2013+Training+Brochure++Revision+4!11!2013

Cummins West Training Center

Technical Training

2013

Revision Date 4/11/2013

Cummins West Training Center 1950 Burroughs Avenue San Leandro, California 94577 Phone: (510) 351-6101 Fax: (510) 895-5781

Training Programs A v a i l ab a b l e f o r a u t h o r i ze z e d D ea e a l er er s a n d C u m m i n s /O / O n an an C u s t o m er s Theory and Practical Application Training Electronics Overhaul/Repair Systems Troubleshooting Warranty (Authorized Dealers) Marine Cummins Power Generation Programs Product, Parts, Dealer, Technician Updates Customized Training Programs Cummins Onan RV Generators Allison Transmission

Training Curriculum for

2013 General Information Introduction: Today’s complex engine, transmission and power generation systems demand high quality interactive classroom and hands-on technical training. We provide affordable training with state-of-the-art equipment, repair procedures, and live engine, transmission and generator troubleshooting. Cummins West Training Center classes are sized and monitored to assure proper student to instructor ratio providing personalized performance based training to all students. Cummins West Training Center delivers the best training because we have the best instructors. Our instructors are highly skilled professionals, educated in training technology, engine and generator knowledge. Through a comprehensive trainer development program, our instructors are provided with a curriculum which teaches instructional concepts, benefiting adult learners with diverse learning styles. Also, Cummins West’s instructors are kept on the leading edge of changing technologies, by attending courses at Cummins Inc, Allison Transmission, and Cummins Power Generation. These classes provide the latest technical information, procedures, and techniques available. This insures each student receives up-to-date information and instruction.

Enrollment Procedures: 1. Phone Cummins West Training Center and Request Only enrollment for a particular course, or. 2. Complete the enclosed Request Only for enrollment 3. Detach and forward to Cummins West Training Center (Mail or Fax). 3. Classes are limited to 6 to 12 students, based on curriculum. 5. Any questions should be directed to the Training Center at (510) 351-6101.

Payment Procedures: 1. Prepayment by check or purchase orders is required with enrollment Request Only, or presented by the student prior to the start of class. VISA/MasterCard and AmEx are also accepted.

2. Prior credit approval is necessary for all company purchase orders. 3. Cancellations made less than five (5) working days prior to the class start date will be subject to a $100.00 cancellation fee. The balance of the tuition may be applied to a future training session. 4. If a student does not attend class and fails to cancel with the Training Center, he/she will be billed 5. 6.

for the full amount of the class. Refunds will not be granted after class begins. If, for any reason, the training class is canceled, students may either apply the tuition towards a future training class, or Request Only a refund.

Daily Schedule: Typical program hours are 8:00 a.m. to 4:30 p.m. with ample breaks and a one hour lunch period. Homework may be assigned each evening to help students comprehend the material covered and to increase classroom hands-on time.

Books, Tools, and Supplies: Cummins West Training Center provides the manuals and tools used while attending class. appropriate handout literature will be given to each student and is included in the tuition cost.

The

Safety – Personal Protective Equipment (PPE) Students must wear clothing suitable for working on engines and other hardware during lab sessions. Shorts, sandals, and sleeveless shirts are not considered appropriate clothing and will not be permitted.

OSHA regulations require that all technicians wear safety shoes meeting ANSI standards. Safety glasses and ear protection will be provided. Side shields for prescription glasses will not be provided but must be worn. Students attending Power Generation courses may be required to wear PPE as outlined in the NFPA 70E regulations. Students not wearing proper PPE will not be allowed in the shop area.

Recognition: A Cummins, Allison, or Power Generation certificate will be awarded to each student upon successful completion of the course. In some courses students will be required to take a written test and perform hands-on tasks, and must make a passing score to receive a certificate.

Lodging: Payment for hotel accommodations is the responsibility of the student.

Money Back Guarantee: The guarantee we offer with all our courses is unconditional. If you feel you did not receive expected value from the course, Cummins West Training Center will refund your course fee.

Custom (private) Training Classes: Custom training classes are available and can be designed to meet your needs. For scheduling information please contact the Cummins West Training Center at 510-351-6101.

Cummins Engines C u r r e n t E n g i n e C o u r s e s A v a i l a b l e f o r 2 0 1 3: 1. Warranty Qualification (2005-07 Distributor, 2005-06 North American Dealer) A course designed to familiarize the Cummins Warranty Decision Maker with an understanding of proper claim preparation, documentation, SRT, and procedures. Qualification testing is included. Virtual College program must be completed before attending. Mandatory Prerequisites: Warranty Virtual College Bulletin #4091966 1 Day (Refer to schedule for cost)

2. Cummins Electronic Engine Diagnostics. (2006-13Q) Covered in this course will be Basic Electricity Fundamentals and diagnostic tools, Wiring Diagram Familiarization, Electronic Troubleshooting Trees and a common se nse approach to Electronic Diagnosis. The student will be required to use the INSITE Diagnostics program. Recommended Prerequisites:

INSITE Diagnostic Service Tool Virtual College (2006-14Q) 3 Days (Refer to schedule for cost)

3. Engine Operation and Troubleshooting This course is designed to introduce the technician to basic engine operation. Topics covered in this course will be Engine Mechanical Operations, Proper Engine Identification, Engine Systems Operation and Troubleshooting such as the engine cooling system, lubricating system, fuel systems and combustion air system. The student will become familiar with the Symptom Based Troubleshooting Trees published on QuickServe On-line. 2 Days (Refer to schedule for cost)

4. 2013 Engine Qualification (2010 Qualified) (2012-22Q/24Q/25Q/31Q) This course will cover the changes to the 2013 Automotive Engine Products. Incorporated in this 3 day course will be the ISX15 CM2350, ISX12 CM2350, ISB6.7 CM2350 and the ISL9 CM2350. This course has been developed to qualify those who have been p reviously qualified on the 2010 Automotive Product. Also covered in this course will be the new Expert Diagnostic System (EDS).. Mandatory Prerequisites:

Full Service Qualification ISX15 CM2250, Full Service Qualification ISX11.9 CM2250, OR Full Service Qualification on the ISB6.7 CM2250 and ISL9 CM2250. EDS Web Based Training Virtual College Update Bulletins #4092069 (Midrange) and 4092067 (Heavy Duty) 3 Days (Refer to schedule for cost)

5. ISX15 CM2250/CM2350 Engine Qualification (2012-22Q & 2009-37Q) This course will cover in detail the ISX15 CM2250/CM2350 Engines. Topics to be covered will be changes to the ISX15 Base Engine such as the engine gear train, the new XPI High Pressure Common Rail fuel system for the ISX., Cooled exhaust Gas Recirculation, and CM2250/ CM2350 Control System diagnostics. Also covered will be the Selective Catalyst Reduction aftertreatment system, for the 2010 - 2013 automotive product. Also covered in this course will be the new Expert Diagnostic System (EDS).. Mandatory Prerequisites:

EDS Web Based Training Applicable Virtual College Bullet in Number 4092066 - Heavy Duty Virtual College Libr ary 5 Days (Refer to schedule for cost)

6. ISB, ISC, ISL CM2250 and CM2350 (2009-30Q/31Q & 2012 -24/25Q) This course will cover in detail the new 2010 and 2013 MidRange Product. Topics to be covered will be changes to the ISB, C & L Base Engines., High Pressure Common Rail fuel system, Cooled exhaust Gas Recirculation, and CM2250 Control System diagnostics. Also covered will be the addition of the Selective Catalyst Reduction aftertreatment system, new for the 2010 and 2013 automotive product. Mandatory Prerequisites:

EDS Web Based Training Applicable Virtual College Bullet in Number 4091856 - MidRange Duty Virtual College Library

This course will also cover the classroom requirement for the 2002, 2003, and 2007 Model Midrange engines. 5 Days (Refer to schedule for cost)

7. ISX15 CM2250 (2009-37Q) This course will cover in detail the new 2010 ISX15 CM2250. Topics to be covered will be changes to the ISX15 Base Engine such as the engine gear train, the new XP High Pressure Common Rail fuel system for the ISX., Cooled exhaust Gas Recirculation, and CM2250 Control System diagnostics. Also covered will be the addition of the Selective Catalyst Reduction aftertreatment system, new for the 2010 automotive product. Mandatory Prerequisites:

Cummins Electronic Engine Diagnostics. or equivalent (2006-13Q) Bulletin Number 4092066 - Heavy Duty Virtual College Library 5 Days (Refer to schedule for cost)

8 . ISX11.9/12 CM2250 Engine Qualification (2010-06Q) This course will cover in detail the new ISX 11.9/12 Engine for 2010. Course will include tear down and reassembly of the ISX 11.9/12 Engine. Mandatory Prerequisites: Bulletin Number 4092066 - Heavy Duty Virtual College Library Update for ISX 11.9/12 CM2250 Note: To be eligible for registration the technician must be previously qualified on the 2010 ISX15 CM2250 Engine. 3 Days (refer to schedule for cost)

9. ISM/ISX Engine Qualification CM871 & CM876 (2006-30Q & 2006-31Q) This course is designed to familiarize the technician with the changes made Cummins ISM/ISX engine for 2007. Topics include features and design components. Also included in this course are systems troubleshooting, wiring diagram interpretation, cooled EGR, VGT, exhaust aftertreatment and practical application utilizing Insite. Written and practical application testing involved. Mandatory Prerequisites: Cummins Electronic Engine Diagnostics. or equivalent (2006-13Q) 5 Days (Refer to schedule for cost)

10. ISLG Engine Qualification (2007-28Q) This course covers the new 2007 ISL G engine that operates on compressed natural gas (CNG) and liquefied natural gas (LNG). Topics of this course include safety procedures, engine familiarization, scheduled maintenance, and troubleshooting of engine systems and electronic controls. Students need to have a basic knowledge in electronic troubleshooting as well as being familiar with the INSITE diagnostic tool. Mandatory Prerequisites: In addition to the classroom training, students must complete the Virtual College Library Bulletin #4091845 to be Qualified on this product. 4 Days (Refer to schedule for cost)

11. ISX12 G CM2180 This course covers the new 20 13 ISX12 G CM2180 engine that operates on compressed natural gas (CNG) and liquefied natural gas (LNG). Topics of this course include safety procedures, engine familiarization, scheduled maintenance, and troubleshooting of engine systems and electronic controls. Students need to have a basic knowledge in electronic troubleshooting as well as being familiar with the INSITE diagnostic tool. Mandatory Prerequisites: In addition to the classroom training, students must complete the Virtual College Library Bulletin #4091845 to be Qualified on this product. 4 Days (Refer to schedule for cost)

12. ISX Mechanicals (CWI02) This course will cover the unique mechanical procedures used in repair of the ISX engines. Topics to be covered will be: Engine Base Timing Procedures, Front Gear Train Set up procedures and proper Overhead Set Procedures. (Courses 3114 & 3115) 2 Days (Refer to schedule for cost)

13. N.O.W. (National Overhaul Warranty) Qualification (2005-01Q) ISX Series Engines This course covers the philosophy of the N.O.W. Program as well as a description and plan concept. Technicians will be instructed on proper disassembly and reassembly procedures using published Cummins parts reuse guidelines and repair practices. The inspected items are covered in detail. Mandatory Prerequisites: Cummins Engine Mechanical Troubleshooting 3 Days

14. N.O.W. (National Overhaul Warranty) Qualification (2005-01Q) Midrange Series Engines This course covers the philosophy of the N.O.W. Program as well as a description and plan concept. Technicians will be instructed on proper disassembly and reassembly procedures using published Cummins parts reuse guidelines and repair practices. The inspected items are covered in detail.

3 Days 15. ISX/QSX Midstop Liner Block Machining (2011-15Q) This course will train the technician on machining procedures developed for the ISX/QSX Midstop Cylinder Liner Counterbore Ledge. The technician will be required to properly measure and machine the counterbore ledge in the ISX/QSX Engine Block.

2 Days 16. Cummins High Horsepower QST30 Engine Qualification 1999-02Q (Komatsu 12V140Z-2 Engine) This course is designed for the experienced Technician to perform repairs on the 12V140Z-2 (QST30) Engine Emphasis is placed on understanding the Air, Lube, Cooling, Fuel and Electronic systems as it applies to troubleshooting. Topics include diesel engine theory, maintenance practices, manual utilization, proper troubleshooting and tune-up procedures. 5 Days

17. Cummins High Horsepower QSK19HPI and QSK19 CM850/2150 MCRS Engine Qualification (1995-15Q & 2005-02Q) The will receive qualification status through hands-on live engine training and written testing. Topic to be covered are the HPI Fuel System, the Modular Common Rail Fuel System (MCRS) and Electronic Features and Controls. Hands on training will include Major Tune Up procedures and live engine troubleshooting. Mandatory Prerequisites:

QSK19 MCRS Virtual College (Contained in Bulletin Number 4091843 High Horsepower Virtual College) 5 Days (Refer to schedule for cost)

Cummins Marine Engine Training 1. Cummins MerCruiser Diesel Heavy Duty/Midrange Troubleshooting Course (38 & 39) This course is designed to give the Marine Technician the classroom and hands on requirement in order to receive qualification status on the B5.9, C8.3, 480CE, QSB 5.9, QSC5.9, QSL 8.9 & QSM11 engines. The technician will work with INSITE, Data Link Adapters, and Electronic Control Modules. Marine application requirements, sea trial, marine specific components, maintenance, operation and installation requirements will be covered. Emphasis is placed on understanding the Air, Lube, Cooling, Fuel, and Electronic systems as it applies to Marine engines Mandatory Prerequisites: BASIC ELECTRONICS THEORY AND TROUBLESHOOTING (classroom or Virtual College) CMC/CMD Performance Troubleshooting Course (Virtual College), 3898917 ISM Engine (Virtual College) 3898757 ISM/QSM Electronic Features (Virtual College) 5 Days (By Request Only)

2. Marine QSK19 CM850 MCRS Engine Qualification (2008- 02Q) The Qualified Marine Technician will receive qualification status through hands-on live engine training and written testing. Marine application requirements, sea trial, maintenance, operation and troubleshooting techniques will be taught using a QSK19 MCRS marine engine with C Command Elite and Elite Plus controls. Mandatory Prerequisites: QSK19 CM850 MCRS Industrial Engine Qualification (2005-02Q) 4 Days (By Request Only)

3. Marine Vessel Electronics (7005 & 7006) This course will qualify the student on the SmartCraft 1.0/1.1/2.0/2.1 and 2.2 Vessel Electronics. All CMD Electronic Engine Technicians must receive this training in order to have qualification status on CMD Electronic Engines. 3 Days (Refer to schedule for cost)

4. Marine QSB6.7 and SmartCraft 2.5 (2011-13Q) The Marine QSB 6.7 has been developed to prepare our technicians to both understand and repair the new QSB 6.7 marine diesel engine. Also covered will be the SmartCraft 2.5. This course has been developed to prepare our technicians to both understand and repair the new SmartCraft vessel control system. Covered in the course will be, history of the SmartCraft protocol and the place SmartCraft 2.5 will assume in the SmartCraft hierarchies, proper CAN bus configuration in relation to the different junction boxes and CAN termination protocol. We will discuss the new hardware components: five way connector, CCM10, extension harnesses, and VIP panel loopback caps. We will utilize the different service tools such as G-3, INSITE, wire schematics, QSOL, and the CMD web site to perform the different testing and troubleshooting procedures. Prerequisites : Vessel Electronics Classroom Course # 7005 & 7006 CVC QSB6.7 Marine Introduction (New) 5 Days (Refer to schedule for cost)

Cummins Power Generation RV Generator Required Courses. (2007- 08Q & 2007-10Q) 1. CPG Gas and Diesel RV Qualification This course covers basic generator set theory, operation, maintenance, troubleshooting and repair. This course focuses on the Microlite gensets. This course also covers the new RV Gensets MicroQuiet, Quiet Diesel, Marquis Gold, Marquis Platinum Gensets and the 3.2 Quiet Diesel. This class concludes with written and practical application qualification testing. This course meets the qualification requirements for the Consumer Commercial Diesel and Gas GenSets. (2007-18Q & 2007-16Q) This course meets the qualification requirements for “Portables” (2007 -19Q) 5 Days (Refer to schedule for cost)

Industrial Products 1. Fundamentals of Power Generation (CORE Requirements and Courses 177, 6029, 6058) This course covers many of the CORE training requirements for all Commercial GenSets Topics; including generator and control familiarization, wiring diagram interpretation, basic troubleshooting and testing. In addition to the basic technical training, required safety courses are also covered such as Electrical

Hazards (NFPA70E Overview) Electrical Safety - Introduction to NFPA 70E 600 Volts or Greater Electrical Safety - Introduction to NFPA 70E 600 Volts or Less - Lockout/Tagout -Contractor Safety Training and OSHA familiarization. Customer connections, Detector 12 control panel, Sentinal Controls, PCC 3100 Controls and InPower Software Basics are also covered in this course. This course is a requirement for all Commercial GenSet Technicians. 3 Days (Refer to schedule for cost) Prerequisites : CLC and Virtual College Courses for Generator CORE Training.

2. Automatic Transfer Switches (2000-05Q) This course concentrates on installation, adjustment, service and troubleshooting of CPG OT III and LT III transfer switches. Through a combination of classroom instruction and practical application training experiences, technicians learn to use electrical diagrams and manuals to troubleshoot and repair CPG transfer switches. Technicians must have a thorough knowledge of AC and DC electrical theory. This class concludes with written and p ractical application qualification testing. Each student is required to bring Personal Protective Equipment for Hazard Category 2 (8 cal/cm2) to this class. 3 Days (Refer to schedule for cost) Mandatory Prerequisites: CORE Requirements

3. Power Command 1.X , 2.X, and 3.X Controls (2008-08,13, and 18Q) The technician will learn the features of the PowerCommand Control 1301/1302, 2300 and 3300. This course also includes a complete sequence of operation of all of the modes in these PowerCommand Controls, operating systems, troubleshooting practice and installation procedures for generator sets with the PowerCommand Controls 1301/ 1302, 2300 and 3300. Troubleshooting of these controls expands the knowledge of InPower Service Tool software brought to the class by the participants. Once the students have successfully completed all of the required exercises, they will participate in a written and hands-on qualification assessment. Mandatory Prerequisites: CORE Requirements

InPower Course (no exceptions) 5 Days (Refer to schedule for cost)

4. Power Command 3.3 Hydromechanical Controls (2011-02Q) This course covers PowerCommand Control 3300 installation, operation, adjustment, and troubleshooting. We will also review the menu systems, Voltage Regulator and Governor adjustments of the PowerCommand Control 3300. The technicians will learn where the generator set control hardware is located and the function of each module in the control. Troubleshooting of this control expands the knowledge of InPower Service Tool software brought to the class by the participants., Once the students have successfully c ompleted all of the required exercises they will participate in a written and hands-on qualification assessment. Covers Paralleling Basics STUDENTS MUST BRING A LAPTOP COMPUTER WITH THEM TO CLASS EACH DAY. Mandatory Prerequisites: CORE Requirements

InPower Course (no exceptions) Technicians must have completed training for 1.X, 2.X and 3.X controls ( 2008-08,13,and 18Q) 2 Days (Refer to schedule for cost)

5. Power Command 3200/3201 Controls (2000-19Q) This course covers PowerCommand Control 3200 &3201 installation, operation, adjustment, and troubleshooting. We will also review the menu systems, Voltage Regulator and Governor adjustments of the PowerCommand Control 3200 & 3201 The technicians will learn where the generator set control hardware is located and the function of each module in the control. Troubleshooting of this control expands the knowledge of InPower Service Tool software brought to the class by the participants., Once the students have successfully completed all of the required exercises they will participate in a written and hands-on qualification assessment. STUDENTS MUST BRING A LAPTOP COMPUTER WITH THEM TO CLASS EACH DAY. Mandatory Prerequisites: CORE Requirements

InPower Course (no exceptions) 3 Days (Refer to schedule for cost )

6. Power Command 2100/ 2100 CAN Controls (2001-28Q) The technician will learn the features of the PowerCommand Control 2100 CAN. This course also includes a complete sequence of operation of all of the modes in the PowerCommand Control 2100 operating systems, troubleshooting practice and installation procedures for generator sets with the PowerCommand Control 2100. In addition, this class will cover modifications to the PCC 2100 control resulting from the addition of the CAN data Link to communicate on engine ECM's. Troubleshooting of this control expands the knowledge of InPower Service Tool software brought to the class by the participants. Once the students have successfully completed all of the required exercises, they will participate in a written and hands-on qualification assessment. Mandatory Prerequisites: CORE Requirements

InPower Course (no exceptions) 2 Days (Refer to schedule for cost)

7. OTPC and BTPC Transfer Switches (2000-18Q & 2001-30Q) This course concentrates on installation, adjustment, service and troubleshooting of OTPC and BTPC transfer switches. Through a combination of classroom instruction and practical application training experiences, technicians learn to use electrical diagrams, manuals and the InPower program to troubleshoot and repair the OTPC transfer switch. Technicians must have a thorough knowledge of AC and DC electrical theory. This class c oncludes with written and practical application qualification testing. STUDENTS MUST BRING A LAPTOP COMPUTER WITH THEM TO CLASS EACH DAY!! Each student is required to bring Personal Protective Equipment for Hazard Category 2 (8 cal/cm2) to this class Mandatory Prerequisites: Automatic Transfer Switches and InPower Courses (no exceptions) 3 Days (Refer to schedule for cost)

8. Paralleling Load Transfer Equipment (2002-40Q) This course is designed to provide the student with knowledge on how to Start-up, Maintain and Troubleshoot the Keystone based PLT series load transfer equipment. The covered switches will be the PLTS, PLTH, PLTO, PLTR and the Keystone Based PLTE. (Note that the DMC based PLTE will not be discussed). The course will consist of 2 classroom days with a PLT s eries switch for visual aid o nly. Included in this course will be product specific information on gensets utilizing the "Utility Single" option and review both the Digital Paralleling and Utility Paralleling courses Mandatory Prerequisites: CORE Requirements OTPC Transfer Switch and InPower Courses (no exceptions) 2 Days (Refer to schedule for cost)

9. PowerRent GenSets (2002-32Q) This course is designed to enable field personnel to install, operate, maintain and repair Cummins PowerGeneration prime and standby Power Rent generator sets. The procedures to change voltage, checkout engine and fluid levels, check batteries, and inspect shutdowns and other electromechanical devices will be discussed. The distribution panel, wiring diagrams, breakers, safety, and troubleshooting considerations unique to the Power Rent package will be covered. This course will also include the paralleling of rental gensets. The paralleling connections for each genset will be considered as well as the interface connections between the two or more g ensets that are connected in parallel. Additional circuit breakers necessary for paralleling configuration will be discussed. Mandatory Prerequisites: CORE Requirements 3 Days (Refer to schedule for cost)

10. DMC1 - Digital Master Controls (2000-22Q) This course covers installation, operation and troubleshooting Digital Paralleling Systems. Topics for this course include: Fundamentals of paralleling in Isolated Bus and Infinite Bus applications. Sequence of operation in Automatic, Semi-automatic and Manual paralleling modes. Digital Master Control components, operation, adjustments and troubleshooting. Touch Screen operation of the paralleling system. Utilizing the touchscreen software program. PowerCommand Paralleling Control (3100) calibration and adjustments. Reading and interpreting Modicon ladder diagrams. Interconnection wiring harness checks and troubleshooting. Digital Paralleling System schematic interpretation. Application review before startup of a new system. This class concludes with written and practical application qualification testing. Mandatory Prerequisites: CORE Requirements Previous attendance at Large Commercial Products Course or six years experience with CPG Generator sets. Previous attendance in a Transfer Switch Course or six years experience with CPG Transfer Switches. Previous attendance in a PowerCommand Control (3100) Course (no exceptions). Previous attendance at CPG Systems & Paralleling Course would be an additional help to the participants in this course. 5 Days (Refer to schedule for cost)

11. Basic and Intermediate FT 10 Networks (2004-15Q and 2004-17Q) This course is designed to qualify technicians on the PowerCommand Network hardware and software. This course includes building a network using twisted-pair media. The course will introduce the technicians to the software used in installing and maintaining networks. Participants will also learn to select and install all hardware, to develop a network which can fill the needs of the customer. This will include the use of a sample specification, drawing the installation diagram for the hardware components and completing a binding diagram. Once the participants have successfully completed all of the required exercises they will complete written and hands-on q ualification assessments. STUDENTS MUST BRING A LAPTOP COMPUTER WITH Lon Maker Turbo Software. Mandatory Prerequisites: CORE Requirements, I n Po w e r C o u r s e s ( n o e x c e p t i o n s ) 4 Days (Refer to schedule for cost)

12. OHPC and CHPC Transfer Switches (2001-29Q) This course is designed to introduce technicians to the new Open Transition and Closed Transition PowerCommand transfer switches and the new transfer switch mechanism. The participants will learn where the transfer switch hardware is located and the function of each module in the control. The control portion of the course will be expanded from the OTPC transfer switch course. The course will include reviewing the procedures for removal, rebuilding and replacement of the OHPC/CHPC mechanism. After successfully completing the transfer switch control portion of the course, participants will continue with removing, rebuilding and replacing the OHPC/CHPC transfer switch mechanism. Once the participants have successfully completed all of the required exercises, they will participate in a written and hands-on qualification assessment. STUDENTS MUST BRING A LAPTOP COMPUTER WITH THEM TO CLASS EACH DAY!! Each student is required to bring Personal Protective Equipment for Hazard Category 2 (8 cal/cm2) to this class. Mandatory Prerequisites: CORE Requirements and OTPC Transfer Switch 3 Days (Refer to schedule for cost)

13. MCM 3320 Controls (2005-13Q) This course covers installation, operation, and troubleshooting the MCM3320 master control. Topics for this course include power distribution buss topography, power load transfer control, load shed, and load demand configurations. This course will cover the use of the MCM3320 with Power Command Parallel systems. Also discussed will be programming and setup with the HMI211 and InPower. Mandatory Prerequisites: CORE Requirements Large commercial course or six years e xperience. Transfer Switch course or six years e xperience with transfer switches. Power Command 3100 or 3200 course, no exceptions Paralleling Load Transfer course or experience 5 Days (Refer to schedule for cost)

14. RS 12000 Home Standby (2009-23Q) This course will cover the RS12000 home standby system including the generator, and transfer switch. Students will learn how to install repair and maintain the system. There will be c lassroom and practical exercises on a running system in our shop. At the end of this course students will take a written and practical assessment. 3 Days (Refer to schedule for cost)

15. OTEC Transfer Switch Qualification (2008-14Q) This course will cover description and operation of the OTEC Transfer Switch. Also covered is the operation and troubleshooting of the OTEC Control Panel. There will a hands on and written assessment at the end of the course. Each student is required to bring Personal Protective Equipment for Hazard Category 2 (8 cal/cm2) to this class Prerequisites: CORE Requirements 2 Days (Refer to schedule for cost)

16. New Source Performance Standards. NSPS (2009-43Q) This course covers the New Source Performance Standards (NSPS) as they relate to GenSet performance and emissions. Covered in this course will be a review of Gaseous Fuel Systems including, Gaseous Fuels, Fuel System Layout, Fuel System Components, and Fuel System sizing. Also covered will be proper use of testing equipment and diagnostic procedures. Prerequisites: Core Requirements2 Days (Refer to schedule for cost)

17. CMSD 20KW (2009-42Q) This course covers repair and diagnostic functions for the CMSD 20kW (HDKAW) GenSet. Training will highlight the 4 pole bushless generator, electronic governor systems, new digital control systems, and the new compact blower style cooling system. This class concludes with written and practical application qualification testing. Prerequisites: CORE Requirements, InPower Service Tool 1.5 Days

18. 1500 KW Rental Container Qualification (2009-44Q) This course will cover the new 1500kw Rental container Units. Topic include customer connections, operation setup, and paralleling. Fuel system “Clean Care” and proper diagnostics will be discussed. Prerequisites: CORE Requirements, InPower Service Tool 2 Days (Refer to schedule for cost)

19. Commercial Mobile GenSets (2007-23Q) This course covers repair and diagnostic functions for the Commercial Mobile Hydraulic/ PTO Qualification (HG & YD). 5 Days (Refer to schedule for cost)

20. Digital Master Control (DMC) 1500 This course will introduce the student to the DMC architecture, set up, HMI screens and schematics. Troubleshooting and diagnostic methods are emphasized. Familiarization with the MCM 3320 or DMC 1000 is required for this course. 5 Days (Refer to schedule for cost)

Marine GenSets 1. PowerGen Marine Gas & Diesel Qualification (2007-14Q) This course will cover the current Marine products. The materials will cover the MDK (e-QD) family of gensets, the MGK (e-QG) gasoline family, and the briefly touch on the new MDD series (replacement for the Admiral series). Basic mechanical and electronic troubleshooting and schematic reading will be emphasized, along with specific information for each family of gensets. This class concludes with written and practical application qualification testing. 4 Days (Refer to schedule for cost)

2013 Training Schedule for Cummins Engines Start

End

Course

Location

Tuition

8-Apr

12-Apr

ISX15 CM2250 & CM2350 Engine Qualification

$1,500.00

15-Apr

19-Apr


San Leandro San Leandro

29-Apr

3-May

ISB/C/L CM2150, CM2250, CM2350

San Leandro

$1,500.00 $1200.00

$1,500.00

6-May

9-May

ISLG Engine Qualification

San Leandro

13-May

17-May

ISX/ISM CM871/CM876

San Leandro

$1,500.00

20-May

24-May

ISB/C/L CM2150, CM2250, CM2350

San Leandro

$1,500.00

20-May

22-May

2013 Engine Qualification (2010 Qualified)

San Leandro

$600.00

28-May

30-May


San Leandro

$600.00

3-Jun

7-Jun


San Leandro

$1,500.00

10-Jun

13-Jun


San Leandro

$1200.00

17-Jun

19-Jun


San Leandro

$900.00 $900.00

8-Jul

10-Jul


San Leandro

8-Jul

12-Jul


San Leandro

$1,500.00

29-Jul

31-Jul


San Leandro

$900.00

29-Jul

2-Aug


San Leandro

$1,500.00 $900.00

5-Aug

7-Aug

ISX 11.9 CM2250

San Leandro

12-Aug

14-Aug


San Leandro

$900.00

19-Aug

23-Aug

ISB/C/L CM2150, CM2250, CM2350

San Leandro

$1,500.00

26-Aug

28-Aug

ISX 11.9 CM2250

San Leandro

$900.00

4-Sep

6-Sep


San Leandro

$900.00

9-Sep

13-Sep


San Leandro

$1,500.00

16-Sep

19-Sep


San Leandro

$1200.00

23-Sep

27-Sep

ISX/ISM CM871/CM876

San Leandro

$1,500.00

30-Sep

2-Oct

2013 Engine Qualification (2010 Qualification)

Hawaii

30-Sep

4-Oct

ISB/C/L CM2150, CM2250, CM2350

San Leandro

$1,500.00

7-Oct

9-Oct

ISX 11.9 CM2250

San Leandro

$900.00

8-Oct

10-Oct


Hawaii

$900.00 $600.00

$900.00

21-Oct

22-Oct

Engine Operation & Troubleshooting

San Leandro

23-Oct

25-Oct

Cummins Electronic Engine Diagnostics

San Leandro

$900.00

28-Oct

29-Oct

Advanced Troubleshooting Diesel

San Leandro

$600.00

30-Oct

31-Oct

Advanced Troubleshooting Diesel

San Leandro

$600.00

4-Nov

5-Nov

ISX Mechanicals

San Leandro

$600.00

11-Nov

15-Nov


San Leandro

$1,500.00

18-Nov

21-Nov


San Leandro

$1200.00

9-Dec

11-Dec

ISX 11.9 CM2250

San Leandro

$900.00

16-Dec

17-Dec

Engine Operation & Troubleshooting

San Leandro

$600.00

18-Dec

20-Dec

ISX 11.9 CM2250

San Leandro

$900.00

2013 Training Schedule for Cummins Power Generation Start

End

Course

Location

Tuition

6-May

10-May

CPG Gas & Diesel RV

San Leandro

$1,500,00

13-May 16-Apr

15-May 17-Apr

Fundamentals of PowerGeneration PCC 3100 Controls


$900.00 $900.00

3-Jun 12-Aug

7-Jun 16-Aug

FT10 Networks 1.X/2.X/3.X Controls


$1,500,00 $1,500,00

3-Sep 9-Sep

4-Sep 13-Sep

3.3 Hydro Mechanical CPG Gas & Diesel RV


$600.00 $1,500.00

17-Sep

19-Sep

Automatic Transfer Switches

San Leandro

$900.00

4-Nov

8-Nov

Tier 4 I PowerGen

San Leandro

$1,500,00

1.

Allison 1000/2000 Maintenance Training (TT-12-MA01.0FAC) This 2 day course is designed to instruct the technician on performing maintenance level service and repairs on Allison 1000 and 2000 series transmissions. Additional topics include general transmission diagnostics and troubleshooting. Upon successful completion of WBT and classroom instruction, attendees receive TCM Reprogramming Certification which can be provided to SPX-Kent Moore for Allison DOC™ Reprogramming activation.

2.

Allison 3000/4000 Maintenance Training (TT-34-MA01.0FAC) This 2 day course is designed to instruct the technician on performing maintenance level service and repairs on Allison 3000 and 4000 series transmissions. Additional topics include general transmission diagnostics and troubleshooting. Upon successful completion of WBT and classroom instruction, attendees receive TCM Reprogramming Certification which can be provided to SPX-Kent Moore for Allison DOC™ Reprogramming activation.

3.

Allison Legacy Transmissions Maintenance Training (TT-AMH-ST01.0LEG) These 2 day courses are designed to instruct the technician on performing maintenance level service and repairs on Allison AT or MT or HT series transmissions. Additional topics include general transmission diagnostics and troubleshooting.

4.

Allison 1000/2000 Transmission Overhaul Training (TT-12-OH01.0FAC) This course is designed to instruct the technician on performing complete overhaul procedures on the Allison 1000/2000 and 3000/4000 series transmissions. Additional topics include specific details on failure analysis and update information. Upon successful completion of the WBT and classroom instruction, attendees receive Allison Transmission Overhaul Factory Certification on the respective product covered in each 2 day session.

5.

Allison 3000 Transmission Overhaul Training (TT-03-OH01.0FAC) This course is designed to instruct the technician on performing complete overhaul procedures on the Allison 3000 series transmissions. Additional topics include specific details on failure analysis and update information. Upon successful completion of the WBT and classroom instruction, attendees receive Allison Transmission Overhaul Factory Certification on the respective product covered in each 2 day session.

6.

Allison 4000 Transmission Overhaul Training (TT-04-OH01.0FAC) This course is designed to instruct the technician on performing complete overhaul procedures on the Allison 4000 series transmissions. Additional topics include specific details on failure analysis and update information. Upon successful completion of the W BT and classroom instruction, attendees receive Allison Transmission Overhaul Factory Certification on the respective product covered in each 2 day session.

7. Allison HT Series Overhaul Training ( TT-HT-OH01.0LEG) These courses are designed to instruct the technician on performing complete overhaul procedures on the Allison HT series transmissions. Additional topics include specific details on failure analysis and update information. Upon successful completion of the classroom instruction, attendees receive Allison Transmission Overhaul Factory Certification on the respective product covered in each 3 day session.

8. AT500-MT600 combined Maintenance & OH Training (TT-AM-OH01.0LEG) This 5-day combined Maintenance and Overhaul class provides an understanding of the AT500 and MT600 transmission operation, construction, service requirements, and troubleshooting. Training topics i nclude planetary gear and clutch theory, power flows, torque converter theory, and valve body component description/operation. Lab activities include group teardown/rebuild/assembly with a focus on component comparisons between the two models. Technicians successfully completing the training will receive credit for the following Allison E-Learn Training Paths: · · · ·

AT500 Maintenance AT500 Overhaul MT600 Maintenance MT600 Overhaul

9.

Allison 1000 & 2000 Service for Fleets (EU-12-ST01-0CUS) This one day class is designed instruct the Fleet technician on performing maintenance on Allison 1000 and 2000 series transmissions. Additional topics include general transmission diagnostics and troubleshooting.

10. Allison 3000 & 4000 Service for Fleets ( EU-34-ST01-0CUS) This one day class is designed instruct the Fleet technician on performing maintenance on Allison 3000 and 4000 series transmissions. Additional topics include general transmission diagnostics and troubleshooting. 11. Allison 3000 & 4000 Retarder Training ( TT-34-RE01.0CUS) This one day class provides an understanding of the Allison 3000 and 4000 transmission retarder operation, construction, service requirements, and troubleshooting. 12. OFF Highway 5/6/8/9000 Maintenance Tech ILT (TT-OFF-MA01.0FAC) This 3 day course is designed to instruct the technician on performing maintenance level service and repairs on Allison 5/6/8/9000 series transmissions. Additional topics include general transmission diagnostics and troubleshooting. 13. OFF Highway 5/6/8/9000 Overhaul Tech ILT (TT-OFF-OH01.0FAC) This 3 day course is designed to instruct the technician on performing complete overhaul procedures on the Allison 5/6/8/9000 series transmissions. Additional topics include specific details on failure analysis and update information.

2013 Allison Transmission Training Schedule Cost

Start

End

Course

Location

18-Jun

19-Jun

3000 Overhaul Technicians

San Leandro

$700.00

20-Jun

21-Jun

4000 Overhaul Technician

San Leandro

$700.00

8-Aug

8-Aug

3000-4000 Service for Fleets

San Leandro

$350.00

24-Sep

25-Sep

Allison 1000 & 2000 Maintenance Technician

San Leandro

$700.00

26-Sep

27-Sep

Allison 3000 & 4000 Maintenance Technician

San Leandro

$700.00

14-Oct

18-Oct

OFF Highway 5/6/8/9000 Overhaul Tech ILT

San Leandro

$1,750.00

29-Oct

30-Oct

Allison 1000 & 2000 Overhaul Technician

San Leandro

$700.00

31-Oct

1-Nov

3000 Overhaul Technicians

San Leandro

$700.00

Cummins West Training Center Instructors Jay Miller - 43 years of experience in the Midrange, Heavy Duty Engine and Power Generation fields. Mr. Miller has been a technician, assistance maintenance manager, field service engineer, director of training and engineering, service manager, general service manager, operations manger, automotive and diesel instructor, and is c urrently our Director of Service Engineering and Training. Mr. Miller holds a Vocational Education Teaching Credential in Automotive/Diesel Technology. Stu Frampton - 42 years of experience in the Midrange and Heavy Duty Engine field. Mr. Frampton has been a technician, foreman, owned his own repair business, service engineer, and is currently our Training Manager. Ron Pasquetti - 31 years experience in the Heavy Duty Engine and Allison Transmission fields. Mr. Pasquetti has been a technician and shop foreman. In addition he has previously held the Customer Support and Dealer Development Manager position for Allison Transmission Products. He is currently our Technical Support Manager and Instructor for Allison West. Lisa Dulgar - Ms. Dulgar has 7 years of experience with Cummins West. Lisa has worked as our Corporate Receptionist and in the CWI accounting department. Ms Dulgar currently holds the position as our Training Center Coordinator.

Student Registration Form Please complete this form and forward to Lisa Dulgar Cummins West Training Center 1950 Burroughs Ave, San Leandro, CA 94577 Phone (510) 614-5138 E-mail [email protected] Fax (510) 895-5781 ______________________________ Student’s Name: ______________________________________ Company:

____________________________________________________________________

Contact:

_______________________________E-Mail _______________________________

Address:

____________________________________________________________________

City:

____________________________ State: ________________ Zip: ____________

Phone:

_______________________ Fax Number: ________________________________

Course Name:

___________________________________ Class Date: _____________________

Account Number: _____________________________ PO: _________________________________ Classes begin promptly at 8:00 am daily. We require that students wear clothing meeting OSHA, ANSI, and possibly NFPA 70E standards for working on engines, generators, or equipment (NO SHORTS OR SANDALS). Payment is due upon the first day of class, if not prepaid. Cancellations made less than five (5) working days prior to the class start date will be subjected to a $100.00 cancellation fee. In addition, students are responsible for making their own hotel reservations. Maps and a hotel list is provided for your convenience. R e f u n d s w i l l n o t b e g r a n t e d a f te r c l a s s b e g i n s

San Leandro Hotel Accommodations Marina Inn 68 Monarch Bay Drive San Leandro, CA 94577 (510) 895-1311

Comfort Suites 2419 Castro Valley Blvd. Castro Valley, CA 94546 (510) 889-9300

Hawaii Hotel Accommodations Hilton Prince Kuhio 2500 Kuhio Drive Honolulu, HI 96815 (808) 922-0811

P a y m e n t f o r ac c o m m o d a t i o n s i s t h e r e s p o n s i b i l i t y o f t h e s t u d e n t . T o r ec e i v e t h e c o r p o r a t e d i s c o u n t , y o u m u s t R e q u e s t O n l y t h e Cu m m i n s W e s t C o r p o r a t e R a t e w h e n m a k i n g r e s er v a t i o n s .

Cummins West Training Center

Cummins West - Hawaii 91-230 Kalaeloa Blvd. Kapolei, HI 96707 1 (808) 682-8110

H1

To Kapolei

Cummins West

K a l a e lo a B lv d

To Honolulu

Directions From Honolulu: Take H1 and take exit 1 at Kapolei. Go south on Hawaii 95. Hawaii 95 turns into Kalaeloa Blvd. The branch is on the right hand side of the street, 91-230 Kalaeloa Blvd.

N

Cummins West, Inc. Serving Northern & Central California’s, and Hawaii’s Power, Equipment, and Emission Needs San Leandro Corporate Headquarters 14775 Wicks Blvd San Leandro, CA 94577 (510) 351-6101

Arcata 5150 Boyd Road Arcata, CA 95521 (707) 822-7390 Bakersfield 4601 East Brundage Ln. Bakersfield, CA 93307 (661) 325-9404 Fresno 5333 N. Cornelia Avenue Fresno, CA 93722 (559) 277-6760 Hawaii 91-230 Kalaeloa Blvd Kapolei, HI 96707 (808) 682-8110 Redding 5125 Caterpillar Road Redding, CA 96003 (530) 224-4070 West Sacramento 875 Riverside Parkway West Sacramento, CA 95691 (916) 371-0630

Hawaii

2013+Training+Brochure++Revision+4!11!2013

Recommend Documents