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Mercedes Benz
Operating Instructions
Mercedes OM 904 LA
Document No. 150-7122
2
Mercedes OM 904 LA Operation Manual
Foreword
Mercedes OM 904 LA Operation Manual Mercedes Engine Publication Date: 1-12-2005
Foreword This component manual forms part of the Service Manual for a Breaker Technology (BTI) product. The information in this document is reprinted by BTI with permission for the sole purpose of supporting BTI products. Although every effort has been made to keep this information current, the information and data in this manual apply at time of publication as stated above. Instructions in this manual may refer to specific tools, lifting devices, and work methods. BTI does not accept responsibility for personal injury, equipment failure or damage if those specified are not used. If any information, work method or instruction in this manual is unclear, contact the component manufacturer or the nearest BTI office.
WARNING! Before attempting any service or maintenance procedure, read the Safety Section of the BTI Service manual for this vehicle.
Protection of the environment................................................6 Operating safety.....................................................................7
1. At a glance.................................................................... 9
OM 904 LA overview..............................................................9 OM 906 LA/OM 926 LA overview......................................... 11 Location of sensors..............................................................13 Engine number.....................................................................14
2. Before commissioning............................................... 15 General information..............................................................15 Transport and installation.....................................................22
Safety precautions...............................................................23 Staff qualifications................................................................24 Conversion parts and modifications to the engine............... 24 Safety/emergency running programs...................................25 Genuine Mercedes-Benz parts............................................26
Starting the engine for the first time.....................................27 Starting the engine...............................................................30 Monitoring engine operation.................................................32 Stopping the engine.............................................................34 Winter operation...................................................................35 Cleaning/protective treatment..............................................36 Service Products..................................................................39 Diesel fuels...................................................................39 Engine oils....................................................................42
5. Maintenance................................................................ 45 Maintenance instructions.....................................................45 Work schedule overview......................................................46 Maintenance service.....................................................46 Additional work with every third maintenance service.. 47 Work schedules....................................................................47
6. Practical advice.......................................................... 63 Malfunctions, causes and solutions.....................................63 Jump-starting.......................................................................67
Engine data..........................................................................69 Test values and adjustment values......................................71 Tightening torques................................................................72
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Mercedes OM 904 LA Operation Manual
Introduction
Introduction
Protection of the environment Operating Safety
Protection of the environment
BREAKER TECHNOLOGY
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Mercedes OM 904 LA Operation Manual
Introduction
7
Operating safety
Correct use
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BREAKER TECHNOLOGY
8 Notes
Mercedes OM 904 LA Operation Manual
1. At a glance
1. At a glance
9
OM 904 LA overview OM 906 LA/OM 926 LA overview Location of sensors Engine number
OM 904 LA overview
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BREAKER TECHNOLOGY
10
Mercedes OM 904 LA Operation Manual
1. At a glance
BREAKER TECHNOLOGY
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Mercedes OM 904 LA Operation Manual
1. At a glance
11
OM 906 LA/OM 926 LA overview
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BREAKER TECHNOLOGY
12
Mercedes OM 904 LA Operation Manual
1. At a glance
BREAKER TECHNOLOGY
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Mercedes OM 904 LA Operation Manual
1. At a glance
13
Location of sensors
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14
Mercedes OM 904 LA Operation Manual
1. At a glance
Engine number
BREAKER TECHNOLOGY
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Mercedes OM 904 LA Operation Manual
2. Before commissioning
2. Before commissioning
15
General information Transport and installation
General information Type designation
Engine data card
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16
Mercedes OM 904 LA Operation Manual
2. Before commissioning
Description of the engine
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2. Before commissioning
17
Engine brake*/constantly-open throttle valves*
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18
Mercedes OM 904 LA Operation Manual
2. Before commissioning
Flame-start system*
BREAKER TECHNOLOGY
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Mercedes OM 904 LA Operation Manual
2. Before commissioning
19
Grid heater
Telligent® engine system
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20
Mercedes OM 904 LA Operation Manual
2. Before commissioning
BREAKER TECHNOLOGY
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Mercedes OM 904 LA Operation Manual
2. Before commissioning
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21
BREAKER TECHNOLOGY
22
Mercedes OM 904 LA Operation Manual
2. Before commissioning
Transport and installation
BREAKER TECHNOLOGY
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Mercedes OM 904 LA Operation Manual
3. Safety
3. Safety
23
Safety precautions Staff qualifications Conversion parts and modifications to the engine Safety/emergency running programs Genuine Mercedes-Benz parts
Safety precautions
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BREAKER TECHNOLOGY
24
Mercedes OM 904 LA Operation Manual
3. Safety
Staff qualifications
Conversion parts and modifications to the engine
BREAKER TECHNOLOGY
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Mercedes OM 904 LA Operation Manual
3. Safety
25
Safety/emergency running programs
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BREAKER TECHNOLOGY
26
Mercedes OM 904 LA Operation Manual
3. Safety
Genuine Mercedes-Benz parts
BREAKER TECHNOLOGY
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Mercedes OM 904 LA Operation Manual
4. Operation
4. Operation
27
Starting the engine for the first time Monitoring engine operation Stopping the engine Winter operation Cleaning/protective treatment Service products
Starting the engine for the first time Preparation
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28
Mercedes OM 904 LA Operation Manual
4. Operation
BREAKER TECHNOLOGY
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Mercedes OM 904 LA Operation Manual
4. Operation
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29
BREAKER TECHNOLOGY
30
Mercedes OM 904 LA Operation Manual
4. Operation
Starting the engine
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4. Operation
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31
BREAKER TECHNOLOGY
32
Mercedes OM 904 LA Operation Manual
4. Operation
Monitoring engine operation Charge current
Oil pressure
BREAKER TECHNOLOGY
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Mercedes OM 904 LA Operation Manual
4. Operation
33
Telligente® engine system
Flame-start system*
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34
Mercedes OM 904 LA Operation Manual
4. Operation
Grid heater *
Stopping the engine
BREAKER TECHNOLOGY
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4. Operation
35
Winter operation
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36
Mercedes OM 904 LA Operation Manual
4. Operation
Cleaning/protective treatment Cleaning the engine
BREAKER TECHNOLOGY
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4. Operation
37
Cleaning the cooling system
Cleaning/protective treatment
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38
Mercedes OM 904 LA Operation Manual
4. Operation
BREAKER TECHNOLOGY
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Mercedes OM 904 LA Operation Manual
4. Operation
39
Service Products
Diesel fuels
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40
Mercedes OM 904 LA Operation Manual
4. Operation
FAME fuels
BREAKER TECHNOLOGY
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Mercedes OM 904 LA Operation Manual
4. Operation
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41
BREAKER TECHNOLOGY
42
Mercedes OM 904 LA Operation Manual
4. Operation
Engine oils
Coolant
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4. Operation
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43
BREAKER TECHNOLOGY
44 Notes
Mercedes OM 904 LA Operation Manual
5. Maintenance
5. Maintenance
45
Maintenance instructions Work schedule overview Work schedules
Maintenance instructions
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46
Mercedes OM 904 LA Operation Manual
5. Maintenance
Work schedule overview Maintenance service
Additional work
BREAKER TECHNOLOGY
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Mercedes OM 904 LA Operation Manual
5. Maintenance
47
Additional work with every third maintenance service
Work schedules Engine: checking for leaks and general condition
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48
Mercedes OM 904 LA Operation Manual
5. Maintenance
Lines and hoses on the engine: checking for leaks and general condition
Engine: oil change and filter replacement
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5. Maintenance
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49
BREAKER TECHNOLOGY
50
Mercedes OM 904 LA Operation Manual
5. Maintenance
Adjusting the valve clearance
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5. Maintenance
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51
BREAKER TECHNOLOGY
52
Mercedes OM 904 LA Operation Manual
5. Maintenance
Fuel prefilter: cleaning the filter element
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5. Maintenance
53
Heated fuel prefilter with water separator*: replacing the filter element
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54
Mercedes OM 904 LA Operation Manual
5. Maintenance
Replacing the fuel filter element
BREAKER TECHNOLOGY
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5. Maintenance
55
Intake pipe between air cleaner and engine: checking for leaks and general condition
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56
Mercedes OM 904 LA Operation Manual
5. Maintenance
Poly-V-belt: checking condition
BREAKER TECHNOLOGY
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5. Maintenance
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57
BREAKER TECHNOLOGY
58
Mercedes OM 904 LA Operation Manual
5. Maintenance
Engine brake*: checking conditions and setting
BREAKER TECHNOLOGY
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Mercedes OM 904 LA Operation Manual
5. Maintenance
59
Engine cooling system: checking and correcting the fluid level and the antifreeze/corrosion inhibitor
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60
Mercedes OM 904 LA Operation Manual
5. Maintenance
Cooling and heating system: checking for leaks and general condition
BREAKER TECHNOLOGY
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Mercedes OM 904 LA Operation Manual
5. Maintenance
61
Renewing Coolant
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62 Notes
Mercedes OM 904 LA Operation Manual
6. Practical advice
6. Practical advice
63
Malfunctions, causes and solutions Jump-starting
Malfunctions, causes and solutions
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64
Mercedes OM 904 LA Operation Manual
6. Practical advice
BREAKER TECHNOLOGY
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Mercedes OM 904 LA Operation Manual
6. Practical advice
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65
BREAKER TECHNOLOGY
66
Mercedes OM 904 LA Operation Manual
6. Practical advice
BREAKER TECHNOLOGY
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6. Practical advice
67
Jump-starting
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68 Notes
Mercedes OM 904 LA Operation Manual
7. Technical data
7. Technical data
69
Engine data Test values and adjustment values Tightening torques
