SAP S/4HANA Advanced ATP and Manufacturing for planning & scheduling Jesper Waaben, Senior Solution Advisor, SAP Christian Gyldahl, Partner, Implement
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SAP S/4HANA “Supply Chain” Overview (1610) - ME (oP)
- IBP Plattform (C)
- MII (oP)
- SNC (oP) - APO- DP; -SNP (oP) - TM (oP)
PP/DS (1610) EWM (1610) AATP (1610, 1709, 1808)
Industries © 2017 SAP SE or an SAP affiliate company. All rights reserved.
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SAP S/4HANA Suite for Supply Chain Transformation
Omni-channel & E-commerce
Cloud for Sales
SAP IBP Demand Planning
SAP IBP Sales & Operations Planning
SAP IBP Response & Supply Planning
SAP IBP Inventory Planning & Optimization
SAP IBP Supply Chain Control Tower
Supply Chain Collaboration & Integration
Enterprise Management Inventory Management
Available-toPromise Order Management
Outsourced Manufacturing Materials Requirement Planning
Order Fulfillment
Production Planning & Detailed Scheduling
Transportation Warehousing SAP TM Transportation Management (planning, optimization and execution)
SAP Event Management
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SAP EWM Warehouse automation and optimization
Quality Management
SAP Manufacturing Execution
SAP IoT & Predictive Maintenance
SAP Track and Trace
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Respond with Confidence with SAP S/4HANA 1610 advanced ATP
Sales Orders high Delivery Priority
4
Release for Delivery
Forecast Scope of Check
3
Win Gain Redistribute
2
Fill
Product Availability Check (PAC)
« Manipulate » confirmation
Criticality
Lose
Planned Quantity Available Quantity Consumed Quantity
Backorder Processing
1
« On the spot » confirmation
Product Allocation (PAL) Re-Prioritize Confirmation low short © 2017 SAP SE or an SAP affiliate company. All rights reserved.
Timeline
long Prioritize Demand
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Criticality
Sales Orders
high Delivery Priority
4
Release for Delivery
Forecast Scope of Check
3
Win Gain Redistribute
2
Fill
Product Availability Check (PAC) « Manipulate » confirmation
Lose
Planned Quantity Available Quantity Consumed Quantity
Backorder Processing
1
« On the spot » confirmation
Product Allocation (PAL) Re-Prioritize Confirmation low short © 2017 SAP SE or an SAP affiliate company. All rights reserved.
long
Timeline Prioritize Demand
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Roadmap - Overview Recent Innovations (as of 1610) S/4HANA advanced ATP
Product Availability Check (mass enabled) Back Order Processing (first version) Product Allocation Check (first version)
Planned Innovations 1709
Future Direction
Back Order Processing (complete) - different document types - automated exception handling
Rules Based ATP (product substitution) ATP Analytics
Product Allocations (complete) Product Availability Check Explanation tool
Integration with PP/DS for real time production scenarios (CTP and MATP)
Rules-Based ATP (plant substitution) Release for Delivery App
Scheduling (TM reuse) Interactive Back Order Processing
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Customer
Operational Excellence with SAP S/4HANA 1610 Manufacturing for planning & scheduling
SAP S/4HANA for Manufacturing planning and scheduling Comprehensive Plan to Produce in ONE System Sales Order Entry
MRP Run + Constrained Planning
Interactive Planning
Release to Production
Current
Production Execution
Monitor and Control
Recent Improvements
S/4HANA 1610 Master data
APO-PP/DS
HANA Platform incl. Live cache
One MRP
CIF
ERP
PP/DS CIF
ERP
HANA Platform
HANA Platform incl. LiveCache
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“Embedded” PP/DS enables: »
UI Harmonization
»
CIF Simplification
»
Master Data Harmonization
»
Analytics
»
One MRP
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S/4 HANA Manufacturing for planning and scheduling Addressing multiple levels of production planning & scheduling requirements
Extended Manufacturing Planning & Scheduling SAP S/4HANA SUPPLY CHAIN SAP S/4HANA MANUFACTURING
Suite
•
Products
Digital Core
SAP S/4HANA Manufacturing for Planning and Scheduling
•
Basic Production Planning (MRP / CRP)
• Advanced Planning & Scheduling Heuristics and Optimization Solvers • Industry Scheduling repository (RPM, MMP, Block Planning, Campaign Planning, Shelf-Life, etc…) • Conti-IO, full pegging, propagation of schedule changes across all BOM levels • Time continuous (sub-daily) material flow • Detailed Scheduling w/ setup matrix, sequence constraints, Min/Max distances, alternative modes, … • Simulation versions and transactional simulation • Web based Gantt Chart (Fiori enabled)
Constrained based Planning & Scheduling
Basic Production Planning • Material Requirements Planning (MRP) • Capacity Requirements Planning (CRP) • MRP-Cockpit (Fiori Launchpad)
Fast MRP
Enterprise Management
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Internal & Partner
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One Material Simplified Maintenance, Consistent Data Single material master maintenance for
PP/DS-relevant fields can be maintained
S/4 core and advanced planning (PPDS) relevant materials No integration model maintenance Synchronous commit, consistent data Immediate error handling
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Materials that need to be planned in PP/DS
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One Work Center Simplified Maintenance, Consistent Data Single resource data maintenance for S/4 core and PP/DS-relevant resources No integration model maintenance Synchronous commit, consistent data
Resources that need to be planned in PPDS
Immediate error handling Immediate error display
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One Sources of Supply Simplified Integration, Immediate Feedback No integration model maintenance Synchronous update of BOM and PDS without queues Immediate change transfer of PDS
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One MRP – as part of MRP-Live MRP Run with S/4 core and PP/DS (Advanced Planning) Materials DEMO_APS_FIN APS finished product
DEMO_APS_SEMIFIN APS semi finished
DEMO_ERP_FIN ERP finished product
DEMO_ERP_SEMIFIN
ERP semi finished
DEMO_ERP_SEMIFIN1 ERP semi finished
DEMO_ERP_SEMIFIN1 ERP semi finished
Benefits One MRP planning run for classic MRP planning logic and advanced PPDS heuristics One low level code calculation
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One Launchpad – including PPDS content Monitor Capacity Utilization Evaluation Profile and Horizon based on the customization
One Launchpad KPIs
Capacity utilization of resources
Utilization Chart based on daily buckets
can be monitored using this app Production Planners can add the area of responsibility as plants in which they want to monitor the capacity Filter: Currently filtered by resources Navigation Options
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Recent innovations – S/4HANA 1610 Fiori based Gantt Chart Increase production throughput and reduced production costs leveraging finite capacity planning embedded in S/4HANA • Reduced order cycle time • Reduce replanning effort • Minimize shortage situations • Harmonization of capacity load
SAP Fiori App for Production Scheduling Board • Creating finite production plan according to the available capacity situation and schedule available resources and generating production plan to the precision of seconds. Gantt themed web based scheduling board to manually schedule capacities
This is the current state of planning and may be changed by SAP at any time. © 2017 SAP SE or an SAP affiliate company. All rights reserved.
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FIORI-Gantt – planned improvements (mockup example)
PRELIMINARY AND SUBJECT TO CHANGE
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SAP S/4HANA LoB: Manufacturing - Engineering, Planning and Execution
PRELIMINARY AND SUBJECT TO CHANGE
1610 – Recent innovations*
2017 – Planned innovations**
2018 – Product direction**
Manufacturing Planning
Manufacturing Planning
Manufacturing Planning
Production planning and detailed scheduling as integrated part of S/4HANA Production Scheduling Board (1st scope) Material requirements planning (MRP) cockpit: planning apps for Make-toOrder and project-based Manufacturing
Unification of master data maintenance and integration simplification Interactive and simulated production planning (SAP Fiori experience) Demand-driven replenishment: Stock level management
* Feature highlights for SAP S/4HANA 1610. See Feature Scope Description of SAP S/4HANA 1610 for full scope. © 2017 SAP SE or an SAP affiliate company. All rights reserved.
Demand-driven production of individualized products Demand-Driven Replenishment: supply management Integration with IBP demand and supply planning
2019 – Product vision**
Manufacturing Planning Comprehensive demanddriven production planning, seamlessly integrated with IBP, purchasing and manufacturing execution High-performance plant simulation for capacity, purchasing and financial planning
** This is the current state of planning and may be changed by SAP at any time without notice.
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Planned improvements for PP/DS OnPrem 1709 and beyond
PRELIMINARY AND SUBJECT TO CHANGE
Unified master data maintenance – Classification, business partner, purchasing info record, contracts, quota arrangement, source of supply, shift model, planner, …
Improve FIORI app “Monitor Capacity Utilization” based on PP/DS – Add resource object page that allows drill-down in FIORI environment, allow for adjustments in shift model
Improvements Production Scheduling Board – Functional additions regarding visualization, usability and functionality – Integrate tabular elements and other FIORI apps for PP/DS
One MRP cockpit across all materials with simulation capabilities for PP/DS – Common list of shortages or uncovered demands – Special detail views for PP/DS materials with simulation capabilities and what-if analysis
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