3281-MS-ELE-0005

COMMENTS RESOLUTION SHEET [CRS] QP PROJECT 3281 NUMBER EPIC FOR REPAIR OF SERVICE BERTH NO.4,BUND FOR RECLAMATION AREA AT WAKRA DOCK RLC PORT AND NEW BERTH FOR MARPOL RECEPTION FACILITIES AT RAS LAFFAN

CONTRACT NUMBER

GC12108800

CONTRACT TITLE

QP EXTERNAL TRANSMITTAL REFERENCE

EDR/GC12108800/EXT/TN/0629

DATE

17/12/2013

3281-MS-ELE-0005

DOCUMENT REVISION

Rev - 1

DOCUMENT NUMBER DOCUMENT TITLE No.

Material Submittal for Power and Earthing cable QP COMMENTS

1.1

The proposed vendor is in PVL and therefore acceptable.

1.2

Contractor to check if the lead sheathed cable for marpol berth are included as part of this material submittal. Revise the information accordingly

3281-MS-ELE-0005

CONTRACTOR RESPONSE

Confirm.

Confirmed refer page No. 31 of Data Sheet

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MATERIAL SUBMITTAL FOR POWER AND EARTHING CABLES

TABLE OF CONTENTS

S.NO.

DESCRIPTION

PAGE NO.

1

SCOPE OF THE DOCUMENT

4

2

COMPLIANCE STATEMENT

6

3

MANUFACTURE DETAILS

10

4

AREA OF INSTALLATION

12

5

DATA SHEET

14

6

COMPANY PROFILE

34

7

TEST CERTIFICATES

43




1.


This document covers the Material Submittal for the POWER AND EARTHING CABLES to be utilized in this project “ EPIC FOR THE REPAIR OF THE SERVICE BERTH NO . 4, BUND FOR RECLAIMATION AREA AT WAKRA DOCK RLC PORT AND NEW BERTH FOR MARPOL RECEPTION FACILITIES AT RAS LAFFAN” .


COMPLIANCE STATEMENT

TECHNICAL DEPARTMENT COMPLIANCE STATEMENT - QP SPECIFICATION ES.2.14.0070

ELECTRICAL POWER, CONTROL CABLES AND CABLES - REVISION AQP Specification QICC paragraph: Noted 1.0 QICC Comply 2.0 QICC Comply 3.0 QICC Comply 4.0 QICC Comply 5.0 QICC Comply 5.1 N/A 5.2 QICC Comply 5.3 Noted 5.4 Noted 6.0 QICC Comply 6.1 QICC Comply 6.1.1 QICC Comply 6.1.2 QICC Comply 6.2 QICC Comply 6.3 QICC Comply 6.4 Noted 7.0 QICC Comply 8.0 QICC Comply 8.1 QICC Comply 8.2 QICC Comply 8.3 Noted 8.4 Shall be submitted upon request 8.5 QICC Comply 9.0 QICC Comply 9.1 QICC Comply 9.2 QICC Comply 9.3 QICC Comply 9.4 QICC Comply 9.5 QICC Comply 9.6 QICC Comply 9.7 QICC Comply 9.7.1 QICC Comply 9.7.2 N/A 9.7.3 QICC Comply 9.7.4 QICC Comply 9.8 QICC Comply 9.8.1 QICC Comply 9.8.2 QICC Comply 9.8.3 N/A 9.9 N/A 9.10

10.0 10.1 10.2 10.3

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Noted QICC Complies to IEC 60228 QICC Comply

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ELECTRICAL POWER, CONTROL CABLES AND CABLES - REVISION AQP Specification QICC paragraph: QICC Comply with XLPE Insulation 10.4 QICC Comply 10.5 QICC Comply for Voltage above 6KV 10.6 QICC Comply 10.7 QICC Comply 10.8 QICC Comply with Galvanized steel wire Armour 10.9 QICC Comply 10.10 10.10.1 QICC Comply 10.10.1.1 10.10.1.2 N/A 10.10.2 N/A 10.10.2.1 N/A 10.10.2.2 N/A QICC Comply 10.11 QICC Comply 10.11.1 QICC Comply 10.11.2 10.12 N/A 10.12.1 N/A 10.12.1.1 N/A 10.12.1.2 N/A 10.12.2 N/A 10.12.2.1 N/A 10.12.2.2 N/A QICC Comply 10.12.3 10.12.4 N/A QICC Comply 10.13 QICC Comply 10.13.1 QICC Comply 10.13.2 QICC Comply 10.13.3 10.14 N/A 10.14.1 N/A 11.0 Noted 12.1 Our QA/QC system is based on ISO 9001-2008 12.2.1 Type test will be done for 1 sample per type Clause 12.2.1.1 N/A (Applicable only for Oil Resistant Sheath) Clause 12.2.1.2 Comply Clause 12.2.1.3 Comply Clause 12.2.1.4 N/A Clause 12.2.1.5 Comply Clause 12.2.1.6 Comply Clause 12.2.1.7 N/A Clause 12.2.1.8 Comply Clause 12.2.1.9 Comply Clause 12.2.1.10 Comply Clause 12.2.1.11 N/A

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ELECTRICAL POWER, CONTROL CABLES AND CABLES - REVISION AQP Specification QICC paragraph: Clause 12.2.2 Clause 12.2.2.1 Comply as a Type test Clause 12.2.2.2 Not Applicable Clause 12.2.2.3 Comply Clause 12.2.2.4 Comply Clause 12.2.2.5 Comply Clause 12.2.3 Clause 12.2.3.1 Comply Clause 12.2.3.2 Comply Clause 12.2.3.3 Comply Clause 12.2.3.4 Comply Clause 12.2.3.5 Comply Clause 12.2.3.6

According to IEC standards this test is applicable for voltage above 6KV

Clause 12.2.3.7 Clause 12.2.3.8 Clause 12.2.3.9 Clause 13.1 Clause 13.2 Clause 14.0 Clause 15.0 Clause 16.0

Comply as a Type test Comply Comply Comply Comply Comply Comply Comply

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MANUFACTURER/SUPPLIERS DETAILS


MATERIAL: POWER CABLES

Source Details:

Manufacturer Name

Qatar International Cables Company- A Nexans Company

Origin

Paris

P. O. Box

15991

Telephone No.

+974 44673009

Email I.D.

[email protected]


AR EA OF INSTALLATION


2. Area of Installation:



Service Berth-4



Marpol Reception Facilities


DATA SHEET

TECHNICAL DATA SHEET

Contact QICC-Nexans Phone: +97444085100 Email: [email protected]

1x25Cu/PVC///// 0.45/0.75 kV IEC 60227 DESCRIPTION 0.45/0.75 kV PVC TI1 core with copper conductor

21025MVZOUZ09AD0 IEC 60227 IEC 60332-1 APPLICATION Suitable for fixed installations at open air, in tube or canals and underground Max. Operation temperature: 70° Max. Short circuit temperature : 160° (Max 5 s) CONSTRUCTION 1. Conductor: Compacted Round conductor class 2 2. Insulation: PVC 3. Insulating Colour Sequence: G/Y 4. Marking: 450/750 V Cu / PVC 1 x 25 mm2 Year Meters

IEC 60227-3 Made In QATAR QICC - Nexans

CHARACTERISTICS Construction characteristics Conductor flexibility Conductor shape Material used for length water tightness Insulating Material Insulation Nominal Thickness Overall diameter (±7%) Length per drum

Stranded class 2 Circular None PVC TI1 1.2mm 8.4mm 3000m


Electrical characteristics Rated Voltage Uo/U (Um) Frequency DC Resistance AC Resistance AC Voltage test is 2.5KV for 5 mins Mechanical characteristics Mechanical resistance to impacts Cable flexibility Usage characteristics Short-circuit max. conductor temperature Max. conductor temperature in service


Voltage range 450/750 V 50Hz 0.727Ohm 0.9306Ohm

Good Rigid 160°C 70°C



1x70Cu/PVC-FR///// 0.45/0.75 kV IEC 60227 DESCRIPTION 0.45/0.75 kV PVC TI1 - FR core with copper conductor

21070MVZOUZ01AD0 IEC 60227 IEC 60332-1 APPLICATION Suitable for fixed installations at open air, in tube or canals and underground Max. Operation temperature: 70° Max. Short circuit temperature : 160° (Max 5 s) CONSTRUCTION 1. Conductor: Compacted Round conductor class 2 2. Insulation: PVC 3. Insulating Colour Sequence: G/Y 4. Marking: 450/750 V Cu / PVC- FR 1 x 70 mm2 IEC 60227-3 Made In QATAR QICC - Nexans Year Meters

CHARACTERISTICS Construction characteristics Conductor flexibility Conductor shape Material used for length water tightness Insulating Material Insulation Nominal Thickness Overall diameter (±7%) Length per drum

Stranded class 2 Circular None PVC TI1 - FR 1.4mm 12.75mm 3000m


Electrical characteristics Rated Voltage Uo/U (Um) Frequency DC Resistance AC Resistance AC Voltage test is 2.5KV for 5 mins Mechanical characteristics Mechanical resistance to impacts Cable flexibility Usage characteristics Short-circuit max. conductor temperature Max. conductor temperature in service


Voltage range 450/750 V 50Hz 0.268Ohm 0.343Ohm

Good Rigid 160°C 70°C



4x120Cu/XLPE/PVC//SWA//PVCFR 0.6/1/1.2 kV IEC 60502-1 DESCRIPTION 600/1000V XLPE steel wire armoured, four core cables with copper conductor

24120BXZVSB01B20 IEC 60502-1 IEC 60332-3 APPLICATION Power use outdoor application, even wet. Suitable for fixed installations at open air, in tube or canals and underground Max. Operation temperature: 90° Max. Short circuit temperature : 250° (Max 5 s) CONSTRUCTION 1. Conductor: Compacted Round conductor class 2 2. Insulation: Insulation Type XLPE • Excellent heat resistance (90°C) • Good mechanical strength • Excellent behavior under short circuit conditions (250°C) • Extremely good resistance to low temperatures 3. Metallic screen layer: None 4. Insulating Colour Sequence: Red - Yellow - Blue - Black 5. Bedding / Filling: PVC ST2 Natural bedding layer applying over the core. "Bedding color can be black or Natural." 6. Lead Sheathing: None. 7. Separation Sheathing: None. 8. Armour:



Galvanized steel wire armour 9. Outer sheath: PVC ST2 FR Cat A Natural, outer sheath layer applying over the armour layer. The outer sheath can be black or as per customer requirement. 10. Outer sheath colour: Black 11. Marking: 4 x 120 mm2 Cu / XLPE / PVC / SWA / PVC -FR 600/1000 V IEC 60502-1 MADE IN QATAR QICC-Nexans Year Meters

12. Packing: All drum types, lagged or not, up to a diameter of 3.0 m and a total weight of 13 tons. Drums can be wooden or steel. The length per drum as per customer requirement. Approximate drum size will be: DW-16

CHARACTERISTICS Construction characteristics Conductor flexibility Conductor shape Material used for length water tightness Insulating Material Nominal Insulation Thickness Min @ Point Screen Material of bedding / filling Nominal Thickness Min @ Point Armour Type Armour Wire Diameter Outer sheath Nominal Thickness Min @ Point Outer sheathing colour Outer sheathing diameter ± 7% Length per drum Electrical characteristics Rated Voltage Uo/U (Um) Frequency Test voltage DC Resistance @ 20°C AC Resistance @ 90°C Short Circuit Current of Conductor Approx. capacitance Current Carry Capacity: Current Carry Capacity in Air

Stranded class 2 Round compacted RMC None XLPE 1.2mm 0.98mm None PVC ST2 Natural or Black 1.4mm 0.92mm SWA 2.5mm ± 5% PVC ST2 FR Cat A Natural 2.5mm 1.8mm Black or as per customer requirement 49.5mm 400m Voltage range 600/1000V 50Hz 3.5kV 0.153 Ohm 0.1958 Ohm 17.19 KA 0.756 µF/KM 353A


Current Carry Capacity in Ground Current Carry Capacity in Ground Duct Installation Condition: Air temperature (Deg) Ground temperature (Deg) Depth of lay (m) Soil thermal resistivity (K.m/W) Mechanical characteristics Mechanical resistance to impacts Cable flexibility Approx. Bending radius ± 5 % Approx. Max pulling force Usage characteristics Short-circuit max. conductor temperature Max. conductor temperature in service

Contact QICC-Nexans Phone: +97444085100 Email: [email protected] 257A 223A 30 20 0.7 2.5 Good Rigid 396mm 24 KN 250°C 90°C



4x240Cu/XLPE/PVC//SWA//PVCFR 0.6/1/1.2 kV IEC 60502-1 DESCRIPTION 600/1000V XLPE steel wire armoured, four core cables with copper conductor

24240BXZVSB01B20 IEC 60502-1 IEC 60332-3 APPLICATION Power use outdoor application, even wet. Suitable for fixed installations at open air, in tube or canals and underground Max. Operation temperature: 90° Max. Short circuit temperature : 250° (Max 5 s) CONSTRUCTION 1. Conductor: Compacted Round conductor class 2 2. Insulation: Insulation Type XLPE • Excellent heat resistance (90°C) • Good mechanical strength • Excellent behavior under short circuit conditions (250°C) • Extremely good resistance to low temperatures 3. Metallic screen layer: None 4. Insulating Colour Sequence: Red - Yellow - Blue - Black 5. Bedding / Filling: PVC ST2 Natural bedding layer applying over the core. "Bedding color can be black or Natural." 6. Lead Sheathing: None. 7. Separation Sheathing: None. 8. Armour:



Galvanized steel wire armour 9. Outer sheath: PVC ST2 FR Cat A Natural, outer sheath layer applying over the armour layer. The outer sheath can be black or as per customer requirement. 10. Outer sheath colour: Black 11. Marking: 4 x 240 mm2 Cu / XLPE / PVC / SWA / PVC-FR 600/1000 V IEC 60502-1 MADE IN QATAR QICC-Nexans Year Meters

12. Packing: All drum types, lagged or not, up to a diameter of 3.0 m and a total weight of 13 tons. Drums can be wooden or steel. The length per drum as per customer requirement. Approximate drum size will be: DW-25

CHARACTERISTICS Construction characteristics Conductor flexibility Conductor shape Material used for length water tightness Insulating Material Nominal Insulation Thickness Min @ Point Screen Material of bedding / filling Nominal Thickness Min @ Point Armour Type Armour Wire Diameter Outer sheath Nominal Thickness Min @ Point Outer sheathing colour Outer sheathing diameter ± 7% Length per drum Electrical characteristics Rated Voltage Uo/U (Um) Frequency Test voltage DC Resistance @ 20°C AC Resistance @ 90°C Short Circuit Current of Conductor Approx. capacitance Current Carry Capacity: Current Carry Capacity in Air

Stranded class 2 Round compacted RMC None XLPE 1.7mm 1.43mm None PVC ST2 Natural or Black 1.6mm 1.08mm SWA 2.5mm ± 5% PVC ST2 FR Cat A Natural 3mm 2.2mm Black or as per customer requirement 66.2mm 400m Voltage range 600/1000V 50Hz 3.5kV 0.0754 Ohm 0.0965 Ohm 34.32 KA 0.773 µF/KM 546A


Current Carry Capacity in Ground Current Carry Capacity in Ground Duct Installation Condition: Air temperature (Deg) Ground temperature (Deg) Depth of lay (m) Soil thermal resistivity (K.m/W) Mechanical characteristics Mechanical resistance to impacts Cable flexibility Approx. Bending radius ± 5 % Approx. Max pulling force Usage characteristics Short-circuit max. conductor temperature Max. conductor temperature in service

Contact QICC-Nexans Phone: +97444085100 Email: [email protected] 375A 324A 30 20 0.7 2.5 Good Rigid 530mm 48 KN 250°C 90°C



4x10Cu/XLPE//LS/SWA//PVCFR 0.6/1/1.2 kV IEC 60502-1 DESCRIPTION 600/1000V XLPE steel wire armoured, four core cables with copper conductor

24010BXZVSB01BO0 IEC 60502-1 IEC 60332-3 APPLICATION Power use outdoor application, even wet. Suitable for fixed installations at open air, in tube or canals and underground Max. Operation temperature: 90° Max. Short circuit temperature : 250° (Max 5 s)

CONSTRUCTION 1. Conductor: Compacted Round conductorclass 2 2. Insulation: Insulation Type XLPE Excellent heat resistance (90°C) Good mechanical strength Excellent behavior under short circuit conditions (250°C) Extremely good resistance to low temperatures • • •

•

3. Metallic screen layer: None 4. Insulating Colour Sequence: Red - Yellow - Blue - Black 5. Bedding / Filling: PVC Filling Compound 6. Lead Sheathing: Lead Ingots Alloy 1/2C 7. Separation Sheathing: PVC ST2 Natural 8. Armour:



Galvanized steel wire armour 9. Outer sheath: PVC ST2 FR Cat A Natural, outer sheath layer applying over the armour layer. The outer sheath can be black or as per customer requirement. 10. Outer sheath colour: Black 11. Marking: 4 x 10 mm2 Cu / XLPE / / Lead / / SWA / PVC FR 600/1000 V IEC 60502-1

MADE IN QATAR QICC-Nexans Year Meters

12. Packing: A ll drum types, lagged or not, up to a diameter of 3.0 m and a total weight of 13 tons. Drums can be wooden or steel. The length per drum as per customer requirement. Approximate drum size w ill be: DW-13

CHARACTERISTICS

Construction characteristics Conductor flexibility Conductor shape Material used for length water tightness Insulating Material Nominal Insulation Thickness Min @ Point Screen Material of bedding / filling Nominal Thickness Min @ Point Armour Type Lead sheath thickness Separation sheath thickness Armour Wire Diameter Outer sheath Nominal Thickness Min @ Point Outer sheathing colour Outer sheathing diameter ± 7% Length per drum Electrical characteristics Rated Voltage Uo/U (Um) Frequency Test voltage DC Resistance @ 20°C AC Resistance @ 90°C Short Circuit Current of Conductor Approx. capacitance Current Carry Capacity: Current Carry Capacity in Air

Stranded class 2 Round compacted RMC None XLPE 0.7mm 0.53mm None PVC Filling Compound 1mm 0.6mm SWA Nominal = 1.01mm Min @ point = 0.86mm Nominal = 1.0mm Min @ point = 0.6mm 1.6mm ± 5% PVC ST2 FR Cat A Natural 1.8mm 1.24mm Black or as per customer requirement 25.2mm 1000m Voltage range 600/1000V 50Hz 3.5kV 1.83 Ohm 2.3424 Ohm 1.43 KA 0.414 µF/KM 78A


Current Carry Capacity in Ground Current Carry Capacity in Ground Duct Installation Condition: Air temperature (Deg) Ground temperature (Deg) Depth of lay (m) Soil thermal resistivity (K.m/W) Mechanical characteristics Mechanical resistance to impacts Cable flexibility Approx. Bending radius ± 5 % Approx. Max pulling force

Contact QICC-Nexans Phone: +97444085100 Email: [email protected] 65A 58A

30 20 0.7 2.5 Good Rigid 302mm 2 KN

Usage characteristics Short-circuit max. conductor temperature Max. conductor temperature in service

250°C 90°C



4x25Cu/XLPE//LS/SWA//PVCFR 0.6/1/1.2 kV IEC 60502-1 DESCRIPTION 600/1000V XLPE steel wire armoured, four core cables with copper conductor

24025BXZVSB01BO0 IEC 60502-1 IEC 60332-3 APPLICATION Power use outdoor application, even wet. Suitable for fixed installations at open air, in tube or canals and underground Max. Operation temperature: 90° Max. Short circuit temperature : 250° (Max 5 s)

CONSTRUCTION 1. Conductor: Compacted Round conductor class 2 2. Insulation: Insulation Type XLPE Excellent heat resistance (90°C) Good mechanical strength Excellent behavior under short circuit conditions (250°C) Extremely good resistance to low temperatures • • •

•

3. Metallic screen layer: None 4. Insulating Colour Sequence: Red - Yellow - Blue - Black 5. Bedding / Filling: PVC Filling Compound 6. Lead Sheathing: Lead Ingots Alloy 1/2C 7. Separation Sheathing: PVC ST2 Natural 8. Armour:



Galvanized steel wire armour 9. Outer sheath: PVC ST2 FR Cat A Natural, outer sheath layer applying over the armour layer. The outer sheath can be black or as per customer requirement. 10. Outer sheath colour: Black 11. Marking: 4 x 25 mm2 Cu / XLPE / / Lead / / SWA / PVC FR 600/1000 V IEC 60502-1

MADE IN QATAR QICC-Nexans Year Meters


CHARACTERISTICS


Stranded class 2 Round compacted RMC None XLPE 0.9mm 0.71mm None PVC Filling Compound 1mm 0.6mm SWA Nominal = 1.27mm Min @ point = 1.11mm Nominal = 1.1mm Min @ point = 0.68mm 1.6mm ± 5% PVC ST2 FR Cat A Natural 1.9mm 1.32mm Black or as per customer requirement 32mm 1000m Voltage range 600/1000V 50Hz 3.5kV 0.727 Ohm 0.9306 Ohm 3.58 KA 0.498 µF/KM

131A




30 20 0.7 2.5 Good Rigid 384mm 5 KN


250°C 90°C



4x95Cu/XLPE/PVC/LS/SWA//PVCFR 0.6/1/1.2 kV IEC 60502-1 DESCRIPTION 600/1000V XLPE steel wire armoured, four core cables with copper conductor

24095BXZVSB01B2O IEC 60502-1 IEC 60332-3 APPLICATION Power use outdoor application, even wet. Suitable for fixed installations at open air, in tube or canals and underground Max. Operation temperature: 90° Max. Short circuit temperature : 250° (Max 5 s)

CONSTRUCTION 1. Conductor: Compacted Round conductorclass 2 2. Insulation: Insulation Type XLPE Excellent heat resistance (90°C) Good mechanical strength Excellent behavior under short circuit conditions (250°C) Extremely good resistance to low temperatures •

• •

•

3. Metallic screen layer: None 4. Insulating Colour Sequence: Red - Yellow - Blue - Black 5. Bedding / Filling: PVC ST2 Natural bedding layer applying over the core. "Bedding color can be black or Natural." 6. Lead Sheathing: Lead Ingots Alloy 1/2C 7. Separation Sheathing: PVC ST2 Natural 8. Armour:



Galvanized steel wire armour 9. Outer sheath: PVC ST2 FR Cat A Natural, outer sheath layer applying over the armour layer. The outer sheath can be black or as per customer requirement. 10. Outer sheath colour: Black 11. Marking: 4 x 95 mm2 Cu / XLPE / PVC / Lead / / SWA / PVC FR 600/1000 V IEC 60502-1 MADE IN QATAR QICC-Nexans Year Meters


CHARACTERISTICS


Stranded class 2 Round compacted RMC None XLPE 1.1mm 0.89mm None PVC ST2 Natural or Black 1.2mm 0.76mm SWA Nominal = 1.61mm Min @ point = 1.43mm Nominal = 1.3mm Min @ point = 0.84mm 2.5mm ± 5% PVC ST2 FR Cat A Natural 2.6mm 1.88mm Black or as per customer requirement 50.7mm 500m Voltage range 600/1000V 50Hz 3.5kV 0.193 Ohm 0.247 Ohm 13.95 KA 0.756 µF/KM

304A




30 20 0.7 2.5 Good Rigid 608mm 19 KN


250°C 90°C


COMPANY PROFILE

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TEST CERTIFICATES

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