GREEN TECHNICAL NOTE
4723A
JULY 2007 77 11 403 162
EDITION ANGLAISE
Service 00429
CLIO 2 KANGOO MEGANE SCENIC LAGUNA
List below and on next page
ESPACE with a DP0 automatic transmission 23A 23A
THE VEHICLE VEHICL E DOES NOT MOVE FORWARD FORWAR D
Other sub-section concerned: ● ●
Engine: Gearbox:
01A
XXX DP0
Basic manual: MR: Technical Note:
307, 312 3219A, 3720A, 6012A
LIST OF VEHICLES LIKELY TO BE AFFECTED Vehicle CLIO 2
Type BB0 D
BB0 L
BB0 P
BB0 S BB1 D
from F 001824 W 000601
to F 617581 W 026344
Y 007998 F 003202 W 003484 Y 002099 F 000011 W 000006 Y 000006 W 000006 Y 026633
Y 008040 F 020553 W 026344 Y 005624 F 017115 W 009019 Y 004227 W 050183 Y 037596
F 001115 Y 021242
F 279344 Y 075320
"The repair procedures given by the manufacturer in this document are based on the technical specifications current when it was prepared. The procedures may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are constructed."
Vehicle CLIO 2
Type BB1 L BB1 R BB1 3
CB0 D
CB0 L
from F 000144 W 004038
to F 279359 W 319548
Y 021017 N 000021 F 000669 W 000298 F 000931 W 000981 Y 003204 F 005011 W 009418
Y 079920 N 001031 F 279263 W 317448 F 019805 W 008483 Y 003205 F 009406 W 012778
Y 001387
Y 002504
S.A.S. All rights reserved by RENAULT S.A.S. Copying or translating, in part or in full, of this document or use of the service part reference numbering system is forbidden without the prior written authority of RENAULT S.A.S. S.A.S.
© RENAULT s.a.s. 2007
AUTOMATIC TRANSMISSION 123A F3 brake band Vehicle
Type
from
to
Vehicle
Type
from
to
F 001777
F 009299
SCENIC
JA0 B
D 021298
D 872110
W 001880
W 004374
JA0 C
D 013699
D 872439
Y 000001
Y 000764
JA0 G
D 011051
D 083410
W 004083
W 014838
JA0 N
D 162007
D 316122
Y 013490
Y 017122
JA0 4
D 024014
D 283691
F 001760
F 286416
JA0 5
D 370958
D 392456
Y 021451 F 000165
Y 077429 F 286351
JA1 B
D 000010
D 031896
JA1 D
J 000095
J 007980
W 003195
W 051013
JA1 J
D 266647
D 872725
Y 022224
Y 077576
D 000002
D 000973
FC0 B
U 000041
U 278844
N 000001
N 001835
FC0 H
U 001487
U 012027
JA1 S
D 000082
D 872776
KC0 B
U 000011
U 284442
JA1 1
D 000002
D 870370
KC0 H
U 032507
U 086378
JA1 3
D 000005
D 872793
B56 J
S 097007
S 154441
B56 L
S 056010
S 115511
B56 U
S 000001
S 023901
K56 J
S 057005
S 070935
K56 L
S 048004
S 073011
JE0 L
T 000001
T 017974
JE0 0
T 000004
T 000375
JE0 2
T 000006
T 001957
CLIO 2 CB0 P
CB0 S CB1 D
CB1 L KANGOO
KC0 S MEGANE
BA0 B
E 347937 D 011764
E 001822
E 008014
D 027031
D 037841
E 073717
E 116208
D 022544
D 041460
E 000096
E 100507
BA1 J
E 344399
E 344409
BA1 1
E 000003
E 347890
DA0 B
E 021008
E 300705
DA0 G
E 001225
E 009089
DA0 N
E 037190
E 066025
DA0 4
E 001006
E 059514
DA1 1
E 000017
E 300684
EA0 B
K 026479
K 287227
EA0 4
K 005542
K 017175
EA1 1
K 000312
K 286952
KA0 B
R 021010
R 321115
KA0 4
R 009501
R 055820
KA1 1
R 000006
R 000043
LA0 B
E 021006
E 338650
E 002230
E 007492
R 030003
R 030726
E 047032
E 076167
E 000643
E 047796
R 000781
R 306139
E 000013
E 338851
E 000011
E 337170
R 000004
R 306037
BA0 N BA0 4
LA0 G LA0 N LA0 4 LA1 L LA1 1
JA1 L
U 283078 E 000010 D 007734
BA0 G
MEGANE
23A
LAGUNA
ESPACE
23A -2
AUTOMATIC TRANSMISSION F3 brake band TECHNICAL DATA Customer complaint – The vehicle does not move forward. Possible cause – F3 brake band piston rest failure. Fault finding – No fault codes appear on the diagnostic tool: – Move the gear lever to the N position, – Remove the automatic transmission fuse (ATX), – Check that the vehicle can then start and drive in hydraulic 3 , and in reverse gear.
– Remove the automatic transmission (see MR for the vehicle, Driveshaft, 23A, Automatic transmission oil: Removal - Refitting or Technical Note for the vehicle). – Place the automatic transmission on a clean workbench. – Remove the converter (plug the inlet opening to prevent impurities from entering). IMPORTANT The shape of the housing is designed so that oil can flow out during the dismantling operation.
°
IMPORTANT After having removed the automatic transmission fuse, the vehicle MUST be driven in hydraulic 3 , and in reverse gear.
23A
Prepare for oil to flow out. – Remove: – the modular connector mounting (1), – the multifunction switch (2).
°
IMPORTANT The multifunction switch must be in position N in order for it to be removed.
Operation to be carried out – Replacement of the F3 brake band. Description of the operation IMPORTANT All of the cleanliness conditions must be satisfied before the automatic transmission is opened. It is essential to respect the order of operations and instructions for using the tools recommended for the operation.
IMPORTANT Observe the recommendations when disconnecting the battery (see MR for the vehicle, Electrical equipment, 80A, Battery, Battery: RemovalRefitting). – Disconnect the battery, – Drain the automatic transmission (see MR for the vehicle, Driveshaft, 23A, Automatic transmission oil: Oil change or Technical Note for the vehicle).
23A -3
AUTOMATIC TRANSMISSION F3 brake band – Remove: – the right-hand sunwheel O-ring (A), – the converter housing. NOTE All of the bolts on the converter housing are identical.
23A
– Remove – the converter seal, – the strainer mounting bolt (B), – the oil pump mounting bolts on the converter housing, – the oil pump - strainer assembly.
– Remove the converter housing seal: – Rinse the converter housing with mineral spirit or degreaser. – Blow the housing carefully with compressed air. – Rotate the automatic transmission to finish the oil change.
23A -4
AUTOMATIC TRANSMISSION F3 brake band – Undo the F3 counter pressure bolt:
23A
– Recover the brake band mounting lug from the housing:
– Fit the new F3 brake band: IMPORTANT The F3 brake band has a direction of fitting. It must be fitted in accordance with the diagram below.
– Remove the F3 brake band pin if it is present on the automatic transmission. – Remove the F3 brake band:
– Fit the F3 brake band pin
23A -5
AUTOMATIC TRANSMISSION F3 brake band – Tighten the F3 counter pressure bolt to a torque of 67 N.m:
23A
– Assemble the new strainer and the oil pump. IMPORTANT Check that the seal between the oil pump and the old strainer has been removed from the oil pump. The new strainer is supplied with a new seal. – Replace the oil pump casing O-ring. – Refit the oil pump - strainer assembly. – Tighten the oil pump mounting bolts on the converter housing to a torque of 10 N.m, respecting the order below.
– Refit the converter housing seal: IMPORTANT The converter housing seal must be replaced if it is damaged or if the rubber section is broken.
– Refit the strainer mounting bolt (C) and tighten it to a torque of 10 N.m. – Fit the magnet ( B) to the strainer after having cleaned it. – Fit the tool B.Vi 1460 to the right-hand sunwheel in order to avoid turning the lip seal upside down when refitting the converter casing.
23A -6
AUTOMATIC TRANSMISSION F3 brake band – Refit the converter housing. – Tighten the bolts to a torque of 29 N.m. – Refit a new O-ring (A).
23A
– Refit the converter. NOTE Engage the converter, holding it perfectly in line with the inlet shaft. Turn and manoeuvre it into position. When it is in place, the end of the studs are level with the engine/gearbox coupling surface. Fit the retaining pin or secure the converter if the automatic transmission is refitted to the vehicle immediately after the repair operation.
– Refit: – the modular connector mounting (1), – the multifunction switch (2).
23A -7
AUTOMATIC TRANSMISSION F3 brake band – Adjust the multifunction switch: – position the shaft in neutral, – measure the resistance at the multifunction switch terminals, – rotate the multifunction switch casing until the contact closes (resistance at the terminals = 0 Ohms), – tighten the multifunction switch mounting bolts to a torque of 10 N.m.
23A
CLAIM COMPLETION AND CODING When to take action – Upon receipt of a customer complaint. Parts required
IMPORTANT After tightening, the contact should still be closed.
Quantity and description of parts
Part number
1 Oil level overflow pipe
82 00 255 625
1 Gearbox repair kit composed of: – Oil strainer, – Brake band, – Pin, – Converter housing seal, – Oil deflector bowl, – Lip seal, – Seal, – O-ring.
77 01 478 172
Description
Miscellaneous code
Automatic transmission oil DEXRON III standard (4 litres max.)
L4
Tooling required Description
Part number B.Vi 465
Lip seal extractor Left-hand driveshaft output lip seal fitting tool
B.Vi 1460
Time required Code
Description
Time
Depending Remove - refit automatic on vehicle transmission
– Refit the automatic transmission (see MR for the vehicle, Driveshaft, 23A, Automatic transmission oil: Removal - Refitting or Technical Note for the vehicle). – Top up the automatic transmission oil level (see MR for the vehicle, Driveshaft, 23A, Automatic transmission, Automatic transmission: Oil change or Technical Note for the vehicle). – Connect the battery.
7692
Replace brake band
1.0
0331
Vehicle programming
Dependin g on vehicle
0129
Basic road test
0.5 TOTAL
IMPORTANT Carry out the necessary programming (see Technical Note 3682A, Systematic battery check before delivery of New Vehicles, 80A, Battery, Battery: Advice).
Dependin g on vehicle
According to TM
Destination of removed parts – In accordance with warranty directives. Codification procedures With PGCS – Directory function: ●
– Perform a basic road test.
Description
Code
All types of gearbox – Cause Opecod:
0164 7692
●
Without PGCS – NITG code:
B011
●
With or without PGCS – Supplier code: – Customer complaint code:
23A -8
050 7G
