05-01 - Packaged Multi-stage Reciprocating Air Compressors

MAMTECH SERVICES SERVICES LIMITED Specifcation 5.01

5.01 - PACKAGED MULTI-STAGE MULTI-STAGE RECIPROCATING AIR AI R COMPRESSORS

18/06/ 14

1

11/06/ 12

0

DATE

REV.

ISSUED FOR APPROVAL

DESCRIPTION

PREPARED BY F.,OLUWASEGUN

CHECED BY M. DUGBOR

APPROVED BY A. ADEBISI

MAMTECH SERVICES SERVICES LIMITED Specifcation 5.01 PACKAGED MULTI-STAGE RECIPROCATING AIR COMPRESSORS TALE O! CONTENTS SECTION 1.0

SCOPE

".0

APPLICALE DO DOCUMENTS

#.0

DESIGN RE$UIREMENTS

%.0

3.1

General

3.2

Performance

3.3

Compressor

3.4

Drivers 3.4. 3.4.1 1 Elec Electr tric ic Mo Moto torr Driv Driver er

3.5

V-belt Driver

3.6

nter nterc coolers an an! "f "ftercooler

3.#

$tartin% &nloa!er

3.'

$(ction )ilter

3.*

nstr(mentation

3.1+

Electrical

3.11

Pipin%

3.12

$,i!

3.13

(brication

3.14

oise

!ARICATION

4.1

E/(ipment 0a%%in%

4.2

Paintin%

TALE O! CONTENTS - Contin&e' Pa(e 1 o) 1"

MAMTECH SERVICES SERVICES LIMITED Specifcation 5.01 PACKAGED MULTI-STAGE RECIPROCATING AIR COMPRESSORS SECTION 5.0

*.0 *.0

,.0

INSPECTION AN AND TE TESTING

5.1

!rostatic 0ests

5.2

Performance 0ests

5.3

Meca ecan nica ical (nni nnin% 0est ests

PRE PREPARA ARATION TION !OR S+IP S+IPM MENT ENT

6.1

(st Prevention

6.2

Pac,in%

LONG-TERM STORAGE

APPENDI



$tan!ar!s an! Co!es

ATTAC+MENTS 1 "

eciprocatin% Compressor Data $eet 4 $eets Electric Motor Data $eet 2 $eets

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MAMTECH SERVICES SERVICES LIMITED Specifcation 5.01 PACKAGED MULTI-STAGE RECIPROCATING AIR COMPRESSORS 1.0

SCOPE

0is speci7cati speci7cation on covers te minim(m re/(irements re/(irements for te !esi%n8 !esi%n8 materia materials8 ls8 fabric fabricati ation8 on8 testin% testin%88 inspec inspectio tion8 n8 sipmen sipmentt prepar preparati ation on an! stora stora%e %e of s,i! s,i! mo(nt mo(nte! e!88 m(lti-s m(lti-sta ta%e %e reci recipr proc ocat atin% in% air air comp compre resso ssorr pac,a%es to be installe! on an o9sore platform o9 te coast of :est "frica. ".0

APPLICALE DO DOCUMENTS

Contractor sall consi!er te most recent iss(e of te applicable stan!ar!s an! co!es iss(e! b te associations an! approval bo!ies as part of tis speci7cation liste! in "ppen!i; . #.0

DESIGN RE$UIREMENTS

#.1

Genea/

#.1.1 Eac (nit sall be a complete s,i! mo(nte! pac,a%e
electric motor. motor. 0e attace! attace! !ata #.1." 0e (nits sall be V-belt !riven b an electric seets specif !river re/(irements. #.1.# Eac (nit sall incl(!e all
receiver an! all pipin% pipin% an!
Pipin%8 n%8 con! con!(it (it88 an! instr( instr(me menta ntati tion on t(bi t(bin% n% sall sall be ro(t ro(te! e! in a neat neat #.1., Pipi or%ani=e! manner allo
Pe)oance

Eac (nit (nit sall sall meet meet all all perf perfor orma manc nce e re/( re/(ir irem ement ents s spec speci7 i7e! e! in te te #.".1 Eac attace! !ata seets. #."." Eac (nit sall be !esi%ne! to operate intermittentl or contin(o(sl (p to f(ll loa! con!itions
MAMTECH SERVICES SERVICES LIMITED Specifcation 5.01 PACKAGED MULTI-STAGE RECIPROCATING AIR COMPRESSORS #.#

Copeo

compressors sall be man(fact(rer>s man(fact(rer>s stan!ar! stan!ar! !esi%n8 !esi%n8 sin%le actin%8 actin%8 #.#.1 0e compressors m(lti-clin!er8 air coole!8 splas or press(re l(bricate! reciprocatin% tpe in accor!ance
Dir Direct ect !ri !rive ven n %ea %earr tp tpe e ll(b (be eo oil il p(mp p(mp man man(f (fac act( t(re rer> r>s s stan stan!a !ar! r!. .

b.

elie elieff val valve ves s to to pr preven eventt ove overp rpre ress ss(r (re e to an an par partt of of te te ss sste tem. m.

c.

"n oil oil 7lt 7lter er88 self self-c -cle lea anin% nin% t tpe or or cart cartri ri!% !%e e tpe tpe88 inst instal alle le! !
!.

f necessar8 an air coole! oil cooler sall be provi!e! in te press(re l(bricatin% sstem.

#.#.% E;ternal components of te l(be oil sstem sall be mo(nte!
tapere! roller or ball tpe. 0e sall ave a #.#.* @earin%s sall be eav !(t8 tapere! minim(m -1+ life of 3+8+++ o(rs at contin(o(s !(t rate! in accor!ance s stan!ar!. "ll materials sall compl s stan!ar!.

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MAMTECH SERVICES SERVICES LIMITED Specifcation 5.01 PACKAGED MULTI-STAGE RECIPROCATING AIR COMPRESSORS #.%

Di4e

#.%. #.%.1 1 E/ec E/ecti tic c Moto Moto Di Di4e 4e 

0e !river !river sall be be in accor! accor!ance ance
-6e/t Di4e

Compre resso ssorr sall sall be f(rn f(rnis ise! e!
Inte Intec coo oo/e /e  an' an' A)te A)tec coo oo/e /e 

0e intercoole intercoolers rs an! afterco aftercooler oler sall be 7nne!-t(be tpe coate! coate!
#.,

Statin( Un/oa'e

0e startin% startin% (nloa!er (nloa!er sall be centrif(%al centrif(%al tpe8 a(tomaticall a(tomaticall  ventin% clin!ers an! intercooler to s(ction press(re <en compressor stops. #.2

S&ction !i/te

0e s(ction s(ction 7lter 7lter sall be be a eav eav !(t8 !r !r tpe 7lter silencer silencer.. #.3

Int&entation

Eac (nit (nit sal salll be prov provi! i!e! e!
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MAMTECH SERVICES SERVICES LIMITED Specifcation 5.01 PACKAGED MULTI-STAGE RECIPROCATING AIR COMPRESSORS

Eac (nit (nit sall sall be prov provi! i!e! e! s r>s !esi%n !esi%n of 316 stainle stainless ss steel control control panel sall be s(bAect s(bAect to approval. approval. 0e instr(ments instr(ments sall be (s mo(n mo(nte te! ! on te pane panel. l. "s a mini minim( m(m8 m8 te te pane panell sal salll incl incl(! (!e e te te follo
&nit r(nnin% li%t %reen

b.

o(rmeter

c.

i% i% air !iscar ar%e press ess(re (re s(t (t!o
!.

i% i% temp temper erat at(r (re e !isc !iscar ar% %e s(t! s(t!o o
e.

o< o< l(b l(bri rica cati tin% n% oil oil leve levell s( s(t! t!o< o
f.

o< l(br (bricatin% oil oil press(r ss(re e s(t s(t! !o
%.

$(t! (t!o
.

"!A(s !A(sta tabl ble e time time !el !ela a for for (ni (nitt loa! loa!in in% % aft after er sta start rtin in% % ele elect ctri ric c moto motorr (nit onl.

i.

an!-9-"(to s< s
A. ,.

$(t!o
#.3.# Contractor sall provi!e te follo
a.

Comp Co mpre ress ssor or !isc !isca ar% r%e e pres press( s(re re an! an! temp temper erat at(r (re e %a(% %a(%e. e.

b.

(bricatin% oil press(re %a(%e.

c.

Press( ess(rre %a( %a(% %es on int inter erco coo olers lers an! after tercoole oolerr. Pa(e * o) 1"


!.

0empe empera rat( t(rre %a( %a(%e %es s on on int inter erco cool oler ers s an! an! afte afterrcool cooler er..

e. f.

Pres Press( s(rre saf safet et  val valve ves s on on int inter erco cool oler ers s an! an! afte afterrcool cooler er.. (be oil level in!icator.

%.

(br (bric icat atin in% % oil oil p(mp p(mp !is !isc car ar%e %e pr press( ess(rre %a(% %a(%e e if if app appli lica cabl ble e..

#.3.% n Fa(toF te motor !riven air compressor sall be capable of startin%8 loa!in%8 an! (nloa!in% on 12+ V"C remote remote si%nals. F"(toF operation sall allo< te (nit to operate contin(o(sl in eiter te loa!e! or (nloa!e! state (ntil te (nit as r(n (nloa!e! for an a!A(stable time perio!. #.3.5 Contractor sall provi!e all necessar controls to s(t!o
E/ectica/

#.10.1 Desi%n8 fabrication an! testin% of electrical items sall be in accor!ance
compressors an! fans sall be !riven b in!(ction in!(ction motors. Motors #.10." 0e compressors sall sall be in acco accor! r!anc ance e
Pipin(

#.11.1 "ll air pipin% sall be carbon steel8 seamless "$0M "-1+6@ -stron% an! sall sall be in complian compliance ce s pipin% sstems. #.11.5 Contractor sall provi!e all cec, valves8 relief valves an! %as,ets re/(ire! for s,i! mo(nte! mo(nte! pipin% an! e/(ipmen e/(ipment. t. Valve alve man(fact(r man(fact(rer er sall be Pa(e , o) 1"


s(bAect to Compan approval. #.11.* "ll e/(ipment an! pipin% !rains sall be connecte! into a common ea!er terminatin% at te s,i! e!%e. #.1" S7i'

Eac compressor8 !river an! relate! app(rtenances !escribe! erein sall be s,i! mo(nte!. mo(nte!. 0e s,i! an! all all e/(ipment e/(ipment ancorin% ancorin% app(rtenances app(rtenances sall be !esi%ne! in accor!ance
L&6ication

Contracto ctorr sall sall in!icat in!icate e te l(brica l(bricatio tion n re/(ir re/(iremen ements ts for all appli applicab cable le #.1#.1 Contra e/(ipment an! points of application. compressor l(bricatin% l(bricatin% oil sall be sntetic sntetic an! s(itable s(itable for a #.1#." 0e compressor minim(m of '8+++ o(rs operation
Noie

Contractor Contractor sall a!vise e;pect e;pecte! e! noise levels. levels. oise levels levels ma be base! on !ata from similar e/(ipment. %.0

!ARICATION

%.1

E8&ipent Ta Ta((in(

%.1.1 Eac (nit sall be ta%%e!
stainless steel plate sall be impression impression stampe! stampe!
tem 0a% o.

b.

$ervice

c.

Capacit HH HHHHHH $C $C)M rra ate! at HH HHHHHH ).

!.

Ma;im(m im(m !iscar ar%e pr press ess(re (re HH HHHHHHH P$ P$.

e.

Driver HHHHHHH P.

f.

Date Pa Pac,a%e! HHHHHHHHHHHHHHHHHHH.



Pa(e 2 o) 1"


%. P(rcas ase r!er (mb (mber HHHHHHHHHHHH. %.1.# "ll items sall be ta%%e!
0a%s sall be stainless stainless steel an! impression impression stampe! Ftem (mber %.1.5 0a%s HHHHHHHHH.F HHHHHHHHH.F 0a%s sall be attace! attace! to eac component component
Paintin(

$(rface preparation an! coatin% application sall be in accor!ance
INSPECTION AN AND TE TESTING

5.1

+9'otatic Tet

5.1.1 !rostatic tests sall be performe! on all compressor clin!ers8 all oter press(re retainin% parts of te compressor8 compressor8 an! all pipin%. 0e !rostatic test press(re sall be at least 1-1B2 times te pipin%>s ma;im(m safe
Pe)oance Te Tet

5.".1 Compressors sall be teste! in te man(fact(rer>s sop at rate! spee!8 capacit8 an! press(re. 5."." (be oil p(mps sall be teste! at eiter te man(fact(rer>s or Contractor>s plant as applicable. 5.".# "fter completion of pipin% an!
Mec:anica ica/ R& R&nnin( Tet

Compressors sall be %iven te Contractor>s stan!ar! sop r(nnin% test. 5.%

Compan reserves te ri%t to
MAMTECH SERVICES SERVICES LIMITED Specifcation 5.01 PACKAGED MULTI-STAGE RECIPROCATING AIR COMPRESSORS *.0 *.0

PRE PREPARA ARATION TION !OR S+IP S+IPM MENT ENT

Contractor sall prepare te pac,a%e for sipment in accor!ance
R&t Pe4ention

E/(ipmen mentt sall sall be comp comple lete tel l free free of
re/(ire r(st preventativ preventative e sall be s(itabl s(itabl ta%%e! ta%%e! to *.1.5 0ose openin%s tat re/(ire in!icate te tpe an! tra!e name of te r(st preventative provi!e!. *.1.* pen en!s of t(bes an! pipe sall be close!
Pac7in(

*.".1 "ll e/(ipment sall be pac,e!8 sec(rel ancore! s,i! mo(nte! <en re/(ir re/(ire! e! an!

!ama%e !(rin% transit8 liftin%8 or (nloa!in%. *.".5 "ll tappe! openin%s in !rocarbon an! steam service sall be pl(%%e!
LONG-TERM STORAGE

Contra Cont ract ctor or sa sall protec tect all all e/(i e/(ipm pmen entt for for stor stora% a%e e in a seac seaco oast ast environment environment for 1' monts. Contractor Contractor to provi!e proce!(r proce!(re e to maintain maintain e/(ipment protection tro(%o(t tis stora%e perio!.

Pa(e 11 o) 1"

MAMTECH SERVICES SERVICES LIMITED Specifcation 5.01 PACKAGED MULTI-STAGE RECIPROCATING AIR COMPRESSORS APPENDI I STANDARDS AND CODES

Aeican Nationa/ Stan'a' Intit&te ;ANSI<

@31.3 @31.3 Petr Petrole( ole(m m e7n e7ner er Pipi Pipin% n% @16.5 $teel Pipe )lan%es )lan%es an! )lan%e! )lan%e! )ittin%s )ittin%s

Nationa/ E/ectica/ Man&)act&e Aociation ;NEMA<

Aeican Societ9 o) Tetin( Tetin( Mateia/ ;ASTM< ;A STM<

"-1+5 )or%e! )or%e! or olle! olle! $teel Pipe )lan%es8 )lan%es8 )or%e! )or%e! )ittin% )ittin%s s an! Valves Valves an! Parts for i% 0emperat(re $ervices "-1+6 $eamless $eamless Carbon $teel $teel Pipe for for i% 0empera 0emperat(re t(re $ervice $ervice "-23# $peci7cat $peci7cation ion for "llo "llo $teel $teel )or%in% )or%in%s s for n!(strial n!(strial &se "-24# "-24# ecommen ecommen!e! !e! Practic Practice e for Eval(atin% Eval(atin% te Micros Microstr(c tr(ct(r t(re e of Grapite Grapite in ron "-2#' "-2#' $pec $peci7 i7ca cati tion on for for Gr Gra a ron ron Ca Cast stin% in%s s for for Press Press(r (re e Co Cont ntai ainin nin% % Parts arts for for 0emperat 0emperat(res (res (p to to 65+ ) 

"-3*6 $peci7cat $peci7cations ions for Cast D(ctile D(ctile ron for Press(re Press(re Containin% Containin% Parts Parts for &se at Elevate! 0emperat(res

Aeican Peto/e& Intit&te ;API<

6+1

Metalli Metallic c Gas,e Gas,ets ts for for aise! aise!-) -)ac ace e Pipe Pipe )lan% )lan%es es an! an! )lan%e )lan%e! ! Connec Connectio tions ns

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05-01 - Packaged Multi-stage Reciprocating Air Compressors

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