13 Apendix PROFIsafe Safety Integrated

Automation and Drives

PROFIsafe: Safety Integrated

SITRAIN IK-PBSYS / Safety Integrated

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Co n t en t s

03/2007 © Siemens AG 2007 - Subject to change without prior notice

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The spirit spirit of Safety Safety Integr Integrate ated d

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Effective, Effective, cost-effect cost-effective ive protection protection ........... ................ .......... ........... ............ ........... .......... .......... .......... ........... ........... .......... ........... ............ ............ ........... .......... ......... ....

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Safety-rel Safety-related ated application applications s

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Functional Functional safety safety ........... ................ .......... .......... .......... ........... ........... .......... .......... ........... ............ ........... ........... ............ ............ ............ ............ ............ ........... ........... ........... .......... ......... ....

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Safety Safety Integr Integrated ated is designed designed for for univer universal sal application application ........... ................. ............ ............ ........... .......... .......... .......... .......... ........... ........... .......... .......

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Standards Standards and regulation regulations s around around the world .......... ................ ............ ............ ............ ........... .......... .......... .......... .......... ........... ........... .......... ........... .......... ....

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Standards Standards and and certificat certification ion ........... ................. ........... .......... .......... .......... .......... .......... ........... ........... .......... ........... ........... .......... ........... ........... .......... .......... .......... .......... ......... ....

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Product Product overview overview ........... ................ .......... .......... .......... ........... ............ ........... .......... ........... ............ ............ ............ ........... .......... .......... .......... .......... ........... ............ ........... ........... ......... ... Safety Safety Integrated portfolio portfolio ........... ................ .......... ........... ............ ........... .......... .......... .......... ........... ........... .......... ........... ............ ............ ............ ........... ......... ......... .......... ....... ..

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SIMATIC SIMATIC Safety Safety Integrated Integrated for every application application

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SIMATIC SIMATIC Safety Safety Integra Integrated: ted: The The idea ........... ................ .......... .......... ........... ........... .......... .......... ........... ............ ............ ........... ........... ........... .......... .......... .......... .....

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SIMATIC SIMATIC Safety Safety Integrated Integrated ........... ................ .......... .......... ........... ........... .......... .......... ........... ............ ............ ........... .......... ........... ............ ........... ........... ........... .......... .......... ..... SIMATIC SIMATIC Safety Safety Integrated Integrated controllers controllers ............ ................. .......... .......... ........... ........... .......... .......... .......... ........... ........... .......... ........... ............ ............ .......... ........ ....

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SIMATIC SIMATIC Safety Safety Integrate Integrated d controll controllers ers (F-CPU (F-CPUs) s) ........... ................ .......... ........... ........... .......... ........... ............ ............ ........... .......... .......... ........... ........ ..

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Configurati Configuration on versions versions .......... ................ ............ ............ ........... .......... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... ........... ........... ......... ......... ........... ........ ..

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Standard Standard equipmen equipmentt and safety safety in in one CPU ........... ................ .......... ........... ........... .......... ........... ........... .......... .......... .......... ........... ........... .......... .......... ....... ..

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Standard Standard equipment equipment and safety in separate separate controls controls .......... ................ ........... .......... .......... ........... ............ ........... .......... ........... ........... .......... ........ ...

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Distributed Distributed configu configuration ration with with IM 151-7 F-CPU F-CPU ........... ................ .......... ........... ........... .......... ........... ........... ........... ........... ........... ........... ........... ............ ......

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Fail-safe Fail-safe communic communication ation with F-SEND F-SENDDP/FDP/F-RCVD RCVDP P ............ ................. .......... .......... ........... ............ ........... ........... ........... ........... ........... ........... ......

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PROFIsafe PROFIsafe

SITRAIN trainin training g for Automation and Industrial Solutions

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IK-PBSYS Safety Safety Integrated Integrated


The spirit of Safety Integrated Acc A cc i d ent en t p r even ti o n sh o u l d n o t j u s t b e regarded as as a questi on of legal obl igatio n, but as a precept precept of human responsibi lity and economic reason.

(Werner (Werner v on Siemens i n th e year 1880) 1880)


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Notes

SITRAIN trainin training g for Automation and Industrial Solutions

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IK-PBSYS Safety Safety Integrated Integrated


Effective, cost-effective protection Safety systems for people


machinery

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environment


Notes

SITRAIN training for Automation and Industrial Solutions

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IK-PBSYS Safety Integrated


Safety-related applications Machine prot ection   





Conveyor systems Presses Processing and production machinery Machine tools ...


Process engineering    

Burner control Oil industry Chemicals ...

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Passenger tr ansit   

Cable railways Lifting platforms ...


Notes


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Functional safety  

Heat and fi re

Electric shock





Dangerous radiation

Risks posed by malfunctions

Functional safety: Aspect of the total safety of an installation which is dependent on correct operation of the safetyrelated (control) system.


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Notes


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Safety Integrated is designed for universal application Process industry: People, machinery, environment Instrumentation and control Reactio n tim es 0.1 to 1s IEC 61511,.... ISA 84 TUEV

Toxicity, pressure

Manufacturing industry: People and machinery Manufacturing cells Reactio n tim es 5 to 150ms EN60204, IEC 61508 NFPA 79, ISO 13849,.... TUEV / UL / BG / BIA

Heating

Motion

Shipping

PROFIBUS PA

Ac tu ato rs Sensors

Material

Fail-safe autom ation

Heat


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Notes


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Standards and regulations around the world 

Regulations regarding safety are defined in technical standards



The regulations and s tandards valid at the site of op eration are applicable Europe:

IEC, EN

USA: UL, ANSI

Harmonized within the EU

Vary widely according to region



Japan: JIS

European standards and regulations are also in corporated into the regulatory frameworks of oth er countries

Safety products which meet EU regulations largely comply with the requirements of countries outside the EU SITRAIN IK-PBSYS / Safety Integrated

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Notes


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Standards and certification All fail-safe components fulfill the requirements of the highest safety rating IEC 61508 (up to SIL 3)  EN 954 (up to category 4)  NFPA 79-2002  NFPA 85 

and are certified by the TUEV Group, German Technical Inspectorate


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Notes


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Product overview Integrated safety technology SIRIUS

SIGUARD SIMATIC

which includes the th e sensors and evalua- control tion equipment

SINUMERIK / SIMODRIVE

and the drive systems



Standardized engineering



Practical operating procedures



Open overall system for the world market SITRAIN IK-PBSYS / Safety Integrated

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Notes


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Safety Integrated portfolio


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Notes


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SIMATIC Safety Integrated for every application Process automation

Factory automation

People, processes and environment

People and machinery

Controllers

Controllers

 

CPU 414H CPU 417H

  

Engineering  

ET 200S F-CPU CPU 315F/CPU 317F CPU 416F

Engineering

CFC Safety Matrix



FBD, LAD

PROFIBUS with PROFIsafe profile Actuators, sensors


ET 200S

ET 200M ET 200ec o

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I/Os


Notes


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PROFIsafe SIMATIC S7-400H

Standard systems Process cont rol technology

SIMATIC S7-300F

SIMATIC ET 200M

DP/ASi link

SIGUARD laser scanner

PROFIBUS PA

Visualization

SIMATIC ET 200S

SINUMERIK SIMODRIVE SIGUARD laser scanner SIMATIC ET 200S


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Notes


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SIMATIC Safety Integrated: The idea Standard Programming software STEP 7

Fail-safe programming tool Distributed Safety

Standard CPU

Fail-safe application program

F hardware

Standard Remote I/Os

Fail-safe I/O modules

Standard PROFIBUS DP

PROFIsafe


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Notes


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SIMATIC Safety Integrated Mutually compatible standard and safety-related programs on one CPU 

Changes to the standard progr am have no effect on the integrit y of the safety-related program s ection

Standard program Safety program Standard program


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Notes


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SIMATIC Safety Integrated controllers


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Notes


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SIMATIC Safety Integrated controllers (F-CPUs) S7-400F For the upper performance range 

CPU 416F-2   

Interfaces: MPI/DP and DP Multi-processor mode is possible > 1000 F D-I/O chann els

S7-300F For the lower to medium performance range 

CPU 317F-2DP  



Interfaces: MPI/DP and DP > 500 F D-I/O

CPU 315F-2DP  

Interfaces: MPI and DP ~ 240 - 320 F D-I/O channels

ET 200S For distributed applications in the lower performance range 

IM 151-7 F-CPU   

Interfaces: MPI/DP ~50 F D-I/O channels Support of the DP master module SITRAIN IK-PBSYS / Safety Integrated

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Notes


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Configuration versions S7-300F or S7-400F

Centrally with standard and safety-related SMxxx I/O modules of the ET 200M

ET 200M Distributed with standard and safety-related I/O modules

ET 200S

With standard and safety-related I/O modules, motor starters and frequency converters

ET 200eco Safety-related block I/Os with digital inputs


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Notes


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Standard equipment and safety in one CPU HMI system

S7 300F / S7 416F

PROFIBUS

ET 200M with standard and F I/Os

ET 200M with standard I/Os

Laser scanner Light curtain

ET 200S with standard, F I/Os and motor starter


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Notes


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Standard equipment and safety in separate controls HMI system

S7-300F with standard and F I/Os PROFIBUS

ET 200M with standard and F I/Os

ET 200M with standard I/Os

Laser scanner Light curtain

ET 200S with standard, F I/Os and motor starter


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Notes


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Distributed configuration with IM 151-7 F-CPU One visualization device for standard and safety

IM 151-7 F-CPU

IM 151-7 F-CPU

IM 151-7 F-CPU

Mutually independent safety and standard functions Production cells with separate safety circuits (distributed intelligence)


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Notes


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Fail-safe communication with F-SENDDP/F-RCVDP S7-315F S7 416F

S7-315F S7 416F

DP/DP coupler

IM151-7 F-CPU

ET 200S


IM151-7 F-CPU

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Notes


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13 Apendix PROFIsafe Safety Integrated

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