Lovely Professional University, Punjab Course Code
Course Title
Course Planner
Lectures
MEC442
NON TRADITIONAL MACHINING PROCESSES
16727::Sunil Sharma
Course Category
Courses with conceptual focus
Tutorials Practicals Credits
2.0
0.0
0.0
TextBooks Sr No
Title
Author
Edition
Year
Publisher Name
T-1
Modern Machining Processes
PC Pandey, H.S.Shan
1st
2000
Mc graw Hill
Reference Books Sr No
Title
Author
Edition
Year
Publisher Name
R-1
Advanced Machining processes
V.K.Jain
2nd
2007
Allied Publishers
R-2
Non Conventional Machining
P. K. Mishra
1st
2006
Narosa Publishing House Pvt. Ltd
R-3
Manufacturing en engineering and technology
Serope Kalpakjian and Steven R. Schmid
4th
Pearson
Relevant Websites Sr No
(Web address) (only if relevant to the course)
Salient Features
RW-1
http://www.nptel.iitm.ac.in/courses/112104028/
IIT Video lectures
RW-2
http://www.bullentech.com/ultrasonic-machining
Ultrasonic machining
RW-3
www.qualitetch.co.uk/upload/documents/white_paper.pdf
Photo chemical machining
RW-4
www.mecpl.com/images/thermalspray.pdf
Thermal spraying process
LTP week distribution: (LTP Weeks) Weeks before MTE
7
Weeks After MTE
7
Spill Over
2
Detailed Plan For Lectures Week Number
Lecture Number
Broad Topic(Sub Topic)
Chapters/Sections of Text/reference Text/reference books
Other Readings, Relevant Websites, Audio Visual Aids, software and Virtual Labs
Lect Lectur uree Desc Descri ript ptio ion n
Lear Learni ning ng Outc Outcom omes es
Peda Pedago gogi gica call Too Tooll Demonstration/ Case Study / Images / animation / ppt etc. Planned
2.0
Wee k 1
Lecture 1
Introduc tion(Class ifica tion and Hybrid processes)
T-1:Ch1
RW-1
Explain the different To learn about different Discussion Types of processes used material removal for material removal. process
Introduction(Classification of material removal processes)
T-1:Ch1
RW-1
Explain the different To learn about different Discussion Types of processes used material removal for material removal. process
Introduction(Characteristics of conventional material removal processes)
T-1:Ch1
RW-1
Characteristics of different conventional material removal processes
Introduction(Why do we need advanced machining processes)
T-1:Ch1
RW-1
Investigate the Need of To learn about the need Discussion advanced processes for machining of material
Mechanical processes(Process description)
T-1:Ch2
RW-1
Explain Process To learn about different Discussion parameter for machining process parameter and discuss the applications
Mechanical processes(Application)
T-1:Ch2
RW-1
Discuss the Applications To learn about uses in of mechanical processes industry
Discussion
Mechanical processes(Modelling)
T-1:Ch2
RW-1
Explain Modelling parameter.
Discussion, Video
Mechanical processes(Product quality related issues-)
T-1:Ch2
RW-1
Investigate the problems To learn factors related to product affecting quality Quality issues
Discussion, Video
Lecture 4
Mechanical processes(Ultrasonic machining)
T-1:Ch2
RW-1 RW-2
Explain the Working of ultrasonic machining
To learn the working principle of ultrasonic machining
Display of picture of Ultrasonic machining
Lecture 5
Me cha nical proc esse s(Ultra sonic machining)
T-1:Ch2
RW-1 RW-2
Explain the Working of ultrasonic machining
To learn the working principle of ultrasonic machining
Display of picture of Ultrasonic machining
Lecture 6
Mechanical processes(Water jet machining)
T-1:Ch2
RW-1
Explain the Working procedure of water jet machining
To learn the principle of Figure of AJM abrasive jet machining
Lecture 7
Me cha nical proc esse s(Abras ive je t machining)
T-1:Ch2
RW-1
Spillover
To learn the principle of Figure of AJM, AWJM abrasive jet machining and abrasive jet machining
Mechanical processes(Abrasive water jet machining)
T-1:Ch2
RW-1
Explain the Working procedure of Abrasive jet machining and Abrasive water jet machining
To learn the principle of Figure of AJM, AWJM abrasive jet machining and abrasive jet machining
Lecture 2
Week 2
Wee k 3
Wee k 4
Lecture 3
Lecture 8 Week 5
Lecture 10
To know about the characteristics of material removal processes
To learn about parameters
Discussion
Test,Presentation and Write Up1 Chemical processes(Modelling)
T-1:Ch3
RW-1
Explain the Modelling parameters of chemical processes
To learn about modelling parameter
Discussion
Week 5
Lecture 9
Chemical processes(Process description)
T-1:Ch3
RW-1
Explain the Modelling parameters of chemical processes
To learn about modelling parameter
Week 6
Lecture 11
Chemical processes(Application)
T-1:Ch3
RW-1
Discuss the application of chemical processes Use in industry
To learn about usage in Discussion industry
Lecture 12
Chemical processes(Product quality related issues-)
T-1:Ch3
RW-1
Investigate the problems To learn about quality related to product issues related to Quality issues chemical processes
Discussion
Lecture 13
Chemic al proce sses(Chemica l machining)
T-1:Ch3
RW-1
Explain the working of TO learn about Chemical machining principle of chemical machining
Figure and video of chemical machining
Lecture 14
Chemical processes(Photochemical machining)
T-1:Ch3
RW-1 RW-3
Explain the Working of photochemical machining
To learn about photochemical machining
Figure and video of photo chemical machining
Wee k 7
Discussion
MID-TERM Week 8
Lecture 15
Lecture 16
Week 9
Lecture 17
Electrochemical processes(Process description)
T-1:Ch 4
RW-1
Description of process parameters
To learn about process parameters
Discussion
Electrochemical processes (Modelling)
T-1:Ch 4
RW-1
Description of the modelling parameters
To learn about modelling parameters
Discussion
Electrochemical processes (Application)
T-1:Ch4
RW-1
Discuss the application To learn about practical Discussion of electrochemical use process Uses in industry
Electrochemical processes(Product quality related issues-)
T-1:Ch4
RW-1
Investigatethe problems related to product Quality issues
Electrochemical processes (Electrochemical machining)
T-1:Ch3
RW-1
Explain the Working of To learn the principle of Discussion electrochemical electrochemical machining machining
Lecture 18 Wee k 10
Lecture 19
Lecture 20
To learn about quality issues related to Electrochemical processes
Discussion
Test,Presentation and Write Up2 Therma l process es(Proce ss description)
T-1:Ch4
RW-1
Description of Process parameter of thermal process
To learn the process parameters of thermal process
Discussion
Thermal processes(Modelling)
T-1:Ch4
RW-1
Explain the Modelling parameters of thermal process
To learn the modelling parameters of thermal process
Discussion
Thermal processes(Application)
T-1:Ch4
RW-1
Explain the Working of To learn the principle of Discussion elecrodischarge electrodischrge machining machining
Thermal processes(Product quality related issues-)
T-1:Ch4
RW-1
Explain the Working of To learn the principle of Discussion elecrodischarge electrodischrge
Week 10
Lecture 20
Thermal processes (Electrodischarge machining)
T-1:Ch4
RW-1
Explain the Working of To learn the principle of Discussion elecrodischarge electrodischrge machining machining
Week 11
Lecture 21
Thermal processes(Laser beam machining)
T-1:Ch4
RW-1
Explain Working of laser To learn the principle of Discussion beam machining laser beam machining
Lecture 22
Thermal processes(Electron beam machining)
T-1:Ch4
RW-1
Explain the Working of To learn the principle of Discussion electron beam machining electron beam machining
Lecture 23
Advanced topics(Introduction to chemical vapor deposition process)
R-3:Ch4/4.5
RW-1
Explain the Working of To learn the principle of Figure of CVD chemical vapor chemical deposition deposition
Week 12
Lecture 24 Week 13
Lecture 25
Advanced topics(Physical vapor deposition process)
R-3:Ch 4/4.5
RW-1
Explain the Working of To learn the principle of Figure of PVD physical deposition physical deposition
Advanced topics(Thermal spraying process)
R-3:Ch 4/4.5
RW-1
Explain the working of Thermal spraying
Advanced topics(Electro jet drilling)
T-1:Ch3
RW-1
Explain the Working of To learn the principle of Figure of Electro Jet electrojetdrilling electro jet drill Drilling
Advanced topics(Electro chemical grinding)
T-1:Ch3
RW-1
Explain the Working of To learn the principle of Figure of Electro Jet electrojetdrilling electro jet drill Drilling
Lecture 27
Advanced topics(Electro chemical discharge machining)
T-1:Ch3 R-3:Ch 10/10.12
RW-1
Explain the Working of electrochemical discharge machining and introduction to rapid prototyping processes
To learn the principle of Figure of electro electro chemical chemical discharge discharge machining machining and rapid and rapid prototyping prototyping methods processes
Lecture 28
Advanced topics(Rapid prototyping)
R-3:Ch4/4.5
RW-1
Spillover
To learn the principle of Discussion rapid prototyping
Lecture 26
Week 14
Test,Presentation and Write Up3
SPILL OVER Week 15
Lecture 29
Spill Over
Lecture 30
Spill Over
Scheme for CA: Component Test,Presentation and Write Up
Frequency
Out Of 2
3 Total :-
Details of Academic Task(s)
Each Marks Total Marks 30
60
30
60
To learn the principle of Figure of Thermal thermal spraying spraying
AT No.
Objective
Topic of the Academic Task
Nature of Academic Task (group/individuals/field work
Evaluation Mode
Allottment / submission Week
Test1
To assess the knowledge of students regarding covered topics
Classification of material removal processes, Characteristics of Individual conventional material removal processes, Why do we need advanced machining processes, Process description, Application, Modelling, Product quality related issues-, Ultrasonic machining, Water jet machining, Abrasive jet machining, Abrasive water jet machining
Test evaluation
3/4
Test2
To assess the knowledge of students regarding covered topics
Electrochemical processes, Process description, Modelling, Application, Product quality related issues, Electrochemical machining, Thermal processes
Individual
Test evaluation
8/9
Presentation and Write Up1
To assess the knowledge of students regarding covered topics
Any topic covered in the syllabus
Individual
Evaluation of presentation and write up
2 / 12
