Workshop Manual
ATLAS 1305 / 1505 / 1605 /1705
Training Center
The present Workshop Manual was compiled specifically for service technicians belonging to the ATLAS TEREX organization. Generally, service technicians work under their own responsibility for industrial safety during maintenance and repair work on ATLAS TEREX products. In order to prevent personal and material damage, it is necessary to observe all effective effe ctive safety instructions and legal regulations. Only qualified and trained specialists are authorized to service and repair ATLAS TEREX products properly. The service technicians are obliged to perform training courses. For machine care and maintenance work, refer to the Operating Manuals. The contents of this Manual is in the property of ATLAS TEREX GmbH, Delmenhorst, Germany, and protected by copyright. No part of this document may be reproduced.
ATLAS-TEREX GmbH Delmenhorst / Germany Tel.: 04221 / 491 - 0 e-Mail:
[email protected] [email protected] e Revised: 08.2004 Order Nr.: xxxxxxx
Training Center
Training Center Revised: 08.2004
Workshop manual 1305 / 1505 / 1605 /1705 Mobile
Contents 1
Technical data
2
Display and controls
3
Engine
4
Vehicle engine
5
Pumps
6
Pilot Control Equipment
7
Control block
8
Main rotation connection
9
Slewing gear gears and motor
10
Pressure setting tables / setting regulations
11
Cylinders
12
Hydraulic accessories
13
Air conditioner system
14
Power shift transmission
15
Electricity
16
Axles
17
Hydraulic circuit diagrams
18
Maintenance
19
Miscellaneous
Page 1 of 1
Workshop Manual
Training Center Revised: 08.2004
1305 / 1505 / 1605 / 1705 Mobile
1
General view of cab
10
9 5 4
4
6 7
3
8
2 1
15
17 16
13 14
12 11
18
M+P-05C-0035
1 2 3 4 5 6 7 8 9
Sli Slider der, side side wind window ow Lev Le ver for cab door Leve Leverr for for pilo pilott con contr trol ol Wind Windshi shiel eld d lo lock ckin ing g rrod ods s lef left/ t/ri right ght Side window Mulltif Mu tifunct unctio ion n lever ever Wind Windsh shiield eld ven ventt out outle lett Side Side wind window ow vent ent out outllet Sun visor
Page 2 of 16
10 11 12 13 14 15 16 17 18
Wind Winds shiel hield d Right Right conso console le with with switch switch panel panels s Superst Superstruc ructur ture e slew slewing ing lock lock Acce Accele lera rato torr pedal pedal Brake Brake ped pedal al with with lock lock Foot lever lever for for adjusting adjusting angle of steering steering column column Foot lever lever for for adjusting adjusting angle of of steering steering column column Boom Bo om adjus adjusti ting ng ped peda a Left consol console e with with swit switch ch pane panell
Chapter 2 Display and controls
Training Center Revised: 08.2004
Workshop Manual 1305 / 1505 / 1605 / 1705 Mobile
2.5 1505 1505 / 1605 1605 contr control ol bloc block, k, Pictu Picture re 2
130 Sealing set 131 Spring plate 132 Pressure spring 134 Cap 135 Socket head cap screw 136 Sealing set 141 Flap valve 142 Flap valve 156 Socket head cap screw 157 Cap 241 Piston 242 Piston 243 Piston 244 Piston 245 Piston 292 Pressure spring 294 Reducer 295 O-ring 296 Vent screw 298 Piston 299 Ring
Chapter 7 Control block
Page 31 of 32
Workshop Manual
Training Center Revised: 08.2004
1305 / 1505 / 1605 / 1705 Mobile
Insert the axle conical gear wheel.
Mount the complete differential spider and put on the 2. axle conical conical gear wheel. wheel. Pay attention to a radial installation position of the stop discs - noses point upwards - see arrow!
Please note:
Stick the stop disc into the differential cage half II with grease. Put on the differential cage half. Please note:
ensure a radial installation position
Attach the differential by means of a press. Insert the segments and tighten the pan head screws. Torque moment (M15x1, 5/12.9) ... MA = 145 Nm
Page 70 of 120
Chapter 14 Power shift transmission
