Chen CL
Optimization of Chemical Processes
Optimization of Chemical Processes
Cheng-Liang Chen
Lecturer: Lectu rer: Cheng-Liang Cheng-Liang Chen
[email protected] Assistant: Assis tant: ChihChih-Y Yao Lin
[email protected]
PSE
LABORATORY
Department of Chemical Engineering National TAIWAN University
Chen CL
2
Chen CL
Optimization of Chemical Processes (cont.) ➢
1
The The chemi chemical cal indu industry stry has unde undergone rgone significant significant change changess durin duringg the past 30 years due to the
Increased cost of energy, Increasingly stringent environmental regulations, and ☞ Global competition in product pricing and quality
Optimization of Chemical Processes (cont.) ➢
☞ ☞
Ten Most Important Important Globa Globall Crise Crises: s: Energy Water Food • Environment Enviro nment Pover Poverty ty Ter erro rori rism sm Di Dise seas ase e Ed Educ ucat atio ion n De Democ mocra racy cy Pop opul ulat atio ion n
3
➢
One of the most important important engineering too oolls for address add ressing ing the these se iss issues ues is optimization Modifi Mod ifica cati tion onss in plant (eg, HEN) an and d design (e oper op erat atin ing g pro roce cedu dure ress (eg, RDS) have been implem imp lement ented ed to reduce and meet costs with an constraints, emph em phas asis is on improving efficiency and increasing profitability
Chen CL
4
Chen CL
Optimization of Chemical Processes (cont.) ➢
Optimal operating conditions can be implemented via increased automation at the process, plant, and company levels (eg, Model Predictive Control)
➢
➢
To apply optimization effectively in the chemical industries, both the theory and practice of optimization must be understood.
➢
We will introduce the necessary tools for problem solving. We will focus on those techniques and discuss softwares (MATLAB and/or GAMS ) that offer the most potential for success and gives reliable results.
➢
We will also emphasize one important application area: the Process Integration. Therein both insight-based pinch analysis and model-based math approach will be introduced.
As the power of computers has increased, the size and complexity of problems that can be solved by optimization techniques have correspondingly expanded.
Design Problem
=⇒
5
Optimization of Chemical Processes (cont.)
min J x∈Ω
Chen CL
6
Chen CL
Optimization of Chemical Processes: References
7
Optimization of Chemical Processes: Outlines
➢
Arora, J.S., Introduction to Optimum Design, McGraw Hill, New York (1989)
Arora
➢
Floudas, C., Nonlinear and Mixed-Integer Optimization, Oxford University Press (1995)
Int to Optimum Design Problem Formulation
Math and Opt Models
➢
Floudas, C., Deterministic Global Optimization, Kluwer Academic Publishers (1999)
Optimum Design Concepts
Convex
➢
Edgar, T.F., D.M. Himmelblau, and L.S. Lasdon, Optimization of Chemical Processes, 2nd Edition, McGraw-Hill, Boston (2000)
Linear Programming
➢
Morari, M. and I.E. Grossmann, Process Design Case Studies (6): Chemical Engineering Models with GAMS , CACHE (1991)
➢
Biegler, L.T., E.I. Grossmann, and A.W. Westerberg, Systematic Methods of Chemical Process Design, Prentice Hall, New Jersey (1997)
➢
Smith, R., Chemical Process Design and Integration, 2nd Ed., Wiley, England (2005)
➢
Rao, S.S., Engineering Optimization, John Wiley, New York (1984).
➢
➢
Reklaitis, G.V., A. Ravindran, and K,M, Ragsdell, Engineering Optimization, John Wiley, New York (1983) Vanderplaats, G.N., Numerical Optimization Techniques for Engineering
Floudas/Biegler
Edgar
MATLAB
GAMS
Problems Models
Analysis;
Fundamentals of Nonlinear Opt; Duality Theory
MILP; Logical Constraints Num. Unconst. Opt. Num. Const. Opt. MINLP; Process Synthesis
**
*
***
*
(*)
****
*
**
*
*
**
**
*
(*)
***
Global Optimization
Process Integration (Smith) ➢
Synthesis: Heat/Mass Exchanger Networks (include Pinch Analysis)
➢
Design: Water System, Cooling and Refrigeration Systems
➢
Process Integration: Distillation Columns, Reactors, Evaporators, Dryers,
Chen CL
8
Chen CL
9
Optimization of Chemical Processes: Credits (20%)
7
➢
Mid-term Examination
(35%)
➢
Final Examination
(35%)
Thank You for Your Attention
➢
Performance in Class
(10%)
Questions Are Welcome
∼
10
Homeworks
➢