005-MS-PAINTING AND REPAIR WORKS.pdf

Pearl GTL Project Shell Project No: HP-3000-QAT Project Document Number: T- 4.250.900

Purchase Order Number:

2MH127

Tag/Item Number(s):

N/A

LINDE ENGINEERING

Contractor Project No: 5887

Project Rev.: B

Page 2 of 21

QATAR SHELL GTL PROJECT (PEARL) C2 AIR SEPARATION UNITS CONSTRUCTION

E

B

06.10.08

Ready For Constructions

SK

EO

AG

RFC

D

A

31.05.08

Ready For Constructions

FB

EO

AG

RFC

C

O

26.11.07

Issued for Company comments

BR

AU/MC

ZG

ICC

B

23.11.07

Issued for Review

BR

AU/MC

ZG

IFR

A

20.11.07

Issued for Internal Review

BR

AU/MC

ZG

IIR

Date

Description

GAMA Rev.

Project Rev

No.

No.

Prepared Checked Approved By By By ORIGINATOR ORIGINATOR

Status

Q A A T A A R

Doc. Title

:

GAM-MTS-MEC-GTL-005 MS FOR PAINTING AND REPAIR WORKS(PIPING,EQUIPMENTS&STEEL STRUCTURES)

Date

:

06.10.08 REV-E

TABLE OF CONTENTS

1.

SCOPE ______________________ __________________________________ _______________________ ______________________ _______________________ _____________________ _________ 5

2.

PURPOSE PUR POSE _____________________ _________________________________ _______________________ ______________________ _______________________ ___________________ _______ 5

3.

H SSE SSE ______________________ _________________________________ ______________________ ______________________ _______________________ _______________________ ___________ 5

4.

REF RE F ERE N CE ______________________ _________________________________ ______________________ ______________________ _______________________ ________________ ____ 5

5.

D EF I NI TI ONS ON S _________________ ____________________________ _______________________ _______________________ ______________________ ___________________ ________ 6

6.

RESP RE SPON ONSI SIBI BI L I TI ES ______________ _________________________ _______________________ _______________________ ______________________ _________________ ______ 6 6.1.

Structural Erection Superintendent ________________________________________________________ ________________________________________________________ 6

6.2.

Painting Engineer ____________________________________________________________ _______________________________________________________________________ ___________ 6

6.3.

Painting Inspector__________ Inspector____________________________________________ _____________________________________________________________ ___________________________ 6

7.

PERSONN PERSON N EL SAF ET Y _____________________ ________________________________ ______________________ ______________________ _____________________ __________ 7

8.

GENE GE NE RAL RA L _____________________ _________________________________ _______________________ ______________________ _______________________ ___________________ _______ 7

9.

SURF ACE S PRE PARA TI ON S______________________ __________________________________ _______________________ ______________________ _____________ __ 7

10 .

REPAI R OF OF D AM AGED GAL VAN I SI NG& PAI NT I NG: ______ _________ ______ ______ ______ ______ ______ ______ _____ _____ _____ __ 8

11 .

PAI NT I NG APPL I CAT I ON ________ ____________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ______ __ 9

11.1.

General

_________ 9

Q A A T A A R

Doc. Title

:


Date

:

06.10.08 REV-E

1. SCOPE This Method Statements applies to the cleaning and Painting of Pipe spools and paints touch up on hot-dip galvanized steel structures and equipments equipments for for C2 ASU Pearl GTL Project by GAMA Qatar located inside the Ras Laffan Industrial City in Qatar.

2. PURPOSE The main purpose of this Method Statements is to describe the minimum requirements r equirements and responsibilities of activities associated with the painting painting and and touch up to t o ensure that the activities are carried out according to the project requirements.

3. HSSE All works shall be in compliance with with the State of Qatar laws and regulations, Ras Laffan Laffan Industrial City and International standards, codes, LINDE ENGINEERING AG and QSGTL and/or its PMC requirements and instructions. In addition all employees and GAMA subcontractor employees on site will have through LINDE ENGINEERING AG Site Safety Induction and GAMA Qatar Safety induction for site safety, health, environmental and security prior to work activities. Other training courses will be attended as required by LINDE ENGINEERING AG or QSGTL and/or its PMC as required.

Q A A T A A R

Doc. Title

:


Date

:

06.10.08 REV-E

T-4.250-915 T-4.250.919 T-4.250.916

Calibration Procedure ITP for Painting and Coating Procedure for Shop and Field Painting work at site

5. DEFINITIONS Company: QSGTL/or its PMC Contractor: LINDE ENGINEERING AG Sub Contractor: GAMA QATAR Contract: C2 ASU PEARL GTL GTL Project ITP: Inspection and Test Plan QA/QC: Quality Assurance / Quality Control TPI: Third Party Inspection

6. RESPONSIBILITIES

Q A A T A A R 

 

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Date

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06.10.08 REV-E

Verify batch number, expire expire date, shelf life against against Material Certificates and and Material Material Data Sheets Ensure that that the paint is not used used after expiry date or shelf life Ensure that climatic climatic conditions conditions are suitable suitable for surface preparation and painting.

7. PERSONNEL SAFETY All the necessary Personnel Personnel Safety equipment including goggles, masks and other protective equipment recommended by Manufacturer shall be provided.

8. GENERAL Damaged areas of hot dip galvanised surfaces of structural steelwork which has sustained mechanical damage during either transportation or erection shall be repaired using an organic zinc-rich coating containing not less than 90% zinc by weight in the dry film, as per the DEP-30.48.00.31-painting & coating of New Equipment. All damaged areas of hot dipped dipped galvanised steelwork steelwork that is fabricated or modified by cutting; cutting; welding etc. on site shall be repaired using a DEP-30.48.0031 painting & coating of New Equipment. The damaged area shall be re-cleaned as originally specified for that item and the full coating

Q A A T A A R





Doc. Title

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Date

:

06.10.08 REV-E

blast cleaning and the requisite fluxing f luxing pre-treatment to dissolve and absorb any remaining impurities on the metal surface after pickling. Steel surfaces shall then be zinc coated (hot dip galvanised) for a zinc coating weight according to the steel thickness as specified in Tables 1 and 2 of ASTM 123. The minimum coating weight for structural shapes 6.4 mm thick or over shall be 710 g/m2, equivalent to a coating thickness of 100 microns. Visible oil, grease or other surface contaminants shall be removed with a detergent solution, clean fresh water used to rinse off the detergent solution and the damaged area is allowed to dry. All flux residues and weld spatter shall be removed from the weld areas.

9.2) FOR SURFACE PREPARATION (SHOP AND FIELD) ABOVE ABOVE AND BELOW GROUND 





Visible oil, grease and soil shall be removed by solvent cleaning, area shall be washed in clean fresh water and allowed to dry before conventional (air blast) cleaning, automatic (wheel blast) or hand/power cleaning. GAMA Qatar Quality Department shall perform surveillance surveillan ce to ensure cleaning is performed performed adequately, adequately, where applicable. applicable. The surface shall be prepared prior to application of primer or paint by abrasive blasting (paint shop application) or by hand tool/abrasive blasting (field application).The method of surface preparation shall be recorded on form GAM-QCR-QAC-GTL-055. Steel defects revealed during abrasive blasting (silvers, laminations, cracks, pitting etc.,) shall be reported to the LINDE /SHELL/PMC for evaluation. Defects will be repaired as directed by the LINDE /SHELL/PMC Representative.

Q A A T A A R

Doc. Title

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Date

:

06.10.08 REV-E

10.2 Damaged Painting for Piping Any An y repa re pair ir of dama da mage ged d coat co atin ing g shal sh alll be clea cl eane ned d by hand ha nd tool to ols s or power po wer tool to ols s in accordance with ISO 8501-1 grade st 3 and documented on form GAM-QCR-QAC-GTL056 Any repair areas shall be feathered feathered into the undamaged coating a minimum of 50 mm. Repair shall be performed prior to the subsequent coat. Any damage or repair shall be performed prior to the next coat application. Coating of weld joints shall be in accordance with original paint application as specified in Project specification. For item such as equipment already painted by a supplier, GAMA Qatar shall use the same paint or an equivalent and compatible paint approved by the supplier. Repair of damaged surfaces of zinc silicate primer shall be performed as detailed in the Project specification. Any holidays, defects and unacceptable work shall be repaired in accordance with manufacturer's recommendations. Holidays should be generally ground to bare metal feathering the adjacent sound coating back a minimum of 25mm.

11. PAINTING APPLICATION

Q A A T A A R

Doc. Title

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Date

:

06.10.08 REV-E

STORAGE OF MATERIALS All painting materials shall be furnished by the painting manufacturer in original unopened containers bearing the label and instructions of the painting manufacturer (as batch number, construction date, safety precautions etc.). Painting materials shall be stored according to safety regulations and Manufacturer’s recommendation. Paint shall not be mixed or stored in contaminated containers. SURFACE CONDITION Surface shall be cleaned, dry and free from dust during application of painting. No painting shall be applied with the surface temperature is less than 3° C (5° F) above the dew point or the ambient air temperature is less than 5° C and the relative humidity of the air measured in the vicinity of surface to be painted is greater than 85% 85% or or when the air temperature is > 40° C, C, these values can be modified if other wise recommended by painting manufacturer. AMBIENT CONDITIONS

Q A A T A A R

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Date

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06.10.08 REV-E

12. CALIBRATION All inspection, measuring and and test equipment shall be calibrated calibrated in accordance With Gama-Qatar Equipment and instrument calibration procedure T-4.250-915

13. INSPECTION The entire surface preparation and application works shall be subject to inspection, according to this Method statements and applicable ITPs. EQUIPMENT   

Electro magnetic D.F.T. gauge (Elcometer or equivalent); Steel surface thermometer; Wind, Temperature and Humidity meter (Kestrel 3000 or equivalent)

TESTING

Q A A T A A R

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Date

:

06.10.08 REV-E

15. QUALITY ASSURANCE A Quality Assurance System shall be operated conforming conforming to related standards. Controls and checks shall be established and documented through relevant QCP-T-4.250.916, ITP-T-4.250.919 and QCR’s.

16. ATTACHMENTS JSA

Q Q A A T T A A R R JSA Number:

JOB SAFETY ANALYSIS FORM NEW

Page No:

REVISED

Job being analysed: Painting & repair touch up (Galvanizing) Department/Section Department/Section doing JSA: HSSE & Construction Construction Normal Approvals: Name JSA by:

JSA Members: Job Performers: Signature

Date

Job Supervisor: Additional Approvals (Determined (Determined by Job Supervisor Supervisor in correlation correlation with LINDE HSSE Manager). Manager). Name Signature Discipline Superindent(LINDE) Superindent(LINDE)

Date

HSSE Representative(LINDE) Representative(LINDE) OTHERS(List Below):

General job requirements / Common Personnal Protective Equipment. 1. The following Personal Protective Equipment shall be worn during galvanizing activities: Approved chemical resistant coveralls, safety glasses, safety helmet, safety shoes and gloves. 2.Permit To Work.

Approval required for hazardous work detailed in the LINDE work permit procedure. Changing conditions and emergency procedures Stop work. Switch of equipment.Supervisor directs personnel to nearest and safest muster point considering wind direction. Supervisor counts all employees. Missing employees are reported reported to LINDE HSSE Dept. When all clear is given check with LINDE HSSE before returning to work. work. LINDE NDE EMER EME RGE GENC NCY Y TEL TELEP EPHO HONE NE NO. NO.

H HS SSE SE MANA MANAGE GER: R: HOT LINE :

Note: 1) If any of the tasks i nvolves biological, physical or chemical hazards, then The LINDE Industrial Hygienist must also approve the work. 2)Use additional sheets as necessary. 3)Details on on safety (PPE,Hazard etc) and environmental requirements can be found in LINDE LINDE and Shell Safety and Environment Environment Procedures. Procedures.

1

JOB SAFETY ANALYSIS / RISK ASSESSMENT Q Q A A

T T A A

SCOPE : Painting & Repair Repair Touchup

R R

Initial Risk ITEM

1

ACTIVITY

HAZARD / POTENTIAL CONSEQUENCES

Cleaning & 1.1 Degreasing the pipe surface.

P C

Residual Risk

CURRENT CONTROLS

RISK RANK

Skin irritation

1.1.1

2

3

6 1.1.2

1.2

Vapor inhalation.

1.2.1

2

3

6

1.2.2 1.2.3

1.2.4

1.3 1.3

Eye Eye inju injury ry..

1.3.1 2

1.4

2

4

Slip, Slip, trip trip fall fall same same leve level. l.

1.4.1 2

2

4

When using cleaning up chemicals, 1.1.1.1 chemical resistant PPE such as face shield, face mask, helmet, aprons, coverall, gloves and boots shall be worn to protect against contact and exposure. Ensure Ensure a copy copy of MSDS MSDS for for hazardo hazardous us substances, in a readily understandable understandable form, shall kept at the job site at all times times for workers reference and use. Approved respirators shall be worn to 1.2.1.1 prevent inhalation of chemical vapors, where necessary. Ventilate Ventilate the area area and/o and/orr use exhaust exhaust at the area. Ensure Ensure not not to breath breathe e the vapors vapors while while applying cleaning solvent in the surface. Ensure Ensure a copy copy of MSDS MSDS for for hazardo hazardous us substances, in a readily understandable understandable form, shall kept at the job site at all times times for workers reference and use. When using using cleanin cleaning g up chemical chemicals, s, chemical resistant PPE such as face shield, face mask, helmet, aprons, clothing, gloves and boots shall be worn to protect against contact and exposure. Superviso Supervisor/for r/foremen emen shall shall be responsible for ensuring that after the work of the day their areas are cleaned up and kept tidy.

ADDITIONAL CONTROLS Prior to entry of any chemical substances into the site MSDS shall be produced to the LINDE HSSE Manager for approval. MSDS copies to be attached.

Prior to entry of any chemical substances into the site MSDS shall be produced to the LINDE HSSE Manager for approval.

P

C

R

1

3

3

1

3

3

2


T T A A


R R

Initial Risk ITEM

2

ACTIVITY Blasting Works.

HAZARD / POTENTIAL CONSEQUENCES 2.1

P C

2.3 2.3

RANK

Unqualified personnel.

ADDITIONAL CONTROLS

P

C

R

3

3

4

4

2.1.1

2

2.2 2.2

Residual Risk

CURRENT CONTROLS

RISK

2

4

Impr Improp oper er used used of equipment. 2

3

6

2

4

8

Elec Electr tric ic shoc shock. k.

Only trained and experienced personnel shall be assigned for blasting operations. 2.1.2 The blast blast clean cleaning ing team team shall shall includ include e at least one person responsible for the operation and supply of the cleaning material to the lance operators. 2.2.1 The clean cleaning ing team team shall shall check check daily daily 2.2.1. 2.2.1.1 1 The lan lance ce must must be fitte fitted d with with before starting work and whenever the a dead man switch that, when equipment is moved to ensure that released by the operator, 1 grounding and bonding of the shuts-off the blast. equipment and hoses are not worn or faulty. 2.2.2 Air compr compresso essors rs and and airlines airlines shall shall be inspected or tested before the commencement commencement of work, and observed by a watchman during 2.3.1 The required required precauti precautions ons shall shall be 2.3.1.1 A grounding wire wire with screw specified against electrostatic clamp and grounding stake of discharges and shall include minimum 1 m. length, if 1 grounding of metal casing and frame necessary, shall be provided of the compressor and all other metal at the compressor and a equipment in the area. bonding wire connection to 2.3.2 The lance lance must be fitted fitted with with a dead dead the work piece shall be man switch that, when released by the provided at the cleaning lance. operator, shuts-off the blast. 2.3.3 Groundin Grounding g shall shall be provided provided for all all electrical equipment.Grounding cables shall have their continuity and conductivity checked by a competent electrician.

3


T T A A


R R

Initial Risk ITEM

ACTIVITY


P C

Chemical cl cleaning and rinsing in clean water.

3.1

3

6

Fire Fire Haza Hazard rd 2

3

RANK

Eye Eye injur injury y due due to to fine fine grade grit blasting. 2

2.5 2.5

RISK

4

8

Skin Skin irrita irritatio tion n to affe affecte cted d open body parts.

2

3

6

Residual Risk

CURRENT CONTROLS 2.4.1 Workers Workers shall shall wear wear safety safety helme helmets, ts, 2.4.1. 2.4.1.1 1 overalls with hoods, gloves, safety boots, goggles, hearing protection and respiratory protective equipment.

2.4.2 Overalls Overalls should should be taped taped at the ankles, cuffs and collars. 2.5.1 Ensure Ensure all necessary necessary precauti precautions ons shall shall 2.5.1. 2.5.1.1 1 be taken for the absence of flammable atmosphere including including the air intake of the air compressor. 2.5.2 Maintain Maintained ed at least least one one fully fully charged charged 9 kg multipurpose dry powder fire extinguisher extinguisher in the workplace,(within 15m). 3.1.1 When using using cleanin cleaning g up chemical chemicals, s, 3.1.1.1 chemical resistant PPE such PPE such as face shield, face mask, helmet, aprons, approved coverall, gloves and boots shall be worn to protect against contact and exposure. 3.1.2 Ensure Ensure a copy copy of MSDS MSDS for for hazardo hazardous us substances, in a readily understandable understandable form, shall kept at the job site at all times times for workers reference and use.

ADDITIONAL CONTROLS

P

C

R

3

3

1

4

4

1

3

3

The air air suppli supplied ed blast blasting ing helmets shall be provided with air, at rate of not less than 1 0.17 cubic meter per minute.

Obtain Obtained ed Hot Hot Work Work Permi Permit. t.

Prior to entry of any chemical substances into the site MSDS shall be produced to the LINDE HSSE Manager for approval. MSDS copies to be attached.

4


T T A A


R R

Initial Risk ITEM

ACTIVITY


P C

Residual Risk

CURRENT CONTROLS

RISK RANK

Chemical hazards.

3.2.1 2

3

6

3.2.2

3.2.3

3.3 3.3

Eye Eye inju injury ry..

3.3.1 2

4

Dipping in in a flux solution.

4.1

3

6

Dropped hazard.

4.1.1

4.1.2 2

3

6

Approved respirators shall be worn to prevent inhalation of chemical vapors, where necessary. Ensure Ensure not not to breath breathe e the vapors vapors while while applying chemical cleaning solvent in the surface. Ensure Ensure a copy copy of MSDS MSDS for for hazardo hazardous us substances, in a readily understandable understandable form, shall kept at the job site at all times times for workers reference and use. When using using cleanin cleaning g up chemical chemicals, s, chemical resistant PPE such as face shield, face mask, helmet, aprons, clothing, gloves and boots shall be worn to protect against contact and exposure. Ensure chain sling are properly attached to pipe before dipping into tank. Superviso Supervisorr shall shall ensure ensure that that sequence sequence of activities to be carried out for the work as per Work Method Statement.

ADDITIONAL CONTROLS 3.2.1.1

3.3.1. 3.3.1.1 1

4.1.1.1 4.1.1.2

Prior to entry of any chemical substances into the site MSDS shall be produced to the LINDE HSSE Manager for approval.

P

C

R

1

3

3

1

3

3

1

3

3

Provis Provision ion of of Eye Wash Wash stati station on in the area.

JSAs should be implemented during daily TSTI. Ensure to check presence of chain deformation, cracked or cut links.

4.1.3 Post warning warning sign sign in the work work area. area. 4.1.4 Before Before using using a chain chain sling sling person personnel nel should be familiar with the proper sling hitches and their corresponding corresponding working load limits. 4.1.5 Before Before lifting lifting , check check each each branch branch of of the chain is free from twists, knots or kinks which cause stresses that may result in failure of the chain.

5


T T A A


R R

Initial Risk ITEM

ACTIVITY


5

Drying.

5.1

5.2

6

Immerse in molten zinc.

6.1 6.1

6.2

P C

RANK

Flux solution splash (Eye injury).

ADDITIONAL CONTROLS

4.2.1

2

3

6

1

4

4

Sub standard drying oven.

Burn Burn inju injury ry due to hot surface.

Impr Improp oper er set set up up of of equipment.

Residual Risk

CURRENT CONTROLS

RISK

2

3

6

3

3

9

Unqual Unqualifi ified ed person personnel nel.. 2

2

4

Approved PPE including face shield by 4.2.1.1 4.2.1.1 employees working is close proximity of pre-treatment section. 4.2.2 Competent personnel. 4.2.3 MSDS communicated. communicated. 5.1.1 Drying Drying oven oven shall shall be inspec inspected ted and and approved by Third party and LINDE prior to use. 5.1.2 Ensure Ensure to have a valid valid certif certificate icates s checks. 5.1.3 Ensure Ensure to have have Third Third party party inspe inspection ction..

The area shall shall be isolated isolated by proper covers, in order to control the solution splash.

5.2.1 Ensure Ensure not not to touch touch any any hot hot parts parts of the pipe surface s and equipment while its being under drying process.

Superv Superviso isor/f r/fore oreman man shall shall ensure that TSTI is properly executed at the work front and hazards discussed.

5.2.1. 5.2.1.1 1

5.2.2 Ensure Ensure employ employee ee carryi carrying ng out out pipe pipe drying operations will practice safe work procedures. 5.2.3 Ensure Ensure there there are are enough enough a good good safeguarding safeguarding system to eliminate the possibility of the employee placing parts of their bodies near hazardous hot pit. 5.2.4 Ensure Ensure to cool it down down before before touch touching ing the work piece. 6.1.1 6.1.1 Equipmen Equipmentt operators operators shall shall be 6.1.1.1 6.1.1.1 competent in the SAFE use and operation of their equipment. 6.1.2 6.1.2 Daily Daily routine routine checks checks on equipments equipments..

Inspected Inspected & properly properly colour colour coded & approved by LINDE.

P

C

R

1

3

3

1

3

3

1

3

3

6.1.3 Third party inspection every month to check chemical purity. 6.2.1 Only trained trained and and competen competentt personnel personnel shall be assigned for galvanizing and monitoring the process. 6


T T A A


R R

Initial Risk ITEM

ACTIVITY


P C

Surface cleaning after galvanizng. galvanizng.

7.1

4

8

Dropped hazard.

2

7

RANK

Person Personnal nal injury injury due to unaware of the process. 2

6.4

RISK

Improp Improper er use of tools. tools.

2

5

3

10

6

Residual Risk

CURRENT CONTROLS 6.3.1 When monitorin monitoring g of the process, process, chemical resistant PPE such as face shield, face mask, helmet, aprons, clothing, gloves and boots shall be worn to protect against contact and exposure. 6.3.2 Personne Personnell shall shall ensure ensure that sequence sequence of activities to be carried out for the work as per Work Method Statement. 6.4.1 Ensure chain sling are properly attached to pipe before dipping into tank. 6.4.2 Superviso Supervisorr shall shall ensure ensure that that sequence sequence of activities to be carried out for the work as per Work Method Statement. 6.4.3 Post warning warning sign sign in the work work area. area. 6.4.4 Before Before using using a chain chain sling sling person personnel nel should be familiar with the proper sling hitches and their corresponding corresponding working load limits. 6.4.5 Before Before lifting lifting , check check each each branch branch of of the chain is free from twists, knots or kinks which cause stresses that may result in failure of the chain. 7.1.1 7.1.1 Operat Operate e tools tools accordi according ng to manufacturers instruction. 7.1.2 Perform Perform maintena maintenance nce on tools tools regularly.

ADDITIONAL CONTROLS 6.3.1. 6.3.1.1 1

6.4.1.1 6.4.1.2

6.4.1.3

Superv Superviso isor/f r/fore oreman man shall shall ensure that the TSTI is properly executed at the work front and hazards discussed.

JSAs should be implemented during daily TSTI Ensure to check presence of chain deformation, cracked or cut links. Ensure to immerse the pipe gradually slow on a galvanizing kettle.

Ensure all tools shall be inspected and color coded by LINDE.

P

C

R

1

4

4

1

5

5

1

3

3

7


T T A A


R R

Initial Risk ITEM

8

ACTIVITY On site repair and touch (regalvanizedany bare spot).


P C

8.2

3

6

Poor housekeeping.

3

8.3

RANK

Breathing problem due to toxic atmosphere.

2

2

6

Paint liquid splash. ( Eye injury). 2

3

Residual Risk

CURRENT CONTROLS

RISK

6

8.1.1 Warning Warning signs signs shall shall be placed placed in the the area to alert the employees employees in the vicinity concerning the painting activity. 8.1.2 Respirato Respirators rs shall shall be be worn worn to preven preventt inhalation of chemical vapors, where necessary. 8.1.3 Provisio Provisions ns for mecha mechanica nicall ventilla ventillation tion.. 8.1.4 Respirato Respirators rs shall shall be be worn worn to preven preventt inhalation of chemical vapors, where necessary. 8.2.1 Ensure hazardous materials is properly identified with signs for different types of chemical. 8.2.2 Ensure that area is properly barricaded and secured during

ADDITIONAL CONTROLS 8.1.1.1

8.1.1.2

8.2.1.1 8.2.1.2

8.2.3 Hoses Hoses shall shall be laid straight straight as possible from spray pump up to the coating point. 8.2.4 Disposal Disposal of emptie emptied d paint paint cans cans shall shall be properly disposed according to waste segregation plan and MSDS. 8.2.5 Avoid Avoid spilling/ spilling/poll polluting uting any any materia materials ls into the environment. environment. 8.3.1 Approved PPE including face shield by 8.3.1.1 8.3.1.1 employees working is close proximity of spray painting. 8.3.2 8.3.3

Prior to entry of any chemical substances into the site MSDS shall be produced to the LINDE HSSE Manager for approval. Ensure a copy of MSDS for hazardous substances, substances, in a readily understandable form, shall kept at the job site at all times for workers reference

P

C

R

1

3

3

1

3

3

1

3

3

Walkway and access to be clear. Paint materials should stored only in protected and designated area.

The area shall shall be isolated isolated by proper covers, in order to control the spread of particles

Competent personnel. MSDS communicated. communicated.

8


T T A A


R R

Initial Risk ITEM

ACTIVITY


P C

Residual Risk

CURRENT CONTROLS

RISK RANK

Skin irritation to affected open body parts.

8.4.1 8.4.2 2

8.5

3

6

Improp Improper er handli handling, ng, storing & disposal of materials.

8.5.1

2

3

6

8.5.2 8.5.3

Ensure employee wear the approved 8.4.1.1 coverall & safety gloves. Ensure Ensure a copy copy of MSDS MSDS for for hazardo hazardous us substances, in a readily understandable understandable form, shall kept at the job site at all times times for workers reference and use. Ensure Ensure all all contain container er shall shall be be labeled labeled 8.5.1.1 with the chemical name, ingredients, warning pictograms and precautions for storage and handling. 8.5.1.2 Flammabl Flammable e liquid liquid shall shall be safely safely stored stored in proper containers. The storag storage e shall shall be equipped equipped with appropriate warning signs and locked to avoid unathorized entry.

ADDITIONAL CONTROLS Prior to entry of any chemical substances into the site MSDS shall be produced to the LINDE HSSE Manager for approval.

The name of the responsible person shall be posted at the storage. Proper disposal as per LINDE/GAMA/MSDS procedure.

P

C

R

1

3

3

1

3

3

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005-MS-PAINTING AND REPAIR WORKS.pdf

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