Technical Service Information O1M Techn i ci ans Gui de INDEX CLUTCH CLUTC H AP APP PLI CA CATI TI ON SOLENOI D APPLI APPLI CATION I NTER NTERNAL NAL WIRE H ARNES ARNESS S & SOLENOI D I .D. I NTERNA L COMPONENT RESI RESI STANCE CHE CK SOLEN OID A I R CH CH ECK PRO PROCEDURE CEDURE VALVE BODY BREAKD OWN SPRI NG SPECS CHECK BAL L L OC OCA ATI ON COM CO M PO PONEN NEN T AI R CH CH ECK PROC PROCEDU EDU RE
H YDRAULI C SCHEM SCHEM ATI CS PARK REVERSE NEUTRAL OVERDRI VE RAN GE 1s 1st GEAR GEAR OVERDRI VE RANGE 2nd GEAR OVERDRI VE RANGE 3rd GEAR GEAR OVERDRI VE RANGE 4th 4th GEAR OVERDRI VE RANGE 4th 4th GEAR TCC ON M ANU AL “1” RANGE 1s 1st GEAR GEAR
VALV E BOD Y M APPI NG / PAS PASS SAGE I .D. H ARS ARSH H 1-2 UPS UPSH H I F T T.S T.S.B DI AGNO AGNOS STI C TROUBL TROUBL E CO CODES DES M ANUAL ANU AL PROCEDURE PROC PR OCEDU EDU RE FOR FOR R RETURN RETU ETU RN TO TO BASIC BASII C SETTINGS BAS SETUP SETUP RETURN
AUTOMATIC AUTOMA TIC TRANSMISSION TRANSMISSION SERVICE SERVICE GROUP GROUP
INDEX
Technical Service Information VOLKSWAGEN "01M" PRELIMINARY INFORMATION The "01M" designated transaxle, shown in Figure 1, first appeared in the 1995 model year and was used in a wide variety of the Volkswagen Volkswagen car lines along with various engine combinations, including the 2.8L V6 engine, as shown in the chart below. The "01M" transaxle is a 4 speed unit, with with 4th gear being overdrive, and is equipped with a clutch in the torque torque converter. Refer to the chart in Figure 1 for the internal components that are applied in in each of the four forward gear ranges. Notice that it has only one freewheel device for 1st gear. "01M" MODEL USAGE CHART Vehicle
Year ears s
En gin e Size Size
Cabr i o
1995-2001 2.0L (L 4)
Beetle
1998-2001 1.8L (L 4), 2.0L 2.0L (L 4), 1.9L 1.9L D ies iese el
Golf
1995-2001 1.8L (L 4), 2.0L 2.0L (L 4), 1.9L 1.9L D ies iese el
GTI GT I
1999-2001 1. 1.8L 8L (L 4), 2.8L 2.8L (V6)
Jetta
1995-2001 1.8L (L 4), 2.0L 2.0L (L 4), 1.9L 1.9L D ies iese el, 2.8L (V 6)
Passat
1995-1997 2. 2.0L 0L (L 4), 2.8L 2.8L (V6)
The "01M" transaxle is totally electronic controlled and uses a Electronic Control Control Unit (ECU) to control control shift points, apply and release of the torque converter clutch, and line pressure control. This is done using seven solenoids located on the valve body. The solenoid pattern for each gear and the description description of operation is provided for you in Figure 2. Electrical signals from various sensors provide information to the ECU about vehicle speed, throttle position, engine coolant temperature, transaxle fluid temperature, gear range selected, converter turbine speed, engine load and engine speed. The ECU uses this information information to determine the precise moment to upshift or downshift, apply or release the TCC and what fluid pressures are needed to apply the components. If for any reason the entire electronic control system system of the transaxle becomes disabled, or the ECU detects a problem with one of the various sensors that stores a trouble code, all of the solenoids will be de-energized (Turned OFF). This "Safety Mode" operating state of the solenoids forces the transaxle to operate in in 3rd gear when the selector lever is in the the "Drive" range. We have provided you with an internal wire schematic schematic and case connector pin identification in Figure 3, and a chart in Figure 4 to check the resistance of the solenoids and fluid temperature sensor. Refer to Figure 5 to check solenoid mechanical operation on the bench. Figures 6, 7 and 8 will provide you with exploded views of the valve body and all valve body components along with the names of each valve. The names of the valves are ATSG ATSG interpretations of the valves functions, not Volkswagens. Figure 9 will provide you with the valve body spring specifications that we observed in the valve body that was used for the illustrations, illustrations, and may be different different in the various models. Refer to Figures 10 and 11 for the checkball locations in this unit and Figure 12 for air checks.
Copyright © 2001 ATSG
AUTOMATIC AUTOMA TIC TRANSMISSION TRANSMISSION SERVICE SERVICE GROUP GROUP
INDEX
Technical Service Information VOLKSWAGEN "01M" PRELIMINARY INFORMATION The "01M" designated transaxle, shown in Figure 1, first appeared in the 1995 model year and was used in a wide variety of the Volkswagen Volkswagen car lines along with various engine combinations, including the 2.8L V6 engine, as shown in the chart below. The "01M" transaxle is a 4 speed unit, with with 4th gear being overdrive, and is equipped with a clutch in the torque torque converter. Refer to the chart in Figure 1 for the internal components that are applied in in each of the four forward gear ranges. Notice that it has only one freewheel device for 1st gear. "01M" MODEL USAGE CHART Vehicle
Year ears s
En gin e Size Size
Cabr i o
1995-2001 2.0L (L 4)
Beetle
1998-2001 1.8L (L 4), 2.0L 2.0L (L 4), 1.9L 1.9L D ies iese el
Golf
1995-2001 1.8L (L 4), 2.0L 2.0L (L 4), 1.9L 1.9L D ies iese el
GTI GT I
1999-2001 1. 1.8L 8L (L 4), 2.8L 2.8L (V6)
Jetta
1995-2001 1.8L (L 4), 2.0L 2.0L (L 4), 1.9L 1.9L D ies iese el, 2.8L (V 6)
Passat
1995-1997 2. 2.0L 0L (L 4), 2.8L 2.8L (V6)
The "01M" transaxle is totally electronic controlled and uses a Electronic Control Control Unit (ECU) to control control shift points, apply and release of the torque converter clutch, and line pressure control. This is done using seven solenoids located on the valve body. The solenoid pattern for each gear and the description description of operation is provided for you in Figure 2. Electrical signals from various sensors provide information to the ECU about vehicle speed, throttle position, engine coolant temperature, transaxle fluid temperature, gear range selected, converter turbine speed, engine load and engine speed. The ECU uses this information information to determine the precise moment to upshift or downshift, apply or release the TCC and what fluid pressures are needed to apply the components. If for any reason the entire electronic control system system of the transaxle becomes disabled, or the ECU detects a problem with one of the various sensors that stores a trouble code, all of the solenoids will be de-energized (Turned OFF). This "Safety Mode" operating state of the solenoids forces the transaxle to operate in in 3rd gear when the selector lever is in the the "Drive" range. We have provided you with an internal wire schematic schematic and case connector pin identification in Figure 3, and a chart in Figure 4 to check the resistance of the solenoids and fluid temperature sensor. Refer to Figure 5 to check solenoid mechanical operation on the bench. Figures 6, 7 and 8 will provide you with exploded views of the valve body and all valve body components along with the names of each valve. The names of the valves are ATSG ATSG interpretations of the valves functions, not Volkswagens. Figure 9 will provide you with the valve body spring specifications that we observed in the valve body that was used for the illustrations, illustrations, and may be different different in the various models. Refer to Figures 10 and 11 for the checkball locations in this unit and Figure 12 for air checks.
Copyright © 2001 ATSG
AUTOMATIC AUTOMA TIC TRANSMISSION TRANSMISSION SERVICE SERVICE GROUP GROUP
INDEX
Technica l Serv ice Infor mation VOLKSWAGEN "01M"
FILL WITH VW A TF (G 052 052 162 162 A2)
L in e Pres Pressur e
" CH E CK CK I N G" G" F L U I D
Required Flu id Required L eve vell I n Pan Bottom Pan Drain Plug
Bottom Pan
Oil L eve vel l Check Plu g Check
COMPONENT APPLICATION APPLI CATION CHAR CHART T RANGE
"K-1" CLUT
"K-2" CLUT
"K-3" CLUT
"B-1" "B-2" LOW BRAK BRAK SPRG
Park
CONV CLUT
ON
Reverse
ON
ON
Neutral Dr-1st
ON
Dr-2nd
ON
Dr-3rd
ON
Dr-4th M an-1s an-1st t
H OL D ON ON
* *
ON ON
**
* * ON
* *
ON
depending on thr ottl e pos posit it ion and vehicl e spe speed ed.. * * Converter Cl utch may be on depending
Copyright © 2001 ATSG
Figure 1
AUTO AU TOMAT MATIC IC TRA T RANS NSMI MI SS SSIO ION N SERV SE RVIC ICE E GROU GR OUP P
INDEX
Technica l Serv ice Infor mation VOLKSWAGEN "01M" SOLENOI SOLENOID D APPLY CHART RANGE SELECTED PARK/NEUTRAL
EV-1 (N88)
EV-2 (N89)
ON
EV-3 (N90)
ON
DRI VE - 1ST 1ST
ON ON
ON
DRI VE - 3RD 3RD DRIVE - 4TH 4TH
ON
EV-5 (N92)
ON
REVERSE
DRIVE - 2ND 2ND
EV-4 (N91)
ON
EV-6 (N93)
EV-7 (N94)
ON*** ON**
ON***
ON *
ON * *
ON***
ON* ON *
ON**
ON***
ON* ON *
ON**
ON***
ON
ON* ON *
ON**
ON***
ON
DESCRII PTION OF SOLENOI D OPERATION DESCR EV -1 (N88) (N88) Th i s solenoi d feeds feeds th the e K- 1 clutch clu tch wh en i t i s de de-ene -enerr gize gized d (Of f ), and f eeds th the e B- 1 brake when when i t is energize energized d (On), i n Par k, Neutr al and 4th. EV -2 (N89 (N89) ) Th is solenoid solenoid i s energize nergized d in 2nd and 4th to apply the B-2 br ake ake.. EV -3 (N90 (N90) ) Th is solenoid solenoid control s the K-3 clu tch * EV-4 (N91 (N91) ) Th is PWM solenoid appli es the conve converr te terr clut ch when i t i s energize nergized d (On) and i s depe de pendent ndent on engi ne temp, vehicl vehicl e spe spee ed and thr t hr ottl e pos posit ion . * * EV-5 (N9 (N92) 2) Th is solenoid solenoid i s energize energized d (On) dur in g eve every ry shi ft , to dr op li ne press pressur e, and or if ices the apply apply oil to each each clutch pack dur in g the shi shi ft to provide smoothe mootherr shi ft s. Af te terr the shi f t i s complete completed, d, the solenoi solenoi d is de-ene de-enerr gize gized d (Of f ). * * * EV-6 (N9 (N93 3) Th is PWM solenoid contr contr ols main l in e pres press sur e anytime the engi ne is ru nn in g. Th is is a Pul Pul se Wi dth M odulated sign sign al th at vari vari es with engi ne load and and thr ottle pos posit ion . Wh en the t he solenoi solenoi d is de-ene de-enerr gize gized d (Of f ) pr es ess sur e goe goes s to maxi mum. EV -7 (N94 (N94) ) Th is solenoid solenoid contr ols the apply apply oil to the B-2 br ake ake,, to provide smoothe smootherr shi f ts into 4th gear. gear. I t wil l al so be energize nergized d (On) momentar momentar il y dur dur in g the 2-3 shi shi ft .
Copyright © 2001 ATSG
Figure 2
AUTO AU TOMAT MATIC IC TRA T RANS NSMI MI SS SSIO ION N SERV SE RVIC ICE E GROU GR OUP P
INDEX
Technica l Serv ice Infor mation CASE CONNECTOR PIN FUNCTIONS Case Conn ector
12 8 10 6
5
7
3
4
2
1 EV-2 (N89)
EV-1 (N88)
EV-5 (N92)
EV-3 (N90)
EV-4 (N91)
View Looking I nto Transmission Case Conn ector
2
EV-7 (N94)
EV-6 (N93)
3
1
4 10
12
5 8
7
Transmission F lui d Transmiss T emp Sensor Sensor
6
Pin No.
Pin Fu nctio nction n
1
Voll tage suppl Vo suppl y to Solenoids EV -1, 2, 3, 4, 5, 7 and A TF Se Sensor nsor..
2
Voll tage suppl y to Solenoi Vo Solenoi d EV -6.
3
Grou nd sign sign al to Solenoid Solenoid EV -1.
4
Grou nd sign sign al to Solenoid Solenoid EV -2.
5
Grou nd sign sign al to Solenoid Solenoid EV -3.
6
Grou nd sign sign al to Solenoid Solenoid EV -4.
7
Grou nd sign sign al to Solenoid Solenoid EV -5.
8
Grou nd sign sign al to Solenoid Solenoid EV -6.
10
Grou nd sign sign al to Solenoid Solenoid EV -7.
12
F lu id Temp Temp Se Senso nsorr sign al r etur n (Resistor (Resistor I n Ri bbo bbon). n). Copyright © 2001 ATSG
Figure 3
AUTO AU TOMAT MATIC IC TRA T RANS NSMI MI SS SSIO ION N SERV SE RVIC ICE E GROU GR OUP P
INDEX
Technica l Serv ice Infor mation INTERNAL COMPONENT RESISTANCE CHART Case Conn ector
12 8 10 6
5
7
3
4
2
1 EV-2 (N89)
EV-1 (N88)
EV-5 (N92)
EV-3 (N90)
EV-4 (N91)
View Looking I nto Transmission Case Conn ector
2
EV-7 (N94)
EV-6 (N93)
3
1
4 10
12
5 8
7
Transmission F lui d Temp Sensor
6
Component
Pin No' s.
Resistance @ 20° C (72° F)
Solenoid EV -1 (N88) 1 And 3
55-65 Ohms
Solenoid EV -2 (N89) 1 And 4
55-65 Ohms
Solenoid EV -3 (N90) 1 And 5
55-65 Ohms
Solenoid EV -4 (N91) 1 And 6
4.5-5.1 Ohms
Solenoid EV -5 (N92) 1 And 7
55-65 Ohms
Solenoid EV -6 (N93) 2 And 8
4.5-5.1 Ohms
Solenoid EV -7 (N94) 1 And 10
55-65 Ohms
TF T Sensor
1 And 12
190k-200k Oh ms
Copyright © 2001 ATSG
Figure 4
AUTOMATIC TRANSMI SSION SERVICE GROUP
INDEX
Technica l Serv ice Infor mation
EV1 (N88), EV2 (N89), EV3 (N90), EV5 (N92) AND EV7 (N94) SOLENOID CHECK AND OPERATION
SOLENOI D OFF
SOLENOI D ON
x x
SOLENOID DIAM ETER .785"
x
x FROM SOLENOI D REGULATOR VALV E
FROM SOLENOI D REGULATOR VALV E
.030" ORI FI CE I N CASTING
SHI FT VALVE
SHI FT VALVE
WHEN THE SOLENOID I S " OFF" ORIF I CED SOLENOID REGULATOR OIL WI LL EXHAUST OUT THE END OF THE SOLENOI D
.030" ORI FI CE I N CASTING
WHEN THE SOLENOID I S " ON" ORI FI CED SOLENOID REGULATOR OIL WIL L BUI LD UP UNDER THE SOLENOI D STROKIN G THE VALVE THAT THE SOLENOID CONTROLS
EV4 (N91) AND EV6 (N93) SOLENOID CHECK AND OPERATION SOLENOI D OFF
SOLENOI D ON SOLENOID DIAM ETER .800"
x
x
FROM SOLENOI D REGULATOR VALV E
FROM SOLENOI D REGULATOR VALV E
.030" OR .040" ORIF ICE IN CASTING
.030" OR .040" ORIF ICE IN CASTING
WHEN THE SOLENOID I S " OFF" ORI FI CED SOLENOID REGULATOR OIL WI LL EXHAUST OUT THE SIDE OF TH E SOLENOID
WHEN THE SOLENOID I S " ON" ORI FI CED SOLENOID REGULATOR OIL WIL L BUI LD UP UNDER THE SOLENOI D STROKIN G THE VALVE THAT THE SOLENOID CONTROLS
Copyright © 2001 ATSG
Figure 5
AUTOMATIC TRANSMI SSION SERVICE GROUP
Technical Service Informatio n
INDEX
AUDI AND VOLKSWAGEN 01M VALVE BODY Upper valve body Spacer Plate
M ain Valve Body Assembly
1 3 P
L ower valve body Spacer Plate
Channel Plate
Copyright © 2001 ATSG
Figure 6
AUTOMATIC TRANSMISSION SERVICE GROUP
INDEX
Technica l Serv ice Infor mation AUDI AND VOLKSWAGEN 01M VALVE BODY EXPLODED VIEW
1 25 26 2
27
18 3
24
19
17
21
23 22 20
1 3
8
P
4
16
12 9
7 6
13
10
5
15
14
11
1
28 29 LD L
59
32 01 M
00 91 60
32 5
10 5
33
40
60 Ge rm an y
61
34
41
2
36 42
47 58
39 43
46
57 53
56 54
30
31
37 38
48
1
44 49
55
3 P
45 50 52 51
Copyright © 2001 ATSG
Figure 7
AUTOMATIC TRANSMI SSION SERVICE GROUP
Technica l Serv ice Infor mation
1. MAIN VALVE BODY CASTING 2. EV-7 SOLENOID (N94) 3. SOLENOID RETAINING BRACKET 4. SOLENOID RETAINING BRACKET BOLTS 5. EV-6 SOLENOID (N93) 6. MANUAL 1ST LOCKING VALVE RETAINER (YELLOW) 7. MANUAL 1ST LOCKING VALVE SPRING (SEE SPRING SPEC) 8. MANUAL 1ST LOCKING VALVE 9. SOLENOID REGUL ATOR VALVE 10. SOLENOID REGULATOR VALVE SPRING (SEE SPRING SPEC) 11. SOLENOID REGULATOR VALVE RETAINER 12. CONVERTER REGULATOR VALVE 13. CONVERTER REGUL ATOR VALVE SPRING (SEE SPRING SPEC) 14. CONVERTER REGULATOR VALVE RETAINER 15. MAIN PRESSURE REGULATOR VALVE RETAINER (BROWN) 16. MAIN PRESSURE REG. VALVE SPRING (SEE SPRING SPEC) 17. MAIN PRESSURE REGULATOR VALVE 18. BOOST PRESSURE REGULATOR VALVE 19. BOOST PRESSURE REG. VALVE SPRING (SEE SPRING SPEC) 20. BOOST PRESSURE REGULATOR RETAINER (ADJUSTABLE) 21. K-3 REGULATOR VALVE RETAINING PIN 22. K-3 REGULATOR VALVE BORE PLUG 23. K-3 REGULATOR VALVE SPRING (SEE SPRING SPEC) 24. K-3 REGULATOR VALVE 25. K-1 REGULATOR VALVE 26. K-1 REGULATOR VALVE SPRING (SEE SPRING SPEC) 27. K-1 REGULATOR VALVE RETAINER (YELLOW) 28. MANUAL 1ST/K-3 LOCKOUT VALVE 29. MANUAL 1ST/K-3 LOCKOUT VALVE SPRING (SEE SPRING SPEC) 30. MANUAL 1ST/K-3 LOCKOUT RETAINER (YELLOW) 31. MANUAL VALVE
INDEX
32. CONVERTER CLUTCH APPLY VALVE SPRING (SEE SPRING SPEC) 33. CONVERTER CLUTCH APPLY VALVE 34. CONVERTER CLUTCH CONTROL VALVE 36. CONVERTER CLUTCH CONTROL VALVE SLEEVE 37. EV-4 SOLENOID, CONVERTER CLUTCH (N91) 38. EV-3 SOLENOID (N90) 39. K-3 SHIFT VALVE 40. K-3 SHIFT VALVE SPRING (SEE SPRING SPEC) 41. B -1 APPLY VALVE SPRING SEAT 42. B -1 APPLY VALVE SPRING (SEE SPRING SPEC) 43. B -1 APPLY VALVE 44. EV-5 SOLENOID (N92) 45. EV-1 SOLENOID (N88) 46. K-1/B-1 SHIFT VALVE 47. K-1/B-1 SHIFT VALVE SPRING (SEE SPRING SPEC) 48. B -2 SHIFT VALVE SPRING (SEE SPRING SPEC) 49. B -2 SHIFT VALVE 50. EV-2 SOLENOID (N89) 51. SOLENOID RETAINING BRACKET 52. SOLENOID RETAINING BRACKET BOLTS (6) 53. B -2 REGULATOR VALVE 54. B -2 REGULATOR VALVE SPRING (SEE SPRING SPEC) 55. B -2 REGULATOR VALVE RETAINER (BLACK) 56. K-1 CONTROL VALVE RETAINER (BROWN) 57. K-1 CONTROL VALVE SPRING (SEE SPRING SPEC) 58. K-1 CONTROL VALVE 59. 2-3 TIMING VALVE 60. 2-3 TIMING VALVE SPRING (SEE SPRING SPEC) 61. 2-3 TIMING VALVE RETAINER (WHITE)
Copyright © 2001 ATSG
Figure 8
AUTOMATIC TRANSMI SSION SERVICE GROUP
Technica l Serv ice Infor mation
INDEX
VOLKSWAGEN "01M" SPRING SPECIFICATIONS M ain Valve Body " Back Side"
" F r ont Side"
SPRING ILLUSTRATION NO. 7: FREE LENGTH = .728" SPRING DIAMETER = .352" WIRE DIAMETER = .029"
SPRING ILLUSTRATION NO. 29: FREE LENGTH = .987" SPRING DIAMETER = .280" WIRE DIAMETER = .027"
SPRING ILLUSTRATION NO. 10: FREE LENGTH = 1.295" SPRING DIAMETER = .454" WIRE DIAMETER = .039"
SPRING ILLUSTRATION NO. 32: FREE LENGTH = .600" SPRING DIAMETER = .219" WIRE DIAMETER = .020"
SPRING ILLUSTRATION NO. 13: FREE LENGTH = 1.235" SPRING DIAMETER = .330" WIRE DIAMETER = .037"
SPRING ILLUSTRATION NO. 40: FREE LENGTH = .973" SPRING DIAMETER = .280" WIRE DIAMETER = .027"
SPRING ILLUSTRATION NO. 16: FREE LENGTH = 1.385" SPRING DIAMETER = .410" WIRE DIAMETER = .035"
SPRING ILLUSTRATION NO. 42: FREE LENGTH = .973" SPRING DIAMETER = .280" WIRE DIAMETER = .027"
SPRING ILLUSTRATION NO. 19: FREE LENGTH = 1.460" SPRING DIAMETER = .357" WIRE DIAMETER = .039"
SPRING ILLUSTRATION NO. 47: FREE LENGTH = .973" SPRING DIAMETER = .280" WIRE DIAMETER = .027"
SPRING ILLUSTRATION NO. 23: FREE LENGTH = 1.090" SPRING DIAMETER = .352" WIRE DIAMETER = .029"
SPRING ILLUSTRATION NO. 48: FREE LENGTH = .973" SPRING DIAMETER = .280" WIRE DIAMETER = .027"
SPRING ILLUSTRATION NO. 26: FREE LENGTH = 1.090" SPRING DIAMETER = .352" WIRE DIAMETER = .029"
SPRING ILLUSTRATION NO. 54: FREE LENGTH = 1.075" SPRING DIAMETER = .352" WIRE DIAMETER = .029" SPRING ILLUSTRATION NO. 57: FREE LENGTH = .968" SPRING DIAMETER = .280" WIRE DIAMETER = .027" SPRING ILLUSTRATION NO. 60: FREE LENGTH = .915" SPRING DIAMETER = .280" WIRE DIAMETER = .027"
Copyright © 2001 ATSG
Figure 9
AUTOMATIC TRANSMI SSION SERVICE GROUP
INDEX
Technica l Serv ice Infor mation
CHANNEL PLATE UPPER SIDE CHECKBALL LOCATIONS
4 ,
6mm (.236" ) Diameter
FREE LENGTH = .276" SPRING DIAMETER = .182" WIRE DIAMETER = .008"
Copyright © 2001 ATSG
Figure 10
AUTOMATIC TRANSMI SSION SERVICE GROUP
INDEX
Technica l Serv ice Infor mation
7mm (.275" ) Diameter Wi th Retain er
VALVE BODY UPPER SIDE CHECKBALL LOCATIONS
2
,
,
6mm (.236" ) Diameter Not u sed in all models
,
1
6mm (.236" ) Diameter
3
Not u sed in all models
,
7mm (.275" ) Diameter (Some M odels H ave Retain er)
NOT E: there shoul d be onl y One 6mm checkball, i n one location or th e other. Retaini ng Pin L ength = 1.061" Di ameter = .085" Copyright © 2001 ATSG
Figure 11
AUTOMATIC TRANSMI SSION SERVICE GROUP
INDEX
Technica l Serv ice Infor mation
CASE PASSAGES FOR AIRCHECKS K2
K1
K3 BELLHOUSING
B2
B1 TO MAI NLINE PORT
Copyright © 2001 ATSG
Figure 12
AUTOMATIC TRANSMI SSION SERVICE GROUP
INDEX from cooler to cooler C OO LE R
.044"
1
SUCTION
2 3
MAIN LINE PORT
OUTPUT N88- EV 1
N 89 -EV 2
LUBRICATION
x x
x
on
x
x
" ON "
x x
x x
x
x
x
.030"
.030"
N90 -EV 3
EV 5
" O F F"
x x
x
Torque Converter Clutch
.044" N92-
" ON "
" OFF "
.030"
D N N91 -E V4
R
" OF F"
P
B2 B RA KE
3
K2 C LU T CH
x
x x
.030"
.030"
x
.030"
K 1 CL U TCH
.039"
off
X X
x
x
K3 SHIFT VALVE
.063"
CONVERTER CLUTCH APPLY VALVE
B1 BR AK E
. 0 5 7 "
x
B2-BRAKE REG. VALVE
x
x
2 .030"
.048"
x x x
K1 CONTROL VALVE
. 0 5 6 "
K 3 C LU TC H
MANUAL X VALVE
x
K1/B1 SHIFT x VALVE
1
X
X
B1 APPLY VALVE
B2 SHIFT VALVE
K3/MANUAL " 1" LOCKING VALVE
.046"
.039"
x
N x " O 9 4 F E F V x " 7
SOLENOID APPLICATION
" N M 9 O 3 D E V " 6
.040"
x x
ON
N88-EV1
OFF
N89-EV2
ON
N90-EV3
OFF
N91-EV4
OFF
N92-EV5
MOD*
N93-EV6
OFF
N94-EV7
MOD* = MODULATING * = ON BRIEFLY DURING THE E N G A G E M E N T T H E N OF F
2-3 TIMING VALVE
. 0 5 6 "
MANUAL "1" LOCKING VALVE
.030"
BOOST REG. VALVE
x
CONVERTOR REG. VALVE
MAIN REG. VALVE
LEGEND
X
MAIN LINE PRESSURE
X
.078"
SOLENOID REG.PRESSURE
.039"
K1 CLUTCH REG. VALVE
K3 CLUTCH REG. VALVE
.038"
PUMP SUCTION
.098"
.058"
.045"
x
CONVERTERREG.PRESSURE
X
x
.047"
LUBE PRESSURE
SOLENOID REG. VALVE
.079"
x
.063"
CONNECTED CIRCUIT
" " 8 9 7 7 0X 0 . .
.058"
X
.058"
4
K1 CLUTCH PREFILL (10 psi.)
X
" 01M"
x
PARK POSITI ON .040" .040"
x
FILTER
SUMP
Copyri ght © 2001 ATSG
INDEX from cooler to cooler C OO LER
.044"
1 SUCTION
.030"
2
MAIN LINE
B2 BRAK E
PORT
OUTPUT
3 D N88- E V1
N 89 -EV 2
LUBRICATION
x
x
on
x
N 92 -EV 5 x
x
x
x
x
x
N91 -E V4
R
" O FF "
P
x
x
x
.030"
.030"
3
N
" O N"
" ON* "
x x
x
Torque Converter Clutch
N90- E V3
.044"
" O F F"
" OFF "
K2 C L UTCH
x
x
.030"
.030"
x
x
.030"
K 1 CLU TCH
.039"
X
off
X X
x
x
.039"
K3 SHIFT VALVE
.063"
CONVERTER CLUTCH APPLY VALVE
B1 B R AKE
. 0 5 7 "
x
B2-BRAKE REG. VALVE
x
x
2 .030"
x x
. 0 5 6 "
K3 CL UTCH
MANUAL X VALVE
x
K1/B1 SHIFT x VALVE
1
X
X
B1 APPLY VALVE
B2 SHIF T VALVE
K3/MANUAL " 1" LOCKING VALVE
.046"
x
x
K1 CONTROL VALVE
N x " O 9 4 F E F V x " 7 " N M 9 O 3 D E V " 6
.040"
x x
SOLENOID APPLICATION OFF
N88-EV1
OFF
N89-EV2
ON
N90-EV3
OFF
N91-EV4
OFF*
N92-EV5
MOD*
N93-EV6
OFF
N94-EV7
MOD* = MODULATING * = ON BRIEFLY DURING THE
. 0 5 6 "
ENGAGEMENT THEN OFF
2-3 TIMING VALVE
MANUAL "1" LOCKING VALVE
.030"
BOOST REG. VALVE
x
CONVERTOR REG. VALVE
MAIN REG. VALVE
.078"
X
SOLENOID REG.PRESSURE
.039"
K1 CLUTCH REG. VALVE
K3 CLUTCH REG. VALVE
.038" .045"
x
.058"
x
.098"
PUMP SUCTION
X
CONVERTER REG.PRESSURE
.047"
LUBE PRESSURE
SOLENOID REG. VALVE
.079"
x
" " 8 9 7 7 0X 0 . .
.058"
X
4
LEGEND MAIN LINE PRESSURE
X
.063"
.058"
X
K1 CLUTCH PREFILL (10psi.) CONNECTED CIRCUIT
" 01M"
x
REVERSE RANGE .040" .040"
x
FILTER
SUMP
Copyright © 2001 ATSG