VIBRATORY COMPACTION ROLLER SV212 (24,442 lb, 11,097 kg) SV216 (31,553 lb, 14,325 kg)
1 - Drum Frame
13 - Engine
2 - Vibratory Drum
14 - Hydraulic oil cooler
3 - Scraper
15 - Engine radiator
4 - Articulated joint
17 - Driver’s workplace
5 - Tractor Frame
18 - Travel pump
6 - Axle
19 - Vibration pump
7 - Fuel Tank
20 - Exhaust muffler
8 - Batteries
21 - Air filter
9 - ROPS frame
22 - Dozer blade
10 - Hydraulic oil tank
23 - Pad foot segments
11 - Cabin
24 - Hydraulic pressure filter
12 - Hood
25 - Air condition system
SV216 With Smooth Drum, Cab, Driving & Directional Lights
Drum Scraper
Towing Hitch
Brake Release for Emergency Towing Release Clamp with 5mm Hex Key
Pressure Check Port
Head Light
Fresh Air Intake & Filter
Cover Over The Hydraulic Reservoir
24 Volt Socket for Plugging in the Rotating Beacon
Engine Air Filter Intake Bonnet
Storage Compartment
Air Pressure Check Hydro Inflate Plug
Articulation Lock Right Side Oscillation Lock
Pin for the Articulation Lock
Left Side Oscillation Lock
Hoses to the Drum Travel Motor
SV216 Smooth Drum Roller
Vibration Shock Absorbers
27
Drum Oil Filling Plug
Drum Oil Level Plug Drum Oil Drain Plug
SV212 With Smooth Drum and Optional Bolt on Pads
SV216 with Drum that has Welded on Pads
SV212 with Optional Pads & Dozer Blade
Dozer Blade Height Gauge
Reversible Cutting Edge
Dozer Lift Cylinder
Dozer Blade Transport Attachment Links
Dirt Removal Scrapers
Dozer Control Petal
“Vandalism Guarding” R.O.P.S. Versions
Vandalism Cover Lock Positions
Right Side Control Center
Windshield Washer Reservoir
Operator’s Manual Compartment
Cargo Net
Beverage Holder
Bracket for Fire Extinguisher
Heater Air Flow Vent
Heater Temperature Control
Heater Water Valve to regulate the Temperature
Seat Rotation Lock to Facilitate Exit out the Right Door
Engine Coolant Temperature Gauge
Fuel Level Gauge
Drum Vibration Selector Control
Vibration Pump from the Left Side
Vibration Pump from the Right Side
Pump for the Vibration Motor, Vibration Frequency Adjustment Screw.
Vibration Motor on Left Side of Drum
Heater Fan Speed Control
Drum Anti-Slip Control / Differential Locking Control
Key Switch
Diagnostic Socket
24 Volt DC Power Outlet
Engine Tachometer
Directional Signal Light Indicator
Air Filter Restriction Indicator
Hydraulic Filter Restriction Indicator
Neutral Position Indicator of Travel Control
Drum Vibration On Indicator
Parking Brake On Indicator
Hydraulic Fluid Low Oil Level Indicator
Battery Charge Indicator Light
Engine Oil Pressure Warning Light
Fuse Box
Hour Meter
Hydraulic Fluid Temperature Gauge
Directional Signal Switch
Rotating Beacon Switch
Hazard Warning Signal Switch
Auxiliary Lamp Control Switch
Instrument Lights, Front & Rear Marker Lights & Front Work Lights
Rear Work Light Switch
Horn Switch
Engine Throttle Control
Handle for Raising and Lowering the Right Control Assembly
Emergency Stop Button, applies the brakes and kills the Engine
Forward / Reverse Travel Control Lever
High / Low Travel Speed Switch
Travel Pump
Engine
Drum Travel Motor
Drum Travel Motor
Three Ranges of Low Travel Speed Selector
Vibration On / Off Push Button Control
Emergency Parking Brake Apply Switch, does not kill the engine.
Front Windshield Wiper Control
Rear Window Wiper Control
Filtered Fresh Air Blower Fan Control
Windshield and Rear Window Washer Fluid Control Switch
Vent for the Filtered Fresh Air
Air Conditioner Temperature Control
Air Conditioner Fan Speed Control
Right Side Control Up For Safety, Which Kills the Controls, and the Engine
Right Side Control Down for Starting the Engine and for Operation of the Roller
The Battery Master Switch is Behind the Locking Cover on the Left side of the Compactor
Battery Master Switch in the Off Position
Operator’s Compartment Tilting Switch
Hood Opening and Closing Switch
50 Amp Fuse (Next Slide)
Tilting Control 50 Amp Fuse
Battery Shut-Off Switch
Negative Ground Terminal
Electrical Ground Connection Under Operator’s Platform
Motor, Pump and Relay for lifting the Hood and Operator’s Platform
Manual Pump for Opening the Hood and tilting the Operator’s Compartment
Operator’s Compartment Tilting Control Valve
Valve Latch
Clip to store the Manual Pump Handle
Operator’s Platform Valve With Latch “On” for Manual Lifting
Engine Cover Valve With Latch “On” for Manual Lifting
Valve Latch for Tilting the Operator’s Compartment
Valve Latch for Manual Opening of the Hood
Valve Latch On
Hood is Closed
Hood is Open
Hood Open for Battery Service
Batteries 24 Volt System
Diesel Fuel Tank
Hydraulic Reservoir Sight Gauge
Hydraulic Reservoir Breather
Hydraulic Reservoir Breather
Factory Seal
Hydraulic Reservoir Filler Station
Hydraulic Fill Port
Pressure Check Ports
Reverse Travel 6090 psi (420 bar)
Forward Travel 6090 psi (420 bar)
Vibration Circuit I 5800 psi (400 bar)
Vibration Circuit II 5800 psi (400 bar)
Steering Circuit 2760 psi (190 bar)
Feed Pump Pressure 320 psi (22 bar)
Hydrostatic System Filter
Engine Oil Filter
Starter
Alternator
Radiator Coolant Level Sight Gauge
Oil Check
Oil Fill
Fuel Filters
Priming Pump
Air Filter
View of the Operator’s Platform Retaining Bolts from Inside the Cab
Operator’s Platform Fixing Bolts
24 mm Wrench or 1 inch Wrench
Socket for plugging in the cab top light, which must be unplugged before tilting the cab.
Operator's Platform Hinge
HYDRAULICS
The hydraulic system controls all of the main functions of the compactor. The engine drives the hydraulic pumps, which supplies the flow of hydraulic fluid to drive the hydraulic motors, converting this energy to rotation motion. The distribution of the hydraulic fluid throughout the compactor is sent through pipes and pressure hoses. Other controlling elements are installed inside the hydraulic circuit, for regulating and for safety - electromagnetic distributors, hydrostatic locks, safety and control valves.
The hydraulic system consists of the following circuits: - Hydraulics for travelling + hydraulic brakes - Hydraulics for vibrations - Hydraulics for steering - Hydraulics for lifting - Hydraulic reservoir
DIAGRAM OF THE HYDRAULIC CIRCUITS
The hydraulic circuits are connected identically for both compactors. Differences are only in the types of pumps and hydraulic motors used.
-The SV212 compactor uses the 90R042 pump and the 90M042 hydraulic motor for vibration. -The SV216 compactor uses the 90R055 pump and the 90M055 hydraulic motor for vibration. Additional differences are in the adjustment of a control pressure bypass valve in the body of the vibration pump, where in the SV212, its pressure it is set to 610 psi (42 bars), and in the SV216, it is 410 psi (28 bars). Control pressure setting in the bodies of the travel pumps is identical in both cases - 320 psi (22 bars). Operation of the individual closed circuits or their parts is described in detail.
* SV212 ** SV216
Legend: 1 – Travel Pump 2 – Vibration Pump 3 – Drum drive motor 4 – Vibration motor 5 – Wheel drive motors 8 – Steering pump 9 – Steering Orbital valve 10- Anti Spin Control ASC Valve 11 – Steering cylinders 12 – Rear flow divider Block 13 – Steering pressure switch 14 – Suction screen 15 – 10 micron filtration block 16 – Oil filling cap & breather 17– Oil level gauge sender
18 – Hydraulic Cooler 19 – Cooler bypass valve 20 – Oil temperature regulator 21 – Hydraulic circuit test ports 22 – Filling quick coupler 23 – Brake release Quick coupler 24 – Brake release Quick coupler 25 – Hydraulic temperature sensor 26 – Hood raising electric pump 27 – Hood raising Manual pump 28 – Hood raising selector valve 29 – Hose rupture Hydraulic lock valve 30 – Hydraulic cylinder for lifting the cabin 31 – Hydraulic cylinder for lifting the hood
105°F 130°F 75 psi
1 - Steering wheel
27 - Direction lights indicator
2 - Travel control
28 - Neutral position of the travel control indicator
3 – High / Low Speed Switch
36 - Horn push button
4 – Low speed adjustment
37 - Front and rear road lights switch
5 - Throttle control lever
38 - Rear lights switch
6 - Emergency brake push button
39 - Auxiliary lights switch
7 – Key switch
40 – Heater fan switch
9 - Engine temperature gauge
41 – Hazard lights switch
10 - Hydraulic oil temperature gauge 42 - Safety beacon light switch 11 - Hour meter
43 - Limit switch of traction spin of the drum
12 - Fuel gauge
43a- Switch for Anti Spin Control (ASC) differential lock
13 –Speedometer
44 - Directional lights switch
14 - Socket of hand lamp
45 - Vibration pre-selector
20 - Alternator charging indicator
46 - Parking brake push button
21 – Brake applied indicator
47- Vibration push button
22 – Engine low oil pressure indicator50 - Fuse box 23 - Hydraulic low oil level indicator 51- ASC serial port 24 – Air filter clogging indicator
69 - Driver's seat
25 - Hydraulic filter clogging indicator90 – Dozer blade control 26 - Vibration indicator
