015-Method Statement for Painting Works (Building).pdf

Pearl GTL Project Shell Project No: HP-3000-QAT

Project Document Number: T.4.234.554

Purchase Order Number:

2MH127

Tag/Item Number(s):

N/A

LINDE ENGINEERING ENGINEERING

5887

Contractor Project No :

Project Rev.: Rev.: A

Page 2 of 18

QATAR SHELL GTL PROJECT (PEARL) C2 AIR SEPARATION UNITS CONSTRUCTION

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24.01.09

Company Comments Incoporated

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CCI

D

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27.12.08

Additional Company Comments Comments Incoporated

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CCI

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17.11.08

Issued for Review

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IFR

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08.11.08

Issued for Review

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25.10.08

Issued for Internal Review Review

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Date

Description

GAMA Rev.

Project Rev

No.

No.

Prepared Checked Approved Status By By By ORIGINATOR ORIGINATOR

Q A A T A A R

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GAM-MTS-CIV-GTL-015 METHOD STATEMENT FOR PAINTING WORKS (BUILDINGS) 24 .01. 2009

Rev. E

TABLE OF CONTENT 1.

INTRODUCTION ............................................................................................................................ 5

1.1 1.2 1.3

GENERAL.......................................................................................................................................... 5 SCOPE .............................................................................................................................................. 5 PURPOSE ......................................................................................................................................... 5

2.

HSSE.............................................................................................................................................. 5

3.

REFERENCES .................................................................................................................................. 6

4.

DEFINITIONS ................................................................................................................................. 6

5.

RESPONSIBILITIES ......................................................................................................................... 6

5.1 5.2 5.3 5.4 5.5 6.

SİTE MANAGER .................................................................................................................................... 6 CİVİL WORKS MANAGER ....................................................................................................................... 6 SİTE ENGİNEER .................................................................................................................................... 7 WORK SUPERVİSOR .............................................................................................................................. 7 QA-QC ENGİNEER / INSPECTOR ............................................................................................................. 7 SURFACE PREPARATION................................................................................................................ 7

6.1 6.2 7.

STANDARD OF SURFACE PREPARATION .......................................................................................... 7 SURFACE PREPARATION .................................................................................................................. 8 MATERIAL STORAGE & APPLICATION ............................................................................................ 8

7.1

MATERIAL STORAGE ........................................................................................................................ 8

Q A A T A A R

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Rev. E

1. INTRODUCTION 1.1

GENERAL This document describes the methods proposed to be used for the Building Painting Works that will be carried out as part of ASU Construction Works of Qatar Shell GTL Plant (Pearl) in Ras Laffan Industrial City (RLIC) in Qatar.

1.2

SCOPE The scope of this Method Statement covers activities of surface preparation and painting of walls & all building works within ASU- C2 area.

1.3

PURPOSE The purpose of this document is to define the procedure for above works. Set correct and safe practices for the scope of works through the general and specific procedures procedures contained herein.

2. HSSE All works shall be in in compliance with with the State of Qatar laws and regulations, regulations, Ras Laffan Industrial City and International standards, codes, LINDE ENGINEERING AG and QSGTL and/or its PMC requirements and instructions.

Q A A T A A R

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Rev. E

3. REFERENCES T-4.096.672 (Rev. D) T-4.129.861 (Rev .A) T-4.219.610 T-4.219.612 T-4.234.582 T-4.234.5 82

: Specification Specification for Corrosion Corrosion Protection by Painting : Handling of Hazardous Materials : Waste Management Management Plan : Environmental Spills : Procedure for building works

DEP 34.17.10.30

: Technical Specification for Blast resiliant & resistant Control Buildings / Field Auxiliary Rooms

DEP 34.17.00.32 & RFC Drawings releated with the building works

4. DEFINITIONS Company Contractor Sub Contractor Contract QCP ITP QA/QC

: QSGTL or its PMC : LINDE ENGINEERING AG : GAMA QATAR : QSGTL Pearl Plant – Plant – C2 C2 ASU Project : Quality Control Procedure : Inspection and Test Plan : Quality Assurance / Quality Control

Q A A T A A R 5.3

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Rev. E

Site Engineer

He will be overall responsible for safe execution of the whole job including: Confirming the installation location from schedule of approved construction drawings. Organizing of equipments and tools needed for the job. Assigning skilled skilled personnel personnel for the job. Sequence of activities to be carried out for the work as per this method of statement. Conduct inspection and surveillance. surveillance. Notify to Contractor engineer engineer for inspection as applicable. Ensure all Contractor and Company regulations are followed. Ensure all personnel involved are in safe working condition.

5.4

Work Supervisor

He will be responsible for safe execution of t he following activities: Conduct TSTI with the concerned work force prior to start the work. Ensure that relevant work permits for the job are obtained prior to start the work. Conduct daily toolbox talks for the entire work force prior to start day work. Assigning a competent work crew for specific activities, details of activities and task information will be given to the work crew. Organizing tools and equipment needed to the work site.

Q A A T A A R 6.2

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SURFACE PREPARATION: Before starting of painting works, the masonry wall or concrete surface to receive the painting will be thoroughly cleaned from any contaminants and protrusions. If found any blowholes, honeycombs, defects or damage on the surface will be repaired with the approved repairing material of FOSROC Renderoc Putty and FOSROC Renderoc BF (Enclosed). The putty will be applied as per manufacturer’s data sheet. If required, the curing activity must be fulfilled as per Project Requirement. Requirement.

7. MATERIAL STORAGE & APPLICATION 7.1

MATERIAL STORAGE Material used for painting shall comply with the approved one and hereby attached. Material Acceptance Report (MAR) will be submit to client upon painting material arrival to warehouse. warehouse. As per the manufacturer’s manufacturer’s recommendations, recommendations, the paining paining material must be

Q A A T A A R

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Rev. E

The HEMPEL’s Flat Acrylic Emulsion 58710 paint will be us ed for Interior & Exterior walls ( Concrete , Masondry , Cement rendering areas & Gypsum boards etc...) , Ceiling , Partitions etc... and as per the Project Specifications.

If any defects would be detected on the painting material, it must be disposed immediately. immediately. Painting shall be applied in accordance with the paint manufacturer’s recommendations recommendations and project specifications. specifications. Prior to commencement commencement of paint application, application, the adjacent area shall be protected against paint overspray and contamination. contamination. Prior to any subsequent coat,(if required) the previous substrate shall be free from dust, grease, foreign material. The approved color of paint will be used for painting works. If re-coat requiored, it will be applied as per manufacturers recommendations.

7.2.2 BRUSH / ROLLER APPLICATION The application of painting by brush and / or roller shall be strictly controlled and restricted to the following uses:

Q A A T A A R

7.3

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QUALITY ASSURANCE

A Quality Assurance System shall be operated conforming to related standards. Controls and checks shall be established and documented through relevant QCP & ITP with relevant QCR’s. Final QC checks on the finished surface must be performed with joint inspection of Gama , Linde & PMC QA-QC Q A-QC .

8. ATTACHMENTS 8.1

Job Safety Analysis

JOB SAFETY ANALYSIS / RISK ASSESSMENT Q Q A A

T T A A

SCOPE : Painting Works (Building)

R R

Initial Risk ITEM

1

ACTIVITY Cleaning & Degreasing

HAZARD / POTENTIAL CONSEQUENCES 1.1

P C

Residual Risk

CURRENT CONTROLS

RISK RANK

Skin irritation

1.1.1

2

3

6 1.1.2

1.2

Vapor inhalation.

1.2.1

2

3

6

1.2.2 1.2.3

1.2.4

1.3 1.3

Eye Eye inju injury ry..

1.3.1 2

1.4

2

4

Slip, Slip, trip trip fall fall same same leve level. l.

1.4.1 2

2

4

When using cleaning up chemicals, 1.1.1.1 chemical resistant PPE such as face shield, face mask, helmet, aprons, coverall, gloves and boots shall be worn to protect against contact and exposure. Ensure Ensure a copy copy of MSDS MSDS for for hazardo hazardous us substances, in a readily understandable understandable form, shall kept at the job site at all times times for workers reference and use. Approved respirators shall be worn to 1.2.1.1 1.2.1.1 prevent inhalation of chemical vapors, where necessary. Ventilate Ventilate the area area and/o and/orr use exhaust exhaust at the area. Ensure Ensure not not to breath breathe e the vapors vapors while while applying cleaning solvent in the surface. Ensure Ensure a copy copy of MSDS MSDS for for hazardo hazardous us substances, in a readily understandable understandable form, shall kept at the job site at all times times for workers reference and use. When using using cleanin cleaning g up chemical chemicals, s, chemical resistant PPE such as face shield, face mask, helmet, aprons, clothing, gloves and boots shall be worn to protect against contact and exposure. Superviso Supervisor/for r/foremen emen shall shall be responsible for ensuring that after the work of the day their areas are cleaned up and kept tidy.

ADDITIONAL CONTROLS Prior to entry of any chemical substances into the site MSDS shall be produced to the LINDE HSSE Manager for approval. MSDS copies to be attached.

Prior to entry entry of any any chemical chemical substances into the site MSDS shall be produced to the LINDE HSSE Manager for approval.

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T T A A


R R

Initial Risk ITEM

2

ACTIVITY Blasting Works.


P C

2.3 2.3

RANK

Unqualified personnel.

ADDITIONAL CONTROLS

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4

2.1.1

2

2.2 2.2

Residual Risk

CURRENT CONTROLS

RISK

2

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Impr Improp oper er used used of equipment. 2

3

6

2

4

8

Elec Electr tric ic shoc shock. k.

Only trained and experienced personnel shall be assigned for blasting operations. 2.1.2 The blast blast clean cleaning ing team team shall shall includ include e at least one person responsible for the operation and supply of the cleaning material to the lance operators. 2.2.1 The clean cleaning ing team team shall shall check check daily daily 2.2.1. 2.2.1.1 1 The lan lance ce must must be fitte fitted d with with before starting work and whenever the a dead man switch that, when equipment is moved to ensure that released by the operator, 1 grounding and bonding of the shuts-off the blast. equipment and hoses are not worn or faulty. 2.2.2 Air compr compresso essors rs and and airlines airlines shall shall be inspected or tested before the commencement commencement of work, and observed by a watchman during 2.3.1 The required required precauti precautions ons shall shall be 2.3.1.1 A grounding wire wire with screw specified against electrostatic clamp and grounding stake of discharges and shall include minimum 1 m. length, if 1 grounding of metal casing and frame necessary, shall be provided of the compressor and all other metal at the compressor and a equipment in the area. bonding wire connection to 2.3.2 The lance lance must be fitted fitted with with a dead dead the work piece shall be man switch that, when released by the provided at the cleaning lance. operator, shuts-off the blast. 2.3.3 Groundin Grounding g shall shall be provided provided for all all electrical equipment.Grounding cables shall have their continuity and conductivity checked by a competent electrician.

3


T T A A


R R

Initial Risk ITEM

ACTIVITY


P C

Chemical cl cleaning and rinsing in clean water.

3.1

3

6

Fire Fire Haza Hazard rd 2

3

RANK

Eye Eye injur injury y due due to to fine fine grade grit blasting. 2

2.5 2.5

RISK

4

8

Skin Skin irrita irritatio tion n to affe affecte cted d open body parts.

2

3

6

Residual Risk

CURRENT CONTROLS 2.4.1 Workers Workers shall shall wear wear safety safety helme helmets, ts, 2.4.1. 2.4.1.1 1 overalls with hoods, gloves, safety boots, goggles, hearing protection and respiratory protective equipment.

2.4.2 Overalls Overalls should should be taped taped at the ankles, cuffs and collars. 2.5.1 Ensure Ensure all necessary necessary precauti precautions ons shall shall 2.5.1. 2.5.1.1 1 be taken for the absence of flammable atmosphere including including the air intake of the air compressor. 2.5.2 Maintain Maintained ed at least least one one fully fully charged charged 9 kg multipurpose dry powder fire extinguisher extinguisher in the workplace,(within 15m). 3.1.1 When using using cleanin cleaning g up chemical chemicals, s, 3.1.1.1 chemical resistant PPE such PPE such as face shield, face mask, helmet, aprons, approved coverall, gloves and boots shall be worn to protect against contact and exposure. 3.1.2 Ensure Ensure a copy copy of MSDS MSDS for for hazardo hazardous us substances, in a readily understandable understandable form, shall kept at the job site at all times times for workers reference and use.

ADDITIONAL CONTROLS

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The air air suppli supplied ed blast blasting ing helmets shall be provided with air, at rate of not less than 1 0.17 cubic meter per minute.

Obtain Obtained ed Hot Hot Work Work Permi Permit. t.

Prior to entry of any chemical substances into the site MSDS shall be produced to the LINDE HSSE Manager for approval. MSDS copies to be attached.

4


T T A A


R R

Initial Risk ITEM

ACTIVITY


P C

Residual Risk

CURRENT CONTROLS

RISK RANK

Chemical hazards.

3.2.1 2

3

6

3.2.2

3.2.3

3.3 3.3

Eye Eye inju injury ry..

3.3.1 2

4

Drying.

4.1

3

6

Sub standard drying oven.

4.1.1

4.1.2 1

4

4

Approved respirators shall be worn to 3.2.1.1 prevent inhalation of chemical vapors, where necessary. Ensure Ensure not not to breath breathe e the vapors vapors while while applying chemical cleaning solvent in the surface. Ensure Ensure a copy copy of MSDS MSDS for for hazardo hazardous us substances, in a readily understandable understandable form, shall kept at the job site at all times times for workers reference and use. When using using cleanin cleaning g up chemical chemicals, s, 3.3.1. 3.3.1.1 1 chemical resistant PPE such as face shield, face mask, helmet, aprons, clothing, gloves and boots shall be worn to protect against contact and exposure. Drying Drying oven oven shall shall be inspec inspected ted and and approved by Third party and LINDE prior to use. Ensure Ensure to have a valid valid certif certificate icates s checks.

ADDITIONAL CONTROLS Prior to entry of any chemical substances into the site MSDS shall be produced to the LINDE HSSE Manager for approval.

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Provis Provision ion of of Eye Wash Wash stati station on in the area.

4.1.3 Ensure Ensure to have have Third Third party party inspe inspection ction.. 4.2

Burn Burn inju injury ry due to hot surface.

2

3

6

4.2.1 Ensure Ensure not not to touch touch any any hot hot parts parts and and 4.2.1. 4.2.1.1 1 equipment while its being under drying process. 4.2.2 Ensure Ensure employ employee ee carryi carrying ng out dryin drying g operations will practice safe work procedures. 4.2.3 Ensure Ensure there there are are enough enough a good good safeguarding safeguarding system to eliminate the possibility of the employee placing parts of their bodies near hazardous hot pit.

Superv Superviso isor/f r/fore oreman man shall shall ensure that TSTI is properly executed at the work front and hazards discussed.

5


T T A A


R R

Initial Risk ITEM

5

ACTIVITY

Surface cleaning after galvanizng. galvanizng.

HAZARD / POTENTIAL CONSEQUENCES

5.1

Improp Improper er use of tools. tools.

P C

2

3

RISK RANK

6

Residual Risk

CURRENT CONTROLS 4.2.4 Ensure Ensure to cool it down down before before touch touching ing the work piece. 5.1.1 5.1.1 Operat Operate e tools tools accordi according ng to manufacturers instruction. 5.1.2 Perform Perform maintena maintenance nce on tools tools regularly.

ADDITIONAL CONTROLS

Ensure all tools shall be inspected and color coded by LINDE.

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6


T T A A


R R

Initial Risk ITEM

6

ACTIVITY On site repair and touch (regalvanizedany bare spot).


P C

Residual Risk

CURRENT CONTROLS

RISK RANK

Breathing problem due

6.1.1

Warning signs shall be placed in the

6.1.2 Respirato Respirators rs shall shall be be worn worn to preven preventt inhalation of chemical vapors, where necessary. 2

6.2

6

Poor housekeeping.

3

6.3

3

2

6

6.1.3 Provisio Provisions ns for mecha mechanica nicall ventilla ventillation tion.. 6.1.4 Respirato Respirators rs shall shall be be worn worn to preven preventt inhalation of chemical vapors, where necessary. 6.2.1 Ensure hazardous materials is properly identified with signs for different types of chemical. 8.2.3 Hoses Hoses shall shall be laid straight straight as possible from spray pump up to the coating point. 6.2.4 Disposal Disposal of emptie emptied d paint paint cans cans shall shall

ADDITIONAL CONTROLS 6.1.1.1

6.1.1.2

6.2.1.1 6.2.1.2

6.2.5 Avoid Avoid spilling/ spilling/poll polluting uting any any materia materials ls into the environment. environment. 6.3.1 Approved PPE including face shield by 6.3.1.1 6.3.1.1 employees working is close proximity of spray painting.

Paint liquid splash. ( Eye injury). 2

3

6

6.3.2 6.3.3

Competent personnel. MSDS communicated. communicated.

Prior to entry of any chemical substances into the site MSDS shall be produced to the LINDE HSSE Manager for approval. Ensure a copy of MSDS for hazardous substances, substances, in a readily understandable form, shall kept at the job site at all

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Walkway and access to be clear. Paint materials should stored

The area shall shall be isolated isolated by proper covers, in order to control the spread of particles

7


T T A A


R R

Initial Risk ITEM

ACTIVITY


P C

RANK

Skin irritation to affected open body parts.

6.4.1 2

6.5

Residual Risk

CURRENT CONTROLS

RISK

3

6

Improp Improper er handli handling, ng, storing & disposal of materials. 2

3

6

Ensure employee wear the approved coverall & safety gloves.

ADDITIONAL CONTROLS 6.4.1.1

6.4.2 Ensure Ensure a copy copy of MSDS MSDS for for hazardo hazardous us substances, in a readily understandable understandable form, shall kept at the 6.5.1 Ensure Ensure all all contain container er shall shall be be labeled labeled 6.5.1.1 with the chemical name, ingredients, warning pictograms and precautions 6.5.2 Flammabl Flammable e liquid liquid shall shall be safely safely stored stored 6.5.1.2 in proper containers. 6.5.3 The storag storage e shall shall be equipped equipped with appropriate warning signs and locked to avoid unathorized entry.

Prior to entry of any chemical substances into the site MSDS shall be produced to the LINDE HSSE Manager for approval. The name of the responsible person shall be posted at the storage. Proper disposal as per LINDE/GAMA/MSDS procedure.

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015-Method Statement for Painting Works (Building).pdf

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