND WEDGE) KIT-RECEPTACLE (2-PIN) (INCLUDES RECEPTACLE AS AND WEDGE) KIT-RECEPTACLE (3-PIN) (EACH INCLUDES RECEPTACLE AS AND WEDGE)
M-METRIC PART
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM
227
ELECTRICAL AND STARTING SYSTEM 270-1619 HARNESS AS-ENGINE S/N: C8G1-UP AN ATTACHMENT
SMCS-1408 NOTE
E
i03515905 PART NAME
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8 9
1 1 1 1 1 1 1 1 1
2L-8067 2L-8075 2L-8078 254-7618 8U-4234 7X-2639 2L-8071 8U-4251 102-8803
2 4 10 2 2
10
1
102-8802
1
11 12
13
1 1 1 1 1 1
186-3736 9X-4391 3E-4367 3E-8557 9X-5615 155-2265
39 1 1 1 2 1
14
1
155-2270
1
15 16 17 18
1 1 1 1
266-2693 8T-8737 111-4773 9W-1795
1 44 1 1
M
PART NUMBER
EF EF E-ORDER BY THE CENTIMETER F-NOT SHOWN M-METRIC PART
228
134-6258 5P-5689
ELECTRICAL AND STARTING SYSTEM
QTY
4 2 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
TERMINAL (10-GA TO 12-GA) TERMINAL (14-GA TO 16-GA, NO. 8 SCREW) TERMINAL (16-GA TO 14-GA) TERMINAL-BLADE TERMINAL TUBE-HEAT SHRINK (50.8-MM DIA) (9-CM) TERMINAL (10-GA TO 12-GA, 1/2-IN SCREW) TERMINAL (8-GA TO 10-GA, 8.4-MM) KIT-RECEPTACLE (3-PIN) (INCLUDES RECEPTACLE AS & WEDGE) KIT-RECEPTACLE (2-PIN) (INCLUDES RECEPTACLE AS & WEDGE) SOCKET-CONNECTOR (16-GA TO 18-GA) PLUG AS-CONNECTOR (70-PIN) RING-RETAINING BOLT (M5X0.8X39.37-MM) SEAL (INTERFACE, 70-PIN) KIT-CONNECTING PLUG (8-PIN) (INCLUDES PLUG AS & WEDGE) KIT-CONNECTING PLUG (2-PIN) (INCLUDES PLUG AS & WEDGE) CONNECTOR PLUG-SEAL BOOT BOOT CABLE-ELECTRICAL (16-GA) (466-CM) WIRE (8-GA, BLACK) (283-CM)
1 of 2
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 270-1619 HARNESS AS-ENGINE (contd. )
GRAPHIC #1
SEBP4245-20
2 of 2
i03515905
g01827237
ELECTRICAL AND STARTING SYSTEM
229
ELECTRICAL AND STARTING SYSTEM 270-4992 HARNESS AS-ENGINE S/N: C8G1-UP AN ATTACHMENT
SMCS-1408
i03515909 PART NAME
NOTE
PART NUMBER
E E-ORDER BY THE CENTIMETER
QTY
134-6258
1
2
3
4
5
6
(PRODUCT LEVEL)
SEE PAGE
CABLE-ELECTRICAL (16-GA) (205-CM)
261-5621 HARNESS AS-MONITOR
S/N: C8G1-UP PART OF 262-4281 CONTROL GP-ENGINE MONITORING AN ATTACHMENT SMCS-7490
i02710035 PART NAME
NOTE
PART NUMBER
E
QTY
134-6258 9X-0141 155-2265
1
1S-9593 7H-1189
16 4
2L-8076
1
1
2
3
4
5
6
(PRODUCT LEVEL)
SEE PAGE
CABLE-ELECTRICAL (16-GA) (90-CM) PLUG AS-CONNECTOR (40-PIN) KIT-CONNECTING PLUG (8-PIN) (INCLUDES PLUG AS AND WEDGE) STRAP-CABLE TERMINAL AS (EACH INCLUDES) TERMINAL (14-GA TO 16-GA, NO. 10 SCREW)
E-ORDER BY THE CENTIMETER
258-4700 HARNESS AS-PANEL–PANEL S/N: C8G1-UP PART OF 258-6792 PANEL GP-ELECTRONIC AN ATTACHMENT
SMCS-1408, 7451
i02576802 PART NAME
NOTE
PART NUMBER
8C-6354 128-2312 186-3735 160-7689 103-0213 1S-9593 096-0061 2L-8075 5P-4571 240-1405 240-1407
QTY
1 1 8 1 1 63 1 9 2 11 8
1
2
3
4
5
6
(PRODUCT LEVEL)
SEE PAGE
CAP-RECEPTACLE CONNECTOR PIN-CONNECTOR (16-GA TO 18-GA) PLUG AS-CONNECTOR (70-PIN) RECEPTACLE AS-CONNECTOR (70-PIN) STRAP-CABLE STRAP-CABLE TERMINAL (14-GA TO 16-GA, NO. 8 SCREW) TERMINAL-BLADE (14-GA) TERMINAL-BLADE TERMINAL-BLADE
230
ELECTRICAL AND STARTING SYSTEM
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 260-5309 HARNESS AS-POWER S/N: C8G1-UP AN ATTACHMENT
SMCS-1408
i03515891 PART NAME
NOTE
PART NUMBER
1S-9593
QTY
8
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
STRAP-CABLE
261-5613 HARNESS AS-POWER S/N: C8G1-UP AN ATTACHMENT
SMCS-1408
i02508877 PART NAME
NOTE
PART NUMBER
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
(NO SERVICED PARTS)
247-2585 HARNESS AS-SENSOR S/N: C8G1-UP AN ATTACHMENT
SMCS-1408
i02388913 PART NAME
NOTE
PART NUMBER
QTY
102-8802
1
126-0022
6
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
KIT-RECEPTACLE (2-PIN) (INCLUDES RECEPTACLE AS AND WEDGE) TERMINAL (WIRE)
183-2899 HARNESS AS-WIRING S/N: C8G1-UP AN ATTACHMENT
SMCS-1408
i02441666 PART NAME
NOTE
PART NUMBER
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
(NO SERVICED PARTS)
246-1428 HARNESS AS-WIRING–EMERGENCY S/N: C8G1-UP AN ATTACHMENT
STOP
SMCS-1408
i02195548 PART NAME
NOTE
PART NUMBER
3E-3388 102-8806
QTY
1 1
1
2
3
4
5
6
(PRODUCT LEVEL)
SEE PAGE
RECEPTACLE AS-CONNECTOR (8-PIN) KIT-RECEPTACLE (8-PIN) (INCLUDES RECEPTACLE AS AND WEDGE)
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM
231
ELECTRICAL AND STARTING SYSTEM 247-2586 HARNESS AS-WIRING S/N: C8G1-UP AN ATTACHMENT
SMCS-1408
i02442976 PART NAME
NOTE
PART NUMBER
155-2270
QTY
1
1
2
3
4
5
6
(PRODUCT LEVEL)
SEE PAGE
KIT-CONNECTING PLUG (2-PIN) (INCLUDES PLUG AS AND WEDGE)
273-1051 HARNESS AS-WIRING S/N: 1DZ1-UP AN ATTACHMENT
SMCS-1408
i02574664 PART NAME
NOTE
PART NUMBER
QTY
2L-8075
2
5P-5592
2
1
2
3
4
5
6
(PRODUCT LEVEL)
SEE PAGE
TERMINAL (14-GA TO 16-GA, NO. 8 SCREW) –OR– TERMINAL (22-GA TO 18-GA)
232
ELECTRICAL AND STARTING SYSTEM
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 142-6924 HEATER GP-JACKET WATER S/N: C8G1-UP 240 VOLT AN ATTACHMENT
SMCS-1383 NOTE
i03102053 PART NAME
REF NO
GRAPHIC REF
1
1
9Y-2239
1
2 3
1 1
142-6113 3B-7255
1 1
GRAPHIC #1
SEBP4245-20
PART NUMBER
QTY
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
ELEMENT AS-JACKET WATER HEATER (240-VOLT, 1500-WATT) CORD AS BUSHING-REDUCING
1 of 1
4
g01621206
ELECTRICAL AND STARTING SYSTEM
233
ELECTRICAL AND STARTING SYSTEM 142-6925 HEATER GP-JACKET WATER S/N: C8G1-UP AN ATTACHMENT
SMCS-1383 NOTE
i03525082 PART NAME
REF NO
GRAPHIC REF
1
1
9Y-1900
1
2
1
142-6113
1
PART NUMBER
GRAPHIC #1
234
ELECTRICAL AND STARTING SYSTEM
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
ELEMENT AS-JACKET WATER HEATER (120-VOLT, 1500-WATT) CORD AS
g01143118
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 228-7232 HEATER GP-JACKET WATER S/N: C8G1-UP; 1DZ6500-UP 3KW AN ATTACHMENT
SMCS-1383 NOTE
i02630770 PART NAME
REF NO
GRAPHIC REF
1 2
1 1
169-2179 234-2085
1 1
3 4
1 1
169-2181 169-2182
1 1
GRAPHIC #1
SEBP4245-20
PART NUMBER
QTY
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
KIT-MOUNTING (JACKET WATER HEATER) ELEMENT (240-VOLT, 3000-WATT) (JACKET WATER HEATER) THERMOSTAT AS (JACKET WATER HEATER) SEAL (JACKET WATER HEATER)
1 of 1
4
g01314660
ELECTRICAL AND STARTING SYSTEM
235
ELECTRICAL AND STARTING SYSTEM 9Y-6496 MODULE GP-INTERFACE S/N: C8G1-UP AN ATTACHMENT
SMCS-7600 NOTE
REF NO
1
i02626186 GRAPHIC REF
PART NAME PART NUMBER
1 1 1 2 1 Y 3 1 E-ORDER BY THE CENTIMETER Y-SEPARATE ILLUSTRATION E
9Y-6497 6V-1075 8K-4644 6V-2687 9X-0203
GRAPHIC #1
236
ELECTRICAL AND STARTING SYSTEM
QTY
1 10 2 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
BOARD AS-RELAY TRACK-RELAY (34CM) FUSE (1-AMPERE) (US SOURCED) SCREW-PAN HEAD (10-24X1-IN) MODULE GP-RELAY DRIVER
489
g00681384
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 239-6757 MOUNTING GP S/N: C8G1-UP AN ATTACHMENT
SMCS-1000 NOTE
i03515920
REF NO
GRAPHIC REF
1
1 1 1 1 1 1 1 1 1 1
2 3 4 4A 5 6 M 7 8 M-METRIC PART
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
236-0384 175-3265 236-0386 236-0389 239-6766 203-5398 236-0388 215-3790 8T-4127 9X-8256
QTY
1 6 1 1 1 14 1 4 14 4
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
COVER (TOP) SCREW (8-16X0.63-IN) BASE AS (TURRET) PLATE (CABLE-INLET) BRACKET AS INSERT-THREADED (M5X0.8-THD) PLATE-MOUNTING BOLT (M6X17.5-THD) SCREW-MACHINE (M5X0.8X20-MM) WASHER (6.6X12X2-MM THK)
1 of 1
4
g01017031
ELECTRICAL AND STARTING SYSTEM
237
ELECTRICAL AND STARTING SYSTEM 258-6773 MOUNTING GP-BRACKET–SUPPORT S/N: C8G1-UP AN ATTACHMENT
ASSEMBLY
SMCS-1609 NOTE
i02396820
REF NO
GRAPHIC REF
1
1 1 1 1 1
M M
2 3 4 M-METRIC PART
PART NAME PART NUMBER
258-6774 3E-4304 095-0742 095-0827 9X-8256
GRAPHIC #1
238
ELECTRICAL AND STARTING SYSTEM
QTY
1 7 3 3 3
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
SUPPORT AS INSERT-THREADED (M6X1-6H-THD) SCREW-MACHINE (M6X1X16-MM) LOCKWASHER WASHER (6.6X12X2-MM THK)
g01144561
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 262-9635 MOUNTING GP-BRACKET–CABLE S/N: C8G1-UP AN ATTACHMENT
SMCS-1609 NOTE
REF NO
1 2 3 4 M-METRIC PART M
i02708111 GRAPHIC REF
1 1 1 1
GRAPHIC #1
SEBP4245-20
TIE
PART NAME PART NUMBER
264-6550 095-0742 095-0827 9X-8256
QTY
1 4 4 4
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
BRACKET SCREW-MACHINE (M6X1X16-MM) LOCKWASHER WASHER (6.6X12X2-MM THK)
1 of 1
4
g01179790
ELECTRICAL AND STARTING SYSTEM
239
ELECTRICAL AND STARTING SYSTEM 258-6790 MOUNTING GP-BUS BAR S/N: C8G1-UP AN ATTACHMENT
SMCS-445B NOTE
REF NO
1 2 3 M 4 5 M 6 M-METRIC PART
i02396888 GRAPHIC REF
1 1 1 1 1 1
PART NAME PART NUMBER
143-5099 155-2092 142-4899 7X-2621 8T-4121 8T-4137
GRAPHIC #1
240
ELECTRICAL AND STARTING SYSTEM
QTY
2 1 4 2 4 2
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
INSULATOR BAR LOCKWASHER BOLT (M10X1.5X12-MM) WASHER-HARD (11X21X2.5-MM THK) BOLT (M10X1.5X20-MM)
g01142777
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 239-9401 MOUNTING GP-ELECTRONIC CONTROL S/N: C8G1-UP AN ATTACHMENT
SMCS-1901
i03472344
NOTE
REF NO
GRAPHIC REF
M
1 2 3
1 1 1
F F-NOT SHOWN M-METRIC PART
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
QTY
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
240-0547 214-0889 5C-7261
1 1 1
FILTER-ELECTRONIC WASHER-SPRING (8.5X15.5-MM) NUT (M8X1.25-THD)
2L-8071
5
TERMINAL (10-GA TO 12-GA, 1/2-IN SCREW)
1 of 1
4
g01043121
ELECTRICAL AND STARTING SYSTEM
241
ELECTRICAL AND STARTING SYSTEM 247-2701 MOUNTING GP-ELECTRONIC CONTROL S/N: C8G1-UP AN ATTACHMENT
SMCS-1901 NOTE
Y
i03523427
REF NO
GRAPHIC REF
1 2
1 1
F F-NOT SHOWN Y-SEPARATE ILLUSTRATION
PART NAME PART NUMBER
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
255-1085 246-5894
1 1
KIT-INSTALLATION MODULE AS-SENSING (3-PHASE VOLTAGE)
246-4120
1
HARNESS AS-WIRING (VOLTAGE REGULATOR)
GRAPHIC #1
242
QTY
ELECTRICAL AND STARTING SYSTEM
555
g01156841
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 247-2702 MOUNTING GP-ELECTRONIC CONTROL S/N: C8G1-UP AN ATTACHMENT
SMCS-1901 NOTE
i03327704
REF NO
GRAPHIC REF
1 2
1 1
Y
F F-NOT SHOWN Y-SEPARATE ILLUSTRATION
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
QTY
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
255-1086 246-5894
1 1
STRIP GP-TERMINAL MODULE AS-SENSING (3-PHASE VOLTAGE)
246-4120
1
HARNESS AS-WIRING (VOLTAGE REGULATOR)
1 of 1
4
273
g01221021
ELECTRICAL AND STARTING SYSTEM
243
ELECTRICAL AND STARTING SYSTEM 237-7188 MOUNTING GP-JACKET WTR HEATER S/N: C8G1-UP AN ATTACHMENT
SMCS-1383 NOTE
REF NO
i03487563 GRAPHIC REF
1 2 B 3 4 5 6 7 8 9 10 11 12 B 13 B-USE AS REQUIRED
1 1 1 1 1 1 1 1 1 1 1 1 1
PART NAME PART NUMBER
8C-6905 329-7859 112-4036 003-9163 7X-0347 1L-5987 6B-9081 8T-4122 329-7858 3B-6498 1F-6660 329-7860 8C-1358
GRAPHIC #1
244
ELECTRICAL AND STARTING SYSTEM
QTY
1 1 2 1 3 2 1 3 1 1 1 1 2
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
FITTING-REDUCER HOSE AS VALVE AS-SHUTOFF (JACKET WATER HEATER) ELBOW BOLT (5/8-11X2.25-IN) CONNECTOR-PIPE BUSHING-REDUCING WASHER-HARD (17X32X3.5-MM THK) BRACKET AS ELBOW NIPPLE-PIPE HOSE AS VALVE-BALL
g01828253
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 251-1412 MOUNTING GP-JACKET WTR HEATER S/N: C8G1-UP AN ATTACHMENT
SMCS-1383 NOTE
i02195535
REF NO
GRAPHIC REF
1
1
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
3U-9321
QTY
1
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
SPACER (25-MM THK)
1 of 1
4
g01077207
ELECTRICAL AND STARTING SYSTEM
245
ELECTRICAL AND STARTING SYSTEM 259-0317 MOUNTING GP-PANEL S/N: C8G1-UP AN ATTACHMENT
SMCS-1609 NOTE
i02443023
REF NO
GRAPHIC REF
1
1 1 1 1 1
1A 2 3 M-METRIC PART M
PART NAME PART NUMBER
235-1182 180-3748 203-5398 8T-4189 8T-4224
GRAPHIC #1
246
ELECTRICAL AND STARTING SYSTEM
QTY
1 6 8 6 6
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
BRACKET AS INSERT-THREADED (M8X1.25-THD) INSERT-THREADED (M5X0.8-THD) BOLT (M8X1.25X20-MM) WASHER-HARD (8.8X16X2-MM THK)
g01141104
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 258-6795 MOUNTING GP-TERMINAL STRIP S/N: C8G1-UP AN ATTACHMENT
SMCS-4460, 7426 NOTE
REF NO
GRAPHIC REF
Y
1 1 2 1 3 1 M 4 1 5 1 M-METRIC PART Y-SEPARATE ILLUSTRATION
GRAPHIC #1
SEBP4245-20
i02398601 PART NAME PART NUMBER
258-6796 095-0827 260-6688 5C-2890 9X-8256
QTY
1 8 8 8 16
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
TERMINAL & PLATE AS LOCKWASHER BOLT (M6X1X30-MM) NUT (M6X1-THD) WASHER (6.6X12X2-MM THK)
1 of 1
4
285
g01169290
ELECTRICAL AND STARTING SYSTEM
247
ELECTRICAL AND STARTING SYSTEM 268-8667 PLUG GP-BOX S/N: C8G1-UP AN ATTACHMENT
SMCS-7426 NOTE
i02710176
REF NO
GRAPHIC REF
1
1
PART NAME PART NUMBER
213-0985
GRAPHIC #1
248
ELECTRICAL AND STARTING SYSTEM
QTY
4
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
GROMMET
g01181328
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 261-5828 RELAY GP–GENERAL S/N: C8G1-UP AN ATTACHMENT
ALARM
SMCS-1422, 4493
i02399127 PART NAME
REF NO
GRAPHIC REF
1
1 1 1 1 1 1 1
245-2123 143-4478 223-6470 245-2124 211-0640 252-1732 143-4479
1 1 1 1 1 1 1
RELAY AS RELAY (24-VOLT) (EUROPEAN SOURCED) RELAY (10-AMPERE, 24-VOLT) (US SOURCED) BASE AS (RELAY) SPRING (RELAY) (US SOURCED) BASE-RELAY (US SOURCED) SOCKET-RELAY (EUROPEAN SOURCED)
F 1 B-USE AS REQUIRED F-NOT SHOWN
258-4701
1
HARNESS AS-ALARM
NOTE
B B 2 B B B
GRAPHIC #1
SEBP4245-20
PART NUMBER
QTY
1
2
3
1 of 1
4
5
6
SEE PAGE
(PRODUCT LEVEL)
g01137171
ELECTRICAL AND STARTING SYSTEM
249
ELECTRICAL AND STARTING SYSTEM 261-5829 RELAY GP-GROUND FAULT S/N: C8G1-UP AN ATTACHMENT TYPE 1
SMCS-4493 NOTE
i03525400
REF NO
GRAPHIC REF
1
1
F F-NOT SHOWN
PART NAME PART NUMBER
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
304-0849
1
RELAY (GROUND FAULT, 24-VOLT, DC)
304-0855
1
HARNESS AS-WIRING (GROUND FAULT)
GRAPHIC #1
250
QTY
ELECTRICAL AND STARTING SYSTEM
g01137173
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 261-5829 RELAY GP-GROUND FAULT S/N: C8G1-UP AN ATTACHMENT TYPE 2
SMCS-4493
i02939653
NOTE
REF NO
GRAPHIC REF
C
1 2
1 1
PART NAME PART NUMBER
QTY
1
2
3
4
5
6
317-9506 311-8118
1 1
RELAY (GROUND FAULT, 24-VOLT, DC) HARNESS AS-WIRING
F 304-0855 C-CHANGE FROM PREVIOUS TYPE F-NOT SHOWN
1
HARNESS AS-WIRING (GROUND FAULT)
GRAPHIC #1
SEBP4245-20
1 of 1
SEE PAGE
(PRODUCT LEVEL)
g01389376
ELECTRICAL AND STARTING SYSTEM
251
ELECTRICAL AND STARTING SYSTEM 141-8536 SENSOR GP-COOLANT LEVEL S/N: C8G1-UP PART OF 268-3362 SENSOR GP-COOLANT LEVEL AN ATTACHMENT
SMCS-7422 NOTE
i02806532 PART NAME
REF NO
GRAPHIC REF
1
1
102-8803
1
2
1
186-3735
3
PART NUMBER
GRAPHIC #1
252
ELECTRICAL AND STARTING SYSTEM
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
KIT-RECEPTACLE (3-PIN) (INCLUDES RECEPTACLE AS AND WEDGE) PIN-CONNECTOR (16-GA TO 18-GA) (INCLUDES CONNECTOR AS AND WEDGE)
g01181803
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 142-6947 SENSOR GP-COOLANT LEVEL–WATER S/N: C8G1-UP REQUIRES RADIATOR, EMCPII+ CONTROL PANEL AN ATTACHMENT
SMCS-7422 NOTE
REF NO
i02828410 GRAPHIC REF
Y 1 1 Y-SEPARATE ILLUSTRATION
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
239-9957
QTY
1
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
SENSOR GP-LIQUID LEVEL (COOLANT)
1 of 1
4
258
g00272176
ELECTRICAL AND STARTING SYSTEM
253
ELECTRICAL AND STARTING SYSTEM 268-3362 SENSOR GP-COOLANT LEVEL S/N: C8G1-UP AN ATTACHMENT
SMCS-7422 NOTE
REF NO
i03515902 GRAPHIC REF
Y 1 1 Y-SEPARATE ILLUSTRATION
PART NAME PART NUMBER
141-8536
GRAPHIC #1
254
ELECTRICAL AND STARTING SYSTEM
QTY
1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
SENSOR GP-COOLANT LEVEL
252
g01180755
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 142-0439 SENSOR GP-ENGINE–ENGINE S/N: C8G1-UP EMCP II AN ATTACHMENT
OIL
SMCS-1000, 1050, 1718, 1906, 1907, 1912, 1917, 1923, 1924, 1925, 1928, 1929, 7400, 7422 NOTE
REF NO
GRAPHIC REF
Y Y
1 1 2 1 3 1 4 1 5 1 Y-SEPARATE ILLUSTRATION
GRAPHIC #1
SEBP4245-20
PART NUMBER
216-8684 102-0050 3J-7354 5P-5528 0A-2926
QTY
1 1 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
SENSOR GP-PRESSURE (ENGINE OIL) SENSOR GP-TEMPERATURE (COOLANT) SEAL-O-RING ADAPTER-O-RING FITTING
1 of 1
i02828409
PART NAME
259 261
g00992685
ELECTRICAL AND STARTING SYSTEM
255
ELECTRICAL AND STARTING SYSTEM 269-0432 SENSOR GP-ENGINE S/N: C8G1-UP AN ATTACHMENT
SMCS-1000, 1050, 1718, 1906, 1907, 1912, 1917, 1923, 1924, 1925, 1928, 1929, 7400, 7422 NOTE
REF NO
GRAPHIC REF
1 2 3 4 5 6 7
1 1 1 1 1 1 1
PART NUMBER
260-9197 2M-9780 265-7429 265-7430 5P-1404 3J-1907 261-5172
GRAPHIC #1
256
i03515903
PART NAME
ELECTRICAL AND STARTING SYSTEM
QTY
1 2 1 1 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
ADAPTER SEAL-O-RING SENDER-PRESSURE (ENGINE OIL) SENDER-TEMPERATURE (COOLANT) ADAPTER-O-RING SEAL-O-RING SENSOR-TEMPERATURE (ENGINE OIL)
g01276264
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 311-1072 SENSOR GP-ENGINE S/N: C8G1-UP AN ATTACHMENT
SMCS-1000, 1050, 1718, 1906, 1907, 1912, 1917, 1923, 1924, 1925, 1928, 1929, 7400, 7422 NOTE
REF NO
GRAPHIC REF
1 2 3
1 1 1
GRAPHIC #1
SEBP4245-20
PART NUMBER
265-7429 265-7430 6K-6967
QTY
1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
SENDER-PRESSURE (ENGINE OIL) SENDER-TEMPERATURE (COOLANT) ADAPTER-PIPE
1 of 1
i03523583
PART NAME
g01406955
ELECTRICAL AND STARTING SYSTEM
257
ELECTRICAL AND STARTING SYSTEM 239-9957 SENSOR GP-LIQUID LEVEL S/N: C8G1-UP PART OF 142-6947 SENSOR GP-COOLANT LEVEL AN ATTACHMENT
SMCS-7422 NOTE
i02663324 PART NAME
REF NO
GRAPHIC REF
1
1
102-8803
1
2
1
186-3735
3
PART NUMBER
GRAPHIC #1
258
ELECTRICAL AND STARTING SYSTEM
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
KIT-RECEPTACLE (3-PIN) (INCLUDES RECEPTACLE AS & WEDGE) PIN-CONNECTOR (16-GA TO 18-GA)
g01281047
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 216-8684 SENSOR GP-PRESSURE–ENGINE S/N: C8G1-UP PART OF 142-0439 SENSOR GP-ENGINE AN ATTACHMENT
OIL
SMCS-1718, 1916, 1917, 1923, 1924, 1925 NOTE
REF NO
GRAPHIC REF
1 2
1 1
9X-1813 102-8803
1
3
1
180-9339
3
3E-3371
1
E
PART NUMBER
4 1 E-ORDER BY THE CENTIMETER
GRAPHIC #1
SEBP4245-20
i02021165 PART NAME
QTY
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
SLEEVE (34 CM) KIT-RECEPTACLE (3-PIN) (INCLUDES RECEPTACLE AS & WEDGE) PIN-CONNECTOR (14-GA TO 18-GA) (FOR 14 GAUGE WIRE) WEDGE-RECEPTACLE LOCK (3-PIN)
1 of 1
4
g00865974
ELECTRICAL AND STARTING SYSTEM
259
ELECTRICAL AND STARTING SYSTEM 4P-7610 SENSOR GP-SPEED–ENGINE
SPEED
S/N: C8G1-UP; 1DZ1-UP FOR USE WITH ELECTRONIC MODULAR CONTROL PANEL ALSO AN ATTACHMENT
SMCS-1907 NOTE
i03315317
REF NO
GRAPHIC REF
1
1 1 1 1
BE
PART NAME PART NUMBER
2 1 B-USE AS REQUIRED E-ORDER BY THE CENTIMETER
6V-2455 186-3735 9X-1386 102-8802
1 2
8T-4122
1
GRAPHIC #1
260
QTY
ELECTRICAL AND STARTING SYSTEM
1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
SENSOR GP-SPEED PIN-CONNECTOR (16-GA TO 18-GA) SLEEVE (14-CM) KIT-RECEPTACLE (2-PIN) (INCLUDES RECEPTACLE AS & WEDGE) WASHER-HARD (17X32X3.5-MM THK)
g00722623
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 102-0050 SENSOR GP-TEMPERATURE–ENGINE S/N: C8G1-UP PART OF 142-0439 SENSOR GP-ENGINE AN ATTACHMENT
COOLANT
SMCS-1906, 1919, 1921, 1922, 1928, 1929 NOTE
REF NO
GRAPHIC REF
1 2 3
1 1 1
E
i01628232 PART NAME
PART NUMBER
QTY
3E-3371 9X-1813 186-3735
1
102-8803
1
3
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
WEDGE-RECEPTACLE LOCK (3-PIN) SLEEVE (33CM) PIN-CONNECTOR (16-GA TO 18-GA) AVAILABLE REPAIR KIT(S): KIT-RECEPTACLE (3-PIN) (KIT INCLUDES RECEPTACLE AS. AND WEDGE)
E-ORDER BY THE CENTIMETER
GRAPHIC #1
SEBP4245-20
1 of 1
g00713601
ELECTRICAL AND STARTING SYSTEM
261
ELECTRICAL AND STARTING SYSTEM 228-7421 SHUNT TRIP GP S/N: C8G1-UP AN ATTACHMENT
SMCS-1420, 4461
i03525401 PART NAME
NOTE
PART NUMBER
253-6889 223-4234
QTY
1 1
1
2
3
4
5
6
(PRODUCT LEVEL)
SEE PAGE
CONNECTOR SHUNT TRIP AS (24-VOLT)
227-2809 SHUNT-TRIP S/N: C8G1-UP AN ATTACHMENT
SMCS-1420, 4461
i02453961 PART NAME
NOTE
PART NUMBER
223-4234 253-6890
QTY
1 1
1
2
3
4
5
6
(PRODUCT LEVEL)
SEE PAGE
SHUNT TRIP AS CONNECTOR
262
ELECTRICAL AND STARTING SYSTEM
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 2W-8198 SHUTOFF GP-ELECTRICAL–FUEL S/N: 1DZ1-UP ALSO AN ATTACHMENT
SMCS-7418 NOTE
REF NO
i01630346 GRAPHIC REF
1 1 2 1 3 1 4 1 5 1 6 1 Y-SEPARATE ILLUSTRATION Y
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
9X-2649 125-5774 6I-2002 1W-9070 9S-8750 5P-0537
QTY
2 1 1 1 2 2
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
STUD SOLENOID GP-SHUTOFF GASKET DIODE AS NUT-FULL (1/4-20 THD) WASHER-HARD (7.2X14.5X2MM THK)
1 of 1
4
264
g00616391
ELECTRICAL AND STARTING SYSTEM
263
ELECTRICAL AND STARTING SYSTEM 125-5774 SOLENOID GP-SHUTOFF–FUEL S/N: 1DZ1-UP PART OF 2W-8198 SHUTOFF GP-ELECTRICAL ALSO AN ATTACHMENT
SMCS-1259 NOTE
i01630347
REF NO
GRAPHIC REF
1 2
1 1
PART NAME PART NUMBER
6V-8377 9B-7233
GRAPHIC #1
264
ELECTRICAL AND STARTING SYSTEM
QTY
2 2
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
NUT (8-32-THD) LOCKWASHER
g00260074
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 236-7859 STARTING AID GP–ETHER S/N: C8G1-UP; 1DZ6500-UP AN ATTACHMENT
SMCS-1090 NOTE
i02442123
REF NO
GRAPHIC REF
1
1
F F-NOT SHOWN
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
QTY
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
9D-3721
1
SWITCH-TOGGLE (BREAK RETRACTION)
236-5315
1
HARNESS AS-STARTING AID
1 of 1
4
g01015523
ELECTRICAL AND STARTING SYSTEM
265
ELECTRICAL AND STARTING SYSTEM 243-1476 STARTING AID GP-ETHER S/N: C8G1-UP AN ATTACHMENT
SMCS-1456 NOTE
BE
M M
i02552211 PART NAME
REF NO
GRAPHIC REF
1 3 4 5 6
1 1 1 1 1 1
143-6997 6V-2686 5P-1196 6N-7672 203-3220 102-8802
1 4
7 8 9 10 11 12 13 14
1 1 1 1 1 1 1 1 1 1
7N-0140 5P-0372 4M-0061 8T-4224 5P-6315 4K-9821 4K-9822 3E-6332 7N-9801 102-8802
1 1 6 6 1 1 1 1 1 1
16 17 18 19 20 21
1 1 1 1 1 1 1 1 1 1 1
8T-4121 8T-4133 8T-4195 6H-4005 7N-2059 197-3309 4K-9097 4B-4310 9B-2923 9F-6595 9F-6596
10 5 5 2 2 1 6 4 2 1 1
PART NUMBER
QTY
1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
BRACKET CLIP TUBE (170CM) ATOMIZER-ETHER SWITCH AS-TEMPERATURE (ETHER AID ARMING) KIT-RECEPTACLE (2-PIN) (INCLUDES RECEPTACLE AS AND WEDGE) TUBE AS-COIL LOCK PIN BOLT (5/16-18X0.75-IN) WASHER-HARD (8.8X16X2-MM THK) ELBOW-FLARELESS SLEEVE NUT (5/16-24-THD) VALVE GP-ETHER STARTING (24-VOLT) GASKET KIT-RECEPTACLE (2-PIN) (INCLUDES RECEPTACLE AS AND WEDGE) WASHER-HARD (11X21X2.5-MM THK) NUT (M10X1.5-THD) BOLT (M10X1.5X30-MM) GROMMET CLAMP AS BOX AS NUT-WELD (5/16-18-THD) RIVET HINGE CATCH HOOK
AFJ 7N-0296 1 CYLINDER AS-ETHER A-NOT PART OF THIS GROUP B-USE AS REQUIRED E-ORDER BY THE CENTIMETER F-NOT SHOWN J-MUST BE PROCURED LOCALLY FROM YOUR CATERPILLAR DEALER M-METRIC PART
266
ELECTRICAL AND STARTING SYSTEM
1 of 2
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 243-1476 STARTING AID GP-ETHER (contd. )
GRAPHIC #1
SEBP4245-20
2 of 2
i02552211
g01285738
ELECTRICAL AND STARTING SYSTEM
267
ELECTRICAL AND STARTING SYSTEM 244-3701 STARTING AID GP-ETHER S/N: C8G1-UP AN ATTACHMENT
SMCS-1456 NOTE
M M E E E AF
i03473486 PART NAME
REF NO
GRAPHIC REF
1
1 1 1 1 1
3E-6332 3E-3365 6H-3615 186-3735 102-8802
1 1 1 2 1
1A 2 3 4 4A 4B 4C 4D 4E 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21A 21B
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
7N-9801 4K-9821 4K-9822 197-3309 4B-4310 4K-9097 9B-2923 9F-6595 9F-6596 5P-0372 5P-6315 6N-7672 7N-0140 7N-2059 232-4944 244-3702 4M-0061 6V-2686 8T-2502 8T-4121 8T-4133 8T-4195 8T-4224 8T-4896 5P-1196 5P-1196 5P-1196
1 1 1 1 4 6 2 1 1 1 1 1 2 2 2 1 6 4 2 6 3 3 6 2
1
7N-0296
1
PART NUMBER
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
VALVE GP-ETHER STARTING (24-VOLT) WEDGE-RECEPTACLE LOCK (2-PIN) PLUG-PROTECTION PIN-CONNECTOR (16-GA TO 18-GA) KIT-RECEPTACLE (2-PIN) (INCLUDES RECEPTACLE AS AND WEDGE) GASKET (EITHER CYLINDER) SLEEVE NUT (5/16-24-THD) BOX AS RIVET NUT-WELD (5/16-18-THD) HINGE CATCH HOOK LOCK PIN ELBOW-FLARELESS ATOMIZER-ETHER TUBE AS-COIL CLAMP AS GROMMET BRACKET BOLT (5/16-18X0.75-IN) CLIP BOLT (3/8-16X1.125-IN) WASHER-HARD (11X21X2.5-MM THK) NUT (M10X1.5-THD) BOLT (M10X1.5X30-MM) WASHER-HARD (8.8X16X2-MM THK) WASHER-HARD (10.2X18.5X2.5-MM THK) TUBE (100-CM) TUBE (54.2-CM) TUBE (8.4-CM) CYLINDER AS-ETHER (MUST BE PROCURED LOCALLY FROM YOUR CATERPILLAR DEALER)
A-NOT PART OF THIS GROUP E-ORDER BY THE CENTIMETER F-NOT SHOWN M-METRIC PART
268
ELECTRICAL AND STARTING SYSTEM
1 of 2
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 244-3701 STARTING AID GP-ETHER (contd. )
GRAPHIC #1
SEBP4245-20
2 of 2
i03473486
g01282751
ELECTRICAL AND STARTING SYSTEM
269
ELECTRICAL AND STARTING SYSTEM 4N-1062 STARTING MOTOR GP-ELECTRIC S/N: 1DZ1-UP 24 VOLT ALSO AN ATTACHMENT
SMCS-1453 NOTE
REF NO
i01632264 GRAPHIC REF
1 1 2 1 3 1 4 1 Y-SEPARATE ILLUSTRATION Y
PART NAME PART NUMBER
8S-2332 207-1564 4H-7869 9F-4337
GRAPHIC #1
270
ELECTRICAL AND STARTING SYSTEM
QTY
3 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
BOLT-12 POINT HEAD (5/8-11X1.75 IN) STARTING MOTOR GP-ELECTRIC GASKET WIRE AS
271
g00818932
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 207-1564 STARTING MOTOR GP-ELECTRIC S/N: 1DZ1-UP 24 VOLT PART OF 4N-1062 STARTING MOTOR GP-ELECTRIC ALSO AN ATTACHMENT
SMCS-1453 NOTE
i02951373 PART NAME
REF NO
GRAPHIC REF
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
3T-3434 7T-3279 8T-8566 6V-8188 7X-0562 3T-3422 7T-3278 7T-3277 7T-3454 283-1107 7T-3451 8T-8569 5S-7349 8T-4205 8H-1141 3R-8797 7T-3276 7T-3973 4M-1831 7L-2894 036-9823 6N-3826 7T-3974 7X-3373 250-8279 6V-8378 8F-1434 8T-0328 8T-9884
6 1 1 4 4 1 1 1 1 1 1 1 4 4 4 8 1 1 1 1 5 1 1 6 1 2 2 2 1
30
1
8C-3655
1
31
1
7T-3268
1
7T-3267
1
SEBP4245-20
1 of 2
PART NUMBER
QTY
1
2
3
4
5
6
(PRODUCT LEVEL)
SEE PAGE
PLUG HOUSING AS (STARTING MOTOR) TERMINAL AS NUT (1/2-13-THD) WASHER-HARD (13.5X19X0.8-MM THK) WIRE AS HOLDER AS-BRUSH (STARTING MOTOR) COIL AS-FIELD INSULATOR KIT-CONNECTOR (STARTING MOTOR) KIT-INSULATOR (TERMINAL) INSULATOR-TERMINAL BOLT (1/4-20X0.5-IN) WASHER-HARD (7.2X14.5X2-MM THK) SHOE-POLE SCREW & WASHER AS (3/8-24X0.72-IN) ARMATURE AS (24-VOLT) HOUSING AS-LEVER PLUG-LEVER HOUSING GASKET BOLT (1/4-28X1-IN) DRIVE AS-MOTOR HOUSING AS-DRIVE BOLT (5/16-18X0.88-IN) KIT-SOLENOID (STARTING MOTOR) NUT (10-32-THD) LOCKWASHER WASHER-HARD (5.5X10X1-MM THK) KIT-INSULATOR (STARTING MOTOR) (INCLUDES INSULATORS & BUSHING) KIT-BRUSH (STARTING MOTOR) (INCLUDES SEAL, BRUSHES, SPRINGS, SCREWS & SCREW ASSEMBLIES) KIT-LEVER (STARTING MOTOR) (INCLUDES NUT, GASKET, RETAINER, SEALS & LEVER ASSEMBLIES) AVAILABLE REPAIR KIT(S): KIT-BUSHING (STARTING MOTOR) (INCLUDES BUSHINGS, WICKS, CUP, SEALS, GASKET, SCREWS, WASHERS & NUT)
ELECTRICAL AND STARTING SYSTEM
271
ELECTRICAL AND STARTING SYSTEM 207-1564 STARTING MOTOR GP-ELECTRIC (contd. )
GRAPHIC #1 272
ELECTRICAL AND STARTING SYSTEM
i02951373
g01470346
2 of 2
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 255-1086 STRIP GP-TERMINAL
S/N: C8G1-UP PART OF 247-2702 MOUNTING GP-ELECTRONIC CONTROL AN ATTACHMENT SMCS-4460, 7426 NOTE
REF NO
1 2 3 4 5 6 M 7 M 8 9 M 10 11 M 12 M 13 M 14 15 16 17 M-METRIC PART
i03327716
GRAPHIC REF
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
GRAPHIC #1 SEBP4245-20
PART NAME PART NUMBER
247-2628 254-4230 254-4229 254-4235 254-4233 254-5846 6V-2313 7Y-5226 8T-0328 6V-8931 096-0192 135-2422 130-2792 3E-6900 254-4238 254-5845 254-5847
QTY
1 1 1 2 1 2 4 4 4 2 4 6 2 2 1 26 1
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
BRACKET PLATE PLATE MOUNT BRACKET TERMINAL BOLT (M5X0.8X30-MM) NUT (M5X0.8-THD) WASHER-HARD (5.5X10X1-MM THK) SCREW-WASHER HEAD (M6X1X16-MM) LOCKWASHER NUT SCREW (M6X1X16-MM) BOLT (M5X0.8X12-MM) RAIL TERMINAL TERMINAL
1 of 1
4
g01705694
ELECTRICAL AND STARTING SYSTEM
273
ELECTRICAL AND STARTING SYSTEM 142-2456 SUPPORT GP-BATTERY S/N: C8G1-UP PART OF 237-7204 SUPPORT GP-BATTERY AN ATTACHMENT
SMCS-7257 NOTE
REF NO
i02707809 GRAPHIC REF
PART NAME PART NUMBER
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
(NO SERVICED PARTS)
GRAPHIC #1
274
ELECTRICAL AND STARTING SYSTEM
g01016654
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 237-7204 SUPPORT GP-BATTERY S/N: C8G1-UP AN ATTACHMENT TYPE 1
SMCS-7257 NOTE
REF NO
1 2 3 M 4 5 6 M 7 8 M 9 M 10 M-METRIC PART
i02467887 GRAPHIC REF
1 1 1 1 1 1 1 1 1 1
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
142-2456 142-2457 8T-4121 8T-4133 240-0467 240-0466 8T-7547 8T-4224 5C-7261 8T-4195
QTY
1 1 8 4 1 1 2 4 2 4
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
SUPPORT GP-BATTERY ANGLE WASHER-HARD (11X21X2.5-MM THK) NUT (M10X1.5-THD) CABLE AS-BATTERY (POSITIVE) CABLE AS-BATTERY (NEGATIVE) BOLT (M8X1.25X30-MM) WASHER-HARD (8.8X16X2-MM THK) NUT (M8X1.25-THD) BOLT (M10X1.5X30-MM)
1 of 1
4
g01108822
ELECTRICAL AND STARTING SYSTEM
275
ELECTRICAL AND STARTING SYSTEM 237-7204 SUPPORT GP-BATTERY S/N: C8G1-UP AN ATTACHMENT TYPE 2
SMCS-7257 NOTE
REF NO
i03317324 GRAPHIC REF
PART NAME PART NUMBER
Y
1 1 142-2456 2 1 142-2457 3 1 8T-4121 M 4 1 8T-4133 5 1 143-5968 6 1 240-0468 M 7 1 8T-4195 C 8 1 8L-8413 C-CHANGE FROM PREVIOUS TYPE M-METRIC PART Y-SEPARATE ILLUSTRATION
GRAPHIC #1
276
ELECTRICAL AND STARTING SYSTEM
QTY
1 1 8 4 1 1 4 2
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
SUPPORT GP-BATTERY ANGLE WASHER-HARD (11X21X2.5-MM THK) NUT (M10X1.5-THD) CABLE AS (BATTERY TERMINAL) (RED) CABLE AS (STARTER MOTOR TERMINAL) (BLACK) BOLT (M10X1.5X30-MM) STRAP-CABLE
274
g01352849
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 272-2205 SUPPORT GP-CABLE S/N: C8G1-UP AN ATTACHMENT
SMCS-0635, 4459 NOTE
i02613183
REF NO
GRAPHIC REF
1 2
1 1
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
7H-8213 7K-1181
QTY
12 24
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
MAT STRAP-CABLE
1 of 1
4
g01176766
ELECTRICAL AND STARTING SYSTEM
277
ELECTRICAL AND STARTING SYSTEM 261-5824 SWITCH AS–ETHER S/N: C8G1-UP AN ATTACHMENT
START
SMCS-1400, 1435, 4450 NOTE
REF NO
GRAPHIC REF
1
1
F
i02461169 PART NAME PART NUMBER
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
9D-3721
1
SWITCH-TOGGLE (ETHER START)
260-5312 1S-9593
1 6
HARNESS AS-STARTING AID STRAP-CABLE
F-NOT SHOWN
GRAPHIC #1
278
ELECTRICAL AND STARTING SYSTEM
g01137018
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 240-3149 SWITCH AS-LIQUID LEVEL S/N: C8G1-UP PART OF 325-2496 SWITCH GP-LIQUID LEVEL AN ATTACHMENT
SMCS-7422 NOTE
REF NO
i02707702 GRAPHIC REF
PART NAME PART NUMBER
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
(NO SERVICED PARTS)
GRAPHIC #1
SEBP4245-20
1 of 1
g01042092
ELECTRICAL AND STARTING SYSTEM
279
ELECTRICAL AND STARTING SYSTEM 240-3150 SWITCH AS-LIQUID LEVEL–DIESEL S/N: C8G1-UP AN ATTACHMENT
FUEL
SMCS-7422 NOTE
REF NO
i02442742 GRAPHIC REF
PART NAME PART NUMBER
QTY
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
(NO SERVICED PARTS)
GRAPHIC #1
280
ELECTRICAL AND STARTING SYSTEM
g01042096
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 7N-0718 SWITCH GP-DISCONNECT–BATTERY S/N: C8G1-UP PART OF 237-7208 SWITCH GP-DISCONNECT AN ATTACHMENT
SMCS-1411 NOTE
i02624026
REF NO
GRAPHIC REF
1 2 3 4 5
1 1 1 1 1
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
8H-5306 8H-5303 2H-3922 9F-5644 6F-7045
QTY
1 1 2 2 2
1
2
3
5
6
SEE PAGE
(PRODUCT LEVEL)
KEY (BATTERY DISCONNECT) NUT (3/4-16-THD) LOCKWASHER LOCKWASHER NUT-FULL (3/8-24-THD)
1 of 1
4
g00715219
ELECTRICAL AND STARTING SYSTEM
281
ELECTRICAL AND STARTING SYSTEM 237-7208 SWITCH GP-DISCONNECT–BATTERY S/N: C8G1-UP AN ATTACHMENT
SMCS-1411 NOTE
REF NO
i02442513 GRAPHIC REF
1 1 2 1 Y 3 1 4 1 5 1 6 1 7 1 8 1 Y-SEPARATE ILLUSTRATION
PART NAME PART NUMBER
142-2489 144-3852 7N-0718 4M-0061 5M-3062 8T-4896 8T-4224 240-0475
GRAPHIC #1
282
ELECTRICAL AND STARTING SYSTEM
QTY
1 1 1 1 1 1 1 1
1
2
3
4
5
6
SEE PAGE
(PRODUCT LEVEL)
BRACKET FILM-INFORMATION (BATTERY POWER DISCONNECT) SWITCH GP-DISCONNECT BOLT (5/16-18X0.75-IN) BOLT (3/8-16X0.75-IN) WASHER-HARD (10.2X18.5X2.5-MM THK) WASHER-HARD (8.8X16X2-MM THK) CABLE AS
281
g01135676
1 of 1
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 325-2496 SWITCH GP-LIQUID LEVEL S/N: C8G1-UP AN ATTACHMENT
SMCS-7422 NOTE
REF NO
i03144479 GRAPHIC REF
Y 1 1 Y-SEPARATE ILLUSTRATION
GRAPHIC #1
SEBP4245-20
PART NAME PART NUMBER
240-3149
QTY
1
(PRODUCT LEVEL)
SEE PAGE
SWITCH AS-LIQUID LEVEL
279
1
2
3
1 of 1
4
5
6
g01645348
ELECTRICAL AND STARTING SYSTEM
283
ELECTRICAL AND STARTING SYSTEM 258-8562 SWITCH GP-TOGGLE–MOMENTARY S/N: C8G1-UP AN ATTACHMENT
SMCS-7332
i02443016 PART NAME
NOTE
PART NUMBER
110-7884 3L-8187 6T-3631 6T-3632 6T-3633 6V-8374
QTY
1 3 2 1 1 3
1
2
3
4
5
6
(PRODUCT LEVEL)
SEE PAGE
SWITCH AS-TOGGLE (MOMENTARY) LOCKWASHER NUT-HEX (15/32-32-THD) LOCKWASHER RING-LOCKING SCREW-MACHINE (6-32X0.25-IN)
284
ELECTRICAL AND STARTING SYSTEM
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 258-6796 TERMINAL & PLATE AS S/N: C8G1-UP OPTIONS PART OF 258-6795 MOUNTING GP-TERMINAL STRIP AN ATTACHMENT TYPE 1
SMCS-7332 NOTE
REF NO
i03244223 GRAPHIC REF
1 2 3 4 5 6 7
PART NAME PART NUMBER
1 1 1 1 1 1 1 M 1 1 1 M 8 1 9 1 10 1 11 1 M 12 1 H 13 1 H 13A 1 H 13B 1 L 14 1 H-ORDER BY THE MILLIMETER L-ORDER BY THE DECIMETER M-METRIC PART
SEBP4245-20
1 of 2
2G-8922 143-8789 195-2637 234-9423 235-0453 235-1140 258-6797 3E-4304 197-7426 203-5398 095-0742 095-0827 235-1130 8C-9660 8T-7961 235-6970 235-6970 235-6970 204-8659
QTY
1 2 9 1 80 1 1 5 2 12 3 3 1 1 1
1
2
3
4
5
6
(PRODUCT LEVEL)
SEE PAGE
CAP-PROTECTION BLOCK-TERMINAL SCREW (8-32X1/2-IN) TERMINAL (EARTH) TERMINAL (SPRING) COVER-END PLATE AS INSERT-THREADED (M6X1-THD) INSERT-THREADED (M4X0.7-THD) INSERT-THREADED (M5X0.8-THD) SCREW-MACHINE (M6X1X16-MM) LOCKWASHER COVER-END WASHER (4.6X7.9X0.8-MM THK) LOCKNUT (M4X0.7-THD) DUCT (410-MM) DUCT (410-MM) DUCT (370-MM) RAIL (5-DM)
ELECTRICAL AND STARTING SYSTEM
285
ELECTRICAL AND STARTING SYSTEM 258-6796 TERMINAL & PLATE AS (contd. )
GRAPHIC #1 286
ELECTRICAL AND STARTING SYSTEM
i03244223
g01646393
2 of 2
SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 258-6796 TERMINAL & PLATE AS S/N: C8G1-UP OPTIONS PART OF 258-6795 MOUNTING GP-TERMINAL STRIP AN ATTACHMENT TYPE 2
SMCS-7332 NOTE
REF NO
i02773232 GRAPHIC REF
1 2 3 4 5 6 7
PART NAME PART NUMBER
1 2G-8922 1 143-8789 1 195-2637 C 1 301-8317 C 1 301-8313 C 1 301-8318 1 258-6797 M 1 3E-4304 1 197-7426 1 203-5398 CM 8 1 5C-9553 C 9 1 4B-4274 C 10 1 301-8316 11 1 8C-9660 M 12 1 8T-7961 H 13 1 235-6970 H 13A 1 235-6970 H 13B 1 235-6970 L 14 1 204-8659 C-CHANGE FROM PREVIOUS TYPE H-ORDER BY THE MILLIMETER L-ORDER BY THE DECIMETER M-METRIC PART
SEBP4245-20
1 of 2
QTY
1 2 9 1 80 1 1 5 2 12 3 9 1 1 1
1
2
3
4
5
6
(PRODUCT LEVEL)
SEE PAGE
CAP-PROTECTION BLOCK-TERMINAL SCREW (8-32X1/2-IN) BLOCK-TERMINAL (EARTH) BLOCK-TERMINAL (SPRING) COVER-END PLATE AS INSERT-THREADED (M6X1-THD) INSERT-THREADED (M4X0.7-THD) INSERT-THREADED (M5X0.8-THD) BOLT (M6X1X16-MM) WASHER (5.5X13X1.2-MM THK) COVER-END WASHER (4.6X7.9X0.8-MM THK) LOCKNUT (M4X0.7-THD) DUCT (410-MM) DUCT (410-MM) DUCT (370-MM) RAIL (5-DM)
ELECTRICAL AND STARTING SYSTEM
287
ELECTRICAL AND STARTING SYSTEM 258-6796 TERMINAL & PLATE AS (contd. )
GRAPHIC #1
288
ELECTRICAL AND STARTING SYSTEM
i02773232
g01390056
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SEBP4245-20
ELECTRICAL AND STARTING SYSTEM 258-6796 TERMINAL & PLATE AS S/N: C8G1-UP OPTIONS PART OF 258-6795 MOUNTING GP-TERMINAL STRIP AN ATTACHMENT TYPE 3
SMCS-7332 NOTE
REF NO
GRAPHIC REF
1 2 3 4 5 6 7
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
2G-8922 143-8789 195-2637 301-8317 301-8313 301-8318 258-6797 3E-4304 197-7426 203-5398 8T-6411 4B-4274 301-8316 8C-9660 8T-7961 235-6970 235-6970 204-8659
1
147-1960
M CM
M H H L
i03474882 PART NAME
8 9 10 11 12 13 13A 14
CE
PART NUMBER
C 16 1 095-0827 C-CHANGE FROM PREVIOUS TYPE E-ORDER BY THE CENTIMETER H-ORDER BY THE MILLIMETER L-ORDER BY THE DECIMETER M-METRIC PART
SEBP4245-20
1 of 2
QTY
1 2 9 1 80 1 1 5 2 12 3 9 1 1 1
3
1
2
3
4
5
6
(PRODUCT LEVEL)
SEE PAGE
CAP-PROTECTION BLOCK-TERMINAL SCREW (8-32X1/2-IN) BLOCK-TERMINAL (EARTH) BLOCK-TERMINAL (SPRING) COVER-END PLATE AS INSERT-THREADED (M6X1-THD) INSERT-THREADED (M4X0.7-THD) INSERT-THREADED (M5X0.8-THD) SCREW-MACHINE (M6X1X12-MM) WASHER (5.5X13X1.2-MM THK) COVER-END WASHER (4.6X7.9X0.8-MM THK) LOCKNUT (M4X0.7-THD) DUCT (410-MM EACH) DUCT (370-MM) RAIL (5-DM) –OR– RAIL (50-CM) (FOR U.S. MANUFACTURE ONLY) LOCKWASHER
ELECTRICAL AND STARTING SYSTEM
289
ELECTRICAL AND STARTING SYSTEM 258-6796 TERMINAL & PLATE AS (contd. )
GRAPHIC #1
290
ELECTRICAL AND STARTING SYSTEM
i03474882